JP6324158B2 - Packaging structure of display device - Google Patents

Packaging structure of display device Download PDF

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JP6324158B2
JP6324158B2 JP2014067781A JP2014067781A JP6324158B2 JP 6324158 B2 JP6324158 B2 JP 6324158B2 JP 2014067781 A JP2014067781 A JP 2014067781A JP 2014067781 A JP2014067781 A JP 2014067781A JP 6324158 B2 JP6324158 B2 JP 6324158B2
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packaging
box
main body
packaging box
packing
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JP2015189486A (en
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栄敏 土棚
栄敏 土棚
聡史 伊藤
聡史 伊藤
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Mitsubishi Electric Corp
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Description

本発明は、液晶テレビ等の薄型表示装置を搬送する際に使用される緩衝材および梱包箱を備える表示装置の梱包構造に関するものである。   The present invention relates to a packing structure for a display device including a cushioning material and a packing box used when a thin display device such as a liquid crystal television is conveyed.

近年の液晶テレビおよびPDPテレビ等に代表される薄型表示装置(以下、「表示装置」という)は、大画面化に伴い、大型化が進んでいる。表示装置が大型化するのに伴い、表示面を有する本体部に固定されるスタンドの奥行き寸法が大きくなり、表示装置を搬送する際に使用される梱包箱の奥行き寸法も大きくなる。表示装置の大型化は、製品の梱包効率および搬送効率の低下を招き、梱包箱の費用だけでなく搬送費が増加する原因となっている。また、製品の開梱後に不要となる梱包箱も大型化するため、梱包箱の廃却費用が増加する。   2. Description of the Related Art Thin display devices (hereinafter referred to as “display devices”) typified by liquid crystal televisions and PDP televisions in recent years have been increasing in size with the increase in screen size. As the display device increases in size, the depth dimension of the stand fixed to the main body having the display surface increases, and the depth dimension of the packaging box used when the display apparatus is transported also increases. Increasing the size of the display device causes a reduction in product packaging efficiency and conveyance efficiency, which increases not only the cost of the packaging box but also the conveyance cost. Moreover, since the packaging box which becomes unnecessary after the unpacking of the product is enlarged, the disposal cost of the packaging box increases.

このような状況から、本体部とスタンドをそれぞれ分離し、緩衝材を用いて本体部とスタンドをそれぞれ自立させた状態で同梱することで、梱包容積を小さくし梱包効率を改善することが可能な表示装置の梱包構造が公知となっている。   From this situation, the main unit and stand can be separated, and the main unit and stand can be self-supported using cushioning material, reducing the packing volume and improving packing efficiency. Various display device packaging structures are known.

具体的には、梱包箱の直方体形状が、表示装置の本体部の幅方向と高さ方向に対し、奥行き方向を極端に薄くする形状とすることで梱包効率を改善し、搬送費および梱包箱の費用の低減を図っている。   Specifically, the packing box has a rectangular parallelepiped shape that is extremely thin in the depth direction with respect to the width direction and height direction of the main body of the display device. To reduce costs.

一方、梱包箱の幅方向と高さ方向に対し、奥行き方向が極端に薄くなるため、梱包時の本体部とスタンドの配置による重量バランスが悪くなる。梱包状態での奥行き方向が、従来の厚い形状の梱包箱よりも、奥行き方向の転倒角が小さくなることから、梱包状態での安定性が悪化する。開梱時に本体部およびスタンドを梱包箱から取り出す際に加わる力によって、梱包箱自体の自立が保てなくなり、梱包箱が容易に転倒する可能性が高くなる。   On the other hand, since the depth direction becomes extremely thin with respect to the width direction and the height direction of the packaging box, the weight balance due to the arrangement of the main body portion and the stand at the time of packaging deteriorates. Since the fall direction in the depth direction in the packing state is smaller than that of the conventional thick packing box, the stability in the packing state is deteriorated. Due to the force applied when the main body and the stand are taken out of the packaging box during unpacking, the packaging box itself cannot be maintained independently, and the possibility that the packaging box will easily fall is increased.

例えば、特許文献1から4には、上記の問題点を改善するための表示装置の梱包構造が開示されている。特許文献1に記載の梱包構造は、梱包箱の上部が開口した箱本体と当該箱本体の内底部に配置される梱包形態において、箱本体の短手方向に位置する両側の両側面に取り付けられ、各側面部から横方向に突設可能な転倒防止部材を有する梱包構造としたものである。   For example, Patent Documents 1 to 4 disclose a packing structure for a display device for improving the above problems. The packaging structure described in Patent Document 1 is attached to both side surfaces on both sides located in the short direction of the box body in the packaging form in which the upper part of the packaging box is opened and the packing form disposed on the inner bottom of the box body. The packing structure has a fall prevention member that can project from each side surface in the lateral direction.

特許文献2に記載の梱包構造は、梱包箱の梱包材となる3つの部材にて構成されている。この梱包構造は、梱包箱本体の下部に位置するように梱包箱本体を構成する梱包材に一体的に形成されるとともに、梱包箱本体の主面から当該梱包箱の奥行き方向に突出する状態で梱包箱本体に留めつけられる翼板部を有する構造としたものである。   The packaging structure described in Patent Document 2 is composed of three members that serve as packaging materials for the packaging box. This packing structure is formed integrally with the packing material constituting the packing box body so as to be located at the lower part of the packing box body, and is projected in the depth direction of the packing box from the main surface of the packing box body. It has a structure having a blade part fastened to the packing box body.

特許文献3に記載の梱包構造は、梱包箱に表示装置が梱包された際にその表示装置の周囲に配置される側面部と表示装置が載置される下面部とが交わる部分に形成される肩部に下方に突き出た下部支持部と、側面部と上面部が交わる部分に形成される肩部に上方に突き出た上部支持部とを備えている。この梱包構造は、上部支持部および下部支持部が上下方向に対して直交する方向に互い違いに設けられる構造としたものである。   The packaging structure described in Patent Document 3 is formed at a portion where a side surface portion arranged around the display device and a lower surface portion on which the display device is placed intersect when the display device is packed in a packaging box. A lower support portion protruding downward from the shoulder portion and an upper support portion protruding upward from the shoulder portion formed at a portion where the side surface portion and the upper surface portion intersect with each other are provided. In this packing structure, the upper support portion and the lower support portion are alternately provided in a direction orthogonal to the vertical direction.

特許文献4に記載の梱包構造は、箱本体に、取り外し可能な支え棒を収納する凹部と、支え棒を差し込むための穴を形成し、支え棒を穴から突出するように差し込むことで転倒を防止することを特徴としている。また、運搬時または狭い場所に保管するときなど、転倒防止を行なう必要がない場合は、箱本体の凹部に支え棒を収納可能としている。   In the packaging structure described in Patent Document 4, the box body is formed with a recess for storing a removable support bar and a hole for inserting the support bar, and the support bar is inserted so as to protrude from the hole. It is characterized by preventing. In addition, when it is not necessary to prevent overturning, such as when transporting or storing in a narrow place, a support bar can be stored in the recess of the box body.

特開2010−30636号公報JP 2010-30636 A 特開2010−215276号公報JP 2010-215276 A 特開2012−171639号公報JP 2012-171039 A 特開2000−355330号公報JP 2000-355330 A

しかしながら、特許文献1に記載の梱包構造では、側部緩衝材を転倒防止部材として設けるため、梱包部材の部品点数も多くなり、側部緩衝材が不要な梱包仕様時に側部緩衝材の分だけ梱包部材費が上昇する。その梱包箱構造も底面が開口となる箱本体と梱包底面箱の2分割となるC式梱包の構造時に使用する結合部材によって、転倒防止部材の結合固定が必要となることから、さらに結合部材の分だけ梱包部材費が上昇する。   However, in the packaging structure described in Patent Document 1, since the side cushioning material is provided as a fall-preventing member, the number of parts of the packaging member also increases, and only the amount of the side cushioning material when packaging specifications do not require the side cushioning material. Packing material costs increase. In the packing box structure, since the coupling member used at the time of the structure of the C type packaging in which the bottom of the box main body and the packaging bottom box are divided into two parts, the fall prevention member needs to be coupled and fixed. The packing material cost increases by the amount.

段ボールにて構成された梱包底面箱の幅方向の中央部の立壁部に転倒防止部材を配置することから、転倒防止部材に負荷が加わった場合に、段ボールにて構成された立壁部だけでは、その負荷に対する強度が充分でないため容易に変形してしまう。このため、かかる変形を防止するために立壁部の強度を確保するための部材を追加する必要があり、追加した部材の分だけ梱包部材費がさらに上昇する。   Since the fall prevention member is disposed on the standing wall portion in the center in the width direction of the packaging bottom box made of cardboard, when a load is applied to the fall prevention member, only the standing wall portion made of cardboard Since the strength against the load is not sufficient, it easily deforms. For this reason, in order to prevent such a deformation | transformation, it is necessary to add the member for ensuring the intensity | strength of a standing wall part, and a packaging member cost increases further by the part of the added member.

