JP6547152B2 - MEDICAL PACKAGE AND METHOD FOR MANUFACTURING MEDICAL PACKAGE - Google Patents

MEDICAL PACKAGE AND METHOD FOR MANUFACTURING MEDICAL PACKAGE Download PDF

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JP6547152B2
JP6547152B2 JP2015129937A JP2015129937A JP6547152B2 JP 6547152 B2 JP6547152 B2 JP 6547152B2 JP 2015129937 A JP2015129937 A JP 2015129937A JP 2015129937 A JP2015129937 A JP 2015129937A JP 6547152 B2 JP6547152 B2 JP 6547152B2
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sealing member
opening
peripheral edge
inner peripheral
fixing
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JP2017013805A (en
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和孝 高井
和孝 高井
晋司 長沼
晋司 長沼
長谷川 勝利
勝利 長谷川
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Menicon Co Ltd
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Description

本発明は医療用途品を収容する医療用パッケージおよび医療用パッケージの製造方法に係り、特に第一の封止部材と第二の封止部材の重ね合わせ面間に医療用途品を配して周りを加熱固着することで医療用途品を密封状態で包装した医療用パッケージとその製造方法に関するものである。   The present invention relates to a medical package for containing medical products and a method of manufacturing a medical package, and in particular, a medical product is disposed between overlapping surfaces of a first sealing member and a second sealing member. The present invention relates to a medical package in which medical products are packaged in a sealed state by heat-fixing and a method of manufacturing the same.

従来から、コンタクトレンズやIOLインサーター、シリンジ、穿刺針、ガーゼ、ピンセットなどの医療分野で用いられる医療用途品を個別又は複数個セットにして市場に提供し、流通させたり保存等する際に用いられる医療用パッケージが、従来から幾つか提案されている。   Conventionally, medical application products used in the medical field such as contact lenses, IOL inserters, syringes, puncture needles, gauze, tweezers, etc. are individually or multiply provided in the market and used for distribution, storage, etc. Several conventional medical packages have been proposed.

そして、かかる医療用パッケージでは、開封前に医療用途品が汚染されたり変質するのを防止する等の目的で、医療用途品を密封状態で包装するようにされているものが多い。例えば、第一の封止部材と第二の封止部材の重ね合わせ面間に医療用途品を配すると共に、医療用途品の周りで第一の封止部材と第二の封止部材を加熱固着することで、医療用途品を収容する収容部を外部空間に対して密閉状態で形成した構造とされている。   Such medical packages are often used to package medical products in a sealed state for the purpose of preventing contamination or deterioration of medical products before opening. For example, the medical application is disposed between the overlapping surfaces of the first sealing member and the second sealing member, and the first sealing member and the second sealing member are heated around the medical application. By being fixed, the storage portion for storing the medical application is formed in a sealed state with respect to the external space.

ところで、このような医療用パッケージにおいては、第一の封止部材と第二の封止部材の封止固着を容易にすると共にガスバリア性などの要求特性の実現を考慮して、第一の封止部材と第二の封止部材の少なくとも一方を金属箔層と熱可塑性樹脂層との積層構造からなるラミネート材として、かかる熱可塑性樹脂層により第一の封止部材と第二の封止部材を加熱溶着した構造が好適に採用されている。例えば医療用途品の一種であるソフトコンタクトレンズの個別パッケージとして用いられる特表2015−502296号公報(特許文献1)に記載のものなどが、それである。   By the way, in such a medical package, in view of facilitating the sealing and fixing of the first sealing member and the second sealing member and realizing the required characteristics such as the gas barrier property, the first sealing A first sealing member and a second sealing member are made of such a thermoplastic resin layer as a laminate material having a laminated structure of at least one of the stopper member and the second sealing member with a metal foil layer and a thermoplastic resin layer The structure which heat-welded is suitably employ | adopted. For example, those described in JP-A-2015-502296 (Patent Document 1), which is used as an individual package of a soft contact lens which is a kind of medical use product, are such.

ところが、従来構造の医療用パッケージでは、医療用途品を使用する際に第一の封止部材と第二の封止部材を加熱溶着領域において引き剥がして開封しようとすると、溶着された熱可塑性樹脂層が金属箔層から層間剥離するデラミネーションが発生するおそれがあった。そして、デラミネーションが発生すると、溶着された熱可塑性樹脂層がフィルム状に残って収容部の開封口を覆ってしまうために開封が難しく、医療用途品の取り出しに支障が生じて使用に悪影響が及ぼされる問題があったのである。   However, in the medical package of the conventional structure, when the first sealing member and the second sealing member are peeled off and opened in the heat welding area when using the medical application product, the welded thermoplastic resin There was a possibility that the layer may delaminate from the metal foil layer. Then, when delamination occurs, the welded thermoplastic resin layer remains in the form of a film to cover the opening of the storage section, making it difficult to open, causing problems in taking out medical products and adversely affecting use. There was a problem to be exerted.

なお、開封時のデラミネーションを抑制して開封操作性を向上させるために、第一の封止部材と第二の封止部材を加熱溶着する際の温度や圧力を低く設定したり熱可塑性樹脂材料を選定することも考えられる。しかしながら、十分な密封性能を安定して得ることが難しくなり、意図せずに密閉状態が解除されてしまいやすくパッケージの信頼性の低下が避けられないことから有効な対応策ではなかった。   In addition, in order to suppress the delamination at the time of opening and to improve the opening operability, the temperature and pressure at the time of heating and welding the first sealing member and the second sealing member are set low, or a thermoplastic resin It is also conceivable to select materials. However, it has been difficult to stably obtain sufficient sealing performance, and the sealing condition is easily released unintentionally, which is not an effective countermeasure because deterioration in the reliability of the package can not be avoided.

特表2015−502296号公報Japanese Patent Publication No. 2015-502296

本発明は上述の事情を背景として為されたものであり、その解決課題とするところは、密封性能を安定して確保しつつ、開封時のデラミネーションを抑えて良好な開封操作性を実現することのできる、新規な構造の医療用パッケージを提供すること、および医療用パッケージの新規な製造方法を提供することにある。   The present invention has been made against the background described above, and the problem to be solved by the present invention is to achieve good unsealing operability by suppressing the delamination at the time of unsealing while stably securing the sealing performance. An object of the present invention is to provide a medical package having a novel structure that can be performed, and to provide a novel manufacturing method of the medical package.

本発明の第一の態様は、第一の封止部材と第二の封止部材が重ね合わされて固着されることにより、該第一の封止部材と該第二の封止部材の重ね合わせ面間に医療用途品を収容する収容部が形成された医療用パッケージにおいて、前記第一の封止部材と前記第二の封止部材の少なくとも一方が熱可塑性樹脂層を重ね合わせ面に有する積層構造の複合材とされて該熱可塑性樹脂層により該第一の封止部材と該第二の封止部材が加熱固着されることで前記収容部が密封されていると共に、該収容部の周りに形成された該第一の封止部材と該第二の封止部材の固着領域において、該収容部の開封幅方向で外周側に向かって湾曲する単一の湾曲凸形状の外周縁部と、該収容部の開封幅方向で少なくとも2つの凹部を有する凹凸形状の内周縁部をもって周方向に延びる開封予定部が設けられていることを特徴とする。 According to a first aspect of the present invention, the first sealing member and the second sealing member are overlapped and fixed by overlapping the first sealing member and the second sealing member. In a medical package having a housing portion for housing a medical application product formed between surfaces, a laminate in which at least one of the first sealing member and the second sealing member has a thermoplastic resin layer on an overlapping surface. The housing portion is sealed by heating and fixing the first sealing member and the second sealing member by the thermoplastic resin layer, which is a composite material of a structure, and around the housing portion. A single curved convex outer peripheral edge curved toward the outer peripheral side in the opening width direction of the housing in the fixing region of the first sealing member and the second sealing member formed in , with the inner peripheral edge portion of the concavo-convex shape having at least two recesses in the opening width direction of the housing part Wherein the opening piece extending in the circumferential direction is provided.

本態様に従う構造の医療用パッケージでは、開封に際して第一の封止部材と第二の封止部材が引き剥がされる固着領域における開封予定部に凹凸形状の内周縁部が形成されている。これにより、かかる開封予定部を引き剥がす際に、加熱固着された熱可塑性樹脂層の層間剥離が抑えられると共に、仮に層間剥離した場合でも剥離層が分断されやすいことで、開封を確実且つ容易に行うことができて開封の操作感の向上も図られ得る。   In the medical package having the structure according to the present aspect, the uneven inner peripheral edge portion is formed at the portion to be opened in the fixing area where the first sealing member and the second sealing member are peeled off at the time of opening. Thereby, when peeling off the portion to be opened, the delamination of the heat-fixed thermoplastic resin layer is suppressed, and the delamination layer is easily divided even if the interlayer is temporarily separated, thereby reliably and easily unsealing. This can be done to improve the feeling of opening the package.

また、開封予定部を開封する際の熱可塑性樹脂層の層間剥離が抑えられることから、開封時の作業性や操作感を大きく損なうことなく、加熱固着時の温度や圧力等を調節して固着領域の固着力や信頼性の向上を図ることも可能になる。しかも、加熱固着時の温度や圧力等の設定にばらつきが発生した場合でも、開封時の熱可塑性樹脂層の層間剥離による不具合が防止されて、開封時における良好な作業性や操作感を安定して得ることが可能になる。その結果、不良品の発生率が低減されると共に、加熱固着時における条件管理の負担軽減も図られ得る。   In addition, since delamination of the thermoplastic resin layer at the time of opening the portion to be opened is suppressed, the temperature and pressure at the time of heat fixation and the like are adjusted without causing great deterioration in workability and operability at the time of opening. It is also possible to improve the adhesion and reliability of the area. In addition, even when variations occur in the setting of the temperature and pressure at the time of heat fixation, the problem due to the delamination of the thermoplastic resin layer at the time of opening is prevented, and the good workability and the feeling of operation at the time of opening are stabilized. It will be possible to As a result, the incidence rate of defective products can be reduced, and the burden of condition management at the time of heat fixation can be reduced.

なお、本態様の医療用パッケージにおいて、開封予定部における固着領域の内周縁部を凹凸形状としたことで上述の如き効果が発揮されることは、後述する実施形態中の実験結果からも明らかであるが、その技術的理由は、後述する実施形態中の実験写真からも理解されるとおり、次のように推定することができる。先ず、固着領域の開封予定部の内周縁部において、収容部の開封幅方向で複数の凹部を有する凹凸形状を採用したことにより、デラミネーションが発生する開封予定部の固着領域の内周縁部の実総長を長く設定することができ、その結果、デラミネーションを発生する熱可塑性樹脂層のボリュームを広い範囲に分散させて強度を低下させることができる。そのうえで、開封時にデラミネーションを発生する熱可塑性樹脂層が特に大きく引っ張られる部位を、開封幅方向に設けた複数の凹部によって複数箇所に設定したことで、上述のように固着領域の内周縁部の実総長を長くしてボリュームを分散させた熱可塑性樹脂を局所的に強く引っ張ることができ、その結果、熱可塑性樹脂に対して開封操作力を局所的な引張破断力として効率的に作用させて切断させることにより、デラミネーションの発生や成長が抑えられるものと考えられる。また、本発明の第二の態様は、第一の封止部材と第二の封止部材が重ね合わされて固着されることにより、該第一の封止部材と該第二の封止部材の重ね合わせ面間に医療用途品を収容する収容部が形成された医療用パッケージにおいて、前記第一の封止部材が硬質材とされて該第一の封止部材に形成された収容凹所が前記第二の封止部材で覆蓋されており、該第一の封止部材と該第二の封止部材の少なくとも一方が熱可塑性樹脂層を重ね合わせ面に有する積層構造の複合材とされて該熱可塑性樹脂層により該第一の封止部材と該第二の封止部材が加熱固着されることで前記収容部が密封されていると共に、該収容部の周りに形成された該第一の封止部材と該第二の封止部材の固着領域において、該第一の封止部材に形成された該収容凹所の開口部が該収容部の開封幅方向で少なくとも2つの凹部を有する凹凸形状をもって周方向に延びる内周形状とされることで、凹凸形状の内周縁部をもって周方向に延びる開封予定部が設けられていることを特徴とする。 In the medical package of the present embodiment, it is apparent from the experimental results in the embodiments described later that the above-described effects are exhibited by forming the inner peripheral edge portion of the fixing region in the portion to be opened in a concavo-convex shape. Although there are, the technical reasons can be estimated as follows, as understood from the experimental photographs in the embodiments described later. First, in the inner peripheral edge of the part to be opened of the fixing area, by adopting the concavo-convex shape having a plurality of recesses in the opening width direction of the housing part, the inner peripheral edge of the fixing area of the part to be opened The actual total length can be set long, and as a result, the volume of the thermoplastic resin layer that generates delamination can be dispersed in a wide range and the strength can be reduced. In addition, the region where the thermoplastic resin layer that generates delamination during opening is particularly pulled is set at a plurality of locations by the plurality of concave portions provided in the opening width direction, as described above. It is possible to locally and strongly pull the thermoplastic resin in which the volume is dispersed by lengthening the actual total length, and as a result, the opening operation force is efficiently applied to the thermoplastic resin as the local tensile breaking force. By cutting, it is considered that occurrence and growth of delamination can be suppressed. Further, according to a second aspect of the present invention, the first sealing member and the second sealing member are overlapped and fixed to each other, thereby forming the first sealing member and the second sealing member. In the medical package in which a housing portion for housing a medical application is formed between overlapping surfaces, the first sealing member is made of a hard material and a housing recess formed in the first sealing member is provided. The cover is covered with the second sealing member, and at least one of the first sealing member and the second sealing member is a composite material of a laminated structure having a thermoplastic resin layer on an overlapping surface. The first sealing member and the second sealing member are heat-adhered by the thermoplastic resin layer, whereby the housing portion is sealed and the first portion formed around the housing portion. Opening of the receiving recess formed in the first sealing member in the bonding area of the second sealing member and the second sealing member. The portion is an inner circumferential shape extending in the circumferential direction with an uneven shape having at least two recesses in the opening width direction of the housing portion, thereby providing an open scheduled portion extending in the circumferential direction with the inner peripheral edge portion of the uneven shape It is characterized by

本発明の第の態様は、前記第一又は二の態様に係る医療用パッケージであって、前記開封予定部における前記固着領域の内周縁部の凹凸形状が、周方向で周期的に連続して湾曲又は屈曲した波形又は山形とされているものである。 A third aspect of the present invention is the medical package according to the first or second aspect, wherein the concavo-convex shape of the inner peripheral edge portion of the fixing region in the portion to be opened is periodically continued in the circumferential direction. And it has a corrugated or chevron shape.

