JP2009096540A - Carton box - Google Patents

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JP2009096540A
JP2009096540A JP2007272549A JP2007272549A JP2009096540A JP 2009096540 A JP2009096540 A JP 2009096540A JP 2007272549 A JP2007272549 A JP 2007272549A JP 2007272549 A JP2007272549 A JP 2007272549A JP 2009096540 A JP2009096540 A JP 2009096540A
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plate
lid
cardboard box
plates
edge
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JP4178174B1 (en
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Minoru Hayashida
稔 林田
Masao Ito
正男 伊藤
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TOKYO CONTAINER KOGYO CO Ltd
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TOKYO CONTAINER KOGYO CO Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To make hooking hard to occur between top and bottom boxes, to make a recess hard to be generated on a lid surface even when an article is placed on the top, and in addition, to make a material layout easy to perform, to make the positioning in bending easy to perform as well, and to enable the productivity to be increased as a result. <P>SOLUTION: This carton box 10 is built up into a rectangular parallelepiped shape by bending side plates, a lid plate and a bottom plate. In the carton box 10, on the butting end edge 43a of a third lid plate 43, an insertion piece 45 is projected. The butting end edge 41a of a first lid plate 41 is constituted of a ridge folding section 48 when a reinforcing plate 46 connected with the distal end is bent inward in a manner to be stacked on the lower surface of the lid plate. Then, an insertion port 50 is formed on the ridge folding section 48. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、引っ越し等の際に利用する物流用の直方体形状のダンボール箱に関するものである。   The present invention relates to a rectangular parallelepiped corrugated cardboard box for use in logistics.

この種のダンボール箱の従来例として、図6に示すものが知られている(例えば、特許文献1参照)。   As a conventional example of this type of cardboard box, one shown in FIG. 6 is known (for example, see Patent Document 1).

このダンボール箱110は、ダンボールにより1枚の展開状態に形成され、一列に連設された4枚の側板121〜124を内側に折り曲げることにより4つの側面が構成され、各側板121〜124の上端辺に連設された4枚の蓋板141〜144を内側に折り曲げることにより蓋面が構成され、各側板121〜124の下端辺に連設された4枚の底板131〜134を内側に折り曲げることにより底面が構成され、それにより直方体形状に組み立てられるものである。   This corrugated cardboard box 110 is formed in a single unfolded state by corrugated cardboard, and four side plates 121 to 124 connected in a row are bent inward to form four side surfaces, and the upper ends of the side plates 121 to 124 are formed. A cover surface is formed by bending the four cover plates 141 to 144 connected to the side inward, and the four bottom plates 131 to 134 connected to the lower end sides of the side plates 121 to 124 are bent inward. Thus, the bottom surface is configured, and the bottom surface is thereby assembled.

一方の対向する一対の蓋板142、144の先端縁には差し込み片145が突設され、他方の対向する一対の蓋板141、143には、差し込み片145が差し込まれる差し込み口150が設けられている。また、対向する一対の底板131、133の先端縁には、互いに係合する切欠131a、133aが設けられている。   An insertion piece 145 protrudes from the leading edge of one pair of opposed cover plates 142 and 144, and an insertion port 150 into which the insertion piece 145 is inserted is provided in the other opposed pair of cover plates 141 and 143. ing. Moreover, the notch 131a, 133a mutually engaged is provided in the front-end edge of a pair of opposing baseplate 131,133.

このダンボール箱110に物を収容する場合は、まず、4枚の側板121〜124を内側に折り曲げて、始めと終わりの側板121、124の近接側縁同士を接合し、次に、4枚の底板131〜134を内側に内側に折り曲げて、交互に噛み合わせながら切欠131a、133aを係合させることにより、側面と底面を構成する。   When storing an object in the cardboard box 110, first, the four side plates 121 to 124 are bent inward, the adjacent side edges of the first and last side plates 121 and 124 are joined, and then the four side plates 121 to 124 are joined. The bottom plates 131 to 134 are bent inward and engaged with the notches 131a and 133a while alternately engaging with each other, thereby forming a side surface and a bottom surface.

その上で被収納物を収容し、次いで、他方の対向する一対の蓋板141、143を内側に折り曲げて閉じ、その上から一方の対向する一対の蓋板142、144を内側に折り曲げて閉じ、上側に重ねた蓋板142、144の先端の差し込み片145を、下側の蓋板141、143の差し込み口150に差し込むことで、蓋面を閉じて箱詰めを完了する。   Then, the objects to be stored are accommodated, and then the other pair of opposite cover plates 141 and 143 are folded inward and closed, and the one pair of opposite cover plates 142 and 144 are folded inward and closed. By inserting the insertion piece 145 at the tip of the cover plates 142 and 144 stacked on the upper side into the insertion port 150 of the lower cover plates 141 and 143, the cover surface is closed and the packaging is completed.

ところで、このダンボール箱110の場合、蓋面に段差ができやすいため、上にダンボール箱110を積み重ねた場合に次の不具合が生じることがある。即ち、上側のダンボール箱110を積んだ状態のまま水平方向にスライドさせた場合、下側のダンボール箱110の蓋面の段差と上側のダンボール箱110の底面の底板131〜134の縁部が引っかかりを起こし、そのため特に底板131〜134の縁部が捲れるという不具合を生じやすい。   By the way, in the case of this cardboard box 110, since a level | step difference is easy to be made on a cover surface, when the cardboard box 110 is stacked on top, the following malfunction may arise. That is, when the upper cardboard box 110 is slid in the horizontal direction while being stacked, the steps on the lid surface of the lower cardboard box 110 and the edges of the bottom plates 131 to 134 on the bottom surface of the upper cardboard box 110 are caught. For this reason, in particular, a problem that the edges of the bottom plates 131 to 134 are bent easily occurs.

この原因となる蓋面に段差ができやすい理由について検討してみたところ、このダンボール箱110においては、蓋板141、143の上に直接形成した差し込み口150に、別の蓋板142、144に形成した差し込み片145を挿入する構造となっているが、その差し込みの際に、差し込み片145が斜めに差し込まれることになり、その影響で、蓋板142、144の縁部が浮き上がりやすくなり、その縁部により段差が生じるということがわかった。   As a result of examining the reason why a step is likely to be formed on the lid surface, in this cardboard box 110, the insertion port 150 formed directly on the lid plates 141, 143 is connected to another lid plate 142, 144. Although it is structured to insert the formed insertion piece 145, at the time of insertion, the insertion piece 145 is inserted obliquely, and due to this, the edges of the cover plates 142, 144 are likely to float, It was found that there was a step due to the edge.

また、そのような引っかかりの問題を回避し得るダンボール箱として、図7に示すように、最上面の蓋板241を1枚もので構成したダンボール箱210が知られている(例えば、特許文献2参照)。図8はその展開図である。   As a corrugated cardboard box that can avoid such a problem of catching, as shown in FIG. 7, a corrugated cardboard box 210 having a single uppermost cover plate 241 is known (for example, Patent Document 2). reference). FIG. 8 is a development view thereof.

このダンボール箱110は、ダンボールにより1枚の展開状態に形成され、一列に連設された4枚の側板221〜224を内側に折り曲げることにより4つの側面が構成され、各側板221〜224の上端辺に連設された4枚の蓋板241〜244を内側に折り曲げることにより蓋面が構成され、各側板221〜224の下端辺に連設された4枚の底板231〜234を内側に折り曲げることにより底面が構成され、それにより直方体形状に組み立てられるものである。一列に並んだ側板221〜224のうち始めの側板221の側縁には、接合代225が設けられている。   This corrugated cardboard box 110 is formed in a single unfolded state by corrugated cardboard, and four side plates 221 to 224 connected in a row are bent inward to form four side surfaces. The upper ends of the side plates 221 to 224 A cover surface is formed by bending the four cover plates 241 to 244 connected to the side inward, and the four bottom plates 231 to 234 connected to the lower end sides of the side plates 221 to 224 are bent inward. Thus, the bottom surface is configured, and the bottom surface is thereby assembled. A joining margin 225 is provided on the side edge of the first side plate 221 among the side plates 221 to 224 arranged in a line.

対向する一対の底板231、233の先端縁には、互いに係合する切欠231a、233aが設けられている。また、最上面に閉じる蓋板241は、蓋面の全面積を賄う1枚ものとして構成されており、その先端縁には、根元部分に第2の差し込み口246を有する第1の差し込み片245が突設されている。また、この蓋板241と対向する関係にある蓋板243の根元には、第1の差し込み片245の差し込まれる第1の差し込み口248が設けられると共に、その第1の差し込み口248を跨ぐように、その蓋板243と該蓋板243が連設された側板223にかけての範囲にコ字状の切り込みを入れることで、第2の差し込み片247が形成されている。なお、最上面に閉じる蓋板241以外の蓋板242〜244は、単に寸法の小さいフラップ状のものとして形成されている。   Notches 231a and 233a that engage with each other are provided at the tip edges of the pair of opposed bottom plates 231 and 233. Moreover, the cover plate 241 that is closed to the uppermost surface is configured as a single sheet that covers the entire area of the cover surface, and a first insertion piece 245 having a second insertion port 246 at the root portion at the tip edge thereof. Is protruding. In addition, a first insertion port 248 into which the first insertion piece 245 is inserted is provided at the base of the lid plate 243 facing the lid plate 241 so as to straddle the first insertion port 248. Further, a second insertion piece 247 is formed by making a U-shaped cut in a range from the cover plate 243 to the side plate 223 where the cover plate 243 is continuously provided. Note that the cover plates 242 to 244 other than the cover plate 241 that is closed to the uppermost surface are simply formed as flaps having small dimensions.

