WO2019188335A1 - Reactive adhesive agent, laminate film, and packaging body - Google Patents
Reactive adhesive agent, laminate film, and packaging body Download PDFInfo
- Publication number
- WO2019188335A1 WO2019188335A1 PCT/JP2019/010508 JP2019010508W WO2019188335A1 WO 2019188335 A1 WO2019188335 A1 WO 2019188335A1 JP 2019010508 W JP2019010508 W JP 2019010508W WO 2019188335 A1 WO2019188335 A1 WO 2019188335A1
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- WIPO (PCT)
- Prior art keywords
- polyol
- acid
- adhesive
- polyester polyol
- pet
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/40—Applications of laminates for particular packaging purposes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/42—Polycondensates having carboxylic or carbonic ester groups in the main chain
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
- C09J175/06—Polyurethanes from polyesters
Definitions
- the present invention relates to a reactive adhesive, a laminated film using the same, and a package.
- laminates made by laminating various plastic films and laminating plastic films with metal-deposited films and metal foils have been used in various applications, such as packaging materials for foods, pharmaceuticals, and household goods, and barriers. Decoration for roofing materials, roofing materials, solar panel materials, battery packaging materials, window materials, outdoor flooring materials, lighting protection materials, automotive parts, signs, stickers, etc. Used for applications.
- These laminates are appropriately combined with various plastic films, metal-deposited films or metal foils according to the required properties for each application, and an adhesive is selected according to the required properties.
- functions such as strength, resistance to cracking, retort resistance, heat resistance, and content resistance are required to protect the contents from various distribution, storage such as refrigeration, and heat sterilization. Is required.
- a reactive adhesive (also referred to as a two-component adhesive) for reacting a hydroxyl group with an isocyanate
- a reactive adhesive for reacting a hydroxyl group with an isocyanate
- an adhesive comprising a diol compound (A) having two hydroxyl groups and a polyisocyanate (B) having two or more isocyanate groups
- Mn The molecular weight
- the polyisocyanate (B) is a triisocyanate or higher polyisocyanate compound (b1)
- a diisocyanate compound (b2) obtained by adding an isocyanate compound to a polyester diol
- Adhesives that are mixtures of these are known.
- Patent Document 1 It is an adhesive for laminate film of battery packaging materials, and contains polyurethane polyester polyol whose number average molecular weight of polyol component is 5000 or more and less than 14000, and the total content of urethane bond and isocyanate group is specified. It is known that the laminating adhesive within the range of 1 is excellent in molding processability and wet heat resistance (see, for example, Patent Document 2).
- JP 2014-101422 A Japanese Unexamined Patent Publication No. 2016-196580 Japanese Patent Laid-Open No. 2002-3815 JP 2010-248345 A
- the problem to be solved by the present invention can be applied as an adhesive for laminates in which various plastic films, metal vapor deposition films or metal foils are appropriately combined, and has high adhesiveness and lamination even under high-speed coating conditions. It is providing the reactive adhesive which can obtain the laminated
- the present inventors provide a reactive adhesive containing a polyol composition (A) and a polyisocyanate composition (B), wherein the polyol composition (A) comprises polyethylene terephthalate, polyhydric alcohol, and polybasic. It has been found that a reactive adhesive containing a polyester polyol (A1), which is a reaction product obtained by batch charging with an acid, solves the above problems.
- Patent Document 3 discloses a reactivity containing a polyester polyol obtained by decomposing polyethylene terephthalate by a reaction with a low molecular polyol and then a condensation reaction of the decomposed product with a polybasic acid, and a polyisocyanate curing agent.
- An adhesive is disclosed.
- Patent Document 3 has been evaluated for a laminate film prepared by applying an adhesive at a film speed of 50 m / min, there is nothing about a form prepared under high-speed coating conditions at a coating speed of 200 m / min or more. There is no description or suggestion.
- Patent Document 4 discloses that a polyol compound obtained by depolymerizing polyester (a) with polyol (b) having two or more hydroxyl groups in one molecule is used as a raw material for the adhesive.
- the adhesive it has been evaluated for a laminated film which is applied to a film with a film thickness of 30 ⁇ m by an applicator and then laminated, and is prepared under a high speed coating condition of a coating speed of 200 m / min or more.
- a reactive adhesive that uses polyester polyol made from polyethylene terephthalate and has high adhesion and excellent appearance after lamination even under high-speed coating conditions of 200 m / min or more is now available. The fact is not known.
- polyester polyols obtained by the methods disclosed in Patent Documents 3 and 4 cause poor appearance during high-speed coating properties, polyethylene terephthalate, polyhydric alcohol, If the polyester polyol (A1), which is a reaction product obtained by batch charging with a polybasic acid, is used as a component of the reactive adhesive, poor appearance at the time of high-speed coating property hardly occurs, and high after lamination
- the inventors have found that a laminated film having adhesiveness, particularly heat resistance and content resistance, can be obtained, and have reached the present invention.
- the present invention is a reactive adhesive containing a polyol composition (A) and a polyisocyanate composition (B), wherein the polyol composition (A) comprises polyethylene terephthalate, polyhydric alcohol and polybasic acid.
- a reactive adhesive containing a polyester polyol (A1), which is a reaction product obtained by batch charging, is provided.
- the present invention also provides a laminated film obtained by laminating an adhesive layer between a first plastic film and a second plastic film, wherein the adhesive layer is the reaction according to any one of claims 1 to 4.
- a laminated film that is a layer of an adhesive.
- the present invention also provides a package formed by forming the above-described laminated film into a bag shape.
- the present invention provides a method for producing a polyester polyol (A1), in which polyethylene terephthalate, polyhydric alcohol, and polybasic acid are charged and reacted together.
- the present invention also provides a method for producing a polyester polyol (A1) in which polyethylene terephthalate, polyhydric alcohol, and polybasic acid are charged and reacted together and a polyester polyurethane polyol (A2) in which polyisocyanate is reacted.
- the reactive adhesive of the present invention can be applied as an adhesive for laminates in which various plastic films, metal vapor deposited films, or metal foils are appropriately combined, and has high adhesiveness and after lamination even under high-speed coating conditions.
- a laminated film having an excellent appearance can be obtained. Furthermore, since it is excellent in heat resistance and content resistance, it can be suitably used particularly as a food packaging bag.
- the present invention is a reactive adhesive containing a polyol composition (A) and a polyisocyanate composition (B), wherein the polyol composition (A) comprises polyethylene terephthalate, a polyhydric alcohol, a polybasic acid,
- the polyester polyol (A1) which is a reaction product obtained by batch charging, is contained.
- polyester polyol (A) The polyester polyol (A1) contained in the polyol composition (A) is a reaction product obtained by batch preparation of polyethylene terephthalate, polyhydric alcohol, and polybasic acid.
- PET Polyethylene terephthalate used in the present invention
- PET is obtained by polycondensation of terephthalic acid or dimethyl terephthalate and ethylene glycol, and, if necessary, isophthalic acid, phthalic anhydride, adipic acid, Those modified with substances such as cyclohexanedicarboxylic acid, 1,3-butanediol, and cyclohexanedimethanol can also be used.
- commercially available unused PET bottles, PET films, and other products obtained by pulverizing remaining products at the time of production of PET products, recycled PET recovered from waste and washed can be used. Among these, it is preferable to use recycled PET. These can be washed and pelletized from the market.
- the intrinsic viscosity (IV) of PET is preferably 0.50-0.80 dL / g. By being in this range, the polycondensation reaction between PET and other raw materials can be performed at 250 ° C. or lower. This range is also preferable from the viewpoints of the adhesive strength, durability, and heat resistance of the reactive adhesive containing the PET-containing polyester polyol.
- the polyhydric alcohol used by this invention is not specifically limited, A well-known polyhydric alcohol can be used.
- bisphenol A 2,2-bis (4-hydroxyphenyl) propane
- bisphenol B 2,2-bis (4-hydroxyphenyl) butane
- bisphenol F bis (4- Hydroxyphenyl) methane
- bisphenol S bisphenol such as bis (4-hydroxyphenyl) sulfone
- Modification obtained by ring-opening polymerization of the aliphatic polyol and various cyclic ether bond-containing compounds such as ethylene oxide, propylene oxide, tetrahydrofuran, ethyl glycidyl ether, propyl glycidyl ether, butyl glycidyl ether, phenyl glycidyl ether, and allyl glycidyl ether Polyether polyols; Lactone-based polyester polyols obtained by polycondensation reaction of the aliphatic polyols with various lactones such as ⁇ -caprolactone; Bisphenols such as bisphenol A, bisphenol F, and bisphenol S; Bisphenol A, bisphenol F, etc. And an ethylene oxide adduct of bisphenol obtained by adding ethylene oxide to bisphenol.
- various cyclic ether bond-containing compounds such as ethylene oxide, propylene oxide, tetrahydrofuran, ethyl gly
- ethylene glycol diethylene glycol, 1,3-propanediol, 1,4-butanediol, 3-methyl-1,3-butanediol, 1,5-pentanediol, 3-methyl-1,5-pentanediol, neo Preferred are aliphatic polyols such as pentyl glycol, 2-butyl-2-ethyl-1,3-propanediol, 1,6-hexanediol, trimethylolethane, trimethylolpropane, glycerin, hexanetriol, pentaerythritol, 6-hexanediol is preferred.
- the polybasic acid used by this invention is not specifically limited, A well-known polybasic acid can be used.
- aromatic dicarboxylic acids such as phthalic acid, phthalic anhydride, terephthalic acid, isophthalic acid, orthophthalic acid; malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, hexahydro Aliphatic dicarboxylic acids such as phthalic acid and 1,4-cyclohexanedicarboxylic acid; maleic acid, maleic anhydride, citraconic acid, dimethylmaleic acid, cyclopentene-1,2-dicarboxylic acid, 1-cyclohexene-1,2- Aliphatic unsaturated dicarboxylic acids such as dicarboxylic acid, 4-cyclohexene-1,2-dicarboxylic acid, fumaric acid, mesaconic acid, itaconic acid, glutaconic acid
- the production method in which PET, polyhydric alcohol, and polybasic acid are charged and reacted together can be arbitrarily produced by a known polycondensation reaction method.
- PET, polyhydric alcohol, and polybasic are available. Acid is added to the production equipment and heated to 180 ° C or higher with stirring in a nitrogen atmosphere, and any production method such as atmospheric pressure dehydration reaction, reduced pressure and vacuum dehydration reaction, solution polycondensation method, solid phase polycondensation reaction, etc. You may carry out in.
- the vacuum dehydration reaction can be applied at a reaction temperature of 230 ° C. or lower, and the reaction time can be set to about 5 hours.
- the progress of the polycondensation reaction can be confirmed by measuring the acid value, hydroxyl value, viscosity or softening point.
- a batch production apparatus such as a reaction vessel equipped with a nitrogen inlet, a thermometer, a stirrer, a rectifying tower, etc. can be suitably used, and a deaeration port is provided. Extruders, continuous reactors, kneaders and the like can also be used.
- the esterification reaction can be promoted by using an esterification catalyst (such as a tin compound, a titanium compound, or a zirconium compound) as necessary.
- the polyol obtained by the method of transesterifying PET in polyhydric alcohol and the method of polycondensation of the transesterification product and polybasic acid decomposes the ethylene terephthalate unit apart. Even if it is used as an agent, the appearance, adhesive strength, heat resistance and content resistance properties during high-speed coating, which are the purposes of the present application, cannot be achieved.
- the polyester polyol (A1) is preferably a polyester polyol using 1,6-hexanediol as the polyhydric alcohol and dimer acid as the polybasic acid.
- the weight fraction of 1,6-hexanediol is preferably from 5 to 20% by mass, more preferably from 6 to 18% by mass as a proportion of the polyester polyol (A1) in the charged raw material.
- the weight fraction of the dimer acid is preferably 5 to 20% by mass, more preferably 6 to 18% by mass, as a proportion of the polyester polyol (A1) in the charged raw material.
- the ratio of the polyester polyol (A1) charged to the total amount of the polyhydric alcohol and polybasic acid is 5 to 50% by mass with respect to 100% of the total amount of polyhydric alcohol and polybasic acid. And more preferably 8 to 48% by mass.
- a long-chain unsaturated dibasic acid such as dimer acid, 1,6-hexanediol, and other monomers are synthesized together with PET, so that the adhesive strength to the substrate is increased.
- the molecular weight body remains as it is, and it is presumed that this contributes to the appearance, adhesive strength, heat resistance and content resistance at high speed coating.
- the polyhydric alcohol is preferably a dihydric alcohol such as 1,6-hexanediol.
- the polyester polyol (A1) preferably has an acid value of 5.0 or less from the viewpoint of hydrolysis resistance, and more preferably 3.0 or less from the viewpoint of the reactivity of the adhesive. Moreover, it is preferable that a hydroxyl value is 50 or less from a viewpoint of high-speed coating property, and 40 or less is more preferable.
- the acid value and the hydroxyl value are measured by the following methods, and indicate values converted into solid contents unless otherwise specified.
- the point showing a slight red color lasting 30 seconds is set as the end point, and the hydroxyl value is calculated by the following formula from the titration amount (V) at that time.
- a blank test is performed at the same time, and the titer at that time is (B).
- the titer of the 0.5 mol / L potassium hydroxide alcohol solution is defined as (F).
- the number average molecular weight of the polyester polyol (A1) is not particularly limited, but is usually adjusted in the range of 2000 to 12000, more preferably 3000 to 8000, from the viewpoint of an appropriate resin viscosity at the time of coating. .
- the number average molecular weight (Mn) and the weight average molecular weight (Mw) are values measured by gel permeation chromatography (GPC) under the following conditions.
- Measuring device HLC-8220GPC manufactured by Tosoh Corporation Column: TSK-GUARDCOLUMN SuperHZ-L manufactured by Tosoh Corporation + Tosoh Corporation TSK-GEL SuperHZM-M ⁇ 4 Detector: RI (differential refractometer)
- Data processing Multi-station GPC-8020model II manufactured by Tosoh Corporation Measurement conditions: Column temperature 40 ° C Solvent Tetrahydrofuran Flow rate 0.35 ml / min Standard; Monodisperse polystyrene Sample; Filtered 0.2% by mass tetrahydrofuran solution in terms of resin solids with a microfilter (100 ⁇ l)
- polyester polyurethane polyol (A2) The polyester polyol (A1) is a polyester polyurethane polyol (A2) obtained by reacting polyethylene terephthalate, a polyhydric alcohol, and a polybasic acid all at once, and then further reacting with an isocyanate compound described later. Also good. At this time, the isocyanate compound is preferably isophorone diisocyanate.
- the polyester polyurethane polyol (A2) preferably has an acid value of 5.0 or less from the viewpoint of hydrolysis resistance, and more preferably 3.0 or less from the viewpoint of adhesive reactivity. Further, from the viewpoint of heat resistance and content resistance, the hydroxyl value is preferably 30 or less, and more preferably 25 or less.
- polyester polyol (A1) in addition to the polyester polyol (A1), the polyhydric alcohol itself, a polyester polyol that does not use polyethylene terephthalate as a raw material, a polyether polyol, a polyurethane polyol, and a polyether
- a polymer polyol selected from ester polyols, polyester (polyurethane) polyols, polyether (polyurethane) polyols, polyester amide polyols, acrylic polyols, polycarbonate polyols, polyhydroxyl alkanes, castor oil, or mixtures thereof may be used in combination.
- the ratio of the polyester polyol (A1) in the polyol composition (A) is preferably 1 to 50% by mass, and more preferably 1 to 40% by mass.
- the polyisocyanate composition (B) used in the present invention is a composition containing a polyisocyanate compound as a main component.
- known compounds can be used without any particular limitation, and they can be used alone or in combination.
- polyisocyanates having an aromatic structure in the molecular structure such as tolylene diisocyanate, diphenylmethane diisocyanate, polymeric diphenylmethane diisocyanate, 1,5-naphthalene diisocyanate, triphenylmethane triisocyanate, xylylene diisocyanate, NCO groups of these polyisocyanates A part of which is modified with carbodiimide;
- Alphanate compounds derived from these polyisocyanates include polyisocyanates having an alicyclic structure in the molecular structure such as isophorone diisocyanate, 4,4′-methylenebis (cyclohexyl isocyanate), 1,3- (isocyanatomethyl) cyclohexane; Linear aliphatic polyisocyanates such as 1,6-hexamethylene diisocyanate, lysine diisocyanate, trimethylhexamethylene diisocyanate, and the alphanate compounds; isocyanurates of these polyisocyanates; allophanates derived from these polyisocyanates; Bilet bodies derived from these polyisocyanates; trimethylolpropane-modified adduct bodies;
- polyisocyanate which is a reaction product of various polyisocyanate compounds described above and a polyhydric alcohol.
- the polyhydric alcohol is a polyhydric alcohol which is a raw material of the polyol composition (A), the polyester polyol (A1), Polyester polyol (A1-2), polyester polyol not using polyethylene terephthalate as a raw material, polyether polyol, polyurethane polyol, polyether ester polyol, polyester (polyurethane) polyol, polyether (polyurethane) polyol, polyester amide polyol, acrylic polyol Polymer polyols selected from polycarbonate polyols, polyhydroxyl alkanes, castor oil or mixtures thereof can be used. .
- the polyisocyanate which is a reaction product of the above-mentioned various polyisocyanates and the said polyester polyol (A1).
- the reaction ratio between the polyisocyanate compound and the polyhydric alcohol is such that the equivalent ratio of isocyanate group to hydroxyl group [isocyanate group / hydroxyl group] is in the range of 1.0 to 5.0. It is preferable from the viewpoint of balance between strength and flexibility.
- the polyisocyanate compound preferably has an average molecular weight in the range of 100 to 1000 from the viewpoint of adhesive strength, heat resistance, and content resistance.
- the reactive adhesive used in the present invention is an adhesive that cures by a chemical reaction between an isocyanate group and a hydroxyl group, and can be used as a solvent-type or solvent-free type adhesive.
- the “solvent” of the solventless adhesive referred to in the present invention refers to a highly soluble organic solvent capable of dissolving the polyisocyanate compound and polyol compound used in the present invention.
- highly soluble organic solvents include toluene, xylene, methylene chloride, tetrahydrofuran, methanol, ethanol, isopropyl alcohol, methyl acetate, ethyl acetate, n-butyl acetate, acetone, methyl ethyl ketone (MEK), cyclohexanone, Toluol, xylol, n-hexane, cyclohexane and the like can be mentioned.
- MEK methyl ethyl ketone
- the adhesive of the present invention may be appropriately diluted with the organic solvent having high solubility according to the desired viscosity.
- either one of the polyisocyanate composition (B) or the polyol composition (A) may be diluted, or both may be diluted.
- organic solvents used in such cases include methanol, ethanol, isopropyl alcohol, methyl acetate, ethyl acetate, n-butyl acetate, acetone, methyl ethyl ketone (MEK), cyclohexanone, toluol, xylol, n-hexane, cyclohexane, and the like. Is mentioned. Among these, ethyl acetate and methyl ethyl ketone (MEK) are preferable from the viewpoint of solubility, and ethyl acetate is particularly preferable.
- the amount of organic solvent used depends on the required viscosity, but is generally in the range of 20 to 50% by mass.
- the blending ratio of the polyisocyanate composition (B) and the polyol composition (A) is in the polyisocyanate compound contained in the polyisocyanate composition (B).
- the equivalent ratio [isocyanate group / hydroxyl group] of the isocyanate group and the hydroxyl group in the polyol compound contained in the polyol composition (A) is in the range of 0.6 to 5.0. From the viewpoint of excellent heat resistance at the time, the range of 1.0 to 3.5 is particularly preferable because these performances become remarkable.
- the reactive adhesive of the present invention comprises the polyol composition (A) and the polyisocyanate composition (B) as essential components, and further includes an aliphatic cyclic amide compound.
- Either the polyol composition (A) or the polyisocyanate composition (B) is mixed with one of the components, or is blended at the time of coating as a third component, whereby an aromatic amine is formed in the laminate package. Elution into the contents of the representative harmful low molecular chemical substances can be effectively suppressed.
- Examples of the aliphatic cyclic amide compound used here include ⁇ -valerolactam, ⁇ -caprolactam, ⁇ -enanthol lactam, ⁇ -capryllactam, ⁇ -propiolactam, and the like.
- ⁇ -caprolactam is preferable because it is excellent in reducing the amount of low-molecular chemical substances eluted.
- the blending amount is preferably such that the aliphatic cyclic amide compound is mixed in the range of 0.1 to 5 parts by mass per 100 parts by mass of the polyol component A.
- the catalyst used in the present invention is not particularly limited as long as it is for accelerating the urethanation reaction.
- metal catalysts amine catalysts, diazabicycloundecene (DBU), aliphatic cyclic amide compounds
- a catalyst such as a titanium chelate complex can be used.
- metal catalysts include metal complex systems, inorganic metal systems, and organic metal systems.
- metal complex systems include Fe (iron), Mn (manganese), Cu (copper), and Zr (zirconium). ), Th (thorium), Ti (titanium), Al (aluminum), Sn (tin), Zn (zinc), Bi (bismuth) and Co (cobalt) acetylacetonate salts of metals selected from the group
- iron acetylacetonate, manganese acetylacetonate, copper acetylacetonate, zirconia acetylacetonate and the like can be mentioned.
- iron acetylacetonate Fe (acac) 3
- manganese acetylacetonate Mn (acac) 2
- Mn (acac) 2 manganese acetylacetonate
- the inorganic metal catalyst examples include a catalyst selected from Fe, Mn, Cu, Zr, Th, Ti, Al, Sn, Zn, Bi, Co, and the like.
- organometallic catalysts include stannous diacetate, stannous dioctoate, stannous dioleate, stannous dilaurate, dibutyltin oxide, dibutyltin diacetate, dibutyltin dilaurate, dibutyltin dichloride, dioctyltin dilaurate, nickel octylate, Examples thereof include nickel naphthenate, cobalt octylate, cobalt naphthenate, bismuth octylate, bismuth naphthenate, and bismuth neodecanoate. Of these, preferred compounds are organotin catalysts, and more preferred are stannous dioctate and dibutyltin dilaurate.
- the tertiary amine catalyst is not particularly limited as long as it is a compound having the above structure, and examples thereof include triethylenediamine, 2-methyltriethylenediamine, quinuclidine, and 2-methylquinuclidine. Among these, triethylenediamine and 2-methyltriethylenediamine are preferable because of their excellent catalytic activity and industrial availability.
- tertiary amine catalysts include N, N, N ′, N′-tetramethylethylenediamine, N, N, N ′, N′-tetramethylpropylenediamine, N, N, N ′, N ′′, N "-Pentamethyldiethylenetriamine, N, N, N ', N", N "-pentamethyl- (3-aminopropyl) ethylenediamine, N, N, N', N", N "-pentamethyldipropylenetriamine, N, N, N ′, N′-tetramethylhexamethylenediamine, bis (2-dimethylaminoethyl) ether, dimethylethanolamine, dimethylisopropanolamine, dimethylaminoethoxyethanol, N, N-dimethyl-N ′-(2-hydroxy Ethyl) ethylenediamine, N, N-dimethyl-N ′-(2-hydroxyethyl) propanediamine, bis Dimethyla
- Examples of the aliphatic cyclic amide compound include ⁇ -valerolactam, ⁇ -caprolactam, ⁇ -enanthol lactam, ⁇ -capryllactam, ⁇ -propiolactam, and the like. Among these, ⁇ -caprolactam is more effective for promoting curing.
- the titanium chelate complex is a compound whose catalytic activity is enhanced by ultraviolet irradiation, and is preferably a titanium chelate complex having an aliphatic or aromatic diketone as a ligand from the viewpoint of excellent curing acceleration effect.
- those having an alcohol having 2 to 10 carbon atoms in addition to an aromatic or aliphatic diketone as a ligand are preferred from the viewpoint that the effects of the present invention become more remarkable.
- the catalysts may be used alone or in combination.
- the mass ratio of the catalyst is preferably in the range of 0.001 to 80 parts, preferably in the range of 0.01 to 70 parts, when the mixed liquid of the polyisocyanate composition (B) and the polyol composition (A) is 100 parts. More preferred.
- the reactive adhesive of the present invention may be used in combination with a pigment, if necessary.
- usable pigments are not particularly limited.
- examples thereof include organic pigments and inorganic pigments such as pigments, brown pigments, green pigments, blue pigments, metal powder pigments, luminescent pigments, and pearl pigments, and plastic pigments.
- specific examples of these colorants include various types, and examples of organic pigments include various insoluble azo pigments such as Bench Gin Yellow, Hansa Yellow, Raked 4R, etc .; Soluble properties such as Raked C, Carmine 6B, Bordeaux 10 and the like.
- Azo pigments include various (copper) phthalocyanine pigments such as phthalocyanine blue and phthalocyanine green; various chlorine dyeing lakes such as rhodamine lake and methyl violet lake; various mordant dye pigments such as quinoline lake and fast sky blue; anthraquinone Various vat dyes such as pigments, thioindigo pigments and perinone pigments; various quinacridone pigments such as Cincacia Red B; various dioxazine pigments such as dioxazine violet; various condensed azos such as chromoftal Pigment; aniline black, etc. And the like.
- inorganic pigments include various chromates such as chrome lead, zinc chromate, and molybdate orange; various ferrocyan compounds such as bitumen; titanium oxide, zinc white, mapico yellow, iron oxide, bengara, chrome oxide Various metal oxides such as green and zirconium oxides; various sulfides or selenides such as cadmium yellow, cadmium red and mercury sulfide; various sulfates such as barium sulfate and lead sulfate; various types such as calcium silicate and ultramarine blue Silicates; various carbonates such as calcium carbonate and magnesium carbonate; various phosphates such as cobalt violet and manganese purple; various metal powders such as aluminum powder, gold powder, silver powder, copper powder, bronze powder and brass powder Pigments; flake pigments of these metals, mica flake pigments; mica flakes coated with metal oxides Click pigments, micaceous iron oxide pigments such as metallic pigment and pearl pigment; graphite, carbon black and the like.
- extender pigments examples include precipitated barium sulfate, powder, precipitated calcium carbonate, calcium bicarbonate, cryolite, alumina white, silica, hydrous finely divided silica (white carbon), ultrafine anhydrous silica (Aerosil), and silica sand (silica). Sand), talc, precipitated magnesium carbonate, bentonite, clay, kaolin, ocher and the like.
- plastic pigment examples include “Grandall PP-1000” and “PP-2000S” manufactured by DIC Corporation.
- the pigment used in the present invention since it is excellent in durability, weather resistance and design, inorganic oxides such as titanium oxide and zinc white as a white pigment, and carbon black as a black pigment are more preferable.
- the mass ratio of the pigment used in the present invention is 1 to 400 parts by mass, particularly 10 to 300 parts by mass with respect to a total of 100 parts by mass of the isocyanate component B and the polyol component A. More preferable.
- adhesion promoter an adhesion promoter can also be used together with the reactive adhesive used in the present invention.
- adhesion promoter include silane coupling agents, titanate coupling agents, aluminum coupling agents, and epoxy resins.
- silane coupling agent examples include ⁇ -aminopropyltriethoxysilane, ⁇ -aminopropyltrimethoxysilane, N- ⁇ (aminoethyl) - ⁇ -aminopropyltrimethoxysilane, and N- ⁇ (aminoethyl) - ⁇ .
- Amino silanes such as aminopropyltrimethyldimethoxysilane, N-phenyl- ⁇ -aminopropyltrimethoxysilane; ⁇ - (3,4-epoxycyclohexyl) ethyltrimethoxysilane, ⁇ -glycidoxypropyltrimethoxysilane, ⁇ -glycyl Epoxy silanes such as Sidoxypropyltriethoxysilane; Vinylsilanes such as Vinyltris ( ⁇ -methoxyethoxy) silane, Vinyltriethoxysilane, Vinyltrimethoxysilane, ⁇ -Methacryloxypropyltrimethoxysilane; Hexamethyldisilazane, ⁇ -Me Mercaptopropyl trimethoxysilane and the like.
- titanate coupling agents examples include tetraisopropoxy titanium, tetra-n-butoxy titanium, butyl titanate dimer, tetrastearyl titanate, titanium acetylacetonate, titanium lactate, tetraoctylene glycol titanate, titanium lactate, tetrastearoxy Titanium etc. can be mentioned.
- examples of the aluminum coupling agent include acetoalkoxyaluminum diisopropylate.
- epoxy resins there are generally commercially available Epbis type, novolak type, ⁇ -methyl epichloro type, cyclic oxirane type, glycidyl ether type, glycidyl ester type, polyglycol ether type, glycol ether type, epoxidized fatty acid ester type, many Various epoxy resins such as carboxylic acid ester type, aminoglycidyl type, resorcin type, triglycidyl tris (2-hydroxyethyl) isocyanurate, neopentyl glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, acrylic glycidyl Ether, 2-ethylhexyl glycidyl ether, phenyl glycidyl ether, phenol glycidyl ether, pt-butylphenyl glycidyl ether, adipic acid diglycid
- the reactive adhesive used in the present invention may contain other additives other than those described above.
- additives include leveling agents, inorganic fine particles such as colloidal silica and alumina sol, polymethyl methacrylate organic fine particles, antifoaming agents, anti-sagging agents, wetting and dispersing agents, viscosity modifiers, ultraviolet absorbers, metals Deactivator, peroxide decomposer, flame retardant, reinforcing agent, plasticizer, lubricant, rust preventive, fluorescent brightener, inorganic heat absorber, flame retardant, antistatic agent, dehydrating agent, Known and commonly used thermoplastic elastomers, tackifiers, phosphoric acid compounds, melamine resins, or reactive elastomers can be used. The content of these additives can be appropriately adjusted and used within a range that does not impair the function of the reactive adhesive used in the present invention.
