JP6587919B2 - Closure device, and method for removing pipe connecting member using the closure device - Google Patents

Closure device, and method for removing pipe connecting member using the closure device Download PDF

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JP6587919B2
JP6587919B2 JP2015233235A JP2015233235A JP6587919B2 JP 6587919 B2 JP6587919 B2 JP 6587919B2 JP 2015233235 A JP2015233235 A JP 2015233235A JP 2015233235 A JP2015233235 A JP 2015233235A JP 6587919 B2 JP6587919 B2 JP 6587919B2
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branch port
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closing
valve
pipe
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澤田 実
実 澤田
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Cosmo Koki Co Ltd
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本発明は、既設流体管の分岐口の周囲に配設されたフランジ部に結合された管接続部材が作業用ケースによって密封状に囲繞され、該作業用ケース内にて不断流状態で前記管接続部材が撤去された分岐口を密封状に閉塞する閉塞装置、及び該閉塞装置を用いた管接続部材の撤去方法に関する。   In the present invention, a pipe connecting member coupled to a flange portion disposed around a branch port of an existing fluid pipe is hermetically surrounded by a working case, and the pipe is in an uninterrupted flow state in the working case. The present invention relates to a closing device for sealingly closing a branch port from which a connecting member has been removed, and a method for removing a pipe connecting member using the closing device.

従来技術として、水道管に配設された仕切弁の弁箱のフランジに結合された弁蓋を撤去する方法は、分割構造の割輪、アタッチメント、作業用開閉弁、作業ハウジング及び天蓋によって、弁箱のフランジ及び弁蓋を密封状に囲繞し(以下、「アタッチメント、作業用開閉弁、作業ハウジング及び天蓋」を作業用ケースと記す。)、つぎに作業用ケース内にて不断流状態で弁箱から弁蓋を撤去し、前記弁蓋が撤去された前記弁箱の弁体装着口部内に弁箱止水治具によって密封状に閉塞し、前記弁箱止水治具によって前記弁体装着口部の止水状態が維持された状態で、前記弁箱止水治具に取付けられた板部材に向けて前記アタッチメントに取付けられた複数の押込みボルトを螺入させ、該押込みボルトによって前記弁箱止水治具に作用する水圧を支持していた。続いて、前記弁体装着口部の止水状態が維持された状態で、作業用開閉弁と作業ハウジングとを所定距離だけ離間させ、該離間させた隙間から弁箱のフランジの上面に形成されたシール装着溝内に装着される旧ガスケットの除去、シール装着溝内の清掃後、新規のガスケットをシール装着溝内取付け、新規弁蓋を取付けていた。(例えば、特許文献1参照)。   As a conventional technique, a method of removing a valve lid coupled to a flange of a valve box of a gate valve disposed on a water pipe is a method of dividing a split ring, an attachment, a work on / off valve, a work housing, and a canopy. The box flange and valve lid are hermetically enclosed (hereinafter, “attachment, work on / off valve, work housing and canopy” are referred to as a work case), and then the valve is in a continuous flow state in the work case. The valve lid is removed from the box, the valve body of the valve box from which the valve lid has been removed is sealed in a sealed manner by a valve box water stop jig, and the valve body is mounted by the valve box water stop jig. A plurality of push bolts attached to the attachment are screwed into a plate member attached to the valve box water stop jig while the water stop state of the mouth is maintained, and the valve is Water pressure acting on the box water stop jig It was lifting. Subsequently, in a state where the water stop state of the valve body mounting port portion is maintained, the work on-off valve and the work housing are separated by a predetermined distance, and the gap is formed on the upper surface of the flange of the valve box. After removing the old gasket mounted in the seal mounting groove and cleaning the seal mounting groove, a new gasket was mounted in the seal mounting groove and a new valve lid was mounted. (For example, refer to Patent Document 1).

特開2015−143562号公報(第14−17頁、図7−図10)Japanese Patent Laying-Open No. 2015-143562 (pages 14-17, FIGS. 7-10)

しかしながら、特許文献1にあっては、アタッチメントに取付けられた複数の押込みボルトは、アタッチメントの同じ高さ位置に周方向に複数設けられているため、弁箱止水治具が弁箱の弁体装着口部内に傾いた状態で挿入されてしまうと、押込みボルトと弁箱止水治具の板部材との距離がばらつき、複数の押込みボルトのうち、一部の押込みボルトは弁箱止水治具の板部材と接触し、残りは弁箱止水治具の板部材と接触しない虞が生じる。複数の押込みボルトのうち、一部の押込みボルトのみが弁箱止水治具の板部材と接触すると、該一部の押込みボルトのみに大きな水圧が作用し、該一部の押込みボルトと弁箱止水治具の板部材との接触面圧が過大となって、押込みボルトの回動操作中にかじりが発生し、押込みボルトの回動操作が不能となったり、水道管に設けられた弁箱に結合された弁蓋の撤去、交換作業自体が不能となる問題があった。   However, in Patent Document 1, a plurality of push bolts attached to the attachment are provided in the circumferential direction at the same height position of the attachment. If it is inserted into the mounting port in a tilted state, the distance between the push bolt and the plate member of the valve case water stop jig will vary, and some of the push bolts will be used for valve case water stop. There is a fear that the plate member of the tool comes into contact with the rest and the rest does not come into contact with the plate member of the valve box water stop jig. When only some of the plurality of push bolts come into contact with the plate member of the valve box water stop jig, a large water pressure acts only on the some push bolts, and the some push bolts and the valve box A valve provided on the water pipe, where the contact surface pressure with the plate member of the water stop jig becomes excessive and galling occurs during the rotation operation of the push bolt, making it impossible to rotate the push bolt. There was a problem that it was impossible to remove and replace the valve lid connected to the box.

加えて、特許文献1にあっては、作業用開閉弁と作業ハウジングとを所定距離だけ離間させた隙間から、しかも作業用開閉弁やアタッチメントによって覆われた状態で、弁箱のフランジの上面に形成されたシール装着溝の旧ガスケットの除去、清掃、新規のガスケットのシール装着溝への取付けを行う必要がある。このため、シール装着溝の旧ガスケットの除去、清掃が十分に行うことができず、新規ガスケットのシール装着後の水圧試験で密封性が確保できないという虞もあった。   In addition, in Patent Document 1, the work on / off valve and the work housing are spaced from each other by a predetermined distance and are covered with the work on / off valve and the attachment on the upper surface of the flange of the valve box. It is necessary to remove the old gasket from the formed seal mounting groove, clean it, and attach a new gasket to the seal mounting groove. For this reason, the old gasket in the seal mounting groove cannot be sufficiently removed and cleaned, and there is a possibility that the sealing performance cannot be ensured in the water pressure test after the seal mounting of the new gasket.

本発明は、このような問題点に着目してなされたもので、分岐口を密封状に閉塞する閉塞体が、分岐口に対し傾いて挿入されても、前記閉塞体に作用する水圧を均等に支持することができるとともに、作業用ケースを既設流体管のフランジ部から撤去した状態で、前記フランジ部の点検、清掃を行うことができる閉塞装置、及び該閉塞装置を用いた管接続部材の撤去方法を提供することを目的とする。   The present invention has been made paying attention to such a problem, and even when a closing body that seals the branch port in a sealed manner is inserted at an angle with respect to the branch port, the water pressure acting on the closing body is evenly distributed. A closing device capable of inspecting and cleaning the flange portion in a state where the working case is removed from the flange portion of the existing fluid pipe, and a pipe connecting member using the closing device. The purpose is to provide a removal method.

前記課題を解決するために、本発明の閉塞装置は、
既設流体管の分岐口の周囲に配設されたフランジ部に結合された管接続部材が作業用ケースによって密封状に囲繞され、該作業用ケース内にて不断流状態で前記管接続部材が撤去された前記分岐口を密封状に閉塞する閉塞装置であって、前記分岐口を閉塞する閉塞体と、該閉塞体及び前記分岐口を密封する密封部材と、前記閉塞体に配設される連結体と、を備え、該連結体は、前記分岐口の外側の前記既設流体管と連結されることを特徴としている。
この特徴によれば、分岐口を密封状に閉塞する閉塞体に作用する流体圧力は、閉塞体に配設された連結体と分岐口の外側の既設流体管とを連結することによって保持できるので、作業用ケースを使用しないで分岐口を密封して、分岐口の周囲のフランジ部の点検及び清掃を行うことができる。
In order to solve the above problems, the occlusion device of the present invention is
A pipe connection member coupled to a flange portion disposed around the branch port of an existing fluid pipe is hermetically surrounded by a work case, and the pipe connection member is removed in an uninterrupted state in the work case. A closing device for sealingly closing the branched opening, the closing body closing the branch opening, a sealing member for sealing the closing body and the branch opening, and a connection disposed on the closing body And the connection body is connected to the existing fluid pipe outside the branch port.
According to this feature, the fluid pressure acting on the closing body that seals the branch port in a sealed manner can be maintained by connecting the connecting body disposed on the closing body and the existing fluid pipe outside the branch port. The branch port can be sealed without using a working case, and the flange around the branch port can be inspected and cleaned.

