JP6514744B2 - Absorbent article and method of manufacturing the same - Google Patents

Absorbent article and method of manufacturing the same Download PDF

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JP6514744B2
JP6514744B2 JP2017164115A JP2017164115A JP6514744B2 JP 6514744 B2 JP6514744 B2 JP 6514744B2 JP 2017164115 A JP2017164115 A JP 2017164115A JP 2017164115 A JP2017164115 A JP 2017164115A JP 6514744 B2 JP6514744 B2 JP 6514744B2
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elastic film
sheet layer
expansion
contraction
elastic
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JP2017202417A (en
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美奈 高石
美奈 高石
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Daio Paper Corp
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Daio Paper Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/344Stretching or tensioning the joint area during joining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • B29C65/083Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations using a rotary sonotrode or a rotary anvil
    • B29C65/086Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations using a rotary sonotrode or a rotary anvil using a rotary anvil
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/82Testing the joint
    • B29C65/8253Testing the joint by the use of waves or particle radiation, e.g. visual examination, scanning electron microscopy, or X-rays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/20Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
    • B29C66/21Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being formed by a single dot or dash or by several dots or dashes, i.e. spot joining or spot welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • B29C66/433Casing-in, i.e. enclosing an element between two sheets by an outlined seam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/729Textile or other fibrous material made from plastics
    • B29C66/7294Non woven mats, e.g. felt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81427General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
    • B29C66/81429General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth comprising a single tooth
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81433General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined being toothed, i.e. comprising several teeth or pins, or being patterned
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/834General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8351Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws
    • B29C66/83511Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws jaws mounted on rollers, cylinders or drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/834General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8341Roller, cylinder or drum types; Band or belt types; Ball types
    • B29C66/83411Roller, cylinder or drum types
    • B29C66/83415Roller, cylinder or drum types the contact angle between said rollers, cylinders or drums and said parts to be joined being a non-zero angle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/48Wearing apparel
    • B29L2031/4871Underwear
    • B29L2031/4878Diapers, napkins

Description

本発明は、デザイン印刷部を有する伸縮領域を備えた吸収性物品及びその製造方法に関するものである。   The present invention relates to an absorbent article provided with a stretchable area having a design print portion and a method of manufacturing the same.

吸収性物品においては、装飾のための模様(絵やワンポイントのキャラクター含む)、使用方法や使用補助、サイズ等の機能表示、あるいは製造者や製品名、特徴的機能等の標章表示等のデザインが印刷されている(例えば特許文献1、2参照)。   In the case of absorbent articles, patterns for decoration (including pictures and one-point characters), methods of use and use assistance, indication of function such as size, or indication of mark such as manufacturer or product name, characteristic function etc. A design is printed (see, for example, Patent Documents 1 and 2).

従来のデザイン印刷部は、吸収性物品の外面を構成する不織布等の素材に印刷する他、印刷を施したシートを吸収性物品に貼り付けることが一般的となっている。   In the conventional design printing unit, in addition to printing on a material such as a non-woven fabric that constitutes the outer surface of the absorbent article, it is common to affix a printed sheet to the absorbent article.

しかしながら、これら従来の手法は、伸縮領域に適用すると伸縮によるデザインの崩れが大きく、伸縮領域に適さないといった問題点を有していた。また、布製品のような高級感ある外観が得られない点も問題であった。例えば、伸縮領域の素材に印刷を施すと、自然長状態ではデザインの印刷素材に皺や襞が形成されることとなり、美観が損なわれてしまう。   However, these conventional methods have a problem that the design is largely broken due to the expansion and contraction when applied to the expansion and contraction area, and they are not suitable for the expansion and contraction area. Another problem is that a high-class appearance such as fabric products can not be obtained. For example, if printing is performed on the material of the stretchable area, wrinkles and wrinkles will be formed on the printing material of the design in the natural length state, and the appearance will be lost.

特表2015−515920号公報Japanese Patent Application Publication No. 2015-515920 特許5695789号公報Patent 5695789 gazette 特表2004−532758号公報Japanese Patent Publication No. 2004-532758 特表2009−536845号公報Japanese Patent Application Publication No. 2009-536845 特開2011−136095号公報JP, 2011-136095, A 特許第5250372号公報Patent No. 5250372 gazette

そこで、本発明の主たる課題は、伸縮領域に適した新規なデザイン印刷部を有する吸収性物品を提供することにある。   Then, the main subject of this invention is providing the absorbent article which has a novel design printing part suitable for an expansion-contraction area | region.

上記課題を解決した本発明は次のとおりである。
1の態様
第1シート層及び第2シート層の間に弾性フィルムが積層され、前記第1シート層及び第2シート層が、間隔を空けて配列された多数のシート接合部で直接又は前記弾性フィルムを介して接合された、弾性フィルム伸縮構造を備えており、
前記弾性フィルム伸縮構造を有する領域は、一方向に伸縮可能な伸縮領域を有しており、
前記伸縮領域は、前記弾性フィルムの収縮力により伸縮方向に収縮しているとともに、前記伸縮方向に伸長可能であり、
前記伸縮領域の前記伸縮方向の弾性限界伸びは200〜295%であり、
前記弾性フィルムにおける前記伸縮領域に位置する部分に、装飾のための模様、機能表示及び標章表示の少なくとも一つを含むデザイン印刷部が設けられており、
前記弾性フィルムは伸縮方向と直交する方向の幅入り率が20%以下である、
ことを特徴とする吸収性物品。
The present invention which solved the above-mentioned subject is as follows.
< First aspect >
An elastic film is laminated between the first sheet layer and the second sheet layer, and the first sheet layer and the second sheet layer are directly or through the elastic film at a plurality of sheet junctions arranged at intervals. Equipped with elastic film expansion and contraction structure,
The area having the elastic film expansion and contraction structure has an expansion and contraction area expandable in one direction,
The stretchable region is contracted in the stretchable direction by the contraction force of the elastic film, and is stretchable in the stretchable direction.
The elastic limit elongation in the expansion and contraction direction of the expansion and contraction area is 200 to 295%,
A portion of the elastic film located in the stretchable area is provided with a design printing unit including at least one of a decorative pattern, a function indication, and a mark indication.
The elastic film has a width ratio of 20% or less in a direction orthogonal to the expansion and contraction direction.
An absorbent article characterized by the above.

(作用効果)
吸収性物品では、弾性フィルム伸縮構造を採用し、弾性フィルムにおける伸縮領域に位置する部分に模様等のデザイン印刷部を設けることとした。弾性フィルムは伸縮により皺や襞が形成されることがないため、本吸収性物品では、デザインの印刷対象に皺や襞が形成されることに起因するデザインの崩れが発生しない。また、本吸収性物品では、伸縮領域の伸縮性に全く影響を及ぼさないといった利点の他、弾性フィルムの表面は不織布と比較して印刷適性に優れるといった利点や、弾性フィルムの印刷面は第1シート層及び第2シート層で覆われるため印刷が剥がれにくい、といった利点もある。
また、弾性フィルムは、一方向に伸長したときには、その伸長量に応じて伸長方向と直交する方向の幅が伸縮方向中央に向かうにつれて狭くなる。これを幅入り(又はネックイン)という。この状態から弾性フィルムを自然長まで収縮させると、幅も元に戻る。吸収性物品における伸縮領域は、複雑な曲面で構成される身体表面にフィットするように、伸縮方向の伸長量が伸縮方向と直交する方向の位置に応じて変化することが多く、そのような場合、幅入りの程度も伸縮方向と直交する方向の位置に応じて変化することとなる。よって、本吸収性物品のように伸縮領域に位置する部分において弾性フィルムにデザイン印刷部を設けたときに、伸縮方向の伸長量が伸縮方向と直交する方向の位置に応じて変化すると、弾性フィルムの幅入りによるデザイン印刷部の変形量も、伸縮方向と直交する方向の位置に応じて変化してしまい、見栄えが悪化するおそれがある。よって、本吸収性物品のように伸縮領域に位置する部分において弾性フィルムにデザイン印刷部を設ける場合には、本項記載のように幅入り率が小さく、特に25%以下であることが望ましい。なお、「幅入り率」の定義は後述のとおりである。
(Action effect)
In the present absorbent article , an elastic film stretch structure is adopted, and a design print portion such as a pattern is provided in a portion located in the stretch region of the elastic film. Since the elastic film does not form wrinkles or wrinkles due to expansion and contraction, in the present absorbent article , the design is not broken due to the wrinkles or wrinkles being formed on the print target of the design. Moreover, in the present absorbent article , in addition to the advantage that it does not affect the stretchability of the stretchable area at all, the surface of the elastic film has the advantage of being superior in printability as compared with the non-woven fabric. There is also an advantage that the printing is difficult to peel off because it is covered with the sheet layer and the second sheet layer.
Further, when the elastic film is stretched in one direction, the width in the direction orthogonal to the stretching direction becomes narrower toward the center in the stretching direction according to the amount of stretching. This is called widening (or necking in). When the elastic film is shrunk to the natural length from this state, the width returns to its original size. The stretchable area in the absorbent article often varies in accordance with the position in the direction orthogonal to the stretch direction, so that the stretch amount in the stretch direction is fitted so as to fit the body surface composed of complex curved surfaces. The extent to which the width is entered also changes in accordance with the position in the direction orthogonal to the expansion and contraction direction. Therefore, when the design printing portion is provided on the elastic film in the portion positioned in the expansion and contraction area as in the present absorbent article , the elastic film is changed when the expansion amount in the expansion and contraction direction changes in accordance with the position in the direction orthogonal to the expansion and contraction direction. The amount of deformation of the design printing portion due to the width of the width also changes depending on the position in the direction orthogonal to the expansion and contraction direction, and the appearance may be deteriorated. Therefore, when providing a design printing part in an elastic film in the part located in an expansion-contraction area | region like this absorbent article , as described in this paragraph, width ratio is small, and it is desirable that it is 25% or less especially. In addition, the definition of the "width inclusion rate" is as described later.

2の態様
第1シート層及び第2シート層の間に弾性フィルムが積層され、前記第1シート層及び第2シート層が、間隔を空けて配列された多数のシート接合部で直接又は前記弾性フィルムを介して接合された、弾性フィルム伸縮構造を備えており、
前記弾性フィルム伸縮構造を有する領域は、一方向に伸縮可能な伸縮領域を有しており、
前記伸縮領域は、前記弾性フィルムの収縮力により伸縮方向に収縮しているとともに、前記伸縮方向に伸長可能であり、
前記弾性フィルムにおける前記伸縮領域に位置する部分に、装飾のための模様、機能表示及び標章表示の少なくとも一つを含むデザイン印刷部が設けられており、
前記弾性フィルムは伸縮方向と直交する方向の幅入り率が25%以下であり、
前記シート接合部は、前記第1シート層及び第2シート層が前記弾性フィルムを貫通する貫通孔を介して溶着された部分であって、かつ前記第1シート層及び第2シート層の非対向面に凹部が形成された部分であり、
前記第1シート層及び第2シート層のいずれか一方が他方よりも前記凹部の浅い小凹凸層とされており、
前記デザイン印刷部は、前記弾性フィルムにおける前記小凹凸層側の面に設けられている、
ことを特徴とする、吸収性物品。
<Second embodiment>
An elastic film is laminated between the first sheet layer and the second sheet layer, and the first sheet layer and the second sheet layer are directly or through the elastic film at a plurality of sheet junctions arranged at intervals. Equipped with elastic film expansion and contraction structure,
The area having the elastic film expansion and contraction structure has an expansion and contraction area expandable in one direction,
The stretchable region is contracted in the stretchable direction by the contraction force of the elastic film, and is stretchable in the stretchable direction.
A portion of the elastic film located in the stretchable area is provided with a design printing unit including at least one of a decorative pattern, a function indication, and a mark indication.
The elastic film has a width ratio of 25% or less in a direction orthogonal to the expansion and contraction direction,
The sheet bonding portion is a portion in which the first sheet layer and the second sheet layer are welded through a through hole that penetrates the elastic film, and the non-facing side of the first sheet layer and the second sheet layer It is a part where a recess is formed on the surface,
Either one of the first sheet layer and the second sheet layer is a shallow uneven layer having a shallower portion in the recess than the other,
The design print unit is provided on the surface of the elastic film on the small uneven layer side.
An absorbent article characterized in that.

(作用効果)
例えばシート接合部の溶着を超音波シールにより行う場合、アンビルロール側のシート層に形成される凹凸の凹部がより深くなり、反対側のシート層の凹部は浅くなる。ヒートシールでも同様である。本吸収性物品ではこの凹部の浅い方のシート層を小凹凸層という。本吸収性物品の弾性フィルム伸縮構造では、弾性フィルム上のデザイン印刷部は第1シート層又は第2シート層を透かしてデザイン印刷部を視認することになる。よって、本項記載のように、より凹凸の小さい小凹凸層側にデザイン印刷部を設けると、デザイン印刷部の見栄えがより良くなるという利点がある。
(Action effect)
For example, when welding of the sheet bonding portion is performed by ultrasonic sealing, the concavities and convexities formed on the sheet layer on the anvil roll side are deeper, and the concavities on the opposite sheet layer are shallow. The same applies to heat sealing. In the present absorbent article , the sheet layer which is shallower in the recess is referred to as a small uneven layer. In the elastic film stretchable structure of the absorbent article , the design print portion on the elastic film will see through the first sheet layer or the second sheet layer to visually recognize the design print portion. Therefore, as described in this section, providing the design print portion on the side of the small concave / convex layer with smaller unevenness has an advantage that the appearance of the design print portion is better.

3の態様
第1シート層及び第2シート層の間に弾性フィルムが積層され、前記第1シート層及び第2シート層が、間隔を空けて配列された多数のシート接合部で直接又は前記弾性フィルムを介して接合された、弾性フィルム伸縮構造を備えており、
前記弾性フィルム伸縮構造を有する領域は、一方向に伸縮可能な伸縮領域を有しており、
前記伸縮領域は、前記弾性フィルムの収縮力により伸縮方向に収縮しているとともに、前記伸縮方向に伸長可能であり、
前記弾性フィルムにおける前記伸縮領域に位置する部分に、装飾のための模様、機能表示及び標章表示の少なくとも一つを含むデザイン印刷部が設けられており、
前記弾性フィルムは伸縮方向と直交する方向の幅入り率が25%以下であり、
前記弾性フィルム伸縮構造は、弾性限界伸びが異なる複数の領域を有し、前記弾性フィルムにおける前記複数の領域の境界及びその両側に隣接する部分に、前記デザイン印刷部を有しない、
ことを特徴とする、吸収性物品。
<Third embodiment>
An elastic film is laminated between the first sheet layer and the second sheet layer, and the first sheet layer and the second sheet layer are directly or through the elastic film at a plurality of sheet junctions arranged at intervals. Equipped with elastic film expansion and contraction structure,
The area having the elastic film expansion and contraction structure has an expansion and contraction area expandable in one direction,
The stretchable region is contracted in the stretchable direction by the contraction force of the elastic film, and is stretchable in the stretchable direction.
A portion of the elastic film located in the stretchable area is provided with a design printing unit including at least one of a decorative pattern, a function indication, and a mark indication.
The elastic film has a width ratio of 25% or less in a direction orthogonal to the expansion and contraction direction,
The elastic film stretch structure has a plurality of regions having different elastic limit elongations, and does not have the design print portion at the boundary of the plurality of regions in the elastic film and the portions adjacent to both sides thereof.
An absorbent article characterized in that.

(作用効果)
弾性フィルムにデザイン印刷部を設ける場合、デザイン印刷部が弾性フィルムの伸縮に伴い変形する。この場合、デザイン印刷部全体が一様に伸縮するのであればデザイン印刷部の形状も一様に変形するため、デザイン印刷部の全体のバランスが崩れることはない。しかし、弾性フィルム伸縮構造は、弾性限界伸びが異なる複数の領域を設け、部位に応じてフィット性等を変更できる利点を有しているものであり、このように弾性限界伸びが異なる複数の領域を設けた場合に、領域の境界を跨ぐデザイン印刷部を有すると、当該境界の両側で一様に変形せず、見栄えが悪化するおそれがある。よって、弾性限界伸びが異なる複数の領域を設ける場合には、本項記載のように複数の領域の境界及びその両側に隣接する部分にデザイン印刷部を有しないのも、一つの好ましい形態である。
(Action effect)
When providing a design printing part in an elastic film, a design printing part will deform | transform with expansion-contraction of an elastic film. In this case, if the entire design print unit is uniformly expanded and contracted, the shape of the design print unit is also uniformly deformed, so that the balance of the entire design print unit is not lost. However, the elastic film stretch structure is provided with a plurality of regions having different elastic limit elongations, and has an advantage that the fit property etc. can be changed according to the part. Thus, a plurality of regions having different elastic limit elongations In the case of providing a design printing portion that crosses the boundary of the region, the appearance may be deteriorated without uniform deformation on both sides of the boundary. Therefore, in the case where a plurality of regions having different elastic limit elongations are provided, it is also a preferable embodiment that the design printing portion is not provided at the boundary of the plurality of regions and the portions adjacent to both sides as described in this section. .

4の態様
前身頃及び後身頃を構成する外装体と、この外装体に固定された、吸収体を含む内装体と、前身頃における外装体の両側部と後身頃における外装体の両側部とがそれぞれ接合されたサイドシール部と、環状の胴周り部と、ウエスト開口及び左右一対の脚開口とを備えた、パンツタイプ使い捨ておむつであって、
前記前身頃及び後身頃の少なくとも一方における前記外装体は、少なくとも前後方向の一部の範囲における前記サイドシール部間に対応する幅方向範囲にわたり、前記弾性フィルム伸縮構造を、その伸縮領域の伸縮方向が幅方向となるように備えている、
1〜3のいずれか1つの態様の吸収性物品。
<Fourth embodiment>
An outer body constituting a front body and a rear body, an inner body including an absorber fixed to the outer body, and both sides of the outer body in the front body and both sides of the outer body in the rear body are respectively joined A pants-type disposable diaper comprising a side seal portion, an annular waist portion, a waist opening and a pair of left and right leg openings,
The outer covering body in at least one of the front body and the rear body covers the elastic film expansion / contraction structure over the width direction range corresponding to the space between the side seals in at least a part of the front / rear direction. Prepares to be in the width direction,
The absorbent article according to any one of the first to third aspects .

(作用効果)
パンツタイプ使い捨ておむつは、吸収性物品の中でも伸縮領域が広く、下着の代わりとしての使用態様が多いものであるため、伸縮領域に模様などのデザイン印刷部を設けることが多く、かつ見栄えが重要なものである。よって、前述の態様の吸収性物品はこのようなパンツタイプ使い捨ておむつの伸縮領域に適している。
(Action effect)
The pants-type disposable diaper has a wide stretchable area among the absorbent articles and has many usage modes as an alternative to underwear. Therefore, it is often the case that a design printing part such as a pattern is provided in the stretchable area, and appearance is important It is a thing. Therefore, the absorbent article of the above-mentioned aspect is suitable for the elastic region of such a pants type disposable diaper.

