JP6452554B2 - Packing layer forming bag - Google Patents

Packing layer forming bag Download PDF

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JP6452554B2
JP6452554B2 JP2015113036A JP2015113036A JP6452554B2 JP 6452554 B2 JP6452554 B2 JP 6452554B2 JP 2015113036 A JP2015113036 A JP 2015113036A JP 2015113036 A JP2015113036 A JP 2015113036A JP 6452554 B2 JP6452554 B2 JP 6452554B2
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peripheral surface
surface portion
filler
outer peripheral
bag
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JP2016223240A (en
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幹男 福永
幹男 福永
村田 吉隆
吉隆 村田
亮洋 岡村
亮洋 岡村
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Shinto Paint Co Ltd
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Description

本発明は、スラブ式軌道のてん充層形成用袋体に関し、更に詳細には、路盤コンクリート上に突出形成された位置決め用の突起部とスラブ板に形成された位置決め用の凹部との間の間隙部にてん充層を形成するための袋体に関する。   The present invention relates to a filling layer forming bag body of a slab type track, and more specifically, between a positioning protrusion formed on a roadbed concrete and a positioning recess formed on a slab plate. The present invention relates to a bag body for forming a packed bed at a gap.

鉄道用の軌道として、路盤コンクリート上に形成されたCAモルタル(セメントアスファルトモルタル)によるてん充層と、てん充層上に設置されたコンクリート製のスラブ板とを有し、スラブ板上にレールが締結されたスラブ式軌道が知られている(例えば、特許文献1、2)。スラブ板は、長さ4900mm、幅2220mm、厚さ190mm程度の矩形板状をしたプレキャスト製品であり、スラブ式軌道では複数個のスラブ板がレール敷設方向に並べて配置される。   As a railroad track, it has a filler layer made of CA mortar (cement asphalt mortar) formed on roadbed concrete, and a concrete slab plate installed on the filler layer, and the rail is on the slab plate. The fastened slab type track is known (for example, patent documents 1 and 2). The slab plate is a precast product having a rectangular plate shape with a length of 4900 mm, a width of 2220 mm, and a thickness of about 190 mm. In the slab type track, a plurality of slab plates are arranged side by side in the rail laying direction.

スラブ式軌道では、スラブ板の長手方向の両端部に凹部が形成され、路盤コンクリート上に突起部が突出形成され、凹部と突起部とが係合することにより、後述のてん充層と協働して路盤コンクリート上におけるスラブ板の横方向の移動を拘束(規制)している。   In the slab type track, recesses are formed at both ends in the longitudinal direction of the slab plate, protrusions are formed on the roadbed concrete, and the recesses and protrusions engage with each other to cooperate with the filling layer described later. Thus, the lateral movement of the slab plate on the roadbed concrete is restricted (restricted).

突起部は外径寸法が450mm程度の円柱状あるいは半円柱状をしており、凹部は、平面視で半円状で、突起部の外径より大きい500mm程度の内径のものであり、突起部の外周面と凹部の内周面との間にできる半円環状の間隙部はCAモルタルやウレタン系樹脂等によるてん充材(てん充層)によって埋められている。   The projection has a cylindrical or semi-cylindrical shape with an outer diameter of about 450 mm, and the recess has a semicircular shape in plan view and has an inner diameter of about 500 mm larger than the outer diameter of the projection. A semi-circular gap formed between the outer peripheral surface of the recess and the inner peripheral surface of the recess is filled with a filler (filled layer) made of CA mortar, urethane resin, or the like.

突起部と凹部との間の間隙部にてん充層を設ける作業(間隙部てん充層施工法)は、先ず、不織布を縫製または接着などして形成された上方開口の袋体を間隙部に差し込み、その後、袋体が突起部の外周面及び凹部の内周面に略密着するように袋体の整形及び突起部の外周面及び凹部の内周面への接着を行う。袋体の整形及び接着が完了すれば、上方開口より袋体内にてん充材を流し込み、てん充材の硬化によって施工を完了する。   The operation of providing a filling layer at the gap between the projection and the recess (gap filling method) is to use the upper opening bag formed by sewing or bonding the nonwoven fabric as the gap. After the insertion, the bag body is shaped and bonded to the outer peripheral surface of the protrusion and the inner peripheral surface of the recess so that the bag body is substantially in close contact with the outer peripheral surface of the protrusion and the inner peripheral surface of the recess. When the shaping and adhesion of the bag is completed, the filler is poured into the bag from the upper opening, and the construction is completed by curing the filler.

特開2002−167421号公報JP 2002-167421 A 特開2013−36303号公報JP2013-36303A

従来の間隙部てん充層施工法で用いられる袋体は、柔らかい不織布によってできていて自立しない袋体であるので、従来工法では、間隙部に袋体を差し込んだ後、袋体が突起部の外周面及び凹部の内周面に略密着するように袋体を整形及び接着するという面倒な手作業が必要である。この手作業が確実に行われないと、突起部の外周面あるいは凹部の内周面とてん充層との間に隙間ができ、てん充層の形成不良が生じる恐れがある。   Since the bag used in the conventional gap filling method is a bag made of a soft non-woven fabric and does not stand on its own, in the conventional method, after inserting the bag into the gap, the bag The troublesome manual work of shaping and bonding the bag body so as to be in close contact with the outer peripheral surface and the inner peripheral surface of the recess is necessary. If this manual operation is not performed reliably, a gap may be formed between the outer peripheral surface of the protrusion or the inner peripheral surface of the concave portion and the filling layer, and there is a possibility that poor formation of the filling layer may occur.

本発明が解決しようとする課題は、スラブ式軌道の施工において、路盤コンクリートの突起部の外周面とスラブ板の凹部の内周面との間にできる間隙部にてん充層を設ける作業が作業性よく確実に行えるようにすることである。   The problem to be solved by the present invention is that in the construction of a slab type track, the work of providing a filling layer at the gap formed between the outer peripheral surface of the protrusion of the roadbed concrete and the inner peripheral surface of the concave portion of the slab plate It is to be able to do well and surely.

本発明は、路盤コンクリート上に形成されたてん充層上にスラブ板が設置され、前記スラブ板上にレールが締結されたスラブ式軌道において、前記スラブ板の長手方向の両端部に形成された位置決め用の凹部と前記路盤コンクリート上に突出形成された位置決め用の突起部との間の間隙部に間隙用てん充層を設けるために用いられるてん充層形成用袋体であって、
前記間隙部の空間形状と略同形状の密閉室を構成するように形成され、密閉室に連通するてん充材充填口を有する不織布による密閉構造の袋本体であって、前記位置決め用の凹部の内周面に接触する外周面部および前記位置決め用の突起部の外周面に接触する内周面部を有する袋本体と、
前記外周面部に沿って設けられる、2つの帯状部材がそれぞれの中央で交差してX状を形成してなるX状芯体と、
一方の帯状部材の長手方向両端部および他方の帯状部材の長手方向両端部にそれぞれ接続され前記内周面部に向かって突設された突設芯体と、を含むことを特徴とするてん充層形成用袋体である。
The present invention is a slab type track in which a slab plate is installed on a packed bed formed on roadbed concrete, and a rail is fastened on the slab plate, and is formed at both ends in the longitudinal direction of the slab plate. A filling layer forming bag used for providing a gap filling layer in a gap between a positioning recess and a positioning projection protrudingly formed on the roadbed concrete,
A bag body having a sealed structure formed of a nonwoven fabric having a filler filling port that is formed so as to constitute a sealed chamber having substantially the same shape as the space of the gap portion, and that communicates with the sealed chamber. A bag body having an outer peripheral surface portion that contacts the inner peripheral surface and an inner peripheral surface portion that contacts the outer peripheral surface of the positioning projection;
An X-shaped core body formed by crossing two belt-shaped members at the respective centers to form an X shape provided along the outer peripheral surface portion;
And a protruding core that is connected to both longitudinal ends of one strip member and both longitudinal ends of the other strip member and projects toward the inner peripheral surface portion. A forming bag.

また本発明は、前記突設芯体は、前記一方の帯状部材の長手方向両端部および前記他方の帯状部材の長手方向両端部からそれぞれ前記内周面部に向かって直線状に延びる水平芯体であることを特徴とする。   Further, in the present invention, the protruding core body is a horizontal core body that linearly extends from both longitudinal end portions of the one band-shaped member and both longitudinal end portions of the other strip-shaped member toward the inner peripheral surface portion. It is characterized by being.

また本発明は、一方の帯状部材の長手方向一端部と、間隙部に配設されたとき該一端部と上下方向に並ぶ、他方の帯状部材の長手方向一端部と、の間、および一方の帯状部材の長手方向他端部と、間隙部に配設されたとき該他端部と上下方向に並ぶ、他方の帯状部材の長手方向他端部と、の間に、直線状にそれぞれ設けられる第1鉛直芯体と、
間隙部に配設されたとき上下方向に並ぶ2つの水平芯体の内周面部側の端部間に、直線状に設けられる第2鉛直芯体と、を含むことを特徴とする。
Further, the present invention provides a longitudinal end of one belt-like member and a longitudinal end of the other belt-like member arranged in the vertical direction when arranged in the gap, and one of the longitudinal members. Provided in a straight line between the other longitudinal end of the belt-like member and the other longitudinal end of the other belt-like member arranged in the up-down direction when arranged in the gap. A first vertical core;
And a second vertical core provided in a straight line between the ends on the inner peripheral surface side of the two horizontal cores arranged in the vertical direction when arranged in the gap.

また本発明は、前記袋本体は、
前記外周面部の周方向一方端部と前記内周面部の周方向一方端部との間に設けられる第1端面部と、
前記外周面部の周方向他方端部と前記内周面部の周方向他方端部との間に設けられる第2端面部と、
間隙部に配設されたとき、前記外周面部の上部側に位置する端部と前記内周面部の上部側に位置する端部との間に設けられる上面部と、
間隙部に配設されたとき、前記外周面部の下部側に位置する端部と前記内周面部の下部側に位置する端部との間に設けられる下底面部と、を有し、
前記てん充材充填口は、周方向両端部それぞれに少なくとも1つ設けられることを特徴とする。
In the present invention, the bag body is
A first end surface portion provided between one end portion in the circumferential direction of the outer peripheral surface portion and one end portion in the circumferential direction of the inner peripheral surface portion;
A second end surface portion provided between the other circumferential end of the outer peripheral surface portion and the other circumferential end of the inner peripheral surface portion;
An upper surface provided between an end located on the upper side of the outer peripheral surface and an end located on the upper side of the inner peripheral surface when disposed in the gap;
A lower bottom surface portion provided between an end portion located on the lower side of the outer peripheral surface portion and an end portion located on the lower side of the inner peripheral surface portion when disposed in the gap portion;
At least one filler filling port is provided at each of both ends in the circumferential direction.

また本発明は、前記てん充材充填口は、前記第1端面部および前記第2端面部にそれぞれ設けられることを特徴とする。   Moreover, this invention is characterized by the said filler filling port being provided in the said 1st end surface part and the said 2nd end surface part, respectively.

また本発明は、前記上面部に設けられ、前記袋本体内にてん充材が充填されるときに、前記密閉室内の圧力が予め定める圧力を超えると前記密閉室から外部空間への前記てん充材の流出を許容し、前記密閉室内の圧力に拘らず前記外部空間から前記密閉室への流入を阻止する逆止弁を含むことを特徴とする。   The present invention also provides the filling from the sealed chamber to the external space when the pressure in the sealed chamber exceeds a predetermined pressure when the filler is filled in the bag body and is filled with the filler in the bag body. It includes a check valve that allows the material to flow out and prevents the external space from flowing into the sealed chamber regardless of the pressure in the sealed chamber.

また本発明は、前記袋本体は、前記下底面部の下方に設けられる、発泡材料からなる中空の管状部材を有することを特徴とする。   In the invention, it is preferable that the bag body has a hollow tubular member made of a foam material provided below the lower bottom surface portion.

また本発明は、前記袋本体は、前記内周面部の周方向両端部に、一方端が固定された固定紐をそれぞれ有することを特徴とする。   In the invention, it is preferable that the bag main body has a fixed string having one end fixed to both ends in the circumferential direction of the inner peripheral surface portion.

また本発明は、前記外周面部と前記内周面部との少なくともいずれか一方に、前記袋本体内に充填されるてん充材が流出可能な貫通孔が設けられることを特徴とする。   Further, the present invention is characterized in that a through-hole through which a filler filled in the bag body can flow out is provided in at least one of the outer peripheral surface portion and the inner peripheral surface portion.