- adhesion promoters and additives may be mixed with one component of the polyisocyanate composition (B) or the polyol composition (A), or may be used as a third component by blending at the time of application. it can.
- blended components other than polyisocyanate composition (B) with the polyol composition (A) beforehand is prepared, and this premix and polyisocyanate composition (B) are just before construction. Prepare by mixing.
- the laminated film of the present invention is formed by laminating an adhesive layer made of the reactive adhesive between a first plastic film and a second plastic film. Specifically, the reactive adhesive is applied to a first plastic film, then a second plastic film is laminated on the coated surface, and the adhesive layer is cured.
- the reactive adhesive is a solventless type
- the reactive adhesive contains a solvent
- the first plastic film is applied by a roll coater coating method, passed through a drying oven at 60 ° C., and then another substrate is bonded.
- the coating conditions are preferably about 300 to 3000 mPa ⁇ s at 40 ° C. with a normal roll coater heated to 30 ° C. to 90 ° C., but the adhesive of the present invention is blended. Since the viscosity after leaving for 30 minutes in a 40 ° C. atmosphere is 5000 mPa ⁇ s or less, coating can be performed without any problem.
- the coating amount is preferably 0.5 to 5 g / m 2 , more preferably about 0.5 to 3 g / m 2 .
- a gravure or flexographic print of printing ink may be used on the first plastic film, and even in this case, a good laminate appearance can be exhibited.
- a solvent type, aqueous type or active energy ray curable ink can be used as the above-mentioned printing ink.
- the adhesive is cured in 12 to 72 hours at room temperature or under heating after laminating, and expresses practical physical properties.
- the first plastic film used here is a PET (polyethylene terephthalate) film, a nylon film, an OPP (biaxially oriented polypropylene) film, a K-coated film such as polyvinylidene chloride, a base film such as various deposited films, and an aluminum foil.
- the second plastic film include CPP (unstretched polypropylene) film, VMCP (aluminum vapor-deposited unstretched polypropylene film), LLDPE (linear low density polyethylene), and LDPE.
- sealant films such as (low density polyethylene), HDPE (high density polyethylene), and VMLDPE (aluminum vapor-deposited low density polyethylene film) films.
- an excellent laminated film appearance can be obtained not only when a high-speed laminating process is performed with a dry laminating machine having a drying step of an organic solvent in an adhesive, but also when a high-speed laminating process is performed with a solventless laminating machine.
- a high-speed laminating process is performed with a dry laminating machine having a drying step of an organic solvent in an adhesive
- a solventless laminating machine for example, in the case of a film configuration of PET (polyethylene terephthalate) film / VMPP (aluminum-deposited unstretched polypropylene film), 200 m / min or more, and in the case of an OPP / CPP film configuration, high-speed processing of 350 m / min or more is satisfactory. Appearance can be exhibited.
- the package of the present invention is formed by forming the laminated film into a bag shape. Specifically, the package is formed by heat-sealing the laminated film.
- required performance easy tearability and hand cutability
- rigidity and durability required for the package for example, impact resistance, pinhole resistance, etc.
- Other layers can be laminated as required. Usually, it is used with a base material layer, a paper layer, a second sealant layer, a non-work cloth layer and the like.
- a method of laminating other layers a known method can be used.
- an adhesive layer may be provided between other layers and laminated by a dry laminate method, a heat laminate method, a heat seal method, an extrusion laminate method, or the like.
- the adhesive the reactive adhesive may be used, or other one-component type urethane adhesive, epoxy adhesive, aqueous dispersion of acid-modified polyolefin, or the like may be used.
- the first plastic film layer / adhesive layer / second plastic layer, first plastic layer which can be suitably used for general packaging bodies, lid materials, refill containers, etc.
- a second plastic layer / paper that can be suitably used for a base layer / adhesive layer / first plastic film layer / adhesive layer / second plastic layer, paper container, paper cup, etc.
- These laminates may have a print layer, a top coat layer, or the like as necessary.
- the first plastic film layer includes, for example, a polyester resin film such as polyethylene terephthalate (PET), polyethylene naphthalate (PEN), and polylactic acid (PLA); a polyolefin resin film such as polypropylene; a polystyrene resin film; a nylon 6, a poly- Polyamide resin film such as p-xylylene adipamide (MXD6 nylon); Polycarbonate resin film; Polyacrylonitrile resin film; Polyimide resin film; Multilayers thereof (for example, nylon 6 / MXD6 / nylon 6, nylon 6 / An ethylene-vinyl alcohol copolymer / nylon 6) or a mixture is used. Among them, those having mechanical strength and dimensional stability are preferable. Of these, a film arbitrarily stretched in the biaxial direction is preferably used.
- a polyester resin film such as polyethylene terephthalate (PET), polyethylene naphthalate (PEN), and polylactic acid (PLA); a polyolefin
- the first plastic film layer is made of a soft metal foil such as an aluminum foil to provide a barrier function, as well as a vapor deposition layer such as aluminum vapor deposition, silica vapor deposition, alumina vapor deposition, and silica alumina binary vapor deposition; vinylidene chloride resin
- a soft metal foil such as an aluminum foil to provide a barrier function
- a vapor deposition layer such as aluminum vapor deposition, silica vapor deposition, alumina vapor deposition, and silica alumina binary vapor deposition
- vinylidene chloride resin An organic barrier layer made of modified polyvinyl alcohol, ethylene vinyl alcohol copolymer, MXD nylon or the like can be used.
- a conventionally known sealant resin can be used as the second plastic film layer.
- polyethylene such as low density polyethylene (LDPE), linear low density polyethylene (LLDPE) and high density polyethylene (HDPE), acid-modified polyethylene, polypropylene (PP), acid-modified polypropylene, copolymerized polypropylene, ethylene-vinyl acetate
- polyolefin resins such as copolymers, ethylene- (meth) acrylic acid ester copolymers, ethylene- (meth) acrylic acid copolymers, and ionomers.
- polyethylene resins are preferred from the viewpoint of low temperature sealing properties, and polyethylene is particularly preferred because of its low cost.
- the thickness of the sealant layer is not particularly limited, but is preferably in the range of 10 to 60 ⁇ m and more preferably in the range of 15 to 40 ⁇ m in consideration of processability to packaging materials and heat sealability. Further, by providing the sealant layer with irregularities with a height difference of 5 to 20 ⁇ m, it is possible to impart slipperiness and tearability of the packaging material to the sealant layer. *
- paper layers include natural paper and synthetic paper.
- the first and second sealant layers can be formed of the same material as the above-described sealant layer. You may provide a printing layer in the outer surface or inner surface side of a base material layer and a paper layer as needed. *
- the “other layer” may contain a known additive or stabilizer, for example, an antistatic agent, an easy adhesion coating agent, a plasticizer, a lubricant, an antioxidant, or the like.
- a known additive or stabilizer for example, an antistatic agent, an easy adhesion coating agent, a plasticizer, a lubricant, an antioxidant, or the like.
- other layers are those in which the surface of the film has been subjected to corona treatment, plasma treatment, ozone treatment, chemical treatment, solvent treatment, etc. as a pretreatment in order to improve adhesion when laminated with other materials. May be. *
- a gobeltop-type bottomed container a tetra classic container
- a backpack type a tube container
- a paper cup a lid material, etc.
- an easy-opening treatment or resealability means may be provided as appropriate in the package of the present invention.
- the laminate obtained in this way can be used in various applications, such as packaging materials for foods and pharmaceuticals, daily necessities, barrier materials, roofing materials, solar cell panel materials, battery packaging materials, window materials, outdoor flooring materials, lighting.
- the rectifying column was removed and switched to a glass condenser, and a line was connected from a nitrogen gas inlet tube to a vacuum pump, and a condensation reaction was performed for 5 hours under a reduced pressure of 50 Torr.
- the temperature was lowered to 130 ° C., and ethyl acetate was added and diluted using a dropping funnel to obtain a PET-containing polyester polyol (A1-1).
- Tables 1 and 2 show the weight fraction of the PET pellets when the raw materials are charged, the solid-converted acid value, the solid-converted hydroxyl value, the solid content, and the number-average molecular weight of the obtained PET-decomposed polyester polyol (A1-11).
- a polyester polyol (A1-12) was obtained.
- Tables 1 and 2 show the weight fraction of the PET pellets when the raw materials are charged and the solid acid value, solid hydroxyl value, solid content, and number average molecular weight of the obtained PET-decomposed polyester polyol (A1-12).
- Examples and Comparative Examples The reactive adhesives for Examples and Comparative Examples were prepared by blending the polyol composition (A) and the polyisocyanate composition (B) shown in Tables 5 to 7.
- the isocyanate (B) is a trifunctional polyisocyanate obtained by adding tolylene diisocyanate (TDI) to commercially available trimethylolpropane (TMP) (product name: DIC Dick Dry KW-75, TDI TMP addition product, solid content 75 %) was used.
- TMP trimethylolpropane
- a laminated film was prepared and evaluated according to the method of each evaluation item, and evaluated according to the evaluation criteria. The results are shown in Tables 5-7.
- a dry laminator (Musashino Machine Design Office, dry lami test coater) is used as the laminating machine, the processing speed is 250 m / min, and the first plastic film layer is a PET film (commercial polyethylene terephthalate film).
- the adhesives of Examples or Comparative Examples so that the application amount was 3 g / m 2
- VMCP commercially available aluminum-deposited unstretched polypropylene film
- the appearance of the film immediately after laminating (whether there are defects such as wrinkles, bubbles due to bubbles, tunneling caused by misalignment between films) was judged based on the following evaluation criteria using visual and scale loupes.
- the evaluation with a scale loupe was performed with the number of bubbles in a 1 cm 2 scale.
- ⁇ Wrinkles and tunneling occur in many places with 17 or more bubbles.
- a dry laminator (Musashino Machine Design Office, dry lami test coater) was used as the laminating machine, the processing speed was 250 m / min, and PET-AL (commercially available aluminum foil was bonded as the first plastic film layer) Polyethylene terephthalate) was coated with the adhesive of Example or Comparative Example so that the coating amount was 4.3 g / m 2, and then CPP (commercial unstretched polypropylene film) was laminated as the second plastic film layer. Thereafter, aging was performed at 40 ° C. for 5 days to obtain a laminated film.
- the evaluation method uses a Tensilon universal testing machine manufactured by Orientec Co., Ltd., cuts out a 15 mm wide test piece from the pouch after retort treatment, wipes the contents well, and then has an atmosphere temperature of 25 ° C. and a peeling speed of 300 mm / min.
- the tensile strength when peeled by the 180 degree peeling method was compared as the adhesive strength.
- the unit of adhesive strength was N / 15 mm. If the adhesive strength is 5 N / 15 mm or more, it can be said that it is practically sufficient.
- a dry laminator (Musashino Machine Design Office, dry lami test coater) was used as the laminating machine, the processing speed was 250 m / min, and the first plastic film layer was Nyl (commercial nylon film). Or after apply
- coating the adhesive agent of a comparative example so that the application quantity might be 4.3 g / m ⁇ 2 >, LLDPE (commercially available linear low density polyethylene film) was laminated as a 2nd plastic film layer. Thereafter, aging was performed at 40 ° C. for 5 days to obtain a laminated film. A pouch having a size of 120 mm ⁇ 120 mm was prepared using the obtained laminated film, and 70 g of Super sol pH 13 was filled in the pouch as a content. Thereafter, treatment was performed for 3 days in a thermostatic bath at 50 ° C., and evaluation was performed by measuring peel strength.
- the evaluation method is a Tensilon universal testing machine manufactured by Orientec Co., Ltd., a test piece having a width of 15 mm is cut out from the pouch after the content resistance test, the content is thoroughly wiped, and the atmosphere temperature is 25 ° C., and the peeling speed is 300 mm. / Min, the tensile strength when peeled by the 180 degree peeling method was compared as the adhesive strength.
- the unit of adhesive strength was N / 15 mm. If the adhesive strength is 2 N / 15 mm or more, it can be said that it is practically sufficient.
- Adhesive strength 7 N / 15 mm or more B: Adhesive strength 5 N / 15 mm or more, less than 7 N / 15 mm
- ⁇ Adhesive strength 1 N / 15 mm or more, less than 2 N / 15 mm
- X Adhesive strength less than 1 N / 15 mm
- the reactive adhesive of the present invention can be applied as an adhesive for a laminate in which various plastic films, metal vapor-deposited films or metal foils are appropriately combined, and is high even under high-speed coating conditions. Not only can a laminated film having excellent adhesion and appearance after lamination be obtained, but also a laminated film having excellent heat resistance and content resistance can be obtained.
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- Polymers & Plastics (AREA)
- Engineering & Computer Science (AREA)
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Abstract
Provided are: a reactive adhesive agent containing a polyol composition (A) and a polyisocyanate composition (B), wherein the polyol composition (A) contains a polyester polyol (A1) which is the reaction product of the batch charging of a polyethylene terephthalate, a polyhydric alcohol, and a polybasic acid; a laminate film obtained by laminating a reactive adhesive agent layer between a first plastic film and a second plastic film; and a production method for the polyester polyol (A1), said method being characterized in that the polyethylene terephthalate, the polyhydric alcohol, and the polybasic acid are charged and reacted as a batch.
Description
本発明は反応性接着剤、それを使用してなる積層フィルム及び包装体に関する。
The present invention relates to a reactive adhesive, a laminated film using the same, and a package.
従来より、各種プラスチックフィルム同士の貼り合わせや、プラスチックフィルムと金属蒸着フィルムや金属箔とを積層(ラミネート)させた積層体が、様々な用途、例えば食品や医薬品、生活用品の包装材料や、防壁材、屋根材、太陽電池パネル材、電池用包装材、窓材、屋外フローリング材、照明保護材、自動車部材、看板、ステッカー等の屋外産業用途、射出成形同時加飾方法等に使用する加飾用途等で使用されている。
これらの積層体は、各々用途での要求特性に応じて、各種あるプラスチックフィルム、金属蒸着フィルムあるいは金属箔を適宜組み合わせ、その要求特性に応じた接着剤が選択される。例えば食品や生活用品であれば、様々な流通、冷蔵等の保存や加熱殺菌などの処理等から内容物を保護するため、強度や割れにくさ、耐レトルト性、耐熱性、耐内容物性といった機能が要求される。あるいは屋外産業用途では、露天環境下でも長期的に接着性を維持するための耐候性や耐加水分解性が要求される。
更にこれらの積層体はシート状で流通することは少なく、例えば端をヒートシールした袋状としたり、あるいは熱成形用により成形加工を施される場合もあり、ヒートシール性や成型加工性を要求される場合もある。 Conventionally, laminates made by laminating various plastic films and laminating plastic films with metal-deposited films and metal foils have been used in various applications, such as packaging materials for foods, pharmaceuticals, and household goods, and barriers. Decoration for roofing materials, roofing materials, solar panel materials, battery packaging materials, window materials, outdoor flooring materials, lighting protection materials, automotive parts, signs, stickers, etc. Used for applications.
These laminates are appropriately combined with various plastic films, metal-deposited films or metal foils according to the required properties for each application, and an adhesive is selected according to the required properties. For example, in the case of food and daily necessities, functions such as strength, resistance to cracking, retort resistance, heat resistance, and content resistance are required to protect the contents from various distribution, storage such as refrigeration, and heat sterilization. Is required. Alternatively, in outdoor industrial applications, weather resistance and hydrolysis resistance are required to maintain long-term adhesion even in open-air environments.
Furthermore, these laminates rarely circulate in the form of sheets. For example, they may be heat-sealed in the form of bags, or may be molded by thermoforming, requiring heat sealability and moldability. Sometimes it is done.
これらの積層体は、各々用途での要求特性に応じて、各種あるプラスチックフィルム、金属蒸着フィルムあるいは金属箔を適宜組み合わせ、その要求特性に応じた接着剤が選択される。例えば食品や生活用品であれば、様々な流通、冷蔵等の保存や加熱殺菌などの処理等から内容物を保護するため、強度や割れにくさ、耐レトルト性、耐熱性、耐内容物性といった機能が要求される。あるいは屋外産業用途では、露天環境下でも長期的に接着性を維持するための耐候性や耐加水分解性が要求される。
更にこれらの積層体はシート状で流通することは少なく、例えば端をヒートシールした袋状としたり、あるいは熱成形用により成形加工を施される場合もあり、ヒートシール性や成型加工性を要求される場合もある。 Conventionally, laminates made by laminating various plastic films and laminating plastic films with metal-deposited films and metal foils have been used in various applications, such as packaging materials for foods, pharmaceuticals, and household goods, and barriers. Decoration for roofing materials, roofing materials, solar panel materials, battery packaging materials, window materials, outdoor flooring materials, lighting protection materials, automotive parts, signs, stickers, etc. Used for applications.
These laminates are appropriately combined with various plastic films, metal-deposited films or metal foils according to the required properties for each application, and an adhesive is selected according to the required properties. For example, in the case of food and daily necessities, functions such as strength, resistance to cracking, retort resistance, heat resistance, and content resistance are required to protect the contents from various distribution, storage such as refrigeration, and heat sterilization. Is required. Alternatively, in outdoor industrial applications, weather resistance and hydrolysis resistance are required to maintain long-term adhesion even in open-air environments.
Furthermore, these laminates rarely circulate in the form of sheets. For example, they may be heat-sealed in the form of bags, or may be molded by thermoforming, requiring heat sealability and moldability. Sometimes it is done.
このようなラミネートに使用する接着剤として、従来より、水酸基とイソシアネートとを反応させる反応型接着剤(2液型接着剤ともいう)が知られている。
例えば食品用途では、2個の水酸基を有するジオール化合物(A)と、2個以上のイソシアネート基を有するポリイソシアネート(B)とを含有してなる接着剤において、前記ジオール化合物(A)の数平均分子量(Mn)が400~3000の範囲であり、前記ポリイソシアネート(B)が、3価以上のポリイソシアネート化合物(b1)と、ポリエステルジオールにイソシアネート化合物を付加させて得られるジイソシアネート化合物(b2)との混合物である接着剤が知られている。(例えば特許文献1参照)
電池用包装材のラミネートフィルム用の接着剤で、ポリオール成分の数平均分子量が、5000以上14000未満のポリウレタンポリエステルポリオールを含有し、ウレタン結合の含有率、および、イソシアネート基の含有率の総和が特定の範囲内であるラミネート用接着剤が、成形加工性や耐湿熱性に優れることが知られている(例えば特許文献2参照)。 As an adhesive used for such a laminate, a reactive adhesive (also referred to as a two-component adhesive) for reacting a hydroxyl group with an isocyanate has been conventionally known.
For example, in food applications, in an adhesive comprising a diol compound (A) having two hydroxyl groups and a polyisocyanate (B) having two or more isocyanate groups, the number average of the diol compound (A) The molecular weight (Mn) is in the range of 400 to 3000, the polyisocyanate (B) is a triisocyanate or higher polyisocyanate compound (b1), a diisocyanate compound (b2) obtained by adding an isocyanate compound to a polyester diol, Adhesives that are mixtures of these are known. (For example, see Patent Document 1)
It is an adhesive for laminate film of battery packaging materials, and contains polyurethane polyester polyol whose number average molecular weight of polyol component is 5000 or more and less than 14000, and the total content of urethane bond and isocyanate group is specified. It is known that the laminating adhesive within the range of 1 is excellent in molding processability and wet heat resistance (see, for example, Patent Document 2).
例えば食品用途では、2個の水酸基を有するジオール化合物(A)と、2個以上のイソシアネート基を有するポリイソシアネート(B)とを含有してなる接着剤において、前記ジオール化合物(A)の数平均分子量(Mn)が400~3000の範囲であり、前記ポリイソシアネート(B)が、3価以上のポリイソシアネート化合物(b1)と、ポリエステルジオールにイソシアネート化合物を付加させて得られるジイソシアネート化合物(b2)との混合物である接着剤が知られている。(例えば特許文献1参照)
電池用包装材のラミネートフィルム用の接着剤で、ポリオール成分の数平均分子量が、5000以上14000未満のポリウレタンポリエステルポリオールを含有し、ウレタン結合の含有率、および、イソシアネート基の含有率の総和が特定の範囲内であるラミネート用接着剤が、成形加工性や耐湿熱性に優れることが知られている(例えば特許文献2参照)。 As an adhesive used for such a laminate, a reactive adhesive (also referred to as a two-component adhesive) for reacting a hydroxyl group with an isocyanate has been conventionally known.
For example, in food applications, in an adhesive comprising a diol compound (A) having two hydroxyl groups and a polyisocyanate (B) having two or more isocyanate groups, the number average of the diol compound (A) The molecular weight (Mn) is in the range of 400 to 3000, the polyisocyanate (B) is a triisocyanate or higher polyisocyanate compound (b1), a diisocyanate compound (b2) obtained by adding an isocyanate compound to a polyester diol, Adhesives that are mixtures of these are known. (For example, see Patent Document 1)
It is an adhesive for laminate film of battery packaging materials, and contains polyurethane polyester polyol whose number average molecular weight of polyol component is 5000 or more and less than 14000, and the total content of urethane bond and isocyanate group is specified. It is known that the laminating adhesive within the range of 1 is excellent in molding processability and wet heat resistance (see, for example, Patent Document 2).
これら反応性接着剤は、各種用途に応じた特性を要求されるほか、近年は生産性の観点から、例えば200m/分以上での塗工速度であっても、外観不良等の生じない積層フィルムを得ることが求められる。しかしながらこのような高速塗工(高速加工ともいう)条件下では、有機溶剤を使用しない無溶剤型の反応性接着剤はもとより、有機溶剤を用いて粘度調整のできるドライラミネート型の反応性接着剤場合においても、基材によってはゆず肌状の外観不良が生じやすいという問題があった。
These reactive adhesives are required to have properties according to various uses, and in recent years, from the viewpoint of productivity, for example, even if the coating speed is 200 m / min. Is required. However, under such high-speed coating (also called high-speed processing) conditions, not only solventless reactive adhesives that do not use organic solvents, but also dry laminate reactive adhesives that can be adjusted for viscosity using organic solvents. Even in this case, there is a problem that a skin-like appearance defect tends to occur depending on the base material.
本発明が解決しようとする課題は、各種あるプラスチックフィルム、金属蒸着フィルムあるいは金属箔を適宜組み合わせた積層体用の接着剤として適用でき、高速塗工条件であっても、高い接着性とラミネート加工後の優れた外観を有する積層フィルムを得ることのできる反応性接着剤を提供することにある。
The problem to be solved by the present invention can be applied as an adhesive for laminates in which various plastic films, metal vapor deposition films or metal foils are appropriately combined, and has high adhesiveness and lamination even under high-speed coating conditions. It is providing the reactive adhesive which can obtain the laminated | multilayer film which has the outstanding external appearance later.
本発明者らは、ポリオール組成物(A)とポリイソシアネート組成物(B)とを含有する反応性接着剤であって、前記ポリオール組成物(A)が、ポリエチレンテレフタレートと多価アルコールと多塩基酸との一括仕込みによる反応生成物であるポリエステルポリオール(A1)を含有する反応性接着剤が前記課題を解決することを見出した。
The present inventors provide a reactive adhesive containing a polyol composition (A) and a polyisocyanate composition (B), wherein the polyol composition (A) comprises polyethylene terephthalate, polyhydric alcohol, and polybasic. It has been found that a reactive adhesive containing a polyester polyol (A1), which is a reaction product obtained by batch charging with an acid, solves the above problems.
ポリエチレンテレフタレートを原料とするポリエステルポリオールを使用する接着剤は知られている(例えば特許文献3,4参照)。例えば特許文献3には、ポリエチレンテレフタレートを低分子ポリオールとの反応で分解させ、次いでこの分解物と多塩基酸とを縮合反応させて得られるポリエステルポリオールと、ポリイソシアネート硬化剤とを含有する反応性接着剤が開示されている。しかしながら特許文献3は、フィルム速度50m/分で接着剤を塗工し作成したラミネートフィルムについては評価がなされているが、塗工速度200m/分以上の高速塗工条件で作成する形態についてはなんら記載も示唆もない。また、特許文献4には、ポリエステル(a)を1分子中に2個以上の水酸基を有するポリオール(b)で解重合させて得られるポリオール化合物を接着剤の原料として使用することが開示されているが、これも、接着剤の評価としてはフィルムにアプリケーターにて膜厚30μmで塗布した後ラミネートしたラミネートフィルムについて評価がなされており、塗工速度200m/分以上の高速塗工条件で作成する形態についてはなんら記載も示唆もない。即ち、ポリエチレンテレフタレートを原料とするポリエステルポリオールを使用し、塗工速度200m/分以上の高速塗工条件であっても、高い接着性とラミネート加工後の優れた外観を有する反応性接着剤は今だ知られていないのが実情である。
Adhesives using polyester polyols made from polyethylene terephthalate are known (see, for example, Patent Documents 3 and 4). For example, Patent Document 3 discloses a reactivity containing a polyester polyol obtained by decomposing polyethylene terephthalate by a reaction with a low molecular polyol and then a condensation reaction of the decomposed product with a polybasic acid, and a polyisocyanate curing agent. An adhesive is disclosed. However, although Patent Document 3 has been evaluated for a laminate film prepared by applying an adhesive at a film speed of 50 m / min, there is nothing about a form prepared under high-speed coating conditions at a coating speed of 200 m / min or more. There is no description or suggestion. Patent Document 4 discloses that a polyol compound obtained by depolymerizing polyester (a) with polyol (b) having two or more hydroxyl groups in one molecule is used as a raw material for the adhesive. However, as for the evaluation of the adhesive, it has been evaluated for a laminated film which is applied to a film with a film thickness of 30 μm by an applicator and then laminated, and is prepared under a high speed coating condition of a coating speed of 200 m / min or more. There is no description or suggestion about the form. In other words, a reactive adhesive that uses polyester polyol made from polyethylene terephthalate and has high adhesion and excellent appearance after lamination even under high-speed coating conditions of 200 m / min or more is now available. The fact is not known.
本発明者らは、特許文献3や4に開示された方法で得たポリエステルポリオールは、高速塗工性時の外観不良が発生してしまうことを認識した一方で、ポリエチレンテレフタレートと多価アルコールと多塩基酸との一括仕込みによる反応生成物であるポリエステルポリオール(A1)を反応性接着剤の成分として使用すれば、高速塗工性時の外観不良が発生しにくく、且つ、ラミネート加工後の高い接着性、特に耐熱性と耐内容物性とを備えた積層フィルムが得られることを見出し、本願発明に至った。
While the present inventors have recognized that polyester polyols obtained by the methods disclosed in Patent Documents 3 and 4 cause poor appearance during high-speed coating properties, polyethylene terephthalate, polyhydric alcohol, If the polyester polyol (A1), which is a reaction product obtained by batch charging with a polybasic acid, is used as a component of the reactive adhesive, poor appearance at the time of high-speed coating property hardly occurs, and high after lamination The inventors have found that a laminated film having adhesiveness, particularly heat resistance and content resistance, can be obtained, and have reached the present invention.
即ち本発明は、ポリオール組成物(A)とポリイソシアネート組成物(B)とを含有する反応性接着剤であって、前記ポリオール組成物(A)が、ポリエチレンテレフタレートと多価アルコールと多塩基酸との一括仕込みによる反応生成物であるポリエステルポリオール(A1)を含有する反応性接着剤を提供する。
That is, the present invention is a reactive adhesive containing a polyol composition (A) and a polyisocyanate composition (B), wherein the polyol composition (A) comprises polyethylene terephthalate, polyhydric alcohol and polybasic acid. A reactive adhesive containing a polyester polyol (A1), which is a reaction product obtained by batch charging, is provided.
また本発明は、第一のプラスチックフィルムと第二のプラスチックフィルムの間に接着剤層を積層してなる積層フィルムであって、前記接着剤層が請求項1~4のいずれかに記載の反応性接着剤の層である積層フィルムを提供する。
The present invention also provides a laminated film obtained by laminating an adhesive layer between a first plastic film and a second plastic film, wherein the adhesive layer is the reaction according to any one of claims 1 to 4. Provided is a laminated film that is a layer of an adhesive.
また本発明は、前記記載の積層フィルムを袋状に成形してなる包装体を提供する。
The present invention also provides a package formed by forming the above-described laminated film into a bag shape.
また本発明は、ポリエチレンテレフタレートと多価アルコールと多塩基酸とを一括で仕込み反応させることをポリエステルポリオール(A1)の製造方法を提供する。
Also, the present invention provides a method for producing a polyester polyol (A1), in which polyethylene terephthalate, polyhydric alcohol, and polybasic acid are charged and reacted together.
また本発明は、ポリエチレンテレフタレートと多価アルコールと多塩基酸とを一括で仕込み反応させるポリエステルポリオール(A1)と、ポリイソシアネートとを反応させるポリエステルポリウレタンポリオール(A2)の製造方法を提供する。
The present invention also provides a method for producing a polyester polyol (A1) in which polyethylene terephthalate, polyhydric alcohol, and polybasic acid are charged and reacted together and a polyester polyurethane polyol (A2) in which polyisocyanate is reacted.
