JP6541264B2 - Method and apparatus for eliminating level difference of rigid floor plate - Google Patents

Method and apparatus for eliminating level difference of rigid floor plate Download PDF

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JP6541264B2
JP6541264B2 JP2015216209A JP2015216209A JP6541264B2 JP 6541264 B2 JP6541264 B2 JP 6541264B2 JP 2015216209 A JP2015216209 A JP 2015216209A JP 2015216209 A JP2015216209 A JP 2015216209A JP 6541264 B2 JP6541264 B2 JP 6541264B2
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slope
road surface
tongue
base plate
vibration
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JP2017089115A (en
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岡本 道孝
道孝 岡本
隆志 小原
隆志 小原
一成 佐藤
一成 佐藤
隆信 末吉
隆信 末吉
直 大野
直 大野
毅 有馬
毅 有馬
西尾 章
章 西尾
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Kajima Corp
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本発明は剛性敷板の段差解消方法及び装置に関し,とくに重機の走行路面に敷設する敷板と路面との段差を解消する方法及び装置に関する。   The present invention relates to a method and an apparatus for eliminating a step of a rigid floor plate, and more particularly, to a method and an apparatus for eliminating a step between a floor plate laid on a traveling road surface of a heavy machine and a road surface.

トラック,バックホー,クレーン等の重機を用いる土木・建築工事において,重機を稼働・走行させる工事現場の路面(例えば地盤面,コンクリート舗装面,アスファルト舗装面等)を保護し又は補強する必要がある場合に,路面上に厚さ10〜30mm程度の剛性敷板を敷設し,その敷板上で重機を稼働・走行させることがある。通常は金属製の敷板(敷鉄板)を用いるが,合成樹脂製又は木製の敷板を用いることもある。剛性敷板を敷くことで重機の安全で効率的な稼働・走行を確保できるが,他方で重機の動作が敷板に直接伝搬して大きな振動を発生し,その振動が路面を介して近隣に影響を及ぼすことがあるため,近隣に住宅が密集している市街地等の工事現場等では,敷板の敷設と共に近隣への振動の影響を抑える防振対策が必要となる。   When it is necessary to protect or reinforce the road surface (for example, ground surface, concrete pavement surface, asphalt pavement surface, etc.) of the construction site where heavy machinery is operated and operated in civil engineering and construction work using heavy machinery such as trucks, backhoes and cranes In some cases, a rigid floor plate with a thickness of about 10 to 30 mm may be laid on a road surface, and heavy machinery may be operated and run on the floor plate. Usually, a metal base plate is used, but a synthetic resin or wooden base plate may be used. By installing a rigid floor plate, safe and efficient operation and running of heavy machinery can be ensured, but on the other hand, the motion of heavy machinery is directly transmitted to the floor plate to generate large vibrations, and the vibrations affect the neighborhood through the road surface. In construction sites such as urban areas where houses are densely packed in the neighborhood, it is necessary to take anti-vibration measures to suppress the influence of vibration to the neighborhood as well as laying floorboards.

従来から,敷板を用いる工事現場の防振対策として,路面と敷板との間(中層)に振動吸収材(例えば,オレフィン系樹脂製マット,ポリウレタンフォーム製マット等)を配置して振動の伝搬を低減することが行われている(特許文献1参照)。敷板の下方に振動吸収材を配置すると,路面と敷板との段差は大きくなるが,そのような段差には適当なスロープを配置することで重機の走行性を確保することができる(特許文献2〜4参照)。敷板と路面との境界部にアスファルト舗装を施して段差を解消する場合もある。また,とくに問題となる振動(例えばレベルの大きな振動)が発生する場合は,振動発生源(重機の稼働・走行場所)と防振対象との間にコンクリート壁体(PC壁体)を打設し,振動の伝搬をPC壁体で遮蔽することもある。   Conventionally, as vibration isolation measures for construction sites using floor boards, vibration absorbers (for example, mats made of olefin resin, mats made of polyurethane foam, etc.) are placed between the road surface and the base plate (middle layer) to propagate vibration. The reduction is performed (see Patent Document 1). If a vibration absorbing material is arranged below the floor plate, the difference in level between the road surface and the floor plate will be large, but by arranging an appropriate slope on such a level difference, the runnability of heavy equipment can be ensured (Patent Document 2) ~ 4). In some cases, asphalt pavement is applied to the boundary between the floorboard and the road surface to eliminate the level difference. In addition, if a problem vibration (for example, vibration with a large level) occurs, place a concrete wall (PC wall) between the vibration source (operating place of heavy equipment and running place) and the anti-vibration target And the propagation of vibration may be shielded by the PC wall.

特開2014−034813号公報JP, 2014-034813, A 特開平11−068102号公報JP-A-11-068102 実用新案登録第3061572号公報Utility model registration No. 3061572 実用新案登録第3128102号公報Utility model registration 3128102 gazette

しかし,上述した振動吸収材の配置又はPC壁体の打設といった従来の防振対策は,何れも適用に手間がかかる問題点がある。すなわち,工事現場の全体に予め防振対策を施すことは不合理・不経済であり,振動の発生箇所に限定して対策を施さざるを得ないが,工事の開始前に振動の発生箇所を予測することは難しく,工事が始まってから振動の影響の顕在化した箇所に対策を施すことも多い。従来の防振対策は,工事の開始後に振動が顕在化した箇所へ適用した場合に,少なくとも一部の工事を一時的に中断しなければならず,工期の遅れを招き,ひいては工事コストの増大等につながる可能性がある。工事を中断することなく工事の開始後に顕在化した振動を短時間で抑制できる技術の開発が望まれている。   However, the conventional anti-vibration measures such as the arrangement of the vibration absorbing material described above or the placement of the PC wall have problems that the application takes time and effort. In other words, it is unreasonable and uneconomical to take anti-vibration measures in advance for the entire construction site, and it is necessary to take measures only for the places where vibration occurs, but before the start of the construction It is difficult to predict, and measures are often taken at places where the effects of vibration have become apparent since construction has begun. When the conventional anti-vibration measures are applied to the place where the vibration has become apparent after the start of the construction, at least a part of the construction has to be temporarily interrupted, causing a delay in the construction period, which in turn increases the construction cost May lead to It is desirable to develop a technology that can suppress the vibrations that have become apparent after the start of the construction in a short time without interrupting the construction.

また,従来の防振対策は,敷板上で動作するバックホー等の重機の発生する振動の低減には有効であるが,路面と敷板との間を往復走行するトラック等の重機の発生する振動には十分に対応できない問題点もある。一般に工事現場においてトラック等の重機の交通振動が発生することが知られており,通常の工事現場では重機の走行速度を例えば20km/hr以下に制限することで交通振動の発生を抑えている。しかし,本発明者らの予備的実験によると,図5のグラフに示すように,路面と敷板との間を往復走行するトラック等の重機は,たとえ走行速度が5km/hr程度であっても,路面Eと敷板1の周縁との間(境界)の段差を走行する際に大きな振動を発生することが判明した。   Also, the conventional anti-vibration measures are effective for reducing the vibration generated by heavy equipment such as backhoes operating on the floor plate, but the vibration generated by heavy machinery such as a truck traveling between the road surface and the floor plate in a reciprocating manner There are also problems that can not be addressed sufficiently. In general, it is known that traffic vibration of heavy equipment such as a truck occurs at a construction site, and the traffic vibration is suppressed by limiting the traveling speed of the heavy equipment to, for example, 20 km / hr or less at a normal construction site. However, according to the preliminary experiments of the present inventors, as shown in the graph of FIG. 5, heavy equipment such as a truck traveling reciprocally between the road surface and the floor plate, even if the traveling speed is about 5 km / hr. It has been found that a large vibration is generated when traveling on a step between (the boundary) of the road surface E and the peripheral edge of the floor board 1.

