JP6521065B2 - Universal Joint Yoke - Google Patents

Universal Joint Yoke Download PDF

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JP6521065B2
JP6521065B2 JP2017523671A JP2017523671A JP6521065B2 JP 6521065 B2 JP6521065 B2 JP 6521065B2 JP 2017523671 A JP2017523671 A JP 2017523671A JP 2017523671 A JP2017523671 A JP 2017523671A JP 6521065 B2 JP6521065 B2 JP 6521065B2
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curved
base
universal joint
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yoke
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JPWO2016199807A1 (en
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祥史 黒川
祥史 黒川
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NSK Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D3/00Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
    • F16D3/16Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts
    • F16D3/26Hooke's joints or other joints with an equivalent intermediate member to which each coupling part is pivotally or slidably connected
    • F16D3/38Hooke's joints or other joints with an equivalent intermediate member to which each coupling part is pivotally or slidably connected with a single intermediate member with trunnions or bearings arranged on two axes perpendicular to one another
    • F16D3/382Hooke's joints or other joints with an equivalent intermediate member to which each coupling part is pivotally or slidably connected with a single intermediate member with trunnions or bearings arranged on two axes perpendicular to one another constructional details of other than the intermediate member
    • F16D3/387Fork construction; Mounting of fork on shaft; Adapting shaft for mounting of fork

Description

本発明は、各種機械装置を構成する、同一直線上に存在しない1対の回転軸の端部同士を連結して、これら回転軸同士の間で回転力の伝達を可能とする、十字軸式の自在継手を構成するヨークの改良に関する。   The present invention is a cruciform type that connects various ends of a pair of rotating shafts that do not exist on the same straight line and that enables transmission of a rotational force between the rotating shafts, which constitute various mechanical devices. The present invention relates to the improvement of the yoke that constitutes the universal joint of the present invention.

例えば、自動車の駆動系を構成するドライブシャフトの端部と別の回転軸との連結部に十字軸式の自在継手を組み込んで、非直線的に配置された、これらドライブシャフトと回転軸との間で回転力の伝達を自在とする事が行われている。又、自動車用操舵装置を構成する、ステアリングシャフトと中間シャフトとの連結部や、この中間シャフトとステアリングギヤユニットのピニオンシャフトとの連結部等にも、十字軸式の自在継手を組み込んで、非直線的に配置された、各シャフト(回転軸)同士の間での回転力の伝達を自在とする事が行われている。   For example, a non-linearly arranged universal joint of cross-shaft type is incorporated at the connection between the end of the drive shaft constituting the drive system of an automobile and another rotational shaft, and these drive shaft and rotational shaft are arranged non-linearly. It is practiced to freely transmit the rotational force between the two. In addition, a universal joint of a cross shaft type is incorporated in a connecting portion between a steering shaft and an intermediate shaft, a connecting portion between the intermediate shaft and a pinion shaft of a steering gear unit, etc. which constitutes a steering apparatus for an automobile. It has been practiced to freely transmit the rotational force between the shafts (rotational axes) arranged linearly.

例えば、自動車のステアリング装置は、図7に示す様に構成されている。運転者が操作するステアリングホイール101の動きは、ステアリングシャフト102、自在継手1s、中間シャフト104、別の自在継手1tを介して、ステアリングギヤユニット105の入力軸106に伝達される。そして、ステアリングギヤユニット105に内蔵したラック&ピニオン機構により左右1対のタイロッド107、107を押し引きし、左右1対の操舵輪に、ステアリングホイール101の操作量に応じた、適切な舵角を付与する様に構成している。   For example, a steering apparatus of a car is configured as shown in FIG. The movement of the steering wheel 101 operated by the driver is transmitted to the input shaft 106 of the steering gear unit 105 via the steering shaft 102, the universal joint 1s, the intermediate shaft 104, and another universal joint 1t. Then, the left and right tie rods 107, 107 are pushed and pulled by the rack and pinion mechanism built in the steering gear unit 105, and an appropriate steering angle according to the operation amount of the steering wheel 101 is applied to the left and right steered wheels. It is configured to give.

この様なステアリング装置に組み込む自在継手1s、1tとして、一般的には、図8に例示する様な、カルダンジョイントと呼ばれる十字軸式自在継手が広く使用されている。自在継手1s、1tはそれぞれ、1対のヨーク2a、2bと、1対のヨーク2a、2bの先端部同士を揺動可能に連結する十字軸3と、を備える。自在継手1sでは、一方のヨーク2aの基部は、中間シャフト104を構成する中実軸である雄軸110の後端部に、トルク伝達可能に結合固定され、他方のヨーク2bの基部は、ステアリングシャフト102の前端部に、トルク伝達可能に結合固定される。また、自在継手1tでは、一方のヨーク2aの基部は、中間シャフト104を構成する中空軸である雌軸111の前端部に、トルク伝達可能に結合固定され、他方のヨーク2bの基部は、入力軸106の後端部に、トルク伝達可能に結合固定される。中間シャフト104は、雄軸110と雌軸111とを、トルク伝達可能に、且つ、軸方向の相対変位可能に組み合わせて成る。
この様に、連結部に組み込まれる十字軸式の自在継手の構造は、多くの刊行物に記載される等により、従来から広く知られている。
As universal joints 1s and 1t to be incorporated in such a steering apparatus, generally, a cross axis universal joint called a cardan joint as illustrated in FIG. 8 is widely used. The universal joints 1s and 1t respectively include a pair of yokes 2a and 2b, and a cross shaft 3 that pivotally connects tip portions of the pair of yokes 2a and 2b. In the universal joint 1s, the base of one yoke 2a is coupled so as to be able to transmit torque to the rear end of the male shaft 110 which is a solid shaft constituting the intermediate shaft 104, and the base of the other yoke 2b is steering At the front end of the shaft 102, torque transmission is coupled and fixed. In the universal joint 1t, the base of one yoke 2a is coupled so as to be able to transmit torque to the front end of the female shaft 111 which is a hollow shaft constituting the intermediate shaft 104, and the base of the other yoke 2b is an input To the rear end portion of the shaft 106, torque transmission is coupled and fixed. The intermediate shaft 104 is configured by combining a male shaft 110 and a female shaft 111 so as to be able to transmit torque and allow relative displacement in the axial direction.
Thus, the structure of the universal joint of the cross-shaft type incorporated in the connecting part is conventionally widely known, as described in many publications.

図9〜10は、上述したステアリング装置の自在継手1s,1tとしても適用可能な、従来から広く知られている十字軸式の自在継手の1例を示している。
この自在継手1は、1対のヨーク2a、2bを1個の十字軸3を介して、トルク伝達自在に結合して成る。
FIGS. 9 to 10 show an example of a conventionally well-known universal joint of cross-shaft type which is applicable as the universal joints 1s and 1t of the steering apparatus described above.
The universal joint 1 comprises a pair of yokes 2a and 2b coupled by way of a single cross shaft 3 so as to be capable of transmitting torque.

ヨーク2a、2bは、鋼板等の十分な剛性を有する金属板に打ち抜き加工や曲げ加工等のプレス加工を施す事により、或いは、鋼材等の金属素材に鍛造加工を施す事により、全体を一体に造られたもので、基部4a(4b)と、この基部4a(4b)の径方向反対側となる2箇所位置から軸方向片側に延出する状態で設けられた1対の結合腕部5a、5a(5b、5b)とを備える。基部4a(4b)の径方向中心部には、この中心部を軸方向に貫通する状態で、結合孔6a(6b)が設けられている。又、結合腕部5a、5a(5b、5b)の先端部には、それぞれ円孔7a、7a(7b、7b)が、互いに同軸となる様に設けられている。   The yokes 2a and 2b are integrated integrally by applying stamping such as punching or bending to a metal plate having sufficient rigidity such as steel plate, or forging on a metal material such as steel. A base 4a (4b) and a pair of connecting arms 5a provided so as to extend axially to one side from two positions on the radial opposite side of the base 4a (4b), And 5a (5b, 5b). A coupling hole 6a (6b) is provided at the radial center of the base 4a (4b) so as to axially penetrate the center. Also, circular holes 7a and 7a (7b and 7b) are provided coaxially at the tip end portions of the coupling arm portions 5a and 5a (5b and 5b), respectively.

