JP6365874B2 - VEHICLE SENSOR MOUNTING DEVICE AND VEHICLE DISTANCE DETECTOR HAVING THE SAME - Google Patents

VEHICLE SENSOR MOUNTING DEVICE AND VEHICLE DISTANCE DETECTOR HAVING THE SAME Download PDF

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JP6365874B2
JP6365874B2 JP2014144826A JP2014144826A JP6365874B2 JP 6365874 B2 JP6365874 B2 JP 6365874B2 JP 2014144826 A JP2014144826 A JP 2014144826A JP 2014144826 A JP2014144826 A JP 2014144826A JP 6365874 B2 JP6365874 B2 JP 6365874B2
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sensor
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vehicle
inner member
end side
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JP2016020162A (en
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功祐 今村
功祐 今村
兼史 深堀
兼史 深堀
忠夫 清水
忠夫 清水
博之 川瀬
博之 川瀬
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Denso Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R19/00Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
    • B60R19/02Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
    • B60R19/48Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects combined with, or convertible into, other devices or objects, e.g. bumpers combined with road brushes, bumpers convertible into beds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01SRADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
    • G01S7/00Details of systems according to groups G01S13/00, G01S15/00, G01S17/00
    • G01S7/52Details of systems according to groups G01S13/00, G01S15/00, G01S17/00 of systems according to group G01S15/00
    • G01S7/521Constructional features

Description

本発明は、例えば障害物検出装置に使用される車両用超音波センサを車体に装着するための車両用センサ装着具と、車体に装着された車両用距離検出器に関する。   The present invention relates to a vehicle sensor mounting tool for mounting, for example, a vehicle ultrasonic sensor used in an obstacle detection device to a vehicle body, and a vehicle distance detector mounted to the vehicle body.

近時の車両(例えば自動車)には、例えば駐車時における運転を支援するために「クリアランスソナー」と称する障害物検出装置が設けられている。この装置は、車両の前後のバンパに所定数(例えば、前側のバンパに2個、後側のバンパに4個)の超音波センサを取り付け、各超音波センサから送信した超音波が障害物に当たって戻ってくるまでの時間を検出することにより、車両と障害物までの距離を計測する。そして、その距離が設定値よりも小さくなれば、音声等で運転者に報知する。   In recent vehicles (for example, automobiles), for example, an obstacle detection device called “clearance sonar” is provided to assist driving during parking. This device attaches a predetermined number of ultrasonic sensors to the front and rear bumpers of the vehicle (for example, two on the front bumper and four on the rear bumper), and the ultrasonic waves transmitted from each ultrasonic sensor hit the obstacle. By detecting the time to return, the distance between the vehicle and the obstacle is measured. When the distance becomes smaller than the set value, the driver is notified by voice or the like.

超音波センサをバンパへ装着するには、特許文献1のように、固定部材の円筒状の保持部に超音波センサを収容し、バンパに形成された貫通孔に超音波センサの先端部を挿入した状態で固定部材のリング状の固定部をバンパの内側面に貼り付け固定する方法(貼り付け方式)がある。そして、特許文献1ではこのような貼り付け方式において、固定部材とは別のマスク部材でバンパに形成された貫通孔の周縁部を被覆することにより、またマスク部材をバンパと同色に塗装することにより貫通孔での意匠性を向上させている。   To attach the ultrasonic sensor to the bumper, as in Patent Document 1, the ultrasonic sensor is accommodated in the cylindrical holding portion of the fixing member, and the tip of the ultrasonic sensor is inserted into the through hole formed in the bumper. In this state, there is a method (attachment method) in which the ring-shaped fixing portion of the fixing member is attached and fixed to the inner surface of the bumper. And in patent document 1, in such an affixing system, the mask member is coated with the same color as the bumper by covering the peripheral portion of the through hole formed in the bumper with a mask member different from the fixing member. This improves the design of the through hole.

ところで、特許文献1の固定部材及びマスク部材はともに湾曲形状をなすバンパの内側面や貫通孔に固定されるので、湾曲形状に対する追随性・追従性が良好な柔軟な素材(ゴム等の弾性変形可能な材料)が推奨される。一般的な合成樹脂材料等においては、湾曲形状に対する追随性・追従性が良好な柔軟な素材は、センサを保持する強度・硬度や塗装時の定着性に劣る場合がある。他方、センサを保持する強度・硬度や塗装時の定着性に優れた硬い素材は、湾曲形状に対する追随性・追従性に劣る傾向がみられる。したがって、追随性・追従性と強度・硬度と塗装時定着性とを同時に成立させるために高価な材料を使用したり、車種や仕様が変わるたびに材料変更を検討したりしなければならなくなるおそれがあり、さらなる改善による品質向上が要請されている。   By the way, since both the fixing member and the mask member of Patent Document 1 are fixed to the inner side surface or the through hole of the bumper having a curved shape, a flexible material (elastic deformation of rubber or the like having good followability / following property to the curved shape) Possible materials) are recommended. In general synthetic resin materials and the like, a flexible material having good followability and followability with respect to a curved shape may be inferior in strength and hardness for holding a sensor and fixability at the time of painting. On the other hand, a hard material excellent in strength and hardness for holding the sensor and fixability at the time of painting tends to be inferior in followability and followability with respect to the curved shape. Therefore, it may be necessary to use expensive materials in order to simultaneously establish the following / following properties, strength / hardness, and fixability at the time of painting, or to consider changing the materials whenever the vehicle type or specifications change. There is a demand for quality improvement through further improvements.

特開2006−298010号公報JP 2006-298010 A

本発明の課題は、車体側の取付部への貼り付け時に湾曲形状に対する追随性・追従性が良好であり、センサを保持する強度・硬度に優れ、かつ車体側の取付部と同色・同系統色への塗装時の定着性にも優れた車両用センサ装着具、及びそのような車両用センサ装着具を備えた車両用距離検出器を提供することにある。   The problem of the present invention is that the followability and followability to the curved shape are good when affixed to the mounting portion on the vehicle body side, the strength and hardness to hold the sensor are excellent, and the same color and the same system as the mounting portion on the vehicle body side It is an object of the present invention to provide a vehicle sensor mounting tool that is excellent in fixability at the time of painting on a color, and a vehicle distance detector equipped with such a vehicle sensor mounting tool.

