JP6428438B2 - Chemical cleaning method for main steam pipe or reheat steam pipe - Google Patents

Chemical cleaning method for main steam pipe or reheat steam pipe Download PDF

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JP6428438B2
JP6428438B2 JP2015072879A JP2015072879A JP6428438B2 JP 6428438 B2 JP6428438 B2 JP 6428438B2 JP 2015072879 A JP2015072879 A JP 2015072879A JP 2015072879 A JP2015072879 A JP 2015072879A JP 6428438 B2 JP6428438 B2 JP 6428438B2
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steam pipe
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water
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一博 山▲崎▼
一博 山▲崎▼
忠芳 吉川
忠芳 吉川
俊太 木村
俊太 木村
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Kurita Engineering Co Ltd
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本発明は、火力発電ボイラ等の主蒸気管又は再熱蒸気管(再熱器が1段、2段とあるボイラは1段再熱蒸気管、2段再熱蒸気管を含む。)内面に成長したスケールを、化学洗浄液を用いて化学洗浄する方法に関し、特に、洗浄時にこれらの蒸気管内にスラッジが堆積することを防止しながら化学洗浄する方法に関する。   The present invention has a main steam pipe such as a thermal power generation boiler or a reheat steam pipe (a boiler having one or two reheaters includes a first stage reheat steam pipe or a two stage reheat steam pipe). The present invention relates to a method of chemically cleaning a grown scale using a chemical cleaning liquid, and more particularly to a method of chemically cleaning while preventing sludge from accumulating in these steam pipes during cleaning.

火力発電ボイラの蒸気系の一例を図6に示す。図6において、バーナ1により火炉2で燃料を燃焼させることにより発生した蒸気は、汽水分離器3、ボイラ蒸気連絡管4、過熱器5、再熱蒸気管6を通って高圧タービン7に供給される。そして、高圧タービン7で仕事をした蒸気は、低温再熱蒸気管8を通って再熱器9に送られて加熱され、高温再熱蒸気管10を通って中圧タービン11及び低圧タービン12に供給されて仕事を行う。また、低圧タービン12で仕事をした蒸気は復水器13で復水された後、脱気管14、ボイラ給水ポンプ15を通って再び火炉2に戻される。   An example of the steam system of a thermal power generation boiler is shown in FIG. In FIG. 6, steam generated by burning fuel in the furnace 2 by the burner 1 is supplied to the high-pressure turbine 7 through the brackish water separator 3, boiler steam communication pipe 4, superheater 5, and reheat steam pipe 6. The The steam that has worked in the high-pressure turbine 7 is sent to the reheater 9 through the low-temperature reheat steam pipe 8 and heated, and then passed through the high-temperature reheat steam pipe 10 to the intermediate-pressure turbine 11 and the low-pressure turbine 12. Supplied to do work. The steam that has worked in the low-pressure turbine 12 is condensed in the condenser 13 and then returned to the furnace 2 again through the deaeration pipe 14 and the boiler feed water pump 15.

図7は再熱蒸気管6の引き回し構造を示す概略斜視図である。この再熱蒸気管6は、過熱器出口管寄17側から略水平な第1水平部6a、略上下方向に引き回された垂直配管部6b、略水平な第2水平部6cを有している。再熱蒸気管6の下流端は、タービン入口部主蒸気塞止弁18に接続されている。   FIG. 7 is a schematic perspective view showing the routing structure of the reheat steam pipe 6. The reheat steam pipe 6 includes a first horizontal part 6a that is substantially horizontal from the superheater outlet pipe 17 side, a vertical pipe part 6b that is routed in a substantially vertical direction, and a second horizontal part 6c that is substantially horizontal. Yes. The downstream end of the reheat steam pipe 6 is connected to a turbine inlet main steam stop valve 18.

このような火力発電ボイラの蒸気系において、再熱蒸気管6又は再熱蒸気管10の内面には、長年の運転に伴って水蒸気酸化スケールが成長し、ある厚さになると一部が剥離・飛散してタービン損傷等のトラブルの原因となる。そのため、これらのスケールを化学洗浄により溶解除去することが行われている。   In the steam system of such a thermal power generation boiler, a steam oxidation scale grows with the operation for many years on the inner surface of the reheat steam pipe 6 or the reheat steam pipe 10, and a part of the steam oxidation scale peels off at a certain thickness. It will fly and cause troubles such as turbine damage. Therefore, these scales are dissolved and removed by chemical cleaning.

従来、このような目的で行う化学洗浄方法としては、主蒸気管又は再熱蒸気管と連通し、しかも化学洗浄の対象としない過熱器管又は再熱器管(以下「非洗浄域」という)に化学洗浄液が流入してその健全性を損ねることを避けるため、過熱器管又は再熱器管の両端を切断し、仮設配管を接続して対象とする蒸気管のみに化学洗浄液を通液する方法が提案されている(特開昭64−23096号公報、実開平4−3286号公報)。   Conventionally, as a chemical cleaning method performed for such a purpose, a superheater pipe or a reheater pipe (hereinafter referred to as “non-cleaning zone”) that communicates with a main steam pipe or a reheated steam pipe and is not subject to chemical cleaning. In order to prevent chemical cleaning liquid from flowing into the pipe and damaging its soundness, cut both ends of the superheater pipe or reheater pipe, connect a temporary pipe, and pass the chemical cleaning liquid only to the target steam pipe. A method has been proposed (Japanese Patent Laid-Open No. 64-23096, Japanese Utility Model Laid-Open No. 4-3286).

しかしながら、このような従来の化学洗浄方法では、口径が大きく管肉厚が厚い主蒸気管や再熱蒸気管を化学洗浄に先立ち切断し、また、洗浄後にはこれを復旧する工事を行うため、この切断・復旧に多大な労力と費用及び工期を必要とする。   However, in such a conventional chemical cleaning method, the main steam pipe and the reheat steam pipe having a large diameter and a large pipe thickness are cut prior to the chemical cleaning, and after the cleaning, the work for restoring this is performed. This cutting and restoration requires a great deal of labor, cost, and construction period.