また、側部緩衝材自体も部材の展開状態からの折り曲げおよび複雑な組み立てを要することから、製品梱包時の梱包作業時間が長くなり、作業費の上昇となる。   Further, since the side cushioning material itself needs to be bent from the expanded state of the member and complicated assembling, the packing work time at the time of product packing becomes long and the work cost increases.

開梱時においても底面が開口となる箱本体を外して、さらに側部緩衝材を取り外してから、その側部緩衝材を転倒防止部材として、梱包底面箱への取り付けとなるため、箱本体を外す際には、転倒防止部材の取り付けがなされていない。このため、箱本体を外す際に製品が梱包底面箱ごと容易に転倒する可能性が高い。   Even when unpacking, remove the box body with the bottom opening, remove the side cushioning material, and then use the side cushioning material as a fall prevention member to attach to the packaging bottom box. When removing, the fall prevention member is not attached. For this reason, when removing a box main body, possibility that a product will fall down easily with the packing bottom face box is high.

また、梱包構造が、底面が開口となる箱本体と梱包底面箱の2分割となるC式梱包となる梱包構造となるため、梱包箱本体のみのA式梱包よりも、梱包材部材自体の展開面積が増え、梱包部材費が上昇する。   Moreover, since the packing structure is a packing structure that is a C-type packing that is divided into a box main body with an opening at the bottom and a box at the bottom of the packing, the packing material member itself is developed rather than an A-type packing with only the packing box main body. The area increases and the packaging material cost increases.

特許文献2に記載の梱包構造では、転倒防止用の別部材を設けないものの、転倒防止構造となる翼板部を梱包箱の底面部を構成するフラップ部に転倒防止構造の翼板部を設けるため、翼板部の分だけ梱包箱の材料展開面積が大きくなり、梱包箱の部材費が上昇する。また、梱包箱の梱包材となる3つの部材の結合に使用される結合部材にて固定する必要があり、結合部材の分だけ梱包部材費が上昇する。   In the packing structure described in Patent Document 2, although no separate member for preventing the fall is provided, the vane part having the fall prevention structure is provided on the flap part that constitutes the bottom part of the packing box. For this reason, the material development area of the packaging box is increased by the amount of the blade plate portion, and the material cost of the packaging box is increased. Moreover, it is necessary to fix with the coupling member used for the coupling | bonding of the three members used as the packaging material of a packaging box, and a packaging member expense rises by the part of a coupling member.

また、梱包箱の梱包材となる3つの部材の展開状態から、それぞれの部材を折り曲げて各部材を形成する必要があり、それぞれの部材同士に重ね合わせ部を設けて、その重ね合わせ部を共止めするための穴を夫々の部材に配置し、結合部材にて各部材を共止め固定し、梱包箱を構成する。このため、部材単品の展開状態から、折り曲げおよび複雑な組立てを要することから、製品梱包時の梱包作業時間が長くなり、作業費が上昇する。   In addition, it is necessary to form each member by folding each member from the unfolded state of the three members that are the packing materials of the packing box. Each member is provided with an overlapping portion, and the overlapping portion is shared. Holes for fastening are arranged in each member, and each member is fastened and fixed together with a coupling member to constitute a packaging box. For this reason, since folding and complicated assembly are required from the unfolded state of a single member, the packing work time at the time of product packing becomes long, and the work cost increases.

また、結合部材にて共止めすることから、その結合に使用する穴の寸法についても各部材の折り曲げ形成後に位置寸法が一致する必要があるため、部材の加工寸法精度が厳しくなり、部材加工費が上昇する。   In addition, since the joint members are fastened together, the dimensions of the holes used for the joints also need to coincide with each other after the formation of the bending of each member. Rises.

さらに、折り曲げ形成したそれぞれの部材を共止めする構成のため、折り曲げ形成した状態で、冶具を用いてそれぞれの部材の穴の位置を一致させた状態で、結合部材にて固定する必要があり、冶具の分だけ梱包箱の部材費が上昇する。   Furthermore, because it is configured to jointly fix each member formed by bending, it is necessary to fix it with a coupling member in a state where the positions of the holes of each member are matched using a jig in a state where the member is bent, The material cost of the packaging box increases by the amount of the jig.

特許文献2に記載の梱包構造は、3つの部材による構成であるが、1つの部材によって構成した場合においても同様に転倒防止構造となる翼板部を構成する材料展開寸法が大きくなることから、梱包箱の部材費は上昇する。   Although the packaging structure described in Patent Document 2 is configured with three members, the material development dimension that configures the blade plate portion that also serves as a fall-preventing structure is increased even when configured with one member. The material cost of the packaging box increases.

また、結合部材を用いて翼板部を結合するため、1部材構成となるA式梱包構造で不要となる結合部材の分だけ梱包箱の部材費は上昇する。   Further, since the blade parts are coupled using the coupling member, the member cost of the packaging box increases by the amount of the coupling member that is unnecessary in the A-type packaging structure having a one-member configuration.

特許文献3に記載の梱包構造では、特許文献2の場合と同様に転倒防止用の別部材を設けないものの、転倒防止構造として、表示装置の表示面に対応する梱包箱の主面部と底面部の交わる肩部に突き出た支持部構造を設けている。主面部の前面側と背面側とそれぞれ、交わる底面部との稜線となる折り曲げ部にスリット加工による抜き形状を設けているため、梱包箱の主面と底面の折り曲げ部に穴が形成され、穴が開くことで、主面と底面の折り曲げ部の強度が低下し、例えば、底面の稜線部でなく、平面部へ負荷が加わった場合、容易に梱包箱が破れてしまう可能性が高くなる。主面と天面との稜線となる折り曲げ部も上記の場合と同様に、容易に梱包箱が破れてしまう。   Although the packaging structure described in Patent Document 3 does not provide another member for preventing overturning as in the case of Patent Document 2, as the overturning preventing structure, the main surface portion and the bottom surface portion of the packaging box corresponding to the display surface of the display device The support part structure which protruded to the shoulder part which crosses is provided. Since the punched shape by slit processing is provided in the bent part that becomes the ridge line between the front side and the back side of the main surface part, and the bottom part that intersects, holes are formed in the bent part of the main surface and the bottom surface of the packaging box, Opening reduces the strength of the bent portion of the main surface and the bottom surface. For example, when a load is applied to the flat surface portion instead of the ridge line portion of the bottom surface, there is a high possibility that the packaging box is easily torn. Similarly to the case described above, the packaging box is easily torn at the bent portion that becomes the ridgeline between the main surface and the top surface.

また、下部支持部は底面において下方向に突き出た形状であるため、梱包状態で、梱包箱を移動させる際に梱包箱を持ち上げず、横へ滑らせる動作をした際、梱包箱の載置面に凹凸部がある場合、下部支持部が引っ掛かり易い。下部支持部が引っ掛かった状態で、さらに負荷を加えた場合、下部支持部を構成するスリット形状の穴から、容易に破れてしまう。   In addition, since the lower support part has a shape protruding downward on the bottom surface, when the packing box is moved in the packed state, the packing box is not lifted when it is slid sideways. When there is a concavo-convex part, the lower support part is easily caught. When a load is further applied in a state where the lower support portion is caught, the lower support portion is easily broken from the slit-shaped hole constituting the lower support portion.

また、転倒防止構造となる支持部が、梱包箱の主面と、底面および天面との折り曲げ部に形成され、薄型梱包箱の奥行き方向(転倒方向)の寸法以上に設置面の奥行き寸法を増加させることができないため、梱包箱の転倒角を大きくすることができず、転倒防止の効果も限定される。   In addition, a support part that serves as a fall prevention structure is formed at the bent part of the main surface, bottom surface, and top surface of the packaging box, and the depth dimension of the installation surface exceeds the dimension in the depth direction (falling direction) of the thin packaging box. Since it cannot be increased, the fall angle of the packaging box cannot be increased, and the effect of preventing the fall is limited.

特許文献4に記載の梱包構造では、転倒防止用の支え棒を別部材として設けるため、梱包部材の部品点数が多くなり、梱包部材費が上昇する。また、転倒防止用の支え棒の収納スペースは、梱包箱の折り曲げおよび複雑な組み立てを要することから、製品梱包時の梱包作業時間が多くなり、作業費が上昇する。   In the packaging structure described in Patent Document 4, since the support rod for preventing the fall is provided as a separate member, the number of parts of the packaging member increases, and the packaging member cost increases. In addition, since the storage space for the support rod for preventing overturning requires folding and complicated assembly of the packing box, the packing work time during product packing increases, and the work cost increases.