課題を解決するための手段及び発明の効果Means for Solving the Problems and Effects of the Invention

上記課題を解決するために、本発明の車両用センサ装着具は、
距離検出用のセンサを収容するとともに、そのセンサの先端部(例えばセンサ本体)が車体側の取付部(例えばバンパ)に形成された貫通孔に挿入された状態で、該取付部の内側面に貼り付け固定される車両用センサ装着具であって、
前記センサを収容する内筒部と、その内筒部の軸線方向の一端側にフランジ状に張り出して形成され軸線方向の他端側から挿入された前記センサを受け止めるとともに、該センサの先端部を露出させるための内側開口が形成された環状部と、前記内筒部に収容された前記センサの軸線方向への相対移動及び軸線周りの相対回転を阻止するためのセンサ固定部とを有する内側部材(例えばセンサ保持部材)と、
その内側部材を収容する外筒部と、その外筒部の軸線方向の一端側にフランジ状に張り出して形成され軸線方向の一端側から挿入された前記内側部材の環状部を受け止めるとともに、前記センサの先端部及び前記内側部材の環状部を露出させるための外側開口が形成され、かつ前記取付部の内側面に貼り付け固定するための貼付面が軸線方向の一端側に形成された鍔部とを有し、前記内側部材よりも柔軟な材料で構成された外側部材(例えば車体貼付部材)とを備え、
前記内側部材と前記外側部材との間には、前記内側部材が軸線方向の一端側から前記外側部材の外筒部に挿入され、前記内側部材の環状部が前記外側部材の鍔部で支持された状態で、前記内側部材と前記外側部材とを係止する係止部が設けられ、
相対的に柔軟性を有する前記外側部材は、前記鍔部の貼付面が前記取付部の内側面に貼り付けられて車体側に装着されるとともに、軸線方向の一端側から前記外筒部に挿入された前記内側部材を前記係止部により相対運動不能状態に固定する一方、
相対的に硬質の前記内側部材は、軸線方向の他端側から前記内筒部に挿入された前記センサの相対移動及び相対回転を前記センサ固定部により阻止することを特徴とする。
In order to solve the above-described problem, the vehicle sensor mounting tool of the present invention includes:
A sensor for detecting a distance is accommodated, and a tip portion (for example, a sensor main body) of the sensor is inserted into a through hole formed in a mounting portion (for example, a bumper) on the vehicle body side. A vehicle sensor mounting tool to be fixed by pasting,
An inner cylinder portion that houses the sensor, and receives the sensor that is formed in a flange shape on one end side in the axial direction of the inner cylinder portion and is inserted from the other end side in the axial direction, and the tip portion of the sensor is An inner member having an annular portion in which an inner opening for exposure is formed, and a sensor fixing portion for preventing relative movement in the axial direction and relative rotation around the axis of the sensor accommodated in the inner cylinder portion (For example, a sensor holding member);
An outer cylinder portion that accommodates the inner member, and an annular portion of the inner member that is formed on one end side in the axial direction of the outer cylinder portion so as to protrude in a flange shape and that is inserted from one end side in the axial direction. An outer opening for exposing the front end portion of the inner member and the annular portion of the inner member, and a flange portion formed on one end side in the axial direction for attaching and fixing to the inner side surface of the mounting portion; have a, and a inner outer member made of a material softer than the members (e.g., body adhering member)
Between the inner member and the outer member, the inner member is inserted into the outer tube portion of the outer member from one end side in the axial direction, and the annular portion of the inner member is supported by the flange portion of the outer member. In the state, a locking portion for locking the inner member and the outer member is provided,
The outer member having relatively flexibility is attached to the vehicle body side with the attachment surface of the flange portion attached to the inner surface of the attachment portion, and is inserted into the outer cylinder portion from one end side in the axial direction. While the fixed inner member is fixed to the relative movement impossible state by the locking portion,
The relatively hard inner member is characterized in that the sensor fixing portion prevents relative movement and relative rotation of the sensor inserted into the inner cylinder portion from the other end side in the axial direction .

このような車両用センサ装着具によれば、車体側の取付部(例えばバンパ)に貼り付け固定される外側部材(例えば車体貼付部材)は、湾曲形状に対する追随性・追従性が良好な比較的柔軟な材料で構成される。一方、センサを収容し固定するとともに、外側部材へ挿入され受け止め保持される内側部材(例えばセンサ保持部材)は、センサを保持する強度・硬度に優れた比較的硬い材料で構成される。また、内側部材が硬質材料製(特にFRP製)であることにより、意匠性向上のために環状部に対して車体側の取付部と同色・同系統色への塗装を施す際に塗装定着性にも優れている。さらに、内側部材と外側部材とが異なる材質で構成されていても、両部材間に係止部が設けられ、センサはセンサ固定部で内側部材に固定されているので、センサは車体側の取付部に対して所定の取付位置に固定される。 According to such a vehicle sensor mounting tool, the outer member (for example, a vehicle body affixing member) that is attached and fixed to the mounting portion (for example, a bumper) on the vehicle body has a relatively good followability and followability with respect to the curved shape. It is composed of a flexible material. On the other hand, the housing the sensor fixing, the inner member is retained received is inserted into the outer member (for example, a sensor holding member) is composed of a relatively hard material having excellent strength and hardness to hold the sensor. In addition, because the inner member is made of hard material (especially FRP), the paint fixability is improved when the annular part is painted in the same color and system color as the mounting part on the vehicle body side to improve the design. Also excellent. Furthermore, even Tei and the inner and outer members are composed of different materials, the engaging portion is provided between both members, because the sensor is fixed to the inner member in the sensor mount, the sensor of the vehicle body side mounting Fixed to a predetermined mounting position with respect to the portion.

例えば、外側部材はエラストマーを混合した柔軟性PBT(ポリブチレンテレフタレート)樹脂や柔軟性PET(ポリエチレンテレフタレート)樹脂のような繊維非充填樹脂で構成し、内側部材はガラス繊維、炭素繊維等を充填した繊維強化PBT樹脂、繊維強化PET樹脂等のFRP(繊維強化樹脂fiber reinforced plastics)で構成できる。FRPに加えられた繊維により塗装の定着性も向上すると考えられる。したがって、外側部材及び内側部材をそれらの特性に応じた材料の成分組成によって構成することができ、車両用センサ装着具の品質が格段に向上する。なお、この事例でも明らかな通り、同一成分であっても組成が異なる材料を外側部材と内側部材とに使い分けることによって両者の特性を変化させることができる。また、FRPには繊維強化熱硬化性樹脂及び繊維強化熱可塑性樹脂を含む。   For example, the outer member is made of a fiber non-filling resin such as a flexible PBT (polybutylene terephthalate) resin mixed with an elastomer or a flexible PET (polyethylene terephthalate) resin, and the inner member is filled with glass fiber, carbon fiber, or the like. It can be composed of FRP (fiber reinforced plastics) such as fiber reinforced PBT resin and fiber reinforced PET resin. It is considered that the fixability of the coating is improved by the fibers added to the FRP. Therefore, the outer member and the inner member can be constituted by the component composition of the material according to their characteristics, and the quality of the vehicle sensor mounting tool is significantly improved. As is clear from this example, the characteristics of the two components can be changed by using different materials for the outer member and the inner member even if they are the same component. FRP includes a fiber reinforced thermosetting resin and a fiber reinforced thermoplastic resin.

なお、上記「センサ」には、超音波センサの他に電波センサ、光センサ(赤外線センサ、紫外線センサ、可視光線センサ等を含む)、放射線センサ(X線センサ、γ線センサ等を含む)等の電磁波反射型センサを含む。   In addition to the ultrasonic sensor, the “sensor” includes a radio wave sensor, an optical sensor (including an infrared sensor, an ultraviolet sensor, a visible light sensor, etc.), a radiation sensor (including an X-ray sensor, a γ-ray sensor, etc.), etc. Including an electromagnetic wave reflection type sensor.

上記車両用センサ装着具において、係止部は、内側部材の内筒部と外側部材の外筒部との軸線方向への相対移動を阻止するためにこれら両者間に形成された移動係止部と、軸線周りの相対回転を阻止するためにこれら両者間に形成された回転係止部とを含む。   In the vehicle sensor mounting tool, the locking portion is a movement locking portion formed between the inner cylinder portion of the inner member and the outer cylinder portion of the outer member in order to prevent relative movement in the axial direction. And a rotation locking portion formed between the two to prevent relative rotation about the axis.

このように、内側部材と外側部材との相対移動及び相対回転を阻止するために、移動係止部と回転係止部とが個別に設けられるので、内側部材と外側部材とが異なる材質で構成され位置変動を発生しやすい状況であっても、車体側に対するセンサ装着具ひいてはセンサの取付位置の変動が容易に回避される。   Thus, in order to prevent relative movement and relative rotation between the inner member and the outer member, the movement locking portion and the rotation locking portion are individually provided, so the inner member and the outer member are made of different materials. Even in a situation in which position fluctuations are likely to occur, fluctuations in the sensor mounting tool with respect to the vehicle body, and hence the sensor mounting position, can be easily avoided.

その際、内側部材の周方向において、複数の移動係止部と複数のセンサ固定部とが所定角度間隔で交互に配置される。   At this time, the plurality of movement locking portions and the plurality of sensor fixing portions are alternately arranged at predetermined angular intervals in the circumferential direction of the inner member.

これによって、内側部材及びセンサの軸線方向の位置固定が周方向にバランスよく配置され、軸線方向の移動を抑制できるので、センサによる距離検出を高精度に行える。   As a result, the axial position of the inner member and the sensor is fixed in a balanced manner in the circumferential direction, and movement in the axial direction can be suppressed, so that distance detection by the sensor can be performed with high accuracy.

