JP6537303B2 - Sheet processing apparatus and image forming system provided with the same - Google Patents

Description

  The present invention is an apparatus for sequentially folding out sheets stacked and delivered from an image forming apparatus such as a copying machine or a printer, and more specifically, pressing a folding loop of a folded sheet bundle to discharge the sheet bundle. The present invention relates to a sheet processing apparatus that performs processing such that a folded sheet does not open later.

Generally, a processing apparatus is widely known which collates sheets discharged from an image forming apparatus and folds them into a staple or a booklet. Some of these processing apparatuses saddle-stitch the middle of a sheet with staples or an adhesive and fold them into a booklet. In such an apparatus, a sheet bundle of about 2 or 3 to 30 sheets is bent in two, but after discharging, the folded loop portion subjected to the bending process is opened, and the accumulation amount of the folded sheet bundle is increased. It was running low.
For this reason, it is widely known that the sheet bundle is pressed again from the front and back sides of the folded loop portion of the once-folded folded sheet.

  For example, Patent Document 1 shows an apparatus which moves along a folding loop of a half-folded sheet while nipping the pressing loop from above and below the folding loop with a pressing roller. Further, in this apparatus, a flat roller is also moved, which is pressed from the front side of the folding loop position at a position slightly behind which is pinched by the upper and lower pressing rollers. That is, since this device unitizes the pressing roller for pressing from above and below the sheet folding loop and the flat roller for pressing from the front position of the folding loop and moves along the sheet folding loop, it is pinched by the pressing roller The place can be flattened, and wrinkles and tears of the folding loop due to the difference in gripping force can be reduced.

  Further, as shown in FIGS. 11 and 12 of the apparatus according to the second embodiment in the same document, a pair of pressing rollers sandwiching pressure from above and below the folding loop before and after the flat roller pressing from the front of the folding loop. Also shown is a unit in which two rows of are moved along the fold loop of the sheet bundle. The sheet is moved inward from the outer side of one end of the sheet bundle in the width direction with the pressing rollers in each row pressed, and is passed through the other end to flatten the spine portion. There is.

  Patent Document 2 shows a device including a pair of pressing rollers for pressing a folding loop of a folded sheet bundle in the sheet thickness direction and a moving unit for reciprocating the pair of pressing rollers in the sheet width direction. . The apparatus is further configured to move the pair of pressing rollers to a position where they are in pressure contact with the position where they are separated from each other, and from the end of the sheet with the pair of pressing rollers being separated when performing additional folding on the sheet. It moves inward and presses inward to press the fold (loop portion) of the sheet. Then, after leaving one end of the sheet, the pressure is released and separated, and when moving again, the end of the sheet is allowed to pass in the separated state, and then it is pressed from the inside and comes out to the other end A processing unit is shown. In other words, the pressing of the folding loop of the sheet bundle is started from the inside in the sheet width direction and the sheet end portion is passed.

Patent No. 4217640 JP, 2014-76903, A

  The above-described apparatuses for additionally folding the folded sheet bundle delivered from the image forming apparatus etc. have the following problems.

  First, in Patent Document 1, a pair of rollers in pressure contact with each other is moved along the folding loop in a pressure contact state. When the pressure rollers are assembled to a unit that moves, each pressure roller It is necessary to individually attach the spring for urging the pressing roller, the pressure arm between the spring and the pressing roller, and the like to the moving frame individually, which takes time for assembly. Further, even if the pressing of the folding loop due to the movement reciprocates along the plural diffraction loops, the pair of rollers presses the same position, and the folding position is only overlapped on a straight line. For this reason, the sheet bundle opens and spreads after the pressing, and the accumulation of the folded sheet bundle can not be significantly improved.

On the other hand, also in the case shown in Patent Document 2, when the pressure roller is assembled to the moving unit, each pressure roller, a pressure spring for biasing the pressure roller, a spring receiver between the pressure spring and the pressure roller, etc. It is necessary to individually attach to the moving frame, which takes time for assembly.
Also, the pair of pressing rollers are separated from each other at the standby position outside the sheet width, and in this separated state, the folding loop of the sheet bundle is located inside, and these rollers are pressed against each other to start additional folding. However, since the pressing of the pressing roller against the folding loop repeats pressing of the folding loop at the same position only, this additional folding only overlaps on a straight line, and the sheet bundle opens and spreads after pressing, and the folding is performed. It was difficult to improve the sheet bundle accumulation.

    The present invention has been made in view of the above problems, and a first unit obtained by unitizing a pressing member or the like can be attached to a second unit to make it easy to assemble, and fold sheets open after being stacked. The main issue is to reduce the decrease in quantity.

The present invention adopts the following configuration in order to solve the above problems.
A sheet processing apparatus comprising a second unit supporting a plurality of first units pressing a fold loop of a folded sheet and moving along the fold loop, wherein the first unit is a pressing member pressing a fold loop; The second unit comprises a frame for holding the pressing member movably in the pressing direction, and an elastic member disposed between the frame and the pressing roller and biasing the pressing member in the sheet pressing direction, the second unit The first units are arranged in pairs as opposed to each other, and the spacing between the first units as a pair is supported in a plurality of rows so that the distance between the first units in the direction of movement of the second unit gradually narrows from upstream to downstream Sheet processing apparatus configured as a unit to be

The present invention exhibits the following effects by having the above-mentioned solution means.
According to this, since the pressing member and the like can be attached to the unit moving as a unit, the assembly becomes easy. In addition, since each pressing member is attached to the moving unit so as to be gradually narrowed, the first pressing and the next pressing positions of the folding loop are different, and this pressing causes the broken line to be inward in the thickness direction. It is reduced that the folded sheet bundle is opened after being pressed and discharged.

FIG. 2 is an explanatory view showing an overall configuration in which an image forming apparatus and a stepwise folding unit according to the present invention are internally provided and combined with a sheet processing apparatus. FIG. 1 is an entire explanatory view of a sheet processing apparatus in which a step folding unit according to the present invention is installed. FIG. 6 is an explanatory view of a folding process of a folding roller in the sheet processing apparatus. It is the perspective view which looked at the moving mechanism of the support unit which supports a press roller from the bundle | flux discharge port side. FIG. 5 is a perspective view of the stepwise folding unit as viewed from the folding roller side as viewed in the direction of arrow d in FIG. 4. It is a perspective view from the folding roller side of the support unit which supports the press roller unit which moves the inside of the step folding unit of FIG. FIG. 7 is a front view from the side of the folding roller with the front upper base plate of the support unit of FIG. 6 removed. FIG. 8 is an enlarged view of the pressing roller and the guide plate in FIG. 7. 6 is a view for explaining the pressing roller unit supported by the support unit shown in FIG. 7 and the guide plate attached thereto, FIG. 9 (a) is a guide plate is positioned on the second upper pressing roller unit FIG. FIG. 9B is a cross-sectional explanatory view of this perspective view. FIG. 10 shows another embodiment showing the positioning of the pressing roller unit and the guide plate, and FIG. 10 (a) is a support drawing in which the first upper pressing roller unit and the guide plate are positioned. FIG. 10B is a cross-sectional explanatory view of this perspective view. It is a front view in the state in the initial position of the support unit which supports the pressure roller shown to FIGS. 4-10. It is a front view of the state which has moved to the width direction middle of the support unit shown to FIGS. 4-10. It is a front view of the completion | finish state of the width direction of the press roller unit shown to FIGS. 4-10. FIG. 14 is an explanatory view of a sheet-folded booklet in which a plurality of folding lines are formed in a stepwise manner according to FIGS. 11 to 13, and FIG. 14 (a) is a view showing a state pressed by the first upper pressing roller and the first lower pressing roller It is. FIG. 14 (b) is a view showing a state in which the second upper pressing roller and the second lower pressing roller are pressed. FIG. 14C is a view showing a state in which the final third upper pressing roller and the third lower pressing roller are pressed. FIG. 14 (d) is a diagram showing a booklet subjected to these stepwise folding. FIG. 3 is a control configuration diagram of the sheet processing apparatus of FIG. 2;

  The present invention will be described in detail based on the illustrated embodiments below. The image forming system shown in FIG. 1 includes an image forming apparatus A and a sheet processing apparatus B. The sheet processing apparatus B has a step folding unit 50 incorporated therein.

