JP6333641B2 - Container stacking engagement structure - Google Patents

Container stacking engagement structure Download PDF

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JP6333641B2
JP6333641B2 JP2014129816A JP2014129816A JP6333641B2 JP 6333641 B2 JP6333641 B2 JP 6333641B2 JP 2014129816 A JP2014129816 A JP 2014129816A JP 2014129816 A JP2014129816 A JP 2014129816A JP 6333641 B2 JP6333641 B2 JP 6333641B2
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side wall
engagement
rib
sub
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JP2016008068A (en
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英嗣 中井
英嗣 中井
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Sanko Co Ltd
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Description

本発明は、第1コンテナと、その第1コンテナ上に複数横並びにして段積みされる第2コンテナとの間のコンテナ段積み係合構造に関する。   The present invention relates to a container stacking engagement structure between a first container and a plurality of second containers stacked side by side on the first container.

従来、この種のコンテナ段積み係合構造として、第1コンテナの上面四隅と側壁上面の中央とに側壁上面凹部を設けて、その第1コンテナ上に2つの小型の第2コンテナを横並びにして段積みしたときに、両第2コンテナの下面四隅の下面サブ突部が、第1コンテナの側壁上面凹部に受容されるようにしたものが知られている。また、第1コンテナの側壁上面の中央の側壁上面凹部には、その底面から係合突起が突出していて、その係合突起が各第2コンテナの下面サブ突部に備えた係合凹部と係合することで、第2コンテナが第1コンテナの内側にずれて落ち込むことを防いでいた(例えば、特許文献1参照)。   Conventionally, as this type of container stacking engagement structure, side wall upper surface recesses are provided at the four corners of the upper surface of the first container and the center of the upper surface of the side wall, and two small second containers are arranged side by side on the first container. It is known that the lower surface sub-projections at the lower corners of both the second containers are received in the upper surface recesses of the side walls of the first container when stacked. In addition, an engagement protrusion protrudes from the bottom surface of the central sidewall upper surface recess of the first container side wall, and the engagement protrusion engages with the engagement recess provided on the lower surface sub-projection of each second container. By combining, it prevented that the 2nd container slip | deviated and fell inside the 1st container (for example, refer patent document 1).

特許第4121517号(図1,図3)Japanese Patent No. 4121517 (FIGS. 1 and 3)

しかしながら、上記した従来のコンテナ段積み係合構造では、係合突起が第2コンテナから受ける負荷によって破損することがあった。また、第1コンテナ上で第2コンテナを傾斜姿勢にして第1コンテナの側壁上面の中央の側壁上面凹部に2つの下面サブ突部を先に収めてから第2コンテナを水平姿勢にして残りの2つの下面サブ突部を側壁上面凹部内に収めるに操作を行うと、上記した従来のコンテナ段積み係合構造では、係合突起が下面サブ突部の外側面に引っ掛かって、段積み作業をスムーズに行うことができないことがあった。   However, in the conventional container stacking engagement structure described above, the engagement protrusion may be damaged by a load received from the second container. In addition, the second container is placed in an inclined posture on the first container, the two lower surface sub-projections are first placed in the concave portion on the upper side wall in the center of the upper surface of the first container, and then the second container is placed in a horizontal posture and the remaining container When the operation is performed to fit the two lower surface sub-projections into the recesses on the upper surface of the side wall, in the conventional container stacking engagement structure described above, the engaging protrusion is caught on the outer surface of the lower surface sub-projection, and the stacking operation is performed. Sometimes it could not be done smoothly.

本発明は、上記事情に鑑みてなされたもので、コンテナの段積み状態における強度が従来より高く、また、コンテナの段積み作業をスムーズに行うことが可能なコンテナ段積み係合構造の提供を目的とする。   The present invention has been made in view of the above circumstances, and provides a container stacking engagement structure that has higher strength in the container stacking state than before and can smoothly perform container stacking operations. Objective.

上記目的を達成するためになされた請求項1の発明に係るコンテナ段積み係合構造は、上面が開放した箱形の第1コンテナと、第1コンテナ上に複数横並びにして段積み可能な第2コンテナとの間のコンテナ段積み係合構造であって、第2コンテナの下面外縁部より内側の領域から突出した下面メイン突部と、第2コンテナの下面外縁部の四隅から突出した下面サブ突部と、第1コンテナの側壁上面に陥没形成されて、第2コンテナの下面サブ突部を受容する複数の側壁上面凹部とを有するコンテナ段積み係合構造において、第1コンテナの側壁上面における長手方向の中間には、第1コンテナ上の2つの第2コンテナの間で隣り合わせとなる2つの下面サブ突部毎に2つの側壁上面凹部が設けられると共に、側壁上面凹部の底面から起立して側壁上面の長手方向に延び、少なくとも一端部が側壁上面凹部の側方壁部に接続された係合リブが設けられ、下面サブ突部又は下面サブ突部と下面メイン突部との間には、係合リブと係合する係合溝が形成されたところに特徴を有する。 In order to achieve the above object, the container stacking engagement structure according to the invention of claim 1 includes a box-shaped first container having an open upper surface and a plurality of containers that can be stacked side by side on the first container. A container stacking engagement structure between two containers, a lower surface main protrusion projecting from a region inside the lower surface outer edge of the second container, and a lower surface sub projecting from four corners of the lower surface outer edge of the second container In the container stacking engagement structure having a protrusion and a plurality of side wall upper surface recesses that are recessed and formed on the upper surface of the side wall of the first container and receive the lower surface sub-projection of the second container, in the longitudinal direction of the intermediate, the two side walls top recess with provided two each lower surface sub projections to be side by side between the two second container on the first container, standing from the bottom wall upper surface recess Engaging ribs extending in the longitudinal direction of the upper surface of the side wall and having at least one end connected to the side wall portion of the concave portion of the upper surface of the side wall are provided. A feature is that an engagement groove that engages with the engagement rib is formed.

請求項2の発明は、請求項1に記載のコンテナ段積み係合構造において、係合リブの両端部が、側壁上面凹部の側方壁部に接続されているところに特徴を有する。   The invention of claim 2 is characterized in that, in the container stacking engagement structure according to claim 1, both end portions of the engaging rib are connected to the side wall portions of the side wall upper surface recess.

