JP6405487B1 - Transport management system, management apparatus and transport management method - Google Patents

Transport management system, management apparatus and transport management method Download PDF

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JP6405487B1
JP6405487B1 JP2018072183A JP2018072183A JP6405487B1 JP 6405487 B1 JP6405487 B1 JP 6405487B1 JP 2018072183 A JP2018072183 A JP 2018072183A JP 2018072183 A JP2018072183 A JP 2018072183A JP 6405487 B1 JP6405487 B1 JP 6405487B1
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JP2019182566A (en
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巖 中嶋
巖 中嶋
守弥 廣木
守弥 廣木
昇三 宮部
昇三 宮部
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Hitachi Power Solutions Co Ltd
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Abstract

【課題】被搬送物の搬送状態を適切に把握することができる搬送管理システムを提供する。
【解決手段】搬送管理システムTMSは、被搬送物Wを所定の速度で搬送する第1搬送手段C1、第2搬送手段C2、第3搬送手段C3を含む搬送手段と、第1搬送手段C1の後段に配されて被搬送物Wを第2搬送手段C2と第3搬送手段C3の何れかに分配する搬送分配手段D1と、搬送始点、搬送終点に設置されて、被搬送物Wに付与された識別情報を取得する読取手段と、被搬送物Wの識別情報と搬送ルートとを関係付ける搬送ルート情報と、各搬送始点、各搬送終点とその関係情報に基づいて、被搬送物の搬送および分配の正常と異常とを管理する始点・終点管理情報とを記憶する記憶部を有する管理装置100と、を備えている。管理装置100は、読取手段での読取り情報と始点・終点管理情報に基づいて、被搬送物の搬送状態を管理する。
【選択図】図1
A transport management system capable of appropriately grasping a transport state of a transported object is provided.
A transport management system TMS includes a transport unit including a first transport unit C1, a second transport unit C2, and a third transport unit C3 that transport a workpiece W at a predetermined speed, and a first transport unit C1. Conveying means D1 that is arranged in the subsequent stage and distributes the object to be conveyed W to either the second conveying means C2 or the third conveying means C3, and is provided at the conveying start point and conveying end point, and is given to the conveyed object W. Based on the reading means for acquiring the identification information, the conveyance route information relating the identification information of the conveyance object W and the conveyance route, each conveyance start point, each conveyance end point, and the relation information thereof, and And a management device 100 having a storage unit for storing start point / end point management information for managing normality and abnormality of distribution. The management apparatus 100 manages the conveyance state of the object to be conveyed based on the reading information by the reading unit and the start / end point management information.
[Selection] Figure 1

Description

本発明は、コンベアなどで搬送される被搬送物の搬送管理システム、管理装置および搬送管理方法に関する。   The present invention relates to a conveyance management system, a management apparatus, and a conveyance management method for a conveyance object conveyed by a conveyor or the like.

荷物(被搬送物)を、時間通りに確実に送達場所に送達するには、配送センタ内において、倉庫から出庫してから配送車両に積載するまでの出庫段階での管理、さらに、配送センタから出荷した後の物流段階での管理の何れもが重要となる。   In order to reliably deliver the package (conveyed object) to the delivery location on time, in the delivery center, management from the delivery stage from delivery to the delivery vehicle from delivery from the warehouse, and further from the delivery center Any management at the distribution stage after shipment is important.

ここ数年、ネット購買が急速に普及し、それに伴い、配送センタを出荷されてからの被搬送物の管理は格段に向上してきた。例えば、大手のネット販売業者においては、物流会社とタイアップして、Webにより、購入した物品が現在、どのステータスにあるかを確認できるサービスを行っている。いわゆる物流の見える化である。   In recent years, online purchases have spread rapidly, and accordingly, the management of transported objects after shipping at a distribution center has been remarkably improved. For example, a large online dealer ties up with a logistics company, and provides a service that allows the user to check the status of the purchased item on the Web. This is the so-called visualization of logistics.

これは、物流段階をいくつかのステップに分割し、それぞれのステップにおいて被搬送物の識別情報を管理することで実現可能である。但し、この見える化は、前記したように、物流段階をいくつかのステップに分割し、被搬送物が現在どのステップに存在するかという、大まかな管理である。配送センタから出庫後の管理はこのような管理でも十分である。   This can be realized by dividing the physical distribution stage into several steps and managing the identification information of the conveyed object in each step. However, this visualization is a rough management as described above, in which the physical distribution stage is divided into several steps, and the step where the object is currently present exists. Such management is sufficient for management after delivery from the delivery center.

一方、出庫段階においては、前記のような大まかな管理では、精度のよい管理ができない。これは、次のような理由による。物流段階の搬送のおいては、搬送手段、つまり、物流会社(物流担当者)が相当数存在し、一つの被搬送物の搬送が異常となっても、他の搬送に影響することはない。   On the other hand, in the shipping stage, accurate management cannot be performed by the rough management as described above. This is due to the following reason. In transportation at the logistics stage, there are a considerable number of transportation means, that is, logistics companies (logistics personnel), and even if the transportation of one object is abnormal, it does not affect other transportation. .

しかしながら、配送センタ内の限られた搬送装置においては、一つの被搬送物が搬送異常となると、他の搬送に影響を及ぼす。このような場合、一刻も早い復旧が必要となる。   However, in a limited transport device in the delivery center, if one transported object is transported abnormally, it affects other transports. In such a case, recovery as soon as possible is required.

特許文献1には、荷の搬送経路を複数の区間に分割して各区間に荷の通過を検出する検出手段を設けるとともに、これら検出手段により検出された荷の通過時間が予め設定された通過時間より所定時間遅れたときに搬送異常と判断してその異常区間を報知する報知手段を設けたことを特徴とするコンベアの異常診断装置が記載されている。   Patent Document 1 includes a detection unit that divides a conveyance route of a load into a plurality of sections and detects the passage of the load in each section, and the passage time of the load detected by the detection unit is set in advance. There is described an abnormality diagnosis device for a conveyor, characterized in that a notification means is provided for determining a conveyance abnormality when a predetermined time is delayed from the time and notifying the abnormal section.

特許文献2には、投入される物品を搬送する搬送路を有する搬送手段と、搬送手段によって搬送される物品を、分別指令信号入力に応じて搬送路上から選択的に分別する分別手段と、搬送手段によって搬送される物品を分別手段より上流側の第1検出位置で順次検知する第1の物品検知手段と、搬送手段によって搬送される物品を分別手段より下流側の第2検出位置で順次検知する第2の物品検知手段と、物品が第2検出位置を通過した通過タイミングで、第2の物品検知手段により検知された該物品の検知情報と、通過タイミングを基準として第1検出位置と第2検出位置との間の物品搬送時間に応じた時間分遡った推定検知タイミングを含む所定期間内における第1の物品検知手段の検知情報とに基づいて、第2検出位置を通過した物品の搬送状態の異常を検知する搬送異常検出手段と、を備えた分別装置が記載されている。   Patent Document 2 discloses a transport unit having a transport path for transporting articles to be input, a sorting unit that selectively separates articles transported by the transport unit from the transport path according to a sorting command signal input, The first article detection means for sequentially detecting the articles conveyed by the means at the first detection position upstream from the sorting means, and the articles conveyed by the conveyance means are sequentially detected at the second detection position downstream from the sorting means. The second article detecting means, the passage timing when the article passes the second detection position, the detection information of the article detected by the second article detection means, and the first detection position and the second detection timing based on the passage timing. The article that has passed the second detection position based on the detection information of the first article detection means within a predetermined period including the estimated detection timing that is back by the time corresponding to the article conveyance time between the two detection positions Sorting apparatus and a conveyance abnormality detecting means for detecting an abnormality in the transport state is described.

特開平6−305538号公報JP-A-6-305538 特開2008−290042号公報JP 2008-290042 A

特許文献1では、搬送経路を複数の区間に分割して各区間に荷の通過を検出する検出手段によりコンベアの異常があるか否かが判定できる。また、特許文献2では、コンベアで搬送されてきた被搬送物が、分別手段より上流側の第1検出位置で順次検知する第1の物品検知手段と、分別手段より下流側の第2検出位置で順次検知する第2の物品検知手段との間の物品搬送時間に応じて、物品の搬送状態の異常を検知する搬送異常を検知することができる。   In Patent Document 1, it is possible to determine whether or not there is an abnormality in the conveyor by detection means that divides the conveyance path into a plurality of sections and detects the passage of the load in each section. Further, in Patent Document 2, a first article detection unit that sequentially detects a transported object that has been transported by a conveyor at a first detection position upstream of the sorting unit, and a second detection position downstream of the sorting unit. In accordance with the article conveyance time with the second article detection means that sequentially detects the conveyance abnormality of the article, it is possible to detect a conveyance abnormality that detects an abnormality in the article conveyance state.