又、十字軸3は、中心部に設けられた結合基部の外周面に4本の軸部8、8を、隣り合う軸部8、8の中心軸同士が互いに直交する様に固設して成る。各軸部8、8は各円孔7a、7bの内側に、それぞれカップシェル型のラジアルニードル軸受9、9を介して回転自在に支持されている。なお、カップシェル型のラジアルニードル軸受9、9は、例えば、図8に示すように、各円孔7a、7b内に内嵌固定された有底円筒状の軸受カップ21内に、複数本のニードル22、22を介して、十字軸3の軸部8を回動自在に支持する。   In addition, the cross shaft 3 is fixed to the outer peripheral surface of the joint base provided at the central portion so that four shafts 8 are provided such that central axes of adjacent shafts 8 are orthogonal to each other. Become. The respective shaft portions 8, 8 are rotatably supported inside the respective circular holes 7a, 7b via cup shell type radial needle bearings 9, 9, respectively. For example, as shown in FIG. 8, a plurality of cup shell type radial needle bearings 9, 9 are provided in a bottomed cylindrical bearing cup 21 fitted and fixed in the respective circular holes 7a, 7b. The shaft portion 8 of the cross shaft 3 is rotatably supported via the needles 22.

上述の様な構成を有する自在継手1により、1対の回転軸10a、10bの端部同士をトルク伝達自在に連結する際には、回転軸10a、10bの端部外周面を、ヨーク2a、2bの結合孔6a、6bの内周面に嵌合(例えば、締め代を持たせた状態で円筒面嵌合やセレーション嵌合)させる。更に、必要に応じて、ヨーク2a、2aの一部と回転軸10a、10bの一部とを、かしめ結合や溶接接合する。これにより、ヨーク2a、2bと回転軸10a、10bの端部とをトルク伝達自在に結合固定する。この状態で、自在継手1は、回転軸10a、10b同士が傾斜している場合でも、回転軸10a、10b同士の間でトルクを伝達する事ができる。   When the ends of a pair of rotary shafts 10a and 10b are connected in a freely transmittable manner by the universal joint 1 having the above-described configuration, the outer peripheral surface of the rotary shafts 10a and 10b is a yoke 2a, The inner peripheral surfaces of the coupling holes 6a and 6b of 2b are fitted (for example, cylindrical surface fitting or serration fitting in a state where an interference is given). Furthermore, if necessary, a part of the yokes 2a, 2a and a part of the rotating shafts 10a, 10b are crimped or welded and joined. As a result, the yokes 2a and 2b and the end portions of the rotating shafts 10a and 10b are coupled and fixed so as to transmit torque. In this state, the universal joint 1 can transmit torque between the rotating shafts 10a and 10b even when the rotating shafts 10a and 10b are inclined to each other.

上述の様な自在継手1の場合、回転軸10a、10b同士の間でトルクを伝達する際には、ヨーク2a、2bを構成する1対の結合腕部5a、5a(5b、5b)の先端部に、回転方向の偶力が作用する。この結果、結合腕部5a、5a(5b、5b)の基端部{特に、結合腕部5a、5a(5b、5b)の内側面のうち、基部4a(4b)の軸方向片端面と連続する部分である凹曲面部11、11}に、偶力によるモーメントに基づく、大きな応力が加わる。そこで、この様な応力に対する、ヨーク2a、2bの耐久性を確保する為に従来から、ヨーク2a、2bの厚さを大きくする事や、ヨーク2a、2bの材料として高強度のものを使用する事が行われている。しかしながら、これらの手段を採用すると、ヨーク2a、2bの重量化や高コスト化を抑える事が難しくなると言う問題がある。   In the case of the universal joint 1 as described above, when torque is transmitted between the rotary shafts 10a and 10b, the tips of the pair of coupling arms 5a and 5a (5b and 5b) constituting the yokes 2a and 2b. The couple in the rotational direction acts on the part. As a result, the base end portions of the coupling arms 5a, 5a (5b, 5b) {particularly, of the inner side surfaces of the coupling arms 5a, 5a (5b, 5b) are continuous with one axial end face of the base 4a (4b) A large stress is applied to the concave surface portions 11, 11} which are the parts due to the moment of the couple force. Therefore, in order to ensure the durability of the yokes 2a and 2b against such stress, conventionally, the thickness of the yokes 2a and 2b is increased, or a high strength material is used as the material of the yokes 2a and 2b. Things are being done. However, when these means are adopted, there is a problem that it is difficult to suppress the weight increase and cost increase of the yokes 2a and 2b.

これに対し、図9に鎖線で示す様に、ヨーク2aの厚さを変える事なく、結合腕部5a、5aの基端部(凹曲面部11、11)の断面形状の曲率半径を大きくすれば、重量化や高コスト化を防止又は抑制しつつ、結合腕部5a、5aの基端部(凹曲面部11、11)に加わる応力を緩和して、ヨーク2aの耐久性を向上させる事ができる。しかしながら、図示の様に、結合腕部5a、5aの基端部(凹曲面部11、11)の断面形状の曲率半径を単に大きくすると、これに伴って、結合腕部5a、5aの基端部が、結合腕部5a、5aの対向方向(図9の上下方向)に関して内側に(矢印α、αで示す方向に)張り出す様になる。この結果、自在継手1のジョイント角(ヨーク2a、2bの中心軸同士の傾斜角)を大きくしていった場合に、結合腕部5a、5aの基端部が、相手ヨーク2bの結合腕部5bの先端部と干渉して、ジョイント角を十分に大きくする事ができなくなる可能性がある。又、この様な干渉を避ける為に、結合腕部5a、5aの長さを大きくすると、偶力によるモーメントの腕の長さも大きくなる為、結合腕部5a、5aの基端部に作用する応力が、より大きくなると言う問題が発生する。   On the other hand, as shown by a chain line in FIG. 9, the radius of curvature of the cross-sectional shape of the base end portions (concave surface portions 11 and 11) of the coupling arms 5a and 5a is increased without changing the thickness of the yoke 2a. For example, while preventing or suppressing weight increase and cost increase, stress applied to the base end portions (concave surface portions 11, 11) of the joint arms 5a, 5a is alleviated to improve the durability of the yoke 2a. Can. However, as illustrated, if the radius of curvature of the cross-sectional shape of the proximal end (concave surface portions 11 and 11) of the coupling arms 5a and 5a is simply increased, the proximal end of the coupling arms 5a and 5a is accompanied accordingly. The portions project inward (in the directions indicated by arrows α and α) with respect to the opposing direction (vertical direction in FIG. 9) of the coupling arms 5a and 5a. As a result, when the joint angle of the universal joint 1 (the angle of inclination of the central axes of the yokes 2a and 2b) is increased, the base ends of the connecting arms 5a and 5a are the connecting arms of the mating yoke 2b. There is a possibility that the joint angle can not be made sufficiently large by interfering with the tip of 5b. Also, in order to avoid such interference, if the length of the connecting arms 5a, 5a is increased, the length of the arm due to the couple also increases, so it acts on the proximal end of the connecting arms 5a, 5a. The problem arises that the stress becomes larger.