請求項の発明は、請求項1又は2に記載のコンテナ段積み係合構造において、2つの下面サブ突部毎の2つの側壁上面凹部の各係合リブは、それら2つの側壁上面凹部を仕切る側方壁部としての仕切壁に一端部のみが接続され、第2コンテナには、係合リブの他端部と仕切壁と反対側の側方壁部との間に受容されて、下面サブ突部と下面メイン突部との間を連絡する連絡壁が設けられているところに特徴を有する。 According to a third aspect of the present invention, in the container stacking engagement structure according to the first or second aspect , each engagement rib of the two side wall upper surface recesses for each of the two lower surface sub-projections has the two side wall upper surface recesses. Only one end is connected to the partition wall as the partitioning side wall, and the second container is received between the other end of the engagement rib and the side wall opposite to the partition wall, and the bottom surface. It has a feature in that a communication wall is provided to communicate between the sub protrusion and the lower surface main protrusion.

[請求項1の発明]
請求項1のコンテナ段積み係合構造では、第1コンテナの側壁上面凹部に設けられた係合リブと、第2コンテナの下面に備えた係合溝との係合により、第2コンテナが第1コンテナの内側にずれて落ち込むことを防ぐことができる。そして、その係合リブは、少なくとも一端部が側壁上面凹部の側方壁部に接続されることで補強されているので、第1と第2のコンテナの段積み状態における強度が従来より高くなる。また、係合リブは、側壁上面の長手方向に延びているので、第1コンテナ上で第2コンテナを傾斜姿勢にして段積みを行う際に、係合リブと係合溝とを係合させた状態で滑らせることができ、スムーズに段積み作業を行うことができる。また、第1コンテナ上の2つの第2コンテナの間で隣り合わせとなる2つの下面サブ突部毎に2つの側壁上面凹部が設けられているので、第1コンテナ上における第2コンテナの位置決めが容易になると共に、第2コンテナの横ずれ防止機能も高くなる。
[Invention of Claim 1]
In the container stacking engagement structure according to claim 1, the second container is moved in the first container by the engagement between the engagement rib provided in the recess on the upper surface of the side wall of the first container and the engagement groove provided on the lower surface of the second container. It is possible to prevent the inside of one container from slipping and falling. And since the engaging rib is reinforced by connecting at least one end part to the side wall part of the side wall upper surface recess, the strength in the stacked state of the first and second containers is higher than the conventional one. . Further, since the engaging rib extends in the longitudinal direction of the upper surface of the side wall, the stacking of the engaging rib and the engaging groove is performed when stacking the second container with the inclined posture on the first container. Can be slid in a wet state, and can be stacked smoothly. In addition, since two side wall upper surface recesses are provided for each of the two lower surface sub-projections adjacent to each other between the two second containers on the first container, positioning of the second container on the first container is easy. At the same time, the function of preventing the lateral displacement of the second container is enhanced.

[請求項2の発明]
請求項2のコンテナ段積み係合構造では、係合リブの両端部が側壁上面凹部の側方壁部に接続されているので、係合リブの一端部のみが側壁上面凹部の側方壁部に接続されているものに比べて係合リブの強度がより高くなり、第1と第2のコンテナの段積み状態における強度も高くなる。
[Invention of claim 2]
In the container stacking engagement structure according to claim 2, since both end portions of the engagement rib are connected to the side wall portion of the side wall upper surface recess, only one end portion of the engagement rib is the side wall portion of the side wall upper surface recess. The strength of the engaging rib is higher than that connected to the first and second containers, and the strength in the stacked state of the first and second containers is also increased.

[請求項の発明]
請求項のコンテナ段積み係合構造によれば、隣り合わせとなる2つの側壁上面凹部の各係合リブは、一端部のみが仕切壁に接続されているので、係合リブの他端部と仕切壁と反対側の側方壁部との間に受容される連絡壁を第2コンテナに設けて下面サブ突部と下面メイン突部との間を連絡することができ、下面サブ突部の強度を上げることができる。
[Invention of claim 3 ]
According to the container stacking engagement structure of claim 3 , each of the engagement ribs of the two side wall upper surface recesses adjacent to each other is connected to the partition wall only at one end portion. A communication wall that is received between the partition wall and the opposite side wall portion can be provided in the second container so as to communicate between the lower surface sub-projection and the lower surface main projection. Strength can be increased.

本発明の一実施形態に係る第1及び第2のコンテナの段積状態の斜視図The perspective view of the stacking state of the 1st and 2nd container which concerns on one Embodiment of this invention 第1コンテナの上面側の斜視図A perspective view of the upper surface side of the first container 折り畳まれる途中又は組み立てられる途中の第1コンテナの斜視図The perspective view of the 1st container in the middle of being folded or assembled 折畳状態の第1コンテナの斜視図A perspective view of the first container in a folded state 長辺側壁を折り畳む途中の第1コンテナの部分斜視図Partial perspective view of the first container in the middle of folding the long side wall 第1コンテナの下面側の斜視図A perspective view of the lower surface side of the first container 第1コンテナの下面側の部分斜視図Partial perspective view of the lower surface side of the first container 第1コンテナの上面側の部分斜視図Partial perspective view of the upper surface side of the first container 段積みされた第1コンテナの斜視図Perspective view of stacked first container 第2コンテナの上面側の斜視図Perspective view of the upper surface side of the second container 第2コンテナの下面側の斜視図The perspective view of the lower surface side of the 2nd container 第2コンテナの下面側の部分斜視図Partial perspective view of the lower surface side of the second container 第1コンテナに第2コンテナを段積みする途中の斜視図The perspective view in the middle of stacking the 2nd container on the 1st container 第1コンテナに第2コンテナを段積みした状態の一部破断斜視図Partially broken perspective view of second container stacked in first container 第1コンテナに第2コンテナを段積みした状態の部分側断面図Partial side sectional view of the first container stacked with the second container 本発明の変形例に係る第1コンテナの長辺側壁の斜視図The perspective view of the long side wall of the 1st container which concerns on the modification of this invention 本発明の変形例に係る第1コンテナの長辺側壁の斜視図The perspective view of the long side wall of the 1st container which concerns on the modification of this invention 本発明の変形例に係る第2コンテナの下面側の部分斜視図The fragmentary perspective view of the lower surface side of the 2nd container which concerns on the modification of this invention 本発明の変形例に係る第2コンテナの下面側の部分斜視図The fragmentary perspective view of the lower surface side of the 2nd container which concerns on the modification of this invention

