JP6515674B2 - Green photosensitive composition for solid-state imaging device and color filter using the same - Google Patents
Green photosensitive composition for solid-state imaging device and color filter using the same Download PDFInfo
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- JP6515674B2 JP6515674B2 JP2015101399A JP2015101399A JP6515674B2 JP 6515674 B2 JP6515674 B2 JP 6515674B2 JP 2015101399 A JP2015101399 A JP 2015101399A JP 2015101399 A JP2015101399 A JP 2015101399A JP 6515674 B2 JP6515674 B2 JP 6515674B2
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- pigment
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- green
- solid
- photosensitive composition
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- ILPVOWZUBFRIAX-UHFFFAOYSA-N propyl 2-oxopropanoate Chemical compound CCCOC(=O)C(C)=O ILPVOWZUBFRIAX-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000007261 regionalization Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 230000003595 spectral effect Effects 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 1
- HIFJUMGIHIZEPX-UHFFFAOYSA-N sulfuric acid;sulfur trioxide Chemical compound O=S(=O)=O.OS(O)(=O)=O HIFJUMGIHIZEPX-UHFFFAOYSA-N 0.000 description 1
- MVQLEZWPIWKLBY-UHFFFAOYSA-N tert-butyl 2-benzoylbenzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1C(=O)C1=CC=CC=C1 MVQLEZWPIWKLBY-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Images
Landscapes
- Materials For Photolithography (AREA)
- Solid State Image Pick-Up Elements (AREA)
- Optical Filters (AREA)
Description
本発明は、固体撮像装置用緑色感光性組成物およびこれを用いたカラーフィルタに関する。 The present invention relates to a green photosensitive composition for a solid-state imaging device and a color filter using the same.
カラー画像を読取る固体撮像装置では、例えば、入射光をカラーフィルタの緑、赤および青色着色層に通過させることによって、緑、赤および青色の3色の光へと色分解し、これら着色光の強度を各画素が含んでいる光電変換素子で検出する。このようにして、固体撮像装置は、光電変換素子から色情報を含んだ画像信号を出力する。 In a solid-state imaging device that reads a color image, for example, the incident light is separated into three colors of green, red and blue by passing it through the green, red and blue coloring layers of the color filter. The intensity is detected by the photoelectric conversion element included in each pixel. Thus, the solid-state imaging device outputs an image signal including color information from the photoelectric conversion element.
固体撮像装置のカラーフィルタは、1画素が正方形に配置されるのが一般的である。各色の配置としては、たとえば緑色画素は市松模様状に配置され、赤色画素と青色画素については、残りの部分に同色で同じ頂点を共有しない配置を取る。 In color filters of solid-state imaging devices, one pixel is generally arranged in a square. As the arrangement of each color, for example, green pixels are arranged in a checkered pattern, and red pixels and blue pixels are arranged not to share the same vertex in the same part in the remaining part.
カラーフィルタはフォトリソグラフィ法を利用して形成することができる。例えば、着色顔料を含んだ感光性組成物を下地上に塗布し、塗膜をパターン露光し、その後、この塗膜を現像し、残った塗膜をベークする。これにより、複数のフィルタセグメントからなる着色層を得る。このようにして第1番目の着色層を形成し、その後、同様の方法により、第2および第3番目の着色層を順次形成する。このような製造方法で図1のような画素を作製する場合、第1番目の着色層として画素数の多い緑色画素を作製する。 The color filter can be formed using photolithography. For example, a photosensitive composition containing a color pigment is applied onto a substrate, the coating film is pattern-exposed, and then the coating film is developed and the remaining coating film is baked. Thereby, a colored layer composed of a plurality of filter segments is obtained. Thus, the first colored layer is formed, and thereafter, the second and third colored layers are sequentially formed by the same method. When the pixel as shown in FIG. 1 is manufactured by such a manufacturing method, a green pixel having a large number of pixels is manufactured as the first colored layer.
近年、CCDやCMOSの撮像用半導体素子から成る固体撮像装置は、デジタルカメラやビデオカメラに使われることが多く、携帯電話にも固体撮像装置とレンズ系とからなるカメラモジュールが内蔵されるようになってきた。これらの用途に対して、小型・軽量・薄型でかつ高解像度の固体撮像装置がさらに求められている。例えば、1000万画素に及ぶ解像画素数を小型の固体撮像素子で実現するために、各画素の大きさを縦横各1μm以下に微細化することも行われている。第1番目の緑色画素をフォトリソグラフィ法で作製する場合、赤色および青色画素を形成するための開口部を作らなくてはならないが、画素のサイズが縦横各1μm以下になると、それより大きい画素サイズと同じ製造条件であっても、現像での未露光部の除去が十分にできず、残渣が出やすい。 In recent years, solid-state imaging devices consisting of CCD or CMOS imaging semiconductor elements are often used in digital cameras and video cameras, and mobile phones should be equipped with camera modules consisting of solid-state imaging devices and lens systems. It has come. For these applications, small-sized, light-weight, thin, and high-resolution solid-state imaging devices are further required. For example, in order to realize a resolution of up to 10 million pixels with a small solid-state imaging device, the size of each pixel has been miniaturized to 1 μm or less in each of the vertical and horizontal directions. When making the first green pixel by photolithography, it is necessary to make openings for forming red and blue pixels, but when the pixel size becomes 1 μm or less in each of the vertical and horizontal directions, the larger pixel size Even under the same manufacturing conditions as in the above, removal of the unexposed area in development can not be sufficiently performed, and a residue is likely to be generated.
また、画素サイズが小さくなるにつれて画素の薄膜化が必要となる。しかし、分光特性はこれまでと同等の性能が要求されるため、着色顔料の含有率を増加させなければならない。ところが、着色顔料の含有率を増加させると、残渣はより発生しやすい傾向となる。 In addition, as the pixel size becomes smaller, thinning of the pixel is required. However, since the spectral characteristics require the same performance as before, it is necessary to increase the color pigment content. However, when the content of the color pigment is increased, the residue tends to be more easily generated.
さらに画素の微細化により、画素表面の荒れによるノイズが出やすくなることから、画素平坦性についても求められる。 Furthermore, since the miniaturization of the pixel makes it easy to generate noise due to the roughness of the pixel surface, the pixel flatness is also required.
従来から知られる技術では、数μmから数十μmの開口部パターン形成においてで残渣や膜残りの対策を行ったものはある(例えば、特許文献1、2参照)。しかしながら、現状として、1μm以下の開口部のパターン形成における残渣については対応できていない状況にある。
In the conventionally known techniques, there are some in which measures for residue and film residue are taken in the formation of an opening pattern of several μm to several tens of μm (for example, see
本発明は、上記問題点に鑑みてなされたものであり、1μm以下の微細パターンにおいても、開口部での残渣が極めて少なく、かつ画素の平坦性に優れた固体撮像装置用緑色感光性組成物およびこれを用いたカラーフィルタを提供することを目的とする。 The present invention has been made in view of the above problems, and it is a green photosensitive composition for a solid-state imaging device having an extremely small amount of residue at the opening even in a fine pattern of 1 μm or less and having excellent pixel flatness. And it aims at providing a color filter using the same.
本発明は、顔料分散体、光重合性モノマー、光重合開始剤および溶剤を含む固体撮像装置用緑色感光性組成物であって、顔料分散体が、緑色顔料と黄色顔料の固溶体顔料、分散剤、樹脂からなり、固溶体顔料の体積平均粒径が50nm以下であり、樹脂の酸価が60〜300mgKOH/gであることを特徴とする固体撮像装置用緑色感光性組成物である。 The present invention is a green photosensitive composition for a solid-state imaging device comprising a pigment dispersion, a photopolymerizable monomer, a photopolymerization initiator and a solvent, wherein the pigment dispersion is a solid solution pigment of a green pigment and a yellow pigment, a dispersant And a solid solution pigment having a volume average particle size of 50 nm or less, and an acid value of the resin of 60 to 300 mg KOH / g, which is a green photosensitive composition for a solid-state imaging device.
また、緑色顔料がハロゲン化フタロシアニン系であってもよい。 Also, the green pigment may be a halogenated phthalocyanine.
