JP6534512B2 - Hard butter manufacturing method - Google Patents
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Description
本発明は、ハードバターの製造方法に関する。 The present invention relates to a method of producing hard butter.
SMS(1,3飽和−2モノ不飽和トリグリセライド)は、カカオバター、シアバター、イリッペ脂、パーム油等に多く含まれ、SMSを高濃度に含む油脂は、体温付近で急激に融解する性質を示すことから、テンパー型チョコレートやクリ−ム類等の良好な口どけが求められる食品、医薬品、化粧品等にハードバターとして広く利用されている。 SMS (1,3 saturated-2 mono unsaturated triglycerides) is abundantly contained in cocoa butter, shea butter, illipe fat, palm oil etc., and fats and oils containing a high concentration of SMS have the property of melting rapidly around body temperature As it is shown, it is widely used as a hard butter in foods, medicines, cosmetics and the like for which good mouthfeel is required such as temper type chocolate and cream.
しかし、カカオバター、イリッペ脂などの、SMSを85〜95質量%も含有するような単独でハードバターとなり得るような植物油脂は大変高価であることや、生産量が少ない問題や、気候や地政学的影響によりその収量が左右されるなどの大きな問題がある。 However, vegetable fats and oils that can be used alone as hard butter, such as cocoa butter and iripe fat, containing 85 to 95% by mass of SMS, are very expensive, have problems with low production, and have problems with climate and geopolitics. There are big problems such as the influence of the chemical influence on the yield.
そのため、SMS含量が22〜60質量%とかなり低いものの、油糧資源植物として広く生産されているパーム油を使用してハードバターを製造することが広く行われている。 Therefore, it is widely practiced to produce hard butter using palm oil widely produced as an oil resource plant although SMS content is considerably low at 22 to 60% by mass.
このパーム油のSMSの主体は1,3−ジパルトイル−2−オレオイルグリセロール(POP)であり、パーム油を2段分別した際の中融点画分(PMF)は、POPが濃縮されたハードバターとしてチョコレート用油脂等に広く用いられている。しかし、パーム油はPOPの異性体である1(3),2−ジパルミトイル−3(1)−オレオイルグリセロール(PPO)をPOP/PPO=87:13〜82:18程度含んでいる。そしてパーム油を分別して得られるPMFもその比率はほとんど変わることがない。 The main component of SMS of this palm oil is 1,3-dipartoyl-2-oleoyl glycerol (POP), and the middle melting point fraction (PMF) when palm oil is subjected to two-stage fractionation is a POP-enriched hard butter Are widely used as fats and oils for chocolate. However, palm oil contains about 1 / (3), 2-dipalmitoyl-3 (1) -oleoyl glycerol (PPO), which is an isomer of POP, as about POP / PPO = 87: 13 to 82: 18. And the ratio of PMF obtained by fractionating palm oil hardly changes.
ここで、PPOが低減されたパーム中融点部を用いたテンパー型チョコレートは、テンパリング時の型はがれ性が向上し、得られたチョコレートのスナップ性が向上し、より好ましい物性になることが知られている(非特許文献1)。 Here, it is known that temper-type chocolate using a palm middle melting point portion in which PPO is reduced improves mold peeling property at the time of tempering, improves snap property of the obtained chocolate, and becomes more preferable physical properties. (Non-Patent Document 1).
そのため、PPOが低減されたパーム中融点部を得る方法として、パーム中融点部に対し1,3位特異的リパーゼによるエステル交換を行なう方法(特許文献1、2)、パーム油に対しドライ分別と溶剤分別を多段に組み合わせる方法(特許文献3)が知られている。しかし、1,3特異的リパーゼを用いる方法は、エステル交換反応により新たにトリパルミチン(PPP)やジオレオイル−パルミトイルグリセロール(POO、OPO)が副生し、パーム中融点部の特性である口溶けのよさが大きく低下するため、エステル交換後に分別操作によりこれらのトリグリセリドを除去する必要があった。また、ドライ分別と溶剤分別を多段に組み合わせる方法は生産効率が低く、また目的とするパーム中融点部の収率が大きく低下してしまうという問題があった。 Therefore, as a method of obtaining palm mid-melting point with reduced PPO, a method of performing transesterification with a 1,3-specific lipase to palm mid-melting point (patent documents 1 and 2), dry fractionation of palm oil and The method (patent document 3) which combines solvent fractionation in multiple stages is known. However, in the method using a 1,3 specific lipase, tripalmitin (PPP) and dioleoyl-palmitoyl glycerol (POO, OPO) are newly by-produced by transesterification, and the meltability in the mouth, which is a characteristic of the middle melting point of palm, is good. It was necessary to remove these triglycerides by a fractionation operation after transesterification because In addition, the method of combining dry fractionation and solvent fractionation in multiple stages has a problem that the production efficiency is low, and the yield of the targeted palm mid-melting point is greatly reduced.
なお、パーム分別軟部油(パームオレイン)をドライ分別する際に、得られた結晶部を加圧下で加熱して発汗させることにより、SSS含量が低くSUS含量の高いパーム分別油を得る方法が紹介されている(特許文献4参照)。しかし、特許文献4に記載の方法は、スラリーの結晶化条件が適当ではなく、そのため結晶粒度分布や結晶形が液状部の分離に難があり、収率が低い問題や加圧発汗時間が長くなりすぎる問題など、効率が悪いという問題があった。さらに、特許文献4で、SSS含量が低くSUS含量が高い画分として示されているのは発汗後の液状部であるため、ジオレオイル−パルミトイルグリセロール(POO、OPO)含量がやや高く、温度耐性やスナップ性がやや悪い問題があったり、発汗時に連続して温度を上昇させるか、あるいは多段的に温度を上昇させてその中融点部分を分取する必要があり、操作が煩雑であるという問題もあった。このため、ハードバターの製造方法は、さらなる改良が求められていた。 In addition, when dry fractionation of palm fractionated soft part oil (palm olein), the method of obtaining palm fractionated oil with low SSS content and high SUS content is introduced by heating the resulting crystal part under pressure and causing perspiration. (See Patent Document 4). However, in the method described in Patent Document 4, the crystallization conditions of the slurry are not appropriate, and therefore, the grain size distribution and the crystal form have difficulty in separating the liquid part, the problem of low yield and the long pressure sweating time There was a problem that efficiency was bad, such as the problem of becoming too bad. Furthermore, since it is a liquid part after perspiration that is shown as a low SSS content and a high SUS content fraction in Patent Document 4, the dioleoyl-palmitoyl glycerol (POO, OPO) content is slightly high, and the temperature resistance and There is a problem that the snap property is a little bad, or it is necessary to raise the temperature continuously during sweating, or to raise the temperature in multiple stages to separate the medium melting point part, and there is also a problem that the operation is complicated there were. For this reason, the method for producing hard butter has been required to be further improved.
