JP2016077175A - Manufacturing method of hard butter - Google Patents

Manufacturing method of hard butter Download PDF

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JP2016077175A
JP2016077175A JP2014209341A JP2014209341A JP2016077175A JP 2016077175 A JP2016077175 A JP 2016077175A JP 2014209341 A JP2014209341 A JP 2014209341A JP 2014209341 A JP2014209341 A JP 2014209341A JP 2016077175 A JP2016077175 A JP 2016077175A
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JP6534512B2 (en
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章宏 岩坂
Akihiro Iwasaka
章宏 岩坂
荒川 浩
Hiroshi Arakawa
浩 荒川
山田 昌弘
Masahiro Yamada
昌弘 山田
根津 亨
Toru Nezu
亨 根津
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Adeka Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a manufacturing method for providing hard butter high in SMS (1,3 saturated-2-mono unsaturated triglyceride) content and SMS content in S2M while using a palm-based oil and fat low in SMS content and SMS content in S2M as a raw material oil and fat.SOLUTION: There is provided a manufacturing method of hard butter by dissolving palm-based oil and fat containing SMS (1,3 saturated-2-mono unsaturated triglyceride) of 20 to 60 mass%, cooling it to obtain a crystallized slurry with the crystal content of over 21%, separating it into a crystal part 1 and a liquid part 1, heating the resulting crystal part 1 under pressure to make it sweat, separating and removing a liquid part 2 to obtain a crystal part 2 in which SMS is concentrated.SELECTED DRAWING: None

Description

本発明は、ハードバターの製造方法に関する。   The present invention relates to a method for producing hard butter.

SMS(1,3飽和−2モノ不飽和トリグリセライド)は、カカオバター、シアバター、イリッペ脂、パーム油等に多く含まれ、SMSを高濃度に含む油脂は、体温付近で急激に融解する性質を示すことから、テンパー型チョコレートやクリ−ム類等の良好な口どけが求められる食品、医薬品、化粧品等にハードバターとして広く利用されている。   SMS (1,3 saturated-2 monounsaturated triglycerides) is abundant in cocoa butter, shea butter, iripe fat, palm oil, etc., and fats and fats containing SMS in high concentrations have the property of rapidly melting near body temperature. As shown, it is widely used as a hard butter in foods, pharmaceuticals, cosmetics and the like that require a good mouthfeel such as tempered chocolates and creams.

しかし、カカオバター、イリッペ脂などの、SMSを85〜95質量%も含有するような単独でハードバターとなり得るような植物油脂は大変高価であることや、生産量が少ない問題や、気候や地政学的影響によりその収量が左右されるなどの大きな問題がある。   However, vegetable oils and fats such as cacao butter and iripe fat that can be hard butter alone containing SMS of 85 to 95% by mass are very expensive, have problems with low production, climate and geopolitics. There is a big problem that the yield is influenced by the scientific effect.

そのため、SMS含量が22〜60質量%とかなり低いものの、油糧資源植物として広く生産されているパーム油を使用してハードバターを製造することが広く行われている。   For this reason, hard butter is widely produced using palm oil that is widely produced as an oil resource plant, although the SMS content is as low as 22 to 60% by mass.

このパーム油のSMSの主体は1,3−ジパルトイル−2−オレオイルグリセロール(POP)であり、パーム油を2段分別した際の中融点画分(PMF)は、POPが濃縮されたハードバターとしてチョコレート用油脂等に広く用いられている。しかし、パーム油はPOPの異性体である1(3),2−ジパルミトイル−3(1)−オレオイルグリセロール(PPO)をPOP/PPO=87:13〜82:18程度含んでいる。そしてパーム油を分別して得られるPMFもその比率はほとんど変わることがない。   The main SMS of palm oil is 1,3-dipartoyl-2-oleoylglycerol (POP), and the middle melting point fraction (PMF) when palm oil is fractionated in two stages is hard butter in which POP is concentrated. Widely used in oils and fats for chocolate. However, palm oil contains 1 (3), 2-dipalmitoyl-3 (1) -oleoylglycerol (PPO), which is an isomer of POP, in the order of POP / PPO = 87: 13 to 82:18. And the ratio of PMF obtained by fractionating palm oil hardly changes.

ここで、PPOが低減されたパーム中融点部を用いたテンパー型チョコレートは、テンパリング時の型はがれ性が向上し、得られたチョコレートのスナップ性が向上し、より好ましい物性になることが知られている(非特許文献1)。   Here, it is known that the temper type chocolate using the middle melting point part of palm with reduced PPO has improved mold peeling property at the time of tempering, improves the snapping property of the obtained chocolate, and has more preferable physical properties. (Non-Patent Document 1).

そのため、PPOが低減されたパーム中融点部を得る方法として、パーム中融点部に対し1,3位特異的リパーゼによるエステル交換を行なう方法(特許文献1、2)、パーム油に対しドライ分別と溶剤分別を多段に組み合わせる方法(特許文献3)が知られている。しかし、1,3特異的リパーゼを用いる方法は、エステル交換反応により新たにトリパルミチン(PPP)やジオレオイル−パルミトイルグリセロール(POO、OPO)が副生し、パーム中融点部の特性である口溶けのよさが大きく低下するため、エステル交換後に分別操作によりこれらのトリグリセリドを除去する必要があった。また、ドライ分別と溶剤分別を多段に組み合わせる方法は生産効率が低く、また目的とするパーム中融点部の収率が大きく低下してしまうという問題があった。   Therefore, as a method for obtaining a middle melting point part of palm with reduced PPO, a method of performing transesterification with 1,3-position specific lipase on the middle melting point part of palm (Patent Documents 1 and 2), and dry fractionation with respect to palm oil A method of combining solvent fractionation in multiple stages (Patent Document 3) is known. However, in the method using 1,3-specific lipase, tripalmitin (PPP) and dioleoyl-palmitoylglycerol (POO, OPO) are newly produced as a by-product by the transesterification reaction, which is a good melting property in the melting point of palm. Therefore, it was necessary to remove these triglycerides by fractionation after transesterification. Moreover, the method of combining the dry fractionation and the solvent fractionation in multiple stages has a problem that the production efficiency is low and the yield of the target melting point of palm is greatly reduced.

なお、パーム分別軟部油(パームオレイン)をドライ分別する際に、得られた結晶部を加圧下で加熱して発汗させることにより、SSS含量が低くSUS含量の高いパーム分別油を得る方法が紹介されている(特許文献4参照)。しかし、特許文献4に記載の方法は、スラリーの結晶化条件が適当ではなく、そのため結晶粒度分布や結晶形が液状部の分離に難があり、収率が低い問題や加圧発汗時間が長くなりすぎる問題など、効率が悪いという問題があった。さらに、特許文献4で、SSS含量が低くSUS含量が高い画分として示されているのは発汗後の液状部であるため、ジオレオイル−パルミトイルグリセロール(POO、OPO)含量がやや高く、温度耐性やスナップ性がやや悪い問題があったり、発汗時に連続して温度を上昇させるか、あるいは多段的に温度を上昇させてその中融点部分を分取する必要があり、操作が煩雑であるという問題もあった。このため、ハードバターの製造方法は、さらなる改良が求められていた。   Introducing a method to obtain palm fraction oil with low SSS content and high SUS content by heating and sweating the obtained crystal part under pressure when dry fractionating palm fraction soft part oil (palm olein) (See Patent Document 4). However, in the method described in Patent Document 4, the crystallization conditions of the slurry are not appropriate, so that the crystal grain size distribution and crystal form are difficult to separate the liquid part, and the problem is that the yield is low and the pressure perspiration time is long. There was a problem of inefficiency, such as too much problem. Further, in Patent Document 4, the fraction having a low SSS content and a high SUS content is a liquid part after sweating, so that the dioleoyl-palmitoylglycerol (POO, OPO) content is slightly high, There is a problem that the snapping property is somewhat bad, or the temperature must be continuously raised during sweating, or the temperature must be raised in multiple stages to separate the middle melting point, and the operation is complicated. there were. For this reason, the improvement method of the manufacturing method of a hard butter was calculated | required.

