JP6481321B2 - Urethane catalyst, polyol mixture, adhesive, and laminated film - Google Patents
Urethane catalyst, polyol mixture, adhesive, and laminated film Download PDFInfo
- Publication number
- JP6481321B2 JP6481321B2 JP2014204795A JP2014204795A JP6481321B2 JP 6481321 B2 JP6481321 B2 JP 6481321B2 JP 2014204795 A JP2014204795 A JP 2014204795A JP 2014204795 A JP2014204795 A JP 2014204795A JP 6481321 B2 JP6481321 B2 JP 6481321B2
- Authority
- JP
- Japan
- Prior art keywords
- polyol
- adhesive
- polyisocyanate
- amide compound
- cyclic amide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000853 adhesive Substances 0.000 title claims description 52
- 230000001070 adhesive effect Effects 0.000 title claims description 46
- 239000003054 catalyst Substances 0.000 title claims description 26
- 229920005903 polyol mixture Polymers 0.000 title claims description 22
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 title claims description 3
- 229920005862 polyol Polymers 0.000 claims description 52
- 150000003077 polyols Chemical class 0.000 claims description 52
- -1 aliphatic cyclic amide compound Chemical class 0.000 claims description 48
- 239000005056 polyisocyanate Substances 0.000 claims description 47
- 229920001228 polyisocyanate Polymers 0.000 claims description 47
- 229910052719 titanium Inorganic materials 0.000 claims description 25
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 22
- 229920000570 polyether Polymers 0.000 claims description 22
- 239000010936 titanium Substances 0.000 claims description 21
- 229920000728 polyester Polymers 0.000 claims description 20
- 229920005906 polyester polyol Polymers 0.000 claims description 17
- 239000000203 mixture Substances 0.000 claims description 15
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 13
- 239000004814 polyurethane Substances 0.000 claims description 13
- 229920002635 polyurethane Polymers 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 10
- 239000011248 coating agent Substances 0.000 claims description 9
- 238000000576 coating method Methods 0.000 claims description 9
- 238000010030 laminating Methods 0.000 claims description 9
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 4
- 239000003822 epoxy resin Substances 0.000 claims description 4
- XUWHAWMETYGRKB-UHFFFAOYSA-N piperidin-2-one Chemical compound O=C1CCCCN1 XUWHAWMETYGRKB-UHFFFAOYSA-N 0.000 claims description 4
- 229920000647 polyepoxide Polymers 0.000 claims description 4
- MNFORVFSTILPAW-UHFFFAOYSA-N azetidin-2-one Chemical compound O=C1CCN1 MNFORVFSTILPAW-UHFFFAOYSA-N 0.000 claims description 2
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 33
- 239000000049 pigment Substances 0.000 description 33
- 238000011156 evaluation Methods 0.000 description 23
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 19
- 125000001931 aliphatic group Chemical group 0.000 description 19
- 125000003118 aryl group Chemical group 0.000 description 18
- 238000006243 chemical reaction Methods 0.000 description 16
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 12
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 12
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 12
- 239000000758 substrate Substances 0.000 description 12
- 230000000694 effects Effects 0.000 description 11
- 239000012948 isocyanate Substances 0.000 description 11
- 150000002513 isocyanates Chemical class 0.000 description 11
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 10
- 239000010410 layer Substances 0.000 description 10
- 229920000139 polyethylene terephthalate Polymers 0.000 description 10
- 239000005020 polyethylene terephthalate Substances 0.000 description 10
- 229910052751 metal Inorganic materials 0.000 description 9
- 239000002184 metal Substances 0.000 description 9
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 8
- 239000004677 Nylon Substances 0.000 description 8
- 230000001133 acceleration Effects 0.000 description 8
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 8
- 229920001778 nylon Polymers 0.000 description 8
- 239000007787 solid Substances 0.000 description 8
- 238000002156 mixing Methods 0.000 description 7
- 239000005026 oriented polypropylene Substances 0.000 description 7
- 239000000377 silicon dioxide Substances 0.000 description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 239000007795 chemical reaction product Substances 0.000 description 6
- 238000005259 measurement Methods 0.000 description 6
- 239000000565 sealant Substances 0.000 description 6
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical group [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 5
- 239000005001 laminate film Substances 0.000 description 5
- 238000003475 lamination Methods 0.000 description 5
- 239000003446 ligand Substances 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 229920005749 polyurethane resin Polymers 0.000 description 5
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 4
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 4
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 4
- OHJMTUPIZMNBFR-UHFFFAOYSA-N biuret Chemical compound NC(=O)NC(N)=O OHJMTUPIZMNBFR-UHFFFAOYSA-N 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 239000011888 foil Substances 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 4
- 229910052753 mercury Inorganic materials 0.000 description 4
- 239000005033 polyvinylidene chloride Substances 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 238000003786 synthesis reaction Methods 0.000 description 4
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 4
- 238000007740 vapor deposition Methods 0.000 description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 230000032683 aging Effects 0.000 description 3
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 3
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 3
- 239000012975 dibutyltin dilaurate Substances 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 239000000539 dimer Substances 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 3
- 229920000092 linear low density polyethylene Polymers 0.000 description 3
- 239000004707 linear low-density polyethylene Substances 0.000 description 3
- 239000002985 plastic film Substances 0.000 description 3
- 229920006255 plastic film Polymers 0.000 description 3
- HLZKNKRTKFSKGZ-UHFFFAOYSA-N tetradecan-1-ol Chemical compound CCCCCCCCCCCCCCO HLZKNKRTKFSKGZ-UHFFFAOYSA-N 0.000 description 3
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 2
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- FJKROLUGYXJWQN-UHFFFAOYSA-N 4-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 2
- OZJPLYNZGCXSJM-UHFFFAOYSA-N 5-valerolactone Chemical compound O=C1CCCCO1 OZJPLYNZGCXSJM-UHFFFAOYSA-N 0.000 description 2
- 229930185605 Bisphenol Natural products 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- 239000004606 Fillers/Extenders Substances 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- 239000005058 Isophorone diisocyanate Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- SMWDFEZZVXVKRB-UHFFFAOYSA-N Quinoline Chemical compound N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 238000000862 absorption spectrum Methods 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- 150000004982 aromatic amines Chemical class 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 230000001588 bifunctional effect Effects 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N butyl acetate Chemical compound CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 239000013522 chelant Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 238000010828 elution Methods 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- 239000001023 inorganic pigment Substances 0.000 description 2
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 2
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 2
- 239000001095 magnesium carbonate Substances 0.000 description 2
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- 239000010445 mica Substances 0.000 description 2
- 229910052618 mica group Inorganic materials 0.000 description 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 2
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 2
- 239000012860 organic pigment Substances 0.000 description 2
- 239000004798 oriented polystyrene Substances 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- BBEAQIROQSPTKN-UHFFFAOYSA-N pyrene Chemical compound C1=CC=C2C=CC3=CC=CC4=CC=C1C2=C43 BBEAQIROQSPTKN-UHFFFAOYSA-N 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 150000005846 sugar alcohols Polymers 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- 231100000331 toxic Toxicity 0.000 description 2
- 230000002588 toxic effect Effects 0.000 description 2
- 231100000419 toxicity Toxicity 0.000 description 2
- 230000001988 toxicity Effects 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- 235000014692 zinc oxide Nutrition 0.000 description 2
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 1
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 1
- PXGZQGDTEZPERC-UHFFFAOYSA-N 1,4-cyclohexanedicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-N 0.000 description 1
- SBJCUZQNHOLYMD-UHFFFAOYSA-N 1,5-Naphthalene diisocyanate Chemical compound C1=CC=C2C(N=C=O)=CC=CC2=C1N=C=O SBJCUZQNHOLYMD-UHFFFAOYSA-N 0.000 description 1