また、梱包箱の主面下部に支え棒を収納するための凹部と、側面下部に支え棒を差し込むための大きな穴を設けるため、底面の稜線部の強度が弱くなり、天面に負荷が加わった場合、梱包箱が座屈する可能性がある。さらに、支え棒の差し込むための穴を形成するために、差し込み部分はダンボールを2重構造にする必要があり、梱包箱自体の展開面積が増え、部材費が上昇する。   In addition, the bottom of the main surface of the packaging box is provided with a recess for storing the support bar and a large hole for inserting the support bar at the lower side of the side, so that the strength of the ridgeline on the bottom surface is weakened and a load is applied to the top surface. If this happens, the packing box may buckle. Furthermore, in order to form a hole for inserting the support bar, the insertion portion needs to have a double cardboard structure, which increases the development area of the packaging box itself and increases the member cost.

そこで、本発明は、低コストで、梱包箱の天面および底面の折り曲げ部の強度低下を抑制しつつ、製品を取り出す際に梱包箱の転倒を防止することが可能な表示装置の梱包構造を提供することを目的とする。   Therefore, the present invention provides a display device packaging structure that can prevent the packaging box from overturning when the product is taken out while suppressing the strength reduction of the bent portions of the top and bottom surfaces of the packaging box at a low cost. The purpose is to provide.

本発明に係る表示装置の梱包構造は、表示面を有する本体部と、当該本体部の下部に固定されるスタンドとを備える表示装置の梱包構造であって、前記本体部から前記スタンドを分離した状態で前記本体部を収納する梱包箱と、前記梱包箱内において、前記本体部の角部をそれぞれ保持する複数の緩衝材とを備え、前記梱包箱は、当該梱包箱の外側面の下端部に形成される穴部を備え、前記複数の緩衝材のうち前記梱包箱の天面側に位置する天面側緩衝材は、前記穴部に嵌合可能な凸部を備え、前記天面側緩衝材は、前記梱包箱から取り出し前記凸部を前記穴部に嵌合させることで、前記梱包箱の下端部を支持するための支持部として機能するものである。   The packaging structure of the display device according to the present invention is a packaging structure of a display device including a main body having a display surface and a stand fixed to a lower portion of the main body, and the stand is separated from the main body. A packing box for storing the main body in a state, and a plurality of cushioning materials respectively holding corner portions of the main body in the packing box, the packing box having a lower end portion on an outer side surface of the packing box The top surface side cushioning material located on the top surface side of the packing box among the plurality of cushioning materials includes a convex portion that can be fitted into the hole portion, and the top surface side The cushioning material functions as a support portion for supporting the lower end portion of the packaging box by removing the cushioning material from the packaging box and fitting the convex portion into the hole portion.

本発明に係る別の表示装置の梱包構造は、表示面を有する本体部と、当該本体部の下部に固定されるスタンドとを備える表示装置の梱包構造であって、前記本体部から前記スタンドを分離した状態で前記本体部を収納する梱包箱と、前記梱包箱内において、前記本体部の角部をそれぞれ保持する複数の緩衝材とを備え、前記複数の緩衝材のうち前記梱包箱の天面側に位置する天面側緩衝材は、前記梱包箱の側部の下端部に嵌合可能な凹部を備え、前記天面側緩衝材は、前記梱包箱から取り出し前記凹部を前記梱包箱の側部の下端部に嵌合させることで、前記梱包箱の下端部を支持するための支持部として機能するものである。   Another display device packaging structure according to the present invention is a display device packaging structure comprising a main body having a display surface and a stand fixed to a lower portion of the main body, wherein the stand is mounted from the main body. A packaging box for storing the body portion in a separated state; and a plurality of cushioning materials respectively holding corner portions of the body portion in the packaging box, and the top of the packaging box among the plurality of cushioning materials. The top surface side cushioning material located on the surface side includes a recess that can be fitted to the lower end portion of the side portion of the packaging box, and the top surface side cushioning material is taken out from the packaging box and the recess is removed from the packaging box. By fitting the lower end portion of the side portion, it functions as a support portion for supporting the lower end portion of the packaging box.

本発明に係る表示装置の梱包構造によれば、天面側緩衝材は、梱包箱から取り出し凸部を穴部に嵌合させることで、梱包箱の下端部を支持するための支持部として機能するため、梱包箱は安定して自立状態が保持され、製品を取り出す際に梱包箱の転倒を防止することができる。   According to the packaging structure of the display device according to the present invention, the top-side cushioning material functions as a support portion for supporting the lower end portion of the packaging box by taking out the convex portion from the packaging box and fitting it into the hole portion. Therefore, the packaging box is stably maintained in a self-supporting state, and the packaging box can be prevented from falling when the product is taken out.

また、天面側緩衝材を支持部とするため、梱包箱の転倒を防止するに際して別部材を設ける必要がなく、部材費を抑制できる。天面側緩衝材の凸部を梱包箱の外側面の下端部の穴部に嵌合させることで、梱包箱に天面側緩衝材を簡単に取り付けることができるため、取り付けに関する作業費を抑制できる。凸部と穴部との嵌合に関し、部材の加工寸法精度を厳密にする必要がないため、部材加工費を抑制できる。以上より、表示装置の梱包構造を低コストで実現できる。   Moreover, since the top-side cushioning material is used as the support portion, it is not necessary to provide a separate member when preventing the packing box from overturning, and the member cost can be suppressed. By fitting the convex part of the top side cushioning material into the hole at the lower end of the outer side of the packaging box, the top side cushioning material can be easily attached to the packaging box, reducing the work cost related to installation it can. With regard to the fitting between the convex portion and the hole portion, it is not necessary to make the processing dimension accuracy of the member strict, so that the member processing cost can be suppressed. As described above, the packaging structure of the display device can be realized at low cost.

さらに、梱包箱の天面および底面の折り曲げ部にスリットを形成する必要がなく、また、梱包箱の下部に支え棒を差し込むための大きな穴を形成したり、支え棒を収納するための凹部を設けたりする必要がないため、梱包箱の天面および底面の折り曲げ部の強度低下を抑制できる。   In addition, it is not necessary to form slits in the bent parts on the top and bottom of the packing box, and a large hole for inserting the support bar is formed in the lower part of the packing box, or a recess for storing the support bar is formed. Since it does not need to provide, the strength fall of the bending part of the top | upper surface and bottom face of a packaging box can be suppressed.

本発明に係る別の表示装置の梱包構造によれば、天面側緩衝材は、梱包箱から取り出し凹部を梱包箱の側部の下端部に嵌合させることで、梱包箱の下端部を支持するための支持部として機能するため、梱包箱は安定して自立状態が保持され、製品を取り出す際に梱包箱の転倒を防止することができる。   According to the packaging structure of another display device according to the present invention, the top-side cushioning material is taken out from the packaging box, and the recess is fitted to the lower end of the side of the packaging box, thereby supporting the lower end of the packaging box. Therefore, the packaging box is stably maintained in a self-supporting state, and the packaging box can be prevented from overturning when the product is taken out.

また、天面側緩衝材を支持部とするため、梱包箱の転倒を防止するに際して別部材を設ける必要がなく、部材費を抑制できる。天面側緩衝材の凹部を梱包箱の側部の下端部に嵌合させることで、梱包箱に天面側緩衝材を簡単に取り付けることができるため、取り付けに関する作業費を抑制できる。梱包箱の側部の下端部と凹部との嵌合に関し、部材の加工寸法精度を厳密にする必要がないため、部材加工費を抑制できる。以上より、表示装置の梱包構造を低コストで実現できる。   Moreover, since the top-side cushioning material is used as the support portion, it is not necessary to provide a separate member when preventing the packing box from overturning, and the member cost can be suppressed. By fitting the concave portion of the top surface side cushioning material to the lower end portion of the side portion of the packaging box, the top surface side cushioning material can be easily attached to the packaging box, so that the work cost related to the attachment can be suppressed. With regard to the fitting between the lower end portion of the side portion of the packaging box and the recess, it is not necessary to make the processing dimension accuracy of the member strict, so that the member processing cost can be suppressed. As described above, the packaging structure of the display device can be realized at low cost.

さらに、梱包箱の天面および底面の折り曲げ部にスリットを形成する必要がなく、また、梱包箱の下部に支え棒を差し込むための大きな穴を形成したり、支え棒を収納するための凹部を設けたりする必要がないため、梱包箱の天面および底面の折り曲げ部の強度低下を抑制できる。   In addition, it is not necessary to form slits in the bent parts on the top and bottom of the packing box, and a large hole for inserting the support bar is formed in the lower part of the packing box, or a recess for storing the support bar is formed. Since it does not need to provide, the strength fall of the bending part of the top | upper surface and bottom face of a packaging box can be suppressed.