特開2004−278861(特許文献3)には、大口径で厚肉の主蒸気管又は再熱蒸気管を切断することなく、非洗浄域への化学洗浄液の流入を防止して機器の健全性を確保しつつ、安価に且つ効率的に洗浄を行うことができる主蒸気管又は再熱蒸気管の化学洗浄方法として、過熱器管又は再熱器管に連通する主蒸気管又は再熱蒸気管内を化学洗浄液を用いて化学洗浄する方法において、前記主蒸気管又は再熱蒸気管の蒸気流通方向最上流側に位置する上下方向配管の上部に洗浄用座を設置し、該洗浄用座に液面計を取り付ける工程と、前記洗浄用座から前記主蒸気管又は再熱蒸気管内に化学洗浄液を供給する工程とを含み、前記液面計によって前記主蒸気管又は再熱蒸気管内の化学洗浄液の液位を監視し、前記過熱器管又は再熱器管への化学洗浄液の流入を防止する方法が記載されている。   Japanese Patent Application Laid-Open No. 2004-278861 (Patent Document 3) prevents the inflow of chemical cleaning liquid into a non-cleaning area without cutting a large-diameter and thick main steam pipe or reheat steam pipe, and the soundness of the equipment. As a chemical cleaning method for the main steam pipe or the reheat steam pipe that can be cleaned at low cost and efficiently while ensuring the above, in the main steam pipe or the reheat steam pipe communicating with the superheater pipe or the reheat pipe In the method of chemically cleaning the main steam pipe or the reheat steam pipe, a cleaning seat is installed above the vertical pipe located on the most upstream side in the steam flow direction of the main steam pipe or the reheat steam pipe. A step of attaching a surface gauge and a step of supplying a chemical cleaning liquid from the cleaning seat into the main steam pipe or the reheat steam pipe, the chemical level of the chemical cleaning liquid in the main steam pipe or the reheat steam pipe by the level gauge Monitor the liquid level and connect to the superheater tube or reheater tube. How to prevent the inflow of academic cleaning liquid is described.

この特許文献3の方法では、洗浄対象の主蒸気管又は再熱蒸気管に加える加工は、小口径の洗浄用座を設置するのみで足りる。この洗浄用座に取り付けた液面計の液面を監視することにより、非洗浄域の過熱器管又は再熱器管への化学洗浄液の流入を容易に防止し、化学洗浄中の非洗浄域配管の健全性を維持することができる。このため、化学洗浄前の配管の切断及び化学洗浄後の復旧が不要となり、蒸気管洗浄の労力と時間及び費用を大幅に節減することが可能となる。   In the method disclosed in Patent Document 3, the processing applied to the main steam pipe or the reheat steam pipe to be cleaned only needs to install a cleaning seat having a small diameter. By monitoring the liquid level of the level gauge attached to this cleaning seat, it is easy to prevent the chemical cleaning liquid from flowing into the superheater pipe or reheater pipe in the non-cleaning area, and the non-cleaning area during chemical cleaning. The soundness of the piping can be maintained. For this reason, it is not necessary to cut the pipe before chemical cleaning and to recover after chemical cleaning, and it is possible to greatly reduce the labor, time and cost of steam pipe cleaning.

洗浄用座を用いた化学洗浄方法は特開2013−170762(特許文献4)にも記載されている。   A chemical cleaning method using a cleaning seat is also described in JP2013-170762A (Patent Document 4).

特開昭64−23096号公報JP-A 64-23096 実開平4−3286号公報Japanese Utility Model Publication No. 4-3286 特開2004−278861JP 2004-278861 A 特開2013−170762JP2013-170762A

特許文献3,4の主蒸気管又は再熱蒸気管の化学洗浄方法では、主蒸気管又は再熱蒸気管のうち、略上下方向の垂直配管部(以下、縦管部ということがある。)の下端部にエルボ部を介して連なる略水平な水平部(以下、横管部ということがある。)にスラッジが堆積することがある。即ち、縦管部を流れ下ってきた洗浄液がエルボ部から横管部に流入した場合、洗浄液に伴われて流れてきたスラッジが横管部の該エルボ部近傍に堆積し易い。スラッジが堆積した部分では、主蒸気管又は再熱蒸気管の内面が洗浄液と十分に接触しないため、スケールが十分に洗浄除去されない。除去されなかったスラッジは、ボイラ運転再開時に剥離してタービン系に飛来し、タービン機器を損傷させるおそれがある。また、堆積したスラッジが流去されずに循環内に残留し、この残留スラッジが運転再開時にタービン系に飛来するおそれもある。   In the chemical cleaning method for the main steam pipe or the reheat steam pipe in Patent Documents 3 and 4, the vertical pipe section (hereinafter sometimes referred to as a vertical pipe section) in the substantially vertical direction of the main steam pipe or the reheat steam pipe. In some cases, sludge accumulates in a substantially horizontal horizontal portion (hereinafter also referred to as a horizontal tube portion) connected to the lower end portion of the first through an elbow portion. That is, when the cleaning liquid flowing down the vertical pipe part flows into the horizontal pipe part from the elbow part, the sludge flowing along with the cleaning liquid tends to be deposited near the elbow part of the horizontal pipe part. In the portion where the sludge is accumulated, the scale is not sufficiently cleaned and removed because the inner surface of the main steam pipe or the reheat steam pipe is not sufficiently in contact with the cleaning liquid. The sludge that has not been removed may peel off when the boiler operation is resumed and fly to the turbine system, damaging the turbine equipment. In addition, the accumulated sludge remains in the circulation without being washed away, and this residual sludge may fly to the turbine system when the operation is resumed.

なお、このスラッジは径が大きく、また比重も大きいので、一度堆積してしまうと、洗浄液流速を大きくしても流れにくく、十分に流去させるには非常に高流の洗浄液流とする必要がある。そのためには、大型のポンプを使用したり、洗浄液配管径を大きくしたり、特許文献3,4の場合では洗浄座の径を大きくしたりすることが必要となる。さらに、洗浄時間も長いものとなる。   Since this sludge has a large diameter and a large specific gravity, once it has accumulated, it is difficult to flow even if the cleaning liquid flow rate is increased. is there. For this purpose, it is necessary to use a large pump, increase the diameter of the cleaning liquid pipe, or increase the diameter of the cleaning seat in the case of Patent Documents 3 and 4. Further, the cleaning time is long.