このダンボール箱210に物を収容する場合は、まず、4枚の側板221〜224を内側に折り曲げて、始めと終わりの側板121、124の側縁同士を接合代225を用いて接合し、次に4枚の底板231〜234を内側に内側に折り曲げて、交互に噛み合わせながら切欠231a、233aを係合させることにより、側面と底面を構成する。   In order to store an object in the cardboard box 210, first, the four side plates 221 to 224 are bent inward, and the side edges of the first and last side plates 121 and 124 are joined together using a joining margin 225. The four bottom plates 231 to 234 are bent inwardly, and the notches 231a and 233a are engaged while alternately engaging with each other, thereby forming the side surface and the bottom surface.

その上で被収納物を収容し、次いで、寸法の小さいフラップ状の蓋板242〜244を内側に折り曲げて閉じ、その上から寸法の大きい蓋板241を内側に折り曲げて閉じ、最上面に閉じた蓋板241の先端の第1の差し込み片245を、対向する蓋板243の根元の第1の差し込み口248に差し込む。次いで、第2の差し込み片247を断面L字状の形態で、先に差し込んだ第1の差し込み片245の根元にある第2の差し込み口246に差し込むことで、第1の差し込み片245を抜け止めする。これにより、箱詰めを完了する。
特開昭58−134850号公報(図1) 特開2005−267462号公報(図16)
Then, the objects to be stored are accommodated, and then the flap-shaped lid plates 242 to 244 with small dimensions are folded inward and closed, and the lid plate 241 with large dimensions is folded inward from above and closed to the top surface. The first insertion piece 245 at the tip of the lid plate 241 is inserted into the first insertion port 248 at the base of the opposite lid plate 243. Next, the second insertion piece 247 is inserted into the second insertion port 246 at the base of the first insertion piece 245 that has been inserted first in the form of an L-shaped cross section, so that the first insertion piece 245 is removed. Stop. This completes boxing.
JP 58-134850 A (FIG. 1) Japanese Patent Laying-Open No. 2005-267462 (FIG. 16)

図7、図8に示したダンボール箱210は、蓋面がフラットになるので、ダンボール箱210を上に積んで水平方向にスライドさせた場合にも、上下のダンボール箱210の引っかかりがなくなる。   Since the cardboard box 210 shown in FIGS. 7 and 8 has a flat lid surface, the upper and lower cardboard boxes 210 are not caught even when the cardboard boxes 210 are stacked and slid in the horizontal direction.

しかし、蓋面をフラットにするために最上面の蓋板241を、蓋面の全面積分を賄う1枚ものとしている関係で、1枚の蓋板241だけが大きく、他の蓋板242〜244と寸法が不均一になり、材料取りが悪くなるという問題がある。   However, in order to flatten the lid surface, the uppermost lid plate 241 is a single plate that covers the entire integral of the lid surface, so that only one lid plate 241 is large and the other lid plates 242 to 244 are large. There is a problem that the dimensions become non-uniform and the material removal becomes worse.

即ち、最上面に閉じる蓋板241の根元から差し込み片245の先端縁までの距離T4が最大寸法であるから、側板221〜224の寸法T1と底板231〜234の寸法T2を足した全体寸法Tの材料から材料取りを行わなくてはならないが、他の蓋板242〜244は最小寸法T3に制限してあるから、前記蓋板241の寸法T4と不均一になり、無駄の多い効率の悪い材料取りになる。   That is, since the distance T4 from the base of the lid plate 241 closed to the top surface to the tip edge of the insertion piece 245 is the maximum dimension, the total dimension T is obtained by adding the dimension T1 of the side plates 221 to 224 and the dimension T2 of the bottom plates 231 to 234. However, since the other cover plates 242 to 244 are limited to the minimum dimension T3, they are not uniform with the dimension T4 of the cover plate 241 and are wasteful and inefficient. It becomes material picking.

また、寸法が不均一となるために、側板221〜224を折り曲げる時の位置合わせがしにくくなり、生産性が悪くなるという問題もある。   In addition, since the dimensions are not uniform, it is difficult to align the side plates 221 to 224 when they are bent, resulting in a problem that productivity is deteriorated.

また、図6に示したダンボール箱110も、図7、図8に示したダンボール箱210も、蓋面の強度が不足し、上に物を載せた際に蓋面が凹むおそれがあった。   Further, both the cardboard box 110 shown in FIG. 6 and the cardboard box 210 shown in FIGS. 7 and 8 have insufficient lid surface strength, and the lid surface may be recessed when an object is placed thereon.

本発明は、上記事情を考慮し、上に積み重ねた状態で上の箱を水平方向にスライドさせた場合にも、上下の箱間で引っかかりが発生しにくく、上に物を載せた場合にも蓋面が凹みにくく、しかも、材料取りがしやすくて、折り曲げの際の位置決めもしやすく、結果として生産性の向上が図れるダンボール箱を提供することを目的とする。   In consideration of the above-mentioned circumstances, the present invention is less likely to be caught between the upper and lower boxes even when the upper box is slid horizontally in a stacked state, and even when an object is placed on the upper box. It is an object of the present invention to provide a corrugated cardboard box in which the cover surface is hard to be dented, the material can be easily taken, the positioning at the time of folding is easy, and the productivity can be improved as a result.

請求項1の発明は、ダンボールにより1枚の展開状態に形成され、一列に連設された4枚の側板を内側に折り曲げることにより4つの側面が構成され、前記各側板の上端辺に連設された4枚の蓋板を内側に折り曲げることにより蓋面が構成され、前記各側板の下端辺に連設された4枚の底板を内側に折り曲げることにより底面が構成され、それにより直方体形状に組み立てられるダンボール箱において、最上面に折り曲げる互いに対向した一対の前記蓋板に、該一対の蓋板を閉じたときに互いに近接して向き合う突き合わせ端縁を設け、前記一対の蓋板のうちの一方の蓋板の突き合わせ端縁に差し込み片を突設すると共に、他方の蓋板の突き合わせ端縁に、前記差し込み片が差し込まれる差し込み口を設け、前記他方の蓋板の突き合わせ端縁を、該蓋板の先端に連設した補強板を該蓋板の下面に重なるように内側に折り曲げた際の山折り部で構成し、その山折り部に、前記差し込み口を形成したことを特徴とする。   According to the first aspect of the present invention, four side plates formed by corrugated cardboard in a single unfolded state are bent inward to form four side surfaces, and are provided continuously at the upper end sides of the side plates. The lid surface is constructed by folding the four lid plates inward, and the bottom surface is constructed by folding the four bottom plates connected to the lower edge of each side plate inward, thereby forming a rectangular parallelepiped shape. In the assembled cardboard box, a pair of opposed cover plates that are bent to the uppermost surface are provided with butt edges that face each other when the pair of cover plates are closed, and one of the pair of cover plates The insertion piece projects from the abutting edge of the lid plate, and the abutting edge of the other lid plate is provided with an insertion port into which the insertion piece is inserted. The reinforcing plate connected to the front end of the lid plate is formed by a mountain fold when folded inward so as to overlap the lower surface of the lid plate, and the insertion port is formed in the mountain fold. And

請求項2の発明は、請求項1に記載のダンボール箱であって、前記山折り部が、前記ダンボールの厚み相当の間隔をおいて形成された互いに平行な第1、第2の山折り線でそれぞれ略直角に前記補強板を折り曲げることにより形成されていることを特徴とする。   The invention according to claim 2 is the corrugated cardboard box according to claim 1, wherein the mountain fold portions are formed in parallel with each other at a distance corresponding to the thickness of the cardboard. The reinforcing plates are formed by bending the reinforcing plates substantially at right angles.

請求項3の発明は、請求項2に記載のダンボール箱であって、前記山折り部に、前記蓋板側の第1の山折り線上に位置する第1の切り込み線と、該第1の切り込み線の両端から該第1の切り込み線と直交する方向に前記補強板側の第2の山折り線まで形成された第2の切り込み線と、からなるコ字状の切り込みが設けられており、前記第1、第2の山折り線で前記補強板を前記蓋板の下面に重なるように折り曲げた際に、前記コ字状の切り込みの開放によって前記差し込み口が開口状態とされ、同時に、前記第1、第2の切り込み線で囲まれた矩形板状部分が前記蓋板から切り離されることによって、前記差し込み口の下側に、前記山折り部より突出し且つ前記補強板と同一平面をなす差し込み案内用の受片が形成されることを特徴とする。   The invention of claim 3 is the corrugated cardboard box according to claim 2, wherein the first folding line located on the first mountain fold line on the lid plate side is provided in the mountain fold portion, and the first A U-shaped notch is provided which includes a second notch line formed from both ends of the notch line to a second mountain fold line on the reinforcing plate side in a direction orthogonal to the first notch line. When the reinforcing plate is folded at the first and second mountain fold lines so as to overlap the lower surface of the lid plate, the insertion port is opened by opening the U-shaped cut, A rectangular plate-shaped portion surrounded by the first and second cut lines is cut off from the lid plate, so that the lower side of the insertion port protrudes from the mountain fold and is flush with the reinforcing plate. A receiving piece for insertion guide is formed.

