JP6532389B2 - Pipe bending unit and pipe bending apparatus provided with the unit - Google Patents

Pipe bending unit and pipe bending apparatus provided with the unit Download PDF

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JP6532389B2
JP6532389B2 JP2015231187A JP2015231187A JP6532389B2 JP 6532389 B2 JP6532389 B2 JP 6532389B2 JP 2015231187 A JP2015231187 A JP 2015231187A JP 2015231187 A JP2015231187 A JP 2015231187A JP 6532389 B2 JP6532389 B2 JP 6532389B2
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bending
groove
shaft member
fitting
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JP2017094374A (en
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健太郎 野津
健太郎 野津
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Sango Co Ltd
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Description

本発明は、パイプの曲げ加工に好適なパイプ曲げ型ユニット、及び該ユニットを備えたパイプ曲げ加工装置に係る。   The present invention relates to a pipe bending type unit suitable for bending a pipe, and a pipe bending apparatus provided with the unit.

パイプに対する曲げ加工として、プレス曲げ、圧縮曲げ、引張曲げ、引き曲げ等、種々の加工が知られているが、回転引き曲げ加工が最も多く使われている。一般的な回転引き曲げ加工は、外周面に溝が形成された曲げ型に対し把持型によってパイプを把持し、このパイプを圧力型によって曲げ型方向に押圧しながら曲げ型(及び把持型)を回転駆動すると、パイプは接線方向に移動し曲げ型の溝に沿って曲げられるというもので、例えば特許文献1の第2柱に記載されており、特許文献2にもその段落〔0003〕乃至〔0006〕(曲げ型はロール型と記載)及びに開示されている。   Various bending processes such as press bending, compression bending, tensile bending, pull bending, etc. are known as bending processes for pipes, but rotary drawing bending is most frequently used. In a general rotary draw bending process, a pipe is gripped by a gripping mold against a bending mold having a groove formed on the outer peripheral surface, and the pipe is pressed by a pressure mold in a bending mold direction while bending the mold (and the gripping mold) When rotationally driven, the pipe moves in a tangential direction and is bent along the groove of the bending die, and is described, for example, in the second column of Patent Document 1; [0006] (Bending mold is described as a roll mold) and is disclosed.

特許文献2においては、パイプの曲げ部分の内側に発生するしわを防止するために設けられるワイパー(シュー)に関し、摺動に伴う摩耗あるいは欠損に対処し得るワイパーが提案されている(特許文献2の段落〔0013〕及び〔0014〕に記載)。同様に、特許文献3には、「ワイパーと曲げダイとの間に段差が生じることがなく、耐摩耗性を有し、種々の材質のパイプを使用しても問題がなく、極めて長寿命で設備調整作業を頻繁に行なう必要がないパイプ曲げ加工装置を提供する」ことを目的とし、「パイプを曲げ加工するために外周面が所定の曲率で円弧状に形成された曲げダイと、当該曲げダイとの間でパイプをクランプするクランプ部材と、当該クランプ部材を前記曲げダイを中心に回動し前記パイプを曲げるときの皺の発生を防止するワイパーと、を有するパイプ曲げ加工装置であって、前記クランプ部材の回動方向における前記ワイパーの先端部を、前記パイプの曲げ開始点を越え前記曲げダイの外周面の曲率に沿って伸延させたことを特徴とする」パイプ曲げ加工装置が提案されている(特許文献3の段落〔0005〕及び〔0006〕に記載)。   Patent Document 2 proposes a wiper capable of coping with wear and tear caused by sliding with respect to a wiper (shoe) provided to prevent wrinkles generated inside a bent portion of a pipe (Patent Document 2). Described in paragraphs [0013] and [0014] of Similarly, according to Patent Document 3, there is no difference in level between the wiper and the bending die, and there is no problem in using pipes made of various materials, and it has extremely long life. The object of the present invention is to provide a pipe bending apparatus which does not need to frequently perform equipment adjustment work, “a bending die whose outer peripheral surface is formed in an arc shape with a predetermined curvature to bend a pipe, and the bending A pipe bending apparatus comprising: a clamp member for clamping a pipe between a die; and a wiper for rotating the clamp member about the bending die to prevent generation of wrinkles when bending the pipe. The tip end portion of the wiper in the rotational direction of the clamp member is extended along the curvature of the outer peripheral surface of the bending die beyond the bending start point of the pipe. Are plan (described in paragraph of Patent Document 3 [0005] and [0006]).

更に、特許文献4には、「異なる寸法の管を曲げるために、または、異なる形式の管曲げ作業のために迅速且つ正確にダイセットを交換する」方法及び装置に関し、「管曲げ作業のため予め組立てられたダイセットが提供され、曲げダイとクランプダイと圧力ダイとを含み管曲げテーブルのスピンドルに取付け可能であるダイセットにおいて、圧力ダイとクランプダイとを曲げダイに解放可能に互いに連結し互いにかつ曲げダイに対して予め定めた整合関係で連結する第1の手段と、ダイセットと係合してこれらダイセットを含むダイをテーブルから同時に持ち上げる操作手段とを含む」旨記載されている(特許文献4の第7頁に記載)。そして、「多くの管曲げ作業はワイパーダイとマンドレルとの使用を必要とするが、必要の場合には、これらも予め組立てられたダイセットの一部をなす」旨記載されており(同第8頁)、ワイパーダイがワイパーダイ腕によって曲げダイに結合された態様も開示されている(同第15頁及び図6)。   Further, Patent Document 4 relates to a method and apparatus for "changing die sets quickly and accurately for bending tubes of different dimensions or for different types of tube bending operations", for "tube bending operations. A pressure die and a clamp die are releasably coupled to one another in a die set provided a pre-assembled die set including a bending die, a clamp die and a pressure die and being attachable to a spindle of a tube bending table And means for simultaneously operating the die set coupled with the die set to simultaneously lift the die including the die set from the table. (Described on page 7 of Patent Document 4). And, "Many tube bending operations require the use of wiper dies and mandrels, but if necessary they are also part of the pre-assembled die set" Page 8), an embodiment in which the wiper die is connected to the bending die by a wiper die arm is also disclosed (page 15 and FIG. 6).

米国特許第5337590号明細書U.S. Pat. No. 5,337,590 特開2004−9125号公報Unexamined-Japanese-Patent No. 2004-9125 特開2008−246504号公報JP, 2008-246504, A 特表平11−512029号公報Japanese Patent Application Publication No. 11-512029

上記特許文献1においては積極的にしわが形成されるように構成されているが、一般的に、回転引き曲げ加工にはしわを無くすために、しわおさえが用いられ、特許文献2乃至4においてはワイパーが設けられている。このうち、特許文献2及び4に記載のワイパーは先端部が楔形状に形成されており、特許文献2では先端のエッジ部の摩耗が懸念され、その対策が講じられている。特に、ワイパーと曲げダイとの間には、パイプの曲げ開始線(通常は、曲げダイの回転軸を含む面が曲げダイの溝内面と交差する線)に沿って段差が存在するので、この段差に起因するしわを回避することはできない。これを最小減に抑えるにはワイパー先端部の楔形状の維持が必須であり、特に先端部を極力薄くする必要があるため脆弱であり、耐久性に乏しい。また、定期的な摩耗対策が不可避であり、頻繁な交換が必要とされている。しかも、曲げ加工の初期設定が困難であるので、熟練した技術が要求される。従って、大量の曲げ加工を連続して行うことは困難である。   Although the above patent document 1 is configured to actively form wrinkles, in general, in order to eliminate wrinkles in rotational draw bending, wrinkle control is used, and in patent documents 2 to 4, A wiper is provided. Among them, the wipers described in Patent Documents 2 and 4 are formed in a wedge shape at the tip end. In Patent Document 2, there is a concern about wear of the edge portion at the tip, and the countermeasure is taken. In particular, a step is present between the wiper and the bending die along the bending start line of the pipe (usually, a line where the plane including the rotation axis of the bending die intersects the groove inner surface of the bending die). Wrinkles caused by the step can not be avoided. In order to minimize this, it is essential to maintain the wedge shape of the tip of the wiper, and in particular, it is fragile because the tip needs to be made as thin as possible, and the durability is poor. Also, regular wear measures are inevitable and frequent replacement is required. Moreover, since the initial setting of the bending process is difficult, a skilled technique is required. Therefore, it is difficult to continuously perform a large amount of bending.

これに対し、特許文献3に一実施形態として記載されたワイパーは、上下方向に三分割された曲げダイのうちの中央ダイ部の一部を構成し、断面円弧状の凹部が形成されており(特許文献3の段落〔0025〕乃至〔0030〕に記載)、これにより「エッジ構造を有する先端部を形成する必要がなく、曲げダイとの間に段差が生じる虞れもない」と記載されているが(同段落〔0032〕)、この間の説明は不明である。仮に、加工対象のパイプに対し、曲げ加工の開始から終了まで、パイプ軸に平行な三つの平面で分割された曲げダイのうち、上下のサイドダイ部が曲げ加工に寄与し、中央部がワイパーとして機能するという分離作動が行われるというのであれば、しわの発生を防止することが困難というだけでなく、曲げ加工自体も適切に行うことは困難であり、所望の曲げ加工を可能とする構成の開示は見当たらない。   On the other hand, the wiper described as one embodiment in Patent Document 3 constitutes a part of the central die part of the bending dies divided into three in the vertical direction, and a recess having an arc-shaped cross section is formed. (Described in paragraphs [0025] to [0030] of Patent Document 3), it states that "there is no need to form a tip having an edge structure, and there is no risk that a step will occur with a bending die". (The same paragraph [0032]), but the explanation during this is unclear. Temporarily, for the pipe to be processed, from the start to the end of bending, among the bending dies divided by three planes parallel to the pipe axis, the upper and lower side die parts contribute to the bending and the central part serves as a wiper Not only is it difficult to prevent the occurrence of wrinkles, but it is also difficult to properly perform bending itself if a separate operation to function is performed, and a configuration that allows desired bending to be performed. There is no disclosure.

一方、特許文献4には、異なる寸法の管を曲げるために、または、異なる形式の管曲げ作業のために、曲げダイ、クランプダイ及び圧力ダイが予め組立てられたダイセットを交換し得るように構成されているが、ワイパーダイは必ずしも必須とされていない(特許文献4の第11頁に記載)。従って、特許文献4においては、段替え機能に着目されているものの、しわの発生を適切に防止し得る機能を含めて交換可能なダイセットが開示されているものではなく、パイプの曲げ加工に好適なパイプ曲げ型ユニット及びこれを備えた装置が示唆されているものでもない。   On the other hand, U.S. Pat. No. 5,075,014, that bending dies, clamp dies and pressure dies can replace pre-assembled die sets for bending tubes of different dimensions or for different types of tube bending operations. Although configured, the wiper die is not necessarily required (described on page 11 of Patent Document 4). Therefore, although Patent Document 4 focuses on the change-over function, it does not disclose a replaceable die set including a function that can appropriately prevent the occurrence of wrinkles, and it is possible to bend a pipe. Neither is it suggested a suitable pipe bending unit and a device comprising the same.

また、パイプ曲げ型ユニットは金属塊で構成されるのが一般的で、質量が大きくなりがちであり、加工対象のパイプが大径で曲げ加工の半径が大きい場合には更に大型となり、看過できない重量となる。特に、生産現場において当該ユニットを交換する場合、所謂段替えを行う場合には、曲げ加工装置の基台から当該ユニットを持ち上げる必要が生ずるが、人力では到底持ち上げることはできない。このため、クレーンや補助機具が必要となるだけでなく、これらの操作に時間を要し作業効率が低下することになるので、段替え作業性の向上が望まれる。   Also, the pipe bending unit is generally composed of metal lumps, and the mass tends to be large, and when the pipe to be processed is large in diameter and the radius of bending is large, it becomes larger and can not be overlooked It becomes weight. In particular, when replacing the unit at a production site, it is necessary to lift the unit from the base of the bending apparatus when performing so-called change-over, but it can not be lifted by hand. For this reason, not only a crane and an auxiliary tool are needed, but also these operations take time and the working efficiency is lowered, so improvement of the stage change workability is desired.

そこで、本発明は、しわの発生を懸念することなくパイプに対する曲げ加工を適切に行い、且つ、段替えを容易に行い得るパイプ曲げ型ユニット、及び該ユニットを備えたパイプ曲げ加工装置を提供することを別の課題とする。   Therefore, the present invention provides a pipe bending type unit capable of appropriately performing bending processing on a pipe without concern about the occurrence of wrinkles, and easily changing the level, and a pipe bending apparatus provided with the unit. Make it another task.