[Configuration of image forming apparatus]
The image forming apparatus A shown in FIG. 1 sends a sheet from the sheet feeding unit 1 to the image forming unit 2, prints it on the sheet by the image forming unit 2, and then discharges the sheet from the main body discharge port 3. The sheet feeding unit 1 stores sheets of a plurality of sizes in the sheet feeding cassettes 1 a and 1 b, separates designated sheets one by one, and feeds the sheets to the image forming unit 2. The image forming unit 2 includes, for example, an electrostatic drum 4, a print head (laser light emitter) 5 and a developing device 6 disposed around the electrostatic drum 4, a transfer charger 7 and a fixing device 8. An electrostatic latent image is formed by the light emitter 5, toner is attached thereto by the developing device 6, the image is transferred onto the sheet by the transfer charger 7, and heat fixing is performed by the fixing unit 8. The sheet on which the image is formed in this manner is sequentially discharged from the main body discharge port 3. Indicated by 9 is a circulation path, which reverses the sheet printed on the front side from the fixing device 8 through the main body switchback path 10 and feeds it again to the image forming unit 2 to print it on the back side of the sheet. It is a path of duplex printing. The sheet thus duplex printed is turned upside down in the main body switchback path 10, and is then discharged from the main body discharge port 3.

  An image reading device 11 scans an original sheet set on a platen 12 with a scan unit 13, and electrically reads it with a photoelectric conversion element 14 via a reflection mirror and a condenser lens. The image data is subjected to digital processing, for example, in the image processing unit, and then transferred to the data storage unit 17 to send an image signal to the laser emitter 5. Further, an illustration 15 is a document feeding device, which is a feeder device for feeding a document sheet accommodated in the document stacker 16 to the platen 12.

  A control unit (controller) is provided in the image forming apparatus A configured as described above, and image formation conditions such as sheet size designation, color / monochrome print designation, print number designation, single / double-sided print designation, enlargement / reduction are provided from the control panel 18 Printout conditions such as print designation are set. On the other hand, in the image forming apparatus A, the image data read by the scan unit 13 or the image data transferred from the external network is stored in the data storage unit 17, and the image data is transferred from the data storage unit to the buffer memory. A data signal is transferred from the buffer memory 19 to the laser emitter 5 sequentially.

[Configuration of sheet processing apparatus]
The sheet processing apparatus B connected to the above-described image forming apparatus A includes a first discharge tray 21 and a second discharge tray 22 in a casing 20 as shown in FIG. A sheet carry-in path P1 having 23 is provided.
The sheet carry-in path P1 is constituted by a linear path substantially horizontal to the casing 20. A first switchback conveyance path SP1 and a second switchback conveyance path SP2 which are branched from the sheet carry-in path P1 and transport the sheet in the reverse direction are disposed. The first switchback transport path SP1 is branched downstream of the sheet, and the second switchback transport path SP2 is branched upstream of the sheet carry-in path P1. The two transport paths are separated from each other by a distance.

  With such a path configuration, the carry-in roller 24 and the paper discharge roller 25 are disposed in the sheet carry-in path P1. The discharge roller 25 is capable of rotating in the forward and reverse directions. Further, a path switching piece (not shown) for guiding the sheet to the second switchback conveyance path SP2 is disposed in the sheet carry-in path P1, and is connected to operation means such as a solenoid. Further, in the sheet carry-in path P1, a single-sheet punching unit 28 is provided on the downstream side of the carry-in roller 24 for carrying out, for example, perforating the sheets from the carry-in port 23 one by one.

[Configuration of First Switchback Transport Path SP1]
As shown in FIG. 2, the first switchback conveyance path SP1 is configured as follows. A sheet discharge roller 25 is provided at the exit end of the sheet carry-in path P1, and a processing tray 29 is provided to load and support the sheet of the sheet discharge roller 25. Above the processing tray 29, the forward and reverse rotation roller 30 is disposed so as to be able to move up and down between a position in contact with the sheet on the tray and a separated standby position. When the forward and reverse rollers 30 are connected and the sheet enters the processing tray 29, the sheet rotates in the clockwise direction in the figure, and after the sheet rear end is discharged from the discharge roller 25 and enters the tray, it rotates counterclockwise. It is controlled to rotate. Therefore, the first switchback conveyance path SP1 is configured on the processing tray 29. At the rear end of the processing tray 29 in the sheet discharge direction, an end-face-stitching stapler 33 is disposed. The stapling device 33 staples one or a plurality of rear end edges of the sheet bundle stacked on the processing tray 29. The sheet bundle subjected to the binding process is discharged from the first sheet discharge tray 21.

[Configuration of second switchback conveyance path]
The configuration of the second switchback conveyance path SP2 branched from the sheet carry-in path P1 will be described. The second switchback conveyance path SP2 is a conveyance path for guiding a sheet which is reversely conveyed from normal rotation and switchback conveyed in a state where the sheet is nipped by the sheet discharge roller 25 as shown in FIG. As shown in FIG. 2, the transport path is disposed substantially vertically in the casing 20, and the transport roller 36 is disposed at the entrance of the path, and the exit transport roller 37 is disposed at the exit of the path. Further, on the downstream side of the second switchback conveyance path SP2, there is provided a stacker section 35 which constitutes a second processing tray for collating and temporarily accumulating the sheets sent from the conveyance path. The illustrated stacker unit 35 is configured of a transport guide that transports a sheet. A saddle stitching stapler 40 and a folding roller 45 are disposed in the stacker unit 35. These configurations will be sequentially described below.

[Structure of Stacker Unit]
The stacker unit 35 is formed of a guide member that guides the conveyance of the sheet, and is configured to stack and store the sheet on the guide. The illustrated stacker unit 35 is connected to the second switchback conveyance path SP <b> 2 and is disposed substantially vertically in the central portion of the casing 20. This makes the device compact and compact. The stacker portion 35 is formed in a length shape for storing the maximum size sheet inside, and in particular, the illustrated one is curved so as to protrude on the side where the saddle stitching stapler 40 and the folding rollers 45 (45a, 45b) described later are arranged. Or it is comprised by the shape which bent.

  At the rear end side in the conveyance direction of the stacker unit 35, a switchback entry path 35a overlapping with the outlet end of the second switchback conveyance path SP2 described above is connected. This is performed by overlapping the leading end of the incoming (following) sheet fed from the exit conveying roller 37 of the second switchback conveying path SP2 and the trailing end of the loaded (preceding) sheet supported by the stacker unit 35. To secure the page order of the sheet. Further, in the stacker unit 35, a leading end regulating member (hereinafter referred to as a stopper 38) as a stopper means for regulating the leading end of the sheet in the loading direction is disposed on the guide downstream side. The sheet is supported by a guide rail or the like so as to move to a position at which the sheet is carried into the stacker unit 35 by a shift unit (not shown), a position at which the sheet is stapled in the middle of the stacking direction, and a position at which the sheet is folded by the folding roller 45. In the middle of the transport direction of the stacker unit 35, an alignment member 39 for aligning the sheets is provided, and the side edge is pressed to perform alignment each time the sheets are carried in.

[Description of saddle stitching stapler]
Next, the saddle stitching stapler 40 located above the stacker unit 35 includes a driver unit 41 for driving staples into a sheet bundle and a clincher unit 42 for bending leg portions of the staples inserted into directions facing each other. Each unit is configured at a position facing each other with the stacker unit 35 interposed therebetween, and staples the sheets at a binding position X in FIG.
The saddle-stitching stapler 40 may use a metal needle as a staple for binding a bundle of sheets, or may insert and crimp a sheet or a paper-made needle made of paper or a needle without using a needle in the sheet.

[Description of folding roller]
Next, the configuration of the folding roller 45 will be described. As shown in FIG. 2, a folding roller 45 for folding the sheet bundle and a folding blade 46 for inserting the sheet bundle at the nip position of the folding roller 45 at the folding position Y disposed on the downstream side of the saddle stitching stapler 40 described above. Is equipped. Referring to FIG. 3, the folding roller 45 is composed of an upper pressing roller 45a and a lower pressing roller 45b in pressure contact with each other, and the upper pressing roller 45a and the lower pressing roller 45b are formed to be slightly longer than the maximum sheet width. . The folding rollers 45 are mutually urged in the pressing direction by a compression spring (not shown). The pair of folding rollers 45 is formed of a material having a relatively large coefficient of friction, such as a rubber roller.