本発明によれば、袋本体の外周面部に沿って、X状芯体が設けられ、X状芯体の各端部には、内周面部に向かって突設された突設芯体が接続される。X状芯体と突設芯体とによって、てん充層形成用袋体を間隙部に差し込むだけで、袋本体が突起部の外周面および凹部の内周面に密着する。これにより、袋本体が突起部の外周面および凹部の内周面に密着するように袋本体を整形および接着する面倒な手作業が不必要になり、てん充層形成用袋体を間隙部に嵌め込む作業が容易になる。   According to the present invention, an X-shaped core body is provided along the outer peripheral surface portion of the bag body, and a protruding core body projecting toward the inner peripheral surface portion is connected to each end portion of the X-shaped core body. Is done. With the X-shaped core body and the protruding core body, the bag body is brought into close contact with the outer peripheral surface of the protrusion and the inner peripheral surface of the recess only by inserting the filling layer forming bag body into the gap. This eliminates the troublesome manual work of shaping and bonding the bag main body so that the bag main body is in close contact with the outer peripheral surface of the protrusion and the inner peripheral surface of the recess, and the filling layer forming bag body is used as the gap portion. The work of fitting becomes easy.

また本発明によれば、突設芯体として、各端部からそれぞれ内周面部に向かって直線状に延びる水平芯体を用いることができる。   Moreover, according to this invention, the horizontal core body extended linearly toward each inner peripheral surface part from each edge part can be used as a protruding core body.

また本発明によれば、上下方向に直線状に設けられる第1および第2鉛直芯体を有することで、外周面部および内周面部を上下方向に緊張させることで、外周面部に皺が発生することを防ぎ、外周面部と凹部の内周面との密着性を向上させ、内周面部に皺が発生することを防ぎ、内周面部と突起部の外周面との密着性を向上させることができる。   Moreover, according to this invention, a wrinkle generate | occur | produces in an outer peripheral surface part by tensioning an outer peripheral surface part and an inner peripheral surface part to an up-down direction by having the 1st and 2nd vertical core body provided linearly in an up-down direction. To prevent the occurrence of wrinkles on the inner peripheral surface portion and improve the adhesion between the inner peripheral surface portion and the outer peripheral surface of the protrusion. it can.

また本発明によれば、てん充材充填口が、袋本体の周方向両端部それぞれに少なくとも1つ設けられる。これにより、間隙部の半径方向のばらついている場合に、周方向両端部に設けられたてん充材充填口のうち、間隙が広い側の端面部に設けられたてん充材充填口を選んで比較的低い注入圧力でてん充材を充填することができる。また、間隙が狭い側に十分に充填できない場合には、狭い側に設けられたてん充材充填口から注入して充填することができる。   According to the invention, at least one filler filling port is provided at each of both ends in the circumferential direction of the bag body. Thereby, when the gap portion is varied in the radial direction, the filler filling port provided at the end surface portion on the wide gap side is selected from the filler filling ports provided at both ends in the circumferential direction. The filler can be filled with a relatively low injection pressure. In addition, when the gap cannot be sufficiently filled on the narrow side, it can be filled by pouring from the filler filling port provided on the narrow side.

また本発明によれば、てん充材充填口を、第1端面部および第2端面部にそれぞれ設けることができる。   Moreover, according to this invention, a filler filling port can be provided in a 1st end surface part and a 2nd end surface part, respectively.

また本発明によれば、下底面部の下方に設けられる、発泡材料からなる中空の管状部材を有する。この管状部材は、排水のために用いることができる。   Moreover, according to this invention, it has a hollow tubular member which consists of a foam material provided below a lower bottom face part. This tubular member can be used for drainage.

また本発明によれば、袋本体は、内周面部の周方向両端部に、一方端が固定された固定紐をそれぞれ有する。突起部の周りに2つのてん充層形成用袋体を間隙部に差し込んだときに、一方のてん充層形成用袋体に設けられた固定紐と、他方のてん充層形成用袋体に設けられた固定紐62とを周方向両側でそれぞれ結束する。固定紐は、内周面部の周方向両端部に固定されているので、2つのてん充層形成用袋体を上記のように固定紐で結束することにより、袋本体内周面部を突起部の外周面に、より確実に密着させることができる。   Moreover, according to this invention, a bag main body has the fixed string by which the one end was fixed to the circumferential direction both ends of an internal peripheral surface part, respectively. When two filling layer forming bags are inserted into the gap around the protrusion, the fixing string provided on one filling layer forming bag and the other filling layer forming bag The fixed string 62 provided is bound on both sides in the circumferential direction. Since the fixed string is fixed to both ends in the circumferential direction of the inner peripheral surface portion, the bag body inner peripheral surface portion is connected to the protruding portion by binding the two packing layer forming bags with the fixed string as described above. It can be made to adhere more closely to the outer peripheral surface.

また本発明によれば、外周面部と内周面部との少なくともいずれか一方に、袋本体内に充填されるてん充材が流出可能な貫通孔が設けられる。流出したてん充材によって袋本体が突起の外周面と凹部の内周面とに接着され、強固に固定される。   According to the present invention, the through hole through which the filler filled in the bag body can flow out is provided in at least one of the outer peripheral surface portion and the inner peripheral surface portion. The bag main body is bonded to the outer peripheral surface of the protrusion and the inner peripheral surface of the recess by the outflow filler, and is firmly fixed.

本発明によるてん充層形成用袋体が用いられるスラブ式軌道の概要を示す斜視図である。It is a perspective view which shows the outline | summary of the slab type | formula track | orbit in which the bag body for packed bed formation by this invention is used. 本発明によるスラブ式軌道のてん充層形成用袋体の第1実施形態を示す斜視図である。It is a perspective view which shows 1st Embodiment of the bag body for filling layer formation of the slab type track | orbit by this invention. 本実施形態によるてん充層形成用袋体の断面図(図2の線III−IIIに沿った断面図)である。It is sectional drawing (sectional drawing along line III-III of FIG. 2) of the filling layer forming bag body by this embodiment. X状芯体48および水平芯体49のみを示す斜視図である。It is a perspective view which shows only the X-shaped core body 48 and the horizontal core body 49. FIG. X状芯体48、水平芯体49および第1鉛直芯体50および第2鉛直芯体51のみを示す斜視図である。4 is a perspective view showing only an X-shaped core body 48, a horizontal core body 49, a first vertical core body 50, and a second vertical core body 51. FIG. X状芯体48、水平芯体49、第1鉛直芯体50、第2鉛直芯体51および円弧状芯体46のみを示す斜視図である。4 is a perspective view showing only an X-shaped core body 48, a horizontal core body 49, a first vertical core body 50, a second vertical core body 51, and an arc-shaped core body 46. FIG. 本実施形態によるてん充層形成用袋体を用いた間隙部てん充層施工法の最初の工程を示す斜視図である。It is a perspective view which shows the first process of the gap part filling layer construction method using the bag body for filling layer formation by this embodiment. 本実施形態によるてん充層形成用袋体を用いた間隙部てん充層施工法の次の工程を示す斜視図である。It is a perspective view which shows the next process of the gap | interval part filling layer construction method using the bag body for filling layer formation by this embodiment. 本実施形態による施工法によって施工された間隙部てん充層部分の完成状態を示す斜視図である。It is a perspective view which shows the completion state of the gap part filling layer part constructed | assembled by the construction method by this embodiment. 本発明によるスラブ式軌道のてん充層形成用袋体の第2実施形態を示す斜視図である。It is a perspective view which shows 2nd Embodiment of the bag body for filling layer formation of the slab type | formula track | orbit by this invention. 固定紐62を結束した状態を示す模式図である。It is a mimetic diagram showing the state where fixed string 62 was bound. 本発明によるスラブ式軌道のてん充層形成用袋体の第3実施形態を示す斜視図である。It is a perspective view which shows 3rd Embodiment of the filling body formation bag body of the slab type | formula track | orbit by this invention. 逆止弁70が設けられた付近を示す断面図である。It is sectional drawing which shows the vicinity in which the non-return valve 70 was provided. 蓋状冶具80を配置した状態を示す模式図である。It is a schematic diagram which shows the state which has arrange | positioned the lid-shaped jig 80. FIG. チューブ90を配置した状態の断面図である。It is sectional drawing of the state which has arrange | positioned the tube 90. FIG.

まず、本発明によるてん充層形成用袋体が用いられるスラブ式軌道の概要を、図1を参照して説明する。   First, the outline of the slab type track | orbit in which the bag body for packed bed formation by this invention is used is demonstrated with reference to FIG.

スラブ式軌道は、路盤コンクリート1上に形成されたCAモルタル(セメントアスファルトモルタル)によるてん充層3と、てん充層3上に設置されたコンクリート製のスラブ板5とを有し、スラブ板5上に締結具7によってレール9が締結されている。スラブ板は、長さ4900mm、幅2220mm、厚さ190mm程度の矩形板状(長方体形状)をしたプレキャスト製品である。この場合、てん充層3の厚さ(高さ)は、50mm程度であればよい。スラブ式軌道では、上述のスラブ板5が、複数個、レール敷設方向に並べて配置される。   The slab type track has a packed bed 3 made of CA mortar (cement asphalt mortar) formed on the roadbed concrete 1 and a concrete slab plate 5 installed on the packed bed 3. A rail 9 is fastened by a fastener 7 on the top. The slab plate is a precast product having a rectangular plate shape (a rectangular shape) having a length of 4900 mm, a width of 2220 mm, and a thickness of about 190 mm. In this case, the thickness (height) of the filling layer 3 may be about 50 mm. In the slab type track, a plurality of the above slab plates 5 are arranged side by side in the rail laying direction.

スラブ板5の長手方向の両端部には位置決め用の凹部11が形成されている。路盤コンクリート1上には凹部11と係合する円柱状あるいは半円柱状の位置決め用の突起部13が突出形成されている。   Recesses 11 for positioning are formed at both ends in the longitudinal direction of the slab plate 5. On the roadbed concrete 1, a cylindrical or semi-cylindrical positioning projection 13 is formed so as to be engaged with the recess 11.

突起部13は、外径寸法が450mm程度の円柱状あるいは半円柱状である。凹部11は、平面視で略半円状で、突起部13の外径より大きい500mm程度の内径を有する。凹部11と突起部13とは間隙部15(図7参照)をおいて同心円状に係合する。間隙部15は、凹部11の内周面と突起部13の外周面との間に内径−外径差によって画成された平面視で略半円環状の空間である。   The protrusion 13 has a cylindrical or semi-cylindrical shape with an outer diameter of about 450 mm. The recess 11 is substantially semicircular in plan view and has an inner diameter of about 500 mm that is larger than the outer diameter of the protrusion 13. The recess 11 and the protrusion 13 engage concentrically with a gap 15 (see FIG. 7). The gap 15 is a substantially semi-circular space in plan view defined by an inner diameter-outer diameter difference between the inner circumferential surface of the recess 11 and the outer circumferential surface of the protrusion 13.

間隙部15は、路盤コンクリート1側(底部)に排水通路部17を残して間隙用てん充層19によって埋められている。これにより、凹部11と突起部13とは間隙用てん充層19と協働して路盤コンクリート1上におけるスラブ板5の横方向の移動を拘束(規制)する位置決め部として作用する。   The gap 15 is filled with a gap filling layer 19 leaving a drainage passage 17 on the roadbed concrete 1 side (bottom). Thereby, the recessed part 11 and the projection part 13 act as a positioning part which restrains (regulates) the movement of the slab board 5 on the roadbed concrete 1 in cooperation with the filling layer 19 for gaps.

次に、本発明のてん充層形成用袋体の第1実施形態を、図2〜図8を参照して説明する。   Next, 1st Embodiment of the bag body for filling layer formation of this invention is described with reference to FIGS.

