JP6537164B2 - Rack bar electric heating device - Google Patents

Rack bar electric heating device Download PDF

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JP6537164B2
JP6537164B2 JP2015008233A JP2015008233A JP6537164B2 JP 6537164 B2 JP6537164 B2 JP 6537164B2 JP 2015008233 A JP2015008233 A JP 2015008233A JP 2015008233 A JP2015008233 A JP 2015008233A JP 6537164 B2 JP6537164 B2 JP 6537164B2
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rack bar
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tooth surface
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power supply
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JP2016132798A (en
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宮崎 力
力 宮崎
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株式会社ミヤデン
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Description

本発明は、例えば車両用のラックバーの歯面を、通電加熱により焼入れ及び焼戻しする際に使用されるラックバーの通電加熱装置に関する。   The present invention relates to a rack bar electrical heating apparatus used, for example, when quenching and tempering a tooth surface of a vehicle rack bar by electrical heating.

従来、この種の通電加熱装置は、ラックバーの長手方向に沿ってその加熱範囲内で対向配置された一対の通電電極と、該通電電極に所定周波数の電流を供給する電源装置等を備えている。そして、ラックバーの歯面を熱処理する場合には、先ずラックバーを焼入れ用の通電加熱装置にセットし、該装置の高周波電源から焼入れ用周波数の高周波電流を通電電極に所定時間供給し、その後冷却することで歯面の所定範囲を焼入れする。   Conventionally, this type of electric heating apparatus includes a pair of electric conduction electrodes disposed opposite to each other in the heating range along the longitudinal direction of the rack bar, and a power supply apparatus for supplying a current of a predetermined frequency to the electric conduction electrodes. There is. Then, when heat treating the tooth surface of the rack bar, the rack bar is first set to the heating apparatus for quenching, and the high frequency power source of the apparatus supplies high frequency current of the quenching frequency to the energizing electrode for a predetermined time, A predetermined range of the tooth surface is quenched by cooling.

次いで、この焼入れされたラックバーを焼入れ用の通電加熱装置から取り出して焼戻し用の通電加熱装置にセットし、該装置の高周波電源から焼戻し用周波数の高周波電流を通電電極に所定時間供給して、歯面を焼戻しするようにしている。なお、ラックバーの通電加熱装置に関する公報としては、例えば特許文献1に開示されている。   Then, the hardened rack bar is taken out from the heating apparatus for hardening and set in the heating apparatus for tempering, and the high frequency power supply of the apparatus supplies a high frequency current for the tempering frequency to the conducting electrode for a predetermined time. It tries to temper the tooth surface. In addition, as a gazette regarding the energization heating device of a rack bar, it is indicated by patent documents 1, for example.

特許第4232973号公報Patent No. 4232973

しかしながら、このような通電加熱装置にあっては、焼入れ用と焼戻し用の2台の通電加熱装置を備え、焼入れ用の通電加熱装置で焼入れしたラックバーを当該通電加熱装置から取り出し、焼戻し用の通電加熱装置にセットして焼戻しを行う必要がある。そのため、熱処理工程が別装置による2工程となり、焼戻し作業を忘れてしまう場合がある等、品質管理を簡単かつ高精度に行うことが難しい。また、各通電加熱装置に高周波電源や通電電極等がそれぞれ必要となり、設備投資費用が嵩む等、結果として熱処理の費用が高くコスト的に不利になり易い。   However, such an electric heating apparatus includes two electric heating apparatuses, one for hardening and one for tempering, and the rack bar hardened by the electric heating apparatus for hardening is taken out from the electric heating apparatus and is used for tempering. It is necessary to set in an electric heating device and to perform tempering. Therefore, it is difficult to perform quality control simply and with high accuracy, for example, the heat treatment process becomes two processes with separate devices, and tempering work may be forgotten. In addition, high-frequency power sources and current-carrying electrodes are required for each current-flowing heating device, and equipment investment costs increase. As a result, the cost of heat treatment is high and the cost tends to be disadvantageous.

本発明は、このような事情に鑑みてなされたもので、その目的は、ラックバーを一回のセットで焼入れと焼戻しを連続して行うことができ、品質管理を簡単かつ高精度に行うことができると共に、設備を簡素化してコスト的に有利なラックバーの通電加熱装置を提供することにある。また、他の目的は、ラックバーの歯面の形態に応じた通電電極を択一的に使用できて、各種ラックバーの熱処理に適応可能なラックバーの通電加熱装置を提供することにある。 The present invention has been made in view of such circumstances, and an object thereof is to perform hardening and tempering continuously by one set of rack bars and to perform quality control easily and accurately. It is an object of the present invention to provide a rack bar electric heating apparatus which is cost-effective by simplifying the equipment. Another object of the present invention is to provide a rack bar electrical heating apparatus which can alternatively use a current-carrying electrode according to the form of the tooth surface of the rack bar and can be applied to heat treatment of various rack bars.

かかる目的を達成すべく、本発明のうち請求項1に記載の発明は、所定間隔を有してラックバーの歯面の軸方向両端部に下方から接触可能な一対の通電電極と、前記ラックバーの背面に上方から当接して前記歯面を下方に所定圧で押圧可能なクランプ手段と、前記一対の通電電極間に配置されて前記歯面に冷却水を噴射可能な冷却手段と、前記一対の通電電極に高周波電流を供給可能な焼入れ電源部と焼戻し電源部を有する電源手段と、これらを制御する制御手段と、を備えるラックバーの通電加熱装置であって、前記一対の通電電極は、前記ラックバーの歯面の軸方向両端部に接触する接触面が同一形状を有し、前記通電加熱装置は、前記接触面が前記歯面の両端外側の外形形状に合致した半円弧形状に形成されて前記歯面の両端外側の円周面に接触する第1の形態と、前記接触面が平坦に形成されて前記歯面の軸方向両端の溝の底面に接触する第2の形態と、前記接触面が平坦に形成されて前記歯面の軸方向両端の非歯面としての溝に接触可能な第3の形態のそれぞれ異なる形態に設定された3対の通電電極を備え、前記ラックバーの形態に応じていずれか1対の通電電極が前記一対の通電電極として選択されて、これらが導電板上に着脱及び又は位置調整可能に固定されると共に、前記制御手段は、前記一対の通電電極に前記電源手段の焼入れ電源部から所定の高周波電流を供給し所定温度まで加熱して前記冷却水の噴射で急速冷却することで前記歯面を焼入れし、該焼入れ後に前記ラックバーをそのままの状態で前記一対の通電電極に前記電源手段の焼戻し電源部から所定の高周波電流を供給し所定温度まで加熱してゆっくり冷却することで前記歯面を焼戻しすることを特徴とする。
In order to achieve the above object, the invention according to claim 1 of the present invention is a pair of current-carrying electrodes which can contact from both sides in the axial direction both ends of the tooth surface of the rack bar with a predetermined interval, Clamping means that can contact the back of the bar from above and press the tooth surface downward with a predetermined pressure, cooling means disposed between the pair of current-carrying electrodes and capable of injecting cooling water to the tooth surface, and a power supply means having a quenching power supply unit and the tempering power supply unit capable of supplying a high-frequency current to the pair of current electrodes, a resistance heating apparatus of the rack bar which Ru and a control means for controlling these, wherein the pair of current supply electrodes The contact surface which contacts the axial both ends of the tooth surface of the rack bar has the same shape, and the electric heating device has a semicircular arc shape in which the contact surface conforms to the outer shape outside both ends of the tooth surface Circles formed on both sides of the tooth surface A first form contacting the surface, a second form wherein the contact surface is formed flat and contacts the bottom of the groove at both axial ends of the tooth surface, and the contact surface is formed flat and the tooth According to the form of the rack bar, any one pair of electrification is provided according to the form of the rack bar. An electrode is selected as the pair of current-carrying electrodes , and these are fixed on the conductive plate so as to be attachable / detachable and / or position adjustable, and the control means is predetermined to the pair of current-carrying electrodes from the quenching power supply portion of the power source means The tooth surface is quenched by supplying a high frequency current, heating to a predetermined temperature, and rapidly cooling by injection of the cooling water, and after the quenching, the rack bar remains as it is in the state of the rack bar and the power supply means Specified from the tempering power supply section of Characterized by tempering the tooth surface by slowly cooling supplying high-frequency current is heated to a predetermined temperature.