上記の課題を達成するため、本発明は、外周面に断面半円状のパイプ受溝を有し回転軸を中心に回転駆動される曲げ型を備え、該曲げ型が、外周面に断面半円状の第1の溝部を有すると共に、該第1の溝部に形成され、前記回転軸に対し直交する平面内で周方向に第1の所定距離延在する嵌合凹部を有する把持部材と、外周面に断面半円状の第2の溝部を有すると共に、該第2の溝部の先端部から周方向に第2の所定距離延出する嵌合凸部を有し、該嵌合凸部が前記嵌合凹部に嵌合し前記第1の溝部及び前記第2の溝部を結合して前記断面半円状のパイプ受溝を形成する対圧部材と、前記回転軸を中心軸に有し、前記把持部材及び前記対圧部材を回転可能に支持する中空軸部材と、該中空軸部材に収容され、当該中空軸部材に係合する係合部を有すると共に、少なくとも一端に固定部を有する固定軸部材とを具備し、少なくとも前記把持部材及び前記中空軸部材が夫々、前記固定軸部材の軸を中心とする放射方向且つ前記固定軸部材の軸方向に形成され前記固定軸部材の径方向の幅を越える幅の切欠部を有し、該切欠部を介して前記固定軸部材が装着されると共に、前記対圧部材と前記把持部材が前記中空軸部材を介した蝶番結合によって連結され、前記回転軸を中心に相対的に回転可能に支持される構成としたものである。   In order to achieve the above object, the present invention is provided with a bending die having a pipe receiving groove with a semicircular cross-section on the outer peripheral surface and driven to rotate around a rotation axis, and the bending die has a semicircular cross-section A gripping member having a circular first groove and having a fitting recess formed in the first groove and extending a first predetermined distance in a circumferential direction in a plane orthogonal to the rotation axis; A second groove having a semicircular cross section on the outer peripheral surface, and a fitting protrusion extending a second predetermined distance in the circumferential direction from the tip of the second groove, the fitting protrusion being It has a counter pressure member that fits in the fitting recess and combines the first groove and the second groove to form a pipe receiving groove with a semicircular cross section, and the rotation axis is on the central axis, A hollow shaft member rotatably supporting the gripping member and the counter pressure member, and an engaging portion accommodated in the hollow shaft member and engaged with the hollow shaft member And a fixed shaft member having a fixed portion at at least one end, wherein at least the gripping member and the hollow shaft member are radially about the axis of the fixed shaft member and the axial direction of the fixed shaft member And the fixed shaft member is mounted via the cutaway portion, and the counter pressure member and the grip member are hollow shafts. It is connected by the hinge connection via the member, and it is set as the structure supported rotatably relatively centering | focusing on the said rotating shaft.

上記のパイプ曲げ型ユニットにおいて、前記対圧部材は、前記中空軸部材に回転可能に支持され前記放射方向に前記固定軸部材の径方向の幅を越える幅の開口を有するC字状の回転支持部を具備し、該回転支持部の一部が前記嵌合凸部を構成し、当該回転支持部の外周面が、前記断面半円状のパイプ受溝の一部を形成する曲面である構成とするとよい。更に、前記対圧部材は、前記回転支持部を主要部分とする第1の部材と、該第1の部材に接合され前記第2の溝部及び前記嵌合凸部を構成する第2の部材を具備するものとするとよい。   In the above-mentioned pipe bending type unit, the C-shaped rotational support having the opening having a width exceeding the radial width of the fixed shaft member in the radial direction and rotatably supported by the hollow shaft member. A portion of the rotational support portion constitutes the fitting convex portion, and the outer peripheral surface of the rotational support portion is a curved surface forming a portion of the pipe receiving groove having a semicircular cross section. You should do it. Further, the counter pressure member may be a first member having the rotation support portion as a main portion, and a second member joined to the first member to constitute the second groove portion and the fitting convex portion. It is good to be equipped.

上記の各パイプ曲げ型ユニットにおいて、前記嵌合凸部の一部が、前記パイプの曲げ加工開始位置に対し加工対象のパイプの進行方向の前方側に位置し、前記嵌合凸部の他の部分が、前記パイプの曲げ加工開始位置に対し前記パイプの進行方向に対して後方側に位置している構成とするとよい。あるいは、前記嵌合凹部に嵌合される前記嵌合凸部の嵌合部が、加工対象のパイプの曲げ加工開始位置に対し前記パイプの進行方向の前方側に位置し、前記把持部材の前記第1の溝部と前記対圧部材の前記第2の溝部との当接部が、前記パイプの曲げ加工開始位置に対し前記パイプの進行方向の後方側に位置している構成とするとよい。更に、前記曲げ型は、前記中空軸部材の中心軸に対して直交する面で分割された複数の部材から成るものとしてもよい。   In each of the above-mentioned pipe bending units, a part of the fitting convex portion is located on the front side in the advancing direction of the pipe to be processed with respect to the bending start position of the pipe, and the other of the fitting convex portions It is preferable that the portion be positioned on the rear side with respect to the advancing direction of the pipe with respect to the bending start position of the pipe. Alternatively, the fitting portion of the fitting convex portion to be fitted to the fitting recess is located on the front side in the traveling direction of the pipe with respect to the bending start position of the pipe to be processed, The contact portion between the first groove portion and the second groove portion of the counter pressure member may be positioned on the rear side in the advancing direction of the pipe with respect to the bending start position of the pipe. Furthermore, the bending die may be composed of a plurality of members divided in a plane perpendicular to the central axis of the hollow shaft member.

また、本発明は、外周面に断面半円状のパイプ受溝を有し回転軸を中心に回転駆動される曲げ型と、該曲げ型のパイプ受溝に配置される加工対象のパイプを把持する把持型と、前記パイプを前記曲げ型方向に押圧する圧力型とを備え、前記曲げ型が、外周面に断面半円状の第1の溝部を有すると共に、該第1の溝部に形成され、前記回転軸に対し直交する平面内で周方向に第1の所定距離延在する嵌合凹部を有する把持部材と、外周面に断面半円状の第2の溝部を有すると共に、該第2の溝部の先端部から周方向に第2の所定距離延出する嵌合凸部を有し、該嵌合凸部が前記嵌合凹部に嵌合し前記第1の溝部及び前記第2の溝部を結合して前記断面半円状のパイプ受溝を形成する対圧部材と、前記回転軸を中心軸に有し、前記把持部材及び前記対圧部材を回転可能に支持する中空軸部材と、該中空軸部材に収容され、当該中空軸部材に係合する係合部を有すると共に、少なくとも一端に固定部を有する固定軸部材とを具備し、少なくとも前記把持部材及び前記中空軸部材が夫々、前記固定軸部材の軸を中心とする放射方向且つ前記固定軸部材の軸方向に形成され前記固定軸部材の径方向の幅を越える幅の切欠部を有し、該切欠部を介して前記固定軸部材が装着されると共に、前記対圧部材と前記把持部材が前記中空軸部材を介した蝶番結合によって連結され、前記回転軸を中心に相対的に回転可能に支持されてパイプ曲げ型ユニットが構成されているパイプ曲げ加工装置を提供するものである。   Further, according to the present invention, there is provided a bending die having a pipe receiving groove having a semicircular cross section on the outer peripheral surface and driven to rotate around a rotation axis, and a pipe to be processed disposed in the pipe receiving groove of the bending die. And a pressure mold for pressing the pipe in the direction of the bending mold, wherein the bending mold has a first groove with a semicircular cross section on the outer peripheral surface and is formed in the first groove A holding member having a fitting recess extending a first predetermined distance in a circumferential direction in a plane orthogonal to the rotation axis, a second groove having a semicircular cross section on an outer peripheral surface, and the second A fitting protrusion extending a second predetermined distance in the circumferential direction from the tip of the groove, the fitting protrusion being fitted in the fitting recess, and the first groove and the second groove And a pressure bearing member that forms the pipe receiving groove having the semicircular cross-section, and the rotation shaft as a central axis, and the gripping member and the front A hollow shaft member rotatably supporting a counter pressure member, and a fixed shaft member having an engaging portion accommodated in the hollow shaft member and engaged with the hollow shaft member and having a fixing portion at least at one end And at least the gripping member and the hollow shaft member are formed in the radial direction about the axis of the fixed shaft member and in the axial direction of the fixed shaft member and have a width exceeding the radial width of the fixed shaft member. It has a notch, and the fixed shaft member is mounted through the notch, and the counter pressure member and the grasping member are connected by hinge connection via the hollow shaft member, and the rotation shaft is centered Abstract: A pipe bending apparatus is provided that is relatively rotatably supported to constitute a pipe bending unit.

上記のパイプ曲げ加工装置において、前記対圧部材は、前記中空軸部材に回転可能に支持され前記放射方向に前記固定軸部材の径方向の幅を越える幅の開口を有するC字状の回転支持部を具備し、該回転支持部の一部が前記嵌合凸部を構成し、当該回転支持部の外周面が、前記断面半円状のパイプ受溝の一部を形成する曲面である構成とするとよい。更に、前記対圧部材は、前記回転支持部を主要部分とする第1の部材と、該第1の部材に接合され前記第2の溝部及び前記嵌合凸部を構成する第2の部材を具備するものとするとよい。   In the above-mentioned pipe bending apparatus, the counter pressure member is a C-shaped rotary support having an opening whose width is larger than the radial width of the fixed shaft member in the radial direction so as to be rotatably supported by the hollow shaft member. A portion of the rotational support portion constitutes the fitting convex portion, and the outer peripheral surface of the rotational support portion is a curved surface forming a portion of the pipe receiving groove having a semicircular cross section. You should do it. Further, the counter pressure member may be a first member having the rotation support portion as a main portion, and a second member joined to the first member to constitute the second groove portion and the fitting convex portion. It is good to be equipped.

上記のパイプ曲げ加工装置において、前記嵌合凸部の一部が、前記パイプの曲げ加工開始位置に対し前記パイプの進行方向の前方側に位置し、前記嵌合凸部の他の部分が、前記パイプの曲げ加工開始位置に対し前記パイプの進行方向に対して後方側に位置している構成とするとよい。あるいは、前記嵌合凹部に嵌合される前記嵌合凸部の嵌合部が、前記パイプの曲げ加工開始位置に対し前記パイプの進行方向の前方側に位置し、前記把持部材の前記第1の溝部と前記対圧部材の前記第2の溝部との当接部が、前記パイプの曲げ加工開始位置に対し前記パイプの進行方向の後方側に位置している構成とするとよい。更に、前記曲げ型は、前記中空軸部材の中心軸に対して直交する面で分割された複数の部材から成るものとしてもよい。   In the above-mentioned pipe bending apparatus, a part of the fitting convex portion is located forward of the bending start position of the pipe in the advancing direction of the pipe, and the other part of the fitting convex portion is It is preferable that the pipe be positioned on the rear side with respect to the advancing direction of the pipe with respect to the bending start position of the pipe. Alternatively, the fitting portion of the fitting convex portion to be fitted to the fitting recess is located on the front side in the advancing direction of the pipe with respect to the bending processing start position of the pipe, and The contact portion between the groove portion and the second groove portion of the counter pressure member may be positioned on the rear side in the advancing direction of the pipe with respect to the bending start position of the pipe. Furthermore, the bending die may be composed of a plurality of members divided in a plane perpendicular to the central axis of the hollow shaft member.

上記の各パイプ曲げ加工装置において、前記パイプ内に先端部が挿入され、前記曲げ型の所定の回転範囲で前記先端部が前記圧力型に対向するように駆動される芯金を備えたものとしてもよい。   In each of the above-mentioned pipe bending apparatuses, a tip is inserted into the pipe, and the core metal is driven so that the tip is opposed to the pressure mold within a predetermined rotation range of the bending mold. It is also good.

本発明は上述のように構成されているので以下の効果を奏する。即ち、本発明のパイプ曲げ型ユニットにおいては、これを構成する曲げ型が、外周面に断面半円状の第1の溝部を有すると共に、第1の溝部に形成され、回転軸に対し直交する平面内で周方向に第1の所定距離延在する嵌合凹部を有する把持部材と、外周面に断面半円状の第2の溝部を有すると共に、第2の溝部の先端部から周方向に第2の所定距離延出する嵌合凸部を有し、嵌合凸部が嵌合凹部に嵌合し第1の溝部及び第2の溝部を結合して断面半円状のパイプ受溝を形成する対圧部材と、回転軸を中心軸に有し、把持部材及び対圧部材を回転可能に支持する中空軸部材と、中空軸部材に収容され、中空軸部材に係合する係合部を有すると共に、少なくとも一端に固定部を有する固定軸部材とを具備し、少なくとも把持部材及び中空軸部材が夫々、固定軸部材の軸を中心とする放射方向且つ固定軸部材の軸方向に形成され固定軸部材の径方向の幅を越える幅の切欠部を有し、この切欠部を介して固定軸部材が装着されると共に、対圧部材と把持部材が中空軸部材を介した蝶番結合によって連結され、回転軸を中心に相対的に回転可能に支持されているので、しわの発生を懸念することなくパイプに対する曲げ加工を適切に行なうことができる。しかも、加工対象のパイプの形状に応じて複数のパイプ曲げ型ユニットを用意しておけば、種々のパイプ形状に対する曲げ加工に際し、その形状に応じたパイプ曲げ型ユニットを選択して交換するだけでよいので、段替えが容易で段替え後の調整も不要なパイプ曲げ型ユニットを提供することができる。特に、把持部材及び中空軸部材の切欠部を介して固定軸部材を装着し得る、換言すれば、固定軸部材に対し各切欠部を介して把持部材及び中空軸部材を装着し得るように構成されており、例えば把持部材及び中空軸部材の水平移動のみによって段替えを容易に行うことができるので、重量物を持ち上げる必要はなく良好な作業性を確保することができる。   Since the present invention is configured as described above, the following effects can be obtained. That is, in the pipe bending die unit of the present invention, the bending die constituting the same has the first groove having a semicircular cross section on the outer peripheral surface and is formed in the first groove and is orthogonal to the rotation axis A gripping member having a fitting recess extending a first predetermined distance in a circumferential direction in a plane, and a second groove having a semicircular cross section on the outer peripheral surface, and in the circumferential direction from the tip of the second groove A pipe receiving groove having a semicircular cross-section having a semicircular cross section, which has a fitting protrusion extending a second predetermined distance, and the fitting protrusion fits into the fitting recess and joins the first groove and the second groove. An anti-pressure member to be formed, a hollow shaft member having a rotation axis as a central axis and rotatably supporting the gripping member and the anti-pressure member, and an engaging portion accommodated in the hollow shaft member and engaged with the hollow shaft member And a fixed shaft member having a fixed portion at at least one end, and at least a gripping member and a hollow shaft member Each has a notch formed in the radial direction centering on the axis of the fixed shaft member and in the axial direction of the fixed shaft member and having a width exceeding the radial width of the fixed shaft member, and the fixed shaft member through this notch Since the counter pressure member and the grip member are connected by hinged connection via the hollow shaft member and are supported so as to be relatively rotatable about the rotation axis, the concern is not to worry about the occurrence of wrinkles. It is possible to properly bend the pipe. Moreover, if a plurality of pipe bending die units are prepared in accordance with the shape of the pipe to be processed, it is only necessary to select and replace the pipe bending die unit according to the shape when bending for various pipe shapes. As it is good, it is possible to provide a pipe bending type unit that is easy to change stages and does not require adjustment after the change. In particular, the fixed shaft member can be mounted through the notch portion of the holding member and the hollow shaft member. In other words, the holding member and the hollow shaft member can be attached to the fixed shaft member through the respective notches. Since it is possible to easily change the stage only by, for example, horizontal movement of the holding member and the hollow shaft member, it is not necessary to lift a heavy load, and good workability can be ensured.