本発明は、大型のポンプや大口径の配管を用いるまでもなく、また洗浄座の口径を大きくすることなく、スラッジの堆積を防止して効率よく十分に主蒸気管又は再熱蒸気管を洗浄することができる化学洗浄方法を提供することを目的とする。   The present invention does not require the use of a large pump or a large-diameter pipe, and does not increase the diameter of the washing seat, preventing sludge accumulation and washing the main steam pipe or reheat steam pipe efficiently and sufficiently. An object of the present invention is to provide a chemical cleaning method that can be used.

本発明の主蒸気管又は再熱蒸気管の化学洗浄方法は、過熱器管又は再熱器管に連通する主蒸気管又は再熱蒸気管内を化学洗浄液を用いて化学洗浄する方法であって、該主蒸気管又は再熱蒸気管の上流部に洗浄液の流入用の座を設け、下流部に洗浄液流出用の座を設け、これらの座を介して該主蒸気管又は再熱蒸気管内に洗浄液を循環させて洗浄する化学洗浄工程を有する主蒸気管又は再熱蒸気管の化学洗浄方法において、該主蒸気管又は再熱蒸気管は、縦管部と、該縦管部の下端に連なる横管部とを有しており、少なくとも該横管部のうち縦管部近傍の上面部分に洗浄座を設け、該洗浄座に洗浄液押込みノズルを設置し、前記主蒸気管又は再熱蒸気管内に洗浄液を循環させているときに、該洗浄液押込みノズルから該横管部内に洗浄液を流出させてスラッジの堆積を防止することを特徴とするものである。   The chemical cleaning method of the main steam pipe or reheat steam pipe of the present invention is a method of chemically cleaning the inside of the main steam pipe or reheat steam pipe communicating with the superheater pipe or reheat steam pipe using a chemical cleaning liquid, A cleaning liquid inflow seat is provided upstream of the main steam pipe or the reheat steam pipe, a cleaning liquid outflow seat is provided in the downstream part, and the cleaning liquid is supplied into the main steam pipe or the reheat steam pipe through these seats. In the chemical cleaning method for a main steam pipe or a reheat steam pipe having a chemical cleaning step for circulating and cleaning the main steam pipe or the reheat steam pipe, the main steam pipe or the reheat steam pipe has a vertical pipe portion and a horizontal pipe connected to the lower end of the vertical pipe portion. A cleaning seat is provided on at least the upper surface portion of the horizontal tube portion in the vicinity of the vertical tube portion, and a cleaning liquid pushing nozzle is installed on the cleaning seat, and the main steam pipe or the reheat steam pipe is provided. When the cleaning liquid is circulated, the cleaning liquid flows out from the cleaning liquid pushing nozzle into the horizontal tube. It is characterized in preventing the deposition of sludge by.

本発明の一態様では、前記洗浄液押込みノズルからの洗浄液押込み量を変化させる。   In one aspect of the present invention, the amount of washing liquid pushed from the washing liquid pushing nozzle is changed.

本発明の一態様では、前記洗浄液の循環による洗浄を終了した後、水洗水を前記主蒸気管又は再熱蒸気管内に供給して水洗する水洗工程を行い、該水洗工程での水量を連続的又は間欠的に変動させる。   In one aspect of the present invention, after the washing by the circulation of the washing liquid is completed, a washing process is performed in which washing water is supplied into the main steam pipe or the reheat steam pipe and washed, and the amount of water in the washing process is continuously increased. Or make it fluctuate intermittently.

本発明の一態様では、該水洗工程の後、前記洗浄座を開放し、水噴出ノズルを主蒸気管又は再熱蒸気管内に挿入し、該水噴出ノズルから水を噴出させてスラッジを押し流す。   In one aspect of the present invention, after the water washing step, the washing seat is opened, a water ejection nozzle is inserted into the main steam pipe or the reheat steam pipe, and water is ejected from the water ejection nozzle to push away the sludge.

本発明の一態様では、主蒸気管同士を連通するバイパス管の上面部分にも洗浄座を設け、この洗浄座に洗浄液押込みノズルを設け、前記主蒸気管又は再熱蒸気管内に洗浄液を循環させているときに、この洗浄液押込みノズルからバイパス管内に洗浄液を流出させてスラッジの堆積を防止すると共に、前記水洗工程の後、該バイパス管の洗浄座を開放し、水噴出ノズルをバイパス管内に挿入し、該水噴出ノズルから水を噴出させてスラッジを押し流す。   In one aspect of the present invention, a cleaning seat is also provided on the upper surface portion of the bypass pipe communicating with the main steam pipes, a cleaning liquid pushing nozzle is provided in the cleaning seat, and the cleaning liquid is circulated in the main steam pipe or the reheat steam pipe. The cleaning liquid is allowed to flow out from the cleaning liquid pushing nozzle into the bypass pipe to prevent the accumulation of sludge. After the water washing step, the cleaning seat of the bypass pipe is opened and the water ejection nozzle is inserted into the bypass pipe. Then, water is ejected from the water ejection nozzle to sweep away the sludge.

本発明の一態様では、前記水噴出ノズルはホースの先端に設けられており、ホース側及びそれと反対側のいずれからも水が噴出可能であり、かつ噴出方向が切り替え可能である。   In one aspect of the present invention, the water ejection nozzle is provided at the tip of the hose, water can be ejected from both the hose side and the opposite side, and the ejection direction can be switched.

なお、本発明において、化学洗浄液としては、洗浄対象とする管内の汚染物の洗浄性に優れたものを用いることができ、例えば、主蒸気管を対象とする場合は、洗浄対象物が酸化鉄を主体とするいわゆる水蒸気酸化スケールであるため、クエン酸、グリコール酸、ギ酸、又はこれらの混合物、エチレンジアミン四酢酸等のキレート剤、クエン酸アンモニウム等を用いるのが一般的である。化学洗浄液は、予め所定の濃度に調整したものを準備しても良いが、高濃度の薬液を調製しておき、使用時に水で所定濃度になるように希釈して用いるのが一般的である。 In the present invention, as the chemical cleaning liquid, a chemical cleaning liquid having excellent cleaning properties for contaminants in the pipe to be cleaned can be used. For example, when the main steam pipe is a target, the cleaning target is an iron oxide. Therefore, citric acid, glycolic acid, formic acid, or a mixture thereof, a chelating agent such as ethylenediaminetetraacetic acid, ammonium citrate, or the like is generally used. The chemical cleaning solution may be prepared in advance adjusted to a predetermined concentration, but it is general to prepare a chemical solution with a high concentration and dilute it with water to a predetermined concentration at the time of use. .

