JP6336877B2 - Molded product take-out device - Google Patents

Molded product take-out device Download PDF

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JP6336877B2
JP6336877B2 JP2014206160A JP2014206160A JP6336877B2 JP 6336877 B2 JP6336877 B2 JP 6336877B2 JP 2014206160 A JP2014206160 A JP 2014206160A JP 2014206160 A JP2014206160 A JP 2014206160A JP 6336877 B2 JP6336877 B2 JP 6336877B2
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molded product
suction
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JP2016074143A (en
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昌哉 小笠原
昌哉 小笠原
鈴木 健吾
健吾 鈴木
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Yazaki Corp
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Description

本発明は、一つの金型によって成形した複数の金型成形品を金型から取り出す金型成形品取出装置に関する。   The present invention relates to a mold molded product take-out apparatus that takes out a plurality of mold molded products molded by one mold from the mold.

従来、金型から金型成形品を取り出す場合、金型から金型成形品を自動で取り出す金型成形品取出装置を用いる。
金型成形品取出装置は、例えば、金型成形品をクランプ機構によってクランプして金型から取り出すもの(例えば、特許文献1参照)、あるいは、金型成形品を吸着パッドによって吸着して金型から取り出すものがある。
Conventionally, when a mold molded product is taken out from a mold, a mold molded product take-out device that automatically takes out the mold molded product from the mold is used.
The mold molded product take-out device is, for example, one that clamps a mold molded product by a clamp mechanism and takes it out of the mold (for example, refer to Patent Document 1), or a mold by adsorbing a mold molded product with a suction pad. There is something to take out from.

ところで、金型成形品は、使用する金型の数を減らすことによって製造コストを削減することができる。
このため、近年、使用する金型の数を減らすことによって製造コストを削減するため、複数の金型成形品を同時に成形することができる金型を用いるようになってきている(例えば、特許文献2参照)。
なお、複数の金型成形品を同時に成形する金型としては、同一種類の金型成形品を複数同時に成形するもの、あるいは、複数種類の金型成形品を同時に成形するものがある。
By the way, the molding cost can be reduced by reducing the number of molds used.
For this reason, in recent years, in order to reduce the manufacturing cost by reducing the number of molds to be used, a mold capable of simultaneously molding a plurality of mold molded products has been used (for example, patent document). 2).
In addition, as a metal mold | die which shape | molds a some metal mold | die molded product simultaneously, there exists a thing which shape | molds the same type metal mold | die molded product simultaneously, or a thing which shape | molds a plurality of types metal mold | die molded product simultaneously.

特開平10−109335号公報JP-A-10-109335 特開2002−83657号公報JP 2002-83657 A

しかしながら、特許文献1に記載したような従来の金型成形品取出装置は、一つの金型で成形した異なる種類の複数の金型成形品を金型からクランプ機構、あるいは、吸着パッド等の金型成形品取出部によって取り出す場合、各金型成形品に対応するようにクランプ機構のクランプ位置、あるいは、吸着パッドの吸着位置を調整しなければならないし、一つの金型で成形した複数の金型成形品が同一種類の場合であっても、異なる仕様の金型成形品に製造対象を変更する場合、変更した仕様に対応するようにクランプ機構のクランプ位置、あるいは、吸着パッドの吸着位置を調整しなければならないので、一つの金型から複数の金型成形品を取り出すための金型成形品取出部の調整が煩雑であるという問題があった。   However, the conventional mold product taking-out apparatus as described in Patent Document 1 is a method of clamping a plurality of different types of mold products molded by one mold from a mold to a mold such as a suction mechanism or a suction pad. When taking out with the molded product take-out part, the clamp position of the clamp mechanism or the suction position of the suction pad must be adjusted to correspond to each mold molded product, and multiple molds molded with one mold Even if the molded product is the same type, when changing the manufacturing object to a molded product with a different specification, the clamp position of the clamp mechanism or the suction position of the suction pad should be adjusted to correspond to the changed specification. Since adjustment has to be performed, there is a problem that adjustment of a mold molded product take-out portion for taking out a plurality of mold molded products from one mold is complicated.

本発明は、上記に鑑みてなされたものであって、一つの金型から複数の金型成形品を取り出すための金型成形品取出部の調整が煩雑にならない金型成形品取出装置を提供することを目的とする。   The present invention has been made in view of the above, and provides a mold molded product take-out apparatus in which adjustment of a mold molded product take-out portion for taking out a plurality of mold molded products from one mold is not complicated The purpose is to do.

上述した課題を解決し、目的を達成するために、本発明の請求項1に係る金型成形品取出装置は、一つの金型によって成形した複数の金型成形品を金型から取り出す金型成形品取出部を有し、前記金型成形品取出部によって取り出した前記複数の金型成形品を該複数の金型成形品の受け取り側に送り出す金型成形品取出装置において、前記金型成形品取出部は、前記複数の金型成形品の各金型成形品の前記金型内での配置に対応して配置し、かつ、前記各金型成形品を個別に筒内壁面に載置した状態で内部に収容可能な複数の筒状収容部と、前記複数の筒状収容部の各筒状収容部の内方に前記各金型成形品を吸引することによって前記各金型成形品を前記各筒状収容部内奥側に保持する吸引部と、を有し、前記筒状収容部は、前記吸引部による吸引力によって前記筒状収容部の内方に移動した前記金型成形品を突き当てる部分であり、前記筒状収容部の入口開口の面に対して略平行に向かい合うように設けられた突き当て面と、該突き当て面を貫通するように形成した複数の吸引孔と、を含む突き当て壁部を有し、かつ、筒内収容空間の断面が前記入口開口から前記突き当て面まで前記入口開口と略同じ寸法で断面一定に形成されてなり、前記複数の吸引孔は、前記複数の金型成形品が取り出される時の前記金型成形品取出部の姿勢で前記金型成形品が自重によって載置される前記筒内壁面の近傍に集約して形成されていることを特徴とする。 In order to solve the above-described problems and achieve the object, a mold molded product takeout device according to claim 1 of the present invention is a mold for taking out a plurality of mold molded products molded by one mold from the mold. In the mold product take-out apparatus, which has a molded product take-out part, and sends out the plurality of mold product taken out by the mold product take-out part to the receiving side of the plurality of mold molded products, the mold molding The product take-out part is arranged corresponding to the arrangement of the respective mold-molded products of the plurality of mold-molded products in the mold, and each mold-molded product is individually placed on the inner wall surface of the cylinder A plurality of cylindrical housing parts that can be accommodated inside in a state of being in the state, and each mold molded product by sucking each mold molded product into the inside of each cylindrical housing part of the plurality of cylindrical housing parts A suction part that holds the inner side of each cylindrical accommodation part, and the cylindrical accommodation part is formed by the suction part. By the suction force is inward thrust shed portions moved the die molded article of the tubular housing part, abutting provided so as to face substantially parallel to the plane of the inlet opening of the tubular housing part And an abutting wall portion including a plurality of suction holes formed so as to penetrate the abutting surface, and the cross-section of the in-cylinder housing space extends from the inlet opening to the abutting surface. The plurality of suction holes are formed in the posture of the mold product take-out portion when the plurality of mold products are taken out, and the mold molded product has its own weight. It is characterized by being formed in the vicinity of the inner wall surface of the cylinder placed by the above.

また、本発明の請求項2に係る金型成形品取出装置は、上記の発明において、前記複数の筒状収容部は、前記複数の金型成形品のうち、外形寸法の最も大きな前記金型成形品を収容可能な大きさに調整することを特徴とする。   Moreover, in the above-mentioned invention, the mold molded product take-out device according to claim 2 of the present invention is characterized in that the plurality of cylindrical housing portions are the molds having the largest outer dimensions among the plurality of mold molded products. The size is adjusted to a size that can accommodate the molded product.

