JP6283541B2 - Dyeing machine - Google Patents

Description

  The present invention relates to a dyeing machine, and more particularly, to a dyeing machine for dyeing a fiber workpiece using centrifugal force.

  Conventionally, a dyeing machine using centrifugal force is disclosed in, for example, Japanese Patent Application Laid-Open No. 2002-20965 (Patent Document 1).

Patent Document 1 shows a beam around which an object is wound and a staining container into which the beam is inserted. A large number of holes are formed in the peripheral surface of the beam. A tube that rotates while spraying a staining solution is disposed inside the staining container. The staining liquid is ejected from the pipe and supplied to the inside of the staining container by driving the pump. When the beam is inserted inside the staining container, a tube is inserted inside the beam. A stopper is fixed around the tube. The beam is sandwiched between the stopper and the holding member. The staining liquid ejected from the tube penetrates the workpiece through the hole of the beam. After the staining liquid is discharged from the staining container, it is again sprayed into the staining container by a pump.
In CN1152646A (Patent Document 2), a rotating shaft is horizontally installed in the staining container, and a screw that flows the staining solution in a direction parallel to the rotating shaft and a reel that is wound with an object to be processed are wound around the rotating shaft. There is disclosed a dyeing machine which is mounted in parallel and dyes a dyeing solution by impinging and penetrating the side end of an object to be processed.

Japanese Patent Application Laid-Open No. 2002-20965 CN1152646A

  The dyeing machine disclosed in Patent Document 1 uses a pump for injecting the dyeing liquid and for infiltrating the dyeing liquid into the object to be processed. Therefore, a pump or a pipe connecting the pump and the dyeing container is required. The equipment cost of the machine becomes expensive.

  In the dyeing machine disclosed in Patent Document 2, the screws are attached to both the left and right sides of the winding frame, so that the dyeing solution in the dyeing chamber of the staining container is flowed forward by the front screw and wound around the winding frame. It collides with the side end of the layered workpiece, passes through the workpiece and flows out to the opposite side, is sent backward by the rear screw, is returned to the front through the flow path, and so on. Since the dyeing solution circulation channel is formed at the bottom of the dyeing vessel and dyeing is performed, the permeation efficiency into the object to be processed is low, and a large amount of dyeing solution is required.

  The present invention has been made in view of the above-described conventional problems. The object of the present invention is to allow the dyeing solution to permeate an object to be processed without using a pump. The object is to provide a low-cost dyeing machine capable of finely dyeing processed products.

  In order to achieve the above object, the present invention is configured as follows.

  The dyeing machine of the first technical solution of the present invention includes a beam that is a cylindrical winding frame around which a fiber workpiece is wound, and a cylindrical staining container that stores a staining solution, The staining container includes a cylindrical peripheral wall and a rear wall that closes one side in the axial direction of the peripheral wall, a plurality of first holes are formed in the peripheral surface of the beam, and a rotation shaft is provided inside the staining container. In the dyeing machine arranged, a fixing means for fixing the beam to the rotating shaft is installed on the rotating shaft, and the fixing means includes the beam inserted into the staining container together with the rotating shaft. A circulation path that is rotatable with the rotating shaft so as to rotate, and has one end connected to the peripheral wall and the other end connected to the rear wall. It further has a circulation path for flowing in the central region of the container To.

  The dyeing machine of the second technical solution of the present invention is the tube formed in the dyeing machine of the first technical solution, wherein the rear wall of the dyeing vessel is formed by extending in the central region to the opposite side of the peripheral wall of the dyeing vessel. It has a shape-like convex part, and the circulation path is connected to the convex part.

  The dyeing machine according to the third technical proposal of the present invention is characterized in that, in the dyeing machine according to the second technical proposal, an injection path is provided in the convex portion.

  A dyeing machine according to a fourth technical solution of the present invention is the dyeing machine according to the second technical solution, wherein one end of the circulation path penetrates the peripheral wall of the dyeing vessel in a water-tight manner and the other end makes the convex portion water-tight. It is characterized by comprising a pipe that penetrates.

  A dyeing machine according to a fifth technical solution of the present invention is the dyeing machine according to the second technical solution, wherein the circulation path communicates from the peripheral wall of the dyeing vessel to the convex portion so as to communicate with the peripheral wall and the rear of the dyeing vessel. It consists of a room set up in a wall.

  The dyeing machine according to the sixth technical proposal of the present invention is characterized in that, in the dyeing machine according to the first or second technical proposal, the circulation path is connected to the central portion in the front-rear direction of the peripheral wall of the dyeing container.

  The dyeing machine according to the seventh technical solution of the present invention is the dyeing machine according to the first technical solution, wherein the dyeing solution is connected to the drive source of the rotating shaft and based on the amount of the object to be wound around the beam. And a control unit for setting the rotational speed of the rotary shaft.