本発明の反応性接着剤は、各種あるプラスチックフィルム、金属蒸着フィルムあるいは金属箔を適宜組み合わせた積層体用の接着剤として適用でき、高速塗工条件であっても、高い接着性とラミネート加工後の優れた外観を有する積層フィルムを得ることができる。さらに耐熱性と耐内容物性にも優れるため、特に食品包装袋として好適に使用することができる。
The reactive adhesive of the present invention can be applied as an adhesive for laminates in which various plastic films, metal vapor deposited films, or metal foils are appropriately combined, and has high adhesiveness and after lamination even under high-speed coating conditions. A laminated film having an excellent appearance can be obtained. Furthermore, since it is excellent in heat resistance and content resistance, it can be suitably used particularly as a food packaging bag.
本発明は、ポリオール組成物(A)とポリイソシアネート組成物(B)とを含有する反応性接着剤であって、前記ポリオール組成物(A)が、ポリエチレンテレフタレートと多価アルコールと多塩基酸との一括仕込みによる反応生成物であるポリエステルポリオール(A1)を含有することを特徴とする。
The present invention is a reactive adhesive containing a polyol composition (A) and a polyisocyanate composition (B), wherein the polyol composition (A) comprises polyethylene terephthalate, a polyhydric alcohol, a polybasic acid, The polyester polyol (A1), which is a reaction product obtained by batch charging, is contained.
(ポリオール組成物(A))
前記ポリオール組成物(A)が含有するポリエステルポリオール(A1)は、ポリエチレンテレフタレートと多価アルコールと多塩基酸との一括仕込みによる反応生成物である。 (Polyol composition (A))
The polyester polyol (A1) contained in the polyol composition (A) is a reaction product obtained by batch preparation of polyethylene terephthalate, polyhydric alcohol, and polybasic acid.
前記ポリオール組成物(A)が含有するポリエステルポリオール(A1)は、ポリエチレンテレフタレートと多価アルコールと多塩基酸との一括仕込みによる反応生成物である。 (Polyol composition (A))
The polyester polyol (A1) contained in the polyol composition (A) is a reaction product obtained by batch preparation of polyethylene terephthalate, polyhydric alcohol, and polybasic acid.
(ポリエステルポリオール(A1))
本発明で使用するポリエチレンテレフタレート(以下PETと称する場合がある)は、テレフタル酸またはテレフタル酸ジメチルとエチレングリコールの重縮合により得られるほか、さらに必要に応じてイソフタル酸、無水フタル酸、アジピン酸、シクロヘキサンジカルボン酸、1,3-ブタンジオール、シクロヘキサンジメタノールのような物質で変性されたものも使用できる。さらに、市販の未使用のPETボトル、PETフィルム、その他PET製品の製造時の残品を粉砕したもの、廃棄物から回収し洗浄した再生PET等を使用することができる。中でも、再生PETを使用することが好ましい。これらは洗浄しペレット化されたものが市場から手に入れることができる。 (Polyester polyol (A1))
Polyethylene terephthalate used in the present invention (hereinafter sometimes referred to as PET) is obtained by polycondensation of terephthalic acid or dimethyl terephthalate and ethylene glycol, and, if necessary, isophthalic acid, phthalic anhydride, adipic acid, Those modified with substances such as cyclohexanedicarboxylic acid, 1,3-butanediol, and cyclohexanedimethanol can also be used. Furthermore, commercially available unused PET bottles, PET films, and other products obtained by pulverizing remaining products at the time of production of PET products, recycled PET recovered from waste and washed can be used. Among these, it is preferable to use recycled PET. These can be washed and pelletized from the market.
本発明で使用するポリエチレンテレフタレート(以下PETと称する場合がある)は、テレフタル酸またはテレフタル酸ジメチルとエチレングリコールの重縮合により得られるほか、さらに必要に応じてイソフタル酸、無水フタル酸、アジピン酸、シクロヘキサンジカルボン酸、1,3-ブタンジオール、シクロヘキサンジメタノールのような物質で変性されたものも使用できる。さらに、市販の未使用のPETボトル、PETフィルム、その他PET製品の製造時の残品を粉砕したもの、廃棄物から回収し洗浄した再生PET等を使用することができる。中でも、再生PETを使用することが好ましい。これらは洗浄しペレット化されたものが市場から手に入れることができる。 (Polyester polyol (A1))
Polyethylene terephthalate used in the present invention (hereinafter sometimes referred to as PET) is obtained by polycondensation of terephthalic acid or dimethyl terephthalate and ethylene glycol, and, if necessary, isophthalic acid, phthalic anhydride, adipic acid, Those modified with substances such as cyclohexanedicarboxylic acid, 1,3-butanediol, and cyclohexanedimethanol can also be used. Furthermore, commercially available unused PET bottles, PET films, and other products obtained by pulverizing remaining products at the time of production of PET products, recycled PET recovered from waste and washed can be used. Among these, it is preferable to use recycled PET. These can be washed and pelletized from the market.
PETの固有粘度(IV)は、0.50-0.80dL/gであることが好ましい。この範囲にあることで、PETと他の原料との重縮合反応を250℃以下で行うことができる。また、該PET含有ポリエステルポリオールを含む反応性接着剤の接着強度、耐久性、耐熱性の発現の観点においてもこの範囲が好ましい。
The intrinsic viscosity (IV) of PET is preferably 0.50-0.80 dL / g. By being in this range, the polycondensation reaction between PET and other raw materials can be performed at 250 ° C. or lower. This range is also preferable from the viewpoints of the adhesive strength, durability, and heat resistance of the reactive adhesive containing the PET-containing polyester polyol.
本発明で使用する多価アルコールは、特に限定されず公知の多価アルコールを使用することが出来る。
例えば、1,2-プロパンジオール、1,2,2-トリメチル-1,3-プロパンジオール、2,2-ジメチル-3-イソプロピル-1,3-プロパンジオール、1,3-ブタンジオール、2,2,4-トリメチル-1,3-ペンタンジオール等の脂肪族ジオール;1,3-ビス(2-ヒドロキシプロピル)シクロペンタン、1,3-ビス(2-ヒドロキシブチル)シクロペンタン、1,4-ビス(2-ヒドロキシプロピル)シクロヘキサン、1,4-ビス(2-ヒドロキシブチル)シクロヘキサン等の脂環族ジオール;1,4-ビス(2-ヒドロキシプロピル)ベンゼン、1,4-ビス(2-ヒドロキシブチル)ベンゼン等の芳香族ジオール; The polyhydric alcohol used by this invention is not specifically limited, A well-known polyhydric alcohol can be used.
For example, 1,2-propanediol, 1,2,2-trimethyl-1,3-propanediol, 2,2-dimethyl-3-isopropyl-1,3-propanediol, 1,3-butanediol, 2, Aliphatic diols such as 2,4-trimethyl-1,3-pentanediol; 1,3-bis (2-hydroxypropyl) cyclopentane, 1,3-bis (2-hydroxybutyl) cyclopentane, 1,4- Alicyclic diols such as bis (2-hydroxypropyl) cyclohexane and 1,4-bis (2-hydroxybutyl) cyclohexane; 1,4-bis (2-hydroxypropyl) benzene, 1,4-bis (2-hydroxy) Aromatic diols such as butyl) benzene;
例えば、1,2-プロパンジオール、1,2,2-トリメチル-1,3-プロパンジオール、2,2-ジメチル-3-イソプロピル-1,3-プロパンジオール、1,3-ブタンジオール、2,2,4-トリメチル-1,3-ペンタンジオール等の脂肪族ジオール;1,3-ビス(2-ヒドロキシプロピル)シクロペンタン、1,3-ビス(2-ヒドロキシブチル)シクロペンタン、1,4-ビス(2-ヒドロキシプロピル)シクロヘキサン、1,4-ビス(2-ヒドロキシブチル)シクロヘキサン等の脂環族ジオール;1,4-ビス(2-ヒドロキシプロピル)ベンゼン、1,4-ビス(2-ヒドロキシブチル)ベンゼン等の芳香族ジオール; The polyhydric alcohol used by this invention is not specifically limited, A well-known polyhydric alcohol can be used.
For example, 1,2-propanediol, 1,2,2-trimethyl-1,3-propanediol, 2,2-dimethyl-3-isopropyl-1,3-propanediol, 1,3-butanediol, 2, Aliphatic diols such as 2,4-trimethyl-1,3-pentanediol; 1,3-bis (2-hydroxypropyl) cyclopentane, 1,3-bis (2-hydroxybutyl) cyclopentane, 1,4- Alicyclic diols such as bis (2-hydroxypropyl) cyclohexane and 1,4-bis (2-hydroxybutyl) cyclohexane; 1,4-bis (2-hydroxypropyl) benzene, 1,4-bis (2-hydroxy) Aromatic diols such as butyl) benzene;
2,2-ビス(4-ヒドロキシフェニル)プロパン(以下「ビスフェノールA」と略記する)、2,2-ビス(4-ヒドロキシフェニル)ブタン(以下「ビスフェノールB」と略記する)、ビス(4-ヒドロキシフェニル)メタン(以下「ビスフェノールF」と略記する)、ビス(4-ヒドロキシフェニル)スルホン(以下「ビスフェノールS」と略記する)等のビスフェノールに、1,2-プロピレンオキサイドや1,2-ブチレンオキサイド等の2級の水酸基を有するアルキレンオキサイドを付加して得られるビスフェノールのアルキレンオキサイド付加物;エチレングリコール、ジエチレングリコール、1,3-プロパンジオール、1,4-ブタンジオール、3-メチル-1,3-ブタンジオール、1,5-ペンタンジオール、3-メチル-1,5-ペンタンジオール、ネオペンチルグリコール、2-ブチル-2-エチル-1,3-プロパンジオール、1,6-ヘキサンジオール、トリメチロールエタン、トリメチロールプロパン、グリセリン、ヘキサントリオール、ペンタエリスリトール等の脂肪族ポリオール; ポリオキシエチレングリコール、ポリオキシプロピレングリコール等のエーテルグリコール;
2,2-bis (4-hydroxyphenyl) propane (hereinafter abbreviated as “bisphenol A”), 2,2-bis (4-hydroxyphenyl) butane (hereinafter abbreviated as “bisphenol B”), bis (4- Hydroxyphenyl) methane (hereinafter abbreviated as “bisphenol F”), bisphenol such as bis (4-hydroxyphenyl) sulfone (hereinafter abbreviated as “bisphenol S”), 1,2-propylene oxide and 1,2-butylene Alkylene oxide adduct of bisphenol obtained by adding alkylene oxide having secondary hydroxyl group such as oxide; ethylene glycol, diethylene glycol, 1,3-propanediol, 1,4-butanediol, 3-methyl-1,3 -Butanediol, 1,5-pentanediol, 3-methyl- 1,5-pentanediol, neopentyl glycol, 2-butyl-2-ethyl-1,3-propanediol, 1,6-hexanediol, trimethylolethane, trimethylolpropane, glycerin, hexanetriol, pentaerythritol, etc. Aliphatic polyols; エ ー テ ル ether glycols such as polyoxyethylene glycol and polyoxypropylene glycol;
前記脂肪族ポリオールと、エチレンオキシド、プロピレンオキシド、テトラヒドロフラン、エチルグリシジルエーテル、プロピルグリシジルエーテル、ブチルグリシジルエーテル、フェニルグリシジルエーテル、アリルグリシジルエーテル等の種々の環状エーテル結合含有化合物との開環重合によって得られる変性ポリエーテルポリオール;前記脂肪族ポリオールと、ε-カプロラクトン等の種々のラクトン類との重縮合反応によって得られるラクトン系ポリエステルポリオール;ビスフェノールA、ビスフェノールF、ビスフェノールS等のビスフェノール;ビスフェノールA、ビスフェノールF等のビスフェノールにエチレンオキサイドを付加して得られるビスフェノールのエチレンオキサイド付加物などが挙げられる。
Modification obtained by ring-opening polymerization of the aliphatic polyol and various cyclic ether bond-containing compounds such as ethylene oxide, propylene oxide, tetrahydrofuran, ethyl glycidyl ether, propyl glycidyl ether, butyl glycidyl ether, phenyl glycidyl ether, and allyl glycidyl ether Polyether polyols; Lactone-based polyester polyols obtained by polycondensation reaction of the aliphatic polyols with various lactones such as ε-caprolactone; Bisphenols such as bisphenol A, bisphenol F, and bisphenol S; Bisphenol A, bisphenol F, etc. And an ethylene oxide adduct of bisphenol obtained by adding ethylene oxide to bisphenol.
これらはそれぞれ単独で使用しても良いし、2種類以上を併用しても良い。中でもエチレングリコール、ジエチレングリコール、1,3-プロパンジオール、1,4-ブタンジオール、3-メチル-1,3-ブタンジオール、1,5-ペンタンジオール、3-メチル-1,5-ペンタンジオール、ネオペンチルグリコール、2-ブチル-2-エチル-1,3-プロパンジオール、1,6-ヘキサンジオール、トリメチロールエタン、トリメチロールプロパン、グリセリン、ヘキサントリオール、ペンタエリスリトール等の脂肪族ポリオールが好ましく、1,6-ヘキサンジオールが好ましい。
These may be used alone or in combination of two or more. Among them, ethylene glycol, diethylene glycol, 1,3-propanediol, 1,4-butanediol, 3-methyl-1,3-butanediol, 1,5-pentanediol, 3-methyl-1,5-pentanediol, neo Preferred are aliphatic polyols such as pentyl glycol, 2-butyl-2-ethyl-1,3-propanediol, 1,6-hexanediol, trimethylolethane, trimethylolpropane, glycerin, hexanetriol, pentaerythritol, 6-hexanediol is preferred.
本発明で使用する多塩基酸は、特に限定されず公知の多塩基酸を使用することが出来る。
例えば、フタル酸、無水フタル酸、テレフタル酸、イソフタル酸、オルソフタル酸等の芳香族ジカルボン酸;マロン酸、コハク酸、グルタル酸、アジピン酸、ピメリン酸、スベリン酸、アゼライン酸、セバシン酸、ヘキサヒドロフタル酸、1,4-シクロヘキサンジカルボン酸等の脂肪族ジカルボン酸;マレイン酸、無水マレイン酸、シトラコン酸、ジメチルマレイン酸、シクロペンテン-1,2-ジカルボン酸、1-シクロへキセン-1,2-ジカルボン酸、4-シクロへキセン-1,2-ジカルボン酸、フマル酸、メサコン酸、イタコン酸、グルタコン酸等の脂肪族不飽和ジカルボン酸;1,2,5-ヘキサントリカルボン酸、1,2,4-シクロヘキサントリカルボン酸等の脂肪族トリカルボン酸;トリメリット酸、1,2,5-ベンゼントリカルボン酸、2,5,7-ナフタレントリカルボン酸等の芳香族トリカルボン酸、ダイマー酸などが挙げられる。これらはそれぞれ単独で使用しても良いし、2種類以上を併用しても良い。中でもダイマー酸が好ましい。 The polybasic acid used by this invention is not specifically limited, A well-known polybasic acid can be used.
For example, aromatic dicarboxylic acids such as phthalic acid, phthalic anhydride, terephthalic acid, isophthalic acid, orthophthalic acid; malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, hexahydro Aliphatic dicarboxylic acids such as phthalic acid and 1,4-cyclohexanedicarboxylic acid; maleic acid, maleic anhydride, citraconic acid, dimethylmaleic acid, cyclopentene-1,2-dicarboxylic acid, 1-cyclohexene-1,2- Aliphatic unsaturated dicarboxylic acids such as dicarboxylic acid, 4-cyclohexene-1,2-dicarboxylic acid, fumaric acid, mesaconic acid, itaconic acid, glutaconic acid; 1,2,5-hexanetricarboxylic acid, 1,2, Aliphatic tricarboxylic acids such as 4-cyclohexanetricarboxylic acid; trimellitic acid, 1,2,5-ben Ntorikarubon acid, 2,5,7 aromatic tricarboxylic acids such as naphthalene tricarboxylic acid, such as dimer acid. These may be used alone or in combination of two or more. Of these, dimer acid is preferred.
例えば、フタル酸、無水フタル酸、テレフタル酸、イソフタル酸、オルソフタル酸等の芳香族ジカルボン酸;マロン酸、コハク酸、グルタル酸、アジピン酸、ピメリン酸、スベリン酸、アゼライン酸、セバシン酸、ヘキサヒドロフタル酸、1,4-シクロヘキサンジカルボン酸等の脂肪族ジカルボン酸;マレイン酸、無水マレイン酸、シトラコン酸、ジメチルマレイン酸、シクロペンテン-1,2-ジカルボン酸、1-シクロへキセン-1,2-ジカルボン酸、4-シクロへキセン-1,2-ジカルボン酸、フマル酸、メサコン酸、イタコン酸、グルタコン酸等の脂肪族不飽和ジカルボン酸;1,2,5-ヘキサントリカルボン酸、1,2,4-シクロヘキサントリカルボン酸等の脂肪族トリカルボン酸;トリメリット酸、1,2,5-ベンゼントリカルボン酸、2,5,7-ナフタレントリカルボン酸等の芳香族トリカルボン酸、ダイマー酸などが挙げられる。これらはそれぞれ単独で使用しても良いし、2種類以上を併用しても良い。中でもダイマー酸が好ましい。 The polybasic acid used by this invention is not specifically limited, A well-known polybasic acid can be used.
For example, aromatic dicarboxylic acids such as phthalic acid, phthalic anhydride, terephthalic acid, isophthalic acid, orthophthalic acid; malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, hexahydro Aliphatic dicarboxylic acids such as phthalic acid and 1,4-cyclohexanedicarboxylic acid; maleic acid, maleic anhydride, citraconic acid, dimethylmaleic acid, cyclopentene-1,2-dicarboxylic acid, 1-cyclohexene-1,2- Aliphatic unsaturated dicarboxylic acids such as dicarboxylic acid, 4-cyclohexene-1,2-dicarboxylic acid, fumaric acid, mesaconic acid, itaconic acid, glutaconic acid; 1,2,5-hexanetricarboxylic acid, 1,2, Aliphatic tricarboxylic acids such as 4-cyclohexanetricarboxylic acid; trimellitic acid, 1,2,5-ben Ntorikarubon acid, 2,5,7 aromatic tricarboxylic acids such as naphthalene tricarboxylic acid, such as dimer acid. These may be used alone or in combination of two or more. Of these, dimer acid is preferred.
PETと多価アルコールと多塩基酸とを一括で仕込み反応させる製造方法は、既知の重縮合反応法により任意に製造することが可能であるが具体的には、PETと多価アルコールと多塩基酸とを製造装置に投入し、窒素雰囲気下で撹拌しながら180℃以上に昇温し、常圧脱水反応、減圧および真空脱水反応、溶液重縮合法、固相重縮合反応等いずれの製造法にて実施してもよい。本願記載のPETと多価アルコールと多塩基酸を用いた場合では、230℃以下の反応温度で減圧脱水反応が適用でき、かつ反応時間を5時間程度にすることができる。重縮合反応の進行確認は、酸価、水酸基価、粘度または軟化点を測定することにより行うことができる。この際使用される製造装置としては、例えば、窒素導入口、温度計、攪拌装置、精留塔等を備えた反応容器の如き回分式の製造装置が好適に使用できるほか、脱気口を備えた押し出し機や連続式の反応装置、混練機等も使用できる。さらに必要に応じてエステル化触媒(錫化合物、チタン化合物、ジルコニウム化合物等)を用いることでエステル化反応を促進することもできる。
なお、PETを多価アルコール中でエステル交換反応させる方法、該エステル交換反応物と多塩基酸を重縮合させる方法で得られるポリオールは、エチレンテレフタレートユニットがバラバラに分解されるため、該ポリオールを接着剤に用いても本願の目的である高速塗工時の外観、接着強度、耐熱性および耐内容物性を達成することができない。 The production method in which PET, polyhydric alcohol, and polybasic acid are charged and reacted together can be arbitrarily produced by a known polycondensation reaction method. Specifically, PET, polyhydric alcohol, and polybasic are available. Acid is added to the production equipment and heated to 180 ° C or higher with stirring in a nitrogen atmosphere, and any production method such as atmospheric pressure dehydration reaction, reduced pressure and vacuum dehydration reaction, solution polycondensation method, solid phase polycondensation reaction, etc. You may carry out in. In the case of using the PET, polyhydric alcohol and polybasic acid described in the present application, the vacuum dehydration reaction can be applied at a reaction temperature of 230 ° C. or lower, and the reaction time can be set to about 5 hours. The progress of the polycondensation reaction can be confirmed by measuring the acid value, hydroxyl value, viscosity or softening point. As the production apparatus used at this time, for example, a batch production apparatus such as a reaction vessel equipped with a nitrogen inlet, a thermometer, a stirrer, a rectifying tower, etc. can be suitably used, and a deaeration port is provided. Extruders, continuous reactors, kneaders and the like can also be used. Furthermore, the esterification reaction can be promoted by using an esterification catalyst (such as a tin compound, a titanium compound, or a zirconium compound) as necessary.
The polyol obtained by the method of transesterifying PET in polyhydric alcohol and the method of polycondensation of the transesterification product and polybasic acid decomposes the ethylene terephthalate unit apart. Even if it is used as an agent, the appearance, adhesive strength, heat resistance and content resistance properties during high-speed coating, which are the purposes of the present application, cannot be achieved.
なお、PETを多価アルコール中でエステル交換反応させる方法、該エステル交換反応物と多塩基酸を重縮合させる方法で得られるポリオールは、エチレンテレフタレートユニットがバラバラに分解されるため、該ポリオールを接着剤に用いても本願の目的である高速塗工時の外観、接着強度、耐熱性および耐内容物性を達成することができない。 The production method in which PET, polyhydric alcohol, and polybasic acid are charged and reacted together can be arbitrarily produced by a known polycondensation reaction method. Specifically, PET, polyhydric alcohol, and polybasic are available. Acid is added to the production equipment and heated to 180 ° C or higher with stirring in a nitrogen atmosphere, and any production method such as atmospheric pressure dehydration reaction, reduced pressure and vacuum dehydration reaction, solution polycondensation method, solid phase polycondensation reaction, etc. You may carry out in. In the case of using the PET, polyhydric alcohol and polybasic acid described in the present application, the vacuum dehydration reaction can be applied at a reaction temperature of 230 ° C. or lower, and the reaction time can be set to about 5 hours. The progress of the polycondensation reaction can be confirmed by measuring the acid value, hydroxyl value, viscosity or softening point. As the production apparatus used at this time, for example, a batch production apparatus such as a reaction vessel equipped with a nitrogen inlet, a thermometer, a stirrer, a rectifying tower, etc. can be suitably used, and a deaeration port is provided. Extruders, continuous reactors, kneaders and the like can also be used. Furthermore, the esterification reaction can be promoted by using an esterification catalyst (such as a tin compound, a titanium compound, or a zirconium compound) as necessary.
The polyol obtained by the method of transesterifying PET in polyhydric alcohol and the method of polycondensation of the transesterification product and polybasic acid decomposes the ethylene terephthalate unit apart. Even if it is used as an agent, the appearance, adhesive strength, heat resistance and content resistance properties during high-speed coating, which are the purposes of the present application, cannot be achieved.
(好ましい原料の組み合わせ)
前記ポリエステルポリオール(A1)は、中でも、多価アルコールとして1,6-ヘキサンジオールを使用し、多塩基酸としてダイマー酸を使用したポリエステルポリオールが好ましい。このとき、1,6-ヘキサンジオールの重量分率は、前記ポリエステルポリオール(A1)の仕込み原料中に占める比率として5~20質量%であることが好ましく、6~18質量%であることがなお好ましい。またダイマー酸の重量分率は、前記ポリエステルポリオール(A1)の仕込み原料中に占める比率として5~20質量%であることが好ましく、6~18質量%であることがなお好ましい。 (Preferred combination of raw materials)
The polyester polyol (A1) is preferably a polyester polyol using 1,6-hexanediol as the polyhydric alcohol and dimer acid as the polybasic acid. At this time, the weight fraction of 1,6-hexanediol is preferably from 5 to 20% by mass, more preferably from 6 to 18% by mass as a proportion of the polyester polyol (A1) in the charged raw material. preferable. Further, the weight fraction of the dimer acid is preferably 5 to 20% by mass, more preferably 6 to 18% by mass, as a proportion of the polyester polyol (A1) in the charged raw material.
前記ポリエステルポリオール(A1)は、中でも、多価アルコールとして1,6-ヘキサンジオールを使用し、多塩基酸としてダイマー酸を使用したポリエステルポリオールが好ましい。このとき、1,6-ヘキサンジオールの重量分率は、前記ポリエステルポリオール(A1)の仕込み原料中に占める比率として5~20質量%であることが好ましく、6~18質量%であることがなお好ましい。またダイマー酸の重量分率は、前記ポリエステルポリオール(A1)の仕込み原料中に占める比率として5~20質量%であることが好ましく、6~18質量%であることがなお好ましい。 (Preferred combination of raw materials)
The polyester polyol (A1) is preferably a polyester polyol using 1,6-hexanediol as the polyhydric alcohol and dimer acid as the polybasic acid. At this time, the weight fraction of 1,6-hexanediol is preferably from 5 to 20% by mass, more preferably from 6 to 18% by mass as a proportion of the polyester polyol (A1) in the charged raw material. preferable. Further, the weight fraction of the dimer acid is preferably 5 to 20% by mass, more preferably 6 to 18% by mass, as a proportion of the polyester polyol (A1) in the charged raw material.
また、前記PETは、前記ポリエステルポリオール(A1)の仕込み原料即ち多価アルコールと多塩基酸の総量に対する比率が、多価アルコールと多塩基酸の総量100%に対し5~50質量%であることが好ましく、より好ましくは8~48質量%である。
In the PET, the ratio of the polyester polyol (A1) charged to the total amount of the polyhydric alcohol and polybasic acid is 5 to 50% by mass with respect to 100% of the total amount of polyhydric alcohol and polybasic acid. And more preferably 8 to 48% by mass.
本願では、ポリエステルポリオール(A1)の原料として、ダイマー酸等の長鎖不飽和二塩基酸と1,6-ヘキサンジオールと他モノマーとをPETと一緒に合成することで、基材への接着強度や耐熱性・耐内容物性により優れる接着剤を得ることができる。この理由は定かではないが、この組成であれば反応温度を220℃で行うことが可能となり、これによって得られた反応生成物中のエチレンテレフタレートユニットが長鎖不飽和基によって分解されにくくなり高分子量体のまま残ると推定され、これが高速塗工時の外観、接着強度、耐熱性および耐内容物性に寄与すると推定している。なお、多価アルコールとして3価アルコール(トリメチロールプロパン)では、PET中のエチレンテレフタレートユニットが十分に分解されてしまう可能性があること、かつ反応温度を220℃より高くしなくては進まないことから、多価アルコールは1,6-ヘキサンジオール等の2価アルコールであることがこのましい。
In the present application, as a raw material for the polyester polyol (A1), a long-chain unsaturated dibasic acid such as dimer acid, 1,6-hexanediol, and other monomers are synthesized together with PET, so that the adhesive strength to the substrate is increased. In addition, it is possible to obtain an adhesive having superior heat resistance and content resistance. The reason for this is not clear, but with this composition, it is possible to carry out the reaction at 220 ° C., and the ethylene terephthalate unit in the reaction product thus obtained is less likely to be decomposed by long-chain unsaturated groups, and the reaction temperature is high. It is presumed that the molecular weight body remains as it is, and it is presumed that this contributes to the appearance, adhesive strength, heat resistance and content resistance at high speed coating. In the case of trihydric alcohol (trimethylolpropane) as polyhydric alcohol, the ethylene terephthalate unit in PET may be sufficiently decomposed, and the reaction temperature must be higher than 220 ° C. Therefore, the polyhydric alcohol is preferably a dihydric alcohol such as 1,6-hexanediol.
(酸価、水酸基価)
前記ポリエステルポリオール(A1)は、耐加水分解性の観点から酸価が5.0以下であることが好ましく、接着剤の反応性の観点から3.0以下がより好ましい。また、高速塗工性の観点から水酸基価は50以下であることが好ましく、40以下がより好ましい。
なお本発明において、酸価と水酸基価は、以下の方法にて測定し、特に断りのない限り固形分に換算した値を示す。 (Acid value, hydroxyl value)
The polyester polyol (A1) preferably has an acid value of 5.0 or less from the viewpoint of hydrolysis resistance, and more preferably 3.0 or less from the viewpoint of the reactivity of the adhesive. Moreover, it is preferable that a hydroxyl value is 50 or less from a viewpoint of high-speed coating property, and 40 or less is more preferable.
In the present invention, the acid value and the hydroxyl value are measured by the following methods, and indicate values converted into solid contents unless otherwise specified.
前記ポリエステルポリオール(A1)は、耐加水分解性の観点から酸価が5.0以下であることが好ましく、接着剤の反応性の観点から3.0以下がより好ましい。また、高速塗工性の観点から水酸基価は50以下であることが好ましく、40以下がより好ましい。
なお本発明において、酸価と水酸基価は、以下の方法にて測定し、特に断りのない限り固形分に換算した値を示す。 (Acid value, hydroxyl value)
The polyester polyol (A1) preferably has an acid value of 5.0 or less from the viewpoint of hydrolysis resistance, and more preferably 3.0 or less from the viewpoint of the reactivity of the adhesive. Moreover, it is preferable that a hydroxyl value is 50 or less from a viewpoint of high-speed coating property, and 40 or less is more preferable.
