JP6311181B2 - Multifaceted reciprocating postcard manufacturing method - Google Patents

Description

The present invention relates to a method for producing a multifaceted reciprocating postcard, which is a kind of information communication body in which a plurality of pieces of paper are folded or cut in a peelable manner.
Specifically, in a multifaceted reciprocating postcard that is folded in a particularly complicated manner among information communication bodies, a multifaceted reciprocation that makes it possible to coat the film sheet on a surface that cannot normally be covered with the film sheet. The present invention relates to a method for manufacturing a postcard.

  Although it is an information communication body that has been actively used in recent years as an item that can be mailed with a large amount of information in a concealed state at a low price, for example, as seen in a round-trip postcard of JP2012-126118A, a large amount of information Has been proposed that can be housed in a form of a complicated folding or stacking structure and mailed.

Prior patent documents

JP 2012-126118 A

  Usually, the information communication body is often used for various notifications. For example, I often see notices printed with a printer or the like personal information related to privacy such as various amounts, membership numbers, IDs and passwords used on the Internet, and the like. Recently, a printing format in which all designs including a ruled line and a table as well as illustrations including illustrations are printed by a printer has become widespread.

  By the way, the toner often used for printing / printing of the printer has a property that its softening and melting temperature is relatively low and it is easily melted by heat. Therefore, the toner explained to the heating equipment such as the heat roller and the heater panel is easily transferred in the heating and pressurizing process incorporated in the manufacturing process of the information communication body, and the transferred toner is retransferred to the information communication body through which the transferred toner passes. An accident occurs that causes the surface to become dirty.

  In addition, even if there is no contact with the heat roller, heater panel, etc., if printing / printing with toner is applied to the inner surface facing the opposite side as described above, it will be melted by the heating / pressurizing process. The printing toner is transferred to the opposite surface side, and the surfaces are soiled.

  In view of this, various means are conceivable in order to avoid the contamination caused by the toner used for printing and printing as described above. For example, there is means for coating a film sheet on a surface on which printing / printing with toner has been performed. The coating of the film sheet prevents the toner printing / printing part from directly contacting and transferring to a heating / pressurizing device such as a heat roller or a heater panel. Further, if the film sheets are coated on at least the surfaces on which the inner surfaces facing each other are printed, toner transfer for printing / printing cannot occur.

Since the above-mentioned means can provide a certain effect, it is desirable to actively adopt it for the information communication body of the patent document.
However, the reciprocal postcard of the above-mentioned patent document is a manufacturing method in which one leaf piece outside the four leaf pieces connected through the initial folding line is folded one-sleeve by the first folding step and thereafter the pseudo adhesive film sheet is coated. Shift to the process. Accordingly, it is impossible to coat various films in the subsequent steps unless the facing surface of the facing leaf piece covered with the one-sleeve fold is covered beforehand. That is, there is a concern that the opposing surface of the one-sleeve fold, which is not previously coated with various film sheets, may be contaminated by the printing toner in the integration process (heating and pressurizing) that will inevitably pass.
Thus, means for coating various film sheets on the opposing surface of the folded leaf pieces is expected.