本発明の主蒸気管又は再熱蒸気管の化学洗浄方法では、主蒸気管又は再熱蒸気管の上部及び下部に設けた化学洗浄液流入用の座及び流出用の座を介して主蒸気管又は再熱蒸気管に洗浄液を循環させて主蒸気管又は再熱蒸気管を化学洗浄する方法において、横管部のうち縦管部近傍の上面部分に洗浄座を設け、この洗浄座に設置した洗浄液押込みノズルから横管部内に洗浄液を押込むので、該洗浄座付近でスラッジが押し流され、当該付近におけるスラッジの堆積が防止される。そのため、洗浄液を大流量にて流すことなく、洗浄座付近の横管部下面も十分に化学洗浄される。また、この際、大型のポンプや大口径の配管を用いたり、洗浄座の口径を大きくしたりすることも不要となる。   In the chemical cleaning method for a main steam pipe or a reheat steam pipe according to the present invention, the main steam pipe or the reheat steam pipe is inserted into the main steam pipe or the reheat steam pipe via the chemical cleaning liquid inflow seat and the outflow seat provided at the upper and lower portions. In the method of chemically cleaning the main steam pipe or the reheat steam pipe by circulating the cleaning liquid in the reheat steam pipe, a cleaning seat is provided on the upper surface portion in the vicinity of the vertical pipe section of the horizontal pipe section, and the cleaning liquid installed in this cleaning seat Since the cleaning liquid is pushed into the horizontal tube portion from the pushing nozzle, the sludge is washed away in the vicinity of the washing seat, and sludge accumulation in the vicinity is prevented. Therefore, the lower surface of the horizontal tube near the cleaning seat is sufficiently chemically cleaned without flowing the cleaning liquid at a large flow rate. At this time, it is not necessary to use a large pump or a large-diameter pipe or to increase the diameter of the cleaning seat.

この洗浄液押込みノズルからの洗浄液押込み量を変動させることにより、スラッジの堆積が効果的に防止される。   By varying the amount of cleaning liquid pushed from the cleaning liquid pushing nozzle, sludge accumulation is effectively prevented.

洗浄液循環による洗浄後に主蒸気管又は再熱蒸気管内を水で洗浄した後、該洗浄座を開放し、水噴出ノズルを主蒸気管又は再熱蒸気管内に挿入し、該ノズルから水を噴出させることにより、スラッジを十分に押し流すことができる。   After the main steam pipe or the reheat steam pipe is washed with water after washing by circulation of the washing liquid, the washing seat is opened, the water jet nozzle is inserted into the main steam pipe or the reheat steam pipe, and water is jetted from the nozzle. As a result, the sludge can be washed away sufficiently.

本発明では、主蒸気管同士を連通するバイパス管など、スラッジが堆積し易い箇所の上面部分にも洗浄座を設け、洗浄液を押込んだり、水噴出ノズルを挿入したりすることにより、バイパス管等の洗浄を十分に行うことができる。   In the present invention, a bypass pipe is provided by providing a cleaning seat on an upper surface portion of a portion where sludge is likely to accumulate, such as a bypass pipe communicating with main steam pipes, and pushing a cleaning liquid or inserting a water ejection nozzle. Etc. can be sufficiently washed.

本発明では、水噴出ノズルからの水噴出量を変化させることにより、主蒸気管又は再熱蒸気管内のスラッジを十分に押し流すことができる。   In the present invention, the sludge in the main steam pipe or the reheat steam pipe can be sufficiently swept away by changing the amount of water jetted from the water jet nozzle.

本発明の化学洗浄方法は、火力発電所の主蒸気管又は再熱蒸気管のような大口径・厚肉配管の化学洗浄に極めて有用であり、非洗浄域の機器の健全性を確保した上で、配管の両端を切断・復旧する工法に比べて著しく短い工期で、安価に主蒸気管又は再熱蒸気管の化学洗浄を行うことができる。   The chemical cleaning method of the present invention is extremely useful for chemical cleaning of large-diameter and thick-walled pipes such as main steam pipes or reheat steam pipes of thermal power plants, and ensures the soundness of equipment in non-cleaning areas. Thus, the main steam pipe or the reheat steam pipe can be chemically cleaned at a low cost in a significantly shorter construction period than the construction method of cutting and restoring both ends of the pipe.

実施の形態に係る再熱蒸気管の化学洗浄方法を示す系統図である。It is a systematic diagram which shows the chemical cleaning method of the reheat steam pipe which concerns on embodiment. 横管部の一部の拡大縦断面図である。It is an enlarged vertical sectional view of a part of the horizontal tube portion. (a)は洗浄液押込みノズルの先端部の斜視図、(b)はその縦断面図である。(A) is a perspective view of the front-end | tip part of a washing | cleaning liquid pushing nozzle, (b) is the longitudinal cross-sectional view. (a)は洗浄液押込みノズルの先端部の斜視図、(b)はその側面図、(c)は(b)のC−C矢視図である。(A) is a perspective view of the front-end | tip part of a washing | cleaning liquid pushing nozzle, (b) is the side view, (c) is CC arrow directional view of (b). 横管部の一部の長手方向に沿う縦断面図である。It is a longitudinal cross-sectional view in alignment with the longitudinal direction of a part of horizontal pipe part. ボイラの蒸気系の系統図である。It is a systematic diagram of a boiler steam system. 再熱蒸気管付近の斜視図である。It is a perspective view near a reheat steam pipe.

以下に図面を参照して本発明の主蒸気管又は再熱蒸気管の化学洗浄方法の実施の形態を説明する。   Embodiments of a chemical cleaning method for a main steam pipe or a reheat steam pipe according to the present invention will be described below with reference to the drawings.

図1は、本発明による主蒸気管の化学洗浄方法の実施の形態を示す系統図である。この実施の形態においては、前記図7と同様に、化学洗浄の対象とする再熱蒸気管6の上流端は、非洗浄域の再熱器管出口管寄に連通し、下流端はストップバルブで仕切られる構成になっている。ストップバルブの下流側はタービン(図示略)に連なっている。   FIG. 1 is a system diagram showing an embodiment of a chemical cleaning method for a main steam pipe according to the present invention. In this embodiment, as in FIG. 7, the upstream end of the reheat steam pipe 6 to be chemically cleaned communicates with the outlet of the reheater pipe in the non-cleaning zone, and the downstream end is a stop valve. It is configured to be partitioned by. The downstream side of the stop valve is connected to a turbine (not shown).