しかしながら、工業製品などを扱う配送センタにおいては、搬送装置が複数ある場合や、一つの搬送装置が複数の搬送装置に分割されることもある。このような場合、全ての搬送装置を一括管理し、搬送異常が生じた場合、すぐにどの搬送装置のどこで異常かを把握し、対策することが課題となる。   However, in a distribution center that handles industrial products and the like, there are cases where there are a plurality of transfer devices, or a single transfer device may be divided into a plurality of transfer devices. In such a case, all the transport devices are collectively managed, and when a transport abnormality occurs, it is a problem to immediately grasp where the transport device is abnormal and take countermeasures.

本発明は、前記の課題を解決するための発明であって、被搬送物の搬送状態を適切に把握することができる搬送管理システム、管理装置および搬送管理方法を提供することを目的とする。   This invention is invention for solving the said subject, Comprising: It aims at providing the conveyance management system, management apparatus, and conveyance management method which can grasp | ascertain the conveyance state of a to-be-conveyed object appropriately.

前記目的を達成するため、本発明の搬送管理システムは、被搬送物を所定の速度で搬送する第1搬送手段、第2搬送手段、第3搬送手段を含む搬送手段と、第1搬送手段の後段に配されて被搬送物を第2搬送手段と第3搬送手段の何れかに分配する搬送分配手段と、少なくともそれぞれの搬送手段の搬送開始点である搬送始点、搬送手段の搬送終了点である搬送終点に設置されて、被搬送物に付与された識別情報を取得する読取手段と、被搬送物の識別情報と搬送ルートとを関係付ける搬送ルート情報と、各搬送始点からの経過時間とそれぞれの搬送速度と、各搬送始点を通過した被搬送物の各搬送終点における所定の時間内の到達の有無の情報に基づいて、被搬送物の搬送および分配の正常と異常とを管理する始点・終点管理情報とを記憶する記憶部を有する管理装置と、を備え、管理装置は、搬送ルート情報および識別情報に基づいて搬送分配手段を制御するとともに、それぞれの搬送始点からの経過時間とそれぞれの搬送速度から、被搬送物が第1搬送手段、第2搬送手段及び第3搬送手段のどの位置に存するか管理し、読取手段での読取り情報と始点・終点管理情報に基づいて、被搬送物の搬送状態を管理することを特徴とする。本発明のその他の態様については、後記する実施形態において説明する。 In order to achieve the above object, a transport management system according to the present invention includes a first transport unit that transports an object to be transported at a predetermined speed, a second transport unit, a transport unit including a third transport unit, and a first transport unit. A transport distribution unit that is arranged in a subsequent stage and distributes the object to be transported to either the second transport unit or the third transport unit, at least a transport start point that is a transport start point of each transport unit, and a transport end point of the transport unit Read means installed at a certain transport end point to acquire identification information given to the transported object, transport route information relating the transport object identification information and the transport route, and an elapsed time from each transport start point Start point for managing normality and abnormality of transport and distribution of transported objects based on each transport speed and whether or not transported objects that have passed through each transport start point reach each transport end point within a predetermined time・ Stores end point management information And a management device having a storage unit that, the management apparatus controls the conveyance distribution means based on the transfer route information and identification information, from the elapsed time and each of the conveying speed of the respective conveyor starting, the transported The position of the first conveying means, the second conveying means and the third conveying means is managed, and the conveying state of the object to be conveyed is managed based on the reading information by the reading means and the start / end point management information. It is characterized by that. Other aspects of the present invention will be described in the embodiments described later.

本発明によれば、被搬送物の搬送状態を適切に把握することができる。   According to the present invention, it is possible to appropriately grasp the conveyance state of the object to be conveyed.

第1実施形態に係る搬送管理システムの構成を示す説明図である。It is explanatory drawing which shows the structure of the conveyance management system which concerns on 1st Embodiment. 管理装置の構成を示す説明図である。It is explanatory drawing which shows the structure of a management apparatus. 搬送ルート情報の一例を示す説明図であり、(a)は搬送先が搬送終点P5の場合、(b)は搬送先が搬送終点P6の場合である。It is explanatory drawing which shows an example of conveyance route information, (a) is a case where a conveyance destination is the conveyance end point P5, (b) is a case where a conveyance destination is the conveyance end point P6. 始点・終点管理情報の一例を示す説明図である。It is explanatory drawing which shows an example of start point / end point management information. 読取り情報の一例を示す説明図であり、(a)は搬送状態247または28の場合であり、(b)は搬送状態245の場合であり、(c)は搬送状態241または242の場合であり、(d)は搬送状態244の場合である。It is explanatory drawing which shows an example of reading information, (a) is the case of conveyance state 247 or 28, (b) is the case of conveyance state 245, (c) is the case of conveyance state 241 or 242 , (D) is the case of the transport state 244. 搬送終点P5の場合の搬送状態監視処理を示すフローチャートである。It is a flowchart which shows the conveyance state monitoring process in the case of conveyance end point P5. 搬送終点P6の場合の搬送状態監視処理を示すフローチャートである。It is a flowchart which shows the conveyance state monitoring process in the case of the conveyance end point P6. 表示部の表示画面の一例を示す説明図である。It is explanatory drawing which shows an example of the display screen of a display part. 第2実施形態に係る搬送管理システムの構成を示す説明図である。It is explanatory drawing which shows the structure of the conveyance management system which concerns on 2nd Embodiment.

<<第1実施形態>>
本発明を実施するための実施形態について、適宜図面を参照しながら詳細に説明する。
図1は、第1実施形態に係る搬送管理システムTMSの構成を示す説明図である。搬送管理システムTMSは、被搬送物Wを所定の速度で搬送する第1搬送手段C1、第2搬送手段C2、第3搬送手段C3を含む搬送手段と、第1搬送手段C1の後段に配されて被搬送物Wを第2搬送手段C2と第3搬送手段C3の何れかに分配する搬送分配手段D1と、を有する。さらに、搬送管理システムTMSは、少なくとも第1搬送手段C1の搬送開始点である搬送始点P1、第1搬送手段C1の搬送終了点である搬送終点P2、第2搬送手段C2の搬送開始点である搬送始点P3、第2搬送手段C2の搬送終了点である搬送終点P5、第3搬送手段C3の搬送開始点である搬送始点P4、第3搬送手段C3の搬送終了点である搬送終点P6に設置されて、被搬送物Wに付与された識別情報(例えば、識別情報ID)を取得する読取手段T1,T2,T3,T4,T5,T6(なお、読取手段を総称する際は、読取手段Tという)と、管理装置100とを有している。管理装置100の記憶部20(図2参照)には、被搬送物Wの識別情報と搬送ルートとを関係付ける搬送ルート情報22(図3参照)と、各搬送始点、各搬送終点とその関係情報に基づいて、被搬送物Wの搬送および分配の正常と異常とを管理する始点・終点管理情報24(図4参照)とが記憶されている。
<< first embodiment >>
DESCRIPTION OF EMBODIMENTS Embodiments for carrying out the present invention will be described in detail with reference to the drawings as appropriate.
FIG. 1 is an explanatory diagram showing the configuration of the transport management system TMS according to the first embodiment. The transport management system TMS is arranged in the subsequent stage of the first transport unit C1 and the transport unit including the first transport unit C1, the second transport unit C2, and the third transport unit C3 that transport the article W to be transported at a predetermined speed. And a transport distributing means D1 for distributing the transported object W to either the second transport means C2 or the third transport means C3. Further, the transfer management system TMS is at least a transfer start point P1 that is a transfer start point of the first transfer means C1, a transfer end point P2 that is a transfer end point of the first transfer means C1, and a transfer start point of the second transfer means C2. Installed at a transport start point P3, a transport end point P5 that is the transport end point of the second transport unit C2, a transport start point P4 that is the transport start point of the third transport unit C3, and a transport end point P6 that is the transport end point of the third transport unit C3 Then, the reading means T1, T2, T3, T4, T5, T6 for acquiring the identification information (for example, identification information ID) given to the transported object W. And a management device 100. In the storage unit 20 (see FIG. 2) of the management apparatus 100, transport route information 22 (see FIG. 3) that relates the identification information of the transported object W and the transport route, each transport start point, each transport end point, and the relationship Based on the information, start / end point management information 24 (see FIG. 4) for managing normality and abnormality of conveyance and distribution of the object W is stored.

