JP6534274B2 - Remote monitoring device for piping vibration control - Google Patents

Remote monitoring device for piping vibration control Download PDF

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JP6534274B2
JP6534274B2 JP2015063181A JP2015063181A JP6534274B2 JP 6534274 B2 JP6534274 B2 JP 6534274B2 JP 2015063181 A JP2015063181 A JP 2015063181A JP 2015063181 A JP2015063181 A JP 2015063181A JP 6534274 B2 JP6534274 B2 JP 6534274B2
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rod
cylinder
pipe
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remote monitoring
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JP2016183694A (en
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竜也 御代田
竜也 御代田
雅延 中津
雅延 中津
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Sanwa Tekki Corp
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Description

本発明は、原子力、火力発電所、化学プラント等における配管を構造物等の支持体に支持し、熱変位等に対する配管の緩慢な移動は許容する一方、地震等による振動を減衰させる防振器のロッドのストローク位置を検出して、配管の過大変位を防止するものに関する。   The present invention supports a pipe in a nuclear power plant, a thermal power plant, a chemical plant or the like on a support such as a structure, and allows a slow movement of the pipe against thermal displacement etc. while attenuating vibration due to earthquake etc. Detection of the stroke position of the rod to prevent excessive displacement of the pipe.

従来、油圧防振器は、シリンダチューブと、シリンダチューブに出入り動自在に挿入されたピストンロッドとを備え、防振対象と構築物との間に取り付けられて振動時の両者の直線的な相対変位に基づき油圧による防振作用を行うものがある(特許文献1)。この油圧防振器には、配管に取り付けるために、シリンダチューブに対してロッドを所定の相対位置で固定するロック装置を備える。ロック装置は、長さ目盛りを有するインジケータの一端部をロッドに固定し、他端部をシリンダチューブ側へロッドの移動方向に延ばし、シリンダチューブに固定したガイド部材に沿ってインジケータを移動させると共に、インジケータの所定の目盛り位置にガイド部材を合わせてチョウボルトで係止してロッドを固定する。ロッドの固定状態で防振器の取り付け作業を行う一方、取り付けた後、チョウボルトを緩めてインジケータの拘束を解けば、ロッドが自由に移動でき、防振器の使用が可能になると共に、防振対象の変位に伴うロッドの変位量をインジケータの目盛りで読み取ることができる。また、インジケータには、油圧防振器の設置時のロッドのストローク位置を中心として、両側に正常動作範囲、要注意範囲、ストローク限界の境界をそれぞれ色付けして、ロッドのストローク位置を簡易的に目視確認できるようにしたものが実際に使用されている。   Conventionally, a hydraulic vibration isolator is provided with a cylinder tube and a piston rod inserted into the cylinder tube so as to be freely moved in and out. There is one that performs a vibration damping action by hydraulic pressure based on the above (Patent Document 1). The hydraulic isolator is provided with a locking device for fixing the rod at a predetermined relative position to the cylinder tube in order to attach it to the pipe. The locking device fixes one end of the indicator having a length scale to the rod, extends the other end in the moving direction of the rod toward the cylinder tube, and moves the indicator along the guide member fixed to the cylinder tube, Align the guide member to the predetermined scale position of the indicator and lock it with a butterfly bolt to fix the rod. While installing the anti-vibration device in the fixed state of the rod, after installation, loosen the butterfly bolt and release the restraint of the indicator to allow the rod to move freely, enabling the use of the anti-vibration device and preventing The amount of displacement of the rod associated with the displacement of the vibration target can be read on the scale of the indicator. In addition, the indicator strokes the rod's stroke position simply by coloring the normal operating range, the caution range, and the boundary of the stroke limit on both sides, centering on the stroke position of the rod at the time of installation of the hydraulic vibration isolator The one that can be visually checked is actually used.

