JP6504994B2 - Square storage element - Google Patents

Square storage element Download PDF

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JP6504994B2
JP6504994B2 JP2015213251A JP2015213251A JP6504994B2 JP 6504994 B2 JP6504994 B2 JP 6504994B2 JP 2015213251 A JP2015213251 A JP 2015213251A JP 2015213251 A JP2015213251 A JP 2015213251A JP 6504994 B2 JP6504994 B2 JP 6504994B2
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negative electrode
positive electrode
porous film
electrode
wound
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JP2017084666A (en
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山本 祐輝
祐輝 山本
伸行 堀
伸行 堀
良介 伊藤
良介 伊藤
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Hitachi Astemo Ltd
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Hitachi Automotive Systems Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Description

本発明は、角形蓄電素子に関する。   The present invention relates to a square storage element.

角形リチウムイオン二次電池等の角形二次電池では、帯状の正極と負極とをセパレータを介して重ねて捲回してなる捲回電極群と、電解液とが角形の容器内に収容されている。捲回電極群の捲回軸方向の一方および他方の側端に、正極電極と負極電極のそれぞれの未塗工部がセパレータから露出され、露出された未塗工部がそれぞれ正極集電体または負極集電体に溶接されている。このような構造とすることで、簡便な構成を可能にし、かつ電極端子や正・負極集電体に至る通電経路を短くし、接続抵抗を小さくして高出力が得られる。   In a prismatic secondary battery such as a prismatic lithium ion secondary battery, a wound electrode group formed by overlapping and winding a strip-like positive electrode and a negative electrode with a separator interposed therebetween, and an electrolytic solution are accommodated in a rectangular container. . The uncoated portions of the positive electrode and the negative electrode are exposed from the separator at one side and the other side end of the wound electrode group in the winding axis direction, and the exposed uncoated portions are respectively a positive electrode current collector or It is welded to the negative electrode current collector. Such a structure enables a simple configuration, shortens the current passage to the electrode terminal and the positive and negative electrode current collectors, and reduces the connection resistance to obtain high output.

このような角形二次電池では、電池内部に金属異物が混入すると内部短絡を生じ電池に不具合を引き起こす可能性がある。この対応の一例として、捲回電極群を袋状に形成した絶縁材料で覆う構造とした電池が知られている。絶縁材料としては、電解液を流通し得る細孔を有する多孔質材料が用いられている。この構造により、電池蓋の注液口から電解液を注入する際、電解液に導電性異物が混入していても、捲回電極群の内部短絡を防止することができると記載されている。   In such a prismatic secondary battery, if a metal foreign matter is mixed into the battery, an internal short circuit may occur to cause a failure in the battery. As an example of this correspondence, the battery made into the structure covered with the insulation material which formed the winding electrode group in the bag shape is known. As the insulating material, a porous material having pores through which the electrolyte can flow is used. It is described that this structure can prevent an internal short circuit of the wound electrode group even when conductive foreign matter is mixed in the electrolytic solution when the electrolytic solution is injected from the liquid inlet of the battery lid.

特開2009−301892号公報JP, 2009-301892, A

特許文献1に記載の技術では、捲回電極群の表面等に付着している金属等の異物は、袋状の多孔質フィルム内に収容されることになる。袋状の多孔質フィルム内に収容された異物は、電解液と共に捲回電極群の開口部から、捲回電極群の内部に混入する可能性がある。これにより、捲回電極群の内部で短絡を生じ、電圧低下等の電池の不具合を引き起こす可能性がある。   According to the technique described in Patent Document 1, foreign substances such as metal adhering to the surface or the like of the wound electrode group are accommodated in a bag-like porous film. Foreign matter contained in the bag-like porous film may be mixed with the electrolytic solution into the interior of the wound electrode group from the opening of the wound electrode group. This may cause a short circuit inside the wound electrode group, which may cause a battery failure such as a voltage drop.

本発明の一態様によると、角形蓄電素子は、正極電極、負極電極およびセパレータを有し、前記正極電極の一側縁および前記負極電極の前記一側縁に対向する他側縁のそれぞれが前記セパレータから露出する箔露出部を有するように積層され、前記正極電極、前記負極電極、前記セパレータが捲回軸方向に直交する方向の両端に湾曲部を有するように捲回された捲回電極群と、前記正極電極の前記一側縁および前記負極電極の前記他側縁のそれぞれが束ねて接合される接合用部材とを備え、前記正極電極および前記負極電極のそれぞれには、少なくとも前記湾曲部の端面中央に、前記捲回電極群の外部に連通する電極箔隙間が形成され、前記捲回電極群に、前記電極箔隙間の外部に連通する開口部を覆う多孔質フィルムが固定されている。   According to one aspect of the present invention, the prismatic storage element has a positive electrode, a negative electrode, and a separator, and one side edge of the positive electrode and the other side edge facing the one side edge of the negative electrode each have the above A wound electrode group which is laminated so as to have a foil exposed portion exposed from a separator, and wound so that the positive electrode, the negative electrode, and the separator have curved portions at both ends in a direction orthogonal to the winding axis direction. And a bonding member in which the one side edge of the positive electrode and the other side edge of the negative electrode are bundled and joined, and each of the positive electrode and the negative electrode includes at least the curved portion. An electrode foil gap communicating with the outside of the wound electrode group is formed at the center of the end face of the wound electrode group, and a porous film covering an opening communicating with the outside of the electrode foil gap is fixed to the wound electrode group .

本発明によれば、捲回電極群の表面等に付着している異物が捲回電極群の湾曲部内部の電極箔隙間に混入するのを抑制することができる。   According to the present invention, it is possible to suppress that foreign substances adhering to the surface or the like of the wound electrode group are mixed in the electrode foil gap inside the curved portion of the wound electrode group.

本発明の角形蓄電素子の実施形態1としての角形二次電池の外観斜視図。BRIEF DESCRIPTION OF THE DRAWINGS The external appearance perspective view of the square secondary battery as Embodiment 1 of the square electrical storage element of this invention. 図1に図示された角形二次電池の分解斜視図。FIG. 2 is an exploded perspective view of the prismatic secondary battery illustrated in FIG. 1; 図2に図示された角形二次電池の分解斜視図において、電池蓋を組付けた状態を示す斜視図。The disassembled perspective view of the square secondary battery illustrated by FIG. 2, The perspective view which shows the state which assembled | attached the battery cover. 図2に図示された捲回電極群の一部を展開した状態を示す分解斜視図。The disassembled perspective view which shows the state which expand | deployed a part of winding electrode group shown in figure by FIG. 捲回電極群の負極側における湾曲部に多孔質フィルムを固定した状態を示す外観斜視図。The external appearance perspective view which shows the state which fixed the porous film to the curved part in the negative electrode side of the winding electrode group. 図5における領域VIの詳細図。FIG. 6 is a detailed view of a region VI in FIG. 5; 本発明の実施形態2を示し、捲回電極群の負極側における湾曲部に多孔質フィルムを固定した状態を示す外観斜視図。The external appearance perspective view which shows Embodiment 2 of this invention, and shows the state which fixed the porous film to the curved part in the negative electrode side of winding electrode group. 図7にける領域VIIIの詳細図。FIG. 8 is a detailed view of a region VIII in FIG. 7;

−実施形態1−
以下、本発明の角形蓄電素子の実施形態1を図1〜図6を参照して説明する。
なお、以下では、角形蓄電素子としてリチウムイオン角形二次電池を例として説明する。
図1は、角形二次電池100の外観斜視図である。
角形二次電池100は、電池缶1および電池蓋6を備え、扁平型に形成されている。電池缶1は、相対的に面積の大きい一対の対向する幅広側面1bと、相対的に面積の小さい一対の対向する幅狭側面1cと、底面1dとを有し、その上方に開口部1a(図2参照)を有する。
-Embodiment 1-
Hereinafter, Embodiment 1 of the prismatic storage element of the present invention will be described with reference to FIGS. 1 to 6.
In the following, a lithium ion secondary battery is described as an example of the prismatic storage element.
FIG. 1 is an external perspective view of a prismatic secondary battery 100.
The prismatic secondary battery 100 includes the battery can 1 and the battery lid 6 and is formed in a flat shape. The battery can 1 has a pair of relatively wide side surfaces 1b having a relatively large area, a pair of narrow narrow side surfaces 1c having a relatively small area, and a bottom surface 1d. See FIG. 2).