本発明の閉塞装置は、
前記連結体は、前記分岐口の径方向外方へ延設される延設部を含むことを特徴としている。
この特徴によれば、閉塞体は、分岐口の径方向外方へ延設される延設部を利用して容易に既設流体管と連結することができる。
The occlusion device of the present invention comprises:
The coupling body includes an extending portion that extends outward in the radial direction of the branch port.
According to this feature, the closing body can be easily connected to the existing fluid pipe by using the extending portion that extends outward in the radial direction of the branch port.

本発明の閉塞装置は、
前記連結体は、前記閉塞体に配設され、前記分岐口の軸方向へ立設される立設部を含むことを特徴としている。
この特徴によれば、閉塞体と連結部との間を立設部によって離間させることができるので、容易に分岐口の点検、清掃を行うことができる。
The occlusion device of the present invention comprises:
The coupling body includes a standing portion that is disposed on the closing body and is erected in the axial direction of the branch port.
According to this feature, since the closed body and the connecting portion can be separated by the standing portion, the branch port can be easily inspected and cleaned.

本発明の閉塞装置は、
前記連結体は、前記分岐口の周方向に離間して複数配設されることを特徴としている。
この特徴によれば、周方向に離間した連結部の間を容易に分岐口の点検、清掃を行うことができる。
The occlusion device of the present invention comprises:
A plurality of the coupling bodies are disposed apart from each other in the circumferential direction of the branch port.
According to this feature, the inspection and cleaning of the branch port can be easily performed between the connecting portions separated in the circumferential direction.

本発明の閉塞装置は、
前記連結部は、前記既設流体管の前記フランジ部と結合するためのボルト挿通孔を含むことを特徴としている。
この特徴によれば、閉塞体が分岐口に対し傾いて挿入されていても、ボルト挿通孔を利用して、閉塞体を全周に亘り閉塞体の連結部と既設流体管のフランジとを確実に連結することができる。
The occlusion device of the present invention comprises:
The connecting portion includes a bolt insertion hole for coupling with the flange portion of the existing fluid pipe.
According to this feature, even if the closing body is inserted with an inclination with respect to the branch port, the connecting portion of the closing body and the flange of the existing fluid pipe are securely connected to the closing body using the bolt insertion holes. Can be linked to.

本発明の閉塞装置を用いた管接続部材の撤去方法は、
既設流体管の分岐口の周囲に配設されたフランジ部に結合された管接続部材を該フランジ部とともに作業用ケースによって密封状に囲繞する工程と、
前記作業用ケース内にて不断流状態で前記管接続部材を前記分岐口から撤去する工程と、
前記管接続部材が撤去された前記分岐口を前記閉塞体によって密封状に閉塞する工程と、
前記閉塞体と前記分岐口の外側の前記既設流体管とを連結する工程と、
前記作業用ケースを撤去する工程と、
を備えることを特徴としている。
この特徴によれば、既設流体管の分岐口の周囲に配設されたフランジ部に結合される管接続部材を該フランジ部とともに作業用ケースによって密封状に囲繞し、該作業用ケース内にて不断流状態で分岐口から管接続部材を撤去した後、分岐口を密封状に閉塞し、閉塞体と分岐口外側の既設流体管とを連結するので、閉塞体に作用する流体圧を既設流体管から支持して、作業用ケースを既設流体管から撤去することができる。
The method for removing the pipe connection member using the closure device of the present invention is as follows.
Enclosing a pipe connecting member coupled to a flange portion disposed around a branch port of an existing fluid pipe in a sealed manner with a working case together with the flange portion;
Removing the pipe connecting member from the branch port in an uninterrupted flow state in the working case;
A step of sealingly closing the branch port from which the pipe connecting member has been removed by the closing body;
Connecting the closed body and the existing fluid pipe outside the branch port;
Removing the working case;
It is characterized by having.
According to this feature, the pipe connecting member coupled to the flange portion disposed around the branch port of the existing fluid pipe is enclosed in a sealed manner by the work case together with the flange portion. After removing the pipe connection member from the branch port in the uninterrupted flow state, the branch port is closed in a sealed manner, and the closed body and the existing fluid pipe outside the branch port are connected. Supporting from the tube, the working case can be removed from the existing fluid tube.

(a)は(b)のA−A断面図、(b)は閉塞装置の平面図を示す。(A) is AA sectional drawing of (b), (b) shows the top view of a closure apparatus. 閉塞装置を既設流体管の分岐口に取付けた状態を示す図である。It is a figure which shows the state which attached the obstruction | occlusion apparatus to the branch port of the existing fluid pipe | tube. 実施例1において、既設流体管の分岐口に取付けられた管接続部材の取付け状況を示す図である。In Example 1, it is a figure which shows the attachment condition of the pipe connection member attached to the branch port of the existing fluid pipe | tube. 既設流体管の分岐口に取付けられ空気弁を撤去し、作業用ボルトを取付けた状況を示す図である。It is a figure which shows the condition which removed the air valve attached to the branch port of the existing fluid pipe | tube, and attached the working bolt. 既設流体管の周囲に形成された基礎を示す図である。It is a figure which shows the foundation formed around the existing fluid pipe | tube. 既設流体管の分岐口のフランジ部に分割クランプを取付けた状態を示す図である。It is a figure which shows the state which attached the division | segmentation clamp to the flange part of the branch port of the existing fluid pipe | tube. 既設流体管の分岐口のフランジ部に結合される管接続部材を作業用ケースによって密封状に囲繞した状態を示す図である。It is a figure which shows the state which surrounded the pipe connection member couple | bonded with the flange part of the branch port of the existing fluid pipe | tube by the working case in the sealing form. 作業用ケース内で人孔蓋を取外した状況を示す図である。It is a figure which shows the condition which removed the manhole cover in the case for work. 作業用ケース内を仕切弁で仕切り、閉塞装置を作業用ケース内に設置した状態を示す図である。It is a figure which shows the state which partitioned off the inside of a working case with a gate valve, and installed the closure device in the working case. 作業用ケース内の仕切弁を開放し、閉塞装置を既設流体管の分岐口内に進入させた状態を示す図である。It is a figure which shows the state which open | released the gate valve in a working case, and made the obstruction | occlusion device approach into the branch port of the existing fluid pipe | tube. 作業用ケース内で、閉塞装置を既設流体管の分岐口内に位置決めした状態を示す図である。It is a figure which shows the state which positioned the obstruction | occlusion apparatus in the branch port of the existing fluid pipe | tube in the working case. 閉塞装置の連結部と既設流体管の分岐口のフランジ部とを連結し、作業用ケースを撤去した状態を示す図である。It is a figure which shows the state which connected the connection part of the obstruction | occlusion apparatus, and the flange part of the branch port of the existing fluid pipe | tube, and removed the work case. 既設流体管の分岐口のフランジ部を点検、清掃後、作業用ケース内に閉塞装置を収納した状態を示す図である。It is a figure which shows the state which accommodated the obstruction | occlusion apparatus in the work case after checking and cleaning the flange part of the branch port of the existing fluid pipe | tube. 閉塞装置を作業用ケースの上部に引上げ、作業用ケース内を仕切弁で仕切った状態を示す図である。It is a figure which shows the state which pulled up the obstruction | occlusion apparatus to the upper part of the working case, and partitioned off the inside of the working case with the gate valve. 作業用ケース内で、新規の補修弁、人孔蓋を取付けた状態を示す図である。It is a figure which shows the state which attached the new repair valve and the manhole cover in the working case. (a)は実施例2において既設流体管の分岐口に取付けられた管接続部材の取付け状況を示す図、(b)は作業用ボルトに交換した状況を示す図である。(A) is a figure which shows the attachment condition of the pipe connection member attached to the branch port of the existing fluid pipe in Example 2, (b) is a figure which shows the condition replaced | exchanged for the working bolt. 人孔蓋のフランジと短管のフランジとの接続部に作業弁を取付けた状態を示す図である。It is a figure which shows the state which attached the work valve to the connection part of the flange of a manhole cover, and the flange of a short pipe. 人孔蓋のフランジと短管のフランジとの間に作業弁の弁体を挿入した状態を示す図である。It is a figure which shows the state which inserted the valve body of the work valve between the flange of the manhole cover, and the flange of the short pipe. 人孔蓋のフランジと短管のフランジとの間に作業弁の弁体を挿入した状態で、止水フランジ、止水装置、新規のボール弁に取付けた状態を示す図である。It is a figure which shows the state attached to the water stop flange, the water stop apparatus, and the novel ball valve in the state which inserted the valve body of the work valve between the flange of the manhole cover and the flange of the short pipe. 止水部材を人孔蓋の開口部に挿入し、該開口部を密封した状態を示す図である。It is a figure which shows the state which inserted the water stop member in the opening part of the human hole cover, and sealed this opening part. 人孔蓋の開口部を密封した状態で、新規のパッキン、新規のボール弁を配置した状態を示す図である。It is a figure which shows the state which has arrange | positioned the new packing and the new ball valve in the state which sealed the opening part of the manhole cover. 既設流体管の人孔蓋に新規のボール弁を取付けた状態を示す図である。It is a figure which shows the state which attached the new ball valve to the manhole cover of the existing fluid pipe | tube. 閉塞装置の別の実施例で、連結体の延設部の下面に間隔片を設けた実施例を示す。In another embodiment of the closing device, an embodiment is shown in which a spacing piece is provided on the lower surface of the extending portion of the coupling body.

