JP6337259B1 - Assembly - Google Patents

Abstract

To provide an assembly in which a decorative sheet is hardly peeled off. A method for manufacturing an assembly includes a sheet bonding step, a unit bonding step, and a magnet bonding step. In the unit bonding step, the intermediate unit 13 is placed on the back unit 14, and the labor unit 12 is placed on the intermediate unit 13. An adhesive is applied to the exposed surface and the side surface of the decorative sheet in the design unit 10. Thereby, the exposed surface of the decorative sheet, the gaps 12G to 14G, and the gaps 2GA to 2GB are covered with the adhesive. As a method for applying the adhesive, a known method such as spray coating or dip coating can be used. [Selection] Figure 1

Description

The present invention relates to an assembly .

A wooden magnet in which a base plate and a decorative sheet are bonded together with an adhesive is known (for example, Non-Patent Document 1).
Such an assembly can produce a wide variety of products by changing the design of the decorative sheet.

Limited company Noburg relation, 2017 OEM catalog, 6P, [online], [Search August 17, 2017], Internet (URL: https://www.kamap.jp/kamap/kamapimg/noble/17_oem.pdf )

  However, when the amount of the adhesive is insufficient, the decorative sheet may be peeled off from the base plate during or after assembly, or the decorative sheet may be damaged.

In view of such circumstances, the present invention intends to provide an assembly .

The present invention includes a magnet, a first base member fixed to the upper surface of the magnet, a first decorative sheet fixed by an adhesive on the upper surface of the first base member, and an upper surface of the first decorative sheet. The placed second base member, the second decorative sheet fixed by the adhesive on the upper surface of the second base member, and the upper surface of the second decorative sheet through the side surface of the second base member. An assembly including a coating layer formed on the upper surface of the first decorative sheet so as to cover the first decorative sheet, wherein the first base member and the second base member are made of wood; The sheet and the second decorative sheet are made of paper, the first decorative sheet is drawn with the first design and the second design, and the second base member has its own outline of the first decorative sheet. First The second decorative sheet is placed on the first decorative sheet so as to coincide with the contour of the design, the second decorative sheet is drawn on the second decorative sheet, and the second decorative sheet has its own contour of the second base member. The second design of the first decorative sheet is fixed to the second base member so as to coincide with the contour, and the contours of the second design, the second base member, and the second decorative sheet are sharply pointed or recessed portions. And the coating layer is made of the adhesive, and fixes the second base member on the upper surface of the first decorative sheet.

According to the present invention, it is possible to provide an assembly in which the decorative sheet is hardly peeled off or damaged.

It is a disassembled perspective view which shows the outline | summary of an assembly. It is a disassembled perspective view which shows the outline | summary of a design unit. It is a disassembled perspective view which shows the outline | summary of a near side unit, an intermediate | middle unit, and a back side unit.

  As shown in FIG. 1, the assembly 2 includes a design unit 10 and a magnet 20 attached to the back surface of the design unit 10. Since the magnet 20 is attached to the back surface of the design unit 10, the design unit 10 can be attached to a member made of iron or the like.

  As shown in FIGS. 1 and 2, the design unit 10 includes a near side unit 12 to which a near side design is applied, a back side unit 14 to which a back side design is applied, and an intermediate design. A unit 13.

  As shown in FIGS. 2 to 3, the near side unit 12 includes a near side decorative sheet 12 </ b> A and a near side base plate 12 </ b> B. The intermediate unit 13 includes an intermediate decorative sheet 13A and an intermediate base plate 13B. The back side unit 14 includes a back side decorative sheet 14A and a back side base plate 14B.

  The back side base plate 14B is formed in a quadrangular shape. The back side base plate 14B may be formed in a circular shape, an elliptical shape, a triangular shape, a pentagonal shape, or other polygonal shapes. The back side decorative sheet 14A is formed in a shape having substantially the same dimensions as the back side base plate 14B. The design surface of the back side decorative sheet 14A includes a frame design 14AF representing a frame, a background design 14AB representing a background, and a main design 14AT representing a main object.

  The intermediate base plate 13B is formed in a shape corresponding to the back side decorative sheet 14A. For example, the intermediate base plate 13B has substantially the same shape as the outlines of the frame design 14AF and the main design 14AT of the back decorative sheet 14A. The design surface of the intermediate decorative sheet 13A includes a frame design 13AF representing a frame and a main design 13AT. The frame design 13AF is the same design as the frame design 14AF, and the main design 13AT is the same design as the main design 14AT.

  The near side base plate 12B is formed in a shape corresponding to the intermediate decorative sheet 13A. For example, the front base plate 12B has substantially the same shape as the outline of the main design 13AT of the intermediate decorative sheet 13A. The design surface of the front side decorative sheet 12A includes a frame design 12AF. The frame design 12AF is the same design as the frame design 13AF.