電池缶1内には、捲回電極群3(図2参照)が収容され、電池缶1の開口部1aが電池蓋6によって封止されている。電池蓋6は略矩形平板状であって、電池缶1の上方の開口部1aを塞ぐように溶接されて電池缶1が封止されている。電池蓋6には、正極外部端子14と、負極外部端子12が設けられている。正極外部端子14と負極外部端子12を介して捲回電極群3に充電され、また外部負荷に電力が供給される。電池蓋6には、ガス排出弁10が一体的に設けられ、電池缶1と電池蓋6により構成される電池容器の内部の圧力が上昇すると、ガス排出弁10が開いて内部からガスが排出され、電池容器内の圧力が低減される。これによって、角形二次電池100の安全性が確保される。   In the battery can 1, a wound electrode group 3 (see FIG. 2) is accommodated, and an opening 1 a of the battery can 1 is sealed by a battery cover 6. The battery cover 6 has a substantially rectangular flat plate shape, and is welded so as to close the upper opening 1 a of the battery can 1 so that the battery can 1 is sealed. The battery cover 6 is provided with a positive electrode external terminal 14 and a negative electrode external terminal 12. The wound electrode group 3 is charged via the positive electrode external terminal 14 and the negative electrode external terminal 12, and power is supplied to the external load. The gas discharge valve 10 is integrally provided on the battery lid 6, and when the pressure in the battery container constituted by the battery can 1 and the battery lid 6 rises, the gas discharge valve 10 is opened to discharge the gas from the inside. And the pressure in the battery container is reduced. Thereby, the safety of the prismatic secondary battery 100 is secured.

図2は、図1に図示された角形二次電池の分解斜視図であり、図3は、図2に図示された角形二次電池の分解斜視図において、電池蓋を組付けた状態を示す斜視図である。
角形二次電池100の電池缶1は、矩形の底面1dと、底面1dから立ち上がる角筒状の幅広側面1bおよび幅狭側面1cと、幅広側面1bおよび幅狭側面1cの上端で上方に向かって開放された開口部1aとを有している。電池缶1内には、絶縁材からなる保護フィルム2を介して捲回電極群3が収容されている。
FIG. 2 is an exploded perspective view of the prismatic secondary battery shown in FIG. 1, and FIG. 3 is a disassembled perspective view of the prismatic secondary battery shown in FIG. It is a perspective view.
The battery can 1 of the prismatic secondary battery 100 is directed upward at the upper end of the rectangular bottom surface 1 d, the wide rectangular side surface 1 b and the narrow width side surface 1 c, and the wide side surface 1 b and the narrow width side surface 1 c rising from the bottom surface 1 d. And an open portion 1a. In the battery can 1, a wound electrode group 3 is accommodated via a protective film 2 made of an insulating material.

捲回電極群3は、扁平形状に捲回されており、捲回軸方向と直交する方向(y方向)の両端に形成された断面半円形状の一対の湾曲部3a、3bと、これら一対の湾曲部3a、3bの間に連続して形成される一対の扁平面3cとを有している。なお、以下の説明において、捲回軸方向を図示のx方向とし、捲回軸に直交する方向を図示のy方向とする。捲回電極群3は、捲回軸方向(x方向)の両側部を電池缶1の幅広側面1bの内面および幅狭側面1cの内面に沿わせながら、湾曲部3bを下方にして電池缶1内に挿入され、上方の湾曲部3a側が電池缶1の開口部1a側に配置される。なお、図3では、保護フィルム2は折畳まれて電池缶1内に収容された状態となっている。   The wound electrode group 3 is wound in a flat shape, and includes a pair of curved portions 3a and 3b having a semicircular cross section formed at both ends in a direction (y direction) orthogonal to the winding axis direction, and the pair And a pair of flat surfaces 3c formed continuously between the curved portions 3a and 3b. In the following description, the winding axis direction is the x direction shown in the drawing, and the direction orthogonal to the winding axis is the y direction shown in the drawing. In the wound electrode group 3, the battery can 1 with the curved portion 3 b downward while keeping both side portions in the winding axial direction (x direction) along the inner surface of the wide side 1 b and the inner surface of the narrow side 1 c of the battery can 1. It is inserted into the inside, and the upper curved portion 3 a side is disposed on the opening 1 a side of the battery can 1. In FIG. 3, the protective film 2 is folded and accommodated in the battery can 1.

捲回電極群3の正極金属箔露出部34c(図4も参照)は、正極集電板44を介して電池蓋6に設けられた正極外部端子14と電気的に接続されている。また、捲回電極群3の負極金属箔露出部32c(図4も参照)は、負極集電板24を介して電池蓋6に設けられた負極外部端子12と電気的に接続されている。これにより、正極集電板44および負極集電板24を介して捲回電極群3から外部負荷へ電力が供給され、正極集電板44および負極集電板24を介して捲回電極群3へ外部発電電力が供給され充電される。   The positive electrode metal foil exposed portion 34 c (see also FIG. 4) of the wound electrode group 3 is electrically connected to the positive electrode external terminal 14 provided on the battery cover 6 via the positive electrode current collector plate 44. Further, the negative electrode metal foil exposed portion 32 c (see also FIG. 4) of the wound electrode group 3 is electrically connected to the negative electrode external terminal 12 provided on the battery lid 6 via the negative electrode current collector 24. Thus, power is supplied from the wound electrode group 3 to the external load via the positive electrode current collector plate 44 and the negative electrode current collector plate 24, and the wound electrode group 3 is provided via the positive electrode current collector plate 44 and the negative electrode current collector plate 24. Externally generated power is supplied and charged.

正極集電板44と負極集電板24、及び正極外部端子14と負極外部端子12を、それぞれ電池蓋6から電気的に絶縁するために、ガスケット5および絶縁板7が電池蓋6に設けられている。電池蓋6には、電池容器内に電解液を注入するための注液口9が穿設されている。注液口9から電池缶1内に電解液を注入した後、電池蓋6に注液栓11をレーザ溶接により接合して注液口9を封止し、角形二次電池100を密閉する。   A gasket 5 and an insulating plate 7 are provided on the battery lid 6 to electrically insulate the positive electrode current collector plate 44 and the negative electrode current collector plate 24 and the positive electrode external terminal 14 and the negative electrode external terminal 12 from the battery lid 6, respectively. ing. A liquid injection port 9 for injecting an electrolytic solution into the battery case is formed in the battery cover 6. After the electrolytic solution is injected from the liquid injection port 9 into the battery can 1, the liquid injection plug 11 is joined to the battery lid 6 by laser welding to seal the liquid injection port 9, and the prismatic secondary battery 100 is sealed.

ここで、正極外部端子14および正極集電板44の形成素材としては、例えばアルミニウム合金が挙げられ、負極外部端子12および負極集電板24の形成素材としては、例え
ば銅合金が挙げられる。また、絶縁板7およびガスケット5の形成素材としては、例えばポリブチレンテレフタレートやポリフェニレンサルファイド、ペルフルオロアルコキシフッ素樹脂等の絶縁性を有する樹脂材が挙げられる。
Here, as a forming material of the positive electrode external terminal 14 and the positive electrode current collector plate 44, for example, an aluminum alloy can be mentioned, and as a forming material of the negative electrode external terminal 12 and the negative electrode collector plate 24, a copper alloy can be mentioned. Moreover, as a formation material of the insulating plate 7 and the gasket 5, the resin material which has insulation, such as a polybutylene terephthalate, a polyphenylene sulfide, a perfluoro alkoxy fluorine resin, etc. is mentioned, for example.

電池容器内に注入される電解液としては、例えばエチレンカーボネート等の炭酸エステル系の有機溶媒に6フッ化リン酸リチウム(LiPF)等のリチウム塩が溶解された非水電解液を適用することができる。 For example, a non-aqueous electrolytic solution in which a lithium salt such as lithium hexafluorophosphate (LiPF 6 ) is dissolved in a carbonate-based organic solvent such as ethylene carbonate is applied as the electrolytic solution injected into the battery container. Can.