例えば、内側部材において、環状部と移動係止部との離間距離をL1とし、環状部とセンサ固定部(例えばセンサに対する係合部)との離間距離をL2としたとき、L1よりもL2が大(L1<L2)に設定されている。   For example, in the inner member, when the separation distance between the annular portion and the movement locking portion is L1, and the separation distance between the annular portion and the sensor fixing portion (for example, the engagement portion with respect to the sensor) is L2, L2 is greater than L1. Large (L1 <L2) is set.

これによって、内側部材、外側部材、センサの3者をコンパクトに組み立て、センサ装着具の大型化を防止できる。   As a result, the inner member, the outer member, and the sensor can be assembled in a compact manner, and an increase in the size of the sensor mounting tool can be prevented.

さらに、移動係止部と回転係止部とが内筒部及び外筒部の周方向において複数の同一回転角度位置にそれぞれ配置されている。   Furthermore, the movement locking part and the rotation locking part are respectively arranged at a plurality of the same rotation angle positions in the circumferential direction of the inner cylinder part and the outer cylinder part.

このように、複数の移動係止部と回転係止部を簡素に組み込み、内側部材と外側部材の相対運動を容易に阻止することができる。しかも、内側部材と外側部材とが異なる材質で構成され位置変動を発生しやすい状況下であっても、移動係止機能と回転係止機能を個別かつほぼ同時に重畳的に発揮させることができ、車体側に対するセンサ装着具ひいてはセンサの取付位置の変動が容易に回避される。   In this way, a plurality of movement locking portions and rotation locking portions can be simply incorporated, and relative movement between the inner member and the outer member can be easily prevented. Moreover, even in situations where the inner member and the outer member are made of different materials and are likely to cause positional fluctuation, the movement locking function and the rotation locking function can be exhibited individually and substantially simultaneously in a superimposed manner. Variations in the sensor mounting tool with respect to the vehicle body, and hence the sensor mounting position, can be easily avoided.

また、内側部材のセンサ固定部は、環状部から軸線方向に沿って突出形成され、外側部材の鍔部及び外筒部(の膨出部)に跨り軸線方向に沿って形成された挿通孔を貫通することにより、回転係止部を兼用する。   Further, the sensor fixing portion of the inner member is formed so as to protrude from the annular portion along the axial direction, and has an insertion hole formed along the axial direction so as to straddle the flange portion and the outer cylinder portion (the bulging portion) of the outer member. By penetrating, it also serves as a rotation locking part.

このように、センサ固定部が回転係止部を兼用することによって、内側部材、外側部材、センサの3者間の相対回転をセンサ固定部によって同時かつ同位置で阻止することができる。   Thus, when the sensor fixing portion also serves as the rotation locking portion, relative rotation between the three members of the inner member, the outer member, and the sensor can be prevented simultaneously and at the same position by the sensor fixing portion.

内側部材は外側部材よりも硬質のFRP材で一体的に成形され、環状部は車体側の取付部と同色又は同系統色に塗装される。   The inner member is integrally formed of a harder FRP material than the outer member, and the annular portion is painted in the same color or the same color as the mounting portion on the vehicle body side.

このように、内側部材を構成するFRP材はセンサを保持する強度・硬度に優れた硬質材料であり、また補強材としてガラス等の繊維を含有し塗装時の定着性にも優れているから、車両用センサ装着具の耐久性が向上する。なお、車両用センサ装着具の全体ではなく、外側部材へ収容する前の内側部材(の環状部)のみに塗装すればよいので、塗布量を節約できる。   In this way, the FRP material constituting the inner member is a hard material with excellent strength and hardness that holds the sensor, and also contains fibers such as glass as a reinforcing material and is excellent in fixability at the time of painting. The durability of the vehicle sensor mounting tool is improved. In addition, since it is only necessary to paint on the inner member (the annular portion) before being housed in the outer member, not on the entire vehicle sensor mounting tool, the amount of application can be saved.

また、上記課題を解決するために、本発明の車両用距離検出器は、
このような車両用センサ装着具のうち相対的に柔軟性を有する前記外側部材は、前記鍔部の貼付面が前記取付部の内側面に貼り付けられて車体側に装着されるとともに、軸線方向の一端側から前記外筒部に挿入された前記内側部材を前記係止部により相対運動不能状態に固定する一方、
相対的に硬質の前記内側部材は、軸線方向の他端側から前記内筒部に挿入された前記センサの相対移動及び相対回転を前記センサ固定部により阻止し、
車体側の前記取付部に対して所定の取付位置に固定された前記センサにより車両から外部の物体までの距離を検出することを特徴とする。
In order to solve the above-mentioned problem, the vehicle distance detector of the present invention is
Among such vehicle sensor mounting devices, the relatively flexible outer member is mounted on the vehicle body side with the attaching surface of the flange portion attached to the inner side surface of the mounting portion, and in the axial direction. While fixing the inner member inserted into the outer cylinder part from one end side of the inner part in a state in which relative movement is impossible by the locking part,
The relatively rigid inner member prevents relative movement and relative rotation of the sensor inserted into the inner cylinder portion from the other end side in the axial direction by the sensor fixing portion,
The distance from the vehicle to an external object is detected by the sensor fixed at a predetermined mounting position with respect to the mounting portion on the vehicle body side .

このような車両用距離検出器によれば、外側部材(例えば車体貼付部材)を、湾曲形状に対する追随性・追従性が良好な比較的柔軟な材料で構成する一方、内側部材(例えばセンサ保持部材)を、センサを保持する強度・硬度に優れ、かつ塗装定着性にも優れた比較的硬い材料で構成することにより、センサは車体側の取付部に対して所定の取付位置に固定され、長期にわたり安定した距離検出性能を維持できる。   According to such a vehicle distance detector, the outer member (for example, a vehicle body sticking member) is made of a relatively flexible material having good followability and followability to a curved shape, while the inner member (for example, a sensor holding member). ) Is made of a relatively hard material that has excellent strength and hardness to hold the sensor, and also has excellent coating fixability, so that the sensor is fixed at a predetermined mounting position with respect to the mounting portion on the vehicle body side. A stable distance detection performance can be maintained.

本発明に係る車両用距離検出器としてのクリアランスソナーを備えた車両を例示する概略説明図。BRIEF DESCRIPTION OF THE DRAWINGS Schematic explanatory drawing which illustrates the vehicle provided with the clearance sonar as a vehicle distance detector which concerns on this invention. クリアランスソナーの平面図。The top view of clearance sonar. クリアランスソナーの正面図。Front view of clearance sonar. クリアランスソナーの底面図。Bottom view of clearance sonar. クリアランスソナーの斜視図。The perspective view of clearance sonar. クリアランスソナーの分解斜視図。The exploded perspective view of clearance sonar. 本発明に係る車両用センサ装着具の組立前の分解斜視図。The disassembled perspective view before the assembly of the vehicle sensor mounting tool which concerns on this invention. 車両用センサ装着具の組立状態の斜視図。The perspective view of the assembly state of the sensor mounting tool for vehicles. 図2のA−A断面図。AA sectional drawing of FIG. 図2のB−B断面図。BB sectional drawing of FIG. 図4のC−C断面斜視図。CC sectional perspective view of FIG.

以下、本発明の実施の形態につき図面に示す実施例を参照して説明する。図1,図3に示すように、車両の障害物検出装置1は、車両の前後のバンパ2(取付部)に装着された複数のクリアランスソナー3(車両用距離検出器)と、制御部としてのECU(Electronic Control Unit)4とを備えている。所定の条件の下で、各クリアランスソナー3に備えられた超音波センサ30(センサ)の先端部をなすセンサ本体31の先端面から車両の外部に向かって超音波が送信(発振)される。そして、センサ本体31がこの超音波の送信方向にある障害物5(外部の物体)に当たって戻ってくる超音波(反射波)を受信することによって、クリアランスソナー3は車両から障害物5までの距離を検出し、ECU4はその距離に応じて運転者に音声等で報知する。   Hereinafter, embodiments of the present invention will be described with reference to examples shown in the drawings. As shown in FIGS. 1 and 3, the vehicle obstacle detection device 1 includes a plurality of clearance sonars 3 (vehicle distance detectors) mounted on front and rear bumpers 2 (mounting portions) of the vehicle, and a control unit. ECU (Electronic Control Unit) 4. Under predetermined conditions, ultrasonic waves are transmitted (oscillated) from the front end surface of the sensor body 31 forming the front end portion of the ultrasonic sensor 30 (sensor) provided in each clearance sonar 3 toward the outside of the vehicle. And the clearance sonar 3 is the distance from the vehicle to the obstacle 5 when the sensor main body 31 receives the ultrasonic wave (reflected wave) that hits the obstacle 5 (external object) in the ultrasonic transmission direction and returns. The ECU 4 notifies the driver by voice or the like according to the distance.

