JP6418598B2 - Bottle cap - Google Patents
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- JP6418598B2 JP6418598B2 JP2014149711A JP2014149711A JP6418598B2 JP 6418598 B2 JP6418598 B2 JP 6418598B2 JP 2014149711 A JP2014149711 A JP 2014149711A JP 2014149711 A JP2014149711 A JP 2014149711A JP 6418598 B2 JP6418598 B2 JP 6418598B2
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Description
本発明は日本酒などを充填した瓶の口部に装着される栓に関する。 The present invention relates to a stopper attached to the mouth of a bottle filled with sake or the like.
一般的な日本酒の製造ラインでは、殺菌のために65℃前後に加熱して瓶に充填している。
一方、高級酒に対し上記と同様のホット充填を行うと、香気成分が抜けてしまうため、高級酒については冷酒で瓶詰めし、湯燗或はパスライザー(シャワーコンベア加熱装置)で加熱殺菌するようにしている。
In a general sake production line, a bottle is heated to around 65 ° C. for sterilization.
On the other hand, when hot filling similar to the above is performed on high-grade liquor, the aroma components are lost. I have to.
湯燗或はパスライザーの際に、瓶口を完全に打栓してしまうと、加熱によって瓶の内圧が高まり、瓶が破損するおそれがある。例えば特許文献1には、容器内に飲料等の液体を充填した後、仮蓋装着手段により仮蓋を装着し、散水ノズルから温水を散水することにより加熱処理を行い、その後、仮蓋取り外し手段によって仮蓋を取り外した後、製品蓋装着手段によって製品蓋を装着する内容が開示されている。 If the bottle mouth is completely plugged in the cup or pass riser, the internal pressure of the bottle increases due to heating, and the bottle may be damaged. For example, in Patent Document 1, after a liquid such as a beverage is filled in a container, a temporary lid is mounted by a temporary lid mounting means, and heat treatment is performed by sprinkling warm water from a watering nozzle, and then the temporary lid removing means. The contents of mounting the product lid by the product lid mounting means after the temporary lid is removed by the above are disclosed.
上記のように、仮栓と本栓を行うのは作業上二度手間で、コスト的にも不利となる。そこで、1つの栓で内部圧を逃がすことができ且つ本栓として使用できる構造が特許文献2に開示されている。
この特許文献2には、容器(瓶)口部の内側に挿着される内筒と容器口部の外側を覆う外筒とからなる樹脂製の栓が開示されている。具体的には、外筒は切り取られて前記栓から除去される切取部と、前記容器口部の係合部に係止する係止部を有し、周方向に間隔をおいて複数個設けられると共に切り取られずに残存する残余部とを備え、前記内筒の外周部には、上環状突起と下環状突起が形成され、下環状突起には容器の内外を連通する切欠部が形成され、この切欠部を介して容器内の圧を逃がすようにした構造が開示されている。
As described above, performing the temporary stopper and the main stopper is troublesome in terms of work, which is disadvantageous in terms of cost. Therefore, Patent Document 2 discloses a structure in which the internal pressure can be released with one plug and can be used as the main plug.
This Patent Document 2 discloses a resin stopper composed of an inner cylinder that is inserted inside a container (bottle) mouth and an outer cylinder that covers the outside of the container mouth. Specifically, the outer cylinder has a cutout portion that is cut off and removed from the stopper, and a locking portion that locks into the engaging portion of the container mouth portion, and a plurality of outer cylinders are provided at intervals in the circumferential direction. And a remaining portion that remains without being cut off, an outer annular projection and a lower annular projection are formed on the outer peripheral portion of the inner cylinder, and a lower annular projection is formed with a notch that communicates the inside and outside of the container, A structure is disclosed in which the pressure in the container is released through the notch.
特許文献1に開示されるように、湯燗或はパスライザーの際には圧力を逃がせる仮栓を行い、湯燗或はパスライザーによって瓶の口部が炭酸ガスの泡などで汚れた場合には、それを清掃した後に本栓を装着するため、作業工程が面倒でコスト的にも不利である。 As disclosed in Patent Document 1, when a hot water bottle or a pass riser is used, a temporary stopper that releases pressure is applied, and the mouth of the bottle is soiled with carbon dioxide bubbles or the like by the hot water cup or the pass riser. Since this plug is attached after cleaning it, the work process is cumbersome and disadvantageous in terms of cost.