又、特許文献1には、ヨークを構成する1対の結合腕部の基端部の内側面の幅方向中央部に、それぞれ補強リブの如き凸部を設けた構造が記載されている。この様な構造を採用すれば、ヨーク全体の厚さを大きくする場合に比べて、重量化や高コスト化を抑えつつ、このヨークの耐久性を向上させる事ができる。しかしながら、この様な構造を採用する場合も、自在継手を組み立てた状態で、この自在継手のジョイント角を大きくしていった場合に、結合腕部の基端部の内側面に設けられた凸部が、相手ヨークの結合腕部の先端部と干渉して、ジョイント角を十分に大きくする事ができなくなる可能性がある。   Further, Patent Document 1 describes a structure in which a convex portion such as a reinforcing rib is provided at the central portion in the width direction of the inner side surface of the base end portion of a pair of connecting arms constituting a yoke. By adopting such a structure, the durability of the yoke can be improved while suppressing the increase in weight and cost as compared with the case where the thickness of the entire yoke is increased. However, even in the case of adopting such a structure, when the joint angle of the universal joint is increased in a state where the universal joint is assembled, the convex provided on the inner surface of the base end of the joint arm The part may interfere with the tip of the joint arm of the mating yoke, making it impossible to make the joint angle sufficiently large.

日本国特公平7−111210号公報Japanese Examined Patent Fair 7-111210

本発明は、上述の様な事情に鑑み、十字軸式の自在継手を構成するヨークに関して、重量化や高コスト化を防止又は抑制しつつ、耐久性の向上を図れると共に、自在継手を構成した状態で、この自在継手のジョイント角を確保し易い構造を実現すべく発明したものである。   SUMMARY OF THE INVENTION In view of the above-described circumstances, the present invention can improve durability while preventing or suppressing weight increase and cost increase, as well as constituting a universal joint, with regard to a yoke constituting a universal joint of cross-shaft type. It is invented in order to realize the structure which is easy to secure the joint angle of this universal joint in a state.

本発明の自在継手用ヨークは、基部と、1対の結合腕部とを備える。
このうちの基部は、回転軸の端部に固定されるものである。
又、前記両結合腕部は、前記基部の径方向反対側となる2箇所位置から軸方向片側に延出する状態で設けられている。
又、前記両結合腕部の内側面のうち、前記基部の軸方向片端面と連続する部分が、それぞれ凹曲面部になっている。
特に、本発明の自在継手用ヨークの場合には、前記両凹曲面部の少なくとも軸方向片側である軸方向片部が、前記両結合腕部の内側面のうちで前記両凹曲面部に対して軸方向片側に隣接する部分よりも、前記両結合腕部同士の対向方向に関して外側に位置しており、
前記両結合腕部の基端部に、内側面を前記凹曲面部とし且つ外側面を該凹曲面部と同方向に湾曲した凸曲面部とした湾曲板部がそれぞれ設けられていると共に、前記両凸曲面部の少なくとも軸方向片半部が、前記両結合腕部の外側面のうちで前記両凸曲面部の軸方向片側に隣接する部分よりも、前記両結合腕部同士の対向方向に関して外側に位置し、
前記両結合腕部のうち、前記両湾曲板部から前記両湾曲板部の軸方向片側に隣接する部分に掛けての部分の厚さが一定になっており、
前記両結合腕部は、その基端部から先端部までに亘り、その幅方向中央部同士が幅方向端部同士よりも離間するように、前記幅方向において湾曲している。
The universal joint yoke of the present invention comprises a base and a pair of coupling arms.
The base of these is fixed to the end of the rotating shaft.
Further, the two coupling arms are provided in a state of extending to one side in the axial direction from two positions on the radially opposite side of the base.
Moreover, the part continuous with the axial direction one end surface of the said base among the inner surface of both the said connection arm parts is a concave curve part, respectively.
In particular, in the case of the universal joint yoke according to the present invention , an axial one- half which is at least one axial side of the biconcave curved surface portion is the biconcave curved surface portion among the inner side surfaces of the two coupling arms. On the other hand, it is located outside with respect to the opposing direction of both said coupling arm parts rather than the part adjacent to axial direction one side ,
The base end portions of the both coupling arms are provided with curved plate portions having an inner side surface as the concave surface portion and an outer surface as a convex surface portion curved in the same direction as the concave surface portion, and At least the axial half of the biconvex curved surface portion is in the opposing direction of the two coupling arms relative to the portion adjacent to one axial direction of the biconvex curved surface in the outer surface of the two coupling arms. Located outside
The thickness of a portion of the two coupling arms which is a portion of the two curved plates adjacent to one side in the axial direction of the two curved plates is constant.
The two connecting arms are curved in the width direction so that the center in the width direction is separated from the ends in the width direction from the base end to the tip .

また、本発明の自在継手用ヨークを実施する場合には、例えば、前記基部の径方向中心部には、該中心部を軸方向に貫通する結合孔を備え、該結合孔は、前記回転軸の端部を圧入するための圧入孔部と、該圧入孔部に対して軸方向に隣接する、前記圧入孔部よりも大径で、前記回転軸の端部が圧入されていない非圧入孔部と、を有するようにしてもよい。   In the case of practicing the universal joint yoke of the present invention, for example, the radial central portion of the base is provided with a coupling hole axially penetrating the central portion, and the coupling hole is the rotary shaft. A press-in hole for press-fitting the end of the shaft, and a non-press-in hole having a diameter larger than the press-in hole axially adjacent to the press-in hole and in which the end of the rotary shaft is not press-fitted It may have a part.

また、本発明の自在継手用ヨークは、ステアリング装置に用いる事ができる。   Further, the universal joint yoke of the present invention can be used in a steering device.

上述の様に構成する本発明の自在継手用ヨークの場合には、重量化や高コスト化を防止又は抑制しつつ、耐久性の向上を図れると共に、自在継手を構成した状態で、この自在継手のジョイント角を確保し易い。
即ち、本発明の自在継手用ヨークの場合には、1対の結合腕部の内側面のうち、基部の軸方向片端面との連続部である凹曲面部の少なくとも軸方向片側である軸方向片部が、結合腕部の内側面のうちで凹曲面部の軸方向片側に隣接する部分よりも、結合腕部同士の対向方向に関して外側に位置している。従って、その分だけ、凹曲面部の曲率半径を大きくする事ができる。この結果、凹曲面部に加わる応力を緩和して、耐久性を向上させる事ができる。
又、本発明の場合には、自在継手用ヨークの厚さを増大させたり、この自在継手用ヨークの材料を高強度のものに変更したりする事なく、上述の様な構成を採用する事によって、耐久性を向上させる事ができる。この為、重量化や高コスト化を防止又は抑制しつつ、ヨークの耐久性の向上を図れる。
更に、本発明の場合には、ヨークの耐久性の向上を図る為の構成として、凹曲面部の少なくとも軸方向片部を、結合腕部の内側面のうちで凹曲面部の軸方向片側に隣接する部分よりも、対向方向に関して外側に位置させる構成を採用している。この為、本発明の自在継手用ヨークを備えた自在継手を構成した状態で、この自在継手のジョイント角を大きくしても、相手ヨークの結合腕部の先端部が、凹曲面部(結合腕部の基端部)と干渉しにくくなる。従って、ジョイント角を確保し易くできる。
又、本発明の場合には、両結合腕部の基端部に、内側面を凹曲面部とし且つ外側面を該凹曲面部と同方向に湾曲した凸曲面部とした湾曲板部がそれぞれ設けられていると共に、両凸曲面部の少なくとも軸方向片半部が、両結合腕部の外側面のうちで両凸曲面部の軸方向片側に隣接する部分よりも、両結合腕部同士の対向方向に関して外側に位置するので、湾曲板部の厚さを大きくする事ができて、ヨークの耐久性を確保し易くできる。
又、本発明の場合には、両結合腕部は、その基端部から先端部までに亘り、その幅方向中央部同士が幅方向端部同士よりも離間するように、幅方向において湾曲しているので、結合腕部の強度を向上することができる。
In the case of the universal joint yoke of the present invention configured as described above, it is possible to improve the durability while preventing or suppressing weight increase and cost increase, and in the state where the universal joint is configured, this universal joint It is easy to secure the joint angle of
That is, in the case of the yoke for a universal joint of the present invention , an axial direction which is at least one axial side of a concave surface portion which is a continuous portion with the axial direction end face of the base among the inner side surfaces of the pair of coupling arms One half of the inner side surface of the coupling arm is positioned outward with respect to the direction in which the coupling arms oppose each other than a portion adjacent to one axial direction of the concave curved surface. Therefore, the radius of curvature of the concave surface portion can be increased by that amount. As a result, the stress applied to the concave surface portion can be relaxed to improve the durability.
Further, in the case of the present invention, the above-mentioned configuration is adopted without increasing the thickness of the universal joint yoke or changing the material of the universal joint yoke to a high strength material. Can improve the durability. Therefore, the durability of the yoke can be improved while preventing or suppressing the increase in weight and cost.
Furthermore, in the case of the present invention, as a configuration for improving the durability of the yoke, at least one axial half of the concave surface portion is one side of the inner surface of the coupling arm in the axial direction of the concave surface portion. The structure which is located outside regarding the opposing direction rather than the part which adjoins to is employ | adopted. For this reason, even if the joint angle of the universal joint is increased in a state in which the universal joint according to the present invention is provided with the universal joint yoke, the tip of the joint arm of the mating yoke has a concave curved surface (joint arm Interference with the proximal end of the Therefore, the joint angle can be easily secured.
Further, in the case of the present invention, at the base end portions of both coupling arms, a curved plate having an inner side surface as a concave curved surface and an outer side surface as a convex curved surface curved in the same direction as the concave curved surface is respectively While being provided, at least one axial half of the biconvex curved surface portion is closer to the axial direction of the biconvex curved surface than the portion adjacent to the one axial direction of the biconvex curved surface. Since it is located on the outside with respect to the opposing direction, the thickness of the curved plate can be increased, and the durability of the yoke can be easily ensured.
Further, in the case of the present invention, both coupling arms are curved in the width direction so that the center in the width direction is separated from the ends in the width direction from the base end to the tip end. Thus, the strength of the bonding arm can be improved.