したがって、本発明の目的は、SMS(1,3飽和−2モノ不飽和トリグリセライド)含量及びS2M中のSMS含量が低いパーム系油脂を原料油脂として使用しながら、SMS含量及びS2M中のSMS含量が高いハードバターを効率的に得るための製造方法を提供することにある。 Therefore, the object of the present invention is to use SMS-based and SMS-content in S2M while using palm based fats and oils with low SMS (1,3 saturated-2 mono-unsaturated triglyceride) content and SMS content in S2M as raw material fats and oils An object of the present invention is to provide a manufacturing method for efficiently obtaining high hard butter.
本発明者らは、上記目的を達成すべく種々検討した結果、SMS(1,3飽和−2モノ不飽和トリグリセライド)を20〜60質量%含有するパーム系油脂を使用し、溶解後、冷却し、結晶量が21%超の結晶化スラリーを得て、これを結晶部1と液状部1とに分別し、得られた結晶部1を加圧下で加熱して発汗させることで、液状部2を分離除去して得られた結晶部2が、ハードバターとして優れた特性を呈するSMS含量及びS2M(飽和脂肪酸が2個、モノ不飽和脂肪酸が1個結合したトリグリセライド)中のSMS含量であることを見出した。
すなわち本発明は、SMS(1,3飽和−2モノ不飽和トリグリセライド)を20〜60質量%含有するパーム系油脂を溶解後、冷却し、結晶量が21%超の結晶化スラリーを得て、これを結晶部1と液状部1とに分別し、得られた結晶部1を加圧下で加熱して発汗させることで、液状部2を分離除去し、SMSが濃縮された結晶部2を得ることを特徴とする、ハードバターの製造方法を提供するものである。
As a result of various investigations to achieve the above object, the present inventors used palm-based fats and oils containing 20 to 60% by mass of SMS (1, 3 saturated-2 mono unsaturated triglycerides), dissolved and then cooled. A crystallized slurry having a crystal content of more than 21% is obtained, which is separated into the crystal part 1 and the liquid part 1, and the obtained crystal part 1 is heated under pressure to cause perspiration, whereby the liquid part 2 is obtained. The crystal part 2 obtained by separating and removing is SMS content and SMS content in S2 M (Trigeride in which two saturated fatty acids and one monounsaturated fatty acid are combined) exhibiting excellent characteristics as hard butter Found out.
That is, according to the present invention, a palm-based oil and fat containing 20 to 60 mass% of SMS (1,3 saturated-2 mono-unsaturated triglyceride) is dissolved and then cooled to obtain a crystallized slurry having a crystal content of more than 21%, This is separated into the crystal part 1 and the liquid part 1, and the obtained crystal part 1 is heated and sweated under pressure to separate and remove the liquid part 2 to obtain the crystal part 2 in which the SMS is concentrated. The present invention provides a method for producing hard butter characterized by
本発明のハードバターの製造方法によれば、テンパリング時の型はがれが良好で、スナップ性に優れたチョコレートを得ることのできるハードバターを、効率的に製造することができる。 According to the method for producing hard butter of the present invention, it is possible to efficiently produce hard butter which can be obtained a chocolate having a good peeling at the time of tempering and an excellent snap property.
以下、本発明のハードバターの製造方法について詳述する。
まず、本発明で使用するパーム系油脂はSMS(1,3飽和−2モノ不飽和トリグリセライド)を20〜60質量%、好ましくは22〜60質量%、更に好ましくは23〜55質量%含有する。また、本発明で使用するパーム系油脂は、S2M(飽和脂肪酸が2個、モノ不飽和脂肪酸が1個結合したトリグリセライド)中のSMS含量が、好ましくは82〜88質量%、更に好ましくは83〜87質量%である。パーム系油脂におけるSMS含量が20質量%未満であると、結晶部2に含まれる液状部が多くなり、結晶部2のSMSが十分に濃縮されない。また、パーム系油脂のS2M中のSMS含量が82質量%未満であると結晶部2に含まれるSSM(1,2飽和−3モノ不飽和トリグリセライド)が多くなり、結晶部2のSMSが十分に濃縮されない。なお、パーム系油脂におけるSMS含量が60質量%超、及び/又はパーム系油脂のS2M中のSMS含量が88質量%超であると、本発明の方法では結晶化スラリーの調製や結晶部と液状部の分離が困難であることに加え、SMS含量及びS2M中のSMS含量が低いパーム系油脂を原料油脂として使用しながら、SMS含量及びS2M中のSMS含量が高いハードバターを効率的に得る、という本発明の目的に合致しないこととなる。なお、パーム系油脂としては、パーム油及びこれらの分別油、微水添油、或いはエステル交換油脂を挙げることができる。
Hereafter, the manufacturing method of the hard butter of this invention is explained in full detail.
First, the palm based fat and oil used in the present invention contains 20 to 60% by mass, preferably 22 to 60% by mass, and more preferably 23 to 55% by mass of SMS (1,3 saturated-2 mono-unsaturated triglyceride). The palm oil fat used in the present invention preferably has an SMS content in S2M (triglyceride in which two saturated fatty acids and one monounsaturated fatty acid are bonded), preferably 82 to 88% by mass, and more preferably 83 to 83%. It is 87 mass%. When the SMS content in the palm-based fat and oil is less than 20% by mass, the liquid portion contained in the crystal part 2 increases, and the SMS in the crystal part 2 is not sufficiently concentrated. In addition, when the SMS content in S2M of palm based fat and oil is less than 82 mass%, SSM (1, 2 saturation-3 mono unsaturated triglycerides) contained in crystal part 2 increases and SMS of crystal part 2 is sufficiently It is not concentrated. In the method of the present invention, if the content of SMS in palm oil is more than 60 mass% and / or the content of SMS in S2M of palm oil is more than 88 mass%, the preparation of the crystallized slurry or the liquid crystal part and liquid state In addition to the difficulty of separating parts, while using palm fats and oils with low SMS content and SMS content in S2M as raw material fats and oils, hard butter with high SMS content and SMS content in S2M is efficiently obtained It will not meet the purpose of the present invention. In addition, as palm oil fats and oils, palm oil and its fractionated oil, slightly hydrogenated oil, or transesterified fats and oils can be mentioned.
