JP6294156B2 - Vibration isolator - Google Patents

Vibration isolator Download PDF

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JP6294156B2
JP6294156B2 JP2014107679A JP2014107679A JP6294156B2 JP 6294156 B2 JP6294156 B2 JP 6294156B2 JP 2014107679 A JP2014107679 A JP 2014107679A JP 2014107679 A JP2014107679 A JP 2014107679A JP 6294156 B2 JP6294156 B2 JP 6294156B2
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vibration
insert member
elastic member
vibration isolator
molded product
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JP2015224645A (en
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洋輔 植木
洋輔 植木
石塚 典男
典男 石塚
武士 岡本
武士 岡本
小渡 武彦
武彦 小渡
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Hitachi Ltd
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Hitachi Ltd
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Description

本発明は、樹脂成形品に伝達される振動を吸収する防振装置に関し,例えば,自動車,連結車両向けの移動体通信用地上設備,車載型電子制御ユニット,一般産業用機械などに適用可能である。   The present invention relates to a vibration isolator that absorbs vibration transmitted to a resin molded product, and can be applied to, for example, mobile communication ground equipment for automobiles and connected vehicles, in-vehicle electronic control units, general industrial machines, and the like. is there.

近年,電子回路基板を搭載したさまざまな電子制御装置やセンサ類が,過酷な振動環境に設置されるケースが増えてきた。例えば,自動車向けの電子制御装置においては,エンジンより発生した振動や,車両の走行によって発生した振動が装置に伝達される。電子回路基板に過度の振動が伝わると,搭載された電子部品の故障やはんだ接合部のクラック発生などにつながりかねない。そのため,これらの装置を振動環境にボルト固定する際には,特開2002−331935号公報(特許文献1)に記載されるようにゴムワッシャなどの振動吸収部材を介してボルト締結することで,対象装置に伝達される振動レベルを低減させる方法が簡便かつ一般的である。   In recent years, there have been an increasing number of cases where various electronic control devices and sensors equipped with electronic circuit boards are installed in harsh vibration environments. For example, in an electronic control device for an automobile, vibration generated from an engine and vibration generated by traveling of the vehicle are transmitted to the device. If excessive vibration is transmitted to the electronic circuit board, it may lead to failure of mounted electronic components or cracks in the solder joints. Therefore, when these devices are bolted to a vibration environment, the bolts are fastened through a vibration absorbing member such as a rubber washer as described in JP-A-2002-331935 (Patent Document 1). A method for reducing the vibration level transmitted to the target device is simple and common.

しかしながら,このような構造を採用した場合には,ボルト締結力がゴムワッシャに作用することとなる。ゴム材料は粘弾性材料であるため,ボルト締結力は,応力緩和作用によって徐々に低下していく。そのため,ボルトのゆるみを防止するためには定期的な増し締め作業またはゴム材の交換が必要となる。したがって,ボルト締結力が,振動吸収部材に作用しない構造が求められている。   However, when such a structure is adopted, the bolt fastening force acts on the rubber washer. Since the rubber material is a viscoelastic material, the bolt fastening force gradually decreases due to the stress relaxation action. Therefore, in order to prevent the bolts from loosening, it is necessary to periodically retighten or replace the rubber material. Therefore, there is a demand for a structure in which the bolt fastening force does not act on the vibration absorbing member.

このような構造として,図7に示した特開平7-280034号公報(特許文献2)記載のような構造が挙げられる。防振対象となる電子制御装置の筺体3が樹脂成形品である場合,ボルト締結用の金属製円筒状インサート部材4の周囲に弾性部材6を接着し,それを樹脂成形時に金型内に設置してから成形を行うことで,振動吸収部を容易に取り付けることが可能となるものである。本構造を採用すると,振動吸収部にはボルト締結力が作用しないため,ボルト締結の信頼性が大きく向上する。   As such a structure, there is a structure described in Japanese Patent Laid-Open No. 7-280034 (Patent Document 2) shown in FIG. If the housing 3 of the electronic control device that is the object of vibration isolation is a resin molded product, an elastic member 6 is bonded around the metal cylindrical insert member 4 for fastening the bolt, and it is installed in the mold during resin molding. Then, by performing molding, the vibration absorbing portion can be easily attached. If this structure is adopted, the bolt fastening force does not act on the vibration absorber, so the bolt fastening reliability is greatly improved.