実施の形態1に係る表示装置の梱包構造の分解斜視図である。3 is an exploded perspective view of a packaging structure for a display device according to Embodiment 1. FIG. 実施の形態1において天面側緩衝材の斜視図である。FIG. 3 is a perspective view of the top surface side cushioning member in the first embodiment. 実施の形態1に係る表示装置の梱包構造において天面側緩衝材の取り付け状態を示す斜視図である。FIG. 5 is a perspective view showing a state where the top cushioning material is attached in the packaging structure of the display device according to the first embodiment. 実施の形態1に係る表示装置の梱包構造において梱包箱の転倒角度を示す概略模式図である。FIG. 3 is a schematic diagram showing a tipping angle of a packaging box in the packaging structure of the display device according to the first embodiment. 実施の形態1の変形例において梱包箱のミシン目を示す要部拡大図である。It is a principal part enlarged view which shows the perforation of a packaging box in the modification of Embodiment 1. FIG. 実施の形態2において天面側緩衝材の斜視図である。In Embodiment 2, it is a perspective view of the top | upper surface side shock absorbing material. 実施の形態2に係る表示装置の梱包構造において天面側緩衝材の取り付け状態を示す斜視図である。FIG. 10 is a perspective view showing a state where the top cushioning material is attached in the packaging structure of the display device according to the second embodiment. 実施の形態2の変形例において天面側緩衝材の斜視図である。FIG. 10 is a perspective view of a top surface side cushioning material in a modification of the second embodiment. 実施の形態3に係る表示装置の梱包構造において天面側緩衝材の取り付け状態を示す斜視図である。FIG. 10 is a perspective view showing a state where the top cushioning material is attached in the packaging structure of the display device according to Embodiment 3. 実施の形態4に係る表示装置の梱包構造の分解斜視図である。6 is an exploded perspective view of a packaging structure for a display device according to Embodiment 4. FIG. 前提技術に係る表示装置の梱包構造の一例を示す分解斜視図である。It is a disassembled perspective view which shows an example of the packing structure of the display apparatus which concerns on a base technology. 前提技術に係る表示装置の梱包構造の他の例を示す分解斜視図である。It is a disassembled perspective view which shows the other example of the packing structure of the display apparatus which concerns on a base technology. 前提技術に係る表示装置の梱包構造において梱包箱の転倒角度を示す概略模式図である。It is a schematic diagram which shows the fall angle of a packing box in the packing structure of the display apparatus which concerns on a premise technique.

<実施の形態1>
本発明の実施の形態1について、図面を用いて以下に説明する。図1は、実施の形態1に係る表示装置1の梱包構造の分解斜視図であり、図2は、実施の形態1において天面側緩衝材5の斜視図であり、図3は、実施の形態1に係る表示装置1の梱包構造において天面側緩衝材5,6の取り付け状態を示す斜視図である。
<Embodiment 1>
Embodiment 1 of the present invention will be described below with reference to the drawings. FIG. 1 is an exploded perspective view of the packaging structure of the display device 1 according to the first embodiment, FIG. 2 is a perspective view of the top-side cushioning material 5 in the first embodiment, and FIG. FIG. 11 is a perspective view showing an attachment state of the top cushioning materials 5 and 6 in the packaging structure of the display device 1 according to the first embodiment.

図1に示すように、表示装置1の梱包構造は、薄型表示装置である表示装置1を梱包するための構造である。表示装置1の梱包構造は、梱包箱2と、複数の緩衝材3,4,5,6を備えている。表示装置1は、表示面1bを有する本体部1aと、本体部1aの下部に固定されるスタンド1c(図12参照)とを備えており、梱包箱2は、本体部1aからスタンド1cを分離した状態で収納している。   As shown in FIG. 1, the packaging structure of the display apparatus 1 is a structure for packaging the display apparatus 1 which is a thin display apparatus. The packaging structure of the display device 1 includes a packaging box 2 and a plurality of cushioning materials 3, 4, 5, and 6. The display device 1 includes a main body 1a having a display surface 1b and a stand 1c (see FIG. 12) fixed to the lower portion of the main body 1a. The packaging box 2 separates the stand 1c from the main body 1a. It is stored in the state.

緩衝材3,4,5,6は、発泡PS材を用いてL字状に形成され、梱包箱2内において、本体部1aの角部をそれぞれ保持するものである。より具体的には、底面側緩衝材である緩衝材3,4は、本体部1aの下端部の角部を保持し、天面側緩衝材である緩衝材5,6は、本体部1aの上端部の角部をそれぞれ保持する。ここで、図1は、一般的なA式梱包仕様を示し、A式梱包仕様とは、梱包箱を2分割しない梱包仕様である。   The buffer materials 3, 4, 5, and 6 are formed in an L shape using a foamed PS material, and hold the corner portions of the main body 1 a in the packing box 2. More specifically, the cushioning materials 3 and 4 that are the bottom surface side cushioning materials hold the corners of the lower end portion of the main body portion 1a, and the cushioning materials 5 and 6 that are the top surface side cushioning materials are of the main body portion 1a. Each corner of the upper end is held. Here, FIG. 1 shows a general A-type packing specification, and the A-type packing specification is a packing specification in which the packing box is not divided into two.

なお、図を見やすくするために、梱包箱2内に本体部1aと同梱されるスタンド1cを割愛しているが、図12に示すように、スタンド1cは本体部1aの横に縦向きに同梱される。   In order to make the drawing easier to see, the stand 1c that is bundled with the main body 1a is omitted in the packing box 2, but as shown in FIG. 12, the stand 1c is vertically placed beside the main body 1a. It is bundled.

次に、梱包箱2について説明する。図1に示すように、梱包箱2の天面は、製品である表示装置1を収納したり取り出したりするための開梱面である。梱包箱2において、本体部1aの表示面1bに対応する面である前面2aと、背面2bとの間に、左側面2cと右側面2dが折り曲げ構成されている。梱包箱2の左側面2c(外側面)と右側面2d(外側面)の下端部に、例えば2つの穴部2e,2fがそれぞれ形成されている。   Next, the packaging box 2 will be described. As shown in FIG. 1, the top surface of the packaging box 2 is an unpacking surface for storing and taking out the display device 1 as a product. In the packaging box 2, a left side surface 2c and a right side surface 2d are bent between a front surface 2a and a back surface 2b corresponding to the display surface 1b of the main body 1a. For example, two holes 2e and 2f are formed in the lower end portions of the left side surface 2c (outer side surface) and the right side surface 2d (outer side surface) of the packaging box 2, respectively.

次に、緩衝材5,6について説明する。なお、緩衝材5,6は同じ構造であるため、ここでは緩衝材5のみを説明する。   Next, the buffer materials 5 and 6 will be described. Since the buffer materials 5 and 6 have the same structure, only the buffer material 5 will be described here.

図2に示すように、緩衝材5は、凸部5aと、凹部5cを備えている。緩衝材5のL字状の内側部分の面5bに、本体部1aの奥行きよりも僅かに広い幅の凹部5cが形成され、本体部1aの角部に嵌合可能である。緩衝材5の凹部5cを本体部1aの角部に嵌合させることで、緩衝材5は本体部1aの角部を保持する。ここで、凹部5cは、緩衝材5,6だけでなく緩衝材3,4にも形成されている。   As shown in FIG. 2, the buffer material 5 includes a convex portion 5a and a concave portion 5c. A recess 5c having a width slightly wider than the depth of the main body 1a is formed on the surface 5b of the L-shaped inner portion of the cushioning material 5 and can be fitted to the corner of the main body 1a. By fitting the recess 5c of the cushioning material 5 into the corner of the main body 1a, the cushioning material 5 holds the corner of the main body 1a. Here, the recess 5 c is formed not only in the buffer materials 5 and 6 but also in the buffer materials 3 and 4.

緩衝材5のL字状の内側部分の面5bに、凸部5aが例えば2つ設けられている。凸部5aは、梱包箱2の穴部2e,2fよりも僅かに小さな寸法に形成され、穴部2e,2fと嵌合可能である。ここで、凸部5aは、緩衝材3,4にも形成されていてもよいし、形成されていなくてもよい。   For example, two protrusions 5 a are provided on the surface 5 b of the L-shaped inner portion of the cushioning material 5. The convex part 5a is formed in a slightly smaller dimension than the hole parts 2e and 2f of the packaging box 2, and can be fitted to the hole parts 2e and 2f. Here, the convex part 5a may be formed also in the buffer materials 3 and 4, and may not be formed.

なお、梱包箱2がA式梱包仕様の場合について説明したが、箱本体と梱包底面箱の2分割となるC式梱包仕様であってもよい。また、緩衝材3,4,5,6は、発泡PS材を用いて形成されていると説明したが、段ボール材を用いて形成されていてもよい。   In addition, although the case where the packaging box 2 is A type packaging specification was demonstrated, the C type packaging specification used as 2 division of a box main body and a packaging bottom face box may be sufficient. Moreover, although the buffer materials 3, 4, 5, and 6 have been described as being formed using the foamed PS material, they may be formed using a corrugated cardboard material.