一方、特許文献2には、2段で打栓することについての言及はなく、1段で打栓する際の瓶の内部圧を逃がすこと、及び開栓後の内部圧の逃がしを目的としているが、2段で打栓する場合に応用することも可能である。 On the other hand, Patent Document 2 does not refer to plugging in two stages, and aims to release the internal pressure of the bottle when plugging in one stage and to release the internal pressure after opening. However, it is also possible to apply to the case of plugging in two stages.
しかしながら、特許文献2に開示される構造は、加熱処理などによって瓶の内部圧が急激に上昇する場合に対処するには、切欠部の断面積が不足することが考えられる。一方、急激な圧力上昇に対応すべく切欠部の断面積を大きくすると、切欠部は常に瓶の内外を連通しているため、外部から細菌などが侵入しやすくなる。 However, in the structure disclosed in Patent Document 2, it is conceivable that the cross-sectional area of the notch portion is insufficient in order to cope with a case where the internal pressure of the bottle rapidly increases due to heat treatment or the like. On the other hand, if the cross-sectional area of the notch is increased to cope with a sudden pressure increase, the notch is always in communication with the inside and outside of the bottle, so that bacteria and the like easily enter from the outside.
更に、瓶の口部の内径寸法は個々の瓶によって製造誤差があり、真円度も瓶ごとに異なっている。したがって、栓の寸法、例えば特許文献1の下環状突起と、この下環状突起に形成する切欠部の寸法をいくら正確にしても、この下環状突起が当接する瓶の口部の内径寸法がそれほど正確でないので、湯燗或はパスライザーの際の瓶の内部圧を逃がす構造としては不向きである。 Furthermore, the inner diameter of the bottle mouth has manufacturing errors depending on the individual bottles, and the roundness varies from bottle to bottle. Therefore, no matter how accurate the dimensions of the stopper, for example, the lower annular protrusion of Patent Document 1 and the size of the notch formed in the lower annular protrusion, the inner diameter dimension of the mouth of the bottle with which the lower annular protrusion abuts is not much. Since it is not accurate, it is not suitable as a structure for releasing the internal pressure of the bottle in the case of a hot water bath or a pass riser.
上記課題を解決すべく本発明に係る瓶口用の栓は、瓶の口部内側に挿着される中栓と、瓶の口部外側を覆う外冠からなり、前記外冠には開栓時に切り取られる切取部が形成され、前記中栓の外周には1段圧栓用のフランジ部とこのフランジ部よりも軸方向上方位置に2段圧栓用の環状突起が形成され、前記フランジ部は薄肉でその外径寸法は前記口部内径寸法よりも大きく、中栓を瓶の口部内側に挿入した際に前記フランジ部の外周端は瓶の口部内側面に基端部よりも高い位置で圧接して気密を維持し、瓶の内部圧が所定圧より高くなると変形して瓶の内外を連通して瓶の内部圧を解放する。 In order to solve the above problems, a stopper for a bottle mouth according to the present invention comprises an inner stopper inserted into the inside of the mouth of the bottle and an outer crown covering the outer side of the mouth of the bottle, and the outer crown is opened. A cut-out portion that is sometimes cut off is formed, and a flange portion for the first-stage pressure plug is formed on the outer periphery of the inner plug, and an annular protrusion for the second-stage pressure plug is formed at a position axially higher than the flange portion. Is thin and has an outer diameter larger than the inner diameter of the mouth, and when the inner stopper is inserted into the inside of the mouth of the bottle, the outer peripheral end of the flange is positioned higher than the base end on the inner side of the mouth of the bottle. The bottle is pressed to maintain airtightness, and when the internal pressure of the bottle becomes higher than a predetermined pressure, the bottle is deformed to communicate with the inside and outside of the bottle to release the internal pressure of the bottle.
前記中栓及び外冠はポリプロピレンなどの樹脂製で、前記中栓の外径寸法は前記瓶の口部の内径寸法よりも好ましくは1.5〜2.5mm小さく、前記フランジ部の外径寸法は前記瓶の口部の内径寸法よりも好ましくは0.15〜0.25mm大きく、前記フランジ部の厚みは好ましくは0.3〜0.4mmである。
上記寸法は一例を示したものであり、上記の数値に本発明が限定されるものではない。
The inner plug and the outer crown are made of resin such as polypropylene, and the outer diameter of the inner plug is preferably 1.5 to 2.5 mm smaller than the inner diameter of the mouth of the bottle, and the outer diameter of the flange portion. Is preferably 0.15 to 0.25 mm larger than the inner diameter of the mouth of the bottle, and the thickness of the flange is preferably 0.3 to 0.4 mm.