  The dyeing machine according to the eighth technical solution of the present invention is the dyeing machine according to the first technical solution, wherein the fixing means is disposed on the front side of the cylindrical beam accommodating member disposed inside the dyeing vessel and the rotating shaft. A pressing member attached, and when the beam is inserted into the staining container, the beam is accommodated in the beam accommodating member, and the pressing member connects the beam and the rotating shaft, The beam accommodating member is fixed to the rotating shaft and rotates with the rotation of the rotating shaft, and a plurality of second holes are formed in a peripheral surface of the beam accommodating member.

  A dyeing machine according to a ninth technical solution of the present invention is the dyeing machine according to the first technical solution, wherein the fixing means is attached to a rear side of the rotary shaft and a front side of the rotary shaft. A presser member, and the beam is clamped and fixed by the stopper and the presser member when the beam is inserted into the staining container.

  A dyeing machine according to a tenth technical solution of the present invention is the dyeing machine according to the eighth or ninth technical solution, wherein the pressing member is formed long in a radial direction of the pressing member, and a protrusion provided on the beam is inserted. It has a hole.

  A dyeing machine according to an eleventh technical solution of the present invention is the dyeing machine according to any one of the first to tenth technical solutions, wherein a rotating body is fixed to the rotating shaft, and the rotating member is connected to the rotating shaft. And a plurality of wings extending in the radial direction, and when the beam is inserted into the staining container, the rotating body is inserted into the beam.

  With the above configuration, the following effects can be achieved.

  According to the first technical solution of the present invention, while the rotating shaft is rotating, the beam around which the workpiece is wound rotates together with the rotating shaft, so that a centrifugal force is generated by pushing the staining solution, and the staining solution is removed from the beam. The dyeing liquid is held in a ring shape along the inner peripheral surface (inner wall) of the staining container. In addition, one end is connected to the peripheral wall, the other end is connected to the rear wall, and a circulation path is provided for flowing the staining solution from the peripheral region along the peripheral wall to the central region of the staining container, so that staining is performed by centrifugal force. The staining liquid present along the inner wall of the container returns to the center of the staining container, and the staining liquid flows from the center of the staining container toward the inner wall side of the staining container, and thereby the fluidity of the staining liquid. Furthermore, even if the gap between the object to be processed and the staining container becomes small, the fluidity of the dyeing liquid in the dyeing container does not decrease, and it is uniform for more objects to be processed. Can be dyed.

  According to the second technical solution of the present invention, since the circulation path is connected to the convex portion of the rear wall, the staining liquid existing along the inner wall of the staining container is surely placed in the center of the staining container by centrifugal force. The fluidity of the dyeing liquid in the dyeing vessel is further improved.

  According to the third technical solution of the present invention, when centrifugal force is applied to the staining solution, the staining solution is prevented from entering the injection path.

  According to the fourth technical solution of the present invention, when the staining liquid flows from the peripheral wall of the staining container to the pipe and flows from the pipe to the staining container through the convex portion, there is no leakage of the staining liquid.

  According to the fifth technical solution of the present invention, since the chamber is opened in the peripheral wall and the rear wall of the staining container, the number of parts can be reduced, the circulation path mounting step can be omitted, and the staining liquid can be prevented from leaking. .

  According to the sixth technical solution of the present invention, since the circulation path is connected to the central portion in the front-rear direction of the peripheral wall, it is possible to prevent the staining liquid from circulating unevenly before and after the staining container.

  According to the seventh technical solution of the present invention, the control unit can set the amount of the staining liquid and the number of rotations of the rotation shaft based on the amount of the object to be wound around the beam. It is possible to control the amount of dyeing solution most suitable for the amount of ink and the number of rotations of the rotating shaft, so that the dyeing solution and power consumption are not wasted. That is, by setting in the control unit, even with a small amount of staining liquid, the staining liquid can be made into a ring shape, and the staining liquid can easily penetrate into the object to be processed wound around the beam. Can be dyed beautifully.

  According to the eighth technical solution of the present invention, since the staining liquid passes through the second hole of the beam housing member from the first hole of the beam, the flow path of the staining liquid is determined. Thereby, the generation | occurrence | production of the spot which arises because the flow of the dyeing liquid is disturbed can be prevented.

  According to the ninth technical solution of the present invention, an inexpensive dyeing machine can be provided with a simple configuration.

  According to the tenth technical solution of the present invention, the presser member is formed long in the radial direction of the presser member and has a hole into which a projection provided on the beam is inserted. It is possible to deal with beams having different diameters of the portion around which the workpiece is wound.