- VZXPHDGHQXLXJC-UHFFFAOYSA-N 1,6-diisocyanato-5,6-dimethylheptane Chemical compound O=C=NC(C)(C)C(C)CCCCN=C=O VZXPHDGHQXLXJC-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- FWLHAQYOFMQTHQ-UHFFFAOYSA-N 2-N-[8-[[8-(4-aminoanilino)-10-phenylphenazin-10-ium-2-yl]amino]-10-phenylphenazin-10-ium-2-yl]-8-N,10-diphenylphenazin-10-ium-2,8-diamine hydroxy-oxido-dioxochromium Chemical compound O[Cr]([O-])(=O)=O.O[Cr]([O-])(=O)=O.O[Cr]([O-])(=O)=O.Nc1ccc(Nc2ccc3nc4ccc(Nc5ccc6nc7ccc(Nc8ccc9nc%10ccc(Nc%11ccccc%11)cc%10[n+](-c%10ccccc%10)c9c8)cc7[n+](-c7ccccc7)c6c5)cc4[n+](-c4ccccc4)c3c2)cc1 FWLHAQYOFMQTHQ-UHFFFAOYSA-N 0.000 description 1
- LCZVSXRMYJUNFX-UHFFFAOYSA-N 2-[2-(2-hydroxypropoxy)propoxy]propan-1-ol Chemical compound CC(O)COC(C)COC(C)CO LCZVSXRMYJUNFX-UHFFFAOYSA-N 0.000 description 1
- IAXFZZHBFXRZMT-UHFFFAOYSA-N 2-[3-(2-hydroxyethoxy)phenoxy]ethanol Chemical compound OCCOC1=CC=CC(OCCO)=C1 IAXFZZHBFXRZMT-UHFFFAOYSA-N 0.000 description 1
- DSKYSDCYIODJPC-UHFFFAOYSA-N 2-butyl-2-ethylpropane-1,3-diol Chemical compound CCCCC(CC)(CO)CO DSKYSDCYIODJPC-UHFFFAOYSA-N 0.000 description 1
- WMRCTEPOPAZMMN-UHFFFAOYSA-N 2-undecylpropanedioic acid Chemical compound CCCCCCCCCCCC(C(O)=O)C(O)=O WMRCTEPOPAZMMN-UHFFFAOYSA-N 0.000 description 1
- SXFJDZNJHVPHPH-UHFFFAOYSA-N 3-methylpentane-1,5-diol Chemical compound OCCC(C)CCO SXFJDZNJHVPHPH-UHFFFAOYSA-N 0.000 description 1
- TUZMHNASXCXMBO-UHFFFAOYSA-N 3-methylpentane-2,2-diol Chemical compound CCC(C)C(C)(O)O TUZMHNASXCXMBO-UHFFFAOYSA-N 0.000 description 1
- HSSYVKMJJLDTKZ-UHFFFAOYSA-N 3-phenylphthalic acid Chemical compound OC(=O)C1=CC=CC(C=2C=CC=CC=2)=C1C(O)=O HSSYVKMJJLDTKZ-UHFFFAOYSA-N 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- DWDURZSYQTXVIN-UHFFFAOYSA-N 4-[(4-aminophenyl)-(4-methyliminocyclohexa-2,5-dien-1-ylidene)methyl]aniline Chemical compound C1=CC(=NC)C=CC1=C(C=1C=CC(N)=CC=1)C1=CC=C(N)C=C1 DWDURZSYQTXVIN-UHFFFAOYSA-N 0.000 description 1
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- PDXRQENMIVHKPI-UHFFFAOYSA-N cyclohexane-1,1-diol Chemical compound OC1(O)CCCCC1 PDXRQENMIVHKPI-UHFFFAOYSA-N 0.000 description 1
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- LNGJOYPCXLOTKL-UHFFFAOYSA-N cyclopentane-1,3-dicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)C1 LNGJOYPCXLOTKL-UHFFFAOYSA-N 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
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- 239000001056 green pigment Substances 0.000 description 1
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- 239000005556 hormone Substances 0.000 description 1
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- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
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- 239000012939 laminating adhesive Substances 0.000 description 1
- PIJPYDMVFNTHIP-UHFFFAOYSA-L lead sulfate Chemical compound [PbH4+2].[O-]S([O-])(=O)=O PIJPYDMVFNTHIP-UHFFFAOYSA-L 0.000 description 1
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- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
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- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 239000006078 metal deactivator Substances 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- AYLRODJJLADBOB-QMMMGPOBSA-N methyl (2s)-2,6-diisocyanatohexanoate Chemical compound COC(=O)[C@@H](N=C=O)CCCCN=C=O AYLRODJJLADBOB-QMMMGPOBSA-N 0.000 description 1
- 239000000983 mordant dye Substances 0.000 description 1
- 229940043348 myristyl alcohol Drugs 0.000 description 1
- GOQYKNQRPGWPLP-UHFFFAOYSA-N n-heptadecyl alcohol Natural products CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 description 1
- ABMFBCRYHDZLRD-UHFFFAOYSA-N naphthalene-1,4-dicarboxylic acid Chemical compound C1=CC=C2C(C(=O)O)=CC=C(C(O)=O)C2=C1 ABMFBCRYHDZLRD-UHFFFAOYSA-N 0.000 description 1
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- HRRDCWDFRIJIQZ-UHFFFAOYSA-N naphthalene-1,8-dicarboxylic acid Chemical compound C1=CC(C(O)=O)=C2C(C(=O)O)=CC=CC2=C1 HRRDCWDFRIJIQZ-UHFFFAOYSA-N 0.000 description 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- ZMHZSHHZIKJFIR-UHFFFAOYSA-N octyltin Chemical compound CCCCCCCC[Sn] ZMHZSHHZIKJFIR-UHFFFAOYSA-N 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 235000012736 patent blue V Nutrition 0.000 description 1
- DGBWPZSGHAXYGK-UHFFFAOYSA-N perinone Chemical compound C12=NC3=CC=CC=C3N2C(=O)C2=CC=C3C4=C2C1=CC=C4C(=O)N1C2=CC=CC=C2N=C13 DGBWPZSGHAXYGK-UHFFFAOYSA-N 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
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- 235000021317 phosphate Nutrition 0.000 description 1
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- 238000011160 research Methods 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- PYWVYCXTNDRMGF-UHFFFAOYSA-N rhodamine B Chemical compound [Cl-].C=12C=CC(=[N+](CC)CC)C=C2OC2=CC(N(CC)CC)=CC=C2C=1C1=CC=CC=C1C(O)=O PYWVYCXTNDRMGF-UHFFFAOYSA-N 0.000 description 1
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- 150000004760 silicates Chemical class 0.000 description 1
- QXKXDIKCIPXUPL-UHFFFAOYSA-N sulfanylidenemercury Chemical compound [Hg]=S QXKXDIKCIPXUPL-UHFFFAOYSA-N 0.000 description 1
- 150000004763 sulfides Chemical class 0.000 description 1
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- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- JOUDBUYBGJYFFP-FOCLMDBBSA-N thioindigo Chemical compound S\1C2=CC=CC=C2C(=O)C/1=C1/C(=O)C2=CC=CC=C2S1 JOUDBUYBGJYFFP-FOCLMDBBSA-N 0.000 description 1
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- PIILXFBHQILWPS-UHFFFAOYSA-N tributyltin Chemical compound CCCC[Sn](CCCC)CCCC PIILXFBHQILWPS-UHFFFAOYSA-N 0.000 description 1
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- 239000000984 vat dye Substances 0.000 description 1
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- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
- NDKWCCLKSWNDBG-UHFFFAOYSA-N zinc;dioxido(dioxo)chromium Chemical compound [Zn+2].[O-][Cr]([O-])(=O)=O NDKWCCLKSWNDBG-UHFFFAOYSA-N 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
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Landscapes
- Polyurethanes Or Polyureas (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Laminated Bodies (AREA)
Description
本発明はポリオール混合物、接着剤、及び該接着剤を用いて各種フィルムをラミネートしてなる積層フィルムに関する。更に詳しくは、各種プラスチックフィルム、金属蒸着フィルム、アルミニウム箔等をラミネートして、主として食品、医薬品、洗剤等の包装材料に使用する複合フィルムを製造する際に用いるラミネート用接着剤に関する。 The present invention relates to a polyol mixture, an adhesive, and a laminated film obtained by laminating various films using the adhesive. More specifically, the present invention relates to an adhesive for laminating used in the production of composite films mainly used for packaging materials such as foods, pharmaceuticals, and detergents by laminating various plastic films, metal vapor deposited films, aluminum foils and the like.
食品包装材や医薬品、日用品の軟包装材料には、フィルム基材表面にラミネート接着剤を塗布後、必要により溶剤を蒸発乾燥除去し、他の材料を加熱、圧着しながら積層して得られる多層フィルムが、各用途の要求特性に合わせて任意のフィルムを選択組み合わせることが可能な点から広く用いられている。 For food packaging materials, pharmaceuticals, and soft packaging materials for daily necessities, after applying a laminating adhesive to the surface of the film substrate, if necessary, the solvent is evaporated to dryness, and other layers are laminated by heating and pressure bonding. Films are widely used because arbitrary films can be selectively combined according to the required characteristics of each application.
斯かる軟包装材料のラミネート接着剤は、主に高分子末端に水酸基を有するポリオール成分と、ポリイソシアネートとを組み合わせる二液型ポリウレタン系接着剤が主流である。この二液型ポリウレタン系接着剤は、常温でも硬化反応が進行するものの、完全に硬化させるためには長時間を要する。従ってラミネート後の硬化反応は40〜50℃程度のエージングルームにて反応を促進させる所謂エージング工程が不可欠である。 Such a flexible packaging material laminate adhesive is mainly a two-component polyurethane adhesive in which a polyol component having a hydroxyl group at a polymer terminal and a polyisocyanate are combined. Although this two-component polyurethane adhesive undergoes a curing reaction even at room temperature, it takes a long time to be completely cured. Therefore, a so-called aging process for accelerating the reaction in an aging room at about 40 to 50 ° C. is essential for the curing reaction after lamination.
このエージング工程の短縮によって生産性を向上させるため、ラミネート接着剤のポリオール成分にはウレタン化反応用の触媒が含有されている。代表的な触媒としては、優れた活性を発現する有機スズ触媒、主にジブチル錫ジラウレート(DBTDL)またはオクチル錫マレアート等が広く用いられている。しかし、これらの触媒を含有させて硬化反応を促進させると、ラミネート機上において接着剤自体の粘度の著しい上昇を招く、所謂ポットライフ悪化の問題が生じるため、エージング短縮には限界があった。 In order to improve productivity by shortening this aging process, the polyol component of the laminate adhesive contains a catalyst for urethanization reaction. As typical catalysts, organotin catalysts exhibiting excellent activity, mainly dibutyltin dilaurate (DBTDL) or octyltin maleate are widely used. However, when these catalysts are contained to accelerate the curing reaction, there is a problem of so-called pot life deterioration that causes a significant increase in the viscosity of the adhesive itself on the laminating machine.
さらに、有機スズ触媒はその毒性問題が指摘され、特にDBTDL中に不純物として含まれているトリブチルスズは環境ホルモンとして人体への有毒性が問題となっている。既に欧州を中心としてポリウレタン製造における有機スズ触媒を規制する動きがあり、有機スズ触媒の代替触媒が強く要求されている。 In addition, organotin catalysts have been pointed out to be toxic, and tributyltin contained as impurities in DBTDL is particularly problematic as an environmental hormone that is toxic to the human body. Already there has been a movement to regulate organotin catalysts in polyurethane production, mainly in Europe, and there is a strong demand for alternative catalysts for organotin catalysts.