The above dimensions are just examples, and the present invention is not limited to the above numerical values.
本発明に係る瓶口用の栓によれば、湯燗或はパスライザーの際に瓶の内圧が高くなった場合に、栓を押し上げることなく内圧を解放することができる。特に内圧が急激に高くなった場合でも、フランジ部の変形量が大きくなることで、確実に対処できる。 According to the stopper for a bottle mouth according to the present invention, when the internal pressure of the bottle becomes high during a cup or pass riser, the internal pressure can be released without pushing up the stopper. In particular, even when the internal pressure suddenly increases, the amount of deformation of the flange portion increases, so that it can be dealt with reliably.
また本発明に係る瓶口用の栓の場合、瓶の内部圧よりも外部圧が高くなった場合には、フランジ部の外端部が瓶の口部内周面に押し付けられ、内部圧が高くなった場合と異なりフランジ部の外端部が口部内周面から離れないので、外部の細菌などが瓶内に侵入するおそれがない。 Further, in the case of the bottle mouth stopper according to the present invention, when the external pressure becomes higher than the internal pressure of the bottle, the outer end of the flange portion is pressed against the inner peripheral surface of the bottle mouth, and the internal pressure is high. Unlike the case, the outer end portion of the flange portion is not separated from the inner peripheral surface of the mouth portion, so that there is no possibility that external bacteria enter the bottle.
更に、フランジ部の外径寸法を瓶の口部の内径寸法よりも0.15〜0.25mm程度大きくしておくことで、瓶の口部の真円度が多少不足しているような瓶であっても、寸法誤差を吸収することができる。 Furthermore, by setting the outer diameter of the flange portion to be about 0.15 to 0.25 mm larger than the inner diameter size of the mouth of the bottle, the bottle whose roundness of the mouth of the bottle is somewhat insufficient Even so, dimensional errors can be absorbed.
本発明に係る栓は、ポリプロピレンなどの樹脂からなる中栓1と同じくポリプロピレンなどの樹脂からなる外冠2を一体化して構成される。 The stopper according to the present invention is formed by integrating an outer crown 2 made of a resin such as polypropylene as well as an inner stopper 1 made of a resin such as polypropylene.
外冠2には開栓時に切り取る切取部3が形成されている。この切取部3の内周面には、栓装着時に瓶4の口部の外周面に形成した環状凹部5に係止する環状突起6が形成されている。前記環状突起6には厚み方向に内外を連通する幅2mm、上下の高さ0.6mm程度の開口6aが形成されている。 The outer crown 2 is formed with a cutout portion 3 that is cut off when the cap is opened. An annular projection 6 is formed on the inner peripheral surface of the cutout portion 3 to be engaged with an annular recess 5 formed on the outer peripheral surface of the mouth portion of the bottle 4 when the stopper is attached. The annular protrusion 6 is formed with an opening 6a having a width of 2 mm and an upper and lower height of about 0.6 mm communicating with each other in the thickness direction.
前記切取部3は指先をかけることができる把持部7を摘まんで、周方向に沿って剥がすようにすることで、外冠2の上部との境に形成された薄肉部8から切取部3を切り取ることができる。この状態を図5で示している。 The cutout part 3 grips the gripping part 7 on which the fingertip can be applied, and peels it along the circumferential direction, thereby removing the cutout part 3 from the thin part 8 formed at the boundary with the upper part of the outer crown 2. Can be cut out. This state is shown in FIG.
前記中栓1は瓶4の口部内に挿入される筒部10を有している。この筒部10の外径寸法は、瓶4の口部の内径寸法よりも1.5〜2.5mm小さく設定し、スムーズに中栓1を口部内に挿入できるようにしている。 The inner plug 1 has a cylindrical portion 10 that is inserted into the mouth portion of the bottle 4. The outer diameter dimension of the cylindrical portion 10 is set to be 1.5 to 2.5 mm smaller than the inner diameter dimension of the mouth portion of the bottle 4 so that the inner plug 1 can be smoothly inserted into the mouth portion.