5の態様
一方向に伸縮可能な伸縮領域を含む弾性フィルム伸縮構造を備えた吸収性物品の製造方法において、
前記伸縮領域の前記伸縮方向の弾性限界伸びは200〜295%であり、
前記弾性フィルムは伸縮方向と直交する方向の幅入り率が20%以下であり、
前記弾性フィルム伸縮構造の形成に際し、第1シート層と第2シート層との間に、弾性フィルムを前記伸縮領域の伸縮方向に伸長しつつ挟んだ状態で、間隔を空けて配列された多数箇所で、前記第1シート層及び第2シート層を直接又は前記弾性フィルムを介して接合してシート接合部を形成するとともに、
前記弾性フィルムとして、前記伸縮領域となる部分に装飾のための模様、機能表示及び標章表示の少なくとも一つを含むデザイン印刷部が予め印刷された弾性フィルムを用いるか、又は
前記弾性フィルムの伸長に先立って、インラインで前記弾性フィルムにおける前記伸縮領域となる部分に装飾のための模様、機能表示及び標章表示の少なくとも一つを含むデザイン印刷部を印刷する、
ことを特徴とする吸収性物品の製造方法。
<Fifth aspect of>
In a method of manufacturing an absorbent article provided with an elastic film elastic structure including an elastic region expandable in one direction,
The elastic limit elongation in the expansion and contraction direction of the expansion and contraction area is 200 to 295%,
The elastic film has a width ratio of 20% or less in a direction orthogonal to the expansion and contraction direction,
At the time of forming the elastic film stretch structure, a large number of places are arranged between the first sheet layer and the second sheet layer, with an elastic film being nipped and stretched in the stretch direction of the stretch region, spaced apart Bonding the first sheet layer and the second sheet layer directly or via the elastic film to form a sheet bonding portion;
As the elastic film, an elastic film on which a design printing portion including at least one of a pattern for decoration, a function indication and a mark indication is printed in advance in a portion to be the expansion and contraction area is used, or the elastic film is expanded Prior to printing a design printing portion including at least one of a decorative pattern, a function indication, and a mark indication on a portion to be the elastic region in the elastic film in line,
A manufacturing method of an absorbent article characterized by things.

(作用効果)
の態様の吸収性物品を製造することができる。
(Action effect)
The absorbent article of the first aspect can be manufactured.

6の態様
一方向に伸縮可能な伸縮領域を含む弾性フィルム伸縮構造を備えた吸収性物品の製造方法において、
前記弾性フィルムは伸縮方向と直交する方向の幅入り率が25%以下であり、
前記弾性フィルム伸縮構造の形成に際し、第1シート層と第2シート層との間に、弾性フィルムを前記伸縮領域の伸縮方向に伸長しつつ挟んだ状態で、間隔を空けて配列された多数箇所で、前記第1シート層及び第2シート層を直接又は前記弾性フィルムを介して接合してシート接合部を形成するとともに、
前記弾性フィルムとして、前記伸縮領域となる部分に装飾のための模様、機能表示及び標章表示の少なくとも一つを含むデザイン印刷部が予め印刷された弾性フィルムを用いるか、又は
前記弾性フィルムの伸長に先立って、インラインで前記弾性フィルムにおける前記伸縮領域となる部分に装飾のための模様、機能表示及び標章表示の少なくとも一つを含むデザイン印刷部を印刷し、
前記弾性フィルム伸縮構造の形成に際し、前記弾性フィルムを前記伸縮領域の伸縮方向に伸長しつつ前記第1シート層及び第2シート層の間に挟んだ状態で、これら弾性フィルム、第1シート層及び第2シート層をアンビルロールと超音波ホーンとの間に通して超音波シールを施し、前記第1シート層及び第2シート層を直接に接合して前記シート接合部を形成するとともに、
前記弾性フィルムにおける前記アンビルロール側と反対側の面に、前記デザイン印刷部を有するように前記弾性フィルムを供給する、
ことを特徴とする、吸収性物品の製造方法。
<A sixth aspect of>
In a method of manufacturing an absorbent article provided with an elastic film elastic structure including an elastic region expandable in one direction,
The elastic film has a width ratio of 25% or less in a direction orthogonal to the expansion and contraction direction,
At the time of forming the elastic film stretch structure, a large number of places are arranged between the first sheet layer and the second sheet layer, with an elastic film being nipped and stretched in the stretch direction of the stretch region, spaced apart Bonding the first sheet layer and the second sheet layer directly or via the elastic film to form a sheet bonding portion;
As the elastic film, an elastic film on which a design printing portion including at least one of a pattern for decoration, a function indication and a mark indication is printed in advance in a portion to be the expansion and contraction area is used, or the elastic film is expanded Prior to printing a design printing portion including at least one of a decorative pattern, a function indication, and a mark indication on a portion to be the elastic region in the elastic film in line,
When forming the elastic film stretch structure, the elastic film is stretched between the first sheet layer and the second sheet layer while being stretched in the stretch direction of the stretch region, and the elastic film, the first sheet layer, and The second sheet layer is passed between the anvil roll and the ultrasonic horn to apply an ultrasonic seal, and the first sheet layer and the second sheet layer are directly joined to form the sheet joint.
The elastic film is supplied so as to have the design printing portion on the surface of the elastic film opposite to the anvil roll side.
A method of producing an absorbent article, characterized in that

(作用効果)
の態様の吸収性物品を製造することができる。特に、本製造方法によると、自然長状態で伸縮領域の第1シート層及び第2シート層に形成される襞が、アンビルロール側よりも反対側のシート層の方が整然として綺麗に形成されるため、この点でも、デザイン印刷部の見栄えがより良くなる。
(Action effect)
The absorbent article of the second aspect can be manufactured. In particular, according to the present manufacturing method, the wrinkles formed in the first sheet layer and the second sheet layer in the stretchable area in the natural length state are neatly formed in the opposite sheet layer more orderly than the anvil roll side Therefore, in this respect as well, the design printing section looks better.

7の態様
一方向に伸縮可能な伸縮領域を含む弾性フィルム伸縮構造を備えた吸収性物品の製造方法において、
前記弾性フィルムは伸縮方向と直交する方向の幅入り率が25%以下であり、
前記弾性フィルム伸縮構造の形成に際し、第1シート層と第2シート層との間に、弾性フィルムを前記伸縮領域の伸縮方向に伸長しつつ挟んだ状態で、間隔を空けて配列された多数箇所で、前記第1シート層及び第2シート層を直接又は前記弾性フィルムを介して接合してシート接合部を形成するとともに、
前記弾性フィルムとして、前記伸縮領域となる部分に装飾のための模様、機能表示及び標章表示の少なくとも一つを含むデザイン印刷部が予め印刷された弾性フィルムを用いるか、又は
前記弾性フィルムの伸長に先立って、インラインで前記弾性フィルムにおける前記伸縮領域となる部分に装飾のための模様、機能表示及び標章表示の少なくとも一つを含むデザイン印刷部を印刷し、
前記弾性フィルム伸縮構造の形成に際し、シート接合部のパターンを異ならしめることにより弾性限界伸びが異なる複数の伸縮領域を形成し、
前記弾性フィルムにおける前記複数の領域となる部分に前記デザイン印刷部を印刷するとともに、その印刷にあたり、
弾性限界伸びが小さい領域ほど、高い変形率で伸縮方向に収縮変形した変形デザインを印刷する、
ことを特徴とする、吸収性物品の製造方法。
<Seventh aspect of>
In a method of manufacturing an absorbent article provided with an elastic film elastic structure including an elastic region expandable in one direction,
The elastic film has a width ratio of 25% or less in a direction orthogonal to the expansion and contraction direction,
At the time of forming the elastic film stretch structure, a large number of places are arranged between the first sheet layer and the second sheet layer, with an elastic film being nipped and stretched in the stretch direction of the stretch region, spaced apart Bonding the first sheet layer and the second sheet layer directly or via the elastic film to form a sheet bonding portion;
As the elastic film, an elastic film on which a design printing portion including at least one of a pattern for decoration, a function indication and a mark indication is printed in advance in a portion to be the expansion and contraction area is used, or the elastic film is expanded Prior to printing a design printing portion including at least one of a decorative pattern, a function indication, and a mark indication on a portion to be the elastic region in the elastic film in line,
When forming the elastic film expansion / contraction structure, a plurality of expansion / contraction regions having different elastic limit elongations are formed by differentiating the pattern of the sheet bonding portion,
While printing the design printing part on the part which becomes the above-mentioned a plurality of fields in the above-mentioned elastic film, in the printing,
Print a deformed design that has shrunk in the expansion / contraction direction with a high deformation rate in the region where the elastic limit elongation is smaller.
A method of producing an absorbent article, characterized in that

(作用効果)
弾性フィルムにデザイン印刷部を設ける場合、デザイン印刷部が弾性フィルムの伸縮に伴い変形する。この場合、デザイン印刷部全体が一様に伸縮するのであればデザイン印刷部の形状も一様に変形するため、デザイン印刷部の全体のバランスが崩れることはない。しかし、弾性フィルム伸縮構造は、シート接合部のパターンを異ならしめることにより弾性限界伸びが異なる複数の伸縮領域を設け、部位に応じてフィット性等や伸縮・非伸縮を変更できる利点を有している。このような弾性限界伸びが異なる複数の領域は、製造過程においてシート接合部を形成した後に個々の製品や部品に切断等されることにより、第1シート層、第2シート層及びその間の弾性フィルムに加えられていた張力が解放された後の、弾性フィルムの収縮戻り量の違いにより形成されるものである。弾性フィルムの収縮戻り量(殆ど収縮しない非伸縮の状態を含む)は、シート接合部の形成前に伸長した弾性フィルムの伸長率より低くなり、この低くなる程度をシート接合部のパターンにより変更することができる。したがって、弾性フィルムにおける複数の領域となる部分に一様にデザイン印刷部を設けると、自然長状態や装着状態では、領域ごとにデザイン印刷部の伸縮方向の変形の程度が異なることとなり、見栄えが悪化することとなる。
これに対して、本項記載のように、弾性限界伸びが小さい領域、つまり弾性フィルムを伸長してシート接合部を形成した後に収縮戻り量が少ない領域ほど、高い変形率で伸縮方向に収縮変形した変形デザインを印刷すると、領域間でデザイン印刷部の伸縮方向の変形の差が小さくなり、見栄えの悪化を防止することができる。ここで、変形率とは、収縮変形前の長さに対する収縮変形前後の長さの差の割合を百分率で表したものを意味する。
(Action effect)
When providing a design printing part in an elastic film, a design printing part will deform | transform with expansion-contraction of an elastic film. In this case, if the entire design print unit is uniformly expanded and contracted, the shape of the design print unit is also uniformly deformed, so that the balance of the entire design print unit is not lost. However, the elastic film stretch structure has a plurality of stretch zones having different elastic limit stretches by making the pattern of the sheet joint different, and has an advantage that the fit property or the stretch / non-stretch can be changed according to the part. There is. A plurality of regions having different elastic limit elongations are formed into sheet joints in the manufacturing process and then cut into individual products or parts, whereby the first sheet layer, the second sheet layer, and the elastic film between them are formed. It is formed by the difference in the amount of contraction and return of the elastic film after the tension applied to it is released. The amount of shrinkage return of the elastic film (including the non-stretched state that hardly shrinks) is lower than the elongation of the elastic film stretched before the formation of the sheet bonding portion, and the degree of reduction is changed by the pattern of the sheet bonding portion be able to. Therefore, when the design print portion is uniformly provided in the region to be a plurality of regions in the elastic film, the degree of deformation in the expansion / contraction direction of the design print portion is different in each region in the natural length state or wearing state. It will be worse.
On the other hand, as described in this section, the area where the elastic limit elongation is small, that is, the area where the amount of contraction return is small after the elastic film is extended to form the sheet joint, the contraction deformation in the expansion and contraction direction with a high deformation rate When the deformed design is printed, the difference in deformation in the expansion / contraction direction of the design print portion between the regions is reduced, and deterioration in appearance can be prevented. Here, the deformation rate means the ratio of the difference in length before and after shrinkage deformation to the length before shrinkage deformation as a percentage.

8の態様
一方向に伸縮可能な伸縮領域を含む弾性フィルム伸縮構造を備えた吸収性物品の製造方法において、
前記弾性フィルムは伸縮方向と直交する方向の幅入り率が25%以下であり、
前記弾性フィルム伸縮構造の形成に際し、第1シート層と第2シート層との間に、弾性フィルムを前記伸縮領域の伸縮方向に伸長しつつ挟んだ状態で、間隔を空けて配列された多数箇所で、前記第1シート層及び第2シート層を直接又は前記弾性フィルムを介して接合してシート接合部を形成するとともに、
前記弾性フィルムとして、前記伸縮領域となる部分に装飾のための模様、機能表示及び標章表示の少なくとも一つを含むデザイン印刷部が予め印刷された弾性フィルムを用いるか、又は
前記弾性フィルムの伸長に先立って、インラインで前記弾性フィルムにおける前記伸縮領域となる部分に装飾のための模様、機能表示及び標章表示の少なくとも一つを含むデザイン印刷部を印刷し、
前記弾性フィルム伸縮構造の形成に際し、製品における弾性限界伸びが異なる複数の領域を形成し、
前記弾性フィルムにおける前記複数の領域の境界及びその両側に隣接する部分に、デザイン印刷部を印刷しない、
ことを特徴とする、記載の吸収性物品の製造方法。
<Aspect of the eighth>
In a method of manufacturing an absorbent article provided with an elastic film elastic structure including an elastic region expandable in one direction,
The elastic film has a width ratio of 25% or less in a direction orthogonal to the expansion and contraction direction,
At the time of forming the elastic film stretch structure, a large number of places are arranged between the first sheet layer and the second sheet layer, with an elastic film being nipped and stretched in the stretch direction of the stretch region, spaced apart Bonding the first sheet layer and the second sheet layer directly or via the elastic film to form a sheet bonding portion;
As the elastic film, an elastic film on which a design printing portion including at least one of a pattern for decoration, a function indication and a mark indication is printed in advance in a portion to be the expansion and contraction area is used, or the elastic film is expanded Prior to printing a design printing portion including at least one of a decorative pattern, a function indication, and a mark indication on a portion to be the elastic region in the elastic film in line,
In forming the elastic film stretch structure, a plurality of regions having different elastic limit elongations in the product are formed;
Do not print a design printing portion on the boundary of the plurality of regions in the elastic film and the portion adjacent to the both sides thereof
The manufacturing method of the absorbent article as described above characterized by the above-mentioned.

(作用効果)
の態様の吸収性物品を製造することができる。
(Action effect)
The absorbent article of the third aspect can be manufactured.

以上のとおり、本発明によれば、伸縮領域に適した新規なデザイン印刷部を有する吸収性物品となる、等の利点がもたらされる。   As described above, according to the present invention, advantages such as an absorbent article having a novel design printing portion suitable for a stretchable area are provided.

展開状態のパンツタイプ使い捨ておむつの平面図(内面側)である。It is a top view (inner surface side) of the underpants type disposable diaper of an unfolded state. 展開状態のパンツタイプ使い捨ておむつの平面図(外面側)である。It is a top view (outer surface side) of the underpants type disposable diaper of an unfolded state. 展開状態のパンツタイプ使い捨ておむつの要部のみ示す平面図である。It is a top view which shows only the principal part of the underpants type disposable diaper of an unfolded state. (a)は図1のC−C断面図、(b)は図1のE−E断面図である。(A) is CC sectional drawing of FIG. 1, (b) is EE sectional drawing of FIG. 図1のA−A断面図である。It is AA sectional drawing of FIG. 図1のB−B断面図である。It is BB sectional drawing of FIG. (a)は伸縮領域の要部平面図、(b)は(a)のD−D断面図、(c)は装着状態における断面図、(d)は自然長状態における断面図である。(A) is a principal part top view of an elastic region, (b) is a DD sectional view of (a), (c) is a sectional view in a mounted state, (d) is a sectional view in a natural length state. サンプルの伸縮領域の(a)平面方向からの顕微鏡写真のトレース図、(b)平面方向からの高倍率顕微鏡写真のトレース図、(c)斜視方向からの高倍率顕微鏡写真のトレース図である。It is a trace figure of the microscope picture from the (a) plane direction of the expansion-contraction area | region of a sample, (b) the trace figure of a high magnification microscope picture from a plane direction, (c) the trace figure of the high magnification microscope picture from oblique direction. (a)は伸縮領域の要部平面図、(b)は(a)のD−D断面図、(c)は装着状態における断面図、(d)は自然長状態における断面図である。(A) is a principal part top view of an elastic region, (b) is a DD sectional view of (a), (c) is a sectional view in a mounted state, (d) is a sectional view in a natural length state. サンプルの伸縮領域の(a)平面方向からの顕微鏡写真のトレース図、(b)平面方向からの高倍率顕微鏡写真のトレース図、(c)斜視方向からの高倍率顕微鏡写真のトレース図である。It is a trace figure of the microscope picture from the (a) plane direction of the expansion-contraction area | region of a sample, (b) the trace figure of a high magnification microscope picture from a plane direction, (c) the trace figure of the high magnification microscope picture from oblique direction. (a)は非伸縮領域の要部平面図、(b)は(a)のD−D断面図、(c)は装着状態における断面図、(d)は自然長状態における断面図である。(A) is a principal part top view of a non-stretching area, (b) is a DD sectional view of (a), (c) is a sectional view in a mounted state, (d) is a sectional view in a natural length state. サンプルの非伸縮領域の写真のトレース図である。FIG. 6 is a trace of a picture of the unstretched area of a sample. 非伸縮領域の要部拡大平面図である。It is a principal part enlarged plan view of a non-stretching field. 弾性フィルムの伸縮による変化を示す説明図である。It is explanatory drawing which shows the change by expansion-contraction of an elastic film. 展開状態のパンツタイプ使い捨ておむつの平面図(外面側)である。It is a top view (outer surface side) of the underpants type disposable diaper of an unfolded state. (a)は図15のC−C断面図、(b)は図15のE−E断面図である。(A) is CC sectional drawing of FIG. 15, (b) is EE sectional drawing of FIG. ある程度伸長した外装体の要部断面を概略的に示す断面図である。It is sectional drawing which shows roughly the principal part cross section of the exterior body expanded to a certain extent. ある程度伸長した外装体の要部断面を概略的に示す断面図である。It is sectional drawing which shows roughly the principal part cross section of the exterior body expanded to a certain extent. (a)第1溶着形態で形成されたシート接合部の平面写真、(b)第3溶着形態で形成されたシート接合部の平面写真である。(A) It is a plane photograph of the sheet | seat junction part formed by the 1st welding form, (b) It is a plane photograph of the sheet | seat joint part formed by the 3rd welding form. 超音波シール装置の概略図である。It is the schematic of an ultrasonic sealing apparatus. シート接合部の各種配列例を示す平面図である。It is a top view which shows the example of various arrangement | positioning of a sheet | seat junction part. 印刷パターンと仕上がりとの関係を示す説明図である。It is explanatory drawing which shows the relationship between a printing pattern and a finish. 弾性フィルムの幅入りの説明図である。It is explanatory drawing of width containing of an elastic film.

以下、本発明の一実施形態について、添付図面を参照しつつ詳説する。なお、断面図中の点模様部分はホットメルト接着剤等の接合手段を示している。
図1〜図6はパンツタイプ使い捨ておむつを示している。このパンツタイプ使い捨ておむつ(以下、単におむつともいう。)は、前身頃F及び後身頃Bをなす外装体20と、この外装体20の内面に固定され一体化された内装体10とを有しており、内装体10は液透過性トップシート11と液不透過性シート12との間に吸収体13が介在されてなるものである。製造に際しては、外装体20の内面(上面)に対して内装体10の裏面がホットメルト接着剤などの接合手段によって接合された後に、内装体10及び外装体20が前身頃F及び後身頃Bの境界である前後方向(縦方向)中央で折り畳まれ、その両側部が相互に熱溶着又はホットメルト接着剤などによって接合されてサイドシール部21が形成されることによって、ウエスト開口及び左右一対の脚開口が形成されたパンツタイプ使い捨ておむつとなる。
Hereinafter, an embodiment of the present invention will be described in detail with reference to the attached drawings. In addition, the dotted part in sectional drawing has shown joining means, such as a hot-melt-adhesive agent.
1 to 6 show a pants-type disposable diaper. This pants-type disposable diaper (hereinafter, also simply referred to as a diaper) has an exterior body 20 forming a front body F and a back body B, and an interior body 10 fixed and integrated to the inner surface of the exterior body 20. The inner body 10 is formed by interposing the absorber 13 between the liquid-permeable top sheet 11 and the liquid-impermeable sheet 12. In manufacturing, after the back surface of the inner body 10 is joined to the inner surface (upper surface) of the outer body 20 by bonding means such as a hot melt adhesive, the inner body 10 and the outer body 20 are front body F and back body B Are folded at the center in the front-rear direction (longitudinal direction), which is the boundary between the two, and both sides are mutually joined by heat welding or a hot melt adhesive or the like to form side It becomes a pants type disposable diaper in which a leg opening was formed.

