JP6399706B2 - Movable contact member, manufacturing method thereof, and switch device using the movable contact member - Google Patents

Movable contact member, manufacturing method thereof, and switch device using the movable contact member Download PDF

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Publication number
JP6399706B2
JP6399706B2 JP2015060329A JP2015060329A JP6399706B2 JP 6399706 B2 JP6399706 B2 JP 6399706B2 JP 2015060329 A JP2015060329 A JP 2015060329A JP 2015060329 A JP2015060329 A JP 2015060329A JP 6399706 B2 JP6399706 B2 JP 6399706B2
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contact member
movable contact
bulging
sheet
fixed contact
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JP2016181365A (en
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伊鶴 貞松
伊鶴 貞松
克敏 ▲臼▼井
克敏 ▲臼▼井
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Alps Alpine Co Ltd
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Alps Electric Co Ltd
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Priority to JP2015060329A priority Critical patent/JP6399706B2/en
Priority to KR1020160009851A priority patent/KR101791328B1/en
Priority to CN201610173157.3A priority patent/CN106024469B/en
Publication of JP2016181365A publication Critical patent/JP2016181365A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H13/00Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
    • H01H13/02Details
    • H01H13/26Snap-action arrangements depending upon deformation of elastic members
    • H01H13/48Snap-action arrangements depending upon deformation of elastic members using buckling of disc springs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H11/00Apparatus or processes specially adapted for the manufacture of electric switches
    • H01H11/04Apparatus or processes specially adapted for the manufacture of electric switches of switch contacts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H13/00Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
    • H01H13/50Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch having a single operating member
    • H01H13/52Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch having a single operating member the contact returning to its original state immediately upon removal of operating force, e.g. bell-push switch

Description

本発明は、可動接点部材及び該可動接点部材を用いたスイッチ装置に関し、特に、押圧操作されることにより可動接点部材が反転動作して、接点の接離を行う可動接点部材及びその製造方法、並びに該可動接点部材を用いたスイッチ装置に関する。   The present invention relates to a movable contact member and a switch device using the movable contact member, and in particular, a movable contact member that makes a movable contact member reversely move when pressed and contacts and separates the contact, and a manufacturing method thereof, The present invention also relates to a switch device using the movable contact member.

一般に、デジタルカメラや携帯電話等の電子機器に用いられる可動接点部材として、作動力やクリック感等の操作フィーリングを得るために、押圧操作されることにより可動接点部材が反転動作して、接点の接離を行う可動接点部材が用いられている。この可動接点部材として、金属薄板を加工して、所定の曲率でドーム状に形成したものが良く知られている。   In general, as a movable contact member used in an electronic device such as a digital camera or a mobile phone, in order to obtain an operation feeling such as an operating force and a click feeling, the movable contact member is reversely operated by being pressed, and the contact A movable contact member for making contact and separation is used. As this movable contact member, a member formed by processing a metal thin plate into a dome shape with a predetermined curvature is well known.

このような可動接点部材を用いたスイッチ装置の従来例として、特許文献1では、図16に示すような押しボタンスイッチ910(スイッチ装置)が提案されている。図16は、従来例の接点板912(可動接点部材)を用いた押しボタンスイッチ910の分解斜視図である。   As a conventional example of a switch device using such a movable contact member, Patent Document 1 proposes a push button switch 910 (switch device) as shown in FIG. FIG. 16 is an exploded perspective view of a push button switch 910 using a conventional contact plate 912 (movable contact member).

図16に示す押しボタンスイッチ910は、略箱状で端子923(第1固定接点)及び端子924(第2固定接点)が埋設された絶縁ベース911と、この絶縁ベース911に収納される接点板912と、この接点板912を覆うダストカバー913と、このダストカバー913を介して接点板912を作動させる押しボタン914と、この押しボタン914のボタン部939を貫通させた状態で絶縁ベース911を塞ぐリッド915と、から構成されている。また、接点板912は、ばね材平板に打抜き加工を行い、図16に示すように、全体を矩形状に形成し、小判形に膨出させた接点部としての膨出部951と、膨出させないで残された4つコーナ部952と、から構成されている。そして、このような短手方向(図16に示すX方向)及び長手方向(図16に示すY方向)を有した矩形形状の接点板912を用いると、押しボタンスイッチ910の幅方向(短手方向)のサイズを小さくでき、長手方向の接点板912のサイズから得られる動作ストローク、つまり長手方向のサイズで形成された正方形状の場合と同等の動作ストロークを確保することができるという効果が得られる。   A push button switch 910 shown in FIG. 16 has an approximately box-shaped insulating base 911 in which a terminal 923 (first fixed contact) and a terminal 924 (second fixed contact) are embedded, and a contact plate accommodated in the insulating base 911. 912, a dust cover 913 covering the contact plate 912, a push button 914 for operating the contact plate 912 via the dust cover 913, and the insulating base 911 in a state where the button portion 939 of the push button 914 is penetrated. And a lid 915 for closing. Further, the contact plate 912 is formed by punching a spring material flat plate, and as shown in FIG. 16, the whole is formed in a rectangular shape, and a bulging portion 951 as a contact portion bulged into an oval shape, The four corner portions 952 that are left untouched are configured. When the rectangular contact plate 912 having such a short direction (X direction shown in FIG. 16) and a long direction (Y direction shown in FIG. 16) is used, the width direction (short side) of the push button switch 910 is used. (Direction) can be reduced, and an operation stroke obtained from the size of the contact plate 912 in the longitudinal direction, that is, an operation stroke equivalent to a square shape formed with the size in the longitudinal direction can be secured. It is done.

特開2003−187664号公報JP 2003-187664 A

しかしながら、一般に、反転動作が行われる可動接点部材の場合には、可動接点部材を押し下げた際に、可動接点部材の外形が外側に向けて広がるため、外周の端部に引張応力が発生するようになる。特に、短手方向にある長辺の端部(従来例では図16に示すSE)は、その引張応力による悪影響が顕著に表れる傾向にあった。このため、作動荷重が高い、動作ストロークが長い等の条件下では、外周の端部に応力が集中してクラック等が発生し、寿命が低下するという課題があった。一方、従来例では、打抜き加工の際に切り落とされる部分(図16に示す繋ぎ部954)をコーナ部952に設けることで、クラックの発生を防止できるとしているが、上記課題を根本的に解決する手段となっていない。   However, in general, in the case of a movable contact member that performs a reversal operation, when the movable contact member is pushed down, the outer shape of the movable contact member spreads outward, so that tensile stress is generated at the end of the outer periphery. become. In particular, the end portion of the long side in the short direction (SE shown in FIG. 16 in the conventional example) tended to show a significant adverse effect due to the tensile stress. For this reason, under conditions such as a high operating load and a long operating stroke, there is a problem that stress concentrates on the end portion of the outer periphery, cracks and the like occur, and the life is shortened. On the other hand, in the conventional example, the occurrence of cracks can be prevented by providing the corner portion 952 with a portion (joint portion 954 shown in FIG. 16) that is cut off during the punching process, but the above problem is fundamentally solved. It is not a means.

本発明は、上述した課題を解決するもので、長寿命化が図れた可動接点部材及びその製造方法、並びに該可動接点部材を用いたスイッチ装置を提供することを目的とする。   SUMMARY OF THE INVENTION An object of the present invention is to solve the above-described problems, and to provide a movable contact member having a long life, a method for manufacturing the movable contact member, and a switch device using the movable contact member.

この課題を解決するために、本発明の可動接点部材及びその製造方法、並びに該可動接点部材を用いたスイッチ装置は、ドーム状に膨出し押圧により反転動作可能な膨出部と、該膨出部を支持している複数の脚部と、を備え、短手方向及び長手方向を有した外形形状の可動接点部材であって、前記複数の脚部が、平面視して、前記長手方向において前記膨出部を挟んで対向する側にそれぞれ少なくとも1つずつ設けられ、前記膨出部には、前記短手方向に沿って縦断面視して、前記膨出する側に突出する突状部を有し、該突状部が前記長手方向に沿って延設されて前記短手方向の中央部を挟んで2ヶ所に設けられていることを特徴としている。   In order to solve this problem, a movable contact member of the present invention, a method for manufacturing the same, and a switch device using the movable contact member include a bulge portion that can be reversed by a bulge pressure and a bulge portion. A movable contact member having an outer shape having a short side direction and a long side direction, wherein the plurality of leg portions are planarly viewed in the longitudinal direction. At least one each provided on opposite sides across the bulging portion, and the bulging portion has a protruding portion protruding to the bulging side in a longitudinal cross-sectional view along the short direction. And the protrusions are provided at two locations extending along the longitudinal direction and sandwiching the central portion in the lateral direction.

これによれば、本発明の可動接点部材は、膨出部が押圧操作されて反転する際に、この突状部が短手方向における膨出部の広がりを抑えることとなる。このため、短手方向の外周端部における内部応力(長手方向側へ引っ張られる引張応力)の集中を低減することができる。このことにより、短手方向の外周端部におけるクラック等の不具合が低減され、長寿命化を図ることができる。   According to this, in the movable contact member of the present invention, when the bulging portion is pressed and reversed, the protruding portion suppresses the expansion of the bulging portion in the short direction. For this reason, it is possible to reduce the concentration of internal stress (tensile stress pulled toward the longitudinal direction) at the outer peripheral end in the short direction. As a result, defects such as cracks at the outer peripheral edge in the short direction are reduced, and the life can be extended.

また、本発明の可動接点部材は、前記膨出部には、前記短手方向の外周の一部を形成する切欠部を有していることを特徴としている。   Further, the movable contact member of the present invention is characterized in that the bulging portion has a cutout portion that forms a part of the outer periphery in the lateral direction.

これによれば、より外形の大きい膨出部を設けて短手方向の外周の一部に切欠部を形成する構成としたので、膨出部の反転動作において、より長い動作ストロークとすることができる。一方、短手方向における膨出部に切欠部を設けた場合は、内部応力(引張応力)がこの切欠部によりかかることとなるが、突状部を有している本発明では、この切欠部における内部応力(引張応力)の集中を低減することができる。このため、切欠部におけるクラック等の不具合が低減される。これらのことにより、長寿命化を図りつつ、より長い動作ストロークを確保することができる。   According to this, since the bulging portion having a larger outer shape is provided and the cutout portion is formed in a part of the outer periphery in the short direction, a longer operation stroke can be achieved in the reversing operation of the bulging portion. it can. On the other hand, when a notch is provided in the bulging portion in the short direction, internal stress (tensile stress) is applied by this notch. In the present invention having a projecting portion, this notch The concentration of internal stress (tensile stress) in can be reduced. For this reason, defects, such as a crack in a notch part, are reduced. As a result, a longer operation stroke can be ensured while extending the life.

また、本発明の可動接点部材は、前記突状部が前記短手方向の前記中央部を挟んで線対称に形成されていることを特徴としている。   Moreover, the movable contact member of the present invention is characterized in that the projecting portions are formed symmetrically with respect to the central portion in the short direction.

これによれば、膨出部の反転動作の際に、内部応力(引張応力)がよりかかる短手方向の外周端部に対して、突状部による内部応力の低減作用が短手方向の両側に均等に働くこととなる。このことにより、どちらか一方に内部応力(引張応力)が偏ることがなく、より長寿命化を図ることができる。   According to this, during the reversing operation of the bulging part, the action of reducing the internal stress by the protruding part is shorter on the both sides in the short direction than the outer peripheral end part in the short direction where internal stress (tensile stress) is applied more. Will work equally. As a result, the internal stress (tensile stress) is not biased to either one, and a longer life can be achieved.

また、本発明の可動接点部材の製造方法は、ドーム状に膨出し押圧により反転動作可能な膨出部と、該膨出部を支持している複数の脚部と、を備え、外形形状が短手方向及び長手方向を有した可動接点部材の製造方法であって、シート状の金属材から繋ぎ部を残しつつ前記短手方向及び前記長手方向を有した板状のベース部材を形成する外形加工工程と、前記ベース部材を前記短手方向の中央部と交差する前記長手方向に沿って一方側へ突出する形状となるように折り曲げて曲げ加工部材を形成する曲げ加工工程と、前記曲げ加工部材に対して、平面視して前記短手方向及び前記長手方向の中央部分を中心として、前記一方側に向けて前記ドーム状に膨出するように絞って絞り加工部材を形成する絞り加工工程と、前記絞り加工部材に接続された前記繋ぎ部を前記外形形状に倣って切断する切断加工工程と、を有し、前記絞り加工工程において、前記膨出部が形成されるとともに、前記膨出する側に突出する突状部が前記長手方向に沿って延設されて前記短手方向の前記中央部を挟んで2ヶ所に形成されることを特徴としている。   The manufacturing method of the movable contact member of the present invention includes a bulging portion that can be reversed by bulging and pressing in a dome shape, and a plurality of legs that support the bulging portion, and has an outer shape. A method for manufacturing a movable contact member having a short side direction and a long side direction, and forming a plate-like base member having the short side direction and the long side direction while leaving a joint from a sheet-like metal material A bending step of forming the bending member by bending the base member into a shape protruding to one side along the longitudinal direction intersecting the central portion of the short side direction; and the bending step A drawing process of forming a drawing member by squeezing the member so as to bulge in the dome shape toward the one side centered on the central portion in the short side direction and the long side direction in plan view. And connected to the drawing member A cutting process step of cutting the joint part in accordance with the outer shape, and in the drawing process, the bulging part is formed and a protruding part protruding to the bulging side is provided. It extends along the longitudinal direction and is formed at two locations across the central portion in the lateral direction.