本実施形態によるてん充層形成用袋体40は、図2、図3に示されているように、間隙部15の空間形状と略同形状の密閉室41を構成するように形成された不織布43Aと不織布43Bとによる2枚重ねの密閉構造の袋本体42と、袋本体42の上面部に縫い付けられ、密閉室41に連通するてん充材充填口45を構成する不織布による筒状のてん充材充填口部材44と、袋本体42の2枚の不織布43Aと不織布43Bとの間に縫い付けられたX状芯体48および水平芯体49Aと、を有する。なお、図3において、符号Sは、不織布43Aと43Bとの縫い合わせ部(縫い目)を示している。   As shown in FIGS. 2 and 3, the filling layer forming bag 40 according to this embodiment is a non-woven fabric formed so as to constitute a sealed chamber 41 having substantially the same shape as the space of the gap 15. 43A and non-woven fabric 43B, a bag body 42 having a hermetically sealed structure, and a cylindrical balance made of non-woven fabric that is sewn on the upper surface of the bag body 42 and constitutes a filler filling port 45 communicating with the sealed chamber 41 It has a filler filling port member 44, and an X-shaped core body 48 and a horizontal core body 49A sewn between the two nonwoven fabrics 43A and 43B of the bag body 42. In addition, in FIG. 3, the code | symbol S has shown the stitching | joining part (seam) of nonwoven fabric 43A and 43B.

袋本体42は、上記のように間隙部15の空間形状と略同形状の密閉室41を構成し、半円環面状の上面部42Aと、上面部42Aと同一形状の下底面部42Bと、上面部42Aの内周縁と下底面部42Bの内周縁との間に設けられる、湾曲した内周面部42Eと、上面部42Aの外周縁と下底面部42Bの外周縁との間に設けられる、湾曲した外周面部42Fと、内周面部42Eの周方向一方端部と外周面部42Fの周方向一方端部との間に設けられる矩形状の端面部42Cと、内周面部42Eの周方向他方端部と外周面部42Fの周方向他方端部との間に設けられる矩形状の端面部42Dと、を含む6つの面部からなる。   The bag body 42 constitutes the sealed chamber 41 having substantially the same shape as the space 15 of the gap portion 15 as described above. The curved inner peripheral surface portion 42E provided between the inner peripheral edge of the upper surface portion 42A and the inner peripheral edge of the lower bottom surface portion 42B, and the outer peripheral edge of the upper surface portion 42A and the outer peripheral edge of the lower bottom surface portion 42B. The curved outer peripheral surface portion 42F, the rectangular end surface portion 42C provided between the one circumferential end portion of the inner peripheral surface portion 42E and the one circumferential end portion of the outer peripheral surface portion 42F, and the other circumferential direction of the inner peripheral surface portion 42E. It consists of six surface portions including a rectangular end surface portion 42D provided between the end portion and the other circumferential end portion of the outer peripheral surface portion 42F.

上面部42Aの端面部42C側の端部には、てん充材充填口部材44が設けられる。内周面部42Eおよび外周面部42Fの形状は、いずれも半円筒の周面形状であり、内周面部42Eの半径よりも外周面部42Fの半径のほうが大きい。内周面部42Eは、間隙部15にてん充層形成用袋体40が差し込まれたときに、突起部13の外周面に接触し、外周面部42Fは、間隙部15にてん充層形成用袋体40が差し込まれたときに、凹部11の内周面に接触する。内周面部42Eおよび外周面部42Fは、袋本体42が展開された状態では、矩形状である。   A filler filling port member 44 is provided at the end of the upper surface portion 42A on the end surface portion 42C side. The shapes of the inner peripheral surface portion 42E and the outer peripheral surface portion 42F are both semicircular peripheral surface shapes, and the radius of the outer peripheral surface portion 42F is larger than the radius of the inner peripheral surface portion 42E. The inner peripheral surface portion 42E contacts the outer peripheral surface of the protruding portion 13 when the filling layer forming bag body 40 is inserted in the gap portion 15, and the outer peripheral surface portion 42F is the filling layer forming bag in the gap portion 15. When the body 40 is inserted, it contacts the inner peripheral surface of the recess 11. The inner peripheral surface portion 42E and the outer peripheral surface portion 42F have a rectangular shape when the bag body 42 is deployed.

上面部42Aと、下底面部42Bと、端面部42C,42Dと、内周面部42Eと、外周面部42Fとは、それぞれ2枚重ねの不織布43A,43Bからなり、各面部の縁同士が縫い付けられるか、縁同士が接着剤で接着されて袋本体42が形成されている。   The upper surface portion 42A, the lower bottom surface portion 42B, the end surface portions 42C and 42D, the inner peripheral surface portion 42E, and the outer peripheral surface portion 42F are each composed of two non-woven fabrics 43A and 43B, and the edges of the respective surface portions are sewn together. Alternatively, the bag body 42 is formed by bonding the edges with an adhesive.

不織布43A,43Bは、合成樹脂などからなる繊維が一方向またはランダムに配向し、交絡、融着、接着などによって繊維間が結合された布状材料であり、てん充材が充填されたとき、充填されたてん充材が硬化したときなどに破損しないような強度を有し、てん充材の硬化を阻害しない材質で構成されていればよい。不織布43A,43Bを構成する繊維材料としては、ポリエステル樹脂、ナイロン樹脂、ポリプロピレン樹脂、ポリエチレン樹脂、ポリウレタン樹脂、アクリル樹脂、PET(ポリエチレンテレフタレート)樹脂、メラミン樹脂など各種の合成樹脂を用いることができる。これらの合成樹脂は、1種を単独で用いてもよく、2種以上を併用してもよい。繊維の配向および繊維間の結合の種類も特には限定されない。   Non-woven fabrics 43A and 43B are cloth-like materials in which fibers made of synthetic resin or the like are oriented in one direction or randomly, and the fibers are bonded together by entanglement, fusion, adhesion, and the like. What is necessary is just to be comprised with the material which has intensity | strength which is not damaged when the filling filler with which it filled hardens | cures, and does not inhibit hardening of a filler. As the fiber material constituting the nonwoven fabrics 43A and 43B, various synthetic resins such as polyester resin, nylon resin, polypropylene resin, polyethylene resin, polyurethane resin, acrylic resin, PET (polyethylene terephthalate) resin, and melamine resin can be used. These synthetic resins may be used alone or in combination of two or more. The orientation of the fibers and the type of bond between the fibers are not particularly limited.

本発明の袋本体42に用いられる不織布43A,43Bとしては、たとえば、目付が100〜500g/mのものを用いることができるが、この範囲に限定されるものではない。 As nonwoven fabric 43A, 43B used for the bag main body 42 of this invention, although a fabric weight of 100-500 g / m < 2 > can be used, for example, it is not limited to this range.

図4は、X状芯体48および水平芯体49のみを示す斜視図である。X状芯体48および水平芯体49の構成をわかり易くするために、袋本体42を透過して、X状芯体48および水平芯体49のみを示す図である。X状芯体48は、可撓性を有する樹脂製で、2つの平板帯を中央部分48eで交差させたようなX状であり、凹部11の内周面に接触する外周面部42Fに設けられている。本実施形態では、X状芯体48は、外周面部42Fの不織布43A,43B間に配置されて縫い付けられているが、不織布43Aの外表面に配置されて縫い付けられていてもよく、不織布43Bの内表面に配置されて縫い付けられていてもよい。また、縫い付ける代わりに、接着剤によって接着されていてもよい。   FIG. 4 is a perspective view showing only the X-shaped core body 48 and the horizontal core body 49. In order to make the configuration of the X-shaped core body 48 and the horizontal core body 49 easier to understand, it is a diagram showing only the X-shaped core body 48 and the horizontal core body 49 through the bag body 42. The X-shaped core body 48 is made of a resin having flexibility, has an X shape in which two flat strips intersect each other at the central portion 48e, and is provided on the outer peripheral surface portion 42F that contacts the inner peripheral surface of the recess 11. ing. In the present embodiment, the X-shaped core body 48 is disposed and sewn between the nonwoven fabrics 43A and 43B of the outer peripheral surface portion 42F, but may be disposed and sewn on the outer surface of the nonwoven fabric 43A. It may be arranged and sewn on the inner surface of 43B. Moreover, you may adhere | attach with the adhesive agent instead of sewing.

X状芯体48は、外周面部42Fの湾曲形状に沿うように設けられ、間隙部15にてん充層形成用袋体40が差し込まれたときに、外周面部42Fの湾曲形状を保持する。上記のように、外周面部42Fは、袋本体42が展開された状態で矩形状であり、X状芯体48は、この矩形状の対角線に沿って外周面部42Fに縫い付けられる。X状芯体48は、4つの端部48a,48b,48c,48dが矩形状の外周面部42Fの4つの隅部にまでそれぞれ達するような大きさとすることが好ましい。   The X-shaped core body 48 is provided so as to follow the curved shape of the outer peripheral surface portion 42 </ b> F, and retains the curved shape of the outer peripheral surface portion 42 </ b> F when the filling layer forming bag body 40 is inserted into the gap portion 15. As described above, the outer peripheral surface portion 42F has a rectangular shape in a state where the bag main body 42 is unfolded, and the X-shaped core body 48 is sewn to the outer peripheral surface portion 42F along the rectangular diagonal line. The X-shaped core body 48 is preferably sized so that the four end portions 48a, 48b, 48c, and 48d reach the four corners of the rectangular outer peripheral surface portion 42F, respectively.

外周面部42Fの湾曲形状に沿う形状とは、2つの平板帯を中央部で重ね、重ねた部分を接着するなどして形成したものであってもよく、X状に一体的に形成されたものであってもよい。また、外周面部42Fの湾曲形状に沿う形状とするには、たとえば、湾曲していない帯状平板をプレス金型などによって塑性変形させたり、予め湾曲形状に沿う形状に成形してもよい。   The shape along the curved shape of the outer peripheral surface portion 42F may be formed by overlapping two flat strips at the central portion and bonding the overlapped portions, or integrally formed in an X shape. It may be. Moreover, in order to make the shape along the curved shape of the outer peripheral surface portion 42F, for example, an uncurved belt-like flat plate may be plastically deformed by a press die or the like, or may be previously formed into a shape along the curved shape.

外周面部42Fの湾曲形状に沿う形状とすることで、X状芯体48が、外周面部42Fの湾曲形状を保持し、間隙部15にてん充層形成用袋体40が差し込まれたときに、外周面部42Fが凹部11の内周面に密着する。X状芯体48の下側の2つの端部が脚として、袋本体42の全体を支え、外周面部42Fが凹部11の内周面に密着することと協働して、袋本体42が、間隙部15内において自立することができる。   By making the shape along the curved shape of the outer peripheral surface portion 42F, the X-shaped core body 48 maintains the curved shape of the outer peripheral surface portion 42F, and when the filling layer forming bag body 40 is inserted in the gap portion 15, The outer peripheral surface portion 42F is in close contact with the inner peripheral surface of the recess 11. The two lower ends of the X-shaped core body 48 serve as legs, support the entire bag body 42, and in cooperation with the outer peripheral surface portion 42F closely contacting the inner peripheral surface of the recess 11, It can stand by itself in the gap 15.

水平芯体49は、可撓性を有する樹脂製で、ワイヤ状であり、X状芯体48の上下に並ぶ2つの端部48a,48b;48c,48dからそれぞれ内周面部42Eに向かって延びる4本の直線状の芯体である。これら4本の水平芯体49は、突設芯体である。   The horizontal core body 49 is made of a flexible resin and has a wire shape. The horizontal core body 49 extends from the two end portions 48a, 48b; 48c, 48d arranged vertically on the X-shaped core body 48 toward the inner peripheral surface portion 42E. It is four linear cores. These four horizontal cores 49 are projecting cores.

外周面部42Fは半円筒状であり、X状芯体48によって外周面部42Fの湾曲形状が保持された状態で間隙部15にてん充層形成用袋体40が差し込まれたときに、外周面部42Fの周方向両端部は、突起部13の中心を挟むように位置する。さらに水平芯体49によって内周面部42Eの周方向両端部が、突起部13の中心を挟む位置において、突起部13の外周面に押し付けられる。そうすると、内周面部42Eは、周方向全体にわたって突起部13の外周面に押し付けられて密着する。   The outer peripheral surface portion 42F has a semi-cylindrical shape, and the outer peripheral surface portion 42F is inserted when the filling layer forming bag body 40 is inserted in the gap portion 15 while the curved shape of the outer peripheral surface portion 42F is held by the X-shaped core body 48. Both end portions in the circumferential direction are positioned so as to sandwich the center of the protrusion 13. Further, both ends in the circumferential direction of the inner peripheral surface portion 42 </ b> E are pressed against the outer peripheral surface of the projecting portion 13 by the horizontal core body 49 at a position sandwiching the center of the projecting portion 13. Then, the inner peripheral surface portion 42E is pressed against and closely contacts the outer peripheral surface of the protrusion 13 over the entire circumferential direction.