被搬送物Wは、任意の製品、例えば量産される物品を個々に包装したもの、ペットボトルの箱入り商品のような定型のものでもよい。   The article to be transported W may be an arbitrary product, for example, a product in which mass-produced articles are individually packaged or a regular product such as a boxed product of a PET bottle.

管理装置100は、搬送ルート情報22および識別情報に基づいて搬送分配手段D1を制御するとともに、読取手段T1,T2,T3,T4,T5,T6での読取り情報23と始点・終点管理情報24に基づいて、被搬送物Wの搬送状態を管理する。   The management device 100 controls the transport distribution means D1 based on the transport route information 22 and the identification information, and also reads the read information 23 and the start / end point management information 24 in the read means T1, T2, T3, T4, T5, T6. Based on this, the conveyance state of the article to be conveyed W is managed.

また、管理装置100は、搬送始点P1,P3,P4からの経過時間と第1搬送手段C1、第2搬送手段C2、第3搬送手段C3の各搬送速度から、どの位置に被搬送物Wが存在するか否かを推定することができる。   Further, the management apparatus 100 determines the position of the object W to be transported at which position based on the elapsed time from the conveyance start points P1, P3, P4 and the respective conveyance speeds of the first conveyance unit C1, the second conveyance unit C2, and the third conveyance unit C3. It can be estimated whether or not it exists.

読取手段Tは、例えば、被搬送物Wに物品の識別情報としてバーコードの際には、バーコードリーダであり、ICタグの場合には、ICタグリーダである。読取手段Tは、被搬送物Wが検知された場合、検知時刻、識別情報とをネットワークNWを介して管理装置100に送信する。   The reading means T is, for example, a barcode reader in the case of a barcode as article identification information on the article to be conveyed W, and an IC tag reader in the case of an IC tag. When the transported object W is detected, the reading unit T transmits the detection time and the identification information to the management apparatus 100 via the network NW.

搬送分配手段D1は、例えば、振り分けアームなどを有する搬送分配装置であり、管理装置100からの指令により、振り分けアームが起動される。   The transfer / distribution means D1 is a transfer / distribution device having a distribution arm, for example, and is activated by a command from the management device 100.

図2は、管理装置100の構成を示す説明図である。管理装置100は、処理部10、記憶部20、入力部31、表示部32、通信部33を有する。処理部10は、読取手段Tからの読取り情報を、通信部33を介して取得する読取り情報取得部11、被搬送物Wの搬送状態を監視する搬送状態監視部12などを有している。記憶部20には、搬送管理システムTMSの設備構成を示す設備管理情報21、被搬送物Wの搬送ルートの情報である搬送ルート情報(図3)、読取手段Tからの時々刻々と取得する読取り情報23(図5参照)、始点・終点管理情報24(図4参照)、搬送状態結果情報25などが記憶されている。   FIG. 2 is an explanatory diagram illustrating the configuration of the management apparatus 100. The management device 100 includes a processing unit 10, a storage unit 20, an input unit 31, a display unit 32, and a communication unit 33. The processing unit 10 includes a reading information acquisition unit 11 that acquires reading information from the reading unit T via the communication unit 33, a conveyance state monitoring unit 12 that monitors a conveyance state of the object W to be conveyed, and the like. The storage unit 20 stores equipment management information 21 indicating the equipment configuration of the transport management system TMS, transport route information (FIG. 3) that is transport route information of the object W to be read, and reading that is acquired from the reading means T every moment. Information 23 (see FIG. 5), start / end point management information 24 (see FIG. 4), transport state result information 25, and the like are stored.

設備管理情報21には、搬送ルートが、第1搬送手段C1、第2搬送手段C2、第3搬送手段C3と、搬送分配手段D1とで構成されていること、搬送始点P1,P3,P4には、読取手段T1,T3,T5が配置されていること、搬送終点P2,P5,P6には、読取手段T1,T3,T5が配置されていること、また、各搬送手段、搬送分配手段D1、および読取手段Tの仕様などが含まれる。   In the facility management information 21, the transport route is composed of the first transport means C1, the second transport means C2, the third transport means C3, and the transport distribution means D1, and the transport start points P1, P3, P4 The reading means T1, T3, T5 are arranged, the reading end points P2, P5, P6 are arranged with reading means T1, T3, T5, and each conveying means, conveying distribution means D1 , And the specification of the reading means T.

図3は、搬送ルート情報22の一例を示す説明図であり、(a)は搬送先が搬送終点P5の場合、(b)は搬送先が搬送終点P6の場合である。搬送ルート情報22には、被搬送物Wの識別情報ID、第1搬送手段C1の搬送始点P1および搬送終点P2、搬送分配手段D1(分配)、第2搬送手段C2の搬送始点P3および搬送終点P5、第3搬送手段C3の搬送始点P4および搬送終点P6の通過点(例えば、○で記載)などが含まれる。具体的には、被搬送物Wの識別情報IDがW001001の搬送先が搬送終点P5の場合、搬送が正常ならば、搬送始点P1、搬送終点P2、分配、搬送始点P3、搬送終点P5が通過点となる。また、被搬送物Wの識別情報IDがW002001の搬送先が搬送終点P6の場合、搬送が正常ならば、搬送始点P1、搬送終点P2、分配、搬送始点P4、搬送終点P6が通過点となる。   FIG. 3 is an explanatory diagram showing an example of the transport route information 22. FIG. 3A shows a case where the transport destination is the transport end point P5, and FIG. 3B shows a case where the transport destination is the transport end point P6. The transport route information 22 includes the identification information ID of the object W to be transported, the transport start point P1 and transport end point P2 of the first transport unit C1, the transport distribution unit D1 (distribution), the transport start point P3 and the transport end point of the second transport unit C2. P5, a transfer start point P4 of the third transfer means C3, a pass point of the transfer end point P6 (for example, indicated by ○), and the like are included. Specifically, when the transport destination whose identification information ID is W001001 is the transport end point P5 and the transport is normal, the transport start point P1, transport end point P2, distribution, transport start point P3, and transport end point P5 pass. It becomes a point. In addition, when the transport destination whose identification information ID is W002001 is the transport end point P6 and the transport is normal, the transport start point P1, the transport end point P2, the distribution, the transport start point P4, and the transport end point P6 are the passing points. .

図4は、始点・終点管理情報24の一例を示す説明図である。適宜図1、図2を参照する。図4は、搬送先が搬送終点P5の場合であり、縦軸に各搬送始点が記載され、横軸に前記各搬送始点および搬送終点が記載され、各搬送始点と前記各搬送終点の交差情報に基づいて、搬送および分配の正常と異常を管理する始点・終点管理テーブルである。 即ち、搬送先が搬送終点P5の場合、縦軸に搬送始点、搬送始点P1,P2,P3となり、横軸に搬送始点および搬送終点が記載される。なお、P2は第1搬送手段C1の搬送終点であるが、搬送分配手段D1の搬送始点としている。即ち、本実施形態の搬送分配手段D1の搬送始点は、搬送終点P2で代用している。   FIG. 4 is an explanatory diagram showing an example of the start / end point management information 24. Reference is made to FIGS. 1 and 2 as appropriate. FIG. 4 shows a case where the transport destination is the transport end point P5, each transport start point is described on the vertical axis, each transport start point and transport end point is described on the horizontal axis, and intersection information between each transport start point and each transport end point 6 is a start / end point management table for managing normality and abnormality of conveyance and distribution based on the above. That is, when the conveyance destination is the conveyance end point P5, the vertical axis is the conveyance start point and the conveyance start points P1, P2, and P3, and the horizontal axis is the conveyance start point and the conveyance end point. Note that P2 is a conveyance end point of the first conveyance unit C1, but is a conveyance start point of the conveyance distribution unit D1. That is, the conveyance start point of the conveyance distribution unit D1 of this embodiment is substituted by the conveyance end point P2.