また、本発明の請求項に係る金型成形品取出装置は、上記の発明において、前記複数の筒状収容部の内部を撮像する撮像部と、前記撮像部によって取得した前記複数の筒状収容部の内部の画像情報によって、前記複数の金型成形品の全てが前記各筒状収容部内に吸引されているか否かを判断する吸引状態判断部と前記吸引状態判断部が前記複数の金型成形品の全てが前記各筒状収容部内に吸引されていないと判断した場合、前記金型成形品の吸引に異常がある旨を報知する吸引異常報知部と、を有することを特徴とする。 According to a third aspect of the present invention, there is provided the molded product take-out device according to the present invention, wherein the imaging unit that images the inside of the plurality of cylindrical housing units and the plurality of cylindrical shapes acquired by the imaging unit are provided. The suction state determination unit and the suction state determination unit that determine whether or not all of the plurality of mold molded products are sucked into the cylindrical storage units based on the image information inside the storage unit. A suction abnormality notifying unit for notifying that there is an abnormality in the suction of the mold product when it is determined that all of the molded products are not sucked into the respective cylindrical housing units. .

本発明の請求項1に係る金型成形品取出装置は、前記金型成形品取出部が前記複数の金型成形品を前記各筒状収容部に載置して安定した状態で収容し、前記吸引部による吸引力によって前記各筒状収容部内に保持するようにしているので、前記各筒状収容部内に収容できる前記金型成形品であれば、前記複数の金型成形品の種類によってクランプ機構、あるいは、吸着パッド等のような調整を必要としないので、一つの金型から複数の金型成形品を取り出すための金型成形品取出部の調整が煩雑にならない。   In the mold molded product take-out device according to claim 1 of the present invention, the mold molded product take-out portion places the plurality of mold molded products in the respective cylindrical housing portions and accommodates them in a stable state, Since it is held in each cylindrical housing part by the suction force by the suction part, if it is the mold molded product that can be accommodated in each cylindrical housing part, depending on the type of the plurality of mold molded products Since adjustment such as a clamp mechanism or a suction pad is not required, adjustment of a mold molded product take-out portion for taking out a plurality of mold molded products from one mold is not complicated.

本発明の請求項2に係る金型成形品取出装置は、前記複数の金型成形品が異なる種類であっても、外形寸法の最も大きな前記金型成形品を収容可能な大きさに調整しているので、前記複数の筒状収容部を各金型成形品が収容できるように個別に調整する必要がなく、より多くの種類の前記金型成形品に対して適用することができる。   According to a second aspect of the present invention, there is provided a die molded product take-out apparatus that adjusts the mold molded product to a size that can accommodate the mold molded product having the largest external dimension even if the plurality of mold molded products are of different types. Therefore, it is not necessary to individually adjust the plurality of cylindrical accommodating portions so that each mold molded product can be accommodated, and the present invention can be applied to more types of mold molded products.

本発明の請求項に係る金型成形品取出装置は、前記吸引部による吸引力によって前記筒状収容部の内方に移動した前記金型成形品を前記突き当て壁部によって突き当てることによって前記金型成形品を前記筒状収容部の内方に確実に保持することができる。 According to a first aspect of the present invention, there is provided the mold molded product take-out device by abutting the mold molded product moved inward of the cylindrical housing portion by the abutting wall portion by the suction force of the suction portion. The mold product can be securely held inside the cylindrical housing portion.

本発明の請求項に係る金型成形品取出装置は、前記金型成形品を載置する前記筒内壁面の近傍に吸引するようになっているので、前記金型成形品を前記筒内壁面により安定的に載置することができ、結果的に、前記金型成形品を前記筒状収容部により確実に保持することができる。 Molding product removing apparatus according to claim 1 of the present invention, since adapted to suction in the vicinity of the cylinder wall to place the mold molded product, the in-cylinder of the mold the molded article It can be stably placed on the wall surface, and as a result, the mold molded product can be reliably held by the cylindrical housing portion.

本発明の請求項に係る金型成形品取出装置は、前記吸引部による真空度の変化によって吸引の異常を検知するのでなく、前記撮像部によって撮像した前記画像情報によって吸引の異常を検知するようにしているので、前記金型成形品の種類の変化によって前記吸引部による真空度が変化してもそれを吸引異常として間違って検知することがない。 According to a third aspect of the present invention, there is provided an apparatus for taking out a molded product, which does not detect an abnormality in suction based on a change in the degree of vacuum by the suction unit, but detects an abnormality in suction based on the image information captured by the imaging unit. Therefore, even if the degree of vacuum by the suction unit changes due to a change in the type of the mold product, it is not erroneously detected as a suction abnormality.

図1は、本発明の実施例に係る金型成形品取出装置と、成形機と、連結部受取部と、金型成形品受取部と、を示した斜視図である。FIG. 1 is a perspective view showing a mold molded product take-out device, a molding machine, a connecting portion receiving portion, and a mold molded product receiving portion according to an embodiment of the present invention. 図2は、本発明の実施例に係る金型成形品取出装置と成形機とを概略的に示したブロック図である。FIG. 2 is a block diagram schematically showing a mold molded product take-out apparatus and a molding machine according to an embodiment of the present invention. 図3は、四つの金型成形品が連結部に連結した状態を示した斜視図である。FIG. 3 is a perspective view showing a state in which four mold molded products are connected to the connecting portion. 図4は、図1に示した金型成形品取出部の拡大斜視図である。FIG. 4 is an enlarged perspective view of the molded product take-out portion shown in FIG. 図5は、図4とは異なる方向から視た金型成形品取出部の拡大斜視図である。FIG. 5 is an enlarged perspective view of the molded product take-out portion viewed from a direction different from FIG. 4. 図6は、金型成形品取出部が回動機構部によって回動する様子を示した図である。FIG. 6 is a diagram illustrating a state where the mold product take-out portion is rotated by the rotation mechanism unit. 図7は、制御部が行う金型成形品取出部によって四つの金型成形品を金型から取り出してから金型成形品受取部に送り出す処理を示したフローチャートである。FIG. 7 is a flowchart showing a process performed by the control unit to take out the four molded products from the mold and send them out to the molded product receiving unit by the molded product take-out unit. 図8は、金型成形品取出部が四つの金型成形品を金型から取り出してから金型成形品受取部に送り出すまでの動作を説明するための図である。FIG. 8 is a diagram for explaining the operation from when the mold molded product take-out unit takes out four mold molded products from the mold until they are sent to the mold molded product receiving unit. 図9は、金型成形品取出部が四つの金型成形品を金型から取り出してから金型成形品受取部に送り出すまでの動作を説明するための図である。FIG. 9 is a diagram for explaining the operation from the time when the mold molded product take-out unit takes out four mold molded products from the mold to the time when they are sent out to the mold molded product receiving unit. 図10は、金型成形品取出部が四つの金型成形品を金型から取り出してから金型成形品受取部に送り出すまでの動作を説明するための図である。FIG. 10 is a diagram for explaining the operation from the time when the mold product taking-out unit takes out the four mold products from the mold to the time when they are sent out to the mold product receiving unit. 図11は、金型成形品取出部が四つの金型成形品を金型から取り出してから金型成形品受取部に送り出すまでの動作を説明するための図である。FIG. 11 is a diagram for explaining the operation from the time when the mold product taking-out unit takes out four mold products from the mold to the time when the product is sent to the mold product receiving unit. 図12は、金型成形品取出部が四つの金型成形品を金型から取り出してから金型成形品受取部に送り出すまでの動作を説明するための図である。FIG. 12 is a diagram for explaining the operation from the time when the mold molded product take-out unit takes out four mold molded products from the mold to the time when the molded product take-out unit sends them out to the mold molded product receiving unit. 図13は、本発明の実施例に係る金型成形品取出装置の変形例の金型成形品取出装置の斜視図である。FIG. 13 is a perspective view of a mold product taking-out device as a modification of the mold product take-out device according to the embodiment of the present invention.