これにより、X状芯体48を外周面部42Fに設け、X状芯体48の各端部48a,48b;48c,48dからそれぞれ延びる水平芯体49を設けることで、てん充層形成用袋体40を間隙部15に差し込むだけで、袋本体42の内周面部42Eが突起部13の外周面に密着し、外周面部42Fが凹部11の内周面に密着するので、袋本体42を整形して突起部13の外周面および凹部11の内周面に接着する面倒な手作業が不必要になる。   Thereby, the X-shaped core body 48 is provided on the outer peripheral surface portion 42F, and the horizontal core body 49 extending from the respective end portions 48a, 48b; 48c, 48d of the X-shaped core body 48 is provided. The inner peripheral surface portion 42E of the bag main body 42 is in close contact with the outer peripheral surface of the protruding portion 13 and the outer peripheral surface portion 42F is in close contact with the inner peripheral surface of the concave portion 11 simply by inserting 40 into the gap portion 15. Therefore, the troublesome manual work of adhering to the outer peripheral surface of the protruding portion 13 and the inner peripheral surface of the concave portion 11 becomes unnecessary.

本実施形態では、X状芯体48の各端部48a,48b,48c,48dから内周面部42Eに向かって延びる突設芯体は、直線状の水平芯体49として説明しているが、内周面部42Eの周方向両端部を、突起部13の外周面に押し付けることができれば、直線状に限らず、曲線状または折れ線状などであってもよい。   In the present embodiment, the protruding core body extending from each end portion 48a, 48b, 48c, 48d of the X-shaped core body 48 toward the inner peripheral surface portion 42E is described as a linear horizontal core body 49. As long as both end portions in the circumferential direction of the inner peripheral surface portion 42E can be pressed against the outer peripheral surface of the protruding portion 13, the inner peripheral surface portion 42E is not limited to a linear shape, and may be a curved shape or a broken line shape.

袋本体42はさらに、X状芯体48の上下に並ぶ2つの端部48a,48b;48c,48d間に設けられる直線状の第1鉛直芯体50および水平芯体49の内周面部42E側の端部間に設けられる第2鉛直芯体51を有する。図5は、X状芯体48、水平芯体49および第1鉛直芯体50および第2鉛直芯体51のみを示す斜視図である。第1鉛直芯体50および第2鉛直芯体51の構成をわかり易くするために、袋本体42を透過して、X状芯体48、水平芯体49、第1鉛直芯体50および第2鉛直芯体51のみを示す図である。第1鉛直芯体50および第2鉛直芯体51は、水平芯体49と同様に可撓性を有する樹脂製で、ワイヤ状であり、袋本体42に縫い付けられている。これらの第1鉛直芯体50および第2鉛直芯体51は、水平芯体49とともに矩形状の芯体を構成し、端面部42C,42Dの四辺にそれぞれ固定される。   The bag main body 42 further includes a linear first vertical core 50 and an inner peripheral surface 42E side of the horizontal core 49 provided between two end portions 48a, 48b; 48c, 48d arranged above and below the X-shaped core 48. The second vertical core body 51 is provided between the end portions of the two. FIG. 5 is a perspective view showing only the X-shaped core body 48, the horizontal core body 49, the first vertical core body 50, and the second vertical core body 51. In order to make the configuration of the first vertical core body 50 and the second vertical core body 51 easier to understand, the bag body 42 is transmitted, and the X-shaped core body 48, the horizontal core body 49, the first vertical core body 50, and the second vertical core body 50. It is a figure which shows only the core 51. FIG. The first vertical core body 50 and the second vertical core body 51 are made of a resin having flexibility like the horizontal core body 49, are in a wire shape, and are sewn to the bag body 42. The first vertical core body 50 and the second vertical core body 51 constitute a rectangular core body together with the horizontal core body 49, and are respectively fixed to the four sides of the end face portions 42C and 42D.

間隙部15にてん充層形成用袋体40が差し込まれたときに、第1鉛直芯体50は、外周面部42Fを鉛直方向に緊張させ、第2鉛直芯体51は、内周面部42Eを鉛直方向に緊張させる。これにより、外周面部42Fに皺が発生することを防ぎ、外周面部42Fと凹部11の内周面との密着性を向上させ、内周面部42Eに皺が発生することを防ぎ、内周面部42Eと突起部13の外周面との密着性を向上させることができる。   When the filling layer forming bag body 40 is inserted in the gap portion 15, the first vertical core body 50 tensions the outer peripheral surface portion 42F in the vertical direction, and the second vertical core body 51 connects the inner peripheral surface portion 42E. Tension in the vertical direction. This prevents wrinkles from occurring on the outer peripheral surface portion 42F, improves the adhesion between the outer peripheral surface portion 42F and the inner peripheral surface of the concave portion 11, prevents wrinkles from occurring on the inner peripheral surface portion 42E, and prevents the inner peripheral surface portion 42E. And the outer peripheral surface of the protrusion 13 can be improved.

袋本体42はさらに、X状芯体48の上部に位置する2つの端部48a,48cとの間、およびX状芯体48の下部に位置する2つの端部48b,48dとの間に、平面視で半円弧状の円弧状芯体46を有する。図6は、X状芯体48、水平芯体49、第1鉛直芯体50、第2鉛直芯体51および円弧状芯体46のみを示す斜視図である。円弧状芯体46の構成をわかり易くするために、袋本体42を透過して、X状芯体48、水平芯体49、第1鉛直芯体50、第2鉛直芯体51および円弧状芯体46のみを示す図である。円弧状芯体46は、水平芯体49および第1鉛直芯体50および第2鉛直芯体51と同様に可撓性を有する樹脂製で、ワイヤ状であり、上面部42Aと下底面部42Bとの外周縁に沿って袋本体42に縫い付けられて固定される。   The bag body 42 is further between two end portions 48a and 48c located at the upper portion of the X-shaped core body 48 and between two end portions 48b and 48d located at the lower portion of the X-shaped core body 48, It has a semicircular arc core 46 in plan view. FIG. 6 is a perspective view showing only the X-shaped core body 48, the horizontal core body 49, the first vertical core body 50, the second vertical core body 51, and the arc-shaped core body 46. In order to make the configuration of the arc-shaped core body 46 easy to understand, the bag-shaped main body 42 is transmitted, and the X-shaped core body 48, the horizontal core body 49, the first vertical core body 50, the second vertical core body 51, and the arc-shaped core body. FIG. The arc-shaped core body 46 is made of a flexible resin, like the horizontal core body 49, the first vertical core body 50, and the second vertical core body 51, has a wire shape, and has an upper surface portion 42A and a lower bottom surface portion 42B. The bag body 42 is sewn and fixed along the outer peripheral edge.

間隙部15にてん充層形成用袋体40が差し込まれたときに、円弧状芯体46は、外周面部42Fを周方向に緊張させる。これにより、外周面部42Fに皺が発生することを防ぎ、外周面部42Fと凹部11の内周面との密着性をさらに向上させることができる。   When the filling layer forming bag 40 is inserted in the gap portion 15, the arc-shaped core body 46 tensions the outer peripheral surface portion 42F in the circumferential direction. Thereby, it can prevent that wrinkles generate | occur | produce in the outer peripheral surface part 42F, and can further improve the adhesiveness of the outer peripheral surface part 42F and the inner peripheral surface of the recessed part 11. FIG.

X状芯体48、水平芯体49、第1鉛直芯体50、第2鉛直芯体51および円弧状芯体46は、袋本体42の形状に沿った形状に変形可能であって、てん充層形成用袋体40の運搬時などに破損しないような機械的強度を有する材質で構成されていればよい。また、X状芯体48、水平芯体49、第1鉛直芯体50、第2鉛直芯体51および円弧状芯体46は、作業時や運搬時に外力が加わって袋本体42が変形した場合であっても、その外力が除去されたときに袋本体42の形状を復元できるようなばね力を有する材質で構成されることが好ましい。   The X-shaped core body 48, the horizontal core body 49, the first vertical core body 50, the second vertical core body 51, and the arc-shaped core body 46 can be deformed into a shape along the shape of the bag body 42, and What is necessary is just to be comprised with the material which has mechanical strength which is not damaged at the time of conveyance of the bag body 40 for layer formation. In addition, the X-shaped core body 48, the horizontal core body 49, the first vertical core body 50, the second vertical core body 51, and the arc-shaped core body 46 are deformed when the bag body 42 is deformed due to external force applied during work or transportation. Even so, it is preferable to be made of a material having a spring force that can restore the shape of the bag body 42 when the external force is removed.

X状芯体48、水平芯体49、第1鉛直芯体50、第2鉛直芯体51および円弧状芯体46の材質としては、たとえば、ポリウレタン樹脂、ポリエステル樹脂、ポリエチレン樹脂、ナイロン樹脂、アクリル樹脂、ポリカーボネート樹脂など各種の合成樹脂材料を用いることができる。   Examples of the material of the X-shaped core body 48, the horizontal core body 49, the first vertical core body 50, the second vertical core body 51, and the arc-shaped core body 46 include polyurethane resin, polyester resin, polyethylene resin, nylon resin, and acrylic. Various synthetic resin materials such as resin and polycarbonate resin can be used.

本発明のてん充層形成用袋体40は、さらに、てん充材が袋本体42の密閉室41に充填されるときに、袋本体42の各面部の縁同士を縫い付けた縫い目S、X状芯体48、第1鉛直芯体50、第2鉛直芯体51および円弧状芯体46を袋本体42に縫い付けた縫い目Sからてん充材の一部が流出する。流出したてん充材は袋本体42と凹部11および突起部13との間で硬化し、袋本体42と凹部11および突起部13とを接着する接着剤として働く。ここで、縫い目は、不織布を厚み方向に貫通する貫通孔に、糸が挿通したものであり、糸と不織布との微小な間隙からてん充材が流出する。   The filling layer forming bag 40 of the present invention is further provided with stitches S, X obtained by sewing edges of each surface portion of the bag body 42 when the filling material is filled in the sealed chamber 41 of the bag body 42. A part of the filler flows out from the seam S in which the core body 48, the first vertical core body 50, the second vertical core body 51, and the arc-shaped core body 46 are sewn to the bag body 42. The overflowing filler has hardened between the bag main body 42 and the recess 11 and the protrusion 13 and serves as an adhesive for bonding the bag main body 42 to the recess 11 and the protrusion 13. Here, the seam is a thread inserted through a through hole penetrating the nonwoven fabric in the thickness direction, and the filler flows out from a minute gap between the yarn and the nonwoven fabric.

X状芯体48の外周面部42Fへの縫い付けにおいては、少なくともX状芯体48の4つの端部48a,48b;48c,48dと中央部とが外周面部42Fに縫い付けられていれば、外周面部42Fを凹部11の内周面に密着させることができる。上記のように縫い目がてん充材の一部を接着剤として流出させる流出孔であることを考慮すると、X状芯体48の全体にわたって外周面部42Fに縫い付けることで、外周面部42Fに、より多く、かつより一様に分布した縫い目、すなわち、てん充材の流出箇所が形成されるので、外周面部42Fと凹部11の内周面との間に、接着剤としてのてん充材を、一様に十分な量で流出させることができるので、好ましい。   In the sewing to the outer peripheral surface portion 42F of the X-shaped core body 48, if at least the four end portions 48a, 48b; 48c, 48d and the central portion of the X-shaped core body 48 are sewn to the outer peripheral surface portion 42F, The outer peripheral surface portion 42 </ b> F can be brought into close contact with the inner peripheral surface of the recess 11. Considering that the seam is an outflow hole for allowing a part of the filler to flow out as an adhesive as described above, by sewing the entire X-shaped core body 48 to the outer peripheral surface portion 42F, the outer peripheral surface portion 42F Since many seams distributed more uniformly, that is, outflow portions of the filler are formed, a filler as an adhesive is placed between the outer peripheral surface portion 42F and the inner peripheral surface of the concave portion 11. It is preferable that it can be discharged in a sufficient amount.