一方,円筒状インサート部材の外周面全面に弾性部材6が接着されているため,例えばボルト軸方向に振動が作用した場合,フランジ部5と筺体3間の弾性部材の引張変形と圧縮変形のみならず,外周面側面と筺体3の間でのせん断変形が発生することとなる。したがって,インサート長が長くなるほどせん断変形部の剛性が増大するため,振動吸収部全体の剛性としては増加する。   On the other hand, the elastic member 6 is bonded to the entire outer peripheral surface of the cylindrical insert member. Therefore, shear deformation occurs between the side surface of the outer peripheral surface and the housing 3. Therefore, as the insert length increases, the rigidity of the shear deformation part increases, so that the rigidity of the entire vibration absorbing part increases.

一般に防振構造においては,振動吸収部の剛性を極力低下させることにより,より低い周波数領域の振動成分まで伝達率を低減することが可能となる。大型の構造物になるほど,より低い周波数領域の振動成分を低減する必要があるが,本構造ではインサート長が長くなるほど,低周波数領域の振動吸収効果が低下するという性質を有していた。そのためボルト締結の信頼性および製造性を兼ね備えながらも,より低い剛性を有する防振装置が待たれていた。   In general, in a vibration-proof structure, it is possible to reduce the transmission rate to vibration components in a lower frequency region by reducing the rigidity of the vibration absorbing portion as much as possible. The larger the structure, the lower the vibration component in the lower frequency region must be reduced. However, the longer the insert length, the lower the vibration absorption effect in the low frequency region. Therefore, a vibration isolator having lower rigidity while having reliability and manufacturability of bolt fastening has been awaited.

特開2002−331935号公報JP 2002-331935 A 特開平7-280034号公報JP 7-280034 A

解決しようとする課題は,ボルト締結の信頼性,製造性,低周波領域での高い防振効果を有する防振装置を実現することである。   The problem to be solved is to realize an anti-vibration device having the reliability of bolt fastening, manufacturability, and a high anti-vibration effect in a low frequency region.

上記課題を解決するために、例えば特許請求の範囲に記載の構成を採用する。本願は上記課題を解決する手段を複数含んでいるが、その一例を挙げるならば、樹脂成形品に一体成形されたボルト締結用の貫通孔を有する円筒形のインサート部材と,前記樹脂成形品と前記インサート部材に挟まれた空間の一部分にリング状の弾性部材を有し,前記樹脂成形品と前記インサート部材が接触する接触部位を有し,前記接触部位は前記樹脂成形品と前記インサート部材が相互に変位が可能な摺動面であり,前記インサート部材は,少なくとも一部分の外径が他の部分よりも大きくなった厚肉部を有し,前記弾性部材のインサート部材軸方向と垂直な面の一方が,前記厚肉部と接触する面を有することを特徴とした防振装置。   In order to solve the above problems, for example, the configuration described in the claims is adopted. The present application includes a plurality of means for solving the above-mentioned problems. For example, a cylindrical insert member having a bolt fastening through hole integrally formed in a resin molded product, the resin molded product, A ring-shaped elastic member is provided in a part of the space sandwiched between the insert members, and has a contact portion where the resin molded product and the insert member are in contact with each other. The contact portion includes the resin molded product and the insert member. A sliding surface that can be displaced mutually, and the insert member has a thick portion with an outer diameter of at least a portion larger than that of the other portion, and is a surface perpendicular to the axial direction of the insert member of the elastic member. One of these has a surface which contacts the said thick part, The vibration isolator characterized by the above-mentioned.

本発明の防振装置は,振動吸収部の剛性を低減し,同一材料および同一肉厚の防振ゴムで比較した場合,より低周波領域で高い防振効果を実現できる。   The vibration isolator of the present invention reduces the rigidity of the vibration absorbing portion, and can achieve a high vibration isolating effect in a lower frequency region when compared with vibration isolating rubber of the same material and the same thickness.