本発明では、まず上記の油脂を溶解する。上記油脂を溶解する温度は、用いる油脂によって異なるものであり、油脂が溶解する温度であれば、特に制限はないが、好ましくは原料油を、結晶化履歴(クリスタルメモリー)が残存しないように十分に加熱溶解する。具体的には、加熱溶解温度及び溶解時間は60℃、30分以上、好ましくは70℃、30分以上である。 In the present invention, the above-mentioned fats and oils are first dissolved. The temperature at which the above-mentioned oil and fat are dissolved varies depending on the oil and fat used, and is not particularly limited as long as it is a temperature at which the oil and fat are dissolved. Preferably, the raw oil is sufficient so that crystallization history (crystal memory) does not remain. Heat to dissolve. Specifically, the heat dissolution temperature and the dissolution time are 60 ° C., 30 minutes or more, preferably 70 ° C., 30 minutes or more.
次いで、溶解した油脂を冷却し、結晶量(固体脂含量:SFC)が21%超、好ましくは23%以上、より好ましくは23〜27質量%の結晶化スラリーとする。結晶量が21%以下であると、最終的に得られる結晶部2に含まれるSSSが高くなり、口どけが悪化する。なお、結晶量が27%超であると、最終的に得られる結晶部2にSSMが多く残存しやすく、S2M中のSMS含量を十分に高めることができにくい。 Next, the melted fat and oil is cooled to form a crystallized slurry having a crystal amount (solid fat content: SFC) of more than 21%, preferably 23% or more, and more preferably 23 to 27% by mass. If the amount of crystals is 21% or less, SSS contained in the finally obtained crystal part 2 becomes high, and deterioration of the mouth gets worse. If the amount of crystals is more than 27%, a large amount of SSM tends to remain in the finally obtained crystal part 2, and it is difficult to sufficiently increase the SMS content in S2M.
ここで上記結晶化スラリーの結晶はβプライム型の結晶を含んでいることが望ましい。上記結晶化スラリーの結晶がβプライム型の結晶を含まず、β型結晶のみ含む場合、結晶内部への液状部の抱き込みが多く、得られる結晶部2のSMS含量を高めることができない。 Here, it is desirable that the crystals of the above-mentioned crystallized slurry contain β prime type crystals. When the crystals of the above-mentioned crystallization slurry do not contain the β prime type crystals and contain only the β type crystals, the inclusion of the liquid portion inside the crystal is large, and the SMS content of the obtained crystal part 2 can not be increased.
油脂結晶がβプライム型を含むか否かは、X線回折装置により判別できる。具体的には、油脂結晶の短面間隔を2θ:17〜26度の範囲で測定し、4.5〜4.7Åの面間隔に対応する回折ピークが検出され、かつ、4.1〜4.3Åおよび3.8〜3.9Åの面間隔に対応する強い回折ピークが検出されない場合、結晶形はβ型のみからなりβプライム型を含んでいないと判断される。4.1〜4.3Åおよび3.8〜3.9Åの面間隔に対応する強い回折ピークが検出され、かつ、4.5〜4.7Åの面間隔に対応する回折ピークが検出されなければ、βプライム型結晶のみからなりβ型結晶を含んでいないと判断される。β型とβプライム型が混在している場合、4.1〜4.3Åに対応するピーク強度1と4.5〜4.7Åに対応するピーク強度2の比(ピーク強度1/ピーク強度2)が0.5以上、好ましくは0.9以上であれば良い。 Whether or not the fat crystals contain β prime type can be determined by an X-ray diffractometer. Specifically, the short face distance of fat crystals is measured in the range of 2θ: 17 to 26 °, and a diffraction peak corresponding to the face distance of 4.5 to 4.7 Å is detected, and 4.1 to 4 If no strong diffraction peaks corresponding to an interplanar spacing of 3 Å and 3.8 to 3.9 Å are detected, it is judged that the crystal form consists only of β form and does not contain β prime form. If strong diffraction peaks corresponding to 4.1-4.3 Å and 3.8-3.9 Å spacing are detected and no diffraction peaks corresponding to 4.5-4.7 Å spacing are detected. And β-primed crystals only and not judged to contain β-type crystals. When β type and β prime type are mixed, the ratio of peak intensity 1 corresponding to 4.1 to 4.3 Å and peak intensity 2 corresponding to 4.5 to 4.7 Å (peak intensity 1 / peak intensity 2 ) Should be 0.5 or more, preferably 0.9 or more.
上記結晶化スラリーに含まれる油脂結晶は微細な結晶が凝集し球状を成したものであることが好ましく、実質的に粒径120〜1000μmの結晶からなることが好ましい。すなわち、その粒度分布(体積基準)において、油脂結晶の99%以上が、直径120〜1000μm、より好ましくは300〜800μmの球状であることが好ましく、このとき直径120μm未満の結晶は体積基準で結晶の1質量%以下であることが好ましく、より好ましくは含有しないことが望ましい。直径120μm未満の結晶が1%超存在すると得られる結晶部2のSMS含量を高めることが困難になる場合がある。 It is preferable that the crystal of fat and oil contained in the above-mentioned crystallized slurry is formed by aggregation of fine crystals to form a sphere, and it is preferable that the crystal of oil and fat substantially consists of crystals having a particle diameter of 120 to 1000 μm. That is, in the particle size distribution (volume basis), at least 99% of fat crystals are preferably spherical with a diameter of 120 to 1000 μm, more preferably 300 to 800 μm. At this time, crystals with a diameter of less than 120 μm are crystals on a volume basis It is preferable that it is 1 mass% or less of, and it is desirable not to contain it more preferably. If the crystal having a diameter of less than 120 μm is more than 1%, it may be difficult to increase the SMS content of the obtained crystal part 2.
溶解した上記パーム系油脂を冷却し、結晶化スラリーを得るための冷却方法としては、ドライ分別に用いられる結晶化方法であれば特に限定されるものではなく、例えば、(1)攪拌しながら冷却結晶化する方法、(2)静置下で冷却結晶化する方法、(3)攪拌しながら冷却結晶化した後、さらに静置下で冷却結晶化する方法、(4)静置下で冷却結晶化した後、機械的攪拌により流動化する方法をあげることができる。 It will not be specifically limited if it is a crystallization method used for dry fractionation as a cooling method for cooling the melted said palm oil fat and obtaining crystallization slurry, for example, (1) It cools, stirring. Method of crystallization, (2) Method of cooling crystallization while standing, (3) Method of cooling crystallization while stirring, and further cooling crystallization while standing, (4) crystal cooling while standing After conversion, the method of fluidization by mechanical stirring can be mentioned.
冷却温度や時間については結晶化スラリーの結晶量が21質量%超になるような条件であればとくに限定されないが、14〜25℃、好ましくは14〜19℃まで冷却し、該温度で30分〜80時間、好ましくは10〜70時間保持することが好ましい。 The cooling temperature and time are not particularly limited as long as the crystallization amount of the crystallization slurry is more than 21% by mass, but cooling to 14 to 25 ° C., preferably 14 to 19 ° C., for 30 minutes at this temperature It is preferable to hold for 80 hours, preferably for 10 to 70 hours.