また、請求項2に記載の発明は、前記焼戻し電源部が、前記焼入れ電源部による前記歯面の焼入れ範囲より当該歯面の内部側まで焼戻しされる高周波電流を供給可能であることを特徴とする。また、請求項3に記載の発明は、前記ラックバーの歯面の通電加熱時の温度を検出可能な放射温度計を備え、該放射温度計の検出温度に基づいて前記制御手段が通電状態を制御することを特徴とする。さらに、請求項4に記載の発明は、前記制御手段が、前記一対の通電電極と前記ラックバーの歯面との接触状態を検知する検知手段を備え、該検知手段で所定の接触状態が検知された場合に前記焼入れ電源部から前記一対の通電電極に高周波電流を供給することを特徴とする。 The invention as set forth in claim 2 is characterized in that the tempering power supply unit can supply a high frequency current tempered from the hardening range of the tooth surface by the hardening power supply unit to the inner side of the tooth surface. Do. Further, according to Claim 3 invention, provided with the rack bar detectable radiation thermometer temperature during electrical heating of the tooth surfaces of the said control means energized on the basis of the detected temperature of the radiation thermometer It is characterized by controlling. The present invention as described in claim 4, wherein said control means includes detection means for detecting the state of contact between the said pair of energizing electrodes rack bar teeth surface, a predetermined contact by said detecting means detects In this case, a high frequency current is supplied from the hardening power supply unit to the pair of current-carrying electrodes.

本発明のうち請求項1に記載の発明によれば、制御手段が、一対の通電電極に電源手段の焼入れ電源部から所定の高周波電流を供給して急速冷却することで歯面を焼入れすると共に、この焼入れ後にラックバーをそのままの状態で通電電極に電源手段の焼戻し電源部から所定の高周波電流を供給してゆっくり冷却することで前記歯面を焼戻しするため、ラックバーの通電電極上への一回のセットで焼入れと焼戻しを連続して行うことができ、品質管理を簡単かつ高精度に行うことができると共に、設備を簡素化してコスト的に有利なラックバーを容易に得ることができる。 According to the invention described in claim 1 of the present invention, the control means quenches the tooth surface by supplying a predetermined high frequency current to the pair of current-carrying electrodes from the hardening power supply portion of the power supply means and rapidly cooling it. After tempering , the rack surface is cooled by supplying a predetermined high frequency current from the tempering power supply section of the power supply means to the conduction electrode while cooling the rack bar as it is, thereby tempering the tooth surface. Quenching and tempering can be performed continuously in one set, quality control can be performed easily and with high accuracy, equipment can be simplified, and cost-effective rack bars can be easily obtained. .

また、一対の通電電極の接触面の形態が同一形状でラックバーの歯面の形態に応じて第1の形態〜第3の形態の複数種類設定され、これらのうちいずれか一対の通電電極が導電板上に着脱及びまたは位置調整整可能に固定されているため、ラックバーの歯面の形態に応じた通電電極を択一的に使用できて、各種ラックバーの熱処理に適応可能な汎用性に優れた通電加熱装置を得ることができる。 Further, the contact surface of the pair of conducting electrodes has the same shape, and a plurality of types of first to third forms are set according to the configuration of the tooth surface of the rack bar, and any pair of the conducting electrodes Because it is detachably and / or positionally fixed on the conductive plate, it is possible to use alternatively the electrification electrode according to the form of the tooth surface of the rack bar, and can be applied to heat treatment of various rack bars Can be obtained.

また、請求項2に記載の発明によれば、請求項1に記載の発明の効果に加え、焼戻し電源部が焼入れ電源部による歯面の焼入れ範囲より当該歯面の内部側まで焼戻しされる高周波電流を供給可能であるため、焼戻しにより焼入れ部分の内部応力を除去できて、耐衝撃性や耐摩耗生等の品質的に優れた歯面のラックバーを容易に得ることができる。 Further, according to the invention of claim 2, in addition to the effect of the invention according to claim 1, high-frequency tempering power unit is tempered to the interior side of the tooth surface than the hardened range of tooth surfaces by quenching power unit Since the current can be supplied, the internal stress of the hardened portion can be removed by tempering , and it is possible to easily obtain a rack bar of a tooth surface excellent in quality such as impact resistance and wear resistance.

また、請求項3に記載の発明によれば、請求項1または2に記載の発明の効果に加え、ラックバーの歯面の通電加熱時の温度を検出可能な放射温度計を備え、この放射温度計の検出温度に基づいて制御手段が通電状態を制御するため、通電加熱時の焼入れ温度や焼戻し温度を所定の温度に精度良く維持できて、ラックバーの歯面に一層高精度な熱処理を行うことができる。   Further, according to the invention of claim 3, in addition to the effect of the invention of claim 1 or 2, the radiation thermometer capable of detecting the temperature at the time of electric current heating of the tooth surface of the rack bar is provided. Since the control means controls the energization state based on the temperature detected by the thermometer, the quenching temperature and the tempering temperature during energization heating can be accurately maintained at a predetermined temperature, and heat treatment on the tooth surface of the rack bar is more highly accurate. It can be carried out.