特開平11−169191号公報JP-A-11-169191 再表2008−010543Table 2008-010543 特開2000−336389号公報JP 2000-336389 A 再表2006−112347Table 2006-112347

J. Am. Oil Chem. Soc., 78, 455-460(2001)J. Am. Oil Chem. Soc., 78, 455-460 (2001)

したがって、本発明の目的は、SMS(1,3飽和−2モノ不飽和トリグリセライド)含量及びS2M中のSMS含量が低いパーム系油脂を原料油脂として使用しながら、SMS含量及びS2M中のSMS含量が高いハードバターを効率的に得るための製造方法を提供することにある。   Therefore, the object of the present invention is to use palm fats and oils having a low SMS content in SMS (1,3 saturated-2 monounsaturated triglycerides) and S2M as raw material fats, while the SMS content and the SMS content in S2M are low. The object is to provide a production method for efficiently obtaining high hard butter.

本発明者らは、上記目的を達成すべく種々検討した結果、SMS(1,3飽和−2モノ不飽和トリグリセライド)を20〜60質量%含有するパーム系油脂を使用し、溶解後、冷却し、結晶量が21%超の結晶化スラリーを得て、これを結晶部1と液状部1とに分別し、得られた結晶部1を加圧下で加熱して発汗させることで、液状部2を分離除去して得られた結晶部2が、ハードバターとして優れた特性を呈するSMS含量及びS2M(飽和脂肪酸が2個、モノ不飽和脂肪酸が1個結合したトリグリセライド)中のSMS含量であることを見出した。
すなわち本発明は、SMS(1,3飽和−2モノ不飽和トリグリセライド)を20〜60質量%含有するパーム系油脂を溶解後、冷却し、結晶量が21%超の結晶化スラリーを得て、これを結晶部1と液状部1とに分別し、得られた結晶部1を加圧下で加熱して発汗させることで、液状部2を分離除去し、SMSが濃縮された結晶部2を得ることを特徴とする、ハードバターの製造方法を提供するものである。
As a result of various studies to achieve the above object, the present inventors used palm-based fats and oils containing 20 to 60% by mass of SMS (1,3 saturated-2 monounsaturated triglycerides), and after cooling, cooled. Then, a crystallization slurry having a crystal content exceeding 21% is obtained, and this is separated into a crystal part 1 and a liquid part 1, and the obtained crystal part 1 is heated under pressure to cause sweating, whereby the liquid part 2 The crystal part 2 obtained by separating and removing is an SMS content exhibiting excellent characteristics as hard butter and an SMS content in S2M (triglyceride in which two saturated fatty acids and one monounsaturated fatty acid are combined). I found.
That is, the present invention dissolves palm oil containing 20 to 60% by mass of SMS (1,3 saturated-2 monounsaturated triglyceride) and then cooled to obtain a crystallization slurry having a crystal content of more than 21%. This is separated into the crystal part 1 and the liquid part 1, and the obtained crystal part 1 is heated under pressure to cause perspiration, whereby the liquid part 2 is separated and removed, and the crystal part 2 in which SMS is concentrated is obtained. This invention provides a method for producing hard butter.

本発明のハードバターの製造方法によれば、テンパリング時の型はがれが良好で、スナップ性に優れたチョコレートを得ることのできるハードバターを、効率的に製造することができる。   According to the method for producing hard butter of the present invention, it is possible to efficiently produce a hard butter that has good mold release during tempering and can obtain chocolate having excellent snapping properties.

以下、本発明のハードバターの製造方法について詳述する。
まず、本発明で使用するパーム系油脂はSMS(1,3飽和−2モノ不飽和トリグリセライド)を20〜60質量%、好ましくは22〜60質量%、更に好ましくは23〜55質量%含有する。また、本発明で使用するパーム系油脂は、S2M(飽和脂肪酸が2個、モノ不飽和脂肪酸が1個結合したトリグリセライド)中のSMS含量が、好ましくは82〜88質量%、更に好ましくは83〜87質量%である。パーム系油脂におけるSMS含量が20質量%未満であると、結晶部2に含まれる液状部が多くなり、結晶部2のSMSが十分に濃縮されない。また、パーム系油脂のS2M中のSMS含量が82質量%未満であると結晶部2に含まれるSSM(1,2飽和−3モノ不飽和トリグリセライド)が多くなり、結晶部2のSMSが十分に濃縮されない。なお、パーム系油脂におけるSMS含量が60質量%超、及び/又はパーム系油脂のS2M中のSMS含量が88質量%超であると、本発明の方法では結晶化スラリーの調製や結晶部と液状部の分離が困難であることに加え、SMS含量及びS2M中のSMS含量が低いパーム系油脂を原料油脂として使用しながら、SMS含量及びS2M中のSMS含量が高いハードバターを効率的に得る、という本発明の目的に合致しないこととなる。なお、パーム系油脂としては、パーム油及びこれらの分別油、微水添油、或いはエステル交換油脂を挙げることができる。
Hereinafter, the manufacturing method of the hard butter of this invention is explained in full detail.
First, the palm oil used in the present invention contains 20 to 60% by mass, preferably 22 to 60% by mass, and more preferably 23 to 55% by mass of SMS (1,3 saturated-2 monounsaturated triglyceride). In addition, the palm oil used in the present invention has an SMS content in S2M (triglyceride in which two saturated fatty acids and one monounsaturated fatty acid are bonded), preferably 82 to 88% by mass, more preferably 83 to 83% by mass. 87% by mass. When the SMS content in the palm-based fat is less than 20% by mass, the liquid part contained in the crystal part 2 increases, and the SMS in the crystal part 2 is not sufficiently concentrated. Further, when the SMS content in S2M of palm oil is less than 82% by mass, the SSM (1,2 saturated-3 monounsaturated triglyceride) contained in the crystal part 2 increases, and the SMS of the crystal part 2 is sufficient. Not concentrated. In addition, in the method of the present invention, when the SMS content in palm-based fats and oils exceeds 60% by mass and / or the SMS content in S2M of palm-based fats and oils exceeds 88% by mass, the crystallization slurry is prepared and the crystallization part and liquid In addition to the difficulty in separating the parts, while using palm fats and oils with a low SMS content and a low SMS content in S2M as raw material fats, hard butter with a high SMS content and a high SMS content in S2M can be obtained efficiently. This does not meet the purpose of the present invention. In addition, as palm oil and fat, palm oil and these fractionation oil, finely hydrogenated oil, or transesterified oil and fat can be mentioned.