請求項4の発明は、請求項1〜3のいずれか1項に記載のダンボール箱であって、前記差し込み片の基部側の側縁に、前記差し込み口の側縁に係合するロック用の切欠が設けられていることを特徴とする。   Invention of Claim 4 is a cardboard box of any one of Claims 1-3, Comprising: For the side edge of the base part side of the said insertion piece, For the lock | rock engaged with the side edge of the said insertion port A notch is provided.

請求項5の発明は、請求項1〜4のいずれか1項に記載のダンボール箱であって、前記最上面となる蓋板の下側に位置する互いに対向する一対の前記蓋板に、該一対の蓋板を閉じたときに互いに近接して向き合う突き合わせ端縁が設けられ、それら突き合わせ端縁の少なくとも一方に、指等を差し込むための切欠が設けられていることを特徴とする。   Invention of Claim 5 is a corrugated cardboard box of any one of Claims 1-4, Comprising: A pair of said cover plates located in the lower side of the cover plate used as the uppermost surface, Abutting edges that face each other close to each other when the pair of cover plates are closed are provided, and at least one of these abutting edges is provided with a notch for inserting a finger or the like.

請求項6の発明は、請求項1〜5のいずれか1項に記載のダンボール箱であって、展開状態における、前記差し込み片を有する蓋板の基部から前記差し込み片の先端縁までの距離と、前記補強板を有する蓋板の基部から前記補強板の先端縁までの距離と、残る2枚の蓋板の基部から各先端縁までの距離とが、略均一に設定されていることを特徴とする。   Invention of Claim 6 is the cardboard box of any one of Claims 1-5, Comprising: The distance from the base part of the cover plate which has the said insertion piece in the expansion | deployment state to the front-end edge of the said insertion piece The distance from the base of the lid plate having the reinforcing plate to the leading edge of the reinforcing plate and the distance from the base of the remaining two lid plates to the leading edges are set substantially uniformly. And

請求項1の発明によれば、蓋板の下側に補強板を折り曲げることにより、蓋板が補強板との二重構造になるので、蓋面の強度が増し、上に物を載せた際の蓋面の凹みを防止することができる。   According to the first aspect of the present invention, when the reinforcing plate is bent on the lower side of the lid plate, the lid plate has a double structure with the reinforcing plate, so that the strength of the lid surface is increased and an object is placed thereon. Indentation of the lid surface can be prevented.

また、蓋板自体に直接差し込み口を設けるのではなく、蓋板の下側に補強板を折り曲げた際にできる山折り部に差し込み口を設けているので、相手側の差し込み片を蓋板や補強板と平行に差し込み口に差し込むことができる。従って、従来のように、蓋板上に設けた差し込み口に差し込み片を差し込んだ場合は、差し込み片がどうしても斜めに差し込まれることになるために、蓋板の端縁部に浮き上がりが生じてしまい、それが、他のダンボール箱を上に積み重ねた際に、上のダンボール箱の底面の段差と引っかかりを起こす原因となりやすかったが、それを解消することができる。つまり、差し込み片を蓋板と略平行に差し込めることにより、蓋板の端縁部の浮き上がりを防止することができ、他のダンボール箱を上に積み重ねた状態でスライドさせた場合にも、上側のダンボール箱の底面との引っかかりをできるだけ解消することができる。   Moreover, since the insertion port is not provided directly in the lid plate itself but in the mountain fold portion formed when the reinforcing plate is folded under the lid plate, the insertion piece on the other side is attached to the lid plate or It can be inserted into the insertion port in parallel with the reinforcing plate. Therefore, when the insertion piece is inserted into the insertion port provided on the cover plate as in the prior art, the insertion piece is inevitably inserted at an angle, so that the edge of the cover plate rises. It was easy to cause a step on the bottom surface of the upper cardboard box and catching it when other cardboard boxes were stacked on top of each other, but this can be solved. In other words, by inserting the insertion piece approximately parallel to the cover plate, it is possible to prevent the edge of the cover plate from being lifted, and even when other cardboard boxes are slid in a stacked state, It is possible to eliminate as much as possible the catch on the bottom of the cardboard box.

また、上記の引っかかりの問題の解消により、差し込み片と差し込み口による係合部分を蓋面の中央に配置することができるようになる。これにより、蓋板の基部から先端(差し込み片があるものはその先端縁、補強板があるものはその先端縁)までの寸法の均一化を図ることができる。そのため、材料取りの無駄を低減することができると共に、ダンボール箱を組み立てる際に、蓋板の先端縁や底板の先端縁を基準にして、正確且つ容易に組み立てることができ、生産性の向上が図れる。   Moreover, by eliminating the above-described problem of catching, the engaging portion formed by the insertion piece and the insertion opening can be arranged at the center of the lid surface. Thereby, the dimension from the base part of a cover plate to the front-end | tip (the front-end edge is what has an insertion piece, and the front-end edge has a reinforcement board) can be made uniform. Therefore, it is possible to reduce the waste of material collection, and when assembling the cardboard box, it is possible to assemble accurately and easily based on the leading edge of the cover plate and the leading edge of the bottom plate, thereby improving productivity. I can plan.

請求項2の発明によれば、ダンボールの厚み相当の間隔をおいて形成された第1と第2の2本の山折り線で山折り部を形成したことにより、山折り部にダンボールの厚み相当の高さを設けることができる。従って、差し込み口の高さを差し込み片の厚さ相当に確保することができ、差し込み片を容易に差し込み口に差し込むことができるようになる。また、山折り部が平坦な端面を有した断面コ字形になるため、その平坦な端面への差し込み口の形成が楽にできることになる。   According to the invention of claim 2, since the mountain fold portion is formed by the first and second mountain fold lines formed at an interval corresponding to the thickness of the cardboard, the thickness of the cardboard at the mountain fold portion. A considerable height can be provided. Therefore, the height of the insertion slot can be ensured to be equivalent to the thickness of the insertion piece, and the insertion piece can be easily inserted into the insertion slot. Further, since the mountain fold portion has a U-shaped cross section having a flat end surface, it is possible to easily form an insertion port on the flat end surface.

請求項3の発明によれば、補強板の山折り部に、第1の切り込み線と第2の切り込み線よりなるコ字状の切り込みを入れてあるので、補強板を折り曲げることによって、差し込み口を開口させることができる。また、コ字状の切り込みの第1の切り込み線を、蓋板側の第1の山折り線上に形成しているので、補強板を折り曲げた際に、蓋板との連結部分から切り離しが行われることになり、コ字状の切り込みにより囲まれた矩形板状部分が、補強板側に、山折り部から突出し且つ補強板と同一平面をなす形態で受片として残ることになる。つまり、差し込み口の下側に、差し込み口の下端縁と高さを一致させた受片が形成されることになる。従って、その受片を案内にして、差し込み片を差し込み口へ誘導することができるようになり、差し込みやすくなる。例えば、受片がない場合は、上下方向の位置を探りながら、差し込み口に差し込み片を挿入しなければならないが、本発明のように差し込み口の下側に受片がある場合、受片の上を滑らせるようにして差し込み片を差し込み口に挿入することができる。このため、スムーズに差し込みを行うことができ、蓋の閉じ操作が簡単にできることになる。   According to invention of Claim 3, since the U-shaped notch which consists of a 1st notch line and a 2nd notch line is put in the mountain fold part of a reinforcement board, by inserting a reinforcement board, an insertion port Can be opened. In addition, since the first cut line of the U-shaped cut is formed on the first mountain fold line on the lid plate side, when the reinforcing plate is bent, it is separated from the connecting portion with the lid plate. Therefore, the rectangular plate-shaped portion surrounded by the U-shaped notch protrudes from the mountain fold portion on the reinforcing plate side and remains as a receiving piece in the same plane as the reinforcing plate. In other words, a receiving piece whose height matches the lower end edge of the insertion opening is formed below the insertion opening. Therefore, it becomes possible to guide the insertion piece to the insertion port by using the receiving piece as a guide, and it becomes easy to insert. For example, if there is no receiving piece, the insertion piece must be inserted into the insertion slot while searching for the vertical position, but if there is a reception piece below the insertion opening as in the present invention, The insertion piece can be inserted into the insertion opening so as to slide on. For this reason, it can insert smoothly and can perform lid closing operation easily.

請求項4の発明によれば、差し込み片を差し込み口に根元まで挿入すると、切欠が差し込み口の側縁に係合するので、差し込み片を抜け止めすることができ、蓋面の無用の開きを防止できる。   According to the invention of claim 4, when the insertion piece is inserted into the insertion opening as far as the root, the notch engages with the side edge of the insertion opening, so that the insertion piece can be prevented from coming off, and unnecessary opening of the lid surface can be prevented. Can be prevented.

請求項5の発明によれば、下側の一対の蓋板についても、突き合わせ端縁同士を突き合わせるようにしたので、上側の蓋板の全面を下側の蓋板で支えることができ、蓋面の強度アップを図ることができる。また、下側の蓋板の突き合わせ端縁に切欠を設けたので、蓋板を閉じた状態でその切欠に指等を入れることにより、容易に蓋板を開くことができる。   According to the invention of claim 5, since the abutting edges are also abutted with each other for the pair of lower lid plates, the entire upper lid plate can be supported by the lower lid plate. The strength of the surface can be increased. Moreover, since the notch was provided in the butt | matching edge of the lower cover board, a cover board can be easily opened by putting a finger etc. in the notch in the state which closed the cover board.