本発明の一実施形態のヨークを備えた自在継手の部分側面図。The partial side view of the universal joint provided with the yoke of one Embodiment of this invention. (A)〜(C)は、本実施形態のヨークのみを取り出して、図1の下方から見た形状の3例を示す図。(A)-(C) is a figure which takes out only the yoke of this embodiment, and shows three examples of the shape seen from the downward direction of FIG. 図2(A)のヨークをIII方向から見た図。The figure which looked at the yoke of FIG. 2 (A) from III direction. 本実施形態の第1変形例を示す図。The figure which shows the 1st modification of this embodiment. 本実施形態の第2変形例を示す図。The figure which shows the 2nd modification of this embodiment. 本実施形態の第3変形例を示す図。The figure which shows the 3rd modification of this embodiment. 従来から知られているステアリング装置の1例を示す部分切断側面図。FIG. 10 is a partial cutaway side view showing an example of a steering device conventionally known. 縦入れ式のヨークを備えた従来の十字軸式自在継手をその両端部に結合した中間シャフトの部分切断側面図。The partially cut side view of the intermediate shaft which connected the conventional cross-shaft universal joint provided with the vertical insertion type yoke with the both ends. 従来構造の自在継手の部分側面図。The partial side view of the universal joint of conventional structure. 従来構造の自在継手の分解斜視図。The disassembled perspective view of the universal joint of conventional structure.

本発明の一実施形態のヨークを備えた自在継手に就いて、図1〜3を参照しつつ説明する。
本実施形態のヨーク2cは、鋼板等の十分な剛性を有する金属板に打ち抜き加工や曲げ加工等のプレス加工を施す事により、全体を一体に造られたもので、基部4cと、この基部4cの径方向反対側(図1の上下両側)となる2箇所位置から軸方向(図1の左右方向)片側(図1の右側)に延出する状態で設けられた1対の結合腕部5c、5cとを備える。基部4cの径方向中心部には、この中心部を軸方向に貫通する状態で、結合孔6cが設けられている。又、結合腕部5c、5cの先端寄り部分(軸方向片端寄り部分)部には、それぞれ円孔7c、7cが、互いに同軸となる様に設けられている。
A universal joint provided with a yoke according to an embodiment of the present invention will be described with reference to FIGS.
The yoke 2c of the present embodiment is integrally formed as a whole by subjecting a metal plate having sufficient rigidity such as a steel plate or the like to a stamping process such as punching or bending, and the base 4c and the base 4c. A pair of coupling arms 5c provided in a state of extending to one side (right side in FIG. 1) in the axial direction (left and right direction in FIG. 1) from two positions on the opposite radial side (upper and lower sides in FIG. 1) , 5c. A coupling hole 6c is provided at a radial center of the base 4c so as to axially penetrate the center. In addition, circular holes 7c and 7c are provided coaxially with each other in the tip end portion (the axial direction one end side) portion of the coupling arms 5c and 5c, respectively.

又、本実施形態の場合、結合腕部5c、5cの軸方向他端部(図1の左端部)である基端部は、基部4cの径方向反対側となる2箇所位置から軸方向片側に向けて略1/4円弧状に折れ曲がった湾曲板部12、12となっている。これに対し、結合腕部5c、5cの残りの部分、即ち、結合腕部5c、5cの先端部及び中間部は、互いに平行な平行板部13、13となっている。円孔7c、7cは、平行板部13、13の先端寄り部分に互いに同軸に設けられている。   Further, in the case of the present embodiment, the base end portions which are the other axial end portions (left end portions in FIG. 1) of the coupling arms 5c, 5c are axially one side from two positions on the radial opposite side of the base 4c. The curved plate portions 12, 12 are bent in a substantially 1⁄4 arc shape toward the end. On the other hand, the remaining portions of the coupling arms 5c, 5c, that is, the tip and middle portions of the coupling arms 5c, 5c are parallel plate portions 13, 13 parallel to each other. The circular holes 7 c, 7 c are provided coaxially with each other in the tip end portion of the parallel plate portions 13, 13.