予備的実験では,先ず図6(A)に示すように工事現場の路面Eを所定速度(5km/hr,10km/hr)で走行する重機2(トラック)の発生する路面Eの振動を路肩の振動計9で計測し,次いで図6(B)に示すように敷板1(厚さ20mm)を敷設した路面Eを所定速度(5km/hr)で走行する重機2の発生する路面Eの振動を敷板1と路面Eとの境界部の路肩で計測した。図5のグラフは,これらの実験結果(振動計9の計測値)を周波数分析(フーリエ変換)して表したものである。敷板1と路面Eとの境界部の段差T(図6(C)参照)は20mm程度(敷板の厚さ)に過ぎないが,図5のグラフから分かるように,5Hz程度及び20Hz程度の周波数域において,段差走行時の振動が段差のない走行時の振動に比して極めて大きくなっている。   In the preliminary experiment, first, as shown in FIG. 6A, the vibration of the road surface E generated by the heavy equipment 2 (truck) traveling at a predetermined speed (5 km / hr, 10 km / hr) on the road surface E of the construction site Vibration of the road surface E generated by the heavy equipment 2 traveling at a predetermined speed (5 km / hr) is measured by the vibration meter 9 and then the road surface E on which the floor plate 1 (thickness 20 mm) is laid as shown in FIG. It measured on the road shoulder of the boundary part of the floor plate 1 and the road surface E. The graph of FIG. 5 represents the results of these experiments (measurement values of the vibration meter 9) by frequency analysis (Fourier transform). The step T (see FIG. 6C) at the boundary between the base plate 1 and the road surface E is only about 20 mm (thickness of the base plate), but as can be seen from the graph of FIG. In the region, the vibration during step travel is extremely large compared to the vibration during travel without step.

20mm程度の小さな段差Tの有無によって図5のような大きな振動の相違が生じる原因は,図6(C)に示すように,大きな重量の重機2(重機2の車輪又は無限軌道3)が段差Tを落下する際に大きな起振力Fが路面Eに加わるからと考えられる。このことは,敷板1から路面Eへ重機2が走行する際(図6(B)の段差Tを下る右向き矢印)の振動に比して,路面Eから敷板1へ重機2が走行する際(図6(B)の段差Tを上る左向き矢印)の振動が相対的に小さいことからも裏付けられた。このような敷板1と路面Eとの段差の走行により発生する振動は,上述した工事開始後に顕在化する振動の一因であると考えられるが,従来の防振対策では十分に抑制できない。敷板1と路面Eとの段差に起因する振動を低減する技術を開発できれば,工事の開始後に顕在化する振動の少なくとも一部を短時間で抑制することが期待できる。   The cause of the difference in the large vibration as shown in FIG. 5 due to the presence or absence of the small step T of about 20 mm is that the heavy machine 2 (the wheel of the heavy machine 2 or the endless track 3) has a step as shown in FIG. It is considered that a large excitation force F is applied to the road surface E when T is dropped. This is when the heavy machine 2 travels from the road surface E to the floor plate 1 as compared to the vibration when the heavy machine 2 travels from the floor plate 1 to the road surface E (right-pointing arrow going down the step T in FIG. This is also supported by the fact that the vibration of the left arrow pointing up the step T in FIG. 6 (B) is relatively small. Although it is thought that the vibration which generate | occur | produces by driving | running | working of the level | step difference of such a base plate 1 and the road surface E is a cause of the vibration which becomes apparent after the start of the above-mentioned construction. If it is possible to develop a technology to reduce the vibration caused by the step between the floor plate 1 and the road surface E, it can be expected to suppress at least a part of the vibration that appears after the start of construction in a short time.

そこで本発明の目的は,敷板と路面との段差で発生する振動を短時間で抑制できる剛性敷板の段差解消方法及び装置を提供することにある。   Therefore, an object of the present invention is to provide a method and an apparatus for eliminating the step of the rigid floor plate which can suppress the vibration generated by the step between the floor plate and the road surface in a short time.

本発明者らは,路面と剛性敷板との境界の段差にスロープを設置することに着目した。敷板1上の重機2をスロープに沿って路面Eへ降ろせば,図6(C)のような大きな起振力Fの発生を抑え,段差で生じる振動を小さく抑えることが期待できる。しかし,本発明者らの予備的実験によると,段差にスロープを設置しただけでは,例えば重機2(トラック)の前輪の走行時にスロープの位置がズレてしまい,後輪をスロープに沿って走行させることができないことが経験された。例えば磁石又はスロープ底面の滑り止め等を用いてスロープを固定することも考えられるが(特許文献1,3参照),磁石は設置面の汚れにより十分な固定が望めない場合があり,重機2の走行によるスロープのズレをスロープ底面の滑り止めのみで抑えることは困難である。路面と敷板との段差で生じる振動をスロープによって抑えるためには,スロープを敷板にしっかり固定することが重要である。   The present inventors focused on installing a slope on the step between the road surface and the rigid floor plate. If the heavy equipment 2 on the floor plate 1 is lowered to the road surface E along the slope, it is possible to suppress the generation of a large excitation force F as shown in FIG. However, according to the preliminary experiments of the present inventors, just by installing the slope on the step, for example, the position of the slope shifts when the front wheel of the heavy equipment 2 (track) travels, and the rear wheel travels along the slope It was experienced that we could not do it. For example, it is conceivable to fix the slope using a magnet or anti-slip on the bottom of the slope (see Patent Documents 1 and 3), but the magnet may not be able to sufficiently fix due to dirt on the installation surface. It is difficult to suppress the shift of the slope due to traveling only by the slip prevention on the bottom of the slope. In order to suppress the vibration generated by the step between the road surface and the floor plate by the slope, it is important to firmly fix the slope to the floor plate.

また,本発明者らの予備的実験によると,路面と剛性敷板との段差にスロープを固定した場合でも,図6(D)に示すように路面Eが不整地(不陸)であると,スロープ20を介して走行する重機2(トラック)の振動を十分に抑制できず,比較的大きな振動が残る場合があることが経験された。すなわち,スロープ20を設置する敷板1と路面Eとの間に隙間5があると,重機2が段差Tを落下する際に振動が発生するだけでなく,重機2がスロープ周囲の隙間5の上方を通過する際にも敷板1を振動させる。スロープによって路面と敷板との境界域で発生する振動を小さく抑えるためには,段差を解消するだけでなく,段差周囲の路面の不整地(不陸)によって生じる振動も併せて抑制することが重要である。本発明は,このような予備的実験の結果に基づく研究開発の結果,完成に至ったものである。   In addition, according to preliminary experiments by the present inventors, even when the slope is fixed to the step between the road surface and the rigid floor plate, it is assumed that the road surface E is uneven (not landed) as shown in FIG. It has been experienced that the vibration of heavy equipment 2 (truck) traveling through the slope 20 can not be sufficiently suppressed, and a relatively large vibration may remain. That is, when there is a gap 5 between the floor plate 1 on which the slope 20 is installed and the road surface E, not only vibration occurs when the heavy machine 2 drops the step T, but the heavy machine 2 is above the gap 5 around the slope. The base plate 1 is vibrated also when passing through. In order to reduce the vibration generated in the boundary area between the road surface and the floorboard by the slope, it is important not only to eliminate the step but also to suppress the vibration caused by uneven ground on the road surface around the step. It is. The present invention has been completed as a result of research and development based on the results of such preliminary experiments.

図1の実施例を参照するに,本発明による剛性敷板の段差解消方法は,重機2の走行路面Eに敷設する剛性敷板1の一縁に走行路面Eとの段差T(図1(D)参照)を傾斜面で埋めるスロープ材20の最大厚さ側面22を押し当て,スロープ材20の最大厚さ側面22の底部から突出し且つスロープ材20の傾斜面の傾斜方向と交差する方向の幅D又は高さRがスロープ材20からの突出距離に応じて大きくなる複数の押圧変形可能な凸部32が表面に形成された舌部30(図2(C)及び(D)参照)を突出させて剛性敷板1と走行路面Eとの間に挟み込み,舌部30の押圧変形によりスロープ材20を剛性敷板1の一縁に固定すると共に剛性敷板1の一縁と走行路面Eとの隙間5(図1(D)参照)を埋めてなるものである。 Referring to the embodiment of FIG. 1, the method for eliminating the difference in level of the rigid floor plate according to the present invention is a step T with respect to the traveling road surface E at one edge of the rigid floor plate 1 laid on the traveling road surface E of the heavy machine 2 (FIG. Fill the slope surface with the maximum thickness side 22 of the slope material 20, and project from the bottom of the maximum thickness side 22 of the slope material 20 and have a width D in the direction intersecting with the inclination direction of the slope of the slope material 20 or so height R is projecting tongue 30 in which a plurality of pressing the deformable protrusion 32 which increases according to the projection distance is formed on the surface of the slope member 20 (see FIG. 2 (C) and (D)) And the slope member 20 is fixed to one edge of the rigid base plate 1 by pressing deformation of the tongue 30 and the gap 5 between one edge of the rigid base plate 1 and the traveling road surface E (5 1 (D)) is filled.