本発明に係る閉塞装置、及び該閉塞装置を用いた管接続部材の撤去方法を実施するための形態を実施例に基づいて以下に説明する。   EMBODIMENT OF THE INVENTION The form for implementing the obstruction | occlusion apparatus which concerns on this invention, and the removal method of the pipe connection member using this obstruction | occlusion apparatus is demonstrated below based on an Example.

実施例1に係る閉塞装置10につき、図1から図15を参照して説明する。図1に示されるように、閉塞装置10は、分岐口3c内を閉塞する閉塞体11、該閉塞体11と分岐口3cとを密封する密封部材13、及び閉塞体11と流体管のフランジ部とを連結するための連結体12、及び閉塞体11を操作するための操作軸14を主に備える。以下、閉塞装置10の主な構成要素である閉塞体11、連結体12、密封部材13、及び操作軸14について説明する。   The occlusion device 10 according to the first embodiment will be described with reference to FIGS. As shown in FIG. 1, the closing device 10 includes a closing body 11 that closes the inside of the branch port 3c, a sealing member 13 that seals the closing body 11 and the branch port 3c, and a flange portion of the closing body 11 and the fluid pipe. And the operation shaft 14 for operating the closure body 11 are mainly provided. Hereinafter, the closing body 11, the connecting body 12, the sealing member 13, and the operation shaft 14 which are main components of the closing device 10 will be described.

閉塞体11は、分岐口3cの形状に適合した略円形、板状の第1閉塞部材11a、第2閉塞部材11bからなり、該第1閉塞部材11aと第2閉塞部材11bとの間に後述する密封部材13を厚さ方向に圧縮して、径方向に膨出できるように、所定距離離間して配設される。第1閉塞部材11aの略中央部には、後述する内操作軸14bに対し隙間を有し、該内操作軸14bを挿通可能なめねじ部11cが形成される。また、第2閉塞部材11bには、後述する内操作軸14bの一方の軸端部14dを回転可能に挿通するための挿通孔11dが形成されている。なお、閉塞体11は、鋼、鋳鉄、ステンレス鋼、ダクタイル鋳鉄等からなる。   The closing body 11 includes a substantially circular and plate-like first closing member 11a and a second closing member 11b adapted to the shape of the branch port 3c, and will be described later between the first closing member 11a and the second closing member 11b. The sealing member 13 to be compressed is disposed in a predetermined distance so as to be compressed in the thickness direction and bulged in the radial direction. A substantially central portion of the first closing member 11a is formed with a female screw portion 11c having a gap with respect to an inner operation shaft 14b described later and capable of being inserted through the inner operation shaft 14b. The second closing member 11b is formed with an insertion hole 11d for rotatably inserting one shaft end portion 14d of the inner operation shaft 14b described later. The closing body 11 is made of steel, cast iron, stainless steel, ductile cast iron, or the like.

連結体12は、閉塞体11と一体に固定され、該閉塞体11の周方向に離間して複数配置される延設部12a及び立設部12bを有する。延設部12aは、所定幅、所定厚さを有する板状部材で、分岐口3cの径方向外側へ延設される。また、延設部12aの径方向外側端部には、後述する既設流体管の分岐口3cのフランジ部3dに結合できるようにボルト挿通孔12hが形成されている。また、立設部12bは、所定幅、所定厚さを有する板状部材で、分岐口3cの軸方向に立設され、閉塞体11と延設部12aとの間に一体に配設される。なお、本実施例では、連結体12を構成する延設部12a及び立設部12bは、閉塞体11の周方向に4カ所、略等間隔に配置されるが、連結体12の個数は、閉塞体11に作用する流体圧に応じて適宜決定される。また、連結体12を構成する延設部12a及び立設部12bは、鋼、鋳鉄、ステンレス鋼、ダクタイル鋳鉄等からなる。   The connecting body 12 is fixed integrally with the closing body 11, and has a plurality of extending portions 12 a and standing portions 12 b that are arranged apart from each other in the circumferential direction of the closing body 11. The extending portion 12a is a plate-like member having a predetermined width and a predetermined thickness, and extends outward in the radial direction of the branch port 3c. A bolt insertion hole 12h is formed at the radially outer end of the extending portion 12a so as to be coupled to a flange portion 3d of a branch port 3c of an existing fluid pipe, which will be described later. Further, the standing portion 12b is a plate-like member having a predetermined width and a predetermined thickness, is erected in the axial direction of the branch port 3c, and is integrally disposed between the closing body 11 and the extending portion 12a. . In the present embodiment, the extending portions 12a and the standing portions 12b constituting the connecting body 12 are arranged at approximately four equal intervals in the circumferential direction of the closing body 11, but the number of the connecting bodies 12 is as follows. It is determined appropriately according to the fluid pressure acting on the closing body 11. Moreover, the extending part 12a and the standing part 12b which comprise the connection body 12 consist of steel, cast iron, stainless steel, ductile cast iron, etc.

密封部材13は、例えばSBR、CR、NBR等の天然ゴム、合成ゴム若しくは樹脂等の弾性材料からなり、無端状に形成された略円筒状部材である。密封部材13は、閉塞体11を構成する第1閉塞部材11aと第2閉塞部材11bとの間に挟持され、後述する操作軸14を操作することにより、第1閉塞部材11aと第2閉塞部材11bとの間で圧縮され径方向外側に膨出し、分岐口3cに密着して、閉塞体11と分岐口3cとの間を密封する。   The sealing member 13 is a substantially cylindrical member made of an elastic material such as natural rubber such as SBR, CR, and NBR, synthetic rubber, or resin, and formed in an endless shape. The sealing member 13 is sandwiched between a first closing member 11a and a second closing member 11b constituting the closing body 11, and by operating an operation shaft 14 described later, the first closing member 11a and the second closing member 11b is compressed and bulges outward in the radial direction, is brought into close contact with the branch port 3c, and seals between the closed body 11 and the branch port 3c.