In the present invention, the acid value and the hydroxyl value are measured by the following methods, and indicate values converted into solid contents unless otherwise specified.
(酸価)
100mlの三角フラスコにポリエステルポリオールを5~10gを秤量する。秤量した量を(S)とする。これをテトラヒドロフラン30mlで溶解させる。これに指示薬としてフェノールフタレインを2~3滴加えたのち、0.1mol/L水酸化カリウムアルコール溶液で滴定を行う。30秒間持続する微紅色を呈した点を終点とし、その時の滴定量(V)から次式で酸価を算出する。なお0.1mol/L水酸化カリウムアルコール溶液の力価を(F)とする。
酸価=(V×F×5.61)/S (Acid value)
Weigh 5-10 g of polyester polyol into a 100 ml Erlenmeyer flask. Let the weighed amount be (S). This is dissolved in 30 ml of tetrahydrofuran. After adding 2-3 drops of phenolphthalein as an indicator, titration is performed with a 0.1 mol / L potassium hydroxide alcohol solution. The point showing a slight red color lasting 30 seconds is set as the end point, and the acid value is calculated by the following formula from the titration amount (V) at that time. In addition, let the titer of a 0.1 mol / L potassium hydroxide alcohol solution be (F).
Acid value = (V × F × 5.61) / S
100mlの三角フラスコにポリエステルポリオールを5~10gを秤量する。秤量した量を(S)とする。これをテトラヒドロフラン30mlで溶解させる。これに指示薬としてフェノールフタレインを2~3滴加えたのち、0.1mol/L水酸化カリウムアルコール溶液で滴定を行う。30秒間持続する微紅色を呈した点を終点とし、その時の滴定量(V)から次式で酸価を算出する。なお0.1mol/L水酸化カリウムアルコール溶液の力価を(F)とする。
酸価=(V×F×5.61)/S (Acid value)
Weigh 5-10 g of polyester polyol into a 100 ml Erlenmeyer flask. Let the weighed amount be (S). This is dissolved in 30 ml of tetrahydrofuran. After adding 2-3 drops of phenolphthalein as an indicator, titration is performed with a 0.1 mol / L potassium hydroxide alcohol solution. The point showing a slight red color lasting 30 seconds is set as the end point, and the acid value is calculated by the following formula from the titration amount (V) at that time. In addition, let the titer of a 0.1 mol / L potassium hydroxide alcohol solution be (F).
Acid value = (V × F × 5.61) / S
(水酸基価)
300mlの三角フラスコにポリエステルポリオールを6~10gを秤量する。秤量した量を(S)とする。これに予め作成したアセチル化剤25mlを加えて溶解させる。三角フラスコの口に冷却管を取り付け、100℃で1時間アセチル化反応を行う。イオン交換水10mlを加えて室温まで冷却する。これに指示薬としてフェノールフタレインを2~3滴加えたのち、0.5mol/L水酸化カリウムアルコール溶液で滴定を行う。30秒間持続する微紅色を呈した点を終点とし、その時の滴定量(V)から次式で水酸基価を算出する。なお同時に空試験を行いそのときの滴定量を(B)とする。0.5mol/L水酸化カリウムアルコール溶液の力価を(F)とする。別途、酸価を測定しておく。
水酸基価=((B―V)×F×28.05)/S + 酸価 (Hydroxyl value)
Weigh 6-10 g of polyester polyol into a 300 ml Erlenmeyer flask. Let the weighed amount be (S). To this, 25 ml of an acetylating agent prepared in advance is added and dissolved. A condenser tube is attached to the mouth of the Erlenmeyer flask, and acetylation reaction is performed at 100 ° C. for 1 hour. Add 10 ml of ion exchange water and cool to room temperature. After adding 2 to 3 drops of phenolphthalein as an indicator, titration is performed with a 0.5 mol / L potassium hydroxide alcohol solution. The point showing a slight red color lasting 30 seconds is set as the end point, and the hydroxyl value is calculated by the following formula from the titration amount (V) at that time. A blank test is performed at the same time, and the titer at that time is (B). The titer of the 0.5 mol / L potassium hydroxide alcohol solution is defined as (F). Separately, the acid value is measured.
Hydroxyl value = ((B−V) × F × 28.05) / S + acid value
300mlの三角フラスコにポリエステルポリオールを6~10gを秤量する。秤量した量を(S)とする。これに予め作成したアセチル化剤25mlを加えて溶解させる。三角フラスコの口に冷却管を取り付け、100℃で1時間アセチル化反応を行う。イオン交換水10mlを加えて室温まで冷却する。これに指示薬としてフェノールフタレインを2~3滴加えたのち、0.5mol/L水酸化カリウムアルコール溶液で滴定を行う。30秒間持続する微紅色を呈した点を終点とし、その時の滴定量(V)から次式で水酸基価を算出する。なお同時に空試験を行いそのときの滴定量を(B)とする。0.5mol/L水酸化カリウムアルコール溶液の力価を(F)とする。別途、酸価を測定しておく。
水酸基価=((B―V)×F×28.05)/S + 酸価 (Hydroxyl value)
Weigh 6-10 g of polyester polyol into a 300 ml Erlenmeyer flask. Let the weighed amount be (S). To this, 25 ml of an acetylating agent prepared in advance is added and dissolved. A condenser tube is attached to the mouth of the Erlenmeyer flask, and acetylation reaction is performed at 100 ° C. for 1 hour. Add 10 ml of ion exchange water and cool to room temperature. After adding 2 to 3 drops of phenolphthalein as an indicator, titration is performed with a 0.5 mol / L potassium hydroxide alcohol solution. The point showing a slight red color lasting 30 seconds is set as the end point, and the hydroxyl value is calculated by the following formula from the titration amount (V) at that time. A blank test is performed at the same time, and the titer at that time is (B). The titer of the 0.5 mol / L potassium hydroxide alcohol solution is defined as (F). Separately, the acid value is measured.
Hydroxyl value = ((B−V) × F × 28.05) / S + acid value
(分子量)
前記ポリエステルポリオール(A1)の数平均分子量は、特に限定はないが、塗工時における適正な樹脂粘度の観点から通常は2000~12000の範囲で調整されることが好ましく、3000~8000がより好ましい。 (Molecular weight)
The number average molecular weight of the polyester polyol (A1) is not particularly limited, but is usually adjusted in the range of 2000 to 12000, more preferably 3000 to 8000, from the viewpoint of an appropriate resin viscosity at the time of coating. .
前記ポリエステルポリオール(A1)の数平均分子量は、特に限定はないが、塗工時における適正な樹脂粘度の観点から通常は2000~12000の範囲で調整されることが好ましく、3000~8000がより好ましい。 (Molecular weight)
The number average molecular weight of the polyester polyol (A1) is not particularly limited, but is usually adjusted in the range of 2000 to 12000, more preferably 3000 to 8000, from the viewpoint of an appropriate resin viscosity at the time of coating. .
尚、本願発明において数平均分子量(Mn)や重量平均分子量(Mw)は、下記条件のゲルパーミアーションクロマトグラフィー(GPC)により測定される値である。
In the present invention, the number average molecular weight (Mn) and the weight average molecular weight (Mw) are values measured by gel permeation chromatography (GPC) under the following conditions.
測定装置 ;東ソー株式会社製 HLC-8220GPC
カラム ;東ソー株式会社製 TSK-GUARDCOLUMN SuperHZ-L
+東ソー株式会社製 TSK-GEL SuperHZM-M×4
検出器 ;RI(示差屈折計)
データ処理;東ソー株式会社製 マルチステーションGPC-8020modelII
測定条件 ;カラム温度 40℃
溶媒 テトラヒドロフラン
流速 0.35ml/分
標準 ;単分散ポリスチレン
試料 ;樹脂固形分換算で0.2質量%のテトラヒドロフラン溶液をマイクロフィルターでろ過したもの(100μl) Measuring device: HLC-8220GPC manufactured by Tosoh Corporation
Column: TSK-GUARDCOLUMN SuperHZ-L manufactured by Tosoh Corporation
+ Tosoh Corporation TSK-GEL SuperHZM-M × 4
Detector: RI (differential refractometer)
Data processing: Multi-station GPC-8020model II manufactured by Tosoh Corporation
Measurement conditions: Column temperature 40 ° C
Solvent Tetrahydrofuran Flow rate 0.35 ml / min Standard; Monodisperse polystyrene Sample; Filtered 0.2% by mass tetrahydrofuran solution in terms of resin solids with a microfilter (100 μl)
カラム ;東ソー株式会社製 TSK-GUARDCOLUMN SuperHZ-L
+東ソー株式会社製 TSK-GEL SuperHZM-M×4
検出器 ;RI(示差屈折計)
データ処理;東ソー株式会社製 マルチステーションGPC-8020modelII
測定条件 ;カラム温度 40℃
溶媒 テトラヒドロフラン
流速 0.35ml/分
標準 ;単分散ポリスチレン
試料 ;樹脂固形分換算で0.2質量%のテトラヒドロフラン溶液をマイクロフィルターでろ過したもの(100μl) Measuring device: HLC-8220GPC manufactured by Tosoh Corporation
Column: TSK-GUARDCOLUMN SuperHZ-L manufactured by Tosoh Corporation
+ Tosoh Corporation TSK-GEL SuperHZM-M × 4
Detector: RI (differential refractometer)
Data processing: Multi-station GPC-8020model II manufactured by Tosoh Corporation
Measurement conditions: Column temperature 40 ° C
Solvent Tetrahydrofuran Flow rate 0.35 ml / min Standard; Monodisperse polystyrene Sample; Filtered 0.2% by mass tetrahydrofuran solution in terms of resin solids with a microfilter (100 μl)
(ポリエステルポリウレタンポリオール(A2))
また、前記ポリエステルポリオール(A1)は、ポリエチレンテレフタレートと多価アルコールと多塩基酸とを一括で仕込み反応させた後、後述のイソシアネート化合物と、さらに反応させた、ポリエステルポリウレタンポリオール(A2)であってもよい。このときイソシアネート化合物はイソホロンジイソシアネートであることが好ましい。 (Polyester polyurethane polyol (A2))
The polyester polyol (A1) is a polyester polyurethane polyol (A2) obtained by reacting polyethylene terephthalate, a polyhydric alcohol, and a polybasic acid all at once, and then further reacting with an isocyanate compound described later. Also good. At this time, the isocyanate compound is preferably isophorone diisocyanate.
また、前記ポリエステルポリオール(A1)は、ポリエチレンテレフタレートと多価アルコールと多塩基酸とを一括で仕込み反応させた後、後述のイソシアネート化合物と、さらに反応させた、ポリエステルポリウレタンポリオール(A2)であってもよい。このときイソシアネート化合物はイソホロンジイソシアネートであることが好ましい。 (Polyester polyurethane polyol (A2))
The polyester polyol (A1) is a polyester polyurethane polyol (A2) obtained by reacting polyethylene terephthalate, a polyhydric alcohol, and a polybasic acid all at once, and then further reacting with an isocyanate compound described later. Also good. At this time, the isocyanate compound is preferably isophorone diisocyanate.
前記ポリエステルポリウレタンポリオール(A2)は、耐加水分解性の観点から酸価が5.0以下であることが好ましく、接着剤の反応性の観点から3.0以下がより好ましい。また、耐熱性・耐内容物性の観点から水酸基価は30以下であることが好ましく、25以下がより好ましい。
The polyester polyurethane polyol (A2) preferably has an acid value of 5.0 or less from the viewpoint of hydrolysis resistance, and more preferably 3.0 or less from the viewpoint of adhesive reactivity. Further, from the viewpoint of heat resistance and content resistance, the hydroxyl value is preferably 30 or less, and more preferably 25 or less.
(その他のポリオール)
本発明においては、本発明の効果を損なわない範囲で、前記ポリエステルポリオール(A1)以外に、前記多価アルコールそのものや、ポリエチレンテレフタレートを原料として使用しないポリエステルポリオール、ポリエーテルポリオール、ポリウレタンポリオール、ポリエーテルエステルポリオール、ポリエステル(ポリウレタン)ポリオール、ポリエーテル(ポリウレタン)ポリオール、ポリエステルアミドポリオール、アクリルポリオール、ポリカーボネートポリオール、ポリヒドロキシルアルカン、ひまし油又はそれらの混合物から選ばれるポリマーポリオール等を併用してもよい。 (Other polyols)
In the present invention, within the range that does not impair the effects of the present invention, in addition to the polyester polyol (A1), the polyhydric alcohol itself, a polyester polyol that does not use polyethylene terephthalate as a raw material, a polyether polyol, a polyurethane polyol, and a polyether A polymer polyol selected from ester polyols, polyester (polyurethane) polyols, polyether (polyurethane) polyols, polyester amide polyols, acrylic polyols, polycarbonate polyols, polyhydroxyl alkanes, castor oil, or mixtures thereof may be used in combination.
本発明においては、本発明の効果を損なわない範囲で、前記ポリエステルポリオール(A1)以外に、前記多価アルコールそのものや、ポリエチレンテレフタレートを原料として使用しないポリエステルポリオール、ポリエーテルポリオール、ポリウレタンポリオール、ポリエーテルエステルポリオール、ポリエステル(ポリウレタン)ポリオール、ポリエーテル(ポリウレタン)ポリオール、ポリエステルアミドポリオール、アクリルポリオール、ポリカーボネートポリオール、ポリヒドロキシルアルカン、ひまし油又はそれらの混合物から選ばれるポリマーポリオール等を併用してもよい。 (Other polyols)
In the present invention, within the range that does not impair the effects of the present invention, in addition to the polyester polyol (A1), the polyhydric alcohol itself, a polyester polyol that does not use polyethylene terephthalate as a raw material, a polyether polyol, a polyurethane polyol, and a polyether A polymer polyol selected from ester polyols, polyester (polyurethane) polyols, polyether (polyurethane) polyols, polyester amide polyols, acrylic polyols, polycarbonate polyols, polyhydroxyl alkanes, castor oil, or mixtures thereof may be used in combination.
その他のポリオールを併用する場合は、ポリオール組成物(A)中の前記ポリエステルポリオール(A1)の割合が 1~50質量%であることが好ましく、1~40質量%であることがなお好ましい。
When other polyols are used in combination, the ratio of the polyester polyol (A1) in the polyol composition (A) is preferably 1 to 50% by mass, and more preferably 1 to 40% by mass.
(ポリイソシアネート組成物(B))
本発明で使用するポリイソシアネート組成物(B)は、主成分としてポリイソシアネート化合物を含有する組成物である。本発明で使用するポリイソシアネート化合物は、特に限定なく公知のものが使用でき、単独で使用しても複数を混合して使用することもできる。例えば、トリレンジイソシアネート、ジフェニルメタンジイソシアネート、ポリメリックジフェニルメタンジイソシアネート、1,5-ナフタレンジイソシアネート、トリフェニルメタントリイソシアネート、キシリレンジイソシアネート等の分子構造内に芳香族構造を持つポリイソシアネート、これらのポリイソシアネートのNCO基の一部をカルボジイミドで変性した化合物; (Polyisocyanate composition (B))
The polyisocyanate composition (B) used in the present invention is a composition containing a polyisocyanate compound as a main component. As the polyisocyanate compound used in the present invention, known compounds can be used without any particular limitation, and they can be used alone or in combination. For example, polyisocyanates having an aromatic structure in the molecular structure such as tolylene diisocyanate, diphenylmethane diisocyanate, polymeric diphenylmethane diisocyanate, 1,5-naphthalene diisocyanate, triphenylmethane triisocyanate, xylylene diisocyanate, NCO groups of these polyisocyanates A part of which is modified with carbodiimide;
本発明で使用するポリイソシアネート組成物(B)は、主成分としてポリイソシアネート化合物を含有する組成物である。本発明で使用するポリイソシアネート化合物は、特に限定なく公知のものが使用でき、単独で使用しても複数を混合して使用することもできる。例えば、トリレンジイソシアネート、ジフェニルメタンジイソシアネート、ポリメリックジフェニルメタンジイソシアネート、1,5-ナフタレンジイソシアネート、トリフェニルメタントリイソシアネート、キシリレンジイソシアネート等の分子構造内に芳香族構造を持つポリイソシアネート、これらのポリイソシアネートのNCO基の一部をカルボジイミドで変性した化合物; (Polyisocyanate composition (B))
The polyisocyanate composition (B) used in the present invention is a composition containing a polyisocyanate compound as a main component. As the polyisocyanate compound used in the present invention, known compounds can be used without any particular limitation, and they can be used alone or in combination. For example, polyisocyanates having an aromatic structure in the molecular structure such as tolylene diisocyanate, diphenylmethane diisocyanate, polymeric diphenylmethane diisocyanate, 1,5-naphthalene diisocyanate, triphenylmethane triisocyanate, xylylene diisocyanate, NCO groups of these polyisocyanates A part of which is modified with carbodiimide;
これらのポリイソシアネートに由来するアルファネート化合物;イソホロンジイソシアネート、4,4’-メチレンビス(シクロヘキシルイソシアネート)、1,3-(イソシアナートメチル)シクロヘキサン等の分子構造内に脂環式構造を持つポリイソシアネート;1,6-ヘキサメチレンジイソシアネート、リジンジイソシアネート、トリメチルヘキサメチレンジイソシアネート等の直鎖状脂肪族ポリイソシアネート、及びこのアルファネート化合物;これらのポリイソシアネートのイソシアヌレート体;これらのポリイソシアネートに由来するアロファネート体;これらのポリイソシアネートに由来するビゥレット体;トリメチロールプロパン変性したアダクト体;
Alphanate compounds derived from these polyisocyanates; polyisocyanates having an alicyclic structure in the molecular structure such as isophorone diisocyanate, 4,4′-methylenebis (cyclohexyl isocyanate), 1,3- (isocyanatomethyl) cyclohexane; Linear aliphatic polyisocyanates such as 1,6-hexamethylene diisocyanate, lysine diisocyanate, trimethylhexamethylene diisocyanate, and the alphanate compounds; isocyanurates of these polyisocyanates; allophanates derived from these polyisocyanates; Bilet bodies derived from these polyisocyanates; trimethylolpropane-modified adduct bodies;
前記した各種のポリイソシアネート化合物と、多価アルコールとの反応生成物であるポリイソシアネートなどが挙げられる。
Examples thereof include polyisocyanate which is a reaction product of various polyisocyanate compounds described above and a polyhydric alcohol.
前記した各種のポリイソシアネート化合物と、多価アルコールとの反応生成物であるポリイソシアネートにおいて、多価アルコールは、前記ポリオール組成物(A)の原料である多価アルコール、前記ポリエステルポリオール(A1)、前記ポリエステルポリオール(A1-2)、ポリエチレンテレフタレートを原料として使用しないポリエステルポリオール、ポリエーテルポリオール、ポリウレタンポリオール、ポリエーテルエステルポリオール、ポリエステル(ポリウレタン)ポリオール、ポリエーテル(ポリウレタン)ポリオール、ポリエステルアミドポリオール、アクリルポリオール、ポリカーボネートポリオール、ポリヒドロキシルアルカン、ひまし油又はそれらの混合物から選ばれるポリマーポリオール等を使用することができる。中でも、前記した各種のポリイソシアネートと前記ポリエステルポリオール(A1)との反応生成物であるポリイソシアネートを使用することが、接着強度、耐熱性および耐内容物性の点から好ましい。
前記ポリイソシアネート化合物と前記多価アルコールとの反応割合は、イソシアネート基と水酸基との当量比[イソシアネート基/水酸基]が1.0~5.0の範囲であることが、接着剤塗膜の凝集力と柔軟性のバランスの点から好ましい。 In the polyisocyanate which is a reaction product of the various polyisocyanate compounds described above and a polyhydric alcohol, the polyhydric alcohol is a polyhydric alcohol which is a raw material of the polyol composition (A), the polyester polyol (A1), Polyester polyol (A1-2), polyester polyol not using polyethylene terephthalate as a raw material, polyether polyol, polyurethane polyol, polyether ester polyol, polyester (polyurethane) polyol, polyether (polyurethane) polyol, polyester amide polyol, acrylic polyol Polymer polyols selected from polycarbonate polyols, polyhydroxyl alkanes, castor oil or mixtures thereof can be used. . Especially, it is preferable from the point of adhesive strength, heat resistance, and content-proof property to use the polyisocyanate which is a reaction product of the above-mentioned various polyisocyanates and the said polyester polyol (A1).
The reaction ratio between the polyisocyanate compound and the polyhydric alcohol is such that the equivalent ratio of isocyanate group to hydroxyl group [isocyanate group / hydroxyl group] is in the range of 1.0 to 5.0. It is preferable from the viewpoint of balance between strength and flexibility.
前記ポリイソシアネート化合物と前記多価アルコールとの反応割合は、イソシアネート基と水酸基との当量比[イソシアネート基/水酸基]が1.0~5.0の範囲であることが、接着剤塗膜の凝集力と柔軟性のバランスの点から好ましい。 In the polyisocyanate which is a reaction product of the various polyisocyanate compounds described above and a polyhydric alcohol, the polyhydric alcohol is a polyhydric alcohol which is a raw material of the polyol composition (A), the polyester polyol (A1), Polyester polyol (A1-2), polyester polyol not using polyethylene terephthalate as a raw material, polyether polyol, polyurethane polyol, polyether ester polyol, polyester (polyurethane) polyol, polyether (polyurethane) polyol, polyester amide polyol, acrylic polyol Polymer polyols selected from polycarbonate polyols, polyhydroxyl alkanes, castor oil or mixtures thereof can be used. . Especially, it is preferable from the point of adhesive strength, heat resistance, and content-proof property to use the polyisocyanate which is a reaction product of the above-mentioned various polyisocyanates and the said polyester polyol (A1).
The reaction ratio between the polyisocyanate compound and the polyhydric alcohol is such that the equivalent ratio of isocyanate group to hydroxyl group [isocyanate group / hydroxyl group] is in the range of 1.0 to 5.0. It is preferable from the viewpoint of balance between strength and flexibility.
前記ポリイソシアネート化合物は、平均分子量が100~1000の範囲であることが、接着強度、耐熱性および耐内容物性の点から好ましい。
The polyisocyanate compound preferably has an average molecular weight in the range of 100 to 1000 from the viewpoint of adhesive strength, heat resistance, and content resistance.
(溶剤)
本発明で使用する反応性接着剤は、イソシアネート基と水酸基との化学反応によって硬化する接着剤であり、溶剤型または無溶剤型の接着剤として使用することができる。なお本発明でいう無溶剤型の接着剤の「溶剤」とは、本発明で使用するポリイソシアネート化合物やポリオール化合物を溶解することの可能な、溶解性の高い有機溶剤を指し、「無溶剤」とは、これらの溶解性の高い有機溶剤を含まないことを指す。溶解性の高い有機溶剤とは、具体的には、トルエン、キシレン、塩化メチレン、テトラヒドロフラン、メタノール、エタノール、イソプロピルアルコール、酢酸メチル、酢酸エチル、酢酸n-ブチル、アセトン、メチルエチルケトン(MEK)、シクロヘキサノン、トルオール、キシロール、n-ヘキサン、シクロヘキサン等が挙げられる。中でもトルエン、キシレン、塩化メチレン、テトラヒドロフラン、酢酸メチル、酢酸エチルは特に溶解性の高い有機溶剤として知られている。
一方本発明の接着剤は、低粘度等の要求がある場合には、所望の粘度に応じて適宜前記溶解性の高い有機溶剤で希釈して使用してもよい。その場合は、ポリイソシアネート組成物(B)またはポリオール組成物(A)のいずれか1つを希釈してもよいし両方を希釈してもよい。このような場合に使用する有機溶剤としては、例えばメタノール、エタノール、イソプロピルアルコール、酢酸メチル、酢酸エチル、酢酸n-ブチル、アセトン、メチルエチルケトン(MEK)、シクロヘキサノン、トルオール、キシロール、n-ヘキサン、シクロヘキサン等が挙げられる。これらの中でも溶解性の点から酢酸エチルやメチルエチルケトン(MEK)が好ましく、特に酢酸エチルが好ましい。有機溶剤の使用量は所要される粘度によるが概ね20~50質量%の範囲で使用することが多い。 (solvent)
The reactive adhesive used in the present invention is an adhesive that cures by a chemical reaction between an isocyanate group and a hydroxyl group, and can be used as a solvent-type or solvent-free type adhesive. The “solvent” of the solventless adhesive referred to in the present invention refers to a highly soluble organic solvent capable of dissolving the polyisocyanate compound and polyol compound used in the present invention. The term “does not contain these highly soluble organic solvents”. Specific examples of highly soluble organic solvents include toluene, xylene, methylene chloride, tetrahydrofuran, methanol, ethanol, isopropyl alcohol, methyl acetate, ethyl acetate, n-butyl acetate, acetone, methyl ethyl ketone (MEK), cyclohexanone, Toluol, xylol, n-hexane, cyclohexane and the like can be mentioned. Of these, toluene, xylene, methylene chloride, tetrahydrofuran, methyl acetate, and ethyl acetate are known as organic solvents having particularly high solubility.
On the other hand, when there is a demand for low viscosity or the like, the adhesive of the present invention may be appropriately diluted with the organic solvent having high solubility according to the desired viscosity. In that case, either one of the polyisocyanate composition (B) or the polyol composition (A) may be diluted, or both may be diluted. Examples of organic solvents used in such cases include methanol, ethanol, isopropyl alcohol, methyl acetate, ethyl acetate, n-butyl acetate, acetone, methyl ethyl ketone (MEK), cyclohexanone, toluol, xylol, n-hexane, cyclohexane, and the like. Is mentioned. Among these, ethyl acetate and methyl ethyl ketone (MEK) are preferable from the viewpoint of solubility, and ethyl acetate is particularly preferable. The amount of organic solvent used depends on the required viscosity, but is generally in the range of 20 to 50% by mass.
本発明で使用する反応性接着剤は、イソシアネート基と水酸基との化学反応によって硬化する接着剤であり、溶剤型または無溶剤型の接着剤として使用することができる。なお本発明でいう無溶剤型の接着剤の「溶剤」とは、本発明で使用するポリイソシアネート化合物やポリオール化合物を溶解することの可能な、溶解性の高い有機溶剤を指し、「無溶剤」とは、これらの溶解性の高い有機溶剤を含まないことを指す。溶解性の高い有機溶剤とは、具体的には、トルエン、キシレン、塩化メチレン、テトラヒドロフラン、メタノール、エタノール、イソプロピルアルコール、酢酸メチル、酢酸エチル、酢酸n-ブチル、アセトン、メチルエチルケトン(MEK)、シクロヘキサノン、トルオール、キシロール、n-ヘキサン、シクロヘキサン等が挙げられる。中でもトルエン、キシレン、塩化メチレン、テトラヒドロフラン、酢酸メチル、酢酸エチルは特に溶解性の高い有機溶剤として知られている。
一方本発明の接着剤は、低粘度等の要求がある場合には、所望の粘度に応じて適宜前記溶解性の高い有機溶剤で希釈して使用してもよい。その場合は、ポリイソシアネート組成物(B)またはポリオール組成物(A)のいずれか1つを希釈してもよいし両方を希釈してもよい。このような場合に使用する有機溶剤としては、例えばメタノール、エタノール、イソプロピルアルコール、酢酸メチル、酢酸エチル、酢酸n-ブチル、アセトン、メチルエチルケトン(MEK)、シクロヘキサノン、トルオール、キシロール、n-ヘキサン、シクロヘキサン等が挙げられる。これらの中でも溶解性の点から酢酸エチルやメチルエチルケトン(MEK)が好ましく、特に酢酸エチルが好ましい。有機溶剤の使用量は所要される粘度によるが概ね20~50質量%の範囲で使用することが多い。 (solvent)
The reactive adhesive used in the present invention is an adhesive that cures by a chemical reaction between an isocyanate group and a hydroxyl group, and can be used as a solvent-type or solvent-free type adhesive. The “solvent” of the solventless adhesive referred to in the present invention refers to a highly soluble organic solvent capable of dissolving the polyisocyanate compound and polyol compound used in the present invention. The term “does not contain these highly soluble organic solvents”. Specific examples of highly soluble organic solvents include toluene, xylene, methylene chloride, tetrahydrofuran, methanol, ethanol, isopropyl alcohol, methyl acetate, ethyl acetate, n-butyl acetate, acetone, methyl ethyl ketone (MEK), cyclohexanone, Toluol, xylol, n-hexane, cyclohexane and the like can be mentioned. Of these, toluene, xylene, methylene chloride, tetrahydrofuran, methyl acetate, and ethyl acetate are known as organic solvents having particularly high solubility.
On the other hand, when there is a demand for low viscosity or the like, the adhesive of the present invention may be appropriately diluted with the organic solvent having high solubility according to the desired viscosity. In that case, either one of the polyisocyanate composition (B) or the polyol composition (A) may be diluted, or both may be diluted. Examples of organic solvents used in such cases include methanol, ethanol, isopropyl alcohol, methyl acetate, ethyl acetate, n-butyl acetate, acetone, methyl ethyl ketone (MEK), cyclohexanone, toluol, xylol, n-hexane, cyclohexane, and the like. Is mentioned. Among these, ethyl acetate and methyl ethyl ketone (MEK) are preferable from the viewpoint of solubility, and ethyl acetate is particularly preferable. The amount of organic solvent used depends on the required viscosity, but is generally in the range of 20 to 50% by mass.