また,図1の実施例を参照するに,本発明による剛性敷板の段差解消装置は,重機2の走行路面Eに敷設する剛性敷板1の一縁に最大厚さ側面22を押し当てて走行路面Eとの段差T(図1(D)参照)を傾斜面で埋めるスロープ材20,及びスロープ材20の最大厚さ側面22の底部から突出して剛性敷板1と走行路面Eとの間に挟み込まれ且つスロープ材20の傾斜面の傾斜方向と交差する方向の幅D又は高さRがスロープ材20からの突出距離に応じて大きくなる複数の押圧変形可能な凸部32が表面に形成された舌部30(図2(C)及び(D)参照)を備えてなり,舌部30の押圧変形によりスロープ材20を剛性敷板1の一縁に固定すると共に剛性敷板1の一縁と走行路面Eとの隙間5(図1(D)参照)を埋めてなるものである。 Further, referring to the embodiment of FIG. 1, the apparatus for eliminating the difference in level of the rigid floor according to the present invention is used by pressing the side surface 22 of maximum thickness on one edge of the rigid floor 1 laid on the traveling road surface E of the heavy machine 2 The slope member 20 which fills the step T with E (see FIG. 1 (D)) with slopes and the bottom of the maximum thickness side 22 of the slope member 20 protrude from the bottom of sandwiching between rigid floor plate 1 and traveling road surface E A plurality of pressure-deformable projections 32 are formed on the surface, which are rare and whose width D or height R in the direction intersecting with the inclination direction of the inclined surface of the slope member 20 increases in accordance with the distance from the slope member 20 A tongue 30 (see FIGS. 2C and 2D) is provided, and the slope member 20 is fixed to one edge of the rigid base plate 1 by pressing deformation of the tongue 30, and one edge of the rigid base plate 1 and the traveling road surface It is the one that fills the gap 5 with E (see Fig. 1 (D)). Ru.

望ましい実施例では,舌部30の表面に,スロープ材20の傾斜面の傾斜方向と交差する方向の幅D及び高さRが共にスロープ材20からの突出距離に応じて大きくなる複数の押圧変形可能な凸部32を形成する。好ましくは,図1(B)及び(C)に示すように,スロープ材20の舌部30の表面の凸部32に複数の切込み34を入れる。他の望ましい実施例では,図3に示すように,スロープ材20に舌部30を分離可能に結合する結合手段28を含め,スロープ材20と結合する舌部30を取り替え可能とすることができる。 In the preferred embodiment, a plurality of pressing deformations in which the width D and the height R in the direction intersecting with the inclination direction of the inclined surface of the slope member 20 both increase in the surface of the tongue 30 according to the protrusion distance from the slope member 20 Form possible projections 32. Preferably, as shown in FIGS. 1 (B) and 1 (C), a plurality of cuts 34 are made in the projections 32 on the surface of the tongue 30 of the slope member 20. In another preferred embodiment, as shown in FIG. 3, the tongue 30 coupled to the slope member 20 may be replaceable, including coupling means 28 for releasably coupling the tongue 30 to the slope member 20. .

本発明による剛性敷板の段差解消方法及び装置は,重機2の走行路面Eに敷設する剛性敷板1の一縁に走行路面Eとの段差Tを傾斜面で埋めるスロープ材20の最大厚さ側面22を押し当て,スロープ材20の最大厚さ側面22の底部から突出し且つスロープ材20の傾斜面の傾斜方向と交差する方向の幅D又は高さRがスロープ材20からの突出距離に応じて大きくなる複数の押圧変形可能な凸部32が表面に形成され舌部30を突出させて剛性敷板1と走行路面Eとの間に挟み込み,舌部30によりスロープ材20を剛性敷板1の一縁に固定すると共に剛性敷板1の一縁と走行路面Eとの隙間5を埋めるので,次の有利な効果を奏する。 The method and apparatus for eliminating the difference in level of the rigid floor plate according to the present invention, the maximum thickness side surface 22 of the slope member 20 filling the level difference T with the traveling road surface E at one edge of the rigid floor plate 1 laid on the traveling road surface E of the heavy machine 2 The width D or height R of the slope member 20 in the direction intersecting with the inclination direction of the slope surface of the slope member 20 is large depending on the protrusion distance from the slope member 20. The plurality of pressable and deformable convex portions 32 are formed on the surface and the tongue portion 30 is protruded to be sandwiched between the rigid base plate 1 and the traveling road surface E, and the tongue member 30 makes the slope member 20 one edge of the rigid base plate 1 Since the gap 5 between one edge of the rigid floor plate 1 and the traveling road surface E is fixed while being fixed, the following advantageous effects can be obtained.

(イ)敷板1の一縁にスロープ材20を設置し,スロープ材20の押圧変形可能な舌部30を敷板1と走行路面Eとの間に挟み込むことにより,舌部30と敷板1及び路面Eとを舌部30の押圧変形により密着させて摩擦係数を高めることができ,スロープ材20の敷板1への固定強度を高めて重機2の走行時のスロープ材20のズレを防ぐことができる。
(ロ)スロープ材20のズレを防ぎつつ重機2をスロープ材20に沿って走行させることにより,重機2が敷板1と走行路面Eとの段差Tを走行する際に生じる振動を小さく抑えることができる。
(ハ)また,走行路面Eが不整地(不陸)であっても,路面Eと敷板1との間の隙間5を舌部30の押圧変形によって埋めることができるので,路面Eと敷板1との隙間5の上方を重機2が走行する際に生じる敷板1の振動も小さく抑えることができる。
(A) The slope member 20 is installed at one edge of the base plate 1 and the tongue 30 capable of pressing and deforming the slope member 20 is sandwiched between the base plate 1 and the traveling road surface E. The coefficient of friction can be increased by closely contacting E with the pressing deformation of the tongue portion 30 and the fixing strength of the slope member 20 to the bottom plate 1 can be increased to prevent the shift of the slope member 20 during traveling of the heavy machine 2 .
(B) By causing the heavy machine 2 to travel along the slope material 20 while preventing the displacement of the slope material 20, it is possible to reduce the vibration generated when the heavy machine 2 travels the step T between the base plate 1 and the traveling road surface E it can.
(C) Moreover, even if the traveling road surface E is uneven (not landed), the gap 5 between the road surface E and the floor plate 1 can be filled by the pressing deformation of the tongue 30, so the road surface E and floor plate 1 The vibration of the floor plate 1 which occurs when the heavy machine 2 travels above the gap 5 can be suppressed to a low level.

(ニ)スロープ材20の設置,固定,撤去が簡便であり,作業員一人でも簡単に持ち運びできるので,工事の開始後に顕在化した振動の発生箇所に適用して短時間で振動を抑制することができる。
(ホ)スロープ材20の舌部30の凸部32に複数の切込み34を入れることにより,舌部30の押圧変形性を高めて敷板1と路面Eとの密着性を高めることができ,スロープ材20の固定強度及び振動抑制性能を高めることができる。
(ヘ)スロープ材20の舌部30は,単独であってもよいが,高さRが同じ又は異なる複数の凸部32を形成することにより,不陸状態が異なる様々な走行路面Eに追従可能な段差解消装置とすることができる。
(ト)更に,スロープ材20と舌部30とを分離可能とすることにより,段差解消装置の運搬性及び施工性を改善することができると共に,何れか一方が破損しても交換することで製品の寿命を延ばすことができる。
(D) Since installation, fixation and removal of the slope member 20 are simple and can be carried easily by one worker, it is applied to the place where the vibration occurred after the start of the construction to suppress the vibration in a short time Can.
(E) By making a plurality of notches 34 in the convex portion 32 of the tongue portion 30 of the slope member 20, the pressing deformation of the tongue portion 30 can be enhanced and the adhesion between the base plate 1 and the road surface E can be enhanced. Fixing strength and vibration suppression performance of the material 20 can be enhanced.
(F) Although the tongue portion 30 of the slope member 20 may be a single member, by forming a plurality of convex portions 32 having the same or different height R, the vehicle travels on various traveling road surfaces E having different inland conditions. It is possible to make a possible level difference eliminating device.
(G) Further, by making the slope member 20 and the tongue portion 30 separable, the transportability and the workability of the step eliminating device can be improved, and even if either one is broken, it can be replaced. It can extend the life of the product.