そこで、従来より優れた硬化促進効果と良好なポットライフとを兼備した非錫系触媒として、光潜在性キレート触媒を用いる技術が知られている(特許文献1、2参照)。
斯かる光潜在性キレート触媒を用いた場合には、光照射のタイミングで硬化開始させることができるメリットがあるものの、実際にはポリオール成分とポリイソシアネート成分とを配合直後からの混合液の増粘は避けられず、十分なポットライフ性能が得られないものであった。加えて、硬化促進効果も十分なレベルになくラミネート後の経時的なシール強度が弱いものであった。
Therefore, a technique using a photolatent chelate catalyst is known as a non-tin-based catalyst that has both an excellent curing acceleration effect and a good pot life (see Patent Documents 1 and 2).
When such a photolatent chelate catalyst is used, there is a merit that curing can be started at the timing of light irradiation, but in actuality, the viscosity of the mixed liquid immediately after blending the polyol component and the polyisocyanate component is increased. Was inevitable and sufficient pot life performance could not be obtained. In addition, the curing accelerating effect was not at a sufficient level, and the sealing strength with time after lamination was weak.
従って、本発明が解決しようとする課題は、優れたポットライフ性能と、紫外線照射後の優れた硬化促進性能とを兼備したウレタン化触媒、該触媒とポリオール成分との混合物、これらの硬化性能を有する接着剤、及び該接着剤を用いた積層フィルムを提供することにある。 Therefore, the problem to be solved by the present invention is a urethanization catalyst having both excellent pot life performance and excellent curing acceleration performance after ultraviolet irradiation, a mixture of the catalyst and a polyol component, and curing performance thereof. It is in providing the adhesive agent which has, and the laminated | multilayer film using this adhesive agent.
本発明者等は、前記課題を解決すべく鋭意研究した結果、ポリオール/ポリイソシアネート硬化型の接着剤において、その硬化触媒として、脂肪族環状アミド化合物(A)とチタンキレート錯体(B)とを併用することにより、ポリオール成分とポリイソシアネート成分を配合後の粘度上昇が少なくポットライフ性能に優れると共に、紫外線照射後の硬化促進効果が飛躍的に高まることを見出し、本発明を完成するに至った。 As a result of diligent research to solve the above-mentioned problems, the inventors of the present invention have used an aliphatic cyclic amide compound (A) and a titanium chelate complex (B) as a curing catalyst in a polyol / polyisocyanate curable adhesive. By using in combination, it was found that the viscosity increase after blending the polyol component and the polyisocyanate component is small and the pot life performance is excellent, and the curing promoting effect after ultraviolet irradiation is dramatically increased, and the present invention has been completed. .
即ち、本発明は、脂肪族環状アミド化合物(A)とチタンキレート錯体(B)とを必須成分とすること特徴とするウレタン化触媒に関する。 That is, the present invention relates to a urethanization catalyst comprising an aliphatic cyclic amide compound (A) and a titanium chelate complex (B) as essential components.
本発明は、更に、脂肪族環状アミド化合物(A)とチタンキレート錯体(B)とポリオール(C)とを必須成分とすることを特徴とするポリオール混合物に関する。 The present invention further relates to a polyol mixture comprising an aliphatic cyclic amide compound (A), a titanium chelate complex (B) and a polyol (C) as essential components.
本発明は、更に、ポリオール(C)と脂肪族環状アミド化合物(A)とチタンキレート錯体(B)とポリイソシアネート(D)とを必須成分とすることを特徴とする接着剤に関する。 The present invention further relates to an adhesive comprising a polyol (C), an aliphatic cyclic amide compound (A), a titanium chelate complex (B), and a polyisocyanate (D) as essential components.
本発明は、更に、前記接着剤を第一のフィルム基材に塗布、次いで塗布面に第二のフィルム基材を積層し、該接着剤層を硬化させてなる積層フィルム。
に関する。
The present invention further provides a laminated film obtained by applying the adhesive to a first film substrate, then laminating a second film substrate on the coated surface, and curing the adhesive layer.
About.
本発明によれば、優れたポットライフ性能と、紫外線照射後の優れた硬化促進性能とを兼備したウレタン化触媒、該触媒とポリオール成分との混合物、これらの硬化性能を有する接着剤、及び該接着剤を用いた積層フィルムを提供できる。 According to the present invention, a urethanization catalyst having both excellent pot life performance and excellent curing acceleration performance after ultraviolet irradiation, a mixture of the catalyst and a polyol component, an adhesive having these curing performance, and the A laminated film using an adhesive can be provided.
本発明のウレタン化触媒は、ポリオール成分とポリイソシアネート成分とを主たる成分とする2液型接着剤に有用な硬化触媒であり、前記した通り、脂肪族環状アミド化合物(A)とチタンキレート錯体(B)とを必須成分とするものである。 The urethanization catalyst of the present invention is a curing catalyst useful for a two-component adhesive mainly composed of a polyol component and a polyisocyanate component. As described above, the aliphatic cyclic amide compound (A) and a titanium chelate complex ( And B) as essential components.
ここで用いる脂肪族環状アミド化合物(A)は、例えば、δ−バレロラクタム、ε−カプロラクタム、ω−エナントールラクタム、η−カプリルラクタム、β−プロピオラクタム等が挙げられる。これらの中でも硬化促進効果に優れる点からε−カプロラクタムが好ましい。 Examples of the aliphatic cyclic amide compound (A) used here include δ-valerolactam, ε-caprolactam, ω-enanthollactam, η-capryllactam, β-propiolactam, and the like. Among these, ε-caprolactam is preferable from the viewpoint of excellent curing acceleration effect.
次にチタンキレート錯体(B)は、紫外線照射により触媒活性が高められる化合物であり、脂肪族又は芳香族ジケトンをリガンドとするチタンキレート錯体であることが硬化促進効果に優れる点から好ましい。また、本発明ではリガンドとして芳香族又は脂肪族ジケトンに加え、炭素原子数2〜10のアルコールを持つものがより本発明の効果が顕著なものとなる点から好ましい。 Next, the titanium chelate complex (B) is a compound whose catalytic activity is enhanced by ultraviolet irradiation, and is preferably a titanium chelate complex having an aliphatic or aromatic diketone as a ligand from the viewpoint of excellent curing acceleration effect. Further, in the present invention, those having an alcohol having 2 to 10 carbon atoms in addition to an aromatic or aliphatic diketone as a ligand are preferable because the effects of the present invention become more remarkable.
ここで、リガンドとして用いられる脂肪族ジケトンは、具体的には、下記構造式L−1〜L−3のものが挙げられ、芳香族ジケトンは、下記構造式L−4〜L−8のものが挙げられる。 Here, specific examples of the aliphatic diketone used as the ligand include the following structural formulas L-1 to L-3, and the aromatic diketone includes the following structural formulas L-4 to L-8. Is mentioned.
上記した各種の脂肪族又は芳香族ジケトンは、通常、エノラートアニオンとしてチタン原子に配位するが、そのままチタン原子に配位していてもよい。これらのなかでも本発明では、硬化促進効果が良好である点から構造式L−2、L−5、L−6のものが好ましく、特に構造式L−2のものが好ましい。
The above-mentioned various aliphatic or aromatic diketones are usually coordinated to a titanium atom as an enolate anion, but may be coordinated to a titanium atom as they are. Among these, in the present invention, those having the structural formulas L-2, L-5, and L-6 are preferable from the viewpoint of good curing acceleration effects, and those having the structural formula L-2 are particularly preferable.
また、炭素原子数1〜20のアルコールとしては、メタノール、エタノール、イソプロピルアルコール、t−ブチルアルコール、ラウリルアルコール(C12)、ミリスチルアルコール(C14)ステアリルアルコール(C18)等が挙げられ、特にイソプロピルアルコール、t−ブチルアルコールが好ましい。炭素原子数1〜20のアルコールも、アルコキシアニオンとしてチタン原子に配位するが、そのままチタン原子に配位していてもよい。 Examples of the alcohol having 1 to 20 carbon atoms include methanol, ethanol, isopropyl alcohol, t-butyl alcohol, lauryl alcohol (C12), myristyl alcohol (C14) and stearyl alcohol (C18). t-Butyl alcohol is preferred. An alcohol having 1 to 20 carbon atoms is also coordinated to a titanium atom as an alkoxy anion, but may be coordinated to a titanium atom as it is.
リガンドとして芳香族又は脂肪族ジケトンと炭素原子数2〜10のアルコールとが共存する場合、それらの存在比率[ジケトン/アルコール]は質量基準で70/30〜30/70の範囲であることが硬化促進効果に優れる点から好ましい。 When an aromatic or aliphatic diketone and an alcohol having 2 to 10 carbon atoms coexist as a ligand, the abundance ratio [diketone / alcohol] is in a range of 70/30 to 30/70 on a mass basis. It is preferable from the point which is excellent in the promotion effect.
本発明で脂肪族環状アミド化合物(A)とチタンキレート錯体(B)とを組み合わせる際の使用割合[(A)/(B)]は、質量基準で、1/9〜9/1の範囲であることがポットライフ性能と硬化促進効果とのバランスに優れる点から好ましい。 In the present invention, the use ratio [(A) / (B)] when combining the aliphatic cyclic amide compound (A) and the titanium chelate complex (B) is in the range of 1/9 to 9/1 on a mass basis. It is preferable from the viewpoint of excellent balance between pot life performance and curing acceleration effect.
以上詳述した本発明のウレタン化触媒は、前記ポリオール(C)とポリイソシアネート(D)とを配合する際に、その場で脂肪族環状アミド化合物(A)及びチタンキレート錯体(B)を配合してもよいが、接着剤塗工時の作業性に優れる点から、脂肪族環状アミド化合物(A)とチタンキレート錯体(B)とポリオール(C)とを必須成分とするポリオール混合物(X)として用いることが、塗工作業性が良好となる点から好ましい。 The urethanization catalyst of the present invention described in detail above, when blending the polyol (C) and the polyisocyanate (D), blends the aliphatic cyclic amide compound (A) and the titanium chelate complex (B) on the spot. However, the polyol mixture (X) containing the aliphatic cyclic amide compound (A), the titanium chelate complex (B), and the polyol (C) as essential components from the viewpoint of excellent workability during adhesive coating. It is preferable to use as the coating workability.