また、請求項4に記載の発明によれば、請求項1ないし3に記載の発明の効果に加え、一対の通電電極とラックバーの歯面との所定の接触状態を検知手段で検知した場合に焼入れ電源部から一対の通電電極に高周波電流を供給するため、通電電極が歯面に確実に接触している場合にのみ所定の高周波電流を供給できて、接触不良時の通電によるスパーク等の発生を防止できて、ラックバーの歯面により一層高精度な熱処理を簡単に行うことができる。   According to the fourth aspect of the invention, in addition to the effects of the first to third aspects of the invention, the detection means detects a predetermined contact state between the pair of current-carrying electrodes and the tooth surface of the rack bar. Since the high frequency current is supplied from the hardening power supply to the pair of conducting electrodes, a predetermined high frequency current can be supplied only when the conducting electrodes are in contact with the tooth surface reliably, and sparks etc. The occurrence can be prevented, and the heat treatment with higher accuracy can be easily performed by the tooth surface of the rack bar.

本発明に係わるラックバーの通電加熱装置の概略構成図The schematic block diagram of the electricity supply heating apparatus of the rack bar concerning this invention 同その歯面の熱処理状態の一例を示す断面図Sectional drawing which shows an example of the heat processing state of the tooth surface of the same. 同電源装置の概略構成図Schematic block diagram of the power supply unit 同通電電極の平面図Top view of the same conducting electrode 同通電電極とラックバーの歯面の各種形態を示す図The figure which shows the various forms of the tooth surface of the same electricity supply electrode and a rack bar 同熱処理を示す工程図Process chart showing the same heat treatment 同他の熱処理を示す工程図Process chart showing other heat treatment

以下、本発明を実施するための最良の形態を図面に基づいて詳細に説明する。
図1〜図6は、本発明に係わるラックバーの通電加熱装置の一実施形態を示している。図1に示すように、ラックバーWは、長手方向(軸方向)の一方の端部に、所定長さの歯面Waと背面Wbが形成されている。
Hereinafter, the best mode for carrying out the present invention will be described in detail based on the drawings.
1 to 6 show an embodiment of the rack bar electrical heating apparatus according to the present invention. As shown in FIG. 1, the rack bar W has a tooth surface Wa and a back surface Wb of a predetermined length formed at one end in the longitudinal direction (axial direction).

そして、通電加熱装置1は、前記ラックバーWの歯面Wa(もしくは背面Wb)の両端部分に下方から接触可能な一対の通電電極2と、この各通電電極2が電気的に接続された電源装置3と、一対の通電電極2間に配置された冷却筒4と、この冷却筒4内に冷却水を供給する冷却装置5を備えている。また、ラックバーWの背面Wbで前記各通電電極2と直径方向(図1で上下方向)に略対向する位置には、一対のクランプ装置6が設けられている。   Then, the electric heating device 1 is a power source in which the pair of electric conduction electrodes 2 that can contact from below with the both end portions of the tooth surface Wa (or the rear surface Wb) of the rack bar W and the electric conduction electrodes 2 are electrically connected. The apparatus 3, a cooling cylinder 4 disposed between the pair of current-carrying electrodes 2, and a cooling apparatus 5 for supplying cooling water into the cooling cylinder 4 are provided. In addition, a pair of clamp devices 6 are provided at positions substantially facing the respective conducting electrodes 2 in the diameter direction (vertical direction in FIG. 1) on the back surface Wb of the rack bar W.

そして、前記電源装置3、冷却装置5及びクランプ装置6は、図示しないマイクロコンピュータあるいはシーケンサー等を有する制御装置7の出力側に接続されており、この制御装置7の入力側には、ラックバーWの歯面Wa(もしくは背面Wb)の所定位置の温度を検知(測定)するための放射温度計8等が接続されている。   The power supply device 3, the cooling device 5 and the clamp device 6 are connected to the output side of a control device 7 having a microcomputer, sequencer or the like (not shown). A radiation thermometer 8 or the like for detecting (measuring) the temperature at a predetermined position of the tooth surface Wa (or the back surface Wb) is connected.

また、前記電源装置3は、図3に示すように、焼入れ電源部3aと焼戻し電源部3b及び図示しない切替器等を有し、制御装置7の制御信号で切替器が焼入れ電源部3a側か焼戻し電源部3b側に択一的に切り替わることにより、各通電電極2に所定周波数の高周波電流が供給(通電)されるようになっている。なお、焼入れ電源部3aと焼戻し電源部3bは、それぞれ半導体式のインバータ回路を有し、焼入れ電源部3aは40〜250KHzの高周波電流が出力可能で、焼戻し電源部3bは5〜10KHzの高周波電流が出力可能に構成されている。   Further, as shown in FIG. 3, the power supply 3 includes a hardening power supply 3a, a tempering power supply 3b, and a switch (not shown), and the control signal of the control device 7 indicates whether the switch is on the hardening power supply 3a side. By selectively switching to the tempering power supply unit 3b side, a high frequency current of a predetermined frequency is supplied (energized) to each conducting electrode 2. The hardening power supply 3a and the tempering power supply 3b each have a semiconductor inverter circuit, the hardening power supply 3a can output high frequency current of 40 to 250 KHz, and the tempering power supply 3b has high frequency current of 5 to 10 KHz. Is configured to be able to output.

前記一対の通電電極2は、図1及び図4に示すように、例えば銅板により側面視L字形状に形成されて、水平な固定部2aと垂直な電極部2bをそれぞれ有している。そして、固定部2aが複数のボルト9によって、固定部2aより大きく形成された銅板からなる各導電板10にそれぞれ着脱可能に固定されると共に、電極部2bの上面となる接触面2cには、ラックバーWの歯面Wa両端外側の外形形状に合致した略半円弧形状の凹部11がそれぞれ形成されている。   As shown in FIGS. 1 and 4, the pair of current-carrying electrodes 2 are formed of, for example, a copper plate in an L-shape in a side view, and each have an electrode portion 2b perpendicular to the horizontal fixing portion 2a. The fixing portion 2a is detachably fixed to each conductive plate 10 made of a copper plate formed larger than the fixing portion 2a by a plurality of bolts 9, and the contact surface 2c which is the upper surface of the electrode portion 2b. Recesses 11 having a substantially semicircular arc shape that matches the outer shape of both ends outside of the tooth surface Wa of the rack bar W are respectively formed.