内周面部42Eには、X状芯体48を設けないので、縫い目が形成されず、接着剤としてのてん充材が十分に流出されない可能性がある。したがって、内周面部42Eには、てん充材が流出可能な流出孔を設けることが好ましい。流出孔としては、X状芯体48は縫い付けないが、外周面部42Fと同様に、内周面部42EにもX状の縫い目を形成すればよい。また、糸を挿通させず、不織布に貫通孔を形成するだけであってもよい。このような貫通孔は、たとえば、ミシンを用いて、上糸および下糸を使用せずに、いわゆる空縫いすることで、ミシン針によって、縫い目と同様連続的に一定間隔の貫通孔(本発明では「ミシン目」という)を不織布に容易に形成することができる。なお、縫い目では、貫通孔と糸との間隙をてん充材が流出するので、縫い目によって適切な量が流出できる場合に、同じミシン針によって貫通孔を形成すると、径が大きすぎて過剰に流出してしまうので、ミシン目の場合は、縫い目に比べて細いミシン針を使用し、縫い目よりも径の小さな貫通孔を形成することが好ましい。   Since the X-shaped core body 48 is not provided on the inner peripheral surface portion 42E, there is a possibility that no seam is formed and the filler as the adhesive does not flow out sufficiently. Therefore, it is preferable to provide an outflow hole through which the filler can flow out in the inner peripheral surface portion 42E. As the outflow hole, the X-shaped core body 48 is not sewn, but an X-shaped seam may be formed on the inner peripheral surface portion 42E as well as the outer peripheral surface portion 42F. Further, it is possible to simply form a through hole in the nonwoven fabric without inserting the yarn. Such a through-hole is formed by, for example, using a sewing machine without using an upper thread and a lower thread, so-called blank stitching, and by using a sewing needle, the through-holes are continuously spaced at regular intervals in the same manner as the seam (the present invention). Then, it is easy to form a "perforation" on a nonwoven fabric. In addition, since the filler flows out through the gap between the through hole and the thread at the seam, if an appropriate amount can flow out by the seam, if the through hole is formed by the same sewing needle, the diameter is too large and excessively flows out. Therefore, in the case of a perforation, it is preferable to use a thinner perforation needle than a seam and to form a through hole having a diameter smaller than that of the seam.

てん充材は、充填開始後、硬化反応が開始され、時間の経過に伴って、高粘度の液状状態から、ゲル状に変化し、最後に固体状となる。縫い目およびミシン目からのてん充材の流出は、液状状態で起こり、ゲル状では、流出は停止する。   The filling material starts a curing reaction after the start of filling, and changes from a highly viscous liquid state to a gel state with the passage of time, and finally becomes a solid state. The outflow of the filler from the seam and perforation occurs in a liquid state, and in the gel state, the outflow stops.

ミシン目は、内周面部42Eに限らず、外周面部42Fおよびその他の面部に形成されていてもよい。縫い目およびミシン目の好適な径の範囲や、形成する位置、分布については、用いるてん充材の組成によって、液状状態の粘度や流出が停止するゲル状に変化するまでに要する時間などが異なるので、予め実験などにより決定すればよい。なお、ミシン目を形成することなく、てん充材が自ずから適切な量だけ滲み出す不織布を使用することも考えられるが、多数の種類から適切な不織布を探し出して選ぶ作業は、煩雑である。また、てん充材が不織布から滲み出すための細孔径にはばらつきがあり、細孔の分布も一様ではないので、同じ目付の不織布を用いたとしても常に同じ量が滲み出すとは限らない。てん充材が滲み出す量が少ない、または滲み出す量がない不織布、織布またはシート状体を使用し、ミシン目をミシンの操作によって形成して、てん充材が円滑に適切な量だけ再現性良く流出するように設定するほうが、容易な作業で確実に効果を達成できる。   The perforation may be formed not only on the inner peripheral surface portion 42E but also on the outer peripheral surface portion 42F and other surface portions. The range of suitable diameters of seams and perforations, as well as the position and distribution to be formed vary depending on the composition of the filler used, such as the viscosity in the liquid state and the time required to change to a gel that stops outflow. What is necessary is just to determine beforehand by experiment. In addition, it is possible to use a nonwoven fabric in which the filler naturally oozes in an appropriate amount without forming a perforation, but it is complicated to find and select an appropriate nonwoven fabric from many types. In addition, since the pore diameter for the filler to ooze out from the nonwoven fabric varies and the pore distribution is not uniform, the same amount does not always ooze out even if a nonwoven fabric with the same basis weight is used. . Using a non-woven fabric, woven fabric, or sheet-like material with little or no seeping out of the filler, and forming the perforation by operating the sewing machine, the filler can be reproduced smoothly and appropriately. The effect can be surely achieved by easy work if the setting is made so that it flows well.

ミシン目としては、たとえば、番手が9番(針の直径 0.67mm)〜16番(針の直径 1.02mm)のミシン針を用いて開口径が0.1〜0.5mmの貫通孔を形成する。貫通孔を形成する間隔は、たとえば2〜5mmであり、形成する位置は、流出したてん充材が自重で流れ落ちることを考慮して、内周面部42E、外周面部42Fの上部により多くの貫通孔が分布するようにしてもよく、内周面部42E、外周面部42Fに一様に分布するようにしてもよい。一様に分布する場合、たとえば、単位面積当たりの孔数は、3〜9個/cmである。 As a perforation, for example, a perforation having an opening diameter of 0.1 to 0.5 mm is made using a perforation needle having a count of 9 (needle diameter 0.67 mm) to 16 (needle diameter 1.02 mm). Form. The interval at which the through holes are formed is, for example, 2 to 5 mm, and the positions where the through holes are formed are considered to be more through holes in the upper part of the inner peripheral surface portion 42E and the outer peripheral surface portion 42F in consideration of the flowing out of the filler material by its own weight. May be distributed, or may be uniformly distributed on the inner peripheral surface portion 42E and the outer peripheral surface portion 42F. In the case of uniform distribution, for example, the number of holes per unit area is 3 to 9 / cm 2 .

2枚重ねの不織布43Aと不織布43Bのうち、凹部11および突起部13と直接接触する外側の不織布43Aは、表面に繊維が突出した、いわゆる毛羽立ちの多い不織布を用いることが好ましい。凹部11および突起部13は、いずれもコンクリート製であり、内周面および外周面には微小な孔が広く分布している。流出したてん充材が、孔に貯留し、不織布43Aの表面から突出した繊維の先端部分が、孔に貯留したてん充材に埋め込まれることで、袋本体42と凹部11および突起部13との、てん充材による接着強度がさらに向上する。   Of the two-layered nonwoven fabric 43A and nonwoven fabric 43B, the outer nonwoven fabric 43A that is in direct contact with the concave portion 11 and the protrusion 13 is preferably a so-called non-woven fabric with many fibers protruding on the surface. The recess 11 and the protrusion 13 are both made of concrete, and minute holes are widely distributed on the inner peripheral surface and the outer peripheral surface. The outflow filler is stored in the hole, and the tip portion of the fiber protruding from the surface of the nonwoven fabric 43A is embedded in the filler stored in the hole, so that the bag body 42, the recess 11 and the protrusion 13 are formed. Further, the adhesive strength due to the filler is further improved.

袋本体42の下部には不織布によるスポンジ挿入部52が縫い合わせられている。スポンジ挿入部52は、平面視で略半円状の横方向に長い両端開口の筒状をなしている。スポンジ挿入部52には端部開口より通水性を有する四角棒状のスポンジ部材53をスポンジ挿入部52の全長に亘って挿入する。スポンジ部材53の高さはてん充層3の厚さ(高さ)と同等の寸法(50mm程度)であってよい。   A sponge insertion portion 52 made of a nonwoven fabric is sewn to the lower portion of the bag body 42. The sponge insertion portion 52 has a cylindrical shape with both ends open in a substantially semicircular lateral direction in plan view. A square rod-shaped sponge member 53 having water permeability is inserted into the sponge insertion portion 52 over the entire length of the sponge insertion portion 52 from the end opening. The height of the sponge member 53 may be the same dimension (about 50 mm) as the thickness (height) of the filling layer 3.

てん充層形成用袋体40の全高は、袋本体42の高さ寸法とスポンジ挿入部52の高さ寸法との合計値であり、間隙部15の深さ(高さ寸法)にほぼ等しい。これにより、袋本体42、換言すると、密閉室41は、スポンジ挿入部52に装填されるスポンジ部材53の容積分を除いた間隙部15の残余の空間と略同形状で略同寸法(容積)になる。   The total height of the filling layer forming bag body 40 is a total value of the height dimension of the bag main body 42 and the height dimension of the sponge insertion portion 52, and is substantially equal to the depth (height dimension) of the gap portion 15. Thereby, the bag main body 42, in other words, the sealed chamber 41, has substantially the same shape and the same size (volume) as the remaining space of the gap portion 15 excluding the volume of the sponge member 53 loaded in the sponge insertion portion 52. become.

次に、てん充層形成用袋体40を用いた間隙部てん充層施工法について、図7〜図9を参照して説明する。   Next, the gap filling layer construction method using the filling layer forming bag 40 will be described with reference to FIGS.

まず、図7に示されているように、スポンジ挿入部52にスポンジ部材53が挿入されているてん充層形成用袋体40を、間隙部15に嵌め込む。   First, as shown in FIG. 7, the filling layer forming bag body 40 in which the sponge member 53 is inserted into the sponge insertion portion 52 is fitted into the gap portion 15.

てん充層形成用袋体40は、袋本体42に縫い付けられた円弧状芯体46およびX状芯体48によって縫製形状を保っており、間隙部15にてん充層形成用袋体40を差し込むだけで、袋本体42の外周面部42Fが凹部11の内周面に略密着するとともに、袋本体42の内周面部42Eが突起部13の外周面に密着する。これにより、袋本体42が突起部13の外周面と凹部11の内周面とに密着するように袋本体42を整形及び接着する面倒な手作業が不必要になり、袋本体42を間隙部15に満遍なく嵌め込む作業が確実且つ容易になる。   The filling layer forming bag body 40 maintains a sewing shape by the arc-shaped core body 46 and the X-shaped core body 48 sewed to the bag main body 42, and the filling layer forming bag body 40 is held at the gap 15. By simply inserting, the outer peripheral surface portion 42F of the bag main body 42 is in close contact with the inner peripheral surface of the recess 11 and the inner peripheral surface portion 42E of the bag main body 42 is in close contact with the outer peripheral surface of the protrusion 13. This eliminates the troublesome manual work of shaping and bonding the bag main body 42 so that the bag main body 42 is in close contact with the outer peripheral surface of the protrusion 13 and the inner peripheral surface of the recess 11. The work of evenly fitting into the 15 becomes reliable and easy.

てん充層形成用袋体40の設置が完了すれば、図8に示されているように、てん充材充填口45より密閉室41一杯にてん充材を充填する。図示されていない充填ガンによって密閉室41を満たすように加圧充填される。袋本体42が密閉構造で密閉室41を構成し、てん充材充填口45よりてん充材を密閉室41に充填することにより、跳ね散りを生じることなくてん充材の加圧充填を行うことが可能になる。このようにして密閉室41にてん充材が充填されることにより、袋本体42の内周面部42Eが突起部13の外周面に密着し、袋本体42の外周面部42Fが凹部11の内周面に密着する。   When the installation of the filling layer forming bag 40 is completed, as shown in FIG. 8, the filling material is filled in the sealed chamber 41 through the filling material filling port 45. Pressure filling is performed to fill the sealed chamber 41 with a filling gun (not shown). The bag main body 42 has a sealed structure to constitute the sealed chamber 41, and the filler is filled into the sealed chamber 41 through the filler filler filling port 45, whereby the filler is pressurized and filled without causing splashing. Is possible. By filling the filler in the sealed chamber 41 in this way, the inner peripheral surface portion 42E of the bag main body 42 is brought into close contact with the outer peripheral surface of the protrusion 13, and the outer peripheral surface portion 42F of the bag main body 42 is connected to the inner periphery of the recess 11. Adhere to the surface.