以下、図面を参照して、本発明に係る金型成形品取出装置の好適な実施例を詳細に説明する。
図1は、本発明の実施例に係る金型成形品取出装置1と、成形機200と、連結部受取部300と、金型成形品受取部400と、を示した斜視図である。図2は、本発明の実施例に係る金型成形品取出装置1と成形機200とを概略的に示したブロック図である。図3は、四つの金型成形品90が連結部91に連結した状態を示した斜視図である。図4は、図1に示した金型成形品取出部20の拡大斜視図である。図5は、図4とは異なる方向から視た金型成形品取出部20の拡大斜視図である。図6は、金型成形品取出部20が回動機構部12によって回動する様子を示した図である。
本発明の実施例に係る金型成形品取出装置1は、成形機200と接続し連動するように設け、成形機200に組み込んだ一つの金型210によって同時に成形した種類の異なる四つの金型成形品90を金型210から自動で取り出すものである。
なお、種類の異なる四つの金型成形品90のそれぞれは、例えば、金型成形後の工程で一体的に組み付ける部材である。より具体的には、コネクタハウジング、コネクタの嵌合を検知する部材としてのリテーナ、コネクタハウジングから端子が抜けることを防止する端子の抜け止め部材等である。
Hereinafter, with reference to the drawings, a preferred embodiment of a die molded product take-out device according to the present invention will be described in detail.
FIG. 1 is a perspective view showing a mold molded product take-out apparatus 1, a molding machine 200, a connecting part receiving unit 300, and a mold molded product receiving unit 400 according to an embodiment of the present invention. FIG. 2 is a block diagram schematically showing the mold molded product take-out apparatus 1 and the molding machine 200 according to the embodiment of the present invention. FIG. 3 is a perspective view showing a state in which four mold molded products 90 are connected to the connecting portion 91. FIG. 4 is an enlarged perspective view of the molded product take-out portion 20 shown in FIG. FIG. 5 is an enlarged perspective view of the molded product take-out portion 20 viewed from a direction different from that in FIG. FIG. 6 is a view showing a state where the mold molded product take-out unit 20 is rotated by the rotation mechanism unit 12.
A mold molded product take-out apparatus 1 according to an embodiment of the present invention is provided so as to be connected to and interlocked with a molding machine 200, and four different types of molds simultaneously molded by a single mold 210 incorporated in the molding machine 200. The molded product 90 is automatically taken out from the mold 210.
Note that each of the four different types of mold products 90 is, for example, a member that is integrally assembled in a process after mold molding. More specifically, there are a connector housing, a retainer as a member for detecting the fitting of the connector, a terminal retaining member for preventing the terminal from coming off from the connector housing, and the like.

この金型成形品取出装置1は、一つの金型210によって成形した四つの金型成形品90を金型から取り出す金型成形品取出部20を有し、金型成形品取出部20によって取り出した四つの金型成形品90を四つの金型成形品90の受け取り側としての金型成形品受取部400に送り出すとともに、後述する連結部91を上面が開口した箱状の連結部受取部300に送り出すようになっている。   The mold molded product take-out device 1 has a mold molded product take-out unit 20 that takes out four mold molded products 90 molded by one mold 210 from the mold, and takes out by the mold molded product take-out unit 20. The four mold molded products 90 are sent out to the mold molded product receiving unit 400 as the receiving side of the four mold molded products 90, and a box-shaped coupling unit receiving unit 300 whose upper surface is opened in a coupling unit 91 to be described later. To send out.

まず、成形機200について説明する。
成形機200は、固定側の金型210aと、固定側の金型210aと型閉じする可動側の金型210bとで一つの金型210を構成し、固定側の金型210a(以下、固定金型という。)に不図示の樹脂注入用のシリンダーから、固定金型210aに設けた不図示の樹脂注入口から樹脂を注入することによって、固定金型210aと、可動側の金型210b(以下、可動金型という。)と、を型閉じした金型210内に樹脂を充填し、金型210内形状に対応した四つの金型成形品90を成形する。
First, the molding machine 200 will be described.
In the molding machine 200, a fixed mold 210a, a fixed mold 210a, and a movable mold 210b that closes the mold constitute a single mold 210, and the fixed mold 210a (hereinafter referred to as fixed). The resin is injected from a resin injection port (not shown) provided in the fixed mold 210a from a resin injection cylinder (not shown) into the mold, so that the fixed mold 210a and the movable mold 210b ( Hereinafter, the movable mold is referred to as a movable mold), and the mold 210 is filled with resin, and four mold molded products 90 corresponding to the shape of the mold 210 are molded.

成形機200は、金型成形が完了すると、型閉じした金型210を開き、可動金型210bに収容された四つの金型成形品90を不図示の押し出し機構によって可動金型210bの外に押し出す。   When the molding is completed, the molding machine 200 opens the closed mold 210, and the four mold molded products 90 accommodated in the movable mold 210b are moved out of the movable mold 210b by an unillustrated extrusion mechanism. Extrude.

なお、固定金型210aと可動金型210bとは、型閉じすることによって重ね合わせる面が鉛直方向に向いた状態で成形機200内に組み込まれている。   Note that the fixed mold 210a and the movable mold 210b are incorporated in the molding machine 200 in a state in which the overlapping surfaces of the fixed mold 210a and the movable mold 210b face the vertical direction.

このように一つの金型210によって四つの金型成形品90を成形すると、図3に示すように、四つの金型成形品90は、各金型成形品90まで樹脂を流し込む通路として四つの金型成形品90とともに形成されたスプール91a、ランナー91b、およびゲート91cによって連結した状態になっている。   When the four mold molded products 90 are molded by one mold 210 in this way, as shown in FIG. 3, the four mold molded products 90 have four passages through which resin flows into each mold molded product 90. The spool 91a, the runner 91b, and the gate 91c formed together with the mold product 90 are connected to each other.

成形機200は、スプール91a、ランナー91b、およびゲート91cによって構成された連結部91によって連結した四つの金型成形品90を可動金型210bから押し出して金型成形品取出部20に受け渡すタイミングで、四つの金型成形品90をゲート91c部分で切り離すようになっている。   The molding machine 200 is configured to push out the four mold molded products 90 connected by the connecting portion 91 constituted by the spool 91a, the runner 91b, and the gate 91c from the movable mold 210b and deliver them to the mold molded product take-out portion 20. Thus, the four molded products 90 are separated at the gate 91c portion.

ここで、固定金型210aおよび可動金型210bは、型閉じすることによって重ね合わせる面が鉛直方向に向いているので、可動金型210bから押し出してゲート91c部分を切り離した四つの金型成形品90は、筒状収容部30内に吸引されると、自重によって筒内壁面31aに載置した状態で筒状収容部30の内方に移動する。   Here, since the fixed mold 210a and the movable mold 210b are closed so that the surfaces to be overlapped face in the vertical direction, the four mold-molded products that are pushed out of the movable mold 210b and separated from the gate 91c portion. If 90 is attracted | sucked in the cylindrical accommodating part 30, it will move to the inner side of the cylindrical accommodating part 30 in the state mounted in the cylinder inner wall surface 31a with dead weight.

次に、金型成形品取出装置1について説明する。
金型成形品取出装置1は、装置本体部10と、3軸移動機構部11と、回動機構部12と、金型成形品取出部20と、撮像部60と、吸引異常報知部70と、制御部80と、を有する。
Next, the mold molded product taking out apparatus 1 will be described.
The mold molded product take-out device 1 includes an apparatus main body unit 10, a triaxial moving mechanism unit 11, a rotation mechanism unit 12, a mold molded product take-out unit 20, an imaging unit 60, and a suction abnormality notification unit 70. And a control unit 80.

装置本体部10は、金型成形品取出装置1の本体部分を構成し、金型成形品取出部20を成形機200、連結部受取部300、および金型成形品受取部400の間で移動するためのガイドとなる移動ガイド部10aを有する。   The apparatus main body 10 constitutes a main body portion of the mold molded product take-out device 1, and the mold molded product take-out section 20 is moved between the molding machine 200, the connection receiving section 300, and the mold molded product receiving section 400. It has the movement guide part 10a used as a guide for doing.