この一対の通電電極2の各凹部11は、図5(a)に示すように、ラックバーWの歯面Wa両端外側(図面では一方のみ示す)の円周面に下方から所定幅で面接触し、一対の通電電極2を介してラックバーWの歯面Waに高周波電流が流れるようになっている。なお、本発明の通電加熱装置1の場合、接触面2cに凹部12を有する前記通電電極2の他に、図5(b)(c)に示す接触面2cが平坦な通電電極2も使用可能となっている。   As shown in FIG. 5A, each concave portion 11 of the pair of current-carrying electrodes 2 is in surface contact with a circumferential surface of both ends outside (only one is shown in the drawing) of the tooth surface Wa of the rack bar W with a predetermined width from below. The high frequency current is caused to flow to the tooth surface Wa of the rack bar W through the pair of current-carrying electrodes 2. In the case of the electric heating device 1 of the present invention, in addition to the electric conduction electrode 2 having the recess 12 in the contact surface 2c, the electric conduction electrode 2 having flat contact surface 2c shown in FIG. It has become.

すなわち、図5(b)に示す通電電極2は、電極部2bの接触面2cが所定幅の平坦な平面で形成され、この接触面2cがラックバーWの歯面Waの長手方向両端部の溝12の底面に接触する。このとき、歯面Waの溝12の底面は所定幅の平面で形成されていることから、各通電電極2の平坦な接触面2cが溝12の底面にそれぞれ面接触状態で接触することになる。なお、一対の通電電極2の導電板10に対する固定位置は、例えば導電板10に設けた通電電極固定用の長孔等により、ラックバーWの歯面Waの長さ等の形態に応じて、その位置を調節しつつ固定可能となっている。   That is, in the current-carrying electrode 2 shown in FIG. 5B, the contact surface 2c of the electrode portion 2b is formed as a flat flat surface of a predetermined width, and this contact surface 2c is at both longitudinal ends of the tooth surface Wa of the rack bar W. Contact the bottom of the groove 12. At this time, since the bottom surface of the groove 12 of the tooth surface Wa is formed as a flat surface having a predetermined width, the flat contact surfaces 2c of the current-carrying electrodes 2 come into contact with the bottom surface of the groove 12 in a surface contact state. . The fixed position of the pair of current-carrying electrodes 2 to the conductive plate 10 is, for example, a long hole for fixing the current-carrying electrodes provided in the current-carrying plate 10, depending on the form of the tooth surface Wa of the rack bar W, etc. It can be fixed while adjusting its position.

また、図5(c)に示す通電電極2も、電極部2bの接触面2cが所定幅の平坦に形成され、この平坦な接触面2cがラックバーWの歯面Waの長手方向両端外側に形成されている非歯面としての溝12の底面に接触する。このときも、溝12の底面は所定幅の平坦に形成されていることから、各通電電極2の平坦な接触面2cが各溝12の底面にそれぞれ面接触状態で接触することになる。そして、これらの3種類の通電電極2は、通電加熱装置1の付属品として準備され、熱処理するラックバーWの歯面Waや背面Wbの形態に応じて、所定の通電電極2が選択されて前記各導電板10にボルト9で固定されるようになっている。   Further, in the current-carrying electrode 2 shown in FIG. 5C, the contact surface 2c of the electrode portion 2b is formed flat with a predetermined width, and the flat contact surface 2c is outside both ends of the tooth surface Wa of the rack bar W in the longitudinal direction. It contacts the bottom of the groove 12 as a non-tooth surface being formed. Also at this time, since the bottom surface of the groove 12 is formed flat with a predetermined width, the flat contact surface 2c of each conducting electrode 2 comes into contact with the bottom surface of each groove 12 in a surface contact state. Then, these three types of current-carrying electrodes 2 are prepared as accessories of the current-carrying heating device 1, and the predetermined current-carrying electrodes 2 are selected according to the form of the tooth surface Wa and back surface Wb of the rack bar W to be heat treated. The respective conductive plates 10 are fixed by bolts 9.

前記冷却筒4は、一対の通電電極2間の間隔寸法と略同一長さの直方体の箱形状に形成され、その上面に多数の噴射孔が穿設されると共に、所定の側面等に設けた図示しないホースコネクタに、その基端部が前記冷却装置5に接続されたホースの他端部が接続されている。前記冷却装置5は、図示しないポンプ、冷却水タンク(もしくは水道配管等の冷却水供給源)及び開閉バルブ等を有して、制御装置7の制御信号により、ポンプが作動すると共に開閉バルブが開くことで冷却筒4内に冷却水が供給され、これが噴射孔からラックバーWの歯面Wa(もしくは背面Wb)に所定圧で噴射されるようになっている。   The cooling cylinder 4 is formed in a rectangular box shape having substantially the same length as the distance between the pair of current-carrying electrodes 2, and a large number of injection holes are formed on the upper surface thereof and provided on a predetermined side surface or the like. The other end of the hose whose proximal end is connected to the cooling device 5 is connected to a hose connector (not shown). The cooling device 5 has a pump (not shown), a cooling water tank (or a cooling water supply source such as a water pipe or the like), an open / close valve, etc., and the pump operates and the open / close valve opens Thus, the cooling water is supplied into the cooling cylinder 4 and is jetted from the injection holes to the tooth surface Wa (or the back surface Wb) of the rack bar W at a predetermined pressure.

前記クランプ装置6は、油圧シリンダーもしくはエアーシリンダーで形成され、制御装置7の制御信号で作動することにより、シリンダー軸先端の押圧部6aがラックバーWの背面Wbを下方、すなわち通電電極2方向に所定圧で押圧して、ラックバーWを通電電極2上に押圧保持するようになっている。このとき、一対のクランプ装置6は、一対の通電電極2と上下方向で対向する位置に設けられており、背面Wbの下方への押圧でラックバーWの歯面Wa両端部と通電電極2の接触面2cとが面接触状態に設定されるようになっている。   The clamp device 6 is formed of a hydraulic cylinder or an air cylinder, and operates according to a control signal of the control device 7 so that the pressing portion 6a at the tip of the cylinder shaft makes the back surface Wb of the rack bar W downward, that is, in the direction of the energizing electrode 2. The rack bar W is pressed and held on the energizing electrode 2 by pressing with a predetermined pressure. At this time, the pair of clamp devices 6 are provided at positions opposed to the pair of current-carrying electrodes 2 in the vertical direction, and both end portions of the tooth surface Wa of the rack bar W and the current-carrying electrodes 2 are pressed downward by the back surface Wb. The contact surface 2c is set to be in surface contact.

なお、前記放射温度計8は、例えば赤外線放射温度計等の非接触式の温度計が使用され、通電加熱によりラックバーWの歯面Wa(もしくは背面Wb)から放射される赤外線を検知して温度信号を制御装置7に出力するようになっている。   The radiation thermometer 8 is, for example, a non-contact thermometer such as an infrared radiation thermometer, and detects infrared radiation emitted from the tooth surface Wa (or back surface Wb) of the rack bar W by electric heating. A temperature signal is output to the control device 7.