上記のパイプ曲げ型ユニットにおいて、対圧部材は、中空軸部材に回転可能に支持され放射方向に固定軸部材の径方向の幅を越える幅の開口を有するC字状の回転支持部を具備したものとし、回転支持部の一部が嵌合凸部を構成し、回転支持部の外周面が、断面半円状のパイプ受溝の一部を形成する曲面である構成とすれば、C字状の回転支持部の空隙を介して固定軸部材を装着し得る、換言すれば、固定軸部材に対し空隙を介して回転支持部を装着し得るので、固定軸部材への把持部材及び中空軸部材の装着と共に、あるいはこれらの装着後に、回転支持部を容易に装着することができ、段替えを一層容易に行うことができる。また、対圧部材は、回転支持部を主要部分とする第1の部材と、第1の部材に接合され第2の溝部及び嵌合凸部を構成する第2の部材を具備するものとすれば、対圧部材を容易且つ安価に構成することができる。例えば、加工時の摩耗が大きな第2の部材のみを交換し得るように構成することができるので、長期的な使用の観点からは安価な対圧部材を提供することができる。尚、第1及び第2の部材を更に複数の部材に分割し、摩耗し易い部分を含む部材のみを交換し得るように構成することもできる。   In the above-mentioned pipe bending type unit, the counter pressure member has a C-shaped rotary support portion rotatably supported by the hollow shaft member and having an opening having a width exceeding the radial width of the fixed shaft member in the radial direction. Assuming that a part of the rotation support portion constitutes a fitting protrusion, and the outer peripheral surface of the rotation support portion is a curved surface forming a part of a pipe receiving groove having a semicircular cross section, the C character The fixed shaft member can be mounted via the gap of the rotation support portion in the form of a circle, in other words, since the rotation support portion can be mounted via the gap to the fixed shaft member, the holding member for the fixed shaft member and the hollow shaft Along with the mounting of the members or after these mounting, the rotary support can be easily mounted, and the stage change can be performed more easily. Further, the counter pressure member includes a first member having a rotation support portion as a main portion, and a second member joined to the first member and constituting a second groove portion and a fitting convex portion. Thus, the counter pressure member can be configured easily and inexpensively. For example, since it can be configured such that only the second member with high wear during processing can be replaced, an inexpensive antipressure member can be provided from the viewpoint of long-term use. The first and second members may be further divided into a plurality of members so that only the member including the portion susceptible to wear can be replaced.

更に、上記のパイプ曲げ型ユニットにおいて、嵌合凸部の一部が、加工対象のパイプの曲げ加工開始位置に対しパイプの進行方向の前方側に位置し、嵌合凸部の他の部分が、パイプの曲げ加工開始位置に対しパイプの進行方向に対して後方側に位置している構成、あるいは、嵌合凹部に嵌合される嵌合凸部の嵌合部が、パイプの曲げ加工開始位置に対しパイプの進行方向の前方側に位置し、把持部材の第1の溝部と対圧部材の第2の溝部との当接部が、パイプの曲げ加工開始位置に対しパイプの進行方向の後方側に位置している構成とすれば、パイプにしわが発生することなく、円滑な曲げ加工を行うことができる。更に、曲げ型は、中空軸部材の中心軸に対して直交する面で分割された複数の部材から成るものとすれば、前述の構成に比し、部品点数は増加するが、各部品に要求される機能に応じた精度で製造することができ、各部品の製造が容易となる。しかも、例えば把持部材及び中空軸部材の水平移動のみによって容易に段替えを行い得る構成とすることができる。   Furthermore, in the above-mentioned pipe bending type unit, a part of the fitting convex portion is located on the front side in the advancing direction of the pipe with respect to the bending start position of the pipe to be processed, and the other part of the fitting convex portion is The structure located on the rear side with respect to the pipe bending start position with respect to the pipe bending start position, or the fitting portion of the fitting convex portion fitted in the fitting concave portion starts the pipe bending The contact portion between the first groove of the gripping member and the second groove of the counter pressure member, which is located forward of the pipe in the direction of movement of the pipe relative to the position, If it is set as the structure located in the back side, a smooth bending process can be performed, without generating a wrinkle in a pipe. Furthermore, if the bending die is composed of a plurality of members divided in a plane orthogonal to the central axis of the hollow shaft member, the number of parts is increased compared to the above-mentioned configuration, but it is required for each part It can manufacture with the precision according to the function to be performed, and manufacture of each part becomes easy. In addition, for example, it is possible to easily change the stage only by the horizontal movement of the holding member and the hollow shaft member.

そして、本発明のパイプ曲げ加工装置は、前述のように構成されたパイプ曲げ型ユニットと、その曲げ型のパイプ受溝に配置される加工対象のパイプを把持する把持型と、パイプを曲げ型方向に押圧する圧力型とを備えており、この圧力型によってパイプを曲げ型方向に押圧しながら把持型及び曲げ型を回転させることにより、しわの発生を懸念することなくパイプに対する曲げ加工を適切に行なうことができる。しかも、加工対象のパイプの形状に応じて複数のパイプ曲げ型ユニットを用意しておけば、種々のパイプ形状に対する曲げ加工に際し、その形状に応じたパイプ曲げ型ユニットを選択して交換するだけでよいので、容易に段替えを行うことができ、段替え後の調整も不要である。特に、固定軸部材に対し各切欠部を介して把持部材及び中空軸部材を装着し得るように構成されており、例えば把持部材及び中空軸部材の水平移動のみによって段替えを容易に行うことができるので、重量物を持ち上げる必要はなく良好な作業性を確保することができる。   The pipe bending apparatus according to the present invention comprises a pipe bending unit configured as described above, a gripping type for gripping a pipe to be processed disposed in a pipe receiving groove of the bending type, and a pipe bending type It is equipped with a pressure die that presses in the direction, and by rotating the holding die and the bending die while pressing the pipe in the bending die direction by this pressure die, it is appropriate to bend the pipe without concern about the occurrence of wrinkles It can be done to Moreover, if a plurality of pipe bending die units are prepared in accordance with the shape of the pipe to be processed, it is only necessary to select and replace the pipe bending die unit according to the shape when bending for various pipe shapes. Since the change is good, it is possible to easily change the setting, and the adjustment after the change is not necessary. In particular, the holding member and the hollow shaft member can be attached to the fixed shaft member through the notches, and for example, the step change can be easily performed only by the horizontal movement of the holding member and the hollow shaft member. Since it is possible, it is not necessary to lift a heavy load, and good workability can be ensured.

上記のパイプ曲げ加工装置において、対圧部材は、前述のようにC字状の回転支持部を具備したものとし、回転支持部の一部が嵌合凸部を構成し、回転支持部の外周面が、断面半円状のパイプ受溝の一部を形成する曲面である構成とすれば、C字状の回転支持部の空隙を介して固定軸部材を装着し得る、換言すれば、固定軸部材に対し空隙を介して回転支持部を装着し得るので、固定軸部材への把持部材及び中空軸部材の装着と共に、あるいはこれらの装着後に、回転支持部を容易に装着することができ、段替えを一層容易に行うことができる。また、対圧部材は、回転支持部を主要部分とする第1の部材と、第1の部材に接合され第2の溝部及び嵌合凸部を構成する第2の部材を具備するものとすれば、対圧部材を容易且つ安価に構成することができ、例えば、加工時の摩耗が大きな第2の部材のみを交換し得るように構成することができる。   In the above-mentioned pipe bending apparatus, the counter pressure member is provided with a C-shaped rotary support as described above, and a part of the rotary support constitutes a fitting convex, and the outer periphery of the rotary support If the surface is a curved surface which forms a part of a pipe receiving groove having a semicircular cross section, the fixed shaft member can be mounted through the gap of the C-shaped rotational support portion, in other words, fixed Since the rotation support can be attached to the shaft member via the air gap, the rotation support can be easily attached together with or after attachment of the holding member and the hollow shaft member to the fixed shaft, It is possible to make the change more easily. Further, the counter pressure member includes a first member having a rotation support portion as a main portion, and a second member joined to the first member and constituting a second groove portion and a fitting convex portion. For example, the counter pressure member can be configured easily and inexpensively, and for example, it can be configured such that only the second member that has a large amount of wear during processing can be replaced.

また、上記のパイプ曲げ加工装置において、嵌合凸部の一部が、パイプの曲げ加工開始位置に対しパイプの進行方向の前方側に位置し、嵌合凸部の他の部分が、パイプの曲げ加工開始位置に対しパイプの進行方向に対して後方側に位置している構成、あるいは、嵌合凹部に嵌合される嵌合凸部の嵌合部が、パイプの曲げ加工開始位置に対しパイプの進行方向の前方側に位置し、把持部材の第1の溝部と対圧部材の第2の溝部との当接部が、パイプの曲げ加工開始位置に対しパイプの進行方向の後方側に位置している構成とすれば、円滑な曲げ加工を行うことができる。更に、曲げ型は、中空軸部材の中心軸に対して直交する面で分割された複数の部材から成るものとすれば、各部品に要求される機能に応じた精度で製造することができ、各部品の製造が容易となる。しかも、例えば把持部材及び中空軸部材の水平移動のみによって容易に段替えを行い得る構成とすることができる。   Further, in the above-described pipe bending apparatus, a part of the fitting convex portion is positioned forward of the bending start position of the pipe in the advancing direction of the pipe, and the other part of the fitting convex portion is the pipe The structure located on the rear side with respect to the direction of movement of the pipe with respect to the bending start position, or the fitting portion of the fitting convex portion fitted in the fitting recess with respect to the bending start position of the pipe The contact portion between the first groove of the gripping member and the second groove of the counter pressure member, located on the front side in the pipe advancing direction, is on the rear side in the pipe advancing direction with respect to the pipe bending start position. If the configuration is positioned, smooth bending can be performed. Furthermore, if the bending die is composed of a plurality of members divided in a plane orthogonal to the central axis of the hollow shaft member, it can be manufactured with accuracy according to the function required for each part, The manufacture of each part becomes easy. In addition, for example, it is possible to easily change the stage only by the horizontal movement of the holding member and the hollow shaft member.

そして、上記の各パイプ曲げ加工装置において、パイプ内に先端部が挿入され、曲げ型の所定の回転範囲で先端部が圧力型に対向するように駆動される芯金を備えたものとすれば、曲げ半径が小さな曲げ加工を容易に行うことができ、パイプに対する曲げ限界を大幅に向上することができる。   Then, in each of the above-described pipe bending apparatuses, the tip portion is inserted into the pipe, and the core metal is driven so that the tip portion faces the pressure mold within a predetermined rotation range of the bending mold. Bending with a small bending radius can be easily performed, and the bending limit for the pipe can be greatly improved.