特開平10−196707号公報Japanese Patent Application Laid-Open No. 10-196707

上記従来の油圧防振器においては、正常に動作しているかを確認するために、設置現場に直接赴き、インジケータを目視確認する必要がある。例えば発電所内の設備には耐震用の油圧防振器が必要であり、特に配管系設備に対して多くの油圧防振器が設置されるため、正常動作の目安となるストローク位置の確認作業に多大な時間と労力が費やされ、保守面の負担が大きい。また、発電所の運転状況や油圧防振器の取付対象によっては、設置位置が立ち入り禁止区域になってしまうことがあり、ストローク位置の確認作業が現実的に行えない場合も有り得る。
そこで、本発明は、防振器のシリンダ部材に対するロッドの相対変位を設置現場に赴くことなく遠隔位置で確認し、防振器ひいては防振対象の状態を監視する配管用防振器の遠隔監視装置を提供することを課題としている。
In the above conventional hydraulic vibration isolator, it is necessary to go directly to the installation site and visually check the indicator in order to confirm whether it is operating properly. For example, since facilities in the power plant require hydraulic shock absorbers for earthquake resistance, and many hydraulic shock absorbers are installed particularly for piping facilities, it is necessary to check the stroke position that is an indication of normal operation. A great deal of time and effort is spent, and the maintenance burden is heavy. In addition, depending on the operating conditions of the power plant and the installation target of the hydraulic vibration isolator, the installation position may be a no-entry area, and it may not be possible to realistically check the stroke position.
Therefore, according to the present invention, the relative displacement of the rod with respect to the cylinder member of the vibration isolator is confirmed at a remote position without going to the installation site, and the vibration isolator and hence the remote monitoring of the vibration isolator for piping is monitored. It is an issue to provide an apparatus.

上記課題を解決するため、本発明においては、支持体又は配管の一方に連結され、内部に作動油を充填したシリンダD1に、この内部を油圧室に仕切るピストンに結合するロッドD2を出入り自在に挿入し、ロッドD2に支持体又は配管の他方を連結して、シリンダD1に対するロッドD2の急激な相対移動を抑制して配管の振動を阻止する一方、緩慢な相対移動を許容して配管の熱変位などを可能にする油圧制振器DにおけるシリンダD1に対するロッドD2の相対変位量を検出して配管の変位を検出するための遠隔監視装置1を構成する。遠隔監視装置1には、ロッドD2に固定され、配管と共に変位するロッドD2のシリンダD1との相対変位に応じて移動自在であって、ロッドD2の所定の変位に対応する移動途上の所定位置で動作するスイッチ部材2を含み、スイッチ部材2の動作により警告信号を発する検出回路10aと、この検出回路10aの警告信号を遠隔位置に伝達する通信機4とを具備させた。
スイッチ部材2は、シリンダD1上に固定される磁石からなるトリガ片5と、ロッドD2と共にシリンダD1上のトリガ片5の近接位置を直線的に相対変位する可動ホルダ6と、この可動ホルダ6上に移動方向に間隔を置いて固定され、可動ホルダ6の変位に伴い接近したトリガ片5の磁界により動作する一対のリードスイッチ7,7を含み、このリードスイッチ7の動作により検出回路10aが警告信号を発する構成とした。
In order to solve the above-mentioned problems, in the present invention, a rod D2 is connected to one of a support or a pipe and has a cylinder D1 internally filled with hydraulic fluid, and a rod D2 coupled to a piston partitioning the inside into a hydraulic chamber Insert and connect the other of the support or piping to the rod D2 to suppress sudden relative movement of the rod D2 with respect to the cylinder D1 to prevent vibration of the piping, while allowing slow relative movement to thermally cool the piping A remote monitoring device 1 is configured to detect a displacement of a pipe by detecting a relative displacement amount of a rod D2 with respect to a cylinder D1 in a hydraulic damper D which enables a displacement or the like. The remote monitoring device 1 is fixed to the rod D2 and is movable according to the relative displacement of the rod D2 displaced with the pipe relative to the cylinder D1, and at a predetermined position on the way of movement corresponding to the predetermined displacement of the rod D2. The detection circuit 10a includes a switch member 2 that operates, and generates a warning signal by the operation of the switch member 2. The communication device 4 transmits the warning signal of the detection circuit 10a to a remote position.
The switch member 2 includes a trigger piece 5 made of a magnet fixed on the cylinder D1, a movable holder 6 that linearly displaces the proximity position of the trigger piece 5 on the cylinder D1 with the rod D2, and the movable holder 6 And a pair of reed switches 7 and 7 which are fixed at intervals in the moving direction and operated by the magnetic field of the trigger piece 5 which approaches with the displacement of the movable holder 6. The operation of the reed switch 7 causes the detection circuit 10a to warn It was configured to emit a signal.