3軸移動機構部11は、金型成形品取出部20を、図1中に示した三つの矢印D1、D2、D3の方向に移動するための機構である。
より具体的には、3軸移動機構部11は、金型成形品取出部20を移動ガイド部10aに沿って成形機200、連結部受取部300、および金型成形品受取部400に移動する機構と、金型成形品取出部20を成形機200内の開いた金型210の間に配置可能に上下方向に移動する機構と、金型成形品取出部20を可動金型210bに近接するように近づくように移動する機構と、を有する。
The triaxial moving mechanism unit 11 is a mechanism for moving the mold molded product take-out unit 20 in the directions of the three arrows D1, D2, and D3 shown in FIG.
More specifically, the triaxial moving mechanism unit 11 moves the mold molded product take-out unit 20 to the molding machine 200, the coupling unit receiving unit 300, and the mold molded product receiving unit 400 along the movement guide unit 10a. A mechanism, a mechanism for moving the mold molded product takeout part 20 up and down so that it can be placed between the open molds 210 in the molding machine 200, and a mold molded product takeout part 20 close to the movable mold 210b. And a mechanism that moves so as to approach each other.

回動機構部12は、図6に示すように、金型成形品取出部20を四つの筒状収容部30の入口開口30aを鉛直方向に直交する向きと、鉛直下方とに向けるように回動する機構である。   As shown in FIG. 6, the rotation mechanism unit 12 rotates the molded product take-out unit 20 so that the inlet openings 30a of the four cylindrical housing units 30 are directed in the direction perpendicular to the vertical direction and vertically downward. It is a moving mechanism.

金型成形品取出部20は、本体部21と、四つの筒状収容部30と、吸引部40と、連結部91をクランプするクランプ部50と、を有する。   The molded product take-out part 20 includes a main body part 21, four cylindrical housing parts 30, a suction part 40, and a clamp part 50 that clamps the connecting part 91.

本体部21は、金型成形品取出部20の各部を組み付けるための板状の部分である。   The main body 21 is a plate-like part for assembling each part of the molded product take-out part 20.

四つの筒状収容部30は、四つの金型成形品90の各金型成形品90の金型210内での配置に対応して配置し、かつ、各金型成形品90を個別に筒内壁面31aに載置した状態で内部に収容可能な部分である。
各筒状収容部30は、外形が略矩形状の角筒形状をなす収容本体部31と、収容本体部31の内方に設けた突き当て壁部32を有する。
The four cylindrical housing portions 30 are arranged corresponding to the arrangement of the four mold molded products 90 in the mold 210 of each of the mold molded products 90, and each mold molded product 90 is individually tubed. It is a part that can be accommodated inside while being placed on the inner wall surface 31a.
Each cylindrical housing portion 30 includes a housing main body portion 31 whose outer shape is a rectangular tube having a substantially rectangular shape, and an abutting wall portion 32 provided inside the housing main body portion 31.

突き当て壁部32は、吸引部40による吸引力によって筒状収容部30の内方に移動した金型成形品90を突き当てる突き当て面32aと、突き当て面32aを貫通するように形成した複数の吸引孔32bと、を含む。   The abutting wall portion 32 is formed so as to pass through the abutting surface 32a and an abutting surface 32a that abuts the molded product 90 that has moved inward of the cylindrical housing portion 30 by the suction force of the suction portion 40. A plurality of suction holes 32b.

複数の吸引孔32bは、矩形状をなし、金型成形品90を載置する筒内壁面31aの近傍に集約して形成する。
ここで金型成形品90を載置する筒内壁面31aとは、より具体的には、収容本体部31の筒内壁面31aのうち、金型成形品取出部20が金型成形品90を金型210から吸引開始する際に底面となっている面である。
このため、金型成形品90が載置される筒内壁面31aの近傍で吸引部40による吸引力を効率的に高めることができる。
なお、この実施例では、吸引孔32bが矩形状であるものを例示したが、これに限らず、吸引孔32bは、その他の形状であっても構わない。例えば、吸引孔32bは、円形状であっても構わない。
The plurality of suction holes 32b have a rectangular shape and are formed in the vicinity of the cylinder inner wall surface 31a on which the mold product 90 is placed.
More specifically, the cylinder inner wall surface 31a on which the mold molded product 90 is placed is more specifically the cylinder molded wall surface 31a of the housing main body 31. This is the surface that is the bottom when starting suction from the mold 210.
For this reason, the attraction | suction force by the attraction | suction part 40 can be efficiently raised in the vicinity of the cylinder inner wall surface 31a in which the metal mold | die molded product 90 is mounted.
In this embodiment, the suction hole 32b has a rectangular shape. However, the present invention is not limited to this, and the suction hole 32b may have other shapes. For example, the suction hole 32b may be circular.

また、各筒状収容部30は、入口開口30aから突き当て壁部32までの距離を、金型成形品90を内部に収容可能な幅に調整している。
なお、この実施例では、四つの筒状収容部30は、種類の異なる四つの金型成形品90のうち、外形寸法の最も大きな金型成形品90が収容可能な大きさに調整している。
Moreover, each cylindrical accommodating part 30 is adjusting the distance from the inlet opening 30a to the abutting wall part 32 to the width | variety which can accommodate the metal mold molded product 90 inside.
In this embodiment, the four cylindrical housing portions 30 are adjusted to a size that can accommodate the mold molded product 90 having the largest external dimension among the four different mold molded products 90. .

また、この実施例では、四つの筒状収容部30は、二つの筒状収容部30ごとに、突き当て壁部32より吸引部40側に吸気経路を統合する統合吸気経路33を設けることによって一体的に形成している。
すなわち、四つの筒状収容部30は、二つの筒状収容部30ごとに統合吸気経路33によって吸気経路を連結している。
なお、四つの筒状収容部30は、二つの筒状収容部30ごとに統合吸気経路33によって吸気経路を連結しなくてもよく、それぞれ独立して設けるようにしてもよい。
Further, in this embodiment, the four cylindrical accommodating portions 30 are provided with an integrated intake passage 33 that integrates the intake passages closer to the suction portion 40 than the abutting wall portion 32 for each of the two cylindrical accommodating portions 30. It is formed integrally.
In other words, the four cylindrical accommodating portions 30 are connected to the intake passage by the integrated intake passage 33 for every two cylindrical accommodating portions 30.
In addition, the four cylindrical accommodating parts 30 do not need to connect an intake path by the integrated intake path 33 for every two cylindrical accommodating parts 30, and you may make it each provide independently.

吸引部40は、四つの筒状収容部30の各筒状収容部30の内方に各金型成形品90を吸引することによって各金型成形品90を各筒状収容部30内の奥側位置に保持するものである。
この吸引部40は、真空発生機によって実現し、各筒状収容部30の内方で筒状収容部30に接続している。
The suction unit 40 sucks each mold molded product 90 into the inner side of each cylindrical housing 30 of the four cylindrical housings 30, so that each mold molded product 90 is moved to the back of each cylindrical housing 30. It is held in the side position.
The suction unit 40 is realized by a vacuum generator, and is connected to the cylindrical storage unit 30 inside each cylindrical storage unit 30.

この実施例では、各統合吸気経路33に一つの吸引部40が接続する。このため、この実施例では、金型成形品取出部20は、二つの吸引部40を有する。
なお、吸引部40の数は二つに限らず、少なくとも一つ設けていればよい。例えば、四つの筒状収容部30をそれぞれ独立して設けた場合、四つの筒状収容部30のそれぞれに接続するように四つの吸引部40を設けても構わない。
In this embodiment, one suction part 40 is connected to each integrated intake path 33. For this reason, in this embodiment, the molded product take-out part 20 has two suction parts 40.
Note that the number of the suction units 40 is not limited to two, and at least one suction unit 40 may be provided. For example, when the four cylindrical accommodating portions 30 are provided independently, the four suction portions 40 may be provided so as to be connected to each of the four cylindrical accommodating portions 30.

クランプ部50は、可動金型210bから押し出される連結部91のスプール91aをクランプする機構である。
このクランプ部50は、向かい合う一対の挟持片51、51を有し、この一対の挟持片51、51によってスプール91aをクランプするようになっている。
The clamp part 50 is a mechanism for clamping the spool 91a of the connecting part 91 pushed out from the movable mold 210b.
This clamp part 50 has a pair of clamping pieces 51, 51 facing each other, and the spool 91a is clamped by the pair of clamping pieces 51, 51.