本発明の防振装置を搭載した電子制御装置の位置例の斜視図である。It is a perspective view of the example of a position of the electronic controller which mounts the vibration isolator of this invention. 図1中のA-A’断面図である。It is A-A 'sectional drawing in FIG. 本発明の防振装置の実施例の1つを説明する断面図である。It is sectional drawing explaining one of the Examples of the vibration isolator of this invention. 本発明のインサート部材への弾性部材取り付け状態を説明する斜視図である。It is a perspective view explaining the elastic member attachment state to the insert member of this invention. 本発明の防振装置の実施例の1つを説明する断面図である。It is sectional drawing explaining one of the Examples of the vibration isolator of this invention. 本発明の防振装置の実施例の1つを説明する断面図である。It is sectional drawing explaining one of the Examples of the vibration isolator of this invention. 従来の防振装置を説明する断面図である。It is sectional drawing explaining the conventional vibration isolator.

以下、各実施例を図面を用いて説明する。   Each example will be described below with reference to the drawings.

図1は,本発明の防振装置2を備えた電子制御装置1の斜視図であり,図2は図1中A-A’断面図である。この電子制御装置1は,振動発生部位にボルト締結によって固定することを想定している。繊維強化樹脂(FRP)製筺体3にインサート部材4が一体成形によって固定されている。インサート部材4は、ボルト締結用の貫通孔を兼ね備えており,ボルト締結の信頼性の観点から金属材料を採用することが望ましい。インサート部材の端面にはフランジ部5が設けられており,フランジ部5と筺体3に挟みこまれる形でリング状の弾性部材6が取り付けられている。また,インサート部材4,筺体3,弾性部材6の間の少なくともボルト軸方向に平行な境界面7は,相互に変位可能な摺動面としている。このように、境界面7は樹脂成型品とインサート部材4とを接着させず、滑って動く摺動する構造とすることにより,インサート部材4と筺体3間のせん断剛性を従来の構造と比較して小さくすることができる。図3(a)は本発明の防振装置2を振動発生部位にボルト締結した場合の断面図であり,図3(b)は振動発生部位側がボルト軸方向に変位した場合の断面図である。インサート部材4と筺体3間が相対的に変位し,下側に取り付けられた弾性部材6が圧縮変形することにより振動を吸収することができる。同一材質であれば,より肉厚の弾性部材を採用することで,剛性を低減して低周波領域の防振効果を高めることが可能となるが,一方で筺体3のインサート部材4へのかみ合い部位の肉厚が薄くなるため,装置がおかれる振動環境や筺体3に採用する材料の強度を十分に考慮した上で寸法は決定されるべきである。   FIG. 1 is a perspective view of an electronic control device 1 including a vibration isolator 2 according to the present invention, and FIG. 2 is a cross-sectional view taken along line A-A ′ in FIG. This electronic control device 1 is assumed to be fixed to a vibration generating portion by bolt fastening. An insert member 4 is fixed to a fiber reinforced resin (FRP) casing 3 by integral molding. The insert member 4 also has a through hole for bolt fastening, and it is desirable to employ a metal material from the viewpoint of bolt fastening reliability. A flange portion 5 is provided on an end surface of the insert member, and a ring-shaped elastic member 6 is attached so as to be sandwiched between the flange portion 5 and the housing 3. In addition, at least the boundary surface 7 parallel to the bolt axis direction between the insert member 4, the casing 3, and the elastic member 6 is a sliding surface that can be displaced mutually. In this way, the boundary surface 7 does not adhere the resin molded product and the insert member 4 but has a structure that slides and moves, so that the shear rigidity between the insert member 4 and the housing 3 is compared with the conventional structure. Can be made smaller. FIG. 3 (a) is a cross-sectional view when the vibration isolator 2 of the present invention is bolted to the vibration generating portion, and FIG. 3 (b) is a cross-sectional view when the vibration generating portion side is displaced in the bolt axis direction. . The insert member 4 and the housing 3 are relatively displaced, and the elastic member 6 attached to the lower side is compressed and deformed to absorb vibration. If the same material is used, a thicker elastic member can be used to reduce the rigidity and increase the anti-vibration effect in the low frequency range. However, the housing 3 is engaged with the insert member 4. Since the thickness of the part is reduced, the dimensions should be determined in full consideration of the vibration environment in which the device is placed and the strength of the material used for the housing 3.