さらに、袋本体42の内周面部42Eと外周面部42Fとに形成された縫い目S、またはミシン目から密閉室41のてん充材が外部に染み出す。この染み出したてん充材によって、袋本体42の内周面部42Eが突起部13の外周面に接着され、袋本体42の外周面部42Fが凹部11の内周面に接着される。これにより、袋本体42が突起部13とスラブ板5とに強固に固定され、間隙部15内におけるてん充層形成用袋体40の配置位置が安定する。てん充材の充填が完了すれば、てん充材充填口部材44を切断によって削除する。   Further, the filler in the sealed chamber 41 oozes out from the seams S or perforations formed in the inner peripheral surface portion 42E and the outer peripheral surface portion 42F of the bag body 42. By the oozing out filler, the inner peripheral surface portion 42E of the bag main body 42 is bonded to the outer peripheral surface of the protrusion 13, and the outer peripheral surface portion 42F of the bag main body 42 is bonded to the inner peripheral surface of the recess 11. Thereby, the bag main body 42 is firmly fixed to the protruding portion 13 and the slab plate 5, and the arrangement position of the filling layer forming bag body 40 in the gap portion 15 is stabilized. When the filling of the filler is completed, the filler filling port member 44 is deleted by cutting.

密閉室41のてん充材の硬化が完了すれば、図9に示されているように、スポンジ挿入部52に挿入されているスポンジ部材53によって間隙部15の底部に排水通路部17が形成されると共に、その上部にてん充層形成用袋体40によって間隙用てん充層19が存在する間隙部てん充層構造が完成する。   When the hardening of the filler in the sealed chamber 41 is completed, the drainage passage portion 17 is formed at the bottom of the gap portion 15 by the sponge member 53 inserted into the sponge insertion portion 52 as shown in FIG. At the same time, the gap filling layer structure in which the gap filling layer 19 is present is completed by the filling layer forming bag 40.

ここで、てん充材の一例について説明する。てん充材としては、たとえば、増量およびばね定数調整を行う体質顔料を含むポリオールを主剤とし硬化触媒などを含むA材と、イソシアネートによる硬化剤を含むB材と、を混合することにより反応させ、硬化させて得られるポリウレタン樹脂系のてん充材を用いることができる。硬化触媒の添加量によって硬化時間を制御する、すなわち、縫い目またはミシン目などの貫通孔から流出するてん充材の流出量などを制御することができる。上記のA材およびB材では、たとえば、A材とB材の混合比率をA材:B材=4:1としたとき、20℃におけるA材とB材との混合後(硬化前)の粘度は2.5Pa・sであり、20℃における混合から硬化終了までの硬化時間は20分間である。   Here, an example of the filler will be described. As the filler, for example, by reacting by mixing A material containing a curing catalyst and the like containing a polyol containing an extender for increasing and adjusting the spring constant, and B material containing a curing agent by isocyanate, A polyurethane resin-based filler obtained by curing can be used. Curing time is controlled by the amount of the curing catalyst added, that is, the outflow amount of the filler flowing out from the through hole such as the seam or perforation can be controlled. In the above A material and B material, for example, when the mixing ratio of A material and B material is A material: B material = 4: 1, after mixing of A material and B material at 20 ° C. (before curing) The viscosity is 2.5 Pa · s, and the curing time from mixing at 20 ° C. to the end of curing is 20 minutes.

次に、本発明のてん充層形成用袋体の第2実施形態を、図10、図11を参照して説明する。本実施形態は、密閉室41に連通するてん充材充填口61を構成する不織布による筒状のてん充材充填口部材60が、上面部42Aではなく、端面部42C(第1端面部)および端面部42D(第2端面部)にそれぞれ設けられている点、内周面部42Eの周方向両端部に、一方端が固定された固定紐62をそれぞれ有する点が異なっている以外は、上記の第1実施形態と同様の構成であるので、同じ部位には同じ参照符号を付して説明は省略する。   Next, 2nd Embodiment of the bag body for filling layer formation of this invention is described with reference to FIG. 10, FIG. In the present embodiment, the cylindrical filler filling port member 60 made of a nonwoven fabric constituting the filler filling port 61 communicating with the sealed chamber 41 is not an upper surface portion 42A but an end surface portion 42C (first end surface portion) and The points described above are different except that they are respectively provided on the end surface part 42D (second end surface part), and have different fixed strings 62 each having one end fixed to both ends in the circumferential direction of the inner peripheral surface part 42E. Since it is the same structure as 1st Embodiment, the same referential mark is attached | subjected to the same site | part and description is abbreviate | omitted.

スラブ板の凹部11と突起部13とは、同心であることが好ましいが、必ずしも同心とならずに、ずれて設けられる場合がある。その場合、間隙部15の半径方向の寸法がばらついて、たとえば、周方向一方側で狭く、他方側では広くなってしまう。第1実施形態のようにてん充材充填口45が、上面部42Aの周方向端部側に1つ設けられている場合、てん充材充填口45の設けられている側の間隙部15が狭いと、密閉室41の入り口付近での圧力損失が大きくなるので、てん充材を注入するための注入圧力を高くする必要がある。   The recess 11 and the protrusion 13 of the slab plate are preferably concentric, but are not necessarily concentric and may be provided in a shifted manner. In that case, the radial dimension of the gap 15 varies, and for example, it is narrow on one side in the circumferential direction and wide on the other side. When one filler filling port 45 is provided on the circumferential end portion side of the upper surface portion 42A as in the first embodiment, the gap portion 15 on the side where the filler filling port 45 is provided is provided. If it is narrow, the pressure loss in the vicinity of the entrance of the sealed chamber 41 becomes large. Therefore, it is necessary to increase the injection pressure for injecting the filler.

てん充材充填口45の設けられている側が広く、反対側の間隙部15が狭いと、密閉室41の入り口付近は注入圧力が低くても容易に充填されるが、必ずしも広い側にてん充材充填口45が設けられているとは限らない。また、広い側にてん充材充填口45が設けられていたとしても、間隙部15が狭い反対側では十分に充填されない可能性があり、その場合にはやはり注入圧力を高くする必要がある。   If the side on which the filler filling port 45 is provided is wide and the gap 15 on the opposite side is narrow, the vicinity of the entrance of the sealed chamber 41 is easily filled even if the injection pressure is low, but the filling is not necessarily performed on the wide side. The material filling port 45 is not necessarily provided. Moreover, even if the filler filling port 45 is provided on the wide side, there is a possibility that the gap 15 is not sufficiently filled on the opposite side where the gap 15 is narrow. In this case, it is necessary to increase the injection pressure.

本実施形態では、端面部42Cおよび端面部42Dに、てん充材充填口61をそれぞれ設けている。これにより、たとえば、間隙部15の半径方向の寸法が一様でなく、ばらついている場合に、2つのてん充材充填口61のうち、間隙が広い側の端面部に設けられたてん充材充填口61を選んで比較的低い注入圧力でてん充材を充填することができる。また、間隙が狭い側に十分に充填できない場合には、狭い側に設けられたてん充材充填口61から注入して充填することもできる。   In the present embodiment, the filler filling ports 61 are respectively provided in the end surface portion 42C and the end surface portion 42D. Thereby, for example, when the radial dimension of the gap 15 is not uniform and varies, the filler provided at the end face on the wide gap side of the two filler filling ports 61. The filling port 61 can be selected to fill the filler with a relatively low injection pressure. In addition, when the gap cannot be sufficiently filled on the narrow side, it can be filled by pouring from the filler filling port 61 provided on the narrow side.

さらに、本実施形態では、突起部13の周りに2つのてん充層形成用袋体40を間隙部15に差し込んだときに、一方のてん充層形成用袋体40に設けられた固定紐62と、他方のてん充層形成用袋体40に設けられた固定紐62とを周方向両側でそれぞれ結束する。図11は、固定紐62を結束した状態を示す模式図である。図11では、結束した状態が分かり易いように、スラブ板5を省略し、突起部13と2つのてん充層形成用袋体40のみを図示している。   Furthermore, in this embodiment, when the two filling layer forming bags 40 are inserted into the gap 15 around the protrusions 13, the fixed string 62 provided in one filling layer forming bag 40. And the fixed string 62 provided on the other filling layer forming bag 40 are respectively bound on both sides in the circumferential direction. FIG. 11 is a schematic diagram showing a state in which the fixed string 62 is bound. In FIG. 11, the slab plate 5 is omitted so that the bound state is easy to understand, and only the protrusion 13 and the two packed bed forming bags 40 are illustrated.

具体的には、一方のてん充層形成用袋体40に設けられた周方向一方側の固定紐62と、他方のてん充層形成用袋体40に設けられた周方向他方側の固定紐62とを結束し、一方のてん充層形成用袋体40に設けられた周方向他方側の固定紐62と、他方のてん充層形成用袋体40に設けられた周方向一方側の固定紐62とを結束し、突起部13の外周において2箇所結束している。   Specifically, one circumferential fixing string 62 provided on one filling layer forming bag 40 and the other circumferential fixing string 62 provided on the other filling layer forming bag 40. 62, and the fixing cord 62 on the other circumferential side provided on one filling layer forming bag body 40 and the fixing on one circumferential side provided on the other filling layer forming bag body 40. The string 62 is bound and bound at two locations on the outer periphery of the protrusion 13.

固定紐62は、内周面部42Eの周方向両端部に固定されているので、2つのてん充層形成用袋体40を上記のように固定紐62で結束することにより、袋本体42の内周面部42Eを突起部13の外周面に、より確実に密着させることができる。   Since the fixed string 62 is fixed to both end portions in the circumferential direction of the inner peripheral surface portion 42E, the two packing layer forming bag bodies 40 are bound by the fixed string 62 as described above, so that The peripheral surface portion 42 </ b> E can be more closely attached to the outer peripheral surface of the protruding portion 13.

スラブ軌道は、たとえば、軌道のカーブの部分などでは、スラブ板5などが水平ではなく、幅方向に傾斜させたカント部分がある。水平部分では、第1実施形態のように、X状芯体48と少なくとも水平芯体49とを有することで、外周面部42Fと凹部11の内周面とを密着性させ、内周面部42Eと突起部13の外周面とを密着させることができる。しかしながら、カント部分では、てん充材が注入されると、注入されたてん充材が低い側に流れ込み、てん充層形成用袋体40内でてん充材が偏ることで、てん充層形成用袋体40が低い側に移動してしまうおそれがある。このようなカント部分での充填において、固定紐62で結束することにより、てん充材充填時のてん充層形成用袋体40の移動を防止することができる。   In the slab track, for example, in the curved portion of the track, the slab plate 5 or the like is not horizontal but has a cant portion inclined in the width direction. In the horizontal portion, as in the first embodiment, by having the X-shaped core body 48 and at least the horizontal core body 49, the outer peripheral surface portion 42F and the inner peripheral surface of the concave portion 11 are in close contact, and the inner peripheral surface portion 42E The outer peripheral surface of the protrusion 13 can be brought into close contact. However, in the cant portion, when the filler is injected, the injected filler flows into the lower side, and the filler is biased in the filler layer forming bag body 40. There exists a possibility that the bag 40 may move to the low side. In filling in such a cant part, by binding with the fixed string 62, the movement of the filling layer forming bag 40 at the time of filling the filling material can be prevented.

固定紐62は、作業者が手作業で容易に結ぶことができるような柔軟性と、結束しても断裂することのない強度とを有していれば、どのような材料で構成されていてもよいが、たとえば、ポリエステル樹脂、ナイロン樹脂、塩化ビニル等の合成樹脂材料や綿、麻、などの天然繊維材料およびこれらの混合物などであってもよい。また、固定紐62の幅、長さは、作業者が手作業で容易に結ぶことができるように、たとえば、固定紐62の幅は、1〜3cmであり、長さは、10〜20cmである。   The fixing string 62 is made of any material as long as it has a flexibility that allows an operator to easily tie it by hand and a strength that does not tear even when bound. However, synthetic resin materials such as polyester resin, nylon resin and vinyl chloride, natural fiber materials such as cotton and hemp, and mixtures thereof may be used. Moreover, the width | variety and length of the fixed string 62 are 1-3 cm, for example so that the width | variety of the fixed string 62 can be tied easily by an operator by hand, and length is 10-20 cm. is there.

次に、本発明のてん充層形成用袋体の第3実施形態を、図12〜図14を参照して説明する。本実施形態は、袋本体の上面部42Aに、逆止弁70を設けた点が異なっている以外は、上記の第2実施形態と同様の構成であるので、同じ部位には同じ参照符号を付して説明は省略する。本実施形態では、2つの逆止弁70を上面部42Aの両端部寄りの位置に設けているが、設ける位置および設ける個数は、上面部42Aに設けるのであれば、特に限定されない。   Next, a third embodiment of the filling layer forming bag of the present invention will be described with reference to FIGS. The present embodiment is the same as the second embodiment except that the check valve 70 is provided on the upper surface portion 42A of the bag body. A description thereof will be omitted. In the present embodiment, the two check valves 70 are provided at positions close to both ends of the upper surface portion 42A. However, the positions and the number of the check valves 70 are not particularly limited as long as they are provided on the upper surface portion 42A.