本態様の医療用パッケージでは、開封予定部における固着領域の内周縁部を周期的に連続した凹凸形状とすることで、かかる内周縁部の実総長を一層長く設定できると共に、開封時にデラミネーションを発生する熱可塑性樹脂層を開封幅方向に設けた複数の凹部間で略均等に分散させて、且つ引張破断力を一層効率的に作用させることが可能になる。その結果、特定箇所でのデラミネーションの発生や成長も効果的に防止されて、開封幅方向の全体でより安定した開封状態が良好に発現され得ることとなる。   In the medical package of the present embodiment, by making the inner peripheral edge of the fixing region in the portion to be opened in a periodically uneven shape, the actual total length of the inner peripheral edge can be set longer and the delamination at the time of opening is made. It becomes possible to disperse | distribute the thermoplastic resin layer which generate | occur | produces substantially equally among the some recessed part provided in the opening width direction, and to make a tensile breaking force act more efficiently. As a result, occurrence and growth of delamination at a specific location are also effectively prevented, and a more stable opened state can be favorably expressed in the entire opening width direction.

本発明の第の態様は、前記第一〜三の何れかの態様に係る医療用パッケージであって、前記開封予定部における前記固着領域の内周縁部の凹凸形状が、内周側に突出した凸部において内周側に向かって次第に幅寸法が小さくなる先細凸形状とされているものである。 A fourth aspect of the present invention is the medical package according to any one of the first to third aspects, wherein the concavo-convex shape of the inner peripheral edge portion of the fixing area in the portion to be opened protrudes to the inner peripheral side The convex portion has a tapered convex shape in which the width dimension gradually decreases toward the inner peripheral side.

本態様の医療用パッケージでは、開封予定部における固着領域の内周縁部に形成された凸部が先細形状とされていることにより、隣接する凸部間に位置する凹部において開封時に発生したデラミネーションによる熱可塑性樹脂の剥離膜が、開封が進むにつれて離隔距離が大きくなる両側の凸部によって効率的に引っ張られて破断し、剥離膜の成長がより効果的に防止され得る。また、開封に際して最後に引き剥がされることとなる凸部の先端部にデラミネーションによる熱可塑性樹脂の剥離膜が発生した場合でも、凸部が先細形状であるが故に破断しやすく、剥離膜の成長が防止される。   In the medical package of this aspect, the projections formed on the inner peripheral edge portion of the fixing area at the portion to be opened are tapered, so that the delamination occurs at the time of opening in the recesses located between the adjacent projections. The release film of the thermoplastic resin according to is effectively pulled and broken by the convex portions on both sides of which the separation distance increases as the opening progresses, and the growth of the release film can be more effectively prevented. In addition, even when a peeling film of thermoplastic resin is generated by delamination at the tip of the convex portion which is to be peeled off lastly during opening, the convex portion has a tapered shape so that it is easily broken and the growth of the peeling film Is prevented.

なお、本態様における先細凸形状の凸部は、傾斜した側縁が直線形状のほか湾曲形状でも良く、先端部分が尖った先鋭形状のほか先端部分が丸くなっていても良い。   The tapered convex portion in this aspect may have a curved side edge as well as a straight side edge, and the tip end may be rounded in addition to a sharp pointed end.

本発明の第の態様は、前記第一〜の何れかの態様に係る医療用パッケージであって、前記開封予定部における前記固着領域の内周縁部の凹凸形状が、凹部の最底点と凸部の頂点との開封方向における離隔距離について0.5〜5.0mmの範囲内に設定されているものである。 A fifth aspect of the present invention is the medical package according to any one of the first to fourth aspects, wherein the concavo-convex shape of the inner peripheral edge of the fixing area in the part to be opened is the bottommost point of the recess It is set in the range of 0.5-5.0 mm about the separation distance in the opening direction of and the top of a convex part.

本態様の医療用パッケージでは、凹部の最底点と凸部の頂点との開封方向における離隔距離を0.5mm以上に設定したことで、前述の如き固着領域の内周縁部の実総長の確保や開封時の熱可塑性樹脂層における応力の分散などによるデラミネーションの発生や成長の防止効果がより有効に発揮され得る。また、凹部の最底点と凸部の頂点との開封方向における離隔距離を5.0mm以下に設定することで、凹凸形状の固着領域の幅寸法が大きくなりすぎることに伴う収容部の容積圧迫やパッケージサイズの大型化などの問題も回避され得る。   In the medical package of this aspect, the separation distance in the opening direction between the bottom of the concave portion and the apex of the convex portion is set to 0.5 mm or more, thereby securing the actual total length of the inner peripheral edge portion of the fixing region as described above. And the prevention effect of generation | occurrence | production and growth of the delamination by dispersion | distribution of the stress in the thermoplastic resin layer at the time of opening, etc. can be exhibited more effectively. In addition, by setting the separation distance between the bottom of the concave portion and the apex of the convex portion in the opening direction to 5.0 mm or less, the volume compression of the storage portion accompanying the excessively large width dimension of the fixing region of the concavo-convex shape Also, problems such as an increase in package size can be avoided.

本発明の第の態様は、前記第一〜の何れかの態様に係る医療用パッケージであって、前記開封予定部における前記固着領域の内周縁部の凹凸形状が、周方向で隣合う凸部の頂点間のピッチについて1.0〜10mmの範囲内に設定されているものである。 A sixth aspect of the present invention is the medical package according to any one of the first to fifth aspects, wherein the concavo-convex shape of the inner peripheral edge portion of the fixing region in the portion to be opened is circumferentially adjacent The pitch between the apexes of the projections is set in the range of 1.0 to 10 mm.

本態様の医療用パッケージでは、凹凸形状の周方向ピッチを1.0mm以上に設定したことにより、凹凸形状で分断されるべき熱可塑性樹脂の剥離膜が実質的につながってしまって目的とするデラミネーションの発生や成長の防止効果が低下してしまうことが有効に回避され得る。また、凹凸形状の周方向ピッチを10mm以下に設定したことにより、凹凸が実質的に直線に近くなって同様な問題が発生することも、有効に回避され得ることとなる。   In the medical package of this aspect, by setting the circumferential direction pitch of the concavo-convex shape to 1.0 mm or more, the peeling film of the thermoplastic resin to be divided in the concavo-convex shape is substantially connected and the target It can be effectively avoided that the prevention effect of the occurrence and the growth of the lamination is reduced. Further, by setting the circumferential pitch of the concavo-convex shape to 10 mm or less, it is possible to effectively avoid that the concavities and convexities are substantially close to a straight line and the same problem occurs.

なお、上述の第及び前記第の態様に係る医療用パッケージにおいて固着領域の内周縁部に設定される凹凸形状の凹部の最底点と凸部の頂点との離隔距離やピッチは、一定である必要はない。 In the medical packages according to the fifth and sixth aspects described above, the separation distance and the pitch between the bottom point of the concave and the convex portion set on the inner peripheral edge of the fixation region and the apex of the convex portion are constant. It does not have to be.

本発明の第の態様は、前記第一〜の何れかの態様に係る医療用パッケージであって、前記第一の封止部材と前記第二の封止部材との何れもが、金属シートの重ね合わせ側の面に前記熱可塑性樹脂層からなるシーラント層を備えており、該第一の封止部材と該第二の封止部材の各該シーラント層が加熱固着されて一体化されることにより前記収容領域が密封されているものである。 A seventh aspect of the present invention is the medical package according to any one of the first to sixth aspects, wherein both the first sealing member and the second sealing member are metal. A sealant layer comprising the thermoplastic resin layer is provided on the surface on the side of the sheet on which the sheets are laminated, and the sealant layers of the first sealing member and the second sealing member are heat-fixed and integrated. Thus, the storage area is sealed.

本態様の医療用パッケージでは、固着領域で互いに重ね合わされて固着される第一の封止部材と第二の封止部材の固着面が何れも熱可塑性樹脂層からなるシーラント層とされて、加熱によって両シーラント層が一体化されることから、より強固で信頼性の高い封止力を容易に且つ安定して得ることが可能になる。そして、かかる固着領域における開封予定部には、本発明に従う凹凸形状の内周縁部が設定されることで、一体化して固着されたシーラント層が開封時にデラミネーションを発生する問題も回避されることから、良好な開封操作性や操作感も併せて実現可能になるのである。   In the medical package of the present embodiment, the bonding surfaces of the first sealing member and the second sealing member, which are stacked and fixed to each other in the bonding area, are all made of the thermoplastic resin layer as the sealant layer. As a result of the two sealant layers being integrated, it becomes possible to obtain a stronger and more reliable sealing force easily and stably. And by setting the inner peripheral edge portion of the concavo-convex shape according to the present invention to the portion to be opened in the fixing region, the problem that the integrally integrated and fixed sealant layer generates delamination at the time of opening is also avoided. Therefore, good opening operability and operability can be realized together.

本発明の第の態様は、前記第一〜の何れかの態様に係る医療用パッケージであって、前記医療用途品がコンタクトレンズであり、前記収容領域に該コンタクトレンズが保存液と共に収容されているものである。 An eighth aspect of the present invention is the medical package according to any one of the first to seventh aspects, wherein the medical application product is a contact lens, and the contact lens is stored with the storage solution in the storage area. It is being done.

本態様で対象とされるコンタクトレンズ用パッケージでは、コンタクトレンズの外周より僅かに大きい程度の開口サイズとされた収容部とされて、その小さな開口部を通じてコンタクトレンズを指先を摘み上げる操作が必要となることから、開封時にデラミネーションで発生する樹脂の剥離膜が開口部を覆ってしまうと指先でコンタクトレンズを摘まみ取ることができなくなって大きな障害となる。ここにおいて、本態様では、かかるコンタクトレンズ用パッケージに本発明を適用することにより、小さな開口部を備えた収容部でも開封時における開口部を安定して大きく確保することができて、コンタクトレンズを容易に摘まみ取ることが可能になるのである。   In the contact lens package targeted in the present embodiment, the housing has an opening size slightly larger than the periphery of the contact lens, and it is necessary to pick up the contact lens through the small opening. As a result, if the peeling film of the resin generated by delamination during opening is covered with the opening, the contact lens can not be picked up with a fingertip, which causes a great obstacle. Here, in the present embodiment, by applying the present invention to such a package for contact lens, it is possible to stably secure a large opening at the time of unsealing even in the housing portion having a small opening, and the contact lens It becomes possible to pick it easily.

また、特に含水性のソフトコンタクトレンズのように、保存液に浸漬されてコンタクトレンズが収容部へ封止されている場合でも、本態様に係るパッケージでは、開封時のデラミネーションによる問題が回避されることで、デラミネーションの原因の一つとなる固着領域における固着力の増大も可能になることから、外圧などで意図しない圧力が作用した場合にも対処し得る液封性ひいては信頼性の設定も実現され得る。更にまた、開封時のデラミネーションで発生した樹脂の剥離膜で収容部の開口が覆われると、開封の進行に際して意図しない部位から破れて勢い良く封入液が飛び出す問題も発生するが、上述のようにデラミネーションが防止されることでそのような問題も効果的に回避可能となる。   In addition, even in the case where the contact lens is immersed in the storage solution and the contact lens is sealed to the housing portion, as in the case of a soft contact lens having water content, in the package according to this aspect, the problem due to delamination at the time of opening is avoided Since this also makes it possible to increase the adhesion in the adhesion region which is one of the causes of delamination, the liquid sealability that can be coped with even when an unintended pressure is exerted due to the external pressure etc. and hence also the setting of the reliability It can be realized. Furthermore, if the opening of the storage unit is covered with a peeling film of resin generated by delamination during opening, there is also a problem that the filling liquid bursts out vigorously from an unintended site during the progress of opening, as described above. Such problems can also be effectively avoided by preventing delamination.

なお、上述の如き本発明に係る医療用パッケージにおいて被包装物はコンタクトレンズに限定されるものでなく、医療従事者に限らず個人などが用いる各種の医療用途品が対象となり得るし、医療用途品を付属品等と共に収容部へ配して包装するようにしても良い。また、本発明に係る医療用パッケージにおける固着領域の内周縁部に設けられる凹凸は、形状や大きさ、ピッチなどが一定である必要はなく、周方向で周期的又は非周期的に異なる凹凸形状で形成されていても良い。   In the medical package according to the present invention as described above, the packaged object is not limited to the contact lens, and various medical use products which individuals, etc. can use as well as medical workers can be targeted, medical use The product may be placed in the container together with accessories etc. for packaging. Moreover, the unevenness provided on the inner peripheral edge portion of the fixing region in the medical package according to the present invention does not have to be constant in shape, size, pitch, etc., and is uneven shape which periodically or aperiodically varies in the circumferential direction. It may be formed of

医療用パッケージの製造方法に関する本発明の第一の態様は、第一の封止部材と第二の封止部材の重ね合わせ面間に医療用途品を配すると共に、該第一の封止部材と該第二の封止部材の少なくとも一方を重ね合わせ面に熱可塑性樹脂層が設けられた積層構造の複合材とし、該医療用途品の周りで該第一の封止部材と該第二の封止部材を加熱押圧せしめて該熱可塑性樹脂層により固着することで、該医療用途品が密封状態で収容された収容部を備えた医療用パッケージを製造するに際して、前記医療用途品が配される内周側の押圧縁部が凹凸形状をもって周方向に延びる押圧面を備えた押圧部材を用いて、前記第一の封止部材と前記第二の封止部材を加熱しつつ重ね合わせ方向で相互に押圧して固着することにより、前記収容部の周りに形成する該第一の封止部材と該第二の封止部材の固着領域において、内周縁部が凹凸形状をもって周方向に延びる開封予定部を設けることを特徴とするものである。   According to a first aspect of the present invention relating to a method of manufacturing a medical package, a medical application product is disposed between overlapping surfaces of a first sealing member and a second sealing member, and the first sealing member And at least one of the second sealing member is a composite material of a laminated structure in which a thermoplastic resin layer is provided on an overlapping surface, and the first sealing member and the second sealing member around the medical product. The medical application product is disposed when manufacturing a medical package having a housing portion in which the medical application product is housed in a sealed state by heating and pressing the sealing member and fixing by the thermoplastic resin layer. The first sealing member and the second sealing member are heated while overlapping the pressing direction by heating the first sealing member and the second sealing member by using a pressing member having a pressing surface having an uneven shape and a circumferentially extending pressing edge on the inner circumferential side. It forms around the said accommodating part by mutually pressing and fixing. In fixing region of said first sealing member and said second sealing member, is characterized in providing an opening piece which the inner peripheral edge portion extending in the circumferential direction with an uneven shape.