本発明においては、油圧防振器の設置現場に出向くことなく、遠隔位置で油圧防振器のストローク位置を確認でき、発電所内に多数設置された油圧防振器の状態の確認作業を手間暇かけず、簡単に行うことができ、油圧防振器及び防振対象の保守面のコストを低減できる。また、油圧防振器の設置場所が立ち入り禁止区域であっても、安全にストローク位置の確認作業を行うことができる。   In the present invention, it is possible to confirm the stroke position of the hydraulic vibration isolator at a remote position without going to the installation site of the hydraulic vibration isolator, and it takes time and effort to check the state of many hydraulic vibration isolators installed in the power plant. This can be done easily and can reduce the cost of the hydraulic vibration isolator and the maintenance surface targeted for vibration isolation. In addition, even if the installation place of the hydraulic vibration isolator is in a non-entry area, the stroke position can be confirmed safely.

本発明に係る遠隔監視装置を取り付けた配管用防振器の斜視図である。It is a perspective view of the vibration control for piping which attached the remote monitoring apparatus which concerns on this invention. 図1の遠隔監視装置の正面図である。It is a front view of the remote monitoring apparatus of FIG. 図1の遠隔監視装置の一部を切り欠いた側面図である。It is the side view which notched one part of the remote monitoring apparatus of FIG. 可動ホルダの縦断面図である。It is a longitudinal cross-sectional view of a movable holder.

本発明の実施の一形態を図面を参照して説明する。
図1ないし図3において、油圧防振器Dは、一端が構造物等の支持体に連結され、内部に作動油を充填したシリンダD1と、シリンダD1内に油圧室を仕切るように摺動自在に挿入されたピストンが一端に結合して、シリンダD1を出入り自在に挿入され、他端が防振対象である配管に連結されるロッドD2とを具備する。油圧防振器Dは、シリンダD1に対するロッドD2の急激な相対移動を抑制して地震等の振動を阻止する一方、ロッドD2の緩慢な相対移動を許容して配管の温度変化による変位を妨げない。
An embodiment of the present invention will be described with reference to the drawings.
In FIG. 1 to FIG. 3, the hydraulic vibration isolator D has one end connected to a support such as a structure, and is slidable so as to divide the hydraulic chamber into the cylinder D1 and the cylinder D1 filled with the hydraulic fluid. The piston D inserted into one end is coupled to one end, and the cylinder D1 is inserted in and out freely, and the other end includes a rod D2 connected to a pipe that is an object of vibration isolation. The hydraulic vibration damper D suppresses sudden relative movement of the rod D2 to the cylinder D1 to prevent vibrations such as earthquakes, while allowing slow relative movement of the rod D2 so as not to disturb displacement of the pipe due to temperature change. .

油圧防振器Dの側部には、ロッドD2のストローク位置を検出することにより動作の異常を警告する遠隔監視装置1が取り付けられる。遠隔監視装置1は、ロッドD2に固定されるスイッチ部材2と、シリンダD1の側面に固定される矩形のケース3に内蔵する送信ユニット4とを具備する。   Attached to the side of the hydraulic vibration isolator D is a remote monitoring device 1 that warns of abnormal operation by detecting the stroke position of the rod D2. The remote monitoring device 1 includes a switch member 2 fixed to the rod D2, and a transmission unit 4 built in a rectangular case 3 fixed to the side surface of the cylinder D1.

スイッチ部材2は、図4に示すように、シリンダD1上に固定されるトリガ片5と、ロッドD2に固定される可動ホルダ6と、この可動ホルダ6上に間隔を置いて固定される一対のリードスイッチ7,7とを具備する。   The switch member 2 is, as shown in FIG. 4, a trigger piece 5 fixed on the cylinder D1, a movable holder 6 fixed to the rod D2, and a pair of the members fixed at intervals on the movable holder 6. The reed switches 7 and 7 are provided.