このクランプ部50は、制御部80からの制御信号に基づいて、一対の挟持片51、51の間隔を拡縮するように可動する。   The clamp unit 50 is movable based on a control signal from the control unit 80 so as to expand and contract the interval between the pair of sandwiching pieces 51 and 51.

また、クランプ部50は、制御部80からの制御信号に基づいて、図5中矢印D4方向に可動できるようになっている。このため、クランプ部50は、成形機200が可動金型210bに収容された四つの金型成形品90を不図示の押し出し機構によって可動金型210bの外に押し出す方向に平行に可動できるようになっている。   Further, the clamp unit 50 can be moved in the direction of arrow D4 in FIG. 5 based on a control signal from the control unit 80. For this reason, the clamp part 50 is movable in parallel with the direction in which the molding machine 200 pushes the four mold molded products 90 accommodated in the movable mold 210b out of the movable mold 210b by an unillustrated extrusion mechanism. It has become.

撮像部60は、四つの筒状収容部30の内部を撮像するものであり、CCDイメージセンサ、あるいは、CMOSイメージセンサを有するカメラ等によって実現する。
この撮像部60は、制御部80に電気的に接続し、撮像した画像情報を制御部80に出力するようになっている。
The imaging unit 60 images the inside of the four cylindrical housing units 30, and is realized by a CCD image sensor, a camera having a CMOS image sensor, or the like.
The imaging unit 60 is electrically connected to the control unit 80 and outputs captured image information to the control unit 80.

また、撮像部60は、図1に示すように、四つの筒状収容部30の内部が望めるような位置に設置する。このような撮像部60は、四つの筒状収容部30の入口開口30aが一つの画像内に収まるように撮像する。   Further, as shown in FIG. 1, the imaging unit 60 is installed at a position where the inside of the four cylindrical housing units 30 can be expected. Such an imaging unit 60 captures images so that the inlet openings 30a of the four cylindrical housing units 30 are contained in one image.

なお、撮像部60は、金型成形品取出部20が四つの金型成形品90の吸引位置で吸引部40によって吸引開始した後、金型成形品受取部400に移動するまでの間に四つの筒状収容部30の内部を撮像する。
より具体的には、撮像部60は、金型成形品取出部20が四つの金型成形品90の吸引位置で吸引部40によって吸引開始した後、四つの筒状収容部30の入口開口30aを吸引開始したときと同じ向きに維持したまま金型210の間から上昇したタイミングで四つの筒状収容部30内を撮像するようになっている。
Note that the image pickup unit 60 is in a four-time period after the mold molded product take-out unit 20 starts to suck by the suction unit 40 at the suction position of the four mold molded products 90 and moves to the mold molded product receiving unit 400. The inside of one cylindrical accommodating part 30 is imaged.
More specifically, the imaging unit 60 includes the inlet openings 30a of the four cylindrical housing units 30 after the mold product taking-out unit 20 starts suction by the suction unit 40 at the suction position of the four mold products 90. The inside of the four cylindrical accommodating portions 30 is imaged at a timing when the air is lifted from between the molds 210 while maintaining the same orientation as when the suction is started.

吸引異常報知部70は、例えば、スピーカーによって実現し、後述する吸引状態判断部81が四つの金型成形品90の全てが各筒状収容部30内に吸引されていないと判断した場合、金型成形品90の吸引に異常が発生した旨を報知する。
すなわち、吸引異常報知部70は、スピーカーである場合、金型成形品90の吸引に異常があると、ブザー音を発することによって操作者に吸引異常が発生した旨を報知する。
The suction abnormality notification unit 70 is realized by, for example, a speaker, and when a suction state determination unit 81 described later determines that all four mold molded products 90 are not sucked into each cylindrical housing unit 30, The fact that an abnormality has occurred in the suction of the molded product 90 is notified.
That is, if the suction abnormality notification unit 70 is a speaker and there is an abnormality in the suction of the molded product 90, the suction abnormality notification unit 70 notifies the operator that a suction abnormality has occurred by generating a buzzer sound.

なお、吸引異常報知部70は、スピーカーに限らず、操作者に吸引異常が発生した旨を報知することができれば、その他のものを用いても構わない。例えば、液晶ディスプレイ等のモニター画面によって吸引異常が発生した旨を操作者に報知するようにしてもよい。   The suction abnormality notification unit 70 is not limited to a speaker, and any other device may be used as long as it can notify the operator that a suction abnormality has occurred. For example, the operator may be notified that a suction abnormality has occurred on a monitor screen such as a liquid crystal display.

制御部80は、CPU等によって実現し、例えば、成形機200を制御する不図示の制御装置の内部に組み込むことによって、金型成形品取出装置1の各部の処理および動作を制御する。この制御部80は、吸引状態判断部81を有する。   The control unit 80 is realized by a CPU or the like, and controls processing and operation of each unit of the mold molded product taking-out device 1 by being incorporated in a control device (not shown) that controls the molding machine 200, for example. The control unit 80 includes a suction state determination unit 81.

吸引状態判断部81は、撮像部60によって取得した四つの筒状収容部30内の画像情報によって、四つの金型成形品90の全てが各筒状収容部30内に吸引されているか否かを判断する。
この吸引状態判断部31は、例えば、四つの筒状収容部30の入口開口30aが一つの画像に収められた画像情報から、画像解析処理を行うことによって、各筒状収容部30内に金型成形品90が吸引されているか否かを判断する。
The suction state determination unit 81 determines whether or not all of the four mold molded products 90 are sucked into each cylindrical housing unit 30 based on the image information in the four cylindrical housing units 30 acquired by the imaging unit 60. Judging.
The suction state determination unit 31 performs, for example, image analysis processing from image information in which the inlet openings 30a of the four cylindrical storage units 30 are stored in a single image, thereby providing a gold in each cylindrical storage unit 30. It is determined whether or not the molded product 90 is sucked.

なお、吸引状態判断部81は、各金型成形品90が各金型成形品90を載置する筒内壁面31aの近傍に配置されることを考慮して、その領域に絞って画像解析するようにすると、画像解析に要する制御部80のメモリを小さく抑えることができる。   The suction state determination unit 81 performs image analysis focusing on the region in consideration of the fact that each mold product 90 is disposed in the vicinity of the cylinder inner wall surface 31a on which each mold product 90 is placed. If it does in this way, the memory of the control part 80 required for an image analysis can be restrained small.

次に、図7に示したフローチャートおよび図8−図12を用いて制御部80が行う金型成形品取出部20によって四つの金型成形品90を金型210から取り出してから金型成形品受取部400に送り出す処理および金型成形品取出部20の動作について説明する。
図7は、制御部80が行う金型成形品取出部20によって四つの金型成形品90を金型210から取り出してから金型成形品受取部400に送り出す処理を示したフローチャートである。図8−図12は、金型成形品取出部20が四つの金型成形品90を金型210から取り出してから金型成形品受取部400に送り出すまでの動作を説明するための図である。
Next, after the four molded articles 90 are taken out from the mold 210 by the molded article taking-out section 20 performed by the control unit 80 using the flowchart shown in FIG. 7 and FIGS. Processing to be sent out to the receiving unit 400 and the operation of the mold product takeout unit 20 will be described.
FIG. 7 is a flowchart showing a process performed by the control unit 80 to take out the four molded products 90 from the mold 210 and send them out to the molded product receiving unit 400 by the molded product extraction unit 20. FIG. 8 to FIG. 12 are diagrams for explaining the operation from when the mold molded product take-out unit 20 takes out the four mold molded products 90 from the mold 210 to when they are sent out to the mold molded product receiving unit 400. .

まず、制御部80は、成形機200の不図示の制御部が出力する制御信号によって成形機200による金型成形が完了したか否かを判断する(ステップS101)。
制御部80は、成形機200による金型成形が完了していないと判断した場合(ステップS101:No)、ステップS101の判断処理を繰り返す。
First, the control unit 80 determines whether or not the molding by the molding machine 200 is completed based on a control signal output from a control unit (not shown) of the molding machine 200 (step S101).
When it is determined that the mold forming by the molding machine 200 is not completed (step S101: No), the control unit 80 repeats the determination process of step S101.