正極外部端子14、負極外部端子12は、バスバー等に溶接接合される溶接接合部を有している。溶接接合部は、電池蓋6から上方に突出する直方体のブロック形状を有しており、下面が電池蓋6の表面に対向し、上面が所定高さ位置で電池蓋6と平行になる構成を有している。
正極接続部14a、負極接続部12aは、正極外部端子14、負極外部端子12の下面からそれぞれ突出して先端が電池蓋6の正極側貫通孔46、負極側貫通孔26に挿入可能な円柱形状を有している。正極接続部14a、負極接続部12aは、電池蓋6を貫通して、それぞれ、正極集電板44の正極集電板基部41、負極集電板24の負極集電板基部21よりも電池缶1の底面1d側に向けて突出される。この突出した状態で、正極接続部14aおよび負極接続部12aは、先端がかしめられる。これにより、正極外部端子14と正極集電板44とが、また、負極外部端子12と負極集電板24とが電池蓋6に一体に固定される。正極外部端子14および負極外部端子12のそれぞれと電池蓋6との間には、ガスケット5が介在される。また、正極集電板44および負極集電板24のそれぞれと電池蓋6との間には、絶縁板7が介在される。これにより、正極集電板44および正極外部端子14は電池蓋6と絶縁されている。また、負極集電板24および負極外部端子12は電池蓋6と絶縁されている。
The positive electrode external terminal 14 and the negative electrode external terminal 12 have a welded joint portion welded to a bus bar or the like. The weld joint has a rectangular block shape projecting upward from the battery lid 6, and the lower surface faces the surface of the battery lid 6, and the upper surface is parallel to the battery lid 6 at a predetermined height position. Have.
The positive electrode connection portion 14a and the negative electrode connection portion 12a project from the lower surface of the positive electrode external terminal 14 and the negative electrode external terminal 12, respectively, and have cylindrical shapes whose tips can be inserted into the positive electrode side through hole 46 and the negative electrode side through hole 26 of the battery lid 6. Have. The positive electrode connection portion 14 a and the negative electrode connection portion 12 a penetrate the battery lid 6, respectively, and the battery can than the positive electrode current collector plate base 41 of the positive electrode current collector plate 44 and the negative electrode current collector plate base 21 of the negative electrode current collector plate 24. It protrudes toward the bottom 1d side of 1. The tips of the positive electrode connection portion 14a and the negative electrode connection portion 12a are crimped in this protruding state. As a result, the positive electrode external terminal 14 and the positive electrode current collector plate 44 and the negative electrode external terminal 12 and the negative electrode current collector plate 24 are integrally fixed to the battery cover 6. A gasket 5 is interposed between each of the positive electrode external terminal 14 and the negative electrode external terminal 12 and the battery cover 6. In addition, an insulating plate 7 is interposed between each of the positive electrode current collector plate 44 and the negative electrode current collector plate 24 and the battery cover 6. Thus, the positive electrode current collector plate 44 and the positive electrode external terminal 14 are insulated from the battery cover 6. Further, the negative electrode current collector 24 and the negative electrode external terminal 12 are insulated from the battery cover 6.

正極集電板44は、電池蓋6の下面に対向して配置される矩形板状の正極集電板基部41を有する。また、正極集電板44は、正極集電板基部41の側端で折曲されて、電池缶1の幅広側面1bに沿って底面1d側に向かって延出される正極側接続端部42を有している。正極側接続端部42は、捲回電極群3の正極金属箔露出部34cに対向して重ね合わされた状態で接続される。
同様に、負極集電板24は、電池蓋6の下面に対向して配置される矩形板状の負極集電板基部21を有する。また、負極集電板24は、負極集電板基部21の側端で折曲されて、電池缶1の幅広側面1bに沿って底面1d側に向かって延出される負極側接続端部22を有している。負極側接続端部22は、捲回電極群3の負極金属箔露出部32cに対向して重ね合わされた状態で接続される。
正極集電板基部41、負極集電板基部21のそれぞれには、正極接続部14a、負極接続部12aが挿通される正極側開口穴43、負極側開口穴23がそれぞれ形成されている。
The positive electrode current collector plate 44 has a rectangular plate-like positive electrode current collector plate base 41 disposed to face the lower surface of the battery lid 6. In addition, the positive electrode current collector plate 44 is bent at the side end of the positive electrode current collector plate base 41 and extends along the wide side surface 1 b of the battery can 1 toward the bottom surface 1 d. Have. The positive electrode side connection end portion 42 is connected in a state of being superimposed on the positive electrode metal foil exposed portion 34 c of the wound electrode group 3 so as to face each other.
Similarly, the negative electrode current collector 24 has a rectangular plate-like negative electrode current collector base 21 disposed opposite to the lower surface of the battery lid 6. Further, the negative electrode current collector plate 24 is bent at the side end of the negative electrode current collector plate base 21 to extend the negative electrode side connection end 22 extending toward the bottom surface 1 d along the wide side surface 1 b of the battery can 1. Have. The negative electrode side connection end 22 is connected in a state where it is overlapped with the negative electrode metal foil exposed portion 32 c of the wound electrode group 3 so as to face each other.
In each of the positive electrode current collector plate base 41 and the negative electrode current collector plate base 21, a positive electrode side opening hole 43 and a negative electrode side opening hole 23 through which the positive electrode connection portion 14a and the negative electrode connection portion 12a are inserted are respectively formed.

捲回電極群3の扁平面3cに沿う方向でかつ捲回電極群3の捲回軸方向に直交する方向(y方向)を中心軸方向として前記捲回電極群3の周囲には保護フィルム2が巻き付けられている。保護フィルム2は、例えばPP(ポリプロピレン)などの合成樹脂製の一枚のシートまたは複数のフィルム部材からなり、捲回電極群3の扁平面3cと平行な方向でかつ捲回軸方向に直交する方向(y方向)を巻き付け中心として捲回電極群3を巻き付けることができる長さを有している。   A protective film 2 is provided around the wound electrode group 3 with a direction along the flat surface 3 c of the wound electrode group 3 and a direction (y direction) orthogonal to the wound axis direction of the wound electrode group 3 as a central axis direction. Is wound. The protective film 2 is made of, for example, one sheet or a plurality of film members made of synthetic resin such as PP (polypropylene), and is parallel to the flat surface 3 c of the wound electrode group 3 and orthogonal to the winding axial direction It has a length such that the wound electrode group 3 can be wound with the direction (y direction) as the winding center.

図4は、捲回電極群3の一部を展開した状態を示す分解斜視図である。
捲回電極群3は、負極電極32と正極電極34との間にセパレータ33、35を積層して扁平状に捲回することによって構成されている。捲回電極群3は、最外周の電極が負極電極32であり、さらにその外周側にセパレータ33、35が捲回される。セパレータ33、35は、正極電極34と負極電極32との間を絶縁する役割を有している。
正極電極34は、正極集電体である正極金属箔34aの表裏両面に正極活物質合剤が塗布された正極合剤層34bを有する。正極金属箔34aの幅方向(x方向)の一方側の端部には、正極活物質合剤が塗布されていない正極金属箔露出部34cが設けられている。負極電極32は、負極集電体である負極金属箔32aの表裏両面に負極活物質合剤が塗布された負極合剤層32bを有する。負極金属箔32aの幅方向(x方向)の他方側の端部には、負極活物質合剤が塗布されていない負極金属箔露出部32cが設けられている。正極金属箔露出部34cと負極金属箔露出部32cは、正・負極金属箔34a、32aの金属面が露出した領域であり、捲回軸方向の一方側と他方側の位置に配置されるように捲回される。
FIG. 4 is an exploded perspective view showing a state in which a part of the wound electrode group 3 is developed.
The wound electrode group 3 is configured by laminating the separators 33 and 35 between the negative electrode 32 and the positive electrode 34 and winding them in a flat shape. In the wound electrode group 3, the outermost electrode is the negative electrode 32, and the separators 33 and 35 are further wound on the outer peripheral side. The separators 33 and 35 have a role of insulating between the positive electrode 34 and the negative electrode 32.
The positive electrode 34 has a positive electrode mixture layer 34 b in which a positive electrode active material mixture is applied to both the front and back sides of a positive electrode metal foil 34 a which is a positive electrode current collector. A positive metal foil exposed portion 34c to which the positive electrode active material mixture is not applied is provided at one end of the positive electrode metal foil 34a in the width direction (x direction). The negative electrode 32 has a negative electrode mixture layer 32 b in which a negative electrode active material mixture is applied to both the front and back sides of a negative electrode metal foil 32 a which is a negative electrode current collector. At the other end of the negative electrode metal foil 32 a in the width direction (x direction), a negative electrode metal foil exposed portion 32 c to which the negative electrode active material mixture is not applied is provided. The positive electrode metal foil exposed portion 34c and the negative electrode metal foil exposed portion 32c are areas where the metal surfaces of the positive and negative electrode metal foils 34a and 32a are exposed, and are disposed at one side and the other side in the winding axis direction. It is wounded by