図4を用いて、管理装置100の搬送状態監視部12について、具体的に説明する。
(1)搬送状態241の場合、搬送状態監視部12は、搬送始点P1を通過した被搬送物Wが搬送終点P2に所定の時間内に到達したならば(○)、「正常搬送」と判定する。
(2)搬送状態242の場合、搬送状態監視部12は、搬送始点P1を通過した被搬送物Wが搬送終点P2に所定の時間内に到達しなければ(●)、「異常搬送」と判定する。即ち、第1搬送手段C1が異常であると考えられる。
(3)搬送状態243の場合、搬送状態監視部12は、搬送始点P1を通過した被搬送物Wが限界時間(限界時間>>所定の時間)を経過しても搬送終点P2に到達しないならば(×)、「存在不明」と判定する。即ち、被搬送物Wが第1搬送手段C1から落下したことが考えられる。なお、限界時間とは、搬送速度、搬送距離などを考慮して、所定の時間と比較して大きな値である。
(4)搬送状態244の場合、搬送状態監視部12は、搬送終点P2を通過した被搬送物Wが搬送始点P3に到達したならば(△)、「正常分配」と判定する。
(5)搬送状態245の場合、搬送状態監視部12は、搬送終点P2を通過した被搬送物Wが搬送始点P3に到達せず、搬送始点P4に到達したならば(▲)、「異常分配」と判定する。即ち、搬送分配手段D1が異常であると考えられる。
(6)搬送状態246の場合、搬送状態監視部12は、搬送終点P2を通過した被搬送物Wが搬送始点P3に到達せず(×)、かつ、搬送始点P4にも到達しないならば(×)、「存在不明」と判定する。即ち、被搬送物Wが搬送分配手段D1から落下したことが考えられる。
(7)搬送状態247の場合、搬送状態監視部12は、搬送始点P3を通過した被搬送物Wが搬送終点P5に所定の時間内に到達したならば(○)、「正常搬送」と判定する。
(8)搬送状態248の場合、搬送状態監視部12は、搬送始点P3を通過した被搬送物Wが搬送終点P5に所定の時間内に到達しなければ(●)、「異常搬送」と判定する。即ち、第2搬送手段C2が異常であると考えられる。
(9)搬送状態249の場合、搬送状態監視部12は、搬送始点P3を通過した(−)被搬送物Wが限界時間(限界時間>>所定の時間)を経過しても搬送終点P5に到達しないならば(×)、「存在不明」と判定する。即ち、被搬送物Wが第2搬送手段C2から落下したことが考えられる。
なお、図4は、搬送先が搬送終点P5の場合であり、搬送先が搬送終点P6の場合にも同様に、記憶部20に記憶されている。
The conveyance state monitoring unit 12 of the management apparatus 100 will be specifically described with reference to FIG.
(1) In the case of the conveyance state 241, the conveyance state monitoring unit 12 determines that “normal conveyance” if the article W to be conveyed that has passed the conveyance start point P1 reaches the conveyance end point P2 within a predetermined time (◯). To do.
(2) In the case of the conveyance state 242, the conveyance state monitoring unit 12 determines that “abnormal conveyance” if the conveyed object W that has passed the conveyance start point P1 does not reach the conveyance end point P2 within a predetermined time (●). To do. That is, it is considered that the first transport unit C1 is abnormal.
(3) In the case of the transport state 243, the transport state monitoring unit 12 does not reach the transport end point P2 even if the transported object W that has passed the transport start point P1 has passed the limit time (limit time >> predetermined time). (×), it is determined that “existence is unknown”. In other words, it can be considered that the article W has fallen from the first conveying means C1. The limit time is a larger value than the predetermined time in consideration of the transport speed, the transport distance, and the like.
(4) In the case of the transport state 244, the transport state monitoring unit 12 determines “normal distribution” when the transported object W that has passed the transport end point P2 reaches the transport start point P3 (Δ).
(5) In the case of the transport state 245, the transport state monitoring unit 12 determines that the object to be transported W that has passed the transport end point P2 does not reach the transport start point P3 but reaches the transport start point P4 (▲). Is determined. That is, it is considered that the conveyance / distribution means D1 is abnormal.
(6) In the case of the transport state 246, the transport state monitoring unit 12 does not reach the transport start point P3 when the transported object W that has passed the transport end point P2 (x) and does not reach the transport start point P4 ( ×), “Unknown” That is, it is conceivable that the article W to be transported has fallen from the transport distribution means D1.
(7) In the case of the conveyance state 247, the conveyance state monitoring unit 12 determines that “normal conveyance” if the conveyed object W that has passed the conveyance start point P3 has reached the conveyance end point P5 within a predetermined time (◯). To do.
(8) In the case of the transport state 248, the transport state monitoring unit 12 determines “abnormal transport” if the transported object W that has passed the transport start point P3 does not reach the transport end point P5 within a predetermined time (●). To do. That is, it is considered that the second transport unit C2 is abnormal.
(9) In the case of the transport state 249, the transport state monitoring unit 12 sets the transport end point P5 to the transport end point P5 even when the transported object W that has passed the transport start point P3 has passed the limit time (limit time >> predetermined time). If it does not reach (×), it is determined that “existence is unknown”. That is, it can be considered that the article W has fallen from the second conveying means C2.
FIG. 4 shows the case where the transport destination is the transport end point P5, and the same is stored in the storage unit 20 when the transport destination is the transport end point P6.

図4においては、始点・終点管理情報は、縦軸に各搬送始点、横軸に各搬送始点および搬送終点として、各搬送始点と前記各搬送終点の交差情報に基づいて、搬送および分配の正常と異常を管理する始点・終点管理テーブルであるとして説明した。しかしながら、これに限定されるわけではない。例えば、始点・終点管理情報は、各搬送始点と前記各搬送終点との関係を条件列挙とする管理情報であってもよい。   In FIG. 4, the start / end point management information is based on the intersection information between each transport start point and each transport end point, with each transport start point on the vertical axis and each transport start point and transport end point on the horizontal axis. It has been described as a start / end point management table for managing anomalies. However, the present invention is not limited to this. For example, the start point / end point management information may be management information in which the relationship between each transport start point and each transport end point is listed as a condition.

図5は、読取り情報23の一例を示す説明図であり、(a)は搬送状態247または28の場合であり、(b)は搬送状態245の場合であり、(c)は搬送状態241または242の場合であり、(d)は搬送状態244の場合である。図5中、「YYMMDD」は年月日を示し、最大6桁の数字によって,1951年〜2050年の間の日付を表す形式である。上位2桁「YY」が00〜50の場合は2000年から2050年までを表し,51〜99の場合は1951年から1999年までを表す。また、「hhmmss」は時刻(時分秒)を示し、「hh」が時、「mm」が分、「ss」が秒を示す。図5の詳細については、後記する。   FIGS. 5A and 5B are explanatory diagrams showing an example of the read information 23, where FIG. 5A shows the case of the transport state 247 or 28, FIG. 5B shows the case of the transport state 245, and FIG. This is the case of 242, and (d) is the case of the transport state 244. In FIG. 5, “YYMMDD” indicates a date, and is a format representing a date between 1951 and 2050 by a maximum of 6 digits. When the upper two digits “YY” is 00-50, it represents 2000 to 2050, and when it is 51-99, it represents 1951-1999. “Hhmmss” indicates time (hours, minutes and seconds), “hh” indicates hours, “mm” indicates minutes, and “ss” indicates seconds. Details of FIG. 5 will be described later.

図6は、搬送終点P5の場合の搬送状態監視処理を示すフローチャートである。管理装置100の搬送状態監視部12は、読取手段T1での被搬送物Wの検知を受信すると(ステップS110)、被搬送物Wの識別情報IDとともに第1搬送手段C1に被搬送物Wが正常搬入された旨を搬送状態結果情報25に記録する(ステップS115)。そして、搬送状態監視部12は、読取手段T2での被搬送物Wの検知があるか否かを判定する(ステップS120)。読取手段T2での被搬送物Wの検知がある場合(ステップS120,Yes)、ステップ130に進み、読取手段T2での被搬送物Wの検知がない場合(ステップS120,No)、ステップS121に進む。   FIG. 6 is a flowchart showing the conveyance state monitoring process in the case of the conveyance end point P5. When the conveyance state monitoring unit 12 of the management apparatus 100 receives the detection of the conveyance object W by the reading unit T1 (Step S110), the conveyance object W is transferred to the first conveyance unit C1 together with the identification information ID of the conveyance object W. The fact that it has been normally loaded is recorded in the conveyance state result information 25 (step S115). And the conveyance state monitoring part 12 determines whether the to-be-conveyed object W is detected by the reading means T2 (step S120). If there is detection of the object to be conveyed W by the reading means T2 (step S120, Yes), the process proceeds to step 130, and if there is no detection of the object to be conveyed W by the reading means T2 (step S120, No), the process proceeds to step S121. move on.

ステップS121において、読取手段T1で被搬送物Wを検知してから所定の限界時間を経過したか否かを判定する。限界時間を経過した場合(ステップS121,Yes)、搬送状態監視部12は、第1搬送手段C1の搬送中に被搬送物Wが落下した旨を搬送状態結果情報25に記録するとともに、被搬送物Wの存在が不明である旨を報知し(ステップS122)、処理を終了する。限界時間を経過していない場合(ステップS121,No)、ステップS120に戻る。   In step S121, it is determined whether or not a predetermined limit time has elapsed since the article W was detected by the reading unit T1. When the limit time has elapsed (step S121, Yes), the transport state monitoring unit 12 records in the transport state result information 25 that the transported object W has dropped during transport by the first transport unit C1, and also transported The fact that the presence of the object W is unknown is notified (step S122), and the process is terminated. If the limit time has not elapsed (No at Step S121), the process returns to Step S120.