本発明では、まず上記の油脂を溶解する。上記油脂を溶解する温度は、用いる油脂によって異なるものであり、油脂が溶解する温度であれば、特に制限はないが、好ましくは原料油を、結晶化履歴(クリスタルメモリー)が残存しないように十分に加熱溶解する。具体的には、加熱溶解温度及び溶解時間は60℃、30分以上、好ましくは70℃、30分以上である。   In the present invention, the above fats and oils are first dissolved. The temperature at which the fats and oils are dissolved varies depending on the fats and oils to be used, and is not particularly limited as long as the fats and oils are dissolved. However, it is preferable that the raw material oil is sufficiently thick so that no crystallization history (crystal memory) remains. Dissolve by heating. Specifically, the heating dissolution temperature and dissolution time are 60 ° C. and 30 minutes or more, preferably 70 ° C. and 30 minutes or more.

次いで、溶解した油脂を冷却し、結晶量(固体脂含量:SFC)が21%超、好ましくは23%以上、より好ましくは23〜27質量%の結晶化スラリーとする。結晶量が21%以下であると、最終的に得られる結晶部2に含まれるSSSが高くなり、口どけが悪化する。なお、結晶量が27%超であると、最終的に得られる結晶部2にSSMが多く残存しやすく、S2M中のSMS含量を十分に高めることができにくい。   Next, the dissolved fat is cooled to obtain a crystallization slurry having a crystal content (solid fat content: SFC) of more than 21%, preferably 23% or more, more preferably 23 to 27% by mass. When the amount of crystals is 21% or less, the SSS contained in the finally obtained crystal part 2 becomes high, and the crispness deteriorates. If the crystal amount exceeds 27%, a large amount of SSM tends to remain in the finally obtained crystal part 2, and it is difficult to sufficiently increase the SMS content in S2M.

ここで上記結晶化スラリーの結晶はβプライム型の結晶を含んでいることが望ましい。上記結晶化スラリーの結晶がβプライム型の結晶を含まず、β型結晶のみ含む場合、結晶内部への液状部の抱き込みが多く、得られる結晶部2のSMS含量を高めることができない。   Here, it is desirable that the crystals of the crystallization slurry include β prime type crystals. When the crystals of the crystallization slurry do not contain β prime type crystals but only β type crystals, the liquid part is embraced inside the crystal, and the SMS content of the obtained crystal part 2 cannot be increased.

油脂結晶がβプライム型を含むか否かは、X線回折装置により判別できる。具体的には、油脂結晶の短面間隔を2θ:17〜26度の範囲で測定し、4.5〜4.7Åの面間隔に対応する回折ピークが検出され、かつ、4.1〜4.3Åおよび3.8〜3.9Åの面間隔に対応する強い回折ピークが検出されない場合、結晶形はβ型のみからなりβプライム型を含んでいないと判断される。4.1〜4.3Åおよび3.8〜3.9Åの面間隔に対応する強い回折ピークが検出され、かつ、4.5〜4.7Åの面間隔に対応する回折ピークが検出されなければ、βプライム型結晶のみからなりβ型結晶を含んでいないと判断される。β型とβプライム型が混在している場合、4.1〜4.3Åに対応するピーク強度1と4.5〜4.7Åに対応するピーク強度2の比(ピーク強度1/ピーク強度2)が0.5以上、好ましくは0.9以上であれば良い。   Whether or not the oil crystal contains a β prime type can be determined by an X-ray diffractometer. Specifically, the short face spacing of the fat and oil crystals was measured in the range of 2θ: 17 to 26 degrees, and a diffraction peak corresponding to a face spacing of 4.5 to 4.7 mm was detected, and 4.1 to 4 When a strong diffraction peak corresponding to the inter-plane spacing of .3 Å and 3.8 to 3.9 Å is not detected, it is determined that the crystal form is composed only of the β type and does not include the β prime type. If a strong diffraction peak corresponding to a surface interval of 4.1 to 4.3 mm and a surface interval of 3.8 to 3.9 mm is detected, and a diffraction peak corresponding to a surface distance of 4.5 to 4.7 mm is not detected It is judged that it is composed only of β prime crystals and does not contain β crystals. When β type and β prime type are mixed, the ratio of peak intensity 1 corresponding to 4.1 to 4.3 と and peak intensity 2 corresponding to 4.5 to 4.7 ((peak intensity 1 / peak intensity 2 ) Is 0.5 or more, preferably 0.9 or more.

上記結晶化スラリーに含まれる油脂結晶は微細な結晶が凝集し球状を成したものであることが好ましく、実質的に粒径120〜1000μmの結晶からなることが好ましい。すなわち、その粒度分布(体積基準)において、油脂結晶の99%以上が、直径120〜1000μm、より好ましくは300〜800μmの球状であることが好ましく、このとき直径120μm未満の結晶は体積基準で結晶の1質量%以下であることが好ましく、より好ましくは含有しないことが望ましい。直径120μm未満の結晶が1%超存在すると得られる結晶部2のSMS含量を高めることが困難になる場合がある。   The fat and oil crystals contained in the crystallization slurry are preferably those in which fine crystals aggregate to form a sphere, and are preferably substantially composed of crystals having a particle size of 120 to 1000 μm. That is, in the particle size distribution (volume basis), 99% or more of the fat and oil crystals are preferably spherical with a diameter of 120 to 1000 μm, more preferably 300 to 800 μm. At this time, crystals with a diameter of less than 120 μm are crystallized on a volume basis. The content is preferably 1% by mass or less, more preferably not contained. If there are more than 1% of crystals having a diameter of less than 120 μm, it may be difficult to increase the SMS content of the obtained crystal part 2.

溶解した上記パーム系油脂を冷却し、結晶化スラリーを得るための冷却方法としては、ドライ分別に用いられる結晶化方法であれば特に限定されるものではなく、例えば、(1)攪拌しながら冷却結晶化する方法、(2)静置下で冷却結晶化する方法、(3)攪拌しながら冷却結晶化した後、さらに静置下で冷却結晶化する方法、(4)静置下で冷却結晶化した後、機械的攪拌により流動化する方法をあげることができる。   The cooling method for cooling the dissolved palm oil and fat to obtain a crystallization slurry is not particularly limited as long as it is a crystallization method used for dry fractionation. For example, (1) Cooling with stirring A method of crystallizing, (2) a method of cooling and crystallizing under standing, (3) a method of cooling and crystallizing under cooling after stirring, and (4) a method of cooling and crystallizing under standing, (4) a cooling crystal under standing A method of fluidizing by mechanical agitation can be given.

冷却温度や時間については結晶化スラリーの結晶量が21質量%超になるような条件であればとくに限定されないが、14〜25℃、好ましくは14〜19℃まで冷却し、該温度で30分〜80時間、好ましくは10〜70時間保持することが好ましい。   The cooling temperature and time are not particularly limited as long as the crystallized amount of the crystallization slurry exceeds 21% by mass, but it is cooled to 14 to 25 ° C., preferably 14 to 19 ° C., and 30 minutes at the temperature. It is preferable to hold for -80 hours, preferably 10 to 70 hours.