本発明の一実施形態に係るパイプ曲げ加工装置を示す斜視図である。It is a perspective view showing a pipe bending apparatus concerning one embodiment of the present invention. 本発明の一実施形態に係るパイプ曲げ型ユニットの正面図である。It is a front view of the pipe bending type | mold unit which concerns on one Embodiment of this invention. 本発明の一実施形態に係るパイプ曲げ型ユニットの断面図である。It is a sectional view of a pipe bending type unit concerning one embodiment of the present invention. 本発明の一実施形態に係るパイプ曲げ型ユニットの分解斜視図である。It is an exploded perspective view of a pipe bending type unit concerning one embodiment of the present invention. 本発明の一実施形態に係るパイプ曲げ加工装置の曲げ加工終了時の状態を示す断面斜視図である。It is a cross-sectional perspective view which shows the state at the time of completion | finish of bending of the pipe bending apparatus which concerns on one Embodiment of this invention. 本発明の他の実施形態に係るパイプ曲げ型ユニットの正面側から見た分解斜視図である。It is the disassembled perspective view seen from the front side of the pipe bending type | mold unit which concerns on other embodiment of this invention. 本発明の他の実施形態に係るパイプ曲げ型ユニットの背面側から見た分解斜視図である。It is the disassembled perspective view seen from the back side of the pipe bending type | mold unit which concerns on other embodiment of this invention. 本発明の他の実施形態に係るパイプ曲げ型ユニットの正面側から見た斜視図である。It is the perspective view seen from the front side of the pipe bending type | mold unit which concerns on other embodiment of this invention. 本発明の他の実施形態に係るパイプ曲げ型ユニットの背面側から見た斜視図である。It is the perspective view seen from the back side of the pipe bending type | mold unit which concerns on other embodiment of this invention. 本発明の他の実施形態に係るパイプ曲げ型ユニットの平面図である。It is a top view of the pipe bending type | mold unit which concerns on other embodiment of this invention. 本発明の他の実施形態に係るパイプ曲げ型ユニットの断面図で、図10のA−A線断面図である。It is sectional drawing of the pipe bending type | mold unit which concerns on other embodiment of this invention, and is the sectional view on the AA line of FIG. 本発明の他の実施形態に係るパイプ曲げ型ユニットの断面図で、図10のB−B線断面図である。It is sectional drawing of the pipe bending type | mold unit which concerns on other embodiment of this invention, and is a BB sectional drawing of FIG. 本発明の別の実施形態に係るパイプ曲げ型ユニットの分解斜視図である。It is a disassembled perspective view of the pipe bending type | mold unit which concerns on another embodiment of this invention. 本発明の更に他の実施形態に係るパイプ曲げ型ユニットの斜視図である。It is a perspective view of the pipe bending type | mold unit which concerns on other embodiment of this invention. 本発明の更に他の実施形態に係るパイプ曲げ型ユニットの正面図である。It is a front view of the pipe bending type | mold unit which concerns on other embodiment of this invention. 本発明の実施形態に係るパイプ曲げ型ユニットを用いて曲げ加工が行われたパイプを示す斜視図である。It is a perspective view which shows the pipe in which bending was performed using the pipe bending type | mold unit which concerns on embodiment of this invention. 本発明の実施形態に係るパイプ曲げ型ユニットを装着したパイプ曲げ加工装置の一実施形態を示す斜視図である。It is a perspective view showing one embodiment of a pipe bending apparatus equipped with a pipe bending type unit concerning an embodiment of the present invention.

以下、本発明の望ましい実施形態について図面を参照して説明する。図1は本発明の一実施形態に係るパイプ曲げ型ユニット、並びに、これに加え把持型200及び圧力型300等を含む一実施形態に係るパイプ曲げ加工装置を示すもので、パイプ曲げ型ユニットは、外周面に断面半円状のパイプ受溝(後述する第1及び第2の溝部11、21によって構成)を有し回転軸(A)を中心に回転駆動される曲げ型100を備えている。そして、パイプ曲げ加工装置においては、加工対象のパイプPが、曲げ型100と把持型200との間に把持され、圧力型300によって曲げ型100方向に押圧されながら前進駆動され、圧縮荷重及び軸押し荷重によってパイプPに対し曲げ加工が行われるように構成されている。   Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings. FIG. 1 shows a pipe bending apparatus according to an embodiment of the present invention, and a pipe bending apparatus according to an embodiment including a gripping mold 200 and a pressure mold 300 in addition thereto. A bending die 100 having a pipe receiving groove (formed by first and second grooves 11 and 21 described later) having a semicircular cross-section on the outer peripheral surface and driven to rotate about a rotation axis (A) . Then, in the pipe bending apparatus, the pipe P to be processed is held between the bending mold 100 and the holding mold 200, and is advanced while being pressed in the bending mold 100 direction by the pressure mold 300, and the compression load and shaft The pipe P is configured to be bent by the pressing load.

本実施形態の曲げ型100は把持部材10及び対圧部材20を備えており、図1及び図2に示すように、把持部材10には断面半円状の第1の溝部11が形成されると共に、この第1の溝部11に、回転軸(A)に対し直交する平面内で周方向に所定距離延在するように所定幅の嵌合凹部12が形成されている。把持部材10は、図3及び図4に示すように大径部及び小径部を有する中空軸部材のスリーブ70を介して、回転軸(A)を中心軸とする固定軸部材のスタッド60によって、装着対象の基台13(図1及び図2に二点鎖線で示す)に固定される。スタッド60は、その中間部に大径の鍔形状の係合部60aが形成されると共に、先端に固定部たる螺子部60bが形成され、両者間に螺子部60bと略同経の軸部60cを有するボルト形状で、スリーブ70の軸方向の開口部70a内に収容され、基台13に螺子部60bが螺着されてスタッド60が固定されるように構成されている。而して、把持部材10と対圧部材20はスリーブ70を介した蝶番結合によって連結され、スタッド60によって回転軸(A)を中心に相対的に回転可能に支持されているが、これらの結合構造については後に詳述する。尚、把持部材10に係止具80が固定されると共に、対圧部材20にノックピン27が固定されているが、これらについても後述する。   The bending die 100 according to the present embodiment includes the gripping member 10 and the counter pressure member 20, and as shown in FIGS. 1 and 2, the gripping member 10 is formed with a first groove 11 having a semicircular cross section. At the same time, a fitting recess 12 of a predetermined width is formed in the first groove portion 11 so as to extend a predetermined distance in the circumferential direction in a plane orthogonal to the rotation axis (A). The gripping member 10 is, as shown in FIGS. 3 and 4, via a sleeve 70 of a hollow shaft member having a large diameter portion and a small diameter portion, by means of a stud 60 of a fixed shaft member centered on the rotation shaft (A). It is fixed to a mounting base 13 (shown by a two-dot chain line in FIGS. 1 and 2) to be mounted. The stud 60 has a large diameter wedge-shaped engaging portion 60a formed at the middle portion thereof, and a screw portion 60b which is a fixed portion formed at the tip, and an axial portion 60c substantially coextensive with the screw portion 60b. The bolt 60 has a bolt shape and is accommodated in the axial opening 70 a of the sleeve 70, and the screw 60 b is screwed to the base 13 so that the stud 60 is fixed. Thus, the gripping member 10 and the counter-pressure member 20 are connected by hinged connection via the sleeve 70, and are supported by the stud 60 so as to be relatively rotatable about the rotation axis (A). The structure will be described in detail later. In addition, while the locking tool 80 is fixed to the holding member 10 and the knock pin 27 is fixed to the counter pressure member 20, these will also be described later.

上記の把持部材10は、図4に示すように、断面半円状の第1の溝部11を構成する環状凹部10bを有すると共に、回転軸(A)に直交する平面内で周方向に延在する所定幅の嵌合凹部12を具備している。この嵌合凹部12は環状凹部10bの底中心に配置されている。従って、断面半円状の第1の溝部11は、嵌合凹部12の一部を含み環状凹部10bに連続している。即ち、本実施形態の把持部材10は、パイプPを把持する把持部10a(把持型200との接合面は平面)と、これに連続して形成される環状凹部10bを有し、これらが一体的に形成されている。而して、第1の溝部11は、把持部10aに形成される断面半円状の溝部11aと、環状凹部10bに形成される断面半円状の溝部11bの、連続した半円状断面を有する。尚、溝部11aには、パイプPの把持を確実に行うため、溝部11aの内側周方向に複数の把持条を並設することとしてもよい。   The holding member 10 has an annular recess 10b forming a first groove 11 having a semicircular cross section, as shown in FIG. 4, and extends in the circumferential direction in a plane orthogonal to the rotation axis (A) The fitting recess 12 has a predetermined width. The fitting recess 12 is disposed at the center of the bottom of the annular recess 10b. Therefore, the first groove portion 11 having a semicircular cross section includes a part of the fitting recess 12 and is continuous with the annular recess 10 b. That is, the holding member 10 of the present embodiment has a holding portion 10a for holding the pipe P (a bonding surface with the holding mold 200 is a flat surface) and an annular recess 10b continuously formed thereon, which are integrated Are formed. Thus, the first groove 11 is a continuous semicircular cross section of the groove 11a having a semicircular cross section formed in the grip 10a and the groove 11b having a semicircular cross section formed in the annular recess 10b. Have. In order to reliably grip the pipe P, a plurality of gripping strips may be provided in parallel in the circumferential direction on the inner side of the groove 11a.

図3に示すように、把持部材10には、スタッド60の係合部60a及びスリーブ70の大径部を収容する軸方向の開口部10dが形成されると共に、スリーブ70の小径部を収容する軸方向の開口部10fが形成されており、両者間に段部10eが形成されている。更に、把持部材10には図4に示すように、スタッド60の軸を中心とする放射方向且つスタッド60の軸方向に切欠部10cが形成され、開口部10dに連通している。この切欠部10cはスタッド60の径方向の幅(少なくとも軸部60cの幅)を越える幅に設定され、本実施形態では、スタッド60の軸を中心とする放射方向から、切欠部10cを介してスタッド60の軸部60cを収容し得るように構成されている。尚、切欠部10cは、スタッド60の係合部60a及び軸部60cを収容し得る幅に設定し、係合部60a及び軸部60cを収容し得る異形開口形状としてもよく、あるいは、係合部60aを収容し得る等幅の開口形状としてもよい。また、開口部10dの上縁部をテーパ状に形成すると共に、係合部60a側面下縁部をテーパ状に形成し、両テーパ状部が嵌合することによってセンタリングが行われるように構成してもよい。更には、切欠部10cの幅を係合部60aの外径より大に設定することとしてもよい。   As shown in FIG. 3, the holding member 10 is formed with an axial opening 10 d that accommodates the engaging portion 60 a of the stud 60 and the large diameter portion of the sleeve 70, and accommodates the small diameter portion of the sleeve 70. An axial opening 10f is formed, and a step 10e is formed between the two. Furthermore, as shown in FIG. 4, the notch 10c is formed in the radial direction centering on the axis of the stud 60 and in the axial direction of the stud 60 in the gripping member 10, and communicates with the opening 10d. The notch 10c is set to a width exceeding the radial width (at least the width of the shaft 60c) of the stud 60, and in the present embodiment, from the radial direction centered on the axis of the stud 60 through the notch 10c. It is comprised so that the axial part 60c of the stud 60 may be accommodated. The notch 10c may be set to a width that can accommodate the engaging portion 60a and the shaft 60c of the stud 60, and may have a modified opening shape that can accommodate the engaging portion 60a and the shaft 60c, or It is good also as opening shape of equal width which can accommodate portion 60a. Further, the upper edge of the opening 10d is tapered, and the lower edge of the side face of the engaging portion 60a is tapered so that centering can be performed by fitting the two tapered portions. May be Furthermore, the width of the notch 10c may be set larger than the outer diameter of the engagement portion 60a.

同様に、スリーブ70には図4に示すように、スタッド60の軸部60cを収容し得る軸方向の開口部70aが形成されると共に、スタッド60の軸を中心とする放射方向且つスタッド60の軸方向に切欠部70cが形成され、開口部70aに連通している。この切欠部70cはスタッド60の径方向の幅(軸部60cの幅)を越える幅に設定され、切欠部70cを介してスタッド60の軸部60cを収容し得るように構成されている。尚、切欠部10c及び切欠部70cは放射方向の直線状に限らず曲線を組み合わせた形状としてもよい。   Similarly, as shown in FIG. 4, the sleeve 70 is formed with an axial opening 70 a that can receive the shaft 60 c of the stud 60, and the radial direction of the stud 60 and the A notch 70c is formed in the axial direction, and communicates with the opening 70a. The notch 70c is set to a width exceeding the radial width of the stud 60 (the width of the shaft 60c), and is configured to be able to receive the shaft 60c of the stud 60 via the notch 70c. The cutouts 10c and the cutouts 70c are not limited to the linear shape in the radial direction, and may have a combination of curves.

而して、切欠部10c及び70cを介して開口部70a内にスタッド60の軸部60cが収容され、把持部材10及びスリーブ70にスタッド60が装着されるように構成されている。本実施形態においては、基台13に螺子部60bが(緩く)螺合された状態のスタッド60に対し、把持部材10及びスリーブ70が夫々の切欠部10c及び70cを介して装着され得るように構成されている(この装着操作は図13に示す態様と同様であり、後述する)。更に、把持部材10の下端面及び基台13の上端面には夫々、インロー結合用の溝部10g及び13gが径方向に形成されており、両者間にキー13a、13b(図2に示す)が嵌合されてインロー結合されるように構成されている。   Thus, the shaft portion 60c of the stud 60 is accommodated in the opening 70a through the notches 10c and 70c, and the stud 60 is attached to the gripping member 10 and the sleeve 70. In the present embodiment, the gripping member 10 and the sleeve 70 can be attached to the stud 60 in a state in which the screw portion 60 b is screwed (loosely) to the base 13 via the notches 10 c and 70 c. It is configured (this mounting operation is the same as the mode shown in FIG. 13 and will be described later). Furthermore, in the lower end surface of the holding member 10 and the upper end surface of the base 13, grooves 10g and 13g for inlay coupling are respectively formed in the radial direction, and the keys 13a and 13b (shown in FIG. 2) are between them. It is configured to be fitted and in-row coupled.