なお、報知は、表示部32に表示して報知する、表示部32の発光で報知する、管理装置100から音声で報知するなど各種の方法を用いるのがよい。   In addition, it is good to use various methods, such as notifying by displaying on the display part 32, alert | reporting by light emission of the display part 32, and alerting | reporting with the audio | voice from the management apparatus 100.

ステップS130において、読取手段T2での被搬送物Wの検知が所定の時間内(所定時間内)であるか否かを判定する。所定の時間内の場合(ステップS130,Yes)、搬送状態監視部12は、第1搬送手段C1の搬送が正常搬送である旨を搬送状態結果情報25に記録し(ステップS140)、ステップS150に進む。所定の時間内でない場合(ステップS130,No)、搬送状態監視部12は、第1搬送手段C1に異常がある旨を搬送状態結果情報25に記録するとともに、異常搬送である旨を報知し(ステップS131)、ステップS150に進む。   In step S130, it is determined whether or not the detection of the conveyed object W by the reading unit T2 is within a predetermined time (within a predetermined time). If within the predetermined time (step S130, Yes), the conveyance state monitoring unit 12 records in the conveyance state result information 25 that the conveyance of the first conveyance unit C1 is normal conveyance (step S140), and then proceeds to step S150. move on. If it is not within the predetermined time (step S130, No), the conveyance state monitoring unit 12 records in the conveyance state result information 25 that there is an abnormality in the first conveyance unit C1, and notifies that the conveyance is abnormal ( The process proceeds to step S131) and step S150.

ステップS150において、搬送状態監視部12は、読取手段T3での被搬送物Wの検知の受信があるか否かを判定する。読取手段T3での被搬送物Wの検知の受信がある場合(ステップS150,Yes)、搬送分配手段D1の分配が正常分配である旨を搬送状態結果情報25に記録し(ステップS160)、ステップS170に進む。   In step S150, the conveyance state monitoring unit 12 determines whether there is reception of the detection of the object W to be conveyed by the reading unit T3. If the reading means T3 receives the detection of the object to be conveyed W (step S150, Yes), the fact that the distribution of the conveyance distribution means D1 is normal distribution is recorded in the conveyance state result information 25 (step S160). The process proceeds to S170.

読取手段T3での被搬送物Wの検知の受信がない場合(ステップS150,No)、読取手段T4での被搬送物Wの検知の受信があるか否かを判定する(ステップS151)。読取手段T4での被搬送物Wの検知の受信がある場合(ステップS151,Yes)、搬送状態監視部12は、搬送分配手段D1の分配が異常分配である旨を搬送状態結果情報25に記録するとともに、被搬送物Wの異常分配である旨を報知し(ステップS152)、処理を終了する。   When the detection of the transported object W is not received by the reading unit T3 (step S150, No), it is determined whether or not the detection of the transported object W is received by the reading unit T4 (step S151). When the reading means T4 receives the detection of the object W to be conveyed (step S151, Yes), the conveyance state monitoring unit 12 records in the conveyance state result information 25 that the distribution of the conveyance distribution unit D1 is abnormal distribution. At the same time, the fact that it is an abnormal distribution of the transported object W is notified (step S152), and the process is terminated.

読取手段T4での被搬送物Wの検知の受信がない場合(ステップS151,No)、読取手段T2で被搬送物Wを検知してから限界時間を経過したか否かを判定する(ステップS153)。限界時間を経過した場合(ステップS153,Yes)、搬送状態監視部12は、搬送分配手段D1の分配中に被搬送物Wが落下した旨を搬送状態結果情報25に、記録するとともに、被搬送物Wの存在が不明である旨を報知し(ステップS154)、処理を終了する。限界時間を経過していない場合(ステップS153,No)、ステップS150に戻る。   When the detection of the transported object W is not received by the reading unit T4 (step S151, No), it is determined whether or not the limit time has elapsed since the transported object W was detected by the reading unit T2 (step S153). ). When the limit time has elapsed (step S153, Yes), the transport state monitoring unit 12 records in the transport state result information 25 that the transport target W has dropped during the distribution by the transport distribution unit D1, and also transported the transport target. The fact that the presence of the object W is unknown is notified (step S154), and the process is terminated. When the limit time has not elapsed (step S153, No), the process returns to step S150.

ステップS170において、搬送状態監視部12は、読取手段T5での被搬送物Wの検知があるか否かを判定する。読取手段T5での被搬送物Wの検知がある場合(ステップS170,Yes)、ステップS180に進み、読取手段T2での被搬送物Wの検知がない場合(ステップS170,No)、ステップS171に進む。   In step S170, the conveyance state monitoring unit 12 determines whether or not the conveyance object W is detected by the reading unit T5. If there is a detection of the transported object W by the reading unit T5 (step S170, Yes), the process proceeds to step S180, and if there is no detection of the transported object W by the reading unit T2 (step S170, No), the process proceeds to step S171. move on.

ステップS171において、読取手段T3で被搬送物Wを検知してから限界時間を経過したか否かを判定する。限界時間を経過した場合(ステップS171,Yes)、搬送状態監視部12は、第2搬送手段C2の搬送中に被搬送物Wが落下した旨を搬送状態結果情報25に記録するとともに、被搬送物Wの存在が不明である旨を報知し(ステップS172)、処理を終了する。限界時間を経過していない場合(ステップS171,No)、ステップS170に戻る。   In step S171, it is determined whether or not the limit time has elapsed since the article T was detected by the reading unit T3. When the limit time has elapsed (step S171, Yes), the transport state monitoring unit 12 records in the transport state result information 25 that the transported object W has dropped during transport by the second transport unit C2, and also transported The fact that the presence of the object W is unknown is notified (step S172), and the process is terminated. If the limit time has not elapsed (step S171, No), the process returns to step S170.

ステップS180において、読取手段T5での被搬送物Wの検知が所定の時間内であるか否かを判定する。所定の時間内の場合(ステップS180,Yes)、搬送状態監視部12は、第2搬送手段C2の搬送が正常搬送である旨を搬送状態結果情報25に記録し(ステップS190)、処理を終了する。所定の時間内でない場合(ステップS180,No)、搬送状態監視部12は、第2搬送手段C2の搬送に異常搬送である旨を搬送状態結果情報25に記録するとともに、異常搬送である旨を報知し(ステップS181)、処理を終了する。   In step S180, it is determined whether or not the detection of the conveyed object W by the reading unit T5 is within a predetermined time. If within the predetermined time (step S180, Yes), the conveyance state monitoring unit 12 records in the conveyance state result information 25 that the conveyance of the second conveyance means C2 is normal conveyance (step S190), and ends the process. To do. If it is not within the predetermined time (step S180, No), the conveyance state monitoring unit 12 records in the conveyance state result information 25 that the conveyance by the second conveyance unit C2 is abnormal, and indicates that the conveyance is abnormal. Notification is made (step S181), and the process is terminated.

図7は、搬送終点P6の場合の搬送状態監視処理を示すフローチャートである。図7は、図6と同様の処理には同一ステップ符号を付して説明は省略する。   FIG. 7 is a flowchart showing the conveyance state monitoring process in the case of the conveyance end point P6. In FIG. 7, the same steps as those in FIG.

ステップS130において、読取手段T2での被搬送物Wの検知が所定の時間内(所定時間内)であるか否かを判定する。所定の時間内の場合(ステップS130,Yes)、搬送状態監視部12は、第1搬送手段C1の搬送が正常搬送である旨を搬送状態結果情報25に記録し(ステップS140)、ステップS150Aに進む。所定時間内でない場合(ステップS130,No)、搬送状態監視部12は、第1搬送手段C1に異常がある旨を搬送状態結果情報25に記録するとともに、異常搬送である旨を報知し(ステップS131)、ステップS150Aに進む。   In step S130, it is determined whether or not the detection of the conveyed object W by the reading unit T2 is within a predetermined time (within a predetermined time). If it is within the predetermined time (step S130, Yes), the transport state monitoring unit 12 records in the transport state result information 25 that the transport of the first transport unit C1 is normal transport (step S140), and then proceeds to step S150A. move on. If it is not within the predetermined time (step S130, No), the conveyance state monitoring unit 12 records the fact that the first conveyance unit C1 is abnormal in the conveyance state result information 25 and notifies that it is abnormal conveyance (step) S131), the process proceeds to step S150A.