ここで用いるポリオール(C)は、例えば、エチレングリコール、プロピレングリコール、1,3−プロパンジオール、1,4−ブタンジオール、1,5−ペンタンジオール、3−メチル−1,5−ペンタンジオール、1,6−ヘキサンジオール、ネオペンチルグリコール、メチルペンタンジオール、ジメチルブタンジオール、ブチルエチルプロパンジオール、ジエチレングリコール、トリエチレングリコール、テトラエチレングリコール、ジプロピレングリコール、トリプロピレングリコール、ビスヒドロキシエトキシベンゼン、1,4−シクロヘキサンジオール、1,4−シクロヘキサンジメタノール、トリエチレングリコール等のグリコール;ビスフェノールA、ビスフェノールF、水素添加ビスフェノールA、水素添加ビスフェノールF等のビスフェノール;ダイマージオール;前記グリコール等の重合開始剤の存在下にエチレンオキサイド、プロピレンオキサイド、ブチレンオキサイド、スチレンオキサイド、エピクロルヒドリン、テトラヒドロフラン、シクロヘキシレン等のアルキレンオキシドを付加重合したポリエーテルポリオール、又は該ポリエーテルポリオールを更に前記芳香族又は脂肪族ポリイソシアネートで高分子量化したウレタン結合含有ポリエーテルポリオール;プロピオラクトン、ブチロラクトン、ε−カプロラクトン、δ−バレロラクトン、β−メチル−δ−バレロラクトン等の環状エステル化合物の開環重合反応によって得られるポリエステルと前記グリコール、グリセリン、トリメチロールプロパン、ペンタエリスリトール等の多価アルコールとの反応物であるポリエステルポリオール;前記グリコール、ダイマージオール、又は前記ビスフェノール等の2官能型ポリオールと、多価カルボン酸とを反応させて得られるポリエステルポリオール:前記ポリエステルポリオールと前記ポリエーテルポリオールと芳香族若しくは脂肪族ポリイソシアネートとを反応させて得られるウレタン結合含有ポリエステルポリエーテルポリオール;前記ポリエステルポリオールを芳香族若しくは脂肪族ポリイソシアネートで高分子量化して得られるポリエステルポリウレタンポリオール;ポリエステルポリオールとポリエーテルポリオールとの混合物;エポキシ当量200〜500g/eqのビスフェノールA型エポキシ樹脂、エポキシ当量200〜500g/eqのビスフェノールF型エポキシ樹脂等の水酸基含有エポキシ樹脂が挙げられる。 The polyol (C) used here is, for example, ethylene glycol, propylene glycol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 3-methyl-1,5-pentanediol, , 6-hexanediol, neopentyl glycol, methylpentanediol, dimethylbutanediol, butylethylpropanediol, diethylene glycol, triethylene glycol, tetraethylene glycol, dipropylene glycol, tripropylene glycol, bishydroxyethoxybenzene, 1,4- Glycols such as cyclohexanediol, 1,4-cyclohexanedimethanol, triethylene glycol; bisphenol A, bisphenol F, hydrogenated bisphenol A, hydrogenated bisphenol Bisphenol such as F; dimer diol; polyether polyol obtained by addition polymerization of alkylene oxide such as ethylene oxide, propylene oxide, butylene oxide, styrene oxide, epichlorohydrin, tetrahydrofuran, cyclohexylene in the presence of a polymerization initiator such as glycol, or Urethane bond-containing polyether polyol obtained by further polymerizing the polyether polyol with the aromatic or aliphatic polyisocyanate; propiolactone, butyrolactone, ε-caprolactone, δ-valerolactone, β-methyl-δ-valerolactone, etc. Between the polyester obtained by the ring-opening polymerization reaction of the cyclic ester compound and a polyhydric alcohol such as glycol, glycerin, trimethylolpropane and pentaerythritol. Polyester polyol as a reaction product; polyester polyol obtained by reacting a bifunctional polyol such as the glycol, dimer diol, or the bisphenol with a polyvalent carboxylic acid: the polyester polyol and the polyether polyol and aromatic or Urethane bond-containing polyester polyether polyol obtained by reacting with an aliphatic polyisocyanate; polyester polyurethane polyol obtained by polymerizing the polyester polyol with an aromatic or aliphatic polyisocyanate; a mixture of a polyester polyol and a polyether polyol Bisphenol A type epoxy resin having an epoxy equivalent of 200 to 500 g / eq, bisphenol F type epoxy resin having an epoxy equivalent of 200 to 500 g / eq, etc. Hydroxyl group-containing epoxy resin.
ここで、ポリエステルポリオール、ウレタン結合含有ポリエステルポリエーテルポリオール、ポリエステルポリウレタンポリオールの原料として用いられる多価カルボン酸としては、例えば、コハク酸、アジピン酸、アゼライン酸、セバシン酸、ドデカンジカルボン酸、無水マレイン酸、フマル酸、1,3−シクロペンタンジカルボン酸、1,4−シクロヘキサンジカルボン酸、テレフタル酸、イソフタル酸、フタル酸、1,4−ナフタレンジカルボン酸、2,5−ナフタレンジカルボン酸、2,6−ナフタレンジカルボン酸、ナフタル酸、ビフェニルジカルボン酸、1,2−ビス(フェノキシ)エタン−p,p’−ジカルボン酸及びこれらジカルボン酸の無水物あるいはエステル形成性誘導体;p−ヒドロキシ安息香酸、p−(2−ヒドロキシエトキシ)安息香酸及びこれらのジヒドロキシカルボン酸のエステル形成性誘導体、ダイマー酸等の多塩基酸類が挙げられる。 Here, examples of the polyvalent carboxylic acid used as a raw material for polyester polyol, urethane bond-containing polyester polyether polyol, and polyester polyurethane polyol include succinic acid, adipic acid, azelaic acid, sebacic acid, dodecanedicarboxylic acid, and maleic anhydride. , Fumaric acid, 1,3-cyclopentanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid, terephthalic acid, isophthalic acid, phthalic acid, 1,4-naphthalenedicarboxylic acid, 2,5-naphthalenedicarboxylic acid, 2,6- Naphthalenedicarboxylic acid, naphthalic acid, biphenyldicarboxylic acid, 1,2-bis (phenoxy) ethane-p, p'-dicarboxylic acid and anhydrides or ester-forming derivatives of these dicarboxylic acids; p-hydroxybenzoic acid, p- ( 2-hydro Shietokishi) benzoic acid and ester-forming derivatives of these dihydroxy carboxylic acids include polybasic acids such as dimer acid.
また、2官能型ポリオールと、多価カルボン酸とを反応させて得られるポリエステルポリオールには、アルコール成分として、更にグリセリン、トリメチロールプロパン、ペンタエリスリトール等の3官能以上の多価アルコールを併用してもよい。 In addition, the polyester polyol obtained by reacting a bifunctional polyol and a polyvalent carboxylic acid is used in combination with a trifunctional or higher polyhydric alcohol such as glycerin, trimethylolpropane, pentaerythritol as an alcohol component. Also good.
これらの軟包装用としては、ポリエーテルポリオール、ウレタン結合含有ポリエステルポリエーテルポリオール、ポリエステルポリオールとポリエーテルポリオールとの混合物が硬化物に適度な柔軟性を付与できる点から好ましく、この場合水酸基価が3〜50mgKOH/gの範囲であることが基材への濡れ性に優れる点から好ましい。 For these flexible packaging, polyether polyols, urethane bond-containing polyester polyether polyols, and mixtures of polyester polyols and polyether polyols are preferred from the viewpoint of imparting appropriate flexibility to the cured product. In this case, the hydroxyl value is 3 A range of ˜50 mg KOH / g is preferable from the viewpoint of excellent wettability to the substrate.
また、硬質基材用ではポリエステルポリオール又はポリエステルポリウレタンポリオールが接着強度に優れる点から好ましい。斯かる硬質基材用ではポリエステルポリオール又はポリエステルポリウレタンポリオールは、具体的には、水酸基価が3〜50mgKOH/gの範囲であることが基材への濡れ性と接着強度とのバランスに優れる点から好ましい。 For rigid substrates, polyester polyol or polyester polyurethane polyol is preferred from the viewpoint of excellent adhesive strength. For such a hard base material, the polyester polyol or the polyester polyurethane polyol specifically has a hydroxyl value in the range of 3 to 50 mgKOH / g because the balance between wettability to the base material and adhesive strength is excellent. preferable.