又、本実施形態の場合には、ヨーク2cの各部分(結合腕部5c、5cのうち、湾曲板部12、12から湾曲板部12、12の軸方向片側に隣接する部分を含む)の厚さ(板厚)tを、結合腕部5c、5cの先端縁部を除いて、全体的にほぼ一定としている。これと共に、本実施形態の場合には、湾曲板部12、12を、湾曲板部12、12の軸方向片半部(図1の右半部)が、平行板部13、13に対し、結合腕部5c、5c同士の対向方向(図1の上下方向)に関して外側に(矢印β、βで示す方向に)膨らむ様に形成している。即ち、本実施形態の場合には、湾曲板部12、12の内側面である断面円弧形の凹曲面部14、14(結合腕部5c、5cの内側面のうち、基部4cの軸方向片端面と連続する部分)の軸方向片半部(図1の右半部)を、平行板部13、13の内側面のうちで凹曲面部14、14の軸方向片側に隣接する部分よりも、対向方向に関して外側に位置させている。換言すれば、凹曲面部14、14を、基部4cの軸方向片端面と平行板部13、13の内側面とを滑らかに連続させた部分円弧(軸方向他端縁で基部4cの軸方向片端面と接し、軸方向片端縁で平行板部13、13の内側面と接する部分円弧)よりも、対向方向に関して外側(この部分円弧の径方向に関して外方)に位置させている。これと共に、湾曲板部12、12の外側面である断面円弧形の凸曲面部15、15の軸方向片半部(図1の右半部)を、平行板部13、13の外側面のうちで凸曲面部15、15の軸方向片側に隣接する部分よりも、対向方向に関して外側に位置させている。換言すれば、凸曲面部15、15を、基部4cの軸方向他端面と平行板部13、13の外側面とを滑らかに連続させた部分円弧(軸方向他端縁で基部4cの軸方向他端面と接し、軸方向片端縁で平行板部13、13の外側面と接する部分円弧)よりも、対向方向に関して外側(この部分円弧の径方向に関して外方)に位置させている。   Further, in the case of the present embodiment, each portion of the yoke 2c (including a portion adjacent to one side in the axial direction of the curved plate portions 12 and 12 to the curved plate portions 12 and 12 in the coupling arms 5c and 5c) The thickness (plate thickness) t is substantially constant throughout, except for the leading end edges of the coupling arms 5c, 5c. At the same time, in the case of the present embodiment, the curved plate portions 12, 12 and the axial half of the curved plate portions 12, 12 (the right half portion in FIG. The bonding arms 5c and 5c are formed to expand outward (in the directions indicated by arrows β and β) with respect to the opposing direction (vertical direction in FIG. 1) of each other. That is, in the case of the present embodiment, the concave curved surface portions 14 and 14 having an arc-shaped cross section which is the inner side surface of the curved plate portions 12 and 12 (of the inner side surfaces of the coupling arms 5c and 5c, the axial direction of the base 4c 1) of the inner side surfaces of the parallel plate portions 13 and 13 from the portion adjacent to one side in the axial direction of the concave surface portions 14 and 14) Also, they are located outside in the opposite direction. In other words, a partial circular arc in which the concave surface portions 14 and 14 are smoothly continued to the axial end face of the base 4 c and the inner side surfaces of the parallel plates 13 and 13 (the axial direction of the base 4 c at the other end edge in the axial direction A partial arc in contact with one end surface and in contact with the inner side surface of the parallel plate portions 13 and 13 at one axial end is positioned outside (outward with respect to the radial direction of this partial arc) in the opposite direction. At the same time, the axial direction half of the convex curved surface portion 15, 15 which is the outer surface of the curved plate portion 12, 12 (right half in FIG. 1) is taken as the outer surface of the parallel plate portion 13, 13. Among the above, a portion adjacent to one side in the axial direction of the convex curved surface portions 15 and 15 is positioned outside in the opposing direction. In other words, a partial circular arc in which the convex curved surface portion 15, 15 is smoothly continued to the other end surface of the base 4c in the axial direction and the outer surface of the parallel plate portion 13, 13 (in the axial direction of the base 4c at the other end edge in the axial direction A partial arc in contact with the other end face and in contact with the outer surface of the parallel plate portion 13 at one axial end is positioned outside (outward with respect to the radial direction of this partial arc) in the opposite direction.

そして、本実施形態の場合には、湾曲板部12、12に関して、上述の様な構成を採用する事により、図1に鎖線で示す様に、基部4cと平行板部13、13とを滑らかに連続させた構成を採用する場合に比べて、湾曲板部12、12の断面形状の曲率半径(凹曲面部14、14の曲率半径r、凸曲面部15、15の曲率半径R)を大きくしている。尚、本実施形態の場合には、凹曲面部14、14の断面形状と、凸曲面部15、15の断面形状とを、それぞれ単一円弧形状とし、円弧角度を90°よりも大きくしている。但し、本発明を実施する場合には、これらの断面形状を、曲率半径が異なる複数の曲線や直線を滑らかに連続させて成る複合曲線形状とする事もできる。   Further, in the case of the present embodiment, by adopting the configuration as described above with respect to the curved plate portions 12, 12, as shown by a chain line in FIG. 1, the base 4c and the parallel plate portions 13, 13 are smoothed. The radius of curvature (the radius of curvature r of the concave surface portions 14 and the radius of curvature R of the convex surface portions 15) of the sectional shape of the curved plate portions 12 and 12 is larger than in the case of adopting the configuration in which doing. In the case of the present embodiment, the cross sectional shapes of the concave curved surface portions 14 and 14 and the cross sectional shapes of the convex curved surface portions 15 and 15 have a single circular arc shape, and the circular arc angle is larger than 90 °. There is. However, when carrying out the present invention, these cross-sectional shapes can also be made into a compound curve shape in which a plurality of curves or straight lines having different radii of curvature are made to be smoothly continuous.

又、本実施形態の場合、結合腕部5c、5cに関して、湾曲板部12、12と平行板部13、13との境界部16の形状を、図2(A)に示す様な、結合腕部5cの幅方向(図2の上下方向)に対して平行な直線状としている。但し、本発明を実施する場合には、境界部16の形状を、例えば、図2(B)に示す様な、結合腕部5cの幅方向中央部が、結合腕部5cの先端側に張り出した円弧状とする事もできるし、又は、図2(C)に示す様な、結合腕部5cの幅方向中央部が、結合腕部5cの基端側に張り出した円弧状とする事もできる。   Further, in the case of the present embodiment, with regard to the coupling arms 5c, 5c, a coupling arm as shown in FIG. 2A, the shape of the boundary portion 16 between the curved plate portions 12, 12 and the parallel plate portions 13, 13 is shown. It has a straight line parallel to the width direction (vertical direction in FIG. 2) of the portion 5c. However, in the case of practicing the present invention, for example, as shown in FIG. 2 (B), the central portion in the width direction of the connecting arm 5c protrudes to the distal end side of the connecting arm 5c. Alternatively, as shown in FIG. 2C, the central portion in the width direction of the connecting arm 5c may be an arc extending out to the base end of the connecting arm 5c. it can.

上述の様な本実施形態のヨーク2cと他のヨーク2bとを1個の十字軸3(詳しくは図4参照)を介して組み合わせる事により、自在継手1aを構成する場合には、この十字軸3を構成する4本の軸部8、8を、ヨーク2c、2bに設けた各円孔7c、7bの内側に1本ずつ、それぞれカップシェル型のラジアルニードル軸受9、9を介して回転自在に支持する。又、ヨーク2cの基部4cを、回転軸10aの端部にトルクの伝達を自在に結合固定する場合には、回転軸10aの端部外周面を、基部4cに設けた結合孔6cの内周面に嵌合(例えば、締め代を持たせた状態で円筒面嵌合やセレーション嵌合)させる。更に、必要に応じて、ヨーク2cの一部と回転軸10aの一部とを、かしめ結合や、溶接金属17により溶接接合する。
なお、図3では、結合孔6cがセレーション孔である場合を示している。
When the universal joint 1a is configured by combining the yoke 2c of the present embodiment as described above and another yoke 2b via one cross shaft 3 (for details, see FIG. 4), this cross shaft One of the four shaft parts 8 and 8 constituting 3 is provided inside the respective circular holes 7c and 7b provided in the yokes 2c and 2b, and can be freely rotated via the cup shell type radial needle bearings 9 and 9, respectively. To support. When the base 4c of the yoke 2c is coupled with the end of the rotary shaft 10a so as to freely transmit the torque, the outer peripheral surface of the rotary shaft 10a is the inner periphery of the coupling hole 6c provided in the base 4c. The surface is fitted (for example, cylindrical surface fitting or serration fitting in a state where the interference is given). Furthermore, if necessary, a part of the yoke 2c and a part of the rotary shaft 10a are welded and joined by caulking or welding metal 17.
In addition, in FIG. 3, the case where the coupling hole 6c is a serration hole is shown.