ステップS150Aにおいて、搬送状態監視部12は、読取手段T4での被搬送物Wの検知の受信があるか否かを判定する。読取手段T3での被搬送物Wの検知の受信がある場合(ステップS150A,Yes)、搬送分配手段D1の分配が正常分配である旨を搬送状態結果情報25に記録し(ステップS160)、ステップS170Aに進む。   In step S150A, the conveyance state monitoring unit 12 determines whether or not there is reception of detection of the object W to be conveyed by the reading unit T4. If the reading means T3 receives the detection of the object to be conveyed W (step S150A, Yes), the fact that the distribution of the conveyance distribution means D1 is normal distribution is recorded in the conveyance state result information 25 (step S160), and step Proceed to S170A.

読取手段T4での被搬送物Wの検知の受信がない場合(ステップS150A,No)、読取手段T3での被搬送物Wの検知の受信があるか否かを判定する(ステップS151A)。読取手段T3での被搬送物Wの検知の受信がある場合(ステップS151A,Yes)、搬送状態監視部12は、搬送分配手段D1の分配が異常分配である旨を搬送状態結果情報25に記録するとともに、被搬送物Wの異常分配である旨を報知し(ステップS152)、処理を終了する。   When the detection of the transported object W is not received by the reading unit T4 (step S150A, No), it is determined whether or not the detection of the transported object W is received by the reading unit T3 (step S151A). When the reading means T3 receives the detection of the object W to be conveyed (step S151A, Yes), the conveyance state monitoring unit 12 records in the conveyance state result information 25 that the distribution of the conveyance distribution unit D1 is abnormal distribution. At the same time, the fact that it is an abnormal distribution of the transported object W is notified (step S152), and the process is terminated.

読取手段T3での被搬送物Wの検知の受信がない場合(ステップS151A,No)、読取手段T2で被搬送物Wを検知してから限界時間を経過したか否かを判定する(ステップS153)。限界時間を経過した場合(ステップS153,Yes)、搬送状態監視部12は、搬送分配手段D1の分配中に被搬送物Wが落下した旨を搬送状態結果情報25に記録するとともに、被搬送物Wの存在が不明である旨を報知し(ステップS154)、処理を終了する。限界時間を経過していない場合(ステップS153,No)、ステップS150Aに戻る。   When the detection of the transported object W is not received by the reading unit T3 (step S151A, No), it is determined whether or not the limit time has elapsed since the reading unit T2 detected the transported object W (step S153). ). When the limit time has elapsed (Yes in step S153), the transport state monitoring unit 12 records in the transport state result information 25 that the transport target W has dropped during the distribution by the transport distribution unit D1, and also transports the transport target. The fact that the existence of W is unknown is notified (step S154), and the process is terminated. When the limit time has not elapsed (step S153, No), the process returns to step S150A.

ステップS170Aにおいて、搬送状態監視部12は、読取手段T6での被搬送物Wの検知があるか否かを判定する。読取手段T5での被搬送物Wの検知がある場合(ステップS170A,Yes)、ステップ180に進み、読取手段T2での被搬送物Wの検知がない場合(ステップS170A,No)、ステップS171に進む。   In step S170A, the transport state monitoring unit 12 determines whether or not the transported object W is detected by the reading unit T6. If there is detection of the object W to be conveyed by the reading means T5 (step S170A, Yes), the process proceeds to step 180. If no object W is detected by the reading means T2 (step S170A, No), the process proceeds to step S171. move on.

ステップS171において、読取手段T4で被搬送物Wを検知してから限界時間を経過したか否かを判定する。限界時間を経過した場合(ステップS171,Yes)、搬送状態監視部12は、第2搬送手段C2の搬送中に被搬送物Wが落下した旨を搬送状態結果情報25に記録するとともに、被搬送物Wの存在が不明である旨を報知し(ステップS172)、処理を終了する。限界時間を経過していない場合(ステップS171,No)、ステップS170Aに戻る。   In step S171, it is determined whether or not the limit time has elapsed since the article T was detected by the reading unit T4. When the limit time has elapsed (step S171, Yes), the transport state monitoring unit 12 records in the transport state result information 25 that the transported object W has dropped during transport by the second transport unit C2, and also transported The fact that the presence of the object W is unknown is notified (step S172), and the process is terminated. When the limit time has not elapsed (step S171, No), the process returns to step S170A.

ステップS180において、読取手段T6での被搬送物Wの検知が所定時間内であるか否かを判定する。所定時間内の場合(ステップS180,Yes)、搬送状態監視部12は、第2搬送手段C2の搬送が正常搬送である旨を搬送状態結果情報25に記録し(ステップS190)、処理を終了する。所定時間内でない場合(ステップS180,No)、搬送状態監視部12は、搬送状態結果情報25に、第2搬送手段C2の搬送に異常搬送である旨を記録するとともに、異常搬送である旨を報知し(ステップS181)、処理を終了する。   In step S180, it is determined whether or not the detection of the conveyed object W by the reading unit T6 is within a predetermined time. If within the predetermined time (step S180, Yes), the conveyance state monitoring unit 12 records in the conveyance state result information 25 that the conveyance of the second conveyance means C2 is normal conveyance (step S190), and ends the process. . If it is not within the predetermined time (step S180, No), the conveyance state monitoring unit 12 records in the conveyance state result information 25 that the conveyance of the second conveyance unit C2 is abnormal conveyance and also indicates that it is abnormal conveyance. Notification is made (step S181), and the process is terminated.

図8は、表示部32の表示画面の一例を示す説明図である。管理装置100の表示部32には、現在搬送されている被搬送物Wの搬送状態に不具合があった際に、いつ、どこで、何の異常であるかが表示され、異常地点などは、赤色枠などで強調表示される。図8に示す例では、被搬送物Wの識別情報IDは「W0001001」であり、発生日時は「YYMMDD hhmmss」であり、発生場所は「L001」である。また、発生箇所は「搬送終点P5」であり、「異常搬送」があった旨が表示されている。管理者は、その表示画面などで即座に異常状態を知ることができ、保守員の連絡先に通報することができる。なお、保守員の携帯端末などに、異常があった旨が自動的に通報してもよい。   FIG. 8 is an explanatory diagram illustrating an example of a display screen of the display unit 32. The display unit 32 of the management apparatus 100 displays when, where, and what abnormality is present when there is a problem in the transport state of the currently transported object W. It is highlighted with a frame. In the example illustrated in FIG. 8, the identification information ID of the conveyed object W is “W0001001”, the occurrence date and time is “YYMMDD hhmmss”, and the occurrence location is “L001”. In addition, the occurrence location is “conveyance end point P5”, and it is displayed that “abnormal conveyance” has occurred. The administrator can immediately know the abnormal state on the display screen or the like, and can notify the contact person of the maintenance staff. In addition, the maintenance staff's mobile terminal or the like may be automatically notified that there is an abnormality.

本実施形態の搬送管理システムTMSでは、被搬送物Wの搬送状態を適切に把握することができる。具体的には、第1搬送手段C1、第2搬送手段C2、第3搬送手段C3、搬送分配手段D1の異常搬送であるか否か、また、被搬送物Wが搬送手段などから落下しているか否かを表示部32に、リアルタイムに示すことができるので、不具合があった際に迅速に対応することができる。   In the transport management system TMS of the present embodiment, the transport state of the transported object W can be properly grasped. Specifically, whether or not the first transport unit C1, the second transport unit C2, the third transport unit C3, the transport distribution unit D1 is abnormally transported, and the article W to be transported falls from the transport unit or the like. Whether or not there is a problem can be indicated in real time on the display unit 32, so that it is possible to respond quickly when there is a problem.