本態様の発明方法に従えば、加熱金型などの押圧部材を用いて第一の封止部材と第二の封止部材の固着領域を加熱溶着して収容部を封止する際に、当該押圧部材に凹凸形状を付することで固着領域に目的とする凹凸形状の開封予定部を形成することができる。そして、このような本態様の発明方法に従えば、上述の第一〜の各態様に係る医療用パッケージを有利に製造することが可能になる。 According to the method of the present aspect of the invention, when the adhesion region of the first sealing member and the second sealing member is heat-welded using a pressing member such as a heating mold to seal the containing portion, By providing the pressing member with the concavo-convex shape, it is possible to form the intended opening-to-be-opened portion having the concavo-convex shape in the fixing region. And, according to the inventive method of this aspect, it becomes possible to advantageously manufacture the medical package according to each of the above-mentioned first to eighth aspects.

医療用パッケージの製造方法に関する本発明の第二の態様は、第一の封止部材と第二の封止部材の重ね合わせ面間に医療用途品を配すると共に、該第一の封止部材と該第二の封止部材の少なくとも一方を重ね合わせ面に熱可塑性樹脂層が設けられた積層構造の複合材とし、該医療用途品の周りで該第一の封止部材と該第二の封止部材を加熱押圧せしめて該熱可塑性樹脂層により固着することで、該医療用途品が密封状態で収容された収容部を備えた医療用パッケージを製造するに際して、前記第一の封止部材を硬質材として該第一の封止部材に形成された収容凹所を該二の封止部材で覆蓋することで前記収容部を形成すると共に、該第一の封止部材における該収容凹所の開口部を凹凸形状をもって周方向に延びる内周形状として、該第一の封止部材の該収容凹所の開口部の周りに該第二の封止部材を加熱しつつ重ね合わせ方向で押圧して固着することにより、前記収容部の周りに形成する該第一の封止部材と該第二の封止部材の固着領域において、内周縁部が凹凸形状をもって周方向に延びる開封予定部を設けることを特徴とする。   A second aspect of the present invention relating to a method of manufacturing a medical package comprises disposing a medical product between the overlapping surfaces of a first sealing member and a second sealing member, and further comprising the first sealing member. And at least one of the second sealing member is a composite material of a laminated structure in which a thermoplastic resin layer is provided on an overlapping surface, and the first sealing member and the second sealing member around the medical product. The first sealing member is used in manufacturing a medical package provided with a housing portion in which the medical application product is housed in a sealed state by heating and pressing the sealing member and fixing by the thermoplastic resin layer. The housing recess is formed by covering the housing recess formed in the first sealing member with the second sealing member using the second sealing member, and the housing recess in the first sealing member is formed. As the inner circumferential shape extending in the circumferential direction with the uneven shape, The first sealing member formed around the housing portion by pressing and fixing the second sealing member in the overlapping direction while heating the second sealing member around the opening of the housing recess of the member In the fixing region of the second sealing member, the opening peripheral portion is provided with an opening-to-be-opened portion extending in the circumferential direction with a concavo-convex shape.

本態様の製造方法に従えば、前述の製造方法に係る本発明の第一の態様に記載の如き特別な凹凸形状を付した押圧部材を用いなくとも、例えばコンタクトレンズパッケージとして従来から用いられているブリスターケースのように硬質のケース本体であれば、その凹所の開口内周縁を凹凸形状としておくことで、固着縁が凹凸となった開封予定部を形成することも可能となる。そして、前述の本発明の第一の態様に係る製造方法と同様に、本態様の製造方法に従えば、上述の第一〜の各態様に係る医療用パッケージを有利に製造することが可能になる。 According to the manufacturing method of this aspect, for example, conventionally used as a contact lens package without using a pressing member having a special uneven shape as described in the first aspect of the present invention according to the above-mentioned manufacturing method If it is a hard case main body like a blister case, it is also possible to form the opening scheduled portion in which the fixing edge becomes uneven by making the opening inner peripheral edge of the recess into an uneven shape. And, according to the manufacturing method of the present aspect, as in the manufacturing method according to the first aspect of the present invention described above, the medical package according to each of the first to eighth aspects described above can be advantageously manufactured. become.

本発明に従う構造とされた医療用パッケージでは、開封予定部の固着領域に凹凸形状の内周縁部を設けたことで開封時のデラミネーションが抑えられることにより、良好な開封操作性が実現されて、収容部の密封性能の向上と良好な開封操作性との両立も図られ得る。   In the medical package having a structure according to the present invention, excellent unsealing operability is realized by providing the inner peripheral edge portion of the concavo-convex shape in the adhering area of the portion to be opened, and the delamination at the time of opening being suppressed. Also, it is possible to achieve both the improvement of the sealing performance of the storage unit and the good opening operability.

また、本発明方法によれば、上述の本発明に従う構造とされた医療用パッケージを効率的に製造することが可能となる。   Also, according to the method of the present invention, it is possible to efficiently manufacture the medical package having the structure according to the present invention described above.

本発明の第一の実施形態としてのコンタクトレンズ用パッケージを開封状態で示す斜視図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a perspective view which shows the package for contact lenses as 1st embodiment of this invention in an opened state. 図1に示されたコンタクトレンズ用パッケージにおいて第一シートから第二シートを剥がした状態を示す平面説明図である。It is plane explanatory drawing which shows the state which peeled off the 2nd sheet | seat from the 1st sheet | seat in the package for contact lenses shown by FIG. 図1に示されたコンタクトレンズ用パッケージの未開封状態を示す縦断面図である。It is a longitudinal cross-sectional view which shows the unopened state of the package for contact lenses shown by FIG. 図1に示されたコンタクトレンズ用パッケージに用いられるレンズ保持部材を示す開放状態の斜視図である。It is a perspective view of the open state which shows the lens holding member used for the package for contact lenses shown by FIG. 図4に示されたレンズ保持部材を示す閉鎖状態の斜視図である。It is a perspective view of the closed state which shows the lens holding member shown by FIG. 図1に示されたコンタクトレンズ用パッケージにおける第一シートと第二シートとの加熱固着を説明するための説明図である。It is explanatory drawing for demonstrating the heat adhesion | attachment with the 1st sheet | seat and 2nd sheet | seat in the package for contact lenses shown by FIG. 図1に示されたコンタクトレンズ用パッケージの製造方法の具体例を説明するための一工程を示す縦断面説明図である。It is longitudinal cross-section explanatory drawing which shows 1 process for demonstrating the specific example of the manufacturing method of the package for contact lenses shown by FIG. 図7に示された溶着金型の底面図である。FIG. 8 is a bottom view of the welding mold shown in FIG. 7; 本発明の第二の実施形態としてのコンタクトレンズ用パッケージを示す、図2に対応する平面説明図である。It is a plane explanatory view corresponding to Drawing 2 showing the package for contact lenses as a second embodiment of the present invention. 図9に示されたコンタクトレンズ用パッケージの製造に用いられる溶着金型における、図8に対応する底面図である。It is a bottom view corresponding to FIG. 8 in the welding die used for manufacture of the package for contact lenses shown by FIG. 比較例としてのコンタクトレンズ用パッケージを示す、図2に対応する平面説明図である。It is the plane explanatory view corresponding to FIG. 2 which shows the package for contact lenses as a comparative example. 図11に示された比較例の製造に用いられる溶着金型を示す底面図である。It is a bottom view which shows the welding metal mold | die used for manufacture of the comparative example shown by FIG. 図9に示された本発明の実施例であるコンタクトレンズ用パッケージの開封時における固着領域の開封予定部の状態を示す図面代用写真であって、(a)は開封予定部の全体を示し、(b)は要部を拡大して示すものである。It is a drawing substitute photograph which shows the state of the opening plan part of the fixed area | region at the time of opening of the package for contact lenses which is the Example of this invention shown by FIG. 9, Comprising: (a) shows the whole opening plan part, (B) shows the main part in an enlarged manner. 図11に示された比較例であるコンタクトレンズ用パッケージの開封時における固着領域の開封予定部の状態を示す図面代用写真であって、(a)は開封予定部の全体を示し、(b)は要部を拡大して示すものである。It is a drawing substitute photograph which shows the state of the opening plan part of the fixed area | region at the time of opening of the package for contact lenses which is a comparative example shown in FIG. 11, Comprising: (a) shows the whole opening plan part, (b) Is an enlarged view of the main part. 本発明の第三の実施形態としてのコンタクトレンズ用パッケージを示す、図2に対応する平面説明図である。It is a plane explanatory view corresponding to Drawing 2 showing package for contact lenses as a third embodiment of the present invention. 図15に示されたコンタクトレンズ用パッケージの製造に用いられる溶着金型における、図8に対応する底面図である。It is a bottom view corresponding to FIG. 8 in the welding die used for manufacture of the package for contact lenses shown by FIG. 本発明の第四の実施形態としてのコンタクトレンズ用パッケージを示す、図3に対応する縦断面図である。It is a longitudinal cross-sectional view corresponding to FIG. 3 which shows the package for contact lenses as 4th embodiment of this invention. 図17に示されたコンタクトレンズ用パッケージにおいて蓋シートを剥がした状態を示す、図2に対応する平面説明図である。FIG. 18 is an explanatory plan view corresponding to FIG. 2 showing a state in which the lid sheet has been peeled off in the contact lens package shown in FIG. 17;

以下、本発明を更に具体的に明らかにするために、本発明の実施形態について、図面を参照しつつ詳細に説明する。   Hereinafter, in order to clarify the present invention more specifically, embodiments of the present invention will be described in detail with reference to the drawings.

図1〜3には、本発明に従う構造とされた医療用パッケージの一実施形態であるコンタクトレンズ用のパッケージ10が示されている。このパッケージ10には、外部空間に対して遮断された収容部12が内部に形成されており、かかる収容部12に対して、医療用途品としてのコンタクトレンズ14が保存液16と共に収容されている。   1-3, there is shown a package 10 for a contact lens, which is one embodiment of a medical package constructed in accordance with the present invention. In the package 10, a housing portion 12 which is blocked from the external space is formed in the inside, and in the housing portion 12, a contact lens 14 as a medical application product is stored together with the storage liquid 16 .

より詳細には、本実施形態のパッケージ10は、第一の封止部材としての第一のシート18と第二の封止部材としての第二のシート20を備えている。これら第一のシート18と第二のシート20は、互いに略同じ平面形状を有する薄肉で変形容易な可撓性シートとされている。そして、第一のシート18と第二のシート20が、互いの内面同士を重ね合わされて、中央部分を囲む周りで相互に固着されることにより、中央部分に所定容積の収容部12が形成されている。   More specifically, the package 10 of the present embodiment includes a first sheet 18 as a first sealing member and a second sheet 20 as a second sealing member. The first sheet 18 and the second sheet 20 are thin and easily deformable flexible sheets having substantially the same planar shape. Then, the first sheet 18 and the second sheet 20 are stacked on the inner surface of each other and fixed to each other around the central portion, thereby forming the housing portion 12 having a predetermined volume in the central portion. ing.

このように、本実施形態では、第一のシート18と第二のシート20により、収容部12を画成して外部空間から遮断する容器本体22が構成されている。また、収容部12の周りには、所定幅で全周に亘って連続して延びる固着領域24が形成されている。   As described above, in the present embodiment, the first sheet 18 and the second sheet 20 constitute the container main body 22 that defines the housing portion 12 and shields it from the external space. In addition, a fixed area 24 is formed around the housing portion 12 and extends continuously over the entire circumference with a predetermined width.

さらに、本実施形態では、第一及び第二のシート18、20が略長方形状とされており、収容部12が長辺方向一方の側(図2、3中の左側)に偏倚して形成されている。これにより、収容部12の偏倚方向と反対側では、第一及び第二のシート18、20が非固着で重ね合わされた開封操作部26とされている。そして、かかる開封操作部26側の端部において、第一のシート18と第二のシート20を各一方の手指で摘んで相互に引き剥がす開封操作力を及ぼすことにより、収容部12が開封されるようになっている。   Furthermore, in the present embodiment, the first and second sheets 18 and 20 have a substantially rectangular shape, and the accommodation portion 12 is formed to be biased to one side in the long side direction (left side in FIGS. It is done. As a result, on the opposite side to the biasing direction of the storage unit 12, the first and second sheets 18, 20 are unfixed and made to be the unsealing operation unit 26 superimposed. Then, at the end on the side of the opening operation unit 26, the storage unit 12 is opened by applying an opening operation force that the first sheet 18 and the second sheet 20 are pinched by each one finger and peeled off each other. It has become so.

なお、第一のシート18と第二のシート20は、互いに独立した二枚のシート構造とされていても良いし、開封操作部26と反対側の短辺部で折り返された一枚のシート構造とされていても良い。一枚のシート構造の場合には、固着領域24のうち開封操作部26と反対側の短辺部を設けなくても収容部12の密封構造を実現できる。   The first sheet 18 and the second sheet 20 may have a two-sheet structure independent of each other, or one sheet folded back at the short side opposite to the opening operation unit 26. It may be a structure. In the case of a single sheet structure, the sealing structure of the storage portion 12 can be realized without providing the short side portion on the opposite side to the unsealing operation portion 26 in the fixing area 24.

そして、密封構造とされた収容部12に対して、コンタクトレンズ14が保存液16への浸漬状態で収容されている。これにより、例えば含水性のソフトコンタクトレンズ14でも、メーカーから市場へ流通されてユーザーが開封するまでの所定期間に亘って、コンタクトレンズ14が膨潤状態に保たれるようになっている。   Then, the contact lens 14 is accommodated in a state of being immersed in the storage solution 16 in the accommodation portion 12 having a sealed structure. As a result, for example, even in the case of the water-containing soft contact lens 14, the contact lens 14 is kept in a swollen state for a predetermined period of time from the manufacturer to the market until the user opens it.