上記のような構造を実現するためには,図4に示すように円筒形のインサート部材4に予め弾性部材6を取り付け,筺体成形時に金型内に固定し,樹脂成形を行うことがより望ましい。前述したとおり,ボルト軸に平行な境界面は摺動面とするべきである。そのため,弾性部材6をインサート部材4に固定した後,外部に露出している面には予め離型材塗布などの樹脂材料の接着を抑制する処理を行うことがより望ましいである。一方で,成形プロセス中は弾性部材6は図4に示すようにインサート部材の所定の位置に固定されているべきであるが,フランジ部と弾性部材の境界面は接着されていてもなんら防振性能に影響はないため,この部分には接着剤を塗布するなどの接着処理を施してもよい。なお、図4に示すインサート部材4は円筒形であるが、当該筒の断面は円でなく、例えば楕円であっても本発明の効果が得られる。断面を多角形の形状にしても良いが、弾性部材との吸着力を考慮すると、円に近い形状の方が隙間が生まれ難いため望ましい。なお、ボルト軸に平行な境界面とは、インサート部材4の形状に基づき、複数の平面で構成される場合や、曲面で構成される場合が考えられる。また、インサート部材4は、他の外径よりも大きい肉厚部を少なくとも一部備え、当該肉厚部のボルト軸と垂直方向の面に弾性部材6を接触するように配置することで、弾性部材6によってボルト軸と平行な方向の振動を吸収することができる。   In order to realize the structure as described above, it is more desirable to attach the elastic member 6 to the cylindrical insert member 4 in advance as shown in FIG. . As described above, the boundary surface parallel to the bolt axis should be a sliding surface. Therefore, after the elastic member 6 is fixed to the insert member 4, it is more desirable to perform a process for suppressing adhesion of a resin material such as application of a release material in advance on the surface exposed to the outside. On the other hand, the elastic member 6 should be fixed at a predetermined position of the insert member as shown in FIG. 4 during the molding process, but even if the interface between the flange portion and the elastic member is bonded, there is no vibration. Since the performance is not affected, an adhesive treatment such as applying an adhesive may be applied to this portion. The insert member 4 shown in FIG. 4 has a cylindrical shape, but the effect of the present invention can be obtained even if the cross section of the cylinder is not a circle but is, for example, an ellipse. The cross section may be a polygonal shape, but considering the attractive force with the elastic member, a shape close to a circle is preferable because a gap is less likely to be created. Note that the boundary surface parallel to the bolt axis may be composed of a plurality of planes or a curved surface based on the shape of the insert member 4. Further, the insert member 4 is provided with at least a part of a thick part larger than the other outer diameter, and the elastic member 6 is disposed so as to contact the surface of the thick part in a direction perpendicular to the bolt shaft. The member 6 can absorb vibration in a direction parallel to the bolt axis.

樹脂の成形方法としては,熱可塑性樹脂の射出成形や,SMC(シートモールディングコンパウンド)材を用いた熱硬化性繊維強化樹脂の圧縮成形などに広く適用可能である。ただし,成形時の温度と弾性部材6として採用するゴム材料の耐熱温度の関係は十分に考慮すべきである。例えば,防振ゴムとして多用されるEPDM(エチレンプロピレンゴム)と前述のSMC成形の組み合わせであれば,本発明の構造を実現可能である。   As a resin molding method, it can be widely applied to injection molding of a thermoplastic resin and compression molding of a thermosetting fiber reinforced resin using an SMC (sheet molding compound) material. However, the relationship between the molding temperature and the heat resistance temperature of the rubber material used as the elastic member 6 should be sufficiently considered. For example, the structure of the present invention can be realized by a combination of EPDM (ethylene propylene rubber) frequently used as a vibration-proof rubber and the aforementioned SMC molding.