  In order to achieve the above object, a method for producing a multi-faceted reciprocating postcard according to the present invention comprises folding or stacking a plurality of leaf pieces connected in a lateral direction via folding lines or cut lines on which folding means are formed or formed. A method for producing a multi-faceted reciprocating postcard in which any facing surfaces are pseudo-bonded to each other via a pseudo-adhesive film sheet, wherein the first leaf piece, the second leaf piece of the outgoing postcard body, and the third leaf piece of the reply postcard body Folding means are formed laterally connected via a fold line formed or formed, and the third leaf piece and the fourth leaf piece are arranged laterally via two rows of marginal portions arranged in parallel via the folding sewing machine. The marginal portion located on the opposite side of the third leaf piece of the fourth leaf piece of the long sheet in which the joined unit sheets are joined in the vertical direction via the upper and lower cut lines is cut out in advance or while being cut off. Leaf pieces and third leaves A first folding step of folding the two sheets so that the surfaces of the two sheets face each other, a covering step of covering the pseudo-adhesive film sheet on at least a pseudo-adhesive film surface of the long sheet that is folded and fed out, and at least the pseudo-adhesive film sheet is coated A first cutting step for cutting an arbitrary marginal portion of the long sheet, a folding means forming step for forming a folding means at the fold line, and a long shape in which the arbitrary marginal portion is cut and a folding means is formed A second folding step of folding the sheet, a second cutting step of cutting the remaining marginal portion of the folded long sheet, a cutting step of cutting the long sheet from which the remaining marginal portion has been cut for each unit sheet, In the manufacturing method of a multi-faceted reciprocating postcard comprising an integration step of releasably integrating the cut unit sheets, the first folding Between seeing step and the coating step is characterized in that the insertion step of the film sheet is disposed.

  It should be noted that any folding means such as the folding line or folding machine in the folding means forming step is formed in advance by forming folding means such as a folding line or folding machine on an arbitrary folding means formation planned line of the long sheet. May be omitted.

  In addition, the order of the integration process, the second cutting process, and the cutting process can be arbitrarily changed.

  Further, in the step of inserting the film sheet between the leaf pieces facing each other by folding one sleeve, it is preferable that the film sheet is heated in advance before the insertion, so that the film sheet is inserted in a state where the adhesiveness is exhibited. For this purpose, for example, by replacing at least one of the support rollers constituting the film sheet inserting device with a heat roller, the passing film sheet can be efficiently heated, and the adhesiveness can be increased by heating. The exhibited film sheet is stably disposed between the facing leaf pieces.

  In the present invention, there is a concern about transfer by toner even on a surface that is covered with a pseudo-adhesive film sheet, such as a surface to be pseudo-adhered, and a surface that does not need to be peeled off other than a surface that is coated in the film sheet insertion process. The surface to be coated may be coated with a pseudo adhesive film sheet or other various film sheets.

  The structure of the pseudo-adhesive film sheet is publicly known on one surface of a relatively rigid substrate 51 such as polyethylene terephthalate, biaxially oriented polypropylene, polyethylene, acetate, nylon, polycarbonate, as shown in FIG. It is possible to suitably use a print laminate type in which the heat-sensitive adhesive layer 52 is formed and the pseudo adhesive layer 53 is formed on the other surface.

  The pseudo-adhesive film sheet is bonded to the pseudo-adhesive surface of the information communication body through the heat-sensitive adhesive layer 52 so as not to be peeled off. When the folding and heating / pressurizing process is performed so that the pseudo adhesive layers 53 face each other, the opposing pseudo adhesive layers 53 are detachably bonded to each other.

  As the other various film sheets, for example, as shown in FIG. 5 (A), a film in which a heat-sensitive adhesive layer 52 is formed on one surface of the substrate 51 used in the pseudo adhesive film sheet can be suitably used. If the surface opposite to the heat-sensitive adhesive layer 52 of the substrate 51 is smooth, it becomes a glossy film sheet, and if it is rough by sandblasting or the like, it can be used as a matte matte film sheet.

  There is no particular limitation on the type of paper. Usual quality, matte coat, gloss coat etc. can be used. It should be noted that the weight of paper is 4/6 size and 90 kg can be suitably used. If the top and bottom length of the postcard is set to 6 inches or 5.5 inches with the above-mentioned small amount of paper, a film is coated on one side or both sides of the reply postcard to prevent toner transfer and supplement the weight which tends to be insufficient. The effect is demonstrated.

  Regarding the coating on each side of the reply postcard, for example, if one side is covered with a film sheet, the rate of change (expansion, shrinkage, etc.) of the film sheet and the paper material is different, so the curl phenomenon tends to occur. In order to avoid this, if both sides are covered with a film sheet, the curl problem is solved, but it is not always necessary to cover both sides.