なお、第一及び第二のシート18、20で画成された収容部12内へコンタクトレンズ14と保存液16を直接に収容しても良い。尤も、本実施形態では変形容易な第一及び第二のシート18,20が採用されていることから、硬質のレンズ保持部材28にコンタクトレンズ14を収容した状態で、収容部12内へ配することが望ましい。   The contact lens 14 and the storage solution 16 may be stored directly in the storage section 12 defined by the first and second sheets 18 and 20. However, in the present embodiment, since the first and second sheets 18 and 20 which are easily deformed are employed, the contact lens 14 is accommodated in the hard lens holding member 28 and disposed in the housing portion 12. Is desirable.

かかるレンズ保持部材28は、コンタクトレンズ14への外力作用を軽減又は防止しつつ保存液16への膨潤状態にコンタクトレンズ14を保持し、且つパッケージ10の開封時にはコンタクトレンズ14を指先で容易に摘まみ取ることのできるものが望ましい。具体的には、図4〜5に示されている如き構造のレンズ保持部材28が好適に採用され得る。尤も、このようなレンズ保持部材28は、本発明において必須のものでなく、しかも本出願人が先に開示した特許第4520532号公報や特開2014−218255号公報にも記載されているものであることから、構成および作用を以下に簡単に説明する。   The lens holding member 28 holds the contact lens 14 in a swollen state to the storage solution 16 while reducing or preventing the external force acting on the contact lens 14, and when opening the package 10, the contact lens 14 is easily pinched with a fingertip. It is desirable to be able to remove it. Specifically, a lens holding member 28 having a structure as shown in FIGS. However, such a lens holding member 28 is not essential in the present invention, and is also described in Japanese Patent No. 4520532 and Japanese Patent Laid-Open No. 2014-218255 previously disclosed by the present applicant. As such, the construction and operation will be briefly described below.

すなわち、本実施形態で採用されているレンズ保持部材28は、下側プレート30と上側プレート32がヒンジ部34で連結されている。そして、ヒンジ部34回りで上下プレート32、30が相互に回動される開閉操作により、図4に示す展開状態と図5に示す折畳状態とに変形可能とされている。また、上下プレート32、30におけるヒンジ部34と反対側の対辺部には、折畳状態に仮保持するための係合部36が設けられている。なお、これら上下プレート32、30は、ポリプロピレンやポリエチレン等の所定形状への保持強度を備えた硬質の合成樹脂材料により、例えば射出成形等によって一体成形され得る。   That is, in the lens holding member 28 employed in the present embodiment, the lower plate 30 and the upper plate 32 are connected by the hinge portion 34. The upper and lower plates 32, 30 are pivoted relative to each other around the hinge portion 34, so that the upper and lower plates 32 and 30 can be deformed into the unfolded state shown in FIG. 4 and the folded state shown in FIG. Further, on the opposite side of the upper and lower plates 32 and 30 opposite to the hinge 34, an engaging portion 36 for temporarily holding the folded state is provided. The upper and lower plates 32 and 30 may be integrally molded, for example, by injection molding or the like using a hard synthetic resin material having a holding strength to a predetermined shape, such as polypropylene or polyethylene.

また、下側プレート30と上側プレート32の各中央部分には、それぞれ上方に向かって凸となる略ドーム状の下側保持部38と上側保持部40が設けられている。また、下側保持部38と上側保持部40の各外周縁部にはフランジ状に広がる下側外周板部42と上側外周板部44が形成されている。そして、上下外周板部44、42が互いに重ね合わされた折畳状態では、上下保持部40、38の重ね合わせ面間にコンタクトレンズ14が収容されて保持される所定容積の保持領域46が画成されるようになっている。   Further, a substantially dome-shaped lower holding portion 38 and an upper holding portion 40 which are convex upward are provided at the central portions of the lower plate 30 and the upper plate 32, respectively. Further, a lower outer peripheral plate portion 42 and an upper outer peripheral plate portion 44 which are spread like a flange are formed on outer peripheral edge portions of the lower holding portion 38 and the upper holding portion 40. Then, in the folded state in which the upper and lower outer peripheral plate portions 44 and 42 are superimposed on each other, a holding area 46 having a predetermined volume in which the contact lens 14 is accommodated and held is defined between the overlapping surfaces of the upper and lower holding portions 40 and 38. It is supposed to be

なお、保持領域46は、図3及び図7に示されているように、コンタクトレンズ14より一回り大きくされて周りに所定の隙間をもって形成されて、コンタクトレンズ14を反転阻止しつつ位置決め保持し得る大きさとされることが望ましいが、例えばコンタクトレンズ14の表裏両側から外力を及ぼして押し潰すように変形させた状態で一層コンパクトに収容することも可能である。また、下側保持部38と上側保持部40の少なくとも一方(本実施形態では上側保持部40のみ)には、保持領域46を外部に連通させて保存液16の流動を許容する貫通孔48を形成することが望ましい。   As shown in FIGS. 3 and 7, the holding area 46 is formed one size larger than the contact lens 14 and is formed with a predetermined gap around it to position and hold the contact lens 14 while preventing inversion. Although it is desirable that the size be obtained, for example, it is also possible to accommodate more compactly in a state where external force is applied from both the front and back sides of the contact lens 14 to be crushed. Further, at least one of the lower holding portion 38 and the upper holding portion 40 (only the upper holding portion 40 in the present embodiment) has a through hole 48 which allows the holding region 46 to communicate with the outside to allow the flow of the storage solution 16. It is desirable to form.

そして、このようなレンズ保持部材28は、図3に示されているように、下側プレート30が第一のシート18へ載置されると共に上側プレート32に第二のシート20が被せられるようにして、容器本体22の収容部12へ収容配置されている。なお、図1に示されているように、レンズ保持部材28は、その係合部36が容器本体22の開封操作部26側に位置し、且つ、そのヒンジ部34が開封操作部26と反対側に位置せしめられている。また、図1に示されているように、下側プレート30と上側プレート32の各外周板部42,44が、各適数箇所に設定された固着部49において、第一のシート18と第二のシート20に対してそれぞれ固着されている。   Then, as shown in FIG. 3, such a lens holding member 28 is configured such that the lower plate 30 is placed on the first sheet 18 and the second sheet 20 is placed on the upper plate 32. , And is accommodated and disposed in the accommodation portion 12 of the container main body 22. Incidentally, as shown in FIG. 1, in the lens holding member 28, the engagement portion 36 is positioned on the opening operation portion 26 side of the container main body 22, and the hinge portion 34 is opposite to the opening operation portion 26. It is located on the side. In addition, as shown in FIG. 1, the first sheet 18 and the first sheet 18 are fixed at the fixing portions 49 in which the outer peripheral plate portions 42 and 44 of the lower plate 30 and the upper plate 32 are set at appropriate numbers. The two sheets 20 are fixed to each other.

これにより、コンタクトレンズ14の使用に際して第一のシート18と第二のシート20を開封操作部26側から引き剥がして容器本体22を開封する際に、相互に開かれる第一のシート18と第二のシート20と共にレンズ保持部材28の下側プレート30と上側プレート32が開かれるようになっている。そして、レンズ保持部材28を開くための特別な操作を必要とすることなく、容器本体22を開封操作するだけで、コンタクトレンズ14が外部に露出されて手指で摘まみ取ることができる状態とされるようになっている。   Thus, when the contact lens 14 is used, the first sheet 18 and the second sheet 20 are peeled off from the unsealing operation unit 26 side to unseal the container body 22. The lower plate 30 and the upper plate 32 of the lens holding member 28 are opened together with the second sheet 20. Then, the contact lens 14 is exposed to the outside and can be picked up with fingers only by opening the container main body 22 without requiring a special operation for opening the lens holding member 28. It has become so.

而して、かくの如きレンズ保持部材28にコンタクトレンズ14を収容せしめて、容器本体22を構成する第一のシート18と第二のシート20の重ね合わせ面間に配置した状態で、レンズ保持部材28の周りに設定された固着領域24において第一のシート18と第二のシート20を相互に固着することで、保存液16と共にコンタクトレンズ14が収容された密封構造の収容部12を形成する。   Thus, the contact lens 14 is accommodated in the lens holding member 28 as described above, and the lens holding member 28 is disposed between the overlapping surfaces of the first sheet 18 and the second sheet 20 constituting the container body 22. The first sheet 18 and the second sheet 20 are fixed to each other in the fixing area 24 set around the member 28 to form the housing portion 12 of the sealing structure in which the contact lens 14 is housed together with the storage liquid 16 Do.

なお、固着領域24における第一のシート18と第二のシート20の固着は、例えば接着等によって行うことも可能であるが、製造上の管理や信頼性、安定性などの点から加熱溶着が好ましい。即ち、第一のシート18と第二のシート20の少なくとも一方として、熱可塑性樹脂層を重ね合わせ面に有する積層構造の複合材を採用することで、かかる熱可塑性樹脂層により第一のシート18と第二のシート20を加熱固着せしめて収容部12を密封することができる。また、第一及び第二のシート18、20を、全体がナイロンやポリエステル、ポリオレフィン等の合成樹脂材料で形成されたもので構成することも可能であるが、特に、アルミニウム合金等の金属膜を樹脂層で挟んで積層したラミネートシートで構成することにより、収容部12へガスバリア性を付与することができ、保存液16の封止や細菌の侵入阻止などに一層好適である。   The first sheet 18 and the second sheet 20 may be fixed to each other in the fixing area 24 by, for example, bonding, but heat welding is preferable in terms of manufacturing control, reliability, stability, etc. preferable. That is, by adopting a composite material of a laminated structure having a thermoplastic resin layer on the overlapping surface as at least one of the first sheet 18 and the second sheet 20, the first sheet 18 can be made of such a thermoplastic resin layer. And the second sheet 20 can be heat fixed to seal the container 12. The first and second sheets 18 and 20 may be entirely made of a synthetic resin material such as nylon, polyester or polyolefin, but in particular, a metal film such as an aluminum alloy may be used. By forming a laminate sheet by sandwiching and laminating with a resin layer, it is possible to impart gas barrier properties to the storage section 12, and it is further suitable for sealing the storage solution 16, preventing entry of bacteria, and the like.

より具体的には、本実施形態の第一のシート18及び第二のシート20としては、図6にモデル的に示されているように、アルミニウム合金等の金属膜からなる中間基材層50に対して、ポリエステルやポリエチレン、ポリアミド、ポリプロピレン等の樹脂膜からなる表基材層52と、ポリプロピレンやポリエチレン等の熱可塑性樹脂膜からなるシーラント層54との積層構造のラミネートシートが好適に採用される。このようなラミネートシートからなる第一のシート18と第二のシート20は、互いに重ね合わされて、固着領域24において、シーラント層54の溶融温度まで加熱されつつ相互に押圧されることで、互いのシーラント層54、54が溶融して単一樹脂層に一体化することにより固着されることとなる。また、表基材層52の外面には、必要に応じて印刷などが施され得る。   More specifically, as the first sheet 18 and the second sheet 20 of the present embodiment, as shown as a model in FIG. 6, an intermediate base layer 50 made of a metal film such as an aluminum alloy or the like. And a laminate sheet of a laminated structure of a front base material layer 52 made of a resin film such as polyester, polyethylene, polyamide and polypropylene and a sealant layer 54 made of a thermoplastic resin film such as polypropylene and polyethylene Ru. The first sheet 18 and the second sheet 20 made of such laminate sheets are superimposed on each other and heated to the melting temperature of the sealant layer 54 in the fixing area 24 while being mutually pressed to each other. The sealant layers 54, 54 are fixed by melting and integrating into a single resin layer. Moreover, printing etc. may be given to the outer surface of the front base material layer 52 as needed.

なお、第一のシート18と第二のシート20を固着領域24で加熱固着するに際しては、例えば図7〜8に示されている如き上下の固着金型56、58を用い、重ね合わせた第一及び第二のシート18、20の固着領域24を両金型56、58間で挟んで加熱押圧することで各シーラント層54、54を一体化させて固着することができる。その際、押圧部材としての固着金型56により固着領域24を伝熱加熱するほか、高周波加熱や超音波加熱することで、押圧力と共に熱エネルギーを固着領域24に与えることも可能である。   When the first sheet 18 and the second sheet 20 are fixed by heating in the fixing area 24, for example, the upper and lower fixing dies 56 and 58 as shown in FIGS. By sandwiching the fixing regions 24 of the first and second sheets 18 and 20 between the two molds 56 and 58 and heating and pressing them, the sealant layers 54 and 54 can be integrated and fixed. At that time, in addition to heat transfer heating the fixing region 24 by the fixing die 56 as a pressing member, it is also possible to apply thermal energy together with the pressing force to the fixing region 24 by high frequency heating or ultrasonic heating.

また、本実施形態では、固着領域24を加熱固着して収容部12を封止する際に保存液16を注入する必要がある。そこで、例えば図7に示されているように、第二のシート20に対して予め収容部12を形成する凹所59を成形して、当該凹所59へレンズ保持部材28(コンタクトレンズ14)と保存液16を収容した後、図7を上下反転させた状態で第一のシート18で凹所59を覆った状態で固着領域24を加熱固着するようにしても良い。また、固着領域24の三辺だけを先に加熱固着することで袋状の収容部12を形成し、未固着の辺部を上方に向けて開口させた状態で収容部12へ保存液16を注入した後に、残りの当該一辺を左右両側(第一及び第二のシート18、20の重ね合わせ方向)から加熱押圧して固着することで収容部12を封止することなども可能である。   Further, in the present embodiment, it is necessary to inject the storage solution 16 when the fixed area 24 is fixed by heating to seal the storage section 12. Therefore, for example, as shown in FIG. 7, a recess 59 for forming the accommodation portion 12 is formed in advance on the second sheet 20, and the lens holding member 28 (contact lens 14) is formed on the recess 59. After the storage solution 16 is stored, the fixing area 24 may be fixed by heating in a state where the recess 59 is covered with the first sheet 18 in a state in which FIG. 7 is turned upside down. Further, the bag-like housing portion 12 is formed by heating and fixing only the three sides of the fixing region 24 first, and the storage solution 16 is transferred to the housing portion 12 in a state where the non-fixed side portion is opened upward. After pouring, it is also possible to seal the housing portion 12 by heating and fixing the remaining one side from the left and right sides (the overlapping direction of the first and second sheets 18 and 20).