  According to the eleventh technical solution of the present invention, when the rotating body rotates, the wings of the rotating body also push the staining liquid to generate centrifugal force, causing the staining liquid to flow away from the rotating body. That is, the staining liquid is more easily held so as to form a ring shape along the inner peripheral surface of the staining container while the rotating body rotates. Thereby, it becomes easier to penetrate | infiltrate the to-be-processed object in which the dyeing liquid was wound around the beam.

  According to the present invention, there is provided a low-cost dyeing machine that allows dyeing liquid to permeate an object to be processed without using a pump, and can clean the object to be processed even with a small amount of dyeing liquid. Can be provided.

  Moreover, according to this invention, the dyeing machine which can improve the fluidity | liquidity of the dyeing liquid in a dyeing | staining container can be provided.

Sectional drawing which shows the state before inserting the beam of the dyeing machine of the Example which concerns on this invention into a dyeing | staining container. AA sectional drawing of FIG. Sectional drawing which shows the state after inserting the beam of the dyeing machine of the Example which concerns on this invention into the dyeing | staining container. BB sectional drawing of FIG. The perspective view which shows the press member and the edge part of a beam. Sectional drawing which shows the state before inserting the beam of the dyeing machine of the modification 1 which concerns on this invention into a dyeing | staining container. CC sectional drawing of FIG. Sectional drawing which shows the state after inserting the beam of the dyeing machine of the modification 1 which concerns on this invention into the dyeing | staining container. DD sectional drawing of FIG. Sectional drawing which shows the state after inserting the beam of the dyeing machine of the modification 2 which concerns on this invention into the dyeing | staining container. The expanded sectional view which shows the modification of the circulation path which concerns on this invention. (A), (b), (c), and (d) of FIG. 12 are schematic views showing a state in which the staining liquid by the staining machine according to the present invention flows in the staining container when the rotation shaft rotates.

  Embodiments of the present invention will be specifically described below with reference to the drawings. It should be noted that the present invention is not limited to the embodiments described below, and various modifications can be made as long as it has substantially the same configuration as the present invention and exhibits the same operation effect. Is possible.

  FIG. 1 is a cross-sectional view showing a state before a beam of a dyeing machine according to an embodiment of the present invention is inserted into a dyeing container. 2 is a cross-sectional view taken along the line AA in FIG. FIG. 3 is a sectional view showing a state after the beam of the dyeing machine of the embodiment according to the present invention is inserted into the dyeing container. 4 is a cross-sectional view taken along line BB in FIG. FIG. 5 is a perspective view showing the holding member and the end of the beam. In the example of FIG. 1, “upper” is the upper side with respect to the page, “lower” is the lower side with respect to the page, “front” is the left side with respect to the page, and “rear” is with respect to the page. On the right.

  As shown in FIGS. 1-5, the dyeing machine of this invention consists of the cylindrical dyeing container 2 which stores the beam 1 which is a cylindrical winding frame, and the dyeing | staining liquid. The beam 1 has a cylindrical beam body 11 that is long in the front-rear direction. The beam body 11 includes a large number of first holes 13 formed on the peripheral surface. The first hole 13 penetrates the circumferential surface of the beam body 11 in the radial direction of the beam body 11. The beam 1 has front and rear flanges 12 provided at the front end and the rear end of the beam main body 11 and extending in the radial direction of the beam main body 11. Further, the beam 1 has a projection 14 provided on the front flange 12 and projecting forward. An object to be processed is wound around the peripheral surface of the beam body 11. The flange 12 serves as a wall so that the object to be processed does not come off the front end portion and the rear end portion of the beam body 11. Two protrusions 14 are arranged at 180 ° intervals in the circumferential direction of the beam 1. The dyeing solution is dyed into the workpiece through the first hole 13. The object to be treated is a textile product. In the case of the present embodiment, as an example of the object to be processed, a fastener chain F in which fastener elements are fixed along the edge of the tape is given.

  The staining container 2 has a peripheral wall 5 that is long in the front-rear direction, and a rear wall 4 that closes the rear end of the peripheral wall 5 on one end side in the axial direction. A rotating shaft 3 extending in the front-rear direction is disposed inside the staining container 2. The rotating shaft 3 is disposed so as to penetrate the rear wall 4 and rotate in a watertight manner with respect to the rear wall 4. A circular lid 8 is attached to the front end portion on the other axial end side of the peripheral wall 5 so as to be opened and closed by sliding in the vertical direction. The rear wall 4 has a cylindrical convex portion 41 extending in the diametrical central region on the side opposite to the peripheral wall 5. The convex portion 41 has a cylindrical portion 41a that is long in the front-rear direction and an end portion 41b that closes the rear end portion of the cylindrical portion 41a. The rotating shaft 3 passes through the end 41b. The dyeing vessel 2 is provided with a circulation path 30 that connects the peripheral wall 5 and the rear wall 4. The circulation path 30 includes a pipe 31 having one end penetrating watertightly through the center in the front-rear direction of the upper peripheral wall 5 of the staining container 2 and the other end penetrating watertightly through the cylindrical portion 41 a above the convex portion 41. Details of the circuit will be described later.

