JP6291246B2 - Adhesive resin composition and laminate - Google Patents
Adhesive resin composition and laminate Download PDFInfo
- Publication number
- JP6291246B2 JP6291246B2 JP2013260587A JP2013260587A JP6291246B2 JP 6291246 B2 JP6291246 B2 JP 6291246B2 JP 2013260587 A JP2013260587 A JP 2013260587A JP 2013260587 A JP2013260587 A JP 2013260587A JP 6291246 B2 JP6291246 B2 JP 6291246B2
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- JP
- Japan
- Prior art keywords
- resin composition
- styrene
- weight
- parts
- resins
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004840 adhesive resin Substances 0.000 title claims description 33
- 229920006223 adhesive resin Polymers 0.000 title claims description 33
- 239000000203 mixture Substances 0.000 title claims description 25
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 49
- 229920000098 polyolefin Polymers 0.000 claims description 39
- 229920002554 vinyl polymer Polymers 0.000 claims description 25
- 239000000178 monomer Substances 0.000 claims description 24
- 239000000853 adhesive Substances 0.000 claims description 23
- 230000001070 adhesive effect Effects 0.000 claims description 22
- 229920005989 resin Polymers 0.000 claims description 20
- 239000011347 resin Substances 0.000 claims description 20
- 229920001684 low density polyethylene Polymers 0.000 claims description 18
- 239000004702 low-density polyethylene Substances 0.000 claims description 18
- 125000003700 epoxy group Chemical group 0.000 claims description 16
- 229920005672 polyolefin resin Polymers 0.000 claims description 15
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 14
- 239000011342 resin composition Substances 0.000 claims description 12
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical class C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 claims description 11
- 239000007870 radical polymerization initiator Substances 0.000 claims description 8
- ROGIWVXWXZRRMZ-UHFFFAOYSA-N 2-methylbuta-1,3-diene;styrene Chemical class CC(=C)C=C.C=CC1=CC=CC=C1 ROGIWVXWXZRRMZ-UHFFFAOYSA-N 0.000 claims description 7
- 229920006465 Styrenic thermoplastic elastomer Polymers 0.000 claims description 7
- 229920000092 linear low density polyethylene Polymers 0.000 claims description 6
- 239000004707 linear low-density polyethylene Substances 0.000 claims description 6
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 6
- 239000004645 polyester resin Substances 0.000 claims description 5
- 229920001225 polyester resin Polymers 0.000 claims description 5
- 230000004048 modification Effects 0.000 claims description 4
- 238000012986 modification Methods 0.000 claims description 4
- 229920000346 polystyrene-polyisoprene block-polystyrene Polymers 0.000 claims description 4
- 229920005604 random copolymer Polymers 0.000 claims description 4
- 229920000178 Acrylic resin Polymers 0.000 claims description 3
- 239000004925 Acrylic resin Substances 0.000 claims description 3
- QHIWVLPBUQWDMQ-UHFFFAOYSA-N butyl prop-2-enoate;methyl 2-methylprop-2-enoate;prop-2-enoic acid Chemical compound OC(=O)C=C.COC(=O)C(C)=C.CCCCOC(=O)C=C QHIWVLPBUQWDMQ-UHFFFAOYSA-N 0.000 claims description 3
- 229920006122 polyamide resin Polymers 0.000 claims description 3
- 229920005668 polycarbonate resin Polymers 0.000 claims description 3
- 239000004431 polycarbonate resin Substances 0.000 claims description 3
- 229920005992 thermoplastic resin Polymers 0.000 claims description 3
- 125000005396 acrylic acid ester group Chemical group 0.000 claims description 2
- 125000005397 methacrylic acid ester group Chemical group 0.000 claims description 2
- 229920001955 polyphenylene ether Polymers 0.000 claims description 2
- 230000007850 degeneration Effects 0.000 claims 1
- 125000003011 styrenyl group Chemical group [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 claims 1
- -1 polyethylene terephthalate Polymers 0.000 description 27
- 229920002725 thermoplastic elastomer Polymers 0.000 description 18
- 230000000052 comparative effect Effects 0.000 description 17
- 238000004898 kneading Methods 0.000 description 14
- 238000000034 method Methods 0.000 description 14
- 239000004743 Polypropylene Substances 0.000 description 13
- 229920001155 polypropylene Polymers 0.000 description 13
- 150000003440 styrenes Chemical class 0.000 description 10
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 8
- 229920001577 copolymer Polymers 0.000 description 8
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 8
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 6
- 239000005977 Ethylene Substances 0.000 description 6
- 229920001971 elastomer Polymers 0.000 description 6
- 239000000806 elastomer Substances 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 239000004711 α-olefin Substances 0.000 description 6
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 5
- 150000001336 alkenes Chemical class 0.000 description 5
- 239000008188 pellet Substances 0.000 description 5
- 229920000428 triblock copolymer Polymers 0.000 description 5
- UBRWPVTUQDJKCC-UHFFFAOYSA-N 1,3-bis(2-tert-butylperoxypropan-2-yl)benzene Chemical compound CC(C)(C)OOC(C)(C)C1=CC=CC(C(C)(C)OOC(C)(C)C)=C1 UBRWPVTUQDJKCC-UHFFFAOYSA-N 0.000 description 4
- JESXATFQYMPTNL-UHFFFAOYSA-N 2-ethenylphenol Chemical compound OC1=CC=CC=C1C=C JESXATFQYMPTNL-UHFFFAOYSA-N 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- 229920000359 diblock copolymer Polymers 0.000 description 4
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 3
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000010559 graft polymerization reaction Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 3
- HIACAHMKXQESOV-UHFFFAOYSA-N 1,2-bis(prop-1-en-2-yl)benzene Chemical compound CC(=C)C1=CC=CC=C1C(C)=C HIACAHMKXQESOV-UHFFFAOYSA-N 0.000 description 2
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- 239000002174 Styrene-butadiene Substances 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 238000000748 compression moulding Methods 0.000 description 2
- ZSWFCLXCOIISFI-UHFFFAOYSA-N cyclopentadiene Chemical compound C1C=CC=C1 ZSWFCLXCOIISFI-UHFFFAOYSA-N 0.000 description 2
- 150000001993 dienes Chemical class 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 229920006267 polyester film Polymers 0.000 description 2
- 239000011116 polymethylpentene Substances 0.000 description 2
- 229920000306 polymethylpentene Polymers 0.000 description 2
- 239000011115 styrene butadiene Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 238000009864 tensile test Methods 0.000 description 2
- HCXVPNKIBYLBIT-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy 3,5,5-trimethylhexaneperoxoate Chemical compound CC(C)(C)CC(C)CC(=O)OOOC(C)(C)C HCXVPNKIBYLBIT-UHFFFAOYSA-N 0.000 description 1
- MYOQALXKVOJACM-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy pentaneperoxoate Chemical compound CCCCC(=O)OOOC(C)(C)C MYOQALXKVOJACM-UHFFFAOYSA-N 0.000 description 1
- KDGNCLDCOVTOCS-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy propan-2-yl carbonate Chemical compound CC(C)OC(=O)OOC(C)(C)C KDGNCLDCOVTOCS-UHFFFAOYSA-N 0.000 description 1
- RIPYNJLMMFGZSX-UHFFFAOYSA-N (5-benzoylperoxy-2,5-dimethylhexan-2-yl) benzenecarboperoxoate Chemical compound C=1C=CC=CC=1C(=O)OOC(C)(C)CCC(C)(C)OOC(=O)C1=CC=CC=C1 RIPYNJLMMFGZSX-UHFFFAOYSA-N 0.000 description 1
- WLQXEFXDBYHMRG-UPHRSURJSA-N (z)-4-(oxiran-2-ylmethoxy)-4-oxobut-2-enoic acid Chemical compound OC(=O)\C=C/C(=O)OCC1CO1 WLQXEFXDBYHMRG-UPHRSURJSA-N 0.000 description 1