一方、対圧部材20には、図1及び図2に示すように、外周面に断面半円状の第2の溝部21が形成されると共に、この第2の溝部21の先端部から周方向に所定距離延出するように嵌合凸部22が形成されており、この嵌合凸部22が上記の嵌合凹部12に嵌合すると、把持部材10の第1の溝部11と対圧部材20の第2の溝部21によって断面半円状のパイプ受溝が形成される。図4に示すように、対圧部材20はスタッド60に回転可能に支持され放射方向にスタッド60の径方向の幅を越える幅の開口を有するC字状の回転支持部23を具備し、この回転支持部23が仮想の回転軸(A)を中心にスリーブ70(及びスタッド60)に回転可能に支持され、回転支持部23の一部によって上記の嵌合凸部22が構成されている。   On the other hand, as shown in FIG. 1 and FIG. 2, the second groove 21 having a semicircular cross section is formed in the outer peripheral surface of the counter pressure member 20, and the circumferential direction from the tip of the second groove 21 is The fitting convex portion 22 is formed to extend a predetermined distance at a predetermined distance, and when the fitting convex portion 22 is fitted to the fitting concave portion 12 described above, the first groove portion 11 of the gripping member 10 and the counter pressure member The 20 second groove portions 21 form a pipe receiving groove having a semicircular cross section. As shown in FIG. 4, the counter pressure member 20 comprises a C-shaped rotary support 23 rotatably supported by the stud 60 and having an opening having a width exceeding the radial width of the stud 60 in the radial direction. The rotation support portion 23 is rotatably supported by the sleeve 70 (and the stud 60) about a virtual rotation axis (A), and a part of the rotation support portion 23 constitutes the fitting convex portion 22 described above.

而して、本実施形態においては、把持部材10の嵌合凹部12に対圧部材20の嵌合凸部22が嵌合された状態で、切欠部10c及び70c、並びに対圧部材20におけるC字状の回転支持部23の空隙を介して、スタッド60が把持部材10、スリーブ70及び対圧部材20の各軸方向開口部に嵌合され、スリーブ70が係合部60aと段部10eとの間に挟持された状態で保持されると、図1乃至図3に示すパイプ曲げ型ユニットとなるが、基台13に螺子部60bが螺合されたスタッド60に対し、把持部材10、スリーブ70及び対圧部材20を装着することができる。この場合において、対圧部材20の回転支持部23がスタッド60に嵌合されると(換言すれば、スタッド60が回転支持部23に嵌合されると)、両者間で一義的な位置決めが行われる。尚、対圧部材20については、スタッド60との連結後に、C字状の回転支持部23の空隙を覆う部材を接合して環状部材となるように構成してもよい。   Thus, in the present embodiment, C in the notches 10c and 70c and the counterpressure member 20 in a state in which the fitting convex portion 22 of the counterpressure member 20 is fitted in the fitting recess 12 of the gripping member 10. The stud 60 is fitted to each axial opening of the gripping member 10, the sleeve 70 and the counter pressure member 20 through the gap of the rotation support 23 of the letter shape, and the sleeve 70 is engaged with the engaging portion 60a and the step 10e. 1 to 3 becomes the holding unit 10, the sleeve relative to the stud 60 in which the screw portion 60b is screwed to the base 13. 70 and the counter pressure member 20 can be mounted. In this case, when the rotation support portion 23 of the counter pressure member 20 is fitted to the stud 60 (in other words, when the stud 60 is fitted to the rotation support portion 23), the unambiguous positioning between the two is achieved. To be done. The pressure member 20 may be configured as an annular member by joining a member that covers the gap of the C-shaped rotational support portion 23 after being connected to the stud 60.

本実施形態の対圧部材20は、図4に示すように、環状凹部10bに当接し得るように配置される曲面部(対圧部)20aと、スリーブ70に回転可能に支持(即ち、回転軸(A)周りに軸支)されるC字状の回転支持部23を有し、この回転支持部23の一部によって嵌合凸部22が構成されている。従って、回転支持部23の外周面が曲面に形成されており、把持部材10の第1の溝部11と共に断面半円状のパイプ受溝を形成するように構成されている。即ち、対圧部材20には断面半円状の第2の溝部21が形成されており、把持部材10の第1の溝部11に当接する第2の溝部21の端面形状は、図2に当接部(R)で示すように、正面視で湾曲している。そして、嵌合凸部22の外周側面は曲面に形成されており、嵌合凸部22が把持部材10の嵌合凹部12に嵌合されると把持部材10の第1の溝部11の半円状断面の一部を構成し、両者によって断面半円状のパイプ受溝が形成される。   As shown in FIG. 4, the counter pressure member 20 of the present embodiment is rotatably supported (that is, rotated) on the curved surface portion (counter pressure portion) 20 a disposed to be able to abut on the annular recess 10 b and the sleeve 70. A C-shaped rotary support 23 pivotally supported about the axis (A) is provided, and a part of the rotary support 23 constitutes a fitting projection 22. Therefore, the outer peripheral surface of the rotation support portion 23 is formed to be a curved surface, and is configured to form a pipe receiving groove having a semicircular cross section together with the first groove portion 11 of the holding member 10. That is, the second groove 21 having a semicircular cross section is formed in the counter pressure member 20, and the end surface shape of the second groove 21 in contact with the first groove 11 of the holding member 10 corresponds to FIG. As shown by the contact portion (R), it is curved in a front view. The outer peripheral side surface of the fitting convex portion 22 is formed into a curved surface, and when the fitting convex portion 22 is fitted to the fitting concave portion 12 of the holding member 10, the semicircle of the first groove portion 11 of the holding member 10 A part of the cross section is formed, and both form a pipe receiving groove having a semicircular cross section.

本実施形態の対圧部材20は、図4(及び図6)に示すように、回転支持部23を主要部分とする第1の部材20xと、これに接合され第2の溝部21及び嵌合凸部22を構成する第2の部材20yに二分割されており、摩耗し易い部分を含む第2の部材20yのみを交換し得るように構成されている。更に、第1の部材20xは、回転支持部23の主要部23xa及び接合部25を包含する部材と、回転支持部23の補助部23xb及び支持部26を包含する部材とに分割されており、嵌合凸部22を構成する回転支持部23の一部23yと本体部24から成る第2の部材20yが(例えばボルトによって)接合される。而して、対圧部材20の回転支持部23がスタッド60に嵌合されると両者間で一義的な位置決めが行われるのに対し、対圧部材20を交換する際には、摩耗が大きな一部23y(嵌合凸部22)を含む第2の部材20yのみを交換すればよいので、交換作業が容易となるだけでなく、長期的な使用の観点からは安価な対圧部材20を提供することができ、コストダウンとなる。   As shown in FIG. 4 (and FIG. 6), the antipressure member 20 of the present embodiment includes the first member 20x having the rotation supporting portion 23 as a main part, and the second groove 21 and the fitting that are joined thereto. A second member 20y constituting the convex portion 22 is divided into two parts, and only the second member 20y including a portion susceptible to wear can be replaced. Furthermore, the first member 20x is divided into a member including the main portion 23xa of the rotary support 23 and the joint 25 and a member including the auxiliary portion 23xb of the rotary support 23 and the support 26. A second member 20y consisting of a portion 23y of the rotation support portion 23 and the main body portion 24 constituting the fitting convex portion 22 is joined (for example, by a bolt). Thus, when the rotational support portion 23 of the counter pressure member 20 is fitted to the stud 60, a unique positioning is performed between the two, while when replacing the counter pressure member 20, the wear is large. Since only the second member 20y including the part 23y (the fitting convex portion 22) needs to be replaced, not only the replacement work becomes easy, but also the inexpensive counterpressure member 20 is used from the viewpoint of long-term use. It can be provided and cost down.

以上のように、把持部材10と対圧部材20は、図1及び図2に示すように、回転軸(A)(スタッド60及びスリーブ70の中心軸)を中心とし、スリーブ70を介した蝶番結合によって連結されており、スタッド60の螺子部60bが基台13に螺着され、把持部材10と対圧部材20が相対的に回転可能に支持された状態で基台13に固定される。本実施形態では、図示しない装置の所定位置に固定される対圧部材20に対して、基台13に固定された把持部材10が回転駆動されるように支持されている。そして、把持部材10の所定位置に固定された係止具80が、対圧部材20に固定されたノックピン27に当接する位置を、把持部材10と対圧部材20の初期相対位置として設定するように構成されている。   As described above, as shown in FIGS. 1 and 2, the gripping member 10 and the counter-pressure member 20 are hinged about the rotation axis (A) (the central axes of the stud 60 and the sleeve 70) via the sleeve 70. The screw portion 60b of the stud 60 is screwed to the base 13, and the holding member 10 and the counter pressure member 20 are fixed to the base 13 in a relatively rotatably supported state. In the present embodiment, the gripping member 10 fixed to the base 13 is supported so as to be rotationally driven with respect to the counter pressure member 20 fixed to a predetermined position of a device (not shown). Then, the position where the locking tool 80 fixed at the predetermined position of the gripping member 10 abuts on the knock pin 27 fixed to the counter pressure member 20 is set as the initial relative position of the gripping member 10 and the counter pressure member 20 Is configured.

把持部材10と対圧部材20は、図2に示すように、パイプPに対し曲げ加工を行うときの曲げ加工開始位置(図2に鉛直方向の一点鎖線Sで示す)を基準に、嵌合凹部12における回転軸(A)に対し直交する平面(図2に示す(H)を含み図2の紙面に垂直な面に平行な二平面)に包含されない嵌合凸部22との嵌合部(F)がパイプPの進行方向の前方側(図2においてSの右側)に位置し、把持部材10の第1の溝部11と対圧部材20の第2の溝部21との回転方向の当接部(R)がパイプPの進行方向に対して後方側(図2においてSの左側)に位置するように、連結されている。換言すれば、嵌合凹部12に嵌合される嵌合凸部22の回転方向の嵌合部(F)が、パイプPの曲げ加工開始位置に対しパイプPの進行方向の前方側に位置し、把持部材10の第1の溝部11と対圧部材20の第2の溝部21との回転方向の当接部(R)が、パイプPの曲げ加工開始位置に対しパイプPの進行方向の後方側に位置している。   As shown in FIG. 2, the gripping member 10 and the counter pressure member 20 are fitted with reference to a bending start position (indicated by a dashed dotted line S in FIG. 2) when bending the pipe P. A fitting portion with the fitting convex portion 22 not included in a plane orthogonal to the rotation axis (A) of the concave portion 12 (two planes including (H) shown in FIG. 2 and parallel to a plane perpendicular to the sheet of FIG. (F) is located on the front side (the right side of S in FIG. 2) of the advancing direction of the pipe P, and the rotational direction of the first groove 11 of the gripping member 10 and the second groove 21 of the counter pressure member 20 It is connected so that a contact part (R) may be located back side (left side of S in FIG. 2) with respect to the advancing direction of the pipe P. As shown in FIG. In other words, the fitting portion (F) in the rotational direction of the fitting convex portion 22 to be fitted in the fitting concave portion 12 is located forward of the bending processing start position of the pipe P in the advancing direction of the pipe P The contact portion (R) in the rotational direction between the first groove portion 11 of the gripping member 10 and the second groove portion 21 of the counter pressure member 20 corresponds to the rear in the advancing direction of the pipe P with respect to the bending start position of the pipe P Located on the side.

而して、図1及び図2に示すように、把持部材10と対圧部材20が上記の初期相対位置に配置された曲げ型100によってパイプ曲げ型ユニットが構成されるので、加工対象のパイプPの形状に応じて複数のパイプ曲げ型ユニットを用意しておけば、種々のパイプ形状に対する曲げ加工に際しては、その形状に応じたパイプ曲げ型ユニットを選択して交換するだけでよく、所謂段替えを容易に行うことができる。特に、前述のように、係止具80及びノックピン27によって把持部材10と対圧部材20の初期相対位置を予め設定しておくことができるので、段替え後の調整が不要であり、熟練を要することなく容易に調整することができる。更に、上記のパイプ曲げ型ユニットに把持型200及び圧力型300を含めてユニットを構成すれば、段替え及び調整が容易なパイプ曲げ工具アセンブリを提供することができる。   Thus, as shown in FIG. 1 and FIG. 2, the pipe bending mold unit is constituted by the bending mold 100 in which the gripping member 10 and the counter pressure member 20 are arranged at the above-mentioned initial relative positions, If a plurality of pipe bending type units are prepared according to the shape of P, it is only necessary to select and replace the pipe bending type unit according to the shape when bending for various pipe shapes, so-called steps It can be easily replaced. In particular, as described above, since the initial relative positions of the gripping member 10 and the counter pressure member 20 can be set in advance by the locking tool 80 and the knock pin 27, no adjustment after the step change is necessary. It can be easily adjusted without the need. Furthermore, if the unit is configured to include the grip type 200 and the pressure type 300 in the above-described pipe bending type unit, it is possible to provide a pipe bending tool assembly that is easy to change and adjust.