以下、本発明の一実施形態を図1〜図15に基づいて説明する。図1には本発明に係る第1及び第2のコンテナ10,60が示されている。これら第1及び第2のコンテナ10,60は、共に上面が開放した箱形で平面形状が例えば長方形になっている。また、第2コンテナ60の平面形状は、第1コンテナ10の平面形状を長手方向の中央で半分にした大きさをなし、第1コンテナ10上に第2コンテナ60を2つ横並びにして段積みすることができるようになっている。そして、これら第1と第2のコンテナ10,60の間に本発明に係るコンテナ段積み係合構造が備えられている。   Hereinafter, an embodiment of the present invention will be described with reference to FIGS. FIG. 1 shows first and second containers 10 and 60 according to the present invention. Both the first and second containers 10 and 60 have a box shape with an open upper surface and a planar shape, for example, a rectangle. Further, the planar shape of the second container 60 is a size obtained by halving the planar shape of the first container 10 at the center in the longitudinal direction, and two second containers 60 are stacked side by side on the first container 10. Can be done. A container stacking engagement structure according to the present invention is provided between the first and second containers 10 and 60.

まず、第1コンテナ10の構造について説明する。第1コンテナ10は、所謂、折畳コンテナであって、図3に示すように1対の長辺側壁21,21を下端部を中心に回動させて折り畳んでから、図4に示すように1対の短辺側壁31,31を下端部を中心に回動させて折り畳むことで折畳状態になり、それとは逆の順序で、短辺側壁31,31、長辺側壁21,21を起立させることで組立状態になる。   First, the structure of the first container 10 will be described. The first container 10 is a so-called folding container. As shown in FIG. 4, the pair of long side walls 21 and 21 are folded around the lower end as shown in FIG. The pair of short side walls 31 and 31 are folded by rotating around the lower end portion to be folded, and the short side walls 31 and 31 and the long side walls 21 and 21 are erected in the reverse order. It will be in an assembly state by doing.

また、図3に示すように、第1コンテナ10の短辺側壁31の両側部からは、長辺側壁21,21側にサイド突片32が張り出していて、それらサイド突片32には複数の四角形のサイド係合孔部33が形成されている。一方、長辺側壁21の外面の両側部は、サイド突片32と重なる部分がサイド突片32の厚さ分だけ陥没していて、その陥没部分から突出した複数のサイド係合突部23がサイド係合孔部33に係合している。   Further, as shown in FIG. 3, side protrusions 32 project from the both sides of the short side wall 31 of the first container 10 toward the long side walls 21 and 21, and the side protrusions 32 include a plurality of side protrusions 32. A square side engagement hole 33 is formed. On the other hand, on both sides of the outer surface of the long side wall 21, the portions overlapping the side protrusions 32 are depressed by the thickness of the side protrusions 32, and a plurality of side engaging protrusions 23 protruding from the depressed portions are provided. The side engagement hole 33 is engaged.

各長辺側壁21には、図2に示したロック機構17が備えられている。ロック機構17は、各長辺側壁21の外面上部における横方向の中央部からそれぞれ横方向の両端部まで延びた1対のロックバー18,18をロック操作部19の操作により互いに接近させる側に動かせるようにしたもので、ロックバー18,18は、通常、サイド突片32の内側に備えたロック係合部37(図5参照)に係合していて、これにより起立状態の各長辺側壁21が内側に倒れることが規制されている。そして、ロック操作部19の操作により、ロックバー18,18とロック係合部37との係合が解除されて、長辺側壁21を内側に倒すことができるようになる。   Each long side wall 21 is provided with the lock mechanism 17 shown in FIG. The lock mechanism 17 is provided on the side where a pair of lock bars 18, 18 extending from the lateral center portion of the long side wall 21 to the both end portions in the lateral direction are brought closer to each other by operation of the lock operation portion 19. The lock bars 18 and 18 are normally engaged with a lock engaging portion 37 (see FIG. 5) provided inside the side protrusion 32, whereby each long side in an upright state. The side wall 21 is restricted from falling inward. Then, by the operation of the lock operation part 19, the engagement between the lock bars 18, 18 and the lock engagement part 37 is released, and the long side wall 21 can be tilted inward.

図6に示すように、第1コンテナ10の下面には、1対の下面突部40,40が形成されている。具体的には、第1コンテナ10の下面がその長手方向の中央で2つの半面領域R1,R1に分割され、図7に示すように、各半面領域R1の外縁に沿った枠状領域R2より内側部分全体から第1下面突部41が突出すると共に、枠状領域R2の四隅から1対の第2下面突部42,42及び1対の第3下面突部43,43が突出して、それら第1〜第3の下面突部41,42,43から下面突部40が構成されている。   As shown in FIG. 6, a pair of lower surface protrusions 40 and 40 are formed on the lower surface of the first container 10. Specifically, the lower surface of the first container 10 is divided into two half-surface regions R1 and R1 at the center in the longitudinal direction, and as shown in FIG. 7, from the frame-like region R2 along the outer edge of each half-surface region R1. The first lower surface protrusion 41 protrudes from the entire inner portion, the pair of second lower surface protrusions 42, 42 and the pair of third lower surface protrusions 43, 43 protrude from the four corners of the frame-shaped region R2, and these The first to third lower surface protrusions 41, 42, 43 constitute the lower surface protrusion 40.

第1下面突部41は、枠状領域R2の内側境界線に沿って形成された包囲リブ41Aと、その包囲リブ41Aの内側全体に張り巡らされた格子リブ41Bとからなる。   The first lower surface protrusion 41 includes an enveloping rib 41A formed along the inner boundary line of the frame-shaped region R2, and a lattice rib 41B extending around the entire inner side of the enclosing rib 41A.