また,本発明を採用することで,弾性部材は外部環境から遮断される。弾性部材に採用するゴム材料の多くは酸化反応によって特性変化を生じる。本発明の構造では,弾性部材部分に供給される酸素の量が著しく低減されるため,防振効果のより長期的な維持が期待できる。   Further, by adopting the present invention, the elastic member is shielded from the external environment. Many of the rubber materials used for the elastic member undergo a characteristic change by an oxidation reaction. In the structure of the present invention, since the amount of oxygen supplied to the elastic member portion is remarkably reduced, it can be expected that the vibration isolation effect is maintained for a longer period.

実施例1においては,インサート部材4のフランジ部5以外は単純な円筒形状としていた。図3(b)に示すように,本発明においては弾性部材6を圧縮変形させることで防振効果を得ている。一方,防振ゴム材料の多くは非圧縮性材料である。そのため,上下面から圧縮荷重が負荷された場合に,側面の変位を拘束すると圧縮剛性が増加してしまう。そこで,図5に示すがごとく,本実施例ではインサート部材4の弾性部材6と接触する部分に,弾性部材6の圧縮変形の逃げ代として凹部となるくぼみ10を設ける。前述した成形プロセス中には,このくぼみ10は弾性部材6でシールされることとなるため,筺体材料が流入する懸念はない。このように弾性部材を変形し易くすることによって,さらに剛性を低減することが可能となる。ただし,インサート部材4に部分的な切り欠き形状を設けることとなるため,その形状および寸法はインサート部材4に作用する荷重等を十分に考慮して決定することが望ましい。   In Example 1, except for the flange portion 5 of the insert member 4, a simple cylindrical shape was used. As shown in FIG. 3 (b), in the present invention, the elastic member 6 is compressed and deformed to obtain a vibration isolation effect. On the other hand, most anti-vibration rubber materials are incompressible materials. For this reason, when a compressive load is applied from the upper and lower surfaces, if the displacement of the side surfaces is restricted, the compression rigidity increases. Therefore, as shown in FIG. 5, in this embodiment, a recess 10 serving as a recess is provided in the portion of the insert member 4 that contacts the elastic member 6 as a clearance for the compression deformation of the elastic member 6. During the molding process described above, the recess 10 is sealed by the elastic member 6, so that there is no concern that the casing material will flow in. By making the elastic member easy to deform in this way, the rigidity can be further reduced. However, since the insert member 4 is provided with a partial notch shape, it is desirable that the shape and size be determined in consideration of the load acting on the insert member 4 and the like.

実施例1においては,インサート部材4の端部にフランジ部5を設けることで,弾性部材6を空間的に固定し,防振効果を得ていた。しかし,図6に示すようにインサート部材の中間部に鍔部11を設けた構造としてもよい。この鍔部11の上下面に弾性部材6を取り付けることによって,実施例1と同様の防振効果が得られるほか,リング状の弾性部材6をインサート部材4に取り付ける際,外径の大きいフランジ部5を通す必要がなくなるため,製造性が飛躍的に向上する。また,実施例2にて採用したようなくぼみ構造を併用することも可能である。ただし,インサート部材4の外径をボルト座面径または使用するワッシャ径よりも大きくする必要があるため,全体の重量がやや大きくなる。   In the first embodiment, the elastic member 6 is spatially fixed by providing the flange portion 5 at the end of the insert member 4 to obtain a vibration isolation effect. However, as shown in FIG. 6, a structure in which the flange portion 11 is provided in the intermediate portion of the insert member may be employed. By attaching the elastic members 6 to the upper and lower surfaces of the flange portion 11, the same vibration isolation effect as in Example 1 can be obtained, and when attaching the ring-shaped elastic member 6 to the insert member 4, the flange portion having a large outer diameter This eliminates the need to pass 5 and dramatically improves manufacturability. It is also possible to use a hollow structure as used in Example 2. However, since the outer diameter of the insert member 4 needs to be larger than the bolt seat surface diameter or the washer diameter to be used, the overall weight is slightly increased.