以下,添付図面を参照して本発明を実施するための形態及び実施例を説明する。
は,本発明による段差解消装置の一実施例の説明図である。 は,本発明による段差解消装置の他の実施例の説明図である。 は,スロープ材と舌部とを分離可能とした本発明の段差解消装置の説明図である。 は,本発明の段差解消装置の効果を確認した実験の説明図である。 は,路面と敷板との段差で発生する振動の説明図である。 は,図5の振動の計測実験の説明図である。
Hereinafter, modes and examples for carrying out the present invention will be described with reference to the attached drawings.
These are explanatory drawings of one Example of the level | step difference cancellation | release apparatus by this invention. These are explanatory drawings of the other Example of the level | step difference cancellation | release apparatus by this invention. These are explanatory drawings of the level | step difference cancellation | release apparatus of this invention which was able to isolate | separate a slope material and a tongue part. These are explanatory drawings of the experiment which confirmed the effect of the level | step difference cancellation | release apparatus of this invention. These are explanatory drawings of the vibration which generate | occur | produces in the level | step difference of a road surface and a floor board. These are explanatory drawings of the measurement experiment of the vibration of FIG.

図1(A)は.トラック等の重機2が走行する工事現場の路面Eの敷板1に本発明の段差解消装置10を適用した実施例を示す。図示例の敷板1は厚さT=20〜25mm程度の金属製のもの(敷鉄板)であるが,厚さT=10〜30mm程度の合成樹脂製又は木製の敷板1に本発明を適用することも可能である。図1(B)は,図1(A)に一点鎖線の楕円Bで示す段差解消装置10の拡大平面図を示し,図1(C)はその装置10の路面Eと垂直な断面図を示す。図示例の段差解消装置10は,図1(B)及び(C)に示すように,敷板1の一縁に最大厚さ側面22を押し当てて設置するスロープ材20と,そのスロープ材20の最大厚さ側面22の底部から突出して剛性敷板1と走行路面Eとの間に挟み込む舌部30とにより構成されている。   Fig. 1 (A) shows. The Example which applied the level | step difference cancellation | release apparatus 10 of this invention to the floor plate 1 of the road surface E of the construction site where heavy machinery 2 such as a truck travels is shown. The base plate 1 in the illustrated example is a metal plate (base plate) having a thickness of about T = 20 to 25 mm, but the present invention is applied to a synthetic resin or wooden base plate 1 having a thickness of about T = 10 to 30 mm. It is also possible. FIG. 1 (B) shows an enlarged plan view of the step difference eliminating device 10 shown by an ellipse B of a dashed dotted line in FIG. 1 (A), and FIG. 1 (C) shows a sectional view of the device 10 perpendicular to the road surface E. . As shown in FIGS. 1 (B) and 1 (C), the step difference eliminating device 10 of the illustrated example includes a slope member 20 which is installed by pressing the side surface 22 with the maximum thickness to one edge of the bottom plate 1 It is constituted by a tongue 30 which protrudes from the bottom of the maximum thickness side 22 and is sandwiched between the rigid base plate 1 and the traveling road surface E.

段差解消装置10のスロープ材20は,図1(C)に示すように一端側から他端側へ厚さを徐々に減少させた部材である。その一端側の厚さT0の最大厚さ側面22を,図1(D)に示すように敷板1の厚さTの側縁面へ押し当てて設置することにより,一端側から他端側に至る傾斜面によって敷板1と路面Eとの段差を埋めることができる。スロープ材20の一端側の厚さT0は,敷板1の厚さTと同程度とすることが望ましいが,敷板1の厚さTより若干大きく又は小さくてもよい。   The slope material 20 of the level difference eliminating device 10 is a member whose thickness is gradually reduced from one end side to the other end side as shown in FIG. 1 (C). From the one end side to the other end side, the maximum thickness side surface 22 of the thickness T0 at one end side is pressed against the side edge surface of the thickness T of the base plate 1 as shown in FIG. 1 (D) The level difference between the base plate 1 and the road surface E can be filled with the inclined surface that reaches to the bottom. The thickness T0 on one end side of the slope member 20 is desirably about the same as the thickness T of the bottom plate 1, but may be slightly larger or smaller than the thickness T of the bottom plate 1.

スロープ材20の一端側から他端側に至る傾斜面の傾斜方向の長さW0(図1(B)参照)は,重機2の車輪又は無限軌道3(以下,単に車輪という)を載せて傾斜方向へ走行させることができる大きさとする。長さW0が短すぎると傾斜面へ乗る前に車輪3が路面Eに落下してしまうので,車輪3の径と同程度又はそれ以上の大きさとすることが望ましい(図4(B)も参照)。また,スロープ材20の傾斜面の傾斜方向と交差する方向の幅D0(図1(D)参照)も,重機2の車輪3を載せて走行できるように,車輪3の幅と同程度の大きさとするか又はそれより若干大きくする。図示例の段差解消装置10は,それぞれ重機2の左右何れか一方の車輪3を走行させるものであり,一対を組み合わせて重機2の左右の両車輪3を載せて走行させるものである。   The length W0 (see FIG. 1 (B)) of the sloped surface extending from one end side to the other end of the slope member 20 (see FIG. 1B) is inclined by mounting the wheel of the heavy equipment 2 or the endless track 3 (hereinafter simply referred to as a wheel) The size can be made to travel in the direction. If the length W0 is too short, the wheel 3 will fall on the road surface E before getting on the inclined surface, so it is desirable to make the same size or larger than the diameter of the wheel 3 (see also FIG. 4 (B) ). Also, the width D0 (see FIG. 1D) in the direction intersecting with the inclination direction of the inclined surface of the slope member 20 is also about the same size as the width of the wheel 3 so that the wheel 3 of the heavy machine 2 can be placed and traveled. Or slightly larger. The level difference eliminating device 10 of the illustrated example is for causing either the left or right wheel 3 of the heavy machine 2 to travel, and the pair is combined to run the left or right wheel 3 of the heavy machine 2 while traveling.

ただし,スロープ材20の長さW0及び幅D0は図示例に限定されず,例えばスロープ材20の傾斜面の幅D0を,重機2の左右の両車輪3を同時に載せて走行させることできる大きさとすることも可能である。もっとも,傾斜面の幅D0を大きくすると段差解消装置10が重くなり,作業員一人での持ち運びが難しくなる。図1のように,重機2の左右何れか一方の車輪3のみを走行させる幅D0のスロープ材20とすることにより,段差解消装置10の軽量化及び持ち運びの容易化を図ることができる。   However, the length W0 and the width D0 of the slope member 20 are not limited to the illustrated example, and for example, the width D0 of the sloped surface of the slope member 20 is large enough to allow both wheels 3 of the heavy machine 2 to run simultaneously. It is also possible. However, when the width D0 of the inclined surface is increased, the level difference eliminating device 10 becomes heavy, and carrying by one worker becomes difficult. As shown in FIG. 1, by using the slope member 20 having a width D0 that allows only one of the left and right wheels 3 of the heavy equipment 2 to travel, weight reduction and portability of the level difference elimination device 10 can be achieved.