次に、本発明で用いるポリイソシアネート(D)は、例えば、トリレンジイソシアネート、キシリレンジイソシアネート、ジフェニルメタンジイソシアネート、1,5−ナフタレンジイソシアネート、トリフェニルメタントリイソシアネートなどの芳香族ポリイソシアネート;1,6−ヘキサメチレンジイソシアネート、イソホロンジイソシアネート、4,4’−メチレンビス(シクロヘキシルイソシアネート)、リジンジイソシアネート、トリメチルヘキサメチレンジイソシアネート、1,3−(イソシアナートメチル)シクロヘキサン等の脂肪族ポリイソシアネート;芳香族又は脂肪族ポリイソシアネートと、前記ポリオール(C)として例示したポリエーテルポリオールとの反応生成物であるポリエーテルポリウレタンポリイソシアネート、芳香族又は脂肪族ポリイソシアネートと、前記ポリオール(C)として例示したポリエステルポリオールとの反応生成物であるポリエステルポリウレタンポリイソシアネート、芳香族又は脂肪族ポリイソシアネートと、前記ポリオール(C)として例示したポリエステルポリオールとポリエーテルポリオールとの反応生成物であるポリエーテルポリエステルポリウレタンポリイソシアネート、これらの芳香族又は脂肪族ポリイソシアネートのビウレット体、これらの芳香族又は脂肪族ポリイソシアネートのヌレート体、及びこれらの芳香族又は脂肪族ポリイソシアネートをトリメチロールプロパンで変性したアダクト体などが挙げられる。 Next, the polyisocyanate (D) used in the present invention is, for example, an aromatic polyisocyanate such as tolylene diisocyanate, xylylene diisocyanate, diphenylmethane diisocyanate, 1,5-naphthalene diisocyanate, triphenylmethane triisocyanate; Aliphatic polyisocyanates such as hexamethylene diisocyanate, isophorone diisocyanate, 4,4′-methylenebis (cyclohexyl isocyanate), lysine diisocyanate, trimethylhexamethylene diisocyanate, 1,3- (isocyanatomethyl) cyclohexane; aromatic or aliphatic polyisocyanate And polyether polyurethane polyisocyanate which is a reaction product of the polyether polyol exemplified as the polyol (C) Polyester polyurethane polyisocyanate, which is a reaction product of the polyester polyol exemplified as the polyol (C), aromatic or aliphatic polyisocyanate, and the polyol (C). Polyether polyester polyurethane polyisocyanate which is a reaction product of polyester polyol and polyether polyol, biuret of these aromatic or aliphatic polyisocyanates, nurate of these aromatic or aliphatic polyisocyanates, and fragrances thereof And adducts obtained by modifying an aliphatic or aliphatic polyisocyanate with trimethylolpropane.
これらのポリイソシアネート(D)の中でも、芳香族ポリイソシアネートをトリメチロールプロパンで変性したアダクト体、及び脂肪族ポリイソシアネートをトリメチロールプロパンで変性したアダクト体が接着後の耐薬品性に優れる点から好ましく、脂肪族ポリイソシアネートのビウレット体、及び脂肪族ポリイソシアネートのヌレート体が毒性の回避や硬化物の適度な柔軟性付与の点から好ましい。特に毒性回避の点からは芳香族アミンの放出のリスクの低い化合物が好ましく、斯かる観点からは、キシリレンジイソシアネートのトリメチロールプロパンアダクト、脂肪族ポリイソシアネートのトリメチロールプロパンアダクト、脂肪族ポリイソシアネートのビウレット体、及び脂肪族ポリイソシアネートのヌレート体が好ましい。これらの各アダクト体、ビウレット体、ヌレート体は硬化性の点から、滴定法(ジ−n−ブチルアミン使用)によるイソシアネート含有率が4〜30質量%であることが好ましい。 Among these polyisocyanates (D), an adduct body obtained by modifying an aromatic polyisocyanate with trimethylolpropane and an adduct body obtained by modifying an aliphatic polyisocyanate with trimethylolpropane are preferable because of excellent chemical resistance after adhesion. The biuret form of aliphatic polyisocyanate and the nurate form of aliphatic polyisocyanate are preferred from the viewpoint of avoiding toxicity and imparting appropriate flexibility of the cured product. From the standpoint of avoiding toxicity, a compound having a low risk of releasing aromatic amines is preferred. From this viewpoint, trimethylolpropane adduct of xylylene diisocyanate, trimethylolpropane adduct of aliphatic polyisocyanate, aliphatic polyisocyanate Biuret bodies and nurate bodies of aliphatic polyisocyanates are preferred. These adduct bodies, biuret bodies, and nurate bodies preferably have an isocyanate content of 4 to 30% by mass by titration (using di-n-butylamine) from the viewpoint of curability.
一方、ポリオール(C)との反応速度が速くなる点から、芳香族ポリイソシアネートとポリエーテルポリオールとの反応生成物であるポリエーテルポリウレタンポリイソシアネート、芳香族又は脂肪族ポリイソシアネートとポリエステルポリオールとポリエーテルポリオールとの反応生成物であるポリエーテルポリエステルポリウレタンポリイソシアネート等の芳香族系ポリイソシアネートが、非食品包装用途の点から好ましい。斯かる芳香族系ポリイソシアネートは、有毒物質である芳香族アミン(PAA)の食品内容物への溶出が懸念されるものの、本発明では斯かるPAAの溶出を効果的に抑制することができる。 On the other hand, polyether polyurethane polyisocyanate which is a reaction product of aromatic polyisocyanate and polyether polyol, aromatic or aliphatic polyisocyanate, polyester polyol and polyether because the reaction rate with polyol (C) is increased. Aromatic polyisocyanates such as polyether polyester polyurethane polyisocyanate, which is a reaction product with polyol, are preferred from the viewpoint of non-food packaging applications. Although such aromatic polyisocyanate is concerned about the elution of aromatic amine (PAA), which is a toxic substance, into food contents, in the present invention, such elution of PAA can be effectively suppressed.
次に、ポリオール混合物(X)は、ポリオール(C)100質量部あたり、脂肪族環状アミド化合物(A)を0.1〜5質量部の範囲、前記チタンキレート錯体(B)を0.05〜5質量部の範囲で混合させることが、ポットライフが安定であり、塗工作業性に優れ、また硬化促進効果に優れる点から好ましい。また、ポリオール(C)と脂肪族環状アミド化合物(A)との混合は、40〜60℃の温度条件下に行うことが生産性の点から好ましい。 Next, in the polyol mixture (X), the aliphatic cyclic amide compound (A) is in the range of 0.1 to 5 parts by mass and the titanium chelate complex (B) is 0.05 to 100 parts by mass of the polyol (C). Mixing in the range of 5 parts by mass is preferable because the pot life is stable, the coating workability is excellent, and the curing acceleration effect is excellent. Moreover, it is preferable from the point of productivity that mixing of a polyol (C) and an aliphatic cyclic amide compound (A) is performed on the temperature conditions of 40-60 degreeC.
また、本発明の接着剤は、ポリイソシアネート(D)中のイソシアネート基とポリオール樹脂(B)中の水酸基の当量比〔イソシアネート基/水酸基〕が1.0〜5.0であることが接着強度やヒートシール時の耐熱性に優れる点から好ましく、特に1.5〜4.5の範囲であることがこれらの性能が顕著なものとなる点から好ましい。 Moreover, the adhesive strength of the adhesive of the present invention is such that the equivalent ratio [isocyanate group / hydroxyl group] of the isocyanate group in the polyisocyanate (D) and the hydroxyl group in the polyol resin (B) is 1.0 to 5.0. In view of excellent heat resistance during heat sealing, a range of 1.5 to 4.5 is particularly preferable because these properties become remarkable.
従って、ポリオール混合物(X)と前記ポリイソシアネート(D)との使用割合は、前記ポリオール混合物(X)中の水酸基と、前記ポリオール樹脂(A)中のイソシアネート基との当量比[イソシアネート基/水酸基]が1.0〜5.0となる割合である、特に1.5〜4.5となる割合であることが好ましい。 Therefore, the use ratio of the polyol mixture (X) and the polyisocyanate (D) is the equivalent ratio of the hydroxyl group in the polyol mixture (X) to the isocyanate group in the polyol resin (A) [isocyanate group / hydroxyl group. ] Is a ratio of 1.0 to 5.0, particularly preferably a ratio of 1.5 to 4.5.
本発明の接着剤は、溶剤型接着剤、或いは、無溶剤型接着剤として使用することができるが、特に溶剤型接着剤として使用することが優れたポットライフ安定性を発現できる点から好ましい。溶剤型接着剤として使用し得る溶剤としては、例えばメタノール、エタノール、イソプロピルアルコール、酢酸メチル、酢酸エチル、酢酸n−ブチル、アセトン、メチルエチルケトン(MEK)、シクロヘキサノン、トルオール、キシロール、n−ヘキサン、シクロヘキサン等が挙げられる。これらの中でも溶解性の点から酢酸エチルやメチルエチルケトン(MEK)が好ましく、特に酢酸エチルが好ましい。有機溶剤の使用量は粘度の点から20〜50質量%の範囲であることが好ましい。 The adhesive of the present invention can be used as a solvent type adhesive or a solventless type adhesive, but it is particularly preferable to use it as a solvent type adhesive because it can exhibit excellent pot life stability. Examples of the solvent that can be used as the solvent-type adhesive include methanol, ethanol, isopropyl alcohol, methyl acetate, ethyl acetate, n-butyl acetate, acetone, methyl ethyl ketone (MEK), cyclohexanone, toluol, xylol, n-hexane, cyclohexane, and the like. Is mentioned. Among these, ethyl acetate and methyl ethyl ketone (MEK) are preferable from the viewpoint of solubility, and ethyl acetate is particularly preferable. The amount of the organic solvent used is preferably in the range of 20 to 50% by mass from the viewpoint of viscosity.