図13は、逆止弁70が設けられた付近を示す断面図である。図13(a)は弁が閉じている状態を示し、図13(b)は弁が開いて充填材が密閉室41から流出可能な状態を示している。逆止弁70は、流入口71aおよび流出口71bを有するケーシング71と、流入口71a周辺の弁座に着座したときに流入口71aを閉鎖する板状の弁本体72と、弁本体72の中心から垂直に延びる弁棒73と、弁棒73が挿通され弁本体72を弁座に着座させる方向に付勢するばね力を与える圧縮コイルばね74と、を含んで構成される。   FIG. 13 is a cross-sectional view showing the vicinity where the check valve 70 is provided. FIG. 13A shows a state where the valve is closed, and FIG. 13B shows a state where the valve is opened and the filler can flow out of the sealed chamber 41. The check valve 70 includes a casing 71 having an inlet 71a and an outlet 71b, a plate-like valve main body 72 that closes the inlet 71a when seated on a valve seat around the inlet 71a, and the center of the valve main body 72. And a compression coil spring 74 that applies a spring force that biases the valve rod 73 in a direction in which the valve rod 73 is inserted and seated on the valve seat.

ケーシング71の流入口71aが密閉室41に臨み、流出口71bが外部空間に臨むように、逆止弁70が上面部42Aに埋め込まれる。圧縮コイルばね74は、一方端部がケーシング71の流出口71b側中央部分をばね受けとして当接し、他方端部が弁本体72の着座する側とは反対側の一方主面に当接し、ばね力によって弁本体72の他方主面をケーシング71の流入口71aの弁座に着座させ、流入口71aが閉鎖される。   The check valve 70 is embedded in the upper surface portion 42A so that the inlet 71a of the casing 71 faces the sealed chamber 41 and the outlet 71b faces the external space. The compression coil spring 74 has one end abutting against the central portion of the casing 71 on the outlet 71b side as a spring receiver, and the other end abutting against one main surface opposite to the side on which the valve body 72 is seated. The other main surface of the valve main body 72 is seated on the valve seat of the inlet 71a of the casing 71 by force, and the inlet 71a is closed.

袋本体42のてん充材充填口61から密閉室41内にてん充材が注入され、密閉室41内にてん充材が十分に充填され、さらにてん充材が注入されると、密閉室41内に充填されたてん充材が流入口71aから弁本体72に対して、ばね力に反する力を印加する。てん充材が弁本体72に対して印加する力がばね力を超える、すなわち、密閉室41内の圧力が予め定める圧力を超えると、弁本体72が弁座から離れて、弁本体72と弁座との間に隙間が生じ、流入口71a付近のてん充材が流入口71aからケーシング71内部へと流入する。てん充材の注入が継続している間は、ケーシング71内部に流入するてん充材が増加し、ケーシング71内部がてん充材に満たされたのち、流出口71bから外部空間へとてん充材が流出する。逆止弁70は、上面部42Aに設けられているので、逆止弁70から流出したてん充材は、上面部42Aの表面に流れ出る。   When the filler is injected into the sealed chamber 41 from the filler filling port 61 of the bag body 42, the filler is sufficiently filled in the sealed chamber 41, and the filler is further injected, the sealed chamber 41 is filled. The filling material filled therein applies a force against the spring force to the valve body 72 from the inflow port 71a. When the force applied to the valve body 72 by the filler exceeds the spring force, that is, when the pressure in the sealed chamber 41 exceeds a predetermined pressure, the valve body 72 moves away from the valve seat, and the valve body 72 and the valve A gap is formed between the seat and the filler near the inlet 71a flows into the casing 71 from the inlet 71a. While the filling of the filler is continued, the amount of filler flowing into the casing 71 is increased, and after the inside of the casing 71 is filled with the filler, the filler is supplied from the outlet 71b to the external space. Leaks. Since the check valve 70 is provided on the upper surface portion 42A, the filler flowing out from the check valve 70 flows out to the surface of the upper surface portion 42A.

スラブ板5の上面および突起部13の上面の高さ位置は、ばらつく場合がある。スラブ板5の上面および突起部13の上面の高さ位置が、上面部42Aの表面よりも低い場合は、充填するてん充材の量を少なくするなどして上面部42Aの表面とスラブ板5の上面および突起部13の上面との高さを合わせることができる。スラブ板5の上面および突起部13の上面の高さ位置が、上面部42Aの表面よりも高い場合は、上記のように、上面部42Aに設けられた逆止弁70からてん充材を流出させる。   The height positions of the upper surface of the slab plate 5 and the upper surface of the protrusion 13 may vary. When the height positions of the upper surface of the slab plate 5 and the upper surface of the protrusion 13 are lower than the surface of the upper surface portion 42A, the surface of the upper surface portion 42A and the slab plate 5 are reduced by reducing the amount of filler to be filled. It is possible to match the height of the upper surface with the upper surface of the protrusion 13. When the height position of the upper surface of the slab plate 5 and the upper surface of the protrusion 13 is higher than the surface of the upper surface portion 42A, the filler flows out from the check valve 70 provided on the upper surface portion 42A as described above. Let

凹部11の上面および突起部13の上面が、上面部42Aの表面よりも高い場合、凹部11の内周面、突起部13の外周面および上面部42Aの表面で囲まれ、上部が開放された空間が形成される。逆止弁70からてん充材を連続的に流出させると、流出したてん充材は、上面部42Aの表面全体を覆うとともに、上面部42A上の空間を満たす。上面部42A上の空間をてん充材が十分に満たした状態となったときに、てん充材充填口61から密閉室41内へのてん充材の注入を終了する。てん充材の注入が終了し、てん充材が十分に硬化すると、てん充材充填口部材60を切除する。   When the upper surface of the recess 11 and the upper surface of the protrusion 13 are higher than the surface of the upper surface 42A, the inner surface of the recess 11, the outer periphery of the protrusion 13 and the surface of the upper surface 42A are surrounded, and the upper part is opened. A space is formed. When the filler is continuously discharged from the check valve 70, the discharged filler covers the entire surface of the upper surface portion 42A and fills the space on the upper surface portion 42A. When the filler is sufficiently filled with the space on the upper surface portion 42A, the injection of the filler from the filler filling port 61 into the sealed chamber 41 is terminated. When the filling of the filler is completed and the filler is sufficiently cured, the filler filling port member 60 is cut off.

このように上面部42Aに逆止弁70を設けることで、上面部42Aの表面をてん充材によって覆い、てん充材の表面とスラブ板5の上面および突起部13の上面とを合わせることができる。   By providing the check valve 70 on the upper surface portion 42A in this way, the surface of the upper surface portion 42A is covered with the filler, and the surface of the filler material is aligned with the upper surface of the slab plate 5 and the upper surface of the protrusion 13. it can.

さらに、カント部においては、突起部13の表面および円環状の間隙部を覆う蓋状冶具80を用いててん充材をてん充層形成用袋体40に注入することが好ましい。図14は、蓋状冶具80を配置した状態を示す模式図である。カント部において、てん充層形成用袋体40にてん充材を注入するとき、密閉室41内での液面は水平を保とうとするので、低い側に多くのてん充材が充填されることになり、てん充材の偏りが生じる。   Furthermore, in the cant portion, it is preferable to inject the filler into the filling layer forming bag body 40 using a lid-shaped jig 80 that covers the surface of the protruding portion 13 and the annular gap portion. FIG. 14 is a schematic diagram showing a state in which the lid-shaped jig 80 is arranged. When the filler is injected into the filling layer forming bag 40 in the cant portion, the liquid level in the sealed chamber 41 tends to be kept horizontal, so that the lower side is filled with a large amount of filler. And unevenness of the filler occurs.

さらに注入を続けたとしても、高い側では密閉室41の上部に空間が生じたままで、密閉室41全体にてん充材が充填するのが難しい。蓋状冶具80は、低い側に偏ろうとするてん充材を上方から抑えることで、高い側の空間にてん充材を充填しやすくすることができる。   Even if the injection is continued, it is difficult for the high side to be filled with the filler in the entire sealed chamber 41 while a space is left above the sealed chamber 41. The lid-shaped jig 80 can easily fill the filler in the space on the high side by suppressing the filler that tends to be biased to the low side from above.

また、本発明の他の実施形態として、前述のスポンジ部材53の代わりに発泡材料からなる中空の管状部材であるチューブ90を排水のために設ける。図15は、チューブ90を配置した状態の断面図である。チューブ90は、下底面部42Bの下方に設けられる。チューブ90の直径は、てん充層3の厚さと同等の寸法(50mm程度)である。   As another embodiment of the present invention, a tube 90, which is a hollow tubular member made of a foam material, is provided for drainage instead of the sponge member 53 described above. FIG. 15 is a cross-sectional view of the tube 90 disposed therein. The tube 90 is provided below the lower bottom surface portion 42B. The diameter of the tube 90 is the same dimension (about 50 mm) as the thickness of the packed bed 3.

てん充層形成用袋体40の全高は、袋本体42の高さ寸法とチューブ90の高さ寸法との合計値であり、間隙部15の深さ(高さ寸法)にほぼ等しい。これにより、袋本体42、換言すると、密閉室41は、チューブ90を除いた間隙部15の残余の空間と略同形状で略同寸法(容積)になる。   The total height of the filling layer forming bag body 40 is a total value of the height dimension of the bag body 42 and the height dimension of the tube 90, and is substantially equal to the depth (height dimension) of the gap 15. Thereby, the bag main body 42, in other words, the sealed chamber 41 has substantially the same shape and the same size (volume) as the remaining space of the gap portion 15 excluding the tube 90.

チューブ90を構成する発泡材料は、外部と連通する連通気孔を有する発泡材料であって、てん充材が充填された袋本体42を支持することができる強度を有するものであればよい。発泡材料としては、たとえば、発泡ウレタン樹脂、発泡ポリエチレン樹脂、発泡シリコン樹脂などを用いることができる。   The foam material constituting the tube 90 may be a foam material having a continuous air hole communicating with the outside and having a strength capable of supporting the bag body 42 filled with the filler. As the foam material, for example, foamed urethane resin, foamed polyethylene resin, foamed silicon resin, or the like can be used.

次に、チューブ90を用いた場合の間隙部てん充層施工法について説明する。まず、間隙部15の底部にチューブ90を配置する。てん充層形成用袋体40は、間隙部15にてん充層形成用袋体40を差し込むだけで、袋本体42の外周面部42Fが凹部11の内周面に密着するとともに、袋本体42の内周面部42Eが突起部13の外周面に密着する。   Next, the gap filling method when the tube 90 is used will be described. First, the tube 90 is disposed at the bottom of the gap 15. The filling layer forming bag body 40 simply inserts the filling layer forming bag body 40 at the gap 15 so that the outer peripheral surface portion 42F of the bag main body 42 is in close contact with the inner peripheral surface of the recess 11 and The inner peripheral surface portion 42E is in close contact with the outer peripheral surface of the protruding portion 13.

てん充層形成用袋体40の設置が完了すれば、てん充材充填口より密閉室41一杯にてん充材を充填する。密閉室41にてん充材が充填されることにより、袋本体42の内周面部42Eが突起部13の外周面に密着し、袋本体42の外周面部42Fが凹部11の内周面に密着する。   When the installation of the filling layer forming bag 40 is completed, the filling material is filled in the sealed chamber 41 through the filling material filling port. By filling the filler in the sealed chamber 41, the inner peripheral surface portion 42 </ b> E of the bag main body 42 is in close contact with the outer peripheral surface of the protrusion 13, and the outer peripheral surface portion 42 </ b> F of the bag main body 42 is in close contact with the inner peripheral surface of the recess 11. .

