JP6361892B2 - Manufacturing method - Google Patents

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JP6361892B2
JP6361892B2 JP2016257888A JP2016257888A JP6361892B2 JP 6361892 B2 JP6361892 B2 JP 6361892B2 JP 2016257888 A JP2016257888 A JP 2016257888A JP 2016257888 A JP2016257888 A JP 2016257888A JP 6361892 B2 JP6361892 B2 JP 6361892B2
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信昭 高尾
信昭 高尾
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有限会社内田建設
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本願発明は、出汁を取った後の煮干、即ち、ダシガラ煮干を使った煮干佃煮の製造方法に関するものである。The present invention, anchovy after taking the soup, i.e., a process for producing a boiled anchovy Tsukuda with grounds coffee anchovy.

従来から、煮干を使った佃煮の製造方法がいくつか提案されている(特許文献1、特許文献2参照)。Conventionally, method for producing boiled Tsukuda with anchovy have been proposed several (see Patent Document 1, Patent Document 2).

特許文献1に示されるものは、水分が10〜20%程度に乾燥された煮干を、所要の味付け液に10〜20分間撹拌しながら浸漬した後、液切りし、温風乾燥により乾燥させて冷却して、味付煮干を得るとともに、この味付煮干を所要の調味料に混ぜて煮干佃煮を得るものである。  What is shown in Patent Document 1 is to immerse boiled dried food having a water content of about 10 to 20% in the required seasoning liquid while stirring for 10 to 20 minutes, then drain it and dry it by hot air drying. It is cooled to obtain seasoned boiled sardines, and this seasoned boiled sardines are mixed with the required seasoning to obtain boiled sardines.

特許文献2に示されるものは、チリメン(煮干のうちで最も小さいものの別称)をアルカリ金属炭酸塩に浸漬して含水率を高めた後、水洗し、調味液に含浸して75〜100℃、3〜30分程度に加熱して佃煮を得るものである。  What is shown in Patent Document 2 is that after immersing chilimen (another name of the smallest among the boiled and dried) in an alkali metal carbonate to increase the water content, washing with water, impregnating the seasoning liquid at 75 to 100 ° C, It is heated for about 3 to 30 minutes to obtain boiled rice cake.

特開平8−70819号公報JP-A-8-70819 特開2005−253333号公報JP 2005-253333 A

ところが、これら特許文献1,2に示された製法により得られる佃煮は、乾燥状態にある煮干とかチリメンをアルカリ金属炭酸塩等に浸漬して含水率を高めて膨潤させた後、これに調味処理を施すことを基本とするものであることから、煮干とかチリメンの肉質部分及び骨部分の軟化が十分ではなく、しかもこの煮干とかチリメンの表面側が調味材によって覆われているので、この佃煮を食するとき、その食感が比較的硬いものとなり、食べにくいものであった。  However, the simmered boiled rice obtained by the production methods shown in these Patent Documents 1 and 2 is a seasoned treatment after swelled by immersing boiled or dried chilimen in a dry state in an alkali metal carbonate or the like to increase the water content. Since the boiled or chilimen meat and bone parts are not sufficiently softened and the surface side of the niboshi or chilimen is covered with seasoning, When it was done, its texture became relatively hard and difficult to eat.

なお、本願発明者は、煮干を用いて出汁を取った後、このダシガラ煮干を佃煮にして利用することに想到し、このダシガラ煮干(即ち、十分に煮沸され肉質部及び骨部が軟らかくなったと思われるダシガラ煮干)を調味材にて味付けして佃煮を作ったが、上掲各特許文献1,2の場合と同様に、その食感は依然として硬く、食べ易い軟らかな食感は得られなかった。  In addition, the present inventor conceived to use this dashigari boiled boiled rice cake after taking the broth using boiled boiled fish, and this dashigara boiled boiled (i.e., sufficiently boiled and the fleshy part and bone part became soft) Although it was seasoned with a seasoning to make a boiled rice cake, the texture is still hard and a soft texture that is easy to eat cannot be obtained as in the case of each of the above-mentioned patent documents 1 and 2. It was.

そこで本願発明は、如上の事情に鑑み、サクサク感のある軟らかい食感で食べ易い煮干佃煮の製造方法を提案することを目的としたなされたものである。」Therefore the present invention has been made in view of the circumstances According to the process 30 has been made for the purpose of proposing a method for manufacturing a boiled easily anchovy Tsukuda eat soft texture with crispy. "

本願発明では、上記目的を解決するための手段として、以下のような構成を採用している。  In the present invention, the following configuration is adopted as means for solving the above-described object.