次に、前記通電加熱装置1を使用したラックバーWの熱処理作業の一例を図6の工程図に基づいて説明する。先ず、熱処理するラックバーWの歯面Waや背面Wbの形態に応じて、図5(a)から(c)に示す所定の通電電極2を導電板10上の所定位置にボルト9で固定してセット(K01)する。この状態で一対の通電電極2の接触面2c上にラックバーWを載置してセット(K02)し、クランプ装置6を作動させてラックバーWをクランプ(K03)する。   Next, an example of the heat treatment operation of the rack bar W using the electric heating device 1 will be described based on the process chart of FIG. First, in accordance with the shape of the tooth surface Wa and the rear surface Wb of the rack bar W to be heat-treated, the predetermined conducting electrodes 2 shown in FIGS. 5A to 5C are fixed at predetermined positions on the conductive plate 10 with bolts 9. Set (K01). In this state, the rack bar W is placed on the contact surface 2c of the pair of current-carrying electrodes 2 and set (K02), and the clamp device 6 is operated to clamp the rack bar W (K03).

このクランプによりラックバーWの歯面Wa両端部が各通電電極2の接触面2cにそれぞれ面接触し、この状態で電源装置3の切替器を焼入れ電源部3a側として、この焼入れ電源部3aから各通電電極2に導電板10を介して例えば周波数が40〜250KHzの高周波電流を供給して焼入れ通電(K04)する。この焼入れ通電時に、通電加熱される歯面Waの加熱温度が前記放射温度計8で測定され、その信号が制御装置7に入力されて、予め設定されている焼入れ温度と比較され、設定温度となった時点で焼入れ通電を終了する。 Both ends of the tooth surface Wa of the rack bar W come into surface contact with the contact surface 2c of each conducting electrode 2 by this clamp, and in this state, the switch of the power supply 3 is used as the hardening power supply 3a side. For example, a high frequency current having a frequency of 40 to 250 KHz is supplied to each of the current-carrying electrodes 2 through the conductive plate 10 to conduct quenching (K04). At the time of this quenching current, the heating temperature of the tooth surface Wa to be current-heated is measured by the radiation thermometer 8, the signal thereof is inputted to the control device 7, and compared with the preset quenching temperature. At the time when it is reached, the quenching current is terminated.

この焼入れ通電が終了したら、制御装置7の制御信号により前記冷却装置5を作動させて冷却筒4内に冷却水を供給し、その噴射孔からラックバーWの所定温度まで通電加熱された歯面Waに下方から噴射して歯面Waを冷却(K05)する。この焼入れ通電及び冷却により、ラックバーWは、図2に示すように、例えば図のハッチングで示す範囲a、すなわち歯面Waの表面側から中心方向に所定の範囲が加熱・急速冷却されて歯面Waが焼入れされる。   When this hardening energization is finished, the cooling device 5 is operated by the control signal of the control device 7 to supply the cooling water into the cooling cylinder 4 and the tooth surface is energized and heated to the predetermined temperature of the rack bar W from the injection hole. The tooth surface Wa is cooled (K05) by injecting it to the Wa from below. As shown in FIG. 2, the rack bar W is heated and rapidly cooled by a predetermined range in the center direction from the surface side of the tooth surface Wa, for example, as shown in FIG. The face Wa is hardened.

焼入れが完了するとラックバーWや通電電極2のセット位置等はそのままの状態とし、制御装置7の制御信号で電源装置3の切替器を焼戻し電源部3b側に切り替える。そして、電源装置3の焼戻し電源部3bから焼戻し用の周波数である5〜10KHzの高周波電流を導電板10を介して通電電極2に供給して焼戻し通電(K06)する。この焼戻し通電時は、焼入れ通電時と同様に前記放射温度計8で歯面Waの加熱温度を測定(監視)しつつ行われ、加熱温度が予め設定した所定の焼戻し温度となった時点で焼戻し通電を終了する。 When the hardening is completed, the set positions of the rack bar W and the energizing electrode 2 are kept as they are, and the switch of the power supply 3 is switched to the tempering power supply 3b side by the control signal of the controller 7. Then, a high frequency current of 5 to 10 KHz, which is a frequency for tempering, is supplied from the tempering power supply unit 3b of the power supply 3 to the conducting electrode 2 via the conductive plate 10 to energize the tempering (K06). At the time of the tempering energization, the heating temperature of the tooth surface Wa is measured (monitored) by the radiation thermometer 8 similarly to the case of the quenching energization, and tempering is performed when the heating temperature reaches a predetermined tempering temperature set in advance. Turn off the power.

この焼戻し通電により、ラックバーWは、図2の二点鎖線で示す範囲b、すなわち歯面Waの焼入れされた範囲aよりラックバーWの中心方向に所定値広い範囲bが焼戻し、つまり後述する如く加熱後にゆっくり冷却することで焼戻しされ、加熱及び急速冷却で焼入れ部位に発生している内部応力等が除去されて、歯面Waの耐衝撃性や耐摩耗性が向上することになる。つまり、比較的周波数の高い高周波電流で一旦焼入れして歯面Waに所定の硬度を確保しつつ、内部に発生もしくは残留する内部応力を比較的周波数の低い高周波電流の焼戻しで除去することで、焼入れで所謂脆くなり易い歯面Waの特に表面側の硬度等の品質を所望の品質に容易に確保できることになる。 By tempering, the rack bar W is tempered by a predetermined range b wider in the center direction of the rack bar W than the range b shown by the two-dot chain line in FIG. 2, that is, the hardened range a of the tooth surface Wa. As described above, by cooling slowly after heating, tempering is performed, and internal stress and the like generated at the quenched portion are removed by heating and rapid cooling, and the impact resistance and wear resistance of the tooth surface Wa are improved. That is, the internal stress generated or remaining inside is removed by tempering the high frequency current having a relatively low frequency while securing a predetermined hardness to the tooth surface Wa by temporarily quenching with a high frequency current having a relatively high frequency. It is possible to easily secure the desired quality, such as the hardness of the surface side of the tooth surface Wa, which is likely to be so fragile by quenching.

そして、このようにして焼入れ後に焼戻しされたラックバーWは、焼戻し状態のままで制御装置7からの制御信号により、前記焼入れ時と同様に冷却装置5を作動させて冷却筒4に冷却水を供給し、その噴射孔から冷却水を歯面Waに噴射して焼戻し温度で加熱された歯面Waを冷却(K07)する。この冷却は、前記焼入れ時のように焼入れ温度まで通電加熱された歯面Waを急速に冷却する必要はなく、所定時間を掛けて例えばゆっくり冷却して焼戻しすることで後述するラックバーWの取り出し作業に支障をきたさない温度まで冷却すれば良い。したがって、この工程K07は、図6の二点鎖線cで示すように、工程時間に余裕がある場合あるいは後述する工程K08のラックバーWの取り出しをロボット等で行う場合等には、省略して自然冷却するようにしても良い。 Then, the rack bar W thus tempered after quenching is operated in the same manner as in the case of the quenching according to the control signal from the control device 7 in the tempered state, and the cooling water is supplied to the cooling cylinder 4 The coolant is supplied from the injection holes to the tooth surface Wa to cool the tooth surface Wa heated at the tempering temperature (K07). This cooling does not need to rapidly cool the tooth surface Wa electrically heated to the quenching temperature as in the case of the quenching, and takes a predetermined time, for example, slowly cools and tempers to take out the rack bar W described later It may be cooled to a temperature that does not disturb the work. Therefore, as shown by the two-dot chain line c in FIG. 6, this process K07 is omitted if there is a margin for the process time, or if the rack bar W is taken out by a robot etc. in process K08 described later. It may be allowed to cool naturally.