図6を参照し、超音波センサ30の概略を説明する。超音波センサ30は、先端部をなす円柱形状のセンサ本体31と、センサ本体31を収容して支持する合成樹脂製のセンサケース32とを備えている。センサ本体31の先端面は、車両の外部に向かって超音波を送信(発振)するとともに、障害物5(図1参照)に当たって戻ってきた反射波を受信して振動する。センサケース32は、センサ本体31を収容して支持する筒状部32aと、センサ本体31と電気的に接続される回路基板(図示せず)を収容する矩形状の本体部32bと、その回路基板がECU4(図1参照)と電気的にやりとりするためのコネクタ部32cとを有する。   The outline of the ultrasonic sensor 30 will be described with reference to FIG. The ultrasonic sensor 30 includes a cylindrical sensor main body 31 that forms a tip portion, and a synthetic resin sensor case 32 that accommodates and supports the sensor main body 31. The front end surface of the sensor body 31 transmits (oscillates) ultrasonic waves toward the outside of the vehicle, and vibrates by receiving reflected waves that have returned upon hitting the obstacle 5 (see FIG. 1). The sensor case 32 includes a cylindrical portion 32a that houses and supports the sensor body 31, a rectangular body portion 32b that houses a circuit board (not shown) that is electrically connected to the sensor body 31, and a circuit thereof. The board has a connector portion 32c for electrically communicating with the ECU 4 (see FIG. 1).

次に図2〜図4を参照し、超音波センサ30を収容してバンパ2に装着するための車両用センサ装着具(以下、単に装着具とも言う)100及びバンパ2に装着されたクリアランスソナー3について概要を説明する。装着具100は、超音波センサ30を収容するセンサ保持部材10(内側部材)と、そのセンサ保持部材10を収容し、センサ本体31がバンパ2に形成された貫通孔2aに挿入された状態で、バンパ2の内側面2bに貼り付け固定される車体貼付部材20(外側部材)とを備える。装着具100によってバンパ2に装着されたクリアランスソナー3は、上記したように超音波センサ30によって車両から障害物5までの距離を検出する。   Next, referring to FIGS. 2 to 4, a vehicle sensor mounting tool (hereinafter also simply referred to as a mounting tool) 100 for accommodating the ultrasonic sensor 30 and mounting it on the bumper 2, and a clearance sonar mounted on the bumper 2. The outline of 3 will be described. The mounting tool 100 accommodates the sensor holding member 10 (inner member) that houses the ultrasonic sensor 30 and the sensor holding member 10, and the sensor main body 31 is inserted into the through-hole 2 a formed in the bumper 2. And a vehicle body sticking member 20 (outer member) that is attached and fixed to the inner side surface 2b of the bumper 2. The clearance sonar 3 mounted on the bumper 2 by the mounting tool 100 detects the distance from the vehicle to the obstacle 5 by the ultrasonic sensor 30 as described above.

図5〜図8を参照し、装着具100の構造を具体的に説明する。装着具100は、GFRP(ガラス繊維強化樹脂)材で射出一体成形されたセンサ保持部材10と、エラストマーを混合した柔軟性PBT(ポリブチレンテレフタレート)樹脂材で射出一体成形された車体貼付部材20とを備える。GFRP材はPBT樹脂に補強材としてガラス繊維が充填された硬質材料であり、柔軟性PBT樹脂材は繊維非充填の軟質材料であるから、センサ保持部材10は車体貼付部材20よりも超音波センサ30を保持する強度・硬度等に優れ、またガラス繊維を含有するため塗装時の定着性にも優れている。   With reference to FIGS. 5-8, the structure of the mounting tool 100 is demonstrated concretely. The mounting tool 100 includes a sensor holding member 10 injection-molded integrally with a GFRP (glass fiber reinforced resin) material, and a vehicle body sticking member 20 injection-molded integrally with a flexible PBT (polybutylene terephthalate) resin material mixed with an elastomer. Is provided. Since the GFRP material is a hard material in which glass fibers are filled as a reinforcing material in a PBT resin, and the flexible PBT resin material is a soft material in which fibers are not filled, the sensor holding member 10 is an ultrasonic sensor rather than the vehicle body sticking member 20. It is excellent in strength, hardness, etc. for holding 30 and also has excellent fixability at the time of painting because it contains glass fiber.

センサ保持部材10は、超音波センサ30を収容する内筒部11と、その内筒部11の軸線方向の一端側(実施例では上端側)にフランジ状に張り出して形成された環状部12と、超音波センサ30を固定するためのセンサ固定部13とを有する。内筒部11は超音波センサ30のうちセンサ本体31及び筒状部32aを収容する(図9〜図11参照)。環状部12は、軸線方向の他端側(実施例では下端側)から挿入された超音波センサ30のセンサ本体31を受け止めるとともに、超音波センサ30のセンサ本体31を露出させるための内側開口12aが形成されている。センサ固定部13は、超音波センサ30の軸線方向への相対移動及び軸線周りの相対回転を阻止する(詳しくは後述する)。   The sensor holding member 10 includes an inner cylinder portion 11 that accommodates the ultrasonic sensor 30, and an annular portion 12 that is formed in a flange shape on one end side (the upper end side in the embodiment) of the inner cylinder portion 11 in the axial direction. And a sensor fixing part 13 for fixing the ultrasonic sensor 30. The inner cylinder part 11 accommodates the sensor main body 31 and the cylindrical part 32a in the ultrasonic sensor 30 (see FIGS. 9 to 11). The annular portion 12 receives the sensor main body 31 of the ultrasonic sensor 30 inserted from the other end side in the axial direction (the lower end side in the embodiment), and also exposes the sensor main body 31 of the ultrasonic sensor 30. Is formed. The sensor fixing unit 13 prevents relative movement of the ultrasonic sensor 30 in the axial direction and relative rotation around the axial line (details will be described later).

一方、車体貼付部材20は、センサ保持部材10を収容する外筒部21と、その外筒部21の軸線方向の上端側にフランジ状に張り出して形成された鍔部22とを有する。鍔部22は、軸線方向の上端側から挿入されたセンサ保持部材10の環状部12を受け止めるとともに、超音波センサ30のセンサ本体31及びセンサ保持部材10の環状部12を露出させるための外側開口22aが形成され、かつバンパ2の内側面2bに貼り付け固定するための貼付面22bが軸線方向の上端側に形成されている。   On the other hand, the vehicle body affixing member 20 includes an outer cylinder portion 21 that accommodates the sensor holding member 10 and a flange portion 22 that is formed in a flange shape on the upper end side in the axial direction of the outer cylinder portion 21. The flange portion 22 receives the annular portion 12 of the sensor holding member 10 inserted from the upper end side in the axial direction, and also exposes the sensor body 31 of the ultrasonic sensor 30 and the annular portion 12 of the sensor holding member 10. An affixing surface 22b for adhering and fixing to the inner side surface 2b of the bumper 2 is formed on the upper end side in the axial direction.