本願の第1の発明に係る煮干佃煮の製造方法では、図1に示すように、煮干に吸水させる吸水工程と、吸水された煮干を煮沸して軟化させる煮沸工程と、煮沸された煮干を冷蔵庫に入れて3℃〜6℃の低温で6〜10時間かけて乾燥させて水分量を調整する乾燥工程と、乾燥された煮干をオーブンに入れて190℃〜200℃で加熱して膨化させる膨化工程と、膨化された煮干に所要の調味材で味付けする調理工程からなることを特徴としている。The anchovy Tsukuda boiled manufacturing method according to the first aspect of the present invention, as shown in FIG. 1, the water absorption step of water absorption to anchovy, the boiling step of softening by boiling the water has been anchovy, a boiled anchovies Put it in a refrigerator and dry it at a low temperature of 3 ° C. to 6 ° C. for 6 to 10 hours to adjust the water content, and put the dried boiled dried food in an oven and heat it at 190 ° C. to 200 ° C. to expand it It is characterized by comprising a puffing step and a cooking step of seasoning the puffed dried sardines with the required seasoning.

本願の第2の発明に係る煮干佃煮の製造方法では、上記第1の発明における上記乾燥工程において、煮沸処理された煮干の水分量を10〜20%に調整することを特徴としている。In the manufacturing method of the boiled-boiled rice cake which concerns on 2nd invention of this application, in the said drying process in the said 1st invention , the moisture content of the boiled boiled-boiled is adjusted to 10-20%, It is characterized by the above-mentioned.

本願の第3の発明に係る煮干佃煮の製造方法では、上記第1の発明における上記膨化工程において、水分調整された煮干を190〜200℃で40〜50分加熱して膨化させることを特徴としている。In the manufacturing method of the boiled-boiled rice cake which concerns on 3rd invention of this application, in the said expansion | swelling process in the said 1st invention , it heats and expands the boiled-boiled water adjusted at 190-200 degreeC for 40-50 minutes, It is characterized by the above-mentioned . Yes.

本願発明に係る製造方法により得られる煮干佃煮においては、吸水させ且つ煮沸により軟化された煮干を冷蔵庫に入れて3℃〜6℃の低温で6〜10時間かけて乾燥させてその水分量を10〜20%に調整した後、これをオーブンに入れて190℃〜2 00℃で40〜50分加熱することで、上記煮干は膨化してその肉質部のみならず骨部も多孔質化し、軟らかくサクサクした軽い食感をもつものとなる。そして、このように膨化した煮干に所要の調味材で味付けすることで、煮干の内部まで調味材が十分に浸透する。この結果、軟らかくサクサクした軽い食感をもち且つ十分に調味材による味付けがされた食べ易くて旨い煮干佃煮が得られる。In the boiled-boiled simmered by the manufacturing method according to the present invention, the boiled dried boiled and softened by boiling is put in a refrigerator and dried at a low temperature of 3 ° C. to 6 ° C. for 6 to 10 hours to obtain a water content of 10 After adjusting to -20%, this is put in an oven and heated at 190 ° C to 200 ° C for 40 to 50 minutes, so that the above boiled swells, making not only the meat part but also the bone part porous and soft. It has a crisp and light texture. And seasoning is fully infiltrated into the inside of the boiled food by seasoning it with the required seasoning material to the boiled boiled food in this way. As a result, it is easy to eat and has a soft and crisp and light texture and is well-seasoned with a seasoning.

また、通常、煮干出汁を取る場合には、乾燥した煮干を水に浸漬して膨潤させるとともにこれを煮沸し、その上澄みを出汁として利用するが、残ったダシガラ煮干はほとんど利用されていない。しかし、このダシガラ煮干を用いて煮干佃煮を作る場合には、既にダシガラ煮干が吸水工程と煮沸工程を経たものであることから、これに乾燥工程と膨化工程及び調理工程を施せば煮干佃煮が得られることから、食材としての煮干の有効利用が図れるとともに、煮干佃煮の製造工程の削減によってその低コスト化が図れることになる。  Moreover, when taking boiled soup stock, the dried boiled soup is dipped in water to swell and boiled, and the supernatant is used as the stock soup, but the remaining dashi gara soup is rarely used. However, when making boiled rice cake using this dashigara boiled noodles, boiled boiled boiled rice cakes can be obtained if the dashigari boiled boiled rice has already undergone a water absorption process and a boiling process. Therefore, the effective use of boiled and dried boiled foods can be achieved, and the cost can be reduced by reducing the production process of boiled and boiled boiled potatoes.