  According to the method for producing a multi-faceted reciprocal postcard of the present invention, a reply postcard consisting of one leaf piece and a forward postcard consisting of three leaf pieces cannot be covered with the original film sheet (the inner surface facing the reply postcard and the forward postcard). Can be coated. As a result, it is possible to prevent transfer of toner prints between the leaf pieces, and it is possible to supplement the insufficient weight of the reply post card stipulated in the domestic postal policy by the weight of the coated film sheet.

(A) And (B) is the front view and back view of the elongate sheet | seat S used when manufacturing the multi-sided reciprocating postcard of this invention. It is a principal part schematic diagram which shows the upstream manufacturing process in the manufacturing method of the multifaceted reciprocating postcard of this invention. It is a top view which shows the state by which the marginal part 11 outside the 4th leaf piece 4 was excised by the first excision process. (A) And (B) is the top view of the elongate sheet | seat S of a one-sleeve fold state, and the II sectional view taken on the line in figure (A). (A) is sectional drawing of the film sheet F. FIG. (B) is a cross-sectional view of the pseudo-adhesive film sheet G. It is a perspective view explaining the flow which inserts the film sheet F easily between the opposing surfaces of the 3rd leaf piece 3 and the 4th leaf piece 4 of the elongate sheet | seat S folded by one sleeve . (A) is the II-II sectional view taken on the line of FIG. 6, (B) is the III-III sectional view taken on the line of FIG. 2, (C) is the IV-IV sectional view taken on the line of FIG. It is a principal part schematic diagram which shows the downstream manufacturing process in the manufacturing method of the multifaceted reciprocating postcard of this invention. (A) is the VV sectional view taken on the line of FIG. 8, (B) is the VI-VI sectional view. It is a perspective view which shows the state of opening of the completed multi-sided reciprocating postcard. It is sectional drawing of the multi-sided reciprocating postcard of the aspect different from an Example.

Embodiments of the present invention will be described below with reference to the drawings.
As shown in FIG. 1, the long sheet S used in the present embodiment includes the first leaf piece 1, the second leaf piece 2, and the third leaf piece 3, which are folding means formation scheduled lines 5 and 6 indicated by two-dot chain lines. And the fourth leaf piece 4 is connected to the third leaf piece 3 via the marginal portions 11 and 11 (the two marginal portions 11 are connected to each other via the folding sewing machine 7). The unit sheets t are connected in the vertical direction via the upper and lower cut lines 8. The marginal portion 11 in which the marginal hole 10 is formed is also connected to the outside of the first leaf piece 1 and the fourth leaf piece 4 via a cut line 9.

  As shown in FIG. 1 (A), a postage stamp field and a postal code field are written on the surface of the first leaf piece 1, and although not shown, the address name of the recipient is printed in advance by a printer or the like. It doesn't matter. A round hole 12 is bored along a folding means formation planned line 5 that becomes a boundary with the second leaf piece 2. The round hole 12 is for reading the wording of “postal reciprocating postcard” written in the corresponding portion of the second leaf piece 2 that is folded and opposed after the reciprocating postcard is completed, whereby the wording is described. The second leaf piece 2 becomes the main body of the outgoing postcard.

  Although not shown, for example, personal information (various numbers, amounts, etc.) of the recipient is described on the surface of the second leaf piece 2 concealed inside the outgoing postcard after completion of the return postcard. It should be noted that not only personal information but also general information made up of advertisements or the like may be described including a concealed surface described later, or only general information may be described.

  On the surface of the third leaf piece 3 that forms the reply postcard after completion of the reciprocating postcard, the address name and the like of the reply destination are described. Moreover, although the general information which consists of advertisement etc. is described in the 4th leaf piece 4 surface exposed after completion of a return postcard, even if personal information is described, it does not matter.