上述の様に構成する本実施形態のヨーク2cの場合には、重量化や高コスト化を防止又は抑制しつつ、耐久性の向上を図れると共に、自在継手1aを構成した状態で、この自在継手1aのジョイント角を確保し易い。
即ち、本実施形態のヨーク2cの場合には、結合腕部5c、5cの基端部を構成する湾曲板部12、12を、湾曲板部12、12が平行板部13、13に対し、結合腕部5c、5c同士の対向方向に関して外側に膨らむ様に形成している。これにより、図1に鎖線で示す様な構成を採用する場合に比べて、湾曲板部12、12(凹曲面部14、14、凸曲面部15、15)の断面形状の曲率半径(r、R)を大きくしている。この為、湾曲板部12、12(凹曲面部14、14、凸曲面部15、15)に加わる応力を緩和して、結合腕部5c、5cの基端部、延いては、ヨーク2c全体の耐久性を向上させる事ができる。
又、本実施形態の場合には、ヨーク2cを構成する金属板の厚さ(板厚)を増大させたり、金属板を高強度のものに変更したりする事なく、結合腕部5c、5cに関して上述の様な構成を採用する事により、耐久性を向上させる事ができる。この為、重量化や高コスト化を防止又は抑制しつつ、耐久性の向上を図れる。
更に、本実施形態の場合には、湾曲板部12、12(凹曲面部14、14、凸曲面部15、15)の位置が、図1に鎖線で示す様な従来構造の位置に比べて、対向方向に関して外側に退避している。この為、自在継手1aのジョイント角を大きくしても、他のヨーク2bの結合腕部5bの先端部が、湾曲板部12、12と干渉しにくくなる。従って、ジョイント角を確保し易くできる。
In the case of the yoke 2c of the present embodiment configured as described above, it is possible to improve the durability while preventing or suppressing weight increase and cost increase, and in the state where the universal joint 1a is configured, this universal joint It is easy to secure the joint angle of 1a.
That is, in the case of the yoke 2c of the present embodiment, the curved plate portions 12, 12 constituting the base end portions of the coupling arms 5c, 5c are different from the parallel plate portions 13, 13 with respect to the parallel plate portions 13, 13. The connecting arms 5c, 5c are formed to bulge outward with respect to the opposing direction of each other. Thereby, the radius of curvature (r, r) of the cross-sectional shape of the curved plate portions 12 and 12 (concave surface portions 14 and 14 and convex surface portions 15 and 15) as compared with the case where the configuration shown by the chain line in FIG. R) is enlarged. Therefore, the stress applied to the curved plate portions 12 and 12 (concave surface portions 14 and 14 and the convex surface portions 15 and 15) is relieved, and the base end portions of the coupling arms 5c and 5c, and in turn, the entire yoke 2c. Can improve the durability of the
Further, in the case of the present embodiment, the connecting arms 5c and 5c do not increase the thickness (plate thickness) of the metal plate constituting the yoke 2c or change the metal plate to a high strength one. The durability can be improved by adopting the configuration as described above. For this reason, durability can be improved while preventing or suppressing weight increase and cost increase.
Furthermore, in the case of the present embodiment, the positions of the curved plate portions 12 and 12 (concave curved surface portions 14 and 14 and convex curved surface portions 15 and 15) are compared to the positions of the conventional structure as shown by dashed lines in FIG. And are retracted outward in the opposite direction. For this reason, even if the joint angle of the universal joint 1a is increased, the tip end portions of the connecting arms 5b of the other yokes 2b are less likely to interfere with the curved plate portions 12, 12. Therefore, the joint angle can be easily secured.

又、本実施形態の場合には、湾曲板部12、12の内側面である凹曲面部14、14の軸方向片半部を、平行板部13、13の内側面のうちで凹曲面部14、14の軸方向片側に隣接する部分よりも、対向方向に関して外側に位置させる構成を採用するだけでなく、この構成と共に、湾曲板部12、12の外側面である凸曲面部15、15の軸方向片半部を、平行板部13、13の外側面のうちで凸曲面部15、15の軸方向片側に隣接する部分よりも、対向方向に関して外側に位置させる構成を採用している。この為、前者の構成のみを採用する場合に比べて、湾曲板部12、12の厚さを大きくする事ができて、その分、ヨーク2cの耐久性を確保し易くできる。   Further, in the case of the present embodiment, the axial direction half of the concave surface portion 14, which is the inner side surface of the curved plate portion 12, 12 is a concave surface portion among the inner side surfaces of the parallel plate portions 13, 13 In addition to adopting a configuration in which the portions 14 and 14 adjacent to one side in the axial direction are positioned outside with respect to the opposing direction, convex curved portions 15 and 15 that are outer surfaces of the curved plate portions 12 and 12 Of the outer surface of the parallel plates 13 and 13 is positioned more outward in the opposite direction than the portion adjacent to one side in the axial direction of the convexly curved portions 15 and 15 . For this reason, compared with the case where only the former structure is adopted, the thickness of the curved plate portions 12, 12 can be increased, and the durability of the yoke 2c can be easily secured by that much.

又、本実施形態の場合には、結合腕部5c、5cのうち、湾曲板部12、12から湾曲板部12、12の軸方向片側に隣接する部分に掛けての連続した部分の厚さを、ほぼ一定の厚さtとしている。この為、本実施形態の場合には、平行板部13、13の外側面のうちで凸曲面部15、15の軸方向片側に隣接する部分に対する、凸曲面部15、15の、対向方向に関する外側への突出幅Woutが、平行板部13、13の内側面のうちで凹曲面部14、14の軸方向片側に隣接する部分に対する、凹曲面部14、14の、対向方向に関する外側への凹入幅Winとほぼ等しく(Wout≒Win)なっている。Further, in the case of the present embodiment, the thickness of a continuous portion of the coupling arms 5c, 5c that is adjacent to one side in the axial direction of the curved plate portions 12, 12 from the curved plate portions 12, 12 Is a substantially constant thickness t. For this reason, in the case of the present embodiment, with respect to the facing direction of the convex curved surface parts 15 with respect to the part adjacent to one side in the axial direction of the convex curved surface parts 15 among the outer surface of the parallel plate parts 13. The outward protrusion width W out is to the outside in the opposing direction of the concave surface portions 14, 14 with respect to the portion adjacent to one axial direction of the concave surface portions 14, 14 among the inner side surfaces of the parallel plate portions 13, 13 Is approximately equal to the recessed width W in of (W out W W in ).

但し、凸曲面部15、15の突出幅Woutは、大きくなる程、周囲に存在する他の部材と干渉し易くなる場合がある。
そこで、本発明を実施する場合には、凸曲面部15、15の曲率半径Rを、上述した本実施形態の場合よりも小さくする{凸曲面部15、15の曲率半径Rを、凹曲面部14、14の曲率半径rと湾曲板部12、12の厚さtとの和(r+t)よりも小さく(R<r+t)する}事により、凸曲面部15、15の突出幅Woutを、凹曲面部14、14の凹入幅Winよりも小さく(Wout<Win)する事もできる。
ただし、いずれの場合も、湾曲板部12、12と、その周囲に存在する他の部材との干渉を防止するため、凸曲面部15、15の対向方向に関する外側への突出幅Wout、及び、凹曲面部14、14の対向方向に関する外側への凹入幅Winは、湾曲板部12、12の厚さtよりも小さくしている(Wout,Win<t)。
However, as the protrusion width W out of the convex curved surface portions 15 becomes larger, it may be easier to interfere with other members present in the periphery.
Therefore, in the case of practicing the present invention, the radius of curvature R of the convex curved surface portion 15 is made smaller than in the case of the above-described embodiment {a radius of curvature R of the convex curved surface portion 15 is a concave curved surface portion The protrusion width W out of the convex curved surface portion 15 is obtained by setting (R <r + t) to be smaller than the sum (r + t) of the curvature radius r of 14 and 14 and the thickness t of the curved plate portion 12. It is also possible to make it smaller (W out <W in ) than the concave width W in of the concave surface portions 14, 14.
However, in any case, in order to prevent interference between the curved plate portions 12 and 12 and other members present around the curved plate portions 12 and 12, the outward protrusion width W out in the opposing direction of the convex curved surface portions 15 and 15, The concave width W in to the outer side in the opposing direction of the concave curved surface portions 14 is smaller than the thickness t of the curved plate portions 12 (W out , W in <t).