さらに、袋本体42の内周面部42Eと外周面部42Fとに形成された縫い目S、またはミシン目から密閉室41のてん充材が外部に染み出す。この染み出したてん充材によって、袋本体42の内周面部42Eが突起部13の外周面に接着され、袋本体42の外周面部42Fが凹部11の内周面に接着される。これにより、袋本体42が突起部13とスラブ板5とに強固に固定され、間隙部15内におけるてん充層形成用袋体40の配置位置が安定する。このとき、下方から流出したてん充材が、チューブ90の連通気泡内に進入し、てん充材が接着剤として、袋本体42とチューブ90とを強固に固定する。てん充材の充填が完了すれば、てん充材充填口部材44を切断によって削除する。   Further, the filler in the sealed chamber 41 oozes out from the seams S or perforations formed in the inner peripheral surface portion 42E and the outer peripheral surface portion 42F of the bag body 42. By the oozing out filler, the inner peripheral surface portion 42E of the bag main body 42 is bonded to the outer peripheral surface of the protrusion 13, and the outer peripheral surface portion 42F of the bag main body 42 is bonded to the inner peripheral surface of the recess 11. Thereby, the bag main body 42 is firmly fixed to the protruding portion 13 and the slab plate 5, and the arrangement position of the filling layer forming bag body 40 in the gap portion 15 is stabilized. At this time, the filler that has flowed out from below enters the communication bubbles of the tube 90, and the filler main body and the tube 90 are firmly fixed as an adhesive. When the filling of the filler is completed, the filler filling port member 44 is deleted by cutting.

密閉室41のてん充材の硬化が完了すれば、チューブ90によって間隙部15の底部に排水通路部17が形成されると共に、その上部にてん充層形成用袋体40によって間隙用てん充層19が存在する間隙部てん充層構造が完成する。   When the hardening of the filler in the sealed chamber 41 is completed, the drainage passage portion 17 is formed at the bottom of the gap portion 15 by the tube 90, and the gap filling layer is formed by the filling layer forming bag body 40 at the upper portion thereof. The gap filling layer structure 19 is completed.

上記のように、袋本体42とチューブ90との固定は、密閉室41内から流出したてん充材の一部を利用するので、袋本体42の下方にてん充材が流出し易いように、下底面部42Bにも縫い目S、またはミシン目を形成することが好ましい。   As described above, fixing the bag body 42 and the tube 90 uses a part of the filler that has flowed out of the sealed chamber 41, so that the filler can easily flow out below the bag body 42. It is preferable to form a seam S or a perforation on the lower bottom surface portion 42B.

以上、本発明を好適な実施形態について説明したが、当業者であれば容易に理解できるように、本発明はこのような実施形態により限定されるものではなく、本発明の趣旨を逸脱しない範囲で適宜変更可能である。   The preferred embodiments of the present invention have been described above. However, as can be easily understood by those skilled in the art, the present invention is not limited to such embodiments and does not depart from the spirit of the present invention. It can be changed as appropriate.

袋本体42の材質は、不織布に限られることはなく、樹脂フィルムや、不織布と樹脂フィルムとを貼り合わせたものなどであってもよい。X状芯体48、水平芯体49、第1鉛直芯体50および第2鉛直芯体51は、樹脂に限らず、弾性材などによって構成されていてもよい。   The material of the bag body 42 is not limited to a nonwoven fabric, and may be a resin film or a laminate of a nonwoven fabric and a resin film. The X-shaped core body 48, the horizontal core body 49, the first vertical core body 50, and the second vertical core body 51 are not limited to resin, and may be formed of an elastic material or the like.

また、上記実施形態に示した構成要素は必ずしも全てが必須なものではなく、本発明の趣旨を逸脱しない限りにおいて適宜取捨選択することが可能である。   In addition, all the components shown in the above embodiment are not necessarily essential, and can be appropriately selected without departing from the gist of the present invention.

1 路盤コンクリート
3 てん充層
5 スラブ板
7 締結具
9 レール
11 凹部
13 突起部
15 間隙部
17 排水通路部
19 間隙用てん充層
40 てん充層形成用袋体
41 密閉室
42 袋本体
42A 上面部
42B 下底面部
42C,42D 端面部
42E 内周面部
42F 外周面部
43A,43B 不織布
44 てん充材充填口部材
45 てん充材充填口
46 円弧状芯体
48 X状芯体
48a 端部
48b 端部
48e 中央部分
49 水平芯体
49A 水平芯体
50 第1鉛直芯体
51 第2鉛直芯体
52 スポンジ挿入部
53 スポンジ部材
60 てん充材充填口部材
61 てん充材充填口
62 固定紐
70 逆止弁
71 ケーシング
71a 流入口
71b 流出口
72 弁本体
73 弁棒
80 蓋状冶具
90 チューブ
DESCRIPTION OF SYMBOLS 1 Subbase concrete 3 Filling layer 5 Slab board 7 Fastener 9 Rail 11 Recessed part 13 Protruding part 15 Gap part 17 Drainage passage part 19 Filling layer for gap 40 Bag body for filling layer formation 41 Sealing chamber 42 Bag main body 42A Upper surface part 42B Lower bottom surface portion 42C, 42D End surface portion 42E Inner peripheral surface portion 42F Outer peripheral surface portion 43A, 43B Nonwoven fabric 44 Filler filling port member 45 Filler filling port 46 Arc-shaped core body 48 X-shaped core body 48a End portion 48b End portion 48e Central portion 49 Horizontal core 49A Horizontal core 50 First vertical core 51 Second vertical core 52 Sponge insertion portion 53 Sponge member 60 Filling material filling port member 61 Filling material filling port 62 Fixed string 70 Check valve 71 Casing 71a Inflow port 71b Outlet port 72 Valve body 73 Valve rod 80 Lid jig 90 Tube

Claims (9)

路盤コンクリート上に形成されたてん充層上にスラブ板が設置され、前記スラブ板上にレールが締結されたスラブ式軌道において、前記スラブ板の長手方向の両端部に形成された位置決め用の凹部と前記路盤コンクリート上に突出形成された位置決め用の突起部との間の間隙部に間隙用てん充層を設けるために用いられるてん充層形成用袋体であって、
前記間隙部の空間形状と略同形状の密閉室を構成するように形成され、密閉室に連通するてん充材充填口を有する不織布による密閉構造の袋本体であって、前記位置決め用の凹部の内周面に接触する外周面部および前記位置決め用の突起部の外周面に接触する内周面部を有する袋本体と、
前記外周面部に沿って設けられる、2つの帯状部材がそれぞれの中央で交差してX状を形成してなるX状芯体と、
一方の帯状部材の長手方向両端部および他方の帯状部材の長手方向両端部にそれぞれ接続され前記内周面部に向かって突設された突設芯体と、を含むことを特徴とするてん充層形成用袋体。
Positioning recesses formed at both ends in the longitudinal direction of the slab plate in a slab type track in which a slab plate is installed on a packed bed formed on the roadbed concrete and a rail is fastened on the slab plate And a filling layer forming bag body used to provide a gap filling layer in a gap between the positioning protrusions formed on the roadbed concrete,
A bag body having a sealed structure formed of a nonwoven fabric having a filler filling port that is formed so as to constitute a sealed chamber having substantially the same shape as the space of the gap portion, and that communicates with the sealed chamber. A bag body having an outer peripheral surface portion that contacts the inner peripheral surface and an inner peripheral surface portion that contacts the outer peripheral surface of the positioning projection;
An X-shaped core body formed by crossing two belt-shaped members at the respective centers to form an X shape provided along the outer peripheral surface portion;
And a protruding core that is connected to both longitudinal ends of one strip member and both longitudinal ends of the other strip member and projects toward the inner peripheral surface portion. Forming bag.
前記突設芯体は、前記一方の帯状部材の長手方向両端部および前記他方の帯状部材の長手方向両端部からそれぞれ前記内周面部に向かって直線状に延びる水平芯体であることを特徴とする請求項1記載のてん充層形成用袋体。   The protruding core body is a horizontal core body that linearly extends from both longitudinal end portions of the one strip-shaped member and both longitudinal end portions of the other strip-shaped member toward the inner peripheral surface portion. The filling layer forming bag according to claim 1. 一方の帯状部材の長手方向一端部と、間隙部に配設されたとき該一端部と上下方向に並ぶ、他方の帯状部材の長手方向一端部と、の間、および一方の帯状部材の長手方向他端部と、間隙部に配設されたとき該他端部と上下方向に並ぶ、他方の帯状部材の長手方向他端部と、の間に、直線状にそれぞれ設けられる第1鉛直芯体と、
間隙部に配設されたとき上下方向に並ぶ2つの水平芯体の内周面部側の端部間に、直線状に設けられる第2鉛直芯体と、を含むことを特徴とする請求項2記載のてん充層形成用袋体。
One longitudinal end of one belt-like member and the longitudinal end of the other belt-like member arranged in the vertical direction when arranged in the gap, and the longitudinal direction of one belt-like member A first vertical core provided in a straight line between the other end portion and the other end portion in the longitudinal direction of the other band-shaped member, which is arranged in the vertical direction when arranged in the gap portion. When,
3. A second vertical core provided in a straight line between the ends on the inner peripheral surface side of the two horizontal cores arranged in the vertical direction when disposed in the gap portion. The bag for forming a packed bed according to the description.
前記袋本体は、
前記外周面部の周方向一方端部と前記内周面部の周方向一方端部との間に設けられる第1端面部と、
前記外周面部の周方向他方端部と前記内周面部の周方向他方端部との間に設けられる第2端面部と、
間隙部に配設されたとき、前記外周面部の上部側に位置する端部と前記内周面部の上部側に位置する端部との間に設けられる上面部と、
間隙部に配設されたとき、前記外周面部の下部側に位置する端部と前記内周面部の下部側に位置する端部との間に設けられる下底面部と、を有し、
前記てん充材充填口は、周方向両端部それぞれに少なくとも1つ設けられることを特徴とする請求項1〜3のいずれか1つに記載のてん充層形成用袋体。
The bag body is
A first end surface portion provided between one end portion in the circumferential direction of the outer peripheral surface portion and one end portion in the circumferential direction of the inner peripheral surface portion;
A second end surface portion provided between the other circumferential end of the outer peripheral surface portion and the other circumferential end of the inner peripheral surface portion;
An upper surface provided between an end located on the upper side of the outer peripheral surface and an end located on the upper side of the inner peripheral surface when disposed in the gap;
A lower bottom surface portion provided between an end portion located on the lower side of the outer peripheral surface portion and an end portion located on the lower side of the inner peripheral surface portion when disposed in the gap portion;
The filler filling layer forming bag according to any one of claims 1 to 3, wherein at least one filler filling port is provided at each of both circumferential ends.
前記てん充材充填口は、前記第1端面部および前記第2端面部にそれぞれ設けられることを特徴とする請求項4に記載のてん充層形成用袋体。   5. The filling layer forming bag according to claim 4, wherein the filler filling port is provided in each of the first end surface portion and the second end surface portion. 前記上面部に設けられ、前記袋本体内にてん充材が充填されるときに、前記密閉室内の圧力が予め定める圧力を超えると前記密閉室から外部空間への前記てん充材の流出を許容し、前記密閉室内の圧力に拘らず前記外部空間から前記密閉室への流入を阻止する逆止弁を含むことを特徴とする請求項5に記載のてん充層形成用袋体。   When the pressure inside the sealed chamber exceeds a predetermined pressure when the filler is filled in the bag body, the filler is allowed to flow from the sealed chamber to the external space. The packed bed forming bag body according to claim 5, further comprising a check valve that prevents inflow from the external space into the sealed chamber regardless of the pressure in the sealed chamber. 前記袋本体は、前記下底面部の下方に設けられる、発泡材料からなる中空の管状部材を有することを特徴とする請求項4〜6のいずれか1つに記載のてん充層形成用袋体。   The bag body for filling layer according to any one of claims 4 to 6, wherein the bag body has a hollow tubular member made of a foam material provided below the lower bottom surface portion. . 前記袋本体は、前記内周面部の周方向両端部に、一方端が固定された固定紐をそれぞれ有することを特徴とする請求項1〜7のいずれか1つに記載のてん充層形成用袋体。   The said bag main body has the fixed string by which the one end was fixed to the circumferential direction both ends of the said internal peripheral surface part, respectively, For the packed bed formation as described in any one of Claims 1-7 characterized by the above-mentioned. Bag body. 前記外周面部と前記内周面部との少なくともいずれか一方に、前記袋本体内に充填されるてん充材が流出可能な貫通孔が設けられることを特徴とする請求項1〜8のいずれか1つに記載のてん充層形成用袋体。   The through-hole from which the filler filled in the said bag main body can flow out is provided in at least any one of the said outer peripheral surface part and the said internal peripheral surface part, The any one of Claims 1-8 characterized by the above-mentioned. A filling layer forming bag described in 1.
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