  Inside the staining container 2, a cylindrical beam accommodating member 7 having a diameter larger than that of the beam 1 and accommodating the beam 1 is disposed. The beam housing member 7 has a cylindrical body 71 that is long in the front-rear direction and a rear plate 72 that closes the rear end of the body 71. The rear plate 72 serves as a stopper that comes into contact with the beam 1 and stops the beam 1 from moving toward the rear of the staining container 2 when the beam 1 is accommodated in the beam accommodating member 7. The rotating shaft 3 passes through the rear plate 72. The beam accommodating member 7 has a rear plate 72 fixed to the rotating shaft 3 and rotates with the rotation of the rotating shaft 3.

  A disc-shaped pressing member 15 that connects the beam 1 and the rotating shaft 3 is attached to the front side of the rotating shaft 3 so that the beam 1 rotates together with the rotating shaft 3. A center hole 16 into which the tip of the rotary shaft 3 is inserted is provided at the center of the pressing member 15. In addition, two elongated holes 17 into which the protrusions 14 provided on the beam 1 are inserted are provided in the disc portion of the pressing member 15. After the beam 1 is accommodated in the beam accommodating member 7 and the pressing member 15 is installed on the rotating shaft 3, the beam 1 is fixed to the rotating shaft 3 with a stopper (not shown) such as a screw. In this embodiment, the beam accommodating member 7 and the pressing member 15 are formed with fixing means for fixing the beam 1 to the rotating shaft 3. When the rotating shaft 3 rotates, the presser member 15 fixed to the rotating shaft 3 also rotates. At this time, the inner surface of the elongated hole 17 of the pressing member 15 pushes the protrusion 14 of the beam 1 in the rotation direction, so that the beam 1 rotates. As the beam 1 rotates, a centrifugal force is generated by pushing the staining liquid, and the staining liquid flows in a direction away from the beam 1 so that the staining liquid is held in a ring shape along the peripheral wall 5 of the staining container 2. .

  The long hole 17 is formed long in the radial direction of the pressing member 15. The reason for this is that when the amount of winding of the fastener chain F is small, the beam 1 uses another beam in which the diameter of the beam main body 11 (the portion around which the fastener chain is wound) is increased. May shift. Even in such a case, the protrusion 14 can be inserted into the elongated hole 17.

A first roller 21 is connected to the rear end of the rotating shaft 3. When the first roller 21 rotates, the rotary shaft 3 connected to the first roller 21 also rotates. A second roller 22 connected to the first roller 21 via the belt 23 is connected to the drive shaft 24 of the motor M. When the drive shaft 24 rotates, the second roller 22 connected to the drive shaft 24 also rotates. When the second roller 22 rotates, the first roller 21 connected to the second roller 22 through the belt 23 rotates. Thereby, the rotating shaft 3 is rotated by driving the motor M. The motor M is connected to a control unit C that sets the amount of the dyeing liquid and the number of rotations of the rotary shaft 3 based on the amount of the fastener chain F wound around the beam 1. Specific examples of settings in the control unit C are shown in the following table.

  Based on the amount of the fastener chain F wound around the beam, the control unit C can set the amount of the staining liquid and the number of rotations of the rotation shaft. As shown in the above table, when the weight of the object to be processed is small, the amount of the staining liquid is small and the number of rotations of the rotation shaft is set to be small. And when the weight of a to-be-processed object is large, the quantity of dyeing | staining liquid is large and the rotation speed of a rotating shaft is set many. Specifically, when the weight of the object to be processed is smaller than 400 g, the amount of the staining liquid is increased and the number of rotations of the rotation shaft is increased as the amount of the object to be processed increases. Thereby, it is possible to control the amount of the dyeing solution most suitable for the amount of the fastener chain F and the number of rotations of the rotary shaft 3, and the dyeing solution and the power consumption are not wasted. That is, by setting in the control unit C, even with a small amount of dyeing liquid, the dyeing liquid can be ring-shaped, and the dyeing liquid can easily penetrate into the fastener chain F wound around the beam 1, and the fastener chain F can be dyed beautifully.

  In addition, when the weight of the object to be processed is equal to or greater than a predetermined amount, the control unit C sets the amount of the staining liquid and the number of rotations of the rotation shaft to be constant. Specifically, when the weight of the object to be processed is 400 g or more, the amount of the staining liquid and the rotational speed of the rotating shaft are made constant at a larger value than when the weight of the object to be processed is smaller than 400 g. It is set. The reason for this is that even if the weight of the object to be processed increases to a predetermined weight or more, if there is a certain amount of dyeing liquid and a certain number of rotations, the dyeing liquid can be ring-shaped and the dyeing liquid penetrates into the fastener chain F. It is because it is made to do.