- HSLFISVKRDQEBY-UHFFFAOYSA-N 1,1-bis(tert-butylperoxy)cyclohexane Chemical compound CC(C)(C)OOC1(OOC(C)(C)C)CCCCC1 HSLFISVKRDQEBY-UHFFFAOYSA-N 0.000 description 1
- JVPKLOPETWVKQD-UHFFFAOYSA-N 1,2,2-tribromoethenylbenzene Chemical compound BrC(Br)=C(Br)C1=CC=CC=C1 JVPKLOPETWVKQD-UHFFFAOYSA-N 0.000 description 1
- SVHAMPNLOLKSFU-UHFFFAOYSA-N 1,2,2-trichloroethenylbenzene Chemical compound ClC(Cl)=C(Cl)C1=CC=CC=C1 SVHAMPNLOLKSFU-UHFFFAOYSA-N 0.000 description 1
- SUTQSIHGGHVXFK-UHFFFAOYSA-N 1,2,2-trifluoroethenylbenzene Chemical compound FC(F)=C(F)C1=CC=CC=C1 SUTQSIHGGHVXFK-UHFFFAOYSA-N 0.000 description 1
- HFWFAOTUXFDVBE-UHFFFAOYSA-N 1,2,2-trinitroethenylbenzene Chemical compound [O-][N+](=O)C([N+]([O-])=O)=C([N+](=O)[O-])C1=CC=CC=C1 HFWFAOTUXFDVBE-UHFFFAOYSA-N 0.000 description 1
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- IBVPVTPPYGGAEL-UHFFFAOYSA-N 1,3-bis(prop-1-en-2-yl)benzene Chemical compound CC(=C)C1=CC=CC(C(C)=C)=C1 IBVPVTPPYGGAEL-UHFFFAOYSA-N 0.000 description 1
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- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000006356 dehydrogenation reaction Methods 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- 239000012933 diacyl peroxide Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000012770 industrial material Substances 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 125000000864 peroxy group Chemical group O(O*)* 0.000 description 1
- 239000000088 plastic resin Substances 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920002742 polystyrene-block-poly(ethylene/propylene) -block-polystyrene Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229920001935 styrene-ethylene-butadiene-styrene Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- JIYXDFNAPHIAFH-UHFFFAOYSA-N tert-butyl 3-tert-butylperoxycarbonylbenzoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC(C(=O)OC(C)(C)C)=C1 JIYXDFNAPHIAFH-UHFFFAOYSA-N 0.000 description 1
- SWAXTRYEYUTSAP-UHFFFAOYSA-N tert-butyl ethaneperoxoate Chemical compound CC(=O)OOC(C)(C)C SWAXTRYEYUTSAP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Adhesives Or Adhesive Processes (AREA)
Description
本発明は、接着性樹脂組成物に関し、特に、ポリエステル系樹脂などの難接着性材料との接着性に優れた接着性樹脂組成物や、フィルム等の部材間の接着性樹脂組成物、或いは、食品などの包装材、自動車用部品、住宅資材、家電などの電気電子部品、各種産業用資材などの幅広い分野に用いられる接着性樹脂組成物に関する。 The present invention relates to an adhesive resin composition, in particular, an adhesive resin composition excellent in adhesiveness with a hardly adhesive material such as a polyester resin, an adhesive resin composition between members such as a film, or The present invention relates to an adhesive resin composition used in a wide range of fields such as packaging materials for food, automobile parts, housing materials, electrical and electronic parts such as home appliances, and various industrial materials.
熱可塑性エラストマー、オレフィン系重合体、ビニル系重合体およびエンジニアリングプラスチックス等の熱可塑性樹脂は、耐衝撃性物性、成形性、表面特性等に優れているため、目的に応じて塊状、シート状、フィルム状等に加工して自動車、電気・電子、建築、雑貨等の分野で多く使用されている。そして、これらの成形品は、所望形状の製品とするため、あるいは性能の高度化、機能の多様化を図るため、複数の成形品を接着させ、複合化させる必要がある。この様な例の一つに、バリアフィルムが挙げられる。ポリエチレンテレフタレート樹脂に代表されるポリエステル樹脂は、機械強度や剛性、耐薬品性等に優れていることから、ポリエステルフィルムを含むバリア性の高いフィルム積層体は、食品等の包装材料として広く用いられている。 Thermoplastic resins such as thermoplastic elastomers, olefin polymers, vinyl polymers, and engineering plastics are excellent in impact resistance properties, moldability, surface properties, etc. It is processed into a film and used in many fields such as automobiles, electrical / electronics, architecture, and miscellaneous goods. In order to make these molded products into products having a desired shape, or to improve performance and diversify functions, it is necessary to bond a plurality of molded products to form a composite. One such example is a barrier film. Polyester resins typified by polyethylene terephthalate resin are excellent in mechanical strength, rigidity, chemical resistance, etc., and therefore, film laminates having high barrier properties including polyester films are widely used as packaging materials for foods and the like. Yes.
これらフィルム積層体の接着剤層としては、通常、ウレタン系の接着剤が用いられることが多いが、その一方で、接着の工程において溶剤を用いないことから、ホットメルト型接着剤としてオレフィン系の接着剤の開発が行われている。しかしながら、オレフィン系の接着剤はオレフィン自体の極性が低いことなどの理由から、ポリエステルフィルム等の樹脂フィルムに対する接着が弱い。そこで、オレフィンを極性基等で変性した樹脂等も提案されているが、その接着性はまだ十分なものではなく、改良が望まれていた。 As the adhesive layer of these film laminates, usually, a urethane-based adhesive is often used. On the other hand, since no solvent is used in the bonding process, an olefin-based adhesive is used as a hot-melt adhesive. Adhesives are being developed. However, olefin-based adhesives have weak adhesion to resin films such as polyester films because of the low polarity of the olefin itself. Therefore, a resin or the like obtained by modifying an olefin with a polar group or the like has been proposed, but its adhesiveness is not yet sufficient, and improvement has been desired.
オレフィン系樹脂をベースとした接着剤としては、スチレン系エラストマー、不飽和カルボン酸またはその誘導体でグラフト変性されたエチレン/α−オレフィン共重合体および酢酸ビニルからなるもの(特許文献1)や、変性スチレン系熱可塑性エラストマー、ポリオレフィン系樹脂、粘着付与剤からなるもの(特許文献2)、変性ポリオレフィン、非変性ポリオレフィンからなるもの(特許文献3)などが知られている。 Adhesives based on olefin resins include those composed of styrene elastomers, ethylene / α-olefin copolymers grafted with unsaturated carboxylic acids or their derivatives and vinyl acetate (Patent Document 1), modified Known are those composed of styrene thermoplastic elastomers, polyolefin resins, tackifiers (Patent Document 2), modified polyolefins, non-modified polyolefins (Patent Document 3), and the like.
本発明が解決しようとする課題は、加工性を維持しつつ、難接着性基材に対して優れた接着性を示し、柔軟性も有するポリオレフィン系接着剤用樹脂を提供することである。 The problem to be solved by the present invention is to provide a polyolefin-based adhesive resin that exhibits excellent adhesion to a hardly-adhesive substrate and also has flexibility while maintaining processability.
本発明者らは、上述の課題に鑑み鋭意検討した結果、変性ポリオレフィン、低密度ポリエチレンまたは線状低密度ポリエチレン、およびスチレン系熱可塑性エラストマーを必須成分として含む接着性樹脂組成物により、難接着性のフィルムに対して、優れた接着性能が発現することを見出し、以下の発明を完成するに至った。 As a result of intensive studies in view of the above-described problems, the present inventors have found that an adhesive resin composition containing modified polyolefin, low-density polyethylene or linear low-density polyethylene, and a styrene-based thermoplastic elastomer as essential components makes it difficult to adhere. The present inventors have found that excellent adhesion performance is exhibited with respect to this film, and have completed the following invention.
すなわち本発明は、500MPa以上1500MPa以下の引張弾性率を有する変性ポリオレフィン(A)、密度0.940g/cm3以下の低密度ポリエチレンまたは線状低密度ポリエチレン(B)、およびスチレン系熱可塑性エラストマー(C)からなる接着性樹脂組成物であって、各成分の重量比は0.7<C/(A+B)<1.1であり、該接着性樹脂組成物の引張弾性率は100MPa以下であり、上記変性ポリオレフィン(A)は、ラジカル重合開始剤存在下、ポリオレフィン、エポキシ基含有ビニル単量体および芳香族ビニル単量体が溶融混練される変性工程により製造され、該変性工程では、ポリオレフィン100重量部に対して、エポキシ基含有ビニル単量体が0.1〜20重量部添加されて変性する接着性樹脂組成物である。 That is, the present invention relates to a modified polyolefin (A) having a tensile modulus of 500 MPa to 1500 MPa, a low density polyethylene or linear low density polyethylene (B) having a density of 0.940 g / cm 3 or less, and a styrenic thermoplastic elastomer ( C), wherein the weight ratio of each component is 0.7 <C / (A + B) <1.1, and the tensile modulus of the adhesive resin composition is 100 MPa or less . The modified polyolefin (A) is produced by a modification step in which a polyolefin, an epoxy group-containing vinyl monomer and an aromatic vinyl monomer are melt-kneaded in the presence of a radical polymerization initiator. relative to the weight part, with an epoxy group-containing vinyl monomer is added 0.1 to 20 parts by weight adhesive resin composition you modified is there.