なお、本発明では上記冷却時に種結晶を添加することが、結晶化スラリー中の直径120μm未満の結晶の生成を抑えることができ、結果として結晶部2のSMS含量を高めることができる点で好ましい。なお、種結晶を添加する場合は、上記(1)又は(3)の方法で冷却し、原料として使用した上記油脂の融点以下になるまで冷却した時点で添加することが好ましい。
具体的には、溶解した上記パーム系油脂をゆっくりと撹拌しながら14〜25℃、好ましくは16〜25℃まで冷却して種結晶を添加し、さらに14〜19℃まで冷却し30分〜80時間、好ましくは10〜70時間保持することが好ましい。
In the present invention, addition of a seed crystal at the time of cooling is preferable in that generation of a crystal having a diameter of less than 120 μm in the crystallization slurry can be suppressed, and as a result, the SMS content of the crystal part 2 can be increased. . In addition, when adding a seed crystal, it is preferable to cool by the method of said (1) or (3), and to add at the time of cooling until it becomes below melting | fusing point of the said fats and oils used as a raw material.
Specifically, while slowly stirring the melted palm oil fat, cool to 14 to 25 ° C., preferably 16 to 25 ° C., add seed crystals, and further cool to 14 to 19 ° C. for 30 minutes to 80 minutes. It is preferable to hold for time, preferably for 10 to 70 hours.
次いで、上記結晶化スラリーを結晶部1と液状部1とに分別する。
上記の結晶化スラリーを結晶部1と液状部1に分別する方法としては自然濾過、吸引濾過、圧搾濾過、遠心分離等を用いることができるが、本発明においては、使用する機械を最小限に抑え、分別操作を簡便に行なうためには加圧と分別を行なうことができる圧搾濾過機や、加圧できるフィルタープレス(メンブレンフィルター)、ベルトプレス等を用いた圧搾濾過が好ましい。
Next, the crystallized slurry is separated into a crystal part 1 and a liquid part 1.
Natural filtration, suction filtration, squeezing filtration, centrifugation, etc. can be used as a method of separating the above crystallized slurry into the crystal part 1 and the liquid part 1, but in the present invention, the machine used is minimized. In order to reduce the size and perform the sorting operation simply, a pressing filter capable of pressing and sorting, a pressing press using a filter press (membrane filter), a belt press or the like is preferable.
圧搾濾過を行なう場合の好ましい圧力は、0.2MPa以上、より好ましくは0.5〜5MPa、さらに好ましくは2〜4MPaであることが好ましい。なお、圧搾時の圧力は圧搾初期から圧搾終期にかけて徐々に上昇させることが好ましく、その圧力の上昇速度は1MPa/分以下、好ましくは0.5MPa/分以下、さらに好ましくは0.1MPa/分以下である。加圧速度が1MPa/分より大きいと、最終的に得られる結晶部2のSMS含量が低下する場合がある。 The preferred pressure for squeezing filtration is 0.2 MPa or more, more preferably 0.5 to 5 MPa, and still more preferably 2 to 4 MPa. The pressure at the time of pressing is preferably raised gradually from the initial stage of pressing to the final stage of pressing, and the rate of increase in pressure is 1 MPa / min or less, preferably 0.5 MPa / min or less, more preferably 0.1 MPa / min or less It is. When the pressure rate is higher than 1 MPa / min, the SMS content of the finally obtained crystal part 2 may be reduced.
なお、結晶化スラリーの分別は、結晶部2の収率を高めるためには、得られる結晶部1と液状部1の割合が、質量比率で、結晶部1:液状部1=10:90〜60:40となるように行なうのが好ましく、より好ましくは15:85〜55:45、さらに好ましくは20:80〜45:55とする。 In addition, in order to increase the yield of the crystal part 2, the ratio of the crystal part 1 and the liquid part 1 to be obtained is the mass ratio of crystal part 1: liquid part 1 = 10: 90- It is preferable to carry out so as to be 60:40, more preferably 15:85 to 55:45, still more preferably 20:80 to 45:55.
なお、得られる結晶部1の油脂結晶の大きさは、上記結晶化スラリーに含まれる油脂結晶の大きさとほぼ同一である。 The size of the fat crystals of the crystal part 1 to be obtained is substantially the same as the size of fat crystals contained in the above-mentioned crystallization slurry.
次いで、上記の結晶化スラリーの分別により得られた結晶部1を、加圧しながら加熱して発汗させ、結晶部2と液状部2とに分別する。
発汗は、結晶部を加温することで結晶の一部を溶解させ、並行して液状部を分離することで結晶部を精製する方法であるが、本発明では加圧下で加熱して発汗させる点が異なる。加圧下で加熱して発汗させることにより、発汗により生じた液状部を暫時分離除去することで結晶部中の結晶量を高く保ち、結晶部の構造を強く、耐圧性のある状態に保つことができる。さらに結晶部中の液状部の量を少なく保つことによって、固液平衡が個体側に偏るため、結晶部の溶解量を最小限に留めことができるという利点がある。
そして、加圧下で加熱して発汗させることにより、従来の発汗操作にくらべて、分離効率が高く、より純度の高い結晶部2を得ることができるものである。
Next, the crystal part 1 obtained by the above-mentioned fractionation of the crystallized slurry is heated under pressure to cause perspiration to be separated into a crystal part 2 and a liquid part 2.
Perspiration is a method of dissolving a part of the crystal by heating the crystal part and purifying the crystal part by separating the liquid part in parallel, but in the present invention, it is heated to sweat under pressure. The point is different. The amount of crystals in the crystal part can be kept high by separating and removing the liquid part generated by sweating for a while by heating under pressure and perspiration, and the structure of the crystal part can be kept strong and in a pressure resistant state. it can. Further, by keeping the amount of the liquid portion in the crystal part small, the solid-liquid equilibrium is biased to the solid side, so that there is an advantage that the dissolution amount of the crystal part can be minimized.
And by heating under pressure and causing perspiration, it is possible to obtain a crystal part 2 having a higher separation efficiency and a higher purity as compared with the conventional perspiration operation.
発汗操作における加圧の圧力は0.02〜2MPa、好ましくは0.1〜2MPa、より好ましくは0.1〜1.5MPa、さらに好ましくは0.1〜1MPaで行うことが好ましい。圧力が0.1MPa未満では発汗時の液状部の分離が不十分になり、SMS含量の高い結晶部2を得ることができない。また、圧力が2MPa超では結晶部を加圧下で加熱して発汗させる際、結晶部がろ布を透過しやすく、結晶部と液状部の分離効率が悪くなりやすい。 The pressure applied in perspiration operation is preferably 0.02 to 2 MPa, preferably 0.1 to 2 MPa, more preferably 0.1 to 1.5 MPa, and still more preferably 0.1 to 1 MPa. If the pressure is less than 0.1 MPa, the separation of the liquid portion at the time of sweating becomes insufficient, and it is not possible to obtain the crystalline portion 2 having a high SMS content. When the pressure is more than 2 MPa, when the crystal part is heated and sweated under pressure, the crystal part easily permeates the filter cloth, and the separation efficiency between the crystal part and the liquid part tends to be deteriorated.