1対の第2下面突部42,42は、第1コンテナ10の下面における長手方向の両端部に配置されている。各第2下面突部42は、枠状領域R2の角部外縁寄り位置に配置されて、包囲リブ41Aの角部を側方から覆ったL字形のL字壁42Aと、L字壁42Aの両端部と包囲リブ41Aの角部寄り位置との間を連絡し、L字壁42Aから包囲リブ41Aに向かうに従って包囲リブ41Aの角部から離れるように傾斜した1対の傾斜リブ42B,42Bと、包囲リブ41A及び格子リブ41Bの延長線上に延びて包囲リブ41AとL字壁42Aとの間を連絡する補強リブ42Cとからなる。   The pair of second lower surface protrusions 42, 42 are arranged at both ends in the longitudinal direction on the lower surface of the first container 10. Each of the second lower surface protrusions 42 is disposed at a position near the outer edge of the corner of the frame-shaped region R2, and an L-shaped L-shaped wall 42A that covers the corner of the surrounding rib 41A from the side, and an L-shaped wall 42A A pair of inclined ribs 42B and 42B that are in communication between the both end portions and the positions near the corners of the surrounding rib 41A and are inclined away from the corners of the surrounding rib 41A toward the surrounding rib 41A from the L-shaped wall 42A; The reinforcing rib 42C extends on an extension line of the surrounding rib 41A and the lattice rib 41B and communicates between the surrounding rib 41A and the L-shaped wall 42A.

1対の第3下面突部43,43は、第1コンテナ10の下面における長手方向の中央側に配置され、第2下面突部42と同様に、L字壁43Aと1対の傾斜リブ43B,43Bと補強リブ43Cとからなる。また、第3下面突部43のうち起立状態の長辺側壁21の真下となる部分には、第1下面突部41寄り位置に、長辺側壁21の横方向に延びた係合溝43Dが形成されている。係合溝43Dは、第3下面突部43の下端部を角溝状に切り欠いた形状をなしている。   The pair of third lower surface protrusions 43, 43 are arranged on the center side in the longitudinal direction on the lower surface of the first container 10, and like the second lower surface protrusion 42, the L-shaped wall 43 </ b> A and the pair of inclined ribs 43 </ b> B. , 43B and reinforcing ribs 43C. In addition, an engagement groove 43 </ b> D extending in the lateral direction of the long side wall 21 is located near the first bottom surface protrusion 41 at a portion of the third lower surface protrusion 43 that is directly below the standing long side wall 21. Is formed. The engagement groove 43 </ b> D has a shape in which the lower end portion of the third lower surface protrusion 43 is notched into a square groove shape.

上記した枠状領域R2のうち1対の第1下面突部41,41に挟まれた部分を除いた全体は、起立姿勢の長辺側壁21及び短辺側壁31の真下に位置する。即ち、第1コンテナ10の下面のうち枠状領域R2より内側部分全体に形成された第1下面突部41,41は、第1コンテナ10の下面のうち起立姿勢の長辺側壁21及び短辺側壁31の真下より内側の領域から突出した構造になっている。   The entire frame-shaped region R2 excluding the portion sandwiched between the pair of first lower surface protrusions 41, 41 is positioned directly below the long side wall 21 and the short side wall 31 in the standing posture. That is, the first lower surface protrusions 41, 41 formed on the entire inner portion of the lower surface of the first container 10 from the frame-shaped region R <b> 2 are the long side wall 21 and the short side in the standing posture of the lower surface of the first container 10. The structure protrudes from a region directly below the side wall 31.

図2に示すように、第1コンテナ10には、上面四隅に上面コーナー凹部50が設けられると共に、各長辺側壁21の上面中央に上面中間凹部53が設けられている。なお、本実施形態では、これら上面コーナー凹部50と上面中間凹部53とが本発明に係る「側壁上面凹部」に相当する。   As shown in FIG. 2, the first container 10 is provided with upper surface corner recesses 50 at the four upper corners and an upper surface intermediate recess 53 at the center of the upper surface of each long side wall 21. In the present embodiment, the upper surface corner recess 50 and the upper surface intermediate recess 53 correspond to the “side wall upper surface recess” according to the present invention.

上面コーナー凹部50は、図2に示すように、第1コンテナ10の上面の四隅の角部で隣り合った長辺側壁21と短辺側壁31とに亘る略L字状の領域を段付き状に陥没させてなり、第1コンテナ10,10を段積みしたときに、上段側の第1コンテナ10の第2下面突部42を受容する。また、図8に示すように、上面コーナー凹部50より長辺側壁21及び短辺側壁31の外面側には、長辺側壁21及び短辺側壁31の一部が垂直壁50Wとして残され、その垂直壁50Wの一部は、前記したサイド突片32の上端部で構成されている。さらに、長辺側壁21には、サイド突片32が重なる部分よりさらに角部から離れた位置に亘って上面コーナー凹部50が形成されている。また、長辺側壁21における上面コーナー凹部50の底面からは、コーナー係合突部51が突出している。そのコーナー係合突部51の上面は、長辺側壁21及び短辺側壁31の上面より下方に位置している。なお、上面コーナー凹部50のうち角部から離れた2つの内側面は、第2下面突部42の傾斜リブ42B,42Bと平行になるように垂直壁50Wの内面に対して傾斜している。   As shown in FIG. 2, the upper surface corner recess 50 has a stepped shape of a substantially L-shaped region extending between the long side wall 21 and the short side wall 31 adjacent to each other at the corners of the four corners of the upper surface of the first container 10. When the first containers 10 and 10 are stacked, the second lower surface protrusion 42 of the upper container 10 is received. Further, as shown in FIG. 8, a part of the long side wall 21 and the short side wall 31 is left as a vertical wall 50W on the outer surface side of the long side wall 21 and the short side wall 31 from the top corner recess 50, A part of the vertical wall 50 </ b> W is configured by the upper end portion of the side protruding piece 32 described above. Furthermore, the upper side corner recess 50 is formed in the long side wall 21 over a position further away from the corner than the portion where the side protrusion 32 overlaps. Further, a corner engaging protrusion 51 protrudes from the bottom surface of the upper surface corner recess 50 in the long side wall 21. The upper surface of the corner engaging protrusion 51 is located below the upper surfaces of the long side wall 21 and the short side wall 31. In addition, two inner surfaces away from the corners of the upper surface corner recess 50 are inclined with respect to the inner surface of the vertical wall 50W so as to be parallel to the inclined ribs 42B and 42B of the second lower surface protrusion 42.