前記工程K07で焼戻し通電後の冷却で焼戻しが終了したら、制御装置7の制御信号でクランプ装置6を作動させて、その押圧部6aを後退(上昇)させ、クランプ装置6によるラックバーWのクランプ状態をアンクランプ(K08)する。そして、アンクランプされたラックバーWを通電電極2上から取り出す(K09)ことで、ラックバーWの歯面Waの熱処理が終了する。これにより、前述したように、焼入れ部位に発生している内部応力等が除去されて耐衝撃性や耐摩耗性が優れた歯面Waを有するラックバーWが得られることになり、その際、歯面Waの焼入れと焼戻しが通電電極2上にセット状態のままで、略連続した工程で行えることになる。 When tempering is completed by cooling after tempering energization in step K07, the clamp device 6 is operated by the control signal of the control device 7 to retract (raise) the pressing portion 6a, and clamp the rack bar W by the clamp device 6 Unclamp the state (K08). Then, the unclamped rack bar W is taken out from above the current-carrying electrode 2 (K09), whereby the heat treatment of the tooth surface Wa of the rack bar W is completed. As a result, as described above, a rack bar W having a tooth surface Wa with excellent impact resistance and wear resistance can be obtained by removing internal stress and the like generated at the quenched portion, in that case, Quenching and tempering of the tooth surface Wa can be performed in a substantially continuous process while being set on the energizing electrode 2.

なお、以上の説明において、図6の二点鎖線dで示すように、例えば焼入れ通電の前に、一対の通電電極2の接触面2cがラックバーWの歯面Wa両端部に面接触しているか否かを検知して、面接触している場合にのみ焼入れ通電を行うようにしても良い。このとき、通電電極2と歯面Wa両端部の接触状態の検知は、例えば焼入れ電源部3aから所定の検知電流を供給しこれが所定量流れていることを検知することで行ったり、あるいは接触検知用の一対の検知電極を導電板10(もしくは通電電極2)とラックバーWの所定位置に接触させることで検知するようにすれば良い。   In the above description, as indicated by the two-dot chain line d in FIG. 6, for example, the contact surfaces 2c of the pair of current-carrying electrodes 2 are in surface contact with the tooth surface Wa both ends of the rack bar W before hardening energization. It is also possible to detect whether or not there is, and to carry out the quenching energization only in the case of surface contact. At this time, detection of the contact state between the current-carrying electrode 2 and both ends of the tooth surface Wa is performed, for example, by supplying a predetermined detection current from the quenching power supply 3a and detecting that a predetermined amount of current flows. The detection may be performed by bringing a pair of detection electrodes for contact into contact with predetermined positions of the conductive plate 10 (or the conduction electrode 2) and the rack bar W.

さらに、前記説明においては、ラックバーWの歯面Waを熱処理(焼入れ及び焼戻し)する場合について説明したが、例えばラッバーWの歯面Waと直径方向の対向面となる背面Wbを熱処理(焼入れ)する場合は、図7に示すようにして行えば良い。 Furthermore, although the case where the tooth surface Wa of the rack bar W is heat-treated (quenched and tempered ) has been described in the above description, for example, heat treatment (quenching) is performed on the back surface Wb opposite to the tooth surface Wa of the lamber W in the diameter direction. In the case of performing this operation, it may be performed as shown in FIG.

すなわち、熱処理する背面Wbの形状に対応した一対の通電電極2を導電板10上に固定してセット(K10)し、この通電電極2上にラックバーWの背面Wbを載置してセット(K11)する。そして、制御装置7の制御信号でクランプ装置6を作動させてラックバーをクランプ(K12)し、この状態で制御装置7の制御信号で電源装置3の切替器を焼入れ電源部3a側として、所定の高周波電流を通電電極2に供給して背面Wbを焼入れ通電(K13)する。   That is, a pair of current-carrying electrodes 2 corresponding to the shape of the back surface Wb to be heat-treated is fixed on the conductive plate 10 and set (K10), and the back surface Wb of the rack bar W is mounted on the current-carrying electrode 2 and set K11) Do. Then, the clamp device 6 is operated by the control signal of the control device 7 to clamp the rack bar (K12), and in this state, the switch of the power supply device 3 is set to the hardening power supply portion 3a side by the control signal of the control device 7 The high-frequency current is supplied to the current-carrying electrode 2 and the back surface Wb is quenched (K13).

そして、前記放射温度計8により加熱温度を監視しつつ所定の加熱温度になった時点で焼入れ通電を停止し、通電電極2にラックバーWをセットした状態のままで、制御装置7の制御信号で冷却装置5を作動させて加熱された背面Wbを冷却(K14)する。この焼入れ通電及び急速冷却でラックバーWの背面Wbの例えば図2に示す範囲eが所定の硬度に焼入れされ、この状態でクランプ装置6を作動させてラックバーWをアンクランプ(K15)する。そして、この焼入れ処理されたラックバーWを通電電極2上で軸回りに180度回転させて、図6の工程K01に移行し、歯面Waの焼入れ及び焼戻しを実行する。これにより、ラックバーWの背面Wbと歯面Waの両方に所定の熱処理が施されることになる。 Then, while the heating temperature is monitored by the radiation thermometer 8, the quenching current is stopped when reaching a predetermined heating temperature, and the control signal of the control device 7 is kept in the state where the rack bar W is set to the energizing electrode 2 The cooling device 5 is operated to cool the heated rear surface Wb (K14). By this hardening energization and rapid cooling, for example, the range e shown in FIG. 2 of the back surface Wb of the rack bar W is hardened to a predetermined hardness, and the clamping device 6 is operated in this state to unclamp the rack bar W (K15). Then, the hardened rack bar W is rotated 180 degrees around the axis on the current-carrying electrode 2, and the process proceeds to step K01 in FIG. 6 to perform hardening and tempering of the tooth surface Wa. As a result, predetermined heat treatment is performed on both the back surface Wb and the tooth surface Wa of the rack bar W.