発汗操作における加熱は、結晶化温度より高く、かつ、結晶が完全に溶解する温度より低い温度で行うが、好ましくは濾過圧搾して得られた結晶部1をDSCで融解した場合に観察される融解ピークのオンセット温度以上、かつ、オフセット温度未満の温度とする。融解ピークが複数観察される場合は、結晶部として分画したい成分の融解ピークを基準とすれば良い。 The heating in the perspiration operation is performed at a temperature higher than the crystallization temperature and lower than the temperature at which the crystals completely dissolve, but preferably observed when the crystal part 1 obtained by filtration squeezing is melted by DSC The temperature is higher than the onset temperature of the melting peak and lower than the offset temperature. When a plurality of melting peaks are observed, the melting peak of the component to be fractionated as a crystal part may be used as a reference.
この分別工程では、上記のように加圧しながら加熱して発汗させ、分別を行なうので、加圧と分別を同時に行なえる圧搾濾過機や、加圧できるフィルタープレス(メンブレンフィルター)、ベルトプレス等を用いた圧搾濾過が好ましい。 In this sorting process, since the perspiration is heated while being pressurized as described above and the sorting is performed, a squeezing filter capable of simultaneously applying pressure and sorting, a press that can pressurize (membrane filter), a belt press, etc. The press filtration used is preferred.
なお、上記の結晶部1を加圧しながら加熱して発汗させる際に、発汗工程の初期より終期にかけて加熱温度を多段的又は連続的に上昇させてもよいが、本発明ではこのような温度制御を行わなくとも、SMS含量及びS2M中のSMS含量の高い結晶部2を得ることが可能である。 The heating temperature may be increased in multiple stages or continuously from the beginning to the end of the perspiration process when heating and sweating while pressurizing the crystal part 1 described above, but in the present invention, such temperature control It is possible to obtain a crystalline part 2 high in SMS content and SMS content in S2M even without performing.
上記の分別は、該分別により得られる液状部2と結晶部2の割合が、質量比率で、液状部2:結晶部2=70:30〜5:95となるように分別を行なうのが好ましく、さらに好ましくは液状部2:結晶部2=50:50〜10:90、最も好ましくは液状部2:結晶部2=40:60〜15:85となるように分別を行なう。結晶部2の割合が30より少ないと、発汗の工程で高融点成分が液状部2に溶解しやすいため、結晶部2と液状部2を分別することが難しくなりやすい。また、結晶部2の割合が95より多いと、結晶部2を圧搾しながら加熱して発汗させる際の加熱温度を高くする必要が起こりやすく、そのため結晶部2に中融点成分が溶解しやすいため、結晶部2と液状部2の分別が難しくなりやすい。 The above fractionation is preferably carried out so that the ratio of the liquid portion 2 to the crystal portion 2 obtained by the fractionation is, in mass ratio, liquid portion 2: crystal portion 2 = 70: 30 to 5:95 More preferably, fractionation is performed so that liquid part 2: crystal part 2 = 50: 50 to 10: 90, and most preferably liquid part 2: crystal part 2 = 40: 60 to 15: 85. If the ratio of the crystal part 2 is less than 30, the high melting point component is easily dissolved in the liquid part 2 in the process of perspiration, so it becomes easy to separate the crystal part 2 and the liquid part 2 from each other. In addition, if the ratio of the crystal part 2 is more than 95, it is easy to increase the heating temperature when heating and perspiring while squeezing the crystal part 2 because the medium melting point component is easily dissolved in the crystal part 2 The separation of the crystal part 2 and the liquid part 2 tends to be difficult.
このようにして得られた結晶部2は、原料として用いたパーム系油脂に比べて、SMS含量及びS2M中のSMS含量が高められており、ハードバターとして好ましく使用することができる。
この場合の結晶部2のSMS含量は、好ましくは63質量%以上75質量%未満、より好ましくは67質量%以上75質量%未満、さらに好ましくは70質量%以上75質量%未満であり、結晶部2のS2M中のSMS含量は好ましくは87〜98質量%、より好ましくは90〜98質量%、さらに好ましくは91〜98質量%である。結晶部2のSMS含量が63質量%未満であるとハードバターとしての基本的な性能が得られにくく、また、結晶部2のS2M中のSMS含量が87質量%未満であると、チョコレートにハードバターとして使用した際にテンパリング時の型はがれ性やスナップ性が不十分になってしまう。
The crystal part 2 obtained in this manner has the SMS content and the SMS content in S2M increased as compared with the palm based fat and oil used as the raw material, and can be preferably used as a hard butter.
The SMS content of the crystal part 2 in this case is preferably 63% by mass to less than 75% by mass, more preferably 67% by mass to less than 75% by mass, still more preferably 70% by mass to less than 75% by mass The SMS content in S2M of 2 is preferably 87 to 98% by mass, more preferably 90 to 98% by mass, and still more preferably 91 to 98% by mass. If the SMS content of the crystal part 2 is less than 63% by mass, it is difficult to obtain basic performance as a hard butter, and if the SMS content in S2M of the crystal part 2 is less than 87% by mass When it is used as a butter, the mold peels and snaps at the time of tempering become insufficient.
上記ハードバターの用途としては、チョコレート、ホワイトチョコレートなどのチョコレート類、バタークリーム、サンドクリーム、ホイップクリームなどのクリーム類、マーガリン・ショートニングなどの可塑性油脂などが挙げられる。 Examples of applications of the hard butter include chocolates, chocolates such as white chocolate, creams such as butter cream, sand cream and whipped cream, and plastic fats and oils such as margarine and shortening.
以下、本発明を実施例により更に詳細に説明するが、本発明はこれらの実施例により何ら制限されるものではない。 Hereinafter, the present invention will be described in more detail by way of examples, but the present invention is not limited in any way by these examples.