負極電極32の負極合剤層32bは、正極電極34の正極合剤層34bよりも幅方向(x方向)に大きく、これにより正極合剤層34bは、必ず負極合剤層32bに挟まれるように構成されている。正極金属箔露出部34c、負極金属箔露出部32cは、それぞれ、束ねられて溶接等により接合される。尚、セパレータ33、35は幅方向(x方向)で負極合剤層32bよりも広いが、セパレータ33、35は、正極金属箔露出部34c、負極金属箔露出部32cが露出する位置に積層されるため、束ねて溶接する場合の支障にはならない。   The negative electrode mixture layer 32 b of the negative electrode 32 is larger in the width direction (x direction) than the positive electrode mixture layer 34 b of the positive electrode 34 so that the positive electrode mixture layer 34 b is always sandwiched between the negative electrode mixture layers 32 b. Is configured. The positive electrode metal foil exposed portion 34c and the negative electrode metal foil exposed portion 32c are respectively bundled and joined by welding or the like. The separators 33 and 35 are wider than the negative electrode mixture layer 32b in the width direction (x direction), but the separators 33 and 35 are stacked at the positions where the positive metal foil exposed portion 34c and the negative metal foil exposed portion 32c are exposed. Therefore, there is no hindrance when bundling and welding.

負極電極32に関しては、負極活物質として非晶質炭素粉末100重量部に対して、結着剤として10重量部のポリフッ化ビニリデン(以下、PVDFという。)を添加し、これに分散溶媒としてN−メチルピロリドン(以下、NMPという。)を添加、混練した負極合剤を作製した。この負極合剤を厚さ10μmの銅箔(負極金属箔)の両面に溶接部(負極未塗工部)を残して塗布した。その後、乾燥、プレス、裁断工程を経て、銅箔を含まない負極活物質塗布部厚さ70μmの負極電極32を得た。   With respect to the negative electrode 32, 10 parts by weight of polyvinylidene fluoride (hereinafter referred to as PVDF) is added as a binder to 100 parts by weight of amorphous carbon powder as a negative electrode active material, and N is added thereto as a dispersion solvent. -A negative electrode mixture was prepared by adding and kneading methyl pyrrolidone (hereinafter referred to as NMP). The negative electrode mixture was applied to both sides of a copper foil (negative electrode metal foil) having a thickness of 10 μm leaving a welded portion (negative electrode uncoated portion). Thereafter, the resultant was dried, pressed, and cut to obtain a negative electrode 32 having a thickness of 70 μm and a negative electrode active material-coated portion not including a copper foil.

尚、本実施形態では、負極活物質に非晶質炭素を用いる場合について例示したが、これに限定されるものではなく、リチウムイオンを挿入、脱離可能な天然黒鉛や、人造の各種黒鉛材、コークスなどの炭素質材料やSiやSnなどの化合物(例えば、SiO、TiSi2等)、またはそれの複合材料でもよく、その粒子形状においても、鱗片状、球状、繊維状、塊状等、特に制限されるものではない。   In the present embodiment, although the case of using amorphous carbon as the negative electrode active material is exemplified, the present invention is not limited to this, and natural graphite which can insert and desorb lithium ion, and various kinds of artificial graphite materials And carbonaceous materials such as coke, compounds such as Si and Sn (for example, SiO, TiSi 2 etc.), or composite materials thereof, and even in the form of particles thereof, scaly, spherical, fibrous, massive etc. It is not something to be done.

正極電極34に関しては、正極活物質としてマンガン酸リチウム(化学式LiMn2O4)100重量部に対し、導電材として10重量部の鱗片状黒鉛と結着剤として10重量部のPVDFとを添加し、これに分散溶媒としてNMPを添加、混練した正極合剤を作製した。この正極合剤を厚さ20μmのアルミニウム箔(正極金属箔)の両面に溶接部(正極未塗工部)を残して塗布した。その後、乾燥、プレス、裁断工程を経て、アルミニウム箔を含まない正極活物質塗布部厚さ90μmの正極電極34を得た。   For the positive electrode 34, 10 parts by weight of scaly graphite as a conductive material and 10 parts by weight of PVDF as a binder are added to 100 parts by weight of lithium manganate (chemical formula LiMn2O4) as a positive electrode active material, NMP was added as a dispersion solvent and kneaded to prepare a positive electrode mixture. The positive electrode mixture was applied to both sides of a 20 μm thick aluminum foil (positive electrode metal foil) leaving a welded portion (positive electrode uncoated portion). Thereafter, through drying, pressing, and cutting steps, a positive electrode active material coated portion having a thickness of 90 μm, which does not contain an aluminum foil, was obtained.

また、本実施形態では、正極活物質にマンガン酸リチウムを用いる場合について例示したが、スピネル結晶構造を有する他のマンガン酸リチウムや一部を金属元素で置換又はドープしたリチウムマンガン複合酸化物や層状結晶構造を有すコバルト酸リチウムやチタン酸リチウムやこれらの一部を金属元素で置換またはドープしたリチウム-金属複合酸化物を用いるようにしてもよい。
また、本実施形態では、正極電極34、負極電極32における塗工部の結着材としてPVDFを用いる場合について例示したが、ポリテトラフルオロエチレン(PTFE)、ポリエチレン、ポリスチレン、ポリブタジエン、ブチルゴム、ニトリルゴム、スチレンブタジエンゴム、多硫化ゴム、ニトロセルロース、シアノエチルセルロース、各種ラテックス、アクリロニトリル、フッ化ビニル、フッ化ビニリデン、フッ化プロピレン、フッ化クロロプレン、アクリル系樹脂などの重合体およびこれらの混合体などを用いることができる。
Further, in the present embodiment, the case of using lithium manganate as the positive electrode active material has been exemplified, but other lithium manganate having a spinel crystal structure, a lithium manganese composite oxide in which a part is substituted or doped with a metal element, Lithium cobaltate or lithium titanate having a crystal structure, or a lithium-metal composite oxide in which part of these is substituted or doped with a metal element may be used.
Further, in the present embodiment, the case of using PVDF as the binder of the coated portion in the positive electrode 34 and the negative electrode 32 is exemplified, but polytetrafluoroethylene (PTFE), polyethylene, polystyrene, polybutadiene, butyl rubber, nitrile rubber Styrene butadiene rubber, polysulfide rubber, nitrocellulose, cyanoethyl cellulose, various latexes, acrylonitrile, vinyl fluoride, vinylidene fluoride, propylene fluoride, chloroprene fluoride, polymers such as acrylic resins, and mixtures thereof It can be used.

また、軸芯(図示せず)としては例えば、正極金属箔34a、負極金属箔32a、セパレータ33のいずれよりも曲げ剛性の高い樹脂シートを捲回して構成したものを用いることができる。   Further, as the shaft core (not shown), for example, one formed by winding a resin sheet having higher bending rigidity than any of the positive electrode metal foil 34a, the negative electrode metal foil 32a, and the separator 33 can be used.