本発明で使用する反応性接着剤において、前記ポリイソシアネート組成物(B)と前記ポリオール組成物(A)との配合割合は、前記ポリイソシアネート組成物(B)が含有する前記ポリイソシアネート化合物中のイソシアネート基と、前記ポリオール組成物(A)が含有する前記ポリオール化合物中の水酸基との当量比〔イソシアネート基/水酸基〕が0.6~5.0の範囲であることが、接着強度やヒートシール時の耐熱性に優れる点から好ましく、特に1.0~3.5の範囲であることがこれらの性能が顕著なものとなる点から好ましい。
In the reactive adhesive used in the present invention, the blending ratio of the polyisocyanate composition (B) and the polyol composition (A) is in the polyisocyanate compound contained in the polyisocyanate composition (B). The equivalent ratio [isocyanate group / hydroxyl group] of the isocyanate group and the hydroxyl group in the polyol compound contained in the polyol composition (A) is in the range of 0.6 to 5.0. From the viewpoint of excellent heat resistance at the time, the range of 1.0 to 3.5 is particularly preferable because these performances become remarkable.
(脂肪族環状アミド化合物)
本発明の反応性接着剤は、詳述した通り、前記ポリオール組成物(A)と前記ポリイソシアネート組成物(B)とを必須成分とするものであるが、更に、脂肪族環状アミド化合物を、前記ポリオール組成物(A)と前記ポリイソシアネート組成物(B)とのどちらか一方の成分に混合させるか、或いは、第3成分として塗工時に配合することにより、ラミネート包装体において芳香族アミンに代表される有害な低分子化学物質の内容物への溶出が効果的に抑制できる。 (Aliphatic cyclic amide compound)
As described in detail, the reactive adhesive of the present invention comprises the polyol composition (A) and the polyisocyanate composition (B) as essential components, and further includes an aliphatic cyclic amide compound. Either the polyol composition (A) or the polyisocyanate composition (B) is mixed with one of the components, or is blended at the time of coating as a third component, whereby an aromatic amine is formed in the laminate package. Elution into the contents of the representative harmful low molecular chemical substances can be effectively suppressed.
本発明の反応性接着剤は、詳述した通り、前記ポリオール組成物(A)と前記ポリイソシアネート組成物(B)とを必須成分とするものであるが、更に、脂肪族環状アミド化合物を、前記ポリオール組成物(A)と前記ポリイソシアネート組成物(B)とのどちらか一方の成分に混合させるか、或いは、第3成分として塗工時に配合することにより、ラミネート包装体において芳香族アミンに代表される有害な低分子化学物質の内容物への溶出が効果的に抑制できる。 (Aliphatic cyclic amide compound)
As described in detail, the reactive adhesive of the present invention comprises the polyol composition (A) and the polyisocyanate composition (B) as essential components, and further includes an aliphatic cyclic amide compound. Either the polyol composition (A) or the polyisocyanate composition (B) is mixed with one of the components, or is blended at the time of coating as a third component, whereby an aromatic amine is formed in the laminate package. Elution into the contents of the representative harmful low molecular chemical substances can be effectively suppressed.
ここで用いる脂肪族環状アミド化合物は、例えば、δ-バレロラクタム、ε-カプロラクタム、ω-エナントールラクタム、η-カプリルラクタム、β-プロピオラクタム等が挙げられる。これらの中でも低分子化学物質の溶出量低減の効果に優れる点からε-カプロラクタムが好ましい。また、その配合量は、ポリオール成分A100質量部あたり、脂肪族環状アミド化合物を0.1~5質量部の範囲で混合させることが好ましい。
Examples of the aliphatic cyclic amide compound used here include δ-valerolactam, ε-caprolactam, ω-enanthol lactam, η-capryllactam, β-propiolactam, and the like. Among these, ε-caprolactam is preferable because it is excellent in reducing the amount of low-molecular chemical substances eluted. The blending amount is preferably such that the aliphatic cyclic amide compound is mixed in the range of 0.1 to 5 parts by mass per 100 parts by mass of the polyol component A.
(触媒)
本発明では触媒を使用することにより、ラミネート包装体において芳香族アミンに代表される有害な低分子化学物質の内容物への溶出が効果的に抑制できる。
本発明で使用する触媒は、ウレタン化反応を促進するためのものであれば特に制限はないが、例えば、金属系触媒、アミン系触媒、ジアザビシクロウンデセン(DBU)、脂肪族環状アミド化合物、チタンキレート錯体等の触媒を用いることができる。 (catalyst)
In the present invention, by using a catalyst, elution of harmful low molecular chemical substances typified by aromatic amines into the contents of the laminate package can be effectively suppressed.
The catalyst used in the present invention is not particularly limited as long as it is for accelerating the urethanation reaction. For example, metal catalysts, amine catalysts, diazabicycloundecene (DBU), aliphatic cyclic amide compounds A catalyst such as a titanium chelate complex can be used.
本発明では触媒を使用することにより、ラミネート包装体において芳香族アミンに代表される有害な低分子化学物質の内容物への溶出が効果的に抑制できる。
本発明で使用する触媒は、ウレタン化反応を促進するためのものであれば特に制限はないが、例えば、金属系触媒、アミン系触媒、ジアザビシクロウンデセン(DBU)、脂肪族環状アミド化合物、チタンキレート錯体等の触媒を用いることができる。 (catalyst)
In the present invention, by using a catalyst, elution of harmful low molecular chemical substances typified by aromatic amines into the contents of the laminate package can be effectively suppressed.
The catalyst used in the present invention is not particularly limited as long as it is for accelerating the urethanation reaction. For example, metal catalysts, amine catalysts, diazabicycloundecene (DBU), aliphatic cyclic amide compounds A catalyst such as a titanium chelate complex can be used.
金属系触媒としては、金属錯体系、無機金属系、有機金属系を挙げることができ、金属錯体系として具体的には、Fe(鉄)、Mn(マンガン)、Cu(銅)、Zr(ジルコニウム)、Th(トリウム)、Ti(チタン)、Al(アルミニウム)、Sn(スズ)、Zn(亜鉛)、Bi(ビスマス)及びCo(コバルト)からなる群より選ばれる金属のアセチルアセトナート塩であり、例えば、鉄アセチルアセトネート、マンガンアセチルアセトネート、銅アセチルアセトネート、ジルコニアアセチルアセトネート等が挙げられるが、これらのうち、毒性と触媒活性の点から、鉄アセチルアセトネート(Fe(acac)3)又はマンガンアセチルアセトネート(Mn(acac)2)が好ましい。
Examples of metal catalysts include metal complex systems, inorganic metal systems, and organic metal systems. Specific examples of metal complex systems include Fe (iron), Mn (manganese), Cu (copper), and Zr (zirconium). ), Th (thorium), Ti (titanium), Al (aluminum), Sn (tin), Zn (zinc), Bi (bismuth) and Co (cobalt) acetylacetonate salts of metals selected from the group For example, iron acetylacetonate, manganese acetylacetonate, copper acetylacetonate, zirconia acetylacetonate and the like can be mentioned. Of these, from the viewpoint of toxicity and catalytic activity, iron acetylacetonate (Fe (acac) 3 ) Or manganese acetylacetonate (Mn (acac) 2 ).
無機金属系触媒としては、Fe、Mn、Cu、Zr、Th、Ti、Al、Sn、Zn、Bi及びCo等から選ばれる触媒を挙げることができる。
Examples of the inorganic metal catalyst include a catalyst selected from Fe, Mn, Cu, Zr, Th, Ti, Al, Sn, Zn, Bi, Co, and the like.
有機金属系触媒としては、スタナスジアセテート、スタナスジオクトエート、スタナスジオレエート、スタナスジラウレート、ジブチル錫オキサイド、ジブチル錫ジアセテート、ジブチル錫ジラウレート、ジブチル錫ジクロライド、ジオクチル錫ジラウレート、オクチル酸ニッケル、ナフテン酸ニッケル、オクチル酸コバルト、ナフテン酸コバルト、オクチル酸ビスマス、ナフテン酸ビスマス、ネオデカン酸ビスマス等が挙げられる。これらのうち好ましい化合物としては有機錫触媒であり、更に好ましくはスタナスジオクトエート、ジブチル錫ジラウレートである。
Examples of organometallic catalysts include stannous diacetate, stannous dioctoate, stannous dioleate, stannous dilaurate, dibutyltin oxide, dibutyltin diacetate, dibutyltin dilaurate, dibutyltin dichloride, dioctyltin dilaurate, nickel octylate, Examples thereof include nickel naphthenate, cobalt octylate, cobalt naphthenate, bismuth octylate, bismuth naphthenate, and bismuth neodecanoate. Of these, preferred compounds are organotin catalysts, and more preferred are stannous dioctate and dibutyltin dilaurate.
第3級アミン触媒は、上記構造を有する化合物であれば良く特に限定されないが、例えば、トリエチレンジアミン、2-メチルトリエチレンジアミン、キヌクリジン、2-メチルキヌクリジン等が挙げられる。これらの中でも、触媒活性に優れ工業的に入手可能なことからトリエチレンジアミン、2-メチルトリエチレンジアミンが好ましい。
The tertiary amine catalyst is not particularly limited as long as it is a compound having the above structure, and examples thereof include triethylenediamine, 2-methyltriethylenediamine, quinuclidine, and 2-methylquinuclidine. Among these, triethylenediamine and 2-methyltriethylenediamine are preferable because of their excellent catalytic activity and industrial availability.
その他の第3級アミン触媒としては、N,N,N’,N’-テトラメチルエチレンジアミン、N,N,N’,N’-テトラメチルプロピレンジアミン、N,N,N’,N”,N”-ペンタメチルジエチレントリアミン、N,N,N’,N”,N”-ペンタメチル-(3-アミノプロピル)エチレンジアミン、N,N,N’,N”,N”-ペンタメチルジプロピレントリアミン、N,N,N’,N’-テトラメチルヘキサメチレンジアミン、ビス(2-ジメチルアミノエチル)エーテル、ジメチルエタノールアミン、ジメチルイソプロパノールアミン、ジメチルアミノエトキシエタノール、N,N-ジメチル-N’-(2-ヒドロキシエチル)エチレンジアミン、N,N-ジメチル-N’-(2-ヒドロキシエチル)プロパンジアミン、ビス(ジメチルアミノプロピル)アミン、ビス(ジメチルアミノプロピル)イソプロパノールアミン、3-キヌクリジノール、N,N,N’,N’-テトラメチルグアニジン、1,3,5-トリス(N,N-ジメチルアミノプロピル)ヘキサヒドロ-S-トリアジン、1,8-ジアザビシクロ[5.4.0]ウンデセン-7、N-メチル-N’-(2-ジメチルアミノエチル)ピペラジン、N,N’-ジメチルピペラジン、ジメチルシクロヘキシルアミン、N-メチルモルホリン、N-エチルモルホリン、1-メチルイミダゾール、1,2-ジメチルイミダゾール、1-イソブチル-2-メチルイミダゾール、1-ジメチルアミノプロピルイミダゾール、N,N-ジメチルヘキサノールアミン、N-メチル-N’-(2-ヒドロキシエチル)ピペラジン、1-(2-ヒドロキシエチル)イミダゾール、1-(2-ヒドロキシプロピル)イミダゾール、1-(2-ヒドロキシエチル)-2-メチルイミダゾール、1-(2-ヒドロキシプロピル)-2-メチルイミダゾール等が挙げられる。
Other tertiary amine catalysts include N, N, N ′, N′-tetramethylethylenediamine, N, N, N ′, N′-tetramethylpropylenediamine, N, N, N ′, N ″, N "-Pentamethyldiethylenetriamine, N, N, N ', N", N "-pentamethyl- (3-aminopropyl) ethylenediamine, N, N, N', N", N "-pentamethyldipropylenetriamine, N, N, N ′, N′-tetramethylhexamethylenediamine, bis (2-dimethylaminoethyl) ether, dimethylethanolamine, dimethylisopropanolamine, dimethylaminoethoxyethanol, N, N-dimethyl-N ′-(2-hydroxy Ethyl) ethylenediamine, N, N-dimethyl-N ′-(2-hydroxyethyl) propanediamine, bis Dimethylaminopropyl) amine, bis (dimethylaminopropyl) isopropanolamine, 3-quinuclidinol, N, N, N ′, N′-tetramethylguanidine, 1,3,5-tris (N, N-dimethylaminopropyl) hexahydro -S-triazine, 1,8-diazabicyclo [5.4.0] undecene-7, N-methyl-N '-(2-dimethylaminoethyl) piperazine, N, N'-dimethylpiperazine, dimethylcyclohexylamine, N -Methylmorpholine, N-ethylmorpholine, 1-methylimidazole, 1,2-dimethylimidazole, 1-isobutyl-2-methylimidazole, 1-dimethylaminopropylimidazole, N, N-dimethylhexanolamine, N-methyl-N '-(2-hydroxyethyl) pipette Gin, 1- (2-hydroxyethyl) imidazole, 1- (2-hydroxypropyl) imidazole, 1- (2-hydroxyethyl) -2-methylimidazole, 1- (2-hydroxypropyl) -2-methylimidazole, etc. Is mentioned.
脂肪族環状アミド化合物は、例えば、δ-バレロラクタム、ε-カプロラクタム、ω-エナントールラクタム、η-カプリルラクタム、β-プロピオラクタム等が挙げられる。これらの中でもε-カプロラクタムが硬化促進により効果的である。
Examples of the aliphatic cyclic amide compound include δ-valerolactam, ε-caprolactam, ω-enanthol lactam, η-capryllactam, β-propiolactam, and the like. Among these, ε-caprolactam is more effective for promoting curing.
チタンキレート錯体は、紫外線照射により触媒活性が高められる化合物であり、脂肪族又は芳香族ジケトンをリガンドとするチタンキレート錯体であることが硬化促進効果に優れる点から好ましい。又、本発明ではリガンドとして芳香族又は脂肪族ジケトンに加え、炭素原子数2~10のアルコールを持つものがより本発明の効果が顕著なものとなる点から好ましい。
本発明においては、前記触媒を単独でも併用して使用してもよい。 The titanium chelate complex is a compound whose catalytic activity is enhanced by ultraviolet irradiation, and is preferably a titanium chelate complex having an aliphatic or aromatic diketone as a ligand from the viewpoint of excellent curing acceleration effect. In the present invention, those having an alcohol having 2 to 10 carbon atoms in addition to an aromatic or aliphatic diketone as a ligand are preferred from the viewpoint that the effects of the present invention become more remarkable.
In the present invention, the catalysts may be used alone or in combination.
本発明においては、前記触媒を単独でも併用して使用してもよい。 The titanium chelate complex is a compound whose catalytic activity is enhanced by ultraviolet irradiation, and is preferably a titanium chelate complex having an aliphatic or aromatic diketone as a ligand from the viewpoint of excellent curing acceleration effect. In the present invention, those having an alcohol having 2 to 10 carbon atoms in addition to an aromatic or aliphatic diketone as a ligand are preferred from the viewpoint that the effects of the present invention become more remarkable.
In the present invention, the catalysts may be used alone or in combination.
。
前記触媒の質量比は、ポリイソシアネート組成物(B)とポリオール組成物(A)の混合液を100部としたとき0.001~80部の範囲が好ましく、0.01~70部の範囲がより好ましい。 .
The mass ratio of the catalyst is preferably in the range of 0.001 to 80 parts, preferably in the range of 0.01 to 70 parts, when the mixed liquid of the polyisocyanate composition (B) and the polyol composition (A) is 100 parts. More preferred.
前記触媒の質量比は、ポリイソシアネート組成物(B)とポリオール組成物(A)の混合液を100部としたとき0.001~80部の範囲が好ましく、0.01~70部の範囲がより好ましい。 .
The mass ratio of the catalyst is preferably in the range of 0.001 to 80 parts, preferably in the range of 0.01 to 70 parts, when the mixed liquid of the polyisocyanate composition (B) and the polyol composition (A) is 100 parts. More preferred.
本発明の反応性接着剤は、必要に応じて、顔料を併用してもよい。この場合使用可能な顔料としては、特に限定されるものではなく、例えば、塗料原料便覧1970年度版(日本塗料工業会編)に記載されている体質顔料、白顔料、黒顔料、灰色顔料、赤色顔料、茶色顔料、緑色顔料、青顔料、金属粉顔料、発光顔料、真珠色顔料等の有機顔料や無機顔料、さらにはプラスチック顔料などが挙げられる。これら着色剤の具体例としては種々のものが掲げられ、有機顔料としては、例えば、ベンチジンエロー、ハンザエロー、レーキッド4R等の、各種の不溶性アゾ顔料;レーキッドC、カーミン6B、ボルドー10等の溶性アゾ顔料;フタロシアニンブルー、フタロシアニングリーン等の各種(銅)フタロシアニン系顔料;ローダミンレーキ、メチルバイオレットレーキ等の各種の塩素性染め付けレーキ;キノリンレーキ、ファストスカイブルー等の各種の媒染染料系顔料;アンスラキノン系顔料、チオインジゴ系顔料、ペリノン系顔料等の各種の建染染料系顔料;シンカシアレッドB等の各種のキナクリドン系顔料;ヂオキサジンバイオレット等の各種のヂオキサジン系顔料;クロモフタール等の各種の縮合アゾ顔料;アニリンブラックなどが挙げられる。
The reactive adhesive of the present invention may be used in combination with a pigment, if necessary. In this case, usable pigments are not particularly limited. For example, extender pigments, white pigments, black pigments, gray pigments, red pigments described in the Paint Material Handbook 1970 edition (edited by the Japan Paint Industry Association) Examples thereof include organic pigments and inorganic pigments such as pigments, brown pigments, green pigments, blue pigments, metal powder pigments, luminescent pigments, and pearl pigments, and plastic pigments. Specific examples of these colorants include various types, and examples of organic pigments include various insoluble azo pigments such as Bench Gin Yellow, Hansa Yellow, Raked 4R, etc .; Soluble properties such as Raked C, Carmine 6B, Bordeaux 10 and the like. Azo pigments; various (copper) phthalocyanine pigments such as phthalocyanine blue and phthalocyanine green; various chlorine dyeing lakes such as rhodamine lake and methyl violet lake; various mordant dye pigments such as quinoline lake and fast sky blue; anthraquinone Various vat dyes such as pigments, thioindigo pigments and perinone pigments; various quinacridone pigments such as Cincacia Red B; various dioxazine pigments such as dioxazine violet; various condensed azos such as chromoftal Pigment; aniline black, etc. And the like.
無機顔料としては、例えば、黄鉛、ジンククロメート、モリブデートオレンジ等の如き、各種のクロム酸塩;紺青等の各種のフェロシアン化合物;酸化チタン、亜鉛華、マピコエロー、酸化鉄、ベンガラ、酸化クロームグリーン、酸化ジルコニウム等の各種の金属酸化物;カドミウムエロー、カドミウムレッド、硫化水銀等の各種の硫化物ないしはセレン化物;硫酸バリウム、硫酸鉛等の各種の硫酸塩;ケイ酸カルシウム、群青等の各種のケイ酸塩;炭酸カルシウム、炭酸マグネシウム等の各種の炭酸塩;コバルトバイオレット、マンガン紫等の各種の燐酸塩;アルミニウム粉、金粉、銀粉、銅粉、ブロンズ粉、真鍮粉等の各種の金属粉末顔料;これら金属のフレーク顔料、マイカ・フレーク顔料;金属酸化物を被覆した形のマイカ・フレーク顔料、雲母状酸化鉄顔料等のメタリック顔料やパール顔料;黒鉛、カーボンブラック等が挙げられる。
Examples of inorganic pigments include various chromates such as chrome lead, zinc chromate, and molybdate orange; various ferrocyan compounds such as bitumen; titanium oxide, zinc white, mapico yellow, iron oxide, bengara, chrome oxide Various metal oxides such as green and zirconium oxides; various sulfides or selenides such as cadmium yellow, cadmium red and mercury sulfide; various sulfates such as barium sulfate and lead sulfate; various types such as calcium silicate and ultramarine blue Silicates; various carbonates such as calcium carbonate and magnesium carbonate; various phosphates such as cobalt violet and manganese purple; various metal powders such as aluminum powder, gold powder, silver powder, copper powder, bronze powder and brass powder Pigments; flake pigments of these metals, mica flake pigments; mica flakes coated with metal oxides Click pigments, micaceous iron oxide pigments such as metallic pigment and pearl pigment; graphite, carbon black and the like.
体質顔料としては、例えば、沈降性硫酸バリウム、ご粉、沈降炭酸カルシウム、重炭酸カルシウム、寒水石、アルミナ白、シリカ、含水微粉シリカ(ホワイトカーボン)、超微粉無水シリカ(アエロジル)、珪砂(シリカサンド)、タルク、沈降性炭酸マグネシウム、ベントナイト、クレー、カオリン、黄土などが挙げられる。
Examples of extender pigments include precipitated barium sulfate, powder, precipitated calcium carbonate, calcium bicarbonate, cryolite, alumina white, silica, hydrous finely divided silica (white carbon), ultrafine anhydrous silica (Aerosil), and silica sand (silica). Sand), talc, precipitated magnesium carbonate, bentonite, clay, kaolin, ocher and the like.
さらに、プラスチック顔料としては、例えば、DIC(株)製「グランドールPP-1000」、「PP-2000S」等が挙げられる。
Furthermore, examples of the plastic pigment include “Grandall PP-1000” and “PP-2000S” manufactured by DIC Corporation.
本発明で用いる顔料としては、耐久性、耐侯性、意匠性に優れることから、白色顔料としての酸化チタン、亜鉛華等の無機酸化物、黒色顔料としてのカーボンブラックがより好ましい。
As the pigment used in the present invention, since it is excellent in durability, weather resistance and design, inorganic oxides such as titanium oxide and zinc white as a white pigment, and carbon black as a black pigment are more preferable.
本発明で用いる顔料の質量割合は、イソシアネート成分Bとポリオール成分Aの合計100質量部に対して、1~400質量部、中でも10~300質量部とすることが、接着性、耐ブロッキング性などに優れることからより好ましい。
The mass ratio of the pigment used in the present invention is 1 to 400 parts by mass, particularly 10 to 300 parts by mass with respect to a total of 100 parts by mass of the isocyanate component B and the polyol component A. More preferable.
(接着促進剤)
また、本発明で使用する反応性接着剤には、接着促進剤を併用することもできる。接着促進剤にはシランカップリング剤、チタネート系カップリング剤、アルミニウム系等のカップリング剤、エポキシ樹脂が挙げられる。 (Adhesion promoter)
Moreover, an adhesion promoter can also be used together with the reactive adhesive used in the present invention. Examples of the adhesion promoter include silane coupling agents, titanate coupling agents, aluminum coupling agents, and epoxy resins.
また、本発明で使用する反応性接着剤には、接着促進剤を併用することもできる。接着促進剤にはシランカップリング剤、チタネート系カップリング剤、アルミニウム系等のカップリング剤、エポキシ樹脂が挙げられる。 (Adhesion promoter)
Moreover, an adhesion promoter can also be used together with the reactive adhesive used in the present invention. Examples of the adhesion promoter include silane coupling agents, titanate coupling agents, aluminum coupling agents, and epoxy resins.
シランカップリング剤としては、例えば、γ-アミノプロピルトリエトキシシラン、γ-アミノプロピルトリメトキシシラン、N-β(アミノエチル)-γ-アミノプロピルトリメトキシシラン、N-β(アミノエチル)-γ-アミノプロピルトリメチルジメトキシシラン、N-フェニル-γ-アミノプロピルトリメトキシシラン等のアミノシラン;β-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン、γ-グリシドキシプロピルトリメトキシシラン、γ-グリシドキシプロピルトリエトキシシラン等のエポキシシラン;ビニルトリス(β-メトキシエトキシ)シラン、ビニルトリエトキシシラン、ビニルトリメトキシシラン、γ-メタクリロキシプロピルトリメトキシシラン等のビニルシラン;ヘキサメチルジシラザン、γ-メルカプトプロピルトリメトキシシラン等を挙げることが出来る。
Examples of the silane coupling agent include γ-aminopropyltriethoxysilane, γ-aminopropyltrimethoxysilane, N-β (aminoethyl) -γ-aminopropyltrimethoxysilane, and N-β (aminoethyl) -γ. Amino silanes such as aminopropyltrimethyldimethoxysilane, N-phenyl-γ-aminopropyltrimethoxysilane; β- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, γ-glycidoxypropyltrimethoxysilane, γ-glycyl Epoxy silanes such as Sidoxypropyltriethoxysilane; Vinylsilanes such as Vinyltris (β-methoxyethoxy) silane, Vinyltriethoxysilane, Vinyltrimethoxysilane, γ-Methacryloxypropyltrimethoxysilane; Hexamethyldisilazane, γ-Me Mercaptopropyl trimethoxysilane and the like.
チタネート系カップリング剤としては、例えば、テトライソプロポキシチタン、テトラ-n-ブトキシチタン、ブチルチタネートダイマー、テトラステアリルチタネート、チタンアセチルアセトネート、チタンラクテート、テトラオクチレングリコールチタネート、チタンラクテート、テトラステアロキシチタン等を挙げることが出来る。
Examples of titanate coupling agents include tetraisopropoxy titanium, tetra-n-butoxy titanium, butyl titanate dimer, tetrastearyl titanate, titanium acetylacetonate, titanium lactate, tetraoctylene glycol titanate, titanium lactate, tetrastearoxy Titanium etc. can be mentioned.
また、アルミニウム系カップリング剤としては、例えば、アセトアルコキシアルミニウムジイソプロピレート等が挙げることが出来る。
Also, examples of the aluminum coupling agent include acetoalkoxyaluminum diisopropylate.
エポキシ樹脂としては、一般的に市販されているエピービス型、ノボラック型、βーメチルエピクロ型、環状オキシラン型、グリシジルエーテル型、グリシジルエステル型、ポリグリコールエーテル型、グリコールエーテル型、エポキシ化脂肪酸エステル型、多価カルボン酸エステル型、アミノグリシジル型、レゾルシン型等の各種エポキシ樹脂や、トリグリシジルトリス(2-ヒドロキシエチル)イソシアヌレート、ネオペンチルグリコールジグリシジルエーテル、1,6-ヘキサンジオールジグリシジルエーテル、アクリルグリシジルエーテル、2-エチルヘキシルグリシジルエーテル、フェニルグリシジルエーテル、フェノールグリシジルエーテル、p-t-ブチルフェニルグリシジルエーテル、アジピン酸ジグリシジルエステル、o-フタル酸ジグリシジルエステル、グリシジルメタクリレート、ブチルグリシジルエーテル等の化合物等が挙げられる。
As epoxy resins, there are generally commercially available Epbis type, novolak type, β-methyl epichloro type, cyclic oxirane type, glycidyl ether type, glycidyl ester type, polyglycol ether type, glycol ether type, epoxidized fatty acid ester type, many Various epoxy resins such as carboxylic acid ester type, aminoglycidyl type, resorcin type, triglycidyl tris (2-hydroxyethyl) isocyanurate, neopentyl glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, acrylic glycidyl Ether, 2-ethylhexyl glycidyl ether, phenyl glycidyl ether, phenol glycidyl ether, pt-butylphenyl glycidyl ether, adipic acid diglycidyl ester, - phthalic acid diglycidyl ester, glycidyl methacrylate, compounds such as butyl glycidyl ether.
(その他の添加剤)
本発明で使用する反応性接着剤には、必要であれば、前記以外のその他の添加剤を含有させてもよい。添加剤としては、例えば、レベリング剤、コロイド状シリカやアルミナゾルなどの無機微粒子、ポリメチルメタクリレート系の有機微粒子、消泡剤、タレ性防止剤、湿潤分散剤、粘性調整剤、紫外線吸収剤、金属不活性化剤、過酸化物分解剤、難燃剤、補強剤、可塑剤、潤滑剤、防錆剤、蛍光性増白剤、無機系熱線吸収剤、防炎剤、帯電防止剤、脱水剤、公知慣用の熱可塑性エラストマー、粘着付与剤、燐酸化合物、メラミン樹脂、又は反応性エラストマーを用いることができる。これらの添加剤の含有量は、本発明で使用する反応性接着剤の機能を損なわない範囲内で適宜調整して用いることができる。 (Other additives)
If necessary, the reactive adhesive used in the present invention may contain other additives other than those described above. Examples of additives include leveling agents, inorganic fine particles such as colloidal silica and alumina sol, polymethyl methacrylate organic fine particles, antifoaming agents, anti-sagging agents, wetting and dispersing agents, viscosity modifiers, ultraviolet absorbers, metals Deactivator, peroxide decomposer, flame retardant, reinforcing agent, plasticizer, lubricant, rust preventive, fluorescent brightener, inorganic heat absorber, flame retardant, antistatic agent, dehydrating agent, Known and commonly used thermoplastic elastomers, tackifiers, phosphoric acid compounds, melamine resins, or reactive elastomers can be used. The content of these additives can be appropriately adjusted and used within a range that does not impair the function of the reactive adhesive used in the present invention.