図4は、本実施形態の第1変形例に係るヨーク2dが使用される自在継手1bを示す。この変形例のように、湾曲板部12、12は、凹曲面部14、14のみを有し、凸曲面部15、15を形成しなくてもよい。つまり、結合腕部5c、5cの外側面は、湾曲板部12、12に凸曲面部15、15を設けずに、平行板部13、13から湾曲板部12、12に掛けて平坦面として、基部4cまで滑らかに連続させている。   FIG. 4 shows a universal joint 1b in which a yoke 2d according to a first modification of the embodiment is used. As in this modification, the curved plate portions 12, 12 may have only the concave surface portions 14, 14 and may not have the convex surface portions 15, 15. That is, the outer side surfaces of the coupling arms 5c, 5c are flat from the parallel plates 13, 13 to the curved plates 12, 12 without providing the convexly curved portions 15, 15 on the curved plates 12, 12. , Up to the base 4c smoothly.

図5は、本実施形態の第2変形例に係るヨーク2eが使用される自在継手1cを示す。この変形例のヨーク2cは、基部4cの表裏に凹部および凸部を形成した点が異なっている。基部4cの径方向中心部には、この中心部を軸方向に貫通する状態で、結合孔60cが設けられている。そして、基部4cの軸方向(図5の左右方向)片側(図5の右側)には、結合孔60cよりも大径の凹部60eが形成されている。凹部60eは、円筒形状の壁部60aとそれと連続するように形成された底部60bとで構成されている。また、基部4cの軸方向他側(図5の左側)には、結合孔60cを取り囲む環状の凸部60dが基部4cから突出して形成されている。凸部60dは、軸方向先端側に向かうほど小さくなる、部分円錐形状となっている。そして、この回転軸10aの端部外周面を、基部4cに設けた結合孔60cの内周面に圧入嵌合させる。さらに、凸部60dを含む基部4cの一部と回転軸10aの一部とを、溶接金属17により溶接接合する。
つまり、結合孔60cは、軸方向他側部分を、回転軸10aの端部を圧入するための圧入孔部とし、圧入孔部に対して軸方向に隣接する軸方向片側部分を、回転軸10aの端部が圧入されていない非圧入孔部としている。
FIG. 5 shows a universal joint 1c in which a yoke 2e according to a second modification of the present embodiment is used. The yoke 2c of this modification is different in that a recess and a protrusion are formed on the front and back of the base 4c. A coupling hole 60c is provided at a radial center of the base 4c so as to axially penetrate the center. And the recessed part 60e larger diameter than the joint hole 60c is formed in the axial direction (right-left direction of FIG. 5) one side (right side of FIG. 5) of the base 4c. The recess 60e is composed of a cylindrical wall portion 60a and a bottom portion 60b formed to be continuous with the wall portion 60a. Further, on the other side in the axial direction of the base 4c (left side in FIG. 5), an annular convex portion 60d surrounding the coupling hole 60c is formed to project from the base 4c. The convex portion 60d has a partial conical shape which becomes smaller toward the axial distal end side. Then, the outer peripheral surface of the end portion of the rotation shaft 10a is press-fitted into the inner peripheral surface of the connecting hole 60c provided in the base 4c. Further, a part of the base 4c including the convex part 60d and a part of the rotary shaft 10a are welded and joined by the weld metal 17.
That is, the other side in the axial direction of the connecting hole 60c is a press-in hole for press-fitting the end of the rotating shaft 10a, and the one axial side portion axially adjacent to the press-in hole is the rotating shaft 10a. The non-press-in hole is not pressed into the end of the

従って、第2変形例のヨーク2eの場合、結合孔60cの凹部60aによって、圧入孔部となる結合孔60cの表層部と、結合孔60cの非圧入孔部である壁部60aの内周面と基部4cの軸方向片側面との連続部60fとが、互いに離れた位置に存在する。
ここで、結合孔60cの表層部は、結合孔60cに回転軸10aの端部を圧入する事に伴って大きなフープ応力(円周方向の引張応力)が発生する部分となり、上記連続部60fは、十字軸式自在継手を組み立てた状態でのトルク伝達時に、捩れに基づく応力集中が発生する部分となる。しかしながら、第2変形例では、結合孔60cの表層部と、連続部60fとが互いに離れた位置に存在するので、圧入に伴う大きなフープ応力が発生する部分と、捩れに基づく応力集中が発生する部分とが、互いに重なり合う構造に比べて、基部4cに発生する応力の最大値を低く抑えられる。この結果、基部4cの強度確保の為の設計を容易に行える。
Therefore, in the case of the yoke 2e of the second modification, the surface layer portion of the coupling hole 60c which will be the press-in hole by the recess 60a of the coupling hole 60c and the inner circumferential surface of the wall 60a which is the non-press-in hole of the coupling hole 60c. And a continuous portion 60f of the side face in the axial direction of the base 4c are located apart from each other.
Here, the surface layer portion of the coupling hole 60c is a portion where a large hoop stress (tensile stress in the circumferential direction) is generated as the end portion of the rotating shaft 10a is press-fit into the coupling hole 60c, and the continuous portion 60f is At the time of torque transmission in the assembled state of the cross shaft universal joint, a stress concentration due to torsion occurs. However, in the second modification, since the surface layer portion of the coupling hole 60c and the continuous portion 60f exist at positions separated from each other, a portion where a large hoop stress occurs due to the press-in and a stress concentration due to torsion occur. The maximum value of the stress generated in the base 4c can be kept low compared to the structure in which the portions overlap with each other. As a result, the design for securing the strength of the base 4c can be easily performed.

図6は、本実施形態の第3変形例に係るヨーク2fが使用される自在継手1dを示す。上記実施形態では、結合腕部5c、5cの湾曲板部12、12及び平行板部13、13が、図3に示すように、結合腕部5c、5cの幅方向に亘って直線状に形成されていたが、第3変形例の場合、結合腕部5c、5cの湾曲板部12、12及び平行板部13、13は、結合腕部5c、5cの幅方向(図6の左右方向)において、中央部同士が端部同士よりも離間するように、例えば、外径側に凸の円弧形状によって湾曲している。このように、湾曲板部12、12及び平行板部13、13が湾曲することで、結合腕部5c、5cの強度を向上することができる。
なお、第3変形例の場合も、幅方向断面において、結合腕部5c、5cの各断面形状は、上記実施形態と同様であり、平行板部13は、軸方向において互いに平行である。また、円孔7c、7cも、平行板部13、13の先端寄り部分に互いに同軸に設けられている。
FIG. 6 shows a universal joint 1d in which a yoke 2f according to a third modification of the present embodiment is used. In the above embodiment, the curved plate portions 12, 12 and the parallel plate portions 13, 13 of the coupling arms 5c, 5c are formed in a straight line along the width direction of the coupling arms 5c, 5c as shown in FIG. However, in the case of the third modification, the curved plate portions 12, 12 and the parallel plate portions 13, 13 of the coupling arms 5c, 5c are in the width direction of the coupling arms 5c, 5c (left and right direction in FIG. 6). In the above, the central portion is curved, for example, by an arc shape convex toward the outer diameter side so that the central portions are separated more than the end portions. By thus bending the curved plate portions 12 and 12 and the parallel plate portions 13 and 13, the strength of the coupling arms 5c and 5c can be improved.
Also in the case of the third modified example, in the cross section in the width direction, the cross sectional shapes of the coupling arms 5c, 5c are the same as those in the above embodiment, and the parallel plate portions 13 are parallel to each other in the axial direction. Further, the circular holes 7 c and 7 c are also provided coaxially with each other at the tip end portions of the parallel plate portions 13 and 13.