操作軸14は、外操作軸14a、内操作軸14bから主に構成される。外操作軸14aは中空軸からなり、一方の端部に軸フランジ14cが一体に形成され、該軸フランジ14cは第1閉塞部材11aに対しボルト19によってフランジ結合される。内操作軸14bは軸部材からなり、該内操作軸14bの一方の軸端部14dが第2閉塞部材11bの挿通孔11dに回転可能に挿通され、内操作軸14bは外操作軸14aの中空部に対し所定の隙間をもって相対移動可能なように挿通されている。また、内操作軸14bが第1閉塞部材11aと対向する面にはおねじ部14hが形成され、該おねじ部14hは第1閉塞部材11aのめねじ部11cと螺合している。後述するように、内操作軸14bをフランジ結合された外操作軸14a及び第1閉塞部材11aに対し回転させると、第1閉塞部材11aのめねじ部11cと内操作軸14bのおねじ部14hは相対移動し、密封部材13は第1閉塞部材11aと第2閉塞部材11bとの間で圧縮され、径方向に膨出し、分岐口3cを密封することができる。また、外操作軸14aと内操作軸14bとは上端部において密封部材14eによって密封される。なお、外操作軸14a、内操作軸14bは、鋼、ステンレス鋼等からなる。   The operation shaft 14 is mainly composed of an outer operation shaft 14a and an inner operation shaft 14b. The outer operation shaft 14a is formed of a hollow shaft, and a shaft flange 14c is integrally formed at one end, and the shaft flange 14c is flange-connected to the first closing member 11a by a bolt 19. The inner operation shaft 14b is made of a shaft member, and one shaft end portion 14d of the inner operation shaft 14b is rotatably inserted into the insertion hole 11d of the second closing member 11b, and the inner operation shaft 14b is hollow in the outer operation shaft 14a. It is inserted so that it can move relative to the part with a predetermined gap. Further, a male screw portion 14h is formed on the surface of the inner operation shaft 14b facing the first closing member 11a, and the male screw portion 14h is screwed with the female screw portion 11c of the first closing member 11a. As will be described later, when the inner operation shaft 14b is rotated relative to the flange-coupled outer operation shaft 14a and the first closing member 11a, the female thread portion 11c of the first closing member 11a and the male thread portion 14h of the inner operation shaft 14b. Move relative to each other, and the sealing member 13 is compressed between the first closing member 11a and the second closing member 11b, bulges in the radial direction, and can seal the branch port 3c. The outer operation shaft 14a and the inner operation shaft 14b are sealed at the upper end portion by a sealing member 14e. The outer operation shaft 14a and the inner operation shaft 14b are made of steel, stainless steel, or the like.

以上の構成を有する閉塞装置10は、図2に示されるように既設流体管3の分岐口3cに進入させ、分岐口3cを密封部材13によって密封される。閉塞装置10は、連結体12の延設部12aのボルト挿通孔12hとフランジ部3dのボルト挿通孔3hが作業用ボルト18a、ナット18bによって分岐口3cの管軸方向に連結されることによって、閉塞体11に作用する流体圧を保持する。なお、密封部材の密封位置は分岐口3cのみならず、既設流体管3の内周面を利用してもよい。   As shown in FIG. 2, the closing device 10 having the above configuration enters the branch port 3 c of the existing fluid pipe 3, and the branch port 3 c is sealed by the sealing member 13. The closing device 10 is configured such that the bolt insertion hole 12h of the extending portion 12a of the connecting body 12 and the bolt insertion hole 3h of the flange portion 3d are connected in the tube axis direction of the branch port 3c by the working bolt 18a and the nut 18b. The fluid pressure acting on the closing body 11 is maintained. The sealing position of the sealing member may be not only the branch port 3c but also the inner peripheral surface of the existing fluid pipe 3.

図2に示されるように、閉塞装置10の閉塞体11は、該閉塞体11自身から延設される連結体12と既設流体管3のフランジ部3dとが連結されることによって、閉塞体11に作用する流体圧力が密封保持されるので、作業用ケースを使用しないで分岐口3cを密封することができる。したがって、作業用ケース25を分岐口3cから撤去しても分岐口3cの密封状態を維持でき、フランジ部3d及びフランジ面3fを開放した状態で点検、清掃を行うことができる。また、閉塞体11から分岐口3cの軸方向に立設する立設部12bによって、フランジ部3dのフランジ面3fと連結体12の延設部12aとを離間させているので、フランジ面3fを全周に亘って点検、清掃を行うことができる。   As shown in FIG. 2, the closing body 11 of the closing device 10 is configured such that the connecting body 12 extending from the closing body 11 itself and the flange portion 3 d of the existing fluid pipe 3 are connected to each other. Since the fluid pressure acting on the gas is held hermetically, the branch port 3c can be sealed without using a working case. Therefore, even if the working case 25 is removed from the branch port 3c, the sealed state of the branch port 3c can be maintained, and inspection and cleaning can be performed with the flange portion 3d and the flange surface 3f opened. Further, the flange surface 3f of the flange portion 3d and the extending portion 12a of the connecting body 12 are separated from each other by the standing portion 12b standing in the axial direction of the branch port 3c from the closing body 11, so that the flange surface 3f is Inspection and cleaning can be performed over the entire circumference.

また、閉塞体11が分岐口3cに対し傾いた状態で挿入されたとしても、作業用ケースを既設流体管3から撤去した状態で、閉塞体11の傾きを目視で確認しながら作業用ボルト18a、ナット18bの締付状態を修正できるので、作業用ボルト18a、ナット18bに作用する流体圧力を均等にでき、一部の作業用ボルト18a、ナット18bと閉塞体11との接触面圧の過大による作業用ボルト18a、ナット18bのかじりを防止することができる。   Further, even if the closing body 11 is inserted in a state inclined with respect to the branch port 3c, the working bolt 18a is checked while visually checking the inclination of the closing body 11 with the working case removed from the existing fluid pipe 3. Since the tightening state of the nut 18b can be corrected, the fluid pressure acting on the working bolt 18a and the nut 18b can be made uniform, and the contact surface pressure between some of the working bolts 18a and nut 18b and the closing body 11 is excessive. It is possible to prevent the working bolt 18a and the nut 18b from being galled.

以下、図3に示されるように、閉塞装置10を用いて、既設流体管3の分岐口3cのフランジ部3dに取付けられた人孔蓋4、該人孔蓋に取付けられた補修弁5及び該補修弁5取付けられた空気弁6を不断流状態で撤去、交換する方法について以下説明する。本実施例において、人孔蓋4、補修弁5及び空気弁6のそれぞれが管接続部材に相当する。   Hereinafter, as shown in FIG. 3, using the closure device 10, a manhole cover 4 attached to the flange portion 3 d of the branch port 3 c of the existing fluid pipe 3, a repair valve 5 attached to the manhole cover, and A method for removing and replacing the air valve 6 attached with the repair valve 5 in an uninterrupted state will be described below. In this embodiment, each of the manhole cover 4, the repair valve 5 and the air valve 6 corresponds to a pipe connecting member.

ここで、既設流体管1、3、2は、一方に受口部1a、3a、他方に挿口部3b、2bが形成され、密封部材3e、2eを介して密封状に受口挿口結合されている。また、受口挿口結合に限らず、フランジ結合あるいは継輪を使用してもよい。なお、既設流体管1、3、2は、ステンレス鋼、鋼製、ダクタイル鋳鉄、塩ビ、ポリエチレン等からなり、必要に応じてゴムライニング、プラスチック塗装、エポキシ樹脂塗装、または粉体塗装等により防錆処理されている。また、本実施例では流体管路内の流体は農業用水等の水であるが、流体管の内部を流れる流体は必ずしも農業用水に限らず、例えば工業用水や上水、下水等の他、ガスやガスと液体との気液混合体であっても構わない。   Here, the existing fluid pipes 1, 3, 2 are formed with the receiving portions 1 a, 3 a on one side and the inserting portions 3 b, 2 b on the other side, and are connected to the receiving ports in a sealed manner via the sealing members 3 e, 2 e. Has been. Further, not limited to the receiving port insertion coupling, a flange coupling or a joint ring may be used. The existing fluid pipes 1, 3, and 2 are made of stainless steel, steel, ductile cast iron, polyvinyl chloride, polyethylene, etc., and rust-proof by rubber lining, plastic coating, epoxy resin coating, powder coating, etc. as necessary Has been processed. In this embodiment, the fluid in the fluid pipe is water such as agricultural water, but the fluid flowing in the fluid pipe is not necessarily limited to agricultural water. For example, industrial water, water, sewage, etc., gas Or a gas-liquid mixture of gas and liquid.