一方、制御部80は、成形機200による金型成形が完了したと判断した場合(ステップS101:Yes)、金型成形品取出部20を金型成形品90の吸引位置に移動する(ステップS102)。ここで、制御部80は、3軸移動機構部11によって、金型成形品取出部20を金型成形が完了して開いた金型210の間の位置、かつ、四つの筒状収容部30のそれぞれの入口開口30aが可動金型210bに収容された四つの金型成形品90に向かい合う位置に移動する。   On the other hand, when the control unit 80 determines that the mold forming by the molding machine 200 is completed (step S101: Yes), the control unit 80 moves the mold molded product extraction unit 20 to the suction position of the mold molded product 90 (step S102). ). Here, the control unit 80 uses the three-axis movement mechanism unit 11 to position the mold product take-out unit 20 between the molds 210 opened after the mold molding is completed, and the four cylindrical housing units 30. Each of the inlet openings 30a moves to a position facing the four mold products 90 accommodated in the movable mold 210b.

その後、制御部80は、四つの金型成形品90の吸引を開始するとともに、連結部91をクランプする(ステップS103)。
ここで制御部80は、金型成形品取出部20を吸引位置に移動すると、二つの吸引部40による吸引を開始する。すると、成形機200は、連結部91にとって連結した四つの金型成形品90を不図示の押し出し機構によって可動金型210bから外に押し出しつつ連結部91のゲート91cを切断し、各金型成形品90を連結部91から分離する。これにより、四つの金型成形品90が各筒状収容部30内に吸引される(図8参照)。
なお、制御部80は、クランプ部50によって連結部91のスプール91aをクランプするとともに、成形機200の不図示の押し出し機構の動きに連動して図5中矢印D4方向にクランプ部50を可動している。
Thereafter, the control unit 80 starts suction of the four mold molded products 90 and clamps the connecting unit 91 (step S103).
Here, the control part 80 will start the suction by the two suction parts 40, if the metal mold product extraction part 20 is moved to the suction position. Then, the molding machine 200 cuts the gate 91c of the connecting portion 91 while extruding the four mold molded products 90 connected to the connecting portion 91 from the movable die 210b by an unillustrated push-out mechanism, thereby forming each mold. The product 90 is separated from the connecting portion 91. Thereby, the four metal mold | die molded articles 90 are attracted | sucked in each cylindrical accommodating part 30 (refer FIG. 8).
The control unit 80 clamps the spool 91a of the coupling unit 91 by the clamp unit 50, and moves the clamp unit 50 in the direction of arrow D4 in FIG. 5 in conjunction with the movement of an unillustrated pushing mechanism of the molding machine 200. ing.

その後、制御部80は、3軸移動機構部11によって、金型成形品取出部20を金型成形品受取部400に向けて移動開始する(ステップS104)。   Thereafter, the control unit 80 starts moving the molded product take-out unit 20 toward the molded product receiving unit 400 by the triaxial moving mechanism unit 11 (step S104).

その後、制御部80は、撮像部60によって四つの筒状収容部30内を撮像する(ステップS105)。撮像部60は、金型成形品取出部20が四つの筒状収容部30の入口開口30aを吸引開始したときの向きのまま成形機200内から上方に移動し、一時停止したタイミングで、四つの筒状収容部30の入口開口30a内を撮像する。
より具体的には、撮像部60は、金型成形品取出部20が、図1に示すように、撮像部60と四つの筒状収容部30の入口開口30aとを向かい合わせるように位置したタイミングで四つの筒状収容部30内を撮像する。この撮像部60による撮像のタイミングで全ての金型成形品90が各筒状収容部30内に収容されると、図9に示すように、各金型成形品90は各筒状収容部30の内方の突き当て面32aに突き当たった位置で保持される。
ここで撮像部60は、一つの画像に四つの筒状収容部30内の画像を収めた画像情報を取得した後、取得した画像情報を制御部80に出力する。
Thereafter, the control unit 80 images the four cylindrical housing units 30 with the imaging unit 60 (step S105). The imaging unit 60 moves upward from the molding machine 200 while maintaining the orientation when the mold product take-out unit 20 starts to suck the inlet openings 30a of the four cylindrical housing units 30, and at the timing when the imaging unit 60 temporarily stops. The inside of the inlet opening 30a of one cylindrical accommodating part 30 is imaged.
More specifically, the imaging unit 60 is positioned such that the mold molded product extraction unit 20 faces the imaging unit 60 and the inlet openings 30a of the four cylindrical housing units 30 as shown in FIG. The four cylindrical housing portions 30 are imaged at the timing. When all the mold molded products 90 are accommodated in the respective cylindrical accommodating portions 30 at the timing of image capturing by the imaging unit 60, as shown in FIG. Is held at a position where it abuts against the inner abutment surface 32a.
Here, the imaging unit 60 acquires image information in which images in the four cylindrical housing units 30 are stored in one image, and then outputs the acquired image information to the control unit 80.

その後、制御部80は、全ての金型成形品90が各筒状収容部30内に収容されているか否かを判断する(ステップS106)。
吸引状態判断部81は、撮像部60が出力した画像情報を参照し、各筒状収容部30内に対応する画像領域を画像解析処理することによって、各筒状収容部30内に金型成形品90が収容されているか否かを判断する。
Thereafter, the control unit 80 determines whether or not all the molded products 90 are accommodated in the respective cylindrical accommodation units 30 (step S106).
The suction state determination unit 81 refers to the image information output from the imaging unit 60 and performs image analysis processing on an image region corresponding to each cylindrical storage unit 30, thereby forming a mold in each cylindrical storage unit 30. It is determined whether or not the product 90 is accommodated.

ここで、制御部80は、吸引状態判断部81が全ての金型成形品90が各筒状収容部30内に収容されていないと判断した場合(ステップS106:No)、制御部80は、金型成形品取出装置1を停止し(ステップS113)、吸引異常報知部70によって吸引異常を報知する(ステップS114)。これにより、操作者は、吸引異常報知部70としてのスピーカーからブザー音によって、吸引異常が発生したことを知ることによって、異常解除のための処置を施すことができる。   Here, when the suction state determination unit 81 determines that all the mold molded products 90 are not accommodated in each cylindrical accommodation unit 30 (step S106: No), the control unit 80 The mold product removal apparatus 1 is stopped (step S113), and the suction abnormality notification unit 70 notifies the suction abnormality (step S114). Thus, the operator can take a measure for canceling the abnormality by knowing that the suction abnormality has occurred by the buzzer sound from the speaker as the suction abnormality notification unit 70.

一方、制御部80は、吸引状態判断部81が全ての金型成形品90が各筒状収容部30内に収容されていると判断した場合(ステップS106:Yes)、金型成形品取出部20を連結部受取部300に移動する(ステップS107)。   On the other hand, when the suction state determination unit 81 determines that all the mold molded products 90 are stored in the respective cylindrical storage units 30 (step S106: Yes), the control unit 80 determines the mold molded product extraction unit. 20 is moved to the connecting part receiving part 300 (step S107).

その後、制御部80は、クランプ部50による連結部91のクランプを解除する(ステップS108)。これにより、図10に示すように、連結部91は、クランプ部50から離脱して連結部受取部300内に収容される。   Then, the control part 80 cancels | releases the clamp of the connection part 91 by the clamp part 50 (step S108). Thereby, as shown in FIG. 10, the connecting portion 91 is detached from the clamp portion 50 and accommodated in the connecting portion receiving portion 300.

その後、制御部80は、金型成形品取出部20を金型成形品受取部400に移動する(ステップS109)。   Thereafter, the control unit 80 moves the molded product takeout unit 20 to the molded product receiving unit 400 (step S109).