トリガ片5はリング状の永久磁石材料からなり、シリンダD1におけるロッドD2の挿入側の端壁に側方へ突出してねじ留めされたブラケット8の保持凹部に嵌合し、蓋板9をボルトで締め付けてブラケット8との間に挟み込まれる。   The trigger piece 5 is made of a ring-shaped permanent magnet material and is fitted to the holding recess of the bracket 8 which is laterally protruded and screwed to the end wall of the insertion side of the rod D2 in the cylinder D1, and the lid plate 9 is bolted It clamps and is inserted between the brackets 8.

可動ホルダ6は鋼管材で構成され、一端が固定フランジD3にロッドD2と共に変位可能にボルト留めされ、中間部がブラケット8、トリガ片5及び蓋板9を貫通し、他端にアダプタ12を介してケーブル13に接続される。ケーブル13は、ケース3の後板に固定されたコネクタ14を介してケース3内の基板10に接続される。   The movable holder 6 is made of a steel pipe, one end of which is bolted to the fixed flange D3 so as to be displaceable together with the rod D2, the middle part passes through the bracket 8, the trigger piece 5 and the lid plate 9 and the other end is via the adapter 12 Is connected to the cable 13. The cable 13 is connected to the substrate 10 in the case 3 via the connector 14 fixed to the back plate of the case 3.

リードスイッチ7は、可動ホルダ6内に長手方向に間隔を置いて一対固定されている。リードスイッチ7は、相互間中心位置がロッドD2の初期状態においてトリガ片5に合致し、可動ホルダ6の変位によりトリガ片5に接近すると接点が磁化されてONすることにより検出回路10aを閉じて警告信号を発生させる。   The reed switches 7 are fixed in the movable holder 6 at a distance in the longitudinal direction. When the center position between the reed switches 7 coincides with the trigger piece 5 in the initial state of the rod D2, and the movable piece 6 approaches the trigger piece 5 due to the displacement of the movable holder 6, the contact is magnetized and turned on to close the detection circuit 10a. Generate a warning signal.

送信ユニット4は、ボタン電池ホルダ及びその他の電気素子を組み込んだ検出回路10aを構成する基板10と、基板10上に取り付けられる無線モジュール11とを具備する。基板10上の検出回路10aは、ボタン電池ホルダに装着される電池を電源としてリードスイッチ7の開閉動作により警告信号を形成する。無線モジュール11は、検出回路10aに電気的に接続されており、検出回路10aによる警告信号を送信して、遠隔位置にある制御管理室等の監視場所に別途配置され警告信号を受信する図示しない受信機と共に通信機を構成する。無線モジュール11には、ケース3の前板に固定される棒状のアンテナ15が接続される。   The transmission unit 4 comprises a substrate 10 constituting a detection circuit 10 a incorporating a button battery holder and other electric elements, and a wireless module 11 mounted on the substrate 10. The detection circuit 10a on the substrate 10 forms a warning signal by the opening and closing operation of the reed switch 7 using the battery mounted on the button battery holder as a power supply. The wireless module 11 is electrically connected to the detection circuit 10a, transmits a warning signal from the detection circuit 10a, is separately disposed at a monitoring place such as a control management room at a remote position, and receives the warning signal. Construct a communicator with the receiver. A rod-shaped antenna 15 fixed to the front plate of the case 3 is connected to the wireless module 11.

この遠隔監視装置1においては、配管の熱変位などにより油圧防振器DのシリンダーD1に対してロッドD2が相対的に変位すると、ロッドD2と共に可動ホルダ6が変位し、ロッドD2の移動量が要注意範囲からストローク限界付近である所定の移動量であれば、一方のリードスイッチ7がトリガ片5に接近することによりONし、ケーブル13を通じて検出回路10aが閉じ、警告信号を出力して、無線モジュール11が警告信号を監視場所の受信機に送信する。これにより、遠隔位置において油圧防振器DのロッドD2の変位量を確認でき、迅速に対応措置を講ずることができる。   In the remote monitoring device 1, when the rod D2 is relatively displaced with respect to the cylinder D1 of the hydraulic vibration isolator D due to thermal displacement of piping, the movable holder 6 is displaced together with the rod D2, and the movement amount of the rod D2 is If it is a predetermined movement amount from the caution range to near the stroke limit, one reed switch 7 is turned on by approaching the trigger piece 5, the detection circuit 10a is closed through the cable 13, and a warning signal is output, The wireless module 11 sends a warning signal to the receiver at the monitoring location. Thereby, the displacement amount of the rod D2 of the hydraulic vibration isolator D can be confirmed at the remote position, and the countermeasure can be taken promptly.