最初に、図4に示すように、ボルト・ナット9b(図3参照)を取外して空気弁6(図3参照)を取外す。また、既設流体管3のフランジ部3dと人孔蓋4のフランジ4dとを結合するボルト・ナット9bを作業用ボルト18a、ナット18b、シール座金18sに交換する。また、シール座金18sを使用せず、作業用ボルトに止水部材を設けて密封してもよい。   First, as shown in FIG. 4, the bolt / nut 9b (see FIG. 3) is removed, and the air valve 6 (see FIG. 3) is removed. Further, the bolts and nuts 9b that connect the flange portion 3d of the existing fluid pipe 3 and the flange 4d of the manhole cover 4 are replaced with working bolts 18a, nuts 18b, and seal washers 18s. Further, the work bolt may be sealed by providing a water stop member without using the seal washer 18s.

つぎに、図5に示されるように、既設流体管3に基礎台座93を取付ける。基礎台座93は、後述する、分割クランプ21、作業用ケース25を取付けるための基礎部となる。既設流体管3の周囲のコンクリート基礎91上にジャッキ92配置し、該ジャッキ92上に井桁状の基礎台座93を配設する。さらに、ジャッキ92の高さを調整して、基礎台座93の水平度を調整する。なお、コンクリート基礎91は必ず設ける必要はなく、既設流体管の周囲の地盤の状況、既設流体管の上に設置する作業用ケースの大きさに応じて、掘削した地面に鉄板、材木を敷いてもよいし、掘削した地面を使用してもよいし、既設流体管3を利用してもよい。   Next, as shown in FIG. 5, the base pedestal 93 is attached to the existing fluid pipe 3. The base pedestal 93 serves as a base for mounting the split clamp 21 and the work case 25 described later. A jack 92 is disposed on a concrete foundation 91 around the existing fluid pipe 3, and a cross-girder-shaped foundation pedestal 93 is disposed on the jack 92. Further, the level of the base 92 is adjusted by adjusting the height of the jack 92. The concrete foundation 91 is not necessarily provided. Depending on the condition of the ground around the existing fluid pipe and the size of the work case installed on the existing fluid pipe, an iron plate and timber are laid on the excavated ground. Alternatively, the excavated ground may be used, or the existing fluid pipe 3 may be used.

つぎに、図6に示されるように、分割クランプ21を基礎台座93の上に設置し、密封用のパッキン21eを介して既設流体管3のフランジ部3dに取付ける。分割クランプ21は、既設流体管3のフランジ部3dの周囲に容易に取付けられるように2分割され、該クランプ片はボルト・ナット21gにより一体環状に組み立てられる。また、分割クランプには分岐口3cの径方向に進退する複数の保持ボルト29が周方向に離間して取り付けられており、該保持ボルト29を人孔蓋4に向って螺入して、該人孔蓋4を保持ボルト29によって保持する。その後、作業用ボルト18aに取付けられたナット18b(図4参照)を取外し、人孔蓋4に作用する流体圧を保持ボルト29によって保持する。また、分割クランプ21の下部にはフランジ部3dの下面部或いは、作業用ボルト18aの下側から接する延出部21fがフランジ部3dの内周側に向かって延出している。また、本実施例では、作業用ボルト18aを下方より支持するボルト18cが延出部21fに対し螺入されている。なお、分割クランプ21は、2分割に限らず3分割以上であってもよい。また、分割クランプ21は、パッキン21eを介して既設流体管3のフランジ部3dの外周を密封しているが、既設流体管の分岐外周面やフランジ部3dの下面部を密封してもよい。   Next, as shown in FIG. 6, the split clamp 21 is installed on the base pedestal 93 and attached to the flange portion 3 d of the existing fluid pipe 3 through the sealing packing 21 e. The split clamp 21 is divided into two parts so that it can be easily attached around the flange portion 3d of the existing fluid pipe 3, and the clamp pieces are assembled in an annular shape by bolts and nuts 21g. Further, a plurality of holding bolts 29 that advance and retreat in the radial direction of the branch port 3c are attached to the split clamp so as to be spaced apart from each other in the circumferential direction. The holding bolts 29 are screwed toward the manhole cover 4 and The manhole cover 4 is held by holding bolts 29. Thereafter, the nut 18b (see FIG. 4) attached to the work bolt 18a is removed, and the fluid pressure acting on the manhole cover 4 is held by the holding bolt 29. Further, at the lower part of the split clamp 21, an extended portion 21f that comes into contact with the lower surface portion of the flange portion 3d or the lower side of the work bolt 18a extends toward the inner peripheral side of the flange portion 3d. In this embodiment, a bolt 18c that supports the working bolt 18a from below is screwed into the extension portion 21f. Note that the split clamp 21 is not limited to two splits, but may be three or more splits. The split clamp 21 seals the outer periphery of the flange portion 3d of the existing fluid pipe 3 via the packing 21e. However, the split outer peripheral surface of the existing fluid pipe and the lower surface portion of the flange portion 3d may be sealed.

つぎに、図7に示されるように、補修弁5の上部フランジ5aに弁吊り金具27をボルト・ナット(図示せず)により結合する。また、分割クランプ21の上に下部作業用ケース22、該下部作業用ケース22の上に作業弁装置23、該作業弁装置23の上に上部作業用ケース24を組立てる。ここで、本発明において、下部作業用ケース22、作業弁装置23及び上部作業用ケース24が作業用ケース25を構成する。作業用ケース25を人孔蓋4、補修弁5及び弁吊り金具27の周囲に取付け後、上部作業用ケース24の作業用孔24aから弁吊り金具アダプタ27aと駆動機アダプタ26aを接続する。その後、上部作業用ケース24の作業用孔24aに蓋(図示せず)を取付け、作業用ケース25内に人孔蓋4、補修弁5及び弁吊り金具27を密封する。   Next, as shown in FIG. 7, a valve suspension fitting 27 is coupled to the upper flange 5a of the repair valve 5 by bolts and nuts (not shown). Further, a lower working case 22 is assembled on the split clamp 21, a working valve device 23 is assembled on the lower working case 22, and an upper working case 24 is assembled on the working valve device 23. Here, in the present invention, the lower work case 22, the work valve device 23, and the upper work case 24 constitute a work case 25. After the work case 25 is mounted around the manhole cover 4, the repair valve 5 and the valve suspension fitting 27, the valve suspension fitting adapter 27a and the drive adapter 26a are connected from the work hole 24a of the upper work case 24. Thereafter, a lid (not shown) is attached to the work hole 24 a of the upper work case 24, and the manhole cover 4, the repair valve 5, and the valve suspension fitting 27 are sealed in the work case 25.

つぎに、図8に示すように、作業用ケース25内に注水した後、保持ボルト29による人孔蓋4の保持を解除する。続いて、弁吊り金具27、補修弁5及び人孔蓋4を一体に駆動機26にて上昇させ、上部作業用ケース24内に移動する。そして、上部作業用ケース24と下部作業用ケース22との間を作業弁装置23の仕切弁23bによって仕切る。続いて、上部作業用ケース24内の水を排水口(図示せず)から排水し、上部作業用ケース24と作業弁装置23とを結合するボルト(図示せず)を取外して、上部作業用ケース24内に弁吊り金具27、補修弁5及び人孔蓋4を収納した状態で駆動機26とともに撤去する。   Next, as shown in FIG. 8, after water is poured into the working case 25, the holding of the manhole cover 4 by the holding bolt 29 is released. Subsequently, the valve hanger 27, the repair valve 5, and the manhole cover 4 are raised together by the driving machine 26 and moved into the upper work case 24. Then, the upper working case 24 and the lower working case 22 are partitioned by the gate valve 23 b of the work valve device 23. Subsequently, water in the upper working case 24 is drained from a drain port (not shown), a bolt (not shown) for connecting the upper working case 24 and the work valve device 23 is removed, and the upper working case 24 is removed. The valve suspension fitting 27, the repair valve 5, and the manhole cover 4 are accommodated in the case 24 and removed together with the drive unit 26.

続いて、図9に示されるように、作業弁装置23の上部に作業用フランジ28と閉塞装置10を密封状に取付ける。なお、閉塞装置10の操作軸14は、作業用フランジ28に対し密封状に、かつ移動可能に取付けられている。   Subsequently, as shown in FIG. 9, the working flange 28 and the closing device 10 are attached to the upper portion of the working valve device 23 in a sealed manner. The operating shaft 14 of the closing device 10 is attached to the working flange 28 in a sealed manner and movably.