一方、上面中間凹部53は、各長辺側壁21の上面における長手方向の中央に2つずつ隣り合わせに設けられている。具体的には、図8に示すように、長辺側壁21の上面中央には、長辺側壁21の上面の長手方向に延びかつ長辺側壁21の上面から段付き状に陥没した側壁上面溝59が形成され、その側壁上面溝59が長手方向の中央で仕切壁54によって1対の上面中間凹部53,53に2分割されている。また、側壁上面溝59の長手方向の両端の内側面は、仕切壁54から離れるに従って長辺側壁21の内側面に接近する傾斜面53Sになっている。そして、側壁上面溝59のうち上面中間凹部53より長辺側壁21の内面側に残された部分が本発明に係る係合リブ53Vになっている。即ち、係合リブ53Vは、上面中間凹部53の底面のうち長辺側壁21の内側面側の縁部から起立して長辺側壁21の上面の長手方向に延び、両端部が上面中間凹部53の側方壁部(具体的には、傾斜面53Sを有する壁部と仕切壁54)に接続されている。また、係合リブ53Vの上面は、長辺側壁21の上面より僅かに低く、係合リブ53Vのうち長辺側壁21側の側面は、長辺側壁21全体の内側面と面一になっている。   On the other hand, two upper surface intermediate recesses 53 are provided adjacent to each other at the center in the longitudinal direction on the upper surface of each long side wall 21. Specifically, as shown in FIG. 8, a sidewall upper surface groove extending in the longitudinal direction of the upper surface of the long side wall 21 and recessed in a stepped manner from the upper surface of the long side wall 21 at the center of the upper surface of the long side wall 21. 59 is formed, and the side wall upper surface groove 59 is divided into a pair of upper surface intermediate recesses 53 and 53 by a partition wall 54 at the center in the longitudinal direction. In addition, the inner side surfaces at both ends in the longitudinal direction of the side wall upper surface groove 59 are inclined surfaces 53S that approach the inner side surface of the long side wall 21 as the distance from the partition wall 54 increases. The portion of the side wall upper surface groove 59 left on the inner surface side of the long side wall 21 from the upper surface intermediate recess 53 is the engagement rib 53V according to the present invention. In other words, the engaging rib 53V stands up from the edge of the inner side surface of the long side wall 21 in the bottom surface of the upper surface intermediate recess 53 and extends in the longitudinal direction of the upper surface of the long side wall 21, and both end portions thereof Side wall portions (specifically, a wall portion having an inclined surface 53S and a partition wall 54). The upper surface of the engagement rib 53V is slightly lower than the upper surface of the long side wall 21, and the side surface of the engagement rib 53V on the long side wall 21 side is flush with the inner side surface of the entire long side wall 21. Yes.

図9に示すように第1コンテナ10,10を段積みすると、上段側の第1コンテナ10の第1下面突部41,41(図6参照)が、下段側の第1コンテナ10の上面開口の内側に嵌合され、第2下面突部42(図6参照)が下段側の第1コンテナ10の上面コーナー凹部50に受容され、各第3下面突部43(図7参照)のうち係合溝43Dより外側部分が、下段側の第1コンテナ10の各上面中間凹部53に受容される。また、上面コーナー凹部50のコーナー係合突部51(図8参照)が第2下面突部42のうち補強リブ42Cにて仕切られた1つの凹部としてのコーナー係合凹部42D(図7参照)に係合し、第3下面突部43の係合溝43Dに上面中間凹部53の係合リブ53Vが係合する。   When the first containers 10 and 10 are stacked as shown in FIG. 9, the first lower surface protrusions 41 and 41 (see FIG. 6) of the first container 10 on the upper side are opened on the upper surface of the first container 10 on the lower side. The second lower surface protrusion 42 (see FIG. 6) is received in the upper surface corner recess 50 of the first container 10 on the lower side, and the third lower surface protrusion 43 (see FIG. 7). A portion outside the mating groove 43D is received in each upper surface intermediate recess 53 of the lower first container 10. In addition, the corner engagement protrusion 42D (see FIG. 7) as one recess in which the corner engagement protrusion 51 (see FIG. 8) of the upper surface corner recess 50 is partitioned by the reinforcing rib 42C in the second lower surface protrusion 42. The engagement rib 53V of the upper surface intermediate recess 53 is engaged with the engagement groove 43D of the third lower surface protrusion 43.

次に、図10〜図15に基づいて、第2コンテナ60の構造について説明する。図10に示すように、第2コンテナ60も、第1コンテナ10と同様に折畳コンテナであって、1対の短辺側壁62,62を折り畳んでから1対の長辺側壁61,61を折り畳むことで折畳状態になる。また、第2コンテナ60の上面四隅には、上面コーナー凹部64が陥没形成されていて、それら上面コーナー凹部64は、前記したコーナー係合突部51(図8参照)を有していない点を除いては、第1コンテナ10の上面コーナー凹部50と同一形状になっている。   Next, the structure of the 2nd container 60 is demonstrated based on FIGS. As shown in FIG. 10, the second container 60 is also a folding container like the first container 10, and the pair of long side walls 61, 61 are folded after the pair of short side walls 62, 62 are folded. It will be in a folded state by folding. Further, the upper surface corner recesses 64 are formed in the four corners of the upper surface of the second container 60, and the upper surface corner recesses 64 do not have the corner engaging protrusions 51 (see FIG. 8). Except for this, it has the same shape as the upper surface corner recess 50 of the first container 10.

図11に示すように、第2コンテナ60の下面には、外縁部を除く全体に下面メイン突部68が形成されると共に、外縁部の四隅に下面サブ突部65が形成されている。下面メイン突部68は、第2コンテナ60の下面のうち長辺側壁61,61及び短辺側壁62,62の真下となる枠状領域R3の内側境界線に沿って形成された包囲リブ68Aと、その包囲リブ68Aの内側全体に張り巡らされた格子リブ68Bとからなり、第1コンテナ10の第1下面突部41と同一形状をなしている。   As shown in FIG. 11, a lower surface main protrusion 68 is formed on the entire bottom surface of the second container 60 except for the outer edge portion, and lower surface sub protrusions 65 are formed at the four corners of the outer edge portion. The lower surface main protrusion 68 includes an encircling rib 68A formed along the inner boundary line of the frame-shaped region R3 that is directly below the long side walls 61 and 61 and the short side walls 62 and 62 of the lower surface of the second container 60. The lattice rib 68B is stretched over the entire inside of the surrounding rib 68A, and has the same shape as the first lower surface protrusion 41 of the first container 10.