また、本発明は、上記固体撮像装置用緑色感光性組成物を用いて基板上に形成された緑色画素を有する、カラーフィルタである。 The present invention is also a color filter having green pixels formed on a substrate using the green photosensitive composition for a solid-state imaging device.
本発明によれば、1μm以下の微細パターンにおいても、開口部での残渣が極めて少なく、かつ画素の平坦性に優れた固体撮像装置用緑色感光性組成物およびこれを用いたカラーフィルタを提供することが可能になる。 According to the present invention, a green photosensitive composition for a solid-state imaging device having extremely low residue in the opening and excellent in the flatness of pixels even in a fine pattern of 1 μm or less, and a color filter using the same are provided. It becomes possible.
以下に実施形態を掲げ、本発明をさらに詳細に説明するが、本発明はこれらの実施形態のみに限定されるものではない。 Hereinafter, the present invention will be described in more detail by way of embodiments, but the present invention is not limited to these embodiments.
本実施形態に係る緑色感光性組成物は、顔料分散体と、光重合性モノマーと、光重合開始剤と、溶剤とを含む。 The green photosensitive composition which concerns on this embodiment contains a pigment dispersion, a photopolymerizable monomer, a photoinitiator, and a solvent.
光重合性モノマーは、光を照射されることによって光重合開始剤から発生した活性ラジカル、酸などによって重合し得る化合物である。例えば、重合性の炭素‐炭素不飽和結合を有する化合物などが挙げられる。 The photopolymerizable monomer is a compound which can be polymerized by an active radical, an acid or the like generated from a photopolymerization initiator by being irradiated with light. For example, compounds having a polymerizable carbon-carbon unsaturated bond can be mentioned.
光重合性モノマーは、3官能以上の多官能の光重合性化合物であることが好ましい。3官能以上の多官能の光重合性化合物としては、例えば、ペンタエリスリトールテトラアクリレート、ペンタエリスリトールテトラメタクリレート、ジペンタエリスリトールペンタアクリレート、ジペンタエリスリトールペンタメタクリレート、ジペンタエリスリトールヘキサアクリレート、ジペンタエリスリトールヘキサメタクリレートなどが挙げられる。 The photopolymerizable monomer is preferably a trifunctional or higher polyfunctional photopolymerizable compound. Examples of trifunctional or higher polyfunctional photopolymerizable compounds include pentaerythritol tetraacrylate, pentaerythritol tetramethacrylate, dipentaerythritol pentaacrylate, dipentaerythritol pentamethacrylate, dipentaerythritol hexaacrylate, dipentaerythritol hexamethacrylate, etc. Can be mentioned.
光重合性モノマーは、それぞれ単独でまたは2種以上を組み合わせて用いられる。その含有量は感光性組成物の固形分100質量部のうち、1〜50質量部が好ましく、更には5〜30質量部がより好ましい。光重合性モノマーが、1質量部未満の場合、膜の硬化が十分に起こらず、50質量部を超える場合には、現像での残渣が発生しやすくなる。 The photopolymerizable monomers may be used alone or in combination of two or more. The content thereof is preferably 1 to 50 parts by mass, and more preferably 5 to 30 parts by mass with respect to 100 parts by mass of the solid content of the photosensitive composition. When the photopolymerizable monomer is less than 1 part by mass, curing of the film does not occur sufficiently, and when it exceeds 50 parts by mass, a residue on development tends to be generated.
光重合開始剤は、アセトフェノン系化合物を使用することができる。アセトフェノン系化合物としては、例えば、ジエトキシアセトフェノン、2‐メチル‐2‐モルホリノ‐1‐(4‐メチルチオフェニル)プロパン‐1‐オン、2‐ヒドロキシ‐2-メチル‐1‐フェニルプロパン‐1‐オン、ベンジルジメチルケタール、2‐ヒドロキシ‐2‐メチル‐1‐〔4‐(2‐ヒドロキシエトキシ)フェニル〕プロパン‐1‐オン、1‐ヒドロキシシクロヘキシルフェニルケトン、2‐ヒドロキシ‐2‐メチル‐1‐〔4‐(1‐メチルビニル)フェニル〕プロパン‐1‐オンのオリゴマーなどが挙げられる。好ましくは、2‐メチル‐2‐モルホリノ‐1‐(4‐メチルチオフェニル)プロパン‐1‐オンなどが挙げられる。 An acetophenone type compound can be used as a photoinitiator. Examples of acetophenone compounds include diethoxyacetophenone, 2-methyl-2-morpholino-1- (4-methylthiophenyl) propan-1-one and 2-hydroxy-2-methyl-1-phenylpropan-1-one. , Benzyldimethyl ketal, 2-hydroxy-2-methyl-1- [4- (2-hydroxyethoxy) phenyl] propan-1-one, 1-hydroxycyclohexyl phenyl ketone, 2-hydroxy-2-methyl-1- [ Oligomers of 4- (1-methylvinyl) phenyl] propan-1-one and the like can be mentioned. Preferably, 2-methyl-2-morpholino-1- (4-methylthiophenyl) propan-1-one and the like can be mentioned.
また、光重合開始剤は、複数のアセトフェノン系及びその他の光重合開始剤を組み合わせて使用してもよい。アセトフェノン系以外の光重合開始剤としては、光を照射されることによって活性ラジカルを発生する活性ラジカル発生剤、増感剤、酸発生剤などが挙げられる。活性ラジカル発生剤としては、例えば、ベンゾイン系化合物、ベンゾフェノン系化合物、チオキサントン系化合物、トリアジン系化合物などが挙げられる。 Further, the photopolymerization initiator may be used in combination with a plurality of acetophenone and other photopolymerization initiators. As photopolymerization initiators other than the acetophenone type, active radical generators, sensitizers, acid generators and the like that generate active radicals by being irradiated with light may be mentioned. Examples of the active radical generator include benzoin compounds, benzophenone compounds, thioxanthone compounds, and triazine compounds.
活性ラジカル発生剤であるベンゾイン系化合物としては、例えば、ベンゾイン、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインイソプロピルエーテル、ベンゾインイソブチルエーテルなどが挙げられる。 Examples of the benzoin compound which is an active radical generator include benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin isobutyl ether and the like.
活性ラジカル発生剤であるベンゾフェノン系化合物としては、例えば、ベンゾフェノン、o‐ベンゾイル安息香酸メチル、4‐フェニルベンゾフェノン、4‐ベンゾイル‐4’‐メチルジフェニルサルファイド、3,3’,4,4’‐テトラ(t‐ブチルパーオキシカルボニル)ベンゾフェノン、2,4,6‐トリメチルベンゾフェノンなどが挙げられる。 Examples of benzophenone compounds which are active radical generating agents include benzophenone, methyl o-benzoylbenzoate, 4-phenylbenzophenone, 4-benzoyl-4'-methyldiphenyl sulfide, 3,3 ', 4,4'-tetra. (T-butylperoxycarbonyl) benzophenone, 2,4,6-trimethyl benzophenone and the like.
活性ラジカル発生剤であるチオキサントン系化合物としては、例えば、2‐イソプロピルチオキサントン、4‐イソプロピルチオキサントン、2,4‐ジエチルチオキサントン、2,4‐ジクロロチオキサントン、1‐クロロ‐4‐プロポキシチオキサントンなどが挙げられる。 Examples of thioxanthone compounds that are active radical generating agents include 2-isopropyl thioxanthone, 4-isopropyl thioxanthone, 2,4-diethyl thioxanthone, 2,4-dichloro thioxanthone, 1-chloro-4-propoxy thioxanthone, etc. .