次に、梱包箱2に対する緩衝材5,6の取り付け方法について説明する。図3に示すように、梱包状態から、作業者は、製品を開梱する際に梱包箱2の天面を開け、本体部1aの上端部の左右の角部を保持している緩衝材5,6を梱包箱2から取り出す。作業者は、緩衝材5,6の凸部5a,6aを、梱包箱2の外側面2c,2dの下端部の穴部2e,2f(図1参照)にそれぞれ嵌合させた状態で緩衝材5,6を床面に設置させる。このように、緩衝材5,6の凸部5a,6aを梱包箱2の穴部2e,2fにそれぞれ嵌合させることで、緩衝材5,6は、梱包箱2の下端部に取り付けられ、梱包箱2の下端部を支持するための支持部として機能する。   Next, a method for attaching the cushioning materials 5 and 6 to the packing box 2 will be described. As shown in FIG. 3, from the packaged state, the operator opens the top surface of the packaging box 2 when unpacking the product, and holds the cushioning material 5 holding the left and right corners of the upper end of the main body 1a. , 6 are taken out of the packing box 2. The operator puts the convex portions 5a and 6a of the cushioning materials 5 and 6 in the holes 2e and 2f (see FIG. 1) at the lower end portions of the outer side surfaces 2c and 2d of the packaging box 2, respectively. Install 5 and 6 on the floor. Thus, by fitting the convex portions 5a and 6a of the cushioning materials 5 and 6 into the holes 2e and 2f of the packaging box 2, the cushioning materials 5 and 6 are attached to the lower end of the packaging box 2, It functions as a support part for supporting the lower end part of the packaging box 2.

緩衝材3,4は、梱包箱2の内側面に対応する部分に、緩衝材5,6の取り付け時の妨げとならないように、緩衝材5,6の凸部5a,6aに干渉しない凹形状を有する。   The cushioning materials 3 and 4 have a concave shape that does not interfere with the convex portions 5a and 6a of the cushioning materials 5 and 6 so as not to interfere with the mounting of the cushioning materials 5 and 6 on the portion corresponding to the inner surface of the packing box 2 Have

次に、実施の形態1に係る表示装置1の梱包構造の転倒防止効果について、前提技術に係る表示装置1の梱包構造の場合と対比しながら説明する。図4は、実施の形態1に係る表示装置1の梱包構造において梱包箱2の転倒角度を示す概略模式図であり、図11は、前提技術に係る表示装置1の梱包構造の一例を示す分解斜視図であり、図12は、前提技術に係る表示装置1の梱包構造の他の例を示す分解斜視図であり、図13は、前提技術に係る表示装置1の梱包構造において梱包箱2の転倒角度を示す概略模式図である。   Next, the fall prevention effect of the packaging structure of the display device 1 according to the first embodiment will be described in comparison with the case of the packaging structure of the display device 1 according to the prerequisite technology. FIG. 4 is a schematic diagram showing a fall angle of the packing box 2 in the packing structure of the display device 1 according to the first embodiment, and FIG. 11 is an exploded view showing an example of the packing structure of the display device 1 according to the base technology. FIG. 12 is an exploded perspective view showing another example of the packaging structure of the display device 1 according to the base technology. FIG. 13 is a perspective view of the packaging box 2 in the packaging structure of the display device 1 according to the base technology. It is a schematic diagram which shows a fall angle.

最初に前提技術に係る表示装置1の梱包構造について説明する。   First, the packaging structure of the display device 1 according to the prerequisite technology will be described.

図11に示すように、厚型の梱包箱52は、本体部1aからスタンド1cを分離せずに表示装置1を直立させ、かつ、本体部1aの角部を緩衝材53,54,55,56で保持した状態で収納している。また、図12に示すように、薄型の梱包箱62は、梱包容積が小さくなるように、表示装置1からスタンド1cを分離し、かつ、本体部1aの角部を緩衝材63,64,65,66で保持した状態で収納している。   As shown in FIG. 11, the thick packing box 52 has the display device 1 upright without separating the stand 1c from the main body 1a, and the corners of the main body 1a are provided with cushioning materials 53, 54, 55, It is stored in the state held by 56. As shown in FIG. 12, the thin packaging box 62 separates the stand 1c from the display device 1 so that the packaging volume is small, and the corners of the main body 1a are cushioned 63, 64, 65. , 66 and stored.

図11に示すように、梱包箱52の奥行き寸法dは、本体部1aの奥行き寸法でなく、スタンド1cの奥行き寸法によって決まるため、梱包箱2の梱包容積が大きくなる。一方、図12に示すように、本体部1aからスタンド1cを分離し、スタンド1cの奥行き寸法が最も小さくなる方向で梱包することで、スタンド1cが、本体部1aと同等の奥行き寸法となる。このため、梱包箱62の奥行き寸法dは、図11の場合よりも小さくなり、梱包容積が小さくなる。   As shown in FIG. 11, since the depth dimension d of the packaging box 52 is determined not by the depth dimension of the main body 1a but by the depth dimension of the stand 1c, the packaging volume of the packaging box 2 is increased. On the other hand, as shown in FIG. 12, the stand 1c is separated from the main body 1a and packed in a direction in which the depth of the stand 1c is minimized, so that the stand 1c has the same depth as the main body 1a. For this reason, the depth dimension d of the packaging box 62 becomes smaller than the case of FIG. 11, and a packaging volume becomes small.

図13に示すように、前提技術に係る表示装置1の梱包構造において、梱包箱52,62の設置状態の側面図を実線で示し、梱包箱52,62を転倒させる方向(奥行き方向)へ傾斜させた状態の側面図を2点鎖線で示す。   As shown in FIG. 13, in the packaging structure of the display device 1 according to the base technology, a side view of the installation state of the packaging boxes 52 and 62 is indicated by a solid line, and the packaging boxes 52 and 62 are inclined in a direction (depth direction). The side view of the state made into is shown with a dashed-two dotted line.

厚型の梱包箱52から、薄型の梱包箱62になることで、梱包箱62の奥行き寸法が薄くなるため、薄型の梱包箱62の設置状態での重心位置8から転倒状態となる重心位置8aまでの移動角度が、厚型の梱包箱52の場合よりも小さくなる。このため、薄型の梱包箱62は厚型の梱包箱52よりも、転倒する可能性が高かった。   By changing from the thick packaging box 52 to the thin packaging box 62, the depth dimension of the packaging box 62 is reduced, so that the center of gravity position 8a that falls from the center of gravity position 8 in the installed state of the thin packaging box 62 is provided. Is smaller than that of the thick packaging box 52. For this reason, the thin packaging box 62 has a higher possibility of falling than the thick packaging box 52.

これに対して、実施の形態1に係る表示装置1の梱包構造では、緩衝材5,6を梱包箱2に取り付けることで、図4に示すように、梱包箱2の下端部の奥行き寸法d1を増加させることが可能となる。薄型の梱包箱2の下端部の奥行き寸法d1が、厚型の梱包箱52(図11参照)の奥行き寸法dと同等、またはそれ以上の奥行き寸法となり、梱包箱2は、安定して自立状態が保持され、製品を取り出す際に加わる負荷に対する転倒防止効果を得ることができる。   On the other hand, in the packaging structure of the display device 1 according to the first embodiment, by attaching the cushioning materials 5 and 6 to the packaging box 2, the depth dimension d1 of the lower end portion of the packaging box 2 as shown in FIG. Can be increased. The depth dimension d1 of the lower end portion of the thin packaging box 2 is equal to or greater than the depth dimension d of the thick packaging box 52 (see FIG. 11), and the packaging box 2 is in a stable and independent state. Can be maintained, and an effect of preventing overturning against a load applied when a product is taken out can be obtained.

以上のように、実施の形態1に係る表示装置1の梱包構造では、緩衝材5,6は、梱包箱2から取り出し凸部5a,6aを穴部2e,2fに嵌合させることで、梱包箱2の下端部を支持するための支持部として機能するため、梱包箱2は安定して自立状態が保持され、製品を取り出す際に梱包箱2の転倒を防止することができる。   As described above, in the packaging structure of the display device 1 according to the first embodiment, the cushioning materials 5 and 6 are taken out from the packaging box 2 and are fitted into the holes 2e and 2f so as to be packed. Since it functions as a support portion for supporting the lower end portion of the box 2, the packaging box 2 is stably maintained in a self-supporting state, and the packaging box 2 can be prevented from falling when taking out the product.