下面サブ突部65は、第1コンテナ10の第3下面突部43と同一形状をなしている。即ち、図12に示すように、下面サブ突部65は、包囲リブ68Aの角部を側方から覆ったL字形のL字壁65Aと、L字壁65Aの両端部と包囲リブ68Aの角部寄り位置との間を連絡し、L字壁65Aから包囲リブ68Aに向かうに従って包囲リブ68Aの角部から離れるように傾斜した1対の傾斜リブ65B,65Bと、包囲リブ68A及び格子リブ68Bの延長線上に延びて包囲リブ68AとL字壁65Aとの間を連絡する補強リブ65Cとからなる。そして、下面サブ突部65のうち起立状態の短辺側壁62の真下となる部分には、下面メイン突部68側に、短辺側壁62の横方向に延びた係合溝66が形成されている。その係合溝66は、下面サブ突部65の下端部を角溝状に切り欠いた形状をなしている。   The lower surface sub protrusion 65 has the same shape as the third lower surface protrusion 43 of the first container 10. That is, as shown in FIG. 12, the lower surface sub projection 65 includes an L-shaped L-shaped wall 65A that covers the corner of the surrounding rib 68A from the side, corners of both ends of the L-shaped wall 65A and the surrounding rib 68A. A pair of inclined ribs 65B and 65B, which are in communication with each other, and are inclined away from the corners of the surrounding rib 68A toward the surrounding rib 68A from the L-shaped wall 65A, and the surrounding rib 68A and the lattice rib 68B. The reinforcing rib 65C extends on the extended line and communicates between the surrounding rib 68A and the L-shaped wall 65A. An engagement groove 66 extending in the lateral direction of the short side wall 62 is formed on the lower surface main protrusion 68 side at a portion of the lower surface sub protrusion 65 that is directly below the standing short side wall 62. Yes. The engagement groove 66 has a shape in which the lower end portion of the lower surface sub-projection 65 is notched into a square groove shape.

図示しないが第2コンテナ60,60を段積みすると、上段側の第2コンテナ60の下面メイン突部68が、下段側の第2コンテナ60の上面開口の内側の内側に嵌合されると共に、上段側の第2コンテナ60の下面サブ突部65が下段側の第2コンテナ60の上面コーナー凹部64に受容される。   Although not shown, when the second containers 60, 60 are stacked, the lower surface main projection 68 of the second container 60 on the upper stage side is fitted inside the upper surface opening of the second container 60 on the lower stage side, The lower surface sub-projection 65 of the upper second container 60 is received in the upper surface corner recess 64 of the lower second container 60.

本実施形態の第1と第2のコンテナ10,60のコンテナ段積み係合構造に係る構成の説明は、以上である。次に、このコンテナ段積み係合構造の作用効果について説明する。第1コンテナ10上に第2コンテナ60を段積みするには、例えば、図13に示すように第2コンテナ60を傾斜姿勢にして第1コンテナ10の上面中間凹部53,53に第2コンテナ60の短手方向の一端の下面サブ突部65,65に収める。すると、このとき上面中間凹部53の係合リブ53V,53Vと下面サブ突部65,65の係合溝66,66とが係合するので、係合リブ53Vに沿って第2コンテナ60の下端部を滑らせながら下面サブ突部65の外側面が仕切壁54に当接する位置まで第2コンテナ60を移動することができる。そして、第2コンテナ60を水平姿勢にすると第2コンテナ60の下面四隅の下面サブ突部65が第1コンテナ10の上面中間凹部53と上面コーナー凹部50とに収まり、上面コーナー凹部50においてはコーナー係合突部51が下面サブ突部65のうち補強リブ65Cにて仕切られた1つの凹部としてのコーナー係合凹部65D(図12参照)に係合した状態になり、上面中間凹部53においては、図14及び図15に示すように、下面サブ突部65の係合溝66に上面中間凹部53の係合リブ53Vが係合した状態になる。次いで、第1コンテナ10上の残りの半面にもう一つの第2コンテナ60を段積みして、これにより、図1に示すように、第1コンテナ10の上に2つの第2コンテナ60,60が横並びになって段積みされた状態になる。   The description of the configuration related to the container stacking engagement structure of the first and second containers 10 and 60 of the present embodiment is as described above. Next, the effect of this container stacking engagement structure will be described. In order to stack the second container 60 on the first container 10, for example, the second container 60 is placed in the upper surface intermediate recesses 53, 53 of the first container 10 with the second container 60 tilted as shown in FIG. 13. The lower surface sub-projections 65 and 65 at one end in the short direction are housed. At this time, the engagement ribs 53V and 53V of the upper surface intermediate recess 53 and the engagement grooves 66 and 66 of the lower surface sub-projections 65 and 65 are engaged with each other, so that the lower end of the second container 60 is moved along the engagement rib 53V. The second container 60 can be moved to a position where the outer surface of the lower surface sub projection 65 abuts against the partition wall 54 while sliding the portion. When the second container 60 is set in a horizontal posture, the lower surface sub-projections 65 at the lower corners of the second container 60 are accommodated in the upper surface intermediate recess 53 and the upper surface corner recess 50 of the first container 10. The engagement protrusion 51 is engaged with a corner engagement recess 65D (see FIG. 12) as one recess partitioned by the reinforcing rib 65C among the lower surface sub protrusions 65. As shown in FIGS. 14 and 15, the engagement rib 53 </ b> V of the upper surface intermediate recess 53 is engaged with the engagement groove 66 of the lower surface sub projection 65. Next, another second container 60 is stacked on the remaining half of the first container 10, and thereby, as shown in FIG. 1, two second containers 60, 60 are placed on the first container 10. Will be stacked side by side.

なお、横並び状態で段積みされた2つの第2コンテナ60,60の上に別の第1コンテナ10を段積みすることができ、その場合、第1コンテナ10の下面の各第1下面突部41が各第2コンテナ60の上面開口の内側に受容されることになる。   In addition, another first container 10 can be stacked on the two second containers 60, 60 stacked in a side-by-side state, and in this case, each first lower surface protrusion on the lower surface of the first container 10. 41 is received inside the upper surface opening of each second container 60.