これによれば、膨出部が膨出する側に突出する突状部が長手方向に沿って延設されて短手方向の中央部を挟んで2ヶ所に形成された可動接点部材を容易に作製することができる。このことにより、膨出部が押圧操作されて反転する際に、短手方向の外周端部における内部応力(引張応力)の集中を低減でき、外周端部におけるクラック等の不具合が低減されて、長寿命化を図ることができる可動接点部材を提供することができる。   According to this, the projecting portion projecting to the side where the bulging portion bulges extends along the longitudinal direction, and the movable contact member formed at two positions across the central portion in the short direction can be easily provided. Can be produced. By this, when the bulging part is pressed and reversed, the concentration of internal stress (tensile stress) at the outer peripheral end in the short direction can be reduced, and defects such as cracks at the outer peripheral end are reduced, A movable contact member capable of extending the life can be provided.

また、本発明の可動接点部材は、前記外形加工工程において、前記脚部の前記短手方向の前記中央部分と接続して前記繋ぎ部を設けたことを特徴としている。   The movable contact member of the present invention is characterized in that, in the outer shape processing step, the connecting portion is provided in connection with the central portion of the leg portion in the lateral direction.

これによれば、絞り加工工程後の切断加工工程で生じる繋ぎ部を切断した切断面が、突状部の近傍に設けられることとなる。このため、内部応力(引張応力)が長手方向の外周端部にかかった場合に、内部応力(引張応力)により弱い切断面に対して、この突状部が内部応力(引張応力)の集中の低減に寄与することとなる。このことにより、脚部の外周端部におけるクラック等の不具合が低減されて、より長寿命化を図ることができる可動接点部材を提供することができる。   According to this, the cut surface which cut | disconnected the connection part produced in the cutting process after a drawing process will be provided in the vicinity of a protruding part. For this reason, when the internal stress (tensile stress) is applied to the outer peripheral edge in the longitudinal direction, the projecting portion concentrates the internal stress (tensile stress) on the cut surface weak by the internal stress (tensile stress). This will contribute to reduction. As a result, it is possible to provide a movable contact member that can reduce defects such as cracks at the outer peripheral end of the leg portion and can extend the life.

また、本発明の可動接点部材は、請求項1ないし請求項4のいずれかに記載の可動接点部材と、該可動接点部材の前記膨出部の頂部と接離可能な第1固定接点部材と、前記可動接点部材の前記脚部と接触している第2固定接点部材と、前記第1固定接点部材と電気的に接続した第1端子部と、前記第2固定接点部材と電気的に接続した第2端子部と、を備えていることを特徴としている。   Moreover, the movable contact member of this invention is the movable contact member in any one of Claim 1 thru | or 4, The 1st fixed contact member which can contact / separate with the top part of the said bulging part of this movable contact member, A second fixed contact member in contact with the leg portion of the movable contact member, a first terminal portion electrically connected to the first fixed contact member, and an electrical connection to the second fixed contact member The second terminal portion is provided.

これによれば、膨出部が押圧操作されて反転する際に、外周端部における内部応力(引張応力)の集中を低減でき、外周端部におけるクラック等の不具合が低減されて、長寿命化を図ることができるスイッチ装置を提供することができる。   According to this, when the bulging portion is pressed and reversed, the concentration of internal stress (tensile stress) at the outer peripheral end portion can be reduced, and defects such as cracks at the outer peripheral end portion are reduced, thereby extending the life. It is possible to provide a switch device capable of achieving the above.

本発明の可動接点部材は、膨出部が押圧操作されて反転する際に、突状部が短手方向における膨出部の広がりを抑えることとなる。このため、短手方向の外周端部における内部応力(長手方向側へ引っ張られる引張応力)の集中を低減することができる。このことにより、短手方向の外周端部におけるクラック等の不具合が低減され、長寿命化を図ることができる。   In the movable contact member of the present invention, when the bulging portion is pressed and reversed, the protruding portion suppresses the spread of the bulging portion in the short direction. For this reason, it is possible to reduce the concentration of internal stress (tensile stress pulled toward the longitudinal direction) at the outer peripheral end in the short direction. As a result, defects such as cracks at the outer peripheral edge in the short direction are reduced, and the life can be extended.

また、本発明の可動接点部材の製造方法は、膨出部が膨出する側に突出する突状部が長手方向に沿って延設されて短手方向の中央部を挟んで2ヶ所に形成された可動接点部材を容易に作製することができる。このことにより、膨出部が押圧操作されて反転する際に、短手方向の外周端部における内部応力(引張応力)の集中を低減でき、外周端部におけるクラック等の不具合が低減されて、長寿命化を図ることができる可動接点部材を提供することができる。   Further, according to the method of manufacturing the movable contact member of the present invention, the protruding portion protruding to the side where the bulging portion bulges extends along the longitudinal direction and is formed at two locations across the central portion in the short direction. Thus, the movable contact member can be easily manufactured. By this, when the bulging part is pressed and reversed, the concentration of internal stress (tensile stress) at the outer peripheral end in the short direction can be reduced, and defects such as cracks at the outer peripheral end are reduced, A movable contact member capable of extending the life can be provided.

また、本発明の該可動接点部材を用いたスイッチ装置は、可動接点部材の膨出部が押圧操作されて反転する際に、可動接点部材の短手方向の外周端部における内部応力(引張応力)の集中を低減でき、外周端部におけるクラック等の不具合が低減されて、長寿命化を図ることができるスイッチ装置を提供することができる。   Further, the switch device using the movable contact member of the present invention has an internal stress (tensile stress) at the outer peripheral end in the short direction of the movable contact member when the bulging portion of the movable contact member is pressed and reversed. ) Can be reduced, defects such as cracks at the outer peripheral edge can be reduced, and a switch device capable of extending the life can be provided.

本発明の第1実施形態の可動接点部材の斜視図である。It is a perspective view of the movable contact member of a 1st embodiment of the present invention. 本発明の第1実施形態の可動接点部材の上面図である。It is a top view of the movable contact member of 1st Embodiment of this invention. 本発明の第1実施形態の可動接点部材を説明する図であって、図3(a)は、図1にY2側から見た正面図であり、図3(b)は、図2に示すIII−III線における断面図である。FIGS. 3A and 3B are diagrams illustrating the movable contact member according to the first embodiment of the present invention, in which FIG. 3A is a front view as viewed from the Y2 side in FIG. 1, and FIG. It is sectional drawing in the III-III line. 本発明の第1実施形態の可動接点部材を説明する図であって、図4(a)は、図1にX1側から見た側面図であり、図4(b)は、図2に示すIV−IV線における断面図である。It is a figure explaining the movable contact member of 1st Embodiment of this invention, Comprising: Fig.4 (a) is the side view seen from the X1 side in FIG. 1, FIG.4 (b) is shown in FIG. It is sectional drawing in the IV-IV line. 本発明の第1実施形態の可動接点部材を説明する図であって、図3(b)に示すP部分の拡大断面図である。It is a figure explaining the movable contact member of 1st Embodiment of this invention, Comprising: It is an expanded sectional view of the P section shown in FIG.3 (b). 本発明の第1実施形態に係わる可動接点部材の製造方法を説明する工程図であって、図6(a)は、外形加工工程後の状態を示した上面図であり、図6(b)は、曲げ加工工程後の状態を示した上面図であり、図6(c)は、絞り加工工程後の状態を示した上面図であり、図6(d)は、切断加工工程後の状態を示した上面図である。FIG. 6A is a process diagram for explaining the method of manufacturing the movable contact member according to the first embodiment of the present invention, and FIG. 6A is a top view showing a state after the outer shape processing process, and FIG. FIG. 6C is a top view showing a state after the bending step, FIG. 6C is a top view showing a state after the drawing step, and FIG. 6D is a state after the cutting step. FIG. 本発明の第1実施形態に係わる可動接点部材の製造方法を説明する図であって、図7(a)は、曲げ加工工程におけるポンチ及びダイを示した図であり、図7(b)は、絞り加工工程におけるポンチ及びダイを示した図である。FIGS. 7A and 7B are diagrams illustrating a method of manufacturing a movable contact member according to the first embodiment of the present invention, in which FIG. 7A is a view showing a punch and a die in a bending process, and FIG. FIG. 3 is a view showing a punch and a die in a drawing process. 本発明の第2実施形態のプッシュスイッチの斜視図である。It is a perspective view of the push switch of 2nd Embodiment of this invention. 本発明の第2実施形態のプッシュスイッチの分解斜視図である。It is a disassembled perspective view of the push switch of 2nd Embodiment of this invention. 本発明の第3実施形態のシートスイッチの斜視図である。It is a perspective view of the sheet switch of a 3rd embodiment of the present invention. 本発明の第3実施形態に係わるシートスイッチを説明する図であって、図11(a)は、図10に示すZ1側から見たシートスイッチの上面図であり、図11(b)は、図10に示すX1側から見たシートスイッチの側面図である。It is a figure explaining the sheet switch concerning a 3rd embodiment of the present invention, and Drawing 11 (a) is a top view of a sheet switch seen from the Z1 side shown in Drawing 10, and Drawing 11 (b) It is a side view of the sheet switch seen from the X1 side shown in FIG. 本発明の第3実施形態に係わるシートスイッチを説明する図であって、図12(a)は、図11(a)に示すXI−XI線における断面図であり、図12(b)は、図11(a)に示すXII−XII線における断面図である。It is a figure explaining the sheet switch concerning a 3rd embodiment of the present invention, and Drawing 12 (a) is a sectional view in the XI-XI line shown in Drawing 11 (a), and Drawing 12 (b) It is sectional drawing in the XII-XII line | wire shown to Fig.11 (a). 本発明の第3実施形態に係わるシートスイッチを説明する図であって、図11(a)に示すP部分のシート部材の背面図である。It is a figure explaining the sheet | seat switch concerning 3rd Embodiment of this invention, Comprising: It is a rear view of the sheet | seat member of P part shown to Fig.11 (a). 本発明の第3実施形態に係わるシートスイッチを説明する図であって、図14(a)は、図11(a)に示すP部分のシート基板の上面図であり、図14(b)は、図11(a)に示すQ部分のシート基板の底面図である。FIGS. 14A and 14B are diagrams illustrating a sheet switch according to a third embodiment of the present invention, in which FIG. 14A is a top view of a P portion sheet substrate shown in FIG. 11A and FIG. FIG. 12 is a bottom view of the sheet substrate at a portion Q shown in FIG. 本発明の第1実施形態に係わる可動接点部材の変形例を説明する図であって、図15(a)は、変形例2の可動接点部材の上面図であり、図15(b)は、変形例3の可動接点部材の上面図である。It is a figure explaining the modification of the movable contact member concerning 1st Embodiment of this invention, Comprising: Fig.15 (a) is a top view of the movable contact member of the modification 2, FIG.15 (b) FIG. 10 is a top view of a movable contact member according to Modification 3. 従来例の接点板(可動接点部材)を用いた押しボタンスイッチの分解斜視図である。It is a disassembled perspective view of the pushbutton switch using the contact plate (movable contact member) of the prior art example.

以下、本発明の実施の形態について図面を参照して説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

[第1実施形態]
先ず、本発明の第1実施形態の可動接点部材10について説明する。図1は、本発明の第1実施形態の可動接点部材10の斜視図である。図2は、本発明の第1実施形態の可動接点部材10の上面図である。図3(a)は、図1に示すY2側から見た可動接点部材10の正面図であり、図3(b)は、図2に示すIII−III線における断面図である。図4(a)は、図1にX1側から見た可動接点部材10の側面図であり、図4(b)は、図2に示すIV−IV線における断面図である。図5は、図3(b)に示すP部分の拡大断面図である。
[First Embodiment]
First, the movable contact member 10 of 1st Embodiment of this invention is demonstrated. FIG. 1 is a perspective view of the movable contact member 10 according to the first embodiment of the present invention. FIG. 2 is a top view of the movable contact member 10 according to the first embodiment of the present invention. 3A is a front view of the movable contact member 10 viewed from the Y2 side shown in FIG. 1, and FIG. 3B is a cross-sectional view taken along line III-III shown in FIG. 4A is a side view of the movable contact member 10 viewed from the X1 side in FIG. 1, and FIG. 4B is a cross-sectional view taken along line IV-IV shown in FIG. FIG. 5 is an enlarged cross-sectional view of a P portion shown in FIG.