前記筒部10の外周には1段圧栓用のフランジ部11と、このフランジ部11よりも上方位置の2段圧栓用の環状突起12が形成されている。 A flange portion 11 for a first-stage pressure stopper and an annular protrusion 12 for a second-stage pressure stopper located above the flange portion 11 are formed on the outer periphery of the cylindrical portion 10.
前記フランジ部11は湯燗或はパスライザーの際の1段圧栓、即ち、ある程度加熱によって瓶4の内部圧が高まったら圧を外部に放出するためのものである。 The flange portion 11 is a one-stage pressure stopper in the case of a hot water bath or a pass riser, that is, for releasing the pressure to the outside when the internal pressure of the bottle 4 is increased to some extent by heating.
実施例ではフランジ部11の外径寸法を、前記瓶の口部の内径寸法よりも0.15〜0.25mm大きくし、またフランジ部11の厚みを0.3〜0.4mmとしている。 In the embodiment, the outer diameter of the flange 11 is set to be 0.15 to 0.25 mm larger than the inner diameter of the bottle mouth, and the thickness of the flange 11 is set to 0.3 to 0.4 mm.
その結果、図2及び図3(A)に示すように、1段圧栓時には上方から中栓1を瓶4の口部に挿入するため、フランジ部11の外端は口部に接触し、その抵抗でフランジ部11は外端が基端部よりも上方に位置した状態で外端が口部内面に密接している。 As a result, as shown in FIG. 2 and FIG. 3 (A), the outer end of the flange portion 11 is in contact with the mouth portion in order to insert the inner stopper 1 into the mouth portion of the bottle 4 from above at the time of the first stage stopper. With the resistance, the outer end of the flange portion 11 is in close contact with the inner surface of the mouth portion in a state where the outer end is positioned above the base end portion.
この密接している状態では、仮に瓶4の内部圧よりも外部圧が高くなっても、フランジ部11の外端は更に瓶4の口部内周に押し付けられるので、密着性はさらに高まる。 In this close state, even if the external pressure becomes higher than the internal pressure of the bottle 4, the outer end of the flange portion 11 is further pressed against the inner periphery of the mouth of the bottle 4.
また、瓶4の内部圧が湯燗などによって上昇した場合には、図3(B)に示すように、フランジ部11の周方向の一部が上方に捲り上がり通路が形成され、この通路を介して瓶4の内部圧(空気)が解放される。尚、解放された内部圧は環状突起12と瓶4の口部の上端との間に形成される隙間から、瓶4の口部上端面、中栓1の外周面及び外冠2の内側面で囲まれる空間に放出される。 Further, when the internal pressure of the bottle 4 is raised by a hot water bottle or the like, as shown in FIG. 3B, a part of the circumferential direction of the flange portion 11 rises upward to form a passage. The internal pressure (air) of the bottle 4 is released. The released internal pressure is determined by the gap formed between the annular protrusion 12 and the upper end of the mouth of the bottle 4, the upper end surface of the mouth of the bottle 4, the outer peripheral surface of the inner stopper 1, and the inner surface of the outer crown 2. Released into the space surrounded by
上記空間に放出されたガスは前記環状突起6に形成した開口6aを介して外部に排出される。また稀に炭酸ガスを含む内容物の泡などが前記空間に漏れた場合には、これらは同じく開口6aを介して外部に排出され、瓶口の下方に伝って流れることはないので、汚れにくい。
また、仮に開口6aから内容物が漏れ出た場合には、加熱殺菌の後で打栓(2段圧栓)の前に開口6aの部分をシャワーなどで洗浄し、エアを吹き付けて乾燥する。
The gas released into the space is discharged to the outside through an opening 6 a formed in the annular protrusion 6. Further, when bubbles of contents containing carbon dioxide gas rarely leak into the space, they are also discharged to the outside through the opening 6a and do not flow down the bottle mouth, so that they are not easily contaminated. .
If the contents leak from the opening 6a, the portion of the opening 6a is washed with a shower or the like after the heat sterilization and before the stopper (two-stage pressure stopper), and then dried by blowing air.