つぎに、図10に示されるように、作業弁装置23の仕切弁23bを弁箱23a内に収納して、作業弁装置23内と下部作業用ケース22内とを連通させ、移動手段(図示せず)により、閉塞装置10を分岐口3cに進入させる。そして、下部作業用ケース22の確認窓22aあるいは作業用フランジ28上の窓28cから目視で確認しながら、閉塞装置10の連結体12のボルト挿通孔12h(図1)を分岐口3cに取付けられた作業用ボルト18aに対し挿通して、操作軸14の上部に取付けられた操作フランジ15と作業用フランジ28の上部に取付けられた支持ボルト28a、ナット28bによって、閉塞装置10の閉塞体11を分岐口3c内にストロークによって位置決め、固定する。   Next, as shown in FIG. 10, the gate valve 23b of the work valve device 23 is housed in the valve box 23a so that the work valve device 23 and the lower work case 22 are communicated with each other. The closing device 10 is caused to enter the branch port 3c. Then, while visually confirming from the confirmation window 22a of the lower working case 22 or the window 28c on the working flange 28, the bolt insertion hole 12h (FIG. 1) of the connecting body 12 of the closing device 10 can be attached to the branch port 3c. The closing body 11 of the closing device 10 is inserted into the working bolt 18a by the operating flange 15 attached to the upper part of the operating shaft 14, the support bolt 28a and the nut 28b attached to the upper part of the working flange 28. It is positioned and fixed by a stroke in the branch port 3c.

つぎに、図11に示されるように、操作軸14の操作端部14gを操作して、第1閉塞部材11aと第2閉塞部材11bとの間で密封部材13を圧縮して、密封部材13を径方向に膨出させて、分岐口3cを密封する。その後、作業弁装置23及び下部作業用ケース22内の水を排水口(図示せず)から排水し、確認窓22aを開放して、作業用ボルト18aにナット18bを取付け、閉塞装置10の閉塞体11を固定する。   Next, as shown in FIG. 11, the operating end 14 g of the operating shaft 14 is operated to compress the sealing member 13 between the first closing member 11 a and the second closing member 11 b, and the sealing member 13. Is expanded in the radial direction to seal the branch port 3c. Thereafter, the water in the work valve device 23 and the lower work case 22 is drained from a drain (not shown), the confirmation window 22a is opened, the nut 18b is attached to the work bolt 18a, and the closing device 10 is closed. The body 11 is fixed.

続いて、図12に示されるように、作業弁装置23及び下部作業用ケース22を分割クランプ21から撤去する。この状態で、フランジ面3fの点検、清掃を行う。閉塞装置10の閉塞体11は、該閉塞体11自身から延設される連結体12の延設部12aと既設流体管3のフランジ部3dとが作業用ボルト18a、ナット18bによって連結されることにより、閉塞体11に作用する流体圧力が密封保持されるので、作業用ケースを使用しないで分岐口3cを密封することができる。したがって、作業用ケース25を分岐口3cから撤去しても分岐口3cの密封状態を維持でき、分岐口3cのフランジ部3d及びフランジ面3fを開放した状態で容易に点検、清掃を行うことができる。また、閉塞体11から分岐口3cの軸方向に立設する立設部12bによって、フランジ部3dのフランジ面3fと連結体12の延設部12aとを離間させているので、フランジ面3fを全周に亘って点検、清掃を行うことができる。さらに、点検、清掃を容易にするために分割クランプ21を撤去することもできる。   Subsequently, as shown in FIG. 12, the work valve device 23 and the lower work case 22 are removed from the split clamp 21. In this state, the flange surface 3f is inspected and cleaned. In the closing body 11 of the closing device 10, the extending portion 12a of the connecting body 12 extending from the closing body 11 itself and the flange portion 3d of the existing fluid pipe 3 are connected by a working bolt 18a and a nut 18b. Thus, the fluid pressure acting on the closing body 11 is hermetically held, so that the branch port 3c can be sealed without using a working case. Therefore, even if the working case 25 is removed from the branch port 3c, the sealed state of the branch port 3c can be maintained, and inspection and cleaning can be easily performed with the flange portion 3d and the flange surface 3f of the branch port 3c opened. it can. Further, the flange surface 3f of the flange portion 3d and the extending portion 12a of the connecting body 12 are separated from each other by the standing portion 12b standing in the axial direction of the branch port 3c from the closing body 11, so that the flange surface 3f is Inspection and cleaning can be performed over the entire circumference. Furthermore, the split clamp 21 can be removed to facilitate inspection and cleaning.

つぎに、フランジ部3d及びフランジ面3fの点検、清掃を完了後、図13に示されるように、作業弁装置23及び下部作業用ケース22を分割クランプ21に密封状に取付ける。続いて、操作軸14の操作フランジ15を作業用フランジ28の上部に取付けられた支持ボルト28a、ナット28bによって固定した後、下部作業用ケース22の確認窓22aから作業用ボルト18aのナット18bを取外し、確認窓22aを密閉する。その後、作業弁装置23及び下部作業用ケース22内に注水し、操作軸14の操作端部14gを操作して、第1閉塞部材11aと第2閉塞体との間の密封部材13を自然状態に戻して、分岐口3cの密封を解除する。   Next, after the inspection and cleaning of the flange portion 3d and the flange surface 3f are completed, the work valve device 23 and the lower work case 22 are attached to the split clamp 21 in a sealing manner as shown in FIG. Subsequently, after the operation flange 15 of the operation shaft 14 is fixed by the support bolt 28a and the nut 28b attached to the upper part of the work flange 28, the nut 18b of the work bolt 18a is removed from the confirmation window 22a of the lower work case 22. Remove and seal the confirmation window 22a. Thereafter, water is poured into the work valve device 23 and the lower work case 22, and the operation end 14g of the operation shaft 14 is operated, so that the sealing member 13 between the first closing member 11a and the second closing body is in a natural state. The seal of the branch port 3c is released.

続いて、図14に示されるように、操作軸14に取付けられた操作フランジ15を固定する支持ボルト28aのナット28bを取外し、内水圧を利用あるいは操作フランジ15に取付けられた移動手段(図示ぜず)によって、閉塞装置10を徐々に作業弁装置23の上部へ移動する。そして、作業弁装置23の仕切弁23bによって、作業弁装置23と下部作業用ケース22との間を仕切り、作業弁装置23内を排水し、閉塞装置10及び作業用フランジ28を一体で撤去する。   Subsequently, as shown in FIG. 14, the nut 28 b of the support bolt 28 a that fixes the operation flange 15 attached to the operation shaft 14 is removed, and the moving means (shown in the figure) is used utilizing the internal water pressure or attached to the operation flange 15. The occluding device 10 is gradually moved to the upper part of the work valve device 23. Then, the work valve device 23 and the lower work case 22 are partitioned by the gate valve 23b of the work valve device 23, the work valve device 23 is drained, and the closing device 10 and the work flange 28 are integrally removed. .

つぎに、図15に示されるように、作業弁装置23の上に駆動機26とともに、弁吊り金具27、新規の補修弁5及び人孔蓋4を収納した上部作業用ケース24を取付け、上部作業用ケース24内に注水し、作業弁装置23の仕切弁23bを開放する。そして、駆動機26を下降させ、弁吊り金具27、新規補修弁5’及び人孔蓋4を一体の状態で分岐口3cのフランジ部3dに取付け、保持ボルト29を螺入して人孔蓋4を固定して、分岐口3cを密封する。そして、作業用ケース25内を排水し、確認窓22a(図13参照)から作業用ボルト18aをナット18bによって締付け、人孔蓋4を固定する。この際、新しくなった人孔蓋4の傷付きを防止するため、保持ボルト29を使用せずに、ナット18bによって締付け、人孔蓋4を固定してもよい。その後、作業用ケース25、分割クランプ21、基礎台座93及びジャッキ92を撤去する。最後に、新規の補修弁5と新規の空気弁6を取付け、作業を完了する。   Next, as shown in FIG. 15, the upper working case 24 containing the valve suspension fitting 27, the new repair valve 5, and the manhole cover 4 is mounted on the work valve device 23 together with the drive unit 26. Water is poured into the work case 24, and the gate valve 23b of the work valve device 23 is opened. Then, the drive unit 26 is lowered, and the valve suspension fitting 27, the new repair valve 5 'and the manhole cover 4 are attached to the flange portion 3d of the branch port 3c in an integrated state, and the holding bolt 29 is screwed into the manhole cover. 4 is fixed and the branch port 3c is sealed. Then, the inside of the work case 25 is drained, and the work bolt 18a is tightened from the confirmation window 22a (see FIG. 13) with the nut 18b, and the manhole cover 4 is fixed. At this time, in order to prevent the new human hole cover 4 from being damaged, the human hole cover 4 may be fixed by tightening with the nut 18 b without using the holding bolt 29. Thereafter, the work case 25, the split clamp 21, the base pedestal 93, and the jack 92 are removed. Finally, a new repair valve 5 and a new air valve 6 are installed to complete the operation.