活性ラジカル発生剤であるトリアジン系化合物としては、例えば、2,4‐ビス(トリクロロメチル)‐6‐(4‐メトキシフェニル)‐1,3,5‐トリアジン、2,4‐ビス(トリクロロメチル)‐6‐(4‐メトキシナフチル)‐1,3,5‐トリアジン、2,4‐ビス(トリクロロメチル)‐6‐(4‐メトキシスチリル)‐1,3,5‐トリアジン、2,4‐ビス(トリクロロメチル)‐6‐〔2‐(5‐メチルフラン‐2‐イル)エテニル〕‐1,3,5‐トリアジン、2,4‐ビス(トリクロロメチル)‐6‐〔2‐(フラン‐2‐イル)エテニル〕‐1,3,5‐トリアジン、2,4‐ビス(トリクロロメチル)‐6‐〔2‐(4‐ジエチルアミノ‐2‐メチルフェニル)エテニル〕‐1,3,5‐トリアジン、2,4‐ビス(トリクロロメチル)‐6‐〔2‐(3,4‐ジメトキシフェニル)エテニル〕‐1,3,5‐トリアジンなどが挙げられる。 Examples of triazine compounds which are active radical generating agents include 2,4-bis (trichloromethyl) -6- (4-methoxyphenyl) -1,3,5-triazine and 2,4-bis (trichloromethyl). -6- (4-Methoxynaphthyl) -1,3,5-triazine, 2,4-bis (trichloromethyl) -6- (4-methoxystyryl) -1,3,5-triazine, 2,4-bis (Trichloromethyl) -6- [2- (5-methylfuran-2-yl) ethenyl] -1,3,5-triazine, 2,4-bis (trichloromethyl) -6- [2- (furan-2) -Yl) ethenyl] -1,3,5-triazine, 2,4-bis (trichloromethyl) -6- [2- (4-diethylamino-2-methylphenyl) ethenyl] -1,3,5-triazine, 2,4-bi Etc. (trichloromethyl) -6- [2- (3,4-dimethoxyphenyl) ethenyl] -1,3,5-triazine.
活性ラジカル発生剤として、例えば、2,4,6‐トリメチルベンゾイルジフェニルホスフィンオキサイド、2,2’‐ビス(o‐クロロフェニル)‐4,4’,5,5’‐テトラフェニル‐1,2’‐ビイミダゾール、10‐ブチル‐2‐クロロアクリドン、2‐エチルアントラキノン、ベンジル、9,10‐フェナンスレンキノン、カンファーキノン、フェニルグリオキシル酸メチル、チタノセン化合物などを用いることもできる。 As an active radical generator, for example, 2,4,6-trimethylbenzoyldiphenyl phosphine oxide, 2,2'-bis (o-chlorophenyl) -4,4 ', 5,5'-tetraphenyl-1,2'- It is also possible to use biimidazole, 10-butyl-2-chloroacridone, 2-ethylanthraquinone, benzyl, 9,10-phenanthrenequinone, camphorquinone, methyl phenylglyoxylate, titanocene compounds and the like.
酸発生剤としては、例えば、4‐ヒドロキシフェニルジメチルスルホニウムp‐トルエンスルホナート、4‐ヒドロキシフェニルジメチルスルホニウムヘキサフルオロアンチモネート、4‐アセトキシフェニルジメチルスルホニウムp‐トルエンスルホナート、4‐アセトキシフェニル・メチル・ベンジルスルホニウムヘキサフルオロアンチモネート、トリフェニルスルホニウムp‐トルエンスルホナート、トリフェニルスルホニウムヘキサフルオロアンチモネート、ジフェニルヨードニウムp‐トルエンスルホナート、ジフェニルヨードニウムヘキサフルオロアンチモネートなどのオニウム塩類や、ニトロベンジルトシレート類、ベンゾイントシレート類などを挙げることができる。 As an acid generator, for example, 4-hydroxyphenyldimethylsulfonium p-toluenesulfonate, 4-hydroxyphenyldimethylsulfonium hexafluoroantimonate, 4-acetoxyphenyldimethylsulfonium p-toluenesulfonate, 4-acetoxyphenyl methyl. Onium salts such as benzyl sulfonium hexafluoroantimonate, triphenylsulfonium p-toluenesulfonate, triphenylsulfonium hexafluoroantimonate, diphenyliodonium p-toluenesulfonate, diphenyliodonium hexafluoroantimonate, and nitrobenzyl tosylates Benzoin tosylates can be mentioned.
また、活性ラジカル発生剤として上記した化合物の中には、活性ラジカルと同時に酸を発生する化合物もある。例えば、トリアジン系光重合開始剤は、活性ラジカル発生剤としてだけでなく、酸発生剤としても使用される。 Further, among the compounds described above as the active radical generator, there are also compounds which generate an acid simultaneously with the active radical. For example, a triazine type photoinitiator is used not only as an active radical generator but also as an acid generator.
光重合開始剤の含有量は、感光性組成物の固形分100質量部のうち、0.1〜30質量部が好ましく、0.5〜15質量部がより好ましい。光重合開始剤の含有量が0.1質量部未満では、露光での感度が足りないため膜形成ができず、30質量部を超えると、感度が高過ぎて解像度不良になる。 The content of the photopolymerization initiator is preferably 0.1 to 30 parts by mass, and more preferably 0.5 to 15 parts by mass with respect to 100 parts by mass of the solid content of the photosensitive composition. When the content of the photopolymerization initiator is less than 0.1 parts by mass, the film formation can not be performed because the sensitivity at the time of exposure is insufficient.
本発明で用いられる溶剤としては、例えば、エーテル類、芳香族炭化水素類、ケトン類、アルコール類、エステル類、アミド類などが挙げられる。 Examples of the solvent used in the present invention include ethers, aromatic hydrocarbons, ketones, alcohols, esters, and amides.
エーテル類としては、例えば、テトラヒドロフラン、テトラヒドロピラン、1,4‐ジオキサン、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、エチレングリコールモノプロピルエーテル、エチレングリコールモノブチルエーテル、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノブチルエーテル、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールジプロピルエーテル、ジエチレングリコールジブチルエーテル、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート、プロピレングリコールモノプロピルエーテルアセテート、メチルセロソルブアセテート、エチルセロソルブアセテート、エチルカルビトールアセテート、ブチルカルビトールアセテート、プロピレングリコールメチルエーテルアセテート、メトキシブチルアセテート、メトキシペンチルアセテート、アニソール、フェネトール、メチルアニソールなどが挙げられる。 As ethers, for example, tetrahydrofuran, tetrahydropyran, 1,4-dioxane, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol monobutyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol Monobutyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol dipropyl ether, diethylene glycol dipropyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate Methyl cellosolve acetate, ethyl cellosolve acetate, ethyl carbitol acetate, butyl carbitol acetate, propylene glycol methyl ether acetate, methoxybutyl acetate, methoxy pentyl acetate, anisole, phenetole, and the like methyl anisole.
また、芳香族炭化水素類としては、例えば、ベンゼン、トルエン、キシレン、メシチレンなどが挙げられる。 Moreover, as aromatic hydrocarbons, benzene, toluene, xylene, mesitylene etc. are mentioned, for example.
ケトン類としては、例えば、アセトン、2‐ブタノン、2‐ヘプタノン、3‐ヘプタノン、4‐ヘプタノン、4‐メチル‐2‐ペンタノン、シクロヘキサノンなどが挙げられる。 Examples of ketones include acetone, 2-butanone, 2-heptanone, 3-heptanone, 4-heptanone, 4-methyl-2-pentanone, cyclohexanone and the like.
アルコール類としては、例えば、メタノール、エタノール、プロパノール、ブタノール、ヘキサノール、シクロヘキサノール、エチレングリコール、グリセリンなどが挙げられる。 Examples of alcohols include methanol, ethanol, propanol, butanol, hexanol, cyclohexanol, ethylene glycol, glycerin and the like.