本願発明に係る煮干佃煮の製造方法の加工プロセス図である。  It is a processing-process figure of the manufacturing method of the boiled potato boiled food which concerns on this invention. 本願発明の実施形態に係る煮干佃煮の製造フロチャート図である。  It is a manufacture flowchart figure of the boiled-boiled rice cake which concerns on embodiment of this invention.

以下においては、本願発明に係る煮干佃煮の製造方法の実施形態として、うどん用の出汁をとった後のダシガラ煮干を用いて煮干佃煮を製造する場合を例にとって、図2を参照しつつ具体的に説明する。  In the following, as an embodiment of the method for producing boiled simmered simmered noodles according to the present invention, a case where simmered boiled simmered noodles using dashigari sardines after taking the soup stock for udon is taken as an example, referring to FIG. Explained.

この実施形態では、素材として市販されている乾燥煮干を用いる。そして、この煮干から出汁を取るとともに、出汁を取った後に残るダシガラ煮干を用いて煮干佃煮を製造するものである。  In this embodiment, dried boiled noodles that are commercially available are used. And while taking out the soup from this boiled noodles, the boiled-boiled simmered noodles are manufactured using the dashigari boiled noodles remaining after taking out the broth.

先ず、常温下において、所定量のアルカリ水溶液(以下、単に「調理水」という)が満たされた煮沸釜に煮干を所定量投入し、これを6〜10時間ほど浸漬し(ステップS1)、煮干に十分に吸水させる(図1の吸水工程)。この吸水により、上記煮干は膨潤となり、その肉質部及び骨部が軟らかくなり、旨味が出易くなる。  First, at room temperature, a predetermined amount of boiled noodles is put into a boiling kettle filled with a predetermined amount of an alkaline aqueous solution (hereinafter simply referred to as “cooking water”), which is immersed for about 6 to 10 hours (step S1). Sufficiently absorb water (water absorption step in FIG. 1). Due to this water absorption, the boiled swells swells, and the flesh and bones become soft and umami tends to be easily produced.

次に、上記煮沸釜を加熱し、1時間ほどかけて調理水の温度を徐々に上げて沸騰させ、沸騰したら加熱を停止する(ステップS2)。これが図1の煮沸工程であって、この煮沸によって、煮干の旨味が調理水に浸出する(いわゆる「出汁が出た」状態)。  Next, the boiling kettle is heated, and the temperature of the cooking water is gradually raised over about 1 hour to boil, and when it is boiled, the heating is stopped (step S2). This is the boiling step of FIG. 1, and by this boiling, the umami of the boiled leached into the cooking water (so-called “soup stock” state).

ここで、煮沸釜内の調理水の上澄みを取り出して(ステップS3)、これをうどん用の出汁として利用する一方、煮沸釜内に残った煮干、即ち、旨味が浸出した後のダシガラ煮干を取出し(ステップS4)、これを煮干佃煮の材料として利用する。  Here, the supernatant of the cooking water in the boiling kettle is taken out (step S3), and this is used as the soup stock for the udon while the dried niboshi remaining in the boiling kettle, that is, the savory dashi dried after the umami is leached. (Step S4), this is used as a material for the boiled dried simmered rice cake.

先ず、煮沸釜から取り出したダシガラ煮干を冷蔵庫に入れて低温(3℃〜6℃)で6〜10時間ほど乾燥させる(ステップS5)。図1の乾燥工程であって、この低温乾燥によって、ダシガラ煮干の水分量を10〜20%に調整する。ここで、このダシガラ煮干の水分量は、次の膨化工程での良好な膨化を実現する観点から設定されたものであって、この水分量が10%以下では膨化率が低下し所要の食感が得られにくく、また水分量が20%以上では膨化率が頭打ちとなり水分蒸発エネルギーの浪費を招来する。  First, the dried dashigara taken out from the boiling pot is put in a refrigerator and dried at a low temperature (3 ° C. to 6 ° C.) for about 6 to 10 hours (step S5). It is a drying process of FIG. 1, Comprising: By this low temperature drying, the water content of Dashigara boiled is adjusted to 10-20%. Here, the water content of this dashigari boiled is set from the viewpoint of realizing good expansion in the next expansion step, and when the water content is 10% or less, the expansion rate is lowered and the required texture is reduced. Is difficult to obtain, and when the amount of water is 20% or more, the expansion rate reaches its peak, leading to waste of water evaporation energy.