図6〜図8に示すように、センサ保持部材10の内筒部11が軸線方向の上端側から(外側開口22aを介して)車体貼付部材20の外筒部21に挿入され、超音波センサ30が軸線方向の下端側からセンサ保持部材10の内筒部11に挿入される。これによって、内筒部11は、内側開口12aからセンサ本体31が露出した状態で超音波センサ30を収容し、外筒部21は、外側開口22aから環状部12及びセンサ本体31が露出し、かつ鍔部22が環状部12を支持する状態で内筒部11及び超音波センサ30を収容する(図5,図9〜図11参照)。   As shown in FIGS. 6 to 8, the inner cylinder portion 11 of the sensor holding member 10 is inserted into the outer cylinder portion 21 of the vehicle body affixing member 20 from the upper end side in the axial direction (via the outer opening 22 a). 30 is inserted into the inner cylinder portion 11 of the sensor holding member 10 from the lower end side in the axial direction. Thereby, the inner cylinder part 11 accommodates the ultrasonic sensor 30 in a state where the sensor main body 31 is exposed from the inner opening 12a, and the outer cylinder part 21 exposes the annular part 12 and the sensor main body 31 from the outer opening 22a. And the inner cylinder part 11 and the ultrasonic sensor 30 are accommodated in the state which the collar part 22 supports the annular part 12 (refer FIG. 5, FIG. 9-FIG. 11).

クリアランスソナー3の組立状態(図6)又は装着具100の組立状態(図7,図8)において、センサ保持部材10の内筒部11及び車体貼付部材20の外筒部21には、これら両者を係止する(すなわち、相対運動不能状態に固定する)ための係止部が設けられる(詳しくは後述する)。なお、クリアランスソナー3は、超音波センサ30のセンサ本体部31をバンパ2の貫通孔2aに挿入した状態で、車体貼付部材20の貼付面22bとバンパ2の内側面2bとを両面テープ40等の接合部材を介して貼り合わせることにより、車体側に固定される(図9,図10参照)。   In the assembled state of the clearance sonar 3 (FIG. 6) or the assembled state of the mounting tool 100 (FIGS. 7 and 8), both of the inner cylindrical portion 11 of the sensor holding member 10 and the outer cylindrical portion 21 of the vehicle body sticking member 20 are provided. Is provided (that will be described later in detail). Note that the clearance sonar 3 is configured such that the sticking surface 22b of the vehicle body sticking member 20 and the inner side surface 2b of the bumper 2 are bonded to each other with the sensor main body 31 of the ultrasonic sensor 30 inserted into the through hole 2a of the bumper 2. Are bonded to each other through the bonding member (see FIGS. 9 and 10).

このとき、意匠性を向上させるため、センサ保持部材10の環状部12がバンパ2と同色(例えばグレイ)又は同系統色(例えばシルバーグレイの場合又はグラデーションの場合等)に塗装される。センサ保持部材10は補強材としてガラス繊維を含有するGFRP材であり、塗装時の定着性に優れているから、装着具100の耐久性が向上する。なお、装着具100の全体ではなく、車体貼付部材20へ収容する前のセンサ保持部材10(の環状部12)のみに塗装すればよいので、塗布量を節約できる。   At this time, in order to improve the design, the annular portion 12 of the sensor holding member 10 is painted in the same color (for example, gray) or the same color (for example, silver gray or gradation) as the bumper 2. Since the sensor holding member 10 is a GFRP material containing glass fiber as a reinforcing material and has excellent fixability at the time of painting, the durability of the wearing tool 100 is improved. In addition, since it is only necessary to paint on the sensor holding member 10 (the annular portion 12) before being housed in the vehicle body pasting member 20, not on the entire mounting tool 100, the application amount can be saved.

図7,図8の斜視図及び図9〜図11の断面図に具体的に示す係止部では、内筒部11と外筒部21との軸線方向への相対移動を阻止する移動係止部14A,24Aと、軸線周りの相対回転を阻止する回転係止部14R1,14R2,24R1,24R2とが別々に設けられている。   7 and FIG. 8 and the sectional view specifically shown in the sectional views of FIGS. 9 to 11, the movement latch that prevents relative movement in the axial direction between the inner cylinder portion 11 and the outer cylinder portion 21. The portions 14A and 24A and the rotation locking portions 14R1, 14R2, 24R1, and 24R2 that prevent relative rotation around the axis are provided separately.

内筒部11の下端部の複数位置(実施例ではコネクタ部32cの延長線に沿う径方向の2ヶ所)には、内側移動係止部14Aが外周面から爪状又は鉤状に凸部形成される一方、外筒部21の下端部の対応位置には、外側移動係止部24Aが内周面に凹部形成されている。装着具100の組立状態において、内側移動係止部14Aと外側移動係止部24Aとは互いの弾性変形及び弾性復帰により係合し、内筒部11と外筒部21との軸線方向への相対移動を阻止する(図9〜図11参照)。なお、内側移動係止部14Aが内筒部11の外周面に凹部形成され、外側移動係止部24Aが外筒部21の内周面に凸部形成される構成であってもよい。   At a plurality of positions on the lower end portion of the inner cylinder portion 11 (in the embodiment, at two locations in the radial direction along the extension line of the connector portion 32c), the inner movement locking portion 14A is formed in a claw-like or hook-like shape from the outer peripheral surface. On the other hand, at the corresponding position of the lower end portion of the outer cylinder portion 21, an outer movement locking portion 24A is recessed on the inner peripheral surface. In the assembled state of the mounting tool 100, the inner movement locking portion 14A and the outer movement locking portion 24A are engaged with each other by elastic deformation and elastic return, and the inner cylinder portion 11 and the outer cylinder portion 21 in the axial direction. Relative movement is prevented (see FIGS. 9 to 11). The inner movement locking portion 14 </ b> A may be formed as a recess on the outer peripheral surface of the inner cylinder portion 11, and the outer movement locking portion 24 </ b> A may be formed as a protrusion on the inner peripheral surface of the outer cylinder portion 21.

また、内筒部11の外周面上の複数位置(実施例ではコネクタ部32cの延長線に沿う径方向の2ヶ所)には、第1の内側回転係止部14R1が軸線方向に沿ってレール状に凸部形成される一方、外筒部21の内周面上の対応位置には、第1の外側回転係止部24R1が軸線方向に沿って溝状に凹部形成されている。装着具100の組立状態において、第1の内側回転係止部14R1と第1の外側回転係止部24R1とは互いに嵌り合うことにより係合し、内筒部11と外筒部21との軸線周りの相対回転を阻止する(図9〜図11参照)。なお、第1の内側回転係止部14R1が内筒部11の外周面に凹部形成され、第1の外側回転係止部24R1が外筒部21の内周面に凸部形成される構成であってもよい。   Further, at a plurality of positions on the outer peripheral surface of the inner cylinder portion 11 (in the embodiment, two radial directions along the extension line of the connector portion 32c), the first inner rotation locking portion 14R1 is a rail along the axial direction. On the other hand, a first outer rotation locking portion 24R1 is formed in a groove shape along the axial direction at a corresponding position on the inner peripheral surface of the outer cylinder portion 21. In the assembled state of the mounting tool 100, the first inner rotation locking portion 14R1 and the first outer rotation locking portion 24R1 are engaged by being fitted to each other, and the axis of the inner cylinder portion 11 and the outer cylinder portion 21 is engaged. The surrounding relative rotation is prevented (see FIGS. 9 to 11). The first inner rotation locking portion 14R1 is formed as a recess on the outer peripheral surface of the inner cylinder portion 11, and the first outer rotation locking portion 24R1 is formed as a protrusion on the inner peripheral surface of the outer cylinder portion 21. There may be.