ここにおいて、固着領域24は、収容部12の開封操作部26側で幅方向(開封方向に直角な方向)に延びる開封予定部60を備えている。そして、この開封予定部60の内周縁部62が、固着領域24の周方向である収容部12の幅方向で内外に繰り返して波形に湾曲して延びる凹凸形状とされている。特に本実施形態の内周縁部62には、略一定の形状で周期的に繰り返して凹凸が交互に配された略sin波状の波形とされて全幅域内で三つの凹底部(凹部の最底点)64と二つの凸頂部(凸部の頂点)66が形成されている。   Here, the fixing area 24 includes the unsealing planned portion 60 extending in the width direction (direction perpendicular to the unsealing direction) on the unsealing operation portion 26 side of the housing portion 12. Then, the inner peripheral edge portion 62 of the portion to be unsealed 60 has a concavo-convex shape which is curved in a wave shape repeatedly extending in and out in the width direction of the housing portion 12 which is the circumferential direction of the fixed region 24. In particular, the inner peripheral edge portion 62 of the present embodiment has a substantially sin-like waveform in which concavities and convexities are alternately arranged periodically and repeatedly in a substantially constant shape, and three concave bottom portions (the bottom points of concave portions in the entire width range ) And two convex apexes (apex of convex part) 66 are formed.

このような凹凸形状の内周縁部62を有する固着領域24によれば、ユーザーが開封操作部26を操作して容器本体22を開封するに際して、固着領域24の内周縁部62からのびるようにして発生するデラミネーションによる樹脂薄膜の発生と成長を抑えることが可能となる。   According to the fixing area 24 having the uneven inner peripheral edge portion 62, when the user operates the unsealing operation unit 26 to open the container body 22, it extends from the inner peripheral edge 62 of the fixing area 24. It becomes possible to suppress the generation and growth of the resin thin film due to the delamination that is generated.

すなわち、図6に例示されているように、第一のシート18と第二のシート20を加熱固着せしめた固着領域24では、両シート18,20のシーラント層54が一体化されることで、相対的に固着力が低下した何れか一方のシート18(20)の中間基材層50からシーラント層54が層間剥離しやすくなる。そして、層間剥離したシーラント層54が、開封操作の進行に伴ってそのまま開封方向に成長すると、両シート18,20のシーラント層54、54間に形成された収容部12を覆うようにフィルム状の剥離層が発生することとなり、収容部12の開口部を覆ったり狭めたりして、開封操作性の低下やコンタクトレンズ14の取出作業性への支障を伴うこととなる。   That is, as illustrated in FIG. 6, in the fixing area 24 where the first sheet 18 and the second sheet 20 are heat-fixed, the sealant layers 54 of both sheets 18 and 20 are integrated, The sealant layer 54 is easily delaminated from the intermediate base material layer 50 of one of the sheets 18 (20) of which the adhesion strength is relatively lowered. Then, when the delaminated sealant layer 54 grows in the unsealing direction as the unsealing operation proceeds, the film-like sealant layer 54 is formed so as to cover the containing portion 12 formed between the sealant layers 54, 54 of both sheets 18, 20. A peeling layer is generated, which covers or narrows the opening of the housing portion 12, resulting in a reduction in the unsealing operability and a hindrance to the removal workability of the contact lens 14.

ここにおいて、本実施形態のパッケージ10では、開封操作部26の固着領域24の内周縁部62に凹凸形状を付したことにより、内周縁部62に沿った実際の長さ(実総長)を、直線的な幅寸法よりも長く設定して、層間剥離を発生するシーラント層54のボリュームをより広い範囲に分散させ、各部の引張破断強度の低下が図られ得る。そのうえで、固着領域24の内周縁部62上で開封時に層間剥離力が最初に及ぼされる部位を、複数の凹底部64に分けて設定し、隣り合う凹底部64、64間を凸頂部66で分断させることで、各凹底部64においてそれぞれボリュームを分散させたシーラント層54を局所的に強く引っ張るようにされる。   Here, in the package 10 according to the present embodiment, the actual peripheral length (actual total length) along the inner peripheral edge portion 62 is obtained by providing the inner peripheral edge portion 62 of the fixing region 24 of the unsealing operation unit 26 with an uneven shape. By setting the length longer than the linear width dimension, the volume of the sealant layer 54 causing delamination can be dispersed in a wider range, and the tensile strength at break of each portion can be reduced. In addition, a portion on the inner peripheral edge 62 of the adhesion region 24 to which the delamination force is first applied at the time of opening is divided into a plurality of concave bottom portions 64 and set, and the adjacent concave bottom portions 64 are divided by the convex apex 66 By doing this, the sealant layer 54 in which the volume is dispersed in each of the concave bottom portions 64 is locally strongly pulled.

その結果、シーラント層54に対して開封操作力が局所的な引張破断力として効率的に作用して、固着領域24の内周縁部62上で切断させることが可能となる。   As a result, the unsealing operation force efficiently acts on the sealant layer 54 as a local tensile breaking force, and it becomes possible to cut on the inner peripheral edge 62 of the fixing region 24.

また、固着領域24の内周縁部62は、各凹底部64から幅方向両側の一対の凸頂部66、66に向かって、開封方向の前方に行くに従って次第に拡開しつつ延びだしている。それ故、仮に内周縁部62の凹底部64で層間剥離が発生しても、開封の進行に伴って、凹底部64で層間剥離したフィルム状の剥離層に対して両シート18、20の離隔方向だけでなく幅方向両側でも次第に大きくなる引張力が作用することで、開封の進行に際して早期の段階で効率的に破断されて剥離層の成長が防止されることとなる。しかも、凹底部64で剥離層に破断の亀裂が発生すると、開封の進行につれて両側で次第に拡開して凸頂部66、66に向かって延びだした部分から及ぼされる引張力でかかる亀裂が進行することとなり、剥離層の成長がより効果的に防止され得る。   Further, the inner peripheral edge portion 62 of the fixing area 24 gradually spreads and extends as it goes forward in the opening direction from the concave bottom portions 64 toward the pair of convex apex portions 66, 66 on both sides in the width direction. Therefore, even if delamination occurs at the concave bottom portion 64 of the inner peripheral edge portion 62, separation of both sheets 18, 20 with respect to the film-like release layer delaminated at the concave bottom portion 64 along with the progress of opening. Not only in the direction but also in the width direction, the tensile force which is gradually increased acts efficiently to break at an early stage of the progress of the opening, thereby preventing the growth of the release layer. In addition, when the crack of the fracture occurs in the peeling layer at the concave bottom portion 64, the crack gradually spreads on both sides as the opening progresses, and the crack which is applied by the tensile force exerted from the portion extending toward the convex portions 66, 66 progresses. Growth of the release layer can be prevented more effectively.

更にまた、開封操作に際して内周縁部62の凹底部64で最初に発生する層間剥離による剥離層が防止又は破断された場合でも、開封操作部26の固着領域24のうちで、開封操作の最後まで固着状態で残って最後に層間剥離を発生するおそれのある部分は、開封方向となる内周側に向かって次第に幅寸法が小さくなる先細形状とされた凸頂部66とされている。それ故、たとえ当該部位で層間剥離による剥離層が発生しても幅寸法が小さく、引き剥がし力が局所的に作用することで容易に破断されることとなり、剥離層の成長が阻止され得るのである。   Furthermore, even in the case where the peeling layer due to delamination first generated at the concave bottom portion 64 of the inner peripheral edge 62 at the time of the opening operation is prevented or broken, in the fixing region 24 of the opening operation portion 26 until the end of the opening operation. The portion that remains in the adhered state and may finally cause delamination is a tapered convex portion 66 having a tapered shape in which the width dimension gradually decreases toward the inner peripheral side in the opening direction. Therefore, even if the exfoliation layer occurs due to the delamination at the relevant site, the width dimension is small, and the local local action of the peeling force can easily cause breakage, thereby preventing the growth of the exfoliation layer. is there.

なお、上述の如き開封操作に際しての層間剥離による剥離層の発生や成長の防止効果を一層有利に得るに際しては、層間剥離で発生する剥離層へ作用せしめられる引張力の更なる効率化と集中化等を図るために、凹底部64又は凸頂部66のピッチ(P)を10mm以下としたり、凹底部64と凸頂部66の開封方向における離隔距離である凹凸深さ(D)を0.5mm以上としたり、開封方向で収容部12の内方に向かって先細凸形状とされた凸頂部66付近の先端側夾角(θ)を135度以下とすることが望ましい(図2参照)。   When the effect of preventing peeling layer generation and growth due to delamination during the opening operation as described above is further advantageously obtained, the further enhancement and concentration of tensile force applied to the peeling layer generated by delamination can be obtained. The pitch (P) of the concave bottom portion 64 or convex top portion 66 is 10 mm or less, and the asperity depth (D) which is the separation distance between the concave bottom portion 64 and the convex top portion 66 in the opening direction is 0.5 mm or more. Alternatively, it is preferable to set the tip end side included angle (θ) in the vicinity of the convex portion 66 which is tapered toward the inner side of the accommodation portion 12 in the opening direction to 135 degrees or less (see FIG. 2).

また、上記ピッチ(P)が小さ過ぎると凹底部64の機能が実質的に消失されてしまって、固着領域24の内周縁部62の凹凸形状による上述の如き剥離層の発生や成長の抑制効果が有効に発揮され難くなるなどの問題があることから、ピッチ(P)を1.0mm以上に設定することが望ましい。更に、上記凹凸深さ(D)が大き過ぎると固着領域24を形成するのに必要とされる開封方向の寸法が不必要に大きくなって収容部12の容積が圧迫されたり、容器本体22のサイズが大型化するなどの問題があることから、凹凸深さ(D)を5.0mm以下に設定することが望ましい。なお、凸頂部66付近の先端側夾角(θ)は30〜120度の範囲内に設定されることが望ましいが、そのような先端側夾角(θ)の設定は必須でなく、例えば夾角(θ)が実質的に0度である矩形波(デジタル波)状の凹凸形状なども採用可能である。   In addition, if the pitch (P) is too small, the function of the concave bottom portion 64 is substantially lost, and the effect of suppressing the generation and growth of the above-described peeling layer by the uneven shape of the inner peripheral edge portion 62 of the fixed region 24 It is desirable to set the pitch (P) to 1.0 mm or more, because there is a problem that it becomes difficult to be effectively exhibited. Furthermore, if the asperity depth (D) is too large, the dimension in the opening direction required to form the fixation region 24 becomes unnecessarily large and the volume of the storage portion 12 is compressed, or the container body 22 It is desirable to set the unevenness depth (D) to 5.0 mm or less because there is a problem such as an increase in size. Although it is desirable that the tip side depression angle (θ) in the vicinity of the convex apex 66 be set within a range of 30 to 120 degrees, such setting of the tip side depression angle (θ) is not essential. It is also possible to adopt a rectangular wave (digital wave) -like concavo-convex shape or the like in which) is substantially 0 degree.

上述の如き構造とされた本実施形態におけるコンタクトレンズ用のパッケージ10は、図3に示されている未開封状態でメーカーから市場に流通されてユーザーに提供される。そして、ユーザーがコンタクトレンズ14を使用するに際して、開封操作部26を指先で摘んで第一のシート18と第二のシート20を引き剥がすようにして開封することとなる。その際、収容部12の周囲を封止する固着領域24のうちで収容部12の幅方向に延びる開封予定部60が最初に引き剥がされることとなるが、この開封予定部60の固着領域24の内周縁部62が凹凸形状とされていることにより、シーラント層54の層間剥離による樹脂膜(剥離層)の発生と成長が防止され得る。   The package 10 for the contact lens in this embodiment configured as described above is distributed from the manufacturer to the market in the unopened state shown in FIG. 3 and provided to the user. Then, when the user uses the contact lens 14, the user operates the opening operation unit 26 with his fingertip to peel off the first sheet 18 and the second sheet 20 to open the sheet. At this time, the portion to be opened 60 extending in the width direction of the accommodation portion 12 is first to be pulled out of the adhesion region 24 that seals the periphery of the accommodation portion 12. By forming the inner peripheral edge portion 62 in a concavo-convex shape, generation and growth of a resin film (release layer) due to delamination of the sealant layer 54 can be prevented.

その結果、固着領域24の内周縁部62がきれいに開封されて、収容部12が層間剥離による樹脂膜で覆われることもなく、図1に示すように固着領域24がきれいに引き剥がされるのであり、収容部12が大きく開口せしめられることで、その後のユーザーによるコンタクトレンズ14の指先での摘まみ取りも容易に行うことが可能になるのである。   As a result, the inner peripheral edge 62 of the fixed area 24 is unsealed cleanly, and the container 12 is not covered with the resin film due to delamination, and the fixed area 24 is peeled off cleanly as shown in FIG. The large opening of the housing portion 12 enables the user to easily pick the contact lens 14 with his / her finger.

加えて、固着領域24において幅方向に延びる開封予定部60の内周縁部62が凹凸形状とされていることから、図2における凹凸深さ(D)の領域では、凹部が固着領域24へ入り込んで非固着部が設けられていることにより、開封幅方向(図2中の上下方向)に延びる直線上での固着部の長さが実質的に小さくされている。その結果、ユーザーが開封時に開封予定部60の固着領域24を外周縁部68側から内周縁部62に向かって開封方向へ剥離して行く際、固着領域24が幅方向に延びているために必要な開封力が大きくなりやすい開封予定部60において、必要な開封力が低減されて開封操作性の向上が図られているのである。   In addition, since the inner peripheral edge portion 62 of the portion to be opened 60 extending in the width direction in the fixing region 24 has a concavo-convex shape, in the region of the concavo-convex depth (D) in FIG. By providing the non-fixed portion, the length of the fixed portion on a straight line extending in the opening width direction (vertical direction in FIG. 2) is substantially reduced. As a result, when the user peels off the fixing area 24 of the opening planned portion 60 from the outer peripheral edge 68 toward the inner peripheral edge 62 in the opening direction, the fixing area 24 extends in the width direction. In the opening scheduled portion 60 in which the required opening power tends to increase, the required opening power is reduced, and the opening operability is improved.