  As shown in FIG. 1 (B), the back of the first leaf piece 1, the second leaf piece 2 and the fourth leaf piece 4 which will become concealment surfaces after completion of the reciprocating postcard is omitted, but for example, personal information of the recipient ( Various numbers and amounts) are described. Note that as described, general information including advertisements may be described instead of personal information, or only general information may be described.

  A round hole 12 is formed along the folding means formation planned line 5 on the back surface of the first leaf piece 1, and “postal reciprocation” is provided on the back surface of the second leaf piece 2 corresponding when folded from the folding means formation planned line 5. The word “postcard” is written. With such a configuration, when both leaf pieces are folded, the corresponding characters can be seen through the round window 12 respectively.

  On the back side of the third leaf piece 3 which is the back side of the reply postcard, an answer column such as a questionnaire is described in addition to the advertisement. The recipient responds by filling in the answers to various questions on the outgoing postcard. These answer fields may be provided on the surface side of the third leaf piece which is a reply postcard.

  The long sheet S configured as described is folded in a bellows shape from the cut line 8 every unit sheet t or every two to three unit sheets t, and is in the uppermost stream of the processing step at the lower left in FIG. After being placed and sequentially pulled up to the upper support roller 21, it is connected to the outside of the fourth leaf piece 4 by a cutting device (interstacker or the like) comprising a slit blade 22a and a backup roller 22b as shown in FIG. The marginal portion 11 is excised.

  Then, a folding device 24 (referred to as an angle, a folding folder, etc.) arranged on the right side is used to fold the fourth leaf piece 4 from the folding sewing machine 7 so as to face the surface of the third leaf piece 3 as shown in FIG. It is folded into a sleeve folded state and sent out to the continuous film sheet inserting device X surrounded by a two-dot chain line arranged on the right side as it is.

  As shown in FIG. 5A, the film sheet F is selected from a relatively rigid and firm material such as polyethylene terephthalate, biaxially stretched polypropylene, polyethylene, acetate, polycarbonate, etc. In addition, a thermal laminate type print laminate film sheet having a known heat-sensitive adhesive layer 52 formed thereon can be suitably used. If the surface of the substrate 51 opposite to the heat-sensitive adhesive layer 52 is sufficiently smooth, the surface of the substrate 51 will be transparent after coating, and the surface will be clouded by sandblasting or the like. It may be in a matte state.

  As shown in FIG. 6, the continuous film sheet inserting device X is installed, for example, on the conveying path of the long sheet S folded one-sleeve, and the film sheet roll FR is disposed at the uppermost part so as to be freely rotatable. The fed film sheet F descends via a plurality of support rollers SR and heat rollers HR, and is guided to a turn plate TP disposed at the lowermost portion. The turn plate TP is angled with respect to the conveying direction of the long sheet S, and the front end of the plate is inserted between the opposing surfaces of the third leaf piece 3 and the fourth leaf piece 4 that are folded one-sleeve. . When the guided film sheet F is reversed from the guiding direction to the conveying direction of the long sheet S between the opposing surfaces, it is conveyed to a downstream process in the state shown in FIG.

  In addition, by replacing a part of the support roller SR constituting the film sheet insertion device X with a heat roller HR incorporating various heaters, a thermal laminate type film sheet F having a heat-sensitive adhesive layer formed on one side is heated. In order to activate the adhesiveness, it becomes difficult to shift between the opposing surfaces after the insertion between the opposing surfaces.

  There is no particular limitation on the number and mounting position of the heat rollers HR. The heat roller HR is not necessarily required and may not be installed.

  Further, the surface of the support roller SR and the turn plate TP is subjected to fluorine processing so that the release property and the slipperiness can be improved so that the film sheet F exhibiting adhesion by the heat roller HR can pass smoothly. It is preferable.