その後、制御部80は、金型成形品取出部20を回動し、金型成形品受取部400にさらに近づけるように移動する(ステップS110)。これにより金型成形品取出部20は、図11に示すように、四つの筒状収容部30の入口開口30aを下方に向けるように回動し、さらに金型成形品受取部400に近づくように移動することによって、各筒状収容部30の入口開口30aが金型成形品受取部400の各金型成形品90の入口となる開口410に近傍で向かい合う。   Thereafter, the control unit 80 rotates the mold product take-out unit 20 to move closer to the mold product receiving unit 400 (step S110). Thereby, as shown in FIG. 11, the mold molded product take-out unit 20 rotates so that the inlet openings 30 a of the four cylindrical housing units 30 face downward, and further approaches the mold molded product receiving unit 400. , The inlet opening 30a of each cylindrical housing part 30 faces the opening 410 serving as the inlet of each mold product 90 of the mold product receiving part 400 in the vicinity.

その後、制御部80は、吸引部40による吸引を停止する(ステップS111)。これにより、図12に示すように、四つの金型成形品90が自重により各筒状収容部30内から落下し、金型成形品受取部400の各金型成形品90に対応した開口410から金型成形品受取部400内に分別して収容される。   Thereafter, the control unit 80 stops the suction by the suction unit 40 (step S111). As a result, as shown in FIG. 12, the four mold molded products 90 fall from the inside of each cylindrical housing portion 30 due to their own weight, and the openings 410 corresponding to the respective mold molded products 90 of the mold molded product receiving unit 400. Are separately contained in the mold product receiving part 400.

その後、制御部80は、金型成形を継続するか否かを判断し(ステップS112)、金型成形を継続すると判断した場合(ステップS112:Yes)、処理をステップS101に戻して上述した処理を繰り返す。   Thereafter, the control unit 80 determines whether or not to continue the mold forming (step S112), and when it is determined to continue the mold forming (step S112: Yes), the process returns to step S101 and the process described above. repeat.

一方、制御部80は、金型成形を継続しないと判断した場合(ステップS112:No)、金型成形品取出部20によって四つの金型成形品90を金型210から取り出してから金型成形品受取部400に送り出す処理を終了する。   On the other hand, when the control unit 80 determines that the mold molding is not continued (step S112: No), the mold molded product take-out unit 20 takes out the four mold molded products 90 from the mold 210 and then molds the mold. The process of sending out to the product receiving unit 400 ends.

本発明の実施例に係る金型成形品取出装置1は、金型成形品取出部20が四つの金型成形品90を各筒状収容部30に載置して安定した状態で収容し、吸引部40による吸引力によって各筒状収容部30内に保持するようにしているので、各筒状収容部30内に収容できる金型成形品90であれば、四つの金型成形品90の種類によってクランプ機構、あるいは、吸着パッド等のような調整を必要としないので、一つの金型210から複数の金型成形品90を取り出すための金型成形品取出部20の調整が煩雑にならない。   In the molded product take-out device 1 according to the embodiment of the present invention, the mold molded product take-out unit 20 places the four mold molded products 90 on each cylindrical housing 30 and accommodates them in a stable state, Since it is configured to be held in each cylindrical housing portion 30 by the suction force by the suction portion 40, if the mold molded product 90 can be accommodated in each cylindrical housing portion 30, Since adjustment such as a clamp mechanism or a suction pad is not required depending on the type, adjustment of the mold molded product take-out unit 20 for taking out a plurality of mold molded products 90 from one mold 210 is not complicated. .

また、本発明の実施例に係る金型成形品取出装置1は、外形寸法の最も大きな金型成形品90を収容可能な大きさに調整しているので、4つの金型成形品90が異なる種類であっても、4つの筒状収容部を各金型成形品90が収容できるように個別に調整する必要がなく、より多くの種類の金型成形品90に対して適用することができる。   Moreover, since the mold molded product take-out device 1 according to the embodiment of the present invention is adjusted to a size that can accommodate the mold molded product 90 having the largest external dimensions, the four mold molded products 90 are different. Even if it is a kind, it is not necessary to adjust four cylindrical accommodating parts individually so that each mold-molded product 90 can be accommodated, and it can be applied to more types of mold-molded articles 90. .

また、本発明の実施例に係る金型成形品取出装置1は、吸引部40による吸引力によって筒状収容部30の内方に移動した金型成形品90を突き当て壁部32によって突き当てることによって金型成形品90を筒状収容部90の内方に確実に保持することができる。   In addition, the molded product take-out device 1 according to the embodiment of the present invention abuts the molded product 90 moved inward of the cylindrical housing portion 30 by the abutting wall portion 32 by the suction force of the suction portion 40. Accordingly, the molded product 90 can be reliably held inside the cylindrical housing portion 90.

また、本発明の実施例に係る金型成形品取出装置1は、金型成形品90を載置する筒内壁面31aの近傍に吸引するようになっているので、金型成形品90を筒内壁面31aにより安定的に載置することができ、結果的に、金型成形品90を筒状収容部30により確実に保持することができる。   In addition, since the molded product take-out device 1 according to the embodiment of the present invention is adapted to suck in the vicinity of the cylinder inner wall surface 31a on which the molded product 90 is placed, the molded product 90 is placed in the cylinder. The inner wall 31a can be stably placed, and as a result, the mold molded product 90 can be reliably held by the cylindrical housing portion 30.

また、本発明の実施例に係る金型成形品取出装置1は、吸引部40による真空度の変化によって吸引の異常を検知するのでなく、撮像部60によって撮像した画像情報によって吸引の異常を検知するようにしているので、金型成形品90の種類の変化によって吸引部40による真空度が変化してもそれを吸引異常として誤検知することがない。
(変形例)
In addition, the mold product removing apparatus 1 according to the embodiment of the present invention does not detect the suction abnormality by the change in the vacuum degree by the suction unit 40 but detects the suction abnormality by the image information captured by the imaging unit 60. Therefore, even if the degree of vacuum by the suction unit 40 changes due to a change in the type of the molded article 90, it is not erroneously detected as a suction abnormality.
(Modification)

次に、図13を用いて本発明の実施例に係る金型成形品取出装置1の変形例の金型成形品取出装置二ついて説明する。
図13は、本発明の実施例に係る金型成形品取出装置1の変形例の金型成形品取出装置2の斜視図である。
この変形例の金型成形品取出装置2は、四つの筒状収容部34の各筒状収容部34が収容本体部35を突き当て壁部32に着脱可能に設けている点で、実施例の金型成形品取出装置1と異なる。
なお、その他の構成は実施例と同様であり、実施例と同一構成部分には同一符号を付している。
Next, a description will be given of two mold-molded product take-out devices according to modifications of the mold-molded product take-out device 1 according to the embodiment of the present invention with reference to FIG.
FIG. 13 is a perspective view of a mold molded product take-out device 2 as a modification of the mold molded product take-out device 1 according to the embodiment of the present invention.
The mold molded product take-out device 2 of this modification is an embodiment in that each of the cylindrical storage portions 34 of the four cylindrical storage portions 34 is provided so as to be detachably attached to the wall portion 32 against the storage main body portion 35. This is different from the mold molded product take-out apparatus 1.
Other configurations are the same as those in the embodiment, and the same components as those in the embodiment are denoted by the same reference numerals.

収容本体部は、不図示の係止手段によって突き当て壁部32に着脱可能になっている。これにより、幅Wの異なる収容本体部35を複数種類準備しておくことによって、金型成形品90の寸法に適した収容本体部35に付け替えることができるようになっている。   The housing main body can be attached to and detached from the abutting wall 32 by a locking means (not shown). Thus, by preparing a plurality of types of housing main body portions 35 having different widths W, the housing main body portion 35 suitable for the dimensions of the molded article 90 can be replaced.

この変形例の金型成形品取出装置2は、実施例の金型成形品取出装置1と同様な効果を奏するとともに、幅の異なる収容本体部35を金型成形品90に応じて付け替えることによって、より多くの種類の金型成形品90を筒状収容部34内に収容することができる。   The mold molded product take-out device 2 of this modification has the same effect as the mold molded product take-out device 1 of the embodiment, and by changing the accommodating main body 35 having a different width according to the mold molded product 90. More types of molded articles 90 can be accommodated in the cylindrical accommodating portion 34.