さらに、内筒部11の外周面上の複数位置(実施例ではコネクタ部32cの延長線に直交する径方向の2ヶ所、換言すれば第1の内側回転係止部14R1から90°位相変位した2ヶ所)には、第2の内側回転係止部14R2が軸線方向に沿ってレール状に凸部形成される一方、外筒部21の内周面上の対応位置には、第2の外側回転係止部24R2が軸線方向に沿って溝状に凹部形成されている。装着具100の組立状態において、第2の内側回転係止部14R2と第2の外側回転係止部24R2とは互いに嵌り合うことにより係合し、内筒部11と外筒部21との軸線周りの相対回転を阻止する(図9〜図11参照)。なお、第2の内側回転係止部14R2が内筒部11の外周面に凹部形成され、第2の外側回転係止部24R2が外筒部21の内周面に凸部形成される構成であってもよい。   Further, a plurality of positions on the outer peripheral surface of the inner cylinder portion 11 (in the embodiment, two positions in the radial direction perpendicular to the extension line of the connector portion 32c, in other words, 90 ° phase displacement from the first inner rotation locking portion 14R1). 2), the second inner rotation locking portion 14R2 is formed in a rail-like shape along the axial direction, while the second outer side is located at the corresponding position on the inner peripheral surface of the outer cylinder portion 21. The rotation locking portion 24R2 is formed in a groove shape along the axial direction. In the assembled state of the mounting tool 100, the second inner rotation locking portion 14R2 and the second outer rotation locking portion 24R2 are engaged by being fitted to each other, and the axis of the inner cylinder portion 11 and the outer cylinder portion 21 is engaged. The surrounding relative rotation is prevented (see FIGS. 9 to 11). The second inner rotation locking portion 14R2 is formed as a concave portion on the outer peripheral surface of the inner cylinder portion 11, and the second outer rotation locking portion 24R2 is formed as a convex portion on the inner peripheral surface of the outer cylinder portion 21. There may be.

以上の説明から明らかなように、移動係止部14A,24Aと第1の回転係止部14R1,24R1とは、内筒部11及び外筒部21の周方向において複数の同一回転角度位置(実施例ではコネクタ部32cの延長線に沿う径方向の2ヶ所)にそれぞれ配置されている。これによって、複数の移動係止部と回転係止部の配置スペースを小さくでき、これらを簡素に組み込むことができる。また、移動係止機能と回転係止機能が個別かつほぼ同時に重畳的に発揮されるので、相乗効果によりバンパ2に対する超音波センサ30の取付位置の変動が容易に回避される。   As is clear from the above description, the movement locking portions 14A and 24A and the first rotation locking portions 14R1 and 24R1 have a plurality of identical rotational angle positions (in the circumferential direction of the inner cylinder portion 11 and the outer cylinder portion 21). In the embodiment, they are respectively arranged at two locations in the radial direction along the extension line of the connector portion 32c. Thereby, the arrangement space of the plurality of movement locking portions and the rotation locking portion can be reduced, and these can be simply incorporated. In addition, since the movement locking function and the rotation locking function are exhibited individually and substantially simultaneously, fluctuation of the mounting position of the ultrasonic sensor 30 with respect to the bumper 2 can be easily avoided by a synergistic effect.

次に、センサ保持部材10のセンサ固定部13は、周方向の複数位置(実施例ではコネクタ部32cの延長線に直交する径方向の2ヶ所)において環状部12から軸線方向に沿って突出形成され、車体貼付部材20の鍔部22及び外筒部21の膨出部21aに跨り軸線方向に沿って形成された挿通孔23を貫通している。センサ固定部13の先端部には矩形状に貫通する凹部13a(係合部)が形成され、センサケース32の本体部32bに形成された被固定部33に係合する。被固定部33は、凹部13aの対応位置(実施例では矩形状の本体部32bの対向2側面)に、矩形状に膨出する凸部33a(係合部)が形成されている。   Next, the sensor fixing portion 13 of the sensor holding member 10 is formed so as to protrude along the axial direction from the annular portion 12 at a plurality of circumferential positions (in the embodiment, two radial directions perpendicular to the extension line of the connector portion 32c). It extends through the insertion hole 23 formed along the axial direction across the flange portion 22 of the vehicle body sticking member 20 and the bulging portion 21 a of the outer cylinder portion 21. A concave portion 13a (engagement portion) penetrating in a rectangular shape is formed at the distal end portion of the sensor fixing portion 13, and engages with a fixed portion 33 formed in the main body portion 32b of the sensor case 32. The fixed portion 33 is formed with a convex portion 33a (engagement portion) that bulges in a rectangular shape at a position corresponding to the concave portion 13a (in the embodiment, two opposite side surfaces of the rectangular main body portion 32b).

クリアランスソナー3の組立状態において、凹部13aと凸部33aとは互いの弾性変形及び弾性復帰により係合し、超音波センサ30の軸線方向への相対移動及び軸線周りの相対回転を阻止する(図6,図10,図11参照)。また、装着具100の組立状態において、センサ固定部13は、軸線方向に沿って形成された挿通孔23を貫通することにより、内筒部11と外筒部21との軸線周りの相対回転を阻止する回転係止部を兼用する(図7,図8参照)。なお、センサ固定部13の先端部に凸部が形成され、本体部32bの側面に凹部が形成される構成であってもよい。   In the assembled state of the clearance sonar 3, the concave portion 13a and the convex portion 33a are engaged with each other by elastic deformation and elastic return, and prevent relative movement in the axial direction of the ultrasonic sensor 30 and relative rotation around the axial line (FIG. 6, see FIGS. 10 and 11). Further, in the assembled state of the mounting tool 100, the sensor fixing portion 13 passes through the insertion hole 23 formed along the axial direction, thereby causing relative rotation around the axis between the inner cylindrical portion 11 and the outer cylindrical portion 21. It also serves as a rotation locking portion for blocking (see FIGS. 7 and 8). In addition, the structure which a convex part is formed in the front-end | tip part of the sensor fixing | fixed part 13, and a recessed part is formed in the side surface of the main-body part 32b may be sufficient.

このように、センサ保持部材10と車体貼付部材20とが異なる材質で構成された場合には、両者の間に位置変動(相対移動及び相対回転)が発生しやすくなる。しかし、内筒部11と外筒部21とに移動係止部14A,24A及び回転係止部14R1,14R2,24R1,24R2が個別に設けられ、かつセンサ固定部13で超音波センサ30がセンサ保持部材10に固定されるので、バンパ2に対する装着具100ひいては超音波センサ30の取付位置の変動が容易に回避される。特にこの実施例では第1の回転係止部14R1,24R1と第2の回転係止部14R2,24R2とを設けているので、柔軟性PBT樹脂製の車体貼付部材20の変形(ねじれ弾性変形)を阻止することができる。   As described above, when the sensor holding member 10 and the vehicle body sticking member 20 are made of different materials, positional fluctuation (relative movement and relative rotation) is likely to occur between them. However, the movement locking portions 14A and 24A and the rotation locking portions 14R1, 14R2, 24R1, and 24R2 are individually provided on the inner cylinder portion 11 and the outer cylinder portion 21, and the ultrasonic sensor 30 is detected by the sensor fixing portion 13. Since it is fixed to the holding member 10, fluctuations in the mounting position of the mounting tool 100 and the ultrasonic sensor 30 with respect to the bumper 2 are easily avoided. Particularly in this embodiment, since the first rotation locking portions 14R1, 24R1 and the second rotation locking portions 14R2, 24R2 are provided, the deformation (torsional elastic deformation) of the vehicle body sticking member 20 made of flexible PBT resin. Can be prevented.

なお、図7,図8に示すように、センサ保持部材10の周方向において、複数(実施例では2個)の移動係止部14Aと複数(実施例では2個)のセンサ固定部13とが所定角度(実施例では90°)間隔で交互に配置されている。これによって、センサ保持部材10及び超音波センサ30の軸線方向の位置固定が周方向にバランスよく配置され、軸線方向の移動を抑制できるので、超音波センサ30による距離検出を高精度に行える。   7 and 8, in the circumferential direction of the sensor holding member 10, a plurality (two in the embodiment) of movement locking portions 14A and a plurality (two in the embodiment) of sensor fixing portions 13 are provided. Are alternately arranged at predetermined angle intervals (90 ° in the embodiment). As a result, the axial holding positions of the sensor holding member 10 and the ultrasonic sensor 30 are arranged in a balanced manner in the circumferential direction, and movement in the axial direction can be suppressed, so that the distance detection by the ultrasonic sensor 30 can be performed with high accuracy.