Elongated sheet S in the state of FIG. 7 (A), changing the substantially horizontally oriented through the support rollers 27 and 28, further fitted pins and marginal hole 10 of the pin tractor 29 arranged on the right side It is pulled to the laminating device arranged on the right side. The laminating apparatus is composed of a pair of heat rollers 30a and 30b, and the pseudo adhesive film sheet G fed out from the film sheet roll FR waiting upward and downward is drawn, and each pseudo adhesive scheduled surface of the long sheet S The film sheet F is aligned through the heat-sensitive adhesive layer 52 and is heated and pressurized by the pair of heat rollers 30a and 30b. As shown in FIG. Glued.

  As shown in FIG. 5B, the pseudo adhesive film sheet G has a pseudo adhesive layer 53 formed on the side of the substrate 51 where the heat-sensitive adhesive layer 52 is not formed, for example, in the film sheet F described above. A thermal laminate specification pseudo-adhesive film sheet can be suitably used. This is characterized in that it is integrated so that it can be peeled off when it is applied to a pseudo-adhesive surface, folded so that the pseudo-adhesive layers face each other, and subjected to heating / pressurization or pressure treatment.

  Further, it passes through a cutting device comprising a slit blade 31a and a backup roller 31b arranged on the right side, and a folding means forming device comprising a creasing blade 32a and a sewing machine blade 33a arranged in parallel on the backup roller 32b. 7 (C), the marginal portion 11 outside the first leaf piece 1 is cut away, and the folding sewing machine 15 is formed on the folding means forming planned line 5 and the folding line 16 is formed on the folding means forming planned line 6. Thereafter, the sheet is fed to the folding device 35 further disposed on the right side by the pair of nip rollers 34a and 34b.

The long sheet S in which the pseudo-adhesive planned surface and the third leaf piece 3 surface are respectively coated with the pseudo-adhesive film sheet G and the film sheet F and various folding means such as perforations and folding lines are formed passes through the folding device 35. By doing so, it is folded into a Z-shaped cross section as shown in FIG. From and substantially the horizontal redirect after being raised to support the roller 36, a slit blade 38a and a backup roller 38b which further disposed on the right side by fitting pins and marginal hole 10 of the pin tractor 37 disposed on the right side Pulled to the ablation device.

  In the subsequent excision apparatus, as shown in FIG. 9 (B), the folded long sheet S is excised from the marginal portions 11 and 11 connecting the third leaf piece 3 and the fourth leaf piece 4 at a time. The state shown in FIG. 9B is finished. Further, the sheet is fed into a cutting device composed of a die cut roller 39a and a backup roller 39b arranged on the right side, and is cut for each unit sheet t from the cut line 8.

  The unit sheet t cut as described is sent to an integrated apparatus in which a pair of right-hand conveying rollers 40a and 40b and a pair of heater panels 41a and 41b are alternately arranged. The unit sheet t passing through the integration device is heated by a plurality of heater panels 41a and 41b and pressurized by the last pair of discharge rollers 42a and 42b, so that the opposing surfaces are integrated in a peelable manner. The Then, they are sequentially stacked on a stacker 43 composed of a belt conveyor or the like.

  The recipient of this reciprocating postcard peels off each leaf piece of the outgoing postcard having a Z-shaped cross section, and checks the internal information through the pseudo adhesive film sheet. After that, necessary items are filled in the reply postcard, and the postcard is cut off from the folding line 16 and then posted.

In addition, this invention is not limited to the said Example.
For example, in the embodiment described above, the film sheet F is coated on the surface of the third leaf piece 3 (reply postcard), but both surfaces are coated by covering the back surface as shown in FIG. It does not matter. With such a configuration, curling that is likely to occur particularly in a thin reply postcard can be prevented as much as possible.

  Moreover, as shown to FIG. 11 (B), the film sheet F may be coat | covered by the address surface side of the 1st leaf piece 1. FIG. Such a method for coating a plurality of leaf pieces includes a pair of heat rollers in the coating apparatus shown in FIG. 2 in which various film sheets are placed in parallel on the upper and lower sides to stand by and sequentially fed to the positions to be coated. It can coat | cover easily by aligning by 30a, 30b.