次に、実施例2に係る閉塞装置を用いた管接続部材の撤去方法を、図16から図22を参照して説明する。既設流体管3の分岐口3cのフランジ部3dに取付けられた人孔蓋4、該人孔蓋4に短管7、8を介して補修弁31及び該補修弁31に取付けられた空気弁6を閉塞装置10を用いて、不断流状態で交換する方法について以下説明する。実施例1は、人孔蓋4に直接補修弁5が取付けられているのに対し(図3参照)、実施例2においては、人孔蓋4に短管7、8を介して補修弁31が取付けられている(図16参照)点で相違する。人孔蓋4に短管7、8を介して補修弁31が取付けられている場合には、作業用ケースの高さが高くする必要があり、作業が困難となる。そこで、不断流状態で人孔蓋4に取付けられた短管7、8を取外した後、補修弁31、人孔蓋4を交換する方法について説明する。   Next, a method for removing the pipe connecting member using the closing device according to the second embodiment will be described with reference to FIGS. 16 to 22. A human hole cover 4 attached to the flange portion 3d of the branch port 3c of the existing fluid pipe 3, a repair valve 31 and an air valve 6 attached to the repair valve 31 via the short pipes 7 and 8 on the human hole cover 4. A method for exchanging in a continuous flow state using the closure device 10 will be described below. In the first embodiment, the repair valve 5 is directly attached to the manhole cover 4 (see FIG. 3), but in the second embodiment, the repair valve 31 is connected to the manhole cover 4 via the short tubes 7 and 8. Is different (see FIG. 16). When the repair valve 31 is attached to the manhole cover 4 via the short pipes 7 and 8, it is necessary to increase the height of the working case, which makes the work difficult. Therefore, a method for replacing the repair valve 31 and the manhole cover 4 after removing the short pipes 7 and 8 attached to the manhole cover 4 in an uninterrupted state will be described.

最初に、図16(b)に示されるように、既設流体管3の分岐口3cのフランジ部3dと人孔蓋4のフランジ4dとを締付けるボルト・ナットを作業用ボルト18a、ナット18b及びシール座金18sに交換する。同じく、人孔蓋4のフランジ4fと短管7のフランジ7fとを締付けるボルト・ナットもボルト・ナット9f及びシール座金9sに交換する。シール座金9sを用いず、ボルトに止水部材を設けてもよい。   First, as shown in FIG. 16 (b), bolts and nuts for fastening the flange portion 3d of the branch port 3c of the existing fluid pipe 3 and the flange 4d of the manhole cover 4 are used as the working bolt 18a, nut 18b and seal. Replace with washer 18s. Similarly, the bolts and nuts that fasten the flange 4f of the manhole cover 4 and the flange 7f of the short pipe 7 are also replaced with bolts / nuts 9f and a seal washer 9s. A water stop member may be provided on the bolt without using the seal washer 9s.

つぎに、図17に示されるように、補修弁31を閉め空気弁6を取外す。また、人孔蓋4のフランジ4fと短管7のフランジ7fとの間に作業弁33を取付ける。図17の囲み部に示されるように、作業弁33は、人孔蓋4のフランジ4fと短管7のフランジ7fへの取付けが容易となるように、3分割構造の分割クランプ33a、33b、33cをボルト・ナット33g、33g、33gによって結合して環状一体に形成される。なお、分割構造は、3分割に限らず、2分割または4分割以上であってもよい。   Next, as shown in FIG. 17, the repair valve 31 is closed and the air valve 6 is removed. A work valve 33 is attached between the flange 4 f of the manhole cover 4 and the flange 7 f of the short pipe 7. As shown in the encircled portion of FIG. 17, the work valve 33 is divided into three-part structure clamps 33 a, 33 b, so that attachment to the flange 4 f of the manhole cover 4 and the flange 7 f of the short pipe 7 is easy. 33c is joined by bolts and nuts 33g, 33g, and 33g to form a ring. The division structure is not limited to three divisions, and may be two divisions or four or more divisions.

続いて、図18に示されるように、人孔蓋4のフランジ4fと短管7のフランジ7fを結合するボルト・ナット9fを少し緩め、人孔蓋4のフランジ4fと短管7のフランジ7fとの間に作業弁33のハンドル33hを操作して弁体33dを差し込み、再びボルト・ナット9fを締付け、人孔蓋4のフランジ4fを密封する。人孔蓋4のフランジ4fを密封した後、補修弁31を新規のボール弁32に交換する。なお、ボール弁は必ずしも交換しなくともよい。   Subsequently, as shown in FIG. 18, the bolts and nuts 9f that connect the flange 4f of the manhole cover 4 and the flange 7f of the short tube 7 are slightly loosened, and the flange 4f of the manhole cover 4 and the flange 7f of the short tube 7 are then loosened. The handle 33h of the work valve 33 is operated to insert the valve element 33d, the bolt and nut 9f are tightened again, and the flange 4f of the manhole cover 4 is sealed. After sealing the flange 4 f of the manhole cover 4, the repair valve 31 is replaced with a new ball valve 32. The ball valve does not necessarily have to be replaced.

つぎに図19に示されるように、ボール弁32のフランジ32kに止水装置35、人孔蓋4のフランジ4fの外周側に支柱34、34を取付ける。そして、ボール弁32を開き、ボルト・ナット9fを少し緩め、人孔蓋4のフランジ4fと短管7のフランジ7fとの間から作業弁33の弁体33dを抜取り、再びボルト・ナット9fを締付ける。   Next, as shown in FIG. 19, the water stop device 35 is attached to the flange 32 k of the ball valve 32, and the columns 34, 34 are attached to the outer peripheral side of the flange 4 f of the manhole cover 4. Then, the ball valve 32 is opened, the bolt / nut 9f is slightly loosened, the valve element 33d of the work valve 33 is removed from between the flange 4f of the manhole cover 4 and the flange 7f of the short pipe 7, and the bolt / nut 9f is again attached. Tighten.

続いて、止水装置35の止水部材35cを人孔蓋4の開口部4cに押し込み、止水部材35cを拡径して該開口部4cを密封するとともに、アーム35aを支柱34、34にナット35n、35n、…によって固定する。止水部材35cによって人孔蓋4の開口部4cを密封した状態で、人孔蓋4のフランジ4fと短管7のフランジ7fとを締付けるボルト・ナット9fを取外し、短管7、ボール弁32及び止水装置35を一体で持ち上げ、人孔蓋4のフランジ4fと短管7のフランジ7fとの間に隙間を設ける。該隙間に抜止め金具36を取付け、止水部材35cに作用する流体圧力を保持できるようにする。   Subsequently, the water stop member 35c of the water stop device 35 is pushed into the opening 4c of the manhole cover 4, the diameter of the water stop member 35c is expanded to seal the opening 4c, and the arm 35a is attached to the columns 34 and 34. It is fixed by nuts 35n, 35n,. In a state where the opening 4c of the human hole lid 4 is sealed by the water stop member 35c, the bolt and nut 9f for fastening the flange 4f of the human hole cover 4 and the flange 7f of the short tube 7 are removed, and the short tube 7 and the ball valve 32 are removed. And the water stop device 35 is lifted together, and a gap is provided between the flange 4f of the manhole cover 4 and the flange 7f of the short tube 7. A retaining metal fitting 36 is attached to the gap so that the fluid pressure acting on the water stop member 35c can be maintained.