At the press-contacting position of the above-mentioned folding roller 45, a folding blade 46 entering toward this position is disposed so as to be able to advance and retract. After the sheet bundle is saddle-stitched by the saddle stitching stapler 40, the folding blade 46 moves so as to push the binding position into the folding roller 45, and interlocking with this operation, the folding roller 45 press-contacts and rotates. Fold the bound sheet and fold it in half. Along the way, the folding blade 46 returns to its original position to prepare for the next sheet bundle loading. The moving position of the folding blade 46 is shown in FIG. 2 as a folding position Y, which corresponds to the position X at which the sheets are bound as a bundle.

Here, the folding processing procedure of the stacked or saddle-stitched sheet bundle will be described with reference to FIG. The sheets are locked by the stopper 38 to form a bundle, and the stopper 38 ascends, and the saddle stitching stapler 40 performs a binding process at a middle position in the sheet conveyance direction. After the binding process, the stopper 38 is stopped so that the bound sheet bundle is lowered this time to bring the sheet binding position to the folding position. This state is shown in FIG. 3 (a). This position is stopped so as to coincide with the pressure contact position of the upper pressure contact roller 45 a and the lower pressure contact roller 45 b of the folding roller 45. Thereafter, the upper pressure contact roller 45a and the lower pressure contact roller are rotated in the same direction by a drive motor (not shown), and the folding blade 46 is moved so as to be pushed into the pressure contact position. This state is shown in FIG. 3 (b).

Next, as shown in FIG. 3C, the upper pressure contact roller 45a and the lower pressure contact roller 45b continue to rotate in the same direction, and the folding blade 46 temporarily stops in front of the pressure contact position. This time, the folding blade 46 moves in the original return direction and retracts. Thereafter, when the upper pressure contact roller 45a and the lower pressure contact roller 45b continue to rotate in the same direction, as shown in FIG. 3 (d), the folded sheet bundle BS is folded in a predetermined loop BL. The sheet bundle includes a fold loop tip BL1 at which a fold is made by the fold blade 46, an upper loop BL2 which bulges upward about it, a lower loop BL3 which bulges downward, and a loop which presses the sheet to maintain the loop. The proximal end BL4 is formed, and temporarily stops in this state.

By the way, a loop is generated at the fold because a force acts to open the sheet bundle itself at the fold position. Therefore, the larger the number of folded sheet bundle BS, the stronger the force to open and spread, and if the sheet bundle is discharged as it is, the sheet bundle will be opened.折 り, 段 階 进行 段 階, 段 階 进行 段 階。 In the step of pressing again and then folding.

[Description of Support Unit]
Here, the step folding unit 50 which is a part of the sheet processing apparatus according to the present invention for preventing the folded sheet bundle BS subjected to the above-described folding process from being opened will be described. FIG. 4 is a perspective view of the unit as viewed from the discharge side. FIG. 5 is a perspective view seen from the side of the folding roller 45 shown by arrow d in FIG. Further, the support unit 56 moving along the folding loop in the folding sheet width direction in the stepwise folding unit 50 will be described with reference to FIG. 6 which is a perspective view from the folding roller 45 side and FIG. . Thereafter, the relationship between the guide plate 201 and the pressing roller 70 located between the pressing rollers 70 will be described with reference to FIGS. 8 to 10, and the step-folding operation will be described with reference to FIGS.

  First, referring back to FIG. 2, the stepwise folding unit 50 is disposed to cross the folding sheet conveyance path BP on the downstream side of the folding roller 45. More specifically, the stepwise folding unit 50 folds the sheet bundle in which the folding sheet 45 is folded by folding the sheet bundle BS by pressing the sheet bundle with the pressing roller 70 as a pressing roller having different intervals. The stepwise folding unit 50 faces the fold of the folded sheet bundle BS having a fold in the sheet width direction and a constant loop.

Further, the sheet bundle detection sensor (SEN3) 129 for detecting the spine and edge of the folded sheet which is folded and conveyed by the folding roller 45 before and after the stepwise folding unit 50 of FIG. Bundle discharge sensors (SEN4) 131 are disposed.
Although the stepwise folding unit 50 of FIG. 2 is disposed between the folding roller 45 and the bundle discharging roller 49 as a discharging member for discharging to the outside of the machine, the bundle may be bundled if crossing the folding sheet conveying path BP. It can also be disposed downstream of the discharge roller 49.

As shown in FIG. 4, this stepwise folding unit 50 constitutes the entire frame of the device by a right side plate 53 disposed on one side of the device, a left side plate 54 opposite thereto, and a connecting angle 55 connecting these at the upper side. doing. Between the right side plate 53 and the left side plate 54, there is disposed a support unit 56 which is a unit for supporting and moving a plurality of rows of press rollers reciprocating between the side plates. The reciprocating movement between the side plates of the support unit 56 is slidingly moved by the upper guide rail 57 and the lower guide rail 58 located above between the right side plate 53 and the left side plate 54. That is, the upper slide block 60 mounted above the support unit 56 slides on the upper guide rail 57, and the lower slide block 61 mounted below the support unit 56 on the lower guide rail 58 moves so as to slide. It is supported possible.

A moving belt 65 is stretched above the support unit 56 between the right side plate 53 and the left side plate 54 of the apparatus. The moving belt has a right pulley 63 for winding the moving belt 65 on the side of the right side plate 53 shown in FIG. 4 and a left pulley 64 for winding the moving belt 65 on the side of the left side plate 54. Further, one end of the moving belt 65 is fixed to the upper end of the support unit 56 by a belt fixing portion 65 b. Accordingly, when the moving belt 65 is moved to move the belt fixing portion 65b from the near side (left side) to the far side (right side) of the device, the support unit 56 also follows the upper guide rail 57 and the lower guide rail 58 as shown in FIG. It moves from the near side (left side) to the far side (right side). When the moving belt 65 is moved in the reverse direction, the belt fixing portion 65b is also moved in the reverse direction, and the support unit 56 is also moved in the reverse direction.
In the present invention, the pair of pressing rollers 70, which will be described later, moves in the narrowing direction from the wide side and moves in the downstream direction in the direction to press the folding loop stepwise in the downstream direction. Upstream side. In other words, from left to right in FIG. 4, the right side is the downstream side and the left side is the upstream side in the moving direction (arrow UB direction).

The left pulley 64 around which the moving belt 65 is wound is attached to a motor gear unit 68 provided on a left side plate 54 of a unit drive motor 69 capable of forward and reverse rotation. The rotational drive of the unit drive motor 69 is connected to the left pulley 64 of the moving belt 65 via the transmission gear 66 provided in the motor gear unit 68 from the motor output gear 67.
Therefore, by selecting the drive rotation direction of the unit drive motor 69, the support unit 56 also presses the folding loop from the front side (left side) to the rear side (right side) of the device, and conversely, the rear side (right side) to the front side (left side) Can be selectively moved back to). As shown in FIG. 5, near the upper end of the support unit 56 on the side of the left side plate 54, a unit flag 107 is provided to indicate that the support unit 56 is at a home position located closer to the left side plate 54. When the unit flag 107 is detected by the home position sensor 108, the support unit 56 is at the home position. From this position, the unit is moved to the white arrow UB in FIG. 5 to push the folding loop stepwise.

When the support unit 56 moves from the home position in the direction of arrow UB, the position is determined by a pulse generator (not shown) built in the unit drive motor 69, and is positioned at the folding position closer to the right side plate 53. Is determined. In this return position, the unit drive motor 69 is reversely rotated to control the support unit 56 to move toward the home position. Therefore, the support unit 56 is a unit moving member moved by the moving belt 65 or the like.

[Description of Support Unit]
Next, the support unit 56 moving to the left and right in the figure will be described. Although FIG. 5 is viewed from the side of the folding roller 45, the support unit 56 includes a unit base plate 62a (FIG. 4) which constitutes the back side of this unit, a front upper base plate 62b divided up and down, and a front lower base A plate 62c, a side thereof is a preceding unit side plate 95, a trailing unit side plate 96, and upper and lower sides thereof are surrounded by a unit top plate 59a and a unit bottom plate 59b.

As shown in FIG. 6, the leading unit side plate 95 is provided with a leading side plate opening 97 having a relatively large opening, and the trailing unit side plate is provided with a trailing side plate opening 98 set narrower than the leading side plate opening 97. . These openings are provided to move the folding unit of the sheet with the support unit 56 interposed therebetween, and start pressing of the folding loop BL from the leading side plate opening 97 side.