エステル類としては、例えば、酢酸エチル、酢酸‐n‐ブチル、酢酸イソブチル、ギ酸アミル、酢酸イソアミル、酢酸イソブチル、プロピオン酸ブチル、酪酸イソプロピル、酪酸エチル、酪酸ブチル、アルキルエステル類、乳酸メチル、乳酸エチル、オキシ酢酸メチル、オキシ酢酸エチル、オキシ酢酸ブチル、メトキシ酢酸メチル、メトキシ酢酸エチル、メトキシ酢酸ブチル、エトキシ酢酸メチル、エトキシ酢酸エチル、3‐オキシプロピオン酸メチル、3‐オキシプロピオン酸エチル、3‐メトキシプロピオン酸メチル、3‐メトキシプロピオン酸エチル、3‐エトキシプロピオン酸メチル、3‐エトキシプロピオン酸エチル、2‐オキシプロピオン酸メチル、2‐オキシプロピオン酸エチル、2‐オキシプロピオン酸プロピル、2‐メトキシプロピオン酸メチル、2‐メトキシプロピオン酸エチル、2‐メトキシプロピオン酸プロピル、2‐エトキシプロピオン酸メチル、2‐エトキシプロピオン酸エチル、2‐オキシ‐2‐メチルプロピオン酸メチル、2‐オキシ‐2‐メチルプロピオン酸エチル、2‐メトキシ‐2‐メチルプロピオン酸メチル、2‐エトキシ‐2‐メチルプロピオン酸エチル、ピルビン酸メチル、ピルビン酸エチル、ピルビン酸プロピル、アセト酢酸メチル、アセト酢酸エチル、2‐オキソブタン酸メチル、2‐オキソブタン酸エチル、3−メトキシブチルアセテート、3−メチル−3−メトキシブチルアセテート、γ‐ブチロラクトンなどが挙げられる。 Examples of esters include ethyl acetate, n-butyl acetate, isobutyl acetate, amyl formate, isoamyl acetate, isobutyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, alkyl esters, methyl lactate, ethyl lactate Methyl oxyacetate, ethyl oxyacetate, butyl oxyacetate, methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate, methyl 3-oxypropionate, ethyl 3-hydroxypropionate, 3-methoxy Methyl propionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, methyl 2-oxypropionate, ethyl 2-hydroxypropionate, propyl 2-oxypropionate, 2-metho Methyl cypropionate, ethyl 2-methoxypropionate, propyl 2-methoxypropionate, methyl 2-ethoxypropionate, ethyl 2-ethoxypropionate, methyl 2-oxy-2-methylpropionate, 2-oxy-2- Ethyl methyl propionate, methyl 2-methoxy-2-methyl propionate, ethyl 2-ethoxy 2-methyl propionate, methyl pyruvate, ethyl pyruvate, propyl pyruvate, methyl acetoacetate, ethyl acetoacetate, 2-oxobutane Methyl acid, ethyl 2-oxobutanoate, 3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, γ-butyrolactone and the like can be mentioned.
アミド類としては、例えば、N,N−ジメチルホルムアミド、N,N‐ジメチルアセトアミドなどが挙げられる。 Examples of the amides include N, N-dimethylformamide, N, N-dimethylacetamide and the like.
その他の溶剤の一例としては、例えば、N‐メチルピロリドン、ジメチルスルホキシドなどが挙げられる。 Examples of other solvents include, for example, N-methyl pyrrolidone, dimethyl sulfoxide and the like.
上記した溶剤の中でも、ジエチレングリコールジメチルエーテル、プロピレングリコールモノメチルエーテルアセテート、エチルセロソルブアセテート、エチルカルビトールアセテート、ブチルカルビトールアセテート、2‐ヘプタノン、シクロヘキサノン、乳酸エチル、酢酸ブチル、3‐メトキシプロピオン酸メチル、3‐エトキシプロピオン酸メチル、3‐エトキシプロピオン酸エチルなどが好ましく用いられる。 Among the above-mentioned solvents, diethylene glycol dimethyl ether, propylene glycol monomethyl ether acetate, ethyl cellosolve acetate, ethyl carbitol acetate, butyl carbitol acetate, 2-heptanone, cyclohexanone, ethyl lactate, butyl acetate, methyl 3-methoxypropionate, 3- Methyl ethoxypropionate, ethyl 3-ethoxypropionate and the like are preferably used.
溶剤は、それぞれ単独でまたは2種類以上を組み合わせて用いることができる。感光性組成物中の溶剤の含有量は、100質量部のうち、30〜95質量部が好ましく、60〜90質量部がより好ましい。30質量部未満では、コートによる平坦性を出すことが困難になり、95質量部を超えると、十分な膜厚のコートができなくなる。 The solvents may be used alone or in combination of two or more. 30-95 mass parts is preferable among 100 mass parts, and, as for content of the solvent in a photosensitive composition, 60-90 mass parts is more preferable. If it is less than 30 parts by mass, it will be difficult to obtain flatness by the coat, and if it exceeds 95 parts by mass, a coat having a sufficient film thickness can not be obtained.
次に、顔料分散体について説明する。本実施形態に係る顔料分散体は、緑色顔料と黄色顔料との固溶体顔料と、分散剤と、樹脂とからなる。 Next, the pigment dispersion is described. The pigment dispersion according to this embodiment comprises a solid solution pigment of a green pigment and a yellow pigment, a dispersant, and a resin.
緑色感光性組成物に適用される顔料としては、緑色顔料と黄色顔料とがある。緑色顔料としては、ハロゲン化フタロシアニン系であり、フタロシアニン環中の置換可能な水素原子16個のうち、8個〜16個が置換されているものが好ましく、12個〜16個置換されているものがより好ましい。フタロシアニン環に置換するハロゲン原子としては、臭素原子、塩素原子、フッ素原子、及びヨウ素原子が挙げられ、臭素原子又は塩素原子がより好ましく、臭素原子が更に好ましい。また、置換するハロゲン原子は、全て同一であっても、それぞれ異なっていてもよい。これらの顔料の例としては、C.I.Pigment Green 7、36、58が挙げられる。 Pigments applied to the green photosensitive composition include green pigments and yellow pigments. The green pigment is preferably a halogenated phthalocyanine, and among the 16 substitutable hydrogen atoms in the phthalocyanine ring, one having 8 to 16 substitution is preferable, and one having 12 to 16 substitution is preferable. Is more preferred. As a halogen atom substituted to a phthalocyanine ring, a bromine atom, a chlorine atom, a fluorine atom, and an iodine atom are mentioned, A bromine atom or a chlorine atom is more preferable, and a bromine atom is still more preferable. Further, the halogen atoms to be substituted may be all the same or different. Examples of these pigments include C.I. I. Pigment Green 7, 36, 58.
黄色顔料としては、緑色顔料と固溶体を形成する顔料であれば、どのような顔料でも使用可能である。例えば、C.I.Pigment Yellow 1、2、3、4、5、6、10、12、13、14、15、16、17、18、24、31、32、34、36、36:1、40、42、43、55、60、61、62、63、65、73、74、77、81、83、93、94、95、97、98、100、101、104、106、108、109、110、113、114、115、116、117、118、119、120、123、126、127、128、129、138、139、147、150、151、152、153、154、155、156、161、164、166、167、168、169、170、171、172、173、174、175、176、177、179、180、181、182、185、187、188、193、194、198、199、213、214等の黄色顔料を用いることができる。
As a yellow pigment, any pigment may be used as long as it forms a solid solution with a green pigment. For example, C.I. I.
固溶体顔料の使用量は、顔料分散体の固形分100質量部のうち、40〜90質量部が好ましく、50〜80質量部がより好ましい。40質量部未満では、着色成分としての濃度が不足し、90質量部を超えると、十分に分散ができなくなる。 40-90 mass parts is preferable with respect to 100 mass parts of solid content of a pigment dispersion, and, as for the usage-amount of a solid solution pigment, 50-80 mass parts is more preferable. If the amount is less than 40 parts by mass, the concentration as the coloring component is insufficient, and if it exceeds 90 parts by mass, sufficient dispersion can not be achieved.
緑色顔料と黄色顔料との固溶体顔料は、緑色顔料と黄色顔料との両方を良溶媒に溶解して顔料溶液とし、貧溶媒中に析出させて作製する。良溶媒には酸やアルカリが用いられ、例えば、酸としては、塩酸、硫酸、硝酸、次亜塩素酸、亜塩素酸、塩素酸、過塩素酸、及びクロム酸などの無機酸、並びにクエン酸、酢酸、乳酸、酪酸、蟻酸、シュウ酸、アミノ酸、アスコルビン酸、及びパラトルエンスルホン酸などの有機酸が挙げられる。アルカリとしては、アルカリ金属の水酸化物(水酸化ナトリウム、水酸化カリウム等)、アルカリ土類金属の水酸化物(水酸化カルシウム等)、有機塩基(ジアザビシクロウンデセン、テトラブチルアンモニウムヒドロキシド、テトラメチルアンモニウムヒドロキシド、ナトリウムメトキシド等)が挙げられる。 A solid solution pigment of a green pigment and a yellow pigment is prepared by dissolving both the green pigment and the yellow pigment in a good solvent to make a pigment solution and depositing in a poor solvent. As the good solvent, an acid or an alkali is used. For example, as the acid, inorganic acids such as hydrochloric acid, sulfuric acid, nitric acid, hypochlorous acid, chlorous acid, chloric acid, perchloric acid, and chromic acid, and citric acid And organic acids such as acetic acid, lactic acid, butyric acid, formic acid, oxalic acid, amino acids, ascorbic acid, and para-toluenesulfonic acid. As the alkali, hydroxides of alkali metals (sodium hydroxide, potassium hydroxide, etc.), hydroxides of alkali earth metals (calcium hydroxide, etc.), organic bases (diazabicycloundecene, tetrabutylammonium hydroxide) , Tetramethyl ammonium hydroxide, sodium methoxide and the like).