本発明で使用する反応性接着剤には、必要であれば、前記以外のその他の添加剤を含有させてもよい。添加剤としては、例えば、レベリング剤、コロイド状シリカやアルミナゾルなどの無機微粒子、ポリメチルメタクリレート系の有機微粒子、消泡剤、タレ性防止剤、湿潤分散剤、粘性調整剤、紫外線吸収剤、金属不活性化剤、過酸化物分解剤、難燃剤、補強剤、可塑剤、潤滑剤、防錆剤、蛍光性増白剤、無機系熱線吸収剤、防炎剤、帯電防止剤、脱水剤、公知慣用の熱可塑性エラストマー、粘着付与剤、燐酸化合物、メラミン樹脂、又は反応性エラストマーを用いることができる。これらの添加剤の含有量は、本発明で使用する反応性接着剤の機能を損なわない範囲内で適宜調整して用いることができる。 (Other additives)
If necessary, the reactive adhesive used in the present invention may contain other additives other than those described above. Examples of additives include leveling agents, inorganic fine particles such as colloidal silica and alumina sol, polymethyl methacrylate organic fine particles, antifoaming agents, anti-sagging agents, wetting and dispersing agents, viscosity modifiers, ultraviolet absorbers, metals Deactivator, peroxide decomposer, flame retardant, reinforcing agent, plasticizer, lubricant, rust preventive, fluorescent brightener, inorganic heat absorber, flame retardant, antistatic agent, dehydrating agent, Known and commonly used thermoplastic elastomers, tackifiers, phosphoric acid compounds, melamine resins, or reactive elastomers can be used. The content of these additives can be appropriately adjusted and used within a range that does not impair the function of the reactive adhesive used in the present invention.
これらの接着促進剤、添加剤は、ポリイソシアネート組成物(B)又はポリオール組成物(A)のどちらか一方の成分に混合させるか、或いは、第3成分として塗布時に配合して使用することができる。通常は、ポリオール組成物(A)に、ポリイソシアネート組成物(B)以外の成分をあらかじめ配合したプレミックスを調製しておき、施工直前に、該プレミックスとポリイソシアネート組成物(B)とを混合して調製する。
These adhesion promoters and additives may be mixed with one component of the polyisocyanate composition (B) or the polyol composition (A), or may be used as a third component by blending at the time of application. it can. Usually, the premix which mix | blended components other than polyisocyanate composition (B) with the polyol composition (A) beforehand is prepared, and this premix and polyisocyanate composition (B) are just before construction. Prepare by mixing.
(積層フィルム)
本発明の積層フィルムは、第一のプラスチックフィルムと第二のプラスチックフィルムの間に前記反応性接着剤からなる接着剤層を積層してなる。具体的には、前記反応性接着剤を第一のプラスチックフィルムに塗布、次いで塗布面に第二のプラスチックフィルムを積層し、該接着剤層を硬化させて得られるものである。例えば前記反応性接着剤が無溶剤型の場合、ロールコーター塗工方式で第一のプラスチックフィルムに塗布し、次いで、乾燥工程を経ることなく、他の基材を貼り合わせる方法が挙げられる。前記反応性接着剤が溶剤を含む場合、ロールコーター塗工方式で第一のプラスチックフィルムに塗布し、60℃の乾燥炉を通した後、他の基材を貼り合わせる方法が挙げられる。塗工条件は、通常のロールコーターでは、30℃~90℃まで加熱した状態で、接着剤の配合液粘度が40℃で300~3000mPa・s程度が好ましいが、本発明の接着剤は配合し40℃雰囲気下で30分放置後の粘度が5000mPa・s以下であるので問題なく塗工できる。また塗布量は、0.5~5g/m2が好ましく、より好ましくは、0.5~3g/m2程度で使用するのがよい。 (Laminated film)
The laminated film of the present invention is formed by laminating an adhesive layer made of the reactive adhesive between a first plastic film and a second plastic film. Specifically, the reactive adhesive is applied to a first plastic film, then a second plastic film is laminated on the coated surface, and the adhesive layer is cured. For example, when the reactive adhesive is a solventless type, there is a method in which the first adhesive film is applied by a roll coater coating method, and then another substrate is bonded without passing through a drying step. In the case where the reactive adhesive contains a solvent, there is a method in which the first plastic film is applied by a roll coater coating method, passed through a drying oven at 60 ° C., and then another substrate is bonded. The coating conditions are preferably about 300 to 3000 mPa · s at 40 ° C. with a normal roll coater heated to 30 ° C. to 90 ° C., but the adhesive of the present invention is blended. Since the viscosity after leaving for 30 minutes in a 40 ° C. atmosphere is 5000 mPa · s or less, coating can be performed without any problem. The coating amount is preferably 0.5 to 5 g / m 2 , more preferably about 0.5 to 3 g / m 2 .
本発明の積層フィルムは、第一のプラスチックフィルムと第二のプラスチックフィルムの間に前記反応性接着剤からなる接着剤層を積層してなる。具体的には、前記反応性接着剤を第一のプラスチックフィルムに塗布、次いで塗布面に第二のプラスチックフィルムを積層し、該接着剤層を硬化させて得られるものである。例えば前記反応性接着剤が無溶剤型の場合、ロールコーター塗工方式で第一のプラスチックフィルムに塗布し、次いで、乾燥工程を経ることなく、他の基材を貼り合わせる方法が挙げられる。前記反応性接着剤が溶剤を含む場合、ロールコーター塗工方式で第一のプラスチックフィルムに塗布し、60℃の乾燥炉を通した後、他の基材を貼り合わせる方法が挙げられる。塗工条件は、通常のロールコーターでは、30℃~90℃まで加熱した状態で、接着剤の配合液粘度が40℃で300~3000mPa・s程度が好ましいが、本発明の接着剤は配合し40℃雰囲気下で30分放置後の粘度が5000mPa・s以下であるので問題なく塗工できる。また塗布量は、0.5~5g/m2が好ましく、より好ましくは、0.5~3g/m2程度で使用するのがよい。 (Laminated film)
The laminated film of the present invention is formed by laminating an adhesive layer made of the reactive adhesive between a first plastic film and a second plastic film. Specifically, the reactive adhesive is applied to a first plastic film, then a second plastic film is laminated on the coated surface, and the adhesive layer is cured. For example, when the reactive adhesive is a solventless type, there is a method in which the first adhesive film is applied by a roll coater coating method, and then another substrate is bonded without passing through a drying step. In the case where the reactive adhesive contains a solvent, there is a method in which the first plastic film is applied by a roll coater coating method, passed through a drying oven at 60 ° C., and then another substrate is bonded. The coating conditions are preferably about 300 to 3000 mPa · s at 40 ° C. with a normal roll coater heated to 30 ° C. to 90 ° C., but the adhesive of the present invention is blended. Since the viscosity after leaving for 30 minutes in a 40 ° C. atmosphere is 5000 mPa · s or less, coating can be performed without any problem. The coating amount is preferably 0.5 to 5 g / m 2 , more preferably about 0.5 to 3 g / m 2 .
また、前記第一のプラスチックフィルム上に、印刷インキをグラビア又はフレキソ印刷したものを用いてもよく、この場合であっても良好なラミネート外観を呈することができる。前述の印刷インキは溶剤型、水性型又は活性エネルギー線硬化型インキを使用することがきる。
Also, a gravure or flexographic print of printing ink may be used on the first plastic film, and even in this case, a good laminate appearance can be exhibited. As the above-mentioned printing ink, a solvent type, aqueous type or active energy ray curable ink can be used.
本発明で使用する反応性接着剤を用いた場合、ラミネートした後、常温または加温下で、12~72時間で接着剤が硬化し、実用物性を発現する。
When the reactive adhesive used in the present invention is used, the adhesive is cured in 12 to 72 hours at room temperature or under heating after laminating, and expresses practical physical properties.
ここで用いる、第一のプラスチックフィルムとしては、PET(ポリエチレンテレフタレート)フィルム、ナイロンフィルム、OPP(2軸延伸ポリプロピレン)フィルム、ポリ塩化ビニリデン等のKコートフィルム、各種蒸着フィルム等のベースフィルムやアルミ箔等が挙げられ、第二のプラスチックフィルムとしては、前記他の基材としては、CPP(無延伸ポリプロピレン)フィルム、VMCPP(アルミ蒸着無延伸ポリプロピレンフィルム)、LLDPE(直鎖状低密度ポリエチレン)、LDPE(低密度ポリエチレン)、HDPE(高密度ポリエチレン)、VMLDPE(アルミ蒸着無低密度ポリエチレンフィルム)フィルム等のシーラントフィルムが挙げられる。
The first plastic film used here is a PET (polyethylene terephthalate) film, a nylon film, an OPP (biaxially oriented polypropylene) film, a K-coated film such as polyvinylidene chloride, a base film such as various deposited films, and an aluminum foil. Examples of the second plastic film include CPP (unstretched polypropylene) film, VMCP (aluminum vapor-deposited unstretched polypropylene film), LLDPE (linear low density polyethylene), and LDPE. Examples thereof include sealant films such as (low density polyethylene), HDPE (high density polyethylene), and VMLDPE (aluminum vapor-deposited low density polyethylene film) films.
本発明においては、接着剤中の有機溶剤の乾燥工程を有するドライラミネート機で高速ラミネート加工した場合だけでなく、無溶剤型ラミネート機で高速ラミネート加工しても優れた積層フィルム外観が得られるが、例えば、PET(ポリエチレンテレフタレート)フィルム/VMCPP(アルミ蒸着無延伸ポリプロピレンフィルム)のフィルム構成の場合200m/分以上、OPP/CPPのフィルム構成の場合350m/分以上の高速加工であっても良好な外観を呈することできる。
In the present invention, an excellent laminated film appearance can be obtained not only when a high-speed laminating process is performed with a dry laminating machine having a drying step of an organic solvent in an adhesive, but also when a high-speed laminating process is performed with a solventless laminating machine. For example, in the case of a film configuration of PET (polyethylene terephthalate) film / VMPP (aluminum-deposited unstretched polypropylene film), 200 m / min or more, and in the case of an OPP / CPP film configuration, high-speed processing of 350 m / min or more is satisfactory. Appearance can be exhibited.
(包装体)
本発明の包装体は、前記積層フィルムを袋状に成形してなり、具体的には前記積層フィルムをヒートシールすることにより包装体の形態となる。また、包装体としての用途、必要な性能(易引裂性やハンドカット性)、包装体として要求される剛性や耐久性(例えば、耐衝撃性や耐ピンホール性など)などを考慮した場合、必要に応じて他の層を積層することもできる。通常は基材層、紙層、第2のシーラント層、不職布層などを伴って使用される。他の層を積層する方法としては、公知の方法を用いることができる。たとえば、他の層との層間に接着剤層を設けてドライラミネート法、熱ラミネート法、ヒートシール法、押出しラミネート法などにより積層すればよい。接着剤としては、前記反応性接着剤を使用してもよいし、他の1液タイプのウレタン系接着剤、エポキシ系接着剤、酸変性ポリオレフィンの水性分散体などを用いてもよい。 (Packaging body)
The package of the present invention is formed by forming the laminated film into a bag shape. Specifically, the package is formed by heat-sealing the laminated film. In addition, when considering the use as a package, required performance (easy tearability and hand cutability), rigidity and durability required for the package (for example, impact resistance, pinhole resistance, etc.) Other layers can be laminated as required. Usually, it is used with a base material layer, a paper layer, a second sealant layer, a non-work cloth layer and the like. As a method of laminating other layers, a known method can be used. For example, an adhesive layer may be provided between other layers and laminated by a dry laminate method, a heat laminate method, a heat seal method, an extrusion laminate method, or the like. As the adhesive, the reactive adhesive may be used, or other one-component type urethane adhesive, epoxy adhesive, aqueous dispersion of acid-modified polyolefin, or the like may be used.
本発明の包装体は、前記積層フィルムを袋状に成形してなり、具体的には前記積層フィルムをヒートシールすることにより包装体の形態となる。また、包装体としての用途、必要な性能(易引裂性やハンドカット性)、包装体として要求される剛性や耐久性(例えば、耐衝撃性や耐ピンホール性など)などを考慮した場合、必要に応じて他の層を積層することもできる。通常は基材層、紙層、第2のシーラント層、不職布層などを伴って使用される。他の層を積層する方法としては、公知の方法を用いることができる。たとえば、他の層との層間に接着剤層を設けてドライラミネート法、熱ラミネート法、ヒートシール法、押出しラミネート法などにより積層すればよい。接着剤としては、前記反応性接着剤を使用してもよいし、他の1液タイプのウレタン系接着剤、エポキシ系接着剤、酸変性ポリオレフィンの水性分散体などを用いてもよい。 (Packaging body)
The package of the present invention is formed by forming the laminated film into a bag shape. Specifically, the package is formed by heat-sealing the laminated film. In addition, when considering the use as a package, required performance (easy tearability and hand cutability), rigidity and durability required for the package (for example, impact resistance, pinhole resistance, etc.) Other layers can be laminated as required. Usually, it is used with a base material layer, a paper layer, a second sealant layer, a non-work cloth layer and the like. As a method of laminating other layers, a known method can be used. For example, an adhesive layer may be provided between other layers and laminated by a dry laminate method, a heat laminate method, a heat seal method, an extrusion laminate method, or the like. As the adhesive, the reactive adhesive may be used, or other one-component type urethane adhesive, epoxy adhesive, aqueous dispersion of acid-modified polyolefin, or the like may be used.
具体的な積層体構成としては、一般の包装体や蓋材、詰め替え容器などに好適に用いることが可能な、第一のプラスチックフィルム層/接着層/第二のプラスチック層、第一のプラスチック層をバリア層にした、基材層/接着層/第一のプラスチックフィルム層/接着層/第二のプラスチック層や紙容器、紙カップなどに好適に用いることが可能な、第二のプラスチック層/紙層/接着層/第一のプラスチックフィルム層/接着層/第二のプラスチック、第二のプラスチック層/紙層/ポリオレフィン樹脂層/基材層/第一のプラスチック層/接着層/第二のプラスチック層、紙層/第一のプラスチックフィルム層/接着層/シーラント層やチューブ容器などに好適に用いることが可能な、第二のプラスチック層/接着層/第一のプラスチック層/接着層/第二のプラスチック層などが挙げられる。これら積層体は、必要に応じて、印刷層やトップコート層などを有していても構わない。
As a specific laminate structure, the first plastic film layer / adhesive layer / second plastic layer, first plastic layer, which can be suitably used for general packaging bodies, lid materials, refill containers, etc. A second plastic layer / paper that can be suitably used for a base layer / adhesive layer / first plastic film layer / adhesive layer / second plastic layer, paper container, paper cup, etc. Layer / adhesive layer / first plastic film layer / adhesive layer / second plastic, second plastic layer / paper layer / polyolefin resin layer / substrate layer / first plastic layer / adhesive layer / second plastic Layer, paper layer / first plastic film layer / adhesive layer / sealant layer, second plastic layer / adhesive layer / first plastic that can be suitably used for tube containers, etc. Click layer / adhesive layer / etc. second plastic layer. These laminates may have a print layer, a top coat layer, or the like as necessary.
第一のプラスチックフィルム層は、例えば、ポリエチレンテレフタレート(PET)、ポリエチレンナフタレート(PEN)、ポリ乳酸(PLA)などのポリエステル樹脂フィルム;ポリプロピレンなどのポリオレフィン樹脂フィルム;ポリスチレン樹脂フィルム;ナイロン6、ポリ-p-キシリレンアジパミド(MXD6ナイロン)などのポリアミド樹脂フィルム;ポリカーボネート樹脂フィルム;ポリアクリルニトリル樹脂フィルム;ポリイミド樹脂フィルム;これらの複層体(例えば、ナイロン6/MXD6/ナイロン6、ナイロン6/エチレン-ビニルアルコール共重合体/ナイロン6)や混合体などが用いられる。なかでも、機械的強度や寸法安定性を有するものが好ましい。特に、これらの中で二軸方向に任意に延伸されたフィルムが好ましく用いられる。
The first plastic film layer includes, for example, a polyester resin film such as polyethylene terephthalate (PET), polyethylene naphthalate (PEN), and polylactic acid (PLA); a polyolefin resin film such as polypropylene; a polystyrene resin film; a nylon 6, a poly- Polyamide resin film such as p-xylylene adipamide (MXD6 nylon); Polycarbonate resin film; Polyacrylonitrile resin film; Polyimide resin film; Multilayers thereof (for example, nylon 6 / MXD6 / nylon 6, nylon 6 / An ethylene-vinyl alcohol copolymer / nylon 6) or a mixture is used. Among them, those having mechanical strength and dimensional stability are preferable. Of these, a film arbitrarily stretched in the biaxial direction is preferably used.
また、第一のプラスチックフィルム層は、バリア機能を付与するためにアルミニウム箔などの軟質金属箔の他、アルミ蒸着、シリカ蒸着、アルミナ蒸着、シリカアルミナ2元蒸着などの蒸着層;塩化ビニリデン系樹脂、変性ポリビニルアルコール、エチレンビニルアルコール共重合体、MXDナイロンなどからなる有機バリア層などを採用できる。
Further, the first plastic film layer is made of a soft metal foil such as an aluminum foil to provide a barrier function, as well as a vapor deposition layer such as aluminum vapor deposition, silica vapor deposition, alumina vapor deposition, and silica alumina binary vapor deposition; vinylidene chloride resin An organic barrier layer made of modified polyvinyl alcohol, ethylene vinyl alcohol copolymer, MXD nylon or the like can be used. *
第二のプラスチックフィルム層としては、従来から知られたシーラント樹脂を使用できる。例えば、低密度ポリエチレン(LDPE)や直鎖状低密度ポリエチレン(LLDPE)や高密度ポリエチレン(HDPE)などのポリエチレン、酸変性ポリエチレン、ポリプロピレン(PP)、酸変性ポリプロピレン、共重合ポリプロピレン、エチレン-ビニルアセテート共重合体、エチレン-(メタ)アクリル酸エステル共重合体、エチレン-(メタ)アクリル酸共重合体、アイオノマーなどのポリオレフィン樹脂などがあげられる。なかでも低温シール性の観点からポリエチレン系樹脂が好ましく、安価であることからポリエチレンが特に好ましい。シーラント層の厚みは、特に限定されないが、包装材料への加工性やヒートシール性などを考慮して10~60μmの範囲が好ましく、15~40μmの範囲がより好ましい。また、シーラント層に高低差5~20μmの凸凹を設けることで、シーラント層に滑り性や包装材料の引き裂き性を付与することが可能である。
As the second plastic film layer, a conventionally known sealant resin can be used. For example, polyethylene such as low density polyethylene (LDPE), linear low density polyethylene (LLDPE) and high density polyethylene (HDPE), acid-modified polyethylene, polypropylene (PP), acid-modified polypropylene, copolymerized polypropylene, ethylene-vinyl acetate Examples thereof include polyolefin resins such as copolymers, ethylene- (meth) acrylic acid ester copolymers, ethylene- (meth) acrylic acid copolymers, and ionomers. Of these, polyethylene resins are preferred from the viewpoint of low temperature sealing properties, and polyethylene is particularly preferred because of its low cost. The thickness of the sealant layer is not particularly limited, but is preferably in the range of 10 to 60 μm and more preferably in the range of 15 to 40 μm in consideration of processability to packaging materials and heat sealability. Further, by providing the sealant layer with irregularities with a height difference of 5 to 20 μm, it is possible to impart slipperiness and tearability of the packaging material to the sealant layer. *
紙層としては、天然紙や合成紙などが挙げられる。第1および第2のシーラント層は、上述のシーラント層と同様の材料で形成することができる。基材層および紙層の外表面または内面側には、必要に応じて印刷層を設けてもよい。
Examples of paper layers include natural paper and synthetic paper. The first and second sealant layers can be formed of the same material as the above-described sealant layer. You may provide a printing layer in the outer surface or inner surface side of a base material layer and a paper layer as needed. *
「他の層」は、公知の添加剤や安定剤、例えば帯電防止剤、易接着コート剤、可塑剤、滑剤、酸化防止剤などを含んでいてもよい。また「他の層」は、その他の材料と積層する場合の密着性を向上させるために、前処理としてフィルムの表面をコロナ処理、プラズマ処理、オゾン処理、薬品処理、溶剤処理などしたものであってもよい。
The “other layer” may contain a known additive or stabilizer, for example, an antistatic agent, an easy adhesion coating agent, a plasticizer, a lubricant, an antioxidant, or the like. In addition, “other layers” are those in which the surface of the film has been subjected to corona treatment, plasma treatment, ozone treatment, chemical treatment, solvent treatment, etc. as a pretreatment in order to improve adhesion when laminated with other materials. May be. *
本発明の包装体の態様としては、三方シール袋、四方シール袋、ガセット包装袋、ピロー包装袋、ゲーベルトップ型の有底容器、テトラクラッシク、ブリュックタイプ、チューブ容器、紙カップ、蓋材、など種々ある。また、本発明の包装体に易開封処理や再封性手段を適宜設けてあってもよい。
As an aspect of the package of the present invention, a three-sided seal bag, a four-sided seal bag, a gusset packaging bag, a pillow packaging bag, a gobeltop-type bottomed container, a tetra classic, a backpack type, a tube container, a paper cup, a lid material, etc. There are various types. In addition, an easy-opening treatment or resealability means may be provided as appropriate in the package of the present invention.
この様にして得られる積層体は、様々な用途、例えば食品や医薬品、生活用品の包装材料や、防壁材、屋根材、太陽電池パネル材、電池用包装材、窓材、屋外フローリング材、照明保護材、自動車部材、看板、ステッカー等の屋外産業用途、射出成形同時加飾方法等に使用する加飾用シート、洗濯用液体洗剤、台所用液体洗剤、浴用液体洗剤、浴用液体石鹸、液体シャンプー、液体コンディショナー等包装材料等として、好適に使用することができる。
The laminate obtained in this way can be used in various applications, such as packaging materials for foods and pharmaceuticals, daily necessities, barrier materials, roofing materials, solar cell panel materials, battery packaging materials, window materials, outdoor flooring materials, lighting. Protective materials, automotive parts, signboards, stickers, etc. for outdoor industrial use, decorative sheets used for simultaneous injection molding methods, liquid detergent for washing, liquid detergent for kitchen, liquid detergent for bath, liquid soap for bath, liquid shampoo It can be suitably used as a packaging material such as a liquid conditioner.
以下に、本発明の内容及び効果を実施例により更に詳細に説明するが、本発明は以下の例に限定されるものではない。尚、例中「部」とあるのは「重量部」を示す。
Hereinafter, the contents and effects of the present invention will be described in more detail with reference to examples, but the present invention is not limited to the following examples. In the examples, “parts” means “parts by weight”.
(合成例1)
PET含有ポリエステルポリオール(A1-1)の合成
撹拌翼、温度センサー、窒素ガス導入管および精留塔を備えたガラス製2リットルの四つ口フラスコに、エチレングルコール27.2g、ネオペンチルグリコール205.0g、アジピン酸178.7g、イソフタル酸164.0g、再生PETペレット64.0gおよび重合触媒としてジブチルスズオキサイド0.11gを仕込む。常圧窒素気流下にて徐々に昇温し脱水反応行いながら230℃まで昇温し、230℃にて2時間反応させた後、内容物が透明になったことを確認し、かつ精留塔の塔頂温度が80℃以下になったことを確認したら精留塔を取り外してガラス製コンデンサーに切替え、窒素ガス導入管から真空ポンプにラインをつなぎ50Torrの減圧下で5時間縮合反応を行う。所定の酸価と粘度に到達したら130℃まで降温し、滴下ロートを用いて酢酸エチルを投入・希釈してPET含有ポリエステルポリオール(A1-1)を得た。原料仕込み時のPETペレットの重量分率、1,6-ヘキサンジオールの重量分率、ダイマー酸の重量分率および得られたPET含有ポリエステルポリオール(A1-1)の固形換算の酸価、固形換算の水酸基価、固形分、数平均分子量を表1、2に示す。 (Synthesis Example 1)
Synthesis of PET-containing polyester polyol (A1-1) In a glass 2-liter four-necked flask equipped with a stirring blade, a temperature sensor, a nitrogen gas inlet tube and a rectifying tower, 27.2 g of ethylene glycol, neopentyl glycol 205 0.08 g, adipic acid 178.7 g, isophthalic acid 164.0 g, regenerated PET pellets 64.0 g and dibutyltin oxide 0.11 g as a polymerization catalyst are charged. Gradually raise the temperature under normal pressure nitrogen flow and raise the temperature to 230 ° C. while performing dehydration reaction. After reacting at 230 ° C. for 2 hours, confirm that the contents became transparent, and the rectification tower After confirming that the column top temperature was 80 ° C. or lower, the rectifying column was removed and switched to a glass condenser, and a line was connected from a nitrogen gas inlet tube to a vacuum pump, and a condensation reaction was performed for 5 hours under a reduced pressure of 50 Torr. When the prescribed acid value and viscosity were reached, the temperature was lowered to 130 ° C., and ethyl acetate was added and diluted using a dropping funnel to obtain a PET-containing polyester polyol (A1-1). Weight fraction of PET pellets at the time of raw material charging, weight fraction of 1,6-hexanediol, weight fraction of dimer acid and acid value of solid conversion of the obtained PET-containing polyester polyol (A1-1), solid conversion Tables 1 and 2 show the hydroxyl value, solid content, and number average molecular weight.
PET含有ポリエステルポリオール(A1-1)の合成
撹拌翼、温度センサー、窒素ガス導入管および精留塔を備えたガラス製2リットルの四つ口フラスコに、エチレングルコール27.2g、ネオペンチルグリコール205.0g、アジピン酸178.7g、イソフタル酸164.0g、再生PETペレット64.0gおよび重合触媒としてジブチルスズオキサイド0.11gを仕込む。常圧窒素気流下にて徐々に昇温し脱水反応行いながら230℃まで昇温し、230℃にて2時間反応させた後、内容物が透明になったことを確認し、かつ精留塔の塔頂温度が80℃以下になったことを確認したら精留塔を取り外してガラス製コンデンサーに切替え、窒素ガス導入管から真空ポンプにラインをつなぎ50Torrの減圧下で5時間縮合反応を行う。所定の酸価と粘度に到達したら130℃まで降温し、滴下ロートを用いて酢酸エチルを投入・希釈してPET含有ポリエステルポリオール(A1-1)を得た。原料仕込み時のPETペレットの重量分率、1,6-ヘキサンジオールの重量分率、ダイマー酸の重量分率および得られたPET含有ポリエステルポリオール(A1-1)の固形換算の酸価、固形換算の水酸基価、固形分、数平均分子量を表1、2に示す。 (Synthesis Example 1)
Synthesis of PET-containing polyester polyol (A1-1) In a glass 2-liter four-necked flask equipped with a stirring blade, a temperature sensor, a nitrogen gas inlet tube and a rectifying tower, 27.2 g of ethylene glycol, neopentyl glycol 205 0.08 g, adipic acid 178.7 g, isophthalic acid 164.0 g, regenerated PET pellets 64.0 g and dibutyltin oxide 0.11 g as a polymerization catalyst are charged. Gradually raise the temperature under normal pressure nitrogen flow and raise the temperature to 230 ° C. while performing dehydration reaction. After reacting at 230 ° C. for 2 hours, confirm that the contents became transparent, and the rectification tower After confirming that the column top temperature was 80 ° C. or lower, the rectifying column was removed and switched to a glass condenser, and a line was connected from a nitrogen gas inlet tube to a vacuum pump, and a condensation reaction was performed for 5 hours under a reduced pressure of 50 Torr. When the prescribed acid value and viscosity were reached, the temperature was lowered to 130 ° C., and ethyl acetate was added and diluted using a dropping funnel to obtain a PET-containing polyester polyol (A1-1). Weight fraction of PET pellets at the time of raw material charging, weight fraction of 1,6-hexanediol, weight fraction of dimer acid and acid value of solid conversion of the obtained PET-containing polyester polyol (A1-1), solid conversion Tables 1 and 2 show the hydroxyl value, solid content, and number average molecular weight.
(合成例2)、(合成例6)、(合成例7)
PET含有ポリエステルポリオール(A1-2)、(A1-6)、(A1-7)の合成
表1、2に示す原料を用いた以外はPET含有ポリエステルポリオール(A1-1)と同様に製造した。性状値等を表1、2に示す。 (Synthesis Example 2), (Synthesis Example 6), (Synthesis Example 7)
Synthesis of PET-containing polyester polyol (A1-2), (A1-6), (A1-7) The PET-containing polyester polyol (A1-1) was prepared in the same manner as in Tables 1 and 2, except that the raw materials shown in Tables 1 and 2 were used. Properties and the like are shown in Tables 1 and 2.
PET含有ポリエステルポリオール(A1-2)、(A1-6)、(A1-7)の合成
表1、2に示す原料を用いた以外はPET含有ポリエステルポリオール(A1-1)と同様に製造した。性状値等を表1、2に示す。 (Synthesis Example 2), (Synthesis Example 6), (Synthesis Example 7)
Synthesis of PET-containing polyester polyol (A1-2), (A1-6), (A1-7) The PET-containing polyester polyol (A1-1) was prepared in the same manner as in Tables 1 and 2, except that the raw materials shown in Tables 1 and 2 were used. Properties and the like are shown in Tables 1 and 2.