(内装体の構造例)
内装体10は、図4〜図6に示すように、液透過性トップシート11と、ポリエチレン等からなる液不透過性シート12との間に、吸収体13を介在させた構造を有しており、トップシート11を透過した排泄液を吸収保持するものである。内装体10の平面形状は特に限定されないが、図1に示されるようにほぼ長方形とすることが一般的である。
(Example of the structure of the interior body)
The inner body 10 has a structure in which an absorber 13 is interposed between a liquid-permeable top sheet 11 and a liquid-impermeable sheet 12 made of polyethylene or the like, as shown in FIGS. 4 to 6. It absorbs and holds the excretory fluid that has passed through the top sheet 11. The planar shape of the inner body 10 is not particularly limited, but generally it is generally rectangular as shown in FIG.

吸収体13の表側(肌側)を覆う液透過性トップシート11としては、有孔又は無孔の不織布や多孔性プラスチックシートなどが好適に用いられる。不織布を構成する素材繊維は、ポリエチレン又はポリプロピレン等のオレフィン系、ポリエステル系、ポリアミド系等の合成繊維の他、レーヨンやキュプラ等の再生繊維、綿等の天然繊維とすることができ、スパンレース法、スパンボンド法、サーマルボンド法、メルトブローン法、ニードルパンチ法等の適宜の加工法によって得られた不織布を用いることができる。これらの加工法の内、スパンレース法は柔軟性、ドレープ性に富む点で優れ、サーマルボンド法は嵩高でソフトである点で優れている。液透過性トップシート11に多数の透孔を形成した場合には、尿などが速やかに吸収されるようになり、ドライタッチ性に優れたものとなる。液透過性トップシート11は、吸収体13の側縁部を巻き込んで吸収体13の裏側まで延在している。   As the liquid-permeable top sheet 11 that covers the front side (skin side) of the absorbent body 13, a non-porous or non-porous non-woven fabric, a porous plastic sheet, or the like is suitably used. The material fibers constituting the non-woven fabric may be synthetic fibers of olefin type such as polyethylene or polypropylene, polyester type, polyamide type etc., regenerated fibers such as rayon or cupra, natural fibers such as cotton, etc. Spunlace method Nonwoven fabrics obtained by an appropriate processing method such as a spun bond method, a thermal bond method, a meltblown method, a needle punch method or the like can be used. Among these processing methods, the spunlace method is excellent in flexibility and drapability, and the thermal bonding method is excellent in bulk and softness. When a large number of through holes are formed in the liquid-permeable top sheet 11, urine and the like are quickly absorbed, and the dry touch property is excellent. The liquid-permeable top sheet 11 extends around the side edge of the absorber 13 to the back side of the absorber 13.

吸収体13の裏側(非肌当接側)を覆う液不透過性シート12は、ポリエチレン又はポリプロピレンなどの液不透過性プラスチックシートが用いられるが、近年はムレ防止の点から透湿性を有するものが好適に用いられる。この遮水・透湿性シートは、例えばポリエチレンやポリプロピレン等のオレフィン樹脂中に無機充填材を溶融混練してシートを形成した後、一軸又は二軸方向に延伸することにより得られる微多孔性シートである。   As the liquid impermeable sheet 12 covering the back side (non-skin contact side) of the absorbent body 13, a liquid impermeable plastic sheet such as polyethylene or polypropylene is used, but in recent years, it has moisture permeability from the viewpoint of prevention of peeling. Is preferably used. This water-impervious and moisture-permeable sheet is a microporous sheet obtained by, for example, melt-kneading an inorganic filler in an olefin resin such as polyethylene or polypropylene to form a sheet, and then stretching in a uniaxial or biaxial direction. is there.

吸収体13としては、公知のもの、例えばパルプ繊維の積繊体、セルロースアセテート等のフィラメントの集合体、あるいは不織布を基本とし、必要に応じて高吸収性ポリマーを混合、固着等してなるものを用いることができる。この吸収体13は、形状及びポリマー保持等のため、必要に応じてクレープ紙等の、液透過性及び液保持性を有する包装シート14によって包装することができる。   The absorbent 13 is a known one, for example, a pile of pulp fibers, an aggregate of filaments such as cellulose acetate, or a non-woven fabric, and is formed by mixing and fixing a superabsorbent polymer as necessary. Can be used. The absorbent body 13 can be packaged by a packaging sheet 14 having liquid permeability and liquid holding property, such as crepe paper, as necessary, for shape and polymer holding.

吸収体13の形状は、股間部に前後両側よりも幅の狭い括れ部分13Nを有するほぼ砂時計状に形成されている。括れ部分13Nの寸法は適宜定めることができるが、括れ部分13Nの前後方向長さはおむつ全長の20〜50%程度とすることができ、その最も狭い部分の幅は吸収体13の全幅の40〜60%程度とすることができる。このような括れ部分13Nを有する場合において、内装体10の平面形状がほぼ長方形とされていると、内装体10における吸収体13の括れ部分13Nと対応する部分に、吸収体13を有しない無吸収体側部17が形成される。   The shape of the absorber 13 is formed in a substantially hourglass shape having a narrow portion 13N at the crotch portion which is narrower than the front and rear sides. The dimension of the constricted portion 13N can be determined as appropriate, but the longitudinal length of the constricted portion 13N can be about 20 to 50% of the total length of the diaper, and the width of the narrowest part is 40% of the total width of the absorbent 13 It can be about 60%. In the case of having such a constricted portion 13N, when the planar shape of the interior body 10 is substantially rectangular, the absorber 13 is not included in the portion corresponding to the constricted portion 13N of the absorber 13 in the interior body 10. An absorber side 17 is formed.

内装体10の両側部には脚周りにフィットする立体ギャザー90が形成されている。この立体ギャザー90は、図5及び図6に示されるように、内装体10の裏面の側部に固定された固定部91と、この固定部91から内装体10の側方を経て内装10体の表面の側部まで延在する本体部92と、本体部92の前後端部が倒伏状態で内装体の表面の側部に固定されて形成された倒伏部分93と、この倒伏部分93間が非固定とされて形成された自由部分94とを有している。これらの各部は、不織布などのシートを折り返して二重シートとしたギャザーシート95により形成されている。ギャザーシート95は、内装体10の前後方向全体にわたり取り付けられており、倒伏部分93は無吸収体側部17よりも前側及び後側に設けられ、自由部分94は無吸収体側部17の前後両側に延在されている。   On both sides of the interior body 10, solid gathers 90 fitted around the legs are formed. As shown in FIG. 5 and FIG. 6, this three-dimensional gather 90 has a fixing portion 91 fixed to the side of the back surface of the inner body 10, and 10 inner bodies through the side of the inner body 10 from the fixing portion 91. Between the main body portion 92 extending to the side of the surface of the body, a falling portion 93 formed by fixing the front and rear end portions of the main body portion 92 to the side of the surface of the interior body in a falling state, And a free portion 94 formed non-fixed. Each of these parts is formed of a gather sheet 95 formed by folding a sheet such as non-woven fabric into a double sheet. The gather sheet 95 is attached over the entire front-rear direction of the inner body 10, the falling portions 93 are provided on the front and back sides of the non-absorbent side 17 and the free portions 94 are on both sides of the non-absorbent side 17 It is extended.

また、二重のギャザーシート95間には、自由部分の先端部等に細長状ギャザー弾性部材96が配設されている。ギャザー弾性部材96は、製品状態において図5に示すように、弾性収縮力により自由部分94を起立させて立体ギャザー90を形成するためのものである。   Further, between the double gather sheets 95, an elongated gather elastic member 96 is disposed at the tip of the free part or the like. The gather elastic member 96 is for forming the solid gather 90 by raising the free part 94 by an elastic contraction force as shown in FIG. 5 in the product state.

液不透過性シート12は、液透過性トップシート11とともに吸収体13の幅方向両側で裏側に折り返されている。この液不透過性シート12としては、排便や尿などの褐色が出ないように不透明のものを用いるのが望ましい。不透明化としては、プラスチック中に、炭酸カルシウム、酸化チタン、酸化亜鉛、ホワイトカーボン、クレイ、タルク、硫酸バリウムなどの顔料や充填材を内添してフィルム化したものが好適に使用される。   The liquid impermeable sheet 12 is folded back on the both sides in the width direction of the absorber 13 together with the liquid permeable top sheet 11. As this liquid impermeable sheet 12, it is desirable to use an opaque sheet so as not to have brown color such as defecation and urine. As the opacification, a film formed by internally adding a pigment such as calcium carbonate, titanium oxide, zinc oxide, white carbon, clay, talc, barium sulfate or the like into a plastic and using it as a film is preferably used.

ギャザー弾性部材96としては、通常使用されるスチレン系ゴム、オレフィン系ゴム、ウレタン系ゴム、エステル系ゴム、ポリウレタン、ポリエチレン、ポリスチレン、スチレンブタジエン、シリコーン、ポリエステル等の素材を用いることができる。また、外側から見え難くするため、太さは925dtex以下、テンションは150〜350%、間隔は7.0mm以下として配設するのがよい。なお、ギャザー弾性部材96としては、図示形態のような糸状の他、ある程度の幅を有するテープ状のものを用いることもできる。   As the gather elastic member 96, materials such as styrene rubber, olefin rubber, urethane rubber, ester rubber, polyurethane, polyethylene, polystyrene, styrene butadiene, silicone, polyester and the like which are usually used can be used. Moreover, in order to make it hard to see from the outside, it is preferable to arrange the thickness at 925 dtex or less, the tension at 150 to 350%, and the interval at 7.0 mm or less. As the gather elastic member 96, in addition to a thread as shown in the illustrated embodiment, a tape-like member having a certain width can also be used.

前述のギャザーシート95を構成する素材繊維も液透過性トップシート11と同様に、ポリエチレン又はポリプロピレン等のオレフィン系、ポリエステル系、アミド系等の合成繊維の他、レーヨンやキュプラ等の再生繊維、綿等の天然繊維とすることができ、スパンボンド法、サーマルボンド法、メルトブローン法、ニードルパンチ法等の適宜の加工方法に得られた不織布を用いることができるが、特にはムレを防止するために坪量を抑えて通気性に優れた不織布を用いるのがよい。さらにギャザーシート95については、尿などの透過を防止するとともに、カブレを防止しかつ肌への感触性(ドライ感)を高めるために、シリコーン系、パラフィン金属系、アルキルクロミッククロライド系撥水剤などをコーティングした撥水処理不織布を用いるのが望ましい。   The material fibers constituting the above-mentioned gather sheet 95 are also synthetic fibers such as olefins, polyesters, and amides such as polyethylene or polypropylene, regenerated fibers such as rayon and cupra, and cotton, similarly to the liquid-permeable top sheet 11 Etc., and non-woven fabrics obtained by an appropriate processing method such as spun bond method, thermal bond method, meltblown method, needle punch method can be used, but in particular, in order to prevent moisture It is preferable to use a non-woven fabric having a low basis weight and excellent breathability. Furthermore, as for the gather sheet 95, silicone type, paraffin metal type, alkylchromic chloride type water repellent, etc. in order to prevent permeation of urine and the like, to prevent run-out and to improve the feel (dry feeling) to the skin. It is desirable to use a water repellent treated non-woven fabric coated with.

図3に示すように、内装体10はその裏面が、内外固定領域10B(斜線領域)において、外装体20の内面に対してホットメルト接着剤等により固定される。この内外固定領域10Bは、一方の無吸収体側部17から他方の無吸収体側部17にわたる幅で、無吸収体側部17の前後両側にわたり延在される。内外固定領域10Bの側縁は、無吸収体側部17の幅方向中間より側方に位置していることが好ましく、特に内装体10の幅方向のほぼ全体、及び前後方向のほぼ全体にわたり外装体20に固定されているとより好ましい。   As shown in FIG. 3, the inner surface of the inner body 10 is fixed to the inner surface of the outer body 20 by a hot melt adhesive or the like in the inner and outer fixing area 10 B (hatched area). The inner and outer fixation regions 10B extend from both the front and back sides of the non-absorbent side 17 with a width from one non-absorbent side 17 to the other non-absorbent side 17. The side edge of the inside and outside fixed area 10B is preferably located laterally from the middle in the width direction of the non-absorbent side 17 and, in particular, the exterior body over substantially the entire width of the interior 10 and substantially the entire front and rear. More preferably, it is fixed at 20.

(前後押さえシート)
図1及び図4にも示されるように、外装体20の内面上に取り付けられた内装体10の前後端部をカバーし、且つ内装体10の前後縁からの漏れを防ぐために、前後押さえシート50,60が設けられていても良い。図示形態についてさらに詳細に説明すると、前押さえシート50は、前身頃Fの外装体20の内面のうちウエスト端部領域23の折り返し部分20Cの内面から内装体10の前端部と重なる位置まで幅方向全体にわたり延在しており、後押さえシート60は、後身頃Bの外装体20の内面のうちウエスト端部領域23の折り返し部分20Cの内面から内装体10の後端部と重なる位置まで幅方向全体にわたり延在している。前後押さえシート50,60の股間側の縁部に幅方向の全体にわたり(中央部のみでも良い)若干の非接着部分を設けると、接着剤がはみ出ないだけでなく、この部分をトップシートから若干浮かせて防漏壁として機能させることができる。
(Front and back holding sheet)
As shown in FIGS. 1 and 4, in order to cover the front and rear end portions of the interior body 10 attached on the inner surface of the exterior body 20 and to prevent leakage from the front and rear edges of the interior body 10, 50, 60 may be provided. More specifically, the front pressing sheet 50 has a width direction from the inner surface of the folded portion 20C of the waist end area 23 of the inner surface of the outer body 20 of the front body F to a position overlapping with the front end of the inner body 10 The rear pressing sheet 60 extends in the width direction from the inner surface of the folded portion 20C of the waist end region 23 to the rear end portion of the inner body 10 in the inner surface of the outer body 20 of the back body B. It extends over the whole. If some non-adhered parts are provided on the crotch-side edge of the front and back pressing sheets 50 and 60 over the entire width (or only the central part), not only does the adhesive not stick out, but this part is slightly removed from the top sheet It can float and function as a leak barrier.

図示形態のように、前後押さえシート50,60を別体として取り付けると、素材選択の自由度が高くなる利点があるものの、資材や製造工程が増加する等のデメリットもある。そのため、外装体20をおむつ内面に折り返してなる折り返し部分20Cを、内装体10と重なる部分まで延在させて、前述の押さえシート50,60と同等の部分を形成することもできる。   When the front and rear pressing sheets 50 and 60 are separately attached as in the illustrated embodiment, there is an advantage that the degree of freedom in material selection is increased, but there are disadvantages such as an increase in materials and manufacturing processes. Therefore, it is possible to form a portion equivalent to the above-described pressing sheets 50 and 60 by extending a folded portion 20C formed by folding the exterior body 20 to the inner surface of the diaper to a portion overlapping the interior body 10.

(外装体の構造例)
外装体20は吸収体13の側縁より側方まで延在されている。外装体20は図示形態のように股間部において外装体20の側縁が内装体10の側縁より幅方向中央側に位置していても、また幅方向外側に位置していても良い。また、外装体20は、サイドシール部21と対応する前後方向範囲である胴周り部Tと、前身頃Fの胴周り部T及び後身頃Bの胴周り部Tの間の前後方向範囲である中間部Lとを有する。そして、図示形態の外装体20では、その中間部Lの前後方向中間を除いて、図2及び図4〜図6に示されるように、第1シート層20A及び第2シート層20Bの間に弾性フィルム30が積層されるとともに、図7に示されるように、第1シート層20A及び第2シート層20Bが、間隔を空けて配列された多数のシート接合部40で弾性フィルム30を貫通する貫通孔31を通じて接合された、伸縮方向が幅方向とされた弾性フィルム伸縮構造20Xを有している。第1シート層20A及び第2シート層20Bは、弾性フィルム30の貫通孔31を通じてではなく、弾性フィルム30を介して間接的に接合されていても良い。外装体20の平面形状は、中間部Lの幅方向両側縁がそれぞれ脚開口を形成するように凹状の脚周りライン29により形成されており、全体として砂時計に似た形状をなしている。外装体20は、前身頃F及び後身頃Bで個別に形成し、両者が股間部で前後方向に離間するように配置しても良い。
(Example of structure of exterior body)
The exterior body 20 extends laterally from the side edge of the absorber 13. As shown in the illustrated embodiment, the outer edge of the outer body 20 may be located at the center in the width direction of the inner edge of the inner body 10 in the crotch, as in the illustrated embodiment, or may be located at the outer side in the width direction. Further, the exterior body 20 is a range in the front-rear direction between the waist T, which is a range in the front-rear direction corresponding to the side seal portion 21, and the waist T of the front body F and the waist T of the rear body B. And an intermediate portion L. And in the exterior body 20 of an illustration form, as the intermediate | middle direction L of the intermediate part L is remove | excluded, as FIG.2 and FIG.4-FIG. 6 shows, between the 1st sheet layer 20A and the 2nd sheet layer 20B. While the elastic film 30 is laminated, as shown in FIG. 7, the first sheet layer 20A and the second sheet layer 20B penetrate the elastic film 30 at a large number of sheet bonding portions 40 arranged at intervals. It has an elastic film stretch structure 20X joined through the through hole 31 and the stretch direction is the width direction. The first sheet layer 20A and the second sheet layer 20B may be indirectly joined via the elastic film 30, not through the through holes 31 of the elastic film 30. The planar shape of the exterior body 20 is formed by concave line around the leg 29 so that the widthwise side edges of the middle portion L respectively form a leg opening, and has a shape resembling an hourglass as a whole. The exterior body 20 may be formed separately in the front body F and the back body B, and may be arranged to be separated in the front-rear direction at the crotch.

図1及び図2に示す形態は、弾性フィルム伸縮構造20Xがウエスト端部領域23まで延在されている形態であるが、ウエスト端部領域23に弾性フィルム伸縮構造20Xを用いると、ウエスト端部領域23の締め付けが不十分になる等、必要に応じて、図15及び図16に示すようにウエスト端部領域23には弾性フィルム伸縮構造20Xを設けずに、従来の細長状のウエスト部弾性部材24による伸縮構造を設けることもできる。ただし、外装体20における脚開口の縁部分には、脚開口に沿って延びる細長状弾性伸縮部材は設けられない。ウエスト部弾性部材24は、前後方向に間隔をおいて配置された複数の糸ゴム等の細長状弾性部材であり、身体の胴周りを締め付けるように伸縮力を与えるものである。ウエスト部弾性部材24は、間隔を密にして実質的に一束として配置されるのではなく、所定の伸縮ゾーンを形成するように3〜8mm程度の間隔を空けて、3本以上、好ましくは5本以上配置される。ウエスト部弾性部材24の固定時の伸長率は適宜定めることができるが、通常の成人用の場合230〜320%程度とすることができる。ウエスト部弾性部材24は、図示例では糸ゴムを用いたが、例えば平ゴム等、他の細長状の伸縮部材を用いても良い。   Although the form shown in FIG.1 and FIG.2 is a form by which elastic film elastic structure 20X is extended to the waist end area 23, when elastic film elastic structure 20X is used for the waist end area 23, a waist end If necessary, as shown in FIGS. 15 and 16, the waist end area 23 is not provided with the elastic film stretch structure 20X, as in the case where the tightening of the area 23 becomes insufficient. A telescopic structure by the member 24 can also be provided. However, the edge portion of the leg opening in the exterior body 20 is not provided with an elongated elastic stretchable member extending along the leg opening. The waist elastic member 24 is an elongated elastic member such as a plurality of thread rubbers arranged at intervals in the front-rear direction, and provides an expansion and contraction force to tighten the circumference of the trunk of the body. The waist elastic members 24 are not closely spaced and arranged substantially as a bundle, but are spaced at a distance of about 3 to 8 mm so as to form a predetermined stretch zone, preferably three or more. Five or more are arranged. Although the extension rate at the time of fixation of the waist part elastic member 24 can be determined suitably, in the case for normal adults, it can be made into about 230 to 320%. Although a rubber thread is used as the waist portion elastic member 24 in the illustrated example, for example, another elongated elastic member such as a plain rubber may be used.