  A number of second holes 26 are formed in the peripheral surface of the beam housing member 7. The second hole 26 penetrates the peripheral surface of the beam housing member 7 in the radial direction of the beam housing member 7. The second hole 26 is a hole through which the dyeing solution having passed through the first hole 13 and the fastener chain F is passed. Further, there is a gap 27 between the beam housing member 7 and the peripheral wall 5 of the staining container 2.

  In order to dye as many fastener chains F as possible by one dyeing, it is necessary to wind a long fastener chain F around the beam 1. Thereby, the layer of the fastener chain F wound around the beam 1 is thickened, and the layer of the fastener chain F is approaching the beam accommodating member 7 as shown in FIG. The beam accommodating member 7 is disposed close to the inner wall of the staining container 2 in order to avoid contact with the fastener chain F. Thereby, the gap 27 between the beam accommodating member 7 and the staining container 2 becomes small. When the gap 27 becomes small, the fluidity of the dyeing liquid in the dyeing vessel 2 is lowered, and color unevenness occurs in the object to be dyed.

  In order to prevent the above-described problem, the present invention is provided with a circulation path 30 having one end connected to the peripheral wall 5 and the other end connected to the rear wall 4. More specifically, one end of the circulation path 30 communicates with the gap 27 at the middle portion in the front-rear direction of the peripheral wall 5 on the upper side of the peripheral wall 5, and the other end of the circulation path 30 extends from the diametrical central region of the rear wall 4 to the peripheral wall. 5 communicates with the inside of the staining container 2 through a cylindrical convex portion 41 extending in the direction opposite to the direction 5.

  When the beam 1 rotates together with the rotating shaft 3, the circulation path 30 automatically and automatically removes the staining liquid existing in the gap 27 along the inner surface of the peripheral wall 5 of the staining container 2 from one end by centrifugal force. It can be continuously received in the circulation path 30 and returned from the other end to the central region in the convex portion 41. In the interior of the staining container 2, since the staining solution is directed from the central region to the peripheral region by centrifugal force, the central region is slightly negative pressure. Therefore, the dyeing liquid that has entered one end of the circulation path 30 is likely to be discharged from the other end to the negative pressure center region. The circulation of the dyeing liquid from the peripheral region to the central region can increase the fluidity of the dyeing solution in the dyeing vessel 2, thereby making the fastener chain F dyeing more uniform.

  An injection path 9 for inserting the staining solution into the staining container 2 is connected to the cylindrical portion 41 a of the convex portion 41. The injection path 9 is installed on the upper side of the convex portion 41. As shown in FIG. 1, the other end of the pipe 31 and the injection path 9 are connected to the cylindrical portion 41 a of the convex portion 41 so as to be lined up and down. In addition, a discharge path 10 for discharging the staining liquid from the staining container 2 is connected to the peripheral wall 5. The discharge path 10 is installed on the lower side of the staining container 2.

  Next, dyeing by the dyeing machine of the present invention will be described. When the beam 1 is inserted into the staining container 2, the rotating shaft 3 is inserted into the beam 1, and the beam 1 is accommodated in the beam accommodating member 7.

  FIG. 12 is a schematic diagram showing a state in which the staining liquid flows in the staining container 2 when the rotating shaft 3 rotates. First, the beam 1 around which an appropriate amount of the fastener chain F is wound is inserted into the staining container 2 and the lid 8 is closed. After injecting a predetermined amount of staining solution as shown in FIG. 12A from the injection path 9 into the staining container 2 by a valve (not shown), the injection path 9 is closed. Next, the rotating shaft 3 is rotated by the motor M. Thereby, the beam 1 around which the fastener chain F is wound also rotates, and at this time, the dyeing liquid is in a state shown in FIG. After the dyeing liquid passes through the first hole 13 of the beam 1 and penetrates into the fastener chain F, the dyeing liquid passes through the second hole 26 of the beam accommodating member 7 and is between the beam accommodating member 7 and the peripheral wall 5 of the staining container 2. It circulates through the gap 27, passes through the state shown in FIG. 12 (c), and finally becomes a ring shape as shown in FIG. 12 (d). In the state of FIG. 12D, the staining liquid present in the gap 27 is circulated into the convex portion 41 of the rear wall 4 through the circulation path 30. That is, the staining solution is held in a ring shape along the peripheral wall 5 of the staining container 2 while the rotating shaft 3 is rotated. This staining solution is circulated by the circulation path 30 using centrifugal force. Returned to the center side of the staining container 2.

  Since the injection path 9 is provided on the convex portion 41 extending to the side opposite to the peripheral wall 5 of the staining container 2, when the centrifugal force is applied to the staining liquid, the staining liquid is prevented from entering the injection path 9. ing.