上記エポキシ基含有ビニル単量体が、エポキシ基を含有するメタクリル酸エステルあるいはアクリル酸エステル、またはそのいずれかの誘導体であることが好ましい。 Upper Symbol epoxy group-containing vinyl monomer, a methacrylic acid ester or acrylic acid ester containing an epoxy group or it is preferred that the a derivatives of either.
上記スチレン系熱可塑性エラストマー(C)は、スチレン−イソプレンブロックコポリマー、スチレン−ブタジエンブロックコポリマー、水素添加スチレン−イソプレンブロックコポリマー及び水素添加スチレン−ブタジエンブロックコポリマー、水素添加スチレン-ブタジエンランダムコポリマーから選ばれた少なくとも一種であることが好ましい。 The styrenic thermoplastic elastomer (C) was selected from a styrene-isoprene block copolymer, a styrene-butadiene block copolymer, a hydrogenated styrene-isoprene block copolymer, a hydrogenated styrene-butadiene block copolymer, and a hydrogenated styrene-butadiene random copolymer. At least one kind is preferred.
また、本発明の積層体は、ポリオレフィン系樹脂、スチレン系樹脂、ポリカーボネート系樹脂、アクリル系樹脂ポリアミド系樹脂、ポリフェニレンエーテル系樹脂およびポリエステル系樹脂からなる群より選ばれた少なくとも1種以上からなる熱可塑性樹脂の層が、本発明の樹脂組成物で接着されたものである。 Further, the laminate of the present invention is a heat composed of at least one selected from the group consisting of polyolefin resins, styrene resins, polycarbonate resins, acrylic resins, polyamide resins, polyphenylene ether resins, and polyester resins. The layer of the plastic resin is bonded with the resin composition of the present invention.
本発明の樹脂組成物は、難接着基材に対し優れた接着力を確保することができると共に、好適な加工性を有する。 The resin composition of the present invention can ensure excellent adhesion to difficult-to-adhere substrates, and has suitable processability.
以下に本発明の詳細について述べる。
(接着性樹脂組成物)
本発明における接着性樹脂組成物は、500MPa以上1500MPa以下の引張弾性率を有する変性ポリオレフィン(A)、密度0.940g/cm3以下の低密度ポリエチレンまたは線状低密度ポリエチレン(B)、およびスチレン系熱可塑性エラストマーからなる接着性樹脂組成物(C)であって、該接着性樹脂組成物の引張弾性率が100MPa以下であることを特徴とする。該接着性樹脂組成物の引張弾性率は、100MPa以下であることが好ましく、100MPaを超える場合は接着性が低調となる。
Details of the present invention will be described below.
(Adhesive resin composition)
The adhesive resin composition in the present invention includes a modified polyolefin (A) having a tensile modulus of 500 MPa to 1500 MPa, a low density polyethylene or a linear low density polyethylene (B) having a density of 0.940 g / cm 3 or less, and styrene. An adhesive resin composition (C) comprising a thermoplastic elastomer, wherein the adhesive resin composition has a tensile modulus of 100 MPa or less. The tensile elastic modulus of the adhesive resin composition is preferably 100 MPa or less, and when it exceeds 100 MPa, the adhesiveness is low.
(各成分の重量比)
本発明における接着性樹脂組成物における各成分の重量比は、0.7<C/(A+B)<1.1であり、0.8<C/(A+B)<1.1であることがより好ましい。重量比が0.7より小さい場合は樹脂組成物の弾性率が十分に低下せず接着性が乏しくなり、また、重量比が1.1を超える場合は、変性ポリオレフィンが相対的に少なくなりすぎるため、接着性に乏しくなり好ましくない。
(引張弾性率)
本発明に係る引張弾性率とは、加熱プレスによって約1mm厚に成形されたシートよりJIS K7113における2(1/3)号ダンベルの型で打ち抜いて作製した試験片を用いて、オートグラフにて、引張速度50mm/分(min)の条件で測定した引張弾性率を意味する。
(Weight ratio of each component)
The weight ratio of each component in the adhesive resin composition in the present invention is 0.7 <C / (A + B) <1.1, and more preferably 0.8 <C / (A + B) <1.1. preferable. When the weight ratio is smaller than 0.7, the elastic modulus of the resin composition is not sufficiently lowered and the adhesiveness is poor, and when the weight ratio exceeds 1.1, the modified polyolefin is relatively decreased. Therefore, the adhesiveness is poor, which is not preferable.
(Tensile modulus)
The tensile elastic modulus according to the present invention is an autograph using a test piece produced by punching with a 2 (1/3) dumbbell die in JIS K7113 from a sheet formed to a thickness of about 1 mm by a hot press. The tensile elastic modulus measured under the condition of a tensile speed of 50 mm / min (min) is meant.
((A)変性ポリオレフィン)
本発明に係る変性ポリオレフィン系樹脂は、接着性の観点から、下記(a)、(b)、(c)及び(d)を溶融混練して得られる変性ポリオレフィン系樹脂とすることが好ましい。
(a)ポリオレフィン系樹脂 100重量部、
(b)ラジカル重合開始剤 0.01重量部〜5重量部、
(c)エポキシ基含有ビニル単量体 0.01〜20重量部、
(d)芳香族ビニル単量体 0.01〜20重量部、
上記変性ポリオレフィン系樹脂組成物は、(a)非変性のポリオレフィン系樹脂と(b)ラジカル重合開始剤とに対し、(c)エポキシ基含有ビニル単量体に加えて、(d)芳香族ビニル単量体からなるグラフト鎖をグラフトさせた、グラフト重合反応により得られる樹脂組成物であることが、グラフト効率を高める点で好ましい。また、本発明の変性ポリオレフィン系樹脂組成物には必要に応じて、各種安定剤や、各種添加剤を本発明の効果を損なわない範囲内で添加してもよい。
((A) modified polyolefin)
The modified polyolefin resin according to the present invention is preferably a modified polyolefin resin obtained by melt-kneading the following (a), (b), (c) and (d) from the viewpoint of adhesiveness.
(A) 100 parts by weight of polyolefin resin,
(B) 0.01 parts by weight to 5 parts by weight of a radical polymerization initiator,
(C) 0.01-20 parts by weight of an epoxy group-containing vinyl monomer,
(D) 0.01-20 parts by weight of an aromatic vinyl monomer,
The modified polyolefin resin composition comprises (a) an unmodified polyolefin resin and (b) a radical polymerization initiator, in addition to (c) an epoxy group-containing vinyl monomer, and (d) an aromatic vinyl. A resin composition obtained by graft polymerization reaction in which a graft chain composed of a monomer is grafted is preferable from the viewpoint of increasing graft efficiency. Moreover, you may add various stabilizers and various additives to the modified polyolefin resin composition of this invention in the range which does not impair the effect of this invention as needed.
本発明に用いるグラフト重合反応の様式については特に制限されないが、溶液重合、含浸重合、溶融重合などを用いることができ、特に、溶融重合が簡便で好ましい。溶融混練時の加熱温度は、100〜250℃であることが、ポリオレフィン樹脂が充分に溶融し、かつ熱分解しないという点で好ましい。また溶融混練の時間(ラジカル重合開始剤を混合してからの時間)は、通常30秒間〜60分間である。 The mode of the graft polymerization reaction used in the present invention is not particularly limited, but solution polymerization, impregnation polymerization, melt polymerization and the like can be used. In particular, melt polymerization is simple and preferable. The heating temperature at the time of melt kneading is preferably 100 to 250 ° C. from the viewpoint that the polyolefin resin is sufficiently melted and is not thermally decomposed. The time for melt kneading (the time after mixing the radical polymerization initiator) is usually 30 seconds to 60 minutes.
また、上記の溶融混練の装置としては、押出機、バンバリーミキサー、ミル、ニーダー、加熱ロールなどを使用することができる。生産性の面から単軸あるいは2軸の押出機を用いる方法が好ましい。また、各々の材料を充分に均一に混合するために、上記溶融混練を複数回繰返してもよい。 Moreover, as said melt-kneading apparatus, an extruder, a Banbury mixer, a mill, a kneader, a heating roll, etc. can be used. From the viewpoint of productivity, a method using a single-screw or twin-screw extruder is preferred. Moreover, in order to mix each material sufficiently uniformly, the said melt-kneading | mixing may be repeated in multiple times.