この再熱蒸気管6は、上部から順次に、略水平な水平部6a、該水平部6aの末端に連なる縦管部6A、縦管部6Aの下端にエルボ部を介して連なる横管部6B、横管部6Bの末端に連なる縦管部6C、縦管部6Cから分岐した2本の縦管部6D,6E、各縦管部6D,6Eの下端にエルボ部を介して連なる横管部6F,6Gを有している。また、横管部6F,6Gの途中同士を連通する略水平なバイパス管6Hが設けられている。   The reheat steam pipe 6 includes, from the top, a substantially horizontal horizontal part 6a, a vertical pipe part 6A connected to the end of the horizontal part 6a, and a horizontal pipe part 6B connected to the lower end of the vertical pipe part 6A via an elbow part. The vertical tube 6C connected to the end of the horizontal tube 6B, the two vertical tubes 6D and 6E branched from the vertical tube 6C, and the horizontal tubes connected to the lower ends of the vertical tubes 6D and 6E via elbows 6F, 6G. Further, a substantially horizontal bypass pipe 6H is provided that communicates the middle portions of the horizontal pipe portions 6F and 6G.

横管部6Bには、縦管部6A近傍の上面部分と末端側の上面部分にそれぞれ洗浄座21,22が設けられている。図2の通り、洗浄座21,22は、横管部6Bの上面に小口径の開口20をあけ、開口20の周縁部に、フランジ部を有した短い筒状部材を溶接することにより形成されたものである。以下の各洗浄座23〜25も同様にして設けられている。   In the horizontal tube portion 6B, cleaning seats 21 and 22 are provided on the upper surface portion in the vicinity of the vertical tube portion 6A and the upper surface portion on the end side, respectively. As shown in FIG. 2, the cleaning seats 21 and 22 are formed by opening a small-diameter opening 20 on the upper surface of the horizontal tube portion 6 </ b> B and welding a short cylindrical member having a flange portion to the periphery of the opening 20. It is a thing. The following cleaning seats 23 to 25 are also provided in the same manner.

横管部6F,6Gの縦管部6D,6E近傍の上面部分に洗浄座23,24が設けられ、バイパス管6Hの途中の上面部分に洗浄座25が設けられている。   Cleaning seats 23 and 24 are provided on the upper surface portions of the horizontal tube portions 6F and 6G in the vicinity of the vertical tube portions 6D and 6E, and a cleaning seat 25 is provided on the upper surface portion in the middle of the bypass tube 6H.

横管部6F,6Gの末端側の下面には、洗浄液流出用の排出用洗浄座26,27が設けられている。座26,27は、本設ドレン管を切断して用いる。洗浄座26,27の構造は、開口20を横管部6F,6Gの下面に設けたこと以外は洗浄座21〜25と同様である。水平部6aには、洗浄液流入用の座(図示略)が設けられている。この洗浄液流入用の座の構造は、洗浄座21〜25と同様である。   Discharge cleaning seats 26 and 27 for flowing out the cleaning liquid are provided on the lower surfaces of the side pipe portions 6F and 6G on the end side. The seats 26 and 27 are used by cutting a main drain pipe. The structure of the cleaning seats 26 and 27 is the same as that of the cleaning seats 21 to 25 except that the opening 20 is provided on the lower surface of the horizontal tube portions 6F and 6G. The horizontal portion 6a is provided with a seat (not shown) for cleaning liquid inflow. The structure of the cleaning liquid inflow seat is the same as that of the cleaning seats 21-25.

化学洗浄液によって再熱蒸気管6を洗浄する場合には、図1,2のように、各洗浄座21〜27に弁31〜37を取り付ける。弁31〜37は、洗浄座21〜27のフランジ部にボルトによって固定される。水平部6aの洗浄液流入用の座にも同様に弁を設ける。   When the reheat steam pipe 6 is cleaned with the chemical cleaning liquid, the valves 31 to 37 are attached to the cleaning seats 21 to 27 as shown in FIGS. The valves 31 to 37 are fixed to the flange portions of the cleaning seats 21 to 27 by bolts. Similarly, a valve is provided in the seat for the cleaning liquid inflow of the horizontal portion 6a.

図2の通り、横管部6B,6G,6F及びバイパス管6Hの洗浄座21〜25の弁31〜35には、洗浄液押込みノズル60が連設されている。ノズル60は、開口20を通って横管部6B,6G,6F内に差し込まれている。ノズル60の下端は、横管部6B,6G,6Fの径方向の中央部付近又はそれよりも若干下側にまで延在している。ノズル60の下端面は封じられている。ノズル60の下端部の下流側を向いた面に洗浄液流出口61が設けられている。   As shown in FIG. 2, a cleaning liquid pushing nozzle 60 is connected to the valves 31 to 35 of the cleaning seats 21 to 25 of the horizontal pipe portions 6B, 6G and 6F and the bypass pipe 6H. The nozzle 60 passes through the opening 20 and is inserted into the horizontal tube portions 6B, 6G, and 6F. The lower end of the nozzle 60 extends to the vicinity of the central portion in the radial direction of the horizontal tube portions 6B, 6G, and 6F or slightly below it. The lower end surface of the nozzle 60 is sealed. A cleaning liquid outlet 61 is provided on the surface facing the downstream side of the lower end of the nozzle 60.