図21に示されるように、止水部材35cに作用する流体圧力を抜止め金具36にて保持した状態で、短管7、ボール弁32及び止水フランジ35dを取外す。その後、人孔蓋4のフランジ4f上に新規パッキン32eを配置し、ボール弁32を止水装置35の止水フランジ35dに固定して、さらに止水フランジ35dを、アーム35aによって支柱34、34に固定する。   As shown in FIG. 21, the short pipe 7, the ball valve 32, and the water stop flange 35d are removed in a state where the fluid pressure acting on the water stop member 35c is held by the retaining fitting 36. Thereafter, a new packing 32e is disposed on the flange 4f of the manhole cover 4, the ball valve 32 is fixed to the water stop flange 35d of the water stop device 35, and the water stop flange 35d is further supported by the arms 35a by the columns 34, 34. To fix.

つぎに、図22に示されるように、抜止め金具36を取外し、新規のボール弁32を人孔蓋4のフランジ4fにボルト・ナット9fによって取付け、止水部材35cの拡径状態を解除し、止水部材35cを徐々に上昇させ止水フランジ内に戻して、新規のボール弁32を閉じる。そして、作業弁33、支柱34、34、止水装置35を撤去する。   Next, as shown in FIG. 22, the retaining metal fitting 36 is removed, and a new ball valve 32 is attached to the flange 4f of the manhole cover 4 with bolts and nuts 9f to release the expanded state of the water stop member 35c. The water stop member 35c is gradually raised and returned to the water stop flange, and the new ball valve 32 is closed. And the working valve 33, the support | pillars 34 and 34, and the water stop apparatus 35 are removed.

この状態から、図4から図15の工程を行うことで、人孔蓋4及びボール弁32の交換を行うことができる。   From this state, the manhole cover 4 and the ball valve 32 can be exchanged by performing the steps of FIGS.

以上、本発明の実施例を図面により説明してきたが、具体的な構成はこれら実施例に限られるものではなく、本発明の要旨を逸脱しない範囲における変更や追加があっても本発明に含まれる。   Although the embodiments of the present invention have been described with reference to the drawings, the specific configuration is not limited to these embodiments, and modifications and additions within the scope of the present invention are included in the present invention. It is.

例えば、上記実施においては、閉塞装置10の連結体12は、既設流体管3のフランジ部3dと連結されていた。しかし、本発明の閉塞装置10の連結体12は、分岐口3cの外側の既設流体管と連結されるものであれば、既設流体管3のフランジ部3dに限らず、既設流体管1、2、3の外周部と直接連結されてもよい。また、既設流体管1、2、3に取付座を設け、該取付座と閉塞装置10の連結体12とを連結してもよい。さらに、既設流体管3のフランジ部3dの外周面、あるいはフランジの下面を密封する取付部材を設け、該取付部材と閉塞装置10の連結体12とを連結してもよい。   For example, in the above implementation, the connecting body 12 of the closing device 10 is connected to the flange portion 3 d of the existing fluid pipe 3. However, the connecting body 12 of the closing device 10 of the present invention is not limited to the flange portion 3d of the existing fluid pipe 3 as long as it is connected to the existing fluid pipe outside the branch port 3c. 3 may be directly connected to the outer peripheral portion. Moreover, an installation seat may be provided in the existing fluid pipes 1, 2, and 3, and the installation seat and the connecting body 12 of the closing device 10 may be connected. Furthermore, an attachment member for sealing the outer peripheral surface of the flange portion 3d of the existing fluid pipe 3 or the lower surface of the flange may be provided, and the attachment member and the connecting body 12 of the closing device 10 may be connected.

また、図23に示されるように、連結体12の延設部12aの下面に間隔片12dを設けた閉塞装置10を用いて分岐口3cを閉塞してもよい。閉塞装置10を分岐口3cに向かって移動させ、間隔片12dの先端が分岐口3cのフランジ3dに接触した位置で、閉塞装置10がフランジ3dに対して適切な位置に配置できるように、間隔片12dの長さは設定されている。このような間隔片12dを有する閉塞装置10を使用することで、下部作業用ケース22の確認窓22aあるいは作業用フランジ28上の窓28cから目視による閉塞装置10の位置確認を簡略化できる。   Further, as shown in FIG. 23, the branch port 3c may be closed using a closing device 10 in which a spacing piece 12d is provided on the lower surface of the extending portion 12a of the connecting body 12. The closing device 10 is moved toward the branch port 3c, and the gap is set so that the closing device 10 can be disposed at an appropriate position with respect to the flange 3d at the position where the tip of the spacing piece 12d contacts the flange 3d of the branch port 3c. The length of the piece 12d is set. By using the closing device 10 having such a spacing piece 12d, it is possible to simplify the visual confirmation of the position of the closing device 10 from the confirmation window 22a of the lower working case 22 or the window 28c on the working flange 28.

3 既設流体管
3c 分岐口
3d フランジ部
4 人孔蓋(管接続部材)
10 閉塞装置
11 閉塞体
12 連結体
12a 延設部
12b 立設部
12h ボルト挿通孔
13 密封部材
25 作業用ケース
3 Existing fluid pipe 3c Branch port 3d Flange part 4 Human hole lid (pipe connecting member)
DESCRIPTION OF SYMBOLS 10 Closure apparatus 11 Closure body 12 Connection body 12a Extension part 12b Standing part 12h Bolt insertion hole 13 Sealing member 25 Working case

Claims (5)

既設流体管の分岐口の周囲に配設されたフランジ部に結合された管接続部材が作業用ケースによって密封状に囲繞され、該作業用ケース内にて不断流状態で前記管接続部材が撤去された前記分岐口を密封状に閉塞する閉塞装置であって、前記分岐口を閉塞する閉塞体と、該閉塞体及び前記分岐口を密封する密封部材と、前記閉塞体に配設される連結体と、を備え、該連結体は、前記閉塞体に配設され、前記分岐口の軸方向へ立設される立設部を含み、前記分岐口の外側の前記既設流体管と連結されることを特徴とする閉塞装置。 A pipe connection member coupled to a flange portion disposed around the branch port of an existing fluid pipe is hermetically surrounded by a work case, and the pipe connection member is removed in an uninterrupted state in the work case. A closing device for sealingly closing the branched opening, the closing body closing the branch opening, a sealing member for sealing the closing body and the branch opening, and a connection disposed on the closing body A connecting body, the connecting body being disposed on the closing body, including a standing portion standing in the axial direction of the branch port, and connected to the existing fluid pipe outside the branch port. An occluding device characterized by that. 前記連結体は、前記分岐口の径方向外方へ延設される延設部を含むことを特徴とする請求項1に記載の閉塞装置。   The closure device according to claim 1, wherein the connection body includes an extending portion that extends outward in a radial direction of the branch port. 前記連結体は、前記分岐口の周方向に離間して複数配設されることを特徴とする請求項1または2に記載の閉塞装置。 Wherein the coupling element is occlusive device of claim 1 or 2, wherein a plurality of disposed spaced apart in a circumferential direction of the branch port. 前記連結体は、前記既設流体管の前記フランジ部と結合するためのボルト挿通孔を含むことを特徴とする請求項1ないしのいずれかに記載の閉塞装置。 The said connection body contains the volt | bolt insertion hole for couple | bonding with the said flange part of the said existing fluid pipe | tube, The obstruction | occlusion apparatus in any one of Claim 1 thru | or 3 characterized by the above-mentioned. 請求項1ないしのいずれかに記載の閉塞装置を用いて、既設流体管の分岐口の周囲に配設されたフランジ部に結合された管接続部材を撤去する方法であって、
既設流体管の分岐口の周囲に配設されたフランジ部に結合された管接続部材を該フランジ部とともに作業用ケースによって密封状に囲繞する工程と、
前記作業用ケース内にて不断流状態で前記管接続部材を前記分岐口から撤去する工程と、
前記管接続部材が撤去された前記分岐口を前記閉塞体によって密封状に閉塞する工程と、
前記閉塞体と前記分岐口の外側の前記既設流体管とを連結する工程と、
前記作業用ケースを撤去する工程と、
を備えることを特徴とする管接続部材の撤去方法。
A method of removing a pipe connecting member coupled to a flange portion disposed around a branch port of an existing fluid pipe using the closure device according to any one of claims 1 to 4 ,
Enclosing a pipe connecting member coupled to a flange portion disposed around a branch port of an existing fluid pipe in a sealed manner with a working case together with the flange portion;
Removing the pipe connecting member from the branch port in an uninterrupted flow state in the working case;
A step of sealingly closing the branch port from which the pipe connecting member has been removed by the closing body;
Connecting the closed body and the existing fluid pipe outside the branch port;
Removing the working case;
A method for removing a pipe connecting member, comprising:
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