(A)変性ポリオレフィンの引張弾性率は、500MPa以上1500MPaであることが好ましく、500MPaより低い場合は、変性工程において造粒する際に、ペレット同士が互着し、造粒時に金属セッケンなどの添加が必要となり、設備や取扱いが煩雑になる為、好ましくない。また、1500MPaを超える場合は、接着性樹脂組成物の引張弾性率が十分に下がらない為好ましくない。 (A) The tensile modulus of the modified polyolefin is preferably 500 MPa or more and 1500 MPa, and when it is lower than 500 MPa, the pellets are adhered to each other when granulating in the modification step, and metal soap or the like is added during granulation. This is not preferable because it requires a large amount of equipment and handling. Moreover, when it exceeds 1500 MPa, since the tensile elasticity modulus of an adhesive resin composition does not fall sufficiently, it is unpreferable.
((a)ポリオレフィン)
前記ポリオレフィン(a)としては、例えば、ポリエチレン、ポリプロピレン、ポリ−1−ブテン、ポリイソブチレン、ポリメチルペンテン、エチレン/α−オレフィンン共重合体、エチレン/α−オレフィン/ジエン共重合体、エチレン/ブテン−1共重合体、などのポリオレフィン、シクロペンタジエンとエチレンおよび/またはプロピレンとの共重合体などの環状ポリオレフィン、エチレン/酢酸ビニル共重合体(EVA)、エチレン/アクリル酸エチル共重合体(EEA)、イソブチレン/無水マレイン酸共重合体などの極性基が導入されたポリオレフィンなどが挙げられる。中でも、変性反応が容易であることから、ポリエチレン、ポリプロピレン、エチレン/α−オレフィン共重合体、ポリメチルペンテンから選ばれる1種、あるいは、2種以上を用いることが好ましく、ポリエチレン、ポリプロピレン、エチレン/α−オレフィン共重合体から選ばれる1種、あるいは、2種以上を用いることがより好ましく、ポリプロピレン、エチレン/α−オレフィン共重合体から選ばれる1種、あるいは、2種以上を用いることが特に好ましい。
((A) polyolefin)
Examples of the polyolefin (a) include polyethylene, polypropylene, poly-1-butene, polyisobutylene, polymethylpentene, ethylene / α-olefin copolymer, ethylene / α-olefin / diene copolymer, ethylene / Polyolefin such as butene-1 copolymer, cyclic polyolefin such as copolymer of cyclopentadiene and ethylene and / or propylene, ethylene / vinyl acetate copolymer (EVA), ethylene / ethyl acrylate copolymer (EEA) ), Polyolefins having a polar group introduced, such as an isobutylene / maleic anhydride copolymer. Among these, since the modification reaction is easy, it is preferable to use one or two or more selected from polyethylene, polypropylene, ethylene / α-olefin copolymer, and polymethylpentene, and polyethylene, polypropylene, ethylene / It is more preferable to use one or more selected from α-olefin copolymers, and it is particularly preferable to use one or more selected from polypropylene and ethylene / α-olefin copolymers. preferable.
((b)ラジカル開始剤)
前記ラジカル重合開始剤としては、一般に過酸化物またはアゾ化合物などがあげられるが、水素引き抜き能が高いものが好ましく、そのようなラジカル重合開始剤としては、例えば1,1‐ビス(t‐ブチルパーオキシ)‐3,3,5‐トリメチルシクロヘキサン、1,1‐ビス(t‐ブチルパーオキシ)シクロヘキサン、n‐ブチル‐4,4‐ビス(t‐ブチルパーオキシ)バレレート、2,2‐ビス(t‐ブチルパーオキシ)ブタンなどのパーオキシケタール;ジクミルパーオキサイド、2,5‐ジメチル‐2,5‐ジ(t‐ブチルパーオキシ)ヘキサン、α,α´‐ビス(t‐ブチルパーオキシ‐m‐イソプロピル)ベンゼン、t‐ブチルクミルパーオキサイド、ジ‐t‐ブチルパーオキサイド、2,5‐ジメチル‐2,5‐ジ(t‐ブチルパーオキシ)ヘキシン‐3などのジアルキルパーオキサイド;ベンゾイルパーオキサイドなどのジアシルパーオキサイド;t‐ブチルパーオキシオクテート、t‐ブチルパーオキシイソブチレート、t‐ブチルパーオキシラウレート、t‐ブチルパーオキシ‐3,5,5‐トリメチルヘキサノエート、t‐ブチルパーオキシイソプロピルカーボネート、2,5‐ジメチル‐2,5‐ジ(ベンゾイルパーオキシ)ヘキサン、t‐ブチルパーオキシアセテート、t‐ブチルパーオキシベンゾエート、ジ‐t‐ブチルパーオキシイソフタレートなどのパーオキシエステルなどが挙げられ、それらのうち1種または2種以上を用いることが好ましい。
((B) radical initiator)
Examples of the radical polymerization initiator generally include peroxides and azo compounds, but those having high hydrogen abstraction ability are preferred. Examples of such radical polymerization initiator include 1,1-bis (t-butyl). Peroxy) -3,3,5-trimethylcyclohexane, 1,1-bis (t-butylperoxy) cyclohexane, n-butyl-4,4-bis (t-butylperoxy) valerate, 2,2-bis Peroxyketals such as (t-butylperoxy) butane; dicumyl peroxide, 2,5-dimethyl-2,5-di (t-butylperoxy) hexane, α, α'-bis (t-butylper Oxy-m-isopropyl) benzene, t-butylcumyl peroxide, di-t-butyl peroxide, 2,5-dimethyl-2,5-di (t-butyl) Luperoxy) Dialkyl peroxides such as hexyne-3; Diacyl peroxides such as benzoyl peroxide; t-butyl peroxyoctate, t-butyl peroxyisobutyrate, t-butyl peroxylaurate, t-butyl peroxy -3,5,5-trimethylhexanoate, t-butylperoxyisopropyl carbonate, 2,5-dimethyl-2,5-di (benzoylperoxy) hexane, t-butylperoxyacetate, t-butylperoxy Examples thereof include peroxyesters such as benzoate and di-t-butylperoxyisophthalate, and it is preferable to use one or more of them.
前記ラジカル重合開始剤の添加量は、非変性のポリオレフィン系樹脂(a)100重量部に対して、0.01〜5重量部の範囲内にあることが好ましく、0.05〜3重量部の範囲内にあることがさらに好ましい。0.01重量部未満ではグラフト重合が充分に進行せず、5重量部を超えるとポリオレフィン樹脂の溶融粘度や機械的特性の著しい低下を引き起こす。 The addition amount of the radical polymerization initiator is preferably in the range of 0.01 to 5 parts by weight with respect to 100 parts by weight of the non-modified polyolefin resin (a), and 0.05 to 3 parts by weight. More preferably, it is within the range. If the amount is less than 0.01 part by weight, the graft polymerization does not proceed sufficiently, and if it exceeds 5 parts by weight, the melt viscosity and mechanical properties of the polyolefin resin are significantly lowered.
((c)エポキシ基含有ビニル単量体)
前記エポキシ基含有ビニル単量体としては、メタクリル酸グリシジル(GMA)、アクリル酸グリシジル、マレイン酸モノグリシジル、マレイン酸ジグリシジル、イタコン酸モノグリシジル、イタコン酸ジグリシジル、アリルコハク酸モノグリシジル、アリルコハク酸ジグリシジル、p−スチレンカルボン酸グリシジル、アリルグリシジルエーテル、メタクリルグリシジルエーテル、スチレン−p−グリシジルエーテル、p−グリシジルスチレン、3,4−エポキシ−1−ブテン、3,4−エポキシ−3−メチル−1−ブテン、アクリル酸4−ヒドロキシブチルグリシジルエーテル(4HBAGE)などのエポキシオレフィン、ビニルシクロヘキセンモノオキシド等が挙げられる。これらの中でも、メタクリル酸グリシジル、アクリル酸グリシジル、アクリル酸4−ヒドロキシブチルグリシジルエーテルが安価という点で好ましく、特にメタクリル酸グリシジルが好ましい。上記のエポキシ基含有ビニル単量体は、単独または2種以上を混合して用いることができる。前記エポキシ基含有ビニル単量体の添加量は、接着性を充分に確保する観点から、非変性のポリオレフィン系樹脂(a)100重量部に対して、0.01〜20重量部であることが好ましく、0.1〜15重量部であることがさらに好ましく、0.1〜10重量部であることが特に好ましい。前記範囲の添加量において、20重量部を超える場合は変性ポリオレフィンの成形加工性が悪化し、0.01重量部未満では、十分な接着性を発現しないことから、好ましくない。
((C) epoxy group-containing vinyl monomer)
Examples of the epoxy group-containing vinyl monomer include glycidyl methacrylate (GMA), glycidyl acrylate, monoglycidyl maleate, diglycidyl maleate, monoglycidyl itaconate, diglycidyl itaconate, monoglycidyl allyl succinate, diglycidyl allyl succinate, p -Glycidyl styrene carboxylate, allyl glycidyl ether, methacryl glycidyl ether, styrene-p-glycidyl ether, p-glycidyl styrene, 3,4-epoxy-1-butene, 3,4-epoxy-3-methyl-1-butene, Examples thereof include epoxy olefins such as 4-hydroxybutyl glycidyl ether of acrylic acid (4HBAGE), vinylcyclohexene monoxide, and the like. Among these, glycidyl methacrylate, glycidyl acrylate, and 4-hydroxybutyl glycidyl acrylate are preferable in terms of low cost, and glycidyl methacrylate is particularly preferable. Said epoxy group containing vinyl monomer can be used individually or in mixture of 2 or more types. The addition amount of the epoxy group-containing vinyl monomer is 0.01 to 20 parts by weight with respect to 100 parts by weight of the non-modified polyolefin resin (a) from the viewpoint of sufficiently ensuring the adhesiveness. Preferably, it is 0.1-15 weight part, More preferably, it is 0.1-10 weight part. If the amount added exceeds 20 parts by weight in the above range, the processability of the modified polyolefin deteriorates, and if it is less than 0.01 parts by weight, sufficient adhesiveness is not exhibited.