本発明の接着剤は、必要に応じて、顔料を併用してもよい。この場合使用可能な顔料としては、特に限定されるものではなく、例えば、塗料原料便覧1970年度版(日本塗料工業会編)に記載されている体質顔料、白顔料、黒顔料、灰色顔料、赤色顔料、茶色顔料、緑色顔料、青顔料、金属粉顔料、発光顔料、真珠色顔料等の有機顔料や無機顔料、さらにはプラスチック顔料などが挙げられる。これら着色剤の具体例としては種々のものが掲げられ、有機顔料としては、例えば、ベンチジンエロー、ハンザエロー、レーキッド4R等の、各種の不溶性アゾ顔料;レーキッドC、カーミン6B、ボルドー10等の溶性アゾ顔料; The adhesive of the present invention may be used in combination with a pigment as necessary. In this case, usable pigments are not particularly limited. For example, extender pigments, white pigments, black pigments, gray pigments, red pigments described in the Paint Material Handbook 1970 edition (edited by the Japan Paint Industry Association) Examples thereof include organic pigments and inorganic pigments such as pigments, brown pigments, green pigments, blue pigments, metal powder pigments, luminescent pigments, and pearl pigments, and plastic pigments. Specific examples of these colorants include various types, and examples of organic pigments include various insoluble azo pigments such as Bench Gin Yellow, Hansa Yellow, Raked 4R, etc .; Soluble properties such as Raked C, Carmine 6B, Bordeaux 10 and the like. Azo pigments;
フタロシアニンブルー、フタロシアニングリーン等の各種(銅)フタロシアニン系顔料;ローダミンレーキ、メチルバイオレットレーキ等の各種の塩素性染め付けレーキ;キノリンレーキ、ファストスカイブルー等の各種の媒染染料系顔料;アンスラキノン系顔料、チオインジゴ系顔料、ペリノン系顔料等の各種の建染染料系顔料;シンカシアレッドB等の各種のキナクリドン系顔料;ヂオキサジンバイオレット等の各種のヂオキサジン系顔料;クロモフタール等の各種の縮合アゾ顔料;アニリンブラックなどが挙げられる。 Various (copper) phthalocyanine pigments such as phthalocyanine blue and phthalocyanine green; various chlorine dyeing lakes such as rhodamine lake and methyl violet lake; various mordant dye pigments such as quinoline lake and fast sky blue; anthraquinone pigment; Various vat dyes such as thioindigo pigments and perinone pigments; various quinacridone pigments such as Cincacia Red B; various dioxazine pigments such as dioxazine violet; various condensed azo pigments such as chromoftal; aniline Black etc. are mentioned.
無機顔料としては、例えば、黄鉛、ジンククロメート、モリブデートオレンジ等の如き、各種のクロム酸塩;紺青等の各種のフェロシアン化合物;酸化チタン、亜鉛華、マピコエロー、酸化鉄、ベンガラ、酸化クロームグリーン、酸化ジルコニウム等の各種の金属酸化物;カドミウムエロー、カドミウムレッド、硫化水銀等の各種の硫化物ないしはセレン化物; Examples of inorganic pigments include various chromates such as chrome lead, zinc chromate, and molybdate orange; various ferrocyan compounds such as bitumen; titanium oxide, zinc white, mapico yellow, iron oxide, bengara, chrome oxide Various metal oxides such as green and zirconium oxide; various sulfides or selenides such as cadmium yellow, cadmium red and mercury sulfide;
硫酸バリウム、硫酸鉛等の各種の硫酸塩;ケイ酸カルシウム、群青等の各種のケイ酸塩;炭酸カルシウム、炭酸マグネシウム等の各種の炭酸塩;コバルトバイオレット、マンガン紫等の各種の燐酸塩;アルミニウム粉、金粉、銀粉、銅粉、ブロンズ粉、真鍮粉等の各種の金属粉末顔料;これら金属のフレーク顔料、マイカ・フレーク顔料;金属酸化物を被覆した形のマイカ・フレーク顔料、雲母状酸化鉄顔料等のメタリック顔料やパール顔料;黒鉛、カーボンブラック等が挙げられる。 Various sulfates such as barium sulfate and lead sulfate; Various silicates such as calcium silicate and ultramarine blue; Various carbonates such as calcium carbonate and magnesium carbonate; Various phosphates such as cobalt violet and manganese purple; Aluminum Various metal powder pigments such as powder, gold powder, silver powder, copper powder, bronze powder and brass powder; flake pigments of these metals, mica flake pigments; mica flake pigments coated with metal oxides, mica-like iron oxide Examples thereof include metallic pigments such as pigments and pearl pigments; graphite and carbon black.
体質顔料としては、例えば、沈降性硫酸バリウム、ご粉、沈降炭酸カルシウム、重炭酸カルシウム、寒水石、アルミナ白、シリカ、含水微粉シリカ(ホワイトカーボン)、超微粉無水シリカ(アエロジル)、珪砂(シリカサンド)、タルク、沈降性炭酸マグネシウム、ベントナイト、クレー、カオリン、黄土などが挙げられる。 Examples of extender pigments include precipitated barium sulfate, powder, precipitated calcium carbonate, calcium bicarbonate, cryolite, alumina white, silica, hydrous finely divided silica (white carbon), ultrafine anhydrous silica (Aerosil), and silica sand (silica). Sand), talc, precipitated magnesium carbonate, bentonite, clay, kaolin, ocher and the like.
さらに、プラスチック顔料としては、例えば、DIC(株)製「グランドールPP−1000」、「PP−2000S」等が挙げられる。 Furthermore, examples of the plastic pigment include “Grandall PP-1000” and “PP-2000S” manufactured by DIC Corporation.
本発明で用いる顔料としては、耐久性、耐侯性、意匠性に優れることから、白色顔料としての酸化チタン、亜鉛華等の無機酸化物、黒色顔料としてのカーボンブラックがより好ましい。 As the pigment used in the present invention, since it is excellent in durability, weather resistance and design, inorganic oxides such as titanium oxide and zinc white as a white pigment, and carbon black as a black pigment are more preferable.
本発明で用いる顔料の質量割合は、樹脂成分100質量部に対して、1〜400質量部、中でも10〜300質量部とすることが、接着性、耐ブロッキング性などに優れることからより好ましい。 The mass ratio of the pigment used in the present invention is preferably 1 to 400 parts by mass, more preferably 10 to 300 parts by mass, with respect to 100 parts by mass of the resin component, because it is excellent in adhesiveness and blocking resistance.
本発明の接着剤組成物には、必要であれば、前記以外のその他の添加剤を含有させてもよい。添加剤としては、フィルムやコーティング膜などを形成する樹脂組成物に一般に使用されている添加剤などが挙げられる。添加剤としては、例えば、レベリング剤;コロイド状シリカ、アルミナゾルなどの無機微粒子;ポリメチルメタクリレート系の有機微粒子;消泡剤;タレ性防止剤;湿潤分散剤;シランカップリング剤;粘性調整剤;紫外線吸収剤;金属不活性化剤;過酸化物分解剤;難燃剤;補強剤;可塑剤;潤滑剤;防錆剤;蛍光性増白剤;無機系熱線吸収剤;防炎剤;帯電防止剤;脱水剤などが挙げられる。 If necessary, the adhesive composition of the present invention may contain other additives other than those described above. Examples of the additive include additives generally used in resin compositions that form films and coating films. Examples of additives include leveling agents; inorganic fine particles such as colloidal silica and alumina sol; organic fine particles based on polymethyl methacrylate; antifoaming agents; anti-sagging agents; wetting and dispersing agents; silane coupling agents; Ultraviolet absorber; Metal deactivator; Peroxide decomposing agent; Flame retardant; Reinforcing agent; Plasticizer; Lubricant; Rust inhibitor; Fluorescent brightener; Inorganic heat absorber; Agents; dehydrating agents and the like.
本発明の接着剤は、例えば、ポリオール(C)と脂肪族環状アミド化合物(A)、チタンキレート錯体(B)とを必須成分とするポリオール混合物を使用する場合、ポリイソシアネート(D)以外の各成分を予めあらかじめ配合したプレミックスを該ポリオール混合物として調製しておき、これとポリイソシアネート(D)とを混合して調製することが出来る。 When the adhesive of this invention uses the polyol mixture which uses a polyol (C), an aliphatic cyclic amide compound (A), and a titanium chelate complex (B) as an essential component, for example, each other than polyisocyanate (D) A premix containing components in advance can be prepared as the polyol mixture, and this can be mixed with polyisocyanate (D).
以上詳述した発明の接着剤を用いて積層フィルムを製造する方法は、例えば、接着剤を第一のフィルム基材に塗布、次いで塗布面に第二のフィルム基材を積層し、該接着剤層を硬化させる方法が挙げられる。ここで、本発明では、硬化反応を紫外線照射により促進させることができ、なおかつ、紫外線照射までの接着剤塗布層の粘度変化が極めて小さいという特徴を有するため、紫外線照射のタイミングを調節することが容易であり、作業性や生産性を飛躍的に高めることができる。また、本発明では紫外線照射によりウレタン化触媒が活性化するものであって、紫外線照射で即時硬化するアクリル系ポリマーとは異なる。故にラミネート前の紫外線照射が可能となるため、フィルム基材に金属層が設けられていたり、全面印刷層を有していたりするなど、紫外線を遮蔽する層を基材フィルムとシーラントフィルムの双方に設けられていてもラミネートすることが可能となる。なお、3層以上の多層フィルムを製造する場合、第二のフィルム基材を積層後、接着剤を塗布、同様にして更に第二のフィルム基材を積層、硬化させればよい。 The method for producing a laminated film using the adhesive of the invention described in detail above includes, for example, applying an adhesive to a first film substrate, then laminating a second film substrate on the coated surface, and then applying the adhesive. The method of hardening a layer is mentioned. Here, in the present invention, the curing reaction can be accelerated by ultraviolet irradiation, and the viscosity change of the adhesive coating layer until the ultraviolet irradiation is extremely small. Therefore, the timing of ultraviolet irradiation can be adjusted. It is easy and the workability and productivity can be dramatically improved. Further, in the present invention, the urethanization catalyst is activated by ultraviolet irradiation, and is different from an acrylic polymer that is instantly cured by ultraviolet irradiation. Therefore, it is possible to irradiate ultraviolet rays before lamination, so a layer that shields ultraviolet rays, such as a metal layer on the film base or a full-face printed layer, is applied to both the base film and sealant film. Even if it is provided, it is possible to laminate. In addition, when manufacturing a multilayer film of three or more layers, after laminating the second film substrate, an adhesive may be applied, and the second film substrate may be further laminated and cured in the same manner.