上記の図1に示すパイプ曲げ加工装置の全体作動を説明すると、先ず、係止具80がノックピン27に当接する初期相対位置で保持された状態で、パイプPの胴体部の曲げ加工対象部分が、曲げ型100の曲げ加工開始位置(図2のS)に配置され、パイプP内に従前と同様の芯金(マンドレルとも呼ばれ、図1にMで示す)が挿入される。芯金Mは、図5にその断面を示す(但し、視認性を考慮しハッチングは省略)ように、先端部に傾動自在に支持された玉芯金M1及びM2を有し、これらの玉芯金M1及びM2がパイプP内に挿入され、曲げ型100の所定の回転範囲で曲げ型100と把持型200及び圧力型300との間に介在するように駆動される。次に、把持型200及び圧力型300が曲げ型100方向に駆動され、パイプPの先端部が曲げ型100の把持部材10と把持型200との間に把持されると共に、パイプPの胴体部が曲げ型100の対圧部材20と圧力型300との間に押接される。   The entire operation of the pipe bending apparatus shown in FIG. 1 will first be described. First, in a state where the locking tool 80 is held at the initial relative position where it abuts the knock pin 27, the bending object portion of the body of the pipe P The same core metal (also referred to as a mandrel and indicated by M in FIG. 1) in the pipe P, which is disposed at the bending start position (S in FIG. 2) of the bending die 100, is inserted. The core metal M has ball cores M1 and M2 supported so as to be able to tilt at its tip as shown in FIG. 5 (however, hatching is omitted in consideration of visibility). Gold M 1 and M 2 are inserted into the pipe P and driven so as to be interposed between the bending die 100 and the holding die 200 and the pressure die 300 in a predetermined rotation range of the bending die 100. Next, the holding mold 200 and the pressure mold 300 are driven in the direction of the bending mold 100, and the tip of the pipe P is held between the holding member 10 of the bending mold 100 and the holding mold 200. Is pressed between the counter pressure member 20 of the bending die 100 and the pressure die 300.

続いて、パイプPの先端部が把持部材10と把持型200との間に把持された状態で、パイプPの胴体部が圧力型300によって対圧部材20に押圧されながら、パイプPが前進駆動されると共に、把持型200及び把持部材10が回転軸(A)を中心に回転駆動されると、パイプPは曲げ型100のパイプ受溝(第1及び第2の溝部11,21)に順次巻きつけられるように屈曲され、図16に示すように屈曲されたパイプPが形成される。この間、パイプPの軸方向及び径方向に大きな圧力が加えられるが、上記のパイプ曲げ型ユニットを用いれば、曲げに伴うパイプPの曲げ内側部分の圧縮変形による厚肉化を制御し、パイプPの曲げ外側部分に対する増肉を行うと共に、パイプPの曲げ外側部分の薄肉化を防止し、屈曲部においても適切な管厚に維持することができる。   Subsequently, in a state where the tip of the pipe P is gripped between the gripping member 10 and the gripping mold 200, the pipe P is driven to be advanced while the body of the pipe P is pressed by the pressure mold 300 against the counterpressure member 20 When the holding mold 200 and the holding member 10 are rotationally driven about the rotation axis (A), the pipe P is sequentially moved to the pipe receiving grooves (first and second groove portions 11 and 21) of the bending mold 100. The pipe P which is bent to be wound and is bent as shown in FIG. 16 is formed. During this time, a large pressure is applied in the axial and radial directions of the pipe P. However, if the above-mentioned pipe bending type unit is used, the thickening by compressive deformation of the bending inner portion of the pipe P accompanying bending is controlled. The thickness of the bent outer portion of the pipe P can be increased, the thinning of the bent outer portion of the pipe P can be prevented, and the appropriate tube thickness can be maintained even at the bent portion.

而して、本実施形態のパイプ曲げ型ユニットを用いて曲げ加工が行われたパイプPには、図16に示すように、嵌合凹部12と嵌合凸部22の嵌合部分に対応する位置に若干の厚肉部(コブ状部)が形成されるものの、これに連続する部分は滑らかな曲面となる。具体的には、図16に細線で示す部分で厚さが緩やかに変化し、流動する肉が嵌合部(図2のF)に嵌まり込んで厚肉部TP1が形成されると共に、当接部(図2のR)に沿って厚肉部TP2及びTP3が形成されるものの、図16に細線で示す部分は滑らかな曲面に形成され、所謂しわに相当するものではないので、厚肉部TP1、TP2及びTP3の発生を懸念する必要はない。寧ろ、これらの厚肉部TP1、TP2及びTP3が形成された屈曲パイプこそが、本実施形態のパイプ曲げ型ユニットを用いて曲げ加工が行われた証となり、その加工品質を裏付けるものとなる。   Thus, as shown in FIG. 16, the pipe P subjected to bending using the pipe bending type unit of the present embodiment corresponds to the fitting portion between the fitting recess 12 and the fitting projection 22. Although some thick parts (knob-like parts) are formed at the position, the part continuous with this becomes a smooth curved surface. Specifically, the thickness gradually changes in a portion shown by a thin line in FIG. 16 and the flowing wall is fitted into the fitting portion (F in FIG. 2) to form the thick portion TP1. Although thick portions TP2 and TP3 are formed along the contact portion (R in FIG. 2), portions shown by thin lines in FIG. 16 are formed to be smooth curved surfaces and do not correspond to so-called wrinkles. There is no need to worry about the occurrence of parts TP1, TP2 and TP3. Rather, the bent pipe in which these thick parts TP1, TP2 and TP3 are formed is a proof that bending is performed using the pipe bending unit of the present embodiment, and the processing quality is supported.

前述のように、本実施形態の曲げ型100は、把持部材10と対圧部材20を備え、これらはスリーブ70を介してスタッド60の中心軸、即ち回転軸(A)を中心とする蝶番結合によって連結されており、回転軸(A)を中心に相対的に回転可能に支持されているので、パイプPの屈曲に伴い、対圧部材20は(パイプPを介して)圧力型300に押圧された状態で把持部材10に対して回転軸(A)を中心に相対的に回転し得る。従って、把持部材10は、パイプPに対する曲げ加工開始位置(図2のS)から、対圧部材20に対して離隔する周方向に回転作動する。   As described above, the bending die 100 of the present embodiment includes the gripping member 10 and the counter pressure member 20, which are hinged about the central axis of the stud 60, that is, the rotation axis (A) via the sleeve 70. The pressure member 300 is pressed against the pressure mold 300 (via the pipe P) as the pipe P is bent, since the pipe P is connected so as to be relatively rotatably supported around the rotation axis (A). It can be rotated relative to the gripping member 10 about the rotation axis (A) in the set state. Accordingly, the gripping member 10 is rotationally operated in the circumferential direction away from the counter pressure member 20 from the bending processing start position (S in FIG. 2) with respect to the pipe P.

そして、前述のように把持部材10と対圧部材20がスリーブ70を介して連結されており、把持部材10と対圧部材20との間に生じ得る段差が小さく抑えられている。このため、パイプPに対して従前に比し大きな軸押し荷重及び圧縮荷重が加えられても、曲げ加工に伴う塑性変形を適切に制御することができる。しかも、把持部材10を対圧部材20に対して回転駆動する際には、把持部材10と対圧部材20との相対回転によるトルクがスタッド60に直接伝達されることなく、スリーブ70を介して円滑に回動する。この結果、基台13に螺着されたスタッド60が(所謂共回りによって)緩むことはなく、安定した固定状態を維持することができる。   Further, as described above, the gripping member 10 and the counter pressure member 20 are connected via the sleeve 70, and the level difference that may occur between the gripping member 10 and the counter pressure member 20 is suppressed to a small level. For this reason, even if a large axial load and compression load are applied to the pipe P in comparison with before, plastic deformation accompanying bending can be appropriately controlled. Moreover, when the gripping member 10 is rotationally driven with respect to the counter pressure member 20, torque due to relative rotation between the gripping member 10 and the counter pressure member 20 is not directly transmitted to the stud 60, via the sleeve 70. Rotate smoothly. As a result, the stud 60 screwed to the base 13 is not loosened (by so-called corotation), and a stable fixed state can be maintained.

図6乃至図13は、パイプ曲げ型ユニットの他の実施形態に係るもので、図6及び図7は分解斜視図で、夫々の組付け後の状態を図8及び図9に示し、その平面及び断面を図10乃至図12に示す。本実施形態においては、前述の把持部10a(図4)が把持部材10に一体的に形成されているのに対し、把持部10a部分を別体(図6等に10yで示す)とし、環状凹部10bを構成する本体(図6等に10xで示す)に接合することとしたものである。本実施形態においては、回転軸(A)に対して直交する面で分割された上型40及び下型50によって本体10xが構成され、これに別体10y(把持部10aを構成)が接合されて前述の把持部材10が構成されている。即ち、上型40及び下型50には、図6に示すように、夫々段部41及び開口部42と段部51及び開口部52が形成されると共に、切欠部40c、50cが形成されており、これらの切欠部40c、50cと、スリーブ70に形成された切欠部70cが合致するように、上型40及び下型50がスリーブ70を介して接合され、把持部材の別体10yが装着された後、例えばボルト固定されるように構成されている。   6 to 13 relate to another embodiment of the pipe bending type unit, and FIG. 6 and FIG. 7 are exploded perspective views, and the state after respective assembling is shown in FIG. 8 and FIG. And cross sections are shown in FIGS. 10-12. In the present embodiment, while the grip portion 10a (FIG. 4) described above is integrally formed on the grip member 10, the grip portion 10a portion is a separate body (shown by 10y in FIG. 6 etc.) It joins to the main body (it shows by FIG. 6 etc. with 10x) which comprises the recessed part 10b. In the present embodiment, the main body 10x is constituted by the upper mold 40 and the lower mold 50 divided in a plane orthogonal to the rotation axis (A), and a separate body 10y (constituting the grip portion 10a) is joined thereto The gripping member 10 described above is configured. That is, as shown in FIG. 6, the upper mold 40 and the lower mold 50 are respectively provided with the step 41, the opening 42, the step 51, and the opening 52, and the notches 40c and 50c. The upper die 40 and the lower die 50 are joined via the sleeve 70 so that these notches 40c, 50c and the notch 70c formed in the sleeve 70 match, and the separate member 10y of the gripping member is attached For example, it is configured to be bolted.

本実施形態における把持部材の別体10yには、背面に凸部10p、10pが一体的に並設されており、本体10xに形成された長溝40d、50dに、夫々凸部10p、10pが嵌合されて本体10xに固定されるように構成されている。而して、別体10yの把持部10aに形成される断面半円状の溝部11aと、本体10xの凹部10bに形成される断面半円状の溝部11bによって、連続した半円状断面を有する第1の溝部11が構成される。尚、前述の実施形態と実質的に同一の部材については同一の符合を付して説明は省略する。   In the separate member 10y of the holding member in this embodiment, the convex portions 10p and 10p are integrally juxtaposed on the back surface, and the convex portions 10p and 10p are respectively fitted in the long grooves 40d and 50d formed in the main body 10x. It is configured to be combined and fixed to the main body 10x. Thus, the groove portion 11a having a semicircular cross section formed in the grip portion 10a of the separate body 10y and the groove portion 11b having a semicircular cross section formed in the recess 10b of the main body 10x have a continuous semicircular cross section. The first groove portion 11 is configured. In addition, about the substantially same member as the above-mentioned embodiment, the same code | symbol is attached | subjected and description is abbreviate | omitted.

そして、上型40の段部41と下型50の段部51の間にスリーブ70が介装され、各切欠部40c、50c、70cが合致するように(即ち、同じ割り出し位置で)、スリーブ70を介して上型40と下型50が接合される。更に、別体10y(把持部10a)が本体10x(上型40及び下型50)に固定され、各切欠部40c、50c、70cを介してスタッド60が収容され(換言すれば、上型40、下型50及びスリーブ70がスタッド60に組み付けられ)、スタッド60が基台13に締め付けられると、図8及び図9に示す状態となる。   Then, the sleeve 70 is interposed between the step 41 of the upper mold 40 and the step 51 of the lower mold 50 so that the notches 40c, 50c and 70c coincide (that is, in the same indexing position). The upper mold 40 and the lower mold 50 are joined via 70. Furthermore, the separate body 10y (the grip portion 10a) is fixed to the main body 10x (the upper mold 40 and the lower mold 50), and the stud 60 is accommodated through the notches 40c, 50c, 70c (in other words, the upper mold 40). , The lower mold 50 and the sleeve 70 are assembled to the stud 60), and when the stud 60 is tightened to the base 13, the state shown in FIGS. 8 and 9 is obtained.

本実施形態においては、図12に示すように対圧部材20の嵌合凸部22が上型40及び下型50の間に介装された状態になるが、上型40及び下型50間のクリアランスは上記のスリーブ70によって適切な値に設定され、スタッド60による基台13への強固な締め付けによっても当該クリアランスは歪むことがないので、上型40及び下型50間での嵌合凸部22の円滑な回転作動が確保され、ひいては把持部材10及び対圧部材20の円滑な相対回転が確保される。   In the present embodiment, as shown in FIG. 12, the fitting convex portion 22 of the pressure member 20 is interposed between the upper die 40 and the lower die 50, but between the upper die 40 and the lower die 50. Is set to an appropriate value by the sleeve 70 described above, and since the clearance is not distorted even by the firm tightening to the base 13 by the stud 60, the fitting convexity between the upper mold 40 and the lower mold 50 is The smooth rotation operation of the portion 22 is ensured, and thus the smooth relative rotation of the gripping member 10 and the counter pressure member 20 is ensured.