捲回電極群3の湾曲部3a、3bのそれぞれのx方向の両側端部には、多孔質フィルム50が固定される。以下、多孔質フィルム50の固定構造および機能について説明する。なお、図2、図3では、各多孔質フィルム50が、捲回電極群3の湾曲部3a、3bに固定される前の状態を示している。
捲回電極群3は、図4に図示されるように、セパレータ35、負極電極32、セパレータ33および正極電極34を積層し、この積層した状態で、不図示の軸芯の周囲に扁平状に捲回することによって構成されている。
The porous film 50 is fixed to both ends in the x direction of the curved portions 3 a and 3 b of the wound electrode group 3. Hereinafter, the fixing structure and function of the porous film 50 will be described. In addition, in FIG. 2, FIG. 3, the state before each porous film 50 is fixed to curved part 3a, 3b of the winding electrode group 3 is shown.
As illustrated in FIG. 4, the wound electrode group 3 has the separator 35, the negative electrode 32, the separator 33, and the positive electrode 34 stacked, and in a stacked state, the wound electrode group 3 has a flat shape around an axial core (not shown). It is configured by winding.

捲回電極群3の正極金属箔露出部34cは、正極集電板44と正極側リボン40(図3参照)との間に配置され、正極集電板44と正極側リボン40とにより挟圧された状態で、例えば、超音波溶接や抵抗溶接等の溶接により接合される。同様に、捲回電極群3の負極金属箔露出部32cは、負極集電板24と負極側リボン30(図3参照)との間に配置され、負極集電板24と負極側リボン30とにより挟圧された状態で、超音波溶接や抵抗溶接等の溶接により接合される。なお、後述するが、捲回電極群3の正極金属箔露出部34cと正極集電板44と正極側リボン40とを溶接する際、または捲回電極群3の負極金属箔露出部32cと負極集電板24と負極側リボン30とを溶接する際、湾曲部3a、3bのそれぞれに多孔質フィルム50が固定された状態で行う。   The positive electrode metal foil exposed portion 34c of the wound electrode group 3 is disposed between the positive electrode current collector plate 44 and the positive electrode side ribbon 40 (see FIG. 3), and is clamped by the positive electrode current collector plate 44 and the positive electrode side ribbon 40. In the state as it is, it joins by welding, such as ultrasonic welding and resistance welding, for example. Similarly, the negative electrode metal foil exposed portion 32 c of the wound electrode group 3 is disposed between the negative electrode current collector plate 24 and the negative electrode side ribbon 30 (see FIG. 3), and the negative electrode current collector plate 24 and the negative electrode side ribbon 30 In a state of being clamped by welding, welding is performed by welding such as ultrasonic welding or resistance welding. In addition, although mentioned later, when welding the positive electrode metal foil exposed part 34c of the wound electrode group 3, the positive electrode current collecting plate 44, and the positive electrode side ribbon 40, or the negative electrode metal foil exposed part 32c of the wound electrode group 3 and a negative electrode When welding the current collection board 24 and the negative electrode side ribbon 30, it carries out in the state to which the porous film 50 was being fixed to each of curved part 3a, 3b.

捲回電極群3の負極金属箔露出部32cのy方向における中央領域は、負極集電板24と負極側リボン30とにより挟圧された状態で溶接されるため、溶接後は、押し潰された薄い平坦部となる。この薄い平坦部の両側に、この薄い平坦部よりも厚い湾曲部3a、3bが形成される。湾曲部3a、3bの軸芯部には、負極電極32の負極金属箔32aの最内周における対向部分が離間した金属箔隙間が形成されている。この金属箔隙間は、湾曲部3a、3bのx方向の側端面61の開口部61a(図2、図3参照)から外部に連通する。同様に、捲回電極群3の正極金属箔露出部34cのy方向における中央領域は、正極集電板44と正極側リボン40とにより挟圧された状態で溶接されるため、溶接後は、押し潰された薄い平坦部となる。この薄い平坦部の両側に、この薄い平坦部よりも厚い湾曲部3a、3bが形成される。湾曲部3a、3bの軸芯部には、正極電極34の正極金属箔34aの最内周の部分が離間した金属箔隙間が形成される。図示はしないが、この金属箔隙間は、負極側の開口部61aと同様に、湾曲部3a、3bの捲回軸方向(x方向)の側端面から外部連通する開口部を有する。   The central region in the y direction of the negative electrode metal foil exposed portion 32c of the wound electrode group 3 is welded in a state of being pressed by the negative electrode current collector plate 24 and the negative electrode side ribbon 30, so after welding it is crushed Flat part. Curved portions 3a and 3b thicker than the thin flat portion are formed on both sides of the thin flat portion. In the axial core portions of the curved portions 3a and 3b, metal foil gaps are formed in which the opposing portions in the innermost periphery of the negative electrode metal foil 32a of the negative electrode 32 are separated. The metal foil gap communicates with the outside from the opening 61a (see FIGS. 2 and 3) of the side end face 61 of the curved portions 3a and 3b in the x direction. Similarly, since the central region in the y direction of positive electrode metal foil exposed portion 34c of wound electrode group 3 is welded in a state of being clamped by positive electrode current collector plate 44 and positive electrode side ribbon 40, after welding, It becomes a thin flat part crushed. Curved portions 3a and 3b thicker than the thin flat portion are formed on both sides of the thin flat portion. In the axial core portions of the curved portions 3a and 3b, metal foil gaps are formed in which the innermost circumferential portion of the positive electrode metal foil 34a of the positive electrode 34 is separated. Although not shown, the metal foil gap has an opening communicating with the side end surface of the curved portions 3a and 3b in the winding axial direction (x direction), similarly to the opening 61a on the negative electrode side.

このように、湾曲部3a、3bの軸芯部には、負極電極32の負極金属箔32aの最内周の部分または正極電極34の正極金属箔34aの最内周の部分が離間した金属箔隙間が形成されている。そして、この金属箔隙間は、湾曲部3a、3bのx方向の側端面61の開口部61aを介して外部に連通している。
上述したように、湾曲部3a、3bのx軸方向端面に中心部に形成された開口部61aの外側には、捲回された金属箔間に隙間が形成される。これら金属箔隙間は、捲回電極群3の内部部材、すなわち、正極電極34、負極電極32、セパレータ33、35に電解液が流れる流路の出入口となっている。捲回電極群3のいずれかの部位に、例えば、負極集電板24、正極集電板44の溶接部分や、電池缶1の内部等に異物が付着していると、その異物は電解液に浮遊して、金属箔隙間に入り込み、捲回電極群3の内部に混入する可能性がある。例えば、金属の微粉が金属箔隙間から捲回電極群3の内部に入り込んだ場合、金属が溶解析出反応を起こし、正極電極34と負極電極32間で内部短絡が生じる可能性がある。
このように、導電性の異物に起因する捲回電極群3の内部短絡を防止するには、金属箔隙間に導電性の異物が混入するのを抑制する必要がある。
Thus, in the axial core portions of the curved portions 3a and 3b, metal foils in which the innermost peripheral portion of the negative electrode metal foil 32a of the negative electrode 32 or the innermost peripheral portion of the positive electrode metal foil 34a of the positive electrode 34 are separated. A gap is formed. The metal foil gap communicates with the outside through the opening 61a of the side end face 61 of the curved portions 3a and 3b in the x direction.
As described above, a gap is formed between the wound metal foils on the outer side of the opening 61a formed at the center of the end surface of the curved portions 3a and 3b in the x-axis direction. These metal foil gaps serve as the inlet / outlet of the flow path through which the electrolytic solution flows through the internal members of the wound electrode group 3, that is, the positive electrode 34, the negative electrode 32, and the separators 33 and 35. If foreign matter is attached to any part of the wound electrode group 3, for example, the welded portion of the negative electrode current collector plate 24, the positive electrode current collector plate 44, the inside of the battery can 1, etc. Float in the metal foil gap and may be mixed into the interior of the wound electrode group 3. For example, when fine metal particles enter the interior of the wound electrode group 3 from the metal foil gap, the metal may cause a dissolution precipitation reaction to cause an internal short circuit between the positive electrode 34 and the negative electrode 32.
As described above, in order to prevent the internal short circuit of the wound electrode group 3 due to the conductive foreign matter, it is necessary to suppress the mixing of the conductive foreign matter into the metal foil gap.