なお、リードスイッチ7は、トリガ片5の接近に伴う磁化によって接点の開閉状態が変化する動作を行えば足り、接点が磁化されてOFFするタイプで検出回路10aに警告信号を発生させてもよい。   The reed switch 7 may perform an operation to change the open / close state of the contact due to the magnetization along with the approach of the trigger piece 5, and the detection circuit 10a may generate a warning signal in the type where the contact is magnetized and turned off. .

1 遠隔監視装置
2 スイッチ部材
3 ケース
4 送信ユニット
5 トリガ片
6 可動ホルダ
7 リードスイッチ
8 ブラケット
9 蓋板
10 基板
10a 検出回路
11 無線モジュール
12 アダプタ
13 ケーブル
14 コネクタ
15 アンテナ
D 油圧防振器
D1 シリンダ
D2 ロッド
Reference Signs List 1 remote monitoring device 2 switch member 3 case 4 transmission unit 5 trigger piece 6 movable holder 7 reed switch 8 bracket 9 cover plate 10 base plate 10a detection circuit 11 wireless module 12 adapter 13 cable 14 connector 15 antenna D hydraulic isolator D1 cylinder D2 rod

Claims (1)

支持体又は配管の一方に連結され、内部に作動油を充填したシリンダと、前記シリンダ内に油圧室を仕切るピストンと、支持体又は配管の他方に連結され、前記ピストンに結合して、前記シリンダの一端から出入り自在に挿入されたロッドとを具備し、前記シリンダに対するロッドの急激な相対移動を抑制して配管の振動を阻止する一方、緩慢な相対移動を許容して配管の熱変位などを可能にする油圧制振器におけるシリンダに対するロッドのストローク限界付近への到達を警告するための遠隔監視装置において、
前記ロッドと前記シリンダとの間に介設され、前記配管の変位に伴うロッドとシリンダとの所定の相対位置で動作するスイッチ部材と、
前記スイッチ部材の動作により警告信号を発する検出回路と、
この検出回路の警告信号を遠隔位置に伝達する通信機とを具備し、
前記スイッチ部材は、前記シリンダの側方に突設されたリング状の磁石からなるトリガ片と、
一端が前記ロッドに固定され、前記シリンダの軸方向に伸び、中間部が前記トリガ片を自由に貫通する管材で構成される可動ホルダと、
この可動ホルダ内に移動方向に間隔を置いて固定され、相互の中間位置が前記ロッドの初期状態において前記トリガ片の位置に対応し、ロッドの移動によりストローク限界付近の所定の警告範囲に入ると、トリガ片に接近することにより動作する一対のリードスイッチとを具備することを特徴とする配管用防振器の遠隔監視装置。
A cylinder connected to one of a support or a pipe and having a hydraulic oil filled therein, a piston partitioning an oil pressure chamber in the cylinder, and the other of a support or a pipe, and coupled to the piston And a rod which is inserted in and out freely from one end of the pipe to suppress sudden relative movement of the rod with respect to the cylinder to prevent vibration of the pipe while allowing slow relative movement to prevent thermal displacement of the pipe, etc. In a remote monitoring device for warning of reaching the vicinity of the stroke limit of the rod with respect to the cylinder in the enabling hydraulic damper,
A switch member interposed between the rod and the cylinder and operating at a predetermined relative position between the rod and the cylinder as the pipe is displaced ;
A detection circuit that issues a warning signal by the operation of the switch member;
And a communication device for transmitting a warning signal of the detection circuit to a remote position,
The switch member is a trigger piece formed of a ring-shaped magnet protruding to the side of the cylinder;
A movable holder, one end of which is fixed to the rod and extends in the axial direction of the cylinder, and the middle portion of which is a tube that freely penetrates the trigger piece;
The movable holder is fixed at a distance in the moving direction, and when the intermediate position of each other corresponds to the position of the trigger piece in the initial state of the rod and the rod moves within a predetermined warning range near the stroke limit. What is claimed is: 1. A remote monitoring device for a piping anti-vibration device , comprising: a pair of reed switches operated by approaching a trigger piece .
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