  Further, although the round hole 12 is formed along the folding machine 15 of the first leaf piece 1, the round hole may be formed side by side in the upper part of the postal code column of the first leaf piece 1. In that case, the phrase “postal reciprocal postcard” is printed at the corresponding position on the second leaf piece 2.

  Furthermore, the marginal portion 11 outside the fourth leaf piece is supplied downstream while being cut by the first cutting device such as an inter-stacker in the uppermost stream of the process of FIG. 2, but the marginal portion is cut in advance. The first excision step may be omitted.

S long sheet G pseudo-adhesive film sheet F film sheet t unit sheet FR film roll SR support roller TP turn plate X continuous film sheet insertion device 1, 2, 3, 4 leaf piece 5, 6 folding means formation planned line 7 folding sewing machine 8, 9 Cut line 10 Marginal hole 11 Marginal portion 12 Hole 15 Folding sewing machine 16 Folding lines 21, 23, 25, 26, 27, 28, 36 Support rollers 22a, 31a, 38a Slit blade 32a Reinforcing blade 33a Sewing blade 22b, 31b, 32b, 38b, 39b Backup roller 24, 35 Folding device 29, 37 Pin tractor 30a, 30b Heat roller 34a, 34b, Nip roller 42a, 42b Discharge roller 39a Die-cut roller 40a, 40b Transport roller 41a, 41b Heater panel 4 Stacker 51 base material 52 heat-sensitive adhesive layer 53 Pseudo adhesive layer

Claims (5)

Folding or stacking a plurality of leaf pieces connected in the lateral direction via folding lines or cut lines formed with folding means, or pseudo-adhesive so that any opposing surfaces can be peeled off via a pseudo-adhesive film sheet A method for producing a multifaceted reciprocating postcard,
The first leaf piece and the second leaf piece of the outgoing postcard body and the third leaf piece of the reply postcard body are connected laterally through a folding line where the folding means are formed or formed, and the third and fourth leaf pieces are folded. A third sheet of the fourth leaf piece of a long sheet in which unit sheets connected in the horizontal direction through two rows of marginal portions arranged in parallel through a sewing machine are connected in the vertical direction through upper and lower cut lines. The first folding process in which the marginal part located on the opposite side of the leaf piece is cut in advance or folded so that the surfaces of the fourth leaf piece and the third leaf piece face each other while being cut off, the long sheet that is folded and sent out A covering step for covering at least a pseudo-adhesive planned surface with a pseudo-adhesive film sheet, a first cutting step for cutting an arbitrary marginal portion of a long sheet coated with at least a pseudo-adhesive film sheet, and a folding line Folding means forming step for forming folding means, arbitrary marginal portion is cut off, and second folding step for folding the long sheet on which folding means is formed, the remaining marginal portion of the folded long sheet is cut off A multi-sided reciprocating postcard comprising a second cutting step, a cutting step of cutting a long sheet from which the remaining marginal portion has been cut into unit sheets, and an integration step of integrating the cut unit sheets so as to be peelable A method for producing a multifaceted reciprocating postcard, wherein a film sheet inserting step is arranged between the first folding step and the covering step.   2. A method for producing a multifaceted reciprocating postcard, wherein the folding means is formed on an arbitrary folding means formation planned line of the long sheet in advance, and the optional folding means formation in the folding means forming step according to claim 1 is omitted.   3. The method for producing a multifaceted reciprocating postcard according to claim 1, wherein the order of the integration step, the second cutting step, and the cutting step is arbitrarily changed. The method for producing a multifaceted reciprocating postcard according to any one of claims 1 to 3, wherein a step of heating the film sheet is added to the step of inserting the film sheet . Method for producing a multi reciprocating postcard according to any one of claims 1 to 4 characterized in that the surface other than the surface to be covered by the pseudo bonding scheduled surfaces and the film sheet insertion process film sheet coated.

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