請求項6の発明によれば、蓋板の基部から先端までの寸法を均一化したので、材料取りの無駄を低減することができると共に、ダンボール箱を組み立てる際に、蓋板の先端縁や底板の先端縁を基準にして、正確且つ容易に組み立てることができ、生産性の向上が図れる。   According to invention of Claim 6, since the dimension from the base part of a cover plate to the front-end | tip is equalized, while being able to reduce waste of material collection, when assembling a cardboard box, the front-end edge and bottom plate of a cover plate Therefore, it is possible to assemble accurately and easily with reference to the leading edge of the head, thereby improving productivity.

以下、本発明の実施形態を図面を参照して説明する。   Embodiments of the present invention will be described below with reference to the drawings.

図1は実施形態のダンボール箱の展開図、図2は同ダンボール箱の組み立て途中の状態を示す斜視図、図3は同ダンボール箱の蓋を閉じようとしている状態を示す斜視図、図4は同ダンボール箱の蓋を閉じた状態を示す斜視図、図5は同ダンボール箱における差し込み片と差し込み口の係合部分の断面図である。   1 is a developed view of the cardboard box of the embodiment, FIG. 2 is a perspective view showing a state in the middle of assembling the cardboard box, FIG. 3 is a perspective view showing a state in which the lid of the cardboard box is being closed, and FIG. FIG. 5 is a cross-sectional view of the engagement portion between the insertion piece and the insertion opening in the cardboard box.

このダンボール箱10は、ダンボールにより1枚の展開状態に形成され、一列に連設された第1〜第4の4枚の側板21〜24をヒンジ部21c、23d、23cで内側に折り曲げることにより4つの側面が構成され、各側板21〜24の上端辺に連設された第1〜第4の4枚の蓋板41〜44をヒンジ部21a、22a、23a、24aで内側に折り曲げることにより蓋面が構成され、各側板21〜24の下端辺に連設された第1〜第4の4枚の底板31〜34をヒンジ部21b、22b、23b、24bで内側に折り曲げることにより底面が構成され、それにより直方体形状に組み立てられるものである。一列に並んだ側板221〜224のうち始めの側板21の側縁には、ヒンジ部21dを介して接合代25が設けられている。   This corrugated cardboard box 10 is formed in a single unfolded state by corrugated cardboard, and the first to fourth four side plates 21 to 24 connected in a row are folded inward by hinge portions 21c, 23d and 23c. Four side surfaces are configured, and the first to fourth four cover plates 41 to 44 connected to the upper end sides of the side plates 21 to 24 are bent inward by the hinge portions 21a, 22a, 23a, and 24a. A cover surface is formed, and the bottom surface is formed by bending the first to fourth bottom plates 31 to 34 connected to the lower end sides of the side plates 21 to 24 inwardly by hinge portions 21b, 22b, 23b, and 24b. It is comprised and is assembled in a rectangular parallelepiped shape by it. A joint margin 25 is provided on the side edge of the first side plate 21 among the side plates 221 to 224 arranged in a row via a hinge portion 21d.

互いに対向する第1の底板31と第3の底板33の各先端縁には、互いに係合する台形状の切欠31a、33aが設けられ、各底板31、33の各片側の側部には、全底板31〜34を噛み合わせるときに先端の三角形部分31b、33bを曲げやすくするヒンジ部31c、33cが設けられている。なお、各三角形部分31b、33bの根元には、ヒンジ部31c、33cで曲げやすくするための切欠31d、33dが形成されている。   Trapezoidal cutouts 31a and 33a that are engaged with each other are provided at the front end edges of the first bottom plate 31 and the third bottom plate 33 that are opposed to each other. Hinge portions 31c and 33c are provided to facilitate bending of the triangular portions 31b and 33b at the tip when all the bottom plates 31 to 34 are engaged with each other. Note that notches 31d and 33d are formed at the bases of the triangular portions 31b and 33b so as to be easily bent by the hinge portions 31c and 33c.

第1の蓋板41と第3の蓋板43は最上面に折り曲げる蓋板であり、これら最上面に折り曲げる互いに対向した蓋板41、42には、これらの蓋板41、44を閉じたときに互いに近接して向き合う突き合わせ端縁41a、43aが設けられている。第1の蓋板41の突き合わせ端縁41aは、該蓋板41の先端に連設した補強板46を、蓋板41の下面に重なるように内側に折り曲げた際の山折り部48で構成されている。   The first lid plate 41 and the third lid plate 43 are lid plates that are folded to the uppermost surface, and the lid plates 41 and 42 that are folded to the uppermost surface face each other when the lid plates 41 and 44 are closed. Butt edges 41a, 43a facing each other are provided. The abutting edge 41 a of the first lid plate 41 is configured by a mountain fold portion 48 when the reinforcing plate 46 provided continuously to the tip of the lid plate 41 is folded inward so as to overlap the lower surface of the lid plate 41. ing.

また、これら2枚の第1、第3の蓋板41、43のうちの一方の蓋板である第3の蓋板43の突き合わせ端縁43aには、2枚の差し込み片45が間隔をおいて突設されている。また、他方の蓋板である第1の蓋板41の突き合わせ端縁には、差し込み片45が差し込まれる差し込み口50が設けられている。   In addition, two insertion pieces 45 are spaced from each other at the butting edge 43a of the third lid plate 43, which is one of the two first and third lid plates 41 and 43. It is protruding. In addition, an insertion port 50 into which the insertion piece 45 is inserted is provided at the abutting end edge of the first lid plate 41 which is the other lid plate.

第1の蓋板41の突き合わせ端縁41aは山折り部48で形成されているので、差し込み口50は、その山折り部48に形成されている。   Since the butt edge 41 a of the first lid plate 41 is formed by the mountain fold portion 48, the insertion port 50 is formed in the mountain fold portion 48.

この場合の山折り部48は、ダンボールの厚み相当の間隔Hをおいて形成された互いに平行な第1、第2の山折り線48a、48bでそれぞれ略直角に補強板46を折り曲げることにより形成されている。   In this case, the mountain folds 48 are formed by bending the reinforcing plate 46 at substantially right angles with the first and second mountain fold lines 48a and 48b that are parallel to each other and are formed at an interval H corresponding to the thickness of the cardboard. Has been.

山折り部48には、蓋板41側の第1の山折り線48a上に位置する第1の切り込み線47aと、該第1の切り込み線47aの両端から該第1の切り込み線47aと直交する方向に補強板46側の第2の山折り線48bまで形成された第2の切り込み線47bと、からなるコ字状の切り込み47が設けられている。   The mountain fold portion 48 includes a first cut line 47a located on the first mountain fold line 48a on the cover plate 41 side, and orthogonal to the first cut line 47a from both ends of the first cut line 47a. A U-shaped notch 47 is provided, which includes a second notch line 47b formed up to the second mountain fold line 48b on the reinforcing plate 46 side.

そして、第1、第2の山折り線48a、48bで補強板46を蓋板41の下面に重なるように折り曲げた際に、図3に示すように、コ字状の切り込み47の開放によって差し込み口50が開口状態とされ、同時に、第1、第2の切り込み線47a、47bで囲まれた矩形板状部分が蓋板41から切り離されることによって、差し込み口50の下側に、山折り部48より突出し且つ補強板46と同一平面をなす受片51が形成されるようになっている。   When the reinforcing plate 46 is folded so as to overlap the lower surface of the lid plate 41 at the first and second mountain fold lines 48a and 48b, the U-shaped cut 47 is opened as shown in FIG. At the same time, the rectangular plate-like portion surrounded by the first and second cut lines 47a and 47b is cut off from the cover plate 41, so that the mountain fold is formed below the insertion port 50. A receiving piece 51 that protrudes from 48 and is flush with the reinforcing plate 46 is formed.

また、差し込み片45の基部側の側縁には、差し込み口50の側縁に係合するロック用の切欠45aが設けられている。また、差し込み口50を形成するコ字状の切り込み47の第2の切り込み線47bの外側には、ロックし得る幅(差し込み口50より若干大きめの幅)を有した差し込み片45を、差し込み口50にスムーズに挿入できるようにするための小さな切り込み47cが設けられている。   Further, a locking notch 45 a that engages with the side edge of the insertion port 50 is provided on the side edge on the base side of the insertion piece 45. Further, on the outside of the second cut line 47b of the U-shaped cut 47 forming the insertion port 50, an insertion piece 45 having a lockable width (a slightly larger width than the insertion port 50) is provided. 50 is provided with a small cut 47c for smooth insertion.

また、最上面となる第1、第3の蓋板41、43の下側に位置する第2、第4の蓋板42、44にも、これらの蓋板42、44を閉じたときに互いに近接して向き合う突き合わせ端縁42a、44aが設けられ、それらの突き合わせ端縁42a、44aには、指等を差し込むための半円状の切欠49が設けられている。なお、いずれか一方の蓋板42、44に切欠49がありさえすればよい。   Further, the second and fourth lid plates 42 and 44 located below the first and third lid plates 41 and 43 which are the uppermost surfaces are also mutually connected when the lid plates 42 and 44 are closed. Abutting end edges 42a and 44a facing each other are provided, and a semicircular notch 49 for inserting a finger or the like is provided on the abutting end edges 42a and 44a. It should be noted that it is only necessary that either one of the lid plates 42 and 44 has a notch 49.