他の形態としては、図示しないが、前身頃Fの胴周り部Tと後身頃Bの胴周り部Tとの間の中間部Lには弾性フィルム伸縮構造20Xを設けない形態としたり、前身頃Fの胴周り部T内から中間部Lを経て後身頃Bの胴周り部T内まで前後方向に連続的に伸縮構造20Xを設けたり、前身頃F及び後身頃Bのいずれか一方にのみ弾性フィルム伸縮構造20Xを設けたりすること等、適宜の変形も可能である。   As another form, although not shown, the elastic film stretch structure 20X is not provided in the middle portion L between the waist T of the front body F and the waist T of the back body B, or the front body An expansion and contraction structure 20X is continuously provided in the back and forth direction from the inside of the waist T of F to the middle of the waist T of the back body B through the middle portion L, or elasticity is applied to only one of the front body F and the back body B Appropriate modifications such as provision of the film stretchable structure 20X are also possible.

個々のシート接合部40及び貫通孔31の自然長状態での形状は、適宜定めることができるが、真円形(図7、図8参照)、楕円形、三角形、長方形(図9〜図12参照)、ひし形(図13(b)参照)等の多角形、あるいは凸レンズ形(図13(a)参照)、凹レンズ形(図13(c)参照)、星形、雲形等、任意の形状とすることができる。個々のシート接合部の寸法は特に限定されないが、最大長さは0.5〜3.0mm、特に0.7〜1.1mmとするのが好ましく、最大幅40xは0.1〜3.0mm、特に伸縮方向と直交する方向に長い形状の場合には0.1〜1.1mmとするのが好ましい。   The shapes of the individual sheet bonding portions 40 and the through holes 31 in the natural length state can be determined as appropriate, but the shape is a perfect circle (see FIGS. 7 and 8), an oval, a triangle, and a rectangle (see FIGS. 9 to 12). ), Polygons such as rhombus (see FIG. 13 (b)) or convex lens (see FIG. 13 (a)), concave lens (see FIG. 13 (c)), stars, clouds, etc. be able to. The dimensions of individual sheet joints are not particularly limited, but the maximum length is preferably 0.5 to 3.0 mm, particularly preferably 0.7 to 1.1 mm, and the maximum width 40x is 0.1 to 3.0 mm In particular, in the case of a long shape in a direction orthogonal to the expansion and contraction direction, it is preferable to set it to 0.1 to 1.1 mm.

個々のシート接合部40の大きさは、適宜定めれば良いが、大きすぎるとシート接合部40の硬さが感触に及ぼす影響が大きくなり、小さすぎると接合面積が少なく資材同士が十分に接着できなくなるため、通常の場合、個々のシート接合部40の面積は0.14〜3.5mm2程度とすることが好ましい。個々の貫通孔31の開口の面積は、貫通孔31を介してシート接合部が形成されるためシート接合部以上であれば良いが、シート接合部の面積の1〜1.5倍程度とすることが好ましい。なお、貫通孔31の開口の面積は、弾性フィルム30単独の状態ではなく第1シート層20A及び第2シート層20Bと一体化した状態で、かつ自然長の状態における値を意味し、貫通孔31の開口の面積が、弾性フィルム30の表と裏で異なる等、厚み方向に均一でない場合には最小値を意味する。 The size of each sheet bonding portion 40 may be appropriately determined, but if the size is too large, the hardness of the sheet bonding portion 40 has a large influence on the feel, and if it is too small, the bonding area is small and the materials are sufficiently adhered. In general, the area of each sheet bonding portion 40 is preferably about 0.14 to 3.5 mm 2 because it can not be done. The area of the openings of the individual through holes 31 is preferably 1 to 1.5 times the area of the sheet joint, although the area of the openings of the individual through holes 31 may be equal to or larger than the sheet joint because the sheet joint is formed Is preferred. The area of the opening of the through hole 31 is not the state of the elastic film 30 alone, but a value in the state of being integrated with the first sheet layer 20A and the second sheet layer 20B and in the state of natural length. When the area of the opening 31 is not uniform in the thickness direction, for example, the front and back of the elastic film 30 are different, this means the minimum value.

シート接合部40及び貫通孔31の平面配列は適宜定めることができるが、規則的に繰り返される平面配列が好ましく、図21(a)に示すような斜方格子状や、図21(b)に示すような六角格子状(これらは千鳥状ともいわれる)、図21(c)に示すような正方格子状、図21(d)に示すような矩形格子状、図21(e)に示すような平行体格子(図示のように、多数の平行な斜め方向の列の群が互いに交差するように2群設けられる形態)状等(これらが伸縮方向に対して90度未満の角度で傾斜したものを含む)のように規則的に繰り返されるものの他、シート接合部40の群(群単位の配列は規則的でも不規則でも良く、模様や文字状等でも良い)が規則的に繰り返されるものとすることもできる。   The planar arrangement of the sheet bonding portion 40 and the through holes 31 can be determined as appropriate, but a planar arrangement which is regularly repeated is preferable, and an oblique lattice shape as shown in FIG. 21 (a) or FIG. 21 (b) Hexagonal grid as shown (these are also referred to as zigzag), square grid as shown in FIG. 21 (c), rectangular grid as shown in FIG. 21 (d), as shown in FIG. 21 (e) Parallel lattice (in which two groups are provided so that a group of many parallel oblique rows intersect each other as shown) or the like (these are inclined at an angle of less than 90 degrees with respect to the expansion and contraction direction) And the group of sheet bonding portions 40 (the arrangement of group units may be regular or irregular, and may be a pattern, characters, etc.) are regularly repeated. You can also

シート接合部40における第1シート層20A及び第2シート層20Bの接合は、弾性フィルム30に形成された貫通孔31を通じて接合される場合、少なくともシート接合部40における第1シート層20A及び第2シート層20B間以外では、第1シート層20A及び第2シート層20Bは弾性フィルム30と接合されていないことが望ましい。   When the first sheet layer 20A and the second sheet layer 20B in the sheet bonding portion 40 are bonded through the through holes 31 formed in the elastic film 30, at least the first sheet layer 20A and the second sheet layer 20 in the sheet bonding portion 40. It is desirable that the first sheet layer 20A and the second sheet layer 20B are not joined to the elastic film 30 except between the sheet layers 20B.

シート接合部40における第1シート層20A及び第2シート層20Bの接合手段は特に限定されない。例えば、シート接合部40における第1シート層20A及び第2シート層20Bの接合はホットメルト接着剤によりなされていても、ヒートシールや超音波シール等の素材溶着による接合手段によりなされていても良い。   The means for bonding the first sheet layer 20A and the second sheet layer 20B in the sheet bonding portion 40 is not particularly limited. For example, the first sheet layer 20A and the second sheet layer 20B in the sheet bonding portion 40 may be bonded by a hot melt adhesive or by bonding means such as heat sealing or ultrasonic sealing. .

シート接合部40において第1シート層20A及び第2シート層20Bが弾性フィルム30の貫通孔31を通じて接合される場合、シート接合部40が素材溶着により形成される形態は、シート接合部40における第1シート層20A及び第2シート層20Bの少なくとも一方の大部分又は一部の溶融固化物20mのみにより第1シート層20A及び第2シート層20Bが接合される第1溶着形態(図17(a)参照)、シート接合部40における弾性フィルム30の全部若しくは大部分又は一部の溶融固化物30mのみにより第1シート層20A及び第2シート層20Bが接合される第2溶着形態(図17(b)参照)、及びこれらの両者が組み合わさった第3溶着形態(図17(c)参照)のいずれでも良いが、第2、第3溶着形態が好ましい。特に好ましいのは、第1シート層20A及び第2シート層20Bの一部の溶融固化物20mと、シート接合部40における弾性フィルム30の全部若しくは大部分の溶融固化物30mとにより第1シート層20A及び第2シート層20Bが接合される形態である。なお、図19(b)に示される第3溶着形態では、黒色に写っている第1シート層20A又は第2シート層20Bの繊維溶融固化物20m間に、白色に写っている弾性フィルム30の溶融固化物30mが見られるのに対して、図19(a)に示される第1溶着形態では、第1シート層20A又は第2シート層20Bの繊維溶融固化物20m間に弾性フィルムの溶融固化物は見られない(白色部分は繊維溶融固化物20mの境界と、繊維溶融固化物20mの乱反射である)。   When the first sheet layer 20A and the second sheet layer 20B are bonded through the through holes 31 of the elastic film 30 in the sheet bonding portion 40, the form in which the sheet bonding portion 40 is formed by material welding is the first form in the sheet bonding portion 40. A first welding mode in which the first sheet layer 20A and the second sheet layer 20B are joined only by the molten solidified material 20m of at least one of the one sheet layer 20A and the second sheet layer 20B (FIG. 17 (a 17), the second welding mode in which the first sheet layer 20A and the second sheet layer 20B are joined only by the whole or most or a part of the solidified portion 30m of the elastic film 30 in the sheet joining portion 40 (see FIG. b) or the third welding mode (see FIG. 17 (c)) in which both of them are combined, but the second and third welding modes are preferable. Arbitrariness. Particularly preferable is the first sheet layer by 20 m of the solidified part of the first sheet layer 20 A and the second sheet layer 20 B and 30 m of the solidified part of all or most of the elastic film 30 in the sheet bonding portion 40. It is a form by which 20A and the 2nd sheet layer 20B are joined. In the third welding mode shown in FIG. 19 (b), the elastic film 30 is reflected in white between the fiber-solidified matter 20m of the first sheet layer 20A or the second sheet layer 20B appearing in black. In the first welding mode shown in FIG. 19 (a), 30 m of the solidified melt is observed, and in the first welding form shown in FIG. 19, the elastic film melts and solidifies between 20 m of the melted and solidified fiber sheet of the first sheet layer 20A or Nothing is seen (the white part is the boundary of the fiber-solidified matter 20 m and the diffuse reflection of the fiber-solidified matter 20 m).

第1接着形態や第3接着形態のように、第1シート層20A及び第2シート層20Bの少なくとも一方の大部分又は一部の溶融固化物20mを接着剤として第1シート層20A及び第2シート層20Bを接合する場合、第1シート層20A及び第2シート層20Bの一部は溶融しない方がシート接合部40が硬質化しないため好ましい。なお、第1シート層20A及び第2シート層20Bが不織布であるときには、第1シート層20A及び第2シート層20Bの一部が溶融しないことには、シート接合部40の全繊維について芯(複合繊維における芯だけでなく単成分繊維の中心部分を含む)は残るがその周囲部分(複合繊維における鞘だけでなく単成分繊維の表層側の部分を含む)は溶融する形態や、一部の繊維は全く溶融しないが、残りの繊維は全部が溶融する又は芯は残るがその周囲部分は溶融する形態を含む。   As in the first and third bonding modes, the first sheet layer 20A and the second sheet layer 20A with the molten solidified material 20m of at least one of the first sheet layer 20A and the second sheet layer 20B as an adhesive. When joining the sheet layer 20B, it is preferable not to melt part of the first sheet layer 20A and the second sheet layer 20B because the sheet bonding portion 40 is not hardened. In addition, when the first sheet layer 20A and the second sheet layer 20B are non-woven fabrics, the core of all the fibers of the sheet bonding portion 40 is that the first sheet layer 20A and the second sheet layer 20B are not partially melted. In the composite fiber, not only the core but also the central part of the monocomponent fiber remains, but its surrounding part (including not only the sheath of the composite fiber but also the part on the surface side of the monocomponent fiber) The fibers are not melted at all, but the remaining fibers are all melted or the core remains, but the surrounding portion includes a melted form.

第2溶着形態及び第3溶着形態のように、弾性フィルム30の溶融固化物30mを接着剤として第1シート層20A及び第2シート層20Bを接合すると、剥離強度が高いものとなる。第2溶着形態では、第1シート層20A及び第2シート層20Bの少なくとも一方の融点が弾性フィルム30の融点及びシート接合部40形成時の加熱温度よりも高い条件下で、第1シート層20A及び第2シート層20B間に弾性フィルム30を挟み、シート接合部40となる部位を加圧・加熱し、弾性フィルム30のみを溶融することにより製造することができる。一方、第3溶着形態では、第1シート層20A及び第2シート層20Bの少なくとも一方の融点が弾性フィルム30の融点よりも高い条件下で、第1シート層20A及び第2シート層20B間に弾性フィルム30を挟み、シート接合部40となる部位を加圧・加熱し、第1シート層20A及び第2シート層20Bの少なくとも一方と弾性フィルム30とを溶融することにより製造することができる。このような観点から、弾性フィルム30の融点は80〜145℃程度のものが好ましく、第1シート層20A及び第2シート層20Bの融点は85〜190℃程度、特に150〜190℃程度のものが好ましく、第1シート層20A及び第2シート層20Bの融点と弾性フィルム30の融点との差は60〜90℃程度であるのが好ましい。また、加熱温度は100〜150℃程度とするのが好ましい。   When the first sheet layer 20A and the second sheet layer 20B are joined using the melted and solidified product 30m of the elastic film 30 as an adhesive as in the second welding mode and the third welding mode, the peel strength is high. In the second welding mode, the first sheet layer 20A is formed under the condition that the melting point of at least one of the first sheet layer 20A and the second sheet layer 20B is higher than the melting point of the elastic film 30 and the heating temperature at the time of forming the sheet bonding portion 40. The elastic film 30 is sandwiched between the second sheet layer 20B, and a portion to be the sheet bonding portion 40 is pressurized and heated, and only the elastic film 30 is melted. On the other hand, in the third welding mode, under the condition that the melting point of at least one of the first sheet layer 20A and the second sheet layer 20B is higher than the melting point of the elastic film 30, between the first sheet layer 20A and the second sheet layer 20B It can be manufactured by sandwiching the elastic film 30, pressing and heating a portion to be the sheet bonding portion 40, and melting the elastic film 30 with at least one of the first sheet layer 20A and the second sheet layer 20B. From such a viewpoint, the melting point of the elastic film 30 is preferably about 80 to 145 ° C., and the melting points of the first sheet layer 20A and the second sheet layer 20B are about 85 to 190 ° C., particularly about 150 to 190 ° C. The difference between the melting point of the first sheet layer 20A and the second sheet layer 20B and the melting point of the elastic film 30 is preferably about 60 to 90.degree. Moreover, it is preferable to make heating temperature into about 100-150 degreeC.

第2溶着形態及び第3溶着形態では、第1シート層20A及び第2シート層20Bが不織布であるときには、弾性フィルム30の溶融固化物30mは、図18(c)に示すようにシート接合部40における第1シート層20A及び第2シート層20Bの厚み方向全体にわたり繊維間に浸透していても良いが、図17(b)(c)及び図18(a)に示すように厚み方向中間まで繊維間に浸透する形態、又は図18(b)に示すように第1シート層20A及び第2シート層20Bの繊維間にほとんど浸透しない形態の方が、シート接合部40の柔軟性が高いものとなる。   In the second welding mode and the third welding mode, when the first sheet layer 20A and the second sheet layer 20B are non-woven fabrics, the melted and solidified material 30m of the elastic film 30 is a sheet bonding portion as shown in FIG. 40 may penetrate between the fibers all over the thickness direction of the first sheet layer 20A and the second sheet layer 20B in 40, but as shown in FIGS. 17 (b) and (c) and FIG. The flexibility of the sheet bonding portion 40 is higher in the mode in which the fibers are penetrated between the fibers or in the mode in which the fibers of the first sheet layer 20A and the second sheet layer 20B hardly penetrate as shown in FIG. It becomes a thing.

図20は、第2溶着形態及び第3溶着形態を形成するのに好適な超音波シール装置の例を示している。この超音波シール装置では、シート接合部40の形成に際して、外面にシート接合部40のパターンで形成した突起部60aを有するアンビルロール60と超音波ホーン61との間に、第1シート層20A、弾性フィルム30及び第2シート層20Bを送り込む。この際、例えば上流側の弾性フィルム30の送り込み駆動ロール63及びニップロール62による送り込み移送速度を、アンビルロール60及び超音波ホーン61以降の移送速度よりも遅くすることにより、送り込み駆動ロール63及びニップロール62によるニップ位置からアンビルロール60及び超音波ホーン61によるシール位置までの経路で、弾性フィルム30をMD方向(マシン方向、流れ方向)に所定の伸長率まで伸長する。この弾性フィルム30の伸長率は、アンビルロール60及び送り込み駆動ロール63の速度差を選択することにより設定することができ、例えば300%〜500%程度とすることができる。62はニップロールである。アンビルロール60と超音波ホーン61との間に送り込まれた、第1シート層20A、弾性フィルム30及び第2シート層20Bは、この順に積層した状態で、突起部60aと超音波ホーン61との間で加圧しつつ、超音波ホーン61の超音波振動エネルギーにより加熱し、弾性フィルム30のみを溶融するか、又は第1シート層20A及び第2シート層20Bの少なくとも一方と弾性フィルム30とを溶融することによって、弾性フィルム30に貫通孔31を形成するのと同時に、その貫通孔31を通じて第1シート層20A及び第2シート層20Bを接合する。したがって、この場合にはアンビルロール60の突起部60aの大きさ、形状、離間間隔、ロール長方向及びロール周方向の配置パターンなどを選定することにより、シート接合部40の面積率を選択することができる。   FIG. 20 shows an example of an ultrasonic sealing device suitable for forming the second welding mode and the third welding mode. In this ultrasonic sealing device, when forming the sheet bonding portion 40, the first sheet layer 20A, between the anvil roll 60 having the projections 60a formed in the pattern of the sheet bonding portion 40 on the outer surface, and the ultrasonic horn 61, The elastic film 30 and the second sheet layer 20B are fed. At this time, for example, the feed drive roll 63 and the nip roll 62 are set by making the feed transfer speed by the feed drive roll 63 and the nip roll 62 of the elastic film 30 on the upstream side slower than the transfer speeds of the anvil roll 60 and the ultrasonic horn 61 and thereafter. The elastic film 30 is stretched in the MD direction (machine direction, flow direction) to a predetermined elongation rate in a path from the nip position by the to the seal position by the anvil roll 60 and the ultrasonic horn 61. The elongation rate of the elastic film 30 can be set by selecting the speed difference between the anvil roll 60 and the feed drive roll 63, and can be set, for example, to about 300% to 500%. 62 is a nip roll. The first sheet layer 20A, the elastic film 30, and the second sheet layer 20B, which are fed between the anvil roll 60 and the ultrasonic horn 61, are laminated in this order with the protrusion 60a and the ultrasonic horn 61. Heating is performed by the ultrasonic vibration energy of the ultrasonic horn 61 while pressing between them to melt only the elastic film 30 or melt at least one of the first sheet layer 20A and the second sheet layer 20B and the elastic film 30. At the same time as forming the through holes 31 in the elastic film 30, the first sheet layer 20A and the second sheet layer 20B are joined through the through holes 31 at the same time. Therefore, in this case, the area ratio of the sheet bonding portion 40 is selected by selecting the size, shape, separation distance, arrangement pattern of the roll length direction and roll circumferential direction, and the like of the projection 60 a of the anvil roll 60. Can.