ところで、第1コンテナ10上に第2コンテナ60が段積みされた状態で車両に搭載され、搬送されると加減速時に第2コンテナ60と第1コンテナ10との間に横荷重が作用する。また、第1コンテナ10に多くの荷物が収容されていると、第1コンテナ10の長辺側壁21及び短辺側壁31が側方に膨らませるような負荷を受けることもある。そして、これら荷重により、第2コンテナ60の下面サブ突部65が上面中間凹部53から第1コンテナ10の内側にずれると、第2コンテナ60が第1コンテナ10内に落ち込んで荷崩れが生じる。   By the way, when the second container 60 is mounted on the first container 10 in a stacked state and transported, a lateral load acts between the second container 60 and the first container 10 during acceleration / deceleration. In addition, when a large amount of luggage is stored in the first container 10, a load that causes the long side wall 21 and the short side wall 31 of the first container 10 to swell laterally may be applied. When the lower surface sub projection 65 of the second container 60 is displaced from the upper surface intermediate recess 53 to the inside of the first container 10 due to these loads, the second container 60 falls into the first container 10 and the load collapses.

しかしながら、本実施形態のコンテナ段積み係合構造では、第1コンテナ10の上面中間凹部53に設けられた係合リブ53Vと、第2コンテナ60の下面に備えた係合溝66との係合により、第2コンテナ60が第1コンテナ10の内側にずれて落ち込むことを防ぐことができる。そして、その係合リブ53Vは、両端部が上面中間凹部53の側方壁部に接続されることで補強されているので、第1と第2のコンテナ10,60の段積み状態における強度が従来より高くなる。   However, in the container stacking engagement structure of this embodiment, the engagement rib 53V provided in the upper surface intermediate recess 53 of the first container 10 and the engagement groove 66 provided on the lower surface of the second container 60 are engaged. Thus, it is possible to prevent the second container 60 from slipping and falling inside the first container 10. Since the engaging rib 53V is reinforced by connecting both end portions to the side wall portion of the upper surface intermediate recess 53, the strength of the first and second containers 10 and 60 in the stacked state is increased. It becomes higher than before.

しかも、係合リブ53Vは、長辺側壁21の上面の長手方向に延びているので、上述の如く、第1コンテナ10上で第2コンテナ60を傾斜姿勢にして段積みを行う際に、係合リブ53Vと係合溝66とを係合させた状態で滑らせることができ、スムーズに段積み作業を行うことができる。また、第1コンテナ10の隣り合わせとなる2つの上面中間凹部53,53は仕切壁54で仕切られているので、仕切壁54と第2コンテナ60の下面サブ突部65との当接により第1コンテナ10の長手方向における第2コンテナ60の横ずれを規制することができ、かつ、段積み作業時における第2コンテナ60の位置決めも容易に行うことができる。   Moreover, since the engaging rib 53V extends in the longitudinal direction of the upper surface of the long side wall 21, when the second container 60 is placed in an inclined posture on the first container 10 and stacked, The mating rib 53V and the engaging groove 66 can be slid in an engaged state, and the stacking operation can be performed smoothly. Further, the two upper surface intermediate recesses 53, 53 adjacent to the first container 10 are partitioned by the partition wall 54, so that the first contact is caused by the contact between the partition wall 54 and the lower surface sub projection 65 of the second container 60. The lateral displacement of the second container 60 in the longitudinal direction of the container 10 can be restricted, and the positioning of the second container 60 during the stacking operation can be easily performed.

[他の実施形態]
本発明は、前記実施形態に限定されるものではなく、例えば、以下に説明するような実施形態も本発明の技術的範囲に含まれ、さらに、下記以外にも要旨を逸脱しない範囲内で種々変更して実施することができる。
[Other Embodiments]
The present invention is not limited to the above-described embodiment. For example, the embodiments described below are also included in the technical scope of the present invention, and various other than the following can be made without departing from the scope of the invention. It can be changed and implemented.

(1)前記実施形態では、第1コンテナ10に2つの第2コンテナ60が横並びに段積みされる例を示したが、第1コンテナに3つ以上の第2コンテナが横並びに段積みされるコンテナ段積み係合構造に本発明を適用してもよい。   (1) In the above-described embodiment, an example in which two second containers 60 are stacked side by side on the first container 10 has been described. However, three or more second containers are stacked side by side on the first container. The present invention may be applied to a container stacking engagement structure.

(2)前記実施形態の第1コンテナ10において横並びになった上面中間凹部53,53は仕切壁54によって仕切られていたが、図16(A)に示すように前記第1実施形態の上面中間凹部53,53の間の仕切壁54を排除し、各長辺側壁21の上面中央に、2つの下面サブ突部65,65毎に1つの上面中央凹部53H(即ち、本発明の「側壁上面凹部)」)が設けられた構成にしてもよい。そのようにすれば、共通の上面中間凹部53Hに2つの下面サブ突部65,65が受容されるので、第1コンテナ10上で第2コンテナ60を傾斜姿勢にして上面中間凹部53Hに下面サブ突部65を収める操作が容易になる。   (2) Although the upper surface intermediate recesses 53 and 53 that are arranged side by side in the first container 10 of the embodiment are partitioned by the partition wall 54, as shown in FIG. The partition wall 54 between the recesses 53 and 53 is eliminated, and one upper surface center recess 53H is provided for each of the two lower surface sub-projections 65 and 65 at the center of the upper surface of each long side wall 21 (that is, You may make it the structure provided with the recessed part) "). By doing so, since the two lower surface sub-projections 65, 65 are received in the common upper surface intermediate recess 53H, the second container 60 is inclined on the first container 10, and the lower surface sub-projection is formed in the upper surface intermediate recess 53H. The operation of retracting the protrusion 65 is facilitated.

(3)前記実施形態の第1コンテナ10では、上面中間凹部53,53同士を仕切る仕切壁54の上面が、長辺側壁21全体の上面と面一であったが、図16(B)に示すように、仕切壁54Aの上面が、長辺側壁21全体の上面より低くなっていてもよいし、また、図示しないが仕切壁を係合リブに接続された三角リブにしてもよい。   (3) In the first container 10 of the above embodiment, the upper surface of the partition wall 54 that partitions the upper surface intermediate recesses 53, 53 is flush with the entire upper surface of the long side wall 21, but FIG. As shown, the upper surface of the partition wall 54A may be lower than the upper surface of the entire long side wall 21, or although not shown, the partition wall may be a triangular rib connected to the engagement rib.