特に本実施形態では、開封予定部60の固着領域24において、内周縁部62だけでなく外周縁部68にも対応する凹凸形状が付されている。なお、これら内外周縁部62、68の対応する凹凸形状により、開封予定部60の固着領域24が略一定の幅寸法(太さ)で形成されており、本実施形態では収容部12の幅方向両側を開封方向に延びる左右固着領域や収容部12の開封方向後端側を幅方向に延びる後側固着領域をあわせて収容部12の全周に亘って略一定の幅寸法で固着領域24が環状に形成されている。   In particular, in the present embodiment, in the fixing area 24 of the portion to be unsealed 60, an uneven shape corresponding to not only the inner peripheral edge 62 but also the outer peripheral edge 68 is provided. In addition, the adhering area 24 of the opening scheduled portion 60 is formed with a substantially constant width dimension (thickness) by the corresponding uneven shape of the inner and outer peripheral edge portions 62 and 68, and in the present embodiment, the width direction of the storage portion 12 The fixed area 24 has a substantially constant width dimension over the entire circumference of the accommodation portion 12 by combining the left and right fixed areas extending in the unsealing direction on both sides and the rear fixed area extending in the width direction in the opening direction rear end side of the accommodation portion 12. It is annularly formed.

そして、開封予定部60の固着領域の外周縁部68にも凹凸形状が付されていることにより、開封予定部60の固着領域24を開封方向へ向けて引き剥がす最初の段階でも、開封幅方向に延びる直線上での固着部の長さが実質的に小さくされて、必要な開封力が低減され、開封操作性の更なる向上が図られることとなる。   Then, the outer peripheral edge portion 68 of the fixing area of the opening planned portion 60 is also provided with the concavo-convex shape, so that even at the first stage of peeling off the fixing area 24 of the opening planned portion 60 in the opening direction, The length of the fixing portion on the straight line extending substantially is substantially reduced to reduce the required opening force and further improve the opening operability.

次に、図9には、本発明の第二の実施形態としてのコンタクトレンズ用のパッケージ70が示されている。本実施形態は、第一の実施形態に比して開封予定部60とその内周縁部62に形成される凹凸形状の別態様を例示するものであり、第一の実施形態と同様な構造とされた部材および部位については、理解を容易とするために第一の実施形態と同一の符号を図中に示しておく。   Next, FIG. 9 shows a contact lens package 70 according to a second embodiment of the present invention. This embodiment exemplifies another aspect of the concavo-convex shape formed on the portion to be opened 60 and the inner peripheral edge portion 62 in comparison with the first embodiment, and has a structure similar to that of the first embodiment The same members and parts as those in the first embodiment are denoted by the same reference numerals in the drawings for easy understanding.

すなわち、本実施形態のパッケージ70における固着領域24の開封予定部60は、全体として外周側に向かって弓形に湾曲して突出する円弧形状とされている。また、かかる開封予定部60の外周縁部68は滑らかな円弧形状とされている一方、内周縁部62は略半円形状の凹部が略一定のピッチ(P)で連続的に形成されることにより、隣り合う凹部間において収容部12に向かって突出する先細形状の凸部が所定ピッチ(P)で形成された凹凸形状とされている。   That is, the portion to be opened 60 of the fixing region 24 in the package 70 of the present embodiment is formed into an arc shape which is curved in an arc shape and protrudes toward the outer peripheral side as a whole. In addition, while the outer peripheral edge 68 of the portion to be opened 60 has a smooth arc shape, the inner peripheral edge 62 is such that concave portions having a substantially semicircular shape are continuously formed at a substantially constant pitch (P). Thus, the tapered convex portions protruding toward the accommodation portion 12 between the adjacent concave portions are formed in a concavo-convex shape having a predetermined pitch (P).

その結果、本実施形態の凹凸形状は、第一の実施形態に比して凹凸深さ(D)は大きく異ならないものの凹部及び凸部のピッチ(P)と凸部の先端側夾角(θ)が何れも小さく設定することで、略鋸歯状の凹凸形状とされている。   As a result, in the concavo-convex shape of the present embodiment, the pitch (P) of the concave and convex portions and the tip side depression angle (θ) of the convex portion although the concavo-convex depth (D) is not largely different compared to the first embodiment. By setting each of them to a small size, it becomes an approximately serrated uneven shape.

なお、このような鋸歯状の凹凸形状の内周縁部62を開封操作部26の固着領域24に備えた本実施形態のパッケージ70も、第一の実施形態のパッケージ10と同様に製造することができる。例えば、第一の実施形態において図8に示された固着金型56に代えて、図10に示されるように目的とする凹凸形状を有する固着領域24に対応する押圧面形状を備えた固着金型72を採用して第一のシート18と第二のシート20の重ね合わせ面間でシーラント層54、54を加熱固着することによって収容部12を封止して本実施形態のパッケージ70を製造することが可能になる。   In addition, the package 70 of the present embodiment provided with the inner peripheral edge portion 62 having such saw-tooth shaped concavo-convex shape in the fixing region 24 of the unsealing operation unit 26 can be manufactured similarly to the package 10 of the first embodiment. it can. For example, instead of the fixing mold 56 shown in FIG. 8 in the first embodiment, a fixing metal having a pressing surface shape corresponding to the fixing area 24 having a target uneven shape as shown in FIG. The package 70 of the present embodiment is manufactured by sealing the container 12 by adopting the mold 72 and heating and fixing the sealant layers 54, 54 between the overlapping surfaces of the first sheet 18 and the second sheet 20. It will be possible to

このような本実施形態のパッケージ70においても、第一の実施形態と同様に、開封予定部60において凹凸形状とされた固着領域24の内周縁部62により、シーラント層54の層間剥離による樹脂膜(剥離層)の発生と成長が防止され得て、ユーザーによる開封操作性と開封後のコンタクトレンズの摘まみ取りやすさが良好に発揮され得ることとなる。   Also in the package 70 according to the present embodiment, the resin film by the delamination of the sealant layer 54 by the inner peripheral edge 62 of the fixing region 24 having the concavo-convex shape in the opening scheduled portion 60 as in the first embodiment. The generation and growth of the (peeling layer) can be prevented, and the user can easily exert the opening operability and the easy picking of the contact lens after opening.

また、本実施形態のパッケージ70では、凹凸形状とされた固着領域24の内周縁部62が全体として外周側に凸となる湾曲形状で幅方向に延びていることから、開封操作方向で凹凸形状が付された内周縁部62の存在域(L)を、凹凸深さ(D)よりも大きく設定することができる。その結果、内周縁部62の凹凸形状によって達成される開封操作力の低減効果を、開封操作方向で一層長い開封距離に亘って発揮させることが可能になる。   Further, in the package 70 of the present embodiment, since the inner peripheral edge portion 62 of the fixing region 24 having the concavo-convex shape extends in the width direction with a curved shape that is convex toward the outer periphery as a whole, the concavo-convex shape in the opening operation direction The presence area (L) of the inner peripheral edge portion 62 to which is attached can be set larger than the asperity depth (D). As a result, the reduction effect of the unsealing operation force achieved by the uneven shape of the inner peripheral edge portion 62 can be exhibited over a longer unsealing distance in the unsealing operation direction.

なお、本実施形態のパッケージ70における固着領域24の外周縁部68には凹凸形状が付されていないが、全体が湾曲形状とされていることから、開封幅方向に延びる直線上での固着部の長さが実質的に小さくされて、必要な開封力の低減が図られている。尤も、かかる湾曲形状の外周縁部68にも凹凸形状を付すことが可能である。   Although the outer peripheral edge portion 68 of the fixing region 24 in the package 70 according to the present embodiment is not provided with a concavo-convex shape, since the whole is in a curved shape, the fixing portion on a straight line extending in the opening width direction The length is substantially reduced to reduce the required opening force. However, it is possible to add an uneven shape to the outer peripheral edge 68 of the curved shape.

因みに、図9に示された凹凸形状の固着領域24を備えた第二の実施形態のパッケージ70を試作したものを実施例品とし、その開封性や操作性を確認する実験を行った。かかる実験に際して用いたパッケージ70において、図9中の各値は、凹底部の曲率半径(r)=1.00mm、凹凸深さ(D)=1.00mm、凹部及び凸部のピッチ(P)=2.51mm、固着領域24の幅寸法(B)=2.20mm、固着領域24の外周縁部68の曲率半径(R)=26.5mmであった。また、比較例品として、図11に示すように、固着領域24の内周縁部62に凹凸形状が付されておらず略一定幅(B)で延びる湾曲形状の開封予定部60とされたほかは第二の実施形態のパッケージ70と同じ構造のコンタクトレンズ用パッケージ74を準備した。参考として、比較例品のパッケージ74における固着領域24の加熱固着に際して、実施例品の固着金型72に代えて用いられる固着金型76を、図12に示す。   Incidentally, an experiment was conducted to confirm the unsealing property and operability of the package 70 of the second embodiment having the concavo-convex fixed region 24 shown in FIG. 9 as a prototype. In the package 70 used in this experiment, each value in FIG. 9 is the radius of curvature (r) of the concave bottom (r) = 1.00 mm, the concavo-convex depth (D) = 1.00 mm, and the pitch of the concave and the convex (P) The width dimension (B) of the fixing region 24 was 2.20 mm, and the curvature radius (R) of the outer peripheral edge 68 of the fixing region 24 was 26.5 mm. Further, as a product of the comparative example, as shown in FIG. 11, the inner peripheral edge portion 62 of the fixing region 24 is not provided with the uneven shape, and is a portion to be opened 60 having a curved shape extending in a substantially constant width (B). Prepared a contact lens package 74 having the same structure as the package 70 of the second embodiment. As a reference, FIG. 12 shows a fixing mold 76 used instead of the fixing mold 72 of the example product in the heating and fixing of the fixing area 24 in the package 74 of the comparative example.

実験1として、固着金型で第一及び第二のシート18、20の固着領域24を加熱加圧して固着するに際して、加熱設定温度を240℃、加圧設定荷重を435Nとし、1.5秒間の加熱加圧で固着せしめた実施例品について、開封操作部26を相互に離隔方向へ引っ張って開封予定部60の固着領域24を引き剥がして開口させることで、層間剥離の発生状況を確認する実験を行った。また、比較例品についても、同じ条件で固着領域を加熱加圧して固着したものを用いて同様な実験を行った。   In Experiment 1, when heating and pressing the fixed regions 24 of the first and second sheets 18 and 20 in a fixed mold by heating and fixing, the heating setting temperature is 240 ° C., and the pressure setting load is 435 N for 1.5 seconds. With respect to the example product fixed by heating and pressing, the occurrence of delamination is confirmed by pulling the unsealing operation part 26 away from each other to separate the adhering area 24 of the part to be opened 60 and opening it. I did an experiment. Moreover, the same experiment was performed using the thing which heat-pressed the adhering area | region and adhered also about the comparative example goods on the same conditions.

その結果、実施例品では、図13(a)、(b)に示されるように、引き剥がされた開封予定部60の固着領域24の内周縁部62に沿って、層間剥離で発生したシーラント層の剥離膜が僅かにみられるものの、開封の進行に際して殆ど成長していない。即ち、固着領域24の内周側には実質的に剥離膜が発生せず、収容部12が全体に亘って十分に大きく開口され得ることを確認できた。   As a result, in the example product, as shown in FIGS. 13 (a) and 13 (b), the sealant generated by delamination along the inner peripheral edge 62 of the bonded region 24 of the tear-off portion 60. Although a slight peeling film of the layer is observed, it hardly grows as the opening progresses. That is, it was confirmed that the peeling film was not substantially generated on the inner peripheral side of the fixed region 24, and the storage portion 12 could be opened sufficiently large over the whole.

一方、比較例品では、図14(a)、(b)に示されるように、引き剥がされた開封予定部60の固着領域24の内周縁部62において層間剥離で発生したシーラント層の剥離膜が、開封の進行に際して大きく成長してしまい、収容部12の開口部内に広がるように延びることで、開封が進行しても大きな剥離力が残るために開封感が悪く、収容部の開口状態も剥離膜で部分的に覆われることから、その後のコンタクトレンズの摘まみ取りにも支障がでるおそれがあった。   On the other hand, in the comparative example, as shown in FIGS. 14 (a) and 14 (b), the peeling film of the sealant layer generated by the delamination at the inner peripheral edge 62 of the bonded region 24 of the tear-off portion 60 However, by the fact that it grows so greatly during the progress of the opening and extends so as to spread into the opening of the housing part 12, a large peeling force remains even when the opening progresses, so the opening feeling is bad and the opening state of the housing part is also The partial covering with the peeling film may interfere with the subsequent picking of the contact lens.

実験2として、固着金型で両シート18、20の固着領域24を加熱加圧して固着するに際して、加熱設定温度を200〜240℃の範囲で異ならせることで固着領域24の固着強度を異ならせた各5種類の実施例および比較例について、開封操作部26を相互に離隔方向へ引っ張って開封予定部60の固着領域24を引き剥がして開口させるのに要する引張力(最大引張荷重)である開封初期ピール強度を測定した。かかる測定の結果を[表1]に示す。   In Experiment 2, when fixing the fixing regions 24 of the both sheets 18 and 20 with heating using the fixing die, the heating setting temperature is made different in the range of 200 to 240 ° C. to make the fixing strength of the fixing regions 24 different. It is the tensile force (maximum tensile load) required to pull the unsealing operation part 26 away from each other in the direction away from each other and to tear open the adhering region 24 of the part to be opened 60 for each of the five types of examples and comparative examples. The opening initial peel strength was measured. The results of such measurement are shown in [Table 1].

[表1]に示す結果から、加熱加圧による固着領域24のシール加工時の設定温度を220℃±10℃で設定したとすると、比較例品のピール強度(β)は7.85〜14.55Nの範囲となって7N程度の差が発生することとなる。一方、本実施例品のピール強度(α)は、たとえ200〜240℃に亘る±20℃の広い設定温度範囲でも同等の7Nの差しか発生していない。それ故、固着領域24に許容される固着強度を満足するに際して、比較例品よりも本実施例品の方が、設定温度の許容範囲が大きく、管理が容易で且つ不良品の発生も抑えられることがわかる。   From the results shown in Table 1, assuming that the set temperature at the seal processing of the fixed region 24 by heating and pressing is set to 220 ° C. ± 10 ° C., the peel strength (β) of the comparative example is 7.85 to 14 A difference of about 7N will occur in the range of .55N. On the other hand, the peel strength (.alpha.) Of the product of this example does not generate an equivalent 7N difference even in a wide set temperature range of. +-. 20.degree. C. even over 200-240.degree. Therefore, the product of the present embodiment has a larger allowable temperature range of the product of the comparative example than the product of the comparative example when satisfying the adhesive strength acceptable for the adhesive region 24, and the management is easy and the generation of defective products is suppressed. I understand that.