ここで、本発明の接着剤を、第一のフィルム基材に塗布する方法は、グラビアコーター、ダイコーター若しくはリップコーターにて該接着剤をプラスチックフィルム基材に塗布する方法が挙げられる。このダイコーターおよびリップコーターは、ダイまたはリップ部分の両端に付設されたディッケルによって塗工幅を自在に調整することができるものである。揮発性の酸性化合物を使用する場合、酸性化合物が揮発すると接着剤がゲル化するため、常にpHを1〜8、好ましくは3〜7に維持することが好ましい。 Here, the method of apply | coating the adhesive agent of this invention to a 1st film base material includes the method of apply | coating this adhesive agent to a plastic film base material with a gravure coater, a die coater, or a lip coater. In the die coater and the lip coater, the coating width can be freely adjusted by deckles attached to both ends of the die or the lip portion. When using a volatile acidic compound, the adhesive gels when the acidic compound volatilizes, so it is preferable to always maintain the pH at 1 to 8, preferably 3 to 7.
接着剤の塗布量は固形分基準で約0.5〜6.0g/m2、特に1.0〜4.0g/m2の範囲であることが好ましい。 The application amount of the adhesive is preferably in the range of about 0.5 to 6.0 g / m 2 , particularly 1.0 to 4.0 g / m 2 based on the solid content.
溶剤型接着剤の場合、その後乾燥機内で乾燥後、紫外線を照射し、シーラントフィルム等他のフィルムを貼り合わせることができる。ここで紫外線の光源としては、超高圧水銀灯、高圧水銀灯、低圧水銀灯等の水銀灯、キセノンランプ、カーボンアーク、メタルハイトランプ等により照射し、硬化させることができる。この際の紫外線の露光量は0.1〜3000mJ/cm2の範囲であることが好ましい。 In the case of a solvent-type adhesive, after drying in a dryer, ultraviolet rays can be irradiated to bond other films such as a sealant film. Here, the ultraviolet light source can be cured by irradiation with a mercury lamp such as an ultra-high pressure mercury lamp, a high-pressure mercury lamp or a low-pressure mercury lamp, a xenon lamp, a carbon arc, a metal height lamp or the like. In this case, the ultraviolet light exposure is preferably in the range of 0.1 to 3000 mJ / cm 2 .
また、ここで用いる第一のフィルム基材としては、例えば、ポリエチレンテレフタレート(PET)、アルミ蒸着PET、シリカ蒸着PET、アルミナ蒸着PET、二軸延伸ポリプロピレン(OPP)、ナイロン(NY)、ポリ塩化ビニリデンコートナイロン、ポリビニルアルコール、ポリ塩化ビニル、ポリ塩化ビニリデンコートOPP(KOP)、二軸延伸ポリスチレン(OPS)、紙等が挙げられる。これらのフィルム基材には印刷が施されているものであってもよい。 Moreover, as a 1st film base material used here, for example, polyethylene terephthalate (PET), aluminum vapor deposition PET, silica vapor deposition PET, alumina vapor deposition PET, biaxially stretched polypropylene (OPP), nylon (NY), polyvinylidene chloride Examples thereof include coated nylon, polyvinyl alcohol, polyvinyl chloride, polyvinylidene chloride coated OPP (KOP), biaxially oriented polystyrene (OPS), and paper. These film base materials may be printed.
また、第二のフィルム基材は、2層型フィルムにする場合には、ポリエチレン(PE)、無延伸ポリプロピレン(CPP)、アルミ蒸着CPP、直鎖状低密度ポリエチレン(LLDPE)等のシーラントフィルムが挙げられる。3層以上の多層フィルムにする場合には、第二のフィルム基材としてポリエチレンテレフタレート(PET)、アルミ蒸着PET、シリカ蒸着PET、アルミナ蒸着PET、二軸延伸ポリプロピレン(OPP)、ナイロン(NY)、ポリ塩化ビニリデンコートナイロン、ポリビニルアルコール、ポリ塩化ビニル、ポリ塩化ビニリデンコートOPP(KOP)、二軸延伸ポリスチレン(OPS)等のプラスチックフィルムの他、アルミ箔などの金属箔膜も使用することができる。更に必要に応じて更にこれらのフィルム基材を積層した後、最終的に前記シーラントフィルムをラミネートし、目的とする積層フィルムを得ることができる。 When the second film substrate is a two-layer film, a sealant film such as polyethylene (PE), unstretched polypropylene (CPP), aluminum vapor-deposited CPP, or linear low density polyethylene (LLDPE) is used. Can be mentioned. In the case of a multilayer film of three or more layers, the second film substrate is polyethylene terephthalate (PET), aluminum vapor deposited PET, silica vapor deposited PET, alumina vapor deposited PET, biaxially oriented polypropylene (OPP), nylon (NY), In addition to plastic films such as polyvinylidene chloride coated nylon, polyvinyl alcohol, polyvinyl chloride, polyvinylidene chloride coated OPP (KOP), biaxially oriented polystyrene (OPS), metal foil films such as aluminum foil can also be used. Furthermore, after laminating | stacking these film base materials as needed, the said sealant film can be finally laminated | stacked and the target laminated | multilayer film can be obtained.
また、本発明では前記した通り、特に金属箔を中間フィルム基材として有する場合や、金属蒸着層や印刷層を持つフィルムをラミネートする場合であっても、ラミネート前に紫外線照射が可能であるため紫外線照射により硬化させることが可能である。 In addition, as described above, in the present invention, even when a metal foil is used as an intermediate film substrate or when a film having a metal vapor deposition layer or a printing layer is laminated, ultraviolet irradiation can be performed before lamination. It can be cured by ultraviolet irradiation.
本発明の接着剤組成物を用いた場合、ラミネートした後、紫外線照射後、6〜24時間で接着剤が硬化し、実用物性を発現する。 When the adhesive composition of the present invention is used, the adhesive is cured in 6 to 24 hours after being irradiated with ultraviolet rays after lamination, and expresses practical physical properties.
以下に、本発明の内容および効果を実施例により更に詳細に説明する。 Hereinafter, the contents and effects of the present invention will be described in more detail with reference to examples.
合成例1(ポリエステルポリウレタン樹脂溶液の調製例)
攪拌機、温度計、窒素ガス導入管、精留管、水分分離器等を備えたポリエステル反応容器に、イソフタル酸の41.2質量部、アジピン酸の18.0質量部、セバチン酸の9.8質量部、エチレングリコールの17.3質量部、ネオペンチルグリコールの14.9質量部、1,6−ヘキサンジオールの16.7質量部およびチタン触媒0.006質量部を仕込み、精留管上部温度が100℃を越えないように徐々に加熱して内温を240℃に保持した。酸価が5mgKOH/gになったところでキシレンを加え水分分離器を用いて同温度でキシレンをリフラックスさせ、酸価2mgKOH/g以下になるまでさらに反応を続けた。10mmHg以下に減圧し、1.5時間保持してエステル化反応を終了し、水酸基価28mgKOH/gの中間体ポリエステルポリオールを得た。
得られた中間体ポリエステルポリオールの100質量部に対し、酢酸エチルを70質量部、イソホロンジイソシアネートを3.1質量部、ジブチル錫ラウレートを0.05質量部加え、80℃で30分間加熱撹拌し、固形分59.6質量%のポリエステルポリウレタン樹脂溶液(水酸基価9mgKOH/g)を得た。
Synthesis example 1 (Preparation example of polyester polyurethane resin solution)
In a polyester reaction vessel equipped with a stirrer, a thermometer, a nitrogen gas introduction tube, a rectification tube, a water separator, etc., 41.2 parts by mass of isophthalic acid, 18.0 parts by mass of adipic acid, 9.8 of sebacic acid The rectifying tube upper temperature was charged with 1 part by mass, 17.3 parts by mass of ethylene glycol, 14.9 parts by mass of neopentyl glycol, 16.7 parts by mass of 1,6-hexanediol and 0.006 parts by mass of titanium catalyst. Was gradually heated so as not to exceed 100 ° C., and the internal temperature was maintained at 240 ° C. When the acid value reached 5 mgKOH / g, xylene was added and xylene was refluxed at the same temperature using a water separator, and the reaction was further continued until the acid value became 2 mgKOH / g or less. The pressure was reduced to 10 mmHg or less, and the esterification reaction was terminated by holding for 1.5 hours to obtain an intermediate polyester polyol having a hydroxyl value of 28 mgKOH / g.
70 parts by mass of ethyl acetate, 3.1 parts by mass of isophorone diisocyanate, 0.05 parts by mass of dibutyltin laurate are added to 100 parts by mass of the obtained intermediate polyester polyol, and the mixture is heated and stirred at 80 ° C. for 30 minutes. A polyester polyurethane resin solution (hydroxyl value 9 mgKOH / g) having a solid content of 59.6% by mass was obtained.
実施例1〜5
合成例1で得られたポリエステルポリウレタン樹脂溶液に、ε-カプロラクタム、及び、チタンキレート錯体(BASF社製「SOLYFAST0010」、ジピバロイルメタン/イソプロピルアルコール=50/50(質量基準)をリガンドとするチタンキレート錯体)を表1に記載の配合量で添加し、50℃で約1時間保持してポリオール混合物を得た。
次いで、得られたポリオール混合物と、芳香族ポリイソシアネート(トリレンジイソシアネートのトリメチロールプロパンアダクト)の酢酸エチル溶液(固形分75質量%)とを、イソアネート過剰率[当量比(NCO/OH)]が3.8となる割合で配合し、最終的に固形分30質量%になるように酢酸エチルを加えて調製して接着剤を得た。
[ポットライフ評価]
上記接着剤調整直後より25℃で30分間静置した後、ザーンカップ#3で粘度測定を行った。
この配合液を40℃の恒温槽に入れて6時間反応促進した後、25℃で30分間静置した後、再び粘度測定を行った。
さらに室温で静置し続け、18時間後(配合時から24時間後)の粘度測定を行った。結果を表1に示した。
評価◎:24時間後の配合液の粘度が20秒未満
評価○:24時間後の配合液の粘度が25秒未満
評価△:24時間後の配合液の粘度が30秒未満
評価×:24時間後の配合液の粘度が30秒以上
Examples 1-5
The polyester polyurethane resin solution obtained in Synthesis Example 1 has ε-caprolactam and a titanium chelate complex (“SOLYFAST0010” manufactured by BASF, dipivaloylmethane / isopropyl alcohol = 50/50 (mass basis) as a ligand. Titanium chelate complex) was added in the amounts shown in Table 1 and held at 50 ° C. for about 1 hour to obtain a polyol mixture.