本発明の第1実施形態の可動接点部材10は、導電性の金属板を機械加工して作製されており、図1に示すような外観を呈し、図2に示すように、平面視して、外形形状が短手方向SD(図2に示すYX方向)及び長手方向LD(図2に示すY方向)を有した略長方形状或いは小判状に形成されている。また、可動接点部材10は、図1、図3及び図4に示すように、中央部が上方(図3及び図4に示すZ1方向)へドーム状に膨出した膨出部11と、長手方向LDで膨出部11を挟んで対向する両端側に設けられ膨出部11を支持している2つの脚部51と、から構成されている。そして、可動接点部材10は、操作者の押圧操作により膨出部11に押圧を受けると、膨出部11が反転動作し、押圧が解除されると、押圧操作前の状態に戻るようになっている。   The movable contact member 10 according to the first embodiment of the present invention is manufactured by machining a conductive metal plate, has an appearance as shown in FIG. 1, and is viewed in plan as shown in FIG. The outer shape is formed in a substantially rectangular or oval shape having a short direction SD (YX direction shown in FIG. 2) and a longitudinal direction LD (Y direction shown in FIG. 2). Further, as shown in FIGS. 1, 3 and 4, the movable contact member 10 has a bulging portion 11 whose central portion bulges upward (in the Z1 direction shown in FIGS. 3 and 4) in a dome shape, and a longitudinal direction. It is comprised from the two leg parts 51 which are provided in the both ends which oppose on both sides of the bulging part 11 in direction LD, and support the bulging part 11. When the bulging portion 11 is pressed by the operator's pressing operation, the movable contact member 10 reverses the bulging portion 11 and returns to the state before the pressing operation when the pressing is released. ing.

また、可動接点部材10は、図2に示すように、平面視して、短手方向SDの中央部(図2に示すIV−IV線)を挟んで線対称に形成されているとともに、長手方向LDの中央部(図2に示すIII−III線)を挟んで、膨出部11及び2つの脚部51のそれぞれが線対称に形成されている。また、可動接点部材10の内側面(凹面)には、反転した際に接する接点部材(一般的には固定接点部材)との電気的な接触安定性を得るために、銀めっきが施されている。なお、操作者による押圧操作は、図示しない操作部材等(操作者の指も含む)によって行われる。   Further, as shown in FIG. 2, the movable contact member 10 is formed symmetrically with respect to the center portion (IV-IV line shown in FIG. 2) in the short direction SD in plan view, and has a longitudinal direction. The bulging portion 11 and the two leg portions 51 are formed symmetrically with respect to the center portion of the direction LD (III-III line shown in FIG. 2). Further, the inner surface (concave surface) of the movable contact member 10 is subjected to silver plating in order to obtain electrical contact stability with a contact member (generally a fixed contact member) that contacts when the surface is reversed. Yes. Note that the pressing operation by the operator is performed by an operating member (not shown) (including the operator's finger).

可動接点部材10の膨出部11には、図1及び図2に示すように、長手方向LDに沿って延設された突状部11tが短手方向SDの中央部を挟んで2ヶ所に設けられている。この突状部11tは、短手方向SDに沿って縦断面視すると、図5に示すように、膨出部11が膨出する側に突出している。なお、突状部11tは、2つの脚部51に延設されて脚部51の外周端部L1まで設けられている。   As shown in FIGS. 1 and 2, the bulging portion 11 of the movable contact member 10 has projecting portions 11t extending along the longitudinal direction LD at two locations across the central portion in the lateral direction SD. Is provided. When viewed in a longitudinal section along the short direction SD, the protruding portion 11t protrudes to the side where the bulging portion 11 bulges as shown in FIG. The projecting portion 11t extends to the two leg portions 51 and extends to the outer peripheral end portion L1 of the leg portion 51.

これにより、膨出部11が押圧操作されて反転する際に、この突状部11tが短手方向SDにおける膨出部11の広がりを抑えることとなる。このため、短手方向SDの外周端部S1における内部応力(長手方向LD側へ引っ張られる引張応力)の集中を低減することができる。このことにより、短手方向SDの外周端部S1におけるクラック等の不具合が低減され、長寿命化を図ることができる。   Thereby, when the bulging part 11 is pressed and reversed, the projecting part 11t suppresses the spread of the bulging part 11 in the short direction SD. For this reason, it is possible to reduce the concentration of internal stress (tensile stress pulled toward the longitudinal direction LD) at the outer peripheral end portion S1 in the short direction SD. As a result, defects such as cracks at the outer peripheral end S1 in the short direction SD are reduced, and a longer life can be achieved.

また、膨出部11の膨出する側に向けて突状部11が突出しており、この突状部11tを含んだ膨出部11が押されて反転することで、より大きい押圧荷重となる。このため、操作者に対してより良いクリック感(操作感触)が得られることとなる。   Further, the protruding portion 11 protrudes toward the bulging side of the bulging portion 11, and the bulging portion 11 including the protruding portion 11 t is pushed and inverted, thereby resulting in a larger pressing load. . For this reason, a better click feeling (operation feeling) can be obtained for the operator.

また、本発明の第1実施形態では、図2に示すように、円形形状に膨出させた膨出部11には、その円形形状の一部が欠けた切欠部11kを有しており、この切欠部11kが短手方向SDにおける両側に形成された外周の一部を形成している。これにより、短手方向SDの外周端部S1における内部応力(引張応力)がこの切欠部11kによりかかることとなるが、突状部11tを有している本発明では、この切欠部11kにおける内部応力(引張応力)の集中を確実に低減することができる。このため、切欠部11kにおけるクラック等の不具合が低減される。一方、一部を切欠部11kとしてより外径の大きい円形形状の膨出部11となるように構成としたので、膨出部11の反転動作において、より長い動作ストロークにすることができる。これらのことにより、長寿命化を図りつつ、より長い動作ストロークを確保することができる。   Moreover, in 1st Embodiment of this invention, as shown in FIG. 2, the bulging part 11 bulged in a circular shape has a notch part 11k in which a part of the circular shape is missing, This notch 11k forms part of the outer periphery formed on both sides in the short direction SD. As a result, the internal stress (tensile stress) at the outer peripheral end S1 in the lateral direction SD is applied by the notch 11k. In the present invention having the projecting portion 11t, the internal stress at the notch 11k is increased. The concentration of stress (tensile stress) can be reliably reduced. For this reason, defects, such as a crack in the notch part 11k, are reduced. On the other hand, a part of the cutout portion 11k is used as the circular bulge portion 11 having a larger outer diameter, so that a longer operation stroke can be achieved in the reversing operation of the bulge portion 11. As a result, a longer operation stroke can be ensured while extending the life.

また、この突状部11tが短手方向SDの中央部を挟んで線対称に形成されているので、膨出部11の反転動作の際に内部応力(引張応力)がよりかかる短手方向SDの外周端部S1に対して、突状部11tによる内部応力の低減作用が短手方向SDの両側に均等に働くこととなる。このことにより、どちらか一方に内部応力(引張応力)が偏ることがなく、より長寿命化を図ることができる。   Further, since the projecting portion 11t is formed in line symmetry with the central portion of the short direction SD interposed therebetween, the short direction SD in which internal stress (tensile stress) is more applied during the reversing operation of the bulging portion 11. With respect to the outer peripheral end portion S1, the effect of reducing the internal stress by the projecting portion 11t works equally on both sides in the lateral direction SD. As a result, the internal stress (tensile stress) is not biased to either one, and a longer life can be achieved.

可動接点部材10の脚部51には、製造時において、個々の可動接点部材10となるように切断加工されたときにできる切断面51pが、短手方向SDの中央部分に設けられており、本発明の第1実施形態では、この切断面51pが2つの突状部11tに挟まれて突状部11tの近傍に設けられることとなる。このため、内部応力(引張応力)が長手方向LDの外周端部L1にかかった場合にも、短手方向SDの外周端部S1と同様に、内部応力(引張応力)により弱い切断面51pに対して、この突状部11tが内部応力(引張応力)の集中の低減に寄与することとなる。このことにより、脚部51の外周端部L1におけるクラック等の不具合が低減されて、より長寿命化を図ることができる。   The leg portion 51 of the movable contact member 10 is provided with a cut surface 51p formed at the time of manufacture so as to be cut into individual movable contact members 10 at the center portion in the short direction SD. In the first embodiment of the present invention, the cut surface 51p is provided between the two projecting portions 11t and in the vicinity of the projecting portion 11t. For this reason, even when the internal stress (tensile stress) is applied to the outer peripheral end portion L1 in the longitudinal direction LD, similarly to the outer peripheral end portion S1 in the short-side direction SD, the internal stress (tensile stress) causes a weak cutting surface 51p On the other hand, this projecting portion 11t contributes to a reduction in concentration of internal stress (tensile stress). As a result, defects such as cracks at the outer peripheral end L1 of the leg portion 51 are reduced, and a longer life can be achieved.

次に、本発明の第1実施形態に係わる可動接点部材10の製造方法について説明する。図6は、本発明の第1実施形態に係わる可動接点部材10の製造方法を説明する工程図であって、図6(a)は、外形加工工程P1後の状態を示した上面図であり、図6(b)は、曲げ加工工程P2後の状態を示した上面図であり、図6(c)は、絞り加工工程P3後の状態を示した上面図であり、図6(d)は、切断加工工程P4後の状態を示した上面図である。なお、図6では、説明を分かり易くするため、可動接点部材10を3つ作製した状態を示しているが、この3つに限るものではない。図7は、本発明の第1実施形態に係わる可動接点部材10の製造方法を説明する図であって、図7(a)は、曲げ加工工程P2におけるポンチ2P及びダイス2Dを示した図であり、図7(b)は、絞り加工工程P3におけるポンチ3P及びダイス3Dを示した図である。なお、図7は、縦断面形状を示しているが、説明を分かり易くするため、断面のハッチングは省略している。   Next, the manufacturing method of the movable contact member 10 concerning 1st Embodiment of this invention is demonstrated. FIG. 6 is a process diagram for explaining the method of manufacturing the movable contact member 10 according to the first embodiment of the present invention, and FIG. 6A is a top view showing a state after the outer shape machining process P1. 6 (b) is a top view showing a state after the bending step P2, and FIG. 6 (c) is a top view showing a state after the drawing step P3. FIG. These are top views which showed the state after the cutting process P4. FIG. 6 shows a state in which three movable contact members 10 are produced for easy understanding, but the number is not limited to three. FIG. 7 is a view for explaining the manufacturing method of the movable contact member 10 according to the first embodiment of the present invention, and FIG. 7A is a view showing the punch 2P and the die 2D in the bending step P2. FIG. 7B is a diagram showing the punch 3P and the die 3D in the drawing process P3. Although FIG. 7 shows a vertical cross-sectional shape, the cross-sectional hatching is omitted for easy understanding.

本発明の第1実施形態に係わる可動接点部材10の製造方法は、図6に示すように、短手方向SD及び長手方向LDを有したベース部材B1を形成する外形加工工程P1と、ベース部材B1を一方側に突出する形状となるように折り曲げて曲げ加工部材C1を形成する曲げ加工工程P2と、曲げ加工部材C1を一方側に向けてドーム状に膨出するように絞って絞り加工部材D1を形成する絞り加工工程P3と、絞り加工部材D1に接続された繋ぎ部91を外形形状に倣って切断する切断加工工程P4と、を有している。   As shown in FIG. 6, the manufacturing method of the movable contact member 10 according to the first embodiment of the present invention includes an outer shape processing step P1 for forming a base member B1 having a short side direction SD and a long side direction LD, and a base member. Bending step P2 for forming B1 by bending B1 so as to project to one side, and drawing member squeezed so that the bending member C1 bulges toward one side in a dome shape. It has a drawing process P3 for forming D1 and a cutting process P4 for cutting the connecting portion 91 connected to the drawing member D1 according to the outer shape.

先ず、ベース部材B1を形成する外形加工工程P1を行う。外形加工工程P1では、シート状の金属材である母材A1を準備し、金型(ポンチ及びダイス)を用いて、母材A1に抜き加工を行う。これにより、母材A1には、図6(a)に示すように、短手方向SD及び長手方向LDを有した板状のベース部材B1が繋ぎ部91を残したままで形成される。また、この繋ぎ部91は、最終的に可動接点部材10の脚部51となる部分であって、脚部51の短手方向SDの中央部分と接続している。   First, an outer shape processing step P1 for forming the base member B1 is performed. In the outer shape processing step P1, a base material A1 that is a sheet-like metal material is prepared, and the base material A1 is punched using a mold (a punch and a die). As a result, as shown in FIG. 6A, the base material A1 is formed with the plate-like base member B1 having the short side direction SD and the long side direction LD while leaving the connecting portion 91. Further, the connecting portion 91 is a portion that finally becomes the leg portion 51 of the movable contact member 10, and is connected to the central portion of the leg portion 51 in the short direction SD.

次に、曲げ加工部材C1を形成する曲げ加工工程P2を行う。曲げ加工工程P2では、図7(a)に示すポンチ2P及びダイス2D(金型)を用いて、ベース部材B1に曲げ加工を行う。これにより、ベース部材B1は、図6(b)に示すように、短手方向SDの中央部と交差する長手方向LDに沿って折り曲げられて、一方側(図6(b)では、紙面の手前側)へ突出した形状の曲げ加工部材C1(図7(b)を参照)に形成される。   Next, a bending process P2 for forming the bending member C1 is performed. In the bending process P2, the base member B1 is bent using the punch 2P and the die 2D (die) shown in FIG. Thereby, as shown in FIG. 6B, the base member B1 is bent along the longitudinal direction LD intersecting the central portion of the short side direction SD, and on one side (in FIG. It is formed on a bent member C1 (see FIG. 7B) having a shape protruding to the front side.