  Further, the staining liquid along the peripheral wall 5 of the staining container 2 in a ring shape passes through the circulation path 30 connected to the convex portion 41 from one end of the circulation path 30 connected to the central portion in the front-rear direction of the peripheral wall 5 of the staining container 2. After flowing to the other end of the dye, it returns to the center of the staining container 2. Then, the staining liquid flows from the center of the staining container 2 toward the inner wall side of the staining container 2.

  Since the circulation path 30 is connected to the central portion in the front-rear direction of the peripheral wall 5, it is possible to suppress the circulation of the staining liquid in the front-rear direction of the staining container 2, and the circulation path 30 is formed in the diameter direction of the rear wall 4. Since it is connected to the cylindrical portion 41a of the convex portion 41 formed in the central region, the staining liquid along the peripheral wall 5 of the staining container 2 in a ring shape is surely returned to the center of the staining container 2, Furthermore, the fluidity of the dyeing liquid is improved, and the dyeing liquid can easily penetrate the fastener chain F wound around the beam 1. And after such dyeing | staining is performed for the predetermined time, rotation of the rotating shaft 3 by the motor M is stopped. The discharge path 10 was opened by a valve (not shown) to discharge the dyeing solution, and the dyeing was completed.

  The beam 1 is accommodated in the beam accommodating member 7 and can be rotated together with the beam accommodating member 7. Further, by providing the second hole 26 in the beam accommodating member 7, the staining liquid passes from the first hole 13 of the beam 1 through the second hole 26 of the beam accommodating member 7, so that the flow path of the staining liquid is determined. Thereby, the generation | occurrence | production of the spot which arises because the flow of the dyeing liquid is disturbed can be prevented.

  The dyeing machine of this embodiment allows the dyeing solution to penetrate into the object to be processed without using a pump, and even with a small amount of dyeing liquid, the dyeing to the object to be processed is free of spots and is beautiful. And cost can be reduced.

  Next, a dyeing machine according to a modification of the present invention will be described. The description of the modified example will be described centering on differences from the above-described embodiment, and the same members as those in the above-described embodiment will be denoted by the same reference numerals, and redundant description will be omitted.

  6 to 9 show a first modification according to the present invention. FIG. 6 is a cross-sectional view showing a state before inserting the beam of the dyeing machine of Modification 1 according to the present invention into the dyeing vessel. 7 is a cross-sectional view taken along the line CC of FIG. FIG. 8 is a cross-sectional view showing a state after inserting the beam of the dyeing machine of Modification 1 according to the present invention into the dyeing vessel. 9 is a cross-sectional view taken along the line DD of FIG.

  In the first modification, the configuration of the rotating body 6 is added to the configuration of the above embodiment. As shown in FIGS. 6 to 9, the rotating body 6 is fixed to the rotating shaft 3 so as to rotate together with the rotating shaft 3 inside the staining container 2. Further, as shown in FIGS. 7 and 9, the rotating body 6 has a plurality of wings 28 extending in the radial direction with respect to the rotating shaft 3. The wings 28 are arranged at predetermined angles in the circumferential direction around the rotation axis 3. In the illustrated example, eight wings 28 are arranged at 45 ° intervals. When the beam 1 is inserted into the staining container 2, the rotating shaft 3 and the rotating body 6 are inserted into the beam 1, and the beam 1 is accommodated in the beam accommodating member 7.

  FIG. 10 is a cross-sectional view showing a state after inserting the beam of the dyeing machine of Modification 2 according to the present invention into the dyeing vessel. In FIG. 10, compared with the first modification, there is no beam accommodating member. Instead, a disk-like stopper 25 attached to the rear side of the rotary shaft 3 and a disc-like presser attached to the front side of the rotary shaft 3. The beam 1 is sandwiched and fixed by the member 29. The stopper 25 is in contact with the beam 1 when the beam 1 is accommodated inside the staining container 2, and the beam 1 is moved to the rear of the staining container 2 when the beam 1 is accommodated inside the staining container 2. Stop moving towards. The stopper 25 and the pressing member 29 are rotatable with the rotary shaft 3 so that the beam 1 rotates with the rotary shaft 3. That is, in the second modification, the stopper 25 and the pressing member 29 constitute a fixing means for fixing the beam 1 to the rotating shaft 3. Even when the beam 1 is inserted into the staining container 2, the rotating body 6 is inserted into the beam 1. Other configurations are substantially the same as those of the dyeing machine according to the first modification, and thus redundant description is omitted.