なお、本発明では上記冷却時に種結晶を添加することが、結晶化スラリー中の直径120μm未満の結晶の生成を抑えることができ、結果として結晶部2のSMS含量を高めることができる点で好ましい。なお、種結晶を添加する場合は、上記(1)又は(3)の方法で冷却し、原料として使用した上記油脂の融点以下になるまで冷却した時点で添加することが好ましい。
具体的には、溶解した上記パーム系油脂をゆっくりと撹拌しながら14〜25℃、好ましくは16〜25℃まで冷却して種結晶を添加し、さらに14〜19℃まで冷却し30分〜80時間、好ましくは10〜70時間保持することが好ましい。
In the present invention, it is preferable to add a seed crystal at the time of cooling because the formation of crystals having a diameter of less than 120 μm in the crystallization slurry can be suppressed, and as a result, the SMS content of the crystal part 2 can be increased. . In addition, when adding a seed crystal, it is preferable to add at the time of cooling by the method of said (1) or (3), and cooling until it becomes below to melting | fusing point of the said fats and oils used as a raw material.
Specifically, the above-described dissolved palm oil is slowly stirred to 14 to 25 ° C., preferably 16 to 25 ° C., added with seed crystals, further cooled to 14 to 19 ° C., and 30 to 80 minutes. It is preferable to hold for a time, preferably 10 to 70 hours.

次いで、上記結晶化スラリーを結晶部1と液状部1とに分別する。
上記の結晶化スラリーを結晶部1と液状部1に分別する方法としては自然濾過、吸引濾過、圧搾濾過、遠心分離等を用いることができるが、本発明においては、使用する機械を最小限に抑え、分別操作を簡便に行なうためには加圧と分別を行なうことができる圧搾濾過機や、加圧できるフィルタープレス(メンブレンフィルター)、ベルトプレス等を用いた圧搾濾過が好ましい。
Next, the crystallization slurry is separated into a crystal part 1 and a liquid part 1.
As a method for separating the crystallization slurry into the crystal part 1 and the liquid part 1, natural filtration, suction filtration, squeeze filtration, centrifugation, etc. can be used. In the present invention, the number of machines used is minimized. In order to suppress and perform the separation operation easily, a pressure filtration using a squeeze filter capable of performing pressurization and separation, a filter press (membrane filter) capable of pressurization, a belt press or the like is preferable.

圧搾濾過を行なう場合の好ましい圧力は、0.2MPa以上、より好ましくは0.5〜5MPa、さらに好ましくは2〜4MPaであることが好ましい。なお、圧搾時の圧力は圧搾初期から圧搾終期にかけて徐々に上昇させることが好ましく、その圧力の上昇速度は1MPa/分以下、好ましくは0.5MPa/分以下、さらに好ましくは0.1MPa/分以下である。加圧速度が1MPa/分より大きいと、最終的に得られる結晶部2のSMS含量が低下する場合がある。   A preferable pressure when performing the press filtration is 0.2 MPa or more, more preferably 0.5 to 5 MPa, and further preferably 2 to 4 MPa. In addition, it is preferable to raise gradually the pressure at the time of pressing from the pressing initial stage to the final pressing stage, and the increasing rate of the pressure is 1 MPa / min or less, preferably 0.5 MPa / min or less, more preferably 0.1 MPa / min or less. It is. If the pressing rate is higher than 1 MPa / min, the SMS content of the crystal part 2 finally obtained may be lowered.

なお、結晶化スラリーの分別は、結晶部2の収率を高めるためには、得られる結晶部1と液状部1の割合が、質量比率で、結晶部1:液状部1=10:90〜60:40となるように行なうのが好ましく、より好ましくは15:85〜55:45、さらに好ましくは20:80〜45:55とする。   In order to increase the yield of the crystal part 2, the fraction of the crystallized slurry is such that the ratio of the crystal part 1 to the liquid part 1 obtained is a mass ratio: crystal part 1: liquid part 1 = 10: 90 to 60:40 is preferable, more preferably 15:85 to 55:45, and still more preferably 20:80 to 45:55.

なお、得られる結晶部1の油脂結晶の大きさは、上記結晶化スラリーに含まれる油脂結晶の大きさとほぼ同一である。   In addition, the size of the fat crystal of the obtained crystal part 1 is substantially the same as the size of the fat crystal contained in the crystallization slurry.

次いで、上記の結晶化スラリーの分別により得られた結晶部1を、加圧しながら加熱して発汗させ、結晶部2と液状部2とに分別する。
発汗は、結晶部を加温することで結晶の一部を溶解させ、並行して液状部を分離することで結晶部を精製する方法であるが、本発明では加圧下で加熱して発汗させる点が異なる。加圧下で加熱して発汗させることにより、発汗により生じた液状部を暫時分離除去することで結晶部中の結晶量を高く保ち、結晶部の構造を強く、耐圧性のある状態に保つことができる。さらに結晶部中の液状部の量を少なく保つことによって、固液平衡が個体側に偏るため、結晶部の溶解量を最小限に留めことができるという利点がある。
そして、加圧下で加熱して発汗させることにより、従来の発汗操作にくらべて、分離効率が高く、より純度の高い結晶部2を得ることができるものである。
Next, the crystal part 1 obtained by the fractionation of the crystallization slurry is heated while being pressurized and sweated to separate the crystal part 2 and the liquid part 2.
Sweating is a method in which part of the crystal is dissolved by heating the crystal part and the liquid part is purified in parallel, but in the present invention, heat is applied under pressure to cause sweating. The point is different. By heating under pressure and sweating, the liquid part generated by sweating can be separated and removed for a while to keep the crystal amount in the crystal part high and keep the structure of the crystal part strong and pressure resistant. it can. Furthermore, by keeping the amount of the liquid part in the crystal part small, the solid-liquid equilibrium is biased toward the individual side, so that there is an advantage that the dissolution amount of the crystal part can be minimized.
Then, by heating and sweating under pressure, the crystal part 2 having higher separation efficiency and higher purity can be obtained as compared with the conventional sweating operation.

発汗操作における加圧の圧力は0.02〜2MPa、好ましくは0.1〜2MPa、より好ましくは0.1〜1.5MPa、さらに好ましくは0.1〜1MPaで行うことが好ましい。圧力が0.1MPa未満では発汗時の液状部の分離が不十分になり、SMS含量の高い結晶部2を得ることができない。また、圧力が2MPa超では結晶部を加圧下で加熱して発汗させる際、結晶部がろ布を透過しやすく、結晶部と液状部の分離効率が悪くなりやすい。   The pressurizing pressure in the sweating operation is 0.02 to 2 MPa, preferably 0.1 to 2 MPa, more preferably 0.1 to 1.5 MPa, and further preferably 0.1 to 1 MPa. When the pressure is less than 0.1 MPa, separation of the liquid part during sweating becomes insufficient, and the crystal part 2 having a high SMS content cannot be obtained. On the other hand, when the pressure exceeds 2 MPa, when the crystal part is heated and sweated under pressure, the crystal part easily permeates the filter cloth, and the separation efficiency between the crystal part and the liquid part tends to deteriorate.