必要に応じて,図2に示すようにスロープ材20の路面Eと接する底面に適当な数の溝24を設け,スロープ材20の更なる軽量化を図ることができる。図示例では,スロープ材20の底面に幅方向にわたる複数条の溝24を形成しているが,長さ方向の溝24とすることも可能である。また,底面に溝24を形成することでスロープ材20の路面Eとの接触面積は小さくなるが,接触面積の低下によってスロープ材20が路面E上で滑るおそれがある場合は,スロープ材20の溝24以外の底面に滑り防止材26を取り付けることも可能である。ただし,後述するように段差解消装置10は舌部30により敷板1へ強固に固定できるので,路面Eとの接触面積が低下しても滑るおそれは小さい。   If necessary, as shown in FIG. 2, an appropriate number of grooves 24 can be provided on the bottom surface of the slope member 20 in contact with the road surface E to further reduce the weight of the slope member 20. In the illustrated example, a plurality of grooves 24 extending in the width direction are formed on the bottom surface of the slope member 20, but it is also possible to use grooves 24 in the length direction. Moreover, although the contact area with the road surface E of the slope material 20 becomes small by forming the groove 24 in the bottom surface, when there is a possibility that the slope material 20 may slip on the road surface E due to the reduction of the contact area, It is also possible to attach the anti-slip member 26 to the bottom surface other than the groove 24. However, since the level difference eliminating device 10 can be firmly fixed to the floor plate 1 by the tongue portion 30 as described later, the possibility of slipping is small even if the contact area with the road surface E is reduced.

スロープ材20の材質は,繰り返し使用できる耐久性があればとくに制限はなく,例えば金属製,合成樹脂製,木製,異素材を組み合わせた混合素材等とすることができる。好ましくは,スロープ材20を耐久性のあるゴム等の振動吸収材製とする。スロープ材20を振動吸収材製とすることにより,重機2の車輪3がスロープ材20に乗ったときの振動を吸収し,スロープ材20で発生する振動を低減することができる。ただし,上述したように通常の工事現場では重機の交通信号が発生しないように走行速度を制限しており,スロープ材20で大きな振動が発生しないようであればスロープ材20で振動を吸収する必要性は低い。   The material of the slope member 20 is not particularly limited as long as it can be repeatedly used, and may be, for example, metal, synthetic resin, wood, a mixed material combining different materials, or the like. Preferably, the slope member 20 is made of a vibration absorbing material such as durable rubber. By making the slope member 20 made of a vibration absorbing material, it is possible to absorb the vibration when the wheel 3 of the heavy machine 2 gets on the slope member 20 and to reduce the vibration generated by the slope member 20. However, as mentioned above, the traveling speed is limited so that traffic signals of heavy equipment are not generated at a normal construction site, and it is necessary to absorb the vibration by the slope material 20 if the large vibration is not generated by the slope material 20 Sex is low.

段差解消装置10の舌部30は,図1(B)及び(C)に示すように,スロープ材20の最大厚さ側面22の底部から所定長さW1で突出させて剛性敷板1と走行路面Eとの間に挟み込むものであり,その表面に敷板1の自重によって押圧変形可能な凸部32が形成された部材である。図示例の舌部30は,スロープ材20の底面に分離可能に結合したU字型のものであり(図3(A)も参照),U字型の中間部30cをスロープ材20の底面に結合し,U字型の両端部30a,30bをスロープ材20の最大厚さ側へ突出させ,その突出させた両端部30a,30bの各々の上側表面に所定長さW1のほぼ全長にわたって丘陵状の凸部32a,32bを形成したものである。図示例では理解容易化のため舌部30の表面に形成した凸部32をハッチンング付きで表示しているが,舌部30と凸部32とは一体成形することができる。   As shown in FIGS. 1 (B) and 1 (C), the tongue 30 of the step eliminating device 10 protrudes from the bottom of the maximum thickness side 22 of the slope member 20 by a predetermined length W1 to form the rigid base plate 1 and the traveling road surface. It is a member which is sandwiched between E and on the surface of which a convex 32 which can be pressed and deformed by the weight of the base plate 1 is formed. The tongue portion 30 in the illustrated example is U-shaped that is separably connected to the bottom surface of the slope member 20 (see also FIG. 3A), and the U-shaped middle portion 30 c is used as the bottom surface of the slope member 20. The U-shaped end portions 30a and 30b are projected to the maximum thickness side of the slope member 20, and the upper surface of each of the protruded end portions 30a and 30b has a hilly shape over substantially the entire length of the predetermined length W1. The convex portions 32a and 32b of the second embodiment are formed. In the illustrated example, the convex portion 32 formed on the surface of the tongue portion 30 is indicated with hatching for the sake of easy understanding, but the tongue portion 30 and the convex portion 32 can be integrally molded.

舌部30はスロープ材20と同じ材質とすることもできるが,舌部30の表面に形成する凸部32は,剛性敷板1と走行路面Eとの間に挟み込んだときに,図1(D)に示すように敷板1の自重によって押圧変形可能なものとする。図1(D)のように凸部32を押圧変形させることにより,走行路面Eが不整地(不陸)であっても,路面Eと敷板1との間の隙間5を舌部30の押圧変形によって埋め,隙間5の上方を重機2が走行する際に生じる敷板1の振動を小さく抑えることができる。また,押圧変形により舌部30と敷板1及び路面Eとを密着させて両者の摩擦係数を高めることができ,スロープ材20の敷板1への固定強度を高め,重機2の走行時のスロープ材20のズレを防止することができる。例えば,舌部30の全体を弾性係数の比較的小さい耐久性のある弾性体製(合成ゴム製)とするか,或いは舌部30と凸部32とを異素材とし,舌部30の表面上にそのような弾性体を用いて凸部32を形成することができる。弾性体製の舌部30は,敷板1上を走行する重機2の振動を低減する振動吸収材としても機能する。   The tongue portion 30 can be made of the same material as the slope member 20, but the convex portion 32 formed on the surface of the tongue portion 30 is shown in FIG. 1 (D) when sandwiched between the rigid base plate 1 and the traveling road surface E. As shown in), it can be pressed and deformed by the weight of the floor plate 1. By pressing and deforming the convex portion 32 as shown in FIG. 1D, even if the traveling road surface E is uneven (uneven), the gap 5 between the road surface E and the base plate 1 is pressed by the tongue 30 It is possible to suppress the vibration of the floor plate 1 generated when the heavy machine 2 travels above the gap 5 due to the deformation. Further, the tongue portion 30 and the base plate 1 and the road surface E can be brought into close contact with each other by pressing deformation to increase the friction coefficient of the slope member 20 to increase the fixing strength of the slope member 20 to the base plate 1. A shift of 20 can be prevented. For example, the entire tongue 30 is made of a durable elastic material (synthetic rubber) having a relatively small coefficient of elasticity, or the tongue 30 and the projection 32 are made of different materials. The convex portion 32 can be formed using such an elastic body. The elastic tongue portion 30 also functions as a vibration absorbing material that reduces the vibration of the heavy equipment 2 traveling on the floor plate 1.

また,舌部30及び凸部32の材質が比較的弾性係数の大きい場合でも,図示例のように表面の凸部32に複数の切込み34を入れることにより,凸部32を敷板1の自重によって押圧変形可能なものとすることも可能である。すなわち,舌部30の全体を比較的弾性係数の大きい弾性体製(合成ゴム製)とし,その表面に形成した凸部32に切込み34を入れて押圧変形性を高めることにより,剛性敷板1と走行路面Eとの間に挟み込んだときに隙間5を埋めるように舌部30を押圧変形させ,舌部30と敷板1及び路面Eとを密着性を高めることができる。舌部30に入れる切込みの深さ及び間隔は,必要な耐久性及び押圧変形性が得られるように設計することができる。   Further, even when the material of the tongue 30 and the projection 32 has a relatively large elastic coefficient, the projection 32 can be made by the weight of the base plate 1 by inserting a plurality of cuts 34 in the projection 32 as shown in the example. It is also possible to make it possible to press and deform. That is, the entire tongue portion 30 is made of an elastic body (synthetic rubber) having a relatively large elastic coefficient, and the convex 34 formed on the surface is cut into a notch 34 to enhance the pressing deformation property. The tongue 30 can be pressed and deformed so as to fill the gap 5 when sandwiched between the traveling road E and the adhesion between the tongue 30 and the base plate 1 and the road E can be enhanced. The depth and spacing of the incisions in the tongue 30 can be designed to provide the required durability and press deformability.