<<第2実施形態>>
図9は、第2実施形態に係る搬送管理システムATMSの構成を示す説明図である。第2実施形態は、第1実施形態の搬送管理システムTMSを複数組み合わせた形態を示す。第2実施形態に係る搬送管理システムATMS(Advannced−TMS)は、被搬送物Wを所定の速度で搬送する第1搬送手段C1、第2搬送手段C2、第3搬送手段C3を含む搬送手段と、第1搬送手段C1の後段に配されて被搬送物Wを第2搬送手段C2と第3搬送手段C3の何れかに分配する搬送分配手段D1と、第3搬送手段C3の後段に、被搬送物Wを所定の速度で搬送する第1搬送手段C11、第2搬送手段C12、第3搬送手段C13を含む搬送手段と、第1搬送手段C11の後段に配されて被搬送物Wを第2搬送手段C12と第3搬送手段C13の何れかに分配する搬送分配手段D11と、を有する。
<< Second Embodiment >>
FIG. 9 is an explanatory diagram showing the configuration of the transport management system ATMS according to the second embodiment. 2nd Embodiment shows the form which combined multiple conveyance management systems TMS of 1st Embodiment. The transport management system ATMS (Advanced-TMS) according to the second embodiment includes a transport unit including a first transport unit C1, a second transport unit C2, and a third transport unit C3 that transport the article to be transported W at a predetermined speed. , A delivery / distribution means D1 that is disposed downstream of the first transport means C1 and distributes the article W to be transported to either the second transport means C2 or the third transport means C3; and a rear stage of the third transport means C3. A transport unit including a first transport unit C11, a second transport unit C12, and a third transport unit C13 that transports the transported object W at a predetermined speed, and a rear stage of the first transport unit C11. A transport and distribution unit D11 that distributes to one of the second transport unit C12 and the third transport unit C13.

また、搬送管理システムATMSは、少なくとも第1搬送手段C1の搬送開始点である搬送始点P1、第1搬送手段C1の搬送終了点である搬送終点P2、第2搬送手段C2の搬送開始点である搬送始点P3、第2搬送手段C2の搬送終了点である搬送終点P5、第3搬送手段C3の搬送開始点である搬送始点P4、第3搬送手段C3の搬送終了点である搬送終点P6に設置されて、被搬送物Wに付与された識別情報(例えば、識別情報ID)を取得する読取手段T1,T2,T3,T4,T5,T6と、を有する、また、搬送管理システムATMSは、第1搬送手段C11の搬送開始点である搬送始点P11、第1搬送手段C11の搬送終了点である搬送終点P12、第2搬送手段C12の搬送開始点である搬送始点P13、第2搬送手段C12の搬送終了点である搬送終点P15、第3搬送手段C13の搬送開始点である搬送始点P14、第3搬送手段の搬送終了点である搬送終点P16に設置されて、被搬送物Wに付与された識別情報(例えば、識別情報ID)を取得する読取手段T11,T12,T13,T14,T15,T16と、を有する。   The transport management system ATMS is at least a transport start point P1 that is a transport start point of the first transport unit C1, a transport end point P2 that is a transport end point of the first transport unit C1, and a transport start point of the second transport unit C2. Installed at a transport start point P3, a transport end point P5 that is the transport end point of the second transport unit C2, a transport start point P4 that is the transport start point of the third transport unit C3, and a transport end point P6 that is the transport end point of the third transport unit C3 And reading means T1, T2, T3, T4, T5, and T6 for acquiring identification information (for example, identification information ID) given to the article W to be conveyed. A transport start point P11 which is a transport start point of the first transport means C11, a transport end point P12 which is a transport end point of the first transport means C11, a transport start point P13 which is a transport start point of the second transport means C12, a second transport means The transfer end point P15 is the transfer end point P15, the transfer start point P14 is the transfer start point of the third transfer means C13, and the transfer end point P16 is the transfer end point of the third transfer means, and is applied to the object W to be transferred. Reading means T11, T12, T13, T14, T15, and T16 for obtaining the identification information (for example, identification information ID).

また、搬送管理システムATMSは、第1実施形態と同様に、管理装置100を有し、
管理装置100は、各搬送始点、各搬送終点とその関係情報に基づいて、被搬送物の搬送および分配の正常と異常とを管理する始点・終点管理情報とを記憶する記憶部を有している。管理装置100は、搬送ルート情報22および識別情報に基づいて搬送分配手段D1,D11を制御するとともに、読取手段Tでの読取り情報と始点・終点管理情報に基づいて、被搬送物の搬送状態を管理することができる。
Further, the transport management system ATMS has a management device 100 as in the first embodiment,
The management apparatus 100 has a storage unit that stores start point / end point management information for managing normality and abnormality of transfer and distribution of a transported object based on each transfer start point, each transfer end point, and related information. Yes. The management apparatus 100 controls the transport distribution means D1 and D11 based on the transport route information 22 and the identification information, and determines the transport state of the transported object based on the reading information from the reading means T and the start / end point management information. Can be managed.

第1実施形態では、搬送先が搬送終点P5、P6であったが、第2実施形態によれば、搬送終点P5、P15、P16と容易に増やすことができる。通常の物流倉庫では、搬送先毎に運搬車が配置されているので、被搬送物Wを運搬車毎に分配することが容易となる。   In the first embodiment, the transport destinations are the transport end points P5 and P6. However, according to the second embodiment, the transport destinations can be easily increased to the transport end points P5, P15, and P16. In a normal distribution warehouse, a transport vehicle is arranged for each transport destination, so that it becomes easy to distribute the transported object W for each transport vehicle.

10 処理部
11 読取り情報取得部
12 搬送状態監視部
20 記憶部
21 設備管理情報
22 搬送ルート情報
23 読取り情報
24 始点・終点管理情報
25 搬送状態結果情報
31 入力部
32 表示部
33 通信部
100 管理装置
C1 第1搬送手段
C2 第2搬送手段
C3 第3搬送手段
D1 搬送分配手段
NW ネットワーク
P1,P3,P4 搬送始点
P2,P5,P6 搬送終点
T1,T2,T3,T4,T5,T6 読取手段
TMS 搬送管理システム
DESCRIPTION OF SYMBOLS 10 Processing part 11 Reading information acquisition part 12 Conveyance state monitoring part 20 Storage part 21 Equipment management information 22 Conveyance route information 23 Reading information 24 Start / end point management information 25 Conveyance state result information 31 Input part 32 Display part 33 Communication part 100 Management apparatus C1 first transport means C2 second transport means C3 third transport means D1 transport distribution means NW network P1, P3, P4 transport start point P2, P5, P6 transport end point T1, T2, T3, T4, T5, T6 reading means TMS transport Management system

Claims (7)