再熱蒸気管6の末端側の洗浄座26,27の弁36,37に配管41,42が接続される。この配管41,42から流出した洗浄液は、配管43、弁44、ドレンポンプ45、配管46より、配管74へ戻され循環される。循環洗浄液の一部は、配管47を介して洗浄座25に供給され、配管49を介して洗浄座23,24に供給され、また配管51を介して各洗浄座21,22に供給される。配管41,42,43,46,48,50,52と再熱蒸気管6とによって洗浄液の循環ラインが構成される。この循環ラインに、ストップバルブ72,73から戻した洗浄液が配管74よりポンプ75、配管76、弁55及び配管56を介して導入される。配管43からは弁57を有したドレン配管58が分岐している。   Pipes 41 and 42 are connected to the valves 36 and 37 of the cleaning seats 26 and 27 on the end side of the reheat steam pipe 6. The cleaning liquid flowing out from the pipes 41 and 42 is returned to the pipe 74 through the pipe 43, the valve 44, the drain pump 45, and the pipe 46 and circulated. A part of the circulating cleaning liquid is supplied to the cleaning seat 25 via the piping 47, supplied to the cleaning seats 23 and 24 via the piping 49, and supplied to the cleaning seats 21 and 22 via the piping 51. The piping 41, 42, 43, 46, 48, 50, 52 and the reheat steam pipe 6 constitute a cleaning liquid circulation line. The cleaning liquid returned from the stop valves 72 and 73 is introduced into the circulation line through the pipe 74 through the pump 75, the pipe 76, the valve 55 and the pipe 56. A drain pipe 58 having a valve 57 branches from the pipe 43.

再熱蒸気管6を化学洗浄液で洗浄する場合、弁55,57を閉とし、その他の弁31〜37,44を開とし、ポンプ45,75を作動させると、この化学洗浄液は、水平部6aから縦管部6Aを介して横管部6B内に流入し、縦管部6C,6D,6Eを流れ下り、横管部6F,6Gを流れ、洗浄座26,27から配管41,42に流出し、配管43,46,48,50,52の順に流れて水平部6aに戻る。   When the reheat steam pipe 6 is cleaned with the chemical cleaning liquid, the valves 55 and 57 are closed, the other valves 31 to 37 and 44 are opened, and the pumps 45 and 75 are operated. Flows into the horizontal tube portion 6B through the vertical tube portion 6A, flows down the vertical tube portions 6C, 6D, and 6E, flows through the horizontal tube portions 6F and 6G, and flows out from the cleaning seats 26 and 27 to the pipes 41 and 42. Then, the pipes 43, 46, 48, 50, and 52 flow in the order and return to the horizontal portion 6a.

この途中で、一部の洗浄液は、配管51,49,47を介して洗浄座21〜25の洗浄液押込みノズル60から横管部6B,6F,6G及びバイパス管6H内に押込まれる。なお、このとき、ノズル60からの洗浄液流出速度は、再熱蒸気管6の管内流速より速ければよい。しかしながら、流出部出口近傍の腐食抑制のため、0.01〜3m/sec、特に0.5〜3m/sec程度とすることが好ましい。   In the middle of this, a part of the cleaning liquid is pushed into the horizontal pipe portions 6B, 6F, 6G and the bypass pipe 6H from the cleaning liquid pushing nozzle 60 of the washing seats 21-25 via the pipes 51, 49, 47. At this time, the cleaning liquid outflow rate from the nozzle 60 may be faster than the in-pipe flow rate of the reheat steam pipe 6. However, in order to suppress corrosion in the vicinity of the outlet of the outflow portion, it is preferable that the pressure is about 0.01 to 3 m / sec, particularly about 0.5 to 3 m / sec.

このように、洗浄液押込みノズル60から横管部6B,6F,6G及びバイパス管6H内に洗浄液を押込むので、洗浄座21〜25付近でスラッジが押し流され、当該付近におけるスラッジの堆積が防止される。そのため、洗浄液を大流量にて流すことなく、洗浄座21〜25付近の横管部6B,6F,6G及びバイパス管6H下面も十分に化学洗浄される。また、このため、大型のポンプや大口径の配管を用いたり、洗浄座21〜25の口径を大きくしたりすることも不要となる。   In this way, since the cleaning liquid is pushed into the horizontal pipe portions 6B, 6F, 6G and the bypass pipe 6H from the cleaning liquid pushing nozzle 60, the sludge is washed away in the vicinity of the washing seats 21 to 25, and accumulation of sludge in the vicinity is prevented. The Therefore, the lower surface of the horizontal tube portions 6B, 6F and 6G and the bypass tube 6H near the cleaning seats 21 to 25 are sufficiently chemically cleaned without flowing the cleaning liquid at a large flow rate. For this reason, it is not necessary to use a large pump or a large-diameter pipe, or to increase the diameter of the cleaning seats 21 to 25.

この洗浄液押込みノズル60からの洗浄液押込み量を変動させることにより、スラッジの堆積がさらに効果的に防止される。この際の変動周期は5秒〜20min特に1〜10min程度が好ましい。この場合、最大押込み流量は、平均押込み流量の1.5〜10倍程度が好ましい。   By varying the amount of cleaning liquid pushed from the cleaning liquid pushing nozzle 60, the accumulation of sludge is more effectively prevented. The fluctuation period at this time is preferably about 5 seconds to 20 minutes, particularly about 1 to 10 minutes. In this case, the maximum pushing flow rate is preferably about 1.5 to 10 times the average pushing flow rate.

洗浄液循環による洗浄後に再熱蒸気管6内を水で洗浄する場合、弁44を閉、弁57を開とし、水平部6aに水を供給し、排水を配管58から排出する。この水洗時にも、ノズル60から水を噴出させてスラッジを押し流すのが好ましい。この場合のノズル60からの水の噴出速度は3m/sec以上であってもよい。   When the inside of the reheat steam pipe 6 is washed with water after washing by circulation of the washing liquid, the valve 44 is closed, the valve 57 is opened, water is supplied to the horizontal portion 6a, and the waste water is discharged from the pipe 58. Even during this water washing, it is preferable that water is ejected from the nozzle 60 to wash away the sludge. In this case, the ejection speed of water from the nozzle 60 may be 3 m / sec or more.

この水洗後、洗浄座21〜25から弁31〜35を取り外して開放し、図5のように、先端に水噴出ノズル70を有したホース71を再熱蒸気管6内に挿入し、該ノズル70から水を噴出させることにより、各横管部6B,6F,6G及びバイパス管6Hからスラッジを十分に押し流すことができる。   After this water washing, the valves 31 to 35 are removed from the washing seats 21 to 25 and opened, and a hose 71 having a water jet nozzle 70 at the tip is inserted into the reheat steam pipe 6 as shown in FIG. By ejecting water from 70, sludge can be sufficiently swept away from each of the horizontal pipe portions 6B, 6F, 6G and the bypass pipe 6H.