Although the inside of the support unit 56 will be described with reference to FIGS. 6 and 8, the upper front base plate 62b is omitted for the sake of explanation.
First, in the present embodiment, a pair of pressing rollers (generally indicated by reference numeral 70) is provided in a plurality of rows from the preceding unit side plate 95 toward the following unit side plate. ing. The spacing between the pair of rollers (folded loop thickness direction) is different for each row of these pressing rollers 70. That is, the first lower pressing roller 72 is disposed at a position substantially opposite to the first upper pressing roller 71 with the sheet folding position at the center, and the first lower pressing roller 72 is separated by a predetermined distance. The pressure roller 70 is configured as a pressure roller unit 81 as described later, and the pressure roller unit supports the pressure roller 70.

In the illustrated embodiment, a first upper pressing roller shaft 78a which is a shaft of the first upper pressing roller 71 is attached to a first upper pressing roller support arm 91a supporting the first upper pressing roller support arm 91a. It is united by being attached to a first upper pressing roller frame 86a made of a member and bent into a hollow shape by a sheet metal.
Further, between the first upper pressing roller 71 and the top plate of the first upper pressing roller frame 86a, the first upper pressing roller 71 is always attached in a direction (downward direction in FIG. 8) for pressing the folding loop. A first upper pressure roller pressing spring 147a is disposed to bias. Further, a support arm elongated hole 94 is provided in the first upper pressing roller support arm 91a.
Therefore, the first upper pressure roller shaft 78a is movable within this range, and when attached to the support unit 56, the support arm elongated hole 94 restricts the movement of the first upper pressure roller 71. Become.

Further, the first lower pressing roller shaft 78b, which is the shaft of the first lower pressing roller 72, supports the first lower pressing roller 72 located opposite to the folded sheet with the folding loop BL of the folded sheet in the same manner as described above. It is attached to the lower pressing roller support arm 91b. The first lower pressure roller support arm 91b is also made of a mold member and attached to a first lower pressure roller frame 86b bent into a hollow shape by a sheet metal to form a unit.
Similarly, between the first lower pressing roller 72 and the top plate of the first lower pressing roller frame 86b, the first pressing roller 72 is always in a direction (upper direction in FIG. 8) to press the folding loop. A first lower pressure roller pressing spring 147b is disposed to bias.
Further, the first lower pressure roller support arm 91 b is provided with a support arm elongated hole 94. Therefore, the first lower pressure roller shaft 78b is movable within this range, and when attached to the support unit 56, the support arm elongated hole 94 restricts the upward movement of the first lower pressure roller 72. Do.

Further, a second upper pressing roller unit 83a supporting the second upper pressing roller 73 in the second row, a second lower pressing roller unit 83b supporting the second lower pressing roller 74, and a third upper pressing in the third row The third upper pressure roller unit 84a supporting the roller 75 and the third lower pressure roller unit 84b supporting the third lower pressure roller 76 are also configured such that the units face each other as in the first row.
Therefore, each pressing roller 70 is supported by the pressing roller support arm 90 and is preassembled as a pressing roller unit 81 together with the pressing roller pressing spring 146 into a unit, and this pressing roller unit 81 can be easily incorporated into the support unit 56 Can do it. The unit configuration of the pressing roller 70 will be described again with reference to FIG.

[Relationship of Each Presser Roller in Support Unit]
Next, the relationship between the respective pressure rollers 70 in the support unit will be described. As well shown in FIG. 7, the distance L1 between the first upper pressing roller 71 and the first lower pressing roller 72 is always kept constant. In this embodiment, this L1 is set to approximately 14 millimeters. Further, the first upper pressing roller pressing spring 147a and the first lower pressing roller pressing spring 147b shown in FIG. 8 are set such that loads of approximately 4.0 kilograms are applied in a state in which both rollers are in contact with each other.

Further, as shown in FIG. 7, the distance L2 between the second upper pressing roller 73 and the second lower pressing roller 74 is always kept constant. In the present embodiment, this L2 is set to approximately 7 millimeters. Further, the second upper pressing roller pressing spring 148a and the second lower pressing roller pressing spring 148b shown in FIG. 8 are set such that loads of approximately 4.0 kilograms are applied when the two rollers are in contact with each other.

As described above, as shown in FIG. 7, the first upper pressing roller 71 and the first lower pressing roller 72 in the first row have predetermined intervals L1 (approximately 14 mm in this embodiment), and the second in the second row Similarly, the upper pressing roller 73 and the second lower pressing roller 74 are separated by a predetermined distance L2 (approximately 7 mm in this embodiment). This restricts the moving range of the pressing roller support arm 90 supporting each pressing roller 70 by the support arm elongated hole of the pressing roller and sets the mounting position of the first row second row pressing roller unit 81 to the support unit. There is.
Accordingly, the positions of the pressing rollers 70 in the first row and the second row are restricted so as not to be narrowed by a predetermined amount or more.

However, the third upper pressing roller 75 and the third lower pressing roller 76 in the third row as the final row in this embodiment, as shown in FIG. 6 to FIG. 6 to FIG. It is done. This defines the position of the pressing roller unit 81 in the third row so that the roller interval L3 = 0. In this embodiment, the third upper pressing roller pressing spring 149a and the third lower pressing roller pressing spring 149b shown in FIG. 8 are also set so that loads of approximately 4.0 kilograms are given at the roller contact position. ing. From this, the staged folding is performed while a load exceeding 4 kg is applied to both sides of the folding loop (folding point BL1 of the loop end) of the folded sheet bundle BS. Therefore, each pressing roller 70 is urged in the direction to press the sheet. The operation of this staged folding will be described later with reference to FIGS.

[Description of guide plate]
Here, a guide plate which is disposed between the respective pressing rollers 70 and guides the fold loop will be described with reference to FIGS. 6 to 8.
As shown, the first upper guide plate 201a is disposed between the first upper pressing roller 71 in the first row and the second upper pressing roller 72 in the second row, and the second upper pressing roller 72 and the third row A second upper guide plate 202a is disposed between the third upper pressure roller 75 and the second upper guide plate 75a. Further, the first lower guide plate 201b is disposed between the first lower pressing roller 72 in the first row and the second lower pressing roller 74 in the second row, which are positions facing each other with the folding loop therebetween. A second lower guide plate 202 b is disposed between the second lower pressing roller 74 and the third lower pressing roller 76 in the third row.

  Each guide plate 201 has a guide portion 203 whose front end extends on the circumferential surface of each pressing roller 70, and the base end side is attached to the pressing roller unit 81. The attachment structure will be described with reference to FIG. 9. However, when the support roller 56 is moved by the movement of the support unit 56 (the movement in the direction of arrow UB in FIG. 8), the guide portion 203 Positioned according to the facing distance of 70, the folding loop end is formed by forming the funnel cross section (the isosceles triangle with the third row roller at the top) by the pressing roller 70 and the guide portion 203 of the guide plate 201 It is urged to be caught between the pressure roller 70.

Next, the positional relationship between the pressing roller 70 and the guide portion 203 formed on the front end side of the guide plate 201 will be particularly described with reference to FIG.
As shown in the drawing, four guide plates 201 are arranged in the upper and lower two sets, and among them, the first upper guide plate 201 a disposed between the first upper pressing roller 71 and the second upper pressing roller 73. explain. The tip end of the first upper guide plate 201a is expanded to extend from the side of the first upper guide projecting portion (convex portion) 211a located between the first upper pressing roller 71, the second upper pressing roller 73, and the roller The first upper guide portion 203a is formed. The first upper guide portion 203a is a first upper guide inclined downward in the figure from the first upper guide downstream portion 209a on the first upper pressing roller 71 (downstream) side to the second upper pressing roller 73 (upstream) side. It has an inclined portion 205a. The extension and inclination are provided to prevent the end of the folding loop BL from being caught or caught between the first upper pressing roller 71 and the second upper pressing roller 73.

  The relationship between the first upper pressing roller 71, the second upper pressing roller 73, and the first upper guide portion is the moving direction of the support unit 56 of the first upper pressing roller 71 on the downstream side with respect to the first upper guide inclined portion 205a. The peripheral surface of the first upper pressing roller 71 on the downstream side forms a substantially right angle with a perpendicular n passing through the first upper pressing roller shaft 78a which is a central axis of the first upper pressing roller 71 on the downstream side in a substantially orthogonal direction. The tangent line T is disposed in a relation crossing the first guide inclined portion 205a (a relation in which the arrow of T abuts). The tangent T in this case may be within the range for guiding the end of the folded loop BL.