また、このように構成されたダンボール箱10は、展開状態において、差し込み片45を有する第3の蓋板43の基部から差し込み片45の先端縁までの距離と、補強板46を有する第1の蓋板41の基部から補強板46の先端縁までの距離と、残る2枚の蓋板42、44の基部から各先端縁までの距離とが、略均一の寸法S3に設定されている。従って、側板21〜24の寸法S1と底板41〜44の寸法T2を足した全体寸法Sのダンボールから無駄なく材料取りして形成することができる。   Further, the cardboard box 10 configured as described above is, in the unfolded state, the distance from the base portion of the third lid plate 43 having the insertion piece 45 to the tip edge of the insertion piece 45 and the first plate having the reinforcing plate 46. The distance from the base part of the cover plate 41 to the front end edge of the reinforcing plate 46 and the distance from the base parts of the remaining two cover plates 42 and 44 to the respective front end edges are set to a substantially uniform dimension S3. Therefore, the material can be formed without waste from the corrugated cardboard having the overall dimension S obtained by adding the dimension S1 of the side plates 21 to 24 and the dimension T2 of the bottom plates 41 to 44.

なお、第3の蓋体43の基部から先端までの途中には、差し込み片45を差し込み孔50に差し込むときに折り曲げるヒンジ部43bが設けられ、そのヒンジ部43bの両端には、ヒンジ部43bを折り曲げやすくするための切欠43cが設けられている。   A hinge portion 43b that is bent when the insertion piece 45 is inserted into the insertion hole 50 is provided midway from the base portion to the tip end of the third lid body 43, and the hinge portion 43b is provided at both ends of the hinge portion 43b. A notch 43c is provided to facilitate bending.

このダンボール箱10に物を収容する場合は、まず、4枚の側板21〜24をヒンジ部21c、23d、23c、21dで内側に折り曲げて、始めと終わりの側板21、24の側縁同士を接合代25を用いて接合し、次に4枚の底板31〜34を内側に内側に折り曲げて、交互に噛み合わせながら切欠31a、33aを係合させることにより、側面と底面を構成する。   In order to store objects in the cardboard box 10, first, the four side plates 21 to 24 are folded inward by the hinge portions 21 c, 23 d, 23 c, and 21 d, and the side edges of the start and end side plates 21, 24 are connected to each other. Next, the four bottom plates 31 to 34 are bent inward and the notches 31a and 33a are engaged with each other while engaging with each other, thereby forming a side surface and a bottom surface.

その上で被収納物を収容し、次いで、寸法の第2の蓋板42と第4の蓋板44をヒンジ部22a、24aで内側に折り曲げて閉じ、その上から第1の蓋板41と第3の蓋板43をヒンジ部21a、23aで内側に折り曲げて閉じる。   Then, the second lid plate 42 and the fourth lid plate 44 having dimensions are folded inwardly by the hinge portions 22a and 24a and closed, and the first lid plate 41 and the first lid plate 41 are then closed. The third lid plate 43 is folded inward by the hinge portions 21a and 23a and closed.

その際、第1の蓋板41の先端に連設してある補強板46を、第1、第2の山折り線48a、48bで内側に山折りすることにより、補強板46を第1の蓋板41の下面側に折り曲げる。こうすることにより、蓋板41が補強板46との二重構造になる。また、このように補強板46を折り曲げることにより、図3に示すように、コ字状の切り込み47の開放によって差し込み口50が開口状態となり、同時に、第1、第2の切り込み線47a、47bで囲まれた矩形板状部分が蓋板41から切り離されることによって、差し込み口50の下側に、山折り部48より突出し且つ補強板46と同一平面をなす受片51として残る。   At that time, the reinforcing plate 46 connected to the tip of the first lid plate 41 is mountain-folded inward at the first and second mountain fold lines 48a and 48b, whereby the reinforcing plate 46 is The cover plate 41 is bent toward the lower surface side. By doing so, the lid plate 41 has a double structure with the reinforcing plate 46. Further, by bending the reinforcing plate 46 in this manner, as shown in FIG. 3, the insertion port 50 is opened by opening the U-shaped cut 47, and at the same time, the first and second cut lines 47a, 47b. When the rectangular plate-shaped portion surrounded by is cut off from the cover plate 41, it remains as a receiving piece 51 that protrudes from the mountain fold portion 48 and is flush with the reinforcing plate 46 below the insertion port 50.

従って、あとは第3の蓋板43を途中のヒンジ部43bで曲げながら、2つの差し込み片45をそれぞれの差し込み口50に挿入する(図5参照)。そうすれば、差し込み片45の切欠45aが差し込み口50の両側縁に係合し、差し込み片45が抜け止めロックされる。これにより、図4の状態になり、箱詰めが完了する。   Therefore, the two insertion pieces 45 are inserted into the respective insertion openings 50 while the third lid plate 43 is bent at the hinge part 43b in the middle (see FIG. 5). If it does so, the notch 45a of the insertion piece 45 will engage with the both-sides edge of the insertion port 50, and the insertion piece 45 will be locked out. Thereby, it will be in the state of FIG. 4 and boxing will be completed.

このダンボール箱10の場合、第1の蓋板41の下側に補強板46を折り曲げることにより、蓋板41が補強板46との二重構造になるので、蓋面の強度が増し、上に物を載せた際の蓋面の凹みを防止することができる。   In the case of this cardboard box 10, the lid plate 41 has a double structure with the reinforcing plate 46 by bending the reinforcing plate 46 below the first lid plate 41, so that the strength of the lid surface is increased and It is possible to prevent the lid surface from being depressed when an object is placed thereon.

また、第1の蓋板41自体に直接差し込み口50を設けるのではなく、蓋板41の下側に補強板46を折り曲げた際にできる山折り部48に差し込み口50を設けているので、図5に示すように、相手側の差し込み片45を蓋板41や補強板46と平行に差し込み口50に差し込むことができる。従って、図6に示した従来例のように、蓋板141、143上に設けた差し込み口150に差し込み片145を差し込んだ場合は、差し込み片145がどうしても斜めに差し込まれることになるために、蓋板142、144の端縁部に浮き上がりが生じてしまい、それが、他のダンボール箱を上に積み重ねた際に、上のダンボール箱の底面の段差と引っかかりを起こす原因となりやすかったが、それを解消することができる。   In addition, the insertion port 50 is not provided directly in the first cover plate 41 itself, but the insertion port 50 is provided in the mountain fold portion 48 formed when the reinforcing plate 46 is bent under the cover plate 41. As shown in FIG. 5, the mating insertion piece 45 can be inserted into the insertion port 50 in parallel with the cover plate 41 and the reinforcing plate 46. Therefore, as in the conventional example shown in FIG. 6, when the insertion piece 145 is inserted into the insertion port 150 provided on the cover plates 141 and 143, the insertion piece 145 is inevitably inserted obliquely. When the other cardboard boxes are stacked on top of each other, the edges of the cover plates 142 and 144 may be lifted, which tends to cause a step on the bottom surface of the upper cardboard box. Can be eliminated.

つまり、差し込み片45を蓋板41と略平行に差し込めることにより、蓋板41の端縁部の浮き上がりを防止することができ、他のダンボール箱を上に積み重ねた状態でスライドさせた場合にも、上側のダンボール箱10の底面との引っかかりをできるだけ解消することができる。   That is, by inserting the insertion piece 45 substantially parallel to the lid plate 41, the end edge of the lid plate 41 can be prevented from rising, and when the other cardboard boxes are slid in a stacked state, However, it is possible to eliminate the catching with the bottom surface of the upper cardboard box 10 as much as possible.

また、上記の引っかかりの問題の解消により、本実施形態のように、差し込み片45と差し込み口50による係合部分を蓋面の中央に配置することができるようになる。これにより、蓋板41〜44の基部から先端(差し込み片45があるものはその先端縁、補強板46があるものはその先端縁)までの寸法S3の均一化を図ることができる。そのため、材料取りの無駄を低減することができると共に、ダンボール箱を組み立てる際に、蓋板41〜44の先端縁や底板31〜34の先端縁を基準M1、M2(図1参照)にして、正確且つ容易に組み立てることができ、生産性の向上が図れる。   Further, by solving the above-mentioned problem of catching, the engaging portion by the insertion piece 45 and the insertion port 50 can be arranged at the center of the lid surface as in this embodiment. Thereby, it is possible to make the dimension S3 uniform from the base of the cover plates 41 to 44 to the tip (the tip edge is provided with the insertion piece 45, and the tip edge is provided with the reinforcing plate 46). Therefore, waste of material collection can be reduced, and when assembling the cardboard box, the leading edges of the cover plates 41 to 44 and the leading edges of the bottom plates 31 to 34 are set as the reference M1, M2 (see FIG. 1), Assembling can be performed accurately and easily, and productivity can be improved.

また、ダンボールの厚み相当の間隔Hをおいて形成された第1と第2の2本の山折り線48a、48bで山折り部48を形成したことにより、山折り部48にダンボールの厚み相当の高さを設けることができる。従って、差し込み口50の高さを差し込み片45の厚さ相当に確保することができ、差し込み片45を容易に差し込み口50に差し込むことができるようになる。また、山折り部48が平坦な端面を有した断面コ字形になるため、その平坦な端面への差し込み口50の形成が楽にできることになる。   Further, the mountain fold portion 48 is formed by the first and second two mountain fold lines 48a and 48b formed at an interval H corresponding to the thickness of the corrugated cardboard, so that the corrugated cardboard has a thickness corresponding to the thickness of the corrugated cardboard. Can be provided. Accordingly, the height of the insertion port 50 can be ensured to be equivalent to the thickness of the insertion piece 45, and the insertion piece 45 can be easily inserted into the insertion port 50. Further, since the mountain fold portion 48 has a U-shaped cross section having a flat end surface, the insertion port 50 can be easily formed on the flat end surface.