また、図9,図10に示すように、センサ保持部材10において、環状部12と移動係止部14Aとの離間距離をL1とし、環状部12とセンサ固定部13の凹部13aとの離間距離をL2としたとき、L1よりもL2が大(L1<L2)に設定されている。これによって、センサ保持部材10、車体貼付部材20、超音波センサ30の3者をコンパクトに組み立て、装着具100の大型化を防止できる。   Further, as shown in FIGS. 9 and 10, in the sensor holding member 10, the separation distance between the annular portion 12 and the movement locking portion 14 </ b> A is L <b> 1, and the separation distance between the annular portion 12 and the recess 13 a of the sensor fixing portion 13. Is set to L2, L2 is set larger than L1 (L1 <L2). As a result, the sensor holding member 10, the vehicle body sticking member 20, and the ultrasonic sensor 30 can be assembled in a compact manner, and the mounting tool 100 can be prevented from being enlarged.

ところで、図6〜図8に示すように、筒状部32a(センサケース32)の外周面における周方向の単一位置(実施例ではコネクタ部32cの延長線上の1ヶ所)には、位置決め凸部34P(センサ位置決め部)が軸線方向に沿ってレール状に形成される一方、内筒部11の内周面上の対応位置には、位置決め凹部14P(センサ位置決め部)が軸線方向に沿って溝状に形成されている。クリアランスソナー3の組立状態において、位置決め凸部34Pと位置決め凹部14Pとは互いに嵌り合うことにより係合し、内筒部11に対する超音波センサ30の周方向の位置決め機能(すなわち誤組付け防止機能)及び回り止め機能を有している(図9参照)。なお、筒状部32aの外周面に位置決め凹部が形成され、内筒部11の内周面に位置決め凸部が形成される構成であってもよい。   By the way, as shown in FIGS. 6-8, in the circumferential position on the outer peripheral surface of the cylindrical part 32a (sensor case 32) (one place on the extension line of the connector part 32c in an Example), it is a positioning convexity. While the portion 34P (sensor positioning portion) is formed in a rail shape along the axial direction, a positioning recess 14P (sensor positioning portion) is provided along the axial direction at a corresponding position on the inner peripheral surface of the inner cylinder portion 11. It is formed in a groove shape. In the assembled state of the clearance sonar 3, the positioning convex portion 34P and the positioning concave portion 14P are engaged with each other by being engaged with each other, and the positioning function in the circumferential direction of the ultrasonic sensor 30 with respect to the inner cylinder portion 11 (that is, the erroneous assembly preventing function). And has a detent function (see FIG. 9). In addition, the structure by which a positioning recessed part is formed in the outer peripheral surface of the cylindrical part 32a, and a positioning convex part is formed in the inner peripheral surface of the inner cylinder part 11 may be sufficient.

また、図7に示すように、一方の第1の内側回転係止部14R1(第1の外側回転係止部24R1)は他方の第1の内側回転係止部14R1(第1の外側回転係止部24R1)よりも幅広に形成されているので、内筒部11と外筒部21との周方向の位置決め機能(誤組付け防止機能)を有している。   Also, as shown in FIG. 7, one first inner rotation locking portion 14R1 (first outer rotation locking portion 24R1) is the other first inner rotation locking portion 14R1 (first outer rotation locking portion). Since it is formed wider than the stopper portion 24R1), it has a function of positioning the inner cylinder portion 11 and the outer cylinder portion 21 in the circumferential direction (an erroneous assembly preventing function).

以上の説明ではクリアランスソナー3のみについて記載したが、車両用距離検出器はクリアランスソナー3以外の距離検出器(例えば車間距離検出器)であってもよい。また、クリアランスソナー3はバンパ2以外の車体に取り付けてもよい。   In the above description, only the clearance sonar 3 has been described, but the vehicle distance detector may be a distance detector other than the clearance sonar 3 (for example, an inter-vehicle distance detector). Further, the clearance sonar 3 may be attached to a vehicle body other than the bumper 2.

また、以上の説明では超音波センサ30のみについて記載したが、これに限定されない。例えば、電波センサ、光センサ、放射線センサ等の電磁波反射型センサであってもよい。   Moreover, although only the ultrasonic sensor 30 was described in the above description, it is not limited to this. For example, an electromagnetic wave reflection type sensor such as a radio wave sensor, an optical sensor, or a radiation sensor may be used.

2 バンパ(取付部)
2a 貫通孔
2b 内側面
3 クリアランスソナー(車両用距離検出器)
5 障害物(外部の物体)
10 センサ保持部材(内側部材)
11 内筒部
12 環状部
12a 内側開口
13 センサ固定部
14A 内側移動係止部(移動係止部;係止部)
14R1 第1の内側回転係止部(回転係止部;係止部)
14R2 第2の内側回転係止部(回転係止部;係止部)
20 車体貼付部材(外側部材)
21 外筒部
22 鍔部
22a 外側開口
22b 貼付面
23 挿通孔
24A 外側移動係止部(移動係止部;係止部)
24R1 第1の外側回転係止部(回転係止部;係止部)
24R2 第2の外側回転係止部(回転係止部;係止部)
30 超音波センサ(センサ)
31 センサ本体(先端部)
100 車両用センサ装着具
2 Bumper (Mounting part)
2a Through hole 2b Inner side surface 3 Clearance sonar (distance detector for vehicle)
5 Obstacles (external objects)
10 Sensor holding member (inner member)
DESCRIPTION OF SYMBOLS 11 Inner cylinder part 12 Annular part 12a Inner opening 13 Sensor fixing | fixed part 14A Inner movement locking part (movement locking part; locking part)
14R1 1st inside rotation locking part (rotation locking part; locking part)
14R2 2nd inside rotation locking part (rotation locking part; locking part)
20 Body attachment member (outer member)
21 outer cylinder part 22 collar part 22a outer side opening 22b sticking surface 23 insertion hole 24A outer side movement locking part (movement locking part; locking part)
24R1 1st outside rotation locking part (rotation locking part; locking part)
24R2 2nd outer side rotation locking part (rotation locking part; locking part)
30 Ultrasonic sensor (sensor)
31 Sensor body (tip)
100 Vehicle sensor mounting tool

Claims (8)