なお、このような加熱温度変化によるピール強度のばらつきの差は、実験1の結果からもわかるように、比較例品では開封時に避け難い層間剥離による剥離層が加熱温度の上昇に伴って一層広い範囲で発生することで、両シートの引き剥がしによる開封操作の抵抗力が相加的に増大してしまうのに対して、本発明品では、層間剥離による剥離層の発生や成長が防止されることから、加熱温度が上昇してもピール強度(引き剥がし抵抗力)の増大が固着領域24の単純な固着強度の増加分に抑えられることによるものと考えられる。   In addition, as the difference of the variation in the peel strength due to the heating temperature change is also understood from the result of Experiment 1, the peeling layer due to the delamination which can not be avoided at the time of opening in the comparative example is wider as the heating temperature rises. By generating in the range, the resistance of the opening operation by peeling off both sheets is additively increased, but in the product of the present invention, the generation and growth of the peeling layer by the delamination are prevented. From this, it is considered that the increase in the peel strength (peeling resistance) is suppressed to the increase in the simple adhesion strength of the adhesion region 24 even if the heating temperature rises.

実験3として、上記の実験2と同じ実施例品と比較例品について、それぞれ、3人による官能検査により開封時の操作感を評価した。なお、かかる官能検査に際しては、各設定温度が異なる実施例品と比較例品もあわせて順不同で且つ何れのパッケージかを知らせることなく各試験担当者へ提供して開封時の操作感を良否判定するブラインド検査を採用した。かかる判定の結果を[表2]に示す。   As the experiment 3, the operation feeling at the time of opening was evaluated by the sensory test by three persons about the same example goods and the comparison example goods as the above-mentioned experiment 2, respectively. In addition, at the time of this sensory test, the product of the embodiment and the comparative product having different set temperatures are also provided in order to each person in charge of testing without notifying them of any package in random order and judging the operation feeling at the time of opening Adopted a blind inspection. The results of this determination are shown in [Table 2].

[表2]に示す結果から、何れの試験担当者の評価も全てのパッケージについて同じであり、比較例品では開封時の操作感が良好と判定されたものが僅かに設定温度が210℃とされた一つのパッケージに過ぎなかったのに対して、実施例品では200〜240℃に亘る±20℃の広い設定温度範囲の何れについても開封操作性が良好であるという評価が得られた。本実験の結果を上記の実験2の結果とあわせて考慮すると、本発明に従う実施例品は、シール条件について広い設定自由度のもとで優れた操作性を安定して奏し得るものであることがより明確となる。   From the results shown in [Table 2], the evaluation by any one of the testers is the same for all the packages, and in the comparative example, those whose operation feeling at the time of opening is judged to be good have a slightly set temperature of 210 ° C. In contrast to only one package described above, in the product of the example, it was evaluated that the openability is good for any of a wide set temperature range of ± 20 ° C. ranging from 200 ° C. to 240 ° C. Considering the results of this experiment in combination with the results of Experiment 2 above, the example product according to the present invention can stably exhibit excellent operability under a wide setting freedom of sealing conditions. Becomes clearer.

なお、このような加熱温度差が開封操作感へ及ぼす影響は、実験1、2の結果からもわかるように、比較例品では210℃を越える設定温度での加熱固着では開封操作部を引き剥がした際に層間剥離による剥離層が大きくなって開封操作に支障を及ぼすのに対して、本発明品では加熱温度が上昇しても剥離層の発生や成長が防止されることによるものと考えられる。また、加圧設定荷重を同じ435Nとしても、実施例の開封操作部は周期的に形成された複数の凹部で固着領域の面積が実質的に小さくされることで単位面積あたりの荷重が比較例より大きく作用する。その結果、200℃の設定温度では、実施例の開封操作部には良好な固着強度が与えられるものの、比較例の開封操作部には十分な固着強度が与えられ難く、比較例では固着強度ひいては密封性能の不足が感じられて不良と判断されたものと考えられる。   In addition, as the influence which such a heating temperature difference gives to opening operation feeling is understood also from the results of Experiments 1 and 2, in the comparative example product, the heating and fixing at a set temperature exceeding 210 ° C. peels off the opening operation portion In this case, it is considered that the occurrence and the growth of the peeling layer are prevented even if the heating temperature is raised in the product of the present invention, while the peeling layer due to the delamination becomes large at the time and the opening operation is hindered. . In addition, even if the pressure setting load is the same 435N, the opening operation part of the embodiment is a plurality of concave portions periodically formed, and the area of the fixing region is substantially reduced, so that the load per unit area is a comparative example. It works bigger. As a result, at the set temperature of 200 ° C., the unsealing operation part of the embodiment is given good adhesion strength, but the unsealing operation part of the comparative example is hardly given sufficient adhesion strength, and in the comparative example, the adhesion strength and the like It is considered that the lack of sealing performance was felt and it was judged to be inferior.

以上、本発明の実施形態とそれを用いた実験結果について詳述してきたが、本発明は上述の具体的な記載や開示内容によって限定的に解釈されるものでない。   The embodiments of the present invention and experimental results using the same have been described above in detail, but the present invention is not to be interpreted as being limited by the specific descriptions and the disclosed contents described above.

例えば、図15に示されているように、開封操作部26における固着領域24として、前記第一の実施形態の内周縁部62の凹凸形状と、前記第二の実施形態の外周縁部68の湾曲凸形状とを、互いに組み合わせて採用して、第三の実施形態としてのコンタクトレンズ用のパッケージ80とすることも可能である。なお、かかるパッケージ80における固着領域24の加熱固着に際して、第一及び第二の実施形態での固着金型72に代えて用いられる固着金型82を、図16に示す。   For example, as shown in FIG. 15, as the fixing region 24 in the unsealing operation unit 26, the uneven shape of the inner peripheral edge 62 of the first embodiment and the outer peripheral edge 68 of the second embodiment It is also possible to adopt the curved convex shape in combination with each other to form a package 80 for a contact lens according to the third embodiment. A fixing mold 82 used in place of the fixing mold 72 in the first and second embodiments in the heating and fixing of the fixing area 24 in the package 80 is shown in FIG.

また、前記第一〜第三の実施形態では、何れも、第一及び第二の封止部材としてラミネート材などからなる可撓性のシートを採用していたが、例えば特開平7−322911号公報や米国特許第4691820号公報などに記載の如きブリスターパッケージなどに対しても本発明を適用することが可能である。   In each of the first to third embodiments, a flexible sheet made of a laminate material or the like is employed as the first and second sealing members, but, for example, JP-A-7-322911 can be used. The present invention can also be applied to blister packages as described in Japanese Patent Publication No. 4691820 and the like.

本発明を適用したブリスターパッケージは、具体的には例えば図17〜18に示されている如き構造とされ得る。即ち、図17〜18に示された本発明の第四の実施形態としてのコンタクトレンズ用のパッケージ84は、硬質の合成樹脂材で形成された第一の封止部材としてのブリスター容器86と、前記実施形態の第一及び第二のシートと同様なラミネートシートからなる第二の封止部材としての蓋シート88から構成されている。なお、本実施形態においても、前記実施形態と同様な構造とされた部材および部位について、図中に前記実施形態と同一の符号を付しておく。   The blister package to which the present invention is applied may be specifically configured as shown in, for example, FIGS. That is, the package 84 for a contact lens according to the fourth embodiment of the present invention shown in FIGS. 17 to 18 includes a blister container 86 as a first sealing member formed of a hard synthetic resin material. It is comprised from the cover sheet 88 as a 2nd sealing member which consists of a lamination sheet similar to the 1st and 2nd sheet of the said embodiment. Also in this embodiment, the same reference numerals as in the embodiment are given to the members and portions having the same structure as the embodiment.

ブリスター容器86は、コンタクトレンズ14を収容した状態での輸送や保存、ユーザーによる開封操作で加えられる程度の外力では大きく変形しない程度の剛性を備えている。例えば、フッ素樹脂やポリアミド,ポリアリレート,ポリエチレン,ポリエチレンテレフタレート,ポリ塩化ビニルなどの合成樹脂材の一体成形品として形成され得る。   The blister container 86 has a rigidity that does not significantly deform due to the external force that can be applied by transportation and storage in a state where the contact lens 14 is accommodated and by an opening operation by the user. For example, it may be formed as an integrally molded article of a synthetic resin material such as fluorine resin, polyamide, polyarylate, polyethylene, polyethylene terephthalate, polyvinyl chloride and the like.

また、ブリスター容器86には、略中央部分に位置して上方に開口する収容凹所90が形成されていると共に、収容凹所90の開口周縁部から外方に広がるフランジ状の板状部92が形成されている。更にまた、蓋シート88は、ブリスター容器86の板状部92の外周形状と略同じ大きさの平面形状とされている。そして、ブリスター容器86の上面に重ね合わされた蓋シート88が、収容凹所90の開口周りで板状部92に固着されることで、収容凹所90の開口を覆うようになっている。   In addition, the blister container 86 is formed with a housing recess 90 located at a substantially central portion and opening upward, and a flange-like plate-like portion 92 extending outward from the opening peripheral portion of the housing recess 90. Is formed. Furthermore, the lid sheet 88 has a planar shape of substantially the same size as the outer peripheral shape of the plate-like portion 92 of the blister container 86. Then, a lid sheet 88 superposed on the upper surface of the blister container 86 is fixed to the plate-like portion 92 around the opening of the housing recess 90 so as to cover the opening of the housing recess 90.

すなわち、本実施形態では、ブリスター容器86の収容凹所90の周りに広がる板状部92の上面とそこに重ね合わされた蓋シート88との重ね合わせ部に固着領域24が形成されている。そして、かかる固着領域24でブリスター容器86と蓋シート88が固着されて収容凹所90の開口が封止されることで、コンタクトレンズ14と保存液16が収容された収容部12が形成されている。   That is, in the present embodiment, the fixing region 24 is formed in the overlapping portion of the upper surface of the plate-like portion 92 which spreads around the accommodation recess 90 of the blister container 86 and the lid sheet 88 overlapped thereon. Then, the blister container 86 and the lid sheet 88 are fixed in the fixed area 24 and the opening of the storage recess 90 is sealed, thereby forming the storage section 12 in which the contact lens 14 and the storage solution 16 are stored. There is.

また、互いに重ね合わされたブリスター容器86の板状部92と蓋シート88は、固着領域24の外周上の一部で外方(図中の右方)に向かって延びだしていると共に、かかる延びだし部分において、板状部92と蓋シート88が非接着とされた開封操作部26が構成されている。そして、コンタクトレンズ14の使用に際して、ユーザーが開封操作部26においてブリスター容器86と蓋シート88の各一方を左右の指先で摘んで両者を引き離すように引っ張り、固着領域24を図17、18中の右側から左側に向かう開封方向で次第に引き剥がすことにより、収容凹所90を開口させてコンタクトレンズ14を指先で摘まみ取ることができるようになっている。   Further, the plate-like portion 92 and the lid sheet 88 of the blister container 86 overlapped with each other extend outward (rightward in the drawing) on a part of the outer periphery of the fixing area 24 and also extend In the bottom portion, the unsealing operation portion 26 is configured in which the plate-like portion 92 and the lid sheet 88 are not adhered. Then, when using the contact lens 14, the user holds the blister container 86 and the lid sheet 88 with the left and right fingers by the unsealing operation unit 26 and pulls them so as to separate them from each other. By gradually peeling away in the opening direction from the right side to the left side, the housing recess 90 can be opened and the contact lens 14 can be picked up with a fingertip.

ここにおいて、本実施形態のブリスター容器86では、収容凹所90の開口周縁部が蓋シート88に対する固着領域24の内周縁部62とされている。また、かかる固着領域24のうちで開封操作部26側に位置して幅方向(図18中の上下方向)に延びる開封予定部60では、その内周縁部62に沿って凹凸形状が付されている。本実施形態では、前記第二の実施形態と同様に略半円状の凹部を周期的に所定間隔で近接配置することで全体として略鋸歯状の凹凸形状とされている。   Here, in the blister container 86 of the present embodiment, the opening peripheral edge portion of the housing recess 90 is the inner peripheral edge portion 62 of the fixing area 24 to the lid sheet 88. Further, in the unsealing planned portion 60 which is located on the side of the unsealing operation part 26 and extends in the width direction (vertical direction in FIG. 18) among the fixing regions 24, a concavo-convex shape is given along the inner peripheral edge 62 There is. In the present embodiment, as in the second embodiment, the substantially semicircular concave portions are periodically and closely arranged at predetermined intervals, and as a whole, the concave and convex shape having a substantially sawtooth shape is obtained.

なお、このようなブリスター容器86と蓋シート88からなる容器本体を備えたコンタクトレンズ用のパッケージ84は、ブリスター容器86を製造する成形用型において、収容凹所90の開口周縁部に目的とする凹凸形状を設けておくことで、ブリスター容器86の成形と同時に、収容凹所90の開口周縁部に凹凸形状を付すことができる。その後、別途に準備したラミネートシートからなる蓋シート88を、コンタクトレンズ14と保存液16を収容せしめたブリスター容器86の収容凹所90を覆うように載置して、両者を固着領域24で固着することにより、目的とする本実施形態のパッケージ84を得ることができる。   The package 84 for a contact lens provided with a container main body consisting of such blister container 86 and lid sheet 88 is intended for the opening peripheral edge of the housing recess 90 in a mold for manufacturing the blister container 86. By providing the concavo-convex shape, it is possible to add the concavo-convex shape to the opening peripheral portion of the housing recess 90 simultaneously with the formation of the blister container 86. Thereafter, a lid sheet 88 made of a separately prepared laminate sheet is placed so as to cover the containing recess 90 of the blister container 86 containing the contact lens 14 and the storage solution 16, and the both are fixed in the fixing area 24. By doing this, the intended package 84 of the present embodiment can be obtained.

