JP6417626B2 - Organic thin film transistor - Google Patents
Organic thin film transistor Download PDFInfo
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- JP6417626B2 JP6417626B2 JP2016569270A JP2016569270A JP6417626B2 JP 6417626 B2 JP6417626 B2 JP 6417626B2 JP 2016569270 A JP2016569270 A JP 2016569270A JP 2016569270 A JP2016569270 A JP 2016569270A JP 6417626 B2 JP6417626 B2 JP 6417626B2
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- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 6
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- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000003506 n-propoxy group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])O* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000004923 naphthylmethyl group Chemical group C1(=CC=CC2=CC=CC=C12)C* 0.000 description 1
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000010955 niobium Substances 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- 239000004843 novolac epoxy resin Substances 0.000 description 1
- SLYCYWCVSGPDFR-UHFFFAOYSA-N octadecyltrimethoxysilane Chemical compound CCCCCCCCCCCCCCCCCC[Si](OC)(OC)OC SLYCYWCVSGPDFR-UHFFFAOYSA-N 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 125000002958 pentadecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Substances OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 1
- 125000002080 perylenyl group Chemical group C1(=CC=C2C=CC=C3C4=CC=CC5=CC=CC(C1=C23)=C45)* 0.000 description 1
- CSHWQDPOILHKBI-UHFFFAOYSA-N peryrene Natural products C1=CC(C2=CC=CC=3C2=C2C=CC=3)=C3C2=CC=CC3=C1 CSHWQDPOILHKBI-UHFFFAOYSA-N 0.000 description 1
- 125000004226 phenanthren-1-yl group Chemical group [H]C1=C([H])C([H])=C2C(C([H])=C([H])C3=C(*)C([H])=C([H])C([H])=C23)=C1[H] 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 238000009832 plasma treatment Methods 0.000 description 1
- 229920003227 poly(N-vinyl carbazole) Polymers 0.000 description 1
- 229920000548 poly(silane) polymer Polymers 0.000 description 1
- 229920000172 poly(styrenesulfonic acid) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920001230 polyarylate Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920000015 polydiacetylene Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920005906 polyester polyol Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- 229920001601 polyetherimide Polymers 0.000 description 1
- 229920006290 polyethylene naphthalate film Polymers 0.000 description 1
- 229920000414 polyfuran Polymers 0.000 description 1
- 229940005642 polystyrene sulfonic acid Drugs 0.000 description 1
- BITYAPCSNKJESK-UHFFFAOYSA-N potassiosodium Chemical compound [Na].[K] BITYAPCSNKJESK-UHFFFAOYSA-N 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- RLJWTAURUFQFJP-UHFFFAOYSA-N propan-2-ol;titanium Chemical compound [Ti].CC(C)O.CC(C)O.CC(C)O.CC(C)O RLJWTAURUFQFJP-UHFFFAOYSA-N 0.000 description 1
- 150000003220 pyrenes Chemical class 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 229910052706 scandium Inorganic materials 0.000 description 1
- SIXSYDAISGFNSX-UHFFFAOYSA-N scandium atom Chemical compound [Sc] SIXSYDAISGFNSX-UHFFFAOYSA-N 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 125000005372 silanol group Chemical group 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 125000005504 styryl group Chemical group 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 229910052714 tellurium Inorganic materials 0.000 description 1
- PORWMNRCUJJQNO-UHFFFAOYSA-N tellurium atom Chemical compound [Te] PORWMNRCUJJQNO-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- RIQXSPGGOGYAPV-UHFFFAOYSA-N tetrabenzo(a,c,l,o)pentacene Chemical compound C1=CC=CC2=C(C=C3C(C=C4C=C5C6=CC=CC=C6C=6C(C5=CC4=C3)=CC=CC=6)=C3)C3=C(C=CC=C3)C3=C21 RIQXSPGGOGYAPV-UHFFFAOYSA-N 0.000 description 1
- 125000006158 tetracarboxylic acid group Chemical group 0.000 description 1
- IFLREYGFSNHWGE-UHFFFAOYSA-N tetracene Chemical compound C1=CC=CC2=CC3=CC4=CC=CC=C4C=C3C=C21 IFLREYGFSNHWGE-UHFFFAOYSA-N 0.000 description 1
- NLDYACGHTUPAQU-UHFFFAOYSA-N tetracyanoethylene Chemical group N#CC(C#N)=C(C#N)C#N NLDYACGHTUPAQU-UHFFFAOYSA-N 0.000 description 1
- PCCVSPMFGIFTHU-UHFFFAOYSA-N tetracyanoquinodimethane Chemical group N#CC(C#N)=C1C=CC(=C(C#N)C#N)C=C1 PCCVSPMFGIFTHU-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 125000005329 tetralinyl group Chemical group C1(CCCC2=CC=CC=C12)* 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- LGQXXHMEBUOXRP-UHFFFAOYSA-N tributyl borate Chemical compound CCCCOB(OCCCC)OCCCC LGQXXHMEBUOXRP-UHFFFAOYSA-N 0.000 description 1
- HLWCOIUDOLYBGD-UHFFFAOYSA-N trichloro(decyl)silane Chemical compound CCCCCCCCCC[Si](Cl)(Cl)Cl HLWCOIUDOLYBGD-UHFFFAOYSA-N 0.000 description 1
- PYJJCSYBSYXGQQ-UHFFFAOYSA-N trichloro(octadecyl)silane Chemical compound CCCCCCCCCCCCCCCCCC[Si](Cl)(Cl)Cl PYJJCSYBSYXGQQ-UHFFFAOYSA-N 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- UBMUZYGBAGFCDF-UHFFFAOYSA-N trimethoxy(2-phenylethyl)silane Chemical compound CO[Si](OC)(OC)CCC1=CC=CC=C1 UBMUZYGBAGFCDF-UHFFFAOYSA-N 0.000 description 1
- 125000003960 triphenylenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3C3=CC=CC=C3C12)* 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
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Description
本発明は、有機薄膜トランジスタに関する。
本願は、2015年1月14日に日本に出願された特願2015−005413号に基づき優先権を主張し、その内容をここに援用する。The present invention relates to an organic thin film transistor.
This application claims priority based on Japanese Patent Application No. 2015-005413 for which it applied to Japan on January 14, 2015, and uses the content here.
低いスレッショルド電圧及び駆動電圧を有し、有機活性層との電荷移動度が高い有機絶縁体として、(i)有機−無機ハイブリッド物質と、(ii)1種以上の有機金属化合物及び/または1種以上の有機高分子と、(iii)前記(i)及び前記(ii)の成分を溶解させる溶媒と、を含む有機無機絶縁体形成組成物が知られている(特許文献1を参照)。有機−無機ハイブリッド物質は、有機シラン化合物または有機シラン化合物を有機溶媒内で酸または塩基触媒と水を用いて加水分解反応及び縮合反応させて得られた重合体であり、有機金属化合物は、チタニウム(IV)n−ブトキシド等のチタニウム化合物であることが知られている。
また、有機溶媒と単量体との溶解性に優れ、かつ高誘電率を有する新たな有機絶縁体組成物として、i)下記式1で表される有機/無機金属ハイブリッド物質と、ii)単量体および/または有機高分子と、iii)前記成分i)及びii)を溶解する溶媒と、を含む有機絶縁体組成物が知られている。下記式(1)で表わされる化合物は、有機シラン化合物と有機金属化合物とを、有機溶媒中、酸または塩基触媒と水とを用いて加水分解反応または重縮合反応させて得られることが知られている(特許文献2を参照)。As an organic insulator having a low threshold voltage and a driving voltage and high charge mobility with the organic active layer, (i) an organic-inorganic hybrid material, and (ii) one or more organic metal compounds and / or one kind An organic-inorganic insulator-forming composition containing the above organic polymer and (iii) a solvent that dissolves the components (i) and (ii) is known (see Patent Document 1). The organic-inorganic hybrid material is a polymer obtained by subjecting an organic silane compound or an organic silane compound to a hydrolysis reaction and a condensation reaction in an organic solvent using an acid or base catalyst and water, and the organic metal compound is titanium. (IV) It is known to be a titanium compound such as n-butoxide.
In addition, as a new organic insulator composition having excellent solubility in an organic solvent and a monomer and having a high dielectric constant, i) an organic / inorganic metal hybrid material represented by the following
前記式中、Mは、金属原子であり、R1、R2及びR3は、それぞれ独立して、炭素数2〜5の(メタ)アクリロイル基、(メタ)アクリロイルオキシ基またはエポキシ基で置換された炭素数1〜10のアルキル基;ビニル基等であり、R4、R5及びR6は、それぞれ独立して、水素原子;炭素数1〜10のアルキル基等である。In the above formula, M is a metal atom, and R 1 , R 2 and R 3 are each independently substituted with a (meth) acryloyl group, (meth) acryloyloxy group or epoxy group having 2 to 5 carbon atoms. R 1 , R 5 and R 6 are each independently a hydrogen atom; an alkyl group having 1 to 10 carbon atoms, and the like.
しかしながら、上記のような有機絶縁体組成物を用いて絶縁層を設けたとしても、有機半導体層との接着性を維持し、かつ実用的なキャリア移動度を有するという点では未だ改良の余地があった。
本発明は、有機半導体層との接着性を維持し、かつ実用的なキャリア移動度を有する有機薄膜トランジスタを提供することを目的とする。However, even if an insulating layer is provided using the organic insulator composition as described above, there is still room for improvement in terms of maintaining adhesiveness with the organic semiconductor layer and having practical carrier mobility. there were.
An object of this invention is to provide the organic thin-film transistor which maintains adhesiveness with an organic-semiconductor layer, and has practical carrier mobility.
本発明者は、上記課題を解決するために鋭意検討を行った結果、特定の絶縁層を積層した基板上に有機半導体層を設けることにより、上記課題を解決できることを見出し、本発明を完成するに至った。
すなわち、本発明は、以下の態様を含む。
(1)下記a)及びb)を含有する有機無機複合薄膜からなるゲート絶縁層を備えた有機薄膜トランジスタ。
a)式(I):As a result of intensive studies to solve the above problems, the present inventor has found that the above problems can be solved by providing an organic semiconductor layer on a substrate on which a specific insulating layer is laminated, and the present invention is completed. It came to.
That is, the present invention includes the following aspects.
(1) An organic thin film transistor provided with a gate insulating layer comprising an organic-inorganic composite thin film containing the following a) and b).
a) Formula (I):
(式中、RはSiに炭素原子が直接結合した有機基を表し、Xは水酸基又は加水分解性基を表す。nは1又は2を表し、nが2のとき各Rは同一でも異なっていてもよく、(4−n)が2以上のとき各Xは同一でも異なっていても良い。)で表わされる有機ケイ素化合物の縮合物、及び
b)電磁線硬化性化合物の硬化物。
(2)前記式(I)で表される有機ケイ素化合物が、
Fedorsの推算法により求められたRの溶解パラメータSP1が、Fedorsの推算法により求められた電磁線硬化性化合物の溶解パラメータSP2よりも1.6以上小さい有機ケイ素化合物Si1と、
前記溶解パラメータSP1が、前記溶解パラメータSP2より1.6未満小さい又は前記溶解パラメータSP2と等しいか大きい有機ケイ素化合物Si2からなり、
前記有機ケイ素化合物Si1と前記有機ケイ素化合物Si2のモル比Si1:Si2が5:5〜10:0である前記(1)に記載の有機薄膜トランジスタ。
(3)前記式(I)で表される有機ケイ素化合物が、式(I−1):(In the formula, R represents an organic group in which a carbon atom is directly bonded to Si, X represents a hydroxyl group or a hydrolyzable group. N represents 1 or 2, and when n is 2, each R is the same or different. And when (4-n) is 2 or more, each X may be the same or different.) And b) a cured product of an electromagnetic radiation curable compound.
(2) The organosilicon compound represented by the formula (I) is
An organosilicon compound Si1 having a R solubility parameter SP1 determined by the Fedors estimation method that is 1.6 or more smaller than the solubility parameter SP2 of the electromagnetic radiation curable compound determined by the Fedors estimation method;
The solubility parameter SP1 is composed of an organosilicon compound Si2 that is less than 1.6 less than or equal to or greater than the solubility parameter SP2.
The organic thin-film transistor according to (1), wherein a molar ratio Si1: Si2 between the organosilicon compound Si1 and the organosilicon compound Si2 is 5: 5 to 10: 0.
(3) The organosilicon compound represented by the formula (I) is represented by the formula (I-1):
(式中、nは1又は2を表し、nが2のときR1は互いに同一であっても相異なってもよく、R1は有機基であって、R1のうち1以上はビニル基含有炭化水素基を表す。Xは水酸基又は加水分解性基を表し、互いに同一であっても相異なってもよい。)で表される化合物、
式(I−2)(In the formula, n represents 1 or 2, and when n is 2, R 1 may be the same or different from each other, R 1 is an organic group, and one or more of R 1 are vinyl groups. And X represents a hydroxyl group or a hydrolyzable group, which may be the same or different from each other.