  Dyeing by the dyeing machines of Modification 1 and Modification 2 is the same as in the above-described embodiment. In addition to the same effects as those of the above-described embodiment, the rotating body 6 rotates, so that the wings 28 of the rotating body 6 also push the staining liquid to generate centrifugal force, so that the staining liquid is separated from the rotating body 6. While the rotating body 6 is rotating, the staining liquid is ring-shaped along the peripheral wall 5 of the staining container 2, and the staining liquid in this peripheral area is fed to the central area of the staining container 2 by the circulation path 30. The dyeing solution can be returned, and the effect that the dyeing solution can more easily penetrate into the fastener chain F wound around the beam 1 can be obtained.

  In the second modification, instead of the pressing member 29, a pressing member 15 having a long hole 17 formed long in the radial direction as in the embodiment may be used. In this case, the projections 14 are correspondingly formed on the beam 1.

  The dyeing machine of Modification 1 and Modification 2 allows the dyeing solution to permeate the object to be processed without using a pump, and even with a small amount of dyeing liquid, the object can be dyed beautifully. Also, the cost can be reduced.

  FIG. 11 shows a modification of the circulation path and corresponds to the portion of the circulation path 30 in FIG. The circulation path 30 a includes a chamber 32 arranged along the peripheral wall 5 and the rear wall 4 of the staining container 2 instead of the pipe 31. The chamber 32 is opened in the peripheral wall 5 and the rear wall 4 of the staining container 2 so as to communicate from the central portion in the front-rear direction of the peripheral wall 5 on the upper side of the staining container 2 to the cylindrical portion 41 a on the upper side of the convex portion 41. . The circulation path 30a allows the staining liquid to flow from a peripheral region along the peripheral wall of the staining container 2 to a central region closer to the center of the staining container 2 than the peripheral region. Thereby, it is possible to suppress the circulation of the staining liquid before and after the staining container 2, and the staining liquid existing along the inner wall of the staining container 2 by the centrifugal force surely returns to the center of the staining container 2 and stains. Since the liquid flows from the center of the dyeing container 2 toward the inner wall of the dyeing container 2, the fluidity of the dyeing liquid is improved, and more dyeing to the fastener chain F can be made clean with no spots. And the number of parts can be reduced from the circulation path 30 which consists of the piping 31, the process of attaching the piping 31 to the dyeing | staining container 2 can be omitted, and the leakage of the dyeing liquid can also be prevented.

  FIG. 11 shows that the circulation path 30a is applied to the dyeing machine of the embodiment. However, the circulation path 30a can be applied to the dyeing machines of the first and second modifications of the embodiment and has the same effect. doing.

  Next, features and effects of the dyeing machine of the present invention will be described.

  The dyeing machine of the present invention has a beam 1 which is a cylindrical winding frame around which a fiber fastener chain F is wound, and a cylindrical dyeing container 2 for storing a dyeing solution. Includes a cylindrical peripheral wall 5 and a rear wall 4 that closes one axial side of the peripheral wall 5. A plurality of first holes 13 are formed in the peripheral surface of the beam 1, and the interior of the staining container 2 is formed. In the dyeing machine in which the rotating shaft 3 is arranged, the rotating shaft 3 is provided with fixing means for fixing the beam 1 to the rotating shaft 3, and the fixing means is inserted into the inside of the staining container 2. The circulation path 30, 30 a is rotatable with the rotating shaft 3 such that the beam 1 is rotated with the rotating shaft 3, one end connected to the peripheral wall 5 and the other end connected to the rear wall 4. And the staining solution from the peripheral region along the peripheral wall 5 Characterized by further comprising a circulation path 30,30a to flow into the second central region.

  According to this feature, while the rotating shaft 3 is rotating, the beam 1 around which the fastener chain F is wound rotates together with the rotating shaft 3, thereby pushing the staining solution to generate centrifugal force and separating the staining solution from the beam 1. In other words, the staining solution is held in a ring shape along the peripheral wall 5 of the staining container 2. One end is connected to the peripheral wall 5, the other end is connected to the rear wall 4, and circulation paths 30 and 30 a for allowing the staining liquid to flow from the peripheral region along the peripheral wall 5 to the central region of the staining container 2. Therefore, the staining solution existing along the inner wall of the staining container 2 returns to the center of the staining container 2 due to centrifugal force, and the staining solution is directed from the center of the staining container 2 toward the inner wall side of the staining container 2. This improves the fluidity of the dyeing solution, and even if the gap between the fastener chain F and the dyeing vessel 2 becomes small, the fluidity of the dyeing solution in the dyeing vessel 2 decreases. Therefore, uniform dyeing can be performed on more fastener chains F.

  In the dyeing machine described above, the rear wall 4 of the staining container 2 has a cylindrical convex portion 41 formed at its central region by extending to the opposite side of the peripheral wall 5 of the staining container 2, and the convexity The circulation path 30 and 30a are connected to the part 41, It is characterized by the above-mentioned.