〔実施例1〕
脱酸・漂白したパームオレイン(ヨウ素価56、酸価0.1)2kgをジャケット付ガラス製晶析槽に取り、結晶化履歴(クリスタルメモリー)が残存しないよう70℃で40分加熱溶解した。このパームオレインの、SSS含量は0.5質量%、SMS含量は24.1質量%、S2M中のSMS含量は84.4質量%であった。
このパームオレインを原料油脂とし、パドル型の撹拌羽根を用いて40rpmで攪拌しながら18℃まで2時間で冷却し種結晶(パームステアリンを液状油に10%溶解後、静置下、室温で結晶化させたもの)を0.1%添加後、40時間かけて17℃まで冷却しさらに20時間保持して結晶化スラリーを得た。結晶化スラリーの結晶量を調べたところ固体脂含量(SFC)は24.8%であった。また、該結晶化スラリーの粒度分布を調べたところ、350〜800μmの範囲内であり、直径120μm未満の結晶は含まれていなかった。結晶形はβプライム型とβ型の混在で、ピーク強度1/ピーク強度2の比は1.0であった。
その後、17℃に調温した恒温槽内で、メンブレンフィルター(圧搾できるフィルタープレス)を用いて上記結晶化スラリーを濾過分別後、3MPaで圧搾し、液状部1(1475g、収率74質量%)と結晶部1(517g、収率26質量%)を得た。
なお、結晶部1のDSC(示差走査熱量計)によるオンセット温度は25℃、オフセット温度は48℃であった。
得られた結晶部1はメンブレンフィルター内で0.7MPaに加圧しながら1時間で28℃まで昇温し3時間保持して溶出してきた液状部2(91g、収率18%)とメンブレンフィルタープレス内の結晶として残存した結晶部2(418g、収率82%)を得た。結晶部2は、SSS含量が2.3質量%、S2Mが78.6質量%、SMS含量が72.2質量%、S2M中のSMS含量が91.8質量%であった。
Example 1
2 kg of deoxidized / bleached palm olein (iodine value 56, acid value 0.1) was placed in a jacketed glass crystallization tank, and dissolved by heating at 70 ° C. for 40 minutes so that no crystallization history (crystal memory) remained. The palm olein had an SSS content of 0.5% by mass, an SMS content of 24.1% by mass, and an SMS content in S2M of 84.4% by mass.
This palm olein is used as a raw material fat and oil and cooled at 18 ° C. for 2 hours while being stirred at 40 rpm using a paddle-type stirring blade (seed crystals after dissolving palm stearin in liquid oil at 10% and standing at room temperature) The reaction mixture was added to 0.1%, cooled to 17 ° C. over 40 hours, and held for 20 hours to obtain a crystallized slurry. The amount of crystals in the crystallized slurry was examined to find that the solid fat content (SFC) was 24.8%. Moreover, when the particle size distribution of this crystallization slurry was investigated, it was in the range of 350-800 micrometers, and the crystal | crystallization less than 120 micrometers in diameter was not contained. The crystal form was a mixture of β prime type and β type, and the ratio of peak intensity 1 / peak intensity 2 was 1.0.
Thereafter, the crystallized slurry is filtered and separated using a membrane filter (a squeezable filter press) in a thermostatic chamber adjusted to 17 ° C., and then squeezed at 3 MPa to obtain liquid portion 1 (1475 g, yield 74 mass%) And crystal part 1 (517 g, yield 26 mass%) were obtained.
The onset temperature of the crystal part 1 by DSC (differential scanning calorimeter) was 25 ° C., and the offset temperature was 48 ° C.
The obtained crystal part 1 was heated to 28 ° C. in 1 hour while being pressurized to 0.7 MPa in the membrane filter and held for 3 hours for elution, and the liquid part 2 (91 g, yield 18%) and membrane filter press Crystal part 2 (418 g, 82% yield) remaining as internal crystals was obtained. The crystal part 2 had an SSS content of 2.3% by mass, an S2M of 78.6% by mass, an SMS content of 72.2% by mass, and an SMS content in S2M of 91.8% by mass.
〔実施例2〕
実施例1と同じ原料油脂を使用し、パドル型の撹拌羽根を用いて40rpmで攪拌しながら15℃まで2時間で冷却し48時間保持して結晶化スラリーを得た。結晶化スラリーの結晶量を調べたところ固体脂含量(SFC)は25.1%であった。また、該結晶化スラリーの粒度分布を調べたところ、粒度分布は200〜1000μmの範囲内であり、直径120μm未満の結晶は含まれていなかった。結晶形はβ型でβプライムのピークは観察されなかった。
その後、15℃に調温した恒温槽内で、メンブレンフィルター(圧搾できるフィルタープレス)を用いて上記結晶化スラリーを濾過分別後、3MPaで圧搾し、液状部1(895g、収率45質量%)と結晶部1(1094g、収率55質量%)とを得た。
なお、結晶部1のDSC(示差走査熱量計)によるオンセット温度は19℃、オフセット温度は40℃であった。
得られた結晶部1はメンブレンフィルター内で0.7MPaに加圧しながら1時間で28℃まで昇温し3時間保持して溶出してきた液状部2(507g、収率57%)とメンブレンフィルタープレス内の結晶として残存した結晶部2(382g、収率43%)を得た。結晶部2は、SSS含量が2.1%、S2Mが71.1質量%、SMS含量が63.1質量%、S2M中のSMS含量は88.8質量%であった。
Example 2
Using the same raw material fats and oils as Example 1, it cooled to 15 degreeC for 2 hours, and it hold | maintained for 48 hours, stirring at 40 rpm using the paddle type stirring blade, and the crystallization slurry was obtained. When the crystallization amount of the crystallization slurry was examined, the solid fat content (SFC) was 25.1%. Moreover, when the particle size distribution of this crystallization slurry was investigated, the particle size distribution was in the range of 200-1000 micrometers, and the crystal | crystallization less than 120 micrometers in diameter was not contained. The crystal form was β form and no peak of β prime was observed.
After that, the crystallized slurry is filtered and separated using a membrane filter (a squeezable filter press) in a thermostatic chamber adjusted to 15 ° C., and then squeezed at 3 MPa to obtain liquid part 1 (895 g, yield 45 mass%) And crystal part 1 (1094 g, yield 55% by mass) were obtained.
The onset temperature of the crystal part 1 by DSC (differential scanning calorimeter) was 19 ° C., and the offset temperature was 40 ° C.
The obtained crystalline part 1 was heated to 28 ° C. in 1 hour while being pressurized to 0.7 MPa in the membrane filter and held for 3 hours for elution, and the liquid part 2 (507 g, yield 57%) and membrane filter press Crystal part 2 (382 g, 43% yield) remaining as internal crystals was obtained. The crystal part 2 had an SSS content of 2.1%, an S2M of 71.1% by mass, an SMS content of 63.1% by mass, and an SMS content in S2M of 88.8% by mass.