Formula (I-2)
(式中、nは1又は2を表し、nが2のときR2は同一であっても相異なってもよく、R2は式中のSiに炭素原子が直接結合した、ビニル基含有炭化水素基以外の有機基を表す。Xは水酸基又は加水分解性基を表し、互いに同一であっても相異なってもよい。)で表される化合物、及び、存在するならば、それらの加水分解縮合物からなり、
{〔式(I−1)の化合物〕+〔存在するならば、加水分解縮合物中の式(I−1)の化合物由来の単位〕}/{〔式(I−1)の化合物〕+〔式(I−2)の化合物〕+〔存在するならば、加水分解縮合物中の式(I−1)の化合物由来の単位〕+〔存在するならば、加水分解縮合物中の式(I−2)の化合物由来の単位〕}×100=30〜100モル%、かつ、
{〔式(I−2)の化合物〕+〔存在するならば、加水分解縮合物中の式(I−2)の化合物由来の単位〕}/{〔式(I−1)の化合物〕+〔式(I−2)の化合物〕+〔存在するならば、加水分解縮合物中の式(I−1)の化合物由来の単位〕+〔存在するならば、加水分解縮合物中の式(I−2)の化合物由来の単位〕}×100=0〜70モル%である前記(1)に記載の有機薄膜トランジスタ。(In the formula, n represents 1 or 2, and when n is 2, R 2 may be the same or different, and R 2 is a vinyl group-containing carbonization in which a carbon atom is directly bonded to Si in the formula. X represents an organic group other than a hydrogen group, X represents a hydroxyl group or a hydrolyzable group, and may be the same or different from each other. Consisting of condensate,
{[Compound of Formula (I-1)] + [If present, a unit derived from the compound of Formula (I-1) in the hydrolysis condensate]} / {[Compound of Formula (I-1)] + [Compound of formula (I-2)] + [if present, unit derived from compound of formula (I-1) in hydrolysis condensate] + [if present, formula (I in hydrolysis condensate) Unit derived from compound of I-2)]} × 100 = 30 to 100 mol%, and
{[Compound of formula (I-2)] + [if present, unit derived from compound of formula (I-2) in hydrolysis condensate]} / {[compound of formula (I-1)] + [Compound of formula (I-2)] + [if present, unit derived from compound of formula (I-1) in hydrolysis condensate] + [if present, formula (I in hydrolysis condensate) Unit derived from compound of I-2)]} × 100 = 0 to 70 mol%. The organic thin film transistor according to (1), wherein
(4)前記(1)〜(3)のいずれか一つに記載の有機薄膜トランジスタを備えた表示装置。
(5)前記(1)〜(3)のいずれか一つに記載の有機薄膜トランジスタを備えたセンサ。
(6)前記(1)〜(3)のいずれか一つに記載の有機薄膜トランジスタを有する電子タグ。(4) A display device comprising the organic thin film transistor according to any one of (1) to (3).
(5) A sensor comprising the organic thin film transistor according to any one of (1) to (3).
(6) An electronic tag having the organic thin film transistor according to any one of (1) to (3).
本発明の有機薄膜トランジスタは、有機半導体層との接着性を維持し、かつ実用的なキャリア移動度を示す。 The organic thin film transistor of the present invention maintains adhesiveness with the organic semiconductor layer and exhibits practical carrier mobility.
<有機薄膜トランジスタ>
本発明の有機薄膜トランジスタは、基板上に、有機半導体層と、該有機半導体層に接触するソース電極及びドレイン電極と、前記有機半導体層に対して絶縁層を介して位置するゲート電極を備えていることが好ましい。<Organic thin film transistor>
The organic thin film transistor of the present invention includes an organic semiconductor layer, a source electrode and a drain electrode that are in contact with the organic semiconductor layer, and a gate electrode that is located on the organic semiconductor layer via an insulating layer on the substrate. It is preferable.
[基板]
基板としては、樹脂基板が挙げられる。樹脂基板としては、ポリエチレンテレフタレート(PET)、ポリエチレンナフタレート(PEN)、ポリエーテルスルホン(PES)、ポリエーテルイミド、ポリエーテルエーテルケトン、ポリフェニレンスルフィド、ポリアリレート、ポリイミド、ボリカーボネート(PC)、セルローストリアセテート(TAC)、セルロースアセテートプロピオネート(CAP)等からなる基板を例示することができ、中でも、ポリエチレンナフタレート(PEN)、ポリイミド(PI)からなる基板が好ましい。基板の形状は、フィルム状、シート状、板状等どのような形状であってもかまわないが、特にフィルム状であるのが好ましい。[substrate]
An example of the substrate is a resin substrate. As resin substrates, polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polyethersulfone (PES), polyetherimide, polyetheretherketone, polyphenylene sulfide, polyarylate, polyimide, polycarbonate (PC), cellulose triacetate A substrate made of (TAC), cellulose acetate propionate (CAP) or the like can be exemplified, and among them, a substrate made of polyethylene naphthalate (PEN) or polyimide (PI) is preferable. The shape of the substrate may be any shape such as a film shape, a sheet shape, and a plate shape, but a film shape is particularly preferable.
基板は、未延伸フィルムからなるものであっても、延伸フィルムからなるものであってもよい。また、単層フィルムであっても、二層以上をラミネート、コーティング等の手段によって積層させた積層フィルムであってもかまわない。 The substrate may be made of an unstretched film or a stretched film. Moreover, even if it is a single layer film, the laminated film which laminated | stacked two or more layers by means, such as a lamination and a coating, may be sufficient.
基板の厚みは、特に制限されるものではないが、1〜1000μmが好ましく、3〜500μmがより好ましい。 Although the thickness of a board | substrate is not restrict | limited in particular, 1-1000 micrometers is preferable and 3-500 micrometers is more preferable.
[ゲート電極、ソース電極、ドレイン電極]
ソース電極、ドレイン電極及びゲート電極を形成する材料は、導電性材料であれば特に限定されず、白金、金、銀、ニッケル、クロム、銅、鉄、錫、アンチモン鉛、タンタル、インジウム、パラジウム、テルル、レニウム、イリジウム、アルミニウム、ルテニウム、ゲルマニウム、モリブデン、タングステン、酸化スズ・アンチモン、酸化インジウム・スズ(ITO)、フッ素ドープ酸化亜鉛、亜鉛、炭素、グラファイト、グラッシーカーボン、銀ペーストおよびカーボンペースト、リチウム、ベリリウム、ナトリウム、マグネシウム、カリウム、カルシウム、スカンジウム、チタン、マンガン、ジルコニウム、ガリウム、ニオブ、ナトリウム、ナトリウム−カリウム合金、マグネシウム、リチウム、アルミニウム、マグネシウム/銅混合物、マグネシウム/銀混合物、マグネシウム/アルミニウム混合物、マグネシウム/インジウム混合物、アルミニウム/酸化アルミニウム混合物、リチウム/アルミニウム混合物等が用いられるが、特に、白金、金、銀、銅、アルミニウム、インジウム、ITO、炭素、クロム/金/クロムの積層体が好ましい。あるいはドーピング等で導電率を向上させた公知の導電性ポリマー、例えば導電性ポリアニリン、導電性ポリピロール、導電性ポリチオフェン、ポリエチレンジオキシチオフェンとポリスチレンスルホン酸の錯体なども好適に用いられる。中でも有機半導体層との接触面において電気抵抗が少ないものが好ましい。[Gate electrode, source electrode, drain electrode]
The material for forming the source electrode, the drain electrode and the gate electrode is not particularly limited as long as it is a conductive material. Platinum, gold, silver, nickel, chromium, copper, iron, tin, antimony lead, tantalum, indium, palladium, Tellurium, rhenium, iridium, aluminum, ruthenium, germanium, molybdenum, tungsten, tin oxide / antimony, indium tin oxide (ITO), fluorine-doped zinc oxide, zinc, carbon, graphite, glassy carbon, silver paste and carbon paste, lithium , Beryllium, sodium, magnesium, potassium, calcium, scandium, titanium, manganese, zirconium, gallium, niobium, sodium, sodium-potassium alloy, magnesium, lithium, aluminum, magnesium / copper mixture Magnesium / silver mixture, magnesium / aluminum mixture, magnesium / indium mixture, aluminum / aluminum oxide mixture, lithium / aluminum mixture, etc. are used, especially platinum, gold, silver, copper, aluminum, indium, ITO, carbon, chromium A / gold / chrome laminate is preferred. Alternatively, a known conductive polymer whose conductivity is improved by doping or the like, for example, conductive polyaniline, conductive polypyrrole, conductive polythiophene, a complex of polyethylenedioxythiophene and polystyrenesulfonic acid, or the like is also preferably used. Among them, those having low electric resistance at the contact surface with the organic semiconductor layer are preferable.
電極の形成方法としては、上記を原料として蒸着やスパッタリング等の方法を用いて形成した導電性薄膜を、公知のフォトリソグラフ法やリフトオフ法を用いて電極形成する方法、アルミニウムや銅などの金属箔上に熱転写、インクジェット等によるレジストを用いてエッチングする方法が挙げられる。また導電性ポリマーの溶液あるいは分散液、導電性微粒子分散液を直接インクジェットによりパターニングしてもよいし、塗工膜からリソグラフやレーザーアブレーションなどにより形成してもよい。さらに導電性ポリマーや導電性微粒子を含むインク、導電性ペーストなどを凸版、凹版、平版、スクリーン印刷などの印刷法でパターニングする方法も用いることができる。 As a method for forming an electrode, a method for forming an electrode using a known photolithographic method or a lift-off method, using a conductive thin film formed by a method such as vapor deposition or sputtering using the above as a raw material, or a metal foil such as aluminum or copper A method of etching using a resist by thermal transfer, ink jet, or the like can be given. Alternatively, a conductive polymer solution or dispersion, or a conductive fine particle dispersion may be directly patterned by ink jetting, or may be formed from a coating film by lithography or laser ablation. Furthermore, a method of patterning an ink containing a conductive polymer or conductive fine particles, a conductive paste, or the like by a printing method such as relief printing, intaglio printing, planographic printing, or screen printing can also be used.
このような電極に用いられる金属微粒子分散液の製造方法として、ガス中蒸発法、スパッタリング法、金属蒸気合成法などの物理的生成法や、コロイド法、共沈法などの、液相で金属イオンを還元して金属微粒子を生成する化学的生成法が挙げられるが、好ましくは、特開平11−76800号公報、同11−80647号公報、同11−319538号公報、特開2000−239853号公報等に示されたコロイド法、特開2001−254185号公報、同2001−53028号公報、同2001−35255号公報、同2000−124157号公報、同2000−123634号公報などに記載されたガス中蒸発法により製造された金属微粒子分散物である。これらの金属微粒子分散物を用いて層を成形した後、溶媒を乾燥させ、さらに100〜300℃、好ましくは150〜200℃の範囲で熱処理することにより、金属微粒子を熱融着させることで電極形成する。 Metal fine particle dispersions used in such electrodes can be produced in the liquid phase by physical production methods such as gas evaporation, sputtering, and metal vapor synthesis, colloidal methods, and coprecipitation methods. Examples of the chemical production method include reducing metal and producing fine metal particles. Preferably, JP-A-11-76800, JP-A-11-80647, JP-A-11-319538, and JP-A-2000-239853 are preferred. In the gas described in the colloidal method described in JP-A-2001-254185, 2001-53028, 2001-35255, 2000-124157, 2000-123634, etc. It is a fine metal particle dispersion produced by an evaporation method. After forming a layer using these metal fine particle dispersions, the solvent is dried, and further, heat treatment is performed in the range of 100 to 300 ° C., preferably 150 to 200 ° C. Form.
[絶縁層]
絶縁層は、ゲート絶縁膜として、(A)有機無機複合薄膜からなる。[Insulation layer]
The insulating layer is made of (A) an organic-inorganic composite thin film as a gate insulating film.
絶縁層を構成する有機無機複合薄膜は、少なくともa)有機ケイ素化合物の縮合物、及び、b)電磁線硬化性化合物の硬化物を含有する。 The organic-inorganic composite thin film constituting the insulating layer contains at least a) a condensate of an organosilicon compound and b) a cured product of an electromagnetic radiation curable compound.
≪a)有機ケイ素化合物の縮合物≫
本発明に用いられる有機ケイ素化合物は、以下の式(I)で表される。≪a) Condensate of organosilicon compound≫
The organosilicon compound used in the present invention is represented by the following formula (I).
式中、RはSiに炭素原子が直接結合した有機基を表し、Xは水酸基又は加水分解性基を表す。nは1又は2を表し、nが2のとき各Rは同一でも異なっていてもよく、(4−n)が2以上のとき各Xは同一でも異なっていてもよい。 In the formula, R represents an organic group in which a carbon atom is directly bonded to Si, and X represents a hydroxyl group or a hydrolyzable group. n represents 1 or 2, and when n is 2, each R may be the same or different, and when (4-n) is 2 or more, each X may be the same or different.
ここで、Rで表される「Siに炭素原子が直接結合する有機基」としては、置換されていてもよい炭化水素基を挙げることができる。
上記「置換されていてもよい炭化水素基」の炭化水素基としては、炭素数1〜30の炭化水素基が好ましく、例えば、アルキル基、シクロアルキル基、シクロアルキルアルキル基、アルケニル基、シクロアルケニル基、アルキニル基、アリール基、アリールアルキル基、アリールアルケニル基等が挙げられる。Here, examples of the “organic group in which a carbon atom is directly bonded to Si” represented by R include an optionally substituted hydrocarbon group.
The hydrocarbon group of the “optionally substituted hydrocarbon group” is preferably a hydrocarbon group having 1 to 30 carbon atoms, such as an alkyl group, a cycloalkyl group, a cycloalkylalkyl group, an alkenyl group, a cycloalkenyl group. Group, alkynyl group, aryl group, arylalkyl group, arylalkenyl group and the like.
また、上記「炭化水素基」は、酸素原子、窒素原子、又はケイ素原子を有してもよい。 The “hydrocarbon group” may have an oxygen atom, a nitrogen atom, or a silicon atom.
アルキル基として、炭素数1〜10の直鎖又は分岐したアルキル基が好ましく、例えば、メチル基、エチル基、n−プロピル基、イソプロピル基、n−ブチル基、イソブチル基、t−ブチル基、n−ペンチル基、イソペンチル基、ネオペンチル基、n−ヘキシル基、イソヘキシル基、n−ヘプチル基、n−オクチル基、n−ノニル基、イソノニル基、n−デシル基等が挙げられる。さらに炭素数10を超える長鎖のアルキル基としては、ラウリル基、トリデシル基、ミリスチル基、ペンタデシル基、パルミチル基、ヘプタデシル基、ステアリル基等が挙げられる。 As the alkyl group, a linear or branched alkyl group having 1 to 10 carbon atoms is preferable. For example, methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, t-butyl group, n -Pentyl group, isopentyl group, neopentyl group, n-hexyl group, isohexyl group, n-heptyl group, n-octyl group, n-nonyl group, isononyl group, n-decyl group and the like. Furthermore, examples of the long-chain alkyl group having more than 10 carbon atoms include a lauryl group, a tridecyl group, a myristyl group, a pentadecyl group, a palmityl group, a heptadecyl group, and a stearyl group.
シクロアルキル基として、炭素数3〜8のシクロアルキル基が好ましく、例えばシクロプロピル基、シクロブチル基、シクロペンチル基、シクロへキシル基、シクロヘプチル基、シクロオクチル基等が挙げられる。 The cycloalkyl group is preferably a cycloalkyl group having 3 to 8 carbon atoms, and examples thereof include a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, and a cyclooctyl group.