また、補強板46の山折り部48に、第1の切り込み線47aと第2の切り込み線47bよりなるコ字状の切り込み47を入れてあるので、補強板46を折り曲げることによって、差し込み口50を開口させることができる。また、コ字状の切り込み47の第1の切り込み線47aを、蓋板41側の第1の山折り線48a上に形成しているので、補強板46を折り曲げた際に、蓋板41との連結部分から切り離しが行われることになり、コ字状の切り込み47により囲まれた矩形板状部分が、補強板46側に、山折り部48から突出し且つ補強板46と同一平面をなす形態で受片51として残ることになる。つまり、差し込み口50の下側に、差し込み口50の下端縁と高さを一致させた受片51が形成されることになる。従って、図50に示すように、その受片51を案内にして、差し込み片45を差し込み口50へ誘導することができるようになり、差し込みやすくなる。   Further, since the U-shaped cut 47 composed of the first cut line 47a and the second cut line 47b is provided in the mountain fold portion 48 of the reinforcing plate 46, the insertion port 50 is formed by bending the reinforcing plate 46. Can be opened. Further, since the first cut line 47a of the U-shaped cut 47 is formed on the first mountain fold line 48a on the cover plate 41 side, when the reinforcing plate 46 is bent, The rectangular plate-like portion surrounded by the U-shaped cut 47 protrudes from the mountain fold portion 48 on the reinforcing plate 46 side and forms the same plane as the reinforcing plate 46. Thus, it remains as a receiving piece 51. In other words, the receiving piece 51 whose height coincides with the lower end edge of the insertion port 50 is formed below the insertion port 50. Therefore, as shown in FIG. 50, the insertion piece 45 can be guided to the insertion port 50 by using the receiving piece 51 as a guide, which facilitates insertion.

例えば、受片51がない場合は、上下方向の位置を探りながら、差し込み口50に差し込み片45を挿入しなければならないが、本実施形態のように差し込み口50の下側に受片51がある場合、受片51の上を滑らせるようにして差し込み片45を差し込み口50に挿入することができる。このため、スムーズに差し込みを行うことができ、蓋の閉じ操作が簡単にできることになる。   For example, when the receiving piece 51 is not provided, the insertion piece 45 must be inserted into the insertion opening 50 while searching for the position in the vertical direction. However, the reception piece 51 is provided below the insertion opening 50 as in the present embodiment. In some cases, the insertion piece 45 can be inserted into the insertion opening 50 by sliding on the receiving piece 51. For this reason, it can insert smoothly and can perform lid closing operation easily.

また、差し込み片45を差し込み口50に根元まで挿入すると、切欠45aが差し込み口50の両側縁に係合するので、差し込み片45を抜け止めすることができ、蓋面の無用の開きを防止できる。   Further, when the insertion piece 45 is inserted into the insertion opening 50 to the root, the notches 45a engage with both side edges of the insertion opening 50, so that the insertion piece 45 can be prevented from coming off and unnecessary opening of the lid surface can be prevented. .

また、下側に閉じる第2、第4の蓋板42、44についても、突き合わせ端縁42a、44a同士を突き合わせるようにしたので、上側の第1、第3の蓋板41、43の全面を下側の第2、第4の蓋板42、44で支えることができ、蓋面の強度アップを図ることができる。また、下側の第2、第4の蓋板42、44の突き合わせ端縁42a、44aに切欠49を設けたので、蓋板42、44を閉じた状態でその切欠49に指等を入れることにより、容易に蓋板42、44を開くことができる。   Further, the second and fourth lid plates 42 and 44 that are closed to the lower side are also abutted against each other, so that the entire first and third lid plates 41 and 43 on the upper side. Can be supported by the lower second and fourth lid plates 42 and 44, and the strength of the lid surface can be increased. Further, since the notches 49 are provided in the butted end edges 42a, 44a of the lower second and fourth lid plates 42, 44, a finger or the like is put into the notches 49 with the lid plates 42, 44 closed. Thus, the lid plates 42 and 44 can be easily opened.

また、本実施形態では、蓋板41〜44の基部から先端までの寸法を均一化したので、材料取りの無駄を低減することができると共に、ダンボール箱を組み立てる際に、蓋板41〜44の先端縁や底板31〜34の先端縁を基準にして、正確且つ容易に組み立てることができ、生産性の向上が図れる。   Moreover, in this embodiment, since the dimension from the base part to the front-end | tip of the cover plates 41-44 was made uniform, while being able to reduce the waste of material collection, when assembling a cardboard box, the cover plates 41-44 With reference to the leading edge and the leading edges of the bottom plates 31 to 34, assembly can be performed accurately and easily, and productivity can be improved.

本発明の実施形態のダンボール箱の展開図である。It is an expanded view of the cardboard box of the embodiment of the present invention. 同ダンボール箱の組み立て途中の状態を示す斜視図である。It is a perspective view which shows the state in the middle of the assembly of the cardboard box. 同ダンボール箱の蓋を閉じようとしている状態を示す斜視図である。It is a perspective view which shows the state which is going to close the cover of the cardboard box. 同ダンボール箱の蓋を閉じた状態を示す斜視図である。It is a perspective view which shows the state which closed the cover of the cardboard box. 同ダンボール箱における差し込み片と差し込み口の係合部分の断面図である。It is sectional drawing of the engaging part of the insertion piece and insertion slot in the cardboard box. 従来のダンボール箱の一例を示す斜視図である。It is a perspective view which shows an example of the conventional cardboard box. 従来のダンボール箱の他の例を示す斜視図である。It is a perspective view which shows the other example of the conventional cardboard box. 図7のダンボール箱の展開図である。It is an expanded view of the cardboard box of FIG.

符号の説明Explanation of symbols

10 ダンボール箱
21〜24 側板
31〜34 底板
41〜44 蓋板
41a〜44a 突き合わせ端縁
45 差し込み片
45a ロック用の切欠
46 補強板
47 コ字状の切り込み
47a 第1の切り込み線
47b 第2の切り込み線
48 山折り部
48a 第1の山折り線
48b 第2の山折り線
49 切欠
50 差し込み口
51 受片
DESCRIPTION OF SYMBOLS 10 Cardboard box 21-24 Side plate 31-34 Bottom plate 41-44 Cover plate 41a-44a Butting edge 45 Insertion piece 45a Notch for lock 46 Reinforcement plate 47 U-shaped cut 47a 1st cut line 47b 2nd cut Line 48 Mountain fold portion 48a First mountain fold line 48b Second mountain fold line 49 Notch 50 Insert 51 Receiving piece

請求項1の発明は、ダンボールにより1枚の展開状態に形成され、一列に連設された4枚の側板を内側に折り曲げることにより4つの側面が構成され、前記各側板の上端辺に連設された4枚の蓋板を内側に折り曲げることにより蓋面が構成され、前記各側板の下端辺に連設された4枚の底板を内側に折り曲げることにより底面が構成され、それにより直方体形状に組み立てられるダンボール箱において、最上面に折り曲げる互いに対向した一対の前記蓋板に、該一対の蓋板を閉じたときに互いに近接して向き合う突き合わせ端縁を設け、前記一対の蓋板のうちの一方の蓋板の突き合わせ端縁に差し込み片を突設すると共に、他方の蓋板の突き合わせ端縁に、前記差し込み片が差し込まれる差し込み口を設け、前記他方の蓋板の突き合わせ端縁を、該蓋板の先端に連設した補強板を該蓋板の下面に重なるように内側に折り曲げた際の山折り部で構成し、その山折り部に、前記差し込み口を形成すると共に、該差し込み口の下側に、差し込み案内用の受片を形成したことを特徴とする。 According to the first aspect of the present invention, four side plates formed by corrugated cardboard in a single unfolded state are bent inward to form four side surfaces, and are provided continuously at the upper end sides of the side plates. The lid surface is constructed by folding the four lid plates inward, and the bottom surface is constructed by folding the four bottom plates connected to the lower edge of each side plate inward, thereby forming a rectangular parallelepiped shape. In the assembled cardboard box, a pair of opposed cover plates that are bent to the uppermost surface are provided with butt edges that face each other when the pair of cover plates are closed, and one of the pair of cover plates The insertion piece projects from the abutting edge of the lid plate, and the abutting edge of the other lid plate is provided with an insertion port into which the insertion piece is inserted. , Constituted by the mountain-folded portion when bending the reinforcing plate provided continuously to the tip of the lid plate on the inside so as to overlap the lower surface of the lid plate, the mountain-folded portion, to form the said spigot, said A receiving guide for insertion guide is formed below the insertion port .