舌部30の表面の凸部32は,図1(C)のように舌部30の上側表面(敷板1と接触する表面)だけでなく,図2(A)に示す段差解消装置10bのように舌部30の下側表面(路面Eと接触する表面)に形成することも可能であり,上側及び下側の両表面に形成することもできる。また,凸部32の押圧変形性を高めることで様々な不陸状態の走行路面Eに追従できるが,路面Eの不陸状態(路面Eと敷板1との間の隙間5の大きさ)に合わせて凸部32の高さR1を設計することも有効である。例えば,隙間5が比較的小さいときは凸部32の高さR1が小さい段差解消装置10を用い,隙間5が比較的大きいときは凸部32の高さR1の大きい段差解消装置10を用いる。   The convex portion 32 on the surface of the tongue portion 30 is not only the upper surface of the tongue portion 30 (the surface in contact with the bottom plate 1) as shown in FIG. 1C, but also the step elimination device 10b shown in FIG. It is also possible to form on the lower surface of the tongue 30 (the surface in contact with the road surface E), or to form both the upper and lower surfaces. In addition, it is possible to follow various nonlanding traveling road surfaces E by enhancing the pressing deformability of the convex portion 32, but in the nonlanding condition of the road surface E (the size of the gap 5 between the road surface E and the floor plate 1) It is also effective to design the height R1 of the convex portion 32 in combination. For example, when the gap 5 is relatively small, the step eliminating device 10 with a small height R1 of the convex portion 32 is used, and when the gap 5 is relatively large, a large step eliminating device 10 with a height R1 of the convex portion 32 is used.

また,図1(C)のように段差解消装置10の舌部30の表面に単独の凸部32を形成するだけでなく,図2(B)のように舌部30の表面に同じ高さR2で所定間隔S2の複数の凸部32a〜32dを形成した段差解消装置10cとすることも有効である。図1(D)の場合と同様に,複数の凸部32a〜32dの押圧変形によって路面Eと敷板1との間の隙間5を埋め,その上方を重機2が走行する際に生じる敷板1の振動を抑えることができる。また,複数の舌部32a〜32dの押圧変形により敷板1と路面Eとを密着させて両者の摩擦係数を高め,スロープ材20の敷板1への固定強度を高めことができる。   Further, not only a single convex portion 32 is formed on the surface of the tongue portion 30 of the level difference eliminating device 10 as shown in FIG. 1C, but the same height on the surface of the tongue portion 30 as shown in FIG. It is also effective to set it as the level | step difference cancellation | release apparatus 10c which formed several convex part 32a-32d of predetermined space | interval S2 by R2. As in the case of FIG. 1D, the gap 5 between the road surface E and the floor plate 1 is filled by pressing deformation of the plurality of convex portions 32a to 32d, and the floor plate 1 generated when the heavy machine 2 travels above Vibration can be suppressed. Further, by pressing and deforming the plurality of tongue portions 32a to 32d, the base plate 1 and the road surface E can be brought into close contact with each other to increase the coefficient of friction between them, and the fixing strength of the slope member 20 to the base plate 1 can be enhanced.

舌部30の表面に複数の凸部32a〜32dを形成する場合は,凸部32a〜32dを何れも同じ幅Dとすることもできるが,凸部32a〜32d毎に幅Dを変えることも可能である。例えば,段差解消装置10cの平面図である図2(C)に示すように,スロープ材20から離れるに従って凸部32a〜32dの幅Da〜Ddを徐々に大きくすることにより,敷板1及び路面Eとの摩擦係数能を大きくし,スロープ材20と敷板1との固定強度を高めことが期待できる。凸部32a〜32d毎に相互間隔Sa〜Sdを変えることも可能である。   When forming a plurality of projections 32a to 32d on the surface of the tongue 30, the projections 32a to 32d may have the same width D, but the width D may be changed for each of the projections 32a to 32d. It is possible. For example, as shown in FIG. 2C which is a plan view of the level difference eliminating device 10c, the base plate 1 and the road surface E can be obtained by gradually increasing the widths Da to Dd of the convex portions 32a to 32d as they move away from the slope member 20. It can be expected that the coefficient of friction between the slope material 20 and the bottom plate 1 can be increased by increasing the coefficient of friction coefficient with the surface material. It is also possible to change mutual spacing Sa-Sd for every convex part 32a-32d.

更に,舌部30の表面に複数の凸部32a〜32dを形成する場合は,凸部32a〜32d毎に高さRを変えることも有効である。例えば,図2(D)に示す段差解消装置10dのように,スロープ材20から突出距離に応じて凸部32a〜32dの高さR2〜R4を徐々に大きくすることにより,敷板1及び路面Eとの摩擦係数能を大きくし,スロープ材20と敷板1との固定強度を高めことが期待できる。また,高さRの異なる複数の凸部32a〜32dを形成することにより,不陸状態(路面Eと敷板1との間の隙間5の大きさ)が異なる様々な走行路面Eに追従可能な段差解消装置10とすることも期待できる。 Furthermore, in the case where the plurality of convex portions 32 a to 32 d are formed on the surface of the tongue portion 30, it is also effective to change the height R for each of the convex portions 32 a to 32 d. For example, the base plate 1 and the road surface E can be obtained by gradually increasing the heights R2 to R4 of the convex portions 32a to 32d in accordance with the protruding distance from the slope member 20 as in the step difference eliminating device 10d illustrated in FIG. It can be expected that the coefficient of friction between the slope material 20 and the bottom plate 1 can be increased by increasing the coefficient of friction coefficient with the surface material. Further, by forming a plurality of convex portions 32a to 32d having different heights R, it is possible to follow various traveling road surfaces E having different inland conditions (the size of the gap 5 between the road surface E and the floor plate 1). It can also be expected that the step difference eliminating device 10 is used.

図3は,図1に示すU字型の舌部30とスロープ材20とを分離可能に結合する方法を示している。図3(A)及び(B)のスロープ材20は,U字型の舌部30を分離可能に結合する結合手段28として,U字型の舌部30の中間部30cを嵌め込むことができる形状の溝28が底面に形成されており,例えば破損した舌部30を溝28から分離して新たな舌部30を嵌め込むことにより舌部30を取り替えることができる。或いは図3(C)に示すように,スロープ材20の底面にT字型の舌部30を分離可能に結合する結合手段38を形成し,その結合手段38にT字型舌部30の両腕部30eを嵌め込んで結合することも可能である。両腕部30eをスロープ材20に固定したT字型舌部30の中央脚部30dをスロープ材20の最大厚さ側へ突出させ,その突出させた中央脚部30dの表面に凸部32を形成する。   FIG. 3 shows a method for separably connecting the U-shaped tongue 30 and the slope member 20 shown in FIG. The slope member 20 shown in FIGS. 3A and 3B can be fitted with the middle portion 30c of the U-shaped tongue 30 as a connecting means 28 for detachably connecting the U-shaped tongue 30. A slot 28 is formed in the bottom surface, for example, the tongue 30 can be replaced by separating the broken tongue 30 from the slot 28 and inserting a new tongue 30. Alternatively, as shown in FIG. 3C, the bottom surface of the slope member 20 is formed with a connecting means 38 for detachably connecting the T-shaped tongue 30, and both the T-shaped tongue 30 are connected to the connecting means 38. It is also possible to insert and connect the arm 30e. The central leg 30d of the T-shaped tongue 30 in which both arms 30e are fixed to the slope member 20 is made to project to the maximum thickness side of the slope member 20, and the convex portion 32 is formed on the surface of the central leg 30d which is made to project. Form.

図3のようにスロープ材20と舌部30とを分離可能とし,両者を別々に持ち運び可能とすることにより,段差解消装置10の運搬性及び施工の容易化を図ることができる。また,スロープ材20及び舌部30の何れか一方が破損しても,破損部材のみを取り替えることで段差解消装置1の寿命を延ばすことができる。更に,舌部30の表面に形成する凸部32の数,幅D,高さRが異なる複数の舌部30を用い,例えば路面Eの不陸状態(路面Eと敷板1との間の隙間5の大きさ)に合わせてスロープ材20と結合する舌部30を取り替えることにより,不陸状態(路面Eと敷板1との間の隙間5の大きさ)が異なる様々な走行路面Eに追従可能な段差解消装置10とすることも可能である。   By making the slope member 20 and the tongue portion 30 separable as shown in FIG. 3 and making them separately portable, it is possible to facilitate the transportability and the construction of the level difference eliminating device 10. In addition, even if either the slope member 20 or the tongue 30 is broken, the life of the step eliminating device 1 can be extended by replacing only the broken member. Furthermore, using a plurality of tongues 30 having different numbers of protrusions 32, widths D and heights R formed on the surface of the tongue 30, for example, the uneven state of the road E (the gap between the road E and the floor plate 1) By following the various traveling road surfaces E having different inland conditions (the size of the gap 5 between the road surface E and the base plate 1) by replacing the tongue portion 30 coupled to the slope member 20 according to the size of 5). It is also possible to make the possible level difference eliminating device 10.