次に、絞り加工部材D1を形成する絞り加工工程P3を行う。絞り加工工程P3では、図7(b)に示すポンチ3P及びダイス3D(金型)を用いて、曲げ加工部材C1に絞り加工を行う。これにより、曲げ加工部材C1は、図6(c)に示すように、平面視して短手方向SD及び長手方向LDの中央部分を中心として一方側に向けて絞られて、ドーム状に膨出した形状の絞り加工部材D1に形成される。そして、この絞り加工工程P3において、可動接点部材10の膨出部11が形成されるとともに、膨出する側に突出する突状部11tが長手方向LDに沿って延設されて短手方向SDの中央部を挟んで2ヶ所に形成される。   Next, a drawing process P3 for forming the drawing member D1 is performed. In the drawing process P3, the bending member C1 is drawn using a punch 3P and a die 3D (die) shown in FIG. As a result, as shown in FIG. 6C, the bending member C1 is squeezed toward one side centered on the central portion of the short direction SD and the long direction LD in plan view, and swells in a dome shape. It is formed on the drawn member D1 having the extracted shape. In the drawing step P3, the bulging portion 11 of the movable contact member 10 is formed, and the projecting portion 11t protruding to the bulging side is extended along the longitudinal direction LD so as to extend in the short direction SD. It is formed in two places across the central part of.

最後に、繋ぎ部91の部分を切断する切断加工工程P4を行う。切断加工工程P4では、金型(ポンチ及びダイス)を用いて、絞り加工部材D1に切断加工を行う。これにより、絞り加工部材D1は、図6(d)に示すように、絞り加工部材D1に接続された繋ぎ部91の部分を、最終的な可動接点部材10の外形形状に倣って切断されて、個々に分離された可動接点部材10に形成される。   Finally, the cutting process P4 for cutting the portion of the connecting portion 91 is performed. In the cutting process P4, the drawing member D1 is cut using a die (punch and die). Thereby, as shown in FIG. 6D, the drawing member D <b> 1 is cut along the outer shape of the final movable contact member 10 at the connecting portion 91 connected to the drawing member D <b> 1. The movable contact members 10 are individually separated.

以上のような製造方法により、ドーム状に膨出し押圧により反転動作可能な膨出部11と、膨出部11を支持している複数の脚部51と、を備え、外形形状が短手方向SD及び長手方向LDを有した可動接点部材10が容易に作製される。   By the manufacturing method as described above, a dome-like bulge portion 11 that can be reversed by bulge pressure and a plurality of leg portions 51 that support the bulge portion 11 are provided, and the outer shape is short direction. The movable contact member 10 having the SD and the longitudinal direction LD is easily manufactured.

以上のように構成された本発明の第1実施形態の可動接点部材10及びその製造方法における、効果について、以下に纏めて説明する。   The effects of the movable contact member 10 and the manufacturing method thereof according to the first embodiment of the present invention configured as described above will be collectively described below.

本発明の第1実施形態の可動接点部材10は、短手方向SDに沿って縦断面視して膨出部11が膨出する側に突出する突状部11tを膨出部11に設け、この突状部11tを長手方向LDに沿って延設して短手方向SDの中央部を挟んで2ヶ所に設ける構成とした。これにより、膨出部11が押圧操作されて反転する際に、この突状部11tが短手方向SDにおける膨出部11の広がりを抑えることとなる。このため、短手方向SDの外周端部S1における内部応力(長手方向LD側へ引っ張られる引張応力)の集中を低減することができる。このことにより、短手方向SDの外周端部S1におけるクラック等の不具合が低減され、長寿命化を図ることができる。   The movable contact member 10 of the first embodiment of the present invention is provided with a protruding portion 11t that protrudes toward the side where the bulging portion 11 bulges in the longitudinal direction along the short direction SD. The projecting portion 11t extends along the longitudinal direction LD and is provided at two locations across the central portion in the lateral direction SD. Thereby, when the bulging part 11 is pressed and reversed, the projecting part 11t suppresses the spread of the bulging part 11 in the short direction SD. For this reason, it is possible to reduce the concentration of internal stress (tensile stress pulled toward the longitudinal direction LD) at the outer peripheral end portion S1 in the short direction SD. As a result, defects such as cracks at the outer peripheral end S1 in the short direction SD are reduced, and a longer life can be achieved.

また、より外形の大きい膨出部11を設けて短手方向SDの外周の一部に切欠部11kを形成する構成としたので、膨出部11の反転動作において、より長い動作ストロークとすることができる。一方、短手方向SDにおける膨出部11に切欠部11kを設けた場合は、短手方向SDの外周端部S1における内部応力(引張応力)がこの切欠部11kによりかかることとなるが、突状部11tを有している本発明では、この切欠部11kにおける内部応力(引張応力)の集中を確実に低減することができる。このため、切欠部11kにおけるクラック等の不具合が低減される。これらのことにより、長寿命化を図りつつ、より長い動作ストロークを確保することができる。   In addition, since the bulging portion 11 having a larger outer shape is provided and the cutout portion 11k is formed in a part of the outer periphery in the short direction SD, a longer operation stroke is provided in the reversing operation of the bulging portion 11. Can do. On the other hand, when the notched portion 11k is provided in the bulged portion 11 in the short direction SD, the internal stress (tensile stress) at the outer peripheral end S1 in the short direction SD is applied by the notched portion 11k. In this invention which has the shape part 11t, the concentration of the internal stress (tensile stress) in this notch part 11k can be reduced reliably. For this reason, defects, such as a crack in the notch part 11k, are reduced. As a result, a longer operation stroke can be ensured while extending the life.

また、突状部11tが短手方向SDの中央部を挟んで対称に形成されているので、膨出部11の反転動作の際に内部応力(引張応力)がよりかかる短手方向SDの外周端部S1に対して、突状部11tによる内部応力の低減作用が短手方向SDの両側に均等に働くこととなる。このことにより、どちらか一方に内部応力(引張応力)が偏ることがなく、より長寿命化を図ることができる。   Further, since the projecting portion 11t is formed symmetrically with respect to the central portion in the short direction SD, the outer periphery in the short direction SD is more subjected to internal stress (tensile stress) during the reversing operation of the bulging portion 11. The effect of reducing the internal stress by the projecting portion 11t acts equally on both sides of the short direction SD with respect to the end portion S1. As a result, the internal stress (tensile stress) is not biased to either one, and a longer life can be achieved.

本発明の第1実施形態の可動接点部材10の製造方法は、短手方向SD及び長手方向LDを有した板状のベース部材B1を形成する外形加工工程P1と、ベース部材B1を長手方向LDに沿って一方側に突出する形状となるように折り曲げて曲げ加工部材C1を形成する曲げ加工工程P2と、曲げ加工部材C1を一方側に向けてドーム状に膨出するように絞って絞り加工部材D1を形成する絞り加工工程P3と、絞り加工部材D1に接続された繋ぎ部91を切断する切断加工工程P4と、を有して構成した。このため、膨出する側に突出する突状部11tが長手方向LDに沿って延設されて短手方向SDの中央部を挟んで2ヶ所に形成された可動接点部材10を容易に作製することができる。このことにより、膨出部11が押圧操作されて反転する際に、短手方向SDの外周端部S1における内部応力(引張応力)の集中を低減でき、外周端部S1におけるクラック等の不具合が低減されて、長寿命化を図ることができる可動接点部材10を提供することができる。   The manufacturing method of the movable contact member 10 according to the first embodiment of the present invention includes an outer shape processing step P1 for forming a plate-like base member B1 having a short direction SD and a longitudinal direction LD, and the base member B1 as a longitudinal direction LD. A bending process P2 for forming the bent member C1 by bending to form a shape protruding to one side along the squeeze, and drawing to squeeze the bent member C1 so as to bulge toward the one side It has the drawing process P3 which forms the member D1, and the cutting process P4 which cut | disconnects the connection part 91 connected to the drawing member D1. For this reason, the projecting portion 11t protruding to the bulging side extends along the longitudinal direction LD, and the movable contact member 10 formed at two locations across the central portion in the lateral direction SD is easily manufactured. be able to. As a result, when the bulging portion 11 is pressed and reversed, the concentration of internal stress (tensile stress) at the outer peripheral end S1 in the lateral direction SD can be reduced, and defects such as cracks at the outer peripheral end S1 are caused. It is possible to provide the movable contact member 10 that is reduced and can have a long life.

また、外形加工工程P1において、脚部51の短手方向SDの中央部分と接続して繋ぎ部91を設けたので、絞り加工工程P3後の切断加工工程P4で生じる繋ぎ部91を切断した切断面51pが、突状部11tの近傍に設けられることとなる。このため、内部応力(引張応力)が長手方向LDの外周端部L1にかかった場合に、内部応力(引張応力)により弱い切断面51pに対して、この突状部11tが内部応力(引張応力)の集中の低減に寄与することとなる。このことにより、脚部51の外周端部L1におけるクラック等の不具合が低減されて、より長寿命化を図ることができる可動接点部材10を提供することができる。   In addition, since the connecting portion 91 is provided in connection with the central portion of the leg 51 in the lateral direction SD in the outer shape processing step P1, the cutting is performed by cutting the connecting portion 91 generated in the cutting step P4 after the drawing step P3. The surface 51p is provided in the vicinity of the protruding portion 11t. For this reason, when the internal stress (tensile stress) is applied to the outer peripheral end L1 in the longitudinal direction LD, the projecting portion 11t has an internal stress (tensile stress) with respect to the cut surface 51p that is weak due to the internal stress (tensile stress). ) Will be reduced. As a result, it is possible to provide the movable contact member 10 that can reduce defects such as cracks at the outer peripheral end portion L1 of the leg portion 51 and can have a longer life.

[第2実施形態]
次に、本発明の第1実施形態の可動接点部材10を用いたスイッチ装置である、プッシュスイッチ200について説明する。図8は、本発明の第2実施形態のプッシュスイッチ200の斜視図である。図9は、本発明の第2実施形態のプッシュスイッチ200の分解斜視図である。なお、第1実施形態と同一構成については、同一符号を付して詳細な説明は省略する。
[Second Embodiment]
Next, a push switch 200 that is a switch device using the movable contact member 10 according to the first embodiment of the present invention will be described. FIG. 8 is a perspective view of the push switch 200 according to the second embodiment of the present invention. FIG. 9 is an exploded perspective view of the push switch 200 according to the second embodiment of the present invention. In addition, about the same structure as 1st Embodiment, the same code | symbol is attached | subjected and detailed description is abbreviate | omitted.

本発明の第2実施形態のプッシュスイッチ200は、図8に示すような直方体形状の外観を呈し、図9に示すように、押圧操作により反転動作可能な可動接点部材10と、可動接点部材10を収容し一方が開口した収容部2sを有するケース2と、収容部2sに臨んで露出して配設されている第1固定接点部材13及び第2固定接点部材23と、第1固定接点部材13と電気的に接続した第1端子部14と、第2固定接点部材23と電気的に接続した第2端子部24と、収容部2sを覆うように配置されたシート部材25と、可動接点部材10とシート部材25との間に配設された押し子部材8と、を備えて構成されている。そして、プッシュスイッチ200が組み立てられた際には、可動接点部材10がケース2の収容部2sに収容され、押し子部材8が可動接点部材10に載置され、シート部材25がケース2の収容部2sを覆うとともにケース2に溶着される。   The push switch 200 according to the second embodiment of the present invention has a rectangular parallelepiped shape as shown in FIG. 8, and as shown in FIG. 9, the movable contact member 10 that can be reversed by a pressing operation, and the movable contact member 10. , A case 2 having a housing portion 2 s opened on one side, a first fixed contact member 13 and a second fixed contact member 23 that are exposed to face the housing portion 2 s, and a first fixed contact member 13, a first terminal portion 14 electrically connected to the second terminal portion 24, a second terminal portion 24 electrically connected to the second fixed contact member 23, a sheet member 25 disposed so as to cover the accommodating portion 2s, and a movable contact And a pusher member 8 disposed between the member 10 and the sheet member 25. When the push switch 200 is assembled, the movable contact member 10 is accommodated in the accommodating portion 2 s of the case 2, the pusher member 8 is placed on the movable contact member 10, and the sheet member 25 is accommodated in the case 2. Covers the part 2s and is welded to the case 2.

次に、上述した各構成について詳細に説明する。先ず、プッシュスイッチ200の可動接点部材10は、第1実施形態で詳細に説明した可動接点部材10を用いており、図9に示すように、中央部が上方(図9に示すZ1方向)へドーム状に膨出した膨出部11と、膨出部11を挟んで対向する両端側に設けられ膨出部11を支持している2つの脚部51と、から構成されている。また、可動接点部材10には、長手方向LDに沿って延設された突状部11tが短手方向SDの中央部を挟んで2ヶ所に設けられている。この突状部11tは、短手方向SDに沿って縦断面視すると、膨出部11が膨出する側に突出している。そして、可動接点部材10は、操作者の押圧操作により膨出部11に押圧を受けると、膨出部11が反転動作し、押圧が解除されると、押圧操作前の状態に戻るようになっている。   Next, each structure mentioned above is demonstrated in detail. First, as the movable contact member 10 of the push switch 200, the movable contact member 10 described in detail in the first embodiment is used, and as shown in FIG. 9, the center part is upward (Z1 direction shown in FIG. 9). A bulging portion 11 bulging in a dome shape and two leg portions 51 provided on both ends facing each other across the bulging portion 11 and supporting the bulging portion 11 are configured. Further, the movable contact member 10 is provided with two protruding portions 11t extending along the longitudinal direction LD with the central portion in the short direction SD interposed therebetween. The protrusion 11t protrudes to the side where the bulging portion 11 bulges when viewed in a longitudinal section along the short direction SD. When the bulging portion 11 is pressed by the operator's pressing operation, the movable contact member 10 reverses the bulging portion 11 and returns to the state before the pressing operation when the pressing is released. ing.