Further, the relationship between the first upper guide inclined portion 205 a and the second upper pressing roller 73 located on the upstream side is the same as that described above passing through the second upper pressing roller shaft 79 a which is the central axis of the second upper pressing roller 73. The range of the circumferential surface of the second upper pressing roller 73 on the upstream side of the first upper guide inclined portion 205a surrounded by the straight line m along the moving direction of the support unit 56 and the perpendicular n substantially perpendicular to the straight line m The upper guide upstream portion 207a is disposed in a corresponding relationship (a relationship in which the PT arrow is in contact and in a relationship substantially positioned within the range of the circumferential surface of the second upper pressing roller 73 at the lower left of FIG. It is
By this relationship, the guide portion 203 extends in the moving direction of the support unit 56 to expose the circumferential surfaces of the front and rear pressing rollers 70, and as a whole, it has a funnel cross section (the downstream side is the bottom side). As the folding loop is guided to a substantially isosceles triangle shape with the upstream side at the top, stepwise folding can be performed relatively smoothly.

[Attachment of guide plate to presser roller unit]
In the present embodiment, since the guide portions of the guide plate 201 are set to the above-described relationship with the respective pressing rollers 70, mutual accurate positioning is required.
Therefore, it has a mounting configuration as shown in FIG. FIG. 9A is a perspective view in which the guide plate is positioned on the second upper pressing roller unit. FIG. 9B is a cross-sectional explanatory view of this perspective view. FIG. 10 is a modification of the attachment configuration of FIG. This will be described below.

As mentioned above, the description of the second upper pressing roller unit 83a will be added first. As shown in FIG. 9A, the second upper pressing roller unit 83a includes a rotatable second upper pressing roller 73 that presses the folding loop BL, and a second upper pressing roller that supports the second upper pressing roller 73. A second upper pressing roller frame 87a (frame) holds the roller bracket 142a slidably on its inner wall.
Between the second upper pressing roller frame 87a and the second upper pressing roller bracket 142a, as shown, a second upper pressing roller pressing spring 148a (elastic spring for biasing the second upper pressing roller 73 in the sheet pressing direction) ) Are attached to the left and right via two second upper pressure roller springs 162a.

Furthermore, on the left and right sides of the illustrated second upper pressing roller frame 87a, the second upper pressing roller shaft 79a of the second upper pressing roller 73 is movably supported by the support arm elongated hole 94. A roller support arm 92a is attached. The attachment of the second upper pressure roller support arm 92a is locked in an opening provided on the side of the second upper pressure roller frame 87a by an arm hook 92af fitted thereto. On the other hand, in the support arm elongated hole 94 of the second upper pressure roller support arm 92 a, a roller bracket shaft 157 individually provided in the second upper pressure roller bracket is also movably attached by an E ring 158. These are unitized to constitute a second upper pressure roller unit 83a.

Therefore, as shown in FIG. 9A, since the second upper pressure roller support arm 92a is locked by the arm hook 92af and unitized, it is assembled to the support unit 56 in this state and is screwed with the screw 89. It can be easily attached. This configuration is the same for all the presser roller units 81 in FIGS.

In addition, a second upper pressing roller unit adjustment screw 182a is attached to the top of the second upper pressing roller unit 83a so that the position adjustment with respect to the support unit 56 is possible.
As described above, since the second upper pressing roller unit 83a obtained by unitizing the second upper pressing roller 73 and the second upper pressing roller pressing spring 148a for biasing the second upper pressing roller 73 and the like can be attached to the support unit 56, assembly is easy. Become. Further, the second upper pressing roller unit 83 a is provided with a second upper pressing roller unit adjustment screw 182 that can be adjusted up and down with respect to the support unit 56. Thereby, the most suitable pressing position can be set with respect to the folding loop BL.

Next, an attachment configuration of the first upper guide plate 201a positioned on the downstream side of the moving direction of the support unit 56 with respect to the second upper pressing roller unit 83a will be described.
As shown in the perspective view of FIG. 9A, on the upstream outer wall of the second upper pressing roller frame 87a of the second upper pressing roller unit 83a, a frame is cut out by cutting a part of the frame as illustrated. A notch right portion 145a and a frame notch left portion 145b are provided. On the side surface (downstream side / back side) of the second upper pressing roller unit 83a of the first upper guide plate 201a, the second upper pressing roller unit is attached to the upper attachment portion side of the first upper guide portion 203a. A first upper guide projecting portion (convex portion) 211a which protrudes toward 83a is formed. Also, as is well shown in the cross-sectional view of FIG. 9B, the upper end portion of the first upper guide plate 201a opposite to the first upper guide portion 203a is the upper end portion of the second upper pressing roller unit 83a. There is provided a guide locking portion 213a to be fitted to.

A frame notch right portion 145a, a frame notch left portion 145b, and an upper end of the second upper pressure roller unit 83a, in which the first upper guide projection (convex portion) 211a cuts out a part of the above-described frame as illustrated. The positional relationship between the second upper pressing roller 73 and the first upper guide plate 201a can be set at the time of assembly of the unit by fitting the guide locking portions 213a fitted to the respective portions. According to this, the positional relationship between the first upper guide portion 203a of the upper guide plate 201a and the second upper pressing roller 73 can be set with good accuracy.

The upper guide plate 201a is attached in this concavo-convex relationship in the illustrated one, and is sandwiched between the second upper pressing roller unit 83a and the first upper pressing roller unit 82a, and in particular, there is no mounting screw or the like. Both can be easily attached.
According to the above configuration, the alignment between the first guide portion 203a of the first upper guide plate 201a and the second upper pressing roller 73 can be made well.

In these configurations, the other guide plates 201 and the pressing roller unit 81 on the upstream side of the guide plates 201 are also configured in the same manner.
Thereby, when arranging the pair of pressure rollers 70 of the folding loop in a row, the guide plate 201 which prevents the sheet end portion from being caught between the pressure rollers 70 is easily and easily fitted with each other. It can be attached while maintaining positional accuracy.

Next, a modification of FIG. 9 will be described with reference to FIG. In FIG. 9, the first upper guide plate 201a is attached to the second upper pressing roller unit 83a located on the upstream side thereof, but in the case of FIG. 10, the first upper pressing roller has the upper guide plate 201a located on the downstream side. It is positioned and attached by the unit 82a.
In this modification as well, the first upper pressing roller support arm 91a for holding the first upper pressing roller 71 is unitized by an arm hook 91af which engages with the side notch of the first upper pressing roller frame 86a. It has the same configuration as that of FIG.

The first upper pressing roller frame 86a of the first upper pressing roller unit 82a shown in FIG. 10 is provided with an upstream side notch portion 302 cut out in a rectangular shape on the frame upstream side surface 300. A downstream protrusion (convex) 306 provided on the downstream side surface of the first upper pressing roller unit 82a is fitted to the upstream notch 302. According to this, the positional relationship between the first upper guide portion 203a of the upper guide plate 201a and the first upper pressing roller 71 can be set with good accuracy.

[Description of operation of support unit]
From here, the carrying in of the support unit 56 in the stepwise folding unit 50 into the folded sheet bundle BS and the stepwise pressing operation will be described with reference to FIGS. 11 to 13. These FIGS. 11 to 13 show the support unit 56 viewed from the bundle outlet side, in which the unit base plate 62a of the support unit 56 is omitted for convenience of explanation. FIG. 11 shows a state in which the support unit 56 is located at the home position and ready for loading of the folded sheet bundle BS. FIG. 12 shows a state in which the support unit 56 is moved to the middle of the width direction of the folded sheet bundle BS and the folding loop BL by three rows of rollers is folded stepwise. FIG. 13 shows a state in which the stepwise folding by three rows of rollers is completed and the support unit 56 is in the folding position. Each state will be described below.

    First, in FIG. 11, the unit flag 107 of the support unit 56 having three rows of pressure rollers is detected by the home position sensor 108 attached to the right side plate 53, and the support unit 56 is located at the home position. In this position, when the “step folding mode” described later is set, the folding process is performed by the folding roller 45, and the loading of the folded sheet bundle BS conveyed in the folded sheet conveying path BP is waited.

  By the way, in the support unit 56 positioned at this home position, the distance between the support units 56 becomes smaller in order from the moving direction, and a pressing roller 70 is provided to press the final row. As described above, in the present embodiment, the first upper pressing roller 71 and the first lower pressing roller 72 in the first row are arranged at an interval of about 14 mm. In addition, the second upper pressing roller 73 and the second lower pressing roller 74 in the second row have an interval of approximately 7 mm. Further, the third upper pressing roller 75 and the third lower pressing roller 76 in the third row are in pressure contact with each other in the region R1. Further, the centers of separation and press-contact of these rollers are arranged to substantially coincide with the folding loop tip (folding line) BL1 of the folding sheet which is the center of the folding sheet bundle BS.