なお、実施例1〜3の全てにおいて,防振装置を有する側と防振対象として説明したが,インサート部材に設けられた貫通孔の内面にネジ山加工を施して,振動発生側に防振装置を搭載しても同様の効果が得られる。   In all of the first to third embodiments, the side having the vibration isolation device and the vibration isolation target have been described. However, the inner surface of the through hole provided in the insert member is threaded so that the vibration generation side is on the vibration generation side. The same effect can be obtained even if the device is mounted.

1 電子制御装置
2 防振装置
3 筺体
4 インサート部材
5 フランジ部
6 弾性部材
7 境界面
8 ボルト
9 かみ合い部位
10 くぼみ
11 鍔部
1 Electronic control unit
2 Vibration isolator
3 box
4 Insert material
5 Flange
6 Elastic member
7 Interface
8 volts
9 Interlocking area
10 Recess
11 Buttocks

Claims (3)

樹脂成形品に一体成形されたボルト締結用の貫通孔を有する円筒形のインサート部材と,
前記樹脂成形品と前記インサート部材に挟まれた空間の一部分にリング状の弾性部材を有し,
前記樹脂成形品と前記インサート部材が接触する接触部位は,前記樹脂成形品と前記インサート部材が相互に変位可能に摺動し,
前記インサート部材は,少なくとも一部分の外径が他の部分よりも大きくなった厚肉部を有し,
前記弾性部材のインサート部材軸方向と垂直な面の一方が,前記厚肉部と接触すること
を特徴とした防振装置。
A cylindrical insert member integrally formed with a resin molded product and having a bolt fastening through hole;
Having a ring-shaped elastic member in a part of the space sandwiched between the resin molded product and the insert member;
The contact portion where the resin molded product and the insert member are in contact slides so that the resin molded product and the insert member can be displaced from each other,
The insert member has a thick portion where the outer diameter of at least a part is larger than the other part,
One of the surfaces perpendicular to the insert member axial direction of the elastic member is in contact with the thick portion.
請求項1記載の防振装置であって,
前記インサート部材の外周面のうち,前記弾性部材と接触する部分の一部にくぼみを有すること
を特徴とした請求項1記載の防振装置。
A vibration isolator according to claim 1,
The vibration isolator according to claim 1, wherein a recess is formed in a part of a portion of the outer peripheral surface of the insert member that contacts the elastic member.
請求項1または2記載の防振装置であって,
前記貫通孔の内面にはネジ山加工が施されていること
を特徴とした防振装置。
The vibration isolator according to claim 1 or 2,
An anti-vibration device, wherein an inner surface of the through hole is threaded.
JP2014107679A 2014-05-26 2014-05-26 Vibration isolator Active JP6294156B2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP2014107679A JP6294156B2 (en) 2014-05-26 2014-05-26 Vibration isolator
CN201510239435.6A CN105299131B (en) 2014-05-26 2015-05-12 Antihunting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2014107679A JP6294156B2 (en) 2014-05-26 2014-05-26 Vibration isolator

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Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0738736Y2 (en) * 1989-08-11 1995-09-06 エヌ・オー・ケー・メグラスティック株式会社 Centering bush
JPH07280034A (en) * 1994-04-06 1995-10-27 Bridgestone Corp Vibration proof device
US5876023A (en) * 1996-09-18 1999-03-02 Lord Corporation Vibration isolation insert for aircraft floor planels and the like
JPH11294535A (en) * 1998-04-09 1999-10-29 Mitsubishi Heavy Ind Ltd Vibration control bushing and joint device
JP4748406B2 (en) * 2001-05-10 2011-08-17 東日本旅客鉄道株式会社 Groundpiece mounting bracket
US7758027B2 (en) * 2006-04-28 2010-07-20 Hitachi, Ltd. Vibration damper
CN101210503B (en) * 2006-12-31 2011-02-16 奇瑞汽车股份有限公司 Valve chamber cover vibration damping connection device
JP5108705B2 (en) * 2008-09-30 2012-12-26 東海ゴム工業株式会社 Cylindrical anti-vibration assembly

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CN105299131B (en) 2017-08-25
CN105299131A (en) 2016-02-03

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