これにより、可動接点部材10の膨出部11が押圧操作されて反転する際に、この突状部11tが短手方向SDにおける膨出部11の広がりを抑えることとなる。このため、短手方向SDの外周端部S1における内部応力(長手方向LD側へ引っ張られる引張応力)の集中を低減することができる。このことにより、短手方向SDの外周端部S1におけるクラック等の不具合が低減され、長寿命化を図ることができる。なお、本発明の第2実施形態のプッシュスイッチ200では、第1実施形態で詳細に説明した可動接点部材10を用いているので、更なる可動接点部材10の詳細な説明は省略する。   Thereby, when the bulging part 11 of the movable contact member 10 is pressed and reversed, the projecting part 11t suppresses the spread of the bulging part 11 in the short direction SD. For this reason, it is possible to reduce the concentration of internal stress (tensile stress pulled toward the longitudinal direction LD) at the outer peripheral end portion S1 in the short direction SD. As a result, defects such as cracks at the outer peripheral end S1 in the short direction SD are reduced, and a longer life can be achieved. In addition, in the push switch 200 of 2nd Embodiment of this invention, since the movable contact member 10 demonstrated in detail by 1st Embodiment is used, detailed description of the further movable contact member 10 is abbreviate | omitted.

次に、プッシュスイッチ200のケース2は、絶縁材料である合成樹脂を用いて射出成形されて作製されており、図9に示すように、上方側(図9に示すZ1側)から平面視して、外形が矩形状に形成され、一方が開口した収容部2sを有する箱形形状に形成されている。そして、ケース2の内部底面2bとケース2の外周に立設した側壁2wとで収容部2sの空間が形成されており、可動接点部材10を収容可能にしている。なお、合成樹脂として、光が透過しにくい黒色などの暗色系の材料を用いている。   Next, the case 2 of the push switch 200 is manufactured by injection molding using a synthetic resin, which is an insulating material. As shown in FIG. 9, the case 2 is viewed in plan view from the upper side (Z1 side shown in FIG. 9). Thus, the outer shape is formed in a rectangular shape, and one is formed in a box shape having an accommodating portion 2s opened. And the space of the accommodating part 2s is formed by the inner bottom face 2b of the case 2 and the side wall 2w erected on the outer periphery of the case 2, and the movable contact member 10 can be accommodated. Note that as the synthetic resin, a dark-colored material such as black that does not easily transmit light is used.

また、ケース2には、図9に示すように、収容部2sに臨んで露出した第1固定接点部材13及び第2固定接点部材23と、ケース2の外側に露出して配設された第1端子部14及び第2端子部24と、が固定されている。また、収容部2sの開口側でケース2の上面側に位置している側壁2wの天面2uは、段差無く平らな形状をしており、シート部材25が載置されると、ケース2の上面(具体的には天面2u)とシート部材25(後述する鍔部25v)の下面とが、密着するようになる。また、ケース2の四隅には、天面2uに対して下方に凹んだ段差部2rが形成されており、この段差部2rに粘着剤(図示していない)が配置される。   9, the first fixed contact member 13 and the second fixed contact member 23 exposed to the housing portion 2 s and the first fixed contact member 23 exposed to the outside of the case 2 are disposed. The 1 terminal portion 14 and the second terminal portion 24 are fixed. Further, the top surface 2u of the side wall 2w located on the upper surface side of the case 2 on the opening side of the housing portion 2s has a flat shape without a step, and when the sheet member 25 is placed, The upper surface (specifically, the top surface 2u) comes into close contact with the lower surface of the sheet member 25 (a flange portion 25v described later). Further, at the four corners of the case 2, there are formed step portions 2r recessed downward with respect to the top surface 2u, and an adhesive (not shown) is disposed on the step portions 2r.

次に、プッシュスイッチ200の第1固定接点部材13及び第2固定接点部材23は、導電性の金属材料から作製されており、図9に示すように、第1固定接点部材13が収容部2sの内部底面2bの中央部に設けられているとともに、第2固定接点部材23が内部底面2bの長手方向LDの外縁部に2つ設けられている。   Next, the first fixed contact member 13 and the second fixed contact member 23 of the push switch 200 are made of a conductive metal material, and as shown in FIG. Are provided at the center of the inner bottom surface 2b, and two second fixed contact members 23 are provided at the outer edge of the inner bottom surface 2b in the longitudinal direction LD.

また、第1固定接点部材13には、図9に示すように、上方に突出した凸部13tが3つ設けられており、可動接点部材10がケース2の収容部2s内に配置されると、この凸部13tは、可動接点部材10の膨出部11の頂部と対向して、頂部と接離可能になっている。同様にして、2つの第2固定接点部材23にも、上方に突出した凸部23tがそれぞれ2つづつ(合わせて4つ)設けられており、可動接点部材10がケース2の収容部2s内に配置されると、この凸部23tは、可動接点部材10の脚部51と接触するようになっている。   Further, as shown in FIG. 9, the first fixed contact member 13 is provided with three convex portions 13 t protruding upward, and the movable contact member 10 is disposed in the housing portion 2 s of the case 2. The convex portion 13t faces the top portion of the bulging portion 11 of the movable contact member 10 and can contact and separate from the top portion. Similarly, the two second fixed contact members 23 are each provided with two projecting portions 23t protruding upward (four in total), and the movable contact member 10 is provided in the housing portion 2s of the case 2. When this is arranged, the convex portion 23 t comes into contact with the leg portion 51 of the movable contact member 10.

そして、可動接点部材10の膨出部11が反転動作を繰り返すことにより、第1固定接点部材13(凸部13t)と可動接点部材10の膨出部11の頂部とが接離を繰り返すこととなる。一方、第2固定接点部材23と可動接点部材10の脚部51とは、膨出部11の反転動作が繰り返されても、接触状態を常時保つようになっている。なお、第1固定接点部材13は、第2固定接点部材23が設けられた内部底面2bより1段低い内部底面2bに設けられているので、可動接点部材10と接離する第1固定接点部材13の接触面は、可動接点部材10と常接している第2固定接点部材23の接触面より、低い位置、つまり下方に位置している。これにより、可動接点部材10における、より長い反転距離、つまりより長い動作ストロークを確保することができる。   Then, when the bulging portion 11 of the movable contact member 10 repeats the reversing operation, the first fixed contact member 13 (convex portion 13t) and the top of the bulging portion 11 of the movable contact member 10 repeat contact and separation. Become. On the other hand, the second fixed contact member 23 and the leg portion 51 of the movable contact member 10 are always kept in contact with each other even if the bulging portion 11 is repeatedly reversed. Since the first fixed contact member 13 is provided on the inner bottom surface 2b that is one step lower than the inner bottom surface 2b on which the second fixed contact member 23 is provided, the first fixed contact member that contacts and separates from the movable contact member 10 is provided. The contact surface 13 is positioned lower than the contact surface of the second fixed contact member 23 that is always in contact with the movable contact member 10, that is, below. Thereby, a longer reversal distance, that is, a longer operation stroke, in the movable contact member 10 can be ensured.

次に、プッシュスイッチ200の第1端子部14及び第2端子部24は、互いが電気的に絶縁されており、一部がケース2に埋設されて、端部がケース2の外側に露出して、配設されている。また、第1端子部14は、ケース2(内部底面2b)内で第1固定接点部材13と接続されているとともに、第2端子部24は、ケース2(内部底面2b)内で第2固定接点部材23と接続されている。そして、この第1端子部14及び第2端子部24により、プッシュスイッチ200と外部機器との電気的接続が可能になる。   Next, the first terminal portion 14 and the second terminal portion 24 of the push switch 200 are electrically insulated from each other, a part thereof is embedded in the case 2, and an end portion is exposed to the outside of the case 2. Arranged. The first terminal portion 14 is connected to the first fixed contact member 13 in the case 2 (internal bottom surface 2b), and the second terminal portion 24 is second fixed in the case 2 (internal bottom surface 2b). The contact member 23 is connected. The first terminal portion 14 and the second terminal portion 24 enable electrical connection between the push switch 200 and an external device.

また、本発明の第2実施形態では、この第1端子部14と第1固定接点部材13とが一体に形成されているとともに、この第2端子部24と第2固定接点部材23とが一体に形成されている。そして、第1端子部14及び第1固定接点部材13並びに第2端子部24及び第2固定接点部材23は、金属板を用いており、切断加工や曲げ加工等を施して作製された後、ケース2の射出成形の際にインサート成形されている。   In the second embodiment of the present invention, the first terminal portion 14 and the first fixed contact member 13 are integrally formed, and the second terminal portion 24 and the second fixed contact member 23 are integrally formed. Is formed. And after the 1st terminal part 14 and the 1st fixed contact member 13, the 2nd terminal part 24, and the 2nd fixed contact member 23 are using a metal plate and giving cutting processing, bending processing, etc., Insert molding is performed when the case 2 is injection molded.

次に、プッシュスイッチ200のシート部材25は、透光性を有する合成樹脂製のフィルムからなり、図9に示すように、上方側(図9に示すZ1方向側)から平面視して、外形が長方形状に形成されている。また、シート部材25は、図9に示すように、中央部が上方へ突出したドーム状のドーム部25dと、ドーム部25dの周囲に形成されドーム部25dに連続した鍔部25vと、から構成されている。また、シート部材25は、平面視して、収容部2sの開口を覆うことが可能な大きさであるとともに、ケース2の外形形状にほぼ一致するように形成されて、ケース2の外形形状の内側に収まる形状に形成されている。   Next, the sheet member 25 of the push switch 200 is made of a synthetic resin film having translucency. As shown in FIG. 9, the outer shape of the sheet member 25 is shown in plan view from the upper side (Z1 direction side shown in FIG. 9). Is formed in a rectangular shape. Further, as shown in FIG. 9, the sheet member 25 includes a dome-shaped dome portion 25d having a central portion protruding upward, and a flange portion 25v formed around the dome portion 25d and continuing to the dome portion 25d. Has been. Further, the sheet member 25 has a size capable of covering the opening of the housing portion 2 s in plan view, and is formed so as to substantially match the outer shape of the case 2. It is formed in a shape that fits inside.

そして、プッシュスイッチ200が組み立てられた際には、シート部材25は、収容部2sを覆うようにケース2の上面側に配置(載置)されて、シート部材25の鍔部25vとケース2の天面2uとが密着する。そして、シート部材25側からレーザ光を天面2uに照射することにより、ケース2の天面2uとシート部材25の鍔部25vとが溶着されて、シート部材25がケース2に固定される。その際には、シート部材25の裏面側には、ケース2の四隅の段差部2rに粘着剤(図示していない)が位置することとなり、粘着剤は、レーザ溶着の工程における、シート部材25の仮止めの役割を担っている。なお、本発明の第2実施形態では、レーザ光を照射してケース2とシート部材25とを溶着させているので、ケース2に用いる合成樹脂は、光が透過しにくい黒色などの暗色系の材料を用い、シート部材25に用いる合成樹脂は、レーザ光を透過する透光性の材料を用いている。   When the push switch 200 is assembled, the sheet member 25 is disposed (placed) on the upper surface side of the case 2 so as to cover the accommodating portion 2s, and the flange portion 25v of the sheet member 25 and the case 2 are disposed. The top surface 2u is in close contact. Then, by irradiating the top surface 2 u with laser light from the sheet member 25 side, the top surface 2 u of the case 2 and the flange portion 25 v of the sheet member 25 are welded, and the sheet member 25 is fixed to the case 2. At that time, an adhesive (not shown) is positioned at the stepped portions 2r at the four corners of the case 2 on the back side of the sheet member 25, and the adhesive is the sheet member 25 in the laser welding process. It plays the role of temporary fixing. In the second embodiment of the present invention, since the case 2 and the sheet member 25 are welded by irradiating laser light, the synthetic resin used for the case 2 is a dark-colored system such as black that does not easily transmit light. The synthetic resin used for the sheet member 25 is made of a translucent material that transmits laser light.

最後に、プッシュスイッチ200の押し子部材8は、光が透過しにくい黒色などの暗色系の合成樹脂の材料からなり、図9に示すように、半球状に形成されている。そして、押し子部材8は、シート部材25のドーム部25dの内側に配設され、シート部材25と押し子部材8の半球面の一部とが溶着されて、押し子部材8がシート部材25に固定される。なお、この溶着は、ケース2とシート部材25との溶着と同様に、シート部材25側からのレーザ光を照射することにより行われる。また、レーザ光による溶着以外の方法では、例えば、超音波溶着の方法で溶着しても良い。   Lastly, the pusher member 8 of the push switch 200 is made of a dark synthetic resin material such as black, which is difficult to transmit light, and is formed in a hemispherical shape as shown in FIG. The pusher member 8 is disposed inside the dome portion 25d of the sheet member 25, the sheet member 25 and a part of the hemispherical surface of the pusher member 8 are welded, and the pusher member 8 becomes the sheet member 25. Fixed to. In addition, this welding is performed by irradiating the laser beam from the sheet member 25 side similarly to the welding of the case 2 and the sheet member 25. Further, in methods other than laser beam welding, for example, ultrasonic welding may be used.