((d)芳香族ビニル単量体)
前記芳香族ビニル単量体(d)としては、スチレン、o‐メチルスチレン、m‐メチルスチレン、p‐メチルスチレン、α‐メチルスチレン、β‐メチルスチレン、ジメチルスチレン、トリメチルスチレンなどのメチルスチレン、o‐クロロスチレン、m‐クロロスチレン、p‐クロロスチレン、α‐クロロスチレン、β‐クロロスチレン、ジクロロスチレン、トリクロロスチレンなどのクロロスチレン、o‐ブロモスチレン、m‐ブロモスチレン、p‐ブロモスチレン、ジブロモスチレン、トリブロモスチレンなどのブロモスチレン、o‐フルオロスチレン、m‐フルオロスチレン、p‐フルオロスチレン、ジフルオロスチレン、トリフルオロスチレンなどのフルオロスチレン、o‐ニトロスチレン、m‐ニトロスチレン、p‐ニトロスチレン、ジニトロスチレン、トリニトロスチレンなどのニトロスチレン、o‐ヒドロキシスチレン、m‐ヒドロキシスチレン、p‐ヒドロキシスチレン、ジヒドロキシスチレン、トリヒドロキシスチレンなどのビニルフェノール、o‐ジビニルベンゼン、m‐ジビニルベンゼン、p‐ジビニルベンゼンなどのジビニルベンゼン、o‐ジイソプロペニルベンゼン、m‐ジイソプロペニルベンゼン、p‐ジイソプロペニルベンゼンなどのジイソプロペニルベンゼンが挙げられ、上記の芳香族ビニル単量体(d)は、単独または2種以上を混合して用いることができる。上記のうちスチレン、α‐メチルスチレン、p‐メチルスチレンなどのメチルスチレン、ジビニルベンゼン単量体またはジビニルベンゼン異性体混合物が安価であるという点で好ましいく、特に好ましくはスチレンである。
((D) aromatic vinyl monomer)
Examples of the aromatic vinyl monomer (d) include styrene, o-methylstyrene, m-methylstyrene, p-methylstyrene, α-methylstyrene, β-methylstyrene, dimethylstyrene, and trimethylstyrene. chlorostyrene such as o-chlorostyrene, m-chlorostyrene, p-chlorostyrene, α-chlorostyrene, β-chlorostyrene, dichlorostyrene, trichlorostyrene, o-bromostyrene, m-bromostyrene, p-bromostyrene, Bromostyrene such as dibromostyrene and tribromostyrene, o-fluorostyrene, m-fluorostyrene, p-fluorostyrene, difluorostyrene, fluorostyrene such as trifluorostyrene, o-nitrostyrene, m-nitrostyrene, p-nitrostyrene Nitrostyrene such as dinitrostyrene and trinitrostyrene, vinylphenol such as o-hydroxystyrene, m-hydroxystyrene, p-hydroxystyrene, dihydroxystyrene and trihydroxystyrene, o-divinylbenzene, m-divinylbenzene, p- Examples include divinylbenzene such as divinylbenzene, o-diisopropenylbenzene, m-diisopropenylbenzene, and diisopropenylbenzene such as p-diisopropenylbenzene, and the aromatic vinyl monomer (d) is It can use individually or in mixture of 2 or more types. Of the above, methylstyrene such as styrene, α-methylstyrene, and p-methylstyrene, divinylbenzene monomer, or divinylbenzene isomer mixture is preferable because it is inexpensive, and styrene is particularly preferable.
上記芳香族ビニル単量体(d)の添加量は、変性ポリオレフィンの成形加工性、エポキシ基含有ビニル単量体の反応効率の観点から、ポリオレフィン(a)100重量部に対して、0.01〜20重量部であることが好ましく、0.1〜15重量部であることがさらに好ましく、0.1〜10重量部であることが特に好ましい。前記範囲の添加量において、20重量部を超える場合は変性ポリオレフィンの成形加工性が悪化し、0.01重量部未満では、エポキシ基含有ビニル単量体の反応効率が悪化することから、好ましくない。 The amount of the aromatic vinyl monomer (d) added is 0.01% with respect to 100 parts by weight of the polyolefin (a) from the viewpoint of the moldability of the modified polyolefin and the reaction efficiency of the epoxy group-containing vinyl monomer. It is preferably ˜20 parts by weight, more preferably 0.1 to 15 parts by weight, and particularly preferably 0.1 to 10 parts by weight. If the amount added exceeds 20 parts by weight, the processability of the modified polyolefin deteriorates, and if it is less than 0.01 parts by weight, the reaction efficiency of the epoxy group-containing vinyl monomer deteriorates. .
((B)低密度ポリエチレンまたは線状低密度ポリエチレン)
前記低密度ポリエチレンまたは線状低密度ポリエチレンとしては、密度が0.940g/cm3以下であれば特に限定されない。密度が0.940g/cm3を超えるようなポリエチレンを用いた場合は、接着性が低調となる。
((B) low density polyethylene or linear low density polyethylene)
The low-density polyethylene or linear low-density polyethylene is not particularly limited as long as the density is 0.940 g / cm 3 or less. When polyethylene having a density exceeding 0.940 g / cm 3 is used, the adhesiveness is low.
(スチレン系熱可塑性エラストマー)
上記スチレン系熱可塑性エラストマーとしては、スチレン、その同族体もしくはその類似体を含む熱可塑性エラストマーであれば、特に限定されることない。スチレン系熱可塑性エラストマーの具体的な例としては、スチレン、その同族体もしくはその類似体のブロックを、少なくとも一つの末端ブロックとして含み、共役ジエンもしくはその水添物のエラストマーブロックを少なくとも一つ中間ブロックとして含むブロック共重合体を挙げることができる。好ましい具体例としては、スチレン−ブタジエンジブロックコポリマー、スチレンーブタジエントリブロックコポリマー、スチレンーイソプレンジブロックコポリマー、スチレンーイソプレントリブロックコポリマー、水素添加スチレン−ブタジエンジブロックコポリマー、水素添加チレンーブタジエントリブロックコポリマー、水素添加スチレンーイソプレンジブロックコポリマー、水素添加スチレンーイソプレントリブロックコポリマー、水素添加スチレンーブタジエンランダムコポリマーなどが挙げられる。さらに、スチレンブロックの中にはスチレンのほかに、スチレンとα−メチルスチレン等の芳香族系ビニル化合物の共重合体が含まれていてもよい。これらのスチレン系エラストマーの中でも、耐熱性および耐候性の観点から、その共役ジエンを主体とする重合体ブロックにおける不飽和二重結合の一部または全部が水素添加されていることが好ましく、水素添加スチレン−イソプレントリブロックコポリマー(SEPS)、水素添加スチレン−ブタジエントリブロックコポリマー(SEBS)、水素添加スチレン-ブタジエンランダムコポリマー(HSBR)を用いることが特に好ましい。上記の(スチレン系熱可塑性エラストマー)は、単独または2種以上を混合して用いることができる。
(Styrenic thermoplastic elastomer)
The styrenic thermoplastic elastomer is not particularly limited as long as it is a thermoplastic elastomer containing styrene, a homologue thereof or an analogue thereof. Specific examples of the styrenic thermoplastic elastomer include at least one block of styrene, a homologue thereof or an analogue thereof as an end block, and at least one elastomer block of a conjugated diene or a hydrogenated product thereof. Can be mentioned as a block copolymer. Preferred examples include styrene-butadiene diblock copolymer, styrene-butadiene triblock copolymer, styrene-isoprene diblock copolymer, styrene-isoprene triblock copolymer, hydrogenated styrene-butadiene diblock copolymer, hydrogenated styrene-butadiene triblock. Examples include copolymers, hydrogenated styrene-isoprene diblock copolymers, hydrogenated styrene-isoprene triblock copolymers, hydrogenated styrene-butadiene random copolymers. Furthermore, in addition to styrene, the styrene block may contain a copolymer of styrene and an aromatic vinyl compound such as α-methylstyrene. Among these styrenic elastomers, from the viewpoint of heat resistance and weather resistance, it is preferable that some or all of unsaturated double bonds in the polymer block mainly composed of the conjugated diene are hydrogenated. It is particularly preferred to use styrene-isoprene triblock copolymer (SEPS), hydrogenated styrene-butadiene triblock copolymer (SEBS), hydrogenated styrene-butadiene random copolymer (HSBR). Said (styrene-type thermoplastic elastomer) can be used individually or in mixture of 2 or more types.