シクロアルキルアルキル基として、炭素数4〜20のシクロアルキルアルキル基が好ましく、例えばシクロプロピルメチル基、シクロブチルメチル基、シクロペンチルメチル基、シクロへキシルメチル基、シクロヘプチルエチル基、シクロオクチルエチル基、シクロデシルメチル基、シクロテトラデシルメチル基、シクロオクタデシルメチル基等が挙げられる。 As the cycloalkylalkyl group, a cycloalkylalkyl group having 4 to 20 carbon atoms is preferable. For example, a cyclopropylmethyl group, a cyclobutylmethyl group, a cyclopentylmethyl group, a cyclohexylmethyl group, a cycloheptylethyl group, a cyclooctylethyl group, a cyclo A decylmethyl group, a cyclotetradecylmethyl group, a cyclooctadecylmethyl group, etc. are mentioned.
アルケニル基として、炭素数2〜10の直鎖又は分岐したアルケニル基が好ましく、それは、いずれか1カ所以上に炭素−炭素二重結合を有する炭素数2〜10の直鎖又は分岐したアルケニル基を意味し、例えば、エテニル基、1−プロペン−1−イル基、2−プロぺン−1−イル基、1−プロペン−2−イル基、1−ブテン−1−イル基、2−ブテン−1−イル基、3−ブテン−1−イル基、1−ブテン−2−イル基、3−ブテン−2−イル基、1−ペンテン−1−イル基、4−ペンテン−1−イル基、1−ペンテン−2−イル基、4−ペンテン−2−イル基、3−メチル−1−ブテン−1−イル基、1−ヘキセン−1−イル基、5−ヘキセン−1−イル基、1−ヘプテン−1−イル基、6−ヘプテン−1−イル基、1−オクテン−1−イル基、7−オクテン−1−イル基、1,3−ブタジエン−1−イル基等が挙げられる。 As the alkenyl group, a linear or branched alkenyl group having 2 to 10 carbon atoms is preferable, and it is a linear or branched alkenyl group having 2 to 10 carbon atoms having a carbon-carbon double bond at any one or more positions. Meaning, for example, ethenyl group, 1-propen-1-yl group, 2-propen-1-yl group, 1-propen-2-yl group, 1-buten-1-yl group, 2-butene- 1-yl group, 3-buten-1-yl group, 1-buten-2-yl group, 3-buten-2-yl group, 1-penten-1-yl group, 4-penten-1-yl group, 1-penten-2-yl group, 4-penten-2-yl group, 3-methyl-1-buten-1-yl group, 1-hexen-1-yl group, 5-hexen-1-yl group, 1 -Hepten-1-yl group, 6-hepten-1-yl group, 1-octen-1-y Group, 7-octen-1-yl group, 1,3-butadiene-1-yl group.
シクロアルケニル基として、炭素数3〜8のシクロアルケニル基が好ましく、それは、いずれか1カ所以上に炭素−炭素二重結合を有しかつ環状部分を有する炭素数3〜8のアルケニル基を意味し、例えば、1−シクロペンテン−1−イル基、2−シクロペンテン−1−イル基、1−シクロヘキセン−1−イル基、2−シクロヘキセン−1−イル基、3−シクロヘキセン−1−イル基等が挙げられる。 As the cycloalkenyl group, a cycloalkenyl group having 3 to 8 carbon atoms is preferable, which means an alkenyl group having 3 to 8 carbon atoms having a carbon-carbon double bond at one or more positions and having a cyclic portion. For example, 1-cyclopenten-1-yl group, 2-cyclopenten-1-yl group, 1-cyclohexen-1-yl group, 2-cyclohexen-1-yl group, 3-cyclohexen-1-yl group and the like can be mentioned. It is done.
アルキニル基としては、炭素数2〜10のアルキニル基が好ましく、例えば、エチニル基、1−プロピン−1−イル基、2−プロピン−1−イル基、1−ブチン−1−イル基、3−ブチン−1−イル基、1−ペンチン−1−イル基、4−ペンチン−1−イル基、1−ヘキシン−1−イル基、5−ヘキシン−1−イル基、1−ヘプチン−1−イル基、1−オクチン−1−イル基、7−オクチン−1−イル基等が挙げられる。 As the alkynyl group, an alkynyl group having 2 to 10 carbon atoms is preferable. For example, ethynyl group, 1-propyn-1-yl group, 2-propyn-1-yl group, 1-butyn-1-yl group, 3- Butyn-1-yl group, 1-pentyn-1-yl group, 4-pentyn-1-yl group, 1-hexyn-1-yl group, 5-hexyn-1-yl group, 1-heptin-1-yl Group, 1-octyn-1-yl group, 7-octyn-1-yl group and the like.
シクロアルキルアルキル基としては、炭素数3〜10のシクロアルキル基と炭素数1〜10のアルキル基の結合した基が好ましく、例えば、シクロプロピルメチル基、シクロプロピルプロピル基、シクロブチルメチル基、シクロペンチルメチル基、シクロペンチルエチル基、シクロへキシルエチル基、シクロヘプチルメチル基等が挙げられる。 The cycloalkylalkyl group is preferably a group in which a cycloalkyl group having 3 to 10 carbon atoms and an alkyl group having 1 to 10 carbon atoms are bonded, for example, cyclopropylmethyl group, cyclopropylpropyl group, cyclobutylmethyl group, cyclopentyl. Examples thereof include a methyl group, a cyclopentylethyl group, a cyclohexylethyl group, and a cycloheptylmethyl group.
アリール基としては、単環又は多環のアリール基を意味し、多環アリール基の場合は、完全不飽和に加え、部分飽和の基も包含し、具体的には、フェニル基、ナフチル基、アズレニル基、インデニル基、インダニル基、テトラリニル基等が例示することができ、炭素数6〜10のアリール基が好ましい。 The aryl group means a monocyclic or polycyclic aryl group. In the case of a polycyclic aryl group, in addition to a fully unsaturated group, a partially saturated group is also included. Specifically, a phenyl group, a naphthyl group, Examples include an azulenyl group, an indenyl group, an indanyl group, and a tetralinyl group, and an aryl group having 6 to 10 carbon atoms is preferable.
アリールアルキル基としては、炭素数6〜10のアリール基と炭素数1〜10のアルキル基が結合した基が好ましく、例えば、ベンジル基、フェネチル基、3−フェニル−n−プロピル基、4−フェニル−n−ブチル基、5−フェニル−n−ペンチル基、8−フェニル−n−オクチル基、ナフチルメチル基等が挙げられる。 The arylalkyl group is preferably a group in which an aryl group having 6 to 10 carbon atoms and an alkyl group having 1 to 10 carbon atoms are bonded, such as benzyl group, phenethyl group, 3-phenyl-n-propyl group, 4-phenyl group. -N-butyl group, 5-phenyl-n-pentyl group, 8-phenyl-n-octyl group, naphthylmethyl group and the like can be mentioned.
アリールアルケニル基としては、炭素数6〜10のアリール基と炭素数2〜10のアルケニル基が結合した基が好ましく、例えば、スチリル基、3−フェニル−1−プロペン−1−イル基、3−フェニル−2−プロペン−1−イル基、4−フェニル−1−ブテン−1−イル基、4−フェニル−3−ブテン−1−イル基、5−フェニル−1−ペンテン−1−イル基、5−フェニル−4−ペンテン−1−イル基、8−フェニル−1−オクテン−1−イル基、8−フェニル−7−オクテン−1−イル基、ナフチルエテニル基等が挙げられる。 As the arylalkenyl group, a group in which an aryl group having 6 to 10 carbon atoms and an alkenyl group having 2 to 10 carbon atoms are bonded is preferable. For example, a styryl group, a 3-phenyl-1-propen-1-yl group, a 3- Phenyl-2-propen-1-yl group, 4-phenyl-1-buten-1-yl group, 4-phenyl-3-buten-1-yl group, 5-phenyl-1-penten-1-yl group, Examples include 5-phenyl-4-penten-1-yl group, 8-phenyl-1-octen-1-yl group, 8-phenyl-7-octen-1-yl group, and naphthylethenyl group.
「酸素原子を有する炭化水素基」としては、アルコキシアルキル基、エポキシアルキル基、グリシドキシアルキル基等のオキシラン環(エポキシ基)を有する基、アクリロキシメチル基、メタクリロキシメチル基などが挙げられる。 Examples of the “hydrocarbon group having an oxygen atom” include an oxirane ring (epoxy group) group such as an alkoxyalkyl group, an epoxyalkyl group, and a glycidoxyalkyl group, an acryloxymethyl group, and a methacryloxymethyl group. .
ここで、アルコキシアルキル基としては、炭素数1〜6のアルコキシ基と炭素数1〜6のアルキル基が結合した基が好ましく、例えば、メトキシメチル基、2−メトキシエチル基、3−エトキシ−n−プロピル基等が挙げられる。 Here, the alkoxyalkyl group is preferably a group in which an alkoxy group having 1 to 6 carbon atoms and an alkyl group having 1 to 6 carbon atoms are bonded. For example, a methoxymethyl group, 2-methoxyethyl group, 3-ethoxy-n -Propyl group etc. are mentioned.
エポキシアルキル基としては、炭素数3〜10の直鎖又は分岐鎖のエポキシアルキル基が好ましく、例えばグリシジル基、グリシジルメチル基、2−グリシジルエチル基、3−グリシジルプロピル基、4−グリシジルブチル基、3,4−エポキシブチル基、4,5−エポキシペンチル基、5,6−エポキシヘキシル基等の直鎖状のエポキシ基を含むアルキル基;β−メチルグリシジル基、β−エチルグリシジル基、β−プロピルグリシジル基、2−グリシジルプロピル基、2−グリシジルブチル基、3−グリシジルブチル基、2−メチル−3−グリシジルプロピル基、3−メチル−2−グリシジルプロピル基、3−メチル−3,4−エポキシブチル基、3−エチル−3,4−エポキシブチル基、4−メチル−4,5−エポキシペンチル基、5−メチル−5,6−エポキシヘキシル基等の枝分かれ状のエポキシ基を含むアルキル基等が挙げられる。 The epoxyalkyl group is preferably a linear or branched epoxyalkyl group having 3 to 10 carbon atoms, such as a glycidyl group, a glycidylmethyl group, a 2-glycidylethyl group, a 3-glycidylpropyl group, a 4-glycidylbutyl group, Alkyl groups containing linear epoxy groups such as 3,4-epoxybutyl group, 4,5-epoxypentyl group, 5,6-epoxyhexyl group; β-methylglycidyl group, β-ethylglycidyl group, β- Propyl glycidyl group, 2-glycidyl propyl group, 2-glycidyl butyl group, 3-glycidyl butyl group, 2-methyl-3-glycidyl propyl group, 3-methyl-2-glycidyl propyl group, 3-methyl-3,4- Epoxybutyl group, 3-ethyl-3,4-epoxybutyl group, 4-methyl-4,5-epoxypentyl group, 5- Such as an alkyl group containing branched epoxy groups, such as chill-5,6 epoxy hexyl group.
グリシドキシアルキル基としては、グリシドキシメチル基、グリシドキシプロピル基等が挙げられる。 Examples of the glycidoxyalkyl group include a glycidoxymethyl group and a glycidoxypropyl group.
「窒素原子を有する炭化水素基」としては−NR’2(式中、R’は水素原子、アルキル基又はアリール基を表し、各R’は互いに同一でも相異なっていてもよい。)を有する基、又は−N=CR’’2(式中、R’’は水素原子、アルキル基またはアリール基を表し、各R’’は互いに同一でも相異なっていてもよい。)を有する基が好ましく、アルキル基としては上記と同じものが挙げられ、アリール基としてはフェニル基、ナフチル基、アントラセン−1−イル基、フェナントレン−1−イル基等が挙げられる。The “hydrocarbon group having a nitrogen atom” has —NR ′ 2 (wherein R ′ represents a hydrogen atom, an alkyl group or an aryl group, and each R ′ may be the same as or different from each other). Or a group having —N═CR ″ 2 (wherein R ″ represents a hydrogen atom, an alkyl group or an aryl group, and each R ″ may be the same as or different from each other). Examples of the alkyl group include the same groups as described above, and examples of the aryl group include a phenyl group, a naphthyl group, an anthracen-1-yl group, and a phenanthren-1-yl group.
例えば、−NR’2を有する基としては、―CH2NH2基、−CH2(CH2)2NH2基、−CH2NHCH3基等が挙げられる。−N=CR’’2を有する基としては、−CH2N=CHCH3基、−C2N=C(CH3)2基、−CH2CH2N=CHCH3基、−CH2N=CHPh基、−CH2N=C(Ph)CH3基等が挙げられる。For example, the group having —NR ′ 2 includes a —CH 2 NH 2 group, a —CH 2 (CH 2 ) 2 NH 2 group, a —CH 2 NHCH 3 group, and the like. -N = Examples of the group having a CR '' 2, -CH 2 N = CHCH 3 group, -C 2 N = C (CH 3) 2 group, -CH 2 CH 2 N = CHCH 3 group, -CH 2 N ═CHPh group, —CH 2 N═C (Ph) CH 3 group and the like.
上記「置換されていてもよい」の置換基としては、例えば、ハロゲン原子、アルキル基、アルケニル基、アリール基、メタクリロキシ基等を挙げることができる。アルキル基、アルケニル基、アリール基としては、Rにおけるものと同じものを例示することができる。 Examples of the “optionally substituted” substituent include a halogen atom, an alkyl group, an alkenyl group, an aryl group, and a methacryloxy group. Examples of the alkyl group, alkenyl group, and aryl group are the same as those in R.
上記のうち、ビニル基、オキシラン環を有する基、−NR’2を有する基、又は−N=CR’’2を有する基は、有機無機複合薄膜の表面の無機化の観点からは、好ましい基である。Among the above, vinyl group, a group having an oxirane ring, -NR 'group having 2 or -N = CR,' group with '2, from the viewpoint of mineralization of the surface of the organic-inorganic composite film, preferred groups It is.
また、式(I)中、nは、1又は2を表し、n=1のものが特に好ましい。nが2のとき、各Rは同一でも相異なっていてもよい。また、これらは、1種単独又は2種以上を組み合わせて使用することができる。 In the formula (I), n represents 1 or 2, and n = 1 is particularly preferable. When n is 2, each R may be the same or different. Moreover, these can be used individually by 1 type or in combination of 2 or more types.
式(I)において、Xは、水酸基又は加水分解性基を表す。式(I)の(4−n)が2以上のとき、各Xは同一でも相異なっていてもよい。加水分解性基とは、例えば、無触媒、過剰の水の共存下、25℃〜100℃で加熱することにより、加水分解されてシラノール基を生成することができる基や、シロキサン縮合物を形成することができる基を意味し、具体的には、アルコキシ基、アシルオキシ基、ハロゲン基原子、イソシアネート基、無置換または置換アミノ基等を挙げることができ、炭素数1〜4のアルコキシ基又は炭素数1〜6のアシルオキシ基が好ましい。 In the formula (I), X represents a hydroxyl group or a hydrolyzable group. When (4-n) of formula (I) is 2 or more, each X may be the same or different. A hydrolyzable group is, for example, a group that can be hydrolyzed to form a silanol group or a siloxane condensate by heating at 25 ° C. to 100 ° C. in the presence of no catalyst and excess water. Specifically, an alkoxy group, an acyloxy group, a halogen atom, an isocyanate group, an unsubstituted or substituted amino group, and the like can be mentioned. The acyloxy group of number 1-6 is preferable.
炭素数1〜4のアルコキシ基としては、メトキシ基、エトキシ基、n−プロポキシ基、イソプロポキシ基、n−ブトキシ基、イソブトキシ基、t−ブトキシ基等が挙げられ、炭素数1〜6のアシルオキシ基(ただし、炭素数にはカルボニル基の炭素を含まない)としては、アセトキシ基、ベンゾイルオキシ基等が挙げられる。ハロゲン原子としてはフッ素原子、塩素原子、臭素原子、ヨウ素原子等が挙げられる。 Examples of the alkoxy group having 1 to 4 carbon atoms include a methoxy group, an ethoxy group, an n-propoxy group, an isopropoxy group, an n-butoxy group, an isobutoxy group, and a t-butoxy group. Examples of the group (however, the carbon number does not include carbon of the carbonyl group) include an acetoxy group and a benzoyloxy group. Examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
なお、(A)有機無機複合薄膜に含まれる有機ケイ素化合物の縮合物は、これらの有機ケイ素化合物の縮合物及び/又は有機ケイ素化合物の縮合物のさらなる縮合物を意味する。
有機ケイ素化合物の縮合物の配合割合は、(A)有機無機複合薄膜全体の固形分に対して2〜98質量%が好ましく、5〜50質量%がより好ましく、5〜30質量%が更に好ましい。The (A) organic silicon compound condensate contained in the organic-inorganic composite thin film means a condensate of these organosilicon compounds and / or a further condensate of the organosilicon compounds.
The blending ratio of the organic silicon compound condensate is preferably 2 to 98% by mass, more preferably 5 to 50% by mass, and still more preferably 5 to 30% by mass with respect to the solid content of the whole (A) organic-inorganic composite thin film. .
本発明において使用される有機ケイ素化合物の好ましい態様として、具体的には、下記a−1)、a−2)、及びa−3)の混合物を例示することができる。
a−1) 式(I−1)で表される化合物。Specific examples of preferred embodiments of the organosilicon compound used in the present invention include the following mixtures a-1), a-2) and a-3).
a-1) A compound represented by formula (I-1).
式中、nは1又は2を表し、nが2のときR1は同一であっても相異なってもよく、R1は有機基であって、R1のうち1以上はビニル基含有炭化水素基を表す。Xは水酸基又は加水分解性基を表し、互いに同一であっても相異なってもよい。ここで、有機基、加水分解性基としては、式(I)に記載のものが好ましく例示される。ビニル基含有炭化水素基としては、ビニル基、アリル基、3−ブテニル基、4−ヘキセニル基等のアルケニル基(好ましくは、C2−C8アルケニル基)等が例示される。In the formula, n represents 1 or 2, and when n is 2, R 1 may be the same or different, R 1 is an organic group, and one or more of R 1 are vinyl group-containing carbonized Represents a hydrogen group. X represents a hydroxyl group or a hydrolyzable group, and may be the same or different from each other. Here, as an organic group and a hydrolysable group, the thing as described in Formula (I) is illustrated preferably. Examples of the vinyl group-containing hydrocarbon group include an alkenyl group (preferably a C2-C8 alkenyl group) such as a vinyl group, an allyl group, a 3-butenyl group, and a 4-hexenyl group.
a−2) 式(I−2)で表される化合物。 a-2) A compound represented by formula (I-2).
式中、nは1又は2を表しnが2のときR2は同一であっても相異なってもよく、R2は式中のSiに炭素原子が直接結合した、ビニル基含有炭化水素基以外の有機基を表す。Xは水酸基又は加水分解性基を表し、互いに同一であっても相異なってもよい。ここで、ビニル基含有炭化水素基以外の有機基としては、式(I)に記載のものから、アルケニル基やアリールアルケニル等のビニル基含有有機基を除くものを例示することができる。加水分解性基としては式(I)に記載のものが例示される。In the formula, n represents 1 or 2, and when n is 2, R 2 may be the same or different, and R 2 is a vinyl group-containing hydrocarbon group in which a carbon atom is directly bonded to Si in the formula. Represents an organic group other than X represents a hydroxyl group or a hydrolyzable group, and may be the same or different from each other. Here, examples of the organic group other than the vinyl group-containing hydrocarbon group include those excluding a vinyl group-containing organic group such as an alkenyl group and an arylalkenyl group from those described in the formula (I). Examples of the hydrolyzable group include those described in formula (I).
a−3) 存在するならば、それらの加水分解縮合物。
式(I−2)で表される化合物及びそれを単位として含有する加水分解縮合物は必ずしも存在しなくてもよい。加水分解縮合物とは、化合物同士が加水分解縮合してシロキサン結合を形成した2量体等であって、式(I−1)又は式(I−2)の化合物のみが加水分解縮合した物であってもよく、式(I−1)の化合物と式(I−2)の化合物とが加水分解縮合した物であってもよく、これらの2種以上が混在していてもよい。a-3) Hydrolytic condensates thereof, if present.
The compound represented by the formula (I-2) and the hydrolysis condensate containing the compound as a unit do not necessarily exist. Hydrolysis condensate is a dimer or the like in which compounds are hydrolyzed and condensed to form a siloxane bond, and only a compound of formula (I-1) or formula (I-2) is hydrolyzed and condensed. It may be a product obtained by hydrolytic condensation of the compound of formula (I-1) and the compound of formula (I-2), or two or more of these may be mixed.
{〔式(I−1)の化合物〕+〔存在するならば、加水分解縮合物中の式(I−1)の化合物由来の単位〕}/{〔式(I−1)の化合物〕+〔式(I−2)の化合物〕+〔存在するならば、加水分解縮合物中の式(I−1)の化合物由来の単位〕+〔存在するならば、加水分解縮合物中の式(I−2)の化合物由来の単位〕}×100は、好ましくは30〜100モル%、より好ましくは30〜95モル%である。
一方、{〔式(I−2)の化合物〕+〔存在するならば、加水分解縮合物中の式(I−2)の化合物由来の単位〕}/{〔式(I−1)の化合物〕+〔式(I−2)の化合物〕+〔存在するならば、加水分解縮合物中の式(I−1)の化合物由来の単位〕+〔存在するならば、加水分解縮合物中の式(I−2)の化合物由来の単位〕}×100は、好ましくは0〜70モル%であり、より好ましくは5〜70モル%である。
また、加水分解縮合物の平均粒子径は2nm〜100nmが好ましく、5nm〜30nmであることがより好ましい。平均粒子径が100nmより大きいと膜が白濁し、溶液が不安定となりゲル化し易くなる。平均粒子径が2nmより小さいと塗膜性に影響が出る場合がある。{[Compound of Formula (I-1)] + [If present, a unit derived from the compound of Formula (I-1) in the hydrolysis condensate]} / {[Compound of Formula (I-1)] + [Compound of formula (I-2)] + [if present, unit derived from compound of formula (I-1) in hydrolysis condensate] + [if present, formula (I in hydrolysis condensate) The unit derived from the compound of I-2)]} × 100 is preferably 30 to 100 mol%, more preferably 30 to 95 mol%.
On the other hand, {[compound of formula (I-2)] + [if present, a unit derived from the compound of formula (I-2) in the hydrolysis condensate]} / {[compound of formula (I-1) ] + [Compound of formula (I-2)] + [if present, unit derived from compound of formula (I-1) in hydrolysis condensate] + [if present, in hydrolysis condensate The unit derived from the compound of formula (I-2)]} × 100 is preferably 0 to 70 mol%, more preferably 5 to 70 mol%.
The average particle size of the hydrolysis-condensation product is preferably 2 nm to 100 nm, and more preferably 5 nm to 30 nm. If the average particle size is larger than 100 nm, the film becomes cloudy, the solution becomes unstable, and gelation tends to occur. If the average particle size is smaller than 2 nm, the coating properties may be affected.
これらは、1種単独又は2種以上を組み合わせて使用することができる。
有機ケイ素化合物を組み合わせて使用する場合、例えば、ビニルトリメトキシシランと3−メタクリロキシプロピルトリメトキシシランの組み合わせ、ビニルトリメトキシシランと3−グリシドキシプロピルトリメトキシシランの組み合わせを好ましく例示できる。These can be used alone or in combination of two or more.
When organic silicon compounds are used in combination, for example, a combination of vinyltrimethoxysilane and 3-methacryloxypropyltrimethoxysilane and a combination of vinyltrimethoxysilane and 3-glycidoxypropyltrimethoxysilane can be preferably exemplified.
また、式(I−1)で表される有機ケイ素化合物として、R1の炭素数が3以下である有機ケイ素化合物が、30モル%以上、より好ましくは50〜100モル%配合され、R1の炭素数が4以上である有機ケイ素化合物が、70モル%以下、より好ましくは0〜50モル%配合されることがより好ましい。Moreover, as an organosilicon compound represented by the formula (I-1), an organosilicon compound having 3 or less carbon atoms in R 1 is blended in an amount of 30 mol% or more, more preferably 50 to 100 mol%, and R 1 It is more preferable that the organosilicon compound having 4 or more carbon atoms is contained in an amount of 70 mol% or less, more preferably 0 to 50 mol%.
本発明において使用される有機ケイ素化合物の好ましい別の態様として、具体的には、Fedorsの推算法により求められた前記Rの溶解パラメータSP1が、Fedorsの推算法により求められた電磁線硬化性化合物の溶解パラメータSP2よりも、1.6以上、好ましくは1.6〜8.5、より更に好ましくは1.6〜7.2小さい有機ケイ素化合物Si1と、前記溶解パラメータSP1が、前記溶解パラメータSP2より1.6未満小さい又は前記溶解パラメータSP2と等しいか大きい有機ケイ素化合物Si2からなり、前記有機ケイ素化合物Si1と前記有機ケイ素化合物Si2のモル比Si1:Si2が、5:5〜10:0、より好ましくは9:1〜10:0である。 As another preferred embodiment of the organosilicon compound used in the present invention, specifically, the R-solubility parameter SP1 obtained by the Fedors estimation method is the electromagnetic radiation curable compound obtained by the Fedors estimation method. The organosilicon compound Si1 is 1.6 or more, preferably 1.6 to 8.5, more preferably 1.6 to 7.2 smaller than the solubility parameter SP2, and the solubility parameter SP1 is the solubility parameter SP2. The organic silicon compound Si2 is smaller than 1.6 or smaller than or equal to the solubility parameter SP2, and the molar ratio Si1: Si2 between the organosilicon compound Si1 and the organosilicon compound Si2 is 5: 5 to 10: 0, Preferably, it is 9: 1 to 10: 0.
有機ケイ素化合物は、使用する電磁線硬化性化合物の種類に応じて異なる。有機ケイ素化合物及び電磁線硬化性化合物の溶解パラメータ(SP値)はFedorsの推算法に基づき計算することができるから、あらかじめ計算されたSP値を基に、有機ケイ素化合物と電磁線硬化性化合物の組み合わせを決定することができる。
前記式(I)において、nが2であり、かつ、Rが異なる場合、数値が大きい方のSP値を前記SP1として、電磁線硬化性化合物との組み合わせを決定する。The organosilicon compound differs depending on the type of electromagnetic radiation curable compound used. Since the solubility parameter (SP value) of the organosilicon compound and the electromagnetic radiation curable compound can be calculated based on the Fedors' estimation method, the organosilicon compound and the electromagnetic radiation curable compound can be calculated based on the precalculated SP value. A combination can be determined.
In the formula (I), when n is 2 and R is different, the SP value having the larger numerical value is set as the SP1, and the combination with the electromagnetic radiation curable compound is determined.
本発明に用いることができる有機ケイ素化合物の一例をSP値と共に以下の第1表に列記する。なお、化合物No.1〜No.15が、上記式(I−1)の化合物に相当する。 Examples of organosilicon compounds that can be used in the present invention are listed in Table 1 below together with SP values. In addition, Compound No. 1-No. 15 corresponds to the compound of the above formula (I-1).
≪b)電磁線硬化性化合物の硬化物≫
本発明に用いられる電磁線硬化性化合物とは、必要に応じて添加される重合開始剤の存在下、電磁線の照射により重合反応を起こす官能基を有する化合物あるいは樹脂のことであり、用いられる電磁線としては、紫外線、X線、放射線、イオン化放射線、電離性放射線(α、β、γ線、中性子線、電子線)を用いることができ、350nm以下の波長を含む光が好ましい。
電磁線の照射には、例えば、超高圧水銀ランプ、高圧水銀ランプ、低圧水銀ランプ、メタルハライドランプ、エキシマーランプ、カーボンアークランプ、キセノンアークランプ等の公知の装置を用いて行うことができ、照射する光源としては、150〜350nmの範囲のいずれかの波長の光を含む光源であることが好ましく、250〜310nmの範囲のいずれかの波長の光を含む光源であることがより好ましい。
また、有機無機複合薄膜形成用組成物を十分に硬化させるために照射する光の照射光量としては、例えば、0.1〜100J/cm2程度が挙げられ、膜硬化効率(照射エネルギーと膜硬化程度の関係)を考慮すると、1〜10J/cm2程度であることが好ましく、1〜5J/cm2程度であることがより好ましい。≪b) Cured product of electromagnetic radiation curable compound≫
The electromagnetic radiation curable compound used in the present invention is a compound or resin having a functional group that causes a polymerization reaction by irradiation with electromagnetic radiation in the presence of a polymerization initiator added as necessary. As electromagnetic radiation, ultraviolet rays, X-rays, radiation, ionizing radiation, ionizing radiation (α, β, γ rays, neutron rays, electron beams) can be used, and light having a wavelength of 350 nm or less is preferable.
Irradiation with electromagnetic radiation can be performed using, for example, a known apparatus such as an ultrahigh pressure mercury lamp, a high pressure mercury lamp, a low pressure mercury lamp, a metal halide lamp, an excimer lamp, a carbon arc lamp, or a xenon arc lamp. The light source is preferably a light source including light having any wavelength in the range of 150 to 350 nm, and more preferably a light source including light having any wavelength in the range of 250 to 310 nm.
Moreover, as an irradiation light quantity of the light irradiated in order to fully harden the composition for organic-inorganic composite thin film formation, about 0.1-100 J / cm < 2 > is mentioned, for example, Film hardening efficiency (irradiation energy and film hardening) considering the degree of relationship), it is preferably about 1~10J / cm 2, and more preferably about 1~5J / cm 2.
電磁線硬化性化合物として、(メタ)アクリレート系化合物、エポキシ系化合物、アクリレート系化合物を除くビニル化合物等を例示することができる。官能基の数は、1個以上であれば特に限定はない。本発明に用いることができる電磁線硬化性化合物の一例を以下の第2表にSP値と共に列記する。 Examples of electromagnetic radiation curable compounds include (meth) acrylate compounds, epoxy compounds, vinyl compounds other than acrylate compounds, and the like. The number of functional groups is not particularly limited as long as it is 1 or more. Examples of electromagnetic radiation curable compounds that can be used in the present invention are listed in Table 2 below together with SP values.
また、上記の化合物以外にも、前記アクリレート系化合物として、ポリウレタン(メタ)アクリレート、ポリエステル(メタ)アクリレート、エポキシポリ(メタ)アクリレート、ポリアミド(メタ)アクリレート、ポリブタジエン(メタ)アクリレート、ポリスチリル(メタ)アクリレート、ポリカーボネートジアクリレート等を用いることができる。これらの化合物のSP値は、含有する官能基の種類にもよるが、9〜11の範囲内である。 In addition to the above compounds, the acrylate compounds include polyurethane (meth) acrylate, polyester (meth) acrylate, epoxy poly (meth) acrylate, polyamide (meth) acrylate, polybutadiene (meth) acrylate, and polystyryl (meth). Acrylate, polycarbonate diacrylate, and the like can be used. The SP value of these compounds is in the range of 9 to 11 depending on the type of the functional group contained.
エポキシポリ(メタ)アクリレートは、例えば、低分子量のビスフェノール型エポキシ樹脂やノボラックエポキシ樹脂のオキシラン環とアクリル酸とのエステル化反応により得ることができる。
ポリエステル(メタ)アクリレートは、例えば、多価カルボン酸と多価アルコールの縮合によって得られる、両末端に水酸基を有するポリエステルオリゴマーの水酸基をアクリル酸でエステル化することにより得られる。または、多価カルボン酸にアルキレンオキシドを付加して得られるオリゴマーの末端の水酸基をアクリル酸でエステル化することにより得られる。
ウレタン(メタ)アクリレートは、ポリオールとジイソシアネートとを反応させて得られるイソシアネート化合物と、水酸基を有するアクリレートモノマーとの反応生成物であり、ポリオールとしては、ポリエステルポリオール、ポリエーテルポリオール、ポリカーボネートジオールが挙げられる。The epoxy poly (meth) acrylate can be obtained, for example, by an esterification reaction between an oxirane ring of a low molecular weight bisphenol type epoxy resin or a novolac epoxy resin and acrylic acid.
The polyester (meth) acrylate is obtained, for example, by esterifying the hydroxyl group of a polyester oligomer having hydroxyl groups at both ends with acrylic acid, obtained by condensation of a polyvalent carboxylic acid and a polyhydric alcohol. Alternatively, it can be obtained by esterifying the terminal hydroxyl group of an oligomer obtained by adding an alkylene oxide to a polyvalent carboxylic acid with acrylic acid.
Urethane (meth) acrylate is a reaction product of an isocyanate compound obtained by reacting a polyol with diisocyanate and an acrylate monomer having a hydroxyl group, and examples of the polyol include polyester polyol, polyether polyol, and polycarbonate diol. .
本発明で用いるウレタン(メタ)アクリレートの市販品としては、例えば、荒川化学工業(株)製商品名:ビームセット(登録商標)102、502H、505A−6、510、550B、551B、575、575CB、EM−90、EM92、サンノプコ(株)製商品名:フォトマー(登録商標)6008、6210、新中村化学工業(株)製商品名:NKオリゴU−2PPA、U−4HA、U−6HA、H−15HA、UA−32PA、U−324A、U−4H、U−6H、東亜合成(株)製商品名:アロニックス(登録商標)M−1100、M−1200、M−1210、M−1310、M−1600、M−1960、共栄社化学(株)製商品名:AH−600、AT606、UA−306H、日本化薬(株)製商品名:カヤラッド(登録商標)UX−2201、UX−2301、UX−3204、UX−3301、UX−4101、UX−6101、UX−7101、日本合成化学工業(株)製商品名:紫光(登録商標)UV−1700B、UV−3000B、UV−6100B、UV−6300B、UV−7000、UV−7600B、UV−2010B、根上工業(株)製商品名:アートレジン(登録商標)UN−1255、UN−5200、HDP−4T、HMP−2、UN−901T、UN−3320HA、UN−3320HB、UN−3320HC、UN−3320HS、H−61、HDP−M20、ダイセルユーシービー(株)製商品名:Ebecryl(登録商標)I 6700、204、205、220、254、1259、1290K、1748、2002、2220、4833、4842、4866、5129、6602、8301等を挙げることができる。 As a commercial item of urethane (meth) acrylate used in the present invention, for example, trade names manufactured by Arakawa Chemical Industries, Ltd .: Beam Set (registered trademark) 102, 502H, 505A-6, 510, 550B, 551B, 575, 575CB , EM-90, EM92, Sannopco Co., Ltd. trade name: Photomer (registered trademark) 6008, 6210, Shin-Nakamura Chemical Co., Ltd. trade name: NK Oligo U-2PPA, U-4HA, U-6HA, H -15HA, UA-32PA, U-324A, U-4H, U-6H, manufactured by Toa Gosei Co., Ltd. Trade names: Aronix (registered trademark) M-1100, M-1200, M-1210, M-1310, M -1600, M-1960, Kyoeisha Chemical Co., Ltd. trade name: AH-600, AT606, UA-306H, Nippon Kayaku Co., Ltd. trade name: Kayarad (Registered trademark) UX-2201, UX-2301, UX-3204, UX-3301, UX-4101, UX-6101, UX-7101, trade name manufactured by Nippon Synthetic Chemical Industry Co., Ltd .: Purple light (registered trademark) UV-1700B , UV-3000B, UV-6100B, UV-6300B, UV-7000, UV-7600B, UV-2010B, manufactured by Negami Kogyo Co., Ltd. Trade names: Art Resin (registered trademark) UN-1255, UN-5200, HDP- 4T, HMP-2, UN-901T, UN-3320HA, UN-3320HB, UN-3320HC, UN-3320HS, H-61, HDP-M20, manufactured by Daicel UCB Co., Ltd. Trade name: Ebecryl (registered trademark) I 6700, 204, 205, 220, 254, 1259, 1290K, 1748, 20 And the like can be given 2,2220,4833,4842,4866,5129,6602,8301.
これらの中でも、好ましくはポリエステル(メタ)アクリレート、ポリウレタン(メタ)アクリレート、エポキシポリ(メタ)アクリレートであり、より好ましくは、ポリウレタン(メタ)アクリレートである。
分子量は、有機無機複合薄膜形成用組成物中に溶解する限り限度はないが、質量平均分子量として500〜50,000が好ましく、1,000〜10,000がより好ましい。Among these, polyester (meth) acrylate, polyurethane (meth) acrylate, and epoxy poly (meth) acrylate are preferable, and polyurethane (meth) acrylate is more preferable.
Although molecular weight does not have a limit as long as it melt | dissolves in the composition for organic inorganic composite thin film formation, 500-50,000 are preferable as a mass mean molecular weight, and 1,000-10,000 are more preferable.
前記有機無機複合薄膜中の前記電磁線硬化性化合物の硬化物の配合量は、前記有機無機複合薄膜全体の固形分(有機ケイ素化合物の縮合物、電磁線硬化性化合物の硬化物及び必要に応じて配合される他の成分の全質量)に対して、2〜98質量%が好ましく、50〜95質量%がより好ましく、70〜95質量%が更に好ましい。
本発明においては、重合開始剤を混合することができ、そのような開始剤としては、電磁線照射によりカチオン種を発生させる化合物及び電磁線照射により活性ラジカル種を発生させる化合物等の公知の開始剤を挙げることができる。The amount of the cured product of the electromagnetic radiation curable compound in the organic / inorganic composite thin film is determined based on the solid content of the entire organic / inorganic composite thin film (condensate of organosilicon compound, cured product of the electromagnetic radiation curable compound, and as necessary. To 98% by mass, more preferably 50 to 95% by mass, and still more preferably 70 to 95% by mass.
In the present invention, a polymerization initiator can be mixed. Examples of such an initiator include known compounds such as a compound that generates a cationic species by electromagnetic irradiation and a compound that generates an active radical species by electromagnetic irradiation. An agent can be mentioned.
<(A)有機無機複合薄膜の製造法>
[有機無機複合薄膜形成用溶液の調製]
本発明における(A)有機無機複合薄膜の形成用溶液は、有機ケイ素化合物、電磁線硬化性化合物のほか、適宜、重合開始剤、シラノール縮合触媒能等を有する金属化合物、水及び/又は溶媒等を混合して調製される。
なお、シラノール縮合触媒として作用する金属化合物としては、具体的には、金属アルコキシド、金属キレート化合物、有機酸金属塩またはそれらの加水分解縮合物等を例示することができ、さらに具体的には、テトライソプロポキシチタン、ジイソプロポキシビスアセチルアセトナートチタン、またはその加水分解縮合物等を例示することができる。<(A) Method for producing organic-inorganic composite thin film>
[Preparation of organic / inorganic composite thin film forming solution]
The solution for forming the (A) organic-inorganic composite thin film in the present invention is not only an organic silicon compound and an electromagnetic radiation curable compound, but also a metal compound having a polymerization initiator, silanol condensation catalyst ability, water, and / or a solvent as appropriate. It is prepared by mixing.
Specific examples of the metal compound that acts as a silanol condensation catalyst include metal alkoxides, metal chelate compounds, organic acid metal salts, or their hydrolysis condensates, and more specifically, Examples thereof include tetraisopropoxytitanium, diisopropoxybisacetylacetonatotitanium, or a hydrolysis condensate thereof.
調製方法は、特に制限はされないが、具体的には、金属キレート化合物等の金属化合物を溶媒に混合し、所定量の水を加え、(部分)加水分解を行い、続いて、有機ケイ素化合物を添加して(部分)加水分解させ、一方、熱または電磁線硬化性化合物を溶媒に溶解して必要に応じて重合開始剤または硬化剤を添加し、その後、両溶液を混合する等の調製方法を例示することができる。これら4成分は、同時に混合することもでき、また、有機ケイ素化合物と金属化合物の混合方法については、有機ケイ素化合物と金属化合物を混合した後に、水を加えて(部分)加水分解する方法や、有機ケイ素化合物及び金属化合物を別々に(部分)加水分解したものを混合する方法を挙げることができる。水や溶媒を加える必要は必ずしもないが、水を加えて(部分)加水分解物としておくことが好ましい。所定量の水の量としては、金属化合物の種類にもよるが、例えば、金属化合物が2以上の水酸基若しくは加水分解性基を有する金属化合物の場合、金属化合物1モルに対して、0.5モル以上の水を用いることが好ましく、0.5〜2モルの水を用いることがより好ましい。また、金属化合物が金属キレート化合物又は有機酸金属塩の場合、金属キレート化合物又は有機酸金属塩1モルに対して、5〜100モルの水を用いることが好ましく、5〜20モルの水を用いることがより好ましい。 The preparation method is not particularly limited. Specifically, a metal compound such as a metal chelate compound is mixed with a solvent, a predetermined amount of water is added, (partial) hydrolysis is performed, and then the organosilicon compound is added. Addition (partial) hydrolysis, while preparing a heat or electromagnetic radiation curable compound in a solvent and adding a polymerization initiator or curing agent as necessary, and then mixing both solutions Can be illustrated. These four components can be mixed at the same time, and the method of mixing the organosilicon compound and the metal compound, after mixing the organosilicon compound and the metal compound, adding water (partially), A method of mixing separately (partially) hydrolyzed organosilicon compounds and metal compounds can be mentioned. It is not always necessary to add water or a solvent, but it is preferable to add (partly) a hydrolyzate by adding water. The amount of the predetermined amount of water depends on the type of the metal compound. For example, when the metal compound is a metal compound having two or more hydroxyl groups or hydrolyzable groups, the amount of water is 0.5 with respect to 1 mol of the metal compound. It is preferable to use at least mol of water, and more preferably 0.5 to 2 mol of water. Moreover, when a metal compound is a metal chelate compound or organic acid metal salt, it is preferable to use 5-100 mol water with respect to 1 mol of metal chelate compounds or organic acid metal salt, and 5-20 mol water is used. It is more preferable.
a)有機ケイ素化合物の縮合物としては、有機ケイ素化合物を、公知のシラノール縮合触媒を用いて(部分)加水分解させたものを用いても良い。 a) As a condensate of an organosilicon compound, a product obtained by (partially) hydrolyzing an organosilicon compound using a known silanol condensation catalyst may be used.
有機無機複合薄膜形成用組成物としては、上記の各成分に加え、水及び/又は溶媒等を含有することが好ましい。
用いる溶媒としては、特に制限されるものではなく、例えば、ベンゼン、トルエン、キシレン等の芳香族炭化水素類;ヘキサン、オクタン等の脂肪族炭化水素類;シクロヘキサン、シクロペンタン等の脂環族炭化水素類;アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン類;テトラヒドロフラン、ジオキサン等のエーテル類;酢酸エチル、酢酸ブチル等のエステル類;N,N−ジメチルホルムアミド、N,N−ジメチルアセトアミド等のアミド類;ジメチルスルホキシド等のスルホキシド類;メタノール、エタノール等のアルコール類;エチレングリコールモノメチルエーテル、エチレングリコールモノメチルエーテルアセテート等の多価アルコール誘導体類等が挙げられる。これらの溶媒は1種単独で、あるいは2種以上を組み合わせて用いることができる。The composition for forming an organic-inorganic composite thin film preferably contains water and / or a solvent in addition to the above components.
The solvent to be used is not particularly limited. For example, aromatic hydrocarbons such as benzene, toluene and xylene; aliphatic hydrocarbons such as hexane and octane; alicyclic hydrocarbons such as cyclohexane and cyclopentane. Ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone; ethers such as tetrahydrofuran and dioxane; esters such as ethyl acetate and butyl acetate; amides such as N, N-dimethylformamide and N, N-dimethylacetamide Sulphoxides such as dimethyl sulphoxide; alcohols such as methanol and ethanol; polyhydric alcohol derivatives such as ethylene glycol monomethyl ether and ethylene glycol monomethyl ether acetate; These solvents can be used alone or in combination of two or more.
シラノール縮合触媒としては、前記金属化合物のほか、酸、塩基等が挙げられる。
酸としては、有機酸、鉱酸が挙げられ、具体的には例えば、有機酸としては酢酸、ギ酸、シュウ酸、炭酸、フタル酸、トリフルオロ酢酸、p−トルエンスルホン酸、メタンスルホン酸等、鉱酸としては、塩酸、硝酸、ホウ酸、ホウフッ化水素酸等が挙げられる。
ここで、光照射によって酸を発生する光酸発生剤、具体的には、ジフェニルヨードニウムヘキサフルオロホスフェート、トリフェニルホスホニウムヘキサフルオロホスフェート等も包含される。
塩基としては、テトラメチルグアニジン、テトラメチルグアニジルプロピルトリメトキシシラン等の強塩基類;有機アミン類、有機アミンのカルボン酸中和塩、4級アンモニウム塩等が挙げられる。Examples of the silanol condensation catalyst include acids and bases in addition to the metal compounds.
Examples of the acid include organic acids and mineral acids. Specifically, examples of the organic acid include acetic acid, formic acid, oxalic acid, carbonic acid, phthalic acid, trifluoroacetic acid, p-toluenesulfonic acid, methanesulfonic acid, and the like. Examples of the mineral acid include hydrochloric acid, nitric acid, boric acid, borohydrofluoric acid, and the like.
Here, a photoacid generator that generates an acid by light irradiation, specifically, diphenyliodonium hexafluorophosphate, triphenylphosphonium hexafluorophosphate, and the like are also included.
Examples of the base include strong bases such as tetramethylguanidine and tetramethylguanidylpropyltrimethoxysilane; organic amines, carboxylic acid neutralized salts of organic amines, quaternary ammonium salts and the like.
本発明における有機無機複合薄膜形成用溶液中の固形分としては、1〜98質量%が好ましく、10〜60質量%であることがより好ましく、15〜45質量%であることが更に好ましい。 As solid content in the solution for organic-inorganic composite thin film formation in this invention, 1-98 mass% is preferable, It is more preferable that it is 10-60 mass%, It is still more preferable that it is 15-45 mass%.
[(A)有機無機複合薄膜の製造]
(A)有機無機複合薄膜は、上述した有機無機複合薄膜形成用溶液を樹脂基板上に塗布し、乾燥及び/又は加熱する工程、プラズマ処理もしくはUVオゾン処理を施す工程を経ることにより製造できる。[(A) Production of organic-inorganic composite thin film]
(A) The organic-inorganic composite thin film can be produced by applying the above-described organic-inorganic composite thin film forming solution on a resin substrate, and drying and / or heating, plasma treatment, or UV ozone treatment.
(A)有機無機複合薄膜は、ESCA分析によって測定された、表面から10nmの深さの炭素原子の濃度が、表面から100nmの深さの炭素原子の濃度より20%以上少ない膜であることが好ましい。
ここで、「炭素原子の濃度」とは、(全金属原子+酸素原子+炭素原子)を100%としたときの炭素原子のモル濃度を意味する。他の元素の濃度も同様である。(A) The organic-inorganic composite thin film is a film in which the concentration of carbon atoms at a depth of 10 nm from the surface, measured by ESCA analysis, is 20% or less less than the concentration of carbon atoms at a depth of 100 nm from the surface. preferable.
Here, the “carbon atom concentration” means the molar concentration of carbon atoms when (total metal atom + oxygen atom + carbon atom) is 100%. The same applies to the concentrations of other elements.
有機無機複合薄膜形成用溶液の塗布方法としては、公知の塗布方法を用いることができ、例えば、ディッピング法、スプレー法、バーコート法、ロールコート法、スピンコート法、カーテンコート法、グラビア印刷法、シルクスクリーン法、インクジェット法等を挙げることができる。また、形成する膜厚としては、特に制限されるものではなく、例えば、0.1〜20μm程度である。 As a coating method of the organic / inorganic composite thin film forming solution, a known coating method can be used. For example, dipping method, spray method, bar coating method, roll coating method, spin coating method, curtain coating method, gravure printing method. , Silk screen method, ink jet method and the like. Moreover, it does not restrict | limit especially as a film thickness to form, For example, it is about 0.1-20 micrometers.
有機無機複合薄膜形成用溶液を塗布して形成した膜の乾燥・加熱処理としては、例えば、40〜200℃で、0.5〜120分程度行うことが好ましく、60〜160℃で、1〜60分程度行うことがより好ましく、60〜120℃で1〜60分程度行うことが更に好ましい。 For example, the drying / heating treatment of the film formed by applying the organic-inorganic composite thin film forming solution is preferably performed at 40 to 200 ° C for about 0.5 to 120 minutes, and at 60 to 160 ° C, 1 to More preferably, it is performed for about 60 minutes, more preferably about 60 to 120 ° C. for about 1 to 60 minutes.
絶縁層は、ゲート絶縁膜として、上記構成からなる。そのため、有機薄膜トランジスタにおいて、絶縁層と有機半導体層との親和性が向上し、リーク電流の抑制が可能となる。有機薄膜トランジスタは、実用的なキャリア移動度を有する。 The insulating layer has the above structure as a gate insulating film. Therefore, in the organic thin film transistor, the affinity between the insulating layer and the organic semiconductor layer is improved, and the leakage current can be suppressed. Organic thin film transistors have practical carrier mobility.
[有機半導体層]
有機薄膜トランジスタを構成する有機半導体層の材料としては、π共役系材料が用いられ、例えばポリピロール、ポリ(N−置換ピロール)、ポリ(3−置換ピロール)、ポリ(3,4−二置換ピロール)などのポリピロール類;ポリチオフェン、ポリ(3−置換チオフェン)、ポリ(3,4−二置換チオフェン)、ポリベンゾチオフェンなどのポリチオフェン類、ポリイソチアナフテンなどのポリイソチアナフテン類、ポリチェニレンビニレンなどのポリチェニレンビニレン類;ポリ(p−フェニレンビニレン)などのポリ(p−フェニレンビニレン)類、ポリアニリン、ポリ(N−置換アニリン)、ポリ(3−置換アニリン)、ポリ(2,3−置換アニリン)などのポリアニリン類、ポリアセチレンなどのポリアセチレン類;ポリジアセチレンなどのポリジアセチレン類、ポリアズレンなどのポリアズレン類、ポリピレンなどのポリピレン類、ポリカルバゾール、ポリ(N−置換カルバゾール)などのポリカルバゾール類、ポリセレノフェンなどのポリセレノフェン類;ポリフラン、ポリベンゾフランなどのポリフラン類;ポリ(p−フェニレン)などのポリ(p−フェニレン)類;ポリインドールなどのポリインドール類、ポリピリダジンなどのポリピリダジン類;ナフタセン、ペンタセン、ヘキサセン、ヘプタセン、ジベンゾペンタセン、テトラベンゾペンタセン、ピレン、ジベンゾピレン、クリセン、ペリレン、コロネン、テリレン、オバレン、クオテリレン、サーカムアントラセンなどのポリアセン類;ポリアセン類の炭素の一部をN、S、Oなどの原子、カルボニル基などの官能基に置換した誘導体(トリフェノジオキサジン、トリフェノジチアジン、ヘキサセン−6,15−キノンなど);ポリビニルカルバゾール、ポリフエニレンスルフィド、ポリビニレンスルフィドなどのポリマー;特開平11−195790号公報に記載された多環縮合体などを用いることができる。[Organic semiconductor layer]
As a material of the organic semiconductor layer constituting the organic thin film transistor, a π-conjugated material is used, for example, polypyrrole, poly (N-substituted pyrrole), poly (3-substituted pyrrole), poly (3,4-disubstituted pyrrole). Polypyrroles such as: polythiophene, poly (3-substituted thiophene), poly (3,4-disubstituted thiophene), polythiophenes such as polybenzothiophene, polyisothianaphthenes such as polyisothianaphthene, polychenylene vinylene Such as polychenylene vinylenes; poly (p-phenylene vinylenes) such as poly (p-phenylene vinylene), polyaniline, poly (N-substituted aniline), poly (3-substituted aniline), poly (2,3- Substituted anilines) and the like, polyacetylenes such as polyacetylene; Polydiacetylenes such as lenene, polyazulenes such as polyazulene, polypyrenes such as polypyrene, polycarbazoles such as polycarbazole and poly (N-substituted carbazole), polyselenophenes such as polyselenophene; polyfuran, polybenzofuran, etc. Poly (p-phenylene) s such as poly (p-phenylene); polyindoles such as polyindole; polypyridazines such as polypyridazine; naphthacene, pentacene, hexacene, heptacene, dibenzopentacene, tetrabenzopentacene , Pyrene, dibenzopyrene, chrysene, perylene, coronene, terylene, ovarene, quaterylene, circaanthracene and other polyacenes; a part of carbon of polyacenes such as N, S and O atoms, carbonyl group Derivatives substituted with functional groups such as triphenodioxazine, triphenodithiazine, hexacene-6,15-quinone, etc .; polymers such as polyvinylcarbazole, polyphenylene sulfide, polyvinylene sulfide; JP-A-11-195790 The polycyclic condensates described in 1) can be used.
また、これらのポリマーと同じ繰返し単位を有するたとえばチオフェン6量体であるα−セクシチオフェンα,ω−ジヘキシル−α−セクシチオフェン、α,ω−ジヘキシル−α−キンケチオフェン、α,ω−ビス(3−ブトキシプロピル)−α−セクシチオフェン、スチリルベンゼン誘導体などのオリゴマーも好適に用いることができる。 Further, for example, α-sexual thiophene α, ω-dihexyl-α-sexual thiophene, α, ω-dihexyl-α-kinkethiophene, α, ω-bis (α, which is a thiophene hexamer having the same repeating unit as those polymers. Oligomers such as 3-butoxypropyl) -α-sexithiophene and styrylbenzene derivatives can also be preferably used.
さらに銅フタロシアニンや特開平11−251601号公報に記載のフッ素置換銅フタロシアニンなどの金属フタロシアニン類;ナフタレン1,4,5,8−テトラカルボン酸ジイミド、N,N’−ビス(4−トリフルオロメチルベンジル)ナフタレン1,4,5,8−テトラカルボン酸ジイミドとともに、N,N’−ビス(1H,1H−ペルフルオロオクチル)、N,N’−ビス(1H,1H−ペルフルオロブチル)及びN,N’−ジオクチルナフタレン1,4,5,8−テトラカルボン酸ジイミド誘導体、ナフタレン2,3,6,7テトラカルボン酸ジイミドなどのナフタレンテトラカルボン酸ジイミド類、及びアントラセン2,3,6,7−テトラカルボン酸ジイミドなどのアントラセンテトラカルボン酸ジイミド類などの縮合環テトラカルボン酸ジイミド類;C60、C70、C76、C78、C84等フラーレン類;SWNTなどのカーボンナノチューブ、メロシアニン色素類、ヘミシアニン色素類などの色素などがあげられる。
Furthermore, metal phthalocyanines such as copper phthalocyanine and fluorine-substituted copper phthalocyanine described in JP-A-11-251601;
これらのπ共役系材料のうちでも、チオフェン、ビニレン、チェニレンビニレン、フェニレンビニレン、p−フェニレン、これらの置換体またはこれらの2種以上を繰返し単位とし、かつ該繰返し単位の数nが4〜10であるオリゴマーもしくは該繰返し単位の数nが20以上であるポリマー、ペンタセンなどの縮合多環芳香族化合物、フラーレン類、縮合環テトラカルボン酸ジイミド類、金属フタロシアニンよりなる群から選ばれた少なくとも1種が好ましい。 Among these π-conjugated materials, thiophene, vinylene, chelenylene vinylene, phenylene vinylene, p-phenylene, a substituent thereof, or two or more of these are used as a repeating unit, and the number n of the repeating units is 4 to 4 At least 1 selected from the group consisting of an oligomer of 10 or a polymer in which the number n of repeating units is 20 or more, a condensed polycyclic aromatic compound such as pentacene, fullerenes, condensed ring tetracarboxylic diimides, and metal phthalocyanine Species are preferred.
また、その他の有機半導体材料としては、テトラチアフルバレン(TTF)−テトラシアノキノジメタン(TCNQ)錯体、ビスエチレンテトラチアフルバレン(BEDTTTF)−過塩素酸錯体、BEDTTTF−ヨウ素錯体、TCNQ−ヨウ素錯体、などの有機分子錯体も用いることができる。さらにポリシラン、ポリゲルマンなどのσ共役系ポリマーや特開2000−260999号公報に記載の有機・無機混成材料も用いることができる。 Other organic semiconductor materials include tetrathiafulvalene (TTF) -tetracyanoquinodimethane (TCNQ) complex, bisethylenetetrathiafulvalene (BEDTTTTF) -perchloric acid complex, BEDTTTTF-iodine complex, TCNQ-iodine complex. Organic molecular complexes such as can also be used. Furthermore, (sigma) conjugated polymers, such as polysilane and polygermane, and organic-inorganic hybrid material as described in Unexamined-Japanese-Patent No. 2000-260999 can also be used.
有機半導体層の作製法としては、真空蒸着法、分子線エピタキシャル成長法、イオンクラスタービーム法、低エネルギーイオンビーム法、イオンプレーティング法、CVD法、スパッタリング法、プラズマ重合法、電解重合法、化学重合法、スプレーコート法、スピンコート法、ブレードコート法、デイップコート法、キャスト法、ロールコート法、バーコート法、ダイコート法、又はLB法等が挙げられ、材料に応じて使用できる。ただし、この中で生産性の点で、有機半導体の溶液を用いて簡単かつ精密に薄膜が形成できるスピンコート法、ブレードコート法、デイップコート法、ロールコート法、バーコート法、ダイコート法、又はキャスト法等が好ましい。さらに、有機半導体層を構成する分子化合物の配向性を制御する上で、特殊なキャスト法であるギャップキャスト法、又はエッジキャスト法が好ましい。 The organic semiconductor layer can be produced by vacuum deposition, molecular beam epitaxial growth, ion cluster beam method, low energy ion beam method, ion plating method, CVD method, sputtering method, plasma polymerization method, electrolytic polymerization method, chemical polymerization method, etc. Examples of the method include a combination method, a spray coating method, a spin coating method, a blade coating method, a dip coating method, a casting method, a roll coating method, a bar coating method, a die coating method, and an LB method. However, among these, in terms of productivity, a spin coating method, a blade coating method, a dip coating method, a roll coating method, a bar coating method, a die coating method, or a method capable of easily and precisely forming a thin film using an organic semiconductor solution, or A casting method or the like is preferable. Furthermore, a gap casting method or an edge casting method, which is a special casting method, is preferable for controlling the orientation of the molecular compound constituting the organic semiconductor layer.
なおAdvanced Material誌 1999年 第6号、p480〜483に記載の様に、ペンタセン等前駆体が溶媒に可溶であるものは、塗布により形成した前駆体の膜を熱処理して目的とする有機材料の薄膜を形成しても良い。 In addition, as described in Advanced Material 1999 No. 6, p. 480 to 483, a precursor such as pentacene is soluble in a solvent, a target organic material formed by heat treatment of a precursor film formed by coating A thin film may be formed.
有機半導体層の膜厚としては、特に制限はないが、得られた素子の特性は、有機半導体からなる活性層の膜厚に大きく左右される場合が多く、その膜厚は、有機半導体により異なるが、1μm以下が好ましく、10〜300nmが特に好ましい。 Although there is no restriction | limiting in particular as a film thickness of an organic-semiconductor layer, The characteristic of the obtained element is largely influenced by the film thickness of the active layer which consists of organic semiconductors, and the film thickness changes with organic semiconductors. Is preferably 1 μm or less, particularly preferably 10 to 300 nm.
[ドーパント層]
本発明の有機薄膜トランジスタは、ソース電極及びドレイン電極と、有機半導体層との間にドーパント層を備えていることが好ましい。ドーパント層としては、たとえば、アクリル酸、アセトアミド、ジメチルアミノ基、シアノ基、カルボキシル基、ニトロ基などの官能基を有する材料や、ベンゾキノン誘導体、テトラシアノエチレンおよびテトラシアノキノジメタンやそれらの誘導体などのように電子を受容するアクセプターとなる材料や、たとえばアミノ基、トリフェニル基、アルキル基、水酸基、アルコキシ基、フェニル基などの官能基を有する材料、フェニレンジアミンなどの置換アミン類、アントラセン、ベンゾアントラセン、置換ベンゾアントラセン類、ピレン、置換ピレン、カルバゾールおよびその誘導体、テトラチアフルバレンとその誘導体などのように電子の供与体であるドナーとなるような材料を含有させ、いわゆるドーピング処理を施してもよい。[Dopant layer]
The organic thin film transistor of the present invention preferably includes a dopant layer between the source and drain electrodes and the organic semiconductor layer. Examples of the dopant layer include materials having functional groups such as acrylic acid, acetamide, dimethylamino group, cyano group, carboxyl group, and nitro group, benzoquinone derivatives, tetracyanoethylene and tetracyanoquinodimethane, and derivatives thereof. Materials that accept electrons, such as materials having functional groups such as amino, triphenyl, alkyl, hydroxyl, alkoxy, and phenyl groups, substituted amines such as phenylenediamine, anthracene, benzo Even if it contains a material that becomes a donor as an electron donor, such as anthracene, substituted benzoanthracenes, pyrene, substituted pyrene, carbazole and its derivative, tetrathiafulvalene and its derivative, etc. Good.
前記ドーピング処理とは電子授与性分子(アクセプター)または電子供与性分子(ドナー)をドーパントとして該有機半導体層に導入することを意味する。従って,ドーピングが施された有機半導体層は、前記の縮合多環芳香族化合物とドーパントを含有する薄膜である。本発明に用いるドーパントとしては公知のものを採用することができる。
ドーパント層に用いられる材料としては、更に、塩化第二鉄、TCNQ、F4TCNQ(テトラフルオロテトラシアノキノジメタン)、フラーレンとその誘導体等が挙げられ、F4TCNQが好ましい。The doping treatment means introducing an electron-donating molecule (acceptor) or an electron-donating molecule (donor) into the organic semiconductor layer as a dopant. Therefore, the doped organic semiconductor layer is a thin film containing the condensed polycyclic aromatic compound and the dopant. A well-known thing can be employ | adopted as a dopant used for this invention.
Examples of the material used for the dopant layer further include ferric chloride, TCNQ, F4TCNQ (tetrafluorotetracyanoquinodimethane), fullerene and derivatives thereof, and F4TCNQ is preferable.
[自己組織化単分子膜]
また、絶縁層と有機半導体層の間に有機半導体層の電荷移動度を高めるために、自己組織化単分子膜(SAM)を備えていることが好ましい。またSAMを備えることで、閾値電圧の制御を行うことも可能である。SAMを形成させるための成分として、具体的には、オクタデシルトリクロロシラン、オクタデシルトリメトキシシラン、デシルトリクロロシラン、デシルトリメトキシシラン、β−フェネチルトリクロロシラン、β−フェネチルトリメトキシシラン(β−PTS)、トリクロロメチルシラザンや、アルカン燐酸、アルカンホスホン酸、アルカンスルホン酸、アルカンカルボン酸等を例示することができる。[Self-assembled monolayer]
In order to increase the charge mobility of the organic semiconductor layer between the insulating layer and the organic semiconductor layer, a self-assembled monolayer (SAM) is preferably provided. Moreover, it is also possible to control the threshold voltage by providing the SAM. Specifically, as the component for forming SAM, octadecyltrichlorosilane, octadecyltrimethoxysilane, decyltrichlorosilane, decyltrimethoxysilane, β-phenethyltrichlorosilane, β-phenethyltrimethoxysilane (β-PTS), Examples include trichloromethylsilazane, alkane phosphoric acid, alkane phosphonic acid, alkane sulfonic acid, alkane carboxylic acid and the like.
本発明の有機薄膜トランジスタは、様々な電子装置に組み込んで用いることができる。例えば、液晶表示装置、有機EL表示装置、電子ペーパー等の各種表示装置においてアクティブ駆動させる駆動素子として、各種センサにおいて用いられるトランジスタ素子として、また、電子タグ(ICタグ)においてキャパシタと共にメモリを構成するとして素子として用いることができる。 The organic thin film transistor of the present invention can be used by being incorporated into various electronic devices. For example, as a drive element that is actively driven in various display devices such as a liquid crystal display device, an organic EL display device, and electronic paper, a transistor element used in various sensors, and a memory together with a capacitor in an electronic tag (IC tag) Can be used as an element.
以下、実施例に基づいて本発明をより具体的に説明するが、本発明はこれら実施例に何ら限定されるものではない。 EXAMPLES Hereinafter, although this invention is demonstrated more concretely based on an Example, this invention is not limited to these Examples at all.
[製造例1](有機無機複合薄膜形成用溶液の調製)
ジイソプロポキシビスアセチルアセトナートチタン(日本曹達株式会社製、T−50、酸化チタン換算固形分量:16.5重量%)30.3gをソルミックス(登録商標)AP−7(日本アルコール販売(株)社製)58.4gに溶解後、攪拌しながらイオン交換水11.3g(チタンに対して10倍モル)をゆっくり滴下し、加水分解させた。1日後に溶液を濾過し、黄色透明な酸化チタン換算濃度5重量%の酸化チタンナノ分散液[A−1]を得た。酸化チタンの平均粒径は4.1nmで単分散性であった。
有機ケイ素化合物として、ビニルトリメトキシシラン(信越化学工業株式会社製、KBM−1003)(SP値:7.00)と3−メタクリロキシプロピルトリメトキシシラン(信越化学工業株式会社製、KBM−503)(SP値:9.48)を7/3(=ビニルトリメトキシシラン/3−メタクリロキシプロピルトリメトキシシラン)のモル比で混合した液[B−1]を使用した。
元素比(Ti/Si=1/9)になるように上記[A−1]と[B−1]を混合し、12時間攪拌した液[C−1]を作製した。[C−1]の固形分は29.2重量%であった。
電磁線硬化性化合物として、ウレタンアクリレートオリゴマー(日本合成化学工業株式会社製、紫光UV1700B)(SP値:10〜11)を40重量%となるようにメチルイソブチルケトン(MIBK)に溶解させた。この溶液に光重合開始剤として、1−ヒドロキシ−シクロヘキシルフェニルケトン(和光純薬工業株式会社製)をウレタンアクリレートオリゴマーの固形分に対して4重量%となるように溶解させ、溶液[D−1]を作製した。
固形分の割合が10重量%/90重量%=[C−1]/[D−1]となるように、上記[C−1]液と[D−1]溶液を混合させ、有機無機複合薄膜形成用溶液[E−1]を作製した。[Production Example 1] (Preparation of organic / inorganic composite thin film forming solution)
Diisopropoxybisacetylacetonate titanium (Nippon Soda Co., Ltd., T-50, titanium oxide equivalent solid content: 16.5% by weight) 30.3 g Solmix (registered trademark) AP-7 (Nippon Alcohol Sales Co., Ltd. The product was dissolved in 58.4 g), and then 11.3 g of ion-exchanged water (10-fold mol with respect to titanium) was slowly added dropwise with stirring to cause hydrolysis. One day later, the solution was filtered to obtain a yellow transparent titanium oxide nano-dispersion [A-1] having a titanium oxide equivalent concentration of 5% by weight. The average particle size of titanium oxide was 4.1 nm and was monodispersed.
As an organosilicon compound, vinyltrimethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd., KBM-1003) (SP value: 7.00) and 3-methacryloxypropyltrimethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd., KBM-503) A liquid [B-1] in which (SP value: 9.48) was mixed at a molar ratio of 7/3 (= vinyltrimethoxysilane / 3-methacryloxypropyltrimethoxysilane) was used.
Said [A-1] and [B-1] were mixed so that it might become element ratio (Ti / Si = 1/9), and liquid [C-1] stirred for 12 hours was produced. The solid content of [C-1] was 29.2% by weight.
As an electromagnetic radiation curable compound, urethane acrylate oligomer (manufactured by Nippon Synthetic Chemical Industry Co., Ltd., purple light UV1700B) (SP value: 10-11) was dissolved in methyl isobutyl ketone (MIBK) so as to be 40% by weight. As a photopolymerization initiator, 1-hydroxy-cyclohexyl phenyl ketone (manufactured by Wako Pure Chemical Industries, Ltd.) is dissolved in this solution so as to be 4% by weight based on the solid content of the urethane acrylate oligomer, and the solution [D-1 ] Was produced.
The above-mentioned [C-1] solution and [D-1] solution are mixed so that the solid content ratio is 10% by weight / 90% by weight = [C-1] / [D-1]. A thin film forming solution [E-1] was prepared.
[実施例1]
基板としてポリエチレンナフタレートフィルム(PENフィルム)を用いた。該PENフィルム上に、アルバック社製真空蒸着機「EX−400」(真空度:1.3×10−4Pa)を用いて、厚さ3nmのクロム(Cr)層、厚さ20nmの金(Au)層、及び厚さ5nmのクロム(Cr)層をこの順で積層して、ゲート電極を形成した。
次いで、ゲート電極上に、スピンコーター(2000rpm)を用いて、製造例1で調製した有機無機複合薄膜形成溶液[E−1]を希釈液で4倍に希釈して20秒間で塗工、乾燥(温風乾燥、80℃、3分間)、紫外線照射(集光型高圧水銀灯、160W/cm、ランプ高9.8cm、積算照射量約500mJ/cm2)して膜厚650nmの絶縁層を得た。
次いで、ゲート電極上に絶縁層を形成したPENフィルムを2.5×2.5cm2に切り出した。
次に、本発明者らが開発した塗布法(エッジキャスト:Appl. Phys. Exp. 2, 111501 (2009))に準拠し、有機半導体層を形成した。すなわち、前記切り出したPENフィルム上に、溶液保持用のシリコン基板の欠片(以下「溶液保持構造」ともいう。)を置いた。基板を傾けながら、有機半導体溶液(パイクリスタル社製、C10−DNBDT)を、75℃で溶液保持構造のエッジに垂らした。溶媒の蒸発とともに結晶が成長しながら基板に貼り付き、数分で結晶成長が完了した。この状態で減圧下、室温で1時間、さらに、減圧下100℃で8時間放置し、結晶膜を完全に乾燥した(膜厚:10〜100nm)。
この有機半導体層上にソース・ドレイン電極を作製するため、チャネル(L:100μm,W:2000μm)のシャドーマスクを用いて、F4−TCNQからなる厚さ1nmのドーパント層を形成した後、金を40nmの厚さで蒸着し、ボトムゲート・トップコンタクト型の有機薄膜トランジスタを作製した。[Example 1]
A polyethylene naphthalate film (PEN film) was used as the substrate. On the PEN film, using a vacuum deposition machine “EX-400” (vacuum degree: 1.3 × 10 −4 Pa) manufactured by ULVAC, a chromium (Cr) layer having a thickness of 3 nm, gold having a thickness of 20 nm ( An Au) layer and a 5 nm thick chromium (Cr) layer were laminated in this order to form a gate electrode.
Next, on the gate electrode, using a spin coater (2000 rpm), the organic-inorganic composite thin film forming solution [E-1] prepared in Production Example 1 is diluted 4 times with a diluent, and coated and dried in 20 seconds. (Hot air drying, 80 ° C., 3 minutes), UV irradiation (condensing high-pressure mercury lamp, 160 W / cm, lamp height 9.8 cm, cumulative irradiation amount about 500 mJ / cm 2 ) to obtain an insulating layer with a film thickness of 650 nm It was.
Next, a PEN film having an insulating layer formed on the gate electrode was cut into 2.5 × 2.5 cm 2 .
Next, an organic semiconductor layer was formed in accordance with a coating method developed by the present inventors (edge casting: Appl. Phys. Exp. 2, 111501 (2009)). That is, a piece of silicon substrate for holding a solution (hereinafter also referred to as “solution holding structure”) was placed on the cut PEN film. While tilting the substrate, an organic semiconductor solution (C10-DNBDT, manufactured by Pie Crystal Co., Ltd.) was hung on the edge of the solution holding structure at 75 ° C. The crystal was attached to the substrate while the crystal was growing as the solvent evaporated, and the crystal growth was completed in a few minutes. In this state, it was left under reduced pressure for 1 hour at room temperature and further under reduced pressure at 100 ° C. for 8 hours to completely dry the crystal film (film thickness: 10 to 100 nm).
In order to produce source / drain electrodes on this organic semiconductor layer, a 1 nm thick dopant layer made of F4-TCNQ was formed using a channel (L: 100 μm, W: 2000 μm) shadow mask, and then gold was used. A bottom gate / top contact type organic thin film transistor was fabricated by vapor deposition with a thickness of 40 nm.
作製した有機薄膜トランジスタについて、半導体パラメータアナライザー(型番「keithley 4200」、ケースレーインスツルメンツ株式会社製)を用いて、輸送特性を測定した。
図1Aは、実施例1の有機薄膜トランジスタの飽和領域の結果を示すものであり、図1Bは、実施例1の有機薄膜トランジスタの線形領域の結果を示すものである。
図1Aの結果から、下記式(1)を用いて、実施例1の有機薄膜トランジスタの飽和領域におけるキャリア移動度及び閾値電圧を算出した。About the produced organic thin-film transistor, the transport characteristic was measured using the semiconductor parameter analyzer (model number "keithley 4200", the Keithley Instruments company make).
FIG. 1A shows the result of the saturation region of the organic thin film transistor of Example 1, and FIG. 1B shows the result of the linear region of the organic thin film transistor of Example 1.
From the result of FIG. 1A, the carrier mobility and the threshold voltage in the saturation region of the organic thin film transistor of Example 1 were calculated using the following formula (1).
ここで、IDはドレイン電流、Wはチャネルの幅、Lはチャネルの長さ、μはキャリア移動度、COXはゲート絶縁膜の単位面積当たりのキャパシタンス、VGはゲート電圧、VTは閾値電圧である。
ドレイン電圧(VD)は−30Vとし、ゲート電圧(VG)を20V〜−30Vに変化させて移動度を測定した。飽和領域において5.2cm2/Vsのキャリア移動度を得ることができた。閾値電圧は、1.9Vであった。
図1Bの結果から、下記式(2)を用いて、実施例1の有機薄膜トランジスタの線形領域におけるキャリア移動度及び閾値電圧を算出した。Here, I D is a drain current, W is the channel width, L is channel length of, mu is the carrier mobility, C OX is per unit area of the gate insulating film capacitance, V G is the gate voltage, V T is It is a threshold voltage.
The drain voltage (V D ) was −30 V, and the mobility was measured by changing the gate voltage (V G ) from 20 V to −30 V. A carrier mobility of 5.2 cm 2 / Vs could be obtained in the saturation region. The threshold voltage was 1.9V.
From the result of FIG. 1B, the carrier mobility and the threshold voltage in the linear region of the organic thin film transistor of Example 1 were calculated using the following formula (2).
ドレイン電圧(VD)は−1Vとし、ゲート電圧(VG)を20V〜−30Vに変化させて移動度を測定した。線形領域では4.5cm2/Vsのキャリア移動度を得ることができた。閾値電圧は、−4.3Vであった。The drain voltage (V D ) was set to −1 V, and the mobility was measured while changing the gate voltage (V G ) from 20 V to −30 V. In the linear region, a carrier mobility of 4.5 cm 2 / Vs could be obtained. The threshold voltage was -4.3V.
また上記式(1)及び(2)から求めたゲート電圧に対するキャリア移動度の変化を図2A及び図2Bに示す。図2Aは、実施例1の有機薄膜トランジスタの飽和領域におけるキャリア移動度(電界効果移動度)であり、図2Bは、実施例1の有機薄膜トランジスタの線形領域でのキャリア移動度(実効移動度)である。図2A及び図2Bから、ゲート電圧に対し実効的なキャリア移動度を示すことが確認された。 Further, FIG. 2A and FIG. 2B show changes in carrier mobility with respect to the gate voltage obtained from the above formulas (1) and (2). 2A shows the carrier mobility (field effect mobility) in the saturation region of the organic thin film transistor of Example 1, and FIG. 2B shows the carrier mobility (effective mobility) in the linear region of the organic thin film transistor of Example 1. is there. From FIG. 2A and FIG. 2B, it was confirmed that effective carrier mobility was shown with respect to the gate voltage.
また、図3は実施例1の有機薄膜トランジスタの出力特性を示す。ドレイン電流(ID)とゲート電圧(VG)、ドレイン電流(ID)とドレイン電圧(VD)は、いずれも明瞭な相関関係を示し、実施例1の有機トランジスタは、優れた特性を示すことが確認された。FIG. 3 shows the output characteristics of the organic thin film transistor of Example 1. The drain current (I D ) and the gate voltage (V G ), and the drain current (I D ) and the drain voltage (V D ) all show a clear correlation, and the organic transistor of Example 1 has excellent characteristics. It was confirmed to show.
[実施例2]
実施例2は、ゲート電極と絶縁層を形成したPENフィルム上に有機半導体層を形成する前に、絶縁層上にβ−フェネチルトリクロロシラン(β−PTS)(信越化学製LP−1990)の自己組織化単分子膜を形成した点が実施例1と異なる。自己組織化単分子膜は、ゲート電極と絶縁層を形成したPENフィルムを、UVオゾン洗浄装置(セン特殊光源社製)を用いて10分間UVオゾン洗浄を行い、さらにβ−フェネチルトリクロロシラン中に18時間浸漬し、絶縁層上に形成した。[Example 2]
In Example 2, before the organic semiconductor layer was formed on the PEN film on which the gate electrode and the insulating layer were formed, the self of β-phenethyltrichlorosilane (β-PTS) (Shin-Etsu Chemical LP-1990) was formed on the insulating layer. The difference from Example 1 is that an organized monolayer was formed. The self-assembled monolayer is prepared by subjecting a PEN film having a gate electrode and an insulating layer formed thereon to UV ozone cleaning for 10 minutes using a UV ozone cleaning device (manufactured by Sen Special Light Source Co., Ltd.), and further in β-phenethyltrichlorosilane It was immersed for 18 hours and formed on the insulating layer.
実施例2においても、実施例1と同様の方法で、輸送特性を測定した。図4Aは、実施例2の有機薄膜トランジスタの飽和領域の結果を示すものであり、図4Bは、実施例2の有機薄膜トランジスタの線形領域の結果を示すものである。
図4Aの結果から、飽和領域におけるキャリア移動度及び閾値電圧を算出した。実施例1と同様に、ドレイン電圧(VD)は−30Vとし、ゲート電圧(VG)を20V〜−30Vに変化させて移動度を測定した。飽和領域において4.5cm2/Vsのキャリア移動度を得ることができた。閾値電圧は、16Vであった。
また、図4Bの結果から、線形領域におけるキャリア移動度及び閾値電圧を算出した。実施例1と同様に、ドレイン電圧(VD)は−1Vとし、ゲート電圧(VG)を20V〜−30Vに変化させて移動度を測定した。線形領域では4.0cm2/Vsのキャリア移動度を得ることができた。閾値電圧は、29Vであった。自己組織化単分子膜を形成することで、キャリア移動度を大きく変更することなく、閾値電圧を制御することができていることが確認できる。Also in Example 2, the transport properties were measured in the same manner as in Example 1. 4A shows the result of the saturation region of the organic thin film transistor of Example 2, and FIG. 4B shows the result of the linear region of the organic thin film transistor of Example 2.
From the results of FIG. 4A, the carrier mobility and threshold voltage in the saturation region were calculated. As in Example 1, the drain voltage (V D ) was −30 V, and the mobility was measured by changing the gate voltage (V G ) from 20 V to −30 V. A carrier mobility of 4.5 cm 2 / Vs could be obtained in the saturation region. The threshold voltage was 16V.
Further, the carrier mobility and the threshold voltage in the linear region were calculated from the result of FIG. 4B. Similar to Example 1, the drain voltage (V D ) was set to −1 V, and the gate voltage (V G ) was changed from 20 V to −30 V to measure mobility. A carrier mobility of 4.0 cm 2 / Vs could be obtained in the linear region. The threshold voltage was 29V. It can be confirmed that the threshold voltage can be controlled without significantly changing the carrier mobility by forming the self-assembled monolayer.
また実施例1と同様に、上記式(1)及び(2)から求めたゲート電圧に対するキャリア移動度の変化を図5A及び図5Bに示す。図5Aは、実施例2の有機薄膜トランジスタの飽和領域におけるキャリア移動度(電界効果移動度)であり、実施例2の有機薄膜トランジスタの図5Bは、線形領域でのキャリア移動度(実効移動度)である。 Similarly to Example 1, FIGS. 5A and 5B show changes in carrier mobility with respect to the gate voltage obtained from the above formulas (1) and (2). FIG. 5A shows the carrier mobility (field effect mobility) in the saturation region of the organic thin film transistor of Example 2, and FIG. 5B of the organic thin film transistor of Example 2 shows the carrier mobility (effective mobility) in the linear region. is there.
また、図6は実施例2の有機薄膜トランジスタの出力特性を示す。ドレイン電流(ID)とゲート電圧(VG)、ドレイン電流(ID)とドレイン電圧(VD)は、いずれも明瞭な相関関係を示し、実施例2の有機トランジスタは、優れた特性を示すことが確認された。FIG. 6 shows the output characteristics of the organic thin film transistor of Example 2. The drain current (I D ) and the gate voltage (V G ), and the drain current (I D ) and the drain voltage (V D ) all show a clear correlation, and the organic transistor of Example 2 has excellent characteristics. It was confirmed to show.
本発明の有機薄膜トランジスタは、有機半導体層との接着性を維持し、かつ実用的なキャリア移動度を示す。 The organic thin film transistor of the present invention maintains adhesiveness with the organic semiconductor layer and exhibits practical carrier mobility.
Claims (10)
b)電磁線硬化性化合物の硬化物、
を含有する有機無機複合薄膜からなるゲート絶縁層を備えた有機薄膜トランジスタであって、
前記式(I)で表される有機ケイ素化合物が、
式(I−1):
式(I−2):
{〔式(I−1)の化合物〕+〔存在するならば、加水分解縮合物中の式(I−1)の化合物由来の単位〕}/{〔式(I−1)の化合物〕+〔式(I−2)の化合物〕+〔存在するならば、加水分解縮合物中の式(I−1)の化合物由来の単位〕+〔存在するならば、加水分解縮合物中の式(I−2)の化合物由来の単位〕}×100=30〜95モル%、かつ、
{〔式(I−2)の化合物〕+〔存在するならば、加水分解縮合物中の式(I−2)の化合物由来の単位〕}/{〔式(I−1)の化合物〕+〔式(I−2)の化合物〕+〔存在するならば、加水分解縮合物中の式(I−1)の化合物由来の単位〕+〔存在するならば、加水分解縮合物中の式(I−2)の化合物由来の単位〕}×100=5〜70モル%、
である、有機薄膜トランジスタ。 a ) Formula (I):
An organic thin film transistor provided with a gate insulating layer comprising an organic-inorganic composite thin film containing
The organosilicon compound represented by the formula (I) is
Formula (I-1):
Formula (I-2):
{[Compound of Formula (I-1)] + [If present, a unit derived from the compound of Formula (I-1) in the hydrolysis condensate]} / {[Compound of Formula (I-1)] + [Compound of formula (I-2)] + [if present, unit derived from compound of formula (I-1) in hydrolysis condensate] + [if present, formula (I in hydrolysis condensate) Unit derived from compound of I-2)} × 100 = 30 to 95 mol%, and
{[Compound of formula (I-2)] + [if present, unit derived from compound of formula (I-2) in hydrolysis condensate]} / {[compound of formula (I-1)] + [Compound of formula (I-2)] + [if present, unit derived from compound of formula (I-1) in hydrolysis condensate] + [if present, formula (I in hydrolysis condensate) Unit derived from compound of I-2)} × 100 = 5-70 mol%,
An organic thin film transistor .
前記{〔式(I−2)の化合物〕+〔存在するならば、加水分解縮合物中の式(I−2)の化合物由来の単位〕}/{〔式(I−1)の化合物〕+〔式(I−2)の化合物〕+〔存在するならば、加水分解縮合物中の式(I−1)の化合物由来の単位〕+〔存在するならば、加水分解縮合物中の式(I−2)の化合物由来の単位〕}×100=5〜30モル%
である請求項1に記載の有機薄膜トランジスタ。 Said {[compound of formula (I-1)] + [if present, unit derived from compound of formula (I-1) in hydrolysis condensate]} / {[compound of formula (I-1)] + [Compound of formula (I-2)] + [if present, unit derived from compound of formula (I-1) in hydrolysis condensate] + [if present, formula in hydrolysis condensate Unit derived from compound (I-2)]} × 100 = 70 to 95 mol%, and
Said {[compound of formula (I-2)] + [if present, unit derived from compound of formula (I-2) in hydrolysis condensate]} / {[compound of formula (I-1)] + [Compound of formula (I-2)] + [if present, unit derived from compound of formula (I-1) in hydrolysis condensate] + [if present, formula in hydrolysis condensate (I-2) of a compound derived units]} × 100 = 5 ~ 30 mole%
The organic thin film transistor according to claim 1.
前記基板上に設けられた有機半導体層と、 An organic semiconductor layer provided on the substrate;
前記有機半導体層に接触するソース電極及びドレイン電極と、 A source electrode and a drain electrode in contact with the organic semiconductor layer;
前記有機半導体層に対して、前記ゲート絶縁膜を介して位置するゲート電極とをさらに備える請求項1〜3のいずれか一項に記載の有機薄膜トランジスタ。 The organic thin-film transistor as described in any one of Claims 1-3 further provided with the gate electrode located through the said gate insulating film with respect to the said organic-semiconductor layer.
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