前記環状突起12は瓶4が倒れても内容物が漏れないための突起であり、2段圧栓では150kg程度の強い圧力をかけて栓を瓶4の口部に圧入する。湯燗或はパスライザーにあっては、環状突起12は柔らかくなっているため変形し強く瓶4の口部内面に圧接し、気密・液密状態が保持される。2段圧栓により図4に示すように環状突起6の内側の上端R部が環状凹部5の外側の上端R部に強く係止し、外れることがない。 The annular protrusion 12 is a protrusion for preventing the contents from leaking even when the bottle 4 falls down. In a two-stage pressure stopper, a strong pressure of about 150 kg is applied to press the stopper into the mouth of the bottle 4. In the cup or the pass riser, the annular protrusion 12 is soft and deforms and strongly presses against the inner surface of the mouth of the bottle 4 to maintain an airtight and liquid tight state. As shown in FIG. 4, the upper end R portion on the inner side of the annular protrusion 6 is strongly locked to the upper end R portion on the outer side of the annular recess 5 by the two-stage pressure stopper, and does not come off.
ここで、前記環状突起12の外径寸法は、瓶4の口部内径寸法よりも、0.5mm程度大きくすることが好ましい。この環状突起12は前記フランジ部11と異なり内部圧を逃がす目的ではないので、前記フランジ部11と比べて簡単に変形しない形状、即ち半円形に近い断面形状としている。 Here, it is preferable that the outer diameter of the annular protrusion 12 is about 0.5 mm larger than the inner diameter of the mouth of the bottle 4. Unlike the flange portion 11, the annular protrusion 12 is not intended to relieve internal pressure, and therefore has a shape that is not easily deformed compared to the flange portion 11, that is, a cross-sectional shape close to a semicircle.
また、中栓1の外周部の下面には下方に向かった突条13を形成している。この突条13は下端を傾斜面とすることで、図4に示した2段圧栓の際に瓶4の口部に当接し下端が外側に広がるように変形する。このように変形することで、万一、口部から内容物が漏れた場合でも、この突条が瓶の口部に圧接しているので、内容物の漏れを有効に防止できる。 Further, a ridge 13 directed downward is formed on the lower surface of the outer peripheral portion of the inner plug 1. The protrusion 13 has an inclined lower end, and is deformed so as to abut against the mouth of the bottle 4 when the two-stage pressure stopper shown in FIG. By deforming in this way, even if the contents leak from the mouth part, the protrusions are in pressure contact with the mouth part of the bottle, so that leakage of the contents can be effectively prevented.
本発明に係る瓶口用の栓は、日本酒を充填した瓶に限らず、醤油やジュースなどを充填した瓶にも適用することができる。 The stopper for a bottle mouth according to the present invention is not limited to a bottle filled with sake, but can also be applied to a bottle filled with soy sauce or juice.
1…中栓、2…外冠、3…切取部、4…瓶、5…環状凹部、6…環状突起、6a…開口、7…把持部、8…薄肉部、10…筒部、11…フランジ部、12…環状突起、13…突起。
DESCRIPTION OF SYMBOLS 1 ... Inner plug, 2 ... Outer crown, 3 ... Cut-out part, 4 ... Bottle, 5 ... Annular recessed part, 6 ... Annular protrusion, 6a ... Opening, 7 ... Holding part, 8 ... Thin part, 10 ... Tube part, 11 ... Flange part, 12 ... annular projection, 13 ... projection.
Claims (3)
The stopper for a bottle mouth according to claim 1 or 2, wherein the inner surface of the cutout portion of the outer crown is annularly engaged with an annular recess formed on the outer peripheral surface of the mouth portion of the bottle at the time of one-stage compression stoppering. A stopper for a bottle mouth, characterized in that a protrusion is provided and an opening that communicates the inside and the outside is formed in the thickness direction of the annular protrusion.
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JP2016022980A JP2016022980A (en) | 2016-02-08 |
JP6418598B2 true JP6418598B2 (en) | 2018-11-07 |
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CN107472678A (en) * | 2017-09-18 | 2017-12-15 | 中山市华宝勒生活用品实业有限公司 | A kind of more bore lids |
JP7265900B2 (en) * | 2019-03-22 | 2023-04-27 | メビウスパッケージング株式会社 | Double structure container |
JP7311375B2 (en) * | 2019-09-27 | 2023-07-19 | 株式会社吉野工業所 | bottle mouth cap |
JP7354163B2 (en) * | 2021-01-14 | 2023-10-02 | プレミアムウォーター株式会社 | lid and container |
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