また、蓋板自体に直接差し込み口を設けるのではなく、蓋板の下側に補強板を折り曲げた際にできる山折り部に差し込み口を設けているので、相手側の差し込み片を蓋板や補強板と平行に差し込み口に差し込むことができる。従って、従来のように、蓋板上に設けた差し込み口に差し込み片を差し込んだ場合は、差し込み片がどうしても斜めに差し込まれることになるために、蓋板の端縁部に浮き上がりが生じてしまい、それが、他のダンボール箱を上に積み重ねた際に、上のダンボール箱の底面の段差と引っかかりを起こす原因となりやすかったが、それを解消することができる。つまり、差し込み片を蓋板と略平行に差し込めることにより、蓋板の端縁部の浮き上がりを防止することができ、他のダンボール箱を上に積み重ねた状態でスライドさせた場合にも、上側のダンボール箱の底面との引っかかりをできるだけ解消することができる。特に、差し込み口の下側に差し込み案内用の受片を形成したので、該差し込み案内用の受片の上を滑らせるようにして差し込み片を差し込み口にスムーズに差し込むことができて蓋の閉じ操作を簡単かつ確実に行うことができると共に、該差し込み案内用の受片が蓋板の外側に露出することがなく、他のダンボール箱を上に積み重ねた状態でスライドさせた場合にも、上側のダンボール箱の底面との引っかかりを確実に解消することができる。 Moreover, since the insertion port is not provided directly in the lid plate itself but in the mountain fold portion formed when the reinforcing plate is folded under the lid plate, the insertion piece on the other side is attached to the lid plate or It can be inserted into the insertion port in parallel with the reinforcing plate. Therefore, when the insertion piece is inserted into the insertion port provided on the cover plate as in the prior art, the insertion piece is inevitably inserted at an angle, so that the edge of the cover plate rises. It was easy to cause a step on the bottom surface of the upper cardboard box and catching it when other cardboard boxes were stacked on top of each other, but this can be solved. In other words, by inserting the insertion piece approximately parallel to the cover plate, it is possible to prevent the edge of the cover plate from being lifted, and even when other cardboard boxes are slid in a stacked state, It is possible to eliminate as much as possible the catch on the bottom of the cardboard box. In particular, since the insertion guide receiving piece is formed under the insertion opening, the insertion piece can be smoothly inserted into the insertion opening by sliding on the insertion guide receiving piece, and the lid is closed. The operation can be performed easily and reliably, and the insertion guide receiving piece is not exposed to the outside of the cover plate, and even when another cardboard box is slid in a stacked state, It is possible to reliably eliminate the catch on the bottom surface of the cardboard box.

また、これら2枚の第1、第3の蓋板41、43のうちの一方の蓋板である第3の蓋板43の突き合わせ端縁43aには、2枚の差し込み片45が間隔をおいて突設されている。また、他方の蓋板である第1の蓋板41の突き合わせ端縁41aには、差し込み片45が差し込まれる差し込み口50が設けられている。 In addition, two insertion pieces 45 are spaced from each other at the butting edge 43a of the third lid plate 43, which is one of the two first and third lid plates 41 and 43. It is protruding. Further, an insertion port 50 into which the insertion piece 45 is inserted is provided at the butting edge 41a of the first lid plate 41 which is the other lid plate.

つまり、図4及び図5に示すように、差し込み片45を蓋板41と略平行に差し込めることにより、蓋板41の端縁部の浮き上がりを防止することができ、他のダンボール箱を上に積み重ねた状態でスライドさせた場合にも、上側のダンボール箱10の底面との引っかかりをできるだけ解消することができる。特に、差し込み口50の下側に山折り部48より突出し且つ補強板46と同一平面をなす差し込み案内用の受片51を形成したので、差し込み案内用の受片51の上を滑らせるようにして差し込み片45を差し込み口50にスムーズに差し込むことができて各蓋板41,43の閉じ操作を簡単かつ確実に行うことができると共に、差し込み案内用の受片51が各蓋板41,43の外側に露出することがなく、他のダンボール箱を上に積み重ねた状態でスライドさせた場合にも、上側のダンボール箱10の底面との引っかかりを確実に解消することができる。 That is, as shown in FIGS. 4 and 5, by inserting the insertion piece 45 substantially parallel to the cover plate 41, the edge of the cover plate 41 can be prevented from being lifted, and other cardboard boxes can be raised. Even when it is slid in a stacked state, it is possible to eliminate the catching with the bottom surface of the upper cardboard box 10 as much as possible. In particular, since the insertion guide receiving piece 51 that protrudes from the mountain fold 48 and is flush with the reinforcing plate 46 is formed on the lower side of the insertion opening 50, the insertion guide receiving piece 51 is slid on the insertion guide receiving piece 51. Thus, the insertion piece 45 can be smoothly inserted into the insertion port 50, and the closing operation of each lid plate 41, 43 can be performed easily and reliably, and the insertion guide receiving piece 51 is provided with each lid plate 41, 43. Even when the other cardboard boxes are slid in a stacked state without being exposed to the outside of the cardboard box, the hooking with the bottom surface of the upper cardboard box 10 can be reliably eliminated.

請求項1の発明は、ダンボールにより1枚の展開状態に形成され、一列に連設された4枚の側板を内側に折り曲げることにより4つの側面が構成され、前記各側板の上端辺に連設された4枚の蓋板を内側に折り曲げることにより蓋面が構成され、前記各側板の下端辺に連設された4枚の底板を内側に折り曲げることにより底面が構成され、それにより直方体形状に組み立てられるダンボール箱において、最上面に折り曲げる互いに対向した一対の前記蓋板に、該一対の蓋板を閉じたときに互いに近接して向き合う突き合わせ端縁を設け、前記一対の蓋板のうちの一方の蓋板の突き合わせ端縁に差し込み片を突設すると共に、他方の蓋板の突き合わせ端縁に、前記差し込み片が差し込まれる差し込み口を設け、前記他方の蓋板の突き合わせ端縁を、該蓋板の先端に連設した補強板を該蓋板の下面に重なるように内側に折り曲げた際の山折り部で構成し、その山折り部に、前記差し込み口を形成すると共に、該差し込み口の下側に、差し込み案内用の受片を形成し、かつ、前記差し込み口の両側に差し込み挿入用の切り込みを設けたことを特徴とする。 According to the first aspect of the present invention, four side plates formed by corrugated cardboard in a single unfolded state are bent inward to form four side surfaces, and are provided continuously at the upper end sides of the side plates. The lid surface is constructed by folding the four lid plates inward, and the bottom surface is constructed by folding the four bottom plates connected to the lower edge of each side plate inward, thereby forming a rectangular parallelepiped shape. In the assembled cardboard box, a pair of opposed cover plates that are bent to the uppermost surface are provided with butt edges that face each other when the pair of cover plates are closed, and one of the pair of cover plates The insertion piece projects from the abutting edge of the lid plate, and the abutting edge of the other lid plate is provided with an insertion port into which the insertion piece is inserted. A reinforcing plate connected to the tip of the lid plate is formed by a mountain fold when folded inward so as to overlap the lower surface of the lid plate, and the insertion port is formed in the mountain fold, An insertion guide receiving piece is formed below the insertion opening , and insertion insertion cuts are provided on both sides of the insertion opening .

また、蓋板自体に直接差し込み口を設けるのではなく、蓋板の下側に補強板を折り曲げた際にできる山折り部に差し込み口を設けているので、相手側の差し込み片を蓋板や補強板と平行に差し込み口に差し込むことができる。従って、従来のように、蓋板上に設けた差し込み口に差し込み片を差し込んだ場合は、差し込み片がどうしても斜めに差し込まれることになるために、蓋板の端縁部に浮き上がりが生じてしまい、それが、他のダンボール箱を上に積み重ねた際に、上のダンボール箱の底面の段差と引っかかりを起こす原因となりやすかったが、それを解消することができる。つまり、差し込み片を蓋板と略平行に差し込めることにより、蓋板の端縁部の浮き上がりを防止することができ、他のダンボール箱を上に積み重ねた状態でスライドさせた場合にも、上側のダンボール箱の底面との引っかかりをできるだけ解消することができる。特に、差し込み口の下側に差し込み案内用の受片を形成し、かつ、差し込み口の両側に差し込み挿入用の切り込みを設けたので、該差し込み案内用の受片の上を滑らせるようにして差し込み片を差し込み口に差し込み挿入用の切り込みを介してスムーズに挿入して深く容易に差し込むことができ蓋の閉じ操作を簡単かつ確実に行うことができると共に、該差し込み案内用の受片が蓋板の外側に露出することがなく、他のダンボール箱を上に積み重ねた状態でスライドさせた場合にも、上側のダンボール箱の底面との引っかかりを確実に解消することができる。 Moreover, since the insertion port is not provided directly in the lid plate itself but in the mountain fold portion formed when the reinforcing plate is folded under the lid plate, the insertion piece on the other side is attached to the lid plate or It can be inserted into the insertion port in parallel with the reinforcing plate. Therefore, when the insertion piece is inserted into the insertion port provided on the cover plate as in the prior art, the insertion piece is inevitably inserted at an angle, so that the edge of the cover plate rises. It was easy to cause a step on the bottom surface of the upper cardboard box and catching it when other cardboard boxes were stacked on top of each other, but this can be solved. In other words, by inserting the insertion piece approximately parallel to the cover plate, it is possible to prevent the edge of the cover plate from being lifted, and even when other cardboard boxes are slid in a stacked state, It is possible to eliminate as much as possible the catch on the bottom of the cardboard box. In particular, the insertion guide receiving piece is formed below the insertion slot , and the insertion insertion cuts are provided on both sides of the insertion slot. The insertion piece can be smoothly inserted into the insertion opening through the insertion cut and can be inserted deeply and easily, and the closing operation of the lid can be easily and reliably performed. Even when the other cardboard boxes are slid in a stacked state without being exposed to the outside of the cover plate, it is possible to reliably eliminate the catching with the bottom surface of the upper cardboard box.