(積層体)
本発明に係る積層体とは、ポリオレフィン系樹脂、スチレン系樹脂、ポリカーボネート系樹脂、アクリル系樹脂ポリアミド系樹脂、およびポリエステル系樹脂からなる群より選ばれた少なくとも1種以上からなる熱可塑性樹脂の層が、本発明の接着性樹脂組成物で接着されてなる積層体である。積層方法に特に制約はないが、押出ラミネートなどが挙げられる。
(Laminate)
The laminate according to the present invention is a thermoplastic resin layer comprising at least one selected from the group consisting of polyolefin resins, styrene resins, polycarbonate resins, acrylic resins, polyamide resins, and polyester resins. Is a laminate formed by bonding with the adhesive resin composition of the present invention. Although there is no restriction | limiting in particular in the lamination method, Extrusion lamination etc. are mentioned.
以下に具体的な実施例を示すが、本発明は下記実施例に限定されるものではない。
(実施例1)
(a)ランダムポリプロピレン((株)プライムポリマー製:S235WC)100重量部、(b)1,3−ジ(t-ブチルパーオキシイソプロピル)ベンゼン(日本油脂(株)製:パーブチルP、1分間半減期175℃)0.4重量部をシリンダー温度200℃、回転数150rpmに設定した二軸押出機(46mmφ、L/D=60、(株)神戸製鋼所製、製品名HYPERKTX46)に供給して溶融混練しペレットを得た溶融混練した後、次いで、シリンダー途中よりメタクリル酸グリシジル4重量部、スチレン4重量部を加え溶融混練して変性ポリオレフィン(A1)を得た。上記で得られた変性ポリオレフィン(A1)25重量部、低密度ポリエチレン(日本ユニカー(株)製:NUC−8008)25重量部、水添スチレン系熱可塑性エラストマー(JSR(株)製:DYNARON1321P)50重量部を、温度200℃に設定した樹脂混練機((株)東洋精機製、製品名ラボプラストミル)にて混練し、接着性樹脂(A2)を得た。下記方法にて、接着強度および引張弾性率を測定した。
Specific examples are shown below, but the present invention is not limited to the following examples.
Example 1
(A) Random polypropylene (manufactured by Prime Polymer Co., Ltd .: S235WC) 100 parts by weight, (b) 1,3-di (t-butylperoxyisopropyl) benzene (manufactured by NOF Corporation: Perbutyl P, halved for 1 minute 175 ° C) 0.4 parts by weight were supplied to a twin screw extruder (46 mmφ, L / D = 60, manufactured by Kobe Steel, product name HYPERKTX46) set at a cylinder temperature of 200 ° C and a rotation speed of 150 rpm. After melt-kneading to obtain pellets by melt-kneading, 4 parts by weight of glycidyl methacrylate and 4 parts by weight of styrene were then added and melt-kneaded from the middle of the cylinder to obtain modified polyolefin (A1). 25 parts by weight of the modified polyolefin (A1) obtained above, 25 parts by weight of low density polyethylene (manufactured by Nippon Unicar Co., Ltd .: NUC-8008), 50 hydrogenated styrene thermoplastic elastomer (manufactured by JSR Co., Ltd .: DYNARON1321P) 50 Weight parts were kneaded with a resin kneader (product name: Labo Plast Mill, manufactured by Toyo Seiki Co., Ltd.) set at a temperature of 200 ° C. to obtain an adhesive resin (A2). The adhesive strength and tensile elastic modulus were measured by the following methods.
(実施例2)
上記で得られた変性ポリオレフィン(A1)25重量部、低密度ポリエチレン(日本ユニカー(株)製:NUC−8008)30重量部、水添スチレン系熱可塑性エラストマー(旭化成(株)製:タフテックH1221)45重量部を、温度200℃に設定した樹脂混練機((株)東洋精機製、製品名ラボプラストミル)にて混練し、接着性樹脂(A3)を得た。下記方法にて、接着強度および引張弾性率を測定した。
(Example 2)
25 parts by weight of the modified polyolefin (A1) obtained above, 30 parts by weight of low-density polyethylene (manufactured by Nippon Unicar Co., Ltd .: NUC-8008), hydrogenated styrene thermoplastic elastomer (manufactured by Asahi Kasei Co., Ltd .: Tuftec H1221) 45 parts by weight were kneaded with a resin kneader (product name: Labo Plast Mill, manufactured by Toyo Seiki Co., Ltd.) set at a temperature of 200 ° C. to obtain an adhesive resin (A3). The adhesive strength and tensile elastic modulus were measured by the following methods.
(実施例3)
上記で得られた変性ポリオレフィン(A1)30重量部、低密度ポリエチレン(日本ユニカー(株)製:NUC−8008)25重量部、水添スチレン系熱可塑性エラストマー(旭化成(株)製:タフテックH1221)45重量部を、温度200℃に設定した樹脂混練機((株)東洋精機製、製品名ラボプラストミル)にて混練し、接着性樹脂(A4)を得た。下記方法にて、接着強度および引張弾性率を測定した。
(Example 3)
30 parts by weight of the modified polyolefin (A1) obtained above, 25 parts by weight of low density polyethylene (manufactured by Nippon Unicar Co., Ltd .: NUC-8008), hydrogenated styrene thermoplastic elastomer (manufactured by Asahi Kasei Co., Ltd .: Tuftec H1221) 45 parts by weight were kneaded with a resin kneader (product name: Labo Plast Mill, manufactured by Toyo Seiki Co., Ltd.) set at a temperature of 200 ° C. to obtain an adhesive resin (A4). The adhesive strength and tensile elastic modulus were measured by the following methods.
(実施例4)
(a)ランダムポリプロピレン((株)プライムポリマー製:B221WA)100重量部、(b)1,3−ジ(t-ブチルパーオキシイソプロピル)ベンゼン(日本油脂(株)製:パーブチルP、1分間半減期175℃)0.4重量部をシリンダー温度200℃、回転数150rpmに設定した二軸押出機(46mmφ、L/D=60、(株)神戸製鋼所製、製品名HYPERKTX46)に供給して溶融混練しペレットを得た溶融混練した後、次いで、シリンダー途中よりメタクリル酸グリシジル4重量部、スチレン4重量部を加え溶融混練して変性ポリオレフィン(A5)を得た。上記で得られた変性ポリオレフィン(A5)25重量部、低密度ポリエチレン(日本ユニカー(株)製:NUC−8008)25重量部、水添スチレン系熱可塑性エラストマー(旭化成(株)製:タフテックH1221)50重量部を、温度200℃に設定した樹脂混練機((株)東洋精機製、製品名ラボプラストミル)にて混練し、接着性樹脂(A6)を得た。下記方法にて、接着強度および引張弾性率を測定した。
Example 4
(A) 100 parts by weight of random polypropylene (manufactured by Prime Polymer Co., Ltd .: B221WA), (b) 1,3-di (t-butylperoxyisopropyl) benzene (manufactured by NOF Corporation: Perbutyl P, halved for 1 minute 175 ° C) 0.4 parts by weight were supplied to a twin screw extruder (46 mmφ, L / D = 60, manufactured by Kobe Steel, product name HYPERKTX46) set at a cylinder temperature of 200 ° C and a rotation speed of 150 rpm. After melt-kneading to obtain a pellet obtained by melt-kneading, 4 parts by weight of glycidyl methacrylate and 4 parts by weight of styrene were added from the middle of the cylinder and melt-kneaded to obtain a modified polyolefin (A5). 25 parts by weight of the modified polyolefin (A5) obtained above, 25 parts by weight of low density polyethylene (manufactured by Nippon Unicar Co., Ltd .: NUC-8008), hydrogenated styrene thermoplastic elastomer (manufactured by Asahi Kasei Co., Ltd .: Tuftec H1221) 50 parts by weight were kneaded with a resin kneader (product name: Labo Plast Mill, manufactured by Toyo Seiki Co., Ltd.) set at a temperature of 200 ° C. to obtain an adhesive resin (A6). The adhesive strength and tensile elastic modulus were measured by the following methods.