固溶体顔料の作製に用いる良溶媒には、酸もしくはアルカリを単独で用いてもいいし、複数のものを併用しても良い。また、酸もしくはアルカリを溶解したり、顔料の溶解性を高めたりするための溶媒として、水、アルコール系溶媒、非プロトン性極性溶媒などを併用しても良い。具体的には、アルコール系溶媒としては、メタノール、エタノール、2−プロパノール、1−メトキシ−2−プロパノールなどが挙げられ、極性溶媒としては、アセトニトリル、N,N−ジメチルホルムアミド、N,N−ジメチルアセトアミド、ジメチルスルホキシド、スルホラン、N−メチル−2−ピロリジノンなどが挙げられる。 An acid or an alkali may be used alone, or a plurality of solvents may be used in combination as the good solvent used for preparation of the solid solution pigment. In addition, water, an alcohol solvent, an aprotic polar solvent, or the like may be used in combination as a solvent for dissolving the acid or alkali or enhancing the solubility of the pigment. Specifically, examples of alcohol solvents include methanol, ethanol, 2-propanol, 1-methoxy-2-propanol and the like, and examples of polar solvents include acetonitrile, N, N-dimethylformamide, N, N-dimethyl Examples include acetamide, dimethyl sulfoxide, sulfolane, N-methyl-2-pyrrolidinone and the like.
貧溶媒については、良溶媒と均一に混ざり合い、顔料が十分に析出するものであればどのようなものでも使用可能である。貧溶媒に対する顔料の溶解性は、貧溶媒100質量部に対して顔料0.01質量部以下であることが望ましい。貧溶媒としては、水、アルコール系溶媒、ケトン系溶媒、エステル系溶媒、非プロトン性極性溶媒などが挙げられる。具体的には、ケトン系溶媒として、アセトン、メチルエチルケトン、シクロヘキサノンなどが挙げられる。エステル系溶媒としては、酢酸エチル、酢酸ブチル、乳酸エチル、1−メトキシ−2−プロピルアセテートなどが挙げられる。 As the poor solvent, any solvent can be used as long as it is uniformly mixed with the good solvent and the pigment is sufficiently precipitated. The solubility of the pigment in the poor solvent is desirably 0.01 parts by mass or less of the pigment to 100 parts by mass of the poor solvent. Examples of poor solvents include water, alcohol solvents, ketone solvents, ester solvents, aprotic polar solvents and the like. Specifically, acetone, methyl ethyl ketone, cyclohexanone etc. are mentioned as a ketone system solvent. Examples of ester solvents include ethyl acetate, butyl acetate, ethyl lactate, 1-methoxy-2-propyl acetate and the like.
良溶媒と貧溶媒で示したもので同じものがあるが、酸もしくはアルカリが薄まることで顔料の溶解性が低くなり、顔料を析出生成できるのであれば、良溶媒と貧溶媒で同じ溶媒を使用してもよい。 The same solvents as those described for the good solvent and the poor solvent may be used, but if the acid or alkali is reduced, the solubility of the pigment is lowered, and if the pigment can be precipitated, the same solvent is used for the good solvent and the poor solvent. You may
固溶体顔料の体積平均粒径は、50nm以下であることが好ましく、30nm以下であることがより好ましい。体積平均粒径が50nmを超える場合、パターン化される画素の平坦性が悪くなる。 The volume average particle size of the solid solution pigment is preferably 50 nm or less, and more preferably 30 nm or less. When the volume average particle size exceeds 50 nm, the flatness of the pixel to be patterned is deteriorated.
固溶体顔料の作製方法は、特に制限されないが、サイズ均一性の高い固溶体顔料を作るため、顔料溶液と貧溶媒との混合を可能な限り速やかに行うことが好ましく、超音波振動子やフルゾーン攪拌羽、内部循環型攪拌装置、外部循環型攪拌装置、流量およびイオン濃度制御装置等の従来公知の攪拌、混合、分散、晶析に使用される装置のいずれかを混合様式として適用することができる。また、連続して流れる貧溶媒の中に顔料溶液を混合してもよい。顔料溶液の貧溶媒中への投入法としては、従来公知の液体注入法をいずれも利用できるが、シリンジやニードル、チューブなどのノズルから噴射流として貧溶媒の液中、もしくは液上から投入するのが好ましい。なお、短時間で投入するために複数のノズルから投入することも出来る。 The method for producing the solid solution pigment is not particularly limited, but in order to produce a solid solution pigment with high size uniformity, it is preferable to carry out mixing of the pigment solution and the poor solvent as quickly as possible. Any of the conventionally known devices used for stirring, mixing, dispersion, crystallization such as an internal circulation type stirring device, an external circulation type stirring device, a flow rate and an ion concentration control device can be applied as a mixing method. Alternatively, the pigment solution may be mixed into the continuously flowing poor solvent. As a method of injecting the pigment solution into the poor solvent, any of the conventionally known liquid injection methods can be used, but it is injected from the liquid of the poor solvent or from above as a jet from a nozzle such as a syringe, needle or tube. Is preferred. In addition, in order to inject in a short time, it is also possible to inject from a plurality of nozzles.
上記方法により得られた固溶体顔料は、遠心分離やろ過により容易に分離することができる。有機顔料は溶媒を含んだスラリーのままで用いることもできるが、必要に応じてスプレードライ法、遠心分離乾燥法、濾過乾燥法、真空乾燥法または凍結乾燥法などのような乾燥法により、微粉末として用いることもできる。 The solid solution pigment obtained by the above method can be easily separated by centrifugation or filtration. The organic pigment may be used as a slurry containing a solvent, but if necessary, it may be finely divided by a drying method such as spray drying, centrifugal drying, filtration drying, vacuum drying or lyophilization. It can also be used as a powder.
分散剤は、例えば、アクリル系分散剤として、Disperbyk(登録商標)−2000、Disperbyk−2001、BYK(登録商標)−LPN6919、BYK−LPN21116、BYK−LPN21324(以上、ビックケミー社製)、ウレタン系分散剤として、Disperbyk−161、Disperbyk−162、Disperbyk−165、Disperbyk−167、Disperbyk−170、Disperbyk−182(以上、ビックケミー社製)、ソルスパース(登録商標)76500(ルーブリゾール(株)製)、ポリエチレンイミン系分散剤として、ソルスパース24000(ルーブリゾール(株)製)、ポリエステル系分散剤として、アジスパー(登録商標)PB821、アジスパーPB822、アジスパーPB880、アジスパーPB881(味の素ファインテクノ(株)製)等を挙げることができる。 As the dispersant, for example, as an acrylic dispersant, Disperbyk (registered trademark)-2000, Disperbyk-2001, BYK (registered trademark)-LPN 6919, BYK-LPN 21116, BYK-LPN 21324 (all, manufactured by Big Chemie Co., Ltd.), urethane based dispersion Agents, Disperbyk-161, Disperbyk-162, Disperbyk-165, Disperbyk-167, Disperbyk-170, Disperbyk-182 (above, made by BIC Chemie Co., Ltd.), Solsperse (registered trademark) 76500 (made by Lubrisol Co., Ltd.), polyethylene Solsperse 24000 (manufactured by Lublisol Co., Ltd.) as an imine-based dispersant, Azispar (registered trademark) PB 821, Azispar P as a polyester-based dispersant 822, AJISPER PB880, mention may be made of Ajisper PB881 (manufactured by Ajinomoto Fine-Techno Co., Ltd.), and the like.