ただし,段差解消装置10の舌部30は必ずしもスロープ材20と分離可能でなくてもよく,図2(B)〜(D)に示すように舌部30がスロープ材20と一体成形された段差解消装置10b,10c,10dとすることも可能である。また,舌部30の形状も図示例のようなU字型又はT字型に限られるものではなく,敷板1及び路面Eとの摩擦係数が高くなるような任意形状とすることができ,例えば図2(C)に示すように舌部30をスロープ材20と同程度の幅D0〜D2とすることも可能である。もっとも,舌部30の幅を大きくすると段差解消装置10が重くなるので,段差解消装置10の軽量化及び持ち運びの容易化を図るためには図3のようなU字型及びT字型の舌部30が有効であり,図2(C)のように舌部30の幅D2をスロープ材20から遠ざかるに応じて徐々に小さくすることも有効である。   However, the tongue portion 30 of the level difference eliminating device 10 does not necessarily have to be separable from the slope member 20, and the step in which the tongue portion 30 is integrally formed with the slope member 20 as shown in FIGS. It is also possible to use cancellation devices 10b, 10c and 10d. Further, the shape of the tongue portion 30 is not limited to the U-shape or the T-shape as shown in the illustrated example, but can be any shape that increases the coefficient of friction with the bottom plate 1 and the road surface E, for example As shown in FIG. 2C, it is also possible to make the tongue portion 30 have a width D0 to D2 which is substantially the same as that of the slope member 20. However, when the width of the tongue portion 30 is increased, the step eliminating device 10 becomes heavy, and therefore U-shaped and T-shaped tongues as shown in FIG. 3 in order to make the step eliminating device 10 lighter and easier to carry. The portion 30 is effective, and it is also effective to gradually reduce the width D2 of the tongue 30 as the distance from the slope member 20 as shown in FIG. 2C.

[実験例]
本発明の段差解消段差解消装置10による振動抑制効果を確認する実験を行った。実験では,図4(A)に示すように敷板1(厚さ20mm)を敷設した路面Eに重機2を往復走行させ,敷板1と路面Eとの段差部において,重機2の走行方向(y方向)と垂直方向(x方向)に1m離れた路肩位置,及び10m離れた路肩位置にそれぞれ振動計9a,9bを設置し,各振動計9により鉛直方向(z方向)の振動レベル及び水平方向(x方向)の振動レベルを計測した。初めに重機2を走行させない状態(暗状態)の振動レベル(暗振動レベル)を2台の振動計9a,9bでそれぞれ計測したうえで,実験計測を開始した。
[Example of experiment]
An experiment was conducted to confirm the vibration suppressing effect of the step eliminating device 10 of the present invention. In the experiment, as shown in FIG. 4A, the heavy machine 2 is reciprocated on the road surface E on which the floor plate 1 (thickness 20 mm) is laid, and in the step portion between the floor plate 1 and the road surface E Vibrometers 9a and 9b are installed at the road shoulder position separated by 1 m in the vertical direction (x direction) and 10 m apart, and the vibration level and horizontal direction in the vertical direction (z direction) by each vibration meter 9 The vibration level (x direction) was measured. First, after measuring the vibration level (dark vibration level) in the state (dark state) in which the heavy equipment 2 is not driven by the two vibrometers 9a and 9b, the experimental measurement was started.

先ず,本発明の段差解消装置10を適用しない状態(無対策状態)で,敷板1と路面Eとの境界部の段差Tに重機2を異なる速度(5km/hr,10km/hr)で往復走行させ,敷板1から路面Eへの走行時(下り時)の振動レベルと,路面Eから敷板1への走行時(上り時)の振動レベルとをそれぞれ2台の振動計9で計測した。次いで本発明の段差解消装置10適用した状態(有対策状態)で,同様に敷板1と路面Eとの境界部の段差Tに重機2を異なる速度(5km/hr,10km/hr)で往復走行させ,下り時の振動レベルと上り時の振動レベルとをそれぞれ2台の振動計9で計測した。実験結果を表1に示す。   First, with the level difference eliminating device 10 of the present invention not applied (no countermeasure state), the heavy machine 2 is reciprocated at different speeds (5 km / hr, 10 km / hr) at the level difference T at the boundary between the floor plate 1 and the road surface E. The vibration levels at the time of traveling from the floor plate 1 to the road surface E (downward) and at the time of traveling from the road surface E to the floor plate 1 (upperward) were measured by two vibrometers 9 respectively. Next, with the step eliminating device 10 of the present invention applied (with measures taken), the heavy machine 2 is similarly reciprocated at different speeds (5 km / hr, 10 km / hr) at the step T at the boundary between the floor plate 1 and the road surface E The vibration level at the time of falling and the vibration level at the time of rising were measured by two vibrometers 9 respectively. The experimental results are shown in Table 1.

表1に示した1m離れた位置の振動計9aの計測値は,無対策の段差Tに重機2を走行させたときに,走行速度5km/hrで下り時のz方向の振動レベルが88dBとなり,走行速度10km/hrで下り時のz方向の振動レベルが94dBであることを示している。85dBを越える振動レベルは一般的に,家屋が激しく揺れ,座りのまる物が倒れる状態である。これに対して,本発明の段差解消装置10を適用した状態の段差Tに重機2を走行させたときは,走行速度5km/hrで下り時のz方向の振動レベルが72dBに低下し,走行速度10km/hrで下り時のz方向の振動レベルが76dBに低下している。76dB以下の振動レベルは一般的に,障子がわずかに動く程度の状態である。   The measurement value of the vibration meter 9a at a distance of 1 m shown in Table 1 indicates that the vibration level in the z direction at descent at a traveling speed of 5 km / hr is 88 dB when the heavy machine 2 is caused to travel on the step T without countermeasures. , Indicates that the vibration level in the z direction at the time of descent at a traveling speed of 10 km / hr is 94 dB. Vibration levels above 85 dB are generally the result of the house shaking hard and the sitting object falling down. On the other hand, when the heavy machine 2 is caused to travel on the level difference T in the state where the level difference eliminating device 10 of the present invention is applied, the vibration level in the z direction at descent is lowered to 72 dB at a traveling speed of 5 km / hr. The vibration level in the z direction at the time of descent is reduced to 76 dB at a speed of 10 km / hr. Vibration levels below 76 dB are generally conditions where the shoji moves slightly.

また,表1に示した10m離れた位置の振動計9bの計測値は,本発明の段差解消装置10を適用した状態の段差Tに重機2を走行させることにより,走行速度5km/hrで下り時のz方向の振動レベルが無対策の70dBから58dBまで低下し,走行速度10km/hrで下り時のz方向の振動レベルが無対策の74dBから63dBまで低下し,何れも暗振動とほぼ同じ振動レベルにまで低下したことを示している。   In addition, the measurement value of the vibration meter 9b at a position 10 m apart shown in Table 1 descends at a traveling speed of 5 km / hr by causing the heavy machine 2 to travel on the level difference T in a state where the level difference eliminating device 10 of the present invention is applied. Vibration level in the z direction at the time decreased from 70dB to 58dB without measures, and the vibration level in the z direction at descent at a traveling speed of 10km / hr decreased from 74dB to 63dB with no measures, both being almost the same as dark vibration It shows that it has dropped to the vibration level.