貫通孔31が形成される理由は必ずしも明確ではないが、弾性フィルム30におけるアンビルロール60の突起部60aと対応する部分が溶融して周囲から離脱することにより開孔するものと考えられる。この際、弾性フィルム30における、伸縮方向に並ぶ隣接貫通孔31の間の部分は、図7(a)、図9(a)及び図11(a)に示すように、貫通孔31により伸縮方向両側の部分から切断され、収縮方向両側の支えを失うことになるため、収縮方向と直交する方向の連続性を保ちうる範囲で、伸縮方向と直交する方向の中央側ほど伸縮方向中央側に釣り合うまで収縮し、貫通孔31が伸縮方向に拡大する。そして、後述する伸縮領域80のように弾性フィルム30が伸縮方向に沿って直線的に連続する部分が残るパターンでシート接合部40を形成すると、図7(a)及び図9(a)に示すように、個別の製品に切断すること等により自然長状態まで収縮するときに、貫通孔31の拡大部分の伸縮方向の長さは、貫通孔31とシート接合部40との間に隙間ができなくなるまで収縮することとなる。一方、後述する非伸縮領域70のように弾性フィルム30が伸縮方向に沿って直線的に連続する部分がないパターンでシート接合部40を形成すると、図11(a)に示すように、個別の製品に切断すること等により自然長状態まで収縮するときにほとんど収縮しないため、貫通孔31とシート接合部40との間に隙間が大きく残されることとなる。   The reason why the through hole 31 is formed is not necessarily clear, but it is considered that the portion of the elastic film 30 corresponding to the projection 60 a of the anvil roll 60 is melted and separated from the periphery to open the hole. At this time, in the elastic film 30, the portions between the adjacent through holes 31 aligned in the expansion and contraction direction are expanded and contracted by the through holes 31 as shown in FIGS. 7A, 9A, and 11A. Since it is cut from both sides and loses the support on both sides in the contraction direction, the center side in the expansion and contraction direction is balanced toward the center in the direction orthogonal to the expansion and contraction direction, as long as continuity in the direction orthogonal to the contraction direction can be maintained. The through hole 31 is contracted and expanded in the expansion and contraction direction. Then, as shown in FIG. 7A and FIG. 9A, when the sheet bonding portion 40 is formed in a pattern in which a portion where the elastic film 30 linearly continues along the expansion and contraction direction is left as in the expansion and contraction region 80 described later. Thus, when contracting to a natural length state by cutting into individual products, etc., the length in the expansion and contraction direction of the enlarged portion of the through hole 31 forms a gap between the through hole 31 and the sheet bonding portion 40 It will contract until it disappears. On the other hand, as shown in FIG. 11A, when the sheet bonding portion 40 is formed in such a pattern that there is no portion where the elastic film 30 linearly continues along the expansion / contraction direction like the non-expansion / contraction region 70 described later. When it shrinks to a natural length state due to cutting into a product or the like, it hardly shrinks, so a large gap is left between the through hole 31 and the sheet bonding portion 40.

第1シート層20A及び第2シート層20Bの構成材は、シート状のもので、後述する弾性フィルムのデザイン印刷部を外部から視認できるものであれば特に限定無く使用できるが、通気性及び柔軟性の観点から不織布を用いることが好ましい。不織布は、その原料繊維が何であるかは特に限定されない。例えば、ポリエチレンやポリプロピレン等のオレフィン系、ポリエステル系、ポリアミド系等の合成繊維、レーヨンやキュプラ等の再生繊維、綿等の天然繊維などや、これらから二種以上が使用された混合繊維、複合繊維などを例示することができる。さらに、不織布は、どのような加工によって製造されたものであってもよい。加工方法としては、公知の方法、例えば、スパンレース法、スパンボンド法、サーマルボンド法、メルトブローン法、ニードルパンチ法、エアスルー法、ポイントボンド法等を例示することができる。不織布を用いる場合、その目付けは12〜20g/m2程度とするのが好ましい。また、第1シート層20A及び第2シート層20Bの一部又は全部は、一枚の資材を折り返して対向させた一対の層であっても良い。例えば、図示形態のように、ウエスト端部領域23では、外側に位置する構成材を第2シート層20Bとし、かつそのウエスト開口縁で内面側に折り返してなる折り返し部分20Cを第1シート層20Aとして、その間に弾性フィルム30を介在させるとともに、それ以外の部分では内側に位置する構成材を第1シート層20Aとし、外側に位置する構成材を第2シート層20Bとして、その間に弾性フィルム30を介在させることができる。もちろん、前後方向の全体にわたり第1シート層20Aの構成材及び第2シート層20Bの構成材を個別に設け、構成材を折り返しすることなく、第1シート層20Aの構成材及び第2シート層20Bの構成材間に弾性フィルム30を介在させることもできる。 The constituent materials of the first sheet layer 20A and the second sheet layer 20B are sheet-like ones, and they can be used without particular limitation as long as they allow the design print portion of the elastic film to be described later to be visible from the outside. It is preferable to use a non-woven fabric from the viewpoint of the properties. The non-woven fabric is not particularly limited as to its raw material fiber. For example, synthetic fibers such as olefins such as polyethylene and polypropylene, polyesters and polyamides, regenerated fibers such as rayon and cupra, natural fibers such as cotton, etc., mixed fibers of which two or more are used, composite fibers Etc. can be illustrated. Furthermore, the non-woven fabric may be produced by any processing. Examples of the processing method include known methods such as spun lace method, spun bond method, thermal bond method, melt blown method, needle punch method, air through method, point bond method and the like. When using a non-woven fabric, the fabric weight is preferably about 12 to 20 g / m 2 . In addition, a part or all of the first sheet layer 20A and the second sheet layer 20B may be a pair of layers in which one sheet of material is folded back to be opposed. For example, as in the illustrated embodiment, in the waist end area 23, the component positioned on the outside is the second sheet layer 20B, and a folded portion 20C formed by being folded back to the inner surface at the waist opening edge is the first sheet layer 20A. The elastic film 30 is interposed between them, and in the other parts, the component positioned inside is the first sheet layer 20A, and the component positioned outside is the second sheet layer 20B, and the elastic film 30 is interposed therebetween. Can be intervened. Of course, the constituent of the first sheet layer 20A and the constituent of the second sheet layer 20B are individually provided over the entire front-rear direction, and the constituent of the first sheet layer 20A and the second sheet layer are not folded. The elastic film 30 can also be interposed between the components of 20B.

弾性フィルム30は特に限定されるものではなく、それ自体弾性を有する熱可塑性樹脂フィルムであれば、無孔のものの他、通気のために多数の孔やスリットが形成されたものも用いることができる。特に、幅方向(伸縮方向、MD方向)における引張強度が8〜25N/35mm、前後方向(伸縮方向と直交する方向、CD方向)における引張強度が5〜20N/35mm、幅方向における引張伸度が450〜1050%、及び前後方向における引張伸度が450〜1400%の弾性フィルム30であると好ましい。弾性フィルム30の厚みは特に限定されないが、20〜40μm程度であるのが好ましい。   The elastic film 30 is not particularly limited, and as long as it is a thermoplastic resin film having elasticity by itself, in addition to non-porous ones, those in which a large number of holes and slits are formed for ventilation can also be used. . In particular, the tensile strength in the width direction (stretching direction, MD direction) is 8 to 25 N / 35 mm, the tensile strength in the front-rear direction (direction orthogonal to the stretching direction, CD direction) is 5 to 20 N / 35 mm, the tensile elongation in the width direction The elastic film 30 is preferably 450 to 1050%, and the tensile elongation in the front-rear direction is 450 to 1400%. The thickness of the elastic film 30 is not particularly limited, but preferably about 20 to 40 μm.

(伸縮領域)
外装体20における弾性フィルム伸縮構造20Xを有する領域は、幅方向に伸縮可能な伸縮領域を有している。伸縮領域80では、弾性フィルム30が幅方向に沿って直線的に連続する部分32を有しており、かつ弾性フィルム30の収縮力により幅方向に収縮しているとともに、幅方向に伸長可能となっている。より具体的には、弾性フィルム30を幅方向に伸長した状態で、幅方向及びこれと直交する前後方向(伸縮方向と直交する方向)にそれぞれ間隔を空けて、弾性フィルム30の貫通孔31を介して第1シート層20A及び第2シート層20Bを接合し、多数のシート接合部40を形成することにより、弾性フィルム伸縮構造20Xを形成するとともに、伸縮領域80では弾性フィルム30が幅方向に沿って直線的に連続する部分を有するように貫通孔31を配置することによって、このような伸縮性を付与することができる。
(Stretch area)
The area | region which has the elastic film expansion-contraction structure 20X in the exterior body 20 has an expansion-contraction area | region which can be expanded-contracted to the width direction. In the stretchable region 80, the elastic film 30 has a portion 32 which is linearly continuous along the width direction, and is contracted in the width direction by the contraction force of the elastic film 30, and is stretchable in the width direction It has become. More specifically, in a state in which the elastic film 30 is stretched in the width direction, the through holes 31 of the elastic film 30 are spaced apart from each other in the width direction and in the back and forth direction (direction orthogonal to the expansion and contraction direction) orthogonal thereto. The first sheet layer 20A and the second sheet layer 20B are joined to form a large number of sheet bonding portions 40, thereby forming the elastic film stretch structure 20X, and in the stretch area 80, the elastic film 30 extends in the width direction Such elasticity can be provided by arranging the through holes 31 so as to have a linearly continuous portion along them.

伸縮領域80は、自然長状態では、図7(d)及び図9(d)に示すように、シート接合部40間の第1シート層20A及び第2シート層20Bが互いに離間する方向に膨らんで、前後方向に延びる収縮皺25が形成され、図7(c)及び図9(c)に示すように、幅方向にある程度伸長した装着状態でも、収縮皺25は伸ばされるものの、残るようになっている。また、図示形態のように、第1シート層20A及び第2シート層20Bは、少なくともシート接合部40における第1シート層20A及び第2シート層20B間以外では弾性フィルム30と接合されていないと、装着状態を想定した図7(c)及び図9(d)及び第1シート層20A及び第2シート層20Bの展開状態を想定した図7(a)(b)及び図9(a)(b)からも分かるように、これらの状態では、弾性フィルム30における貫通孔31と、シート接合部40との間に隙間が形成され、弾性フィルム30の素材が無孔のフィルムやシートであっても、この隙間により通気性が付加される。また、図7(d)及び図9(d)に示す自然長状態では、弾性フィルム30の収縮により貫通孔31がすぼまり、貫通孔31とシート接合部40との間に隙間がほとんど形成されない。なお、装着状態及び自然長状態の収縮皺25の状態は、図8及び図10にも現れている。   In the natural length state, as shown in FIGS. 7D and 9D, the elastic region 80 bulges in the direction in which the first sheet layer 20A and the second sheet layer 20B between the sheet bonding portions 40 are separated from each other. Thus, as shown in FIGS. 7 (c) and 9 (c), although the contraction rod 25 is extended in the width direction to some extent, the contraction rod 25 is stretched but remains as shown in FIGS. 7 (c) and 9 (c). It has become. Further, as in the illustrated embodiment, the first sheet layer 20A and the second sheet layer 20B are not joined to the elastic film 30 except at least between the first sheet layer 20A and the second sheet layer 20B in the sheet joining portion 40. 7 (c) and 9 (d) assuming the mounted state, and FIGS. 7 (a) and (b) and FIGS. 9 (a) (d) assuming the expanded state of the first sheet layer 20A and the second sheet layer 20B. As can be seen from b), in these states, a gap is formed between the through hole 31 in the elastic film 30 and the sheet bonding portion 40, and the material of the elastic film 30 is a non-porous film or sheet Also, this gap adds breathability. Further, in the natural length state shown in FIGS. 7D and 9D, the contraction of the elastic film 30 causes the through hole 31 to be shrunk, and a gap is almost formed between the through hole 31 and the sheet bonding portion 40. I will not. The state of the contraction rod 25 in the mounted state and in the natural length state also appears in FIGS. 8 and 10.

伸縮領域80の幅方向の弾性限界伸びは200%以上(好ましくは265〜295%)とすることが望ましい。伸縮領域80の弾性限界伸びは、製造時の弾性フィルム30の伸長率によってほぼ決まるがこれを基本として、幅方向の収縮を阻害する要因により低下する。このような阻害要因の主なものは、幅方向において単位長さ当たりに占めるシート接合部40の長さ40xの割合であり、この割合が大きくなるほど弾性限界伸びが低下する。通常の場合、シート接合部40の長さ40xはシート接合部40の面積率と相関があるため、伸縮領域80の弾性限界伸びはシート接合部40の面積率により調整できる。   It is desirable that the elastic limit elongation in the width direction of the stretchable area 80 be 200% or more (preferably 265 to 295%). The elastic limit elongation of the expansion and contraction region 80 is substantially determined by the elongation rate of the elastic film 30 at the time of manufacture, but is reduced by the factor that inhibits the contraction in the width direction based on this. The main factor of such an impeding factor is the ratio of the length 40x of the sheet bonding portion 40 per unit length in the width direction, and the elastic limit elongation decreases as the ratio increases. In a normal case, since the length 40x of the sheet bonding portion 40 has a correlation with the area ratio of the sheet bonding portion 40, the elastic limit elongation of the stretchable region 80 can be adjusted by the area ratio of the sheet bonding portion 40.

伸縮領域80の伸長応力は、主に弾性フィルム30が幅方向に沿って直線的に連続する部分32の幅32wの総和により調整することができる。弾性フィルム30が幅方向に沿って直線的に連続する部分32の幅32wは、当該連続する部分32の両側縁に接する貫通孔31の、前後方向の間隔31dに等しく、当該貫通孔31の間隔31dは、前後方向における貫通孔31の長さ31yと、前後方向におけるシート接合部40の長さ40yとが等しいとき(前述の貫通孔31及びシート接合部40の同時形成手法を採用する場合等)には、当該連続する部分の両側縁に接するシート接合部40の、前後方向の間隔40dに等しい。よって、この場合には、前後方向において単位長さ当たりに占めるシート接合部40の長さ40yの割合により、伸縮領域80の伸長応力を調整することができ、通常の場合、シート接合部40の長さ40yはシート接合部40の面積率と相関があるため、シート接合部40の長さはシート接合部40の面積率により調整できる。伸縮領域80の伸長応力は、弾性限界の50%まで伸長したときの伸長応力を目安とすることができる。   The extensional stress of the stretchable area 80 can be adjusted mainly by the sum of the widths 32w of the portions 32 in which the elastic film 30 linearly continues along the width direction. The width 32w of the portion 32 in which the elastic film 30 is linearly continuous along the width direction is equal to the interval 31d in the front-rear direction of the through holes 31 in contact with both side edges of the continuous portion 32; 31d is when the length 31y of the through hole 31 in the front-rear direction and the length 40y of the sheet bonding portion 40 in the front-rear direction are equal (in the case where the above-mentioned simultaneous formation method of the through hole 31 and the sheet bonding portion 40 is adopted) ) Is equal to the distance 40d in the front-rear direction of the sheet bonding portion 40 in contact with both side edges of the continuous portion. Therefore, in this case, the expansion stress of the expansion and contraction region 80 can be adjusted by the ratio of the length 40y of the sheet bonding portion 40 per unit length in the front and rear direction. Since the length 40 y is correlated with the area ratio of the sheet bonding portion 40, the length of the sheet bonding portion 40 can be adjusted by the area ratio of the sheet bonding portion 40. The extensional stress of the expansion and contraction region 80 can be set as a standard when it is extended to 50% of the elastic limit.

伸縮領域80におけるシート接合部40の面積率及び個々のシート接合部40の面積は適宜定めることができるが、通常の場合、次の範囲内とするのが好ましい。
シート接合部40の面積:0.14〜3.5mm2(特に0.14〜1.0mm2
シート接合部40の面積率:1.8〜19.1%(特に1.8〜10.6%)
The area ratio of the sheet bonding portion 40 in the stretchable region 80 and the area of each sheet bonding portion 40 can be determined as appropriate, but in the normal case, it is preferable to be in the following range.
Area of sheet bonding portion 40: 0.14 to 3.5 mm 2 (especially 0.14 to 1.0 mm 2 )
Area ratio of sheet bonding portion 40: 1.8 to 19.1% (particularly, 1.8 to 10.6%)

このように、伸縮領域80の弾性限界伸び及び伸長応力はシート接合部40の面積により調整できるため、図15に示すように、伸縮領域80内にシート接合部40の面積率が異なる複数の領域を設け、部位に応じてフィット性を変化させることができる。図15に示す形態では、前身頃Fにおける脚の付け根に沿って斜め方向に延びる領域81、及び脚開口の縁部領域82は、それ以外の領域と比べてシート接合部40の面積率が高く、従って伸長応力が弱く、柔軟に伸縮する領域となっている。また、後身頃Bにおける腸骨対向領域83、及び脚開口の縁部領域82も、それ以外の領域と比べてシート接合部40の面積率が高く、したがって伸長応力が弱く、柔軟に伸縮する領域となっている。   As described above, since the elastic limit elongation and the extension stress of the stretchable area 80 can be adjusted by the area of the sheet bonding portion 40, a plurality of areas in which the area ratio of the sheet bonding portion 40 in the stretchable area 80 is different as shown in FIG. Can be provided to change the fit according to the site. In the embodiment shown in FIG. 15, the area 81 extending obliquely along the base of the leg in the front body F and the edge area 82 of the leg opening have a high area ratio of the sheet bonding portion 40 compared with the other areas. Therefore, the tensile stress is weak, and it is a region that can be flexibly expanded and contracted. In addition, the iliac-facing region 83 in the back body B and the edge region 82 of the leg opening also have a high area ratio of the sheet bonding portion 40 compared to the other regions, and hence the region where the extension stress is weak and softly expands and contracts. It has become.

(非伸縮領域)
外装体20における弾性フィルム伸縮構造20Xを有する領域には、図15に示すように、伸縮領域80の少なくとも幅方向一方側に非伸縮領域70を設けることができる。伸縮領域80及び非伸縮領域70の配置は適宜定めることができる。本実施形態のようなパンツタイプ使い捨ておむつの外装体20の場合、吸収体13と重なる部分は伸縮が不要な領域であるため、図示形態のように、吸収体13と重なる部分の一部又は全部(内外固定領域10Bのほぼ全体を含むことが望ましい)を非伸縮領域70とするのは好ましい。もちろん、吸収体13と重なる領域からその幅方向又は前後方向に位置する吸収体13と重ならない領域にかけて非伸縮領域70を設けることもでき、吸収体13と重ならない領域にのみ非伸縮領域70を設けることもできる。
(Non-stretchable area)
A non-stretchable region 70 can be provided on at least one side in the width direction of the stretchable region 80 in the region having the elastic film stretchable structure 20X in the exterior body 20, as shown in FIG. The arrangement of the stretchable region 80 and the non-stretchable region 70 can be determined as appropriate. In the case of the exterior body 20 of the underpants type disposable diaper as in the present embodiment, a portion overlapping with the absorber 13 is a region that does not require expansion and contraction, so a part or all of the portion overlapping with the absorber 13 as illustrated. It is preferable to make the non-stretchable area 70 (it is desirable to include substantially the entire inside and outside fixed area 10B). Of course, the non-stretchable region 70 can be provided from the region overlapping with the absorber 13 to the region not overlapping with the absorber 13 located in the width direction or the front-back direction, and the non-stretchable region 70 can be provided only in the region not overlapping with the absorber 13 It can also be provided.