(4)前記実施形態の係合リブ53Vは、長辺側壁21の全体の上面より低くなっていたが、係合リブ53Vの上面を長辺側壁21の全体の上面と面一にしてもよい。但し、前記実施形態のように係合リブ53Vの上面を長辺側壁21の全体の上面より下げることで、第2コンテナ60には、下面サブ突部65と下面メイン突部68とを間を接続する低いリブ(図12参照)を設けることができ、下面サブ突部65の強度を高くすることができる。   (4) Although the engaging rib 53V of the above embodiment is lower than the entire upper surface of the long side wall 21, the upper surface of the engaging rib 53V may be flush with the entire upper surface of the long side wall 21. . However, by lowering the upper surface of the engagement rib 53V from the entire upper surface of the long side wall 21 as in the above-described embodiment, the second container 60 has a space between the lower surface sub projection 65 and the lower surface main projection 68. A low rib to be connected (see FIG. 12) can be provided, and the strength of the lower surface sub projection 65 can be increased.

(5)図17(A)に示すように、係合リブ53Vは、仕切壁54のみに接続されている構造や、それとは逆に、図17(B)に示すように、係合リブ53Vが仕切壁54とは反対側の上面中間凹部53の側方壁部のみに接続されている構造としてよい。これらの構造によれば、図18,19に示すように、係合溝66の一端側で下面サブ突部65と下面メイン突部68とを間を連絡する傾斜リブ65BやL字壁65Aを本発明に係る「連絡壁」として残すことができ、下面サブ突部65の強度を高くすることができる。   (5) As shown in FIG. 17 (A), the engaging rib 53V is connected to only the partition wall 54, and conversely, as shown in FIG. May be connected to only the side wall portion of the upper surface intermediate recess 53 on the side opposite to the partition wall 54. According to these structures, as shown in FIGS. 18 and 19, the inclined rib 65 </ b> B and the L-shaped wall 65 </ b> A that connect the lower surface sub projection 65 and the lower surface main projection 68 on one end side of the engagement groove 66 are provided. It can be left as a “communication wall” according to the present invention, and the strength of the lower surface sub projection 65 can be increased.

10 第1コンテナ
21 長辺側壁
31 短辺側壁
50 上面コーナー凹部
53,53H 上面中間凹部(側壁上面凹部)
53V 係合リブ
54,54A 仕切壁
60 第2コンテナ
61 長辺側壁
62 短辺側壁
65 下面サブ突部
66 係合溝
68 下面メイン突部
10 First container 21 Long side wall 31 Short side wall 50 Upper surface corner recess 53, 53H Upper surface intermediate recess (side wall upper surface recess)
53V Engagement rib 54, 54A Partition wall 60 Second container 61 Long side wall 62 Short side wall 65 Lower surface sub projection 66 Engagement groove 68 Lower surface main projection

Claims (3)

上面が開放した箱形の第1コンテナと、前記第1コンテナ上に複数横並びにして段積み可能な第2コンテナとの間のコンテナ段積み係合構造であって、
前記第2コンテナの下面外縁部より内側の領域から突出した下面メイン突部と、
前記第2コンテナの下面外縁部の四隅から突出した下面サブ突部と、
前記第1コンテナの側壁上面に陥没形成されて、前記第2コンテナの前記下面サブ突部を受容する複数の側壁上面凹部とを有するコンテナ段積み係合構造において、
前記第1コンテナの側壁上面における長手方向の中間には、前記第1コンテナ上の2つの前記第2コンテナの間で隣り合わせとなる2つの前記下面サブ突部毎に2つの前記側壁上面凹部が設けられると共に、前記側壁上面凹部の底面から起立して側壁上面の長手方向に延び、少なくとも一端部が前記側壁上面凹部の側方壁部に接続された係合リブが設けられ、
前記下面サブ突部又は前記下面サブ突部と前記下面メイン突部との間には、前記係合リブと係合する係合溝が形成されたことを特徴とするコンテナ段積み係合構造。
A container stacking engagement structure between a box-shaped first container having an open upper surface and a second container that can be stacked side by side on the first container,
A lower surface main protrusion protruding from a region inside the lower surface outer edge of the second container;
A lower surface sub-projection projecting from the four corners of the lower surface outer edge of the second container;
In the container stacking engagement structure having a plurality of side wall upper surface recesses that are recessed in the upper surface of the side wall of the first container and receive the lower surface sub projection of the second container,
In the middle in the longitudinal direction on the upper surface of the side wall of the first container, there are provided two recesses on the upper surface of the side wall for each of the two lower surface sub-projections adjacent to each other between the two second containers on the first container. together is, the longitudinally extending side wall top surface stands up from the bottom of the side wall top surface recess, at least one end portion is connected engaging rib is provided on the side wall portion of the side wall top surface recess,
A container stacking engagement structure, wherein an engagement groove that engages with the engagement rib is formed between the lower surface sub-projection or the lower surface sub-projection and the lower surface main projection.
前記係合リブの両端部が、前記側壁上面凹部の側方壁部に接続されていることを特徴とする請求項1に記載のコンテナ段積み係合構造。   2. The container stacking engagement structure according to claim 1, wherein both end portions of the engagement rib are connected to side wall portions of the side wall upper surface recess. 2つの前記下面サブ突部毎の2つの前記側壁上面凹部の各前記係合リブは、それら2つの側壁上面凹部を仕切る側方壁部としての仕切壁に一端部のみが接続され、
前記第2コンテナには、前記係合リブの他端部と前記仕切壁と反対側の側方壁部との間に受容されて、前記下面サブ突部と前記下面メイン突部との間を連絡する連絡壁が設けられていることを特徴とする請求項1又は2に記載のコンテナ段積み係合構造。
Each of the engagement ribs of the two side wall upper surface recesses for each of the two lower surface sub-projections is connected at only one end to a partition wall as a side wall portion that partitions the two side wall upper surface recesses,
The second container is received between the other end of the engagement rib and the side wall opposite to the partition wall, and between the lower surface sub-projection and the lower surface main projection. The container stacking engagement structure according to claim 1, wherein a communication wall for communication is provided .
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