(実施例5)
(a)ブロックポリプロピレン((株)プライムポリマー製:E701G)100重量部、(b)1,3−ジ(t-ブチルパーオキシイソプロピル)ベンゼン(日本油脂(株)製:パーブチルP、1分間半減期175℃)0.4重量部をシリンダー温度200℃、回転数150rpmに設定した二軸押出機(46mmφ、L/D=60、(株)神戸製鋼所製、製品名HYPERKTX46)に供給して溶融混練しペレットを得た溶融混練した後、次いで、シリンダー途中よりメタクリル酸グリシジル4重量部、スチレン4重量部を加え溶融混練して変性ポリオレフィン(A7)を得た。上記で得られた変性ポリオレフィン(A7)25重量部、低密度ポリエチレン(日本ユニカー(株)製:NUC−8008)25重量部、水添スチレン系熱可塑性エラストマー(旭化成(株)製:タフテックH1221)50重量部を、温度200℃に設定した樹脂混練機((株)東洋精機製、製品名ラボプラストミル)にて混練し、接着性樹脂(A8)を得た。下記方法にて、接着強度および引張弾性率を測定した。
(Example 5)
(A) 100 parts by weight of block polypropylene (manufactured by Prime Polymer Co., Ltd .: E701G), (b) 1,3-di (t-butylperoxyisopropyl) benzene (manufactured by NOF Corporation: Perbutyl P, halved for 1 minute 175 ° C) 0.4 parts by weight were supplied to a twin screw extruder (46 mmφ, L / D = 60, manufactured by Kobe Steel, product name HYPERKTX46) set at a cylinder temperature of 200 ° C and a rotation speed of 150 rpm. After melt-kneading to obtain a pellet obtained by melt-kneading, 4 parts by weight of glycidyl methacrylate and 4 parts by weight of styrene were then added and melt-kneaded from the middle of the cylinder to obtain a modified polyolefin (A7). 25 parts by weight of the modified polyolefin (A7) obtained above, 25 parts by weight of low density polyethylene (manufactured by Nippon Unicar Co., Ltd .: NUC-8008), hydrogenated styrene thermoplastic elastomer (manufactured by Asahi Kasei Co., Ltd .: Tuftec H1221) 50 parts by weight were kneaded with a resin kneader (product name: Labo Plast Mill, manufactured by Toyo Seiki Co., Ltd.) set at a temperature of 200 ° C. to obtain an adhesive resin (A8). The adhesive strength and tensile elastic modulus were measured by the following methods.
(比較例1)
上記で得られた変性ポリオレフィン(A1)を接着性樹脂として、下記方法にて、接着強度および引張弾性率を測定した。
(Comparative Example 1)
Using the modified polyolefin (A1) obtained above as an adhesive resin, the adhesive strength and tensile elastic modulus were measured by the following methods.
(比較例2)
上記実施例1で得られた変性ポリオレフィン(A1)50重量部、水添スチレン系熱可塑性エラストマー(JSR(株)製:DYNARON1321P)50重量部を、温度200℃に設定した樹脂混練機((株)東洋精機製、製品名ラボプラストミル)にて混練し、接着性樹脂(B1)を得た。下記方法にて、接着強度および引張弾性率を測定した。
(Comparative Example 2)
Resin kneading machine in which 50 parts by weight of the modified polyolefin (A1) obtained in Example 1 and 50 parts by weight of a hydrogenated styrene thermoplastic elastomer (manufactured by JSR Corporation: DYNARON1321P) were set at a temperature of 200 ° C. ) Kneaded with Toyo Seiki, product name Lab Plast Mill) to obtain an adhesive resin (B1). The adhesive strength and tensile elastic modulus were measured by the following methods.
(比較例3)
上記実施例1で得られた変性ポリオレフィン(A1)50重量部、低密度ポリエチレン(日本ユニカー(株)製:NUC−8008)50重量部を、温度200℃に設定した樹脂混練機((株)東洋精機製、製品名ラボプラストミル)にて混練し、接着性樹脂(B2)を得た。下記方法にて、接着強度および引張弾性率を測定した。
(Comparative Example 3)
Resin kneader (Co., Ltd.) in which 50 parts by weight of the modified polyolefin (A1) obtained in Example 1 and 50 parts by weight of low-density polyethylene (NUC-8008 manufactured by Nippon Unicar Co., Ltd.) were set at a temperature of 200 ° C. Kneading was carried out using a product name “Laboplast Mill” manufactured by Toyo Seiki Co., Ltd. to obtain an adhesive resin (B2). The adhesive strength and tensile elastic modulus were measured by the following methods.
(比較例4)
ランダムポリプロピレン((株)プライムポリマー製:S235WC)25重量部、低密度ポリエチレン(日本ユニカー(株)製:NUC−8008)25重量部、水添スチレン系熱可塑性エラストマー(JSR(株)製:DYNARON1321P)50重量部からなる混合物(a)と、(b)1,3−ジ(t-ブチルパーオキシイソプロピル)ベンゼン(日本油脂(株)製:パーブチルP、1分間半減期175℃)0.4重量部をシリンダー温度200℃、回転数150rpmに設定した二軸押出機(46mmφ、L/D=60、(株)神戸製鋼所製、製品名HYPERKTX46)に供給して溶融混練しペレットを得た溶融混練した後、次いで、シリンダー途中よりメタクリル酸グリシジル4重量部、スチレン4重量部を加え溶融混練して共変性ポリオレフィン(B3)を得た。
(Comparative Example 4)
25 parts by weight of random polypropylene (manufactured by Prime Polymer Co., Ltd .: S235WC), 25 parts by weight of low-density polyethylene (manufactured by Nippon Unicar Co., Ltd .: NUC-8008), hydrogenated styrene thermoplastic elastomer (manufactured by JSR Co., Ltd .: DYNARON 1321P) ) 50 parts by weight of the mixture (a) and (b) 1,3-di (t-butylperoxyisopropyl) benzene (Nippon Yushi Co., Ltd .: Perbutyl P, 1 minute half-life 175 ° C.) 0.4 A weight part was supplied to a twin-screw extruder (46 mmφ, L / D = 60, manufactured by Kobe Steel, Ltd., product name HYPERKTX46) set at a cylinder temperature of 200 ° C. and a rotation speed of 150 rpm, and melt-kneaded to obtain pellets. After melt-kneading, add 4 parts by weight of glycidyl methacrylate and 4 parts by weight of styrene from the middle of the cylinder. To obtain a sexual polyolefin (B3).
(比較例5)
上記製造例1で得られた変性ポリオレフィン(A1)25重量部、高密度ポリエチレン(日本ユニカー(株)製:NUCG−5641)25重量部、水添スチレン系熱可塑性エラストマー(旭化成(株)製:タフテックH1221)50重量部を、温度200℃に設定した樹脂混練機((株)東洋精機製、製品名ラボプラストミル)にて混練し、接着性樹脂(B4)を得た。下記方法にて、接着強度および引張弾性率を測定した。
(Comparative Example 5)
25 parts by weight of the modified polyolefin (A1) obtained in Production Example 1 above, 25 parts by weight of high-density polyethylene (manufactured by Nippon Unicar Co., Ltd .: NUCG-5641), hydrogenated styrene thermoplastic elastomer (manufactured by Asahi Kasei Co., Ltd.): 50 parts by weight of Tuftec H1221) were kneaded with a resin kneader (product name: Labo Plast Mill, manufactured by Toyo Seiki Co., Ltd.) set at a temperature of 200 ° C. to obtain an adhesive resin (B4). The adhesive strength and tensile elastic modulus were measured by the following methods.