水噴出ノズル70としては、ホース71と反対側の先端側からだけでなく、ホース71側の基端側からも水を噴出させることができ、かつ先端側からの噴出と基端側からの噴出とを切り替えることができるものが好適である。このようなノズル70によれば、図5(a)のように、洗浄座21よりも上流側の横管部6B内にノズル70を差し込み、基端方向に水を噴出させて洗浄座21よりも上流側のスラッジを下流へ押し流すことができる。また、図5(b)のように、洗浄座21よりも下流側にノズル70を差し込んで、ノズル70の先端側から水を噴出させることにより、洗浄座21よりも下流側のスラッジを下流へ押し流すことができ、洗浄座21付近の広い範囲に渡ってスラッジを押し流すことができる。洗浄座22〜25付近でも同様に広い範囲に渡ってスラッジを押し流すことができる。   As the water ejection nozzle 70, water can be ejected not only from the distal end side opposite to the hose 71 but also from the proximal end side on the hose 71 side, and ejection from the distal end side and ejection from the proximal end side Those that can be switched between are preferable. According to such a nozzle 70, as shown in FIG. 5A, the nozzle 70 is inserted into the horizontal tube portion 6 </ b> B upstream of the cleaning seat 21, and water is ejected in the proximal direction from the cleaning seat 21. Also, the upstream sludge can be pushed downstream. Further, as shown in FIG. 5B, the nozzle 70 is inserted downstream of the cleaning seat 21 and water is ejected from the tip end side of the nozzle 70, so that the sludge downstream of the cleaning seat 21 is moved downstream. The sludge can be swept away and sludge can be swept away over a wide range in the vicinity of the cleaning seat 21. Similarly, sludge can be swept away over a wide range in the vicinity of the cleaning seats 22 to 25.

このノズル70から噴出させる高圧水だけではスラッジは完全に下部に移動しないので、洗浄座21〜25より水洗水を流しスラッジを下部に押し流すのが好ましい。この時、水洗水の流量を変動させることが好ましい。変動の周期は5秒〜20min特に1〜10min程度が好ましい。初期流量を5m/h以上とし、連続的もしくは間欠的に流量を変動させスラッジに衝撃を与えることでスラッジが効率良く排出される。なお、流量の変動幅には制限はないが、最大流量を平均流量の1.5〜10倍とするのが好ましい。 Since only the high-pressure water ejected from the nozzle 70 does not allow the sludge to move downward, it is preferable to flush the washing water from the washing seats 21 to 25 and push the sludge downward. At this time, it is preferable to change the flow rate of the washing water. The fluctuation period is preferably about 5 seconds to 20 minutes, particularly about 1 to 10 minutes. Sludge is efficiently discharged by setting the initial flow rate to 5 m 3 / h or more and changing the flow rate continuously or intermittently to give an impact to the sludge. The flow rate fluctuation range is not limited, but the maximum flow rate is preferably 1.5 to 10 times the average flow rate.

さらに、エルボなどの曲部分についても、流量変動させることで流れの停滞部が発生しないので、スラッジの残留がなく排出することが可能となる。この水洗時は配管は満水状態でもよく、満水状態でなくても良い。   Furthermore, since a flow stagnation portion does not occur by changing the flow rate of a curved portion such as an elbow, sludge can be discharged without remaining. At the time of this water washing, the piping may be full or not.

水洗終了後は、各洗浄座を切断除去し、開口20に鋼板を溶接し、閉鎖する。   After washing with water, each cleaning seat is cut and removed, and a steel plate is welded to the opening 20 and closed.

なお、本発明者は、長さ2000mmで直径240mm又は600mmの水平配管内に1辺の長さが1〜4mmで密度3〜5g/cmのスラッジを残置させて水を流したところ、一定流量の場合は30m/hであっても、スラッジを十分に排出させることができなかった。 In addition, when this inventor left the sludge with a length of 1 to 4 mm and a density of 3 to 5 g / cm 3 in a horizontal pipe having a length of 2000 mm and a diameter of 240 mm or 600 mm, and flowing water, it was constant. Even when the flow rate was 30 m 3 / h, the sludge could not be discharged sufficiently.

これに対し、流量を0〜50m/hの間で変動周期10秒にて連続的に変化させたところ、スラッジが短時間のうちに流出することが認められた。 On the other hand, when the flow rate was continuously changed at a fluctuation period of 10 seconds between 0 and 50 m 3 / h, it was recognized that sludge flows out in a short time.

内径240mm、長さ約15.5mで、途中に2ヶ所のエルボを有した水平配管についても同様の試験を行ったところ、同様に流量を0〜50m/hの範囲で連続的に変化させると、スラッジがすべて排出されることが認められた。 When a similar test was performed on a horizontal pipe having an inner diameter of 240 mm and a length of about 15.5 m and having two elbows in the middle, the flow rate was continuously changed in the range of 0 to 50 m 3 / h. It was confirmed that all sludge was discharged.

上記説明では、再熱蒸気管6を洗浄するものとしているが、主蒸気管についても同様にして洗浄することができる。   In the above description, the reheat steam pipe 6 is washed, but the main steam pipe can be washed in the same manner.

上記図3で用いた洗浄液押込みノズル60は、配管内流水の後流側に洗浄液流出口61を設けているが、図4の洗浄液押込みノズル63のように、下方に向って開放する洗浄液流出口64を下端面に設けてもよい。このノズル63では、ノズル下端面は後流側ほど上位となるように斜めにカットされた形状となっている。また、横管部の上流側を向いた面には、下端から上方に向けてスリット状切込部65が設けられており、横管部内の洗浄液の流れを阻害しないよう構成されている。   The cleaning liquid pushing nozzle 60 used in FIG. 3 is provided with a cleaning liquid outlet 61 on the downstream side of the flowing water in the pipe. However, like the cleaning liquid pushing nozzle 63 in FIG. 64 may be provided on the lower end surface. In the nozzle 63, the lower end surface of the nozzle is cut obliquely so as to be higher on the wake side. In addition, a slit-like cut portion 65 is provided on the surface facing the upstream side of the horizontal tube portion from the lower end to the upper side, so that the flow of the cleaning liquid in the horizontal tube portion is not hindered.

上記実施の形態は、本発明の一例であり、本発明は上記以外の態様とされてもよい。   The above embodiment is an example of the present invention, and the present invention may be other than the above.