分散剤の使用量は、顔料分散体の固形分100質量部のうち、2〜50質量部が好ましく、5〜40質量部がより好ましい。2質量部未満もしくは50質量部を超える範囲では、十分な分散をもたらすことができない。 The amount of the dispersant used is preferably 2 to 50 parts by mass, and more preferably 5 to 40 parts by mass with respect to 100 parts by mass of the solid content of the pigment dispersion. In the range of less than 2 parts by mass or more than 50 parts by mass, sufficient dispersion can not be provided.
樹脂としては、アクリル酸、メタクリル酸、メチルアクリレート、メチルメタクリレート、エチルアクリレート、エチルメタクリレート、ブチルアクリレート、ブチルメタクリレートなどのアルキルアクリレート又はアルキルメタクリレート、環状のシクロヘキシルアクリレート又はメタクリレート、ヒドロキシエチルアクリレート又はメタクリレート、スチレンなどの内から3〜5種類程度のモノマーを用いて合成したものを使用できる。 As the resin, alkyl acrylate or alkyl methacrylate such as acrylic acid, methacrylic acid, methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, butyl acrylate, butyl methacrylate, cyclic cyclohexyl acrylate or methacrylate, hydroxyethyl acrylate or methacrylate, styrene or the like The thing synthesize | combined using about 3-5 types of monomers out of can be used.
樹脂の酸価は、60〜300mgKOH/gであることが好ましく、80〜250mgKOH/gであることがより好ましい。酸価が60mgKOH/g未満では現像での溶解性が不十分で残渣が残りやすく、300mgKOH/gを超えると、パターン剥がれが生じやすくなり、カラーフィルタの作製が困難となる。 The acid value of the resin is preferably 60 to 300 mg KOH / g, and more preferably 80 to 250 mg KOH / g. If the acid value is less than 60 mg KOH / g, the solubility in development is insufficient and residue tends to remain, and if it exceeds 300 mg KOH / g, pattern peeling is likely to occur, making it difficult to produce a color filter.
樹脂の使用量は、顔料分散体の固形分100質量部のうち、2〜50質量部が好ましく、5〜40質量部がより好ましい。2質量部未満もしくは50質量部を超える範囲では、十分な分散ができない。なお、樹脂は、必要に応じて感光性組成物の作製の際に攪拌混合してもよい。このとき、顔料分散体に使用する樹脂及び感光性組成物に使用する樹脂の種類は、限定されるものではない。 The amount of the resin used is preferably 2 to 50 parts by mass, and more preferably 5 to 40 parts by mass with respect to 100 parts by mass of the solid content of the pigment dispersion. If the amount is less than 2 parts by mass or more than 50 parts by mass, sufficient dispersion can not be achieved. In addition, you may stir and mix resin at the time of preparation of a photosensitive composition as needed. At this time, the types of resin used for the pigment dispersion and the resin used for the photosensitive composition are not limited.
顔料分散体の作製方法としては、どのような方法でもよく、例えばサンドミル、ビーズミル、ボールミル、ディゾルバーなどの分散機や、超音波分散機が好ましく使用される。 The pigment dispersion may be prepared by any method, for example, a dispersing machine such as a sand mill, bead mill, ball mill, dissolver or the like, or an ultrasonic dispersing machine is preferably used.
顔料分散体の使用量は、感光性組成物の固形分100質量部のうち、40〜95質量部が好ましく、50〜85質量部がより好ましい。40質量部未満では、着色成分としての濃度が不足し、95質量部を超えると、画素の形成が困難となる。 The use amount of the pigment dispersion is preferably 40 to 95 parts by mass, and more preferably 50 to 85 parts by mass with respect to 100 parts by mass of the solid content of the photosensitive composition. When the amount is less than 40 parts by mass, the concentration as a coloring component is insufficient, and when the amount is more than 95 parts by mass, formation of pixels becomes difficult.
本実施形態に係る固体撮像装置用緑色感光性組成物およびこれを用いたカラーフィルタによれば、顔料分散体が、緑色顔料と黄色顔料との固溶体顔料と、分散剤と、酸価が60〜300mgKOH/gである樹脂とからなり、かつ固溶体顔料の体積平均粒径が50nm以下であることにより、1μm以下の微細パターンにおいても、開口部での残渣が極めて少なく、パターン剥がれが生じ難く、かつ画素の平坦性を向上させることが可能となる。 According to a green photosensitive composition for a solid-state imaging device and a color filter using the same according to the present embodiment, the pigment dispersion comprises a solid solution pigment of a green pigment and a yellow pigment, a dispersant, and an acid value of 60 to With a resin of 300 mg KOH / g and a volume average particle diameter of the solid solution pigment of 50 nm or less, even in a fine pattern of 1 μm or less, the residue at the opening is extremely small, pattern peeling hardly occurs, and It is possible to improve the flatness of the pixel.
以下に、本発明の具体的実施例について説明する。なお、実施例および比較例中、「部」とは「質量部」を意味する。 Hereinafter, specific examples of the present invention will be described. In Examples and Comparative Examples, "part" means "part by mass".
実施例、及び比較例で使用する感光性組成物の固溶体顔料を以下の要領で作製した。 Solid solution pigments of photosensitive compositions used in Examples and Comparative Examples were prepared as follows.
<固溶体顔料1の作製>
緑色顔料Pigment Green58(PG58)0.7部と、黄色顔料Pigment Yellow139(PY139)0.3部とを、25%水酸化テトラメチルアンモニウム水溶液(TMAH)19.8部とジメチルスルホキシド(DMSO)79.2部との混合液に溶解させた。攪拌している0.05mol/L塩酸2000部にこの顔料溶液をマイクロシリンジにて投入して固溶体顔料を析出させた。析出させた顔料は吸引ろ過、水洗、真空乾燥を行い、乾燥顔料とし、固溶体顔料1を得た。
<Preparation of
0.7 parts of a green pigment Pigment Green 58 (PG 58) and 0.3 parts of a yellow pigment Pigment Yellow 139 (PY 139), 19.8 parts of a 25% aqueous solution of tetramethylammonium hydroxide (TMAH), and dimethyl sulfoxide (DMSO) 79. It was dissolved in a mixture with 2 parts. The pigment solution was introduced into 2000 parts of stirred 0.05 mol / L hydrochloric acid with a microsyringe to precipitate a solid solution pigment. The precipitated pigment was subjected to suction filtration, water washing and vacuum drying to obtain a dry pigment, whereby a
<固溶体顔料2の作製>
緑色顔料としてPigment Green58(PG58)を0.6部、黄色顔料としてPigment Yellow150(PY150)を0.4部使用した以外は、固溶体顔料1と同様にして固溶体顔料2を得た。
<Preparation of
A
<固溶体顔料3の作製>
緑色顔料としてPigment Green36(PG36)0.6部と、黄色顔料としてPigment Yellow139(PY139)0.4部とを、96%濃硫酸70部と60%発煙硫酸29部との混合液に溶解させた。攪拌している0.1mol/L水酸化ナトリウム水溶液2000部にこの顔料溶液をマイクロシリンジにて投入して固溶体顔料を析出させた。析出させた顔料は吸引ろ過、水洗、真空乾燥を行い、乾燥顔料とし、固溶体顔料3を得た。
<Preparation of solid solution pigment 3>
0.6 parts of Pigment Green 36 (PG 36) as a green pigment and 0.4 parts of Pigment Yellow 139 (PY 139) as a yellow pigment were dissolved in a mixture of 70 parts of 96% concentrated sulfuric acid and 29 parts of 60% fuming sulfuric acid . The pigment solution was introduced into 2000 parts of a stirred 0.1 mol / L aqueous sodium hydroxide solution through a microsyringe to precipitate a solid solution pigment. The precipitated pigment was subjected to suction filtration, water washing and vacuum drying to obtain a dry pigment, and solid solution pigment 3 was obtained.