(比較例6)
上記製造例1で得られた変性ポリオレフィン(A1)50重量部、低密度ポリエチレン(日本ユニカー(株)製:NUC−8008)25重量部、水添スチレン系熱可塑性エラストマー(旭化成(株)製:タフテックH1221)25重量部を、温度200℃に設定した樹脂混練機((株)東洋精機製、製品名ラボプラストミル)にて混練し、接着性樹脂(B5)を得た。下記方法にて、接着強度および引張弾性率を測定した。
(Comparative Example 6)
50 parts by weight of the modified polyolefin (A1) obtained in Production Example 1 above, 25 parts by weight of low density polyethylene (manufactured by Nippon Unicar Co., Ltd .: NUC-8008), hydrogenated styrene thermoplastic elastomer (manufactured by Asahi Kasei Co., Ltd.): 25 parts by weight of Tuftec H1221) were kneaded with a resin kneader (product name: Labo Plast Mill, manufactured by Toyo Seiki Co., Ltd.) set at a temperature of 200 ° C. to obtain an adhesive resin (B5). The adhesive strength and tensile elastic modulus were measured by the following methods.
(比較例7)
上記製造例1で得られた変性ポリオレフィン(A1)25重量部、ポリプロピレン((株)プライムポリマー製:S235WC)25重量部、水添スチレン系熱可塑性エラストマー(旭化成(株)製:タフテックH1221)50重量部を、温度200℃に設定した樹脂混練機((株)東洋精機製、製品名ラボプラストミル)にて混練し、接着性樹脂(B6)を得た。下記方法にて、接着強度および引張弾性率を測定した。
(Comparative Example 7)
25 parts by weight of the modified polyolefin (A1) obtained in Production Example 1 above, 25 parts by weight of polypropylene (manufactured by Prime Polymer Co., Ltd .: S235WC), hydrogenated styrene thermoplastic elastomer (manufactured by Asahi Kasei Co., Ltd .: Tuftec H1221) 50 Weight parts were kneaded with a resin kneader (product name: Labo Plast Mill, manufactured by Toyo Seiki Co., Ltd.) set at a temperature of 200 ° C. to obtain an adhesive resin (B6). The adhesive strength and tensile elastic modulus were measured by the following methods.
(接着強度測定)
PETフィルム(150mm×150mm×0.05mm)2枚の間に、実施例1〜5、比較例1〜7で作成した接着性樹脂をはさみ、加熱プレス機((株)神藤金属工業所製:製品名圧縮成型機NSF−50)にて、所定の加熱温度(200℃、5MPa)の条件で接着してテストサンプルを得た。これを10mm幅に切削し、オートグラフ((株)島津製作所製:AG−2000A)を用い、23℃にて引張テストスピード200mm/minの条件にて、T字剥離強度を測定した。
(Adhesive strength measurement)
The adhesive resin created in Examples 1 to 5 and Comparative Examples 1 to 7 was sandwiched between two PET films (150 mm × 150 mm × 0.05 mm), and a heating press machine (manufactured by Shindo Metal Industry Co., Ltd .: In a product name compression molding machine NSF-50), a test sample was obtained by bonding under the conditions of a predetermined heating temperature (200 ° C., 5 MPa). This was cut into a width of 10 mm, and T-peel strength was measured at 23 ° C. under a tensile test speed of 200 mm / min using an autograph (manufactured by Shimadzu Corporation: AG-2000A).
(引張弾性率測定)
加熱プレス機((株)神藤金属工業所製:製品名圧縮成型機NSF−50)にて、所定の加熱温度(200℃、5MPa)の条件で加熱プレスをして、実施例1〜5、比較例1〜7で作成した接着性樹脂の約1mm厚のシートを得た。これをミニダンベル2(1/3)号の大きさに切削し、オートグラフ((株)島津製作所製:AG−2000A)を用い、23℃にて引張テストスピード50mm/minの条件にて、引張弾性率を測定した。
(Tensile modulus measurement)
In Examples 1-5, a heat press was performed under the conditions of a predetermined heating temperature (200 ° C., 5 MPa) using a heating press machine (manufactured by Shinfuji Metal Industry Co., Ltd .: product name compression molding machine NSF-50). An approximately 1 mm thick sheet of the adhesive resin prepared in Comparative Examples 1 to 7 was obtained. This was cut into the size of mini dumbbell 2 (1/3), and using an autograph (manufactured by Shimadzu Corporation: AG-2000A) at 23 ° C. under a tensile test speed of 50 mm / min. Tensile modulus was measured.
結果を表1に示す。実施例1〜5は本発明の接着性樹脂組成物を用いており、いずれも強固な接着強度を示した。一方で、変性ポリプロピレン単独の比較例1、変性ポリプロピレンとスチレン系熱可塑性エラストマーのみの混合物である比較例2、変性ポリプロピレンと低密度ポリエチレンのみの混合物である比較例3では、接着強度が低調であった。 The results are shown in Table 1. Examples 1-5 used the adhesive resin composition of this invention, and all showed strong adhesive strength. On the other hand, in Comparative Example 1 in which the modified polypropylene alone was used, Comparative Example 2 in which only the modified polypropylene and styrene thermoplastic elastomer were mixed, and Comparative Example 3 in which only the modified polypropylene and low-density polyethylene were mixed, the adhesive strength was low. It was.
実施例1と比較例2を比較すると、変性ポリプロピレン単独に対してスチレン系熱可塑性エラストマーを添加するよりも、変性ポリプロピレンと低密度ポリエチレンの混合物に対してスチレン系エラストマーを添加する方が、効果的に樹脂の弾性率を下げることができ、接着強度の向上に寄与していることがわかる。 Comparing Example 1 and Comparative Example 2, it is more effective to add a styrene elastomer to a mixture of modified polypropylene and low density polyethylene than to add a styrene thermoplastic elastomer to the modified polypropylene alone. It can be seen that the elastic modulus of the resin can be lowered and contributes to the improvement of the adhesive strength.
実施例1と、比較例5および比較例7を比較すると、低密度ポリエチレンの代わりに、高密度ポリエチレンあるいはポリプロピレンを添加した場合、樹脂組成物の引張弾性率が十分に下がらず、接着性にも乏しいことがわかる。 When Example 1 is compared with Comparative Example 5 and Comparative Example 7, when high-density polyethylene or polypropylene is added instead of low-density polyethylene, the tensile elastic modulus of the resin composition is not sufficiently lowered, and adhesion is also improved. I understand that it is scarce.
また、0.7<C/(A+B)<1.1の範囲外にある比較例6についてもT字剥離強度は低調な結果となった。スチレン系エラストマーの添加量が相対的に少ないことで、引張弾性率が十分に下がらなかったためである。 Further, the comparative example 6 which is outside the range of 0.7 <C / (A + B) <1.1 also showed a low T-peel strength. This is because the tensile elastic modulus was not sufficiently lowered due to the relatively small addition amount of the styrene elastomer.
(加工性)
実施例1と比較例4を比較すると、引張弾性率およびT字剥離強度については良好であるものの、溶融変性時にスチレン系エラストマーおよび/または低密度ポリエチレンの架橋反応が進行する為、溶融粘度が著しく低下して成形加工性に乏しい樹脂となった。
(Processability)
When Example 1 and Comparative Example 4 are compared, the tensile modulus and T-peel strength are good, but since the crosslinking reaction of the styrene elastomer and / or low density polyethylene proceeds during melt modification, the melt viscosity is remarkably high. As a result, the resin became poor in moldability.
Claims (5)
各成分の重量比は0.7<C/(A+B)<1.1であり、該接着性樹脂組成物の引張弾性率は100MPa以下であり、
前記変性ポリオレフィン(A)は、ラジカル重合開始剤存在下、ポリオレフィン、エポキシ基含有ビニル単量体および芳香族ビニル単量体が溶融混練される変性工程により製造され、該変性工程では、ポリオレフィン100重量部に対して、エポキシ基含有ビニル単量体が0.1〜20重量部添加されて変性することを特徴とする接着性樹脂組成物。 An adhesive comprising a modified polyolefin (A) having a tensile elastic modulus of 500 MPa or more and 1500 MPa or less, a low density polyethylene or linear low density polyethylene (B) having a density of 0.940 g / cm 3 or less, and a styrenic thermoplastic elastomer (C). A functional resin composition comprising:
The weight ratio of each component is 0.7 <C / (A + B ) <1.1, the tensile modulus of the adhesive resin composition Ri der below 100 MPa,
The modified polyolefin (A) is produced by a modification step in which a polyolefin, an epoxy group-containing vinyl monomer and an aromatic vinyl monomer are melt-kneaded in the presence of a radical polymerization initiator. parts with respect to the epoxy group-containing vinyl monomer is added 0.1 to 20 parts by weight adhesive resin composition characterized by degeneration to Rukoto.
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