〔実施例3〕
実施例1と同じ原料油脂を使用し、パドル型の撹拌羽根を用いて40rpmで攪拌しながら19℃まで2時間で冷却し種結晶(実施例1と同じもの)を0.1%添加、さらに64時間保持して結晶化スラリーを得た。結晶化スラリーの結晶量を調べたところ固体脂含量(SFC)は21.6%であった。また、該結晶化スラリーの粒度分布を調べたところ、粒度分布は120〜750μmの範囲内であり、直径120μm未満の結晶は含まれていなかった。結晶形はβプライム型とβ型の混在でピーク強度1/ピーク強度2の比は0.8であった。
その後、19℃に調温した恒温槽内で、メンブレンフィルター(圧搾できるフィルタープレス)を用いて上記結晶化スラリーを濾過分別後、3MPaで圧搾し、液状部1(477g、収率24質量%)と結晶部1(1510g、収率76質量%)とを得た。なお、結晶部1のDSC(示差走査熱量計)によるオンセット温度は25℃、オフセット温度は49℃であった。
得られた結晶部1はメンブレンフィルター内で0.7MPaに加圧しながら1時間で29℃まで昇温し3時間保持して溶出してきた液状部2(56g、収率12%)とメンブレンフィルタープレス内の結晶として残存した結晶部2(415g、収率88%)とを得た。結晶部2は、SSS含量が4.2%、S2Mが73.8質量%、SMS含量が65.7質量%、S2M中のSMS含量が89質量%であった。
[Example 3]
Using the same raw material fats and oils as in Example 1, using a paddle type stirring blade and cooling at 19 ° C for 2 hours while stirring at 40 rpm, add 0.1% of seed crystals (the same as in Example 1), Hold for 64 hours to obtain a crystallized slurry. The amount of crystals in the crystallized slurry was examined, and the solid fat content (SFC) was 21.6%. Moreover, when the particle size distribution of this crystallization slurry was investigated, the particle size distribution was in the range of 120-750 micrometers, and the crystal | crystallization less than 120 micrometers in diameter was not contained. The crystal form was a mixture of β prime type and β type, and the ratio of peak intensity 1 / peak intensity 2 was 0.8.
After that, the crystallized slurry is filtered and separated using a membrane filter (a squeezable filter press) in a thermostatic chamber adjusted to 19 ° C., and then squeezed at 3 MPa to obtain liquid part 1 (477 g, yield 24 mass%) And crystal part 1 (1510 g, yield 76% by mass) were obtained. The onset temperature of the crystal part 1 by DSC (differential scanning calorimeter) was 25 ° C., and the offset temperature was 49 ° C.
The crystal part 1 thus obtained was heated to 29 ° C. in 1 hour while being pressurized to 0.7 MPa in the membrane filter and held for 3 hours to elute the liquid part 2 (56 g, yield 12%) and the membrane filter press Crystalline portion 2 (415 g, yield 88%) remaining as internal crystals was obtained. The crystalline part 2 had an SSS content of 4.2%, an S2M of 73.8% by mass, an SMS content of 65.7% by mass, and an SMS content in S2M of 89% by mass.
〔実施例4〕
実施例1と同じ原料油脂を使用し、パドル型の撹拌羽根を用いて40rpmで攪拌しながら17℃まで2時間で冷却し、72時間保持して結晶化スラリーを得た。結晶化スラリーの結晶量を調べたところ固体脂含量(SFC)は24.6%であった。また、該結晶化スラリーの粒度分布を調べたところ、粒度分布は50〜900μmの範囲内であり、直径120μm未満の結晶の含有量は体積基準で3%であった。結晶形はβプライム型とβ型の混在でピーク強度1/ピーク強度2の比は0.7であった。
その後、17℃に調温した恒温槽内で、メンブレンフィルター(圧搾できるフィルタープレス)を用いて上記結晶化スラリーを濾過分別後、3MPaで圧搾し、液状部1(1118g、収率56質量%)と結晶部1(879g、収率44質量%)とを得た。
なお、結晶部1のDSC(示差走査熱量計)によるオンセット温度は24℃、オフセット温度は48℃であった。
得られた結晶部1はメンブレンフィルター内で0.7MPaに加圧しながら1時間で29℃まで昇温し3時間保持して溶出してきた液状部2(332g、収率38%)とメンブレンフィルタープレス内の結晶として残存した結晶部2(543g、収率62%)とを得た。結晶部2は、SSS含量が1.8%、S2Mが74質量%、SMS含量が65.6質量%、S2M中のSMS含量が88.6質量%であった。
Example 4
Using the same raw material fats and oils as Example 1, it cooled to 17 degreeC for 2 hours, stirring at 40 rpm using a paddle type stirring blade, and hold | maintaining for 72 hours, and the crystallization slurry was obtained. The amount of crystals in the crystallized slurry was examined, and the solid fat content (SFC) was 24.6%. Further, when the particle size distribution of the crystallized slurry was examined, the particle size distribution was in the range of 50 to 900 μm, and the content of crystals having a diameter of less than 120 μm was 3% on a volume basis. The crystal form was a mixture of β prime type and β type, and the ratio of peak intensity 1 / peak intensity 2 was 0.7.
Thereafter, the crystallized slurry is filtered and separated using a membrane filter (a squeezable filter press) in a thermostatic chamber adjusted to 17 ° C., and then squeezed at 3 MPa to obtain liquid portion 1 (1118 g, yield 56 mass%) And crystal part 1 (879 g, yield 44% by mass) were obtained.
The onset temperature of the crystal part 1 by DSC (differential scanning calorimeter) was 24 ° C., and the offset temperature was 48 ° C.
The obtained crystal part 1 was heated to 29 ° C. in 1 hour while being pressurized to 0.7 MPa in the membrane filter and held for 3 hours for elution, and the liquid part 2 (332 g, 38% yield) and membrane filter press Crystal part 2 (543 g, yield 62%) remaining as internal crystals was obtained. The crystal part 2 had an SSS content of 1.8%, an S2M of 74% by mass, an SMS content of 65.6% by mass, and an SMS content in S2M of 88.6% by mass.