また、プッシュスイッチ200が組み立てられた際には、押し子部材8は、可動接点部材10の膨出部11の頂部と対向する位置に配設され、操作者による押圧操作を受けて、可動接点部材10の頂部を押圧するように構成されている。この押し子部材8を有しているので、可動接点部材10の反転動作を安定して確実に行うことができる。   Further, when the push switch 200 is assembled, the pusher member 8 is disposed at a position facing the top of the bulging portion 11 of the movable contact member 10, and receives the pressing operation by the operator to move the movable contact. It is comprised so that the top part of the member 10 may be pressed. Since the pusher member 8 is provided, the reversing operation of the movable contact member 10 can be performed stably and reliably.

以上のように構成された本発明の第2実施形態のプッシュスイッチ200は、第1実施形態の可動接点部材10を用いているので、長寿命化を図ることができるスイッチ装置となっている。何故なら、可動接点部材10の膨出部11が押圧操作されて反転する際に、可動接点部材10の突状部11tが短手方向SDにおける膨出部11の広がりを抑えることとなり、短手方向SDの外周端部S1における内部応力(長手方向LD側へ引っ張られる引張応力)の集中を低減している。このため、可動接点部材10の外周端部S1におけるクラック等の不具合が低減されるからである。そして、この可動接点部材10の長寿命化が図られているので、その結果として、プッシュスイッチ200の長寿命化を図ることができる。   Since the push switch 200 according to the second embodiment of the present invention configured as described above uses the movable contact member 10 according to the first embodiment, it is a switch device capable of extending the life. This is because when the bulging portion 11 of the movable contact member 10 is pressed and reversed, the projecting portion 11t of the movable contact member 10 suppresses the spread of the bulging portion 11 in the short direction SD. The concentration of internal stress (tensile stress pulled toward the longitudinal direction LD) at the outer peripheral end S1 in the direction SD is reduced. For this reason, defects such as cracks at the outer peripheral end S1 of the movable contact member 10 are reduced. Since the movable contact member 10 has a long life, as a result, the push switch 200 can have a long life.

また、プッシュスイッチ200は、第1実施形態の可動接点部材10を用いているので、長寿命化を図りつつ、全体の幅(短手方向SD)小さくして小型化した上で、より長い動作ストロークを確保することができるスイッチ装置となっている。何故なら、可動接点部材10として、より外形の大きい膨出部11にし短手方向SDの外周の一部に切欠部11kを形成する構成としたので、膨出部11の反転動作において、より長い動作ストロークにすることができる。一方、短手方向SDにおける膨出部11に切欠部11kを設けた場合は、短手方向SDの外周端部S1における内部応力(引張応力)がこの切欠部11kによりかかることとなるが、突状部11tを有している本発明では、この切欠部11kにおける内部応力(引張応力)の集中を確実に低減することができるからである。   In addition, since the push switch 200 uses the movable contact member 10 of the first embodiment, the entire operation (longitudinal direction SD) is reduced and the size is reduced while extending the life, and the operation becomes longer. The switch device can secure a stroke. This is because the movable contact member 10 has a bulged portion 11 having a larger outer shape and a notch 11k formed in a part of the outer periphery in the short direction SD. It can be an operating stroke. On the other hand, when the notched portion 11k is provided in the bulged portion 11 in the short direction SD, the internal stress (tensile stress) at the outer peripheral end S1 in the short direction SD is applied by the notched portion 11k. This is because the concentration of internal stress (tensile stress) in the notch portion 11k can be reliably reduced in the present invention having the shape portion 11t.

以下に、プッシュスイッチ200の動作について、図面を用いないで簡単に説明する。先ず、操作前の状態においては、プッシュスイッチ200は、可動接点部材10の頂部と第1固定接点部材13(凸部13t)とは離間しているとともに、可動接点部材10の脚部51と第2固定接点部材23(凸部23t)は接触している。これにより、第1固定接点部材13と第2固定接点部材23とは電気的に接続されていない状態である。   Below, operation | movement of the push switch 200 is demonstrated easily, without using drawing. First, in the state before the operation, the push switch 200 is separated from the top portion of the movable contact member 10 and the first fixed contact member 13 (convex portion 13t) and from the leg portion 51 of the movable contact member 10 and the first portion. 2 The fixed contact member 23 (projection 23t) is in contact. Thereby, the first fixed contact member 13 and the second fixed contact member 23 are not electrically connected.

次に、操作者による押圧操作が行われると、シート部材25及び押し子部材8を介して、可動接点部材10が下方に押圧され、頂部の近傍を押圧された可動接点部材10は、下方へ撓んだ後に膨出部11が反転動作する。そして、膨出部11の頂部の裏面側が第1固定接点部材13に接触するようになる。これにより、可動接点部材10と第1固定接点部材13とが接触することで、可動接点部材10を介して、第1固定接点部材13と第2固定接点部材23とが電気的に接続される。   Next, when a pressing operation is performed by the operator, the movable contact member 10 is pressed downward through the sheet member 25 and the pusher member 8, and the movable contact member 10 pressed near the top is moved downward. After bending, the bulging portion 11 performs a reverse operation. Then, the back side of the top of the bulging portion 11 comes into contact with the first fixed contact member 13. As a result, when the movable contact member 10 and the first fixed contact member 13 come into contact with each other, the first fixed contact member 13 and the second fixed contact member 23 are electrically connected via the movable contact member 10. .

次に、操作者による押圧操作が解除されると、可動接点部材10への押圧が解除され、可動接点部材10の反発力により、可動接点部材10は元のドーム形状に戻る。そして、プッシュスイッチ200は操作前の状態に戻り、第1固定接点部材13と第2固定接点部材23とは電気的に接続されていない状態となる。以上のように、可動接点部材10を押圧操作し、第1固定接点部材13と第2固定接点部材23との電気的な接続状態を切り替える(ON/OFF)ことで、プッシュスイッチ200は、スイッチとして機能する。   Next, when the pressing operation by the operator is released, the pressing on the movable contact member 10 is released, and the movable contact member 10 returns to the original dome shape by the repulsive force of the movable contact member 10. Then, the push switch 200 returns to the state before the operation, and the first fixed contact member 13 and the second fixed contact member 23 are not electrically connected. As described above, the push switch 200 is operated by pressing the movable contact member 10 to switch the electrical connection state between the first fixed contact member 13 and the second fixed contact member 23 (ON / OFF). Function as.

以上のように構成された本発明の第2実施形態に係わる可動接点部材10を用いたプッシュスイッチ200における、効果について、以下に纏めて説明する。   The effects of the push switch 200 using the movable contact member 10 according to the second embodiment of the present invention configured as described above will be described below.

本発明の第2実施形態に係わるプッシュスイッチ200は、第1実施形態の可動接点部材10を用いているので、可動接点部材10の膨出部11が押圧操作されて反転する際に、突状部11tにより、可動接点部材10の短手方向SDの外周端部S1における内部応力(長手方向LD側へ引っ張られる引張応力)の集中を低減している。このため、可動接点部材10の外周端部S1におけるクラック等の不具合が低減されて、長寿命化を図ることができるスイッチ装置を提供することができる。   Since the push switch 200 according to the second embodiment of the present invention uses the movable contact member 10 of the first embodiment, when the bulging portion 11 of the movable contact member 10 is pressed and reversed, it has a protruding shape. The portion 11t reduces the concentration of internal stress (tensile stress pulled toward the longitudinal direction LD) at the outer peripheral end S1 in the short direction SD of the movable contact member 10. For this reason, problems such as cracks at the outer peripheral end S1 of the movable contact member 10 are reduced, and a switch device that can extend the life can be provided.

また、第1実施形態の可動接点部材10を用いているので、より外形の大きい膨出部11と短手方向SDの外周の一部に形成された切欠部11kとの構成で、全体の幅(短手方向SD)小さくして小型化した上でより長い動作ストロークを確保し、突状部11tで切欠部11kにおける内部応力(引張応力)の集中を確実に低減している。このため、より長い動作ストロークを確保しつつ、短手方向SDの外周端部S1におけるクラック等の不具合が低減されて、長寿命化を図りることができるスイッチ装置を提供することができる。   In addition, since the movable contact member 10 of the first embodiment is used, the overall width of the bulging portion 11 having a larger outer shape and the notch portion 11k formed in a part of the outer periphery in the short direction SD is reduced. (Short direction SD) A longer operating stroke is ensured by reducing the size and reducing the size, and the concentration of internal stress (tensile stress) in the notch portion 11k is reliably reduced by the projecting portion 11t. For this reason, it is possible to provide a switch device that can ensure a longer operation stroke, reduce defects such as cracks in the outer circumferential end S1 in the short direction SD, and extend the service life.

[第3実施形態]
次に、本発明の第1実施形態の可動接点部材10を用いたスイッチ装置である、シートスイッチ300について説明する。図10は、本発明の第3実施形態のシートスイッチ300の斜視図である。図11は、本発明の第3実施形態に係わるシートスイッチ300を説明する図であって、図11(a)は、図10に示すZ1側から見たシートスイッチ300の上面図であり、図11(b)は、図10に示すX1側から見たシートスイッチ300の側面図である。図12(a)は、図11(a)に示すXI−XI線における断面図であり、図12(b)は、図11(a)に示すXII−XII線における断面図である。図13は、図11(a)に示すP部分のZ2側から見たシート部材35の背面図である。なお、図13では、可動接点部材10が保持された状態を示している。図14(a)は、図11(a)に示すP部分のZ1側から見たシート基板9の上面図であり、図14(b)は、図11(a)に示すQ部分のZ2側から見たシート基板9の底面図である。なお、第1実施形態と同一構成については、同一符号を付して詳細な説明は省略する。
[Third Embodiment]
Next, a sheet switch 300 that is a switch device using the movable contact member 10 according to the first embodiment of the present invention will be described. FIG. 10 is a perspective view of a seat switch 300 according to the third embodiment of the present invention. FIG. 11 is a diagram for explaining a sheet switch 300 according to the third embodiment of the present invention. FIG. 11A is a top view of the sheet switch 300 as viewed from the Z1 side shown in FIG. 11 (b) is a side view of the sheet switch 300 as viewed from the X1 side shown in FIG. 12A is a cross-sectional view taken along line XI-XI shown in FIG. 11A, and FIG. 12B is a cross-sectional view taken along line XII-XII shown in FIG. FIG. 13 is a rear view of the sheet member 35 as viewed from the Z2 side of the P portion shown in FIG. FIG. 13 shows a state where the movable contact member 10 is held. 14A is a top view of the sheet substrate 9 viewed from the Z1 side of the P portion shown in FIG. 11A, and FIG. 14B is the Z2 side of the Q portion shown in FIG. 11A. It is the bottom view of the sheet | seat board | substrate 9 seen from. In addition, about the same structure as 1st Embodiment, the same code | symbol is attached | subjected and detailed description is abbreviate | omitted.

本発明の第3実施形態のシートスイッチ300は、図10及び図11に示すような矩形でシート状の外観を呈し、図12に示すように、押圧操作により反転動作可能な可動接点部材10と、可動接点部材10が保持されたシート部材35と、シート部材35と対向して配設されたシート基板9と、シート基板9の一面9aに設けられた第1固定接点部材33及び第2固定接点部材43と、第1固定接点部材33と電気的に接続した第1端子部34(図14(b)を参照)と、第2固定接点部材43と電気的に接続した第2端子部44(図14(b)を参照)と、を備えて構成されている。そして、シートスイッチ300が組み立てられた際には、複数の可動接点部材10がシート部材35に保持され、可動接点部材10と第1固定接点部材33及び第2固定接点部材43とが対向するように、シート部材35がシート基板9に装着される。なお、本発明の第3実施形態では、第1固定接点部材33及び第2固定接点部材43、並びに可動接点部材10は、それぞれ20個備えている。   The sheet switch 300 according to the third embodiment of the present invention has a rectangular sheet-like appearance as shown in FIGS. 10 and 11, and, as shown in FIG. 12, a movable contact member 10 that can be reversed by a pressing operation. The sheet member 35 holding the movable contact member 10, the sheet substrate 9 disposed to face the sheet member 35, the first fixed contact member 33 and the second fixed contact provided on one surface 9 a of the sheet substrate 9. A contact member 43, a first terminal portion 34 (see FIG. 14B) electrically connected to the first fixed contact member 33, and a second terminal portion 44 electrically connected to the second fixed contact member 43. (See FIG. 14B). When the sheet switch 300 is assembled, the plurality of movable contact members 10 are held by the sheet member 35 so that the movable contact member 10 faces the first fixed contact member 33 and the second fixed contact member 43. Further, the sheet member 35 is mounted on the sheet substrate 9. In the third embodiment of the present invention, each of the first fixed contact member 33, the second fixed contact member 43, and the movable contact member 10 is provided.