次に、水分調整がされたダシガラ煮干を、オーブンに入れて、これを190℃〜200℃の温度で、40分から50分間加熱する(ステップS6)。これが図1の膨化工程であって、この加熱によって、上記ダシガラ煮干内の水分が急速に蒸発して体積膨張し、該ダシガラ煮干の肉質部及び骨部が共に多孔質化し(いわゆる膨化状態)、軟らかくサクサクした軽い食感が得られる。  Next, dashigari boiled with moisture adjusted is placed in an oven and heated at a temperature of 190 ° C. to 200 ° C. for 40 to 50 minutes (step S6). This is the expansion step of FIG. 1, and by this heating, the water in the Dashigara boiled and dried rapidly expands and expands in volume, and both the meat part and bone part of the Dashigara boiled and dried become porous (so-called expanded state), A soft, crisp and light texture is obtained.

ここで、この実施形態では、ダシガラ煮干の加熱温度を190℃〜200℃に設定しているが、この加熱温度が190℃以下では十分な膨化作用が得られにくく、また200℃以上ではダシガラ煮干の炭化が発生し始めることから、上記加熱温度に設定したものであり、好ましくは195℃とするのが最適である。また、この実施形態では、ダシガラ煮干の加熱時間を40分から50分に設定しているが、この時間設定は上記加熱温度との関係において、良好な膨化状態が得られる時間として経験的に見出されたものである。  Here, in this embodiment, the heating temperature of the dried dashigara is set to 190 ° C. to 200 ° C., but when this heating temperature is 190 ° C. or lower, it is difficult to obtain a sufficient expansion effect, and when the heating temperature is 200 ° C. or higher, Therefore, the heating temperature is set to the above-mentioned value, and the optimum temperature is preferably 195 ° C. Further, in this embodiment, the heating time of the dried dashigara is set to 40 minutes to 50 minutes, but this time setting is empirically found as a time for obtaining a good expanded state in relation to the heating temperature. It has been done.

次に、膨化処理されたダシガラ煮干を、醤油、酒、みりん、砂糖等を含む所要の調味材を用いて味付けする(ステップS7)。これが図1の調理工程であって、この調理によって、多孔質化された上記ダシガラ煮干はその表面側が調味材によって覆われるとともに、その内部にも調味材が十分に浸み込むことで、全体に万遍なく味付けがされる。しかも、この味付けによっても、上記ダシガラ煮干の軟らかくサクサクした軽い食感は損なわれず、そのまま維持されている。  Next, the puffed dashigari boiled is seasoned using a required seasoning containing soy sauce, sake, mirin, sugar and the like (step S7). This is the cooking process of FIG. 1, and the above-mentioned Dashigara boiled and dried by this cooking is covered with the seasoning material on the surface side, and the seasoning material sufficiently soaks in the inside, so that the whole Seasoned evenly. Moreover, even with this seasoning, the soft, crisp and light texture of the dried dashigara is not impaired and is maintained as it is.

したがって、この味付調理によって得られる煮干佃煮は、軟らかくサクサクした軽い食感をもち且つ十分に味付けがされた食べ易くて旨い煮干佃煮とされる。  Therefore, the boiled dried simmered noodles obtained by this seasoned cooking have a soft, crisp and light texture and are well-seasoned and easy to eat.

そして、この実施形態のように出汁を取った後のダシガラ煮干を用いて煮干佃煮を作る場合には、既にダシガラ煮干が既に吸水工程と煮沸工程を経たものであり、これに乾燥工程と膨化工程及び調理工程を施せば煮干佃煮が得られることから、食材としての煮干の有効利用が図れるとともに、煮干佃煮の製造工程の削減によってその低コスト化も図れる。  And, when making boiled simmered boiled rice using dashigara boiled after taking the soup like this embodiment, dashigara boiled boiled has already gone through the water absorption process and boiling process, to this drying process and expansion process And if the cooking process is performed, the boiled simmered simmered noodles can be obtained, so that the boiled sardines can be effectively used as ingredients, and the cost can be reduced by reducing the manufacturing process of the boiled simmered simmered nibs.