また、図6及び図7に示すように、第1の部材20xが、回転支持部23の主要部23xa及び接合部25を包含する部材と、回転支持部23の補助部23xb及び支持部26を包含する部材とに分割され、接合部25と支持部26との間のボルト結合によって両部材が接合されると共に、回転支持部23の一部23y(嵌合凸部22を構成)と本体部24から成る第2の部材20yが、本体部24と接合部25との間のボルト結合によって第1の部材20xに接合されるように構成されている。従って、対圧部材20を交換する際には、摩耗が大きな一部23yを含む第2の部材20yのみを交換すればよく、交換作業が容易であり、コストダウンとなる。しかも、第1の部材20xにおける接合部25が支持部26から分離され得るので、上型40、下型50及びスリーブ70を組付けた状態のままで(上型40と下型50を分離して軸方向に抜き出す必要はなく)、回転支持部23の主要部23xa及び接合部25を包含する部材と第2の部材20yを水平方向に抜き出すことができ、C字状の回転支持部23によって構成される空隙が小さい場合には、特に容易に交換作業を行うことができる。   Further, as shown in FIGS. 6 and 7, the first member 20 x includes a member including the main portion 23 xa of the rotation support portion 23 and the joint portion 25, the auxiliary portion 23 x b of the rotation support portion 23, and the support portion 26. The two members are divided by the bolt connection between the joint portion 25 and the support portion 26, and the part 23y of the rotary support portion 23 (constituting the fitting convex portion 22) and the main body portion A second member 20y of 24 is configured to be joined to the first member 20x by bolting between the body portion 24 and the joint 25. Therefore, when replacing the counter pressure member 20, it is sufficient to replace only the second member 20y including the part 23y having a large amount of wear, the replacement operation is easy, and the cost is reduced. Moreover, since the joint portion 25 in the first member 20 x can be separated from the support portion 26, the upper mold 40, the lower mold 50 and the sleeve 70 remain assembled (the upper mold 40 and the lower mold 50 are separated And the second member 20y can be extracted horizontally, and the C-shaped rotation support portion 23 can be used to extract the member including the main portion 23xa of the rotation support portion 23 and the joint portion 25 and the second member 20y. If the configured air gap is small, replacement work can be performed particularly easily.

尚、回転支持部23をC字形状に一体成形することとしてもよいが、本実施形態では主要部23xaと補助部23xbに分割されているので、容易に製造することができ、コストダウンを図ることができる。また、C字状の回転支持部23の空隙(主要部23xaと補助部23xbとの間の空隙)は、第2の部材20yの一部23y(嵌合凸部22)を支持する部分が十分に確保され、且つ、回転駆動時に第2の部材20yがスリーブ70から脱落しない範囲で設定すればよく、回転支持部23の軸周りの円周上で180°以上の範囲の空隙を有するC字形状としてもよい。換言すれば、図6及び図7に示す主要部23xaと補助部23xbによって必ずしも(上記円周上で)180°以上の範囲をカバーする必要はない。   Although the rotation support portion 23 may be integrally formed in a C-shape, in the present embodiment, since the main portion 23xa and the auxiliary portion 23xb are divided, they can be easily manufactured and the cost is reduced. be able to. Further, the space (the space between the main portion 23xa and the auxiliary portion 23xb) of the C-shaped rotation support portion 23 is sufficient for the portion supporting the portion 23y (the fitting convex portion 22) of the second member 20y. C, and the second member 20y may be set in a range that does not come off the sleeve 70 at the time of rotational driving, and a C-shape having a gap in the range of 180 ° or more on the circumference around the axis of the rotational support portion 23. It may be a shape. In other words, the main portion 23xa and the auxiliary portion 23xb shown in FIGS. 6 and 7 do not necessarily have to cover the range of 180 ° or more (on the circumference).

而して、パイプ曲げ型ユニットの段替え時には、図8及び図9に示すように基台13に装着された状態から、螺子部60bによる基台13へのスタッド60の結合を緩め、図13の(A)に示すように、スタッド60の係合部60aと上型40との間に隙間を生じさせる。この状態で上型40、下型50及びスリーブ70のサブアッセンブリを水平方向(図13の(A)に白抜矢印で示す方向)に移動させれば、そのサブアッセンブリはスタッド60から離脱し、図13の(B)に示す状態となる。   At the time of stage change of the pipe bending type unit, the connection of the stud 60 to the base 13 by the screw portion 60b is loosened from the state of being mounted on the base 13 as shown in FIG. 8 and FIG. As shown in (A), a gap is generated between the engaging portion 60 a of the stud 60 and the upper mold 40. In this state, if the subassembly of upper die 40, lower die 50 and sleeve 70 is moved horizontally (in the direction shown by the white arrow in FIG. 13A), the subassembly is detached from stud 60, It will be in the state shown to (B) of FIG.

次に、別のサブアッセンブリ(上型40、下型50及びスリーブ70)と入れ替え、図13の(B)に白抜矢印で示す方向に移動させて、そのサブアッセンブリを構成する上型40、下型50及びスリーブ70を、各切欠部40c、50c、70cを介してスタッド60に装着すれば、図13の(A)に示す状態となり、スタッド60を基台13に締付ければ、図9に示す適切な組付状態となる。このように、上型40、下型50及びスリーブ70の水平移動のみによって段替えを行うことができるので、重量物を持ち上げる必要はなく、作業性が向上する。また、結果的に各切欠部40c、50c、70cに相当する部分の軽量化も行われる。   Next, it is replaced with another subassembly (upper die 40, lower die 50 and sleeve 70), and is moved in the direction indicated by the outlined arrow in FIG. If the lower mold 50 and the sleeve 70 are attached to the stud 60 through the notches 40c, 50c and 70c, the state shown in FIG. 13A is obtained, and if the stud 60 is fastened to the base 13, FIG. It will be in the proper assembly state shown in. As described above, since the stage change can be performed only by the horizontal movement of the upper mold 40, the lower mold 50, and the sleeve 70, it is not necessary to lift a heavy load, and the workability is improved. Further, as a result, the weight reduction of the portions corresponding to the notches 40c, 50c, and 70c is also performed.

更に、他の実施形態として、図14及び図15に示すように、上記の把持部材10及び対圧部材20から成る複数の曲げ型100a及び100bが積層された形態で回転軸(A)を中心に回転可能に支持される構成とすることもできる。何れの把持部材10及び対圧部材20も、前述と同様にスリーブ(図示せず)介した蝶番結合によって連結されており、曲げ型100a及び100bにおいては何れも、図6乃至図12に示す上型40及び下型50と同様の上型及び下型によって構成される把持部材の本体10xが、二段積層された態様となっている。   Furthermore, as another embodiment, as shown in FIG. 14 and FIG. 15, the rotation axis (A) is centered in a form in which a plurality of bending dies 100a and 100b consisting of the above gripping member 10 and counter pressure member 20 are stacked. It can also be configured to be rotatably supported. Both the gripping members 10 and the counter pressure member 20 are connected by hinge connection via a sleeve (not shown) in the same manner as described above, and both of the bending dies 100a and 100b are as shown in FIGS. The main body 10x of the holding member configured by the upper mold and the lower mold similar to the mold 40 and the lower mold 50 is in a mode in which two layers are stacked.

即ち、三つの部材B1乃至B3(並びにスタッド60及びスリーブ)によって二つの把持部材の本体10xa及び10xbが構成され、本体10xaは上型401(部材B1の一部)及び下型501(部材B2の一部)によって構成され、本体10xbは上型402(部材B2の一部)及び下型502(部材B3の一部)によって構成されており、前述の実施形態と同様にスリーブ(図示せず)が収容され、切欠部(代表して100cで表す)が形成されている。   That is, the three members B1 to B3 (as well as the stud 60 and the sleeve) constitute the main bodies 10xa and 10xb of the two holding members, and the main body 10xa is the upper mold 401 (part of the member B1) and the lower mold 501 (member B2) The main body 10xb is constituted by the upper mold 402 (part of the member B2) and the lower mold 502 (part of the member B3), and the sleeve (not shown) as in the above embodiment. Is housed, and a notch (representatively represented by 100c) is formed.

また、上型401、402と下型501、502の対向する端面に形成されたキー溝(符合省略)にキー45a及び45bが嵌合された状態でピン(図示せず)が挿通され、キー45a及び45b並びにピンを介して上型401、402と下型501、502が接合され、例えばボルト固定されるように構成されている。尚、本体10xa及び10xbには夫々、図14及び図15に示すように、加工対象の端部形状に応じた異なる溝部形状を有する把持具10ya及び10ybが接合されて、各把持部材が構成されている。   In addition, pins (not shown) are inserted in a state where the keys 45a and 45b are fitted in key grooves (references omitted) formed on opposite end surfaces of the upper molds 401 and 402 and the lower molds 501 and 502, respectively. The upper die 401, 402 and the lower die 501, 502 are joined via 45a and 45b and pins, and are configured to be bolted, for example. In addition, as shown in FIGS. 14 and 15, the holding tools 10ya and 10yb having different groove shapes according to the end shape of the object to be processed are joined to the main bodies 10xa and 10xb, respectively, and each holding member is configured. ing.

而して、二つの曲げ型100a及び100bは、これらをスリーブ(図示せず)が貫通した状態で保持され、切欠部100cを介してスタッド60に装着されるので、両者の位置決めが容易である。また、上型401、402と下型501、502との間の各クリアランスは上記のスリーブによって適切な値に設定し得るので、前述と同様、嵌合凸部22の円滑な回転作動(把持部材10及び対圧部材20の円滑な相対回転)が確保される。   Thus, since the two bending dies 100a and 100b are held with the sleeve (not shown) penetrating them and attached to the stud 60 through the notch 100c, positioning of both is easy. . In addition, since the respective clearances between the upper molds 401 and 402 and the lower molds 501 and 502 can be set to appropriate values by the above-mentioned sleeves, smooth rotation operation of the fitting convex portion 22 (gripping member as described above) The smooth relative rotation of 10 and the counter pressure member 20 is ensured.

上記各実施形態のパイプ曲げ型ユニットが装着されるパイプ曲げ加工装置1は、例えば図17に示すように構成され、加工対象のパイプPを把持するパイプチャックCHが設けられると共に、パイプPを前進駆動し軸押し荷重を付与するキャリッジCRが設けられている。パイプチャックCHを回転駆動(割出し)することにより、パイプPの曲げ方向を変えることができ、これによって3次元の曲げ加工が可能となる。また、把持型200は回動テーブル2に配置され、これによって回転軸(A)(図17に示すスタッド60の中心軸)を中心に回転駆動されるように構成されている。   The pipe bending apparatus 1 to which the pipe bending type unit of each of the above embodiments is attached is configured as shown in FIG. 17, for example, and provided with a pipe chuck CH for gripping a pipe P to be processed, and advancing the pipe P A carriage CR is provided to drive and apply an axial pressing load. By rotationally driving (indexing) the pipe chuck CH, the bending direction of the pipe P can be changed, which enables three-dimensional bending. In addition, the grip mold 200 is disposed on the rotary table 2 and is configured to be rotationally driven about the rotation axis (A) (the central axis of the stud 60 shown in FIG. 17).

このパイプ曲げ加工装置1においては、図14及び図15に示すパイプ曲げ型ユニットと同様、前述のスリーブ70を介して例えば三つの把持部材10及び対圧部材20が相対的に回転駆動されるように構成されたパイプ曲げ型ユニット(図17にDUで示す)がスタッド60によって基台13に固定される。そして、図17に示す三つの把持部材10を連結して支持する連結支持部材91及び三つの対圧部材20を連結して支持する連結支持部材92がスタッド60(及び前述のスリーブ70)の中心軸を中心に回転駆動され、把持部材10及び対圧部材20の相対移動が制御されるように構成されている。尚、図17においては、連結支持部材92はリンク93を介して駆動装置DRに接続され、三つの対圧部材20が夫々同時に移動するように構成されているが、三つの把持部材10及び対圧部材20を夫々別個に駆動制御するように構成してもよい。   In this pipe bending apparatus 1, similarly to the pipe bending unit shown in FIGS. 14 and 15, for example, the three gripping members 10 and the counter pressure member 20 are relatively driven to rotate via the sleeve 70 described above. The pipe bending unit (designated by DU in FIG. 17) is fixed to the base 13 by means of the studs 60. The center of the stud 60 (and the sleeve 70 described above) is formed by connecting and supporting the three holding members 10 shown in FIG. 17 and the connecting and supporting member 92 connecting and supporting the three counter pressure members 20. It is rotationally driven around an axis, and the relative movement of the gripping member 10 and the counter pressure member 20 is controlled. Note that, in FIG. 17, the connection support member 92 is connected to the drive device DR via the link 93, and the three counter pressure members 20 are configured to move at the same time. The pressure members 20 may be separately driven and controlled.