次に、上述した各構成について詳細に説明する。先ず、シートスイッチ300の可動接点部材10は、第1実施形態で詳細に説明した可動接点部材10を用いており、図1に示すように、中央部が上方(図1に示すZ1方向)へドーム状に膨出した膨出部11と、膨出部11を挟んで対向する両端側に設けられ膨出部11を支持している2つの脚部51と、から構成されている。また、可動接点部材10には、長手方向LDに沿って延設された突状部11tが短手方向SDの中央部を挟んで2ヶ所に設けられている。この突状部11tは、短手方向SDに沿って縦断面視すると、膨出部11が膨出する側に突出している。そして、可動接点部材10は、操作者の押圧操作により膨出部11に押圧を受けると、膨出部11が反転動作し、押圧が解除されると、押圧操作前の状態に戻るようになっている。   Next, each structure mentioned above is demonstrated in detail. First, the movable contact member 10 of the sheet switch 300 uses the movable contact member 10 described in detail in the first embodiment, and as shown in FIG. 1, the central portion is upward (Z1 direction shown in FIG. 1). A bulging portion 11 bulging in a dome shape and two leg portions 51 provided on both ends facing each other across the bulging portion 11 and supporting the bulging portion 11 are configured. Further, the movable contact member 10 is provided with two protruding portions 11t extending along the longitudinal direction LD with the central portion in the short direction SD interposed therebetween. The protrusion 11t protrudes to the side where the bulging portion 11 bulges when viewed in a longitudinal section along the short direction SD. When the bulging portion 11 is pressed by the operator's pressing operation, the movable contact member 10 reverses the bulging portion 11 and returns to the state before the pressing operation when the pressing is released. ing.

これにより、膨出部11が押圧操作されて反転する際に、この突状部11tが短手方向SDにおける膨出部11の広がりを抑えることとなる。このため、短手方向SDの外周端部S1における内部応力(長手方向LD側へ引っ張られる引張応力)の集中を低減することができる。このことにより、短手方向SDの外周端部S1におけるクラック等の不具合が低減され、長寿命化を図ることができる。なお、本発明の第3実施形態のシートスイッチ300では、第1実施形態で詳細に説明した可動接点部材10を用いているので、可動接点部材10の詳細な説明は省略する。   Thereby, when the bulging part 11 is pressed and reversed, the projecting part 11t suppresses the spread of the bulging part 11 in the short direction SD. For this reason, it is possible to reduce the concentration of internal stress (tensile stress pulled toward the longitudinal direction LD) at the outer peripheral end portion S1 in the short direction SD. As a result, defects such as cracks at the outer peripheral end S1 in the short direction SD are reduced, and a longer life can be achieved. In addition, in the sheet switch 300 of 3rd Embodiment of this invention, since the movable contact member 10 demonstrated in detail in 1st Embodiment is used, detailed description of the movable contact member 10 is abbreviate | omitted.

次に、シートスイッチ300のシート部材35は、合成樹脂のシート材を積層して作製されており、図13に示すように、可動接点部材10の脚部51まで収容できるような円形形状の貫通孔を複数有したスペーサ5Sと、可動接点部材10を保持する円形形状の保持シート5Hと、スペーサ5S及び保持シート5Hを覆うカバーシート5Cと、を備えて構成されている。そして、シート部材35は、可動接点部材10の内側面(凹面)がシート基板9の一面9aと対向するように、シート基板9に装着される。   Next, the sheet member 35 of the sheet switch 300 is produced by laminating synthetic resin sheet materials, and has a circular shape that can be accommodated up to the legs 51 of the movable contact member 10 as shown in FIG. A spacer 5S having a plurality of holes, a circular holding sheet 5H that holds the movable contact member 10, and a cover sheet 5C that covers the spacer 5S and the holding sheet 5H are configured. The sheet member 35 is mounted on the sheet substrate 9 such that the inner surface (concave surface) of the movable contact member 10 faces the one surface 9 a of the sheet substrate 9.

シート部材35のスペーサ5Sは、ポリカーボネート樹脂(PC、Polycarbonate)等を用いて射出成形してシート状に作製されており、図13に示すように、前述した円形形状の貫通孔と貫通孔同士を繋いだ貫通穴とを有している。この貫通穴は、可動接点部材10の反転によって押し出された気体(空気)の逃げ穴になっている。また、スペーサ5Sには、図示していない粘着層が設けられており、この粘着層によって、スペーサ5Sがシート基板9に貼り付けられる。   The spacer 5S of the sheet member 35 is formed into a sheet by injection molding using polycarbonate resin (PC, Polycarbonate) or the like. As shown in FIG. 13, the circular through hole and the through holes described above are formed. It has a connected through hole. The through hole is a escape hole for gas (air) pushed out by reversal of the movable contact member 10. The spacer 5S is provided with an adhesive layer (not shown), and the spacer 5S is attached to the sheet substrate 9 by this adhesive layer.

シート部材35の保持シート5Hは、ポリエチレンテレフタレート樹脂(PET、Polyethylene terephthalate)等の片面に粘着層(図示していない)が設けられたフィルム材を用いており、円形形状で可動接点部材10より大きい外形で作製されている。そして、複数の可動接点部材10に対応した複数の保持シート5Hは、図12に示すように、可動接点部材10の上方(図12に示すZ1方向)にそれぞれ配設され、この粘着層によって可動接点部材10を保持している。   The holding sheet 5H of the sheet member 35 uses a film material provided with an adhesive layer (not shown) on one side, such as polyethylene terephthalate resin (PET), and has a circular shape and is larger than the movable contact member 10. It is made with an outer shape. Then, as shown in FIG. 12, the plurality of holding sheets 5H corresponding to the plurality of movable contact members 10 are respectively disposed above the movable contact member 10 (Z1 direction shown in FIG. 12), and are movable by this adhesive layer. The contact member 10 is held.

シート部材35のカバーシート5Cは、ポリエチレンテレフタレート樹脂(PET)等のフィルム材を用いており、図12に示すように、円形形状で可動接点部材10より大きい外形のドーム形状となるような絞り加工が施されて作製されている。また、カバーシート5Cの片面には、図示していない粘着層が設けられている。そして、カバーシート5Cは、図12に示すように、スペーサ5S及び保持シート5Hの上方(図12に示すZ1方向)に配設され、この粘着層によってスペーサ5S及び保持シート5Hに貼り付けられている。これにより、シート部材35とシート基板9とで可動接点部材10を挟持することとなる。   The cover sheet 5C of the sheet member 35 uses a film material such as polyethylene terephthalate resin (PET), and is drawn so as to have a circular shape and a dome shape that is larger than the movable contact member 10 as shown in FIG. Is made. Moreover, the adhesive layer which is not shown in figure is provided in the single side | surface of 5 C of cover sheets. As shown in FIG. 12, the cover sheet 5C is disposed above the spacer 5S and the holding sheet 5H (in the Z1 direction shown in FIG. 12), and is adhered to the spacer 5S and the holding sheet 5H by this adhesive layer. Yes. As a result, the movable contact member 10 is sandwiched between the sheet member 35 and the sheet substrate 9.

次に、シートスイッチ300のシート基板9は、両面に配線パターンが施された、所謂両面のプリント配線板(PWB、printed wiring board)を用いており、図14(a)に示すように、その一面9a側には、第1固定接点部材33及び第2固定接点部材43が設けられているとともに、図14(b)に示すように、その他面9z側には、第1端子部34及び第2端子部44が設けられている。なお、シート基板9として、両面のフレキシブルプリント基板(FPC、Flexible printed circuits)を用いても良い。   Next, the sheet substrate 9 of the sheet switch 300 uses a so-called double-sided printed wiring board (PWB, printed wiring board) having wiring patterns on both sides, as shown in FIG. A first fixed contact member 33 and a second fixed contact member 43 are provided on the one surface 9a side, and as shown in FIG. 14B, the first terminal portion 34 and the second fixed contact member 43 are provided on the other surface 9z side. A two-terminal portion 44 is provided. Note that a double-sided flexible printed circuit board (FPC, Flexible printed circuits) may be used as the sheet substrate 9.

次に、シートスイッチ300の第1固定接点部材33及び第2固定接点部材43は、シート基板9の一部を用いて形成されており、図14(a)に示すように、第1固定接点部材33である楕円形のパターンと第2固定接点部材43である馬蹄形のパターンとの組合せで、複数の可動接点部材10に対応してそれぞれ設けられている。そして、シート部材35がシート基板9に装着された際には、第1固定接点部材33が可動接点部材10の膨出部11の頂部と接離可能に配設されるとともに、第2固定接点部材43が可動接点部材10の脚部51と接触して配設される。これにより、可動接点部材10の膨出部11が反転動作を繰り返すことにより、第1固定接点部材33と可動接点部材10の膨出部11の頂部とが接離を繰り返すこととなる。一方、第2固定接点部材43と可動接点部材10の脚部51とは、膨出部11の反転動作が繰り返されても、接触状態を常時保つようになっている。   Next, the first fixed contact member 33 and the second fixed contact member 43 of the sheet switch 300 are formed using a part of the sheet substrate 9, and as shown in FIG. A combination of an oval pattern as the member 33 and a horseshoe pattern as the second fixed contact member 43 is provided for each of the plurality of movable contact members 10. When the sheet member 35 is mounted on the sheet substrate 9, the first fixed contact member 33 is disposed so as to be able to contact and separate from the top of the bulging portion 11 of the movable contact member 10, and the second fixed contact. The member 43 is disposed in contact with the leg portion 51 of the movable contact member 10. Thereby, when the bulging part 11 of the movable contact member 10 repeats the reversing operation, the first fixed contact member 33 and the top part of the bulging part 11 of the movable contact member 10 repeat contact and separation. On the other hand, the second fixed contact member 43 and the leg portion 51 of the movable contact member 10 are always kept in contact with each other even if the inverting operation of the bulging portion 11 is repeated.

最後に、シートスイッチ300の第1端子部34及び第2端子部44は、シート基板9の一部を用いて互いが電気的に絶縁されて形成されており、図14(b)に示すように、シート基板9の他面9z側に設けられている。また、詳細な図示はしていないが、シート基板9に設けられたスルーホール9hにより、第1端子部34が第1固定接点部材33と接続されているとともに、第2端子部44が第2固定接点部材43と接続されている。そして、この第1端子部34及び第2端子部44により、シートスイッチ300と外部機器との電気的接続が可能になる。   Finally, the first terminal portion 34 and the second terminal portion 44 of the sheet switch 300 are formed so as to be electrically insulated from each other using a part of the sheet substrate 9, as shown in FIG. Further, it is provided on the other surface 9 z side of the sheet substrate 9. Although not shown in detail, the first terminal portion 34 is connected to the first fixed contact member 33 by the through hole 9h provided in the sheet substrate 9, and the second terminal portion 44 is second. The fixed contact member 43 is connected. The first terminal portion 34 and the second terminal portion 44 allow electrical connection between the seat switch 300 and an external device.

以上のように構成された本発明の第3実施形態のシートスイッチ300は、第1実施形態の可動接点部材10を用いているので、長寿命化を図ることができるスイッチ装置となっている。何故なら、可動接点部材10の膨出部11が押圧操作されて反転する際に、可動接点部材10の突状部11tが短手方向SDにおける膨出部11の広がりを抑えることとなり、短手方向SDの外周端部S1における内部応力(長手方向LD側へ引っ張られる引張応力)の集中を低減している。このため、可動接点部材10の外周端部S1におけるクラック等の不具合が低減されるからである。そして、この可動接点部材10の長寿命化が図られているので、その結果として、シートスイッチ300の長寿命化を図ることができる。   Since the seat switch 300 according to the third embodiment of the present invention configured as described above uses the movable contact member 10 according to the first embodiment, it is a switch device that can extend the life. This is because when the bulging portion 11 of the movable contact member 10 is pressed and reversed, the projecting portion 11t of the movable contact member 10 suppresses the spread of the bulging portion 11 in the short direction SD. The concentration of internal stress (tensile stress pulled toward the longitudinal direction LD) at the outer peripheral end S1 in the direction SD is reduced. For this reason, defects such as cracks at the outer peripheral end S1 of the movable contact member 10 are reduced. Since the life of the movable contact member 10 is extended, as a result, the life of the sheet switch 300 can be extended.

以下に、シートスイッチ300の動作について、図面を用いないで簡単に説明する。先ず、操作前の状態においては、シートスイッチ300は、可動接点部材10の頂部と第1固定接点部材33とは離間しているとともに、可動接点部材10の脚部51と第2固定接点部材43は接触している。これにより、第1固定接点部材33と第2固定接点部材43とは電気的に接続されていない状態である。   Below, operation | movement of the sheet switch 300 is demonstrated easily, without using drawing. First, in a state before the operation, the seat switch 300 is separated from the top of the movable contact member 10 and the first fixed contact member 33, and the leg portion 51 of the movable contact member 10 and the second fixed contact member 43. Are in contact. Thereby, the first fixed contact member 33 and the second fixed contact member 43 are not electrically connected.

次に、操作者による押圧操作が行われると、シート部材35を介して、可動接点部材10が下方に押圧され、頂部の近傍を押圧された可動接点部材10は、下方へ撓んだ後に膨出部11が反転動作する。そして、膨出部11の頂部の裏面側が第1固定接点部材33に接触するようになる。これにより、可動接点部材10と第1固定接点部材33とが接触することで、可動接点部材10を介して、第1固定接点部材33と第2固定接点部材43とが電気的に接続される。   Next, when a pressing operation is performed by the operator, the movable contact member 10 is pressed downward via the sheet member 35, and the movable contact member 10 pressed near the top portion is swelled after being bent downward. The exit portion 11 performs a reverse operation. Then, the back side of the top of the bulging portion 11 comes into contact with the first fixed contact member 33. As a result, the movable contact member 10 and the first fixed contact member 33 come into contact with each other, whereby the first fixed contact member 33 and the second fixed contact member 43 are electrically connected via the movable contact member 10. .