6 再熱蒸気管
6A,6D,6E 縦管部
6B,6F,6G 横管部
6H バイパス管
20 開口
21〜27 洗浄座
31〜37 弁
45 ドレンポンプ
60,63 洗浄液押込みノズル
70 水噴出ノズル
71 ホース
72,73 ストップバルブ
74,76 主循環配管
75 循環ポンプ
6 Reheat steam pipe 6A, 6D, 6E Vertical pipe part 6B, 6F, 6G Horizontal pipe part 6H Bypass pipe 20 Opening 21-27 Cleaning seat 31-37 Valve 45 Drain pump 60, 63 Cleaning liquid pushing nozzle 70 Water ejection nozzle 71 Hose 72, 73 Stop valve 74, 76 Main circulation piping 75 Circulation pump

Claims (6)

過熱器管又は再熱器管に連通する主蒸気管又は再熱蒸気管内を化学洗浄液を用いて化学洗浄する方法であって、
該主蒸気管又は再熱蒸気管の上流部に洗浄液の流入用の座を設け、下流部に洗浄液流出用の座を設け、これらの座を介して該主蒸気管又は再熱蒸気管内に洗浄液を循環させて洗浄する化学洗浄工程を有する主蒸気管又は再熱蒸気管の化学洗浄方法において、
該主蒸気管又は再熱蒸気管は、縦管部と、該縦管部の下端に連なる横管部とを有しており、
少なくとも該横管部のうち縦管部近傍の上面部分に洗浄座を設け、該洗浄座に洗浄液押込みノズルを設置し、
前記主蒸気管又は再熱蒸気管内に洗浄液を循環させているときに、該洗浄液押込みノズルから該横管部内に洗浄液を流出させてスラッジの堆積を防止することを特徴とする主蒸気管又は再熱蒸気管の化学洗浄方法。
A method of chemically cleaning a main steam pipe or a reheat steam pipe communicating with a superheater pipe or a reheater pipe using a chemical cleaning liquid,
A cleaning liquid inflow seat is provided upstream of the main steam pipe or the reheat steam pipe, a cleaning liquid outflow seat is provided in the downstream part, and the cleaning liquid is supplied into the main steam pipe or the reheat steam pipe through these seats. In the chemical cleaning method of the main steam pipe or the reheat steam pipe, which has a chemical cleaning step of circulating and cleaning
The main steam pipe or reheat steam pipe has a vertical pipe part and a horizontal pipe part connected to the lower end of the vertical pipe part,
A cleaning seat is provided on the upper surface portion in the vicinity of the vertical tube portion of at least the horizontal tube portion, and a cleaning liquid pushing nozzle is installed in the cleaning seat,
When the cleaning liquid is circulated in the main steam pipe or the reheat steam pipe, the cleaning liquid flows out from the cleaning liquid pushing nozzle into the horizontal pipe portion to prevent the accumulation of sludge. Chemical cleaning method for hot steam pipes.
請求項1において、前記洗浄液押込みノズルからの洗浄液押込み量を変化させることを特徴とする主蒸気管又は再熱蒸気管の化学洗浄方法。   2. The chemical cleaning method for a main steam pipe or a reheat steam pipe according to claim 1, wherein the amount of cleaning liquid pushed in from the washing liquid pushing nozzle is changed. 請求項1又は2において、前記洗浄液の循環による洗浄を終了した後、水洗水を前記主蒸気管又は再熱蒸気管内に供給して水洗する水洗工程を行う方法であって、
該水洗工程での水量を連続的又は間欠的に変動させることを特徴とする主蒸気管又は再熱蒸気管の化学洗浄方法。
The method according to claim 1 or 2, wherein after the cleaning by circulation of the cleaning liquid is completed, a water washing step is performed in which water is supplied to the main steam pipe or the reheat steam pipe and washed.
A chemical cleaning method for a main steam pipe or a reheat steam pipe, wherein the amount of water in the water washing step is changed continuously or intermittently.
請求項3において、該水洗工程の後、前記洗浄座を開放し、水噴出ノズルを主蒸気管又は再熱蒸気管内に挿入し、該水噴出ノズルから水を噴出させてスラッジを押し流すことを特徴とする主蒸気管又は再熱蒸気管の化学洗浄方法。   4. The method according to claim 3, wherein after the water washing step, the washing seat is opened, a water ejection nozzle is inserted into the main steam pipe or the reheat steam pipe, and water is ejected from the water ejection nozzle to flush the sludge. Chemical cleaning method for main steam pipe or reheat steam pipe. 請求項4において、主蒸気管同士を連通するバイパス管の上面部分にも洗浄座を設け、この洗浄座に洗浄液押込みノズルを設け、前記主蒸気管又は再熱蒸気管内に洗浄液を循環させているときに、この洗浄液押込みノズルからバイパス管内に洗浄液を流出させてスラッジの堆積を防止すると共に、前記水洗工程の後、該バイパス管の洗浄座を開放し、水噴出ノズルをバイパス管内に挿入し、該水噴出ノズルから水を噴出させてスラッジを押し流すことを特徴とする主蒸気管又は再熱蒸気管の化学洗浄方法。   5. The cleaning seat is also provided in the upper surface portion of the bypass pipe communicating with the main steam pipes, and the cleaning liquid pushing nozzle is provided in the cleaning seat, and the cleaning liquid is circulated in the main steam pipe or the reheat steam pipe. Sometimes, the cleaning liquid flows out from the cleaning liquid pushing nozzle into the bypass pipe to prevent sludge accumulation, and after the water washing step, the cleaning seat of the bypass pipe is opened, and the water ejection nozzle is inserted into the bypass pipe. A chemical cleaning method for a main steam pipe or a reheat steam pipe, characterized in that water is jetted from the water jet nozzle and the sludge is washed away. 請求項4又は5において、前記水噴出ノズルはホースの先端に設けられており、ホース側及びそれと反対側のいずれからも水が噴出可能であり、かつ噴出方向が切り替え可能であることを特徴とする主蒸気管又は再熱蒸気管の化学洗浄方法。   The water ejection nozzle according to claim 4 or 5, wherein the water ejection nozzle is provided at a tip of a hose, water can be ejected from both the hose side and the opposite side, and the ejection direction can be switched. Chemical cleaning method for main steam pipe or reheat steam pipe.
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