また、緩衝材5,6を支持部とするため、梱包箱2の転倒を防止するに際して別部材を設ける必要がなく、部材費を抑制できる。緩衝材5,6の凸部5a,6aを梱包箱2の外側面2c,2dの下端部の穴部2e,2fに嵌合させることで、梱包箱2に緩衝材5,6を簡単に取り付けることができるため、取り付けに関する作業費を抑制できる。凸部5a,6aと穴部2e,2fとの嵌合に関し、部材の加工寸法精度を厳密にする必要がないため、部材加工費を抑制できる。以上より、表示装置1の梱包構造を低コストで実現できる。   Further, since the cushioning materials 5 and 6 are used as the support portions, it is not necessary to provide a separate member when preventing the packing box 2 from overturning, and the member cost can be suppressed. By fitting the convex portions 5a and 6a of the cushioning materials 5 and 6 into the holes 2e and 2f at the lower ends of the outer side surfaces 2c and 2d of the packaging box 2, the cushioning materials 5 and 6 are easily attached to the packaging box 2. Therefore, it is possible to suppress the work cost related to the installation. With respect to the fitting between the convex portions 5a and 6a and the hole portions 2e and 2f, it is not necessary to make the processing dimension accuracy of the member strict, so that the member processing cost can be suppressed. As described above, the packaging structure of the display device 1 can be realized at low cost.

さらに、梱包箱2の天面および底面の折り曲げ部にスリットを形成する必要がなく、また、梱包箱2の下部に支え棒を差し込むための大きな穴を形成したり、支え棒を収納するための凹部を設けたりする必要がないため、梱包箱2の天面および底面の折り曲げ部の強度低下を抑制できる。   Furthermore, it is not necessary to form slits in the bent portions of the top and bottom surfaces of the packing box 2, and a large hole for inserting a supporting bar into the lower part of the packing box 2 or for storing the supporting bar. Since it is not necessary to provide a recessed part, the strength reduction of the bending part of the top | upper surface and bottom face of the packaging box 2 can be suppressed.

また、梱包箱2内の下部に転倒防止用の支え棒を収納するための凹部を設ける必要がないため、梱包箱2の底面積が増加することなく、梱包箱2の大型化を防止することができる。   Moreover, since it is not necessary to provide the recessed part for accommodating the support rod for a fall prevention in the lower part in the packaging box 2, the enlargement of the packaging box 2 is prevented, without the bottom area of the packaging box 2 increasing. Can do.

梱包箱2の外側面の下端部に設けられた穴部2e,2fは、梱包箱2に初めから形成しておくのではなく、図5に示すように、梱包箱2に穴部2e,2fとなる外形部をミシン目2hによって形成し、梱包箱2の開梱時にミシン目2hを切ることで、穴部2e,2fが形成される構造でもよい。図5は、実施の形態1の変形例において梱包箱2のミシン目2hを示す要部拡大図である。ここで、ミシン目2hの代わりにスリットであってもよい。   The holes 2e and 2f provided in the lower end portion of the outer side surface of the packaging box 2 are not formed in the packaging box 2 from the beginning, but the holes 2e and 2f are formed in the packaging box 2 as shown in FIG. A structure in which the holes 2e and 2f are formed by forming the outer shape portion by the perforation 2h and cutting the perforation 2h when the packing box 2 is opened may be used. FIG. 5 is an enlarged view of a main part showing a perforation 2h of the packaging box 2 in the modification of the first embodiment. Here, a slit may be used instead of the perforation 2h.

梱包箱2は、ミシン目2hまたはスリットをさらに備え、穴部2e,2fは、ミシン目2hまたはスリットを切ることで形成されるため、梱包状態では、穴部2e,2fは塞がれており、異物および流体などが梱包箱2内に侵入することを防止できる。   Since the packing box 2 further includes a perforation 2h or a slit and the holes 2e and 2f are formed by cutting the perforation 2h or the slit, the holes 2e and 2f are closed in the packed state. , Foreign matter and fluid can be prevented from entering the packing box 2.

<実施の形態2>
次に、実施の形態2に係る表示装置1の梱包構造について説明する。図6は、実施の形態2において緩衝材15,16の斜視図である。図7は、実施の形態2に係る表示装置1の梱包構造において緩衝材15,16の取り付け状態を示す斜視図である。なお、実施の形態2において、実施の形態1で説明したものと同一の構成要素については同一符号を付して説明は省略する。
<Embodiment 2>
Next, the packaging structure of the display device 1 according to Embodiment 2 will be described. FIG. 6 is a perspective view of the cushioning materials 15 and 16 in the second embodiment. FIG. 7 is a perspective view showing an attachment state of the cushioning materials 15 and 16 in the packaging structure of the display device 1 according to the second embodiment. In the second embodiment, the same components as those described in the first embodiment are denoted by the same reference numerals, and the description thereof is omitted.

実施の形態2においては、図6と図7に示すように、天面側緩衝材の形状が実施の形態1の場合と異なっている。天面側緩衝材である緩衝材15,16は、凹部15a,16aと、凹部15b,16bを備えている。凹部15b,16bは、実施の形態1における凹部5c,6cと同様の機能を有し、本体部1aの角部に嵌合可能である。凹部15a,16aは、緩衝材15,16の幅方向中央部分に形成されている。凹部15a,16aの幅は、梱包箱2の左右側部の下端部の奥行き寸法よりも僅かに大きく形成されており、凹部15a,16aは、梱包箱2の左右側部の下端部と嵌合可能である。   In the second embodiment, as shown in FIGS. 6 and 7, the shape of the top cushioning material is different from that in the first embodiment. The buffer materials 15 and 16 which are the top surface side buffer materials are provided with recesses 15a and 16a and recesses 15b and 16b. The recesses 15b and 16b have the same function as the recesses 5c and 6c in the first embodiment, and can be fitted to the corners of the main body 1a. The recesses 15a and 16a are formed in the central portion in the width direction of the cushioning materials 15 and 16. The widths of the recesses 15a and 16a are slightly larger than the depth dimensions of the lower ends of the left and right sides of the packaging box 2, and the recesses 15a and 16a are fitted to the lower ends of the left and right sides of the packaging box 2. Is possible.

図7に示すように、作業者は、製品を開梱する際に梱包箱2の天面を開け、本体部1aの上端部の左右の角部を保持している緩衝材15,16を梱包箱2から取り出す。作業者は、緩衝材15,16の凹部15a,16aを、梱包箱2の左右側部の下端部にそれぞれ嵌合させた状態で床面と設置させる。このように、緩衝材15,16の凹部15a,16aを梱包箱2の左右側部の下端部にそれぞれ嵌合させることで、緩衝材15,16は、梱包箱2の下端部に取り付けられ、梱包箱2の下端部を支持するための支持部として機能する。   As shown in FIG. 7, the operator opens the top surface of the packing box 2 when unpacking the product, and packs the cushioning materials 15 and 16 holding the left and right corners of the upper end of the main body 1a. Remove from box 2. The operator installs the recesses 15a and 16a of the cushioning materials 15 and 16 on the floor surface in a state where the recesses 15a and 16a are fitted to the lower ends of the left and right sides of the packaging box 2, respectively. Thus, by fitting the recesses 15a and 16a of the cushioning materials 15 and 16 to the lower ends of the left and right sides of the packaging box 2, the cushioning materials 15 and 16 are attached to the lower end of the packaging box 2, It functions as a support part for supporting the lower end part of the packaging box 2.

以上のように、実施の形態2に係る表示装置1の梱包構造では、緩衝材15,16は、梱包箱2から取り出し凹部15a,16aを梱包箱2の左右側部の下端部に嵌合させることで、梱包箱2の下端部を支持するための支持部として機能するため、梱包箱2は安定して自立状態が保持され、製品を取り出す際に梱包箱2の転倒を防止することができる。   As described above, in the packaging structure of the display device 1 according to the second embodiment, the cushioning materials 15 and 16 are taken out from the packaging box 2 and the recesses 15a and 16a are fitted to the lower ends of the left and right side portions of the packaging box 2. Thus, since it functions as a support portion for supporting the lower end portion of the packaging box 2, the packaging box 2 is stably maintained in a self-supporting state, and the packaging box 2 can be prevented from overturning when the product is taken out. .

また、緩衝材15,16を支持部とするため、梱包箱2の転倒を防止するに際して別部材を設ける必要がなく、部材費を抑制できる。緩衝材15,16の凹部15a,16aを梱包箱2の左右側部の下端部に嵌合させることで、梱包箱2に緩衝材15,16を簡単に取り付けることができるため、取り付けに関する作業費を抑制できる。梱包箱2の左右側部の下端部と凹部15a,16aとの嵌合に関し、部材の加工寸法精度を厳密にする必要がないため、部材加工費を抑制できる。以上より、表示装置1の梱包構造を低コストで実現できる。   Further, since the cushioning materials 15 and 16 are used as the support portions, it is not necessary to provide a separate member when preventing the packing box 2 from overturning, and the member cost can be suppressed. Since the recesses 15a and 16a of the cushioning materials 15 and 16 are fitted to the lower end portions of the left and right side portions of the packaging box 2, the cushioning materials 15 and 16 can be easily attached to the packaging box 2, so that the work cost relating to the installation Can be suppressed. With respect to the fitting between the lower end portions of the left and right side portions of the packaging box 2 and the recesses 15a and 16a, it is not necessary to make the processing dimensional accuracy of the member strict, so that the member processing cost can be suppressed. As described above, the packaging structure of the display device 1 can be realized at low cost.