「その他」
(1)この実施形態では、出汁を取った後のダシガラ煮干を使用して煮干佃煮を製造しているが、本願発明は係る構成に限定されるものではなく、例えば、出汁を取ることを意図せず、少量の調理水に煮干を入れて吸水させ且つ煮沸させたのち(即ち、吸水工程と煮沸工程を経たのち)、煮沸された煮干と残った調理水をそのまま使用して、さらに乾燥工程、膨化工程及び調理工程を施して煮干佃煮を製造することもできる。この場合には、煮干が本来有する旨味成分がそのまま煮干佃煮に持ち込まれることから、より旨味のある煮干佃煮を得ることができる。
"Other"
(1) In this embodiment, boiled simmered boiled noodles are produced using dashigari boiled noodles after taking the broth, but the present invention is not limited to such a configuration, for example, it is intended to take the broth Without drying, after boiled in a small amount of cooking water to absorb and boil (that is, after passing through the water absorption process and boiling process), using the boiled boiled water and the remaining cooking water as it is, further drying process It is also possible to produce a boiled bonito by applying a swelling process and a cooking process. In this case, since the umami component that niboshi originally has is brought into the boiled simmered boiled as it is, a boiled boiled simmered simmered with umami can be obtained.

(2)この実施形態では、吸水工程と煮沸工程を別工程としているが、本願発明は係る構成に限定されるものではなく、例えば、煮干への吸水のみを行う吸水工程を省き、煮沸工程を長時間かけて実行することで、この煮沸工程中において吸水させる(即ち、加熱しながら吸水させる)ように構成することもできる。(2) In this embodiment, the water absorption process and the boiling process are separate processes. However, the present invention is not limited to such a configuration. For example, the water absorption process for performing only water absorption to the dried fish is omitted, and the boiling process is performed. By performing it for a long time, it can also be comprised so that it may absorb water in this boiling process (namely, it absorbs water, heating).

(3)この実施形態では、膨化処理法として、「加熱による膨化処理」を採用しているが、本願発明はこれに限定されるものではなく、例えば、「減圧による膨化処理」とか化学膨張剤を用いた「化学反応による膨化処理」等の他の膨化処理法を採用することも可能である。(3) In this embodiment, “expansion treatment by heating” is employed as the expansion treatment method, but the present invention is not limited to this. For example, “expansion treatment by reduced pressure” or chemical expansion agent It is also possible to adopt other expansion treatment methods such as “expansion treatment by chemical reaction” using

本願発明に係る佃煮の製造方法は、食品加工分野において広く利用されるものである。Tsukuda boiled manufacturing method according to the present invention is intended to be widely used in the food processing field.

Claims (3)

煮干に吸水させる吸水工程と、吸水された煮干を煮沸して軟化させる煮沸工程と、煮沸された煮干を冷蔵庫に入れて3℃〜6℃の低温で6〜10時間かけて乾燥させて水分量を調整する乾燥工程と、乾燥された煮干をオーブンに入れて190℃〜200℃で加熱して膨化させる膨化工程と、膨化された煮干に所要の調味材で味付けする調理工程からなることを特徴とする煮干佃煮の製造方法。Water absorption process for absorbing water into the boiled water, boiling process for boiling and softening the boiled boiled water, and boiled boiled dried food in a refrigerator at a low temperature of 3 ° C to 6 ° C for 6-10 hours to dry A drying process for adjusting the temperature, a swelling process in which the dried boiled dried food is put into an oven and heated at 190 ° C. to 200 ° C. to be expanded, and a cooking process for seasoning the expanded dried dried food with a required seasoning A method for producing boiled dried simmered sardines. 請求項1において、
上記乾燥工程では、煮沸処理された煮干しの水分量を10〜20%に調整することを特徴とする煮干佃煮の製造方法。
In claim 1 ,
In the said drying process, the moisture content of the boiled and dried boiled-boiled is adjusted to 10 to 20%, The manufacturing method of the boiled-boiled bonito characterized by the above-mentioned.
請求項1において、
上記膨化工程では、水分調整された煮干を190〜200℃で40〜50分加熱して膨化させることを特徴とする煮干佃煮の製造方法。
In claim 1 ,
In the said expansion process, the boiled-boiled simmered meat is heated at 190-200 degreeC for 40 to 50 minutes, and is expanded, The manufacturing method of the boiled-boiled potato boiled characterized by the above-mentioned.
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