本発明の自在継手用ヨークは、鋼板等の金属板に打ち抜き加工や曲げ加工等のプレス加工を施して造られるもの(いわゆる、プレスヨーク)だけでなく、鋼材等の金属素材に鍛造加工を施して造られるもの(いわゆる、鍛造ヨーク)に対して適用する事もできる。
又、本発明の自在継手用ヨークは、基部の円周方向1箇所に、この基部の内径寸法(結合孔の内径寸法)を弾性的に拡縮可能とする為のスリットが設けられた自在継手用ヨークや、基部が回転軸の端部に一体的に固定(一体形成)された自在継手用ヨークに対しても、適用する事ができる。
又、本発明を実施する場合には、1対の凹曲面部(凸曲面部)の全体を、1対の結合腕部の内側面(外側面)のうちで凹曲面部(凸曲面部)の軸方向片側に隣接する部分よりも、結合腕部同士の対向方向に関して外側に位置させる事もできる。
又、本発明の自在継手ヨークは、図7に示すステアリング装置の自在継手1s、1tの少なくとも一方のヨークに適用することができ、当該自在継手1s、1tのすべてのヨークに適用してもよい。
The yoke for a universal joint according to the present invention is not only a product produced by subjecting a metal plate such as a steel plate or the like to a press process such as punching or bending (so-called press yoke) but also forging a metal material such as steel It can also be applied to what is manufactured (so-called forged yoke).
The yoke for a universal joint according to the present invention is a universal joint provided with slits for elastically expanding and contracting the inner diameter of the base (the inner diameter of the coupling hole) at one circumferential direction of the base. The present invention can also be applied to a yoke for a universal joint in which a base is integrally fixed (integrally formed) to an end of a rotating shaft.
In the case of practicing the present invention, the whole of the pair of concave surface portions (convex surface portions) is the concave surface portion (convex surface portion) of the inner side surface (outer surface) of the pair of coupling arms. It can also be located outside with respect to the opposing direction of joint arm parts rather than the part adjacent to the axial direction one side of.
Further, the universal joint yoke of the present invention can be applied to at least one of the universal joints 1s and 1t of the steering apparatus shown in FIG. 7, and may be applied to all the yokes of the universal joints 1s and 1t. .

本出願は、2015年6月9日出願の日本特許出願2015−116590、2016年2月3日出願の日本特許出願2016−018457、2016年2月17日出願の日本特許出願2016−027465に基づくものであり、その内容はここに参照として取り込まれる。   This application is based on Japanese Patent Application No. 2015-116590 filed on June 9, 2015, Japanese Patent Application No. 2016-018457 filed on February 3, 2016, Japanese Patent Application No. 2016-027465 filed on February 17, 2016 The contents of which are incorporated herein by reference.

1、1a、1b、1c、1d 自在継手
2a、2b、2c、2d、2e、2f ヨーク
3 十字軸
4a、4b、4c 基部
5a、5b、5c 結合腕部
6a、6b、6c、60c 結合孔
7a、7b、7c 円孔
8 軸部
9 ラジアルニードル軸受
10a、10b 回転軸
11 凹曲面部
12 湾曲板部
13 平行板部
14 凹曲面部
15 凸曲面部
16 境界部
17 溶接金属
1, 1a, 1b, 1c, 1d Universal Joints 2a, 2b, 2c, 2d, 2e, 2f Yoke 3 Cross Shaft 4a, 4b, 4c Base 5a, 5b, 5c Coupling Arm 6a, 6b, 6c, 60c Coupling Hole 7a , 7b, 7c Round hole 8 axis 9 radial needle bearing 10a, 10b Rotary axis 11 concave surface 12 curved plate 13 parallel plate 14 concave surface 15 convex surface 16 boundary 17 weld metal

Claims (3)

回転軸の端部に固定される基部と、
前記基部の径方向反対側となる2箇所位置から軸方向片側に延出する状態で設けられた1対の結合腕部とを備え、
前記両結合腕部の内側面のうち、前記基部の軸方向片端面と連続する部分が、それぞれ凹曲面部になっている、
自在継手用ヨークであって、
前記両凹曲面部の少なくとも軸方向片側である軸方向片部が、前記両結合腕部の内側面のうちで前記両凹曲面部の軸方向片側に隣接する部分よりも、前記両結合腕部同士の対向方向に関して外側に位置しており、
前記両結合腕部の基端部に、内側面を前記凹曲面部とし且つ外側面を該凹曲面部と同方向に湾曲した凸曲面部とした湾曲板部がそれぞれ設けられていると共に、前記両凸曲面部の少なくとも軸方向片半部が、前記両結合腕部の外側面のうちで前記両凸曲面部の軸方向片側に隣接する部分よりも、前記両結合腕部同士の対向方向に関して外側に位置し、
前記両結合腕部のうち、前記両湾曲板部から前記両湾曲板部の軸方向片側に隣接する部分に掛けての部分の厚さが一定になっており、
前記両結合腕部は、その基端部から先端部までに亘り、その幅方向中央部同士が幅方向端部同士よりも離間するように、前記幅方向において湾曲している事を特徴とする、
自在継手用ヨーク。
A base fixed to an end of the rotation shaft;
And a pair of coupling arms provided so as to extend axially to one side from two radially opposite sides of the base,
Of the inner side surfaces of the both coupling arms, portions continuous with one axial end face of the base are concave curved portions, respectively.
A universal joint yoke,
An axial one- half which is at least one axial side of the biconcave curved surface portion is more than a portion adjacent to the one axial direction of the biconcave curved surface portion of the inner side surfaces of the two coupling arms. Located on the outside with respect to the facing direction of the parts ,
The base end portions of the both coupling arms are provided with curved plate portions having an inner side surface as the concave surface portion and an outer surface as a convex surface portion curved in the same direction as the concave surface portion, and At least the axial half of the biconvex curved surface portion is in the opposing direction of the two coupling arms relative to the portion adjacent to one axial direction of the biconvex curved surface in the outer surface of the two coupling arms. Located outside
The thickness of a portion of the two coupling arms which is a portion of the two curved plates adjacent to one side in the axial direction of the two curved plates is constant.
The two connecting arms are curved in the width direction so that the center in the width direction is separated from the ends in the width direction from the base end to the tip end. ,
Universal joint yoke.
前記基部の径方向中心部には、該中心部を軸方向に貫通する結合孔を備え、
該結合孔は、前記回転軸の端部を圧入するための圧入孔部と、該圧入孔部に対して軸方向に隣接する、前記圧入孔部よりも大径で、前記回転軸の端部が圧入されていない非圧入孔部と、を有する、請求項1に記載した自在継手用ヨーク。
The radially central portion of the base is provided with a coupling hole axially penetrating the central portion,
The coupling hole has a press-in hole for press-fitting the end of the rotary shaft, and a diameter larger than the press-in hole axially adjacent to the press-in hole, the end of the rotary shaft The yoke for a universal joint according to claim 1, further comprising: a non-press-fit hole not pressed into.
ステアリング装置に用いられる、請求項1又は2に記載の自在継手ヨーク。 Used in the steering device, universal joint yoke according to claim 1 or 2.
JP2017523671A 2015-06-09 2016-06-08 Universal Joint Yoke Active JP6521065B2 (en)

Applications Claiming Priority (7)

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JP2015116590 2015-06-09
JP2015116590 2015-06-09
JP2016018457 2016-02-03
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JP2016027465 2016-02-17
JP2016027465 2016-02-17
PCT/JP2016/067042 WO2016199807A1 (en) 2015-06-09 2016-06-08 Yoke for universal joints

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GB995876A (en) * 1961-05-31 1965-06-23 Mario Macchini Improvements in forging universal joint yokes
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IT1286698B1 (en) * 1996-08-14 1998-07-15 Edi Bondioli ONE FORK WITH ACCIDENT PREVENTION ARRANGEMENT, FOR SPLINED SHAFT TRANSMISSIONS
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DE102007062595A1 (en) * 2007-12-22 2009-07-02 Daimler Ag Torsion-proof connection for attaching e.g. cam, of vehicle, has shaft end section with cross sectional profile complementary to or within opening that is non-rotationally and symmetrically designed with respect to longitudinal center axis
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