このように、前記通電加熱装置1によれば、制御装置7が、一対の通電電極2に電源装置3の焼入れ電源部3aから所定の高周波電流を供給してラックバーWの歯面Waを焼入れし、この焼入れ後にラックバーWをそのままの状態で一対の通電電極2に電源装置3の焼戻し電源部3bから所定の高周波電流を供給して歯面Waを焼戻しするため、ラックバーWを各通電電極2上に一回のセットで焼入れと焼戻しを連続して行うことができ、品質管理を簡単かつ高精度に行うことができると共に、設備を簡素化してコスト的に有利なラックバーWを容易に得ることができる。 As described above, according to the conductive heating device 1, the control device 7 supplies a predetermined high frequency current to the pair of conductive electrodes 2 from the quenching power supply unit 3 a of the power supply device 3 to quench the tooth surface Wa of the rack bar W After the quenching, the rack bar W is supplied with a predetermined high frequency current from the tempering power supply 3b of the power supply 3 to the pair of conducting electrodes 2 with the rack bar W as it is to temper the tooth surface Wa. Quenching and tempering can be performed continuously by one set on the electrode 2, quality control can be performed easily and with high precision, equipment can be simplified and the rack bar W advantageous in cost can be easily made Can be obtained.

また、一対の通電電極2の接触面2cの形態がラックバーWの歯面の形態に応じて複数種類設定され、これらが導電板10上に着脱かつ位置調整可能に固定されているため、ラックバーWの歯面の形態に応じた通電電極2を択一的に使用できて、各種ラックバーWの熱処理に適応可能な汎用性に優れた通電加熱装置1を得ることができる。また、焼戻し電源部3bが焼入れ電源部3aによる歯面Waの焼入れ範囲aよりその内部側まで焼戻しされる通電条件であるため、焼戻しにより焼入れ部分全域の内部応力等を除去できて、耐衝撃性や耐摩耗性等の品質的に優れた歯面のラックバーWを容易に得ることができる。 In addition, since a plurality of types of contact surfaces 2c of the pair of current-carrying electrodes 2 are set in accordance with the shape of the tooth surface of the rack bar W and these are detachably fixed on the conductive plate 10 and position adjustable. The current-carrying electrode 2 according to the form of the tooth surface of the bar W can be alternatively used, and the current-carrying heating device 1 excellent in versatility applicable to the heat treatment of various rack bars W can be obtained. In addition, since the tempering power supply portion 3b is a conduction condition under which tempering is performed from the quenching range a of the tooth surface Wa by the quenching power source portion 3a to the inner side, internal stress etc. can be eliminated by tempering . It is possible to easily obtain a rack bar W of a tooth surface excellent in quality such as wear resistance and the like.

さらに、ラックバーWの歯面Waの通電加熱時の温度を検出可能な放射温度計8を備え、この放射温度計8の検出温度に基づいて制御装置7が通電状態を制御するため、通電加熱時の焼入れ温度や焼戻し温度を所定の温度に精度良く維持できて、ラックバーWの歯面Waに一層高精度な熱処理を行うことができる。また、一対の通電電極2とラックバーWの歯面Waとの接触状態を検知手段で検知した場合に、焼入れ電源部3aから一対の通電電極2に高周波電流を供給するようにすれば、通電電極2が歯面Waに確実に接触している場合にのみ所定の高周波電流を供給できて、接触不良時の通電によるスパーク等の発生を防止できて、ラックバーWの歯面Waにより一層高精度な熱処理を簡単に行うことができる。   Furthermore, a radiation thermometer 8 capable of detecting the temperature of the tooth surface Wa of the rack bar W during energization heating is provided, and the control device 7 controls the energization state based on the detection temperature of the radiation thermometer 8. Since the quenching temperature and the tempering temperature at that time can be accurately maintained at a predetermined temperature, the tooth surface Wa of the rack bar W can be subjected to heat treatment with higher accuracy. In addition, when the contact state between the pair of current-carrying electrodes 2 and the tooth surface Wa of the rack bar W is detected by the detecting means, high-frequency current is supplied from the hardening power source 3a to the pair of current-carrying electrodes 2; A predetermined high frequency current can be supplied only when the electrode 2 is in contact with the tooth surface Wa reliably, and generation of sparks and the like due to energization at the time of contact failure can be prevented. Accurate heat treatment can be easily performed.

さらにまた、一対の通電電極2の接触面2cとラックバーWの歯面Waや背面Wbとを所定面積の面接触状態とすることができるため、通電状態を安定化させ、通電時のスパーク等の発生を確実に抑えて、ラックバーWの歯面Waや背面Wbに一層高精度な焼入れや焼戻し品質を容易に得ることができる。また、一対の通電電極2の接触面2cを半円弧形状とすれば、より広い面積での面接触が可能になり、一層高精度な熱処理品質を得ることができる。   Furthermore, since the contact surface 2c of the pair of current-carrying electrodes 2 and the tooth surface Wa of the rack bar W and the back surface Wb can be brought into surface contact with a predetermined area, the current-carrying state is stabilized, sparks etc. It is possible to easily obtain higher-precision quenching and tempering quality on the tooth surface Wa and the rear surface Wb of the rack bar W while suppressing the occurrence of the above. In addition, if the contact surfaces 2c of the pair of current-carrying electrodes 2 have a semicircular arc shape, surface contact over a wider area becomes possible, and heat treatment quality with higher accuracy can be obtained.

また、通電電極2の接触面2cを、図5(b)(c)に示すように、ラックバーWの歯面Waの溝12内に接触するようすうにすれば、通電電極2と歯面Waとの位置決めが確実となり、通電時の位置関係の変化等を確実に規制して、通電状態をより一層安定化させ、ラックバーWの歯面Waにより一層高精度な焼入れや焼戻し品質を容易に得ることができる。   If the contact surface 2c of the current-carrying electrode 2 is brought into contact with the groove 12 of the tooth-surface Wa of the rack bar W as shown in FIGS. 5 (b) and 5 (c), the current-carrying electrode 2 and the tooth-surface The positioning with Wa becomes reliable, the change of the positional relationship at the time of energization, etc. is surely regulated, the energized state is further stabilized, and the more accurate quenching and tempering quality is facilitated by the tooth surface Wa of the rack bar W. Can be obtained.

なお、前記実施形態における、各通電電極2の接触面2cの形態は図示した3つの形態に限定されず、所定の面積で面接触可能な適宜形態の通電電極を使用することができるし、冷却筒4の形態や電源装置3から出力される高周波電流の周波数等も一例であって、例えば焼戻し時に焼入れ時の周波数と略同一もしくはそれに近い周波数を使用する等、本発明に係わる各発明の要旨を逸脱しない範囲で適宜に変更することができる。   In addition, the form of the contact surface 2c of each electricity supply electrode 2 in the said embodiment is not limited to three forms shown in figure, The electricity supply electrode of the appropriate form which can be surface-contacted by a predetermined area can be used The form of the cylinder 4 and the frequency of the high frequency current output from the power supply device 3 are also an example, for example, using a frequency substantially the same as or close to the frequency at the time of quenching during tempering, etc. It can change suitably in the range which does not deviate.