(合成例3)
PET含有ポリエステルポリオール(A1-3)の合成
撹拌翼、温度センサー、窒素ガス導入管および精留塔を備えたガラス製2リットルの四つ口フラスコに、エチレングルコール20.0g、ネオペンチルグリコール150.1g、1,6-ヘキサンジオール92.0g、ダイマー酸92.0g、アジピン酸174.7g、イソフタル酸160.5g、PETペレット76.5gおよび重合触媒としてジブチルスズオキサイド0.14gを仕込む。常圧窒素気流下にて徐々に昇温し脱水反応行いながら220℃まで昇温し、220℃にて2時間反応させた後、内容物が透明になったことを確認し、かつ精留塔の塔頂温度が80℃以下になったことを確認したら精留塔を取り外してガラス製コンデンサーに切替え、窒素ガス導入管から真空ポンプにラインをつなぎ50Torrの減圧下で4時間縮合反応を行う。所定の酸価と粘度に到達したら130℃まで降温し、滴下ロートを用いて酢酸エチルを投入・希釈してPET含有ポリエステルポリオール(A1-3)を得た。原料仕込み時のPETペレットの重量分率、1,6-ヘキサンジオールの重量分率、ダイマー酸の重量分率および得られたPET含有ポリエステルポリオール(A1-3)の固形換算の酸価、固形換算の水酸基価、固形分、数平均分子量を表1、2に示す。 (Synthesis Example 3)
Synthesis of PET-containing polyester polyol (A1-3) In a glass 2-liter four-necked flask equipped with a stirring blade, a temperature sensor, a nitrogen gas inlet tube and a rectifying column, 20.0 g of ethylene glycol, 150 of neopentyl glycol 150 0.1 g, 1,6-hexanediol 92.0 g, dimer acid 92.0 g, adipic acid 174.7 g, isophthalic acid 160.5 g, PET pellets 76.5 g and dibutyltin oxide 0.14 g as a polymerization catalyst are charged. Gradually raise the temperature under normal pressure nitrogen flow and raise the temperature to 220 ° C. while performing dehydration reaction. After reacting at 220 ° C. for 2 hours, confirm that the contents became transparent, and the rectification tower After confirming that the column top temperature was 80 ° C. or lower, the rectifying column was removed and switched to a glass condenser, a line was connected from the nitrogen gas inlet tube to a vacuum pump, and a condensation reaction was carried out for 4 hours under a reduced pressure of 50 Torr. When the predetermined acid value and viscosity were reached, the temperature was lowered to 130 ° C., and ethyl acetate was added and diluted using a dropping funnel to obtain a PET-containing polyester polyol (A1-3). Weight fraction of PET pellets at the time of raw material charging, weight fraction of 1,6-hexanediol, weight fraction of dimer acid and acid value of solid conversion of the obtained PET-containing polyester polyol (A1-3), solid conversion Tables 1 and 2 show the hydroxyl value, solid content, and number average molecular weight.
PET含有ポリエステルポリオール(A1-3)の合成
撹拌翼、温度センサー、窒素ガス導入管および精留塔を備えたガラス製2リットルの四つ口フラスコに、エチレングルコール20.0g、ネオペンチルグリコール150.1g、1,6-ヘキサンジオール92.0g、ダイマー酸92.0g、アジピン酸174.7g、イソフタル酸160.5g、PETペレット76.5gおよび重合触媒としてジブチルスズオキサイド0.14gを仕込む。常圧窒素気流下にて徐々に昇温し脱水反応行いながら220℃まで昇温し、220℃にて2時間反応させた後、内容物が透明になったことを確認し、かつ精留塔の塔頂温度が80℃以下になったことを確認したら精留塔を取り外してガラス製コンデンサーに切替え、窒素ガス導入管から真空ポンプにラインをつなぎ50Torrの減圧下で4時間縮合反応を行う。所定の酸価と粘度に到達したら130℃まで降温し、滴下ロートを用いて酢酸エチルを投入・希釈してPET含有ポリエステルポリオール(A1-3)を得た。原料仕込み時のPETペレットの重量分率、1,6-ヘキサンジオールの重量分率、ダイマー酸の重量分率および得られたPET含有ポリエステルポリオール(A1-3)の固形換算の酸価、固形換算の水酸基価、固形分、数平均分子量を表1、2に示す。 (Synthesis Example 3)
Synthesis of PET-containing polyester polyol (A1-3) In a glass 2-liter four-necked flask equipped with a stirring blade, a temperature sensor, a nitrogen gas inlet tube and a rectifying column, 20.0 g of ethylene glycol, 150 of neopentyl glycol 150 0.1 g, 1,6-hexanediol 92.0 g, dimer acid 92.0 g, adipic acid 174.7 g, isophthalic acid 160.5 g, PET pellets 76.5 g and dibutyltin oxide 0.14 g as a polymerization catalyst are charged. Gradually raise the temperature under normal pressure nitrogen flow and raise the temperature to 220 ° C. while performing dehydration reaction. After reacting at 220 ° C. for 2 hours, confirm that the contents became transparent, and the rectification tower After confirming that the column top temperature was 80 ° C. or lower, the rectifying column was removed and switched to a glass condenser, a line was connected from the nitrogen gas inlet tube to a vacuum pump, and a condensation reaction was carried out for 4 hours under a reduced pressure of 50 Torr. When the predetermined acid value and viscosity were reached, the temperature was lowered to 130 ° C., and ethyl acetate was added and diluted using a dropping funnel to obtain a PET-containing polyester polyol (A1-3). Weight fraction of PET pellets at the time of raw material charging, weight fraction of 1,6-hexanediol, weight fraction of dimer acid and acid value of solid conversion of the obtained PET-containing polyester polyol (A1-3), solid conversion Tables 1 and 2 show the hydroxyl value, solid content, and number average molecular weight.
(合成例4)、(合成例5)、(合成例8)、(合成例10)
PET含有ポリエステルポリオール(A1-4)、(A1-5)、(A1-8)、(A1-10)の合成
表1、2に示す原料を用いた以外はPET含有ポリエステルポリオール(A1-3)と同様に製造した。性状値等を表1、2に示す。 (Synthesis Example 4), (Synthesis Example 5), (Synthesis Example 8), (Synthesis Example 10)
Synthesis of PET-containing polyester polyol (A1-4), (A1-5), (A1-8), (A1-10) PET-containing polyester polyol (A1-3) except that the raw materials shown in Tables 1 and 2 were used Manufactured in the same manner. Properties and the like are shown in Tables 1 and 2.
PET含有ポリエステルポリオール(A1-4)、(A1-5)、(A1-8)、(A1-10)の合成
表1、2に示す原料を用いた以外はPET含有ポリエステルポリオール(A1-3)と同様に製造した。性状値等を表1、2に示す。 (Synthesis Example 4), (Synthesis Example 5), (Synthesis Example 8), (Synthesis Example 10)
Synthesis of PET-containing polyester polyol (A1-4), (A1-5), (A1-8), (A1-10) PET-containing polyester polyol (A1-3) except that the raw materials shown in Tables 1 and 2 were used Manufactured in the same manner. Properties and the like are shown in Tables 1 and 2.
(合成例9)
PET含有ポリエステルポリオール(A1-9)の合成
撹拌翼、温度センサー、窒素ガス導入管および精留塔を備えたガラス製2リットルの四つ口フラスコに、エチレングルコール14.6g、ネオペンチルグリコール109.7g、1,6-ヘキサンジオール21.0g、ダイマー酸21.0g、アジピン酸90.3g、イソフタル酸83.0g、PETペレット690.0gおよび重合触媒としてジブチルスズオキサイド0.14gを仕込む。常圧窒素気流下にて徐々に昇温し脱水反応行いながら220℃まで昇温し、220℃にて5時間反応させた後、内容物が透明になったことを確認し、かつ精留塔の塔頂温度が80℃以下になったことを確認したら精留塔を取り外してガラス製コンデンサーに切替え、窒素ガス導入管から真空ポンプにラインをつなぎ50Torrの減圧下で5時間縮合反応を行う。所定の酸価と粘度に到達したら130℃まで降温し、滴下ロートを用いて酢酸エチルを投入・希釈してPET含有ポリエステルポリオール(A1-9)を得た。原料仕込み時のPETペレットの重量分率、1,6-ヘキサンジオールの重量分率、ダイマー酸の重量分率および得られたPET含有ポリエステルポリオール(A1-9)の固形換算の酸価、固形換算の水酸基価、固形分、数平均分子量を表1、2に示す。 (Synthesis Example 9)
Synthesis of PET-containing polyester polyol (A1-9) In a glass 2-liter four-necked flask equipped with a stirring blade, a temperature sensor, a nitrogen gas inlet tube and a rectifying column, 14.6 g of ethylene glycol, neopentyl glycol 109 .7 g, 1,6-hexanediol 21.0 g, dimer acid 21.0 g, adipic acid 90.3 g, isophthalic acid 83.0 g, PET pellet 690.0 g and dibutyltin oxide 0.14 g as a polymerization catalyst are charged. Gradually raise the temperature under normal pressure nitrogen flow and raise the temperature to 220 ° C while performing dehydration reaction. After reacting at 220 ° C for 5 hours, confirm that the contents became transparent, and the rectification tower After confirming that the column top temperature was 80 ° C. or lower, the rectifying column was removed and switched to a glass condenser, and a line was connected from a nitrogen gas inlet tube to a vacuum pump, and a condensation reaction was performed for 5 hours under a reduced pressure of 50 Torr. When the prescribed acid value and viscosity were reached, the temperature was lowered to 130 ° C., and ethyl acetate was added and diluted using a dropping funnel to obtain a PET-containing polyester polyol (A1-9). Weight fraction of PET pellets at the time of raw material charging, weight fraction of 1,6-hexanediol, weight fraction of dimer acid and acid value of solid conversion of the obtained PET-containing polyester polyol (A1-9), solid conversion Tables 1 and 2 show the hydroxyl value, solid content, and number average molecular weight.
PET含有ポリエステルポリオール(A1-9)の合成
撹拌翼、温度センサー、窒素ガス導入管および精留塔を備えたガラス製2リットルの四つ口フラスコに、エチレングルコール14.6g、ネオペンチルグリコール109.7g、1,6-ヘキサンジオール21.0g、ダイマー酸21.0g、アジピン酸90.3g、イソフタル酸83.0g、PETペレット690.0gおよび重合触媒としてジブチルスズオキサイド0.14gを仕込む。常圧窒素気流下にて徐々に昇温し脱水反応行いながら220℃まで昇温し、220℃にて5時間反応させた後、内容物が透明になったことを確認し、かつ精留塔の塔頂温度が80℃以下になったことを確認したら精留塔を取り外してガラス製コンデンサーに切替え、窒素ガス導入管から真空ポンプにラインをつなぎ50Torrの減圧下で5時間縮合反応を行う。所定の酸価と粘度に到達したら130℃まで降温し、滴下ロートを用いて酢酸エチルを投入・希釈してPET含有ポリエステルポリオール(A1-9)を得た。原料仕込み時のPETペレットの重量分率、1,6-ヘキサンジオールの重量分率、ダイマー酸の重量分率および得られたPET含有ポリエステルポリオール(A1-9)の固形換算の酸価、固形換算の水酸基価、固形分、数平均分子量を表1、2に示す。 (Synthesis Example 9)
Synthesis of PET-containing polyester polyol (A1-9) In a glass 2-liter four-necked flask equipped with a stirring blade, a temperature sensor, a nitrogen gas inlet tube and a rectifying column, 14.6 g of ethylene glycol, neopentyl glycol 109 .7 g, 1,6-hexanediol 21.0 g, dimer acid 21.0 g, adipic acid 90.3 g, isophthalic acid 83.0 g, PET pellet 690.0 g and dibutyltin oxide 0.14 g as a polymerization catalyst are charged. Gradually raise the temperature under normal pressure nitrogen flow and raise the temperature to 220 ° C while performing dehydration reaction. After reacting at 220 ° C for 5 hours, confirm that the contents became transparent, and the rectification tower After confirming that the column top temperature was 80 ° C. or lower, the rectifying column was removed and switched to a glass condenser, and a line was connected from a nitrogen gas inlet tube to a vacuum pump, and a condensation reaction was performed for 5 hours under a reduced pressure of 50 Torr. When the prescribed acid value and viscosity were reached, the temperature was lowered to 130 ° C., and ethyl acetate was added and diluted using a dropping funnel to obtain a PET-containing polyester polyol (A1-9). Weight fraction of PET pellets at the time of raw material charging, weight fraction of 1,6-hexanediol, weight fraction of dimer acid and acid value of solid conversion of the obtained PET-containing polyester polyol (A1-9), solid conversion Tables 1 and 2 show the hydroxyl value, solid content, and number average molecular weight.
(比較合成例1)
PET分解ポリエステルポリオール(A1-11)の合成
撹拌翼、温度センサー、窒素ガス導入管およびガラス製冷却管を備えたガラス製2リットルの四つ口フラスコに、エチレングルコール27.2g、ネオペンチルグリコール205.0g、再生PETペレット372.0gおよびエステル交換触媒としてテトライソプロピルチタネート0.60gを仕込む。常圧窒素気流下にて190℃まで昇温し、190℃にて7時間かけて十分にPETの分解反応を行い、PETペレットの不溶解分がなく反応液が完全に透明、均一になったのを確認した後、130℃まで冷却してアジピン酸157.5g、イソフタル酸144.7gを仕込む。常圧窒素気流下にて徐々に昇温し脱水反応行いながら250℃まで昇温し、250℃にて2時間反応させ精留塔の塔頂温度が80℃以下になったことを確認したら精留塔を取り外してガラス製コンデンサーに切替え230℃に降温する。230℃になったら窒素ガス導入管から真空ポンプにラインをつなぎ50Torrの減圧下で8時間縮合反応を行う。所定の酸価と粘度に到達したら130℃まで降温し、滴下ロートを用いて酢酸エチルを投入・希釈してPET含有ポリエステルポリオール(A1-11)を得た。原料仕込み時のPETペレットの重量分率および得られたPET分解ポリエステルポリオール(A1-11)の固形換算の酸価、固形換算の水酸基価、固形分、数平均分子量を表1、2に示す。 (Comparative Synthesis Example 1)
Synthesis of PET-Decomposed Polyester Polyol (A1-11) In a glass 2-liter four-necked flask equipped with a stirring blade, temperature sensor, nitrogen gas introduction tube and glass cooling tube, 27.2 g of ethylene glycol, neopentyl glycol 205.0 g, 372.0 g of recycled PET pellets and 0.60 g of tetraisopropyl titanate as a transesterification catalyst are charged. The temperature was raised to 190 ° C. under a normal pressure nitrogen stream, and the PET was sufficiently decomposed at 190 ° C. over 7 hours, and the reaction solution became completely transparent and uniform with no insoluble matter in the PET pellets. After confirming the above, it is cooled to 130 ° C., and 157.5 g of adipic acid and 144.7 g of isophthalic acid are charged. Gradually raise the temperature under normal pressure nitrogen and raise the temperature to 250 ° C. while performing a dehydration reaction, and react for 2 hours at 250 ° C. After confirming that the top temperature of the rectifying column is 80 ° C. or less, Remove the distillation column, switch to a glass condenser, and lower the temperature to 230 ° C. When the temperature reaches 230 ° C., a line is connected from the nitrogen gas inlet tube to a vacuum pump, and a condensation reaction is performed for 8 hours under a reduced pressure of 50 Torr. When the predetermined acid value and viscosity were reached, the temperature was lowered to 130 ° C., and ethyl acetate was added and diluted using a dropping funnel to obtain a PET-containing polyester polyol (A1-11). Tables 1 and 2 show the weight fraction of the PET pellets when the raw materials are charged, the solid-converted acid value, the solid-converted hydroxyl value, the solid content, and the number-average molecular weight of the obtained PET-decomposed polyester polyol (A1-11).
PET分解ポリエステルポリオール(A1-11)の合成
撹拌翼、温度センサー、窒素ガス導入管およびガラス製冷却管を備えたガラス製2リットルの四つ口フラスコに、エチレングルコール27.2g、ネオペンチルグリコール205.0g、再生PETペレット372.0gおよびエステル交換触媒としてテトライソプロピルチタネート0.60gを仕込む。常圧窒素気流下にて190℃まで昇温し、190℃にて7時間かけて十分にPETの分解反応を行い、PETペレットの不溶解分がなく反応液が完全に透明、均一になったのを確認した後、130℃まで冷却してアジピン酸157.5g、イソフタル酸144.7gを仕込む。常圧窒素気流下にて徐々に昇温し脱水反応行いながら250℃まで昇温し、250℃にて2時間反応させ精留塔の塔頂温度が80℃以下になったことを確認したら精留塔を取り外してガラス製コンデンサーに切替え230℃に降温する。230℃になったら窒素ガス導入管から真空ポンプにラインをつなぎ50Torrの減圧下で8時間縮合反応を行う。所定の酸価と粘度に到達したら130℃まで降温し、滴下ロートを用いて酢酸エチルを投入・希釈してPET含有ポリエステルポリオール(A1-11)を得た。原料仕込み時のPETペレットの重量分率および得られたPET分解ポリエステルポリオール(A1-11)の固形換算の酸価、固形換算の水酸基価、固形分、数平均分子量を表1、2に示す。 (Comparative Synthesis Example 1)
Synthesis of PET-Decomposed Polyester Polyol (A1-11) In a glass 2-liter four-necked flask equipped with a stirring blade, temperature sensor, nitrogen gas introduction tube and glass cooling tube, 27.2 g of ethylene glycol, neopentyl glycol 205.0 g, 372.0 g of recycled PET pellets and 0.60 g of tetraisopropyl titanate as a transesterification catalyst are charged. The temperature was raised to 190 ° C. under a normal pressure nitrogen stream, and the PET was sufficiently decomposed at 190 ° C. over 7 hours, and the reaction solution became completely transparent and uniform with no insoluble matter in the PET pellets. After confirming the above, it is cooled to 130 ° C., and 157.5 g of adipic acid and 144.7 g of isophthalic acid are charged. Gradually raise the temperature under normal pressure nitrogen and raise the temperature to 250 ° C. while performing a dehydration reaction, and react for 2 hours at 250 ° C. After confirming that the top temperature of the rectifying column is 80 ° C. or less, Remove the distillation column, switch to a glass condenser, and lower the temperature to 230 ° C. When the temperature reaches 230 ° C., a line is connected from the nitrogen gas inlet tube to a vacuum pump, and a condensation reaction is performed for 8 hours under a reduced pressure of 50 Torr. When the predetermined acid value and viscosity were reached, the temperature was lowered to 130 ° C., and ethyl acetate was added and diluted using a dropping funnel to obtain a PET-containing polyester polyol (A1-11). Tables 1 and 2 show the weight fraction of the PET pellets when the raw materials are charged, the solid-converted acid value, the solid-converted hydroxyl value, the solid content, and the number-average molecular weight of the obtained PET-decomposed polyester polyol (A1-11).
(比較合成例2)
PET分解ポリエステルポリオール(A1-12)の合成
撹拌翼、温度センサー、窒素ガス導入管およびガラス製冷却管を備えたガラス製2リットルの四つ口フラスコに、再生PETペレット434.0gを仕込む。常圧窒素気流下にて300℃の塩浴に浸し、PETが溶解し始めたところで撹拌を開始し、エステル交換触媒としてジブチルスズオキサイド1.47gを仕込んだ。ついで予め130℃で溶解させたトリメチロールプロパン300.0gをPETが固化しないように注意しながら少量ずつ添加し、ついで240℃の油浴で内温を220℃に保ち5時間反応させてPET分解ポリエステルポリオール(A1-12)を得た。原料仕込み時のPETペレットの重量分率および得られたPET分解ポリエステルポリオール(A1-12)の固形酸価、固形水酸基価、固形分、数平均分子量を表1、2に示す。 (Comparative Synthesis Example 2)
Synthesis of PET-Decomposed Polyester Polyol (A1-12) 434.0 g of recycled PET pellets are charged into a glass 2-liter four-necked flask equipped with a stirring blade, a temperature sensor, a nitrogen gas inlet tube and a glass cooling tube. It was immersed in a salt bath at 300 ° C. under a normal pressure nitrogen stream, and when PET started to dissolve, stirring was started, and 1.47 g of dibutyltin oxide was charged as a transesterification catalyst. Next, 300.0 g of trimethylolpropane dissolved in advance at 130 ° C. was added little by little while taking care not to solidify the PET, and then the reaction was continued for 5 hours in an oil bath at 240 ° C. and kept at 220 ° C. for 5 hours. A polyester polyol (A1-12) was obtained. Tables 1 and 2 show the weight fraction of the PET pellets when the raw materials are charged and the solid acid value, solid hydroxyl value, solid content, and number average molecular weight of the obtained PET-decomposed polyester polyol (A1-12).
PET分解ポリエステルポリオール(A1-12)の合成
撹拌翼、温度センサー、窒素ガス導入管およびガラス製冷却管を備えたガラス製2リットルの四つ口フラスコに、再生PETペレット434.0gを仕込む。常圧窒素気流下にて300℃の塩浴に浸し、PETが溶解し始めたところで撹拌を開始し、エステル交換触媒としてジブチルスズオキサイド1.47gを仕込んだ。ついで予め130℃で溶解させたトリメチロールプロパン300.0gをPETが固化しないように注意しながら少量ずつ添加し、ついで240℃の油浴で内温を220℃に保ち5時間反応させてPET分解ポリエステルポリオール(A1-12)を得た。原料仕込み時のPETペレットの重量分率および得られたPET分解ポリエステルポリオール(A1-12)の固形酸価、固形水酸基価、固形分、数平均分子量を表1、2に示す。 (Comparative Synthesis Example 2)
Synthesis of PET-Decomposed Polyester Polyol (A1-12) 434.0 g of recycled PET pellets are charged into a glass 2-liter four-necked flask equipped with a stirring blade, a temperature sensor, a nitrogen gas inlet tube and a glass cooling tube. It was immersed in a salt bath at 300 ° C. under a normal pressure nitrogen stream, and when PET started to dissolve, stirring was started, and 1.47 g of dibutyltin oxide was charged as a transesterification catalyst. Next, 300.0 g of trimethylolpropane dissolved in advance at 130 ° C. was added little by little while taking care not to solidify the PET, and then the reaction was continued for 5 hours in an oil bath at 240 ° C. and kept at 220 ° C. for 5 hours. A polyester polyol (A1-12) was obtained. Tables 1 and 2 show the weight fraction of the PET pellets when the raw materials are charged and the solid acid value, solid hydroxyl value, solid content, and number average molecular weight of the obtained PET-decomposed polyester polyol (A1-12).
(比較合成例3)
PET分解ポリエステルポリオール(A1-13)の合成
撹拌翼、温度センサー、窒素ガス導入管および精留塔を備えたガラス製2リットルの四つ口フラスコに、ネオペンチルグリコール61.6g、1,6-ヘキサンジオール118.7g、トリメチロールプロパン23.0g、アジピン酸157.8g、イソフタル酸89.4g、再生PETペレット328.2gおよび重合触媒としてモノブチルスズオキサイド0.60gを仕込む。常圧窒素気流下にて徐々に昇温し脱水反応行いながら230℃まで昇温し、230℃で2時間反応させたが内容物が透明にならなかったため、240℃まで昇温し、240℃で3時間反応させ精留塔の塔頂温度が80℃以下になったことを確認したら精留塔を取り外してガラス製コンデンサーに切替え、窒素ガス導入管から真空ポンプにラインをつなぎ50Torrの減圧下で9時間縮合反応を行う。所定の酸価と粘度に到達したら130℃まで降温し、滴下ロートを用いて酢酸エチルを投入・希釈してPET含有ポリエステルポリオール(A1-13)を得た。原料仕込み時のPETペレットの重量分率、1,6-ヘキサンジオールの重量分率、ダイマー酸の重量分率および得られたPET分解ポリエステルポリオール(A1-13)の固形換算の酸価、固形換算の水酸基価、固形分、数平均分子量を表1、2に示す。 (Comparative Synthesis Example 3)
Synthesis of PET-Decomposed Polyester Polyol (A1-13) In a glass 2-liter four-necked flask equipped with a stirring blade, a temperature sensor, a nitrogen gas inlet tube and a rectifying column, 61.6 g of neopentyl glycol, 1,6- 118.7 g of hexanediol, 23.0 g of trimethylolpropane, 157.8 g of adipic acid, 89.4 g of isophthalic acid, 328.2 g of recycled PET pellets, and 0.60 g of monobutyltin oxide as a polymerization catalyst are charged. The temperature was raised gradually to 230 ° C. while performing a dehydration reaction under a normal nitrogen flow, and the reaction was carried out at 230 ° C. for 2 hours, but the contents did not become transparent. After 3 hours of reaction, confirm that the top temperature of the rectification column is 80 ° C or less, remove the rectification column, switch to a glass condenser, connect the line from the nitrogen gas inlet tube to the vacuum pump, and reduce the pressure to 50 Torr. The condensation reaction is carried out for 9 hours. When the prescribed acid value and viscosity were reached, the temperature was lowered to 130 ° C., and ethyl acetate was added and diluted using a dropping funnel to obtain a PET-containing polyester polyol (A1-13). Weight fraction of PET pellets at the time of raw material charging, weight fraction of 1,6-hexanediol, weight fraction of dimer acid and acid value of solid conversion of the obtained PET-decomposed polyester polyol (A1-13), solid conversion Tables 1 and 2 show the hydroxyl value, solid content, and number average molecular weight.
PET分解ポリエステルポリオール(A1-13)の合成
撹拌翼、温度センサー、窒素ガス導入管および精留塔を備えたガラス製2リットルの四つ口フラスコに、ネオペンチルグリコール61.6g、1,6-ヘキサンジオール118.7g、トリメチロールプロパン23.0g、アジピン酸157.8g、イソフタル酸89.4g、再生PETペレット328.2gおよび重合触媒としてモノブチルスズオキサイド0.60gを仕込む。常圧窒素気流下にて徐々に昇温し脱水反応行いながら230℃まで昇温し、230℃で2時間反応させたが内容物が透明にならなかったため、240℃まで昇温し、240℃で3時間反応させ精留塔の塔頂温度が80℃以下になったことを確認したら精留塔を取り外してガラス製コンデンサーに切替え、窒素ガス導入管から真空ポンプにラインをつなぎ50Torrの減圧下で9時間縮合反応を行う。所定の酸価と粘度に到達したら130℃まで降温し、滴下ロートを用いて酢酸エチルを投入・希釈してPET含有ポリエステルポリオール(A1-13)を得た。原料仕込み時のPETペレットの重量分率、1,6-ヘキサンジオールの重量分率、ダイマー酸の重量分率および得られたPET分解ポリエステルポリオール(A1-13)の固形換算の酸価、固形換算の水酸基価、固形分、数平均分子量を表1、2に示す。 (Comparative Synthesis Example 3)
Synthesis of PET-Decomposed Polyester Polyol (A1-13) In a glass 2-liter four-necked flask equipped with a stirring blade, a temperature sensor, a nitrogen gas inlet tube and a rectifying column, 61.6 g of neopentyl glycol, 1,6- 118.7 g of hexanediol, 23.0 g of trimethylolpropane, 157.8 g of adipic acid, 89.4 g of isophthalic acid, 328.2 g of recycled PET pellets, and 0.60 g of monobutyltin oxide as a polymerization catalyst are charged. The temperature was raised gradually to 230 ° C. while performing a dehydration reaction under a normal nitrogen flow, and the reaction was carried out at 230 ° C. for 2 hours, but the contents did not become transparent. After 3 hours of reaction, confirm that the top temperature of the rectification column is 80 ° C or less, remove the rectification column, switch to a glass condenser, connect the line from the nitrogen gas inlet tube to the vacuum pump, and reduce the pressure to 50 Torr. The condensation reaction is carried out for 9 hours. When the prescribed acid value and viscosity were reached, the temperature was lowered to 130 ° C., and ethyl acetate was added and diluted using a dropping funnel to obtain a PET-containing polyester polyol (A1-13). Weight fraction of PET pellets at the time of raw material charging, weight fraction of 1,6-hexanediol, weight fraction of dimer acid and acid value of solid conversion of the obtained PET-decomposed polyester polyol (A1-13), solid conversion Tables 1 and 2 show the hydroxyl value, solid content, and number average molecular weight.
表1,2において、仕込み量の単位はgである。
In Tables 1 and 2, the unit of the charged amount is g.
(合成例11)
PET含有ポリエステルポリウレタンポリオール(A2-1)の合成
撹拌翼、温度センサー、窒素ガス導入管およびガラス製冷却管を備えたガラス製2リットルの四つ口フラスコに、PET含有ポリエステルポリオール(A1-1)500.0gおよび重合触媒としてジブチルスズジラウレート0.10gを仕込む。常圧窒素気流下にて60℃まで昇温したらイソホロンジイソシアネート(IPDI)15.0gを仕込み80℃まで昇温し80℃で5時間ウレタン化反応を行う。所定の粘度到達と残留イソシアネート分が0.05%以下であることを確認した後、50℃に降温して酢酸エチルで適宜固形分を調整してPET含有ウレタン変性ポリエステルポリオール(A2-1)を得た。得られたPET含有ポリエステルポリウレタンポリオール(A2-1)の固形換算の酸価、固形換算の水酸基価、固形分、数平均分子量を表3に示す。 (Synthesis Example 11)
Synthesis of PET-containing polyester polyurethane polyol (A2-1) A PET-containing polyester polyol (A1-1) was added to a glass 2-liter four-necked flask equipped with a stirring blade, a temperature sensor, a nitrogen gas inlet tube and a glass cooling tube. 500.0 g and 0.10 g of dibutyltin dilaurate as a polymerization catalyst are charged. When the temperature is raised to 60 ° C. under a normal pressure nitrogen stream, 15.0 g of isophorone diisocyanate (IPDI) is charged, the temperature is raised to 80 ° C., and a urethanization reaction is performed at 80 ° C. for 5 hours. After confirming that the predetermined viscosity was reached and the residual isocyanate content was 0.05% or less, the temperature was lowered to 50 ° C. and the solid content was appropriately adjusted with ethyl acetate to obtain a PET-containing urethane-modified polyester polyol (A2-1). Obtained. Table 3 shows the acid value in terms of solid, the hydroxyl value in terms of solid, the solid content, and the number average molecular weight of the obtained PET-containing polyester polyurethane polyol (A2-1).