  When the folding loop of the folded sheet bundle BS reaches a predetermined size (in the present embodiment, the vertical direction of the loop is, for example, 22 mm), the folding roller 45 is stopped to move the support unit 56 to the right in FIG. It is moved by the drive of the drive motor 69. When this movement starts, the first upper pressing roller 71 and the first lower pressing roller 72 in the first row climb over the end (sheet end) of the left side (one end) of the folded sheet bundle in the drawing and slightly above the folded sheet leading end loop BL1. Move to the left while making a crease at the position of. As described above, the size of the loop in this embodiment is about 22 mm, and the distance between the first upper pressing roller 71 and the first lower pressing roller 72 is about 14 mm. Overlapping by approximately 4 millimeters, this will provide the first fold line 100 shown in FIG. 14 (a).

Further, since the distance between the first upper pressing roller 71 and the first lower pressing roller 72 is large, these rollers run over without damaging the end portion of the folded sheet bundle BS so much. Further, the pressing roller 70 including the first upper pressing roller 71 and the first lower pressing roller 72 is axially supported in the same direction as the sheet conveyance direction, and is rotatably supported on this axis. This rotation also makes it easy to get over the end of the folded sheet bundle.

Further, a first upper guide plate 201a and a second upper guide plate 202a are disposed between the moving directions of the first upper pressing roller 71, the second upper pressing roller 73, and the third upper pressing roller 75. On the other hand, between the moving directions of the first lower pressing roller 72, the second lower pressing roller 74, and the third lower pressing roller 76 opposing to each other with the folding loop BL interposed therebetween, the first lower guide plate 201b and the second lower guide The plate 202b is disposed. As a result, the folding loop BL of the folded sheet bundle BS is smoothly guided between the pressing rollers 70 on the upstream side without entering between the rollers.

When the support unit 56 continues to move, the loop pressed at the interval between the first upper pressing roller 71 and the first lower pressing roller 72 further causes the second upper pressing roller 73 and the second lower pressing roller 74 to The loop of the folded sheet bundle BS is pressed at a narrowed interval to make a second fold. Further, the distance between the second upper pressing roller 73 and the second lower pressing roller 74 in the present embodiment is set to about 7 mm, and is higher than the distance between the first upper pressing roller 71 and the first lower pressing roller 72. In each case, they overlap by about 3.5 mm, which gives a second fold line 101 shown in FIG. 14 (b).
Subsequently, the fold line BL1 is stepwise-folded by the third upper pressing roller 75 and the third lower pressing roller 76, which are the rollers in the third row. That is, since the third upper pressing roller 75 and the third lower pressing roller 76 are in a substantially press-contacting state with the interval being 0, the sheet in the sheet thickness direction of the fold is put on with the third upper pressing roller pressing spring 149a. The sheet is folded stepwise while being pressed by the third lower pressure roller pressing spring 149b, and this gives a final folding line 102 shown in FIG. 14 (c).

  A state in which the support unit 56 is positioned approximately at the center in the sheet width direction of the folded sheet bundle BS by pushing the folded sheet bundle BS stepwise in one unit with the above contents is shown in FIG. From this state, the support unit 56 further moves toward the right side in the drawing while providing a fold line to the sheet in a stepwise manner by the pressing roller 70 whose distance from the fold thickness direction of the sheet is narrowed. By this movement, the third upper pressing roller 75 and the third lower pressing roller 76 in the third row pass through the illustrated right and left (one end) end (sheet end) of the folded sheet bundle to perform staged folding.

After this passage, the support unit 56 reaches the folding position on the side of the illustrated left side plate 54. This state is shown in FIG. When this return position is reached, the drive of the unit drive motor 69 is stopped. Thereafter, it is waited for the folded sheet bundle BS which has been subjected to stepwise folding (completion of pressing by the pressing roller 70) to be discharged by the rotation of the folding roller 45 and the bundle discharging roller 49 in the discharging direction. When it is detected by the bundle discharge sensor (SEN4) 131 shown in FIG. 2 that the discharge completion of the sheet bundle BS folded in stages is detected, the support unit 56 is returned from the folding position to the home position, and the next in the position of FIG. Prepare for loading of the folded sheet bundle BS.

  In the above, the support unit 56 is returned to the home position after temporarily discharging the step-folded folded sheet BS of FIG. 13, but the support unit 56 is again shown without discharging the folded sheet bundle BS. Move from the right side to the left side of 13, and return to the home position while pressing the crease of the folded sheet bundle BS again by the third upper pressing roller 75 and the third lower pressing roller 76, the stage folding of the final row Can be made more reliable.

As described above, in the present embodiment, three-step folding is performed by the support unit 56 on the folded sheet bundle BS. The folded sheet bundle BS discharged by performing the folding operation will be described with reference to FIG.
As described above, the fold thickness direction of the folded sheet bundle BS by the first upper pressing roller 71 and the first lower pressing roller 72 as the pressing member of the sheet bundle of the present invention A plurality of folds are formed by moving in the direction of the fold from the position where the fold is made by the folding roller 45 and the fold loop BL is generated from the vertical direction intersecting with the above. As already described, the distance between the first upper pressure roller 71 and the first lower pressure roller 72 in the first stage is slightly narrower than the folding loop (in the present embodiment, it is approximately equal to 22 mm in height) 14 mm) and move along the creases made by the folding rollers 45 to make a first-stage crease. This is the first fold line 100 indicated by the solid arrow in FIG. 14A, and appears as the first fold line 100 in a thin line in the folded sheet bundle BS in FIG. 14D. This is because a portion pressed by the first upper pressing roller 71 and the first lower pressing roller 72 in a looped portion as shown in FIG. This is because the first folding line 100 appears as the upper pressing roller 71 and the first lower pressing roller 72 move in the width direction.

Next, in the second step, the distance between the second upper pressing roller 73 and the second lower pressing roller 74 as a pressing member of the sheet bundle is slightly smaller than the distance of the loop pressed and formed in the first step. (About 7 mm), and moves along the fold line made by the folding roller 45 to make a second stage fold. This is the second fold line 101 indicated by the solid-line arrow located on the back side of the first fold line 100 shown in FIG. 11B, and in FIG. 12, the second fold line is a thin line in the folded sheet bundle BS. It appears as 101. Also in this case, the portion pressed by the second upper pressing roller 73 and the second lower pressing roller 74 in the looped portion as shown in FIG. This is because the first folding line 101 appears as the upper pressing roller 73 and the second lower pressing roller 74 move in the width direction.

As a final step, the third upper pressing roller 75 and the third lower pressing roller 76 as pressing members of the sheet bundle are pressed by the elastic force of the third upper pressing roller pressing spring 149a and the third lower pressing roller pressing spring 149b. ing. In this final row floor, the space between the third upper pressure roller 75 and the third lower pressure roller 76 is not provided as in the first and second stages. (The restriction interval in the present embodiment is 0 mm).
Therefore, the pressing at the final row floor moves in the folding direction while pressing the position of the pressed thickness of the folded sheet bundle BS by the third upper pressing roller 75 and the third lower pressing roller 76. The fold line of the pressing roller 70 in this final row is a final fold line 102 indicated by a solid arrow in FIG. 14C in the folded sheet bundle BS, and in FIG. It appears as a fold line 102.
An end fold 103 is formed at an end in the width direction of the folded sheet bundle BS when the sheet is ridden from the pressure contact state of the folding roller 45 and the pressing roller 70. The portion pressed by the third upper pressing roller 75 and the third lower pressing roller 76 in the substantially pressure contact state appears as a final fold line 102 in which the fold is strengthened.

  As described above, the presser rollers 70 are buckled at different intervals to form folds, whereby the first fold line 100, which is the thin line of the first stage, and the thin line, which is the thin line of the second stage, are formed. The closing direction of the folded sheet bundle BS (conveyance passing through the fold line at each line position of the final folding line 102 which is a relatively dark line generated according to the folding line 101 and the folding sheet bundle BS thickness of the final row floor By turning the folding direction to the direction line), it is possible to prevent the folded sheet bundle BS from being opened even after discharge, and the alignment and the accumulation may be prevented from being lowered.