<固溶体顔料4の作製>
Pigment Green58(PG58)を0.7部と、Pigment Yellow139(PY139)を0.3部とを、25%TMAH水溶液19.8部とDMSO79.2部との混合液に溶解させた。攪拌している純水500部にこの顔料溶液をマイクロシリンジにて投入した。その後、0.2mol/L塩酸500部を加えて、固溶体顔料を析出させた。析出させた顔料は吸引ろ過、水洗、真空乾燥を行い、乾燥顔料とし、固溶体顔料4を得た。
<Preparation of solid solution pigment 4>
0.7 part of Pigment Green 58 (PG 58) and 0.3 part of Pigment Yellow 139 (PY 139) were dissolved in a mixed solution of 19.8 parts of a 25% aqueous solution of TMAH and 79.2 parts of DMSO. The pigment solution was introduced into 500 parts of pure water while stirring, using a microsyringe. Thereafter, 500 parts of 0.2 mol / L hydrochloric acid was added to precipitate a solid solution pigment. The precipitated pigment was subjected to suction filtration, water washing and vacuum drying to obtain a dry pigment, whereby a solid solution pigment 4 was obtained.
<混合顔料1の作製>
25%TMAH水溶液19.8部とDMSO79.2部との混合液にPigment Green58(PG58)を0.7部溶解させた。攪拌している0.05mol/L塩酸2000部にこの顔料溶液をマイクロシリンジにて投入して顔料を析出させた。析出させた顔料は吸引ろ過、水洗、真空乾燥を行い、乾燥顔料とした。また、25%TMAH水溶液19.8部とDMSO79.2部との混合液にPigment Yellow139(PY139)を0.3部溶解させた。攪拌している0.05mol/L塩酸2000部にこの顔料溶液をマイクロシリンジにて投入して顔料を析出させた。析出させた顔料は吸引ろ過、水洗、真空乾燥を行い、乾燥顔料とした。これらの乾燥顔料を混合し、混合顔料1を得た。
<Preparation of
0.7 part of Pigment Green 58 (PG 58) was dissolved in a mixed solution of 19.8 parts of a 25% aqueous solution of TMAH and 79.2 parts of DMSO. The pigment solution was introduced into 2000 parts of stirred 0.05 mol / L hydrochloric acid with a microsyringe to precipitate a pigment. The precipitated pigment was subjected to suction filtration, water washing and vacuum drying to obtain a dry pigment. Further, 0.3 part of Pigment Yellow 139 (PY139) was dissolved in a mixed solution of 19.8 parts of a 25% aqueous solution of TMAH and 79.2 parts of DMSO. The pigment solution was introduced into 2000 parts of stirred 0.05 mol / L hydrochloric acid with a microsyringe to precipitate a pigment. The precipitated pigment was subjected to suction filtration, water washing and vacuum drying to obtain a dry pigment. These dry pigments were mixed to obtain a
実施例、及び比較例で使用する感光性組成物の樹脂を以下の要領で合成した。 The resin of the photosensitive composition used by the Example and the comparative example was synthesize | combined as follows.
<樹脂1の合成>
反応容器にシクロヘキサノン370部を入れ、容器に窒素ガスを注入しながら80℃に加熱して、同温度でメタクリル酸(MAA)38部、2‐ヒドロキシエチルメタクリレート(2−HEMA)6部、ベンジルメタクリレート(BzMA)21部、n‐ブチルメタクリレート(n‐BMA)16部、パラクミルフェノールエチレンオキサイド変性アクリレート(東亜合成株式会社製:アロニックスM110)21部、2、2’‐アゾビスイソブチロニトリル0.4部の混合物を2時間かけて滴下して重合反応を行った。滴下終了後、さらに80℃で3時間反応させた後、アゾビスイソブチロニトリル0.2部をシクロヘキサノン10部に溶解させたものを添加し、さらに80℃で1時間反応を続けて、樹脂溶液を得た。この樹脂溶液を室温まで冷却した後、約2gをサンプリングして180℃ 、20分加熱乾燥して不揮発分を測定し、先に合成した樹脂溶液に不揮発分が20質量%になるようにシクロヘキサノンを添加して樹脂1の溶液を調製した。水酸化カリウム(KOH)水溶液を用いた酸価還元滴定法で求めた樹脂酸価は230mgKOH/gであった。
<Synthesis of
A reaction vessel is charged with 370 parts of cyclohexanone, heated to 80 ° C. while injecting nitrogen gas into the vessel, 38 parts of methacrylic acid (MAA), 6 parts of 2-hydroxyethyl methacrylate (2-HEMA), benzyl methacrylate at the same temperature (BzMA) 21 parts, n-butyl methacrylate (n-BMA) 16 parts, paracumylphenol ethylene oxide modified acrylate (Toagosei Co., Ltd. product: Alonics M110) 21 parts, 2, 2'-azobisisobutyronitrile 0 The polymerization reaction was carried out by dropping 4 parts of the mixture over 2 hours. After completion of the dropwise addition, the reaction is further carried out at 80 ° C. for 3 hours, then 0.2 parts of azobisisobutyronitrile dissolved in 10 parts of cyclohexanone is added, and the reaction is continued at 80 ° C. for 1 hour A solution was obtained. After this resin solution is cooled to room temperature, about 2 g is sampled and dried by heating at 180 ° C. for 20 minutes to measure the non-volatile content, and cyclohexanone is added to the previously synthesized resin solution so that the non-volatile content is 20% by mass. A solution of
<樹脂2の合成>
MAAを28部、2‐HEMAを8.5部、BzMAを23部、n‐BMAを18部、アロニックスM110を23部に変更した以外は、樹脂1と同様に合成および不揮発分の調整をし、樹脂2を得た。水酸化カリウム(KOH)水溶液を用いた酸価還元滴定法で求めた樹脂酸価は160mgKOH/gであった。
<Synthesis of
The synthesis and adjustment of non-volatile components were carried out in the same manner as
<樹脂3の合成>
MAAを54部、2‐HEMAを4部、BzMAを16部、n‐BMAを10部、アロニックスM110を16部に変更した以外は、樹脂1と同様に合成および不揮発分の調整をし、樹脂3を得た。水酸化カリウム(KOH)水溶液を用いた酸価還元滴定法で求めた樹脂酸価は350mgKOH/gであった。
<Synthesis of Resin 3>
Synthesis and adjustment of non-volatile components in the same manner as
[実施例1]
固溶体顔料1を14部、分散剤としてDisperbyk−2001(ビックケミージャパン株式会社製、固形分46%)を6.5部、樹脂1を15部、プロピレングリコールモノメチルエーテルアセテート(PGMEA)64.5部を混合した。この混合体を、直径0.1mmのガラスビースを用いて、サンドミルで8時間分散した後、5μmのフィルターで濾過して顔料分散体を作製した。得られた分散体は粒度分布計(日機装(株)製:ナノトラック(登録商標)UPA−EX150)で粒径を測定した。
Example 1
14 parts of
次に、上記顔料分散体を47.5部、モノマーとしてA−TMPT(新中村化学工業株式会社製)を1部、開始剤としてイルガキュア907(BASFジャパン株式会社製)を0.4部、樹脂1を5.5部、溶媒としてPGMEAを45.6部とを攪拌混合し、5μmのフィルターで濾過して緑色感光性組成物を作製した。 Next, 47.5 parts of the above pigment dispersion, 1 part of A-TMPT (manufactured by Shin-Nakamura Chemical Co., Ltd.) as a monomer, 0.4 parts of Irgacure 907 (manufactured by BASF Japan Ltd.) as an initiator, a resin 5.5 parts of 1 and 45.6 parts of PGMEA as a solvent were mixed with stirring, and filtered through a 5 μm filter to prepare a green photosensitive composition.