PET含有ポリエステルポリウレタンポリオール(A2-1)の合成
撹拌翼、温度センサー、窒素ガス導入管およびガラス製冷却管を備えたガラス製2リットルの四つ口フラスコに、PET含有ポリエステルポリオール(A1-1)500.0gおよび重合触媒としてジブチルスズジラウレート0.10gを仕込む。常圧窒素気流下にて60℃まで昇温したらイソホロンジイソシアネート(IPDI)15.0gを仕込み80℃まで昇温し80℃で5時間ウレタン化反応を行う。所定の粘度到達と残留イソシアネート分が0.05%以下であることを確認した後、50℃に降温して酢酸エチルで適宜固形分を調整してPET含有ウレタン変性ポリエステルポリオール(A2-1)を得た。得られたPET含有ポリエステルポリウレタンポリオール(A2-1)の固形換算の酸価、固形換算の水酸基価、固形分、数平均分子量を表3に示す。 (Synthesis Example 11)
Synthesis of PET-containing polyester polyurethane polyol (A2-1) A PET-containing polyester polyol (A1-1) was added to a glass 2-liter four-necked flask equipped with a stirring blade, a temperature sensor, a nitrogen gas inlet tube and a glass cooling tube. 500.0 g and 0.10 g of dibutyltin dilaurate as a polymerization catalyst are charged. When the temperature is raised to 60 ° C. under a normal pressure nitrogen stream, 15.0 g of isophorone diisocyanate (IPDI) is charged, the temperature is raised to 80 ° C., and a urethanization reaction is performed at 80 ° C. for 5 hours. After confirming that the predetermined viscosity was reached and the residual isocyanate content was 0.05% or less, the temperature was lowered to 50 ° C. and the solid content was appropriately adjusted with ethyl acetate to obtain a PET-containing urethane-modified polyester polyol (A2-1). Obtained. Table 3 shows the acid value in terms of solid, the hydroxyl value in terms of solid, the solid content, and the number average molecular weight of the obtained PET-containing polyester polyurethane polyol (A2-1).
(合成例12)~(合成例20)、(比較合成例4)~(比較合成例5)
PET含有ポリエステルポリウレタンポリオール(A2-2)~(A2-10)の合成およびPET分解ポリエステルポリウレタンポリオール(A2-11)(A2-12)の合成
表3、4に示す原料を用いた以外はPET含有ポリエステルポリウレタンポリオール(A2-1)と同様に製造した。性状値等を表3、4に示す。なお表3、4中IPDIとはイソホロンジイソシアネートの略称である。 (Synthesis Example 12) to (Synthesis Example 20), (Comparative Synthesis Example 4) to (Comparative Synthesis Example 5)
Synthesis of PET-containing polyester polyurethane polyols (A2-2) to (A2-10) and synthesis of PET-decomposed polyester polyurethane polyols (A2-11) (A2-12) PET-containing except that the raw materials shown in Tables 3 and 4 were used It was produced in the same manner as the polyester polyurethane polyol (A2-1). Tables 3 and 4 show property values and the like. In Tables 3 and 4, IPDI is an abbreviation for isophorone diisocyanate.
PET含有ポリエステルポリウレタンポリオール(A2-2)~(A2-10)の合成およびPET分解ポリエステルポリウレタンポリオール(A2-11)(A2-12)の合成
表3、4に示す原料を用いた以外はPET含有ポリエステルポリウレタンポリオール(A2-1)と同様に製造した。性状値等を表3、4に示す。なお表3、4中IPDIとはイソホロンジイソシアネートの略称である。 (Synthesis Example 12) to (Synthesis Example 20), (Comparative Synthesis Example 4) to (Comparative Synthesis Example 5)
Synthesis of PET-containing polyester polyurethane polyols (A2-2) to (A2-10) and synthesis of PET-decomposed polyester polyurethane polyols (A2-11) (A2-12) PET-containing except that the raw materials shown in Tables 3 and 4 were used It was produced in the same manner as the polyester polyurethane polyol (A2-1). Tables 3 and 4 show property values and the like. In Tables 3 and 4, IPDI is an abbreviation for isophorone diisocyanate.
(実施例及び比較例)
実施例及び比較例用の反応性接着剤は、表5~表7に示すポリオール組成物(A)とポリイソシアネート組成物(B)の比率で配合して作成した。なお、イソシアネート(B)は市販のトリメチロールプロパン(TMP)にトリレンジイソシアネート(TDI)を付加した3官能のポリイソシアネート(製品名DIC社製ディックドライKW-75、TDIのTMP付加品 固形分75%)を用いた。
各評価項目の方法に従って積層フィルムを作成・評価を行い、評価基準に従って評価を行った。結果を表5~表7に示す。 (Examples and Comparative Examples)
The reactive adhesives for Examples and Comparative Examples were prepared by blending the polyol composition (A) and the polyisocyanate composition (B) shown in Tables 5 to 7. The isocyanate (B) is a trifunctional polyisocyanate obtained by adding tolylene diisocyanate (TDI) to commercially available trimethylolpropane (TMP) (product name: DIC Dick Dry KW-75, TDI TMP addition product, solid content 75 %) Was used.
A laminated film was prepared and evaluated according to the method of each evaluation item, and evaluated according to the evaluation criteria. The results are shown in Tables 5-7.
実施例及び比較例用の反応性接着剤は、表5~表7に示すポリオール組成物(A)とポリイソシアネート組成物(B)の比率で配合して作成した。なお、イソシアネート(B)は市販のトリメチロールプロパン(TMP)にトリレンジイソシアネート(TDI)を付加した3官能のポリイソシアネート(製品名DIC社製ディックドライKW-75、TDIのTMP付加品 固形分75%)を用いた。
各評価項目の方法に従って積層フィルムを作成・評価を行い、評価基準に従って評価を行った。結果を表5~表7に示す。 (Examples and Comparative Examples)
The reactive adhesives for Examples and Comparative Examples were prepared by blending the polyol composition (A) and the polyisocyanate composition (B) shown in Tables 5 to 7. The isocyanate (B) is a trifunctional polyisocyanate obtained by adding tolylene diisocyanate (TDI) to commercially available trimethylolpropane (TMP) (product name: DIC Dick Dry KW-75, TDI TMP addition product, solid content 75 %) Was used.
A laminated film was prepared and evaluated according to the method of each evaluation item, and evaluated according to the evaluation criteria. The results are shown in Tables 5-7.
(評価)
(高速加工性)
ラミネート機としてドライラミネーター((株)武蔵野機械設計事務所、ドライラミテストコーター)を使用し、加工速度は250m/minで、第一のプラスチックフィルム層としてPETフィルム(市販のポリエチレンテレフタレートフィルム)に、実施例または比較例の接着剤を塗布量3g/m2となるように塗布後、第二のプラスチックフィルム層としてVMCPP(市販のアルミ蒸着無延伸ポリプロピレンフィルム)をラミネートし、積層フィルムを得た。
ラミネートした直後のフィルム外観(シワや気泡によるウキ、フィルム間のズレにより発生するトンネリングなどの不具合がないか)を目視およびスケールルーペを用いて下記評価基準に基づき判断した。なお、スケールルーペによる評価は1cm2スケール内の気泡数で行った。
評価基準
◎:気泡数0個で、シワやトンネリングが全くない
○:気泡数1~4個で、シワやトンネリングが全くない
○-:気泡数5~9個で、シワやトンネリングが全くない
△:気泡数10~16個で、部分的にシワやトンネリングが発生している
×:気泡数17個以上で、多くの箇所でシワやトンネリングが発生している (Evaluation)
(High speed processability)
A dry laminator (Musashino Machine Design Office, dry lami test coater) is used as the laminating machine, the processing speed is 250 m / min, and the first plastic film layer is a PET film (commercial polyethylene terephthalate film). After applying the adhesives of Examples or Comparative Examples so that the application amount was 3 g / m 2 , VMCP (commercially available aluminum-deposited unstretched polypropylene film) was laminated as a second plastic film layer to obtain a laminated film.
The appearance of the film immediately after laminating (whether there are defects such as wrinkles, bubbles due to bubbles, tunneling caused by misalignment between films) was judged based on the following evaluation criteria using visual and scale loupes. The evaluation with a scale loupe was performed with the number of bubbles in a 1 cm 2 scale.
Evaluation criteria
◎: No bubbles, no wrinkles or tunneling ○: No bubbles, no wrinkles or tunneling ○-: No bubbles, no tunneling △: No bubbles Wrinkles and tunneling partially occur in several tens to sixteen. ×: Wrinkles and tunneling occur in many places with 17 or more bubbles.
(高速加工性)
ラミネート機としてドライラミネーター((株)武蔵野機械設計事務所、ドライラミテストコーター)を使用し、加工速度は250m/minで、第一のプラスチックフィルム層としてPETフィルム(市販のポリエチレンテレフタレートフィルム)に、実施例または比較例の接着剤を塗布量3g/m2となるように塗布後、第二のプラスチックフィルム層としてVMCPP(市販のアルミ蒸着無延伸ポリプロピレンフィルム)をラミネートし、積層フィルムを得た。
ラミネートした直後のフィルム外観(シワや気泡によるウキ、フィルム間のズレにより発生するトンネリングなどの不具合がないか)を目視およびスケールルーペを用いて下記評価基準に基づき判断した。なお、スケールルーペによる評価は1cm2スケール内の気泡数で行った。
評価基準
◎:気泡数0個で、シワやトンネリングが全くない
○:気泡数1~4個で、シワやトンネリングが全くない
○-:気泡数5~9個で、シワやトンネリングが全くない
△:気泡数10~16個で、部分的にシワやトンネリングが発生している
×:気泡数17個以上で、多くの箇所でシワやトンネリングが発生している (Evaluation)
(High speed processability)
A dry laminator (Musashino Machine Design Office, dry lami test coater) is used as the laminating machine, the processing speed is 250 m / min, and the first plastic film layer is a PET film (commercial polyethylene terephthalate film). After applying the adhesives of Examples or Comparative Examples so that the application amount was 3 g / m 2 , VMCP (commercially available aluminum-deposited unstretched polypropylene film) was laminated as a second plastic film layer to obtain a laminated film.
The appearance of the film immediately after laminating (whether there are defects such as wrinkles, bubbles due to bubbles, tunneling caused by misalignment between films) was judged based on the following evaluation criteria using visual and scale loupes. The evaluation with a scale loupe was performed with the number of bubbles in a 1 cm 2 scale.
Evaluation criteria
◎: No bubbles, no wrinkles or tunneling ○: No bubbles, no wrinkles or tunneling ○-: No bubbles, no tunneling △: No bubbles Wrinkles and tunneling partially occur in several tens to sixteen. ×: Wrinkles and tunneling occur in many places with 17 or more bubbles.
(耐熱性(ハイレト耐性))
ラミネート機としてドライラミネーター((株)武蔵野機械設計事務所、ドライラミテストコーター)を使用し、加工速度は250m/minで、第一のプラスチックフィルム層としてPET-AL(市販のアルミ箔を接着したポリエチレンテレフタレート)に、実施例または比較例の接着剤を塗布量4.3g/m2となるように塗布後、第二のプラスチックフィルム層としてCPP(市販の無延伸ポリプロピレンフィルム)をラミネートした。その後エージング条件40℃5日間でエージングを行い、積層フィルムとした。
得られた積層フィルムを用いて120mm×120mmの大きさのパウチを作成し、該パウチに、内容物として水/油=9/1重量比を70g充填した。その後、高圧釜内にて135℃30分でレトルト処理を行い、剥離強度測定により評価した。 (Heat resistance (high-letter resistance))
A dry laminator (Musashino Machine Design Office, dry lami test coater) was used as the laminating machine, the processing speed was 250 m / min, and PET-AL (commercially available aluminum foil was bonded as the first plastic film layer) Polyethylene terephthalate) was coated with the adhesive of Example or Comparative Example so that the coating amount was 4.3 g / m 2, and then CPP (commercial unstretched polypropylene film) was laminated as the second plastic film layer. Thereafter, aging was performed at 40 ° C. for 5 days to obtain a laminated film.
Using the obtained laminated film, a pouch having a size of 120 mm × 120 mm was prepared, and the pouch was filled with 70 g of water / oil = 9/1 weight ratio as contents. Thereafter, retort treatment was performed at 135 ° C. for 30 minutes in a high-pressure kettle, and evaluation was performed by measuring peel strength.
ラミネート機としてドライラミネーター((株)武蔵野機械設計事務所、ドライラミテストコーター)を使用し、加工速度は250m/minで、第一のプラスチックフィルム層としてPET-AL(市販のアルミ箔を接着したポリエチレンテレフタレート)に、実施例または比較例の接着剤を塗布量4.3g/m2となるように塗布後、第二のプラスチックフィルム層としてCPP(市販の無延伸ポリプロピレンフィルム)をラミネートした。その後エージング条件40℃5日間でエージングを行い、積層フィルムとした。
得られた積層フィルムを用いて120mm×120mmの大きさのパウチを作成し、該パウチに、内容物として水/油=9/1重量比を70g充填した。その後、高圧釜内にて135℃30分でレトルト処理を行い、剥離強度測定により評価した。 (Heat resistance (high-letter resistance))
A dry laminator (Musashino Machine Design Office, dry lami test coater) was used as the laminating machine, the processing speed was 250 m / min, and PET-AL (commercially available aluminum foil was bonded as the first plastic film layer) Polyethylene terephthalate) was coated with the adhesive of Example or Comparative Example so that the coating amount was 4.3 g / m 2, and then CPP (commercial unstretched polypropylene film) was laminated as the second plastic film layer. Thereafter, aging was performed at 40 ° C. for 5 days to obtain a laminated film.
Using the obtained laminated film, a pouch having a size of 120 mm × 120 mm was prepared, and the pouch was filled with 70 g of water / oil = 9/1 weight ratio as contents. Thereafter, retort treatment was performed at 135 ° C. for 30 minutes in a high-pressure kettle, and evaluation was performed by measuring peel strength.
評価方法は、(株)オリエンテック製テンシロン万能試験機を用いて、レトルト処理後のパウチから15mm幅の試験片を切り出し、内容物をよく拭き取ったのち、雰囲気温度25℃、剥離速度300mm/分、180度剥離方法で剥離した際の引っ張り強度を接着強度として比較した。接着強度の単位はN/15mmとした。接着強度が5N/15mm以上であれば実用上十分であると言える。
評価基準
◎:接着強度12N/15mm以上
○:接着強度7N/15mm以上、12N/15mm未満
○-:接着強度5N/15mm以上、7N/15mm未満
△:接着強度1N/15mm以上、5N/15mm未満
×:接着強度1N/15mm未満 The evaluation method uses a Tensilon universal testing machine manufactured by Orientec Co., Ltd., cuts out a 15 mm wide test piece from the pouch after retort treatment, wipes the contents well, and then has an atmosphere temperature of 25 ° C. and a peeling speed of 300 mm / min. The tensile strength when peeled by the 180 degree peeling method was compared as the adhesive strength. The unit of adhesive strength was N / 15 mm. If the adhesive strength is 5 N / 15 mm or more, it can be said that it is practically sufficient.
Evaluation criteria A: Adhesive strength 12 N / 15 mm or more ○: Adhesive strength 7 N / 15 mm or more, less than 12 N / 15 mm ○: Adhesive strength 5 N / 15 mm or more, less than 7 N / 15 mm Δ: Adhesive strength 1 N / 15 mm or more, less than 5 N / 15 mm X: Adhesive strength less than 1 N / 15 mm
評価基準
◎:接着強度12N/15mm以上
○:接着強度7N/15mm以上、12N/15mm未満
○-:接着強度5N/15mm以上、7N/15mm未満
△:接着強度1N/15mm以上、5N/15mm未満
×:接着強度1N/15mm未満 The evaluation method uses a Tensilon universal testing machine manufactured by Orientec Co., Ltd., cuts out a 15 mm wide test piece from the pouch after retort treatment, wipes the contents well, and then has an atmosphere temperature of 25 ° C. and a peeling speed of 300 mm / min. The tensile strength when peeled by the 180 degree peeling method was compared as the adhesive strength. The unit of adhesive strength was N / 15 mm. If the adhesive strength is 5 N / 15 mm or more, it can be said that it is practically sufficient.
Evaluation criteria A: Adhesive strength 12 N / 15 mm or more ○: Adhesive strength 7 N / 15 mm or more, less than 12 N / 15 mm ○: Adhesive strength 5 N / 15 mm or more, less than 7 N / 15 mm Δ: Adhesive strength 1 N / 15 mm or more, less than 5 N / 15 mm X: Adhesive strength less than 1 N / 15 mm
(耐内容物性)
ラミネート機としてドライラミネーター((株)武蔵野機械設計事務所、ドライラミテストコーター)を使用し、加工速度は250m/minで、第一のプラスチックフィルム層としてNyl(市販のナイロンフィルム)に、実施例または比較例の接着剤を塗布量4.3g/m2となるように塗布後、第二のプラスチックフィルム層としてLLDPE(市販の直鎖状低密度ポリエチレンフィルム)をラミネートした。その後エージング条件40℃5日間でエージングを行い、積層フィルムとした。
得られた積層フィルムを用いて120mm×120mmの大きさのパウチを作成し、該パウチに、内容物としてSuper sol pH=13を70g充填した。その後50℃の恒温槽内にて3日処理を行い、剥離強度測定により評価した。 (Content resistance)
A dry laminator (Musashino Machine Design Office, dry lami test coater) was used as the laminating machine, the processing speed was 250 m / min, and the first plastic film layer was Nyl (commercial nylon film). Or after apply | coating the adhesive agent of a comparative example so that the application quantity might be 4.3 g / m < 2 >, LLDPE (commercially available linear low density polyethylene film) was laminated as a 2nd plastic film layer. Thereafter, aging was performed at 40 ° C. for 5 days to obtain a laminated film.
A pouch having a size of 120 mm × 120 mm was prepared using the obtained laminated film, and 70 g of Super sol pH = 13 was filled in the pouch as a content. Thereafter, treatment was performed for 3 days in a thermostatic bath at 50 ° C., and evaluation was performed by measuring peel strength.
ラミネート機としてドライラミネーター((株)武蔵野機械設計事務所、ドライラミテストコーター)を使用し、加工速度は250m/minで、第一のプラスチックフィルム層としてNyl(市販のナイロンフィルム)に、実施例または比較例の接着剤を塗布量4.3g/m2となるように塗布後、第二のプラスチックフィルム層としてLLDPE(市販の直鎖状低密度ポリエチレンフィルム)をラミネートした。その後エージング条件40℃5日間でエージングを行い、積層フィルムとした。
得られた積層フィルムを用いて120mm×120mmの大きさのパウチを作成し、該パウチに、内容物としてSuper sol pH=13を70g充填した。その後50℃の恒温槽内にて3日処理を行い、剥離強度測定により評価した。 (Content resistance)
A dry laminator (Musashino Machine Design Office, dry lami test coater) was used as the laminating machine, the processing speed was 250 m / min, and the first plastic film layer was Nyl (commercial nylon film). Or after apply | coating the adhesive agent of a comparative example so that the application quantity might be 4.3 g / m < 2 >, LLDPE (commercially available linear low density polyethylene film) was laminated as a 2nd plastic film layer. Thereafter, aging was performed at 40 ° C. for 5 days to obtain a laminated film.
A pouch having a size of 120 mm × 120 mm was prepared using the obtained laminated film, and 70 g of Super sol pH = 13 was filled in the pouch as a content. Thereafter, treatment was performed for 3 days in a thermostatic bath at 50 ° C., and evaluation was performed by measuring peel strength.
評価方法は、(株)オリエンテック製テンシロン万能試験機を用いて、耐内容物性試験後のパウチから15mm幅の試験片を切り出し、内容物をよく拭き取ったのち、雰囲気温度25℃、剥離速度300mm/分、180度剥離方法で剥離した際の引っ張り強度を接着強度として比較した。接着強度の単位はN/15mmとした。接着強度が2N/15mm以上であれば実用上十分であると言える。
評価基準
◎:接着強度7N/15mm以上
○:接着強度5N/15mm以上、7N/15mm未満
○-:接着強度2N/15mm以上、5N/15mm未満
△:接着強度1N/15mm以上、2N/15mm未満
×:接着強度1N/15mm未満 The evaluation method is a Tensilon universal testing machine manufactured by Orientec Co., Ltd., a test piece having a width of 15 mm is cut out from the pouch after the content resistance test, the content is thoroughly wiped, and the atmosphere temperature is 25 ° C., and the peeling speed is 300 mm. / Min, the tensile strength when peeled by the 180 degree peeling method was compared as the adhesive strength. The unit of adhesive strength was N / 15 mm. If the adhesive strength is 2 N / 15 mm or more, it can be said that it is practically sufficient.
Evaluation criteria A: Adhesive strength 7 N / 15 mm or more B: Adhesive strength 5 N / 15 mm or more, less than 7 N / 15 mm B: Adhesive strength 2 N / 15 mm or more, less than 5 N / 15 mm Δ: Adhesive strength 1 N / 15 mm or more, less than 2 N / 15 mm X: Adhesive strength less than 1 N / 15 mm
評価基準
◎:接着強度7N/15mm以上
○:接着強度5N/15mm以上、7N/15mm未満
○-:接着強度2N/15mm以上、5N/15mm未満
△:接着強度1N/15mm以上、2N/15mm未満
×:接着強度1N/15mm未満 The evaluation method is a Tensilon universal testing machine manufactured by Orientec Co., Ltd., a test piece having a width of 15 mm is cut out from the pouch after the content resistance test, the content is thoroughly wiped, and the atmosphere temperature is 25 ° C., and the peeling speed is 300 mm. / Min, the tensile strength when peeled by the 180 degree peeling method was compared as the adhesive strength. The unit of adhesive strength was N / 15 mm. If the adhesive strength is 2 N / 15 mm or more, it can be said that it is practically sufficient.
Evaluation criteria A: Adhesive strength 7 N / 15 mm or more B: Adhesive strength 5 N / 15 mm or more, less than 7 N / 15 mm B: Adhesive strength 2 N / 15 mm or more, less than 5 N / 15 mm Δ: Adhesive strength 1 N / 15 mm or more, less than 2 N / 15 mm X: Adhesive strength less than 1 N / 15 mm
(比較例1)~(比較例5)
実施例と同様にして表8に示す接着剤配合と評価を行った。 (Comparative Example 1) to (Comparative Example 5)
The adhesive formulation and evaluation shown in Table 8 were performed in the same manner as in the examples.
実施例と同様にして表8に示す接着剤配合と評価を行った。 (Comparative Example 1) to (Comparative Example 5)
The adhesive formulation and evaluation shown in Table 8 were performed in the same manner as in the examples.
本発明の反応性接着剤によれば、各種あるプラスチックフィルム、金属蒸着フィルムあるいは金属箔を適宜組み合わせた積層体用の接着剤として適用することが可能で、高速塗工条件であっても、高い接着性とラミネート加工後の優れた外観を有する積層フィルムを得ることができるのみならず、耐熱性および耐内容物性にも優れた積層フィルムを得ることができる。
According to the reactive adhesive of the present invention, it can be applied as an adhesive for a laminate in which various plastic films, metal vapor-deposited films or metal foils are appropriately combined, and is high even under high-speed coating conditions. Not only can a laminated film having excellent adhesion and appearance after lamination be obtained, but also a laminated film having excellent heat resistance and content resistance can be obtained.
Claims (9)
- ポリオール組成物(A)とポリイソシアネート組成物(B)とを含有する反応性接着剤であって、前記ポリオール組成物(A)が、ポリエチレンテレフタレートと多価アルコールと多塩基酸との一括仕込みによる反応生成物であるポリエステルポリオール(A1)を含有することを特徴とする反応性接着剤。 A reactive adhesive containing a polyol composition (A) and a polyisocyanate composition (B), wherein the polyol composition (A) is prepared by batch feeding of polyethylene terephthalate, a polyhydric alcohol, and a polybasic acid. A reactive adhesive comprising polyester polyol (A1) which is a reaction product.
- 前記ポリエステルポリオール(A1)の仕込み原料中に占めるポリエチレンテレフタレートの比率が5~50質量%である請求項1に記載の反応性接着剤。 The reactive adhesive according to claim 1, wherein the proportion of polyethylene terephthalate in the charged raw material of the polyester polyol (A1) is 5 to 50% by mass.
- 前記多塩基酸がダイマー酸であり、前記ポリエステルポリオール(A1)の仕込み原料中に占める該ダイマー酸の比率が5~20質量%である請求項1又は2に記載の反応性接着剤。 The reactive adhesive according to claim 1 or 2, wherein the polybasic acid is a dimer acid, and a ratio of the dimer acid in the raw material of the polyester polyol (A1) is 5 to 20% by mass.
- 前記ポリオール組成物(A)が、ポリイソシアネートと前記ポリエステルポリオール(A)との反応生成物であるポリエステルポリウレタンポリオール(A2)を含有する請求項1~3のいずれかに記載の反応性接着剤。 The reactive adhesive according to any one of claims 1 to 3, wherein the polyol composition (A) contains a polyester polyurethane polyol (A2) which is a reaction product of a polyisocyanate and the polyester polyol (A).
- 第一のプラスチックフィルムと第二のプラスチックフィルムの間に接着剤層を積層してなる積層フィルムであって、前記接着剤層が請求項1~4のいずれかに記載の反応性接着剤の層であることを特徴とする積層フィルム。 The reactive adhesive layer according to any one of claims 1 to 4, wherein the adhesive layer is a laminated film formed by laminating an adhesive layer between a first plastic film and a second plastic film. A laminated film characterized by the above.
- 第一のプラスチックフィルム、印刷層、接着剤層、第二のプラスチックフィルムをこの順に積層してなる積層フィルムであって、前記接着剤層が請求項1~4のいずれかに記載の反応性接着剤の層であることを特徴とする積層フィルム。 5. The reactive adhesion according to claim 1, wherein the first plastic film, the printing layer, the adhesive layer, and the second plastic film are laminated in this order, and the adhesive layer is the reactive adhesive according to any one of claims 1 to 4. A laminated film characterized by being a layer of an agent.
- 請求項5又は6に記載の積層フィルムを袋状に成形してなる包装体。 The package formed by shape | molding the laminated | multilayer film of Claim 5 or 6 in a bag shape.
- ポリエチレンテレフタレートと多価アルコールと多塩基酸とを一括で仕込み反応させることを特徴とするポリエステルポリオール(A1)の製造方法。 A method for producing a polyester polyol (A1), wherein polyethylene terephthalate, polyhydric alcohol, and polybasic acid are charged and reacted together.
- ポリエチレンテレフタレートと多価アルコールと多塩基酸とを一括で仕込み反応させるポリエステルポリオール(A1)と、ポリイソシアネートとを反応させることを特徴とするポリエステルポリウレタンポリオール(A2)の製造方法。 A method for producing a polyester polyurethane polyol (A2), comprising reacting a polyester polyol (A1) in which polyethylene terephthalate, a polyhydric alcohol, and a polybasic acid are charged and reacted together, and a polyisocyanate.
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Cited By (3)
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WO2020110882A1 (en) * | 2018-11-28 | 2020-06-04 | Dic株式会社 | Reactive adhesive agent, laminate, and package body |
CN111534268A (en) * | 2020-04-22 | 2020-08-14 | 湖北回天新材料股份有限公司 | Low-viscosity high-thermal-conductivity bi-component polyurethane adhesive and preparation method and application thereof |
JP2021098546A (en) * | 2019-12-20 | 2021-07-01 | 東洋インキScホールディングス株式会社 | Packaging material, and manufacturing method of recycle base material |
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JP6164393B1 (en) * | 2015-11-26 | 2017-07-19 | Dic株式会社 | Polyisocyanate composition for solvent-free adhesive, solvent-free adhesive and method for producing laminated film using the same |
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2019
- 2019-03-14 JP JP2019533133A patent/JP6650134B1/en active Active
- 2019-03-14 WO PCT/JP2019/010508 patent/WO2019188335A1/en active Application Filing
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JP2002003815A (en) * | 2000-06-26 | 2002-01-09 | Nippon Polyurethane Ind Co Ltd | Method for manufacturing polyurethane adhesive |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2020110882A1 (en) * | 2018-11-28 | 2020-06-04 | Dic株式会社 | Reactive adhesive agent, laminate, and package body |
JP2021098546A (en) * | 2019-12-20 | 2021-07-01 | 東洋インキScホールディングス株式会社 | Packaging material, and manufacturing method of recycle base material |
JP6994636B2 (en) | 2019-12-20 | 2022-01-14 | 東洋インキScホールディングス株式会社 | Packaging material and recycled base material manufacturing method |
CN111534268A (en) * | 2020-04-22 | 2020-08-14 | 湖北回天新材料股份有限公司 | Low-viscosity high-thermal-conductivity bi-component polyurethane adhesive and preparation method and application thereof |
CN111534268B (en) * | 2020-04-22 | 2022-10-11 | 湖北回天新材料股份有限公司 | Low-viscosity high-thermal-conductivity bi-component polyurethane adhesive and preparation method and application thereof |
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CN111902512B (en) | 2022-09-13 |
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JP6650134B1 (en) | 2020-02-19 |
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