[Description of control configuration]
The sheet processing apparatus B including the step folding unit 50 described above and the control configuration of the image forming apparatus A including the sheet processing apparatus B will be described with reference to the block diagram of FIG. An image forming apparatus control unit 110 including an image forming unit inputs a desired process from an input unit 111 provided in the control panel 18. This input controls the sheet processing apparatus control unit 115 of the sheet processing apparatus B by the mode setting unit.

The processing mode of the sheet processing apparatus B according to this embodiment includes the following modes.
That is, (1) “print out mode” in which the sheet on which the image is formed is accommodated in the first sheet discharge tray 21. (2) Partially align the sheets from the main body discharge port 3 in a bundle, and store them in the first paper discharge tray 21 after being stapled by the end face stapler device 33. "Staple binding mode" (3) These sheets are partially aligned in a bundle by the stacker unit 35 which is the second processing tray, and the middle of the sheet bundle is bound by the saddle stitching stapler 40, folded into a booklet, and stored in the second sheet discharge tray 22 "Saddle saddle stitching mode". (4) A “step folding mode” in which a loop of folds of a saddle-stitched sheet bundle is folded in stages and stored in the second sheet discharge tray 22. These modes are configured to be specifiable.

  The sheet processing apparatus B includes a sheet processing apparatus control unit 115 operable in the designated mode, a ROM 113 storing an operation program, and a RAM 114 storing control data. Then, the sheet processing apparatus control unit 115 controls the sheet conveyance control unit 116 that controls sheet conveyance in the apparatus, and a one-sheet perforation control unit 117 that performs pressing processing on one sheet per sheet by the perforation unit 28. A processing tray control unit 118 that performs stacking control of sheets in the processing tray 29 and an end surface binding control unit 119 that staples the end face side of the sheets stacked as a sheet bundle on the processing tray 29 and discharges after binding.

In the case of saddle-stitching or center-folding in the vicinity of half of the sheet conveying direction of the sheet bundle, the stacker control unit 120 controls the sheet stacker 35 to stack the sheet bundle. The stacker control unit 120 generates a sheet bundle by aligning them with a stopper 38 or an alignment member 39 that regulates the leading edge of the sheet carried into the stacker 35 one by one. Further, the saddle stitching control unit 121 that controls the saddle stitching stapler to insert staples or the like in the middle of the sheet bundle and the sheet bundle that is saddle stitched are pushed into the folding roller 45 by the folding blade 46 to perform center folding. A sheet folding control unit 122 to control is provided. The sheet folding control unit 122 is connected to a sheet bundle detection sensor (SEN3) 129, not particularly shown, but is connected to an encoder sensor, and controls a folding motor that drives the folding roller 45 by its output signal.

A folding sheet step folding control is connected to a unit drive motor 69 for moving a support unit 56 supporting the plurality of rows of pressing rollers 70 in accordance with the above-described “step folding mode” with respect to the folded sheet bundle BS. A unit 123 is provided. The folded sheet stepwise folding control unit 123 is also connected to a home position sensor 108 for confirming that the stepwise folding unit is at the home position.
Then, the folded sheet bundle BS after the stepwise folding is controlled by the center-folded sheet discharge control unit 124 connected to a bundle discharge roller drive motor that drives the bundle discharge roller 49, and discharged and accumulated on the second sheet discharge tray. . The middle-folded sheet discharge control unit is connected to the bundle discharge sensor (SEN 4) 131 to check the discharge operation of the folded sheet bundle BS.
The folding sheet stepwise folding control particularly related to the present invention has been described in the description of each mechanism and each operation state explanatory diagram of FIG. 11 to FIG. 13, so the description thereof is omitted here. Control the step folding unit 50 to perform step folding.

As described above, according to the embodiment for carrying out the present invention, the following effects can be obtained.
1. Movement direction along the in fold loop BL with multiple supports the pressing roller unit 81 (first unit) for pressing the in fold loop BL containing fold has been subjected to folding processing sheet from the pressing direction along the thickness a sheet processing apparatus comprising a support unit 56 (second unit) to move, the pressing roller unit 81, the pressing roller 70 for pressing the in fold loops (pressing member), the pressing of the pressing roller 70 pressing roller pressing spring 146 for urging the pressing roller frame 85 that movably held in the direction (frame), the pressing roller 70 is disposed between the pressing roller frame 85 and the pressing roller 70 in the pressing direction ( an elastic member) and, the supporting unit 56, when arranged in pairs so as to face the pressing roller unit 81 together , Spacing of opposing each press roller unit 81 cross were paired is a sheet processing apparatus for supporting the pressing roller unit 81 of the plurality of rows so that stepwise narrowed toward the upstream from the downstream of the moving direction.
According to this, since the pressing roller unit in which the pressing roller and the like are united can be attached to the support unit, the assembly becomes easy. Each press roller, so attached to the support unit so as to be gradually narrowed, different position of the first pressing and subsequent pressing of the in fold loop, respectively to the pressing Therefore polyline in the thickness direction s It is reduced that the folded sheet bundle is opened after being pushed inward and discharged.

2. The pressing roller unit 81 the pressing roller 70 (first unit) (pressing member) presses the in fold loop while rotating.
According to this, movement while pressing the in fold loop (BL) is performed smoothly.

3. The pressing roller unit 81 (first unit), the pressing roller bracket 140 of the pressing roller frame 85 presser disposed between the (frame) roller pressing spring 146 with further retains the pressing roller 70 (elastic spring) The (receiving member) is slidably held on the inner wall of the pressing roller frame 85 .
According to this, the configuration in which the pressing roller moves to press the folding loop BL from the pressing direction along the thickness thereof can be simplified.

4. The pressing roller unit 81 (first unit) is further one end is Ko設to the frame, pressing roller support arms 90 and the pressing roller and the other end movably supporting the roller bracket 140 for supporting the pressing roller 70 The frame 85 (frame) is disposed on the outer wall.
According to this, it is possible to assemble as the pressing roller unit 81 (first unit) before assembling to the support unit 56 (second unit), and the incorporation to the support unit 56 becomes easy.

5. The supporting unit 56 (second unit), as well as supporting the respective press roller unit 81 (first unit), said presser roller frame 85 units adjustment screw 180 for adjusting the position of (the first unit) (adjustment member) Is provided.
According to this, since the position of the pressing roller unit 81 (first unit) can be adjusted after being incorporated into the support unit 56 (second unit), the folding loop (BL) can be reliably pressed.

6. pressing roller unit 81 becomes the pair (first unit) is arranged three rows above the movement direction, at least the last column third upper pressing roller 75 and the third lower pressing rollers 76 of can pressure with each other It is elastically biased.
According to this, since the pressing roller between the third column is elastically biased so as to be pressed, the number of has been subjected to the folding processing sheet has been subjected or when folding process has low sheet thin sheet Even in this case, the fold loop including the fold can be reliably folded.
In the above description, although the third row of pressing rollers can be in pressure contact, the arrangement of the pressing rollers in the moving direction is four rows, and the third row of pressing rollers and the fourth row of pressing rollers are respectively be configured to be pressed against each other above effects can be achieved, short press roller between the last column may be composed so as to be pressed.

7. The support unit 56 which moves in the moving direction along said in fold loop with the pressing roller unit 81 to the plurality support for pressing the pressing direction along the in fold loop in the thickness including the fold has been subjected to the folding processing sheet a sheet processing apparatus comprising, the pressing roller unit 81 includes a rotatable pressing roller 70 for pressing the in fold loop, press roller frame 85 for movably holding the roller bracket 140 for holding the pressing roller ( a frame), and a pressing roller pressing spring 146 to the pressing roller 70 is disposed between the pressing roller frame 85 and the roller bracket 140 is urged in the pressing direction (elastic spring), the supporting unit 56 , as well as arranged in pairs so as to face the pressing roller unit 81, each have a pair E opposing spacing roller unit 81 mutually supporting the pressing roller unit 81 of the plurality of rows to be narrower gradually toward the upstream from the downstream of the moving direction, the supporting unit 56, the pressing roller unit 81 The unit adjustment screw 180 (adjustment member) which adjusts the position of.
According to this, since the pressing roller unit 81 formed by unitizing the pressing roller 70 and the pressing roller pressing spring 146 that urges the pressing roller and the like can be attached to the support unit 56, the assembly becomes easy. Each press roller 70 is so attached to the support unit 56 so as to be gradually narrowed, different position of the first pressing and subsequent pressing of the in fold loop, thus polygonal line thickness direction to the pressing In each case, it is reduced that the folded sheet bundle is opened after being pushed inward and discharged.