また、ブリスター容器86と蓋シート88の固着領域24での固着は、前記実施形態と同様に接着などで行うことも可能であるが、固着領域24に略対応した押圧面を備えた押圧部材としての固着金型を用いてブリスター容器86と蓋シート88を重ね合わせ方向に押圧しつつ加熱することで効率的な固着が実現可能となる。その際、本実施形態では、ブリスター容器86の収容凹所90の開口周縁部に対して予め凹凸形状が付されていることから、固着金型の内周縁部に凹凸形状を設ける必要がない。即ち、下側の押圧部材でブリスター容器86の底部を支持せしめつつ、上側の押圧部材(固着金型)で蓋シート88をブリスター容器86に対して加熱しつつ押圧せしめるに際して、かかる上側の押圧部材の押圧面を平面形状とすることができる。上側の押圧部材が平面形状の押圧面であっても、硬質材で形成されたブリスター容器86における収容凹所90の開口周縁部が凹凸形状とされていることから、有効な押圧力は凹凸形状の内周縁部を有する領域においてのみ作用せしめられて、目的とする固着領域24が形成されることとなる。   Further, although it is possible to fix the blister container 86 and the lid sheet 88 in the fixing area 24 by adhesion as in the embodiment described above, as a pressing member provided with a pressing surface substantially corresponding to the fixing area 24 By pressing and heating the blister container 86 and the lid sheet 88 in the overlapping direction using the fixing mold of the above, efficient fixing can be realized. At this time, in the present embodiment, the opening peripheral edge portion of the accommodation recess 90 of the blister container 86 is provided with an uneven shape in advance, so it is not necessary to provide the uneven peripheral shape on the inner peripheral edge portion of the fixed mold. That is, when the lid sheet 88 is heated and pressed against the blister container 86 by the upper pressing member (sticking mold) while supporting the bottom of the blister container 86 by the lower pressing member, the upper pressing member The pressing surface of can be made into a planar shape. Even if the upper pressing member is a flat pressing surface, the opening peripheral edge of the housing recess 90 in the blister container 86 made of a hard material is uneven, so that the effective pressing force is uneven. Only in the region having the inner peripheral edge portion of C., the target fixing region 24 is formed.

このような本実施形態のパッケージ84においても、開封予定部60において凹凸形状とされた固着領域24の内周縁部62により、開封に際して蓋シート88におけるシーラント層の層間剥離による樹脂膜(剥離層)の発生と成長が防止され得て、ユーザーによる開封操作性と開封後のコンタクトレンズの摘まみ取りやすさが良好に発揮され得るなどといった、第一〜第三の実施形態と同様な効果が発揮され得ることとなる。   Also in the package 84 of this embodiment, the resin film (peelable layer) by the delamination of the sealant layer in the lid sheet 88 at the time of opening by the inner peripheral edge portion 62 of the fixed area 24 which is unevenly shaped at the opening scheduled portion 60. The same effects as in the first to third embodiments can be exhibited, such as the occurrence and the growth of the lens can be prevented, and the user can easily exert the opening operability by the user and the picking ability of the contact lens after opening. It will be possible.

なお、前記第一〜第四の実施形態では、医療用途品としてのコンタクトレンズを収容した医療用パッケージの一態様としてのコンタクトレンズ用のパッケージが記載されているが、本発明はこれに限定されない。例えば、IOLインサーター、シリンジ、穿刺針、ガーゼ、ピンセットなどの医療分野で用いられる医療用途品を個別又は複数個セットにして市場に提供し、流通させたり保存、提供等する際に用いられる医療用パッケージにおいて、前記実施形態における第一の封止部材と第二の封止部材の重ね合わせ面間の固着構造を適用した態様も本発明に含まれるものである。   In the first to fourth embodiments, a package for contact lens as one aspect of a medical package containing a contact lens as a medical application is described, but the present invention is not limited to this. . For example, medical products used in the market, provided, distributed, stored, provided, etc. individually or as a set of medical products used in the medical field such as IOL inserters, syringes, puncture needles, gauze, and tweezers. In the package, an aspect in which the fixing structure between the overlapping surfaces of the first sealing member and the second sealing member in the embodiment is applied is also included in the present invention.

また、前記第一〜第四の実施形態では、開封予定部における固着領域の内周縁部の凹凸形状が、周方向で周期的に連続して湾曲した波形とされた態様が記載されているが、本発明における固着領域の内周縁部の凹凸形状は波形に限定されないし、周期的であったり、連続していたりする必要もない。例えば、内周縁部の凹凸形状が、直線状の傾斜辺を所定角度の頂角と谷角をもって連続形成することで屈曲した山形(稲妻状)とされている態様も本発明に含まれるものであり、凹部や凸部の数は限定されるものではなく、凹部が少なくとも2つある凹凸形状であれば本発明の効果は達成される。   Moreover, in the first to fourth embodiments described above, there is described an aspect in which the concavo-convex shape of the inner peripheral edge portion of the fixing region in the portion to be opened is a waveform curved continuously continuously in the circumferential direction. The concavo-convex shape of the inner peripheral edge portion of the fixing region in the present invention is not limited to the waveform, and it is not necessary to be periodic or continuous. For example, an aspect in which the uneven shape of the inner peripheral portion is in the shape of a chevron (in the form of a lightning bolt) bent by continuously forming a linear inclined side with an apex angle and a valley angle of a predetermined angle is included in the present invention. However, the number of recesses and projections is not limited, and the effects of the present invention can be achieved as long as the number of recesses is at least two.

前記第一の実施形態では、上下の固着金型56、58を用い、重ね合わせた第一及び第二のシート18、20の固着領域24を加熱溶着するようになっており、固着金型56に固着領域24に対応する波形状が付されていたが、固着金型56に加えてまたは代えて固着金型58に波形状を付してもよい。   In the first embodiment, the upper and lower fixing dies 56 and 58 are used to heat and weld the fixing regions 24 of the stacked first and second sheets 18 and 20. Although the corrugating shape corresponding to the adhering area 24 is given, the adhering mold 58 may be corrugated in addition to or instead of the adhering mold 56.

その他、一々列挙はしないが、本発明は、当業者の知識に基づいて種々なる変更,修正,改良等を加えた態様において実施され得るものであり、また、そのような実施態様が、本発明の趣旨を逸脱しない限り、何れも、本発明の範囲内に含まれるものであることは、言うまでもない。   In addition, although not listed one by one, the present invention can be implemented in an embodiment to which various changes, modifications, improvements, etc. are added based on the knowledge of those skilled in the art, and such embodiments are the present invention. It is needless to say that all are included within the scope of the present invention unless they depart from the spirit of the present invention.

10,70,80,84:コンタクトレンズ用のパッケージ(医療用パッケージ)、12:収容部、14:コンタクトレンズ(医療用途品)、18:第一のシート(第一の封止部材)、20:第二のシート(第二の封止部材)、24:固着領域、50:中間基材層、52:表基材層、54:シーラント層、56,58,72,76,82:固着金型、60:開封予定部、62:内周縁部、64:凹底部、66:凸頂部、86:ブリスター容器(第一の封止部材)、88:蓋シート(第二の封止部材)、90:収容凹所 10, 70, 80, 84: package for contact lens (medical package), 12: accommodation unit, 14: contact lens (medical application product), 18: first sheet (first sealing member), 20 : Second sheet (second sealing member), 24: adhesion area, 50: intermediate base layer, 52: surface base layer, 54: sealant layer, 56, 58, 72, 76, 82: adhesion gold Mold 60: intended opening part 62: inner peripheral part 64: concave bottom part 66: convex top part 86: blister container (first sealing member) 88: lid sheet (second sealing member) 90: Containment recess

Claims (7)

第一の封止部材と第二の封止部材が重ね合わされて固着されることにより、該第一の封止部材と該第二の封止部材の重ね合わせ面間に医療用途品を収容する収容部が形成された医療用パッケージにおいて、
前記第一の封止部材と前記第二の封止部材の少なくとも一方が熱可塑性樹脂層を重ね合わせ面に有する積層構造の複合材とされて該熱可塑性樹脂層により該第一の封止部材と該第二の封止部材が加熱固着されることで前記収容部が密封されていると共に、該収容部の周りに形成された該第一の封止部材と該第二の封止部材の固着領域において、該収容部の開封幅方向で外周側に向かって湾曲する単一の湾曲凸形状の外周縁部と、該収容部の開封幅方向で少なくとも2つの凹部を有する凹凸形状の内周縁部をもって周方向に延びる開封予定部が設けられていることを特徴とする医療用パッケージ。
The medical application product is accommodated between the overlapping surfaces of the first sealing member and the second sealing member by overlapping and fixing the first sealing member and the second sealing member. In the medical package in which the housing portion is formed,
At least one of the first sealing member and the second sealing member is a composite material of a laminated structure having a thermoplastic resin layer on an overlapping surface, and the first sealing member is made of the thermoplastic resin layer. And the second sealing member is heat-sealed to seal the housing portion, and the first sealing member and the second sealing member formed around the housing portion. In the fixing area, a single curved convex outer peripheral edge curved toward the outer periphery in the opening width direction of the housing portion and an uneven inner peripheral edge having at least two concave portions in the opening width direction of the housing portion medical packaging, wherein the opening piece which with a the part extending in the circumferential direction is provided.
第一の封止部材と第二の封止部材が重ね合わされて固着されることにより、該第一の封止部材と該第二の封止部材の重ね合わせ面間に医療用途品を収容する収容部が形成された医療用パッケージにおいて、
前記第一の封止部材が硬質材とされて該第一の封止部材に形成された収容凹所が前記第二の封止部材で覆蓋されており、該第一の封止部材と第二の封止部材の少なくとも一方が熱可塑性樹脂層を重ね合わせ面に有する積層構造の複合材とされて該熱可塑性樹脂層により該第一の封止部材と該第二の封止部材が加熱固着されることで前記収容部が密封されていると共に、該収容部の周りに形成された該第一の封止部材と該第二の封止部材の固着領域において、該第一の封止部材に形成された該収容凹所の開口部が該収容部の開封幅方向で少なくとも2つの凹部を有する凹凸形状をもって周方向に延びる内周形状とされることで、凹凸形状の内周縁部をもって周方向に延びる開封予定部が設けられていることを特徴とする医療用パッケージ。
The medical application product is accommodated between the overlapping surfaces of the first sealing member and the second sealing member by overlapping and fixing the first sealing member and the second sealing member. In the medical package in which the housing portion is formed,
Wherein and first accommodation recess sealing member is formed on said first sealing member is a rigid material is covering by the second sealing member, said first sealing member and said At least one of the second sealing members is a composite material of a laminated structure having a thermoplastic resin layer on an overlapping surface, and the first sealing member and the second sealing member are formed of the thermoplastic resin layer. together with the housing part by being heated fixed is sealed, in the fixing region of the first sealing member and said second sealing member formed around the accommodating portion, said first seal The opening portion of the housing recess formed in the stopper member has an uneven shape having at least two recessed portions in the opening width direction of the accommodating portion and has an inner peripheral shape extending in the circumferential direction, whereby the inner peripheral edge portion of the uneven shape A medical package characterized in that an opening scheduled portion extending in a circumferential direction is provided.
前記開封予定部における前記固着領域の内周縁部の凹凸形状が、周方向で周期的に連続して湾曲又は屈曲した波形又は山形とされている請求項1又は2に記載の医療用パッケージ。 The medical package according to claim 1 or 2 , wherein the concavo-convex shape of the inner peripheral edge portion of the fixing area in the portion to be opened is a corrugated or chevron curved or bent periodically and continuously in the circumferential direction. 前記開封予定部における前記固着領域の内周縁部の凹凸形状が、内周側に突出した凸部において内周側に向かって次第に幅寸法が小さくなる先細凸形状とされている請求項1〜3の何れかに記載の医療用パッケージ。 The opening irregularities of the inner peripheral edge portion of the fixing region of the scheduled portion is, the inner circumferential claim which is tapered convex width dimension gradually becomes smaller toward the inner peripheral side in the convex portion protruding toward 1-3 The medical package according to any one of the above. 前記開封予定部における前記固着領域の内周縁部の凹凸形状が、凹部の最底点と凸部の頂点との開封方向における離隔距離について0.5〜5.0mmの範囲内に設定されている請求項1〜の何れか一項に記載の医療用パッケージ。 The uneven shape of the inner peripheral edge portion of the fixed area in the portion to be opened is set within a range of 0.5 to 5.0 mm for the separation distance in the opening direction between the bottommost point of the recess and the apex of the protrusion. The medical package according to any one of claims 1 to 4 . 前記開封予定部における前記固着領域の内周縁部の凹凸形状が、周方向で隣合う凸部の頂点間のピッチについて1.0〜10mmの範囲内に設定されている請求項1〜の何れか一項に記載の医療用パッケージ。 Any the uneven shape of the inner peripheral edge of the fixing region of the opening piece is circumferential about the pitch between the apexes of the adjacent convex portions in the direction of the claims 1-5 which is in the range of 1.0~10mm Medical package according to any one of the preceding claims. 第一の封止部材と第二の封止部材の重ね合わせ面間に医療用途品を配すると共に、該第一の封止部材と該第二の封止部材の少なくとも一方を重ね合わせ面に熱可塑性樹脂層が設けられた積層構造の複合材とし、該医療用途品の周りで該第一の封止部材と該第二の封止部材を加熱押圧せしめて該熱可塑性樹脂層により固着することで、該医療用途品が密封状態で収容された収容部を備えた医療用パッケージを製造するに際して、
前記第一の封止部材を硬質材として該第一の封止部材に形成された収容凹所を該二の封止部材で覆蓋することで前記収容部を形成すると共に、
該第一の封止部材における該収容凹所の開口部を凹凸形状をもって周方向に延びる内周形状として、該第一の封止部材の該収容凹所の開口部の周りに該第二の封止部材を加熱しつつ重ね合わせ方向で押圧して固着することにより、前記収容部の周りに形成する該第一の封止部材と該第二の封止部材の固着領域において、内周縁部が凹凸形状をもって周方向に延びる開封予定部を設けることを特徴とする医療用パッケージの製造方法。
A medical application is disposed between the overlapping surfaces of the first sealing member and the second sealing member, and at least one of the first sealing member and the second sealing member is the overlapping surface. A composite material of a laminated structure provided with a thermoplastic resin layer is formed, and the first sealing member and the second sealing member are heated and pressed around the medical application product and fixed by the thermoplastic resin layer When manufacturing the medical package provided with the accommodating part by which the said medical use goods were accommodated in sealing condition,
The housing portion is formed by covering the housing recess formed in the first sealing member with the first sealing member as a hard material with the second sealing member, and
The opening of the housing recess in the first sealing member is formed into an inner circumferential shape extending in the circumferential direction with a concavo-convex shape, the second opening around the opening of the housing recess of the first sealing member The inner peripheral edge portion of the first sealing member and the second sealing member in the fixing region formed around the housing portion by pressing and fixing the sealing member in the overlapping direction while heating the sealing member. A method of manufacturing a medical package, comprising: an opening-to-be-opened portion extending in the circumferential direction with an uneven shape.
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