発汗操作における加熱は、結晶化温度より高く、かつ、結晶が完全に溶解する温度より低い温度で行うが、好ましくは濾過圧搾して得られた結晶部1をDSCで融解した場合に観察される融解ピークのオンセット温度以上、かつ、オフセット温度未満の温度とする。融解ピークが複数観察される場合は、結晶部として分画したい成分の融解ピークを基準とすれば良い。   Heating in the sweating operation is performed at a temperature higher than the crystallization temperature and lower than the temperature at which the crystals are completely dissolved, but is preferably observed when the crystal part 1 obtained by filtering and squeezing is melted by DSC. The temperature is equal to or higher than the onset temperature of the melting peak and lower than the offset temperature. When a plurality of melting peaks are observed, the melting peak of the component to be fractionated as a crystal part may be used as a reference.

この分別工程では、上記のように加圧しながら加熱して発汗させ、分別を行なうので、加圧と分別を同時に行なえる圧搾濾過機や、加圧できるフィルタープレス(メンブレンフィルター)、ベルトプレス等を用いた圧搾濾過が好ましい。   In this separation step, heat is applied while sweating as described above to sweat and separation is performed, so a press filter that can perform pressure and separation simultaneously, a filter press that can be pressurized (membrane filter), a belt press, etc. The press filtration used is preferred.

なお、上記の結晶部1を加圧しながら加熱して発汗させる際に、発汗工程の初期より終期にかけて加熱温度を多段的又は連続的に上昇させてもよいが、本発明ではこのような温度制御を行わなくとも、SMS含量及びS2M中のSMS含量の高い結晶部2を得ることが可能である。   In addition, when the above-described crystal part 1 is heated and sweated while being pressurized, the heating temperature may be increased in a multistage or continuous manner from the beginning to the end of the sweating process. In the present invention, such temperature control is performed. Even if it does not perform, it is possible to obtain the crystal | crystallization part 2 with high SMS content and SMS content in S2M.

上記の分別は、該分別により得られる液状部2と結晶部2の割合が、質量比率で、液状部2:結晶部2=70:30〜5:95となるように分別を行なうのが好ましく、さらに好ましくは液状部2:結晶部2=50:50〜10:90、最も好ましくは液状部2:結晶部2=40:60〜15:85となるように分別を行なう。結晶部2の割合が30より少ないと、発汗の工程で高融点成分が液状部2に溶解しやすいため、結晶部2と液状部2を分別することが難しくなりやすい。また、結晶部2の割合が95より多いと、結晶部2を圧搾しながら加熱して発汗させる際の加熱温度を高くする必要が起こりやすく、そのため結晶部2に中融点成分が溶解しやすいため、結晶部2と液状部2の分別が難しくなりやすい。   The fractionation is preferably carried out so that the ratio of the liquid part 2 and the crystal part 2 obtained by the fractionation is liquid part 2: crystal part 2 = 70: 30 to 5:95 by mass ratio. More preferably, the fractionation is performed so that the liquid part 2: crystal part 2 = 50: 50 to 10:90, and most preferably the liquid part 2: crystal part 2 = 40: 60 to 15:85. If the ratio of the crystal part 2 is less than 30, the high melting point component is likely to be dissolved in the liquid part 2 in the perspiration process, so that it is difficult to separate the crystal part 2 and the liquid part 2. In addition, when the ratio of the crystal part 2 is more than 95, it is necessary to increase the heating temperature when the crystal part 2 is heated and sweated while squeezing, so that the medium melting point component is easily dissolved in the crystal part 2. The separation of the crystal part 2 and the liquid part 2 tends to be difficult.

このようにして得られた結晶部2は、原料として用いたパーム系油脂に比べて、SMS含量及びS2M中のSMS含量が高められており、ハードバターとして好ましく使用することができる。
この場合の結晶部2のSMS含量は、好ましくは63質量%以上75質量%未満、より好ましくは67質量%以上75質量%未満、さらに好ましくは70質量%以上75質量%未満であり、結晶部2のS2M中のSMS含量は好ましくは87〜98質量%、より好ましくは90〜98質量%、さらに好ましくは91〜98質量%である。結晶部2のSMS含量が63質量%未満であるとハードバターとしての基本的な性能が得られにくく、また、結晶部2のS2M中のSMS含量が87質量%未満であると、チョコレートにハードバターとして使用した際にテンパリング時の型はがれ性やスナップ性が不十分になってしまう。
The crystal part 2 thus obtained has an increased SMS content and an SMS content in S2M compared to the palm-based oil used as a raw material, and can be preferably used as a hard butter.
In this case, the SMS content of the crystal part 2 is preferably 63% by mass or more and less than 75% by mass, more preferably 67% by mass or more and less than 75% by mass, and further preferably 70% by mass or more and less than 75% by mass. The SMS content in 2 S2M is preferably 87 to 98% by mass, more preferably 90 to 98% by mass, and still more preferably 91 to 98% by mass. When the SMS content of the crystal part 2 is less than 63% by mass, it is difficult to obtain basic performance as a hard butter, and when the SMS content in the S2M of the crystal part 2 is less than 87% by mass, the chocolate is hard. When used as a butter, the mold during tempering will not be peelable or snapped.

上記ハードバターの用途としては、チョコレート、ホワイトチョコレートなどのチョコレート類、バタークリーム、サンドクリーム、ホイップクリームなどのクリーム類、マーガリン・ショートニングなどの可塑性油脂などが挙げられる。   Examples of the use of the hard butter include chocolates such as chocolate and white chocolate, creams such as butter cream, sand cream and whipped cream, and plastic fats and oils such as margarine shortening.

以下、本発明を実施例により更に詳細に説明するが、本発明はこれらの実施例により何ら制限されるものではない。   EXAMPLES Hereinafter, although an Example demonstrates this invention further in detail, this invention is not restrict | limited at all by these Examples.