なお、本発明の実施例に係る金型成形品取出装置1、2は、異なる種類の四つの金型成形品90を取り出すものを例示したが、これに限らず、四つの金型成形品90は同一種類であってもよい。   In addition, although the metal mold product taking-out apparatuses 1 and 2 which concern on the Example of this invention illustrated what took out the four types of metal mold products 90 of a different kind, it is not restricted to this, Four metal mold products 90 May be of the same type.

また、本発明の実施例に係る金型成形品取出装置1、2は、一つの金型210から四つの金型成形品90を取り出すものを例示したが、一つの金型210から取り出す金型成形品90の数は四つに限らず、複数であればよい。   In addition, the mold molded product take-out apparatuses 1 and 2 according to the embodiment of the present invention have been illustrated as taking out four mold molded products 90 from one mold 210. However, the molds taken out from one mold 210 are illustrated. The number of the molded products 90 is not limited to four and may be plural.

また、本発明の実施例に係る金型成形品取出装置1、2は、突き当て壁部32に複数の吸引孔32bを形成するものを例示したが、吸引孔32bの数は複数に限らず一つであってもよい。   Moreover, although the metal mold product extraction apparatuses 1 and 2 which concern on the Example of this invention illustrated what formed the some suction hole 32b in the abutting wall part 32, the number of the suction holes 32b is not restricted to two or more. There may be one.

以上、本発明者によってなされた発明を、上述した発明の実施例に基づき具体的に説明したが、本発明は、上述した発明の実施例に限定されるものではなく、その要旨を逸脱しない範囲において種々変更可能である。   The invention made by the present inventor has been specifically described based on the above-described embodiments of the invention. However, the present invention is not limited to the above-described embodiments of the invention and does not depart from the gist thereof. Various changes can be made.

1、2 金型成形品取出装置
10 装置本体部
10a 移動ガイド部
11 3軸移動機構部
12 回動機構部
20 金型成形品取出部
21 本体部
30、34 筒状収容部
30a 入口開口
31、35 収容本体部
31a 筒内壁面
32 突き当て壁部
32a 突き当て面
32b 吸引孔
33 統合吸気経路
40 吸引部
50 クランプ部
51 挟持片
60 撮像部
70 吸引異常報知部
80 制御部
81 吸引状態判断部
90 金型成形品
91 連結部
91a スプール
91b ランナー
91c ゲート
200 成形機
210、210a、210b 金型
300 連結部受取部
400 金型成形品受取部
410 開口
DESCRIPTION OF SYMBOLS 1, 2 Mold molded product taking out apparatus 10 Apparatus main-body part 10a Movement guide part 11 Triaxial moving mechanism part 12 Rotating mechanism part 20 Mold molded product taking-out part 21 Main body part 30, 34 Cylindrical accommodating part 30a Inlet opening 31, 35 Accommodating body portion 31a Cylinder inner wall surface 32 Abutting wall portion 32a Abutting surface 32b Suction hole 33 Integrated intake path 40 Suction portion 50 Clamping portion 51 Nipping piece 60 Imaging portion 70 Suction abnormality notification portion 80 Control portion 81 Suction state determination portion 90 Molded product 91 Connecting portion 91a Spool 91b Runner 91c Gate 200 Molding machine 210, 210a, 210b Mold 300 Connecting portion receiving portion 400 Mold molded product receiving portion 410 Opening

Claims (3)

一つの金型によって成形した複数の金型成形品を金型から取り出す金型成形品取出部を有し、前記金型成形品取出部によって取り出した前記複数の金型成形品を該複数の金型成形品の受け取り側に送り出す金型成形品取出装置において、
前記金型成形品取出部は、
前記複数の金型成形品の各金型成形品の前記金型内での配置に対応して配置し、かつ、前記各金型成形品を個別に筒内壁面に載置した状態で内部に収容可能な複数の筒状収容部と、
前記複数の筒状収容部の各筒状収容部の内方に前記各金型成形品を吸引することによって前記各金型成形品を前記各筒状収容部内奥側に保持する吸引部と、
を有し、
前記筒状収容部は、
前記吸引部による吸引力によって前記筒状収容部の内方に移動した前記金型成形品を突き当てる部分であり、前記筒状収容部の入口開口の面に対して略平行に向かい合うように設けられた突き当て面と、該突き当て面を貫通するように形成した複数の吸引孔と、を含む突き当て壁部を有し、かつ、筒内収容空間の断面が前記入口開口から前記突き当て面まで前記入口開口と略同じ寸法で断面一定に形成されてなり、
前記複数の吸引孔は、
前記複数の金型成形品が取り出される時の前記金型成形品取出部の姿勢で前記金型成形品が自重によって載置される前記筒内壁面の近傍に集約して形成されている
ことを特徴とする金型成形品取出装置。
A mold molded product take-out unit for taking out a plurality of mold molded products molded by one mold from the mold, and the plurality of mold molded products taken out by the mold molded product take-out unit In the mold product take-out device that sends to the receiving side of the mold product,
The mold molded product take-out part is
The plurality of mold molded products are arranged corresponding to the arrangement of the mold molded products in the mold, and the mold molded products are individually placed on the inner wall surface of the cylinder. A plurality of cylindrical accommodating portions that can be accommodated;
A suction section for holding each mold molded product at the back side in each cylindrical housing section by sucking each mold molded product inward of each cylindrical housing section of the plurality of cylindrical housing sections;
Have
The cylindrical housing portion is
It is a portion that abuts the mold product that has moved inward of the cylindrical housing portion by the suction force of the suction portion, and is provided so as to face substantially parallel to the surface of the inlet opening of the cylindrical housing portion. And a plurality of suction holes formed so as to penetrate the abutting surface, and a cross-section of the in-cylinder housing space is abutted from the inlet opening. It is formed to have a constant cross section with substantially the same dimensions as the inlet opening to the surface,
The plurality of suction holes are
The mold molded product is formed in the vicinity of the inner wall surface of the cylinder where the mold molded product is placed by its own weight in the posture of the mold molded product takeout portion when the plurality of mold molded products are taken out. Characteristic mold product take-out device.
前記複数の筒状収容部は、
前記複数の金型成形品のうち、外形寸法の最も大きな前記金型成形品を収容可能な大きさに調整する
ことを特徴とする請求項1に記載の金型成形品取出装置。
The plurality of cylindrical accommodating portions are
The mold molded product takeout device according to claim 1, wherein the mold molded product is adjusted to a size capable of accommodating the mold molded product having the largest outer dimension among the plurality of mold molded products.
前記複数の筒状収容部の内部を撮像する撮像部と、
前記撮像部によって取得した前記複数の筒状収容部の内部の画像情報によって、前記複数の金型成形品の全てが前記各筒状収容部内に吸引されているか否かを判断する吸引状態判断部と
前記吸引状態判断部が前記複数の金型成形品の全てが前記各筒状収容部内に吸引されていないと判断した場合、前記金型成形品の吸引に異常がある旨を報知する吸引異常報知部と、
を有することを特徴とする請求項1または2に記載の金型成形品取出装置。
An imaging unit for imaging the inside of the plurality of cylindrical housing units;
A suction state determination unit that determines whether or not all of the plurality of mold molded products are sucked into each of the cylindrical storage units based on image information inside the plurality of cylindrical storage units acquired by the imaging unit. When the suction state determination unit determines that all of the plurality of mold molded products are not sucked into the cylindrical housing units, the suction abnormality is notified that the suction of the mold molded product is abnormal. A notification unit;
3. The mold product taking-out apparatus according to claim 1, wherein:
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JP4183242B2 (en) * 2003-04-09 2008-11-19 株式会社スター精機 Mold take-out machine
JP4823752B2 (en) * 2006-04-21 2011-11-24 株式会社タイテック Molded product take-out machine
JP5202361B2 (en) * 2009-01-29 2013-06-05 シャープ株式会社 Molding method, molding apparatus, molding die, optical element array plate manufacturing method, electronic element module manufacturing method, electronic information equipment

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