非伸縮領域70は、弾性フィルム30は幅方向に連続するものの、貫通孔31の存在により幅方向に沿って直線的に連続する部分を有しない領域とされている。したがって、弾性フィルム30を幅方向に伸長した状態で、幅方向及びこれと直交する前後方向にそれぞれ間隔を空けて、弾性フィルム30の貫通孔31を介して第1シート層20A及び第2シート層20Bを接合し、多数のシート接合部40を形成することにより、伸縮領域80及び非伸縮領域70の両者を含む弾性フィルム伸縮構造20X全体を形成するとしても、図11に示すように、非伸縮領域70では、弾性フィルム30が幅方向に沿って直線的に連続しないため、弾性フィルム30の収縮力が第1シート層20A及び第2シート層20Bにほとんど作用せず、伸縮性がほぼ消失し、弾性限界伸びは100%に近くなるのである。そしてこのような非伸縮領域70では、第1シート層20A及び第2シート層20Bが間隔を空けて配列された多数のシート接合部40で接合されており、シート接合部40が連続的とならないため、柔軟性の低下は防止される。換言すれば、弾性フィルム30が幅方向に沿って直線的に連続しない部分の有無により伸縮領域80及び非伸縮領域70を形成することができる。また、非伸縮領域70でも弾性フィルム30の連続性が残っており、図12からも分かるように、弾性フィルム30の独立切断片が残ることもなく、また皺も形成されないため、極めて見栄えが良く、かつ貫通孔31による厚み方向の通気性が確保される。非伸縮領域70は、幅方向の弾性限界伸びが120%以下(好ましくは110%以下、より好ましくは100%)であると好ましい。   The non-stretchable region 70 is a region in which the elastic film 30 is continuous in the width direction but does not have a linearly continuous portion along the width direction due to the presence of the through holes 31. Therefore, with the elastic film 30 stretched in the width direction, the first sheet layer 20A and the second sheet layer are formed via the through holes 31 of the elastic film 30 with intervals in the width direction and in the front-rear direction orthogonal thereto. Even if the entire elastic film elastic structure 20X including both the elastic region 80 and the non-elastic region 70 is formed by bonding 20B and forming a large number of sheet bonding portions 40, as shown in FIG. In the area 70, since the elastic film 30 is not linearly continued along the width direction, the contraction force of the elastic film 30 hardly acts on the first sheet layer 20A and the second sheet layer 20B, and the elasticity is almost lost. The elastic limit elongation is close to 100%. In such a non-stretchable region 70, the first sheet layer 20A and the second sheet layer 20B are joined by a large number of sheet joining portions 40 arranged at intervals, and the sheet joining portion 40 does not become continuous. Therefore, the loss of flexibility is prevented. In other words, the stretchable area 80 and the non-stretchable area 70 can be formed by the presence or absence of a portion where the elastic film 30 is not linearly continuous along the width direction. Further, the continuity of the elastic film 30 remains even in the non-stretchable region 70, and as can be seen from FIG. 12, since the independent cut pieces of the elastic film 30 do not remain and no creases are formed, the appearance is extremely good. And, the air permeability in the thickness direction by the through holes 31 is secured. The non-stretchable region 70 preferably has an elastic limit elongation in the width direction of 120% or less (preferably 110% or less, more preferably 100%).

非伸縮領域70における弾性フィルム30における貫通孔31の配列パターンは適宜定めることができるが、図11に示すように千鳥状配置とし、貫通孔31の前後方向の中心間隔31eが貫通孔31の前後方向の長さ31yより短いパターンとすると、弾性フィルム30の連続性を維持しつつ幅方向の直線連続性をほぼ完全に無くすことができ、見栄えも図12に示すように好ましいものとなる。この場合、貫通孔31の幅方向の中心間隔31fが貫通孔31の幅方向の長さ31xより短いとがより好ましい。   The arrangement pattern of the through holes 31 in the elastic film 30 in the non-stretchable region 70 can be appropriately determined, but as shown in FIG. 11, they are staggered and the center spacing 31e of the through holes 31 in the front-rear direction is the front and back of the through holes 31. If the pattern is shorter than the direction length 31y, linear continuity in the width direction can be almost completely eliminated while maintaining continuity of the elastic film 30, and the appearance is also preferable as shown in FIG. In this case, it is more preferable that the center interval 31f in the width direction of the through hole 31 be shorter than the length 31x in the width direction of the through hole 31.

通常の場合、中でも弾性フィルム30を幅方向に4倍に伸長したときの伸長応力が4〜12N/35mmのものである場合、非伸縮領域70を幅方向に弾性限界まで伸ばした状態で、貫通孔31の前後方向の中心間隔31eが0.4〜2.7mm、かつ貫通孔31の前後方向の長さ31yが0.5〜3.0mm、特に0.7〜1.1mmであると好ましい。また、貫通孔31の幅方向の中心間隔31fが、貫通孔31の前後方向の長さ31yの0.5〜2倍、特に1〜1.2倍であると好ましく、貫通孔31の幅方向の長さ31xが、貫通孔31の幅方向の中心間隔31fの1.1〜1.8倍、特に1.1〜1.4倍であると好ましい。なお、非伸縮領域70を幅方向に弾性限界まで伸ばした状態(換言すれば第1シート層20A及び第2シート層20Bが完全に展開した状態)では、貫通孔31の幅方向の中心間隔31fはシート接合部40の幅方向の中心間隔40fに等しく、貫通孔31の前後方向の中心間隔31eはシート接合部40の前後方向の中心間隔40eに等しく、貫通孔31の前後方向の長さ31yはシート接合部40の前後方向の長さ40yに等しい。   In a normal case, when the elastic film 30 has an elongation stress of 4 to 12 N / 35 mm when it is expanded four times in the width direction, penetration is performed in a state where the non-stretchable region 70 is extended to the elastic limit in the width direction. It is preferable that the center distance 31e in the front-rear direction of the holes 31 be 0.4 to 2.7 mm, and the length 31 y in the front-rear direction of the through holes 31 be 0.5 to 3.0 mm, particularly 0.7 to 1.1 mm. . In addition, it is preferable that the center interval 31f in the width direction of the through hole 31 be 0.5 to 2 times, particularly 1 to 1.2 times the length 31y in the front-rear direction of the through hole 31; It is preferable that the length 31x be 1.1 to 1.8 times, particularly 1.1 to 1.4 times the center interval 31f in the width direction of the through holes 31. In the state in which the non-stretchable region 70 is stretched in the width direction to the elastic limit (in other words, the state in which the first sheet layer 20A and the second sheet layer 20B are completely developed), the center interval 31f in the width direction of the through hole 31 Is equal to the center distance 40f in the width direction of the sheet bonding portion 40, the center distance 31e in the front-rear direction of the through hole 31 is equal to the center distance 40e in the front-rear direction of the sheet bonding portion 40, and the length 31y in the front-rear direction of the through hole 31 Is equal to the length 40 y of the sheet bonding portion 40 in the front-rear direction.

非伸縮領域70では、シート接合部40における第1シート層20A及び第2シート層20Bの間以外では、第1シート層20A及び第2シート層20Bと弾性フィルム30とが接合されておらず、かつ自然長の状態でシート接合部40の幅方向両側に弾性フィルム30の貫通孔31の周縁及びシート接合部40が離間されて形成された隙間を有していると、弾性フィルム30の素材が無孔のフィルムやシートであっても、この隙間により常に通気性が付加されるため好ましい。前述の貫通孔31及びシート接合部40の同時形成手法を採用する場合には、シート接合部40の形状等に関係なく、自然にこの状態になる。   In the non-stretchable region 70, the elastic film 30 is not joined to the first sheet layer 20A and the second sheet layer 20B except between the first sheet layer 20A and the second sheet layer 20B in the sheet bonding portion 40, When the peripheral edge of the through hole 31 of the elastic film 30 and the sheet bonding portion 40 are separated at both sides in the width direction of the sheet bonding portion 40 in the natural length state, the material of the elastic film 30 is Even a non-porous film or sheet is preferable because this gap always provides air permeability. When the above-described simultaneous formation method of the through hole 31 and the sheet bonding portion 40 is adopted, this state is naturally obtained regardless of the shape of the sheet bonding portion 40 or the like.

個々のシート接合部40及び貫通孔31の自然長状態での形状は、特に限定されないが、柔軟性の観点からは面積が小さいことが望ましく、弾性フィルム30の幅方向の直線連続性をなくすためには、前後方向に長い形状であることが望ましいため、前後方向に長い楕円形、長方形(図11、図13(d)参照)、ひし形(図13(b)参照)、凸レンズ形(図13(a)参照)、凹レンズ形(図13(c)参照)とすることが好ましい。ただし、ひし形のように角が鋭角であると、弾性フィルム30が破断しやすい。これに対して、凸レンズ形はシート接合部40の溶着が安定するため好ましく、凹レンズ形は面積をより小さくできる点で好ましい。   The shapes of the individual sheet bonding portions 40 and the through holes 31 in the natural length state are not particularly limited, but it is desirable that the area be small from the viewpoint of flexibility, and linear continuity in the width direction of the elastic film 30 is eliminated. Since it is desirable that the shape is long in the front-rear direction, it has a long oval shape in the front-rear direction, a rectangle (see FIGS. 11 and 13 (d)), a rhombus (see FIG. 13 (b)), and a convex lens shape (see FIG. 13). It is preferable to use a concave lens shape (see FIG. 13C). However, the elastic film 30 is easily broken if the corner is an acute angle like a rhombus. On the other hand, the convex lens shape is preferable because the welding of the sheet bonding portion 40 is stabilized, and the concave lens shape is preferable in that the area can be further reduced.

非伸縮領域におけるシート接合部40の面積率及び個々のシート接合部40の面積は適宜定めることができるが、通常の場合、次の範囲内とすると、各シート接合部40の面積が小さくかつシート接合部40の面積率が低いことにより非伸縮領域70が硬くならいためが好ましい。
シート接合部40の面積:0.10〜0.75mm2(特に0.10〜0.35mm2
シート接合部40の面積率:4〜13%(特に5〜10%)
Although the area ratio of the sheet bonding portion 40 and the area of the individual sheet bonding portions 40 in the non-stretchable region can be appropriately determined, in the normal case, the area of each sheet bonding portion 40 is small and the sheets It is preferable that the non-stretchable region 70 is hard because the area ratio of the bonding portion 40 is low.
Area of sheet bonding portion 40: 0.10 to 0.75 mm 2 (particularly 0.10 to 0.35 mm 2 )
Area ratio of sheet bonding portion 40: 4 to 13% (especially 5 to 10%)

このように、非伸縮領域70の弾性限界伸びは、貫通孔31の配列パターンや、個々の貫通孔31の寸法及び中心間隔により変化させることができる。よって、図示しないが、これらを伸縮領域80内の複数個所、又は複数の非伸縮領域70間で異ならしめることもできる。例えば、前身頃Fの非伸縮領域70における弾性限界伸びを後身頃Bの非伸縮領域70における弾性限界伸びよりも大きくするのは一つの好ましい形態である。   As described above, the elastic limit elongation of the non-stretchable region 70 can be changed according to the arrangement pattern of the through holes 31 and the size and center distance of the individual through holes 31. Therefore, although not shown, they may be made different between a plurality of locations in the stretchable region 80 or a plurality of non-stretchable regions 70. For example, it is one preferable embodiment to make the elastic limit elongation in the non-stretchable area 70 of the front body F larger than the elastic limit stretch in the non-stretchable area 70 of the rear body B.

非伸縮領域70は、伸縮領域と同様に幅方向に沿って直線的に連続する部分を有するものの、シート接合部の面積率が伸縮領域よりも高いことにより弾性限界伸びが著しく低く、具体的には130%以下とされている形態、従来の糸ゴムを用いる伸縮構造のように幅方向に一か所又は複数個所で切断する形態等、他の伸縮性を殺す形態を採用することもできる。   Although the non-stretchable region 70 has a linearly continuous portion along the width direction similarly to the stretchable region, the elastic limit elongation is extremely low because the area ratio of the sheet bonding portion is higher than that of the stretchable region. It is also possible to adopt a form that kills other stretchability such as a form of 130% or less, a form of cutting at one place or plural places in the width direction like a stretch structure using a conventional thread rubber, and the like.

(デザイン印刷部)
特徴的には、図2、図14及び図15に示すように、弾性フィルム30における伸縮領域80に位置する部分に、デザイン印刷部33が設けられている。弾性フィルム30は伸縮により皺や襞が形成されることがないため、デザインの印刷対象に皺や襞が形成されることに起因するデザインの崩れが発生しない。また、伸縮領域80の伸縮性に全く影響を及ぼさないといった利点の他、弾性フィルム30の表面は不織布と比較して印刷適性に優れるといった利点や、弾性フィルム30の印刷面は第1シート層20A及び第2シート層20Bで覆われるため印刷が剥がれにくい、といった利点もある。
(Design printing department)
Characteristically, as shown in FIG. 2, FIG. 14 and FIG. 15, the design printing section 33 is provided in a portion of the elastic film 30 located in the stretchable area 80. Since the elastic film 30 does not form wrinkles or wrinkles due to expansion or contraction, the design is not broken due to the wrinkles or wrinkles being formed on the print target of the design. In addition to the advantage that the stretchability of the stretchable region 80 is not affected at all, the surface of the elastic film 30 has the advantage of being excellent in printability as compared to the non-woven fabric, and the printing surface of the elastic film 30 has the first sheet layer 20A. And since it is covered with the 2nd sheet layer 20B, there is also an advantage of being hard to peel off printing.

弾性フィルム30にデザイン印刷部33を設けるには、製造に際して、伸縮領域80となる部分にデザイン印刷部33が予め印刷された弾性フィルム30を用いるか、又は弾性フィルム30の伸長に先立って(図20の製造方法における送り込み駆動ロール63及びニップロール62より上流側で)、インラインで弾性フィルム30における伸縮領域80となる部分にデザイン印刷部33を印刷しても良い。印刷方式は、活版印刷、グラビア印刷、オフセット印刷、インクジェット印刷等、特に限定されない。弾性フィルム30の印刷適性を向上させるため、印刷面にはコロナ処理を行うことが望ましい。   In order to provide the design print portion 33 on the elastic film 30, the elastic film 30 in which the design print portion 33 is printed in advance in the area to be the stretchable area 80 is used in manufacture, or prior to the expansion of the elastic film 30 (FIG. The design printing unit 33 may be printed on the portion of the elastic film 30 which is to be the stretchable area 80 in the in-line) on the upstream side of the feed drive roll 63 and the nip roll 62 in the manufacturing method 20. The printing method is not particularly limited, such as letterpress printing, gravure printing, offset printing, inkjet printing, and the like. In order to improve the printability of the elastic film 30, it is desirable to subject the print surface to a corona treatment.

デザイン印刷部30のデザインは特に限定されず、例えば装飾のための模様(水玉模様や花柄等の他、絵やワンポイントのキャラクター含む)、使用方法や使用補助、サイズ等の機能表示、製造者や製品名、特徴的機能等の標章表示等、又はこれらの組合せとすることができる。   The design of the design printing unit 30 is not particularly limited. For example, patterns for decoration (including polka-dot patterns and flower patterns, etc., including pictures and one-point characters), usage indication, usage indication, function indication such as size, manufacturing A person, a product name, a mark display such as a characteristic function, or the like, or a combination thereof can be used.

デザイン印刷部33は、弾性フィルム30の一部に設ける他、弾性フィルム30の全体にわたり設けることもできる。図示形態は、一様な模様のデザイン印刷部33を設ける場合を想定しており、前後方向の一部における幅方向全体にわたりデザイン印刷部33を設ける形態となっているが、前後方向の一部又は全部における幅方向の中間部Lのみ、又は幅方向の両側のみにデザイン印刷部33を設けることもできる。また、図14(b)に示すようにデザイン印刷部33は伸縮領域80だけでなく、非伸縮領域70の一部又は全体に設けることができる。   The design printing unit 33 may be provided on part of the elastic film 30 or may be provided on the entire elastic film 30. In the illustrated mode, it is assumed that the design print unit 33 having a uniform pattern is provided, and the design print unit 33 is provided over the entire width direction in part in the front-rear direction. Alternatively, the design print portion 33 may be provided only on the middle portion L in the width direction or only on both sides in the width direction. Further, as shown in FIG. 14B, the design print portion 33 can be provided not only in the stretchable area 80 but also in part or all of the non-stretchable area 70.

弾性フィルム30にデザイン印刷部33を設ける場合、デザイン印刷部33が弾性フィルム30の伸縮に伴い変形する。この場合、図14(a)に示すように、デザイン印刷部33全体が一様に伸縮するのであればデザイン印刷部33の形状も一様に変形するため、デザイン印刷部33の全体のバランスが崩れることはない。しかし、弾性フィルム伸縮構造20Xは、シート接合部40のパターンを異ならしめることにより弾性限界伸びが異なる複数の伸縮領域80を設け、部位に応じてフィット性等や伸縮・非伸縮を変更できる利点を有している。このような弾性限界伸びが異なる複数の領域は、製造過程においてシート接合部40を形成した後に個々の製品や部品に切断等されることにより、第1シート層20A、第2シート層20B及びその間の弾性フィルム30に加えられていた張力が解放された後の、弾性フィルム30の収縮戻り量の違いにより形成されるものである。弾性フィルム30の収縮戻り量(殆ど収縮しない非伸縮の状態を含む)は、シート接合部40の形成前に伸長した弾性フィルム30の伸長率より低くなり、この低くなる程度をシート接合部40のパターンにより変更することができる。したがって、弾性フィルム30における複数の領域となる部分に一様にデザイン印刷部33を設けると、自然長状態や装着状態では、領域ごとにデザイン印刷部33の伸縮方向の変形率が異なることとなり、見栄えが悪化することとなる。   When the design print unit 33 is provided on the elastic film 30, the design print unit 33 is deformed along with the expansion and contraction of the elastic film 30. In this case, as shown in FIG. 14A, if the entire design printing unit 33 is uniformly stretched, the shape of the design printing unit 33 is also deformed uniformly, so the balance of the entire design printing unit 33 is It will not collapse. However, the elastic film stretch structure 20X has a plurality of stretch areas 80 having different elastic limit elongations by changing the pattern of the sheet bonding portion 40, and has an advantage of being able to change the fit property or the stretch / non-stretch depending on the part. Have. Such a plurality of regions having different elastic limit elongations are cut into individual products or parts after forming the sheet bonding portion 40 in the manufacturing process, thereby the first sheet layer 20A, the second sheet layer 20B, and the like The elastic film 30 is formed by the difference in the amount of contraction and return of the elastic film 30 after the tension applied to the elastic film 30 is released. The amount of contraction and return of the elastic film 30 (including the non-stretched state which hardly shrinks) is lower than the elongation rate of the elastic film 30 stretched before the formation of the sheet bonding portion 40, It can be changed by the pattern. Therefore, when the design print portion 33 is uniformly provided in a portion to be a plurality of regions in the elastic film 30, in the natural length state or the attachment state, the deformation ratio in the expansion / contraction direction of the design print portion 33 differs for each region. The appearance will be worse.

例えばいま、図22(a)に示すように、弾性限界伸びが小さい領域と大きい領域とがあり、弾性フィルム30を伸長する前のデザイン印刷部33の伸縮方向の標準寸法33sを100とし、シート接合部40形成時の弾性フィルム30の伸長率を200%として製造する場合を考える。シート接合部40の形成時におけるデザイン印刷部33の伸縮方向の寸法33mは200となるから、自然長の状態では、弾性限界伸びが小さい領域では収縮戻り量が少なく、例えばその収縮戻り量を20とすると、デザイン印刷部33の伸縮方向の寸法33nは180となり、弾性限界伸びが大きい領域では収縮戻り量が多く、例えばその収縮戻り量を80とすると、デザイン印刷部33の伸縮方向の寸法33tは120となり、両領域のデザイン印刷部33の伸縮方向の変形差が大きく異なることとなる。   For example, as shown in FIG. 22 (a), there is a region where the elastic limit elongation is small and a region where the standard dimension 33s in the expansion and contraction direction of the design print unit 33 before extending the elastic film 30 is 100. A case will be considered in which the elongation rate of the elastic film 30 at the time of formation of the bonding portion 40 is 200%. The dimension 33 m of the design print portion 33 in the expansion / contraction direction at the time of forming the sheet bonding portion 40 is 200. Therefore, in the natural length state, the shrinkage return amount is small in the region where the elastic limit elongation is small. Then, the dimension 33n of the design print portion 33 in the expansion / contraction direction is 180, and the contraction return amount is large in the region where the elastic limit elongation is large. For example, when the contraction return amount is 80, the dimension 33t of the design print portion 33 in the expansion / contraction direction Becomes 120, and the deformation difference in the expansion / contraction direction of the design print unit 33 in both regions is largely different.