〔実施例1〕
脱酸・漂白したパームオレイン(ヨウ素価56、酸価0.1)2kgをジャケット付ガラス製晶析槽に取り、結晶化履歴(クリスタルメモリー)が残存しないよう70℃で40分加熱溶解した。このパームオレインの、SSS含量は0.5質量%、SMS含量は24.1質量%、S2M中のSMS含量は84.4質量%であった。
このパームオレインを原料油脂とし、パドル型の撹拌羽根を用いて40rpmで攪拌しながら18℃まで2時間で冷却し種結晶(パームステアリンを液状油に10%溶解後、静置下、室温で結晶化させたもの)を0.1%添加後、40時間かけて17℃まで冷却しさらに20時間保持して結晶化スラリーを得た。結晶化スラリーの結晶量を調べたところ固体脂含量(SFC)は24.8%であった。また、該結晶化スラリーの粒度分布を調べたところ、350〜800μmの範囲内であり、直径120μm未満の結晶は含まれていなかった。結晶形はβプライム型とβ型の混在で、ピーク強度1/ピーク強度2の比は1.0であった。
その後、17℃に調温した恒温槽内で、メンブレンフィルター(圧搾できるフィルタープレス)を用いて上記結晶化スラリーを濾過分別後、3MPaで圧搾し、液状部1(1475g、収率74質量%)と結晶部1(517g、収率26質量%)を得た。
なお、結晶部1のDSC(示差走査熱量計)によるオンセット温度は25℃、オフセット温度は48℃であった。
得られた結晶部1はメンブレンフィルター内で0.7MPaに加圧しながら1時間で28℃まで昇温し3時間保持して溶出してきた液状部2(91g、収率18%)とメンブレンフィルタープレス内の結晶として残存した結晶部2(418g、収率82%)を得た。結晶部2は、SSS含量が2.3質量%、S2Mが78.6質量%、SMS含量が72.2質量%、S2M中のSMS含量が91.8質量%であった。
[Example 1]
2 kg of deoxidized and bleached palm olein (iodine value 56, acid value 0.1) was placed in a glass crystallization tank with a jacket, and heated and dissolved at 70 ° C. for 40 minutes so that no crystallization history (crystal memory) remained. The palm olein had an SSS content of 0.5 mass%, an SMS content of 24.1 mass%, and an SMS content of S2M of 84.4 mass%.
This palm olein is used as a raw oil and fat, and cooled to 18 ° C. for 2 hours while stirring at 40 rpm using a paddle type stirring blade, and seed crystals are dissolved at 10 ° C. After adding 0.1%, the mixture was cooled to 17 ° C. over 40 hours and held for 20 hours to obtain a crystallization slurry. When the amount of crystals in the crystallization slurry was examined, the solid fat content (SFC) was 24.8%. Further, when the particle size distribution of the crystallization slurry was examined, crystals within the range of 350 to 800 μm and having a diameter of less than 120 μm were not included. The crystal form was a mixture of β prime type and β type, and the ratio of peak intensity 1 / peak intensity 2 was 1.0.
Thereafter, in a thermostatic chamber adjusted to 17 ° C., the crystallization slurry was separated by filtration using a membrane filter (filter press capable of being squeezed), and then pressed at 3 MPa to obtain liquid part 1 (1475 g, yield 74 mass%). And crystal part 1 (517 g, yield 26 mass%) were obtained.
In addition, the onset temperature by DSC (differential scanning calorimeter) of the crystal part 1 was 25 degreeC, and offset temperature was 48 degreeC.
The obtained crystal part 1 was heated to 28 ° C. in 1 hour while being pressurized to 0.7 MPa in the membrane filter, and liquid part 2 (91 g, yield 18%) eluted after being held for 3 hours and a membrane filter press. Crystal part 2 (418 g, yield 82%) remaining as crystals was obtained. In the crystal part 2, the SSS content was 2.3% by mass, S2M was 78.6% by mass, the SMS content was 72.2% by mass, and the SMS content in S2M was 91.8% by mass.

〔実施例2〕
実施例1と同じ原料油脂を使用し、パドル型の撹拌羽根を用いて40rpmで攪拌しながら15℃まで2時間で冷却し48時間保持して結晶化スラリーを得た。結晶化スラリーの結晶量を調べたところ固体脂含量(SFC)は25.1%であった。また、該結晶化スラリーの粒度分布を調べたところ、粒度分布は200〜1000μmの範囲内であり、直径120μm未満の結晶は含まれていなかった。結晶形はβ型でβプライムのピークは観察されなかった。
その後、15℃に調温した恒温槽内で、メンブレンフィルター(圧搾できるフィルタープレス)を用いて上記結晶化スラリーを濾過分別後、3MPaで圧搾し、液状部1(895g、収率45質量%)と結晶部1(1094g、収率55質量%)とを得た。
なお、結晶部1のDSC(示差走査熱量計)によるオンセット温度は19℃、オフセット温度は40℃であった。
得られた結晶部1はメンブレンフィルター内で0.7MPaに加圧しながら1時間で28℃まで昇温し3時間保持して溶出してきた液状部2(507g、収率57%)とメンブレンフィルタープレス内の結晶として残存した結晶部2(382g、収率43%)を得た。結晶部2は、SSS含量が2.1%、S2Mが71.1質量%、SMS含量が63.1質量%、S2M中のSMS含量は88.8質量%であった。
[Example 2]
The same raw material fat as in Example 1 was used, and it was cooled to 15 ° C. over 2 hours while stirring at 40 rpm using a paddle type stirring blade, and kept for 48 hours to obtain a crystallization slurry. When the amount of crystals in the crystallization slurry was examined, the solid fat content (SFC) was 25.1%. Further, when the particle size distribution of the crystallization slurry was examined, the particle size distribution was in the range of 200 to 1000 μm, and crystals having a diameter of less than 120 μm were not included. The crystal form was β type, and no β prime peak was observed.
Thereafter, in a thermostatic chamber adjusted to 15 ° C., the above crystallization slurry was filtered and separated using a membrane filter (filter press capable of being squeezed), and then pressed at 3 MPa to obtain a liquid part 1 (895 g, yield 45 mass%). And crystal part 1 (1094 g, yield 55% by mass).
In addition, the onset temperature by DSC (differential scanning calorimeter) of the crystal part 1 was 19 degreeC, and offset temperature was 40 degreeC.
The obtained crystal part 1 was heated to 28 ° C. in 1 hour while being pressurized to 0.7 MPa in the membrane filter, and liquid part 2 (507 g, 57% yield) eluted after being held for 3 hours and membrane filter press. Crystal part 2 (382 g, yield 43%) remained as crystals. Crystal part 2 had an SSS content of 2.1%, an S2M content of 71.1% by mass, an SMS content of 63.1% by mass, and an SMS content in S2M of 88.8% by mass.

〔実施例3〕
実施例1と同じ原料油脂を使用し、パドル型の撹拌羽根を用いて40rpmで攪拌しながら19℃まで2時間で冷却し種結晶(実施例1と同じもの)を0.1%添加、さらに64時間保持して結晶化スラリーを得た。結晶化スラリーの結晶量を調べたところ固体脂含量(SFC)は21.6%であった。また、該結晶化スラリーの粒度分布を調べたところ、粒度分布は120〜750μmの範囲内であり、直径120μm未満の結晶は含まれていなかった。結晶形はβプライム型とβ型の混在でピーク強度1/ピーク強度2の比は0.8であった。
その後、19℃に調温した恒温槽内で、メンブレンフィルター(圧搾できるフィルタープレス)を用いて上記結晶化スラリーを濾過分別後、3MPaで圧搾し、液状部1(477g、収率24質量%)と結晶部1(1510g、収率76質量%)とを得た。なお、結晶部1のDSC(示差走査熱量計)によるオンセット温度は25℃、オフセット温度は49℃であった。
得られた結晶部1はメンブレンフィルター内で0.7MPaに加圧しながら1時間で29℃まで昇温し3時間保持して溶出してきた液状部2(56g、収率12%)とメンブレンフィルタープレス内の結晶として残存した結晶部2(415g、収率88%)とを得た。結晶部2は、SSS含量が4.2%、S2Mが73.8質量%、SMS含量が65.7質量%、S2M中のSMS含量が89質量%であった。
Example 3
Using the same raw oil and fat as in Example 1, using paddle type stirring blades and stirring at 40 rpm, cooling to 19 ° C. in 2 hours, adding 0.1% of seed crystals (same as in Example 1), Holding for 64 hours gave a crystallization slurry. When the amount of crystals in the crystallization slurry was examined, the solid fat content (SFC) was 21.6%. Further, when the particle size distribution of the crystallization slurry was examined, the particle size distribution was in the range of 120 to 750 μm, and crystals having a diameter of less than 120 μm were not included. The crystal form was a mixture of β prime type and β type, and the ratio of peak intensity 1 / peak intensity 2 was 0.8.
Thereafter, the crystallization slurry was separated by filtration using a membrane filter (filter press capable of being squeezed) in a thermostatic chamber adjusted to 19 ° C., and then squeezed at 3 MPa to obtain liquid part 1 (477 g, yield 24 mass%). And crystal part 1 (1510 g, yield 76% by mass). In addition, the onset temperature by DSC (differential scanning calorimeter) of the crystal part 1 was 25 degreeC, and offset temperature was 49 degreeC.
The obtained crystal part 1 was heated to 29 ° C. in 1 hour while being pressurized to 0.7 MPa in the membrane filter and held for 3 hours to elute the liquid part 2 (56 g, yield 12%) and the membrane filter press. The remaining crystal part 2 (415 g, yield 88%) was obtained. In the crystal part 2, the SSS content was 4.2%, S2M was 73.8% by mass, the SMS content was 65.7% by mass, and the SMS content in S2M was 89% by mass.