図5は、捲回電極群の負極側における湾曲部に多孔質フィルムを固定した状態を示す外観斜視図であり、図6は、図5における領域VIの詳細図である。
図5に図示されるように、捲回電極群3の上下両端の湾曲部3a、3bの負極側の端部には、多孔質フィルム50が固定されている。多孔質フィルム50は、湾曲部3aまたは3bのそれぞれの側端面61および側端面61に隣接する湾曲部3a、3bの外周面に固定されている。湾曲部3a、3bの側端面61に形成された開口部61aは、多孔質フィルム50により覆われている。すなわち、負極金属箔32aの軸芯部における開口部61aとその外周の金属箔隙間は、外部から封止される。湾曲部3a、3bの側端面61に隣接する外周面を覆う多孔質フィルム50の端部は、x方向には、セパレータ33または35(図4参照)に達する位置まで延在されている。
図示はしないが、捲回電極群3の正極側においても負極側と同様であり、上下両端の湾曲部3a、3bのそれぞれの側端面および該側端面に隣接する湾曲部3a、3bの外周面に多孔質フィルム50が固定されている。
FIG. 5 is an external perspective view showing the porous film fixed to the curved portion on the negative electrode side of the wound electrode group, and FIG. 6 is a detailed view of region VI in FIG.
As illustrated in FIG. 5, a porous film 50 is fixed to the negative electrode side ends of the curved portions 3 a and 3 b at the upper and lower ends of the wound electrode group 3. The porous film 50 is fixed to the outer peripheral surface of the curved portions 3a and 3b adjacent to the side end surface 61 and the side end surface 61 of the curved portion 3a or 3b. The opening 61 a formed in the side end surface 61 of the curved portion 3 a, 3 b is covered by the porous film 50. That is, the opening 61a in the axial core portion of the negative electrode metal foil 32a and the metal foil gap on the outer periphery thereof are sealed from the outside. The end of the porous film 50 covering the outer peripheral surface adjacent to the side end surface 61 of the curved portions 3a and 3b extends in the x direction to a position reaching the separator 33 or 35 (see FIG. 4).
Although not shown, the positive electrode side of the wound electrode group 3 is also similar to the negative electrode side, and the side end surfaces of the curved portions 3a and 3b at the upper and lower ends and the outer peripheral surface of the curved portions 3a and 3b adjacent to the side end surfaces. The porous film 50 is fixed to the

多孔質フィルム50は、例えばポリプロピレン、ポリエチレン等の樹脂により形成されている。多孔質フィルム50は、電解液を流通するための多数の細孔を有している。多孔質フィルム50の平均細孔径は、セパレータの厚み以下とすることが好ましい。但し、電解液および発生ガスの透過性を阻害することがないようにする必要があり、この観点から、多孔質フィルム50の平均細孔径は、0.1μm程度以上とすることが好ましい。   The porous film 50 is formed of, for example, a resin such as polypropylene or polyethylene. The porous film 50 has a large number of pores for circulating the electrolytic solution. The average pore diameter of the porous film 50 is preferably equal to or less than the thickness of the separator. However, it is necessary to prevent the permeability of the electrolytic solution and the generated gas from being inhibited, and from this viewpoint, the average pore diameter of the porous film 50 is preferably about 0.1 μm or more.

多孔質フィルム50は、その固定する前の形状は、平坦なシート状部材である。シート状部材の厚さは、例えば、20〜50μmであり、シート状部材は柔軟性を有している。このシート状部材である多孔質フィルム50の中央領域を湾曲部3a、3bの側端面61に押し当て、側端面61に形成された開口部61aを覆う。そして、多孔質フィルム50の周縁部を、湾曲部3a、3bの側端面61の外周面に沿って折曲げる。
多孔質フィルム50を固定するには、例えば、絶縁性の接着テープにより多孔質フィルム50と共に捲回電極群3に接着する。または、多孔質フィルム50をセパレータ33、または35の最外周に溶着する。あるいは、多孔質フィルム50の片面に接着剤が塗布されており、セパレータ33、35の最外周に接着する。他の固定手段を採用することも可能であり、特にこの固定手段に限定されるものではない。捲回電極群3の湾曲部3a、3bの電極箔隙間が外部に連通する開口部61aとその外周を塞ぐように固定するのであれば、どのような固定手段であってもよい。特に、異物の大部分は開口部61aから入り込むので、少なくとも、多孔質フィルム50により開口部61aを塞ぐようしてもよい。
The shape of the porous film 50 before fixing is a flat sheet-like member. The thickness of the sheet-like member is, for example, 20 to 50 μm, and the sheet-like member has flexibility. The central region of the porous film 50, which is a sheet-like member, is pressed against the side end surface 61 of the curved portions 3a and 3b to cover the opening 61a formed in the side end surface 61. And the peripheral part of the porous film 50 is bent along the outer peripheral surface of the side end surface 61 of curved part 3a, 3b.
In order to fix the porous film 50, for example, it is adhered to the wound electrode group 3 together with the porous film 50 by an insulating adhesive tape. Alternatively, the porous film 50 is welded to the outermost periphery of the separator 33 or 35. Alternatively, an adhesive is applied to one side of the porous film 50 and is adhered to the outermost periphery of the separators 33 and 35. It is also possible to adopt other fixing means, and it is not particularly limited to this fixing means. Any fixing means may be used as long as the electrode foil gap of the curved portions 3a and 3b of the wound electrode group 3 is fixed so as to close the outer periphery with the opening 61a communicating with the outside. In particular, since most of the foreign matter enters from the opening 61a, at least the porous film 50 may close the opening 61a.

多孔質フィルム50を、捲回電極群3の湾曲部3a、3bのそれぞれに固定した後、捲回電極群3の正極金属箔露出部34cと正極集電板44と正極側リボン40とを溶接し、また、捲回電極群3の負極金属箔露出部32cと負極集電板24と負極側リボン30とを溶接する。このとき、正極側リボン40および負極側リボン30のそれぞれのy方向の両端部は、多孔質フィルム50の端部51(図6参照)に重なるように配置し、この状態で溶接する。つまり、捲回電極群3の負極金属箔露出部32の最外周部上または捲回電極群3の正極金属箔露出部34cの最外周部上に多孔質フィルム50を配置し、この多孔質フィルム50の端部51の一部に重ねるように負極金属箔露出部32上または正極金属箔露出部34cの最外周部上に負極側リボン30または正極側リボン40を配置して溶接を行う。   After the porous film 50 is fixed to each of the curved portions 3a and 3b of the wound electrode group 3, the positive electrode metal foil exposed portion 34c of the wound electrode group 3 and the positive current collector plate 44 and the positive electrode side ribbon 40 are welded Also, the negative electrode metal foil exposed portion 32c of the wound electrode group 3, the negative electrode current collector plate 24, and the negative electrode side ribbon 30 are welded. At this time, both ends in the y direction of each of the positive electrode side ribbon 40 and the negative electrode side ribbon 30 are disposed so as to overlap with the end portion 51 (see FIG. 6) of the porous film 50 and are welded in this state. That is, the porous film 50 is disposed on the outermost periphery of the negative electrode metal foil exposed portion 32 of the wound electrode group 3 or on the outermost periphery of the positive electrode metal foil exposed portion 34c of the wound electrode group 3 The negative electrode side ribbon 30 or the positive electrode side ribbon 40 is disposed on the negative electrode metal foil exposed portion 32 or the outermost peripheral portion of the positive electrode metal foil exposed portion 34c so as to overlap with a part of the end portion 51 of 50 and welding is performed.