距離検出用のセンサ(30)を収容するとともに、そのセンサ(30)の先端部(31)が車体側の取付部(2)に形成された貫通孔(2a)に挿入された状態で、該取付部(2)の内側面(2b)に貼り付け固定される車両用センサ装着具(100)であって、
前記センサ(30)を収容する内筒部(11)と、その内筒部(11)の軸線方向の一端側にフランジ状に張り出して形成され軸線方向の他端側から挿入された前記センサ(30)を受け止めるとともに、該センサ(30)の先端部(31)を露出させるための内側開口(12a)が形成された環状部(12)と、前記内筒部(11)に収容された前記センサ(30)の軸線方向への相対移動及び軸線周りの相対回転を阻止するためのセンサ固定部(13)とを有する内側部材(10)と、
その内側部材(10)を収容する外筒部(21)と、その外筒部(21)の軸線方向の一端側にフランジ状に張り出して形成され軸線方向の一端側から挿入された前記内側部材(10)の環状部(12)を受け止めるとともに、前記センサ(30)の先端部(31)及び前記内側部材(10)の環状部(12)を露出させるための外側開口(22a)が形成され、かつ前記取付部(2)の内側面(2b)に貼り付け固定するための貼付面(22b)が軸線方向の一端側に形成された鍔部(22)とを有し、前記内側部材(10)よりも柔軟な材料で構成された外側部材(20)とを備え、
前記内側部材(10)と前記外側部材(20)との間には、前記内側部材(10)が軸線方向の一端側から前記外側部材(20)の外筒部(21)に挿入され、前記内側部材(10)の環状部(12)が前記外側部材(20)の鍔部(22)で支持された状態で、前記内側部材(10)と前記外側部材(20)とを係止する係止部(14A,14R1,14R2,24A,24R1,24R2)が設けられ、
相対的に柔軟性を有する前記外側部材(20)は、前記鍔部(22)の貼付面(22b)が前記取付部(2)の内側面(2b)に貼り付けられて車体側に装着されるとともに、軸線方向の一端側から前記外筒部(21)に挿入された前記内側部材(10)を前記係止部(14A,14R1,14R2,24A,24R1,24R2)により相対運動不能状態に固定する一方、
相対的に硬質の前記内側部材(10)は、軸線方向の他端側から前記内筒部(11)に挿入された前記センサ(30)の相対移動及び相対回転を前記センサ固定部(13)により阻止することを特徴とする車両用センサ装着具(100)。
While accommodating the distance detection sensor (30), the tip (31) of the sensor (30) is inserted into the through hole (2a) formed in the mounting portion (2) on the vehicle body side, A vehicle sensor mounting tool (100) attached and fixed to the inner surface (2b) of the mounting portion (2),
The inner cylinder part (11) which accommodates the sensor (30), and the sensor (11) which is formed to protrude from one end side in the axial direction of the inner cylinder part (11) in a flange shape and is inserted from the other end side in the axial direction ( 30) The ring portion (12) in which the inner opening (12a) for receiving the tip portion (31) of the sensor (30) is exposed and the inner cylinder portion (11) is received. An inner member (10) having a sensor fixing part (13) for preventing relative movement in the axial direction of the sensor (30) and relative rotation around the axial line;
The outer cylinder part (21) which accommodates the inner member (10), and the inner member which is formed to protrude in a flange shape on one end side in the axial direction of the outer cylinder part (21) and is inserted from one end side in the axial direction While receiving the annular part (12) of (10), an outer opening (22a) for exposing the tip part (31) of the sensor (30) and the annular part (12) of the inner member (10) is formed. and possess an inner surface attachment surface for attachment fixed to (2b) (22b) is flange portion formed on one end side in the axial direction and (22) of the mounting portion (2), said inner member ( An outer member (20) made of a material more flexible than 10) ,
Between the inner member (10) and the outer member (20), the inner member (10) is inserted into the outer cylinder part (21) of the outer member (20) from one end side in the axial direction, In the state where the annular portion (12) of the inner member (10) is supported by the flange portion (22) of the outer member (20), the inner member (10) and the outer member (20) are locked. Stops (14A, 14R1, 14R2, 24A, 24R1, 24R2) are provided,
The outer member (20) having relatively flexibility is mounted on the vehicle body side with the affixing surface (22b) of the flange portion (22) being affixed to the inner side surface (2b) of the attachment portion (2). In addition, the inner member (10) inserted into the outer tube portion (21) from one end side in the axial direction is rendered incapable of relative movement by the locking portions (14A, 14R1, 14R2, 24A, 24R1, 24R2). While fixing
The relatively hard inner member (10) is configured to detect relative movement and relative rotation of the sensor (30) inserted into the inner tube portion (11) from the other end side in the axial direction. The vehicle sensor mounting tool (100) characterized by being blocked by the above.
前記係止部は、前記内側部材(10)の内筒部(11)と前記外側部材(20)の外筒部(21)との軸線方向への相対移動を阻止するためにこれら両者間に形成された移動係止部(14A,24A)と、軸線周りの相対回転を阻止するためにこれら両者間に形成された回転係止部(14R1,14R2,24R1,24R2)とを含む請求項1に記載の車両用センサ装着具(100)。   The locking portion is interposed between the inner cylinder portion (11) of the inner member (10) and the outer cylinder portion (21) of the outer member (20) in order to prevent relative movement in the axial direction. 2. A movable locking portion (14A, 24A) formed and a rotation locking portion (14R1, 14R2, 24R1, 24R2) formed between the two to prevent relative rotation around the axis. A vehicle sensor mounting tool (100) according to claim 1. 前記内側部材(10)の周方向において、複数の前記移動係止部(14A)と複数の前記センサ固定部(13)とが所定角度間隔で交互に配置される請求項2に記載の車両用センサ装着具(100)。   3. The vehicle according to claim 2, wherein a plurality of the movement locking portions (14 </ b> A) and a plurality of the sensor fixing portions (13) are alternately arranged at predetermined angular intervals in the circumferential direction of the inner member (10). Sensor mounting tool (100). 前記内側部材(10)において、前記環状部(12)と前記移動係止部(14A)との離間距離をL1とし、前記環状部(12)と前記センサ固定部(13)との離間距離をL2としたとき、L1よりもL2が大(L1<L2)に設定されている請求項3に記載の車両用センサ装着具(100)。   In the inner member (10), a separation distance between the annular portion (12) and the movement locking portion (14A) is L1, and a separation distance between the annular portion (12) and the sensor fixing portion (13) is set. The vehicle sensor mounting tool (100) according to claim 3, wherein when L2, L2 is set larger than L1 (L1 <L2). 前記移動係止部(14A,24A)と前記回転係止部(14R1,24R1)とは、前記内筒部(11)及び前記外筒部(21)の周方向において複数の同一回転角度位置にそれぞれ配置されている請求項2ないし4のいずれか1項に記載の車両用センサ装着具(100)。   The movement locking portions (14A, 24A) and the rotation locking portions (14R1, 24R1) are at a plurality of the same rotation angle positions in the circumferential direction of the inner cylinder portion (11) and the outer cylinder portion (21). The vehicle sensor mounting device (100) according to any one of claims 2 to 4, wherein the vehicle sensor mounting device (100) is disposed respectively. 前記内側部材(10)のセンサ固定部(13)は、前記環状部(12)から軸線方向に沿って突出形成され、前記外側部材(20)の鍔部(22)及び外筒部(21)に跨り軸線方向に沿って形成された挿通孔(23)を貫通することにより、前記回転係止部を兼用する請求項2ないし5のいずれか1項に記載の車両用センサ装着具(100)。   The sensor fixing part (13) of the inner member (10) is formed to protrude from the annular part (12) along the axial direction, and the flange part (22) and the outer cylinder part (21) of the outer member (20). The vehicular sensor mounting device (100) according to any one of claims 2 to 5, which also serves as the rotation locking portion by penetrating through an insertion hole (23) formed along the axial direction. . 前記内側部材(10)は前記外側部材(20)よりも硬質のFRP材で一体的に成形され、前記環状部(12)は車体側の前記取付部(2)と同色又は同系統色に塗装される請求項1ないし6のいずれか1項に記載の車両用センサ装着具(100)。   The inner member (10) is integrally formed of a harder FRP material than the outer member (20), and the annular portion (12) is painted in the same color or the same color as the mounting portion (2) on the vehicle body side. The vehicle sensor mounting tool (100) according to any one of claims 1 to 6. 請求項1ないし7のいずれか1項に記載された車両用センサ装着具(100)のうち相対的に柔軟性を有する前記外側部材(20)は、前記鍔部(22)の貼付面(22b)が前記取付部(2)の内側面(2b)に貼り付けられて車体側に装着されるとともに、軸線方向の一端側から前記外筒部(21)に挿入された前記内側部材(10)を前記係止部(14A,14R1,14R2,24A,24R1,24R2)により相対運動不能状態に固定する一方、
相対的に硬質の前記内側部材(10)は、軸線方向の他端側から前記内筒部(11)に挿入された前記センサ(30)の相対移動及び相対回転を前記センサ固定部(13)により阻止し、
車体側の前記取付部(2)に対して所定の取付位置に固定された前記センサ(30)により車両から外部の物体(5)までの距離を検出することを特徴とする車両用距離検出器(3)。
The vehicle sensor mounting tool (100) according to any one of claims 1 to 7, wherein the outer member (20) having relatively flexibility is a sticking surface (22b) of the flange (22). ) Is affixed to the inner side surface (2b) of the mounting portion (2) and attached to the vehicle body side, and the inner member (10) inserted into the outer cylinder portion (21) from one end side in the axial direction. Is fixed in an incapable relative motion state by the locking portions (14A, 14R1, 14R2, 24A, 24R1, 24R2),
The relatively hard inner member (10) is configured to detect relative movement and relative rotation of the sensor (30) inserted into the inner tube portion (11) from the other end side in the axial direction. Blocked by
A vehicle distance detector for detecting a distance from a vehicle to an external object (5) by the sensor (30) fixed at a predetermined mounting position with respect to the mounting portion (2) on the vehicle body side . (3).
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