これらの実験結果から,図4(B)に示すように敷板1と路面Eとの段差Tに本発明の段差解消装置10を適用することにより,図6(C)及び図6(D)の場合に比して段差Tを通過する重機2の発生する起振力Fを小さく抑え,段差Tで生じる振動を抑制できることを確認できた。また,段差Tから10m離れた位置の振動レベルを暗振動レベルとほぼ同じレベルまで低下させることができたことから,工事の開始後に顕在化する段差Tに起因する振動発生箇所に本発明の段差解消装置10を適用することにより,振動に対する苦情を解決できることが確認できた。更に,不陸状態の異なる他の路面Eに対して同様の実験を繰り返したところ,同様の実験結果を得ることができた。この実験結果から,本発明の段差解消装置10は,路面Eの異なる不陸状態にも拘わらず敷板1へ強固に固定することができ,段差を解消するだけでなく,段差Tの周囲路面の不整地(不陸)によって生じる振動も併せて抑制できることを確認できた。   From these experimental results, as shown in FIG. 4 (B), by applying the step eliminating device 10 of the present invention to the step T between the base plate 1 and the road surface E, the conditions shown in FIG. 6 (C) and FIG. As compared with the case, it has been confirmed that the excitation force F generated by the heavy machine 2 passing through the step T can be suppressed to be small, and the vibration generated at the step T can be suppressed. Further, since the vibration level at a position 10 m away from the step T was able to be lowered to almost the same level as the dark vibration level, the step according to the present invention By applying the elimination device 10, it has been confirmed that complaints about vibration can be resolved. Furthermore, when the same experiment was repeated for another road surface E with different inland conditions, similar experimental results could be obtained. From this experimental result, the level difference eliminating device 10 of the present invention can be firmly fixed to the floor plate 1 regardless of the uneven road surface E, and not only the level difference can be eliminated. It has been confirmed that the vibration caused by uneven land (landlessness) can also be suppressed.

こうして,本発明の目的である「敷板と路面との段差で発生する振動を短時間で抑制できる剛性敷板の段差解消方法及び段差解消段差解消装置」の提供を達成することができる。   Thus, it is possible to achieve the object of the present invention, "a method of eliminating a step in a rigid floor plate capable of suppressing a vibration generated by a step between a floor plate and a road surface in a short time, and a device for eliminating a step".

1…敷板 2…重機(トラック等)
3…車輪又は無限軌道 5…隙間
9…振動計
10…段差解消装置
20…スロープ材 22…最大厚さ側面
24…溝 26…滑り防止材
28…結合手段
30…舌部 32…凸部
34…切込み
E…路面
T…段差
W0…スロープ材の長さ(傾斜方向の長さ)
D0…スロープ材の幅(傾斜方向と交差する方向の幅)
1 ... base plate 2 ... heavy machinery (trucks, etc.)
DESCRIPTION OF SYMBOLS 3 ... Wheel or endless track 5 ... Gap 9 ... Vibration meter 10 ... Step difference eliminating device 20 ... Slope material 22 ... Maximum thickness side 24 ... Groove 26 ... Anti-slip material 28 ... Coupling means 30 ... Tongue part 32 ... Convex part 34 ... Notch E: Road surface T: Step W0: Length of slope material (length in inclination direction)
D0 ... Width of slope material (width in the direction intersecting with the inclination direction)

Claims (8)

重機の走行路面に敷設する剛性敷板の一縁に走行路面との段差を傾斜面で埋めるスロープ材の最大厚さ側面を押し当て,前記スロープ材の最大厚さ側面の底部から突出し且つ前記スロープ材の傾斜面の傾斜方向と交差する方向の幅又は高さが当該スロープ材からの突出距離に応じて大きくなる複数の押圧変形可能な凸部が表面に形成された舌部を剛性敷板と走行路面との間に挟み込み,前記舌部の押圧変形によりスロープ材を剛性敷板の一縁に固定すると共に剛性敷板の一縁と走行路面との隙間を埋めてなる剛性敷板の段差解消方法。 The maximum thickness side of the slope material is pressed against one edge of a rigid floor plate laid on the road surface of heavy equipment and the step with the road surface is filled with the inclined surface, and the slope material protrudes from the bottom of the maximum thickness side of the slope material Tongues having on their surface a plurality of pressable and deformable projections whose width or height in the direction intersecting with the inclination direction of the inclined surface increases according to the projection distance from the slope material A method of eliminating a difference in level of a rigid base plate, which is sandwiched between the two, and the slope member is fixed to one edge of the rigid base plate by pressing deformation of the tongue portion and filling a gap between one edge of the rigid base plate and the traveling road surface. 請求項の方法において,前記舌部表面に,前記スロープ材の傾斜面の傾斜方向と交差する方向の幅及び高さが共に当該スロープ材からの突出距離に応じて大きくなる複数の押圧変形可能な凸部を形成してなる剛性敷板の段差解消方法。 The method according to claim 1 , wherein the tongue surface can have a plurality of pressing deformations in which the width and the height in the direction intersecting with the inclination direction of the inclined surface of the slope material both increase according to the protrusion distance from the slope material. Method of eliminating the difference in level of a rigid base plate having a convex portion formed thereon. 請求項1又は2の方法において,前記舌部表面の凸部に複数の切込みを入れてなる剛性敷板の段差解消方法。 The method according to claim 1 or 2 , wherein the convex portion on the surface of the tongue has a plurality of cuts. 請求項1から3の何れかの方法において,前記スロープ材に前記舌部を分離可能に結合する結合手段を含め,前記スロープ材と結合する舌部を取り替え可能としてなる剛性敷板の段差解消方法。 The method according to any one of claims 1 to 3, wherein the slope member includes coupling means for detachably coupling the tongue portion, and the tongue portion coupled to the slope member is replaceable. 重機の走行路面に敷設する剛性敷板の一縁に最大厚さ側面を押し当てて走行路面との段差を傾斜面で埋めるスロープ材,及び前記スロープ材の最大厚さ側面の底部から突出して剛性敷板と走行路面との間に挟み込まれ且つ前記スロープ材の傾斜面の傾斜方向と交差する方向の幅又は高さが当該スロープ材からの突出距離に応じて大きくなる複数の押圧変形可能な凸部が表面に形成された舌部を備えてなり,前記舌部の押圧変形によりスロープ材を剛性敷板の一縁に固定すると共に剛性敷板の一縁と走行路面との隙間を埋めてなる剛性敷板の段差解消装置。 The slope material which presses the maximum thickness side to one edge of the rigid floor plate laid on the running road surface of heavy equipment and fills the step with the running road surface with the slope, and the rigid floor plate protruding from the bottom of the maximum thickness side of the slope material scissors write rare and width or height in the direction orthogonal to the inclination direction of the inclined surface of the slope member is a plurality of pressing the deformable protrusions which increases according to the projection distance from the sloping member between the road surface and A rigid base plate having a tongue portion formed on the surface, the slope member being fixed to one edge of the rigid base plate by pressing deformation of the tongue portion and filling a gap between the one edge of the rigid base plate and the traveling road surface Step clearance device. 請求項5の装置において,前記舌部表面に,前記スロープ材の傾斜面の傾斜方向と交差する方向の幅及び高さが共に当該スロープ材からの突出距離に応じて大きくなる複数の押圧変形可能な凸部を形成してなる剛性敷板の段差解消装置。 6. The device according to claim 5, wherein the tongue surface has a plurality of pressable deformations whose width and height in the direction intersecting with the inclination direction of the inclined surface of the slope material both increase in accordance with the protrusion distance from the slope material. A step on the floor of a rigid base plate having a convex portion formed thereon. 請求項5又は6の装置において,前記舌部表面の凸部に複数の切込みを入れてなる剛性敷板の段差解消装置。 A device according to claim 5 or 6 , wherein the convex portion on the surface of the tongue has a plurality of cuts formed therein. 請求項5から7の何れかの装置において,前記スロープ材に前記舌部を分離可能に結合する結合手段を含め,前記スロープ材と結合する舌部を取り替え可能としてなる剛性敷板の段差解消装置。 A device according to any of claims 5 to 7, wherein the slope member includes coupling means for detachably coupling the tongue portion, and the tongue portion coupled to the slope member is replaceable.
JP2015216209A 2015-11-03 2015-11-03 Method and apparatus for eliminating level difference of rigid floor plate Active JP6541264B2 (en)

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