〔実施例4〕
実施例1と同じ原料油脂を使用し、パドル型の撹拌羽根を用いて40rpmで攪拌しながら17℃まで2時間で冷却し、72時間保持して結晶化スラリーを得た。結晶化スラリーの結晶量を調べたところ固体脂含量(SFC)は24.6%であった。また、該結晶化スラリーの粒度分布を調べたところ、粒度分布は50〜900μmの範囲内であり、直径120μm未満の結晶の含有量は体積基準で3%であった。結晶形はβプライム型とβ型の混在でピーク強度1/ピーク強度2の比は0.7であった。
その後、17℃に調温した恒温槽内で、メンブレンフィルター(圧搾できるフィルタープレス)を用いて上記結晶化スラリーを濾過分別後、3MPaで圧搾し、液状部1(1118g、収率56質量%)と結晶部1(879g、収率44質量%)とを得た。
なお、結晶部1のDSC(示差走査熱量計)によるオンセット温度は24℃、オフセット温度は48℃であった。
得られた結晶部1はメンブレンフィルター内で0.7MPaに加圧しながら1時間で29℃まで昇温し3時間保持して溶出してきた液状部2(332g、収率38%)とメンブレンフィルタープレス内の結晶として残存した結晶部2(543g、収率62%)とを得た。結晶部2は、SSS含量が1.8%、S2Mが74質量%、SMS含量が65.6質量%、S2M中のSMS含量が88.6質量%であった。
Example 4
The same raw material fat as Example 1 was used, and it cooled to 17 degreeC in 2 hours, stirring at 40 rpm using a paddle type stirring blade, and hold | maintained for 72 hours, and obtained the crystallization slurry. When the amount of crystals in the crystallization slurry was examined, the solid fat content (SFC) was 24.6%. Further, when the particle size distribution of the crystallization slurry was examined, the particle size distribution was in the range of 50 to 900 μm, and the content of crystals having a diameter of less than 120 μm was 3% on a volume basis. The crystal form was a mixture of β prime type and β type, and the ratio of peak intensity 1 / peak intensity 2 was 0.7.
Thereafter, in a thermostatic chamber adjusted to 17 ° C., the crystallization slurry was separated by filtration using a membrane filter (filter press capable of being squeezed), and then squeezed at 3 MPa to obtain liquid part 1 (1118 g, yield 56 mass%). And crystal part 1 (879 g, yield 44 mass%).
In addition, the onset temperature by DSC (differential scanning calorimeter) of the crystal part 1 was 24 degreeC, and offset temperature was 48 degreeC.
The obtained crystal part 1 was heated to 29 ° C. in 1 hour while being pressurized to 0.7 MPa in the membrane filter, and liquid part 2 (332 g, yield 38%) that had been eluted for 3 hours and eluted and membrane filter press The remaining crystal part 2 (543 g, yield 62%) was obtained. Crystal part 2 had an SSS content of 1.8%, an S2M of 74% by mass, an SMS content of 65.6% by mass, and an SMS content of S2M of 88.6% by mass.

〔比較例1〕
実施例1と同じ原料油脂を使用し、パドル型の撹拌羽根を用いて40rpmで攪拌しながら18℃まで2時間で冷却し、65時間保持して結晶化スラリーを得た。結晶化スラリーの結晶量を調べたところ固体脂含量(SFC)は20%であった。また、該結晶化スラリーの粒度分布を調べたところ、粒度分布は80〜400μmの範囲内であり、直径120μm未満の結晶は体積基準で1質量%であった。結晶形はβプライム型とβ型の混在でピーク強度1/ピーク強度2の比は0.8であった。
その後、18℃に調温した恒温槽内で、メンブレンフィルター(圧搾できるフィルタープレス)を用いて上記結晶化スラリーを濾過分別後、3MPaで圧搾し、液状部1(収率78質量%)と結晶部1(収率22質量%)を得た。
なお、結晶部1のDSC(示差走査熱量計)によるオンセット温度は24℃、オフセット温度は48℃であった。
得られた結晶部1はメンブレンフィルター内で0.7MPaに加圧しながら1時間で26℃まで昇温し4時間保持して溶出してきた液状部2(収率10%)とメンブレンフィルタープレス内の結晶として残存した結晶部2(収率90%)を得た。結晶部2のSSS含量は3.0%、S2Mは70質量%、SMS含量は60.3質量%、S2M中のSMS含量は86.1質量%であった。
[Comparative Example 1]
The same raw material fat as Example 1 was used, and it cooled to 18 degreeC in 2 hours, stirring at 40 rpm using a paddle type stirring blade, and hold | maintaining for 65 hours, and obtained the crystallization slurry. When the amount of crystals in the crystallization slurry was examined, the solid fat content (SFC) was 20%. Further, when the particle size distribution of the crystallization slurry was examined, the particle size distribution was in the range of 80 to 400 μm, and the crystals having a diameter of less than 120 μm were 1% by mass on the volume basis. The crystal form was a mixture of β prime type and β type, and the ratio of peak intensity 1 / peak intensity 2 was 0.8.
Thereafter, the crystallization slurry is separated by filtration using a membrane filter (filter press capable of being squeezed) in a thermostatic chamber adjusted to 18 ° C., and then squeezed at 3 MPa to obtain a liquid part 1 (yield 78 mass%) and crystals. Part 1 (22% by mass yield) was obtained.
In addition, the onset temperature by DSC (differential scanning calorimeter) of the crystal part 1 was 24 degreeC, and offset temperature was 48 degreeC.
The obtained crystal part 1 was heated to 26 ° C. in 1 hour while being pressurized to 0.7 MPa in the membrane filter, and held for 4 hours to elute the liquid part 2 (yield 10%) in the membrane filter press. Crystal part 2 remaining as crystals (yield 90%) was obtained. The SSS content of the crystal part 2 was 3.0%, S2M was 70% by mass, the SMS content was 60.3% by mass, and the SMS content in S2M was 86.1% by mass.