〔比較例1〕
実施例1と同じ原料油脂を使用し、パドル型の撹拌羽根を用いて40rpmで攪拌しながら18℃まで2時間で冷却し、65時間保持して結晶化スラリーを得た。結晶化スラリーの結晶量を調べたところ固体脂含量(SFC)は20%であった。また、該結晶化スラリーの粒度分布を調べたところ、粒度分布は80〜400μmの範囲内であり、直径120μm未満の結晶は体積基準で1質量%であった。結晶形はβプライム型とβ型の混在でピーク強度1/ピーク強度2の比は0.8であった。
その後、18℃に調温した恒温槽内で、メンブレンフィルター(圧搾できるフィルタープレス)を用いて上記結晶化スラリーを濾過分別後、3MPaで圧搾し、液状部1(収率78質量%)と結晶部1(収率22質量%)を得た。
なお、結晶部1のDSC(示差走査熱量計)によるオンセット温度は24℃、オフセット温度は48℃であった。
得られた結晶部1はメンブレンフィルター内で0.7MPaに加圧しながら1時間で26℃まで昇温し4時間保持して溶出してきた液状部2(収率10%)とメンブレンフィルタープレス内の結晶として残存した結晶部2(収率90%)を得た。結晶部2のSSS含量は3.0%、S2Mは70質量%、SMS含量は60.3質量%、S2M中のSMS含量は86.1質量%であった。
Comparative Example 1
Using the same raw material fats and oils as Example 1, it cooled to 18 degreeC for 2 hours, stirring at 40 rpm using a paddle type stirring blade, and hold | maintaining for 65 hours, and the crystallization slurry was obtained. When the crystallization amount of the crystallization slurry was examined, the solid fat content (SFC) was 20%. Further, when the particle size distribution of the crystallized slurry was examined, the particle size distribution was in the range of 80 to 400 μm, and the crystals having a diameter of less than 120 μm were 1% by mass on a volume basis. The crystal form was a mixture of β prime type and β type, and the ratio of peak intensity 1 / peak intensity 2 was 0.8.
Thereafter, the crystallized slurry is filtered and fractionated using a membrane filter (a squeezable filter press) in a thermostatic chamber adjusted to 18 ° C., and then squeezed at 3 MPa to obtain liquid portion 1 (yield: 78 mass%) and crystals Part 1 (yield 22% by mass) was obtained.
The onset temperature of the crystal part 1 by DSC (differential scanning calorimeter) was 24 ° C., and the offset temperature was 48 ° C.
The obtained crystal part 1 was heated to 26 ° C. in 1 hour while being pressurized to 0.7 MPa in the membrane filter and held for 4 hours for elution, and the liquid part 2 (10% yield) and the inside of the membrane filter press Crystalline portion 2 (yield 90%) remaining as crystals was obtained. The SSS content of crystal part 2 was 3.0%, S2M was 70% by mass, the SMS content was 60.3% by mass, and the SMS content in S2M was 86.1% by mass.
<チョコレート類の製造>
〔実施例5〜8並びに比較例2〕
上記実施例1〜4及び比較例1で得られた結晶部2をハードバターとして用いて、表1に記載の配合で、下記の製法によりチョコレートを製造した。得られたチョコレートは、下記評価基準に従って官能評価(口溶け)とスナップ性評価を行ない、その結果について、表2に記載した。
<チョコレートの配合>
[Examples 5 to 8 and Comparative Example 2]
Using the crystal parts 2 obtained in the above Examples 1 to 4 and Comparative Example 1 as hard butter, chocolate was produced by the following production method using the composition described in Table 1. The obtained chocolate was subjected to sensory evaluation (mouth melting) and snap property evaluation according to the following evaluation criteria, and the results are shown in Table 2.
<Blending of chocolate>
<チョコレートの製法>
上記ハードバター組成物、カカオバター及びカカオマスを55℃に加温して溶解し、全粉乳、砂糖、及びレシチンを、練り合わせてペースト状とし、ロール掛けした後、コンチングして、チョコレート生地を得た。このチョコレート生地を常法によりテンパリングした後、型に注入し、5℃で12時間冷却・固化させチョコレートを製造した。
<評価基準>
官能評価基準(口溶け)
◎ きわめて良好な口溶けである。
○ 良好である。
△ やや不良である。
× 不良である。
スナップ性評価基準
◎ 爽快なスナップ性を有し、きわめて良好である
○ 良好である。
△ やや不良である。
× べたつきあり、不良である。
<Manufacturing method of chocolate>
The above hard butter composition, cocoa butter and cocoa mass were heated at 55 ° C. to dissolve, and whole milk powder, sugar and lecithin were kneaded to form a paste, rolled and then conching to obtain chocolate dough . The chocolate dough was tempered by a conventional method, poured into a mold, and cooled and solidified at 5 ° C. for 12 hours to produce chocolate.
<Evaluation criteria>
Sensory evaluation criteria (mouth melting)
溶 け Very good mouth melt.
○ Good.
△ Slightly poor.
X Bad.
Snap property evaluation criteria ◎ Has refreshing snap property and is extremely good ○ Good.
△ Slightly poor.
X Sticky and bad.
上記の結果より、実施例1〜4により得られた結晶部2は、SMS含量が63.1〜72.2質量%、S2M中のSMS含量も88.6〜91.8質量%と高く、またSSS含量が1.8〜4.2質量%と低く、ハードバターとして適していることがわかる。
特に、種結晶を添加し、さらに結晶化スラリーの結晶量を23質量%以上とした実施例1の結晶部2をハードバターとして使用して得られたチョコレートは、口溶け、スナップ性が共に優れていることがわかる。
それに対して、結晶化スラリーの結晶量が21質量%未満として得られた比較例1の結晶部2は、SMS含量が低く、またS2M中のSMS含量も低いためハードバターとしては好ましくないことがわかる。
From the above results, in the crystal part 2 obtained in Examples 1 to 4, the SMS content is as high as 63.1 to 72.2% by mass, and the SMS content in S2M is also as high as 88.6 to 91.8% by mass. Moreover, it is understood that the SSS content is as low as 1.8 to 4.2% by mass and suitable as a hard butter.
In particular, the chocolate obtained using the crystal part 2 of Example 1 as a hard butter in which seed crystals are added and the crystal amount of the crystallization slurry is 23% by mass or more is excellent in both mouth melting and snap property. I understand that
On the other hand, the crystal part 2 of Comparative Example 1 obtained with the crystallization amount of the crystallized slurry being less than 21% by mass is not preferable as a hard butter because the SMS content is low and the SMS content in S2M is also low. Recognize.
Claims (6)
上記パーム系油脂がパームオレインであり、
上記冷却時に種結晶を添加し、更に冷却して前記結晶化スラリーを得る、ハードバターの製造方法。 After dissolving palm based fat and oil containing 20 to 60 mass% of SMS (1,3 saturated-2 mono unsaturated triglyceride), it is cooled to obtain a crystallized slurry having a crystal content of 23 to 27%, which is a crystal part The liquid portion 2 is separated and removed by heating and sweating the obtained crystal portion 1 under pressure, and the SMS content is 63% by mass or more and less than 75% by mass. And a method of producing a hard butter to obtain a crystalline part 2 having an SMS content of 87 to 98% by mass in S2M (triglyceride in which two saturated fatty acids and one monounsaturated fatty acid are combined) ,
The above-mentioned palm oil and fat is palm olein,
A method for producing hard butter, wherein seed crystals are added at the time of cooling, and further cooling is performed to obtain the crystallized slurry .
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