被搬送物を所定の速度で搬送する第1搬送手段、第2搬送手段、第3搬送手段を含む搬送手段と、
前記第1搬送手段の後段に配されて前記被搬送物を前記第2搬送手段と前記第3搬送手段の何れかに分配する搬送分配手段と、
少なくともそれぞれの前記搬送手段の搬送開始点である搬送始点、前記搬送手段の搬送終了点である搬送終点に設置されて、前記被搬送物に付与された識別情報を取得する読取手段と、
前記被搬送物の識別情報と搬送ルートとを関係付ける搬送ルート情報と、各搬送始点からの経過時間とそれぞれの搬送速度と、前記各搬送始点を通過した前記被搬送物の各搬送終点における所定の時間内の到達の有無の情報に基づいて、前記被搬送物の搬送および分配の正常と異常とを管理する始点・終点管理情報とを記憶する記憶部を有する管理装置と、を備え、
前記管理装置は、前記搬送ルート情報および前記識別情報に基づいて前記搬送分配手段を制御するとともに、
それぞれの搬送始点からの経過時間とそれぞれの搬送速度から、前記被搬送物が前記第1搬送手段、前記第2搬送手段及び第3搬送手段のどの位置に存するか管理し、
前記読取手段での読取り情報と前記始点・終点管理情報に基づいて、前記被搬送物の搬送状態を管理する
ことを特徴とする搬送管理システム。
Conveying means including a first conveying means, a second conveying means, and a third conveying means for conveying an object to be conveyed at a predetermined speed;
A conveying and distributing means arranged downstream of the first conveying means and distributing the object to be conveyed to either the second conveying means or the third conveying means;
A reading unit that is installed at at least a conveyance start point that is a conveyance start point of each of the conveyance units and a conveyance end point that is a conveyance end point of the conveyance unit, and acquires identification information given to the object to be conveyed;
Transport route information relating identification information of the transported object and transport route , elapsed time from each transport start point, each transport speed, and predetermined at each transport end point of the transported object that has passed each transport start point A management device having a storage unit for storing start point / end point management information for managing normality and abnormality of conveyance and distribution of the conveyed object, based on information on whether or not there is arrival within the time ,
The management device controls the transport distribution unit based on the transport route information and the identification information,
From the elapsed time from each conveyance start point and each conveyance speed, manage the position where the object to be conveyed exists in the first conveyance means, the second conveyance means, and the third conveyance means,
The conveyance management system characterized in that the conveyance state of the object to be conveyed is managed based on information read by the reading means and the start / end point management information.
前記管理装置は、前記搬送ルート情報および前記識別情報に基づいて前記搬送分配手段を制御するとともに、前記読取手段での読取り情報と前記始点・終点管理情報に基づいて、前記被搬送物の搬送状態を管理するに際し、
前記始点・終点管理情報には、前記被搬送物が、それぞれの前記搬送手段の搬送終点に所定時間内に到達する正常搬送、それぞれの前記搬送手段の搬送終点に所定時間内に到達しない異常搬送の他に、それぞれの前記搬送手段から前記被搬送物が落下したと推定される存在不明の搬送管理情報を有し、前記搬送始点を通過した前記被搬送物が所定時間内に対応する前記搬送終点に到達しないで前記搬送状態が異常であると判定した場合、表示部に前記始点・終点管理情報にその異常箇所に異常である旨を報知し、前記搬送始点を通過した前記被搬送物が限界時間内に対応する前記搬送終点に到達しないときに前記被搬送物が落下と判定して表示部に異常である旨を報知する
ことを特徴とする請求項1に記載の搬送管理システム。
The management device controls the transport distribution unit based on the transport route information and the identification information, and also transports the transported object based on the read information by the reading unit and the start / end point management information. In managing
The start point / end point management information includes normal transfer in which the object reaches the transfer end point of each transfer unit within a predetermined time, and abnormal transfer in which the transfer end point of each transfer unit does not reach the transfer end point within a predetermined time. In addition to the above, the conveyance object having unknown transfer management information that the conveyance object is estimated to have dropped from each of the conveyance means, and the conveyance object that has passed through the conveyance start point corresponds to the conveyance object within a predetermined time. When it is determined that the conveyance state is abnormal without reaching the end point, the start point / end point management information is notified to the display unit that the abnormality is abnormal, and the object to be conveyed that has passed the conveyance start point is 2. The transport management system according to claim 1 , wherein when the transport end point corresponding to the limit time is not reached, it is determined that the transported object is dropped and the display unit is notified of an abnormality .
前記搬送分配手段の分配開始点は、前記第1搬送手段の搬送終了点で代用し、
前記搬送分配手段の分配終了点は、前記第2搬送手段の搬送開始点または前記第3搬送手段の搬送開始点で代用する
ことを特徴とする請求項1に記載の搬送管理システム。
The distribution start point of the transport distribution means is substituted with the transport end point of the first transport means,
The conveyance management system according to claim 1, wherein the distribution end point of the conveyance distribution unit is substituted with a conveyance start point of the second conveyance unit or a conveyance start point of the third conveyance unit.
前記始点・終点管理情報は、縦軸に前記各搬送始点、横軸に前記各搬送始点および搬送終点として、前記各搬送始点と前記各搬送終点の交差情報に基づいて、搬送および分配の正常と異常を管理する始点・終点管理テーブルである
ことを特徴とする請求項1に記載の搬送管理システム。
The start point / end point management information includes the transfer start points on the vertical axis, the transfer start points and transfer end points on the horizontal axis, and the normality of transfer and distribution based on the intersection information of the transfer start points and the transfer end points. The transport management system according to claim 1, wherein the transport management system is a start / end point management table for managing abnormalities.
前記始点・終点管理情報は、前記各搬送始点と前記各搬送終点との関係を条件列挙とする管理情報である
ことを特徴とする請求項1に記載の搬送管理システム。
The transport management system according to claim 1, wherein the start point / end point management information is management information in which a relationship between each transport start point and each transport end point is listed as a condition.
被搬送物を所定の速度で搬送する第1搬送手段、第2搬送手段、第3搬送手段を含む搬送手段と、前記第1搬送手段の後段に配されて前記被搬送物を前記第2搬送手段と前記第3搬送手段の何れかに分配する搬送分配手段と、少なくともそれぞれの前記搬送手段、の搬送開始点である搬送始点および搬送終了点である搬送終点に設置されて、前記被搬送物に付与された識別情報を取得する読取手段と、を有する搬送システムの管理装置であって、
前記管理装置は、前記被搬送物の識別情報と搬送ルートとを関係付ける搬送ルート情報と、各搬送始点からの経過時間とそれぞれの搬送速度と、前記各搬送始点を通過した前記被搬送物の各搬送終点における所定の時間内の到達の有無の情報に基づいて、前記被搬送物の搬送および分配の正常と異常とを管理する始点・終点管理情報とを記憶する記憶部と、
前記搬送ルート情報および前記識別情報に基づいて前記搬送分配手段を制御するとともに、前記読取手段での読取り情報と前記始点・終点管理情報に基づいて、前記被搬送物が落下と判定して表示部に異常である旨を報知することを含む前記被搬送物の搬送状態を管理する処理部と、を有する
ことを特徴とする管理装置。
A transport unit including a first transport unit, a second transport unit, and a third transport unit configured to transport the transported object at a predetermined speed; and a second transport unit disposed downstream of the first transport unit. And at least one of the transfer means for distributing to the transfer means and the transfer means, and at least a transfer start point and a transfer end point of the transfer means. A transport system management device having a reading means for acquiring identification information given to
The management device includes transport route information that relates the identification information of the transported object and a transport route, an elapsed time from each transport start point, each transport speed, and the transported object that has passed each transport start point. A storage unit for storing start point / end point management information for managing normality and abnormality of conveyance and distribution of the object to be conveyed based on information on whether each conveyance end point is reached within a predetermined time ; and
The transport distribution unit is controlled based on the transport route information and the identification information, and the display unit determines that the transported object is dropped based on the read information by the reading unit and the start / end point management information. And a processing unit that manages the state of conveyance of the object to be conveyed including notifying that there is an abnormality .
被搬送物を所定の速度で搬送する第1搬送手段、第2搬送手段、第3搬送手段を含む搬送手段と、前記第1搬送手段の後段に配されて前記被搬送物を前記第2搬送手段と前記第3搬送手段の何れかに分配する搬送分配手段と、少なくともそれぞれの前記搬送手段の搬送開始点である搬送始点および搬送終了点である搬送終点に設置されて、前記被搬送物に付与された識別情報を取得する読取手段と、を有する搬送システムを管理する管理装置の搬送管理方法であって、
前記管理装置の記憶部に前記被搬送物の識別情報と搬送ルートとを関係付ける搬送ルート情報と、各搬送始点からの経過時間とそれぞれの搬送速度と、前記各搬送始点を通過した前記被搬送物の各搬送終点における所定の時間内の到達の有無の情報に基づいて、前記被搬送物の搬送および分配の正常と異常とを管理する始点・終点管理情報とを記憶されており、
前記管理装置は、記搬送ルート情報および前記識別情報に基づいて前記搬送分配手段を制御するステップと、前記読取手段での読取り情報と前記始点・終点管理情報に基づいて、前記被搬送物が落下と判定して表示部に異常である旨を報知することを含む前記被搬送物の搬送状態を管理するステップと、を実行する
ことを特徴とする搬送管理方法。
A transport unit including a first transport unit, a second transport unit, and a third transport unit configured to transport the transported object at a predetermined speed; and a second transport unit disposed downstream of the first transport unit. And at least a transport start point that is a transport start point and a transport end point that is a transport end point of each of the transport means. A transfer management method for a management apparatus that manages a transfer system having a reading means for acquiring given identification information,
Transport route information associating identification information and transport route of the object to be transported with the storage unit of the management device, elapsed time from each transport start point , respective transport speeds, and the transport target that has passed through each transport start point Based on the information on the presence or absence of arrival within a predetermined time at each conveyance end point of the object, start point / end point management information for managing normality and abnormality of conveyance and distribution of the object to be conveyed is stored,
The management device includes the steps of controlling the conveying dispensing means based on the previous SL transfer route information and the identification information, on the basis of the read information and the start and end points management information in the reading means, the conveyed object is And a step of managing the conveyance state of the object to be conveyed , including determining that the object is falling and notifying the display unit of an abnormality .
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Citations (4)

* Cited by examiner, † Cited by third party
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JP2000095304A (en) * 1998-09-25 2000-04-04 Daifuku Co Ltd Article storage facility
JP2006312514A (en) * 2005-05-06 2006-11-16 Kumamoto Univ Work carrying system, passage setting method and passage setting program
JP2009051582A (en) * 2007-08-23 2009-03-12 Hitachi Ltd System, device and method for article location management
JP2016037367A (en) * 2014-08-08 2016-03-22 三栄機工株式会社 Transportation and classification system for home delivery article

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000095304A (en) * 1998-09-25 2000-04-04 Daifuku Co Ltd Article storage facility
JP2006312514A (en) * 2005-05-06 2006-11-16 Kumamoto Univ Work carrying system, passage setting method and passage setting program
JP2009051582A (en) * 2007-08-23 2009-03-12 Hitachi Ltd System, device and method for article location management
JP2016037367A (en) * 2014-08-08 2016-03-22 三栄機工株式会社 Transportation and classification system for home delivery article

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