本発明は、自動車等の車両のラックバーへの利用に限定されず、所定形態の歯面を有する各種ラックバーにも利用できる。   The present invention is not limited to the application to a rack bar of a vehicle such as a car, but can be applied to various rack bars having tooth surfaces of a predetermined form.

1・・・通電加熱装置、2・・・通電電極、2a・・・固定部、2b・・・電極部、2c・・・接触面、3・・・電源装置、3a・・・焼入れ電源部、3b・・・焼戻し電源部、4・・・冷却筒、5・・・冷却装置、6・・・クランプ装置、6a・・・押圧部、7・・・制御装置、8・・・放射温度計、10・・・導電板、11・・・凹部、12・・・溝、W・・・ラックバー、Wa・・・歯面、Wb・・・背面。
DESCRIPTION OF SYMBOLS 1 ... Electric conduction heating apparatus 2 ... Electric conduction electrode, 2a ... Fixed part, 2b ... Electrode part, 2c ... Contact surface, 3 ... Power supply device, 3a ... Quenched power supply part , 3b ... tempering power supply unit, 4 ... cooling cylinder, 5 ... cooling device, 6 ... clamping device, 6a ... pressing unit, 7 ... control device, 8 ... radiation temperature Total, 10: conductive plate, 11: recess, 12: groove, W: rack bar, Wa: tooth surface, Wb: rear surface.

Claims (4)

所定間隔を有してラックバーの歯面の軸方向両端部に下方から接触可能な一対の通電電極と、前記ラックバーの背面に上方から当接して前記歯面を下方に所定圧で押圧可能なクランプ手段と、前記一対の通電電極間に配置されて前記歯面に冷却水を噴射可能な冷却手段と、前記一対の通電電極に高周波電流を供給可能な焼入れ電源部と焼戻し電源部を有する電源手段と、これらを制御する制御手段と、を備えるラックバーの通電加熱装置であって
前記一対の通電電極は、前記ラックバーの歯面の軸方向両端部に接触する接触面が同一形状を有し、
前記通電加熱装置は、前記接触面が前記歯面の両端外側の外形形状に合致した半円弧形状に形成されて前記歯面の両端外側の円周面に接触する第1の形態と、前記接触面が平坦に形成されて前記歯面の軸方向両端の溝の底面に接触する第2の形態と、前記接触面が平坦に形成されて前記歯面の軸方向両端の非歯面としての溝に接触可能な第3の形態のそれぞれ異なる形態に設定された3対の通電電極を備え、前記ラックバーの形態に応じていずれか1対の通電電極が前記一対の通電電極として選択されて、これらが導電板上に着脱及び又は位置調整可能に固定されると共に、
前記制御手段は、前記一対の通電電極に前記電源手段の焼入れ電源部から所定の高周波電流を供給し所定温度まで加熱して前記冷却水の噴射で急速冷却することで前記歯面を焼入れし、該焼入れ後に前記ラックバーをそのままの状態で前記一対の通電電極に前記電源手段の焼戻し電源部から所定の高周波電流を供給し所定温度まで加熱してゆっくり冷却することで前記歯面を焼戻しすることを特徴とするラックバーの通電加熱装置。
A pair of current-carrying electrodes which can contact from below the axial end of the tooth surface of the rack bar with a predetermined interval, and can come in contact with the rear surface of the rack bar from above and press the tooth surface downward with a predetermined pressure Clamping means, cooling means disposed between the pair of current-carrying electrodes and capable of injecting cooling water onto the tooth surface, and a hardening power supply portion and a tempering power-supply portion capable of supplying high frequency current to the pair of current-carrying electrodes and power supply means, a resistance heating apparatus of the rack bar and control means for Ru provided with a controlling these,
In the pair of current-carrying electrodes, the contact surfaces contacting the axial direction both ends of the tooth surface of the rack bar have the same shape,
In the electric heating device, the contact surface is formed in a semicircular arc shape conforming to the outer shape of both ends outside of the tooth surface, and the first form in which the contact surface contacts the circumferential surface outside both ends of the tooth surface The second form in which the surface is formed flat and contacts the bottom surface of the groove at both axial ends of the tooth surface, and the contact surface is formed flat and the groove as the non-tooth surface at both axial ends of the tooth surface And three pairs of current-carrying electrodes set in different forms of the third form which can be contacted, and any one pair of current- carrying electrodes is selected as the pair of current- carrying electrodes according to the form of the rack bar These are detachably and / or positionably fixed on the conductive plate, and
The control means quenches the tooth surface by supplying a predetermined high frequency current from the quenching power supply of the power source to the pair of current-carrying electrodes, heating to a predetermined temperature, and rapidly cooling by spraying the cooling water. After the quenching, the rack surface is tempered as it is by supplying a predetermined high frequency current from the tempering power supply section of the power supply means to the pair of current-carrying electrodes as it is and heating to a predetermined temperature and slowly cooling it. Rack bar electrical heating device characterized by
前記焼戻し電源部は、前記焼入れ電源部による前記歯面の焼入れ範囲より当該歯面の内部側まで焼戻しされる高周波電流を供給可能であることを特徴とする請求項1に記載のラックバーの通電加熱装置。   The energization of the rack bar according to claim 1, wherein the tempering power supply unit can supply a high frequency current tempered to an inner side of the tooth surface from a quenching range of the tooth surface by the quenching power supply unit. Heating device. 前記ラックバーの歯面の通電加熱時の温度を検出可能な放射温度計を備え、該放射温度計の検出温度に基づいて前記制御手段が通電状態を制御することを特徴とする請求項1または2に記載のラックバーの通電加熱装置。   The radiation thermometer according to claim 1, further comprising: a radiation thermometer capable of detecting a temperature at the time of energization heating of a tooth surface of the rack bar, wherein the control means controls an energization state based on a temperature detected by the radiation thermometer. The rack bar electrical heating apparatus according to 2. 前記制御手段は、前記一対の通電電極とラックバーの歯面との接触状態を検知する検知手段を備え、該検知手段で所定の接触状態が検知された場合に前記焼入れ電源部から前記一対の通電電極に高周波電流を供給することを特徴とする請求項1ないし3のいずれかに記載のラックバーの通電加熱装置。   The control means includes detection means for detecting the contact state between the pair of current-carrying electrodes and the tooth surface of the rack bar, and when the predetermined contact state is detected by the detection means, the pair of quenching power sources 4. The rack bar conduction heating apparatus according to claim 1, wherein a high frequency current is supplied to the conduction electrode.
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