また、差し込み片45の基部側の側縁には、差し込み口50の側縁に係合するロック用の切欠45aが設けられている。また、差し込み口50を形成するコ字状の切り込み47の第2の切り込み線47bの外側(差し込み口50の両側)には、ロックし得る幅(差し込み口50より若干大きめの幅)を有した差し込み片45を、差し込み口50にスムーズに挿入できるようにするための小さな差し込み挿入用の切り込み47cが設けられている。 Further, a locking notch 45 a that engages with the side edge of the insertion port 50 is provided on the side edge on the base side of the insertion piece 45. In addition, the outer side of the second cut line 47b of the U-shaped cut 47 forming the insertion port 50 (on both sides of the insertion port 50) had a lockable width (a slightly larger width than the insertion port 50). A small insertion insertion notch 47 c is provided to allow the insertion piece 45 to be smoothly inserted into the insertion opening 50.

つまり、図4及び図5に示すように、差し込み片45を蓋板41と略平行に差し込めることにより、蓋板41の端縁部の浮き上がりを防止することができ、他のダンボール箱を上に積み重ねた状態でスライドさせた場合にも、上側のダンボール箱10の底面との引っかかりをできるだけ解消することができる。特に、差し込み口50の下側に山折り部48より突出し且つ補強板46と同一平面をなす差し込み案内用の受片51を形成し、かつ、差し込み口50の両側に差し込み挿入用の切り込み47cを設けたので、差し込み案内用の受片51の上を滑らせるようにして差し込み片45を差し込み口50に差し込み挿入用の切り込み47cを介してスムーズに挿入して深く容易に差し込むことができ各蓋板41,43の閉じ操作を簡単かつ確実に行うことができると共に、差し込み案内用の受片51が各蓋板41,43の外側に露出することがなく、他のダンボール箱を上に積み重ねた状態でスライドさせた場合にも、上側のダンボール箱10の底面との引っかかりを確実に解消することができる。 That is, as shown in FIGS. 4 and 5, by inserting the insertion piece 45 substantially parallel to the cover plate 41, the edge of the cover plate 41 can be prevented from being lifted, and other cardboard boxes can be raised. Even when it is slid in a stacked state, it is possible to eliminate the catching with the bottom surface of the upper cardboard box 10 as much as possible. In particular, an insertion guide receiving piece 51 that protrudes from the mountain fold portion 48 and is flush with the reinforcing plate 46 is formed below the insertion port 50, and insertion insertion cuts 47 c are formed on both sides of the insertion port 50. since there is provided, it is possible to deeply easily inserted and inserted smoothly through the notch 47c for inserting plug into to insertion piece 45 of the receptacle 50 so as to slide over the receiving piece 51 for insertion guide, the The closing operation of the cover plates 41 and 43 can be performed easily and reliably, and the receiving guide 51 for insertion guide is not exposed outside the cover plates 41 and 43, and other cardboard boxes are stacked on top. Even when the cardboard box is slid in the closed state, the catching with the bottom surface of the upper cardboard box 10 can be reliably eliminated.

Claims (6)

ダンボールにより1枚の展開状態に形成され、一列に連設された4枚の側板を内側に折り曲げることにより4つの側面が構成され、前記各側板の上端辺に連設された4枚の蓋板を内側に折り曲げることにより蓋面が構成され、前記各側板の下端辺に連設された4枚の底板を内側に折り曲げることにより底面が構成され、それにより直方体形状に組み立てられるダンボール箱において、
最上面に折り曲げる互いに対向した一対の前記蓋板に、該一対の蓋板を閉じたときに互いに近接して向き合う突き合わせ端縁を設け、
前記一対の蓋板のうちの一方の蓋板の突き合わせ端縁に差し込み片を突設すると共に、他方の蓋板の突き合わせ端縁に、前記差し込み片が差し込まれる差し込み口を設け、
前記他方の蓋板の突き合わせ端縁を、該蓋板の先端に連設した補強板を該蓋板の下面に重なるように内側に折り曲げた際の山折り部で構成し、その山折り部に、前記差し込み口を形成したことを特徴とするダンボール箱。
Four lid plates formed in a single unfolded state by corrugated cardboard and configured to have four side surfaces formed by bending inwardly four side plates arranged in a row, and continuously provided on the upper end side of each side plate. In the corrugated cardboard box in which the lid surface is configured by bending the inner side, the bottom surface is configured by bending the four bottom plates connected to the lower end side of each side plate inward, and thereby assembled into a rectangular parallelepiped shape,
A pair of opposed lid plates that are bent to the uppermost surface are provided with butt edges that face each other close when the pair of lid plates are closed,
Providing an insertion piece at the abutting edge of one lid plate of the pair of lid plates, and providing an insertion port into which the insertion piece is inserted at the abutting edge of the other lid plate,
The butt edge of the other lid plate is formed by a mountain fold when the reinforcing plate connected to the tip of the lid plate is folded inward so as to overlap the lower surface of the lid plate. A cardboard box, wherein the insertion port is formed.
請求項1に記載のダンボール箱であって、
前記山折り部が、前記ダンボールの厚み相当の間隔をおいて形成された互いに平行な第1、第2の山折り線でそれぞれ略直角に前記補強板を折り曲げることにより形成されていることを特徴とするダンボール箱。
The cardboard box according to claim 1,
The mountain folds are formed by bending the reinforcing plate at substantially right angles at first and second mountain fold lines that are parallel to each other and formed at an interval corresponding to the thickness of the cardboard. Corrugated cardboard box.
請求項2に記載のダンボール箱であって、
前記山折り部に、前記蓋板側の第1の山折り線上に位置する第1の切り込み線と、該第1の切り込み線の両端から該第1の切り込み線と直交する方向に前記補強板側の第2の山折り線まで形成された第2の切り込み線と、からなるコ字状の切り込みが設けられており、前記第1、第2の山折り線で前記補強板を前記蓋板の下面に重なるように折り曲げた際に、前記コ字状の切り込みの開放によって前記差し込み口が開口状態とされ、同時に、前記第1、第2の切り込み線で囲まれた矩形板状部分が前記蓋板から切り離されることによって、前記差し込み口の下側に、前記山折り部より突出し且つ前記補強板と同一平面をなす差し込み案内用の受片が形成されることを特徴とするダンボール箱。
A cardboard box according to claim 2,
A first cut line located on the first fold line on the lid plate side at the mountain fold portion, and the reinforcing plate in a direction perpendicular to the first cut line from both ends of the first cut line And a U-shaped cut formed by a second cut line formed up to a second mountain fold line on the side, and the reinforcing plate is attached to the lid plate by the first and second mountain fold lines. When the sheet is bent so as to overlap with the lower surface of the plate, the insertion port is opened by opening the U-shaped cut, and at the same time, the rectangular plate-shaped portion surrounded by the first and second cut lines is A cardboard box characterized in that a receiving piece for insertion guide that protrudes from the mountain fold portion and is flush with the reinforcing plate is formed on the lower side of the insertion opening by being cut off from the cover plate.
請求項1〜3のいずれか1項に記載のダンボール箱であって、
前記差し込み片の基部側の側縁に、前記差し込み口の側縁に係合するロック用の切欠が設けられていることを特徴とするダンボール箱。
The cardboard box according to any one of claims 1 to 3,
A corrugated cardboard box, wherein a locking notch that engages with a side edge of the insertion port is provided on a side edge on a base side of the insertion piece.
請求項1〜4のいずれか1項に記載のダンボール箱であって、
前記最上面となる蓋板の下側に位置する互いに対向する一対の前記蓋板に、該一対の蓋板を閉じたときに互いに近接して向き合う突き合わせ端縁が設けられ、それら突き合わせ端縁の少なくとも一方に、指等を差し込むための切欠が設けられていることを特徴とするダンボール箱。
A cardboard box according to any one of claims 1 to 4,
The pair of facing lids located on the lower side of the lid plate that is the uppermost surface is provided with butting edges that face each other close to each other when the pair of lid plates are closed. A cardboard box, wherein at least one is provided with a notch for inserting a finger or the like.
請求項1〜5のいずれか1項に記載のダンボール箱であって、
展開状態における、前記差し込み片を有する蓋板の基部から前記差し込み片の先端縁までの距離と、前記補強板を有する蓋板の基部から前記補強板の先端縁までの距離と、残る2枚の蓋板の基部から各先端縁までの距離とが、略均一に設定されていることを特徴とするダンボール箱。
A cardboard box according to any one of claims 1 to 5,
In the unfolded state, the distance from the base of the lid plate having the insertion piece to the tip edge of the insertion piece, the distance from the base of the lid plate having the reinforcement plate to the tip edge of the reinforcement plate, and the remaining two sheets A cardboard box characterized in that the distance from the base of the cover plate to each end edge is set to be substantially uniform.
JP2007272549A 2007-10-19 2007-10-19 Cardboard box Active JP4178174B1 (en)

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CN107264917A (en) * 2017-07-28 2017-10-20 朱瑞清 A kind of lockable mechanism of packing box
CN114536859A (en) * 2022-03-04 2022-05-27 山东太辉包装有限公司 Carton bonding structure and carton processing method with same

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* Cited by examiner, † Cited by third party
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KR20230109441A (en) * 2022-01-13 2023-07-20 노승규 Packing box
KR102651927B1 (en) 2022-01-13 2024-03-26 노승규 Packing box

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