これに対して、弾性限界伸びが小さい領域、つまり弾性フィルム30を伸長してシート接合部40を形成した後に収縮戻り量が少ない領域ほど、高い変形率で伸縮方向に収縮変形した変形デザインを印刷すると、領域間でデザイン印刷部33の伸縮方向の変形率の差が小さくなり、見栄えの悪化を防止することができる。ここで、変形率とは、収縮変形前の長さに対する収縮変形前後の長さの差の割合を百分率で表したものを意味する。例えば、図22(a)に示す具体例と同じ条件で考えると、図22(b)に示すように、予め伸縮方向に高い変形率、例えば50%収縮変形し、伸縮方向寸法を33vとした変形デザインを印刷しておけば、シート接合部40を形成する際にはデザイン印刷部33の伸縮方向の寸法33wは200%に伸びて100となり、自然長状態でのデザイン印刷部33の伸縮方向の寸法33zは20戻って80となる。また、弾性限界伸びが大きい領域では、予め低い変形率、例えば20%収縮変形し、伸縮方向寸法を33xとした80の寸法の変形デザインを印刷しておけば、シート接合部40を形成する際にはデザイン印刷部33の伸縮方向の寸法33yは200%に伸びて160となり、自然長状態でのデザイン印刷部33の伸縮方向の寸法33zは80戻って80となる。つまり、両領域のデザイン印刷部33の伸縮方向の変形の差を小さくすることができる。   On the other hand, in the area where the elastic limit elongation is small, that is, the area where the amount of contraction return is small after the elastic film 30 is extended to form the sheet bonding portion 40, the deformed design which is contracted in the expansion and contraction direction with high deformation is printed Then, the difference in deformation ratio in the expansion / contraction direction of the design print unit 33 between the regions becomes small, and the deterioration in appearance can be prevented. Here, the deformation rate means the ratio of the difference in length before and after shrinkage deformation to the length before shrinkage deformation as a percentage. For example, when considered under the same conditions as the specific example shown in FIG. 22 (a), as shown in FIG. 22 (b), a high deformation rate in the expansion and contraction direction, for example, 50% contraction deformation was made beforehand, and the expansion and contraction direction dimension was 33 v If a deformed design is printed, when forming the sheet joint portion 40, the dimension 33w in the stretch direction of the design print portion 33 extends to 200% to 100, and the stretch direction of the design print portion 33 in the natural length state The dimension 33z of 20 becomes 20 back to 80. In addition, in the area where the elastic limit elongation is large, when the deformation design of 80 dimensions is made in advance with a low deformation rate, for example, 20% shrinkage deformation and the expansion direction dimension of 33x, when forming the sheet bonding portion 40 The dimension 33y of the design print portion 33 in the expansion / contraction direction is expanded to 200% to 160, and the dimension 33z of the design print portion 33 in the natural length state is returned to 80 by 80. That is, the difference in deformation of the design print unit 33 in both regions in the expansion and contraction direction can be reduced.

変形デザインの変形率は適宜定めれば良いが、例えば図14(b)に示すように、伸縮領域及び非伸縮領域にデザイン印刷部を設ける場合、自然長状態で見栄えが標準倍率(100%)に近く、かつ両領域の変形差を少なくするには、伸縮領域に印刷する変形デザインの変形率は20〜40%程度とし、非伸縮領域に印刷する変形デザインの変形率は60〜80%程度とすることが好ましい。また、装着時の伸長状態で見栄えが標準倍率(100%)に近く、かつ両領域の変形差を少なくするには、伸縮領域に印刷する変形デザインの変形率は45〜55%程度とし、非伸縮領域に印刷する変形デザインの変形率は60〜80%程度とすることが好ましい。   For example, as shown in FIG. 14 (b), when the design print portion is provided in the stretchable area and the non-stretchable area as shown in FIG. 14 (b), the appearance ratio is 100%. In order to reduce the deformation difference between the two areas close to each other, the deformation rate of the deformation design printed on the stretch area is about 20 to 40%, and the deformation rate of the deformation design printed on the non-stretch area is about 60 to 80% It is preferable to In addition, in order to reduce the difference in deformation between the two areas when the appearance is close to the standard magnification (100%) in the extended state at the time of wearing, the deformation ratio of the deformation design printed in the expansion and contraction area is about 45 to 55%. It is preferable that the deformation rate of the deformation design printed in the expansion and contraction area be about 60 to 80%.

また、弾性限界伸びが異なる複数の領域を設けた場合に、領域の境界を跨ぐデザイン印刷部33を有すると、当該境界の両側で一様に変形せず、見栄えが悪化するおそれがある。よって、弾性限界伸びが異なる複数の領域を設ける場合には、複数の領域の境界及びその両側に隣接する部分にデザイン印刷部33を有しないのも、一つの好ましい形態である。なお、複数の領域の境界に隣接する部分の幅は境界の両側全体で3〜10mm程度とすることが好ましい。   In addition, in the case where a plurality of regions having different elastic limit elongations are provided, if the design printing unit 33 straddles the boundaries of the regions, the two sides of the boundary are not uniformly deformed, and the appearance may be deteriorated. Therefore, in the case where a plurality of regions having different elastic limit elongations are provided, it is also a preferable embodiment that the design print portion 33 is not provided at the boundaries of the plurality of regions and the portions adjacent to both sides. The width of the portion adjacent to the boundary of the plurality of regions is preferably about 3 to 10 mm on both sides of the boundary.

例えばシート接合部40の溶着を超音波シールにより行う場合、アンビルロール60側のシート層に形成される凹凸の凹部がより深くなり、反対側のシート層の凹部は浅くなる。ヒートシールでも同様である。本弾性フィルム伸縮構造20Xでは、弾性フィルム30上のデザイン印刷部33は第1シート層20A又は第2シート層20Bを透かしてデザイン印刷部33を視認することになる。よって、弾性フィルム30にデザイン印刷部33を設ける場合、より凹部が浅く、凹凸が小さい方のシート層(小凹凸層)側の面にデザイン印刷部33を設けると、デザイン印刷部33の見栄えがより良くなるという利点がある。このような構造は、シート接合部40の形成に際し、弾性フィルム30におけるアンビルロール60側と反対側の面30Pに、デザイン印刷部33を有するように弾性フィルム30を供給することにより製造することができる。特に、本製造方法によると、自然長状態で伸縮領域80の第1シート層20A及び第2シート層20Bに形成される襞が、アンビルロール60側よりも反対側のシート層(図示形態では20B)の方が整然として綺麗に形成されるため、この点でも、デザイン印刷部33の見栄えがより良くなる。   For example, when welding of the sheet bonding portion 40 is performed by ultrasonic sealing, the concave and convex concave portions formed in the sheet layer on the anvil roll 60 side become deeper, and the concave portion of the opposite sheet layer becomes shallow. The same applies to heat sealing. In the elastic film stretchable structure 20X, the design print unit 33 on the elastic film 30 sees the design print unit 33 through the first sheet layer 20A or the second sheet layer 20B. Therefore, when providing the design print portion 33 on the elastic film 30, if the design print portion 33 is provided on the surface on the sheet layer (small uneven layer) side having smaller recesses and smaller unevenness, the design print portion 33 looks better It has the advantage of getting better. Such a structure may be manufactured by supplying the elastic film 30 so as to have the design print unit 33 on the surface 30P of the elastic film 30 opposite to the anvil roll 60 in forming the sheet bonding unit 40. it can. In particular, according to the present manufacturing method, the crease formed on the first sheet layer 20A and the second sheet layer 20B of the stretchable area 80 in the natural length state is the sheet layer on the opposite side than the anvil roll 60 (20B in the illustrated embodiment) In this respect, too, the appearance of the design printing unit 33 is better, since the method of (3) is more orderly and beautifully formed.

本弾性フィルム伸縮構造20Xでは、弾性フィルム30上のデザイン印刷部33は第1シート層20A又は第2シート層20Bを透かしてデザイン印刷部33を視認することになるため、第1シート層20A及び第2シート層20Bのうち視認側となる層の光透過率は高いもの、例えば60%以上、特に80%以上のものが好ましい。なお、光透過率は、例えば日本電色工業株式会社製の交照測光式色差計Z−300Aを用いて次のように測定する。すなわち、まず、一方の検出部と、別のもう一方の検出部との間に、光を遮蔽する遮蔽物を配置した状態で測定し、零点補正する。次に、一方の検出部と、別のもう一方の検出部との間に配置した遮蔽物を取り除いてから、光を遮るものがない状態で測定し、標準補正を行う。次いで、対象物である外面シートを、一方の検出部と、別のもう一方の検出部との間に配置した状態で測定する。   In the elastic film stretchable structure 20X, the design print unit 33 on the elastic film 30 sees the design print unit 33 through the first sheet layer 20A or the second sheet layer 20B so that the first sheet layer 20A and Of the second sheet layer 20B, the light transmittance of the layer on the viewing side is preferably high, for example, 60% or more, particularly 80% or more. In addition, light transmittance is measured as follows, for example using the Nippon Denshoku Industries Co., Ltd. product and photometry-type color-difference meter Z-300A. That is, first, measurement is performed in a state where a shield that shields light is disposed between one detection unit and the other detection unit, and the zero point correction is performed. Next, after removing the shield placed between one detection unit and the other detection unit, measurement is performed without light blocking and standard correction is performed. Then, the external sheet which is an object is measured in the state arrange | positioned between one detection part and another detection part.

弾性フィルム30については前述したとおり特に限定されないが、デザイン印刷部33を設けることとなるため、伸縮方向と直交する方向の幅入りが問題となる。すなわち、図23に示すように、弾性フィルム30は、二点鎖線で示す自然長の状態から、実線で示す一方向に伸長した状態となったときには、その伸長量に応じて伸長方向と直交する方向の幅が伸縮方向中央に向かうにつれて狭くなる。これを幅入り(又はネックイン)といい、その程度を示す「幅入り率」は、幅33Bの弾性フィルム30を長さ方向に3.5倍に伸ばしたときの最小幅(長さ方向中央の幅)を33Cとしたとき、(33B−33C)/33B×100を意味する。この幅入り状態から弾性フィルム30を自然長まで収縮させると、幅も元に戻る。伸縮領域80は、複雑な曲面で構成される身体表面にフィットするように、伸縮方向の伸長量が伸縮方向と直交する方向の位置に応じて変化することが多く、そのような場合、幅入りの程度も伸縮方向と直交する方向の位置に応じて変化することとなる。よって、伸縮領域80に位置する部分において弾性フィルム30にデザイン印刷部33を設けたときに、伸縮方向の伸長量が伸縮方向と直交する方向の位置に応じて変化すると、弾性フィルム30の幅入りによるデザイン印刷部33の変形量も、伸縮方向と直交する方向の位置に応じて変化してしまい、見栄えが悪化するおそれがある。よって、弾性フィルム30としては幅入り率が小さく、特に25%以下であることが望ましく、20%以下であるとより好ましい。このような幅入り率の低い弾性フィルム30を使用すると、製造安定性及びインライン印刷性にも優れるようになる。   The elastic film 30 is not particularly limited as described above. However, since the design print portion 33 is provided, the width inclusion in the direction orthogonal to the expansion and contraction direction becomes a problem. That is, as shown in FIG. 23, when the elastic film 30 is expanded in one direction shown by a solid line from the state of natural length shown by a two-dot chain line, it is orthogonal to the expansion direction according to the amount of expansion. The width of the direction narrows toward the center in the expansion and contraction direction. This is called width insertion (or neck-in), and the “width insertion ratio” that indicates the degree is the minimum width (center in the length direction) when the elastic film 30 of width 33 B is stretched 3.5 times in the length direction (33B-33C) /33B.times.100 when the width of. When the elastic film 30 is shrunk to a natural length from this width-in-width state, the width also returns. The stretchable area 80 often varies in accordance with the position in the direction orthogonal to the stretch direction, so that the stretch amount in the stretch direction often changes so as to fit the body surface composed of a complicated curved surface. The degree of change also depends on the position in the direction orthogonal to the expansion and contraction direction. Therefore, when the design print portion 33 is provided on the elastic film 30 in the portion located in the expansion / contraction area 80, if the amount of expansion in the expansion / contraction direction changes according to the position in the direction orthogonal to the expansion / contraction direction, The amount of deformation of the design print unit 33 due to the change also changes depending on the position in the direction orthogonal to the expansion and contraction direction, and the appearance may be deteriorated. Therefore, as the elastic film 30, the width ratio is small, particularly preferably 25% or less, and more preferably 20% or less. Use of the elastic film 30 having such a low width ratio also makes it possible to obtain excellent manufacturing stability and in-line printability.

<明細書中の用語の説明>
明細書中の以下の用語は、明細書中に特に記載が無い限り、以下の意味を有するものである。
・「前身頃」「後身頃」は、パンツタイプ使い捨ておむつの前後方向中央を境としてそれぞれ前側及び後側の部分を意味する。また、股間部は、パンツタイプ使い捨ておむつの前後方向中央を含む前後方向範囲を意味し、吸収体が括れ部を有する場合には当該括れ部を有する部分の前後方向範囲を意味する。
・「弾性限界伸び」とは、伸縮方向における弾性限界(換言すれば第1シート層及び第2シート層が完全に展開した状態)の伸びを意味し、弾性限界時の長さを自然長を100%としたときの百分率で表すものである。
・「面積率」とは単位面積に占める対象部分の割合を意味し、対象領域(例えば伸縮領域80、非伸縮領域70、主伸縮部分、緩衝伸縮部分)における対象部分(例えばシート接合部40、貫通孔31の開口、通気孔)の総和面積を当該対象領域の面積で除して百分率で表すものであり、特に伸縮構造を有する領域における「面積率」とは、伸縮方向に弾性限界まで伸ばした状態の面積率を意味するものである。対象部分が間隔を空けて多数設けられる形態では、対象部分が10個以上含まれるような大きさに対象領域を設定して、面積率を求めることが望ましい。
・「伸長率」は、自然長を100%としたときの値を意味する。
・「目付け」は次のようにして測定されるものである。試料又は試験片を予備乾燥した後、標準状態(試験場所は、温度20±5℃、相対湿度65%以下)の試験室又は装置内に放置し、恒量になった状態にする。予備乾燥は、試料又は試験片を相対湿度10〜25%、温度50℃を超えない環境で恒量にすることをいう。なお、公定水分率が0.0%の繊維については、予備乾燥を行わなくてもよい。恒量になった状態の試験片から米坪板(200mm×250mm、±2mm)を使用し、200mm×250mm(±2mm)の寸法の試料を切り取る。試料の重量を測定し、1平米あたりの重さを算出し、目付けとする。
・吸収体の「厚み」は、株式会社尾崎製作所の厚み測定器(ピーコック、ダイヤルシックネスゲージ大型タイプ、型式J−B(測定範囲0〜35mm)又は型式K−4(測定範囲0〜50mm))を用い、試料と厚み測定器を水平にして、測定する。
・上記以外の「厚み」は、自動厚み測定器(KES−G5 ハンディ圧縮計測プログラム)を用い、荷重:0.098N/cm2、及び加圧面積:2cm2の条件下で自動測定する。
・「引張強度」及び「引張伸度(破断伸び)」は、試験片を幅35mm×長さ80mmの長方形状とする以外は、JIS K7127:1999「プラスチック−引張特性の試験方法−」に準じて、初期チャック間隔(標線間距離)を50mmとし、引張速度を300mm/minとして測定される値を意味する。引張試験機としては、例えばSHIMADZU社製のAUTOGRAPH AGS−G100Nを用いることができる。
・「伸長応力」とは、JIS K7127:1999「プラスチック−引張特性の試験方法−」に準じて、初期チャック間隔(標線間距離)を50mmとし、引張速度を300mm/minとする引張試験により、弾性領域内で伸長するときに測定される引張応力(N/35mm)を意味し、伸長の程度は試験対象により適宜決定することができる。試験片は幅35mm、長さ80mm以上の長方形状とすることが好ましいが、幅35mmの試験片を切り出すことができない場合には、切り出し可能な幅で試験片を作成し、測定値を幅35mmに換算した値とする。また、対象領域が小さく、十分な試験片を採取できない場合であっても、伸長応力の大小を比較するのであれば、適宜小さい試験片でも同寸法の試験片を用いる限り少なくとも比較は可能である。引張試験機としては、例えばSHIMADZU社製のAUTOGRAPH AGS−G100Nを用いることができる。
・「展開状態」とは、収縮や弛み無く平坦に展開した状態を意味する。
・各部の寸法は、特に記載が無い限り、自然長状態ではなく展開状態における寸法を意味する。
・試験や測定における環境条件についての記載が無い場合、その試験や測定は、標準状態(試験場所は、温度20±5℃、相対湿度65%以下)の試験室又は装置内で行うものとする。
<Explanation of terms in the specification>
The following terms in the specification have the following meanings unless otherwise indicated in the specification.
"Front body" and "back body" mean front and rear portions of the pants-type disposable diaper, respectively, bordering on the front-rear direction center. In addition, the crotch refers to a range in the front-rear direction including the center in the front-rear direction of the pants-type disposable diaper, and when the absorber has a constricted portion, it refers to the longitudinal range of the portion having the constricted portion.
-"Elastic limit elongation" means the extension of the elastic limit in the direction of expansion and contraction (in other words, the state in which the first sheet layer and the second sheet layer are fully developed), and the length at the elastic limit is the natural length. It is expressed as a percentage based on 100%.
The “area ratio” means the ratio of the target portion to the unit area, and the target portion (for example, the sheet bonding portion 40) in the target region (for example, the stretchable region 80, the non-stretchable region 70, the main stretchable portion, and the buffer stretchable portion) The total area of the opening of the through hole 31 and the vent hole is divided by the area of the target area and expressed as a percentage. Particularly, the "area ratio" in the area having the expansion and contraction structure is stretched to the elastic limit in the expansion and contraction direction It means the area ratio in the dry state. In the embodiment in which a large number of target portions are provided at intervals, it is desirable to set the target area to a size that includes 10 or more target portions and to obtain the area ratio.
"Stretch rate" means the value when natural length is 100%.
・ "Age" is measured as follows. After pre-drying the sample or test piece, it is left in a test room or apparatus under standard conditions (the test place is at a temperature of 20 ± 5 ° C. and a relative humidity of 65% or less) to be in a constant weight state. Pre-drying means making a sample or a test piece constant weight in an environment not exceeding a relative humidity of 10 to 25% and a temperature of 50 ° C. In addition, it is not necessary to perform preliminary drying about the fiber whose official moisture percentage is 0.0%. A sample of 200 mm × 250 mm (± 2 mm) in size is cut out from a test piece in a constant weight state using a rice-based board (200 mm × 250 mm, ± 2 mm). The weight of the sample is measured, and the weight per square meter is calculated and taken as the basis weight.
・ The “thickness” of the absorber is the thickness measuring instrument of Ozaki Manufacturing Co., Ltd. (Pecock, Dial Thickness Gauge Large Type, Model J-B (Measurement Range 0 to 35 mm) or Model K-4 (Measurement Range 0 to 50 mm)) Measure with the sample and thickness gauge horizontal.
- other than the above "thickness" is used automatic thickness measuring instrument (KES-G5 Handy Compression measurement program), load: 0.098 N / cm 2, and the pressure area: automatically measured under the conditions of 2 cm 2.
・ “Tensile strength” and “Tensile elongation (breaking elongation)” conform to JIS K 7127: 1999 “Plastic-Test method of tensile properties-” except that the test piece is made into a rectangular shape of 35 mm wide × 80 mm long. It means that the initial chuck distance (marked line distance) is 50 mm and the tensile speed is 300 mm / min. For example, AUTOGRAPH AGS-G100N manufactured by SHIMADZU can be used as a tensile tester.
· “Tensile stress” is a tensile test based on JIS K 7127: 1999 “Plastic-Test method for tensile properties-” with an initial chuck spacing (marked line distance) of 50 mm and a tensile speed of 300 mm / min. This means the tensile stress (N / 35 mm) measured when stretching in the elastic region, and the degree of stretching can be appropriately determined depending on the test object. Although it is preferable to make a test piece into a rectangular shape with a width of 35 mm and a length of 80 mm or more, when a test piece with a width of 35 mm can not be cut out, a test piece is made with a width that can be cut out and the measured value is 35 mm wide The value converted to In addition, even when the target area is small and sufficient test pieces can not be collected, at least comparison can be made as long as test pieces of the same size are used even if the small test pieces are appropriately compared if the magnitude of the extension stress is compared. . For example, AUTOGRAPH AGS-G100N manufactured by SHIMADZU can be used as a tensile tester.
"Expanded state" means a flat state without contraction or slack.
-Unless otherwise indicated, the dimension of each part means the dimension in the unfolded state, not the natural length state.
・ If there is no description about the environmental conditions in the test or measurement, the test or measurement shall be conducted in the test room or equipment in the standard condition (the test place is temperature 20 ± 5 ° C, relative humidity 65% or less) .