  According to this feature, since the circulation paths 30 and 30a are connected to the convex portion 41 of the rear wall 4, the staining liquid existing along the inner wall of the staining container 2 by centrifugal force is placed in the center of the staining container 2. It is surely returned, and the fluidity of the dyeing liquid in the dyeing vessel 2 is further improved.

  The dyeing machine described above is characterized in that an injection path 9 is provided in the convex portion 41.

  According to this feature, when a centrifugal force is applied to the staining liquid, the staining liquid is prevented from entering the injection path 9.

  In the dyeing machine described above, the circulation path 30 includes a pipe 31 having one end penetrating the peripheral wall 5 of the staining container 2 in a watertight manner and the other end penetrating the convex portion 41 in a watertight manner. To do.

  According to this feature, when the staining liquid flows from the peripheral wall 5 of the staining container 2 to the piping 31 and from the piping 31 to the staining container 2 through the convex portion 41, there is no leakage of the staining liquid.

  In the dyeing machine described above, the circulation path 30a is a chamber 32 provided in the peripheral wall 5 and the rear wall 4 of the staining container 2 so as to communicate from the peripheral wall 5 of the staining container 2 to the convex portion 41. It is characterized by comprising.

  According to this feature, since the chamber 32 is opened on the peripheral wall 5 and the rear wall 4 of the staining container 2, the number of parts can be reduced, the circulation path attaching step can be omitted, and the staining liquid can be prevented from leaking.

  In the dyeing machine, the circulation paths 30 and 30a are connected to a central portion in the front-rear direction of the peripheral wall 5 of the dyeing vessel 2.

  According to this feature, it is possible to suppress the staining liquid from circulating unevenly before and after the staining container 2.

  In the dyeing machine described above, a control unit that is connected to the drive source M of the rotating shaft 3 and sets the amount of the dyeing liquid and the number of rotations of the rotating shaft 3 based on the amount of the fastener chain F wound around the beam 1. It further has C, It is characterized by the above-mentioned.

  According to this feature, the control unit C can set the amount of the dyeing liquid and the number of rotations of the rotary shaft 3 based on the amount of the fastener chain F wound around the beam 1. The most suitable amount of staining liquid and the number of rotations of the rotary shaft 3 can be controlled, so that the staining liquid and power consumption are not wasted. That is, according to the setting in the control unit C, even with a small amount of dyeing liquid, the dyeing liquid can be ring-shaped, and the dyeing liquid can easily penetrate into the fastener chain F wound around the beam 1, and the fastener Dyeing the chain F cleanly.

  In the dyeing machine described above, the fixing means includes a cylindrical beam storage member 7 disposed inside the staining container 2 and a pressing member 15 attached to the front side of the rotating shaft 3, and the beam 1 is housed in the beam housing member 7 when inserted into the staining container 2, the pressing member 15 connects the beam 1 and the rotary shaft 3, and the beam housing member 7 The rotating shaft 3 is fixed to the rotating shaft 3 and rotates with the rotation of the rotating shaft 3, and a plurality of second holes 26 are formed in the peripheral surface of the beam receiving member 7.

  According to this feature, since the staining liquid passes through the second hole 26 of the beam receiving member 7 from the first hole 13 of the beam 1, the flow path of the staining liquid is determined. Thereby, the generation | occurrence | production of the spot which arises because the flow of the dyeing liquid is disturbed can be prevented.

  In the dyeing machine described above, the fixing means includes a stopper 25 attached to the rear side of the rotary shaft 3 and a pressing member 29 attached to the front side of the rotary shaft 3, and the beam 1 is dyed to the dyeing machine. When inserted into the container 2, it is sandwiched and fixed by the stopper 25 and the pressing member 29.

  According to this feature, an inexpensive dyeing machine can be provided with a simple configuration.

  In the dyeing machine described above, the pressing member 15 is formed to be long in the radial direction of the pressing member 15 and has a hole 17 into which a projection 14 provided on the beam 1 is inserted.

  According to this feature, the presser member 15 is formed long in the radial direction of the presser member 15 and has the hole 17 into which the protrusion 14 provided on the beam 1 is inserted. It can cope with beams having different diameters (portions around which the fastener chain F is wound).

  In the dyeing machine described above, the rotating body 6 is fixed to the rotating shaft 3, the rotating body 6 has a plurality of wings 28 extending in the radial direction with respect to the rotating shaft 3, and the beam 1 is The rotating body 6 is inserted into the beam 1 when inserted into the staining container 2.

  According to this feature, when the rotating body 6 rotates, the wings 28 of the rotating body 6 also push the staining liquid to generate centrifugal force, causing the staining liquid to flow away from the rotating body 6. That is, the staining liquid is more easily held so as to form a ring shape along the peripheral wall 5 of the staining container 2 while the rotating body 6 is rotating. As a result, the dyeing liquid is more easily penetrated into the fastener chain F wound around the beam 1.

  As mentