JP6410481B2 - Deep-fried deep-frying apparatus and deep-fried deep-fried manufacturing method - Google Patents

Deep-fried deep-frying apparatus and deep-fried deep-fried manufacturing method Download PDF

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JP6410481B2
JP6410481B2 JP2014113434A JP2014113434A JP6410481B2 JP 6410481 B2 JP6410481 B2 JP 6410481B2 JP 2014113434 A JP2014113434 A JP 2014113434A JP 2014113434 A JP2014113434 A JP 2014113434A JP 6410481 B2 JP6410481 B2 JP 6410481B2
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清克 松田
清克 松田
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株式会社京都庵
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本発明は、油揚げを連続して揚げる油揚げ製造装置及び油揚げの製造方法に関するものである。   The present invention relates to a deep-fried frying device and a frying frying method.

一般に油揚げは、大豆から作られた油揚げ生地を、低温槽と高温槽の2段階に分けられた油槽内を順次移動させて加熱することで製造されている。まず低温油槽における加熱では、油揚げ生地に含まれる水分が気化し体積が膨張することによって生地が膨化し、続いて高温油槽における加熱によって表面を硬化処理することで、膨化状態を保持するようになっている。   In general, deep-fried fried food is manufactured by sequentially moving a fried dough made from soybeans in an oil tank divided into two stages, a low-temperature tank and a high-temperature tank, and heating it. First, in the heating in the low temperature oil tank, the dough is expanded by evaporation of the moisture contained in the fried dough and the volume is expanded, and then the surface is hardened by heating in the high temperature oil tank, so that the expanded state is maintained. ing.

このような加熱を行う加熱方式としては、油槽の下面側を直接バーナで加熱する直火加熱方式と、特許文献1に開示されるような、油槽とは別個に設置された熱交換器によって加熱した油を循環させる循環加熱方式がある。   As a heating method for performing such heating, heating is performed by a direct-fire heating method in which the lower surface side of the oil tank is directly heated by a burner, or by a heat exchanger installed separately from the oil tank as disclosed in Patent Document 1. There is a circulation heating system that circulates the oil.

直火加熱方式を採用した油揚げの製造装置では、図3に示すように、低温槽111と高温槽112が連続する油槽101において、低温槽111を加熱するバーナ161〜161と高温槽112を加熱するバーナ162〜162の数を変えることによって、油槽101内に温度勾配を生じさせている。このような直火加熱方式は、油を高い温度に維持することができ、油揚げのフライ後の油切れが良いという特徴がある。   As shown in FIG. 3, in the frying production apparatus that employs the direct heating method, in the oil tank 101 in which the low temperature tank 111 and the high temperature tank 112 are continuous, the burners 161 to 161 that heat the low temperature tank 111 and the high temperature tank 112 are heated. A temperature gradient is generated in the oil tank 101 by changing the number of burners 162 to 162 to be operated. Such a direct-fired heating method is characterized in that the oil can be maintained at a high temperature, and that the oil runs out after frying.

一方、循環加熱方式を採用した油揚げの製造装置は、図4に示すように、低温槽211と高温槽212が連続する油槽201において、低温槽211に熱交換器245とポンプ246を設け、高温槽212に熱交換器255とポンプ256を設けて、熱交換器245,255によって加熱された油をポンプ246,256の作用によって低温槽211及び高温槽212のそれぞれにおいて循環させるように構成している。このような循環加熱方式は、温度のばらつきが少なく、油が劣化しにくいという特徴を有している。   On the other hand, as shown in FIG. 4, a frying frying manufacturing apparatus employing a circulating heating system is provided with a heat exchanger 245 and a pump 246 in a low temperature tank 211 in an oil tank 201 in which a low temperature tank 211 and a high temperature tank 212 are continuous. The tank 212 is provided with a heat exchanger 255 and a pump 256, and the oil heated by the heat exchangers 245 and 255 is circulated in each of the low temperature tank 211 and the high temperature tank 212 by the action of the pumps 246 and 256. Yes. Such a circulating heating system has the characteristics that there is little variation in temperature and the oil does not easily deteriorate.

実公平7−22689号公報No. 7-22689

しかしながら、図3のような直火加熱方式を採用した油揚げ製造装置では、火力のばらつきが発生しやすく、油槽101内の安定した温度管理が困難であり、油槽101内の油揚げ生地Aの搬送方向Xに対する幅方向の温度が均一になりにくいという問題があった。   However, in the frying manufacturing apparatus that employs the direct-fired heating method as shown in FIG. 3, variation in thermal power is likely to occur, and stable temperature management in the oil tank 101 is difficult, and the conveying direction of the fried dough A in the oil tank 101 is difficult. There was a problem that the temperature in the width direction with respect to X was difficult to be uniform.

一方、図4のような循環加熱方式を採用した油揚げ製造装置は直火加熱方式と比較して温度のばらつきが少ないものの、熱交換器245,255は間接蒸気によって加熱を行うため油への熱交換能力が低く、温度が上昇しにくいという問題があり、図4のような循環加熱方式を採用した油揚げ製造装置では、フライ後の油揚げの弾力や食感の面でも直火加熱に劣るものとなっていた。   On the other hand, although the frying production apparatus employing the circulating heating method as shown in FIG. 4 has less temperature variation compared to the direct fire heating method, the heat exchangers 245 and 255 heat by the indirect steam, so the heat to the oil There is a problem that the exchange capacity is low and the temperature is difficult to rise, and the frying production equipment adopting the circulating heating method as shown in Fig. 4 is inferior to direct flame heating in terms of the elasticity and texture of frying after frying. It was.

さらに、いなり用の油揚げを製造する場合には、油揚げが破れてしまわないようあげの強度を高める必要があるが、従来の直火加熱方式あるいは循環加熱方式において、油揚げの強度を高める目的で特段の工夫はされてこなかった。   In addition, when producing frying fried chicken, it is necessary to increase the strength of the fried food so that it does not break, but in the conventional direct-fired heating method or circulating heating method, it is specially designed to increase the fried food strength. Has not been devised.

本発明は、上記の問題に鑑みてなされたものであって、その目的は、温度のばらつきが少なく温度維持管理ができ、フライ後の油切れもよく、油揚げに弾力が出て、いなりの油揚げを製造する際にも破れにくく、食感も良好になる油揚げ製造装置を提供することにある。   The present invention has been made in view of the above-mentioned problems, and its purpose is that there is little variation in temperature, temperature maintenance can be managed, oil shortage after frying is good, elasticity is provided for frying, and any frying It is an object of the present invention to provide a deep-fried deep-frying production apparatus that is not easily torn even when producing potato and has a good texture.

本発明は、係る目的を達成するために、次のような手段を講じたものである。   In order to achieve the object, the present invention takes the following means.

すなわち、本発明の油揚げ製造装置は、油槽と、油揚げ生地を前記油槽の投入側から搬出側へ搬送する搬送手段と、油吸入口及び油供給口を有するとともに、前記油吸入口から油槽内の油を吸入し、吸入した油を加熱して前記油供給口から油槽内へ供給する循環型加熱手段と、前記油槽の搬出側に設けられ油槽を直接加熱する直火加熱手段と、を備え、前記油供給口が前記油吸入口よりも油槽の搬出側に設けられ、前記循環型加熱手段は、前記油吸入口と接続する油吸入管と、前記油供給口と接続する油供給管と、前記油供給管と接続するとともに油を加熱して当該油供給管へ供給する熱交換器と、前記油吸入管内の油を吸入し、前記熱交換器を介して前記油供給管に供給することで油槽内の油の循環を行う循環ポンプとを備えており、前記油供給管はその出口付近が前記投入側に向かって傾斜して前記油供給口に接続されていることを特徴とする。
That is, the deep-fried frying manufacturing apparatus of the present invention has an oil tank, conveying means for conveying deep-fried dough from the oil tank input side to the carry-out side, an oil suction port and an oil supply port, and the oil suction port from the oil suction port to the inside of the oil tank. Circulating heating means for sucking oil, heating the sucked oil and supplying the oil into the oil tank from the oil supply port, and direct-fire heating means for directly heating the oil tank provided on the carry-out side of the oil tank , The oil supply port is provided on the oil tank carry-out side of the oil suction port, and the circulation heating means includes an oil suction pipe connected to the oil suction port, an oil supply pipe connected to the oil supply port, A heat exchanger that is connected to the oil supply pipe and heats the oil to be supplied to the oil supply pipe, and the oil in the oil suction pipe is sucked and supplied to the oil supply pipe through the heat exchanger. And a circulation pump for circulating the oil in the oil tank, Supply pipe is characterized in that near the outlet is connected by inclined toward the closing side to the oil supply port.

このように構成すると、循環型加熱手段が油槽内の油を加熱しつつ循環させるため、油温のばらつきを少なくし、温度の維持管理を容易に行うことが可能となる。また、直火加熱手段が油槽の搬出側において直火加熱を行うため、循環型加熱手段のみによって油の加熱を行うことに比べて高温加熱が容易となることから、フライ後の油切れが良く、弾力があり、いなりを作る際などに破れにくく、食感も良好な油揚げを製造することが可能となる。さらに、直火加熱手段が直火加熱を行うことによって、安定した高温状態を保つことができるため、製造ロットごとのばらつきを抑制し、安定した品質の油揚げを製造することが可能となる。加えて、油槽の搬出側に直火加熱手段を設けるため、油槽全体に亘って直火加熱を行うことに比べて油の劣化を抑えることも可能となる。
加えて、前記油供給口が前記油吸入口よりも油槽の搬出側に設けられているため、油揚げ生地を低温加熱から徐々に高温加熱して、油揚げ生地を適切に揚げることを可能にするとともに、油と油揚げ生地との間の熱交換を効率的に行うことが可能となる。
さらに、前記循環型加熱手段は、前記油吸入口と接続する油吸入管と、前記油供給口と接続する油供給管と、前記油供給管と接続するとともに油を加熱して当該油供給管へ供給する熱交換器と、前記油吸入管内の油を吸入し、前記熱交換器を介して前記油供給管に供給することで油槽内の油の循環を行う循環ポンプとを備えており、前記油供給管はその出口付近が前記投入側に向かって傾斜して前記油供給口に接続されているため、油槽内の搬出側から投入側に向かう油の流れをより効果的に形成することができる。
If comprised in this way, since a circulation type heating means will circulate, heating the oil in an oil tank, the dispersion | variation in oil temperature will be decreased and it will become possible to perform temperature maintenance management easily. In addition, since the direct fire heating means performs direct fire heating on the carry-out side of the oil tank, high-temperature heating is facilitated compared to heating oil only by the circulation type heating means, so that oil shortage after frying is good. It is possible to produce deep-fried fried foods that are elastic, are not easily torn when making an indulgent, and have a good texture. Furthermore, since the direct fire heating means performs direct fire heating, a stable high temperature state can be maintained, so that variations in production lots can be suppressed and stable fried chicken can be produced. In addition, since the direct-fire heating means is provided on the carry-out side of the oil tank, it is possible to suppress the deterioration of the oil as compared to performing the direct-fire heating over the entire oil tank.
In addition, since the oil supply port is provided on the oil tank carry-out side of the oil suction port, the fried dough can be heated gradually from a low temperature to a high temperature so that the fried dough can be fried appropriately. It is possible to efficiently perform heat exchange between the oil and the fried dough.
Further, the circulation type heating means includes an oil suction pipe connected to the oil suction port, an oil supply pipe connected to the oil supply port, and an oil supply pipe connected to the oil supply pipe and heating the oil. A heat exchanger that supplies the oil, and a circulation pump that circulates the oil in the oil tank by sucking the oil in the oil suction pipe and supplying the oil to the oil supply pipe through the heat exchanger, Since the oil supply pipe is connected to the oil supply port so that the vicinity of the outlet of the oil supply pipe is inclined toward the input side, the oil flow from the carry-out side to the input side in the oil tank is more effectively formed. Can do.

また、本発明の油揚げ製造装置は、油槽と、油揚げ生地を前記油槽の投入側から搬出側へ搬送する搬送手段と、油吸入口及び油供給口を有するとともに、前記油吸入口から油槽内の油を吸入し、吸入した油を加熱して前記油供給口から油槽内へ供給する循環型加熱手段と、前記油槽の搬出側に設けられ油槽を直接加熱する直火加熱手段と、を備え、前記循環型加熱手段が前記油槽の投入側と搬出側にそれぞれ設けられており、前記何れの循環型加熱手段においても、前記油供給口が前記油吸入口よりも油槽の搬出側に設けられ、かつ油槽全体が投入側から搬出側に向かうにつれて高くなる温度勾配となるように構成されていることを特徴とする。The frying device of the present invention has an oil tank, a conveying means for conveying the fried dough from the oil tank input side to the carry-out side, an oil suction port and an oil supply port, and from the oil suction port to the inside of the oil tank. Circulating heating means for sucking oil, heating the sucked oil and supplying the oil into the oil tank from the oil supply port, and direct-fire heating means for directly heating the oil tank provided on the carry-out side of the oil tank, The circulation type heating means is provided on each of the oil tank input side and the carry out side, and in any of the circulation type heating means, the oil supply port is provided on the oil tank discharge side from the oil suction port, And the whole oil tank is comprised so that it may become a temperature gradient which becomes high as it goes to the carrying-out side from the injection | throwing-in side.

また、油揚げ生地を一度に複数枚揚げることを可能とし、揚げあがった油揚げの品質のAlso, it is possible to fry multiple fried dough at a time,
ばらつきも抑制するためには、前記搬送手段は前記油揚げ生地を搬送方向と直交する幅方In order to suppress variations, the conveying means is a width direction orthogonal to the conveying direction of the fried dough.
向に複数枚整列した状態で保持し、前記搬送方向に向かって搬送し得るように構成されてIt is configured so that it can be held in a state where a plurality of sheets are aligned in the direction and can be transported toward the transport direction.
いることが好ましい。Preferably it is.

また、油温のばらつきをより少なくし、油温が投入側から搬出側に向かうにつれて高くなる温度勾配をより精度よく形成するためには、前記循環型加熱手段が前記油槽の投入側と搬出側にそれぞれ設けられており、搬出側の循環型加熱手段により加熱された油の温度が投入側の循環型加熱手段により加熱された油の温度よりも高くなるよう構成することが好ましい。   Further, in order to further reduce the variation in the oil temperature and to form a temperature gradient that becomes higher as the oil temperature moves from the input side to the carry-out side, the circulating heating means is provided with the input side and the carry-out side of the oil tank. Preferably, the temperature of the oil heated by the circulation-type heating means on the carry-out side is higher than the temperature of the oil heated by the circulation-type heating means on the input side.

さらに、搬出側の油の温度を高温に保ち、温度ムラをなくしてより安定化させるためには、前記直火加熱手段の搬送方向の設置位置を、前記搬出側の循環型加熱手段が備える油吸入口と油供給口との間の区間とすることが好ましい。   Further, in order to keep the temperature of the oil on the carry-out side at a high temperature and eliminate the temperature unevenness, the oil in the circulation-type heating means on the carry-out side has an installation position in the carrying direction of the direct fire heating means. A section between the suction port and the oil supply port is preferable.

そして、上記のような油揚げ製造装置用いて油揚げを製造することによって、弾力があり、いなりを作る際などにも破れにくく、食感も良好な油揚げを製造することが可能となる。また、製造ロットごとのばらつきを抑制し、安定した品質の油揚げを製造することが可能となる。   Then, by manufacturing the deep-fried food using the above-described deep-fried food manufacturing apparatus, it is possible to manufacture a deep-fried food that has elasticity, is resistant to tearing even when making spoils, and has a good texture. In addition, it is possible to suppress fluctuation for each production lot and to manufacture fried chicken with stable quality.

以上説明した本発明によれば、温度のばらつきが少なく温度維持管理ができ、フライ後の油切れもよく、油揚げに弾力が出て、いなりの油揚げを製造する際にも破れにくく、食感も良好になる油揚げ製造装置及び油揚げの製造方法を提供することが可能となる。   According to the present invention described above, temperature maintenance can be maintained with little variation in temperature, oil draining after frying is good, elasticity is obtained in frying, and it is difficult to break even when producing any frying, and the texture is also good It is possible to provide a deep-fried frying manufacturing apparatus and a deep-fried manufacturing method.

本発明の実施形態に係る油揚げ製造装置を示す説明図。Explanatory drawing which shows the fried chicken manufacturing apparatus which concerns on embodiment of this invention. 同油揚げ製造装置の油槽内の温度分布の一例を示す図。The figure which shows an example of the temperature distribution in the oil tank of the frying apparatus. 従来の直火加熱方式の油槽を示す説明図。Explanatory drawing which shows the oil tank of the conventional direct fire heating system. 従来の循環加熱方式の油槽を示す説明図。Explanatory drawing which shows the oil tank of the conventional circulation heating system.

以下、本発明の実施形態に係る油揚げ製造装置を、図面を参照しつつ説明する。   Hereinafter, a deep frying manufacturing apparatus according to an embodiment of the present invention will be described with reference to the drawings.

本実施形態の油揚げ製造装置は、図1に示すように、無限軌道状の搬送手段であるコンベア2が油揚げ生地Aを油の溜められた油槽1の投入端1a(図1の右端)から搬出端1b(図1の左端)へと搬送し、2つの循環型加熱手段4,5及び直火加熱手段6が油槽1内の油を加熱することによって油揚げを製造するものである。なお、図1は本実施形態の油揚げ製造装置を模式的に示すものであり、図中の油揚げ生地A及び各構成要素の形状及び大きさは実際のものとは異なっている。また、本実施形態において、油揚げ生地Aが搬送される方向を搬送方向X、油揚げ生地Aが搬送される方向と垂直な水平面内の方向を幅方向と規定する。加えて、本発明で用いられる油揚げ生地Aは公知の製造方法で得ることができるもの、すなわち原料には通常の丸大豆のほか大豆蛋白質を主体とした原料等を用いることができ、大きさとしては例えば8cm×12cmの矩形状のものが用いられる。   As shown in FIG. 1, in the deep-fried manufacturing apparatus of the present embodiment, the conveyor 2, which is an endless track-shaped conveying means, carries out the deep-fried dough A from the charging end 1 a (the right end in FIG. 1) of the oil tank 1 in which oil is stored. It is conveyed to the end 1b (the left end in FIG. 1), and the two circulating heating means 4 and 5 and the direct fire heating means 6 heat the oil in the oil tank 1 to produce fried food. In addition, FIG. 1 shows typically the deep-fried fry production apparatus of this embodiment, and the shape and size of the deep-fried dough A and each component in the figure are different from actual ones. In the present embodiment, the direction in which the fried dough A is conveyed is defined as the conveyance direction X, and the direction in the horizontal plane perpendicular to the direction in which the fried dough A is conveyed is defined as the width direction. In addition, the deep-fried dough A used in the present invention can be obtained by a known manufacturing method, that is, the raw material can be a raw material mainly composed of soy protein in addition to ordinary whole soybeans, For example, a rectangular shape of 8 cm × 12 cm is used.

油槽1は、全長(搬送方向の長さ)17m、幅1.5m、高さ50cm程度の、平面視が略矩形状の槽であり、内部に油を溜めることができるようになっており、油揚げ生地Aが投入される投入端1a側(投入側)を低温槽11、揚がった油揚げ生地A(油揚げ)が搬出される搬出端1b側(搬出側)を高温槽12とされている。ただし、低温槽11と高温槽12は特別な部材によって仕切られているわけではなく、単に油槽1の搬送方向Xにおける中間位置を境界とし、この境界に対して投入側を低温槽11、搬出側を高温槽12と呼んでいる。   The oil tank 1 is a tank having a total length (length in the conveying direction) of 17 m, a width of about 1.5 m, and a height of about 50 cm and having a substantially rectangular shape in plan view, and can store oil therein. The input end 1a side (input side) into which the deep-fried dough A is input is a low-temperature tank 11, and the discharge end 1b side (unload side) from which the fried deep-fried dough A (fried) is carried out is a high-temperature tank 12. However, the low-temperature tank 11 and the high-temperature tank 12 are not partitioned by a special member, but simply have an intermediate position in the transport direction X of the oil tank 1 as a boundary, and the input side is the low-temperature tank 11 and the unloading side with respect to this boundary. Is called a high-temperature bath 12.

低温槽11は、投入された油揚げ生地Aを比較的低温で加熱する部分であり、この底面11cには、低温槽11内の油を吸入する油吸入口41と低温槽11内に油を供給する油供給口42が設けられている。そして、低温槽11は、この油吸入口41と油供給口42とを介して、循環型加熱手段4と接続されている。   The low temperature tank 11 is a part that heats the input deep-fried dough A at a relatively low temperature, and oil is supplied to the bottom surface 11 c of the oil inlet 41 for sucking oil in the low temperature tank 11 and the low temperature tank 11. An oil supply port 42 is provided. The low temperature tank 11 is connected to the circulation heating means 4 via the oil suction port 41 and the oil supply port 42.

高温槽12は、低温槽11において加熱された油揚げ生地Aを比較的高温で加熱する部分であり、この底面12cには、高温槽12内の油を吸入する第3の油吸入口51と高温槽12内に油を供給する油供給口52が設けられている。そして、高温槽12は、この油吸入口51と油供給口52とを介して、循環型加熱手段5と接続されている。また、高温槽12には直火加熱手段6も設置されている。   The high-temperature tank 12 is a part that heats the deep-fried dough A heated in the low-temperature tank 11 at a relatively high temperature. The bottom surface 12c has a third oil inlet 51 for sucking oil in the high-temperature tank 12 and a high temperature. An oil supply port 52 for supplying oil into the tank 12 is provided. The high temperature bath 12 is connected to the circulation heating means 5 through the oil suction port 51 and the oil supply port 52. In addition, a direct fire heating means 6 is also installed in the high temperature bath 12.

コンベア2は、油槽1のほぼ全長、全幅に亘り、底面11c、12cに沿って配置され、油槽1の投入端1aにおいて投入された油揚げ生地Aを一定の速度で油槽1の搬出端1bまで搬送するものである。また、コンベア2には、油揚げ生地Aを収容して位置決めするためのゴンドラ(図示せず)が設けられ、油揚げ生地Aは幅方向に複数枚整列した状態で保持されるようになっている。   The conveyor 2 is disposed along the bottom surface 11c, 12c over almost the entire length and width of the oil tank 1, and conveys the deep-fried dough A input at the input end 1a of the oil tank 1 to the carry-out end 1b of the oil tank 1 at a constant speed. To do. The conveyor 2 is provided with a gondola (not shown) for receiving and positioning the fried dough A, and a plurality of fried dough A are held in a state of being aligned in the width direction.

循環型加熱手段4は、油槽1の投入側、すなわち低温槽11に設けられており、油吸入口41と接続される油吸入管43と、油供給口42と接続される油供給管44と、吸入した油を加熱する熱交換器45と、油を循環させる循環ポンプ46とを備えている。そして、循環型加熱手段4は、油吸入口41から吸入された低温の油を加熱して、高温となった油を油供給口42から油槽1へ供給する。   The circulation type heating means 4 is provided on the input side of the oil tank 1, that is, the low temperature tank 11, and includes an oil suction pipe 43 connected to the oil suction port 41, and an oil supply pipe 44 connected to the oil supply port 42. The heat exchanger 45 that heats the sucked oil and the circulation pump 46 that circulates the oil are provided. Then, the circulation type heating means 4 heats the low temperature oil sucked from the oil suction port 41 and supplies the high temperature oil to the oil tank 1 from the oil supply port 42.

ここで、油吸入口41は、低温槽41の底面11cの複数ヶ所に設けられるものであり、それぞれが油吸入管43によって循環ポンプ46に接続されている。   Here, the oil suction ports 41 are provided at a plurality of locations on the bottom surface 11 c of the low-temperature tank 41, and each is connected to the circulation pump 46 by the oil suction pipe 43.

また、油供給口42は、上記油吸入口41よりも搬出側に設けられ、油供給管44と接続されており、熱交換器45によって加熱された油を油槽1に供給するためのものである。このように、油供給口42が油吸入口41よりも搬出側に設けられていることから、低温槽11の油供給口42と油吸入口41との間に搬出側から投入側に向かう油の流れが形成されるため、油揚げ生地Aは油の流れに逆らって移動することになり、油と油揚げ生地Aとの間の熱交換を効率的に行うことが可能となっている。   The oil supply port 42 is provided closer to the carry-out side than the oil suction port 41 and is connected to the oil supply pipe 44 to supply oil heated by the heat exchanger 45 to the oil tank 1. is there. As described above, since the oil supply port 42 is provided on the carry-out side with respect to the oil suction port 41, the oil traveling from the carry-out side to the input side between the oil supply port 42 and the oil suction port 41 of the low-temperature tank 11. Therefore, the deep-fried dough A moves against the flow of oil, and heat exchange between the oil and the deep-fried dough A can be performed efficiently.

油吸入管43は、上記複数の油吸入口41〜41と循環ポンプ46とを接続するものであり、図1に示すように、油吸入口41〜41と接続される側が複数に分岐している。   The oil suction pipe 43 connects the plurality of oil suction ports 41 to 41 and the circulation pump 46, and as shown in FIG. 1, the side connected to the oil suction ports 41 to 41 branches into a plurality. Yes.

油供給管44は、熱交換器45と油供給口42とを接続するものであり、この油供給管44はその出口付近が投入側に向かって傾斜して油供給口42に接続されているため、低温槽11内に供給する油は投入側に向かって流れるようになっている。   The oil supply pipe 44 connects the heat exchanger 45 and the oil supply port 42, and the oil supply pipe 44 is connected to the oil supply port 42 so that the vicinity of the outlet is inclined toward the charging side. Therefore, the oil supplied into the low temperature tank 11 flows toward the charging side.

熱交換器45は、図示しない水蒸気ボイラからバルブを介して加熱水蒸気を導入し、この加熱水蒸気が油の流れる熱伝管を加熱することによって間接的に油を加熱するものである。   The heat exchanger 45 introduces heated steam through a valve from a steam boiler (not shown), and the heated steam indirectly heats the oil by heating the heat transfer tube through which the oil flows.

循環ポンプ46は、油を油吸入口41と油供給口42との間で循環させるものであり、油吸入管43を介して油吸入口41を陰圧にすることによって低温槽11内の油を吸入し、熱交換器45を介して油供給管44に供給することで低温槽11へ油を送り込んでいる。   The circulation pump 46 circulates oil between the oil suction port 41 and the oil supply port 42, and makes the oil suction port 41 have a negative pressure through the oil suction pipe 43, thereby allowing the oil in the low temperature tank 11 to be circulated. And is supplied to the oil supply pipe 44 via the heat exchanger 45 to feed oil into the low temperature tank 11.

そして、この循環型加熱手段4が低温槽11内の油を加熱しつつ循環させるため、低温槽11内の油温のばらつきを少なくし、温度の維持管理を行うことが可能となっている。   And since this circulation type heating means 4 circulates while heating the oil in the low temperature tank 11, the dispersion | variation in the oil temperature in the low temperature tank 11 can be decreased, and the maintenance of temperature can be performed.

一方、循環型加熱手段5は、油槽1の搬出側、すなわち高温槽12に設けられており、油吸入口51と接続される油吸入管53と、油供給口52と接続される油供給管54と、吸入した油を加熱する熱交換器55と、油を循環させる循環ポンプ56とを備えている。そして、油吸入口51から吸入された低温の油を加熱して、高温となった油を油供給口52から高温槽12へ供給するようになっている。   On the other hand, the circulation heating means 5 is provided on the carry-out side of the oil tank 1, that is, the high-temperature tank 12, and an oil suction pipe 53 connected to the oil suction port 51 and an oil supply pipe connected to the oil supply port 52. 54, a heat exchanger 55 for heating the sucked oil, and a circulation pump 56 for circulating the oil. Then, the low-temperature oil sucked from the oil suction port 51 is heated, and the oil having a high temperature is supplied from the oil supply port 52 to the high-temperature tank 12.

油吸入口51は、高温槽12の底面12cの複数ヶ所に設けられるものであり、それぞれが油吸入管53によって循環ポンプ56に接続されている。   The oil suction ports 51 are provided at a plurality of locations on the bottom surface 12 c of the high-temperature tank 12, and each is connected to the circulation pump 56 by the oil suction pipe 53.

油供給口52は、上記油吸入口42よりも搬出側に設けられ、油供給管54と接続されており、熱交換器55によって加熱された油を油槽1に供給するものである。このように、油供給口52が油吸入口51よりも搬出側に設けられていることから、高温槽12の油供給口52と油吸入口51との間に搬出側から投入側に向かう油の流れが形成されるため、油揚げ生地Aは油の流れに逆らって移動することになり、油と油揚げ生地Aとの間の熱交換を効率的に行うことが可能となっている。   The oil supply port 52 is provided on the carry-out side with respect to the oil suction port 42 and is connected to the oil supply pipe 54, and supplies oil heated by the heat exchanger 55 to the oil tank 1. As described above, since the oil supply port 52 is provided on the carry-out side with respect to the oil suction port 51, the oil traveling from the carry-out side to the input side between the oil supply port 52 and the oil suction port 51 of the high-temperature tank 12. Therefore, the deep-fried dough A moves against the flow of oil, and heat exchange between the oil and the deep-fried dough A can be performed efficiently.

油吸入管53は、上記複数の油吸入口51〜51と循環ポンプ56とを接続するものであり、図1に示すように、油吸入口51〜51側が複数に分岐している。   The oil suction pipe 53 connects the plurality of oil suction ports 51 to 51 and the circulation pump 56, and as shown in FIG. 1, the oil suction ports 51 to 51 are branched into a plurality.

油供給管54は、熱交換器55と油供給口52とを接続するものである。   The oil supply pipe 54 connects the heat exchanger 55 and the oil supply port 52.

熱交換器55は、図示しない水蒸気ボイラからバルブを介して加熱水蒸気を導入し、この加熱水蒸気が油の流れる熱伝管を加熱することによって間接的に油を加熱するものである。   The heat exchanger 55 introduces heated steam from a steam boiler (not shown) through a valve, and the heated steam indirectly heats the oil by heating the heat transfer tube through which the oil flows.

循環ポンプ56は、油を油吸入口51と油供給口52との間で循環させるものであり、油吸入管53を介して油吸入口51を陰圧にすることによって高温槽12内の油を吸入し、熱交換器55を介して油供給管54に供給することで高温槽12へ油を送り込んでいる。   The circulation pump 56 circulates oil between the oil suction port 51 and the oil supply port 52, and makes the oil suction port 51 have a negative pressure through the oil suction pipe 53, thereby allowing the oil in the high-temperature tank 12 to be circulated. And is supplied to the oil supply pipe 54 via the heat exchanger 55 to feed oil into the high-temperature tank 12.

そして、この循環型加熱手段5が高温槽12内の油を加熱しつつ循環させるため、高温槽12内の油温のばらつきを少なくし、温度の維持管理を行うことが可能となっている。   And since this circulation type heating means 5 heats and circulates the oil in the high-temperature tank 12, the variation in the oil temperature in the high-temperature tank 12 can be reduced and the temperature can be maintained and managed.

なお、高温槽12に設けられる循環型加熱手段5により加熱され、油供給口52より供給される油の温度は、低温槽11に設けられる循環型加熱手段4により加熱され、油供給口42より供給される油の温度よりも高くなるように設定されている。   The temperature of the oil heated by the circulating heating means 5 provided in the high temperature tank 12 and supplied from the oil supply port 52 is heated by the circulating heating means 4 provided in the low temperature tank 11 and from the oil supply port 42. It is set to be higher than the temperature of the supplied oil.

このように、低温槽11における油供給口42からこれより投入側の油吸入口41へ向かう流れと、高温槽12における油供給口52からこれより投入側の油吸入口51へ向かう流れによって、油槽1内全体として搬出側から投入側に向かう油の流れが形成されるため、油揚げ生地Aは油槽1内を搬送される間、常に油の流れに逆らって移動することになり、油と油揚げ生地Aとの間の熱交換を効率的に行うことが可能となっている。   As described above, the flow from the oil supply port 42 in the low temperature tank 11 toward the oil intake port 41 on the input side, and the flow from the oil supply port 52 in the high temperature tank 12 toward the oil intake port 51 on the input side therefrom, Since an oil flow from the carry-out side to the input side is formed as a whole in the oil tank 1, the deep-fried dough A always moves against the oil flow while being conveyed in the oil tank 1. Heat exchange with the fabric A can be performed efficiently.

なお、上述した循環型加熱手段4,5に設けられる油吸入口41,51、油供給口42、52の形状、設置場所及び設置数は、油槽1の大きさや油の設定温度によって適宜変更することが可能である。   In addition, the shape, installation location, and number of installation of the oil suction ports 41 and 51 and the oil supply ports 42 and 52 provided in the circulation heating means 4 and 5 described above are appropriately changed depending on the size of the oil tank 1 and the set temperature of the oil. It is possible.

直火加熱手段6は、油槽1の搬出側、すなわち高温槽12に設けられるバーナ61〜61を有しており、高温槽12の下方より、高温槽12を直接加熱することにより内部の油を加熱することが可能となっている。   The direct fire heating means 6 has burners 61 to 61 provided on the carry-out side of the oil tank 1, that is, the high temperature tank 12, and the internal oil is heated by directly heating the high temperature tank 12 from below the high temperature tank 12. It is possible to heat.

バーナ61は、図1に示すように、高温槽12に設けられる複数の油吸入口51〜51の間及び、これらの油吸入口51〜51の最も搬出側の油吸入口51と油供給口52の間にそれぞれ設けられている。   As shown in FIG. 1, the burner 61 is disposed between the plurality of oil suction ports 51 to 51 provided in the high-temperature tank 12, and the oil suction port 51 and the oil supply port on the most carry-out side of these oil suction ports 51 to 51. 52 are provided respectively.

これらバーナ61〜61はLPGガスなどの燃料を空気と混合して燃焼させるものであり、高温槽12を直火加熱することが可能となっている。このように、バーナ61〜61が循環型加熱手段5の油吸入口51〜51及び油供給口52の間の区間に設けられていることから、バーナ61によって高温となった油がこの油吸入口51〜51と油供給口52との間の区間を循環し、この区間に留まることとなり、この区間における油の温度を高温に保つことが可能となっている。   These burners 61 to 61 are for mixing a fuel such as LPG gas with air and burning it, and can heat the high-temperature tank 12 directly. As described above, since the burners 61 to 61 are provided in the section between the oil suction ports 51 to 51 and the oil supply port 52 of the circulation heating means 5, the oil heated to a high temperature by the burner 61 is sucked into the oil. The section between the ports 51 to 51 and the oil supply port 52 circulates and stays in this section, and the oil temperature in this section can be kept high.

なお、バーナ61が設置される付近には、燃焼したガスを排出する換気扇等を設けることが好ましい。   In addition, it is preferable to provide a ventilation fan etc. which discharge | emit the burned gas in the vicinity where the burner 61 is installed.

このように、高温槽12に直火加熱手段6が設けられていることによって、循環型加熱手段4,5のみによって油の加熱を行うことに比べて高温加熱が容易となることから、フライ後の油切れが良く、弾力があり、いなりを作る際などに破れにくく、食感も良好な油揚げを製造することが可能となっている。   As described above, since the direct heating means 6 is provided in the high-temperature tank 12, high-temperature heating is facilitated as compared with the case where oil is heated only by the circulation heating means 4 and 5. It is possible to produce deep-fried fried chicken with good oiliness, elasticity, resistance to tearing when making an ingredient, and good texture.

また、高温槽12においては、循環型加熱手段5と直火加熱手段6の2つの加熱手段によって油のハイブリッド加熱を行っているため、油への熱交換能力が安定し、高い温度を維持することが可能となっており、幅方向の温度のばらつきも少なくなっている。そのため、幅方向に複数枚整列した状態で搬送される油揚げ(油揚げ生地A)の品質のばらつきを抑制し、安定した品質の油揚げを製造することが可能となっている。さらに、油への熱交換能力が安定していることから、気温などの製造条件に影響を受けることも抑制でき、製造ロットごとのばらつきも抑制することも可能である。加えて、高温槽12のみに直火加熱手段6を設けるため、油槽1全体に亘って直火加熱を行うことに比べて油の劣化を抑えることも可能となっている。   Moreover, in the high-temperature tank 12, since the hybrid heating of the oil is performed by the two heating means of the circulation type heating means 5 and the direct fire heating means 6, the heat exchange ability to the oil is stabilized and the high temperature is maintained. The variation in temperature in the width direction is reduced. Therefore, it is possible to suppress variations in the quality of the deep-fried fried (fried dough A) conveyed in a state in which a plurality of sheets are aligned in the width direction, and it is possible to manufacture a deep-fried fried chicken of stable quality. Furthermore, since the ability to exchange heat with oil is stable, it is possible to suppress the influence of manufacturing conditions such as air temperature, and it is also possible to suppress variations among manufacturing lots. In addition, since the direct fire heating means 6 is provided only in the high-temperature tank 12, it is possible to suppress the deterioration of the oil as compared with the direct fire heating over the entire oil tank 1.

このように、上述した低温槽11に設けられた循環型加熱手段4、高温槽12に設けられた循環型加熱手段5と直火加熱手段6によって、油槽1内の油は、投入側から搬出側に向かうにつれて温度が高くなる温度勾配となるよう加熱されるようになっている。   Thus, the circulation type heating means 4 provided in the low temperature tank 11 and the circulation type heating means 5 and the direct fire heating means 6 provided in the high temperature tank 12 cause the oil in the oil tank 1 to be carried out from the input side. It is heated so as to have a temperature gradient in which the temperature increases toward the side.

なお、図2は、本実施形態に係る油槽内の温度勾配の一例を模式的に示すグラフである。図2に示すように、低温槽11の投入端1a付近において、油温は90℃程度の比較的低温となっており、低温槽11では搬出側に向かうに連れて温度がゆるやかに上昇する温度勾配となっている。一方、低温槽11と高温槽12との境界近傍では、油温は120℃から150℃程度まで急激に変化するようになっており、温度勾配が大きくなっている。そして、高温槽12では、循環型加熱手段5と直火加熱手段6とによるハイブリッド加熱を行うことによって160℃〜170℃の高温状態が保たれるようになっており、温度がゆるやかに上昇する温度勾配となっている。   FIG. 2 is a graph schematically showing an example of a temperature gradient in the oil tank according to the present embodiment. As shown in FIG. 2, in the vicinity of the charging end 1 a of the low temperature tank 11, the oil temperature is a relatively low temperature of about 90 ° C., and in the low temperature tank 11, the temperature gradually increases toward the carry-out side. It is a slope. On the other hand, in the vicinity of the boundary between the low temperature tank 11 and the high temperature tank 12, the oil temperature suddenly changes from 120 ° C. to about 150 ° C., and the temperature gradient becomes large. And in the high temperature tank 12, the high temperature state of 160-170 degreeC is maintained by performing the hybrid heating by the circulation type heating means 5 and the direct fire heating means 6, and temperature rises gently. It has a temperature gradient.

次に、上述した構成の油揚げ製造装置によって油揚げ生地Aを揚げる工程を、図1及び図2を用いて説明する。   Next, the process of frying the deep-fried dough A by the deep-fried manufacturing apparatus of the structure mentioned above is demonstrated using FIG.1 and FIG.2.

まず、低温槽11の投入端1a付近において油揚げ生地Aがコンベア2に設けられたゴンドラに投入されると、油揚げ生地Aは整列した状態で搬出側に移動を開始する。移動を開始した油揚げ生地Aは、低温槽11内において循環型加熱手段4によって生み出される投入側への油の流れに逆らって油との熱交換を行いつつ移動する。この間、低温槽11の油温は、図2に示すように比較的低温である90℃からゆるやかに上昇するようになっているため、油揚げ生地Aは徐々に膨化される。   First, when the deep-fried dough A is introduced into the gondola provided on the conveyor 2 in the vicinity of the charging end 1a of the low-temperature tank 11, the deep-fried dough A starts to move to the carry-out side in an aligned state. The fried dough A that has started moving moves in the low-temperature tank 11 while exchanging heat with oil against the flow of oil to the input side generated by the circulating heating means 4. During this time, the oil temperature in the low-temperature tank 11 gradually rises from 90 ° C., which is a relatively low temperature as shown in FIG. 2, so that the fried dough A is gradually expanded.

次に、低温槽11を通過して膨化された油揚げ生地Aは、低温槽11と高温槽12との境界近傍の大きな温度勾配を経ることによって急激に高温加熱される。そしてこの油揚げ生地Aが160℃〜170℃の高温状態が保たれた高温槽12を通過すると、油揚げ生地Aは表面の硬化処理が行われ、膨化状態が保持されるようになっている。   Next, the deep-fried fried dough A that has passed through the low-temperature tank 11 is rapidly heated to a high temperature by passing through a large temperature gradient near the boundary between the low-temperature tank 11 and the high-temperature tank 12. And when this deep-fried dough A passes the high-temperature tank 12 with which the high temperature state of 160 to 170 degreeC was maintained, the surface of the deep-fried dough A will be hardened and the expansion state will be hold | maintained.

このような工程を経ることによって、弾力があり、いなり用の油揚げを製造する場合などにも破れにくく、食感も良好な油揚げを製造することが可能となっている。   By going through such a process, it is possible to produce a deep-fried fried food that has elasticity and is not easily torn even in the case of producing a fried deep-fried food.

なお、搬出端1b付近に到達し、揚げ上がった油揚げ生地(油揚げ)Aは、浮力によって自ずと浮き上がるようになっており、容易に引き上げることが可能となっている。   The fried dough (fried fish) A that has reached the vicinity of the carry-out end 1b and has been lifted up is naturally lifted by buoyancy, and can be easily pulled up.

以上のように、本実施形態の油揚げ製造装置は、油槽1と、油揚げ生地Aを油槽1の投入側から搬出側へ搬送する搬送手段であるコンベア2と、油吸入口41〜41(51〜51)及び油供給口42(52)を有するとともに、油吸入口41〜41(51〜51)から油槽1内の油を吸入し、吸入した油を加熱して油供給口42(52)から油槽1内へ供給する循環型加熱手段4(5)と、油槽1の搬出側に設けられ油槽1を直接加熱する直火加熱手段6と、を備えていることを特徴とする。   As mentioned above, the deep-fried frying manufacturing apparatus of this embodiment is the oil tank 1, the conveyor 2 which is a conveyance means which conveys the deep-fried dough A from the input side of the oil tank 1, and the oil suction ports 41-41 (51-51). 51) and an oil supply port 42 (52), the oil in the oil tank 1 is sucked from the oil suction ports 41 to 41 (51 to 51), and the sucked oil is heated to heat the oil from the oil supply port 42 (52). A circulation type heating means 4 (5) for supplying the oil tank 1 and a direct fire heating means 6 for directly heating the oil tank 1 provided on the carry-out side of the oil tank 1 are provided.

このように構成しており、循環型加熱手段4(5)が油槽内の油を加熱しつつ循環させているため、油温のばらつきを少なくし、温度の維持管理を容易に行うことが可能となっている。また、直火加熱手段6が油槽1の搬出側において直火加熱を行っているため、循環型加熱手段4(5)のみによって油の加熱を行うことに比べて高温加熱が容易となることから、フライ後の油切れが良く、弾力があり、いなりを作る際などに破れにくく、食感も良好な油揚げを製造することが可能となっている。さらに、直火加熱手段6が直火加熱を行うことによって、安定した高温状態を保つことができるため、製造ロットごとのばらつきを抑制し、安定した品質の油揚げを製造することが可能となる。加えて、油槽1の搬出側に直火加熱手段6を設けるため、油槽1全体に亘って直火加熱を行うことに比べて油の劣化を抑えることも可能となる。   Constituting in this way, the circulating heating means 4 (5) circulates while heating the oil in the oil tank, so that variations in oil temperature can be reduced and temperature maintenance can be easily performed. It has become. Moreover, since the direct fire heating means 6 performs direct fire heating on the carry-out side of the oil tank 1, high-temperature heating is facilitated compared to heating oil only by the circulation heating means 4 (5). It is possible to produce a deep-fried fried food that has good oiliness after frying, has elasticity, is not easily torn when making an indulgent, and has a good texture. Furthermore, since the direct-fire heating means 6 performs direct-fire heating, a stable high temperature state can be maintained, so that variations in production lots can be suppressed and stable fried chicken can be manufactured. In addition, since the direct fire heating means 6 is provided on the carry-out side of the oil tank 1, it is possible to suppress the deterioration of the oil as compared with the direct fire heating over the entire oil tank 1.

また、コンベア2は油揚げ生地Aを搬送方向と直交する幅方向に複数枚整列した状態で保持し、搬送方向に向かって搬送し得るように構成されているため、油揚げ生地Aを一度に複数枚揚げることが可能になり、また、循環型加熱手段に4(5)よって油槽1内が安定した高温状態に保たれることから、幅方向に並んだ油揚げの品質のばらつきを抑制することが可能となっている。   Further, the conveyor 2 is configured to hold a plurality of fried dough A in a state aligned in the width direction orthogonal to the conveying direction and to convey the fried dough A toward the conveying direction. It is possible to fry, and since the inside of the oil tank 1 is kept in a stable high temperature state by the circulation type heating means 4 (5), it is possible to suppress variations in the quality of the frying oil lined up in the width direction. It has become.

さらに、油供給口42(52)が油吸入口41〜41(51〜51)よりも油槽1の搬出側に設けられているため、油揚げ生地Aを低温加熱から徐々に高温加熱して、油揚げ生地Aを適切に揚げることが可能となり、油と油揚げ生地Aとの間の熱交換を効率的に行うことも可能となっている。   Furthermore, since the oil supply port 42 (52) is provided on the carry-out side of the oil tank 1 with respect to the oil suction ports 41 to 41 (51 to 51), the fried dough A is gradually heated from a low temperature to a high temperature. The dough A can be fried appropriately, and heat exchange between the oil and the fried dough A can be efficiently performed.

加えて、循環型加熱手段6は、油吸入口41〜41(51〜51)と接続する油吸入管43(53)と、油供給口42(52)と接続する油供給管44と、油供給管44と接続するとともに油を加熱して油供給管44(54)へ供給する熱交換器45(55)と、油吸入管43(53)内の油を吸入し、熱交換器45(55)を介して油供給管44(54)に供給することで油槽1内の油の循環を行う循環ポンプ46(56)とを備えており、油供給管44(54)はその出口付近が投入側に向かって傾斜して油供給口42(52)に接続されているため、油槽1内の搬出側から投入側に向かう油の流れをより効果的に形成することが可能となっている。   In addition, the circulation heating means 6 includes an oil suction pipe 43 (53) connected to the oil suction ports 41 to 41 (51 to 51), an oil supply pipe 44 connected to the oil supply port 42 (52), an oil The heat exchanger 45 (55) connected to the supply pipe 44 and heated to supply oil to the oil supply pipe 44 (54) and the oil in the oil suction pipe 43 (53) are sucked into the heat exchanger 45 ( 55) and a circulation pump 46 (56) for circulating the oil in the oil tank 1 by supplying the oil supply pipe 44 (54) to the oil supply pipe 44 (54). Since it is inclined toward the input side and connected to the oil supply port 42 (52), it is possible to more effectively form the oil flow from the carry-out side in the oil tank 1 toward the input side. .

また、油槽1の投入側に循環型加熱手段4が設けられ、油槽1の搬出側に循環型加熱手段5が設けられており、搬出側の循環型加熱手段5により加熱された油の温度が投入側の循環型加熱手段4により加熱された油の温度よりも高くなるよう構成しているため、油温のばらつきをより少なくし、油温が投入側から搬出側に向かうにつれて高くなる温度勾配をより精度よく形成することが可能となっている。   Further, a circulation type heating means 4 is provided on the input side of the oil tank 1, and a circulation type heating means 5 is provided on the carry-out side of the oil tank 1, and the temperature of the oil heated by the circulation-type heating means 5 on the carry-out side is Since it is configured to be higher than the temperature of the oil heated by the circulation-type heating means 4 on the input side, the temperature gradient becomes smaller as the oil temperature becomes smaller from the input side toward the carry-out side. Can be formed with higher accuracy.

さらに、直火加熱手段6の搬送方向の設置位置を、搬出側の循環型加熱手段5が備える油吸入口51〜51と油供給口52との間の区間としているため、当該区間において油の温度を高温に保ち、温度ムラをなくしてより安定化させることが可能となっている。   Furthermore, since the installation position of the direct fire heating means 6 in the conveying direction is a section between the oil suction ports 51 to 51 and the oil supply port 52 provided in the circulation-type heating means 5 on the carry-out side, It is possible to maintain the temperature at a high temperature and eliminate temperature unevenness, thereby further stabilizing the temperature.

そして、上記のような油揚げ製造装置用いて油揚げを製造しているため、弾力があり、いなりを作る際などにも破れにくく、食感も良好な油揚げを製造することが可能となっている。また、製造ロットごとのばらつきを抑制し、安定した品質の油揚げを製造することが可能となっている。   And since the deep-fried fried food is manufactured using the fried food manufacturing apparatus as described above, it is possible to produce a deep-fried deep-fried food that has elasticity, is not easily broken even when making an indwelling, and has a good texture. In addition, it is possible to manufacture fried chicken with stable quality by suppressing variations among production lots.

なお、各部の具体的な構成は、上述した実施形態のみに限定されるものではない。   The specific configuration of each unit is not limited to the above-described embodiment.

例えば、上述の実施形態では、2つの循環型加熱手段4,5が設けられていたが、循環型加熱手段は1箇所のみに設けることや、3ヶ所以上に設けるよう構成することも可能である。   For example, in the above-described embodiment, the two circulation heating means 4 and 5 are provided. However, the circulation heating means can be provided only at one place or at three or more places. .