<チョコレート類の製造>
〔実施例5〜8並びに比較例2〕
上記実施例1〜4及び比較例1で得られた結晶部2をハードバターとして用いて、表1に記載の配合で、下記の製法によりチョコレートを製造した。得られたチョコレートは、下記評価基準に従って官能評価(口溶け)とスナップ性評価を行ない、その結果について、表2に記載した。
<チョコレートの配合>

Figure 2016077175
<Manufacture of chocolates>
[Examples 5 to 8 and Comparative Example 2]
Using the crystal part 2 obtained in Examples 1 to 4 and Comparative Example 1 as hard butter, chocolate was manufactured by the following manufacturing method with the formulation shown in Table 1. The obtained chocolate was subjected to sensory evaluation (melting in the mouth) and snapping evaluation according to the following evaluation criteria, and the results are shown in Table 2.
<Combination of chocolate>
Figure 2016077175

<チョコレートの製法>
上記ハードバター組成物、カカオバター及びカカオマスを55℃に加温して溶解し、全粉乳、砂糖、及びレシチンを、練り合わせてペースト状とし、ロール掛けした後、コンチングして、チョコレート生地を得た。このチョコレート生地を常法によりテンパリングした後、型に注入し、5℃で12時間冷却・固化させチョコレートを製造した。
<評価基準>
官能評価基準(口溶け)
◎ きわめて良好な口溶けである。
○ 良好である。
△ やや不良である。
× 不良である。
スナップ性評価基準
◎ 爽快なスナップ性を有し、きわめて良好である
○ 良好である。
△ やや不良である。
× べたつきあり、不良である。
<Chocolate manufacturing method>
The hard butter composition, cacao butter and cacao mass were heated to 55 ° C to dissolve, and the whole milk powder, sugar and lecithin were kneaded to form a paste, rolled, and then conching to obtain a chocolate dough. . The chocolate dough was tempered by a conventional method, poured into a mold, and cooled and solidified at 5 ° C. for 12 hours to produce chocolate.
<Evaluation criteria>
Sensory evaluation criteria (melted in the mouth)
◎ Extremely good mouth melting.
○ Good.
△ Somewhat bad.
× It is defective.
Evaluation criteria for snapping property ◎ It has an exhilarating snapping property and is very good. ○ Good.
△ Somewhat bad.
× Sticky and defective.

Figure 2016077175
Figure 2016077175

上記の結果より、実施例1〜4により得られた結晶部2は、SMS含量が63.1〜72.2質量%、S2M中のSMS含量も88.6〜91.8質量%と高く、またSSS含量が1.8〜4.2質量%と低く、ハードバターとして適していることがわかる。
特に、種結晶を添加し、さらに結晶化スラリーの結晶量を23質量%以上とした実施例1の結晶部2をハードバターとして使用して得られたチョコレートは、口溶け、スナップ性が共に優れていることがわかる。
それに対して、結晶化スラリーの結晶量が21質量%未満として得られた比較例1の結晶部2は、SMS含量が低く、またS2M中のSMS含量も低いためハードバターとしては好ましくないことがわかる。
From the above results, the crystal part 2 obtained in Examples 1 to 4 has an SMS content of 63.1 to 72.2% by mass, and the SMS content in S2M is as high as 88.6 to 91.8% by mass, Moreover, SSS content is as low as 1.8-4.2 mass%, and it turns out that it is suitable as a hard butter.
In particular, the chocolate obtained by adding the seed crystal and further using the crystal part 2 of Example 1 in which the crystallized amount of the crystallization slurry is 23% by mass or more as the hard butter is excellent in both melting and snapping. I understand that.
On the other hand, the crystal part 2 of Comparative Example 1 obtained with a crystallized slurry having a crystal content of less than 21% by mass is not preferable as a hard butter because the SMS content is low and the SMS content in S2M is also low. Recognize.

Claims (9)

SMS(1,3飽和−2モノ不飽和トリグリセライド)を20〜60質量%含有するパーム系油脂を溶解後、冷却し、結晶量が21%超の結晶化スラリーを得て、これを結晶部1と液状部1とに分別し、得られた結晶部1を加圧下で加熱して発汗させることで、液状部2を分離除去し、SMSが濃縮された結晶部2を得ることを特徴とする、ハードバターの製造方法。   Palm oil containing 20 to 60% by mass of SMS (1,3 saturated-2 monounsaturated triglyceride) is dissolved and then cooled to obtain a crystallization slurry having a crystal content of more than 21%. The liquid crystal part 1 is separated into the liquid part 1, and the crystal part 1 obtained is heated under pressure to cause perspiration, whereby the liquid part 2 is separated and removed to obtain the crystal part 2 concentrated in SMS. , Hard butter manufacturing method. 上記パーム系油脂のS2M(飽和脂肪酸が2個、モノ不飽和脂肪酸が1個結合したトリグリセライド)中のSMS含量が82〜88質量%であることを特徴とする請求項1記載のハードバターの製造方法。   2. The hard butter production according to claim 1, wherein an SMS content in S2M (triglyceride in which two saturated fatty acids and one monounsaturated fatty acid are combined) of the palm oil is 82 to 88% by mass. Method. 結晶部2のSMS含量が63質量%以上75質量%未満であることを特徴とする請求項1又は2記載のハードバターの製造方法。   The SMS content of the crystal part 2 is 63 mass% or more and less than 75 mass%, The manufacturing method of the hard butter of Claim 1 or 2 characterized by the above-mentioned. 結晶部2のS2M中のSMS含量が87〜98質量%であることを特徴とする請求項1〜3のいずれか一項に記載のハードバターの製造方法。   The SMS content in S2M of the crystal part 2 is 87-98 mass%, The manufacturing method of the hard butter as described in any one of Claims 1-3 characterized by the above-mentioned. 結晶化スラリーの結晶が、βプライム結晶を含むことを特徴とする請求項1〜4のいずれか一項に記載のハードバターの製造方法   The method for producing hard butter according to any one of claims 1 to 4, wherein the crystals of the crystallization slurry contain β prime crystals. 結晶化スラリーの結晶は、実質的に粒径120〜1000μmの結晶からなり、粒径120μm未満の結晶が体積基準で1%以下であることを特徴とする請求項1〜5のいずれか一項に記載のハードバターの製造方法。   The crystals of the crystallization slurry are substantially composed of crystals having a particle size of 120 to 1000 µm, and crystals having a particle size of less than 120 µm are 1% or less on a volume basis. The manufacturing method of hard butter as described in 2. 上記の加圧を0.02〜2MPaで行なう請求項1〜6のいずれか一項に記載のハードバターの製造方法。   The method for producing hard butter according to any one of claims 1 to 6, wherein the pressurization is performed at 0.02 to 2 MPa. 上記冷却時に種結晶を添加することを特徴とする請求項1〜7のいずれか一項に記載のハードバターの製造方法。   A seed crystal is added at the time of cooling, The manufacturing method of the hard butter according to any one of claims 1 to 7 characterized by things. 請求項1〜8のいずれか一項に記載の製造方法により得られたハードバター。   Hard butter obtained by the production method according to any one of claims 1 to 8.
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