Then, the obtained polyol mixture and an ethyl acetate solution (solid content: 75% by mass) of aromatic polyisocyanate (trimethylolpropane adduct of tolylene diisocyanate) were mixed with an excess of isocyanate (equivalent ratio (NCO / OH)). An adhesive was obtained by blending at a ratio of 3.8 and adding ethyl acetate so that the final solid content was 30% by mass.
[Pot life evaluation]
After standing for 30 minutes at 25 ° C. immediately after the adhesive preparation, the viscosity was measured with Zahn cup # 3.
The mixture was placed in a constant temperature bath at 40 ° C. and the reaction was promoted for 6 hours. After standing at 25 ° C. for 30 minutes, the viscosity was measured again.
Further, the mixture was allowed to stand at room temperature, and the viscosity was measured 18 hours later (24 hours after the blending). The results are shown in Table 1.
Evaluation ◎: The viscosity of the liquid mixture after 24 hours is less than 20 seconds Evaluation ○: The viscosity of the liquid mixture after 24 hours is less than 25 seconds Evaluation Δ: The viscosity of the liquid mixture after 24 hours is less than 30 seconds Evaluation x: 24 hours The viscosity of the later compounding liquid is 30 seconds or more
[主剤樹脂溶液の着色評価]
前記ポリエステルウレタンポリイソシアネートを酢酸エチル111.9質量部で希釈した後、50℃で1ヶ月促進した後、着色の状態を目視評価した。結果を表1に示した。
評価◎:無色透明
評価○:微黄色透明
評価×:黄色透明
[Coloring evaluation of main resin solution]
The polyester urethane polyisocyanate was diluted with 111.9 parts by mass of ethyl acetate and then promoted for 1 month at 50 ° C., and then the colored state was visually evaluated. The results are shown in Table 1.
Evaluation ◎: colorless and transparent evaluation ○: slightly yellow transparent evaluation ×: yellow transparent
[積層フィルムの製造と減衰率の評価]
上記接着剤をフィルムに塗布量が固形分2.5〜3.5g/m2程度となるように塗布し、ドライヤーで乾燥後、紫外線を照射した。
(紫外線照射条件)
80Wメタルハライドランプ使用
ラインスピード10m/分
照射量50mJ/cm2(岩崎電気製積算光量計にて実測・ライン中心部測定)
5回照射(合計250mJ/cm2)
カレンダーロールでこのフィルムの塗布面と別のシーラントフィルムと塗布面に密着させ、ラミネートフィルムを作製した。
ラミネートフィルムはOPP/CPP(NCO減衰率測定用)とNY/LLDPE(経時シール強度測定用)の2構成を作製した。
このラミネートフィルムを40℃の恒温槽に入れ、経時ごとに以下に示す評価試験方法に従って測定した。
なお、使用したフィルムは以下の通りである。
NY:ユニチカ社製「エンブレムON」 (15μm)
LLDPE:三井化学東セロ社製「T.U.X HC 」(60μm)
OPP:フタムラ化学社製「FOR」 (15μm)
CPP:東洋紡社製「パイレンフィルム−CT P−1128」 (30μm)
(経時シール強度測定)
ONY/LLDPEラミネートフィルムをシーラントが内側になるように折り曲げ、折り曲げ部位を1atm、180℃、1秒間でヒートシールした。これを幅15mmになるように短冊状に切り、剥離試験機を用いて剥離速度300mm/分でヒートシール部位の強度をn=5で測定した。結果を表1に示した。
評価5:フィルム破断が生じる
評価4:フィルム破断とエッジ切れが生じる
評価3:エッジ切れが生じる
評価2:エッジ切れと三角剥離が生じる。
評価1:三角剥離が生じる
(イソシアネート減衰率測定)
OPP/CPPラミネートフィルムを、透過方式で赤外吸収スペクトル測定を行い、イソシアネート由来の吸収スペクトル(2270cm−1付近)を測定した。結果を表1に示した。
評価5:イソシアネート反応率が90%以上
評価4:イソシアネート反応率が80%以上
評価3:イソシアネート反応率が70%以上
評価2:イソシアネート反応率が50%以上
評価1:イソシアネート反応率が50%未満
[Manufacture of laminated film and evaluation of damping rate]
The adhesive was applied to a film so that the coating amount was about 2.5 to 3.5 g / m 2 , dried with a dryer, and then irradiated with ultraviolet rays.
(UV irradiation conditions)
Uses 80W metal halide lamp
Line speed 10m / min Irradiation amount 50mJ / cm 2 (actual measurement with integrated light meter made by Iwasaki Electric Co., Ltd.)
5 irradiations (total 250 mJ / cm 2 )
A calender roll was used to closely adhere the coated surface of this film, another sealant film, and the coated surface to produce a laminate film.
The laminate film was prepared in two configurations: OPP / CPP (for NCO attenuation rate measurement) and NY / LLDPE (for time-dependent seal strength measurement).
This laminate film was placed in a constant temperature bath at 40 ° C., and measured according to the evaluation test method shown below every time.
In addition, the used film is as follows.
NY: “Emblem ON” manufactured by Unitika (15μm)
LLDPE: “TUX HC” (60 μm) manufactured by Mitsui Chemicals Tosero
OPP: “FOR” manufactured by Futamura Chemical Co., Ltd. (15μm)
CPP: “Pyrene Film-CTP-1128” manufactured by Toyobo Co., Ltd. (30 μm)
(Measurement of seal strength over time)
The ONY / LLDPE laminate film was bent so that the sealant was inside, and the bent portion was heat-sealed at 1 atm, 180 ° C. for 1 second. This was cut into a strip shape so as to have a width of 15 mm, and the strength of the heat seal part was measured at n = 5 at a peeling rate of 300 mm / min using a peeling tester. The results are shown in Table 1.
Evaluation 5: Film breakage occurs. Evaluation 4: Film breakage and edge breakage occur. Evaluation 3: Edge breakage occurs. Evaluation 2: Edge breakage and triangular peeling occur.
Evaluation 1: Triangular peeling occurs (Isocyanate decay rate measurement)
The OPP / CPP laminate film was subjected to infrared absorption spectrum measurement by a transmission method, and an isocyanate-derived absorption spectrum (near 2270 cm −1 ) was measured. The results are shown in Table 1.
Evaluation 5: Isocyanate reaction rate is 90% or more Evaluation 4: Isocyanate reaction rate is 80% or more Evaluation 3: Isocyanate reaction rate is 70% or more Evaluation 2: Isocyanate reaction rate is 50% or more Evaluation 1: Isocyanate reaction rate is less than 50%
比較例1〜5
合成例1で得られたポリエステルポリウレタン樹脂溶液に、表1に記載の各触媒成分を配合し、50℃で約1時間保持してポリオール混合物を得た。
次いで、得られたポリオール混合物と、芳香族ポリイソシアネート(トリレンジイソシアネートのトリメチロールプロパンアダクト)の酢酸エチル溶液(固形分75質量%)とを、イソアネート過剰率[当量比(NCO/OH)]が3.8となる割合で配合し、最終的に固型分30質量%になるように酢酸エチルを加えて調製して接着剤を得、実施例1〜5と同様に各種評価を行った。結果を表1に示す。
Comparative Examples 1-5
Each of the catalyst components shown in Table 1 was blended with the polyester polyurethane resin solution obtained in Synthesis Example 1 and held at 50 ° C. for about 1 hour to obtain a polyol mixture.
Then, the obtained polyol mixture and an ethyl acetate solution (solid content: 75% by mass) of aromatic polyisocyanate (trimethylolpropane adduct of tolylene diisocyanate) were mixed with an excess of isocyanate (equivalent ratio (NCO / OH)). It mix | blended in the ratio used as 3.8, ethyl acetate was added and prepared so that it might finally become a solid content 30 mass%, the adhesive agent was obtained, and various evaluation was performed similarly to Examples 1-5. The results are shown in Table 1.
比較例6
合成例1で得られたポリエステルポリウレタン樹脂溶液と、芳香族ポリイソシアネート(トリレンジイソシアネートのトリメチロールプロパンアダクト)の酢酸エチル溶液(固形分75質量%)とを、イソアネート過剰率[当量比(NCO/OH)]が3.8となる割合で配合し、最終的に固形分30質量%になるように酢酸エチルを加えて調製して接着剤を得、実施例1〜5と同様に各種評価を行った。結果を表1に示す。
Comparative Example 6
The polyester polyurethane resin solution obtained in Synthesis Example 1 and the ethyl acetate solution (solid content 75% by mass) of aromatic polyisocyanate (trimethylolpropane adduct of tolylene diisocyanate) were mixed with an excess of isocyanate [equivalent ratio (NCO / OH)] is blended at a ratio of 3.8, and finally an ethyl acetate is added so that the solid content is 30% by mass to obtain an adhesive. Various evaluations are performed in the same manner as in Examples 1 to 5. went. The results are shown in Table 1.
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