次に、上記緑色感光性組成物を平坦化膜付きシリコンウエハ上に塗布し、プリベイクとして、100℃のホットプレートで1分間加熱した。次に、i線ステッパー(キャノン株式会社製:FPA−5510iZ)を用い、0.8μm角の正方形ピクセルパターンを有するマスクを介し、焦点距離を−0.6μm、露光量5000J/m2で露光を行った。露光後の塗膜を有機アルカリ現像液(ADEKA製:OD−260C)で1分間現像し、その後1分間水洗し、スピン乾燥で乾燥させた。乾燥後、230℃で4分間ホットプレートにて熱処理を行い、実施例1に係る緑色画素を得た。 Next, the green photosensitive composition was applied onto a silicon wafer with a planarizing film, and was heated on a hot plate at 100 ° C. for 1 minute as pre-baking. Next, using an i-line stepper (Canon Co., Ltd .: FPA-5510iZ), perform exposure at a focal length of −0.6 μm and an exposure dose of 5000 J / m 2 through a mask having a square pixel pattern of 0.8 μm square. went. The coated film after exposure was developed for 1 minute with an organic alkaline developer (manufactured by ADEKA: OD-260C), then washed with water for 1 minute, and dried by spin drying. After drying, heat treatment was performed on a hot plate at 230 ° C. for 4 minutes to obtain green pixels according to Example 1.
<残渣評価>
画素を、走査型電子顕微鏡(SEM)を用いて50,000倍で画像を撮り、未露光部の残渣量に応じて、下記の基準で評価した。
◎;未露光部に残渣なし
○;未露光部にやや残渣があるが、問題ない量
×;未露光部に残渣があり、実用的に問題あり
<Residue evaluation>
The pixels were photographed at 50,000 × using a scanning electron microscope (SEM), and evaluated according to the amount of residue in the unexposed area according to the following criteria.
;: No residue in the unexposed area ○: some residue in the unexposed area but no problem with no problem ×: there is a residue in the unexposed area and there is a practical problem
<表面粗さ評価>
AFMで画素の表面粗さRaの測定をした。表面粗さの値に応じて、下記の基準で評価した。
◎;表面粗さの値は小さい
○;表面粗さの値はやや大きいが、問題ない値
×;表面粗さの値は大きく、実用的に問題あり
<Surface roughness evaluation>
The surface roughness Ra of the pixel was measured by AFM. According to the value of surface roughness, the following criteria evaluated.
;: The surface roughness value is small ○: The surface roughness value is somewhat large, but there is no problem value ×; The surface roughness value is large and there is a practical problem
[実施例2]
顔料を固溶体顔料2に変更した以外は、実施例1と同様にして顔料分散体、感光性組成物、緑色画素を作製した。
Example 2
A pigment dispersion, a photosensitive composition, and a green pixel were produced in the same manner as in Example 1 except that the pigment was changed to
[実施例3]
顔料を固溶体顔料3に変更した以外は、実施例1と同様にして顔料分散体、感光性組成物、緑色画素を作製した。
[Example 3]
A pigment dispersion, a photosensitive composition, and a green pixel were produced in the same manner as in Example 1 except that the pigment was changed to solid solution pigment 3.
[実施例4]
顔料分散体、および感光性組成物に用いる樹脂を樹脂2に変更した以外は、実施例1と同様にして顔料分散体、感光性組成物、緑色画素を作製した。
Example 4
A pigment dispersion, a photosensitive composition, and a green pixel were produced in the same manner as in Example 1 except that the resin used in the pigment dispersion and the photosensitive composition was changed to the
[実施例5]
実施例1において、顔料分散体の組成比を、固溶体顔料を25.7部、分散剤を7.6部、樹脂を18部、溶媒を48.7部に変更したことと、感光性組成物の組成比を、顔料分散体を50.3部、溶媒を48.3部に変更したこと、樹脂を攪拌混合しなかったこと以外は、実施例1と同様にして顔料分散体、感光性組成物を作製し、実施例5に係る緑色画素を作製した。
[Example 5]
In Example 1, the composition ratio of the pigment dispersion was changed to 25.7 parts of a solid solution pigment, 7.6 parts of a dispersant, 18 parts of a resin, and 48.7 parts of a solvent, and a photosensitive composition. The pigment dispersion and the photosensitive composition were the same as in Example 1 except that the composition ratio of the pigment dispersion was changed to 50.3 parts and the solvent was changed to 48.3 parts, and the resin was not stirred and mixed. A green pixel according to Example 5 was produced.
[実施例6]
顔料を固溶体顔料2に変更した以外は、実施例5と同様にして顔料分散体、感光性組成物、緑色画素を作製した。
[Example 6]
A pigment dispersion, a photosensitive composition, and a green pixel were produced in the same manner as in Example 5 except that the pigment was changed to the
[比較例1]
樹脂を樹脂3に変更した以外は、実施例1と同様にして顔料分散体、感光性組成物、緑色画素を作製した。
Comparative Example 1
A pigment dispersion, a photosensitive composition, and a green pixel were produced in the same manner as in Example 1 except that the resin was changed to the resin 3.
[比較例2]
顔料を固溶体顔料4に変更した以外は、実施例1と同様にして顔料分散体、感光性組成物、緑色画素を作製した。
Comparative Example 2
A pigment dispersion, a photosensitive composition, and a green pixel were produced in the same manner as in Example 1 except that the pigment was changed to the solid solution pigment 4.
[比較例3]
顔料を混合顔料1に変更した以外は、実施例1と同様にして顔料分散体、感光性組成物、緑色画素を作製した。
Comparative Example 3
A pigment dispersion, a photosensitive composition, and green pixels were produced in the same manner as in Example 1 except that the pigment was changed to
表1に顔料分散体の体積平均粒径、残渣評価、および表面粗さ評価の結果を示す。 Table 1 shows the results of the volume average particle size, the residue evaluation, and the surface roughness evaluation of the pigment dispersion.
(評価結果)
表1に示す結果から、実施例1〜6に係る緑色画素は、1μm以下の微細パターンにおいても、開口部の現像での残渣が極めて少なく、かつ画素の平坦性に優れていることが確認できた。
(Evaluation results)
From the results shown in Table 1, it can be confirmed that the green pixels according to Examples 1 to 6 have extremely low residues in the development of the opening and excellent pixel flatness even in a fine pattern of 1 μm or less The
これに対し、比較例1に緑色画素は、樹脂酸価が350mgKOH/gである樹脂3を用いたため、緑色画素の平坦性が悪く、実用的に問題があるレベルであった。また、比較例2に係る緑色画素は、体積平均粒径が71nmである顔料分散体を用いたため、未露光部に残渣があり、かつ、平坦性も悪く、実用的に問題があるレベルであった。また、比較例3に係る緑色画素は、混合顔料1を用いたため、未露光部に残渣があり、実用的に問題があるレベルであった。
On the other hand, in the green pixel of Comparative Example 1, the resin 3 having a resin acid value of 350 mg KOH / g was used. Therefore, the flatness of the green pixel was poor and there was a practically problematic level. In addition, since the green pixel according to Comparative Example 2 uses a pigment dispersion having a volume average particle diameter of 71 nm, there is a residue in the unexposed area, and the flatness is also poor, which is a level at which there is a practical problem. The Moreover, since the green pigment which concerns on the comparative example 3 used the
本発明の緑色感光性組成物は、1μm以下の微細パターンにおいても、現像時の開口部の残渣が極めて少なく、かつ画素の平坦性に優れるため、固体撮像装置用カラーフィルタの形成材料として利用できる。 The green photosensitive composition of the present invention can be used as a material for forming a color filter for a solid-state imaging device because the residue of the opening during development is extremely small even in a fine pattern of 1 μm or less and the flatness of the pixel is excellent. .
1・・・固体撮像素子用カラーフィルタ
11・・・緑色画素
12・・・赤色画素
13・・・青色画素
1: Color filter 11 for solid-state imaging device 11 green pixel 12
Claims (3)
前記顔料分散体が、緑色顔料と黄色顔料の固溶体顔料、分散剤、樹脂からなり、
前記固溶体顔料の体積平均粒径が50nm以下であり、
前記樹脂の酸価が60〜300mgKOH/gであることを特徴とする固体撮像装置用緑色感光性組成物。 What is claimed is: 1. A green photosensitive composition for a solid-state imaging device comprising a pigment dispersion, a photopolymerizable monomer, a photopolymerization initiator and a solvent,
The pigment dispersion comprises a solid solution pigment of a green pigment and a yellow pigment, a dispersant, and a resin,
The volume average particle size of the solid solution pigment is 50 nm or less,
The green photosensitive composition for a solid-state imaging device, wherein the acid value of the resin is 60 to 300 mg KOH / g.
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