さらに、梱包箱2の天面および底面の折り曲げ部にスリットを形成する必要がなく、また、梱包箱2の下部に支え棒を差し込むための大きな穴を形成したり、支え棒を収納するための凹部を設けたりする必要がないため、梱包箱2の天面および底面の折り曲げ部の強度低下を抑制できる。   Furthermore, it is not necessary to form slits in the bent portions of the top and bottom surfaces of the packing box 2, and a large hole for inserting a supporting bar into the lower part of the packing box 2 or for storing the supporting bar. Since it is not necessary to provide a recessed part, the strength reduction of the bending part of the top | upper surface and bottom face of the packaging box 2 can be suppressed.

また、梱包箱2の外側面に穴部を設ける必要がないため、梱包箱2として一般的な薄型の梱包箱を利用することができる。   Moreover, since it is not necessary to provide a hole in the outer surface of the packaging box 2, a general thin packaging box can be used as the packaging box 2.

なお、図8に示すように、緩衝材15,16は、凹部15a,16aとともに凸部15c,16cを備えていてもよい。図8は、実施の形態2の変形例において緩衝材15,16の斜視図である。凸部15c,16cは、凹部15a,16a内に例えば2つずつ設けられている。また、実施の形態1の場合と同様に、梱包箱2の外側面2c,2dの下端部に穴部2e,2fが形成されている。ここで、凸部は、底面側緩衝材にも形成されていてもよいし、形成されていなくてもよい。   In addition, as shown in FIG. 8, the buffer materials 15 and 16 may be provided with convex parts 15c and 16c together with the concave parts 15a and 16a. FIG. 8 is a perspective view of the cushioning materials 15 and 16 in the modification of the second embodiment. For example, two convex portions 15c and 16c are provided in the concave portions 15a and 16a. Further, as in the case of the first embodiment, holes 2e and 2f are formed at the lower end portions of the outer side surfaces 2c and 2d of the packaging box 2. Here, the convex portion may or may not be formed on the bottom-side cushioning material.

このように、梱包箱2は、当該梱包箱2の外側面2c,2dの下端部に形成される穴部2e,2fを備え、緩衝材15,16は、穴部2e,2fに嵌合可能な凸部15c,16cをさらに備える。したがって、梱包箱2の左右側部の下端部に緩衝材15,16の凹部15a,16aを嵌合させるだけでなく、凸部15c,16cを穴部2e,2fに嵌合させることができ、緩衝材15,16を梱包箱2の下端部に一層強固に取り付けることができる。   Thus, the packaging box 2 includes the holes 2e and 2f formed at the lower ends of the outer surfaces 2c and 2d of the packaging box 2, and the cushioning materials 15 and 16 can be fitted into the holes 2e and 2f. Convex portions 15c and 16c are further provided. Therefore, not only can the recesses 15a and 16a of the cushioning materials 15 and 16 be fitted to the lower ends of the left and right sides of the packaging box 2, but the projections 15c and 16c can be fitted into the holes 2e and 2f. The buffer materials 15 and 16 can be attached to the lower end of the packaging box 2 more firmly.

これにより、実施の形態1の場合、および実施の形態2において凸部15c,16cを設けない場合と比べて、製品を取り出す際に加わる負荷が大きい場合に生じる緩衝材15,16の位置ズレが抑制されるため、梱包箱2の自立状態が一層安定して保持され、製品を取り出す際の梱包箱2の転倒防止効果を一層高めることができる。   Thereby, compared with the case of Embodiment 1 and the case where convex parts 15c and 16c are not provided in Embodiment 2, the displacement of the cushioning materials 15 and 16 that occurs when the load applied when the product is taken out is large. Since it is suppressed, the self-supporting state of the packaging box 2 is more stably maintained, and the effect of preventing the packaging box 2 from falling when taking out the product can be further enhanced.

<実施の形態3>
次に、実施の形態3に係る表示装置1の梱包構造について説明する。図9は、実施の形態3に係る表示装置1の梱包構造において緩衝材25,26の取り付け状態を示す斜視図である。なお、実施の形態3において、実施の形態1,2で説明したものと同一の構成要素については同一符号を付して説明は省略する。
<Embodiment 3>
Next, the packaging structure of the display device 1 according to Embodiment 3 will be described. FIG. 9 is a perspective view showing an attachment state of the cushioning materials 25 and 26 in the packaging structure of the display device 1 according to the third embodiment. In the third embodiment, the same components as those described in the first and second embodiments are denoted by the same reference numerals, and the description thereof is omitted.

実施の形態3においては、緩衝材25,26は、実施の形態1の緩衝材5,6の構造に加えて、押さえ部25a,26aを備えている。押さえ部25a,26aは、緩衝材25,26を梱包箱2の下端部に取り付けた状態で緩衝材25,26の上面となる位置に設けられている。押さえ部25a,26aは、緩衝材25,26の当該上面のうち押さえ部25a,26aが形成されていない部分よりも下方に凹ませた形状に形成されており、押さえ部25a,26aを、例えば足9で踏んで上側から押さえることが可能である。なお、実施の形態2の緩衝材15,16の構造に加えて、押さえ部を設けることも可能である。ここで、押さえ部は、底面側緩衝材にも形成されていてもよいし、形成されていなくてもよい。   In the third embodiment, the cushioning members 25 and 26 include pressing portions 25a and 26a in addition to the structure of the cushioning members 5 and 6 of the first embodiment. The holding portions 25 a and 26 a are provided at positions that are the upper surfaces of the cushioning materials 25 and 26 in a state where the cushioning materials 25 and 26 are attached to the lower end of the packaging box 2. The holding parts 25a and 26a are formed in a shape recessed below the part of the upper surfaces of the cushioning materials 25 and 26 where the holding parts 25a and 26a are not formed, and the holding parts 25a and 26a are, for example, It is possible to step on the foot 9 and hold it from above. In addition to the structure of the cushioning materials 15 and 16 of the second embodiment, it is possible to provide a pressing portion. Here, the pressing portion may or may not be formed on the bottom-side cushioning material.

このように、緩衝材25,26は、支持部として機能している状態で上側から押さえることが可能な押さえ部25a,26aをさらに備えるため、製品を取り出す際に、押さえ部25a,26aを上側から押さえることで、押さえ部25a,26aを介して緩衝材25,26に外力を加えることができる。このため、梱包箱2から本体部1aを取り出す際に生じる底面側緩衝部品等との嵌め合いまたは摩擦によって、本体部1aに梱包箱2が一緒に追従移動し取り出し難くなることを防止し、本体部1aのみ移動させることが可能となる。これにより、梱包箱2の転倒防止効果を一層高めることが可能となる。   Thus, since the buffer materials 25 and 26 are further provided with the holding | suppressing parts 25a and 26a which can be pressed from the upper side in the state which is functioning as a support part, when taking out a product, the holding | suppressing parts 25a and 26a are set to the upper side. By pressing from above, an external force can be applied to the cushioning materials 25 and 26 via the pressing portions 25a and 26a. For this reason, it is possible to prevent the packing box 2 from following and moving together with the main body 1a due to fitting or friction with the bottom-side cushioning part or the like generated when the main body 1a is taken out from the packing box 2. Only the part 1a can be moved. Thereby, the fall prevention effect of the packaging box 2 can be further enhanced.

<実施の形態4>
次に、実施の形態4に係る表示装置1の梱包構造について説明する。図10は、実施の形態4に係る表示装置1の梱包構造の分解斜視図である。なお、実施の形態4において、実施の形態1から3で説明したものと同一の構成要素については同一符号を付して説明は省略する。
<Embodiment 4>
Next, the packaging structure of the display device 1 according to Embodiment 4 will be described. FIG. 10 is an exploded perspective view of the packaging structure of the display device 1 according to the fourth embodiment. Note that in the fourth embodiment, the same components as those described in the first to third embodiments are denoted by the same reference numerals and description thereof is omitted.