  The material of each base plate may be any of wooden, plastic, metal and the like. It may be transparent or opaque. As a material for each decorative sheet, paper, metal (for example, aluminum foil) or the like can be used.

  In each unit 12 to 14, the decorative sheet and the base plate are bonded to each other with an adhesive. It is preferable that the adhesive covers the gaps 12G to 14G between the decorative sheets and the base plates. The adhesive preferably covers the gaps 2GA to 2GB between the units. Thereby, peeling of a decoration sheet can be suppressed.

  In particular, the intermediate base plate 13B and the front base plate 12B have a shape along the contour of the design located behind them, so that the contour is more complicated than the rectangular back base plate 14B. It becomes. As a result, peeling of the decorative sheet is likely to occur in a portion sharpened at an acute angle or in a recessed portion of the outline, but according to the present invention, peeling of the decorative sheet can be suppressed.

  The adhesive material may be a known adhesive and may have any desired light-transmitting property after curing. For example, an acrylic adhesive or an epoxy adhesive can be used. The adhesive is more preferably colorless and transparent.

  Furthermore, the adhesive preferably covers the exposed surface of each decorative sheet. The exposed surface of the decorative sheet in the design unit 10 (FIG. 1) includes a frame design 12AF, a main design 13AT, and a background design 14AB. Thereby, it is possible to prevent the decorative sheets from being torn, scraping and scraping, and to give the design unit 10 gloss. Moreover, a clearance gap will be reliably covered with an adhesive agent by covering an adhesive agent over a clearance gap and an exposed surface. As a result, it is possible to reduce production costs while reliably suppressing peeling and scratching problems.

  Although the adhesive is covered over the gap and the exposed surface, it is preferable to cover the adhesive so as to fill the gap between the sheet and the base plate and the gaps and depressions of each unit. In order to reliably suppress the problem of peeling or scratches, it is more preferable that the surface of the component 2 (each sheet, each base plate, each unit, etc.) of the assembly 2 is raised.

  Next, a method for manufacturing the assembly 2 will be described. The manufacturing method of the assembly 2 includes a sheet bonding process, a unit bonding process, and a magnet bonding process.

  In the sheet bonding step, an adhesive is applied to the surface of the front side base plate 12B, and the front side decorative sheet 12A and the front side base plate 12B are bonded together to form the front side unit 12. Similarly, an adhesive is applied to the surface of the intermediate base plate 13B, and the intermediate decorative sheet 13A and the intermediate base plate 13B are bonded together to form the intermediate unit 13. An adhesive is applied to the surface of the back side base plate 14B, and the back side decorative sheet 14A and the back side base plate 14B are bonded together to form the back side unit 14.

  In the unit bonding step, the intermediate unit 13 is placed on the back unit 14, and the labor unit 12 is placed on the intermediate unit 13. Next, an adhesive is applied to the exposed surface and side surfaces of the decorative sheet in the design unit 10 (FIG. 1). Thereby, the exposed surface of the decorative sheet, the gaps 12G to 14G, and the gaps 2GA to 2GB are covered with the adhesive. Thereby, peeling of a decoration sheet and damage can be suppressed. Further, the design unit 10 can be given gloss.

  In the magnet bonding step, the back surface of the design unit 10 (the magnet 20 on the back surface of the back unit 14) is bonded.

  As a method for applying the adhesive in the sheet bonding step and the unit bonding step, a known method such as spray coating or dip coating can be used.

  It should be noted that the present invention is not limited to the above-described embodiment, and it is needless to say that various modifications can be made without departing from the gist of the present invention.

2 Assembly 10 Design unit
20 Magnet

Claims (1)

Magnets ,
A first base member fixed to the upper surface of the magnet;
A first decorative sheet fixed with an adhesive on the upper surface of the first base member;
A second base member placed on the upper surface of the first decorative sheet;
A second decorative sheet fixed by the adhesive on the upper surface of the second base member;
A coating layer formed from the upper surface of the second decorative sheet to cover the upper surface of the first decorative sheet via the side surface of the second base member,
The first base member and the second base member are made of wood;
The first decorative sheet and the second decorative sheet are made of paper,
A first design and a second design are drawn on the first decorative sheet,
The second base member is placed on the first decorative sheet such that its contour matches the contour of the second design of the first decorative sheet;
The second design is drawn on the second decorative sheet,
The second decorative sheet is fixed to the second base member so that its contour matches the contour of the second base member,
The outlines of the second design of the first decorative sheet, the second base member, and the second decorative sheet have a sharply pointed part or a recessed part,
The coating layer is made of the adhesive, and fixes the second base member on the upper surface of the first decorative sheet.

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