本発明は、上記例のようなパンツタイプ使い捨ておむつの他、テープタイプ、パッドタイプ等の各種使い捨ておむつ、生理用ナプキン等、伸縮領域を備える吸収性物品全般に利用できるものである。   The present invention is applicable to general absorbent articles provided with an elastic region such as various types of disposable diapers such as a tape type and a pad type, a sanitary napkin, and the like other than the pants type disposable diaper as described above.

B…後身頃、F…前身頃、T…胴周り部、L…中間部、10…内装体、10B…内外固定領域、11…液透過性トップシート、12…液不透過性シート、13…吸収体、13N…括れ部分、14…包装シート、95…ギャザー不織布、96…ギャザー弾性部材、17…無吸収体側部、20…外装体、20A…第1シート層、20B…第2シート層、20C…折り返し部分、20X…弾性フィルム伸縮構造、21…サイドシール部、23…ウエスト端部領域、24…ウエスト部弾性部材、25…収縮皺、29…脚周りライン、30…弾性フィルム、31…貫通孔、40…シート接合部、70…非伸縮領域、80…伸縮領域、84…弱伸縮領域、90…立体ギャザー、33…デザイン印刷部。   B: back body, F: front body, T: waist part, L: middle part, 10: interior body, 10B: inside and outside fixed area, 11: liquid permeable top sheet, 12: liquid impermeable sheet, 13 ... Absorbent body, 13N: neck portion, 14: packaging sheet, 95: gathered nonwoven fabric, 96: gathered elastic member, 17: non-absorbent side, 20: exterior body, 20A: first sheet layer, 20B: second sheet layer, 20C: Folded part, 20X: Elastic film stretch structure, 21: Side seal part, 23: Waist end area, 24: Elastic part of waist part, 25: Shrinking ridge, 29: Line around leg, 30: Elastic film, 31: 31 Through hole, 40: sheet junction, 70: non-stretchable area, 80: stretchable area, 84: weak stretchable area, 90: solid gather, 33: design print part.

Claims (8)

第1シート層及び第2シート層の間に弾性フィルムが積層され、前記第1シート層及び第2シート層が、間隔を空けて配列された多数のシート接合部で直接又は前記弾性フィルムを介して接合された、弾性フィルム伸縮構造を備えており、
前記弾性フィルム伸縮構造を有する領域は、一方向に伸縮可能な伸縮領域を有しており、
前記伸縮領域は、前記弾性フィルムの収縮力により伸縮方向に収縮しているとともに、前記伸縮方向に伸長可能であり、
前記伸縮領域の前記伸縮方向の弾性限界伸びは200〜295%であり、
前記弾性フィルムに、その全体にわたり一様に設けられた装飾のための模様を含むデザイン印刷部が設けられており、
前記伸縮方向の伸長量が前記伸縮方向と直交する方向の位置に応じて変化したとき、前記弾性フィルムの幅入りによる前記デザイン印刷部の変形量が、前記伸縮方向と直交する方向の位置に応じて変化するものであり、
前記弾性フィルムは伸縮方向と直交する方向の幅入り率が20%以下である、
ことを特徴とする吸収性物品。
An elastic film is laminated between the first sheet layer and the second sheet layer, and the first sheet layer and the second sheet layer are directly or through the elastic film at a plurality of sheet junctions arranged at intervals. Equipped with elastic film expansion and contraction structure,
The area having the elastic film expansion and contraction structure has an expansion and contraction area expandable in one direction,
The stretchable region is contracted in the stretchable direction by the contraction force of the elastic film, and is stretchable in the stretchable direction.
The elastic limit elongation in the expansion and contraction direction of the expansion and contraction area is 200 to 295%,
The elastic film is provided with a design printing portion including a pattern for decoration uniformly provided over the whole ,
When the expansion amount in the expansion and contraction direction changes in accordance with the position in the direction orthogonal to the expansion and contraction direction, the deformation amount of the design print portion due to the width of the elastic film corresponds to the position in the direction orthogonal to the expansion and contraction direction Change, and
The elastic film has a width ratio of 20% or less in a direction orthogonal to the expansion and contraction direction.
An absorbent article characterized by the above.
第1シート層及び第2シート層の間に弾性フィルムが積層され、前記第1シート層及び第2シート層が、間隔を空けて配列された多数のシート接合部で直接又は前記弾性フィルムを介して接合された、弾性フィルム伸縮構造を備えており、
前記弾性フィルム伸縮構造を有する領域は、一方向に伸縮可能な伸縮領域を有しており、
前記伸縮領域は、前記弾性フィルムの収縮力により伸縮方向に収縮しているとともに、前記伸縮方向に伸長可能であり、
前記弾性フィルムにおける前記伸縮領域に位置する部分に、装飾のための模様、機能表示及び標章表示の少なくとも一つを含むデザイン印刷部が設けられており、
前記弾性フィルムは伸縮方向と直交する方向の幅入り率が25%以下であり、
前記シート接合部は、前記第1シート層及び第2シート層が前記弾性フィルムを貫通する貫通孔を介して溶着された部分であって、かつ前記第1シート層及び第2シート層の非対向面に凹部が形成された部分であり、
前記第1シート層及び第2シート層のいずれか一方が他方よりも前記凹部の浅い小凹凸層とされており、
前記デザイン印刷部は、前記弾性フィルムにおける前記小凹凸層側の面に設けられている、
ことを特徴とする、吸収性物品。
An elastic film is laminated between the first sheet layer and the second sheet layer, and the first sheet layer and the second sheet layer are directly or through the elastic film at a plurality of sheet junctions arranged at intervals. Equipped with elastic film expansion and contraction structure,
The area having the elastic film expansion and contraction structure has an expansion and contraction area expandable in one direction,
The stretchable region is contracted in the stretchable direction by the contraction force of the elastic film, and is stretchable in the stretchable direction.
A portion of the elastic film located in the stretchable area is provided with a design printing unit including at least one of a decorative pattern, a function indication, and a mark indication.
The elastic film has a width ratio of 25% or less in a direction orthogonal to the expansion and contraction direction,
The sheet bonding portion is a portion in which the first sheet layer and the second sheet layer are welded through a through hole that penetrates the elastic film, and the non-facing side of the first sheet layer and the second sheet layer It is a part where a recess is formed on the surface,
Either one of the first sheet layer and the second sheet layer is a shallow uneven layer having a shallower portion in the recess than the other,
The design print unit is provided on the surface of the elastic film on the small uneven layer side.
An absorbent article characterized in that.
第1シート層及び第2シート層の間に弾性フィルムが積層され、前記第1シート層及び第2シート層が、間隔を空けて配列された多数のシート接合部で直接又は前記弾性フィルムを介して接合された、弾性フィルム伸縮構造を備えており、
前記弾性フィルム伸縮構造を有する領域は、一方向に伸縮可能な伸縮領域を有しており、
前記伸縮領域は、前記弾性フィルムの収縮力により伸縮方向に収縮しているとともに、前記伸縮方向に伸長可能であり、
前記弾性フィルムにおける前記伸縮領域に位置する部分に、装飾のための模様、機能表示及び標章表示の少なくとも一つを含むデザイン印刷部が設けられており、
前記弾性フィルムは伸縮方向と直交する方向の幅入り率が25%以下であり、
前記弾性フィルム伸縮構造は、弾性限界伸びが異なる複数の領域を有し、前記弾性フィルムにおける前記複数の領域の境界及びその両側に隣接する部分に、前記デザイン印刷部を有しない、
ことを特徴とする、吸収性物品。
An elastic film is laminated between the first sheet layer and the second sheet layer, and the first sheet layer and the second sheet layer are directly or through the elastic film at a plurality of sheet junctions arranged at intervals. Equipped with elastic film expansion and contraction structure,
The area having the elastic film expansion and contraction structure has an expansion and contraction area expandable in one direction,
The stretchable region is contracted in the stretchable direction by the contraction force of the elastic film, and is stretchable in the stretchable direction.
A portion of the elastic film located in the stretchable area is provided with a design printing unit including at least one of a decorative pattern, a function indication, and a mark indication.
The elastic film has a width ratio of 25% or less in a direction orthogonal to the expansion and contraction direction,
The elastic film stretch structure has a plurality of regions having different elastic limit elongations, and does not have the design print portion at the boundary of the plurality of regions in the elastic film and the portions adjacent to both sides thereof.
An absorbent article characterized in that.
前身頃及び後身頃を構成する外装体と、この外装体に固定された、吸収体を含む内装体と、前身頃における外装体の両側部と後身頃における外装体の両側部とがそれぞれ接合されたサイドシール部と、環状の胴周り部と、ウエスト開口及び左右一対の脚開口とを備えた、パンツタイプ使い捨ておむつであって、
前記前身頃及び後身頃の少なくとも一方における前記外装体は、少なくとも前後方向の一部の範囲における前記サイドシール部間に対応する幅方向範囲にわたり、前記弾性フィルム伸縮構造を、その伸縮領域の伸縮方向が幅方向となるように備えている、
請求項1〜3のいずれか1項に記載の吸収性物品。
An outer body constituting a front body and a rear body, an inner body including an absorber fixed to the outer body, and both sides of the outer body in the front body and both sides of the outer body in the rear body are respectively joined A pants-type disposable diaper comprising a side seal portion, an annular waist portion, a waist opening and a pair of left and right leg openings,
The outer covering body in at least one of the front body and the rear body covers the elastic film expansion / contraction structure over the width direction range corresponding to the space between the side seals in at least a part of the front / rear direction. Prepares to be in the width direction,
The absorbent article according to any one of claims 1 to 3.
一方向に伸縮可能な伸縮領域を含む弾性フィルム伸縮構造を備えた吸収性物品の製造方法において、
前記伸縮領域の前記伸縮方向の弾性限界伸びは200〜295%であり、
前記弾性フィルムは伸縮方向と直交する方向の幅入り率が20%以下であり、
前記弾性フィルム伸縮構造の形成に際し、第1シート層と第2シート層との間に、弾性フィルムを前記伸縮領域の伸縮方向に伸長しつつ挟んだ状態で、間隔を空けて配列された多数箇所で、前記第1シート層及び第2シート層を直接又は前記弾性フィルムを介して接合してシート接合部を形成するとともに、
前記弾性フィルムとして、その全体にわたり一様に設けられた装飾のための模様を含むデザイン印刷部が予め印刷された弾性フィルムを用いるか、又は
前記弾性フィルムの伸長に先立って、インラインで前記弾性フィルムに、その全体にわたり一様な装飾のための模様を含むデザイン印刷部を印刷することにより、
前記伸縮方向の伸長量が前記伸縮方向と直交する方向の位置に応じて変化したとき、前記弾性フィルムの幅入りによる前記デザイン印刷部の変形量が、前記伸縮方向と直交する方向の位置に応じて変化する前記弾性フィルム伸縮構造を得る
ことを特徴とする吸収性物品の製造方法。
In a method of manufacturing an absorbent article provided with an elastic film elastic structure including an elastic region expandable in one direction,
The elastic limit elongation in the expansion and contraction direction of the expansion and contraction area is 200 to 295%,
The elastic film has a width ratio of 20% or less in a direction orthogonal to the expansion and contraction direction,
At the time of forming the elastic film stretch structure, a large number of places are arranged between the first sheet layer and the second sheet layer, with an elastic film being nipped and stretched in the stretch direction of the stretch region, spaced apart Bonding the first sheet layer and the second sheet layer directly or via the elastic film to form a sheet bonding portion;
As the elastic film, an elastic film on which a design printing portion including a pattern for decoration uniformly provided throughout is printed in advance is used, or the elastic film is in-line prior to the expansion of the elastic film. By printing a design print that includes a pattern for uniform decoration throughout the
When the expansion amount in the expansion and contraction direction changes in accordance with the position in the direction orthogonal to the expansion and contraction direction, the deformation amount of the design print portion due to the width of the elastic film corresponds to the position in the direction orthogonal to the expansion and contraction direction Obtain the elastic film stretch structure that changes
A manufacturing method of an absorbent article characterized by things.
一方向に伸縮可能な伸縮領域を含む弾性フィルム伸縮構造を備えた吸収性物品の製造方法において、
前記弾性フィルムは伸縮方向と直交する方向の幅入り率が25%以下であり、
前記弾性フィルム伸縮構造の形成に際し、第1シート層と第2シート層との間に、弾性フィルムを前記伸縮領域の伸縮方向に伸長しつつ挟んだ状態で、間隔を空けて配列された多数箇所で、前記第1シート層及び第2シート層を直接又は前記弾性フィルムを介して接合してシート接合部を形成するとともに、
前記弾性フィルムとして、前記伸縮領域となる部分に装飾のための模様、機能表示及び標章表示の少なくとも一つを含むデザイン印刷部が予め印刷された弾性フィルムを用いるか、又は
前記弾性フィルムの伸長に先立って、インラインで前記弾性フィルムにおける前記伸縮領域となる部分に装飾のための模様、機能表示及び標章表示の少なくとも一つを含むデザイン印刷部を印刷し、
前記弾性フィルム伸縮構造の形成に際し、前記弾性フィルムを前記伸縮領域の伸縮方向に伸長しつつ前記第1シート層及び第2シート層の間に挟んだ状態で、これら弾性フィルム、第1シート層及び第2シート層をアンビルロールと超音波ホーンとの間に通して超音波シールを施し、前記第1シート層及び第2シート層を直接に接合して前記シート接合部を形成するとともに、
前記弾性フィルムにおける前記アンビルロール側と反対側の面に、前記デザイン印刷部を有するように前記弾性フィルムを供給する、
ことを特徴とする、吸収性物品の製造方法。
In a method of manufacturing an absorbent article provided with an elastic film elastic structure including an elastic region expandable in one direction,
The elastic film has a width ratio of 25% or less in a direction orthogonal to the expansion and contraction direction,
At the time of forming the elastic film stretch structure, a large number of places are arranged between the first sheet layer and the second sheet layer, with an elastic film being nipped and stretched in the stretch direction of the stretch region, spaced apart Bonding the first sheet layer and the second sheet layer directly or via the elastic film to form a sheet bonding portion;
As the elastic film, an elastic film on which a design printing portion including at least one of a pattern for decoration, a function indication and a mark indication is printed in advance in a portion to be the expansion and contraction area is used, or the elastic film is expanded Prior to printing a design printing portion including at least one of a decorative pattern, a function indication, and a mark indication on a portion to be the elastic region in the elastic film in line,
When forming the elastic film stretch structure, the elastic film is stretched between the first sheet layer and the second sheet layer while being stretched in the stretch direction of the stretch region, and the elastic film, the first sheet layer, and The second sheet layer is passed between the anvil roll and the ultrasonic horn to apply an ultrasonic seal, and the first sheet layer and the second sheet layer are directly joined to form the sheet joint.
The elastic film is supplied so as to have the design printing portion on the surface of the elastic film opposite to the anvil roll side.
A method of producing an absorbent article, characterized in that
一方向に伸縮可能な伸縮領域を含む弾性フィルム伸縮構造を備えた吸収性物品の製造方法において、
前記弾性フィルムは伸縮方向と直交する方向の幅入り率が25%以下であり、
前記弾性フィルム伸縮構造の形成に際し、第1シート層と第2シート層との間に、弾性フィルムを前記伸縮領域の伸縮方向に伸長しつつ挟んだ状態で、間隔を空けて配列された多数箇所で、前記第1シート層及び第2シート層を直接又は前記弾性フィルムを介して接合してシート接合部を形成するとともに、
前記弾性フィルムとして、前記伸縮領域となる部分に装飾のための模様、機能表示及び標章表示の少なくとも一つを含むデザイン印刷部が予め印刷された弾性フィルムを用いるか、又は
前記弾性フィルムの伸長に先立って、インラインで前記弾性フィルムにおける前記伸縮領域となる部分に装飾のための模様、機能表示及び標章表示の少なくとも一つを含むデザイン印刷部を印刷し、
前記弾性フィルム伸縮構造の形成に際し、シート接合部のパターンを異ならしめることにより弾性限界伸びが異なる複数の伸縮領域を形成し、
前記弾性フィルムにおける前記複数の領域となる部分に前記デザイン印刷部を印刷するとともに、その印刷にあたり、
弾性限界伸びが小さい領域ほど、高い変形率で伸縮方向に収縮変形した変形デザインを印刷する、
ことを特徴とする、吸収性物品の製造方法。
In a method of manufacturing an absorbent article provided with an elastic film elastic structure including an elastic region expandable in one direction,
The elastic film has a width ratio of 25% or less in a direction orthogonal to the expansion and contraction direction,
At the time of forming the elastic film stretch structure, a large number of places are arranged between the first sheet layer and the second sheet layer, with an elastic film being nipped and stretched in the stretch direction of the stretch region, spaced apart Bonding the first sheet layer and the second sheet layer directly or via the elastic film to form a sheet bonding portion;
As the elastic film, an elastic film on which a design printing portion including at least one of a pattern for decoration, a function indication and a mark indication is printed in advance in a portion to be the expansion and contraction area is used, or the elastic film is expanded Prior to printing a design printing portion including at least one of a decorative pattern, a function indication, and a mark indication on a portion to be the elastic region in the elastic film in line,
When forming the elastic film expansion / contraction structure, a plurality of expansion / contraction regions having different elastic limit elongations are formed by differentiating the pattern of the sheet bonding portion,
While printing the design printing part on the part which becomes the above-mentioned a plurality of fields in the above-mentioned elastic film, in the printing,
Print a deformed design that has shrunk in the expansion / contraction direction with a high deformation rate in the region where the elastic limit elongation is smaller.
A method of producing an absorbent article, characterized in that
一方向に伸縮可能な伸縮領域を含む弾性フィルム伸縮構造を備えた吸収性物品の製造方法において、
前記弾性フィルムは伸縮方向と直交する方向の幅入り率が25%以下であり、
前記弾性フィルム伸縮構造の形成に際し、第1シート層と第2シート層との間に、弾性フィルムを前記伸縮領域の伸縮方向に伸長しつつ挟んだ状態で、間隔を空けて配列された多数箇所で、前記第1シート層及び第2シート層を直接又は前記弾性フィルムを介して接合してシート接合部を形成するとともに、
前記弾性フィルムとして、前記伸縮領域となる部分に装飾のための模様、機能表示及び標章表示の少なくとも一つを含むデザイン印刷部が予め印刷された弾性フィルムを用いるか、又は
前記弾性フィルムの伸長に先立って、インラインで前記弾性フィルムにおける前記伸縮領域となる部分に装飾のための模様、機能表示及び標章表示の少なくとも一つを含むデザイン印刷部を印刷し、
前記弾性フィルム伸縮構造の形成に際し、製品における弾性限界伸びが異なる複数の領域を形成し、
前記弾性フィルムにおける前記複数の領域の境界及びその両側に隣接する部分に、デザイン印刷部を印刷しない、
ことを特徴とする、吸収性物品の製造方法。
In a method of manufacturing an absorbent article provided with an elastic film elastic structure including an elastic region expandable in one direction,
The elastic film has a width ratio of 25% or less in a direction orthogonal to the expansion and contraction direction,
At the time of forming the elastic film stretch structure, a large number of places are arranged between the first sheet layer and the second sheet layer, with an elastic film being nipped and stretched in the stretch direction of the stretch region, spaced apart Bonding the first sheet layer and the second sheet layer directly or via the elastic film to form a sheet bonding portion;
As the elastic film, an elastic film on which a design printing portion including at least one of a pattern for decoration, a function indication and a mark indication is printed in advance in a portion to be the expansion and contraction area is used, or the elastic film is expanded Prior to printing a design printing portion including at least one of a decorative pattern, a function indication, and a mark indication on a portion to be the elastic region in the elastic film in line,
In forming the elastic film stretch structure, a plurality of regions having different elastic limit elongations in the product are formed;
Do not print a design printing portion on the boundary of the plurality of regions in the elastic film and the portion adjacent to the both sides thereof
A method of producing an absorbent article, characterized in that
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