実施の形態4においては、天面側緩衝材を2つの部材ではなく、単一部材としている。図10に示すように、天面側緩衝材である緩衝材35は、本体部1aの角部を含む上端部全体を保持している。緩衝材35の中央部には、緩衝材35を2つに分割可能な分割部35aが設けられている。分割部35aは、下方に開口するスリット状に形成されており、分割部35aで緩衝材35を上側に折り曲げることで、左右ともに同じ長さd2を有する緩衝材35b,35cに分割することができる。なお、緩衝材35b,35cは、実施の形態1の場合と同様に、梱包箱2の穴部2e,2fと嵌合する凸部を備えている。ここで、底面側緩衝材は、天面側緩衝材と同様に単一部材であってもよいし、2つの部材であってもよい。   In the fourth embodiment, the top cushioning material is not a two member but a single member. As shown in FIG. 10, the cushioning material 35 that is the top surface side cushioning material holds the entire upper end including the corners of the main body 1 a. At the center of the cushioning material 35, a dividing portion 35 a that can divide the cushioning material 35 into two is provided. The split part 35a is formed in a slit shape that opens downward, and the buffer part 35 is bent upward by the split part 35a, so that the split part 35a can be split into buffer parts 35b and 35c having the same length d2. . In addition, the buffer materials 35b and 35c are provided with convex portions that fit into the holes 2e and 2f of the packaging box 2 as in the case of the first embodiment. Here, the bottom-side cushioning material may be a single member or two members similarly to the top-side cushioning material.

このように、緩衝材35は、本体部1aの上端部の角部を含む上端部全体を保持し、かつ、自身を2つに分割可能な分割部35aをさらに備えるため、緩衝材35を2つに分割して緩衝材35b,35cとすることで、実施の形態1の場合と同様に、梱包箱2の転倒防止効果が得られる。   As described above, the cushioning material 35 further includes the divided portion 35a that holds the entire upper end portion including the corner portion of the upper end portion of the main body portion 1a and that can divide itself into two. By dividing into two buffer materials 35b and 35c, the fall prevention effect of the packing box 2 can be obtained as in the case of the first embodiment.

本実施の形態の場合、梱包箱2の幅方向をほぼ2分割となる寸法が、緩衝材35b,35cの長さ、すなわち、梱包箱2の下端部の奥行き寸法d2となるため、実施の形態1から3の場合と比べて一層大きな奥行き寸法を構成することが可能となり、梱包箱2の転倒防止効果を一層高めることができる。   In the case of the present embodiment, the dimension in which the width direction of the packaging box 2 is substantially divided into two is the length of the cushioning materials 35b and 35c, that is, the depth dimension d2 of the lower end portion of the packaging box 2. Compared with the case of 1 to 3, it becomes possible to configure a larger depth dimension, and the fall prevention effect of the packaging box 2 can be further enhanced.

また、開示された実施の形態1から4の全てに対し、天面側緩衝材の凸部および梱包箱の穴部の形状は上記で説明した形状に限定されないと考えられるべきである。天面側緩衝材の凸部を梱包箱の穴部に嵌合可能な形状であれば本発明の範囲に含むものとする。   Moreover, it should be thought that the shape of the convex part of a top | upper surface side shock absorbing material and the hole part of a packaging box is not limited to the shape demonstrated above with respect to all of disclosed Embodiment 1-4. Any shape capable of fitting the convex part of the top cushioning material into the hole of the packaging box shall be included in the scope of the present invention.

なお、本発明は、その発明の範囲内において、各実施の形態を自由に組み合わせたり、各実施の形態を適宜、変形、省略することが可能である。   It should be noted that the present invention can be freely combined with each other within the scope of the invention, and each embodiment can be appropriately modified or omitted.

1 表示装置、1a 本体部、1b 表示面、1c スタンド、2 梱包箱、2e 穴部、2f 穴部、2h ミシン目、3 緩衝材、4 緩衝材、5 緩衝材、6 緩衝材、5a 凸部、6a 凸部、15c 凸部、15 緩衝材、15a 凹部、16 緩衝材、16a 凹部、16c 凸部、25 緩衝材、25a 押さえ部、26 緩衝材、26a 押さえ部、35 緩衝材、35a 分割部。   DESCRIPTION OF SYMBOLS 1 Display apparatus, 1a main-body part, 1b display surface, 1c stand, 2 packing box, 2e hole part, 2f hole part, 2h perforation, 3 shock absorbing material, 4 shock absorbing material, 5 shock absorbing material, 6 shock absorbing material, 5a convex part 6a convex part, 15c convex part, 15 cushioning material, 15a concave part, 16 cushioning material, 16a concave part, 16c convex part, 25 cushioning material, 25a pressing part, 26 cushioning material, 26a pressing part, 35 cushioning material, 35a dividing part .

Claims (6)

表示面を有する本体部と、当該本体部の下部に固定されるスタンドとを備える表示装置の梱包構造であって、
前記本体部から前記スタンドを分離した状態で前記本体部を収納する梱包箱と、
前記梱包箱内において、前記本体部の角部をそれぞれ保持する複数の緩衝材と、
を備え、
前記梱包箱は、当該梱包箱の外側面の下端部に形成される穴部を備え、
前記複数の緩衝材のうち前記梱包箱の天面側に位置する天面側緩衝材は、前記穴部に嵌合可能な凸部を備え、
前記天面側緩衝材は、前記梱包箱から取り出し前記凸部を前記穴部に嵌合させることで、前記梱包箱の下端部を支持するための支持部として機能する、表示装置の梱包構造。
A display device packaging structure comprising a main body having a display surface and a stand fixed to the lower portion of the main body,
A packaging box for storing the main body in a state where the stand is separated from the main body,
In the packing box, a plurality of cushioning materials respectively holding the corners of the main body,
With
The packing box comprises a hole formed in the lower end of the outer surface of the packing box,
The top surface side cushioning material located on the top surface side of the packing box among the plurality of cushioning materials includes a convex portion that can be fitted into the hole portion,
The said top | upper surface side shock absorbing material is a packing structure of the display apparatus which functions as a support part for supporting the lower end part of the said packing box by taking out from the said packing box and fitting the said convex part in the said hole part.
表示面を有する本体部と、当該本体部の下部に固定されるスタンドとを備える表示装置の梱包構造であって、
前記本体部から前記スタンドを分離した状態で前記本体部を収納する梱包箱と、
前記梱包箱内において、前記本体部の角部をそれぞれ保持する複数の緩衝材と、
を備え、
前記複数の緩衝材のうち前記梱包箱の天面側に位置する天面側緩衝材は、前記梱包箱の側部の下端部に嵌合可能な凹部を備え、
前記天面側緩衝材は、前記梱包箱から取り出し前記凹部を前記梱包箱の側部の下端部に嵌合させることで、前記梱包箱の下端部を支持するための支持部として機能する、表示装置の梱包構造。
A display device packaging structure comprising a main body having a display surface and a stand fixed to the lower portion of the main body,
A packaging box for storing the main body in a state where the stand is separated from the main body,
In the packing box, a plurality of cushioning materials respectively holding the corners of the main body,
With
The top surface side cushioning material located on the top surface side of the packaging box among the plurality of cushioning materials comprises a recess that can be fitted to the lower end of the side portion of the packaging box,
The top cushioning material functions as a support portion for supporting the lower end portion of the packing box by taking out the concave portion from the packing box and fitting the concave portion to the lower end portion of the side portion of the packing box. Equipment packing structure.
前記梱包箱は、当該梱包箱の外側面の下端部に形成される穴部を備え、
前記天面側緩衝材は、前記穴部に嵌合可能な凸部をさらに備える、請求項2記載の表示装置の梱包構造。
The packing box comprises a hole formed in the lower end of the outer surface of the packing box,
The packaging structure for a display device according to claim 2, wherein the top-surface-side cushioning material further includes a convex portion that can be fitted into the hole portion.
前記天面側緩衝材は、前記支持部として機能している状態で上側から押さえることが可能な押さえ部をさらに備える、請求項1から3のいずれか1つに記載の表示装置の梱包構造。   The packaging structure for a display device according to any one of claims 1 to 3, wherein the top cushioning material further includes a pressing portion that can be pressed from above while functioning as the support portion. 前記天面側緩衝材は、前記本体部の上端部の角部を含む上端部全体を保持し、かつ、自身を2つに分割可能な分割部をさらに備える、請求項1記載の表示装置の梱包構造。   2. The display device according to claim 1, wherein the top-surface-side cushioning material further includes a dividing portion that holds the entire upper end portion including a corner portion of the upper end portion of the main body portion and that can be divided into two. Packing structure. 前記梱包箱は、ミシン目またはスリットをさらに備え、
前記穴部は、前記ミシン目または前記スリットを切ることで形成される、請求項1または請求項3記載の表示装置の梱包構造。
The packing box further comprises a perforation or a slit,
The display device packaging structure according to claim 1, wherein the hole is formed by cutting the perforation or the slit.
JP2014067781A 2014-03-28 2014-03-28 Packaging structure of display device Expired - Fee Related JP6324158B2 (en)

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