このように、多孔質フィルム50を捲回電極群3の湾曲部3a、3bのそれぞれに固定した後に溶接を行うと、溶接時に飛散する金属のスパッタが捲回電極群3の湾曲部3a、3bの正・負極の電極箔隙間に侵入するのを多孔質フィルム50により防止することができる。また、負極側リボン30または正極側リボン40を多孔質フィルム50の端部51の一部に重ねた状態で溶接を行うと、多孔質フィルム50と正極側リボン40との間、または多孔質フィルム50と負極側リボン30との間に間隙が生じることが無くなり、捲回電極群3内部への異物の混入の抑制がより確実となる。また、正・負極側リボン40、30と多孔質フィルム50との位置合わせが容易となり、生産性がよくなる。   Thus, when welding is performed after fixing the porous film 50 to each of the curved portions 3a and 3b of the wound electrode group 3, spattering of the metal that scatters at the time of welding corresponds to the curved portions 3a and 3b of the wound electrode group 3. The porous film 50 can be prevented from intruding into the electrode foil gap of the positive and negative electrodes. In addition, when welding is performed in a state where the negative electrode side ribbon 30 or the positive electrode side ribbon 40 is overlapped with a part of the end 51 of the porous film 50, the porous film 50 and the positive electrode side ribbon 40 or the porous film The occurrence of a gap between the negative electrode side ribbon 30 and the negative electrode side ribbon 30 is eliminated, and the suppression of the entry of foreign matter into the interior of the wound electrode group 3 becomes more reliable. In addition, alignment between the positive and negative electrode side ribbons 40 and 30 and the porous film 50 is facilitated, and the productivity is improved.

但し、この方法に特定されるものではなく、捲回電極群3の正極金属箔露出部34c、正極集電板44、正極側リボン40を溶接後、または捲回電極群3の負極金属箔露出部32c、負極集電板24、負極側リボン30を溶接後に、多孔質フィルム50を湾曲部3a、3bに固定するようにしてもよい。   However, the method is not limited to this method, and the positive electrode metal foil exposed portion 34c of the wound electrode group 3, the positive electrode current collector plate 44, and the positive electrode side ribbon 40 are welded, or the negative metal foil exposure of the wound electrode group 3 is exposed. After welding the portion 32c, the negative electrode current collector plate 24, and the negative electrode side ribbon 30, the porous film 50 may be fixed to the curved portions 3a and 3b.

なお、捲回電極群3、多孔質フィルム50、電池蓋6が全て組付けられたアセンブリを絶縁カバーで覆い、電池缶1の内部に挿入し、電池缶1の上面と電池蓋6をレーザ溶接で接合することにより、図1に図示された角形二次電池100を得ることができる。   The assembly in which the wound electrode group 3, the porous film 50, and the battery lid 6 are all assembled is covered with an insulating cover, inserted into the battery can 1, and the upper surface of the battery can 1 and the battery lid 6 are laser welded. The square secondary battery 100 illustrated in FIG. 1 can be obtained by bonding at

上記実施形態1によれば、下記の効果を奏する。
(1)捲回軸方向と直交する方向(y方向)の両端に形成された断面半円形状の一対の湾曲部3a、3bを有する捲回電極群3に、各湾曲部3a、3bの軸芯部に形成される正・負極の電極箔隙間の外部に連通する開口部61aを覆う多孔質フィルム50を固定した。このため、捲回電極群3の表面等に付着している異物が捲回電極群3の湾曲部3a、3bの電極箔隙間の外部に連通する開口部61aから、捲回電極群3の内部に混入するのを抑制することができる。
According to the said Embodiment 1, there exist the following effects.
(1) In the wound electrode group 3 having a pair of curved portions 3a and 3b having a semicircular cross section formed at both ends in the direction (y direction) orthogonal to the winding axis direction, the axis of each curved portion 3a and 3b The porous film 50 covering the opening 61a communicating with the outside of the positive and negative electrode foil gaps formed in the core portion was fixed. For this reason, the inside of wound electrode group 3 from the opening 61a which the foreign substance adhering to the surface etc. of wound electrode group 3 communicates with the outside of the electrode foil gap of curved portions 3a and 3b of wound electrode group 3 Can be suppressed.

(2)多孔質フィルム50は、シート状フィルムの中央部を湾曲部3a、3bの側端面61に押し当て、少なくとも側端面61に形成された開口部61aを覆い、この状態で、接着や溶接等の固定手段により湾曲部3a、3bに固定することができる。このため、部品コストが安価であり、また、固定作業も容易で、組立コストも安価にすることができる。 (2) The porous film 50 presses the central portion of the sheet-like film against the side end surface 61 of the curved portions 3a and 3b to cover at least the opening 61a formed in the side end surface 61. Etc. It can fix to curved part 3a, 3b by fixing means, such as. Therefore, the cost of parts is low, the fixing operation is easy, and the cost of assembly can be low.

(3)多孔質フィルム50を、捲回電極群3の湾曲部3a、3bのそれぞれに固定した後、捲回電極群3の正・負極金属箔露出部34c、32と正・負極集電板44、42と正・負極側リボン40、30とを溶接する。これにより、溶接時に飛散する金属のスパッタが捲回電極群3の湾曲部3a、3bの正・負極の電極箔隙間に侵入するのを多孔質フィルム50により防止することができる。 (3) After fixing the porous film 50 to each of the curved portions 3a and 3b of the wound electrode group 3, the positive / negative metal foil exposed portions 34c and 32 of the wound electrode group 3 and the positive / negative current collector plate 44 and 42 and the positive and negative electrode side ribbons 40 and 30 are welded. Thereby, the porous film 50 can prevent the spatter of metal scattered during welding from entering the electrode foil gap between the positive and negative electrodes of the curved portions 3a and 3b of the wound electrode group 3.

(4)正・負極側リボン40、30のそれぞれの両端部を、多孔質フィルム50の端部51に重なるように配置し、この状態で溶接する。これにより、多孔質フィルム50と正・負極側リボン30それぞれとの間に間隙が生じることが無くなり、捲回電極群3内部への異物の混入の抑制がより確実となる。また、正・負極側リボン40、30と多孔質フィルム50との位置合わせが容易となり、生産性がよくなる。 (4) The both ends of each of the positive and negative electrode side ribbons 40 and 30 are disposed so as to overlap the end 51 of the porous film 50, and welding is performed in this state. As a result, no gap is generated between the porous film 50 and each of the positive and negative electrode side ribbons 30, and the suppression of the entry of foreign matter into the wound electrode group 3 becomes more reliable. In addition, alignment between the positive and negative electrode side ribbons 40 and 30 and the porous film 50 is facilitated, and the productivity is improved.

−実施形態2−
図7は、本発明の実施形態2を示し、捲回電極群の負極側における湾曲部に多孔質フィルムを固定した状態を示す外観斜視図であり、図8は、図7にける領域VIIIの詳細図である。
実施形態2として示す角形二次電池100では、負極側においては、多孔質フィルム50の端部のx方向の位置は負極金属箔露出部32cの幅の領域内にあり、セパレータ33の端部に達していない。つまり、負極側における多孔質フィルム50は、負極金属箔露出部32cの最外周の部分の一部のみを覆っている。同様に、図示はしないが、正極側においては、多孔質フィルム50のx方向の端部の位置は正極金属箔露出部34cの幅の領域内にあり、セパレータ35の端部に達していない。つまり、正極側における多孔質フィルム50は、正極金属箔露出部34cの最外周の部分の一部のみを覆っている。各多孔質フィルム50の捲回電極群3への固定は、実施形態1と同様な固定手段を用いることができる。
-Embodiment 2-
FIG. 7 is an external perspective view showing a state in which the porous film is fixed to the curved portion on the negative electrode side of the wound electrode group according to Embodiment 2 of the present invention, and FIG. 8 is a region VIII in FIG. FIG.
In the prismatic secondary battery 100 shown as the second embodiment, on the negative electrode side, the position of the end of the porous film 50 in the x direction is within the width of the negative metal foil exposed portion 32 c, and the end of the separator 33 is Not reached. That is, the porous film 50 on the negative electrode side covers only a part of the outermost periphery of the negative electrode metal foil exposed portion 32c. Similarly, although not shown, on the positive electrode side, the position of the end of the porous film 50 in the x direction is in the area of the width of the positive electrode metal foil exposed portion 34 c and does not reach the end of the separator 35. That is, the porous film 50 on the positive electrode side covers only a part of the outermost periphery of the positive electrode metal foil exposed portion 34c. The same fixing means as in Embodiment 1 can be used for fixing each porous film 50 to the wound electrode group 3.