8. Among the pressing roller 70 of the pressing roller unit of said plurality of rows, at least the moving direction last column third upper pressing roller 75 and the third lower pressing rollers 76 are elastically biased to allow pressure contact with each other.
According to this, since the pressing roller between the last column has to be pressed, even if the number of has been subjected to the folding processing sheet has been subjected to or folding process when not small sheet is a thin sheet, the fold The folding loop including can be reliably folded.
Incidentally, the pressing roller 4 Retsusonae, may be able to press only the third and fourth columns or fourth column.

9. an image forming apparatus having an image forming section 2 that forms an image on a sheet, according to any one of claims 1 to the preceding claims 8 performs predetermined sheet processing to the sheet from the image forming apparatus sheet It is an image forming system provided with a processing device.
According to this, it is possible to provide an image forming system the effect of the claims 1 to 8.

  In the description of the effects in the above-described embodiment, for each part of the present embodiment, each component in the claims is shown in parentheses or reference symbols are attached to clarify the relationship between the two.

  Furthermore, the present invention is not limited to the above-described embodiment, and various modifications are possible without departing from the present invention, and all the technical matters included in the technical concept described in the claims are the present. It is the subject of the invention. Although the foregoing embodiments show preferred examples, those skilled in the art can realize various alternatives, modifications, variations or improvements from the contents disclosed herein. These are included in the technical scope described in the appended claims.

A image forming apparatus B sheet processing apparatus X binding position Y folding position BS folding sheet bundle BL folding loop BL1 folding loop tip (folding)
PA sheet bundle moving direction UB supporting unit moving (pressing) direction 35 stacker unit 40 saddle stitching stapler 45 folding roller 49 bundle discharging roller 50 stage folding unit 53 right side plate 54 left side plate 55 connecting angle 56 supporting unit (moving member)
57 upper guide rail 58 lower guide rail 60 upper slide block 61 lower slide block 62 stage folding base plate 63 right pulley 64 left pulley 65 moving belt 66 transmission gear 67 motor output gear 68 motor gear unit 69 drive motor 70 pressing roller (pressing member )
71 first upper pressing roller 72 first lower pressing roller 73 second upper pressing roller 74 second lower pressing roller 75 third upper pressing roller 76 third lower pressing roller 77 pressing roller shaft 78 a first upper pressing roller shaft 78 b first Lower presser roller shaft 79a Second upper presser roller shaft 79b Second lower presser roller shaft 80a Third upper presser roller shaft 80b Third lower presser roller shaft 81 Presser roller unit 82a First upper presser roller unit 82b First lower presser roller unit 83a second upper pressing roller unit 83b second lower pressing roller unit 84a third upper pressing roller unit 84b third lower pressing roller unit 85 pressing roller frame 86a first upper pressing roller frame 86b first lower pressing roller frame 87a second upper Presser roller frame 87b Second lower presser roller frame 88a Third upper presser roller wheel Frame 88b third lower pressing roller frame 90 pressing roller supporting arm 91a first upper pressing roller supporting arm 91af arm hook 91b first lower pressing roller supporting arm 92a second upper pressing roller supporting arm 92af arm hook 92b second lower pressing roller Support arm 93a Third upper pressure roller support arm 93b Third lower pressure roller support arm 94 Support arm elongated hole 95 Leading unit side plate 96 Trailing unit side plate 97 Leading side plate opening 98 Trailing side plate opening 100 1st folding line 101 2nd fold Line 102 final fold line 103 end fold line 140 presser roller bracket 141a first upper presser roller bracket 141b first lower presser roller bracket 142a second upper presser roller bracket 142b second lower presser roller bracket 143a third upper presser roller bracket 143b 3 Lower presser roller bracket 144 Bracket long hole 145a Frame notch right 145b Frame notch left 146 Presser roller pressing spring 147a first upper presser roller press spring 147b first lower presser roller press spring 148a second upper presser roller press spring 148b second lower pressing roller pressing spring 149a third upper pressing roller pressing spring 149b third lower pressing roller pressing spring 157 roller bracket shaft 158 E ring 160 pressing roller spring support 161a first upper pressing roller spring support 161b first lower pressing roller spring support 162a Second upper pressure roller spring support 162b Second lower pressure roller spring support 163a Third upper pressure roller spring support 163b Third lower pressure roller spring support 180 Unit adjustment screw 181a First upper press roller unit adjustment screw 181b First lower press Lather unit adjustment screw 182a second upper pressing roller unit adjustment screw 182b second lower pressing roller unit adjustment screw 183a third upper pressing roller unit adjustment screw 183b third lower pressing roller unit adjustment screw 185 base plate adjustment hole 186b first lower frame adjustment Hole 187b Second lower frame adjustment hole 188b Third lower frame adjustment hole 201 Guide plate 201a First upper guide plate 201b First lower guide plate 202a Second upper guide plate 202b Second lower guide plate 203 Guide portion 203a First upper guide Part 203b First lower guide part 204a Second upper guide part 204b Second lower guide part 205 Guide inclined part 205a First upper guide inclined part 205b First lower guide inclined part 206a Second upper guide inclined part 206b Second lower guide inclined Part 207 Upstream portion 207a first upper guide upstream portion 207b first lower guide upstream portion 208a second upper guide upstream portion 208b second lower guide upstream portion 209 guide downstream portion 209a first upper guide downstream portion 209b first lower guide downstream portion 210a Second upper guide downstream portion 210b Second lower guide downstream portion 211 Guide projecting portion 211a First upper guide projecting portion (convex portion)
213 guide locking portion 213a first upper guide locking portion 300 frame upstream side surface 302 upstream side notch portion 304 first upper guide plate downstream side surface 306 downstream side protruding portion (convex portion)

Claims (9)

A sheet processing apparatus comprising a plurality of first units supporting a plurality of first units for pressing a folding loop including a fold of a folded sheet from a pressing direction along its thickness and a second unit for moving in a moving direction along the folding loops A device,
The first unit is
A pressing member for pressing the folded loop, elastic urging the pressing member and the frame for holding movably in the pressing direction, the pressing member is disposed between the frame and the pressing member in the pressing direction Equipped with
The second unit,
The first units are arranged in pairs as opposed to each other, and a plurality of the first rows of first units are arranged such that the opposing intervals between the paired first units are gradually narrowed from downstream to upstream in the moving direction . A sheet processing apparatus characterized by supporting a unit. Said pressing member is a sheet processing apparatus according to claim 1, characterized in that it comprises a presser roller for pressing the in fold loop while rotating. The first unit has a feature that the roller bracket comprising a receiving member arranged resilient spring between the frame and slidably held on an inner wall of the frame with the further retains the pressing roller The sheet processing apparatus according to claim 2. The first unit, according to claim, further one end is Ko設to the frame, the other end characterized in that the support arm for movably supporting the roller bracket for supporting the pressing roller is arranged on the outer wall of the frame The sheet processing apparatus according to 3. Said second unit, while supporting the respective first unit, the sheet processing apparatus according to claim 4, characterized in that is provided an adjusting member for adjusting the position of the first unit. First unit became the pair are arranged in three rows in the above moving direction, claim 5 of at least pressing roller of the first unit of the last row, characterized in that it is resiliently biased so that their can press Sheet processing apparatus according to claim 1. Sheet processing apparatus comprising a supporting unit that moves in the moving direction along said folding loop with multiple supports the press roller unit for pressing the folded loop including fold has been subjected to folding processing sheet from the pressing direction along the thickness And
The above pressure roller unit
A rotatable pressing roller for pressing the folded loop, a frame for holding and moving the roller bracket for holding the pressing roller, the pressing roller is disposed between the frame and the roller bracket to the pressing direction Equipped with an elastic spring
The support unit is
As well as arranged in pairs so as to face the pressing roller unit, the pressing roller a plurality of rows so that the distance of opposing each presser roller units mutually with a pair is stepwise narrowed toward the upstream from the downstream of the moving direction Support the unit ,
The support unit, the sheet processing apparatus characterized by comprising an adjusting member for adjusting the position of the pressing roller unit. Of pressing roller of the pressing roller unit of said plurality of rows, the sheet processing apparatus according to claim 7, at least the moving direction last column of the pressing rollers, characterized in that it is elastically biased so as to be pressure contact with each other. An image forming apparatus comprising an image forming unit for forming an image on a sheet;
Image forming system characterized by comprising a sheet processing device according to any preceding claims 1 to 8 performs predetermined sheet processing to the sheet from the image forming apparatus.

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