また、上述の実施形態において、循環型加熱手段4,5を接続する油吸入口41〜41,51〜51及び油供給口42,52は油槽1の底面11c,12cに設けられていたが、これらの開口は油槽の側面に設けるよう構成しても良い。   In the above-described embodiment, the oil suction ports 41 to 41 and 51 to 51 and the oil supply ports 42 and 52 for connecting the circulation heating units 4 and 5 are provided on the bottom surfaces 11c and 12c of the oil tank 1, You may comprise so that these openings may be provided in the side surface of an oil tank.

さらに、上述した実施形態の油槽1内の適当な場所に温度センサーを設け、この温度センサーの値に応じて、循環型加熱手段4,5と直火加熱手段6の少なくとも1つの加熱度合いを変更するように構成することも可能である。こうすることによって、より細かな温度勾配の設定を行うことが可能となる。   Further, a temperature sensor is provided at an appropriate location in the oil tank 1 of the above-described embodiment, and at least one heating degree of the circulation heating means 4 and 5 and the direct fire heating means 6 is changed according to the value of the temperature sensor. It is also possible to configure so as to. This makes it possible to set a finer temperature gradient.

その他の構成も、本発明の趣旨を逸脱しない範囲で種々変形が可能である。   Other configurations can be variously modified without departing from the spirit of the present invention.

A…油揚げ生地
1…油槽
2…コンベア(搬送手段)
4,5…循環型加熱手段
41,51…油吸入口
42,52…油供給口
43,53…油吸入管
44,54…油供給管
45,55…熱交換器
46,56…循環ポンプ
61(6)…バーナ(直火加熱手段)
A ... Deep-fried dough 1 ... Oil tank 2 ... Conveyor (conveying means)
4, 5 ... Circulation type heating means 41, 51 ... Oil suction port 42, 52 ... Oil supply port 43, 53 ... Oil suction tube 44, 54 ... Oil supply tube 45, 55 ... Heat exchanger 46, 56 ... Circulation pump 61 (6) ... Burner (direct fire heating means)

Claims (6)

油槽と、
油揚げ生地を前記油槽の投入側から搬出側へ搬送する搬送手段と、
油吸入口及び油供給口を有するとともに、前記油吸入口から油槽内の油を吸入し、吸入した油を加熱して前記油供給口から油槽内へ供給する循環型加熱手段と、
前記油槽の搬出側に設けられ油槽を直接加熱する直火加熱手段と、
を備え
前記油供給口が前記油吸入口よりも油槽の搬出側に設けられ、
前記循環型加熱手段は、前記油吸入口と接続する油吸入管と、前記油供給口と接続する油供給管と、前記油供給管と接続するとともに油を加熱して当該油供給管へ供給する熱交換器と、前記油吸入管内の油を吸入し、前記熱交換器を介して前記油供給管に供給することで油槽内の油の循環を行う循環ポンプとを備えており、前記油供給管はその出口付近が前記投入側に向かって傾斜して前記油供給口に接続されていることを特徴とする油揚げ製造装置。
An oil tank,
Conveying means for conveying the fried dough from the input side of the oil tank to the carry-out side;
A circulation type heating means that has an oil suction port and an oil supply port, sucks oil in the oil tank from the oil suction port, heats the sucked oil, and supplies the oil to the oil tank from the oil supply port;
Direct fire heating means provided on the carry-out side of the oil tank for directly heating the oil tank;
Equipped with a,
The oil supply port is provided on the oil tank outlet side than the oil suction port;
The circulation type heating means is connected to the oil intake pipe, connected to the oil supply pipe, connected to the oil supply pipe, and heated to supply oil to the oil supply pipe. A heat exchanger that circulates the oil in the oil tank by sucking the oil in the oil suction pipe and supplying the oil to the oil supply pipe through the heat exchanger. An oil frying manufacturing apparatus, wherein the supply pipe is connected to the oil supply port so that the vicinity of the outlet is inclined toward the charging side .
油槽と、An oil tank,
油揚げ生地を前記油槽の投入側から搬出側へ搬送する搬送手段と、Conveying means for conveying the fried dough from the input side of the oil tank to the carry-out side;
油吸入口及び油供給口を有するとともに、前記油吸入口から油槽内の油を吸入し、吸入した油を加熱して前記油供給口から油槽内へ供給する循環型加熱手段と、A circulation type heating means that has an oil suction port and an oil supply port, sucks oil in the oil tank from the oil suction port, heats the sucked oil, and supplies the oil to the oil tank from the oil supply port;
前記油槽の搬出側に設けられ油槽を直接加熱する直火加熱手段と、Direct fire heating means provided on the carry-out side of the oil tank for directly heating the oil tank;
を備え、With
前記循環型加熱手段が前記油槽の投入側と搬出側にそれぞれ設けられており、The circulating heating means are provided on the input side and the unload side of the oil tank,
前記何れの循環型加熱手段においても、前記油供給口が前記油吸入口よりも油槽の搬出側に設けられ、かつ油槽全体が投入側から搬出側に向かうにつれて高くなる温度勾配となるように構成されていることを特徴とする油揚げ製造装置。  In any of the circulation type heating means, the oil supply port is provided on the oil tank carry-out side with respect to the oil suction port, and the entire oil tank has a temperature gradient that becomes higher from the input side toward the carry-out side. A deep-fried fried food manufacturing apparatus.
前記搬送手段は前記油揚げ生地を搬送方向と直交する幅方向に複数枚整列した状態で保持し、前記搬送方向に向かって搬送し得るように構成されていることを特徴とする請求項1又は2に記載の油揚げ製造装置。 The said conveying means is comprised so that the said fried dough can be hold | maintained in the state aligned in the width direction orthogonal to a conveyance direction, and can be conveyed toward the said conveyance direction, It is characterized by the above-mentioned. fried manufacturing apparatus according to. 前記循環型加熱手段が前記油槽の投入側と搬出側にそれぞれ設けられており、搬出側の循環型加熱手段により加熱された油の温度が投入側の循環型加熱手段により加熱された油の温度よりも高くなるよう構成することを特徴とする請求項1に記載の油揚げ製造装置。   The circulation type heating means is provided on the input side and the carry-out side of the oil tank, respectively, and the temperature of the oil heated by the circulation-type heating means on the carry-out side is the temperature of the oil heated by the circulation-type heating means on the input side. It is comprised so that it may become higher than this, The deep frying manufacturing apparatus of Claim 1 characterized by the above-mentioned. 前記搬出側の循環型加熱手段を構成する前記油吸入口より前記油供給口までの領域内に、前記直火加熱手段を構成するバーナを配置したことを特徴とする請求項2又は4に記載の油揚げ製造装置In the region of up to the oil supply opening from said oil inlet constituting the circulating heating means of the carry-out side, according to claim 2 or 4, wherein the disposing the burner constituting a direct flame heating means Fried chicken making equipment . 請求項1〜5の何れかに記載の油揚げ製造装置を用いて油揚げを製造することを特徴とする油揚げの製造方法。
Fried food is produced using the fried food manufacturing apparatus in any one of Claims 1-5, The manufacturing method of fried food characterized by the above-mentioned.
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