実施形態2の他の構成は、実施形態1と同様である。
従って、実施形態2においても、実施形態1と同様な効果を奏する。
加えて、実施形態2では、多孔質フィルム50は、負極金属箔露出部32cまたは正極金属箔露出部34cの最外周の部分上に配置される。このため、多孔質フィルム50の外周面の高さ(y方向に位置)を、負極電極32または正極電極34上に配置されるセパレータ33、35の最外周の外周面の高さとほぼ同一面にすることも可能である。これにより、捲回電極群3の湾曲部3a、3bの外周に巻き付けた構造としたものでありながら、捲回電極群3のy方向の高さを、多孔質フィルム50を備えていない従来の捲回電極群とほぼ同一にすることができる。つまり、従来の捲回電極群との互換性を有する。
The other configuration of the second embodiment is the same as that of the first embodiment.
Therefore, also in the second embodiment, the same effects as in the first embodiment can be obtained.
In addition, in the second embodiment, the porous film 50 is disposed on the outermost periphery of the negative electrode metal foil exposed portion 32c or the positive electrode metal foil exposed portion 34c. Therefore, the height (position in the y direction) of the outer peripheral surface of the porous film 50 is substantially the same as the height of the outer peripheral surface of the outermost periphery of the separators 33 and 35 disposed on the negative electrode 32 or the positive electrode 34. It is also possible. As a result, although the structure in which the wound electrode group 3 is wound around the curved portions 3 a and 3 b of the wound electrode group 3, the height of the wound electrode group 3 in the y direction is not provided with the porous film 50. It can be made almost identical to the wound electrode group. That is, it has compatibility with the conventional wound electrode group.

なお、上記各実施形態では、多孔質フィルム50により、捲回電極群3の各湾曲部3a、3bの側端面61および該側端面61に隣接する湾曲部3a、3bの外周面を覆う構成として例示した。しかし、多孔質フィルム50により、側端面61に形成された開口部61aを覆う構成であれば、捲回電極群3の湾曲部3a、3bの側端面61のみを覆う構成としてもよい。   In the above embodiments, the porous film 50 covers the side end surfaces 61 of the curved portions 3a and 3b of the wound electrode group 3 and the outer peripheral surfaces of the curved portions 3a and 3b adjacent to the side end surfaces 61. Illustrated. However, as long as the porous film 50 is configured to cover the opening 61 a formed in the side end surface 61, only the side end surface 61 of the curved portions 3 a and 3 b of the wound electrode group 3 may be covered.

上記各実施形態では、多孔質フィルム50を平坦なシート部材を、湾曲部3a、3bの外周面に沿って変形して固定する構造として例示した。しかし、多孔質フィルム50は、成形により、予め、所要の形状に形成しておいてもよい。   In the above embodiments, the porous film 50 is illustrated as a structure in which a flat sheet member is deformed and fixed along the outer peripheral surface of the curved portions 3a and 3b. However, the porous film 50 may be formed in advance into a required shape by molding.

上記実施形態における電池蓋6の構造や、該電池蓋6に組付けられる正・負極側の各部材は、単に一例として例示するものであり、適宜、変更して適用することが可能である。   The structure of the battery cover 6 and the respective members on the positive and negative sides attached to the battery cover 6 in the above embodiment are merely illustrated as an example, and can be appropriately changed and applied.

上記各実施形態では、角形二次電池100をリチウムイオン電池として例示した。しかし、本発明は、ニッケル水素電池またはニッケル・カドミウム電池、鉛蓄電池のように水溶性電解液を用いる角形二次電池100にも適用が可能である。さらに、本発明は、リチウムイオンキャパシタ等のキャパシタにも適用可能である。   In the above embodiments, the prismatic secondary battery 100 is illustrated as a lithium ion battery. However, the present invention is also applicable to the prismatic secondary battery 100 using a water-soluble electrolyte, such as a nickel hydrogen battery, a nickel cadmium battery, and a lead storage battery. Furthermore, the present invention is also applicable to capacitors such as lithium ion capacitors.

上記では、種々の実施の形態および変形例を説明したが、本発明はこれらの内容に限定されるものではない。本発明の技術的思想の範囲内で考えられるその他の態様も本発明の範囲内に含まれる。   Although various embodiments and modifications have been described above, the present invention is not limited to these contents. Other embodiments considered within the scope of the technical idea of the present invention are also included within the scope of the present invention.

3 捲回電極群
3a、3b 湾曲部
24 負極集電板
30 負極側リボン
32 負極電極
32a 負極金属箔
32b 負極合剤層
32c 負極金属箔露出部
33、35 セパレータ
34 正極電極
34a 正極金属箔
34b 正極合剤層
34c 正極金属箔露出部
40 正極側リボン
44 正極集電板
50 多孔質フィルム
51 端部
61 側端面
61a 開口部
100 角形二次電池

3 wound electrode group 3a, 3b curved portion 24 negative electrode current collector plate 30 negative electrode side ribbon 32 negative electrode 32a negative electrode metal foil 32b negative electrode mixture layer 32c negative electrode metal foil exposed portion 33, 35 separator 34 positive electrode 34a positive metal foil 34b positive electrode Mixture layer 34c Cathode metal foil exposed portion 40 Cathode side ribbon 44 Cathode current collector plate 50 porous film 51 end 61 side end face 61a opening 100 square secondary battery

Claims (6)

正極電極、負極電極およびセパレータを有し、前記正極電極の一側縁および前記負極電極の前記一側縁に対向する他側縁のそれぞれが前記セパレータから露出する箔露出部を有するように積層され、前記正極電極と前記負極電極と前記セパレータとが捲回軸方向に直交する方向の両端に湾曲部を有するように捲回された捲回電極群と、
前記正極電極の前記一側縁および前記負極電極の前記他側縁のそれぞれが束ねて接合される接合用部材とを備え、
前記正極電極および前記負極電極のそれぞれには、少なくとも前記湾曲部の端面中央に、前記捲回電極群の外部に連通する電極箔隙間が形成され、
前記捲回電極群に、前記電極箔隙間の外部に連通する開口部を覆う多孔質フィルムが固定されている角形蓄電素子。
It has a positive electrode, a negative electrode and a separator, and is laminated such that one side edge of the positive electrode and the other side edge opposite to the one side edge of the negative electrode have a foil exposed portion exposed from the separator A wound electrode group wound such that the positive electrode, the negative electrode, and the separator have curved portions at both ends in a direction orthogonal to the winding axis direction;
And a bonding member in which the one side edge of the positive electrode and the other side edge of the negative electrode are bundled and joined, respectively.
In each of the positive electrode and the negative electrode, an electrode foil gap communicating with the outside of the wound electrode group is formed at least at the center of the end face of the curved portion.
The square electrical storage element by which the porous film which covers the opening part connected to the exterior of the said electrode foil clearance gap is being fixed to the said winding electrode group.
請求項1に記載の角形蓄電素子において、
前記多孔質フィルムは、前記湾曲部の側端面に固定されている角形蓄電素子。
In the prismatic storage element of claim 1,
The square electric storage element by which the said porous film is being fixed to the side end surface of the said curved part.
請求項1に記載の角形蓄電素子において、
前記多孔質フィルムは、前記捲回電極群の最外周の前記箔露出部に固定されている角形蓄電素子。
In the prismatic storage element of claim 1,
The square electricity storage element by which the said porous film is being fixed to the said foil exposed part of the outermost periphery of the said winding electrode group.
請求項1に記載の角形蓄電素子において、
前記多孔質フィルムは、前記捲回電極群の最外周の前記セパレータに固定されている角形蓄電素子。
In the prismatic storage element of claim 1,
The prismatic storage element in which the porous film is fixed to the separator at the outermost periphery of the wound electrode group.
請求項1に記載の角形蓄電素子において、
前記多孔質フィルムは、前記接合用部材側の端部が、前記接合用部材と前記正極電極または前記負極電極との間に配置されている角形蓄電素子。
In the prismatic storage element of claim 1,
The prismatic storage element wherein an end of the porous film on the bonding member side is disposed between the bonding member and the positive electrode or the negative electrode.
請求項1乃至5のいずれか一項に記載の角形蓄電素子において、
前記多孔質フィルムは、シート状部材により形成されている角形蓄電素子。
The prismatic storage element according to any one of claims 1 to 5,
The prismatic storage element in which the porous film is formed of a sheet-like member.
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