次に、操作者による押圧操作が解除されると、可動接点部材10への押圧が解除され、可動接点部材10の反発力により、可動接点部材10は元のドーム形状に戻る。そして、シートスイッチ300は操作前の状態に戻り、第1固定接点部材33と第2固定接点部材43とは電気的に接続されていない状態となる。以上のように、可動接点部材10を押圧操作し、第1固定接点部材33と第2固定接点部材43との電気的な接続状態を切り替える(ON/OFF)ことで、シートスイッチ300は、スイッチとして機能する。   Next, when the pressing operation by the operator is released, the pressing on the movable contact member 10 is released, and the movable contact member 10 returns to the original dome shape by the repulsive force of the movable contact member 10. Then, the seat switch 300 returns to the state before the operation, and the first fixed contact member 33 and the second fixed contact member 43 are not electrically connected. As described above, by pressing the movable contact member 10 and switching the electrical connection state between the first fixed contact member 33 and the second fixed contact member 43 (ON / OFF), the sheet switch 300 is switched to Function as.

以上のように構成された本発明の第3実施形態に係わる可動接点部材10を用いたシートスイッチ300における、効果について、以下に纏めて説明する。   The effects of the seat switch 300 using the movable contact member 10 according to the third embodiment of the present invention configured as described above will be described below.

本発明の第3実施形態に係わるシートスイッチ300は、第1実施形態の可動接点部材10を用いているので、可動接点部材10の膨出部11が押圧操作されて反転する際に、可動接点部材10の短手方向SDの外周端部S1における内部応力(長手方向LD側へ引っ張られる引張応力)の集中を低減でき、外周端部S1におけるクラック等の不具合が低減されて、長寿命化を図ることができるスイッチ装置を提供することができる。   Since the seat switch 300 according to the third embodiment of the present invention uses the movable contact member 10 of the first embodiment, when the bulging portion 11 of the movable contact member 10 is pressed and inverted, the movable contact member 10 is used. Concentration of internal stress (tensile stress pulled toward the longitudinal direction LD side) at the outer peripheral end S1 in the short direction SD of the member 10 can be reduced, and defects such as cracks at the outer peripheral end S1 are reduced, thereby extending the life. A switch device that can be realized can be provided.

なお、本発明は上記実施形態に限定されるものではなく、例えば次のように変形して実施することができ、これらの実施形態も本発明の技術的範囲に属する。   In addition, this invention is not limited to the said embodiment, For example, it can deform | transform and implement as follows, These embodiments also belong to the technical scope of this invention.

図15は、本発明の第1実施形態に係わる可動接点部材10の変形例を説明する図であって、図15(a)は、変形例2の可動接点部材C10の上面図であり、図15(b)は、変形例3の可動接点部材D10の上面図である。   FIG. 15 is a view for explaining a modification of the movable contact member 10 according to the first embodiment of the present invention, and FIG. 15A is a top view of the movable contact member C10 of the modification 2. FIG. 15 (b) is a top view of the movable contact member D10 of Modification 3. FIG.

<変形例1>
上記第1実施形態では、突状部11tを2つの脚部51に延設して好適に構成したが、少なくとも膨出部11に突状部11tが設けられていれば良く、例えば、膨出部11にのみ設けられた構成でも良い。
<Modification 1>
In the first embodiment, the projecting portion 11t is preferably formed by extending the two leg portions 51. However, at least the projecting portion 11t may be provided on the bulging portion 11, for example, bulging. The structure provided only in the part 11 may be sufficient.

<変形例2>
上記第1実施形態では、膨出部11を挟んで対向する側に2つの脚部51を設ける構成にしたが、これに限るものではなく、例えば、図15(a)に示すように、膨出部11を挟んで対向する側にそれぞれ2つの脚部C51、合わせて4つの脚部C51を設ける構成であっても良いし、それ以上の個数を設ける構成であっても良い。。
<Modification 2>
In the first embodiment, the two leg portions 51 are provided on the sides facing each other with the bulging portion 11 interposed therebetween. However, the present invention is not limited to this. For example, as shown in FIG. Two leg portions C51 and a total of four leg portions C51 may be provided on opposite sides of the protruding portion 11, or a larger number may be provided. .

<変形例3>
上記第1実施形態では、膨出部11に切欠部11kを設けるように好適に構成にしたが、例えば、図15(b)に示すように、短手方向SD側の膨出部D11の外側に側部D71を設けて、切欠部11kを設けない構成であっても良い。
<Modification 3>
In the first embodiment, the bulging portion 11 is preferably configured to be provided with the notch portion 11k. For example, as shown in FIG. 15B, the outer side of the bulging portion D11 on the short side SD side Alternatively, the side portion D71 may be provided and the notched portion 11k may not be provided.

<変形例4><変形例5>
上記第2実施形態では、可動接点部材10の反転動作を安定して確実に行うために、押し子部材8を好適に用いた構成としたが、必ずしも用いない構成でも良い(変形例4)。また、シート部材25の上方に、操作者が操作する操作部材を設ける構成でも良い(変形例5)。
<Modification 4><Modification5>
In the said 2nd Embodiment, in order to perform the reversing operation | movement of the movable contact member 10 stably and reliably, it was set as the structure which used the pusher member 8 suitably, However, The structure which is not necessarily used may be sufficient (modification 4). Moreover, the structure which provides the operation member which an operator operates above the sheet | seat member 25 may be sufficient (modification 5).

<変形例6>
上記第3実施形態では、第1固定接点部材33及び第2固定接点部材43、並びに可動接点部材10がそれぞれ20個備えた構成としたが、この個数に限るものではなく、少なくても多くても良い。
<Modification 6>
In the third embodiment, the first fixed contact member 33, the second fixed contact member 43, and the 20 movable contact members 10 are provided. However, the number is not limited to this, and at least many. Also good.

<変形例7>
上記第3実施形態では、楕円形のパターンの第1固定接点部材33と馬蹄形のパターンの第2固定接点部材43との組合せで固定接点を構成したが、これに限るものではなく、例えば、リング形のパターンと円形のパターンとの組合せで固定接点を構成しても良い。
<Modification 7>
In the third embodiment, the fixed contact is configured by the combination of the first fixed contact member 33 having an oval pattern and the second fixed contact member 43 having a horseshoe pattern. However, the present invention is not limited thereto. The fixed contact may be configured by a combination of a shape pattern and a circular pattern.

<変形例8>
本発明の第1実施形態に係わる可動接点部材10を用いたスイッチ装置として、上記第2実施形態ではプッシュスイッチ200及び上記第3実施形態ではシートスイッチ300を例にして詳細に説明したが、これに限るものではない。例えば、スイッチ装置として、スライドスイッチやシーソースイッチ等でも良い。
<Modification 8>
As a switch device using the movable contact member 10 according to the first embodiment of the present invention, the push switch 200 in the second embodiment and the seat switch 300 in the third embodiment have been described in detail. It is not limited to. For example, the switch device may be a slide switch or a seesaw switch.

本発明は上記実施の形態に限定されず、本発明の目的の範囲を逸脱しない限りにおいて適宜変更することが可能である。   The present invention is not limited to the above-described embodiment, and can be modified as appropriate without departing from the scope of the object of the present invention.

10、C10、D10 可動接点部材
11、D11 膨出部
11k 切欠部
11t 突状部
51、C51 脚部
91 繋ぎ部
13、33 第1固定接点部材
23、43 第2固定接点部材
14、34 第1端子部
24、44 第2端子部
200 プッシュスイッチ
300 シートスイッチ
B1 ベース部材
C1 曲げ加工部材
D1 絞り加工部材
P1 外形加工工程
P2 曲げ加工工程
P3 絞り加工工程
P4 切断加工工程
LD 長手方向
SD 短手方向
10, C10, D10 Movable contact member 11, D11 bulging portion 11k cutout portion 11t protruding portion 51, C51 leg portion 91 connecting portion 13, 33 first fixed contact member 23, 43 second fixed contact member 14, 34 first Terminal portions 24, 44 Second terminal portion 200 Push switch 300 Sheet switch B1 Base member C1 Bending member D1 Drawing member P1 Outline processing step P2 Bending step P3 Drawing step P4 Cutting step LD Longitudinal direction SD Short direction

Claims (6)

ドーム状に膨出し押圧により反転動作可能な膨出部と、該膨出部を支持している複数の脚部と、を備え、短手方向及び長手方向を有した外形形状の可動接点部材であって、
前記複数の脚部は、平面視して、前記長手方向において前記膨出部を挟んで対向する側にそれぞれ少なくとも1つずつ設けられ、
前記膨出部には、前記短手方向に沿って縦断面視して、前記膨出する側に突出する突状部を有し、
該突状部が前記長手方向に沿って延設されて前記短手方向の中央部を挟んで2ヶ所に設けられていることを特徴とする可動接点部材。
A dome-shaped bulging portion that can be reversed by bulging and a plurality of legs that support the bulging portion, and a movable contact member having an outer shape having a short side direction and a long side direction. There,
The plurality of leg portions are each provided at least one on each side facing the bulging portion in the longitudinal direction in plan view,
The bulging portion has a projecting portion that protrudes toward the bulging side in a longitudinal cross-sectional view along the short direction,
The movable contact member is characterized in that the projecting portions are provided in two locations extending along the longitudinal direction and sandwiching the central portion in the lateral direction.
前記膨出部には、前記短手方向の外周の一部を形成する切欠部を有していることを特徴とする請求項1に記載の可動接点部材。   The movable contact member according to claim 1, wherein the bulging portion includes a cutout portion that forms a part of the outer periphery in the short-side direction. 前記突状部は、前記短手方向の前記中央部を挟んで線対称に形成されていることを特徴とする請求項1または請求項2に記載の可動接点部材。   3. The movable contact member according to claim 1, wherein the projecting portion is formed in line symmetry with respect to the central portion in the short direction. ドーム状に膨出し押圧により反転動作可能な膨出部と、該膨出部を支持している複数の脚部と、を備え、外形形状が短手方向及び長手方向を有した可動接点部材の製造方法であって、
シート状の金属材から繋ぎ部を残しつつ前記短手方向及び前記長手方向を有した板状のベース部材を形成する外形加工工程と、
前記ベース部材を前記短手方向の中央部と交差する前記長手方向に沿って一方側へ突出する形状となるように折り曲げて曲げ加工部材を形成する曲げ加工工程と、
前記曲げ加工部材に対して、平面視して前記短手方向及び前記長手方向の中央部分を中心として、前記一方側に向けて前記ドーム状に膨出するように絞って絞り加工部材を形成する絞り加工工程と、
前記絞り加工部材に接続された前記繋ぎ部を前記外形形状に倣って切断する切断加工工程と、を有し、
前記絞り加工工程において、前記膨出部が形成されるとともに、前記膨出する側に突出する突出部が前記長手方向に沿って延設されて前記短手方向の前記中央部を挟んで2ヶ所に形成されることを特徴とする可動接点部材の製造方法。
A movable contact member having a dome-like bulging portion that can be reversed by bulging and a plurality of legs that support the bulging portion, and whose outer shape has a short direction and a long direction. A manufacturing method comprising:
An outer shape processing step of forming a plate-like base member having the short side direction and the long side direction while leaving a connecting portion from a sheet-like metal material,
A bending step of forming the bending member by bending the base member so as to protrude to one side along the longitudinal direction intersecting the central portion in the short direction;
A drawing member is formed by constricting the bending member so as to bulge in the dome shape toward the one side with the central portion in the short direction and the longitudinal direction as a center in plan view. Drawing process;
A cutting step for cutting the joint portion connected to the drawing member in accordance with the outer shape, and
In the drawing step, the bulging portion is formed, and a protruding portion that protrudes toward the bulging side extends along the longitudinal direction and sandwiches the central portion in the lateral direction at two locations. The manufacturing method of the movable contact member characterized by the above-mentioned.
前記外形加工工程において、前記脚部の前記短手方向の前記中央部分と接続して前記繋ぎ部を設けたことを特徴とする請求項4に記載の可動接点部材の製造方法。   5. The method of manufacturing a movable contact member according to claim 4, wherein, in the outer shape processing step, the connecting portion is provided in connection with the central portion of the leg portion in the lateral direction. 請求項1ないし請求項3のいずれかに記載の可動接点部材と、
該可動接点部材の前記膨出部の頂部と接離可能な第1固定接点部材と、
前記可動接点部材の前記脚部と接触している第2固定接点部材と、
前記第1固定接点部材と電気的に接続した第1端子部と、
前記第2固定接点部材と電気的に接続した第2端子部と、を備えていることを特徴とするスイッチ装置。
The movable contact member according to any one of claims 1 to 3,
A first fixed contact member that can contact and separate from the top of the bulging portion of the movable contact member;
A second fixed contact member in contact with the leg of the movable contact member;
A first terminal portion electrically connected to the first fixed contact member;
A switch device comprising: a second terminal portion electrically connected to the second fixed contact member.
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