10 把持部材
11 第1の溝部
12 嵌合凹部
13 基台
20 対圧部材
20x 第1の部材
20y 第2の部材
21 第2の溝部
22 嵌合凸部
23 回転支持部
27 ノックピン
40 上型
50 下型
60 スタッド(固定軸部材)
70 スリーブ(中空軸部材)
80 係止具
100 曲げ型
200 把持型
300 圧力型
A 回転軸
P パイプ
DESCRIPTION OF SYMBOLS 10 gripping member 11 1st groove part 12 fitting recessed part 13 base 20 counter pressure member 20x 1st member 20y 2nd member 21 2nd groove part 22 fitting convex part 23 rotation support part 27 knock pin 40 upper mold | type 50 lower Model 60 stud (fixed shaft member)
70 sleeve (hollow shaft member)
80 Locking tool 100 Bending type 200 Gripping type 300 Pressure type A Rotation axis P pipe

Claims (13)

外周面に断面半円状のパイプ受溝を有し回転軸を中心に回転駆動される曲げ型を備え、
該曲げ型が、
外周面に断面半円状の第1の溝部を有すると共に、該第1の溝部に形成され、前記回転軸に対し直交する平面内で周方向に第1の所定距離延在する嵌合凹部を有する把持部材と、
外周面に断面半円状の第2の溝部を有すると共に、該第2の溝部の先端部から周方向に第2の所定距離延出する嵌合凸部を有し、該嵌合凸部が前記嵌合凹部に嵌合し前記第1の溝部及び前記第2の溝部を結合して前記断面半円状のパイプ受溝を形成する対圧部材と、
前記回転軸を中心軸に有し、前記把持部材及び前記対圧部材を回転可能に支持する中空軸部材と、
該中空軸部材に収容され、当該中空軸部材に係合する係合部を有すると共に、少なくとも一端に固定部を有する固定軸部材とを具備し、
少なくとも前記把持部材及び前記中空軸部材が夫々、前記固定軸部材の軸を中心とする放射方向且つ前記固定軸部材の軸方向に形成され前記固定軸部材の径方向の幅を越える幅の切欠部を有し、該切欠部を介して前記固定軸部材が装着されると共に、
前記対圧部材と前記把持部材が前記中空軸部材を介した蝶番結合によって連結され、前記回転軸を中心に相対的に回転可能に支持される
パイプ曲げ型ユニット。
It has a bending die that has a pipe receiving groove with a semicircular cross section on the outer peripheral surface and is rotationally driven around the rotation axis,
The bending mold is
A fitting recess having a first groove with a semicircular cross section on the outer peripheral surface and being formed in the first groove and extending a first predetermined distance in a circumferential direction in a plane orthogonal to the rotation axis A gripping member having
A second groove having a semicircular cross section on the outer peripheral surface, and a fitting protrusion extending a second predetermined distance in the circumferential direction from the tip of the second groove, the fitting protrusion being A counter pressure member that fits into the fitting recess and joins the first groove and the second groove to form a pipe receiving groove having a semicircular cross section;
A hollow shaft member having the rotation axis as a central axis and rotatably supporting the gripping member and the counter pressure member;
A fixed shaft member which is accommodated in the hollow shaft member and has an engaging portion engaged with the hollow shaft member, and has a fixing portion at least at one end,
A notch with at least the gripping member and the hollow shaft member formed in the radial direction about the axis of the fixed shaft member and in the axial direction of the fixed shaft member and exceeding the radial width of the fixed shaft member And the fixed shaft member is mounted through the notch portion, and
A pipe bending unit in which the counter pressure member and the gripping member are connected by hinge connection via the hollow shaft member and supported so as to be relatively rotatable about the rotation shaft.
前記対圧部材は、前記中空軸部材に回転可能に支持され前記放射方向に前記固定軸部材の径方向の幅を越える幅の開口を有するC字状の回転支持部を具備し、
該回転支持部の一部が前記嵌合凸部を構成し、当該回転支持部の外周面が、前記断面半円状のパイプ受溝の一部を形成する曲面である
請求項1記載のパイプ曲げ型ユニット。
The counter pressure member has a C-shaped rotary support portion rotatably supported by the hollow shaft member and having an opening having a width exceeding the radial width of the fixed shaft member in the radial direction;
The pipe according to claim 1, wherein a part of the rotation support portion constitutes the fitting convex portion, and an outer peripheral surface of the rotation support portion is a curved surface forming a part of the pipe receiving groove having a semicircular cross section. Bending type unit.
前記対圧部材は、前記回転支持部を主要部分とする第1の部材と、該第1の部材に接合され前記第2の溝部及び前記嵌合凸部を構成する第2の部材を具備する
請求項2記載のパイプ曲げ型ユニット。
The counter pressure member includes a first member having the rotation support portion as a main portion, and a second member joined to the first member and constituting the second groove portion and the fitting convex portion. The pipe bending unit according to claim 2.
前記嵌合凸部の一部が、前記パイプの曲げ加工開始位置に対し加工対象のパイプの進行方向の前方側に位置し、前記嵌合凸部の他の部分が、前記パイプの曲げ加工開始位置に対し前記パイプの進行方向に対して後方側に位置している
請求項1乃至3の何れか一項に記載のパイプ曲げ型ユニット。
A part of the fitting convex portion is located on the front side in the advancing direction of the pipe to be processed with respect to the bending start position of the pipe, and the other part of the fitting convex portion starts the bending of the pipe The pipe bending unit according to any one of claims 1 to 3, which is located rearward with respect to the position with respect to the traveling direction of the pipe.
前記嵌合凹部に嵌合される前記嵌合凸部の嵌合部が、加工対象のパイプの曲げ加工開始位置に対し前記パイプの進行方向の前方側に位置し、前記把持部材の前記第1の溝部と前記対圧部材の前記第2の溝部との当接部が、前記パイプの曲げ加工開始位置に対し前記パイプの進行方向の後方側に位置している
請求項1乃至3の何れか一項に記載のパイプ曲げ型ユニット。
The fitting portion of the fitting convex portion to be fitted to the fitting recess is located forward of the bending start position of the pipe to be processed in the advancing direction of the pipe, and the first portion of the holding member is The contact part of the groove part of the said, and the said 2nd groove part of the said pressure | pressure-supply member is located in the back side of the advancing direction of the said pipe with respect to the bending process start position of the said pipe. Pipe bending unit according to one aspect.
前記曲げ型が、前記中空軸部材の中心軸に対して直交する面で分割された複数の部材から成る
請求項1乃至5の何れか一項に記載のパイプ曲げ型ユニット。
The pipe bending die unit according to any one of claims 1 to 5, wherein the bending die comprises a plurality of members divided in a plane orthogonal to the central axis of the hollow shaft member.
外周面に断面半円状のパイプ受溝を有し回転軸を中心に回転駆動される曲げ型と、
該曲げ型のパイプ受溝に配置される加工対象のパイプを把持する把持型と、
前記パイプを前記曲げ型方向に押圧する圧力型とを備え、
前記曲げ型が、
外周面に断面半円状の第1の溝部を有すると共に、該第1の溝部に形成され、前記回転軸に対し直交する平面内で周方向に第1の所定距離延在する嵌合凹部を有する把持部材と、
外周面に断面半円状の第2の溝部を有すると共に、該第2の溝部の先端部から周方向に第2の所定距離延出する嵌合凸部を有し、該嵌合凸部が前記嵌合凹部に嵌合し前記第1の溝部及び前記第2の溝部を結合して前記断面半円状のパイプ受溝を形成する対圧部材と、
前記回転軸を中心軸に有し、前記把持部材及び前記対圧部材を回転可能に支持する中空軸部材と、
該中空軸部材に収容され、当該中空軸部材に係合する係合部を有すると共に、少なくとも一端に固定部を有する固定軸部材とを具備し、
少なくとも前記把持部材及び前記中空軸部材が夫々、前記固定軸部材の軸を中心とする放射方向且つ前記固定軸部材の軸方向に形成され前記固定軸部材の径方向の幅を越える幅の切欠部を有し、該切欠部を介して前記固定軸部材が装着されると共に、
前記対圧部材と前記把持部材が前記中空軸部材を介した蝶番結合によって連結され、前記回転軸を中心に相対的に回転可能に支持されてパイプ曲げ型ユニットが構成されている
パイプ曲げ加工装置。
A bending die having a pipe receiving groove with a semicircular cross section on the outer peripheral surface and driven to rotate about a rotation axis;
A gripping type for gripping a pipe to be processed which is disposed in a pipe receiving groove of the bending type;
A pressure die for pressing the pipe in the bending die direction;
The bending mold is
A fitting recess having a first groove with a semicircular cross section on the outer peripheral surface and being formed in the first groove and extending a first predetermined distance in a circumferential direction in a plane orthogonal to the rotation axis A gripping member having
A second groove having a semicircular cross section on the outer peripheral surface, and a fitting protrusion extending a second predetermined distance in the circumferential direction from the tip of the second groove, the fitting protrusion being A counter pressure member that fits into the fitting recess and joins the first groove and the second groove to form a pipe receiving groove having a semicircular cross section;
A hollow shaft member having the rotation axis as a central axis and rotatably supporting the gripping member and the counter pressure member;
A fixed shaft member which is accommodated in the hollow shaft member and has an engaging portion engaged with the hollow shaft member, and has a fixing portion at least at one end,
A notch with at least the gripping member and the hollow shaft member formed in the radial direction about the axis of the fixed shaft member and in the axial direction of the fixed shaft member and exceeding the radial width of the fixed shaft member And the fixed shaft member is mounted through the notch portion, and
Pipe bending apparatus in which the counter pressure member and the gripping member are connected by hinged connection via the hollow shaft member, and relatively rotatably supported around the rotation shaft to constitute a pipe bending type unit .
前記対圧部材は、前記中空軸部材に回転可能に支持され前記放射方向に前記固定軸部材の径方向の幅を越える幅の開口を有するC字状の回転支持部を具備し、
該回転支持部の一部が前記嵌合凸部を構成し、当該回転支持部の外周面が、前記断面半円状のパイプ受溝の一部を形成する曲面である
請求項7記載のパイプ曲げ加工装置。
The counter pressure member has a C-shaped rotary support portion rotatably supported by the hollow shaft member and having an opening having a width exceeding the radial width of the fixed shaft member in the radial direction;
The pipe according to claim 7, wherein a part of the rotation support portion constitutes the fitting convex portion, and the outer peripheral surface of the rotation support portion is a curved surface forming a part of the pipe receiving groove having a semicircular cross section. Bending machine.
前記対圧部材は、前記回転支持部を主要部分とする第1の部材と、該第1の部材に接合され前記第2の溝部及び前記嵌合凸部を構成する第2の部材を具備する
請求項8記載のパイプ曲げ加工装置。
The counter pressure member includes a first member having the rotation support portion as a main portion, and a second member joined to the first member and constituting the second groove portion and the fitting convex portion. The pipe bending apparatus according to claim 8.
前記嵌合凸部の一部が、前記パイプの曲げ加工開始位置に対し前記パイプの進行方向の前方側に位置し、前記嵌合凸部の他の部分が、前記パイプの曲げ加工開始位置に対し前記パイプの進行方向に対して後方側に位置している
請求項7乃至9の何れか一項に記載のパイプ曲げ加工装置。
A portion of the fitting projection is located forward of the bending start position of the pipe in the advancing direction of the pipe, and the other portion of the fitting projection is at the bending start position of the pipe The pipe bending apparatus according to any one of claims 7 to 9, wherein the pipe bending apparatus is positioned on the rear side with respect to the traveling direction of the pipe.
前記嵌合凹部に嵌合される前記嵌合凸部の嵌合部が、前記パイプの曲げ加工開始位置に対し前記パイプの進行方向の前方側に位置し、前記把持部材の前記第1の溝部と前記対圧部材の前記第2の溝部との当接部が、前記パイプの曲げ加工開始位置に対し前記パイプの進行方向の後方側に位置している
請求項7乃至9の何れか一項に記載のパイプ曲げ加工装置。
The fitting portion of the fitting convex portion to be fitted to the fitting recess portion is located forward of the bending start position of the pipe in the advancing direction of the pipe, and the first groove portion of the holding member 10. The contact portion between the first and second groove portions of the counter pressure member according to any one of claims 7 to 9, which is located on the rear side in the advancing direction of the pipe with respect to the bending start position of the pipe. Pipe bending apparatus according to claim 1.
前記曲げ型が、前記中空軸部材の中心軸に対して直交する面で分割された複数の部材から成る
請求項7乃至11の何れか一項に記載のパイプ曲げ加工装置。
The pipe bending apparatus according to any one of claims 7 to 11, wherein the bending die comprises a plurality of members divided in a plane orthogonal to the central axis of the hollow shaft member.
前記パイプ内に先端部が挿入され、前記曲げ型の所定の回転範囲で前記先端部が前記圧力型に対向するように駆動される芯金を備えた
請求項7乃至12の何れか一項に記載のパイプ曲げ加工装置。
The tip according to any one of claims 7 to 12, further comprising a core metal inserted into the pipe and driven so that the tip faces the pressure die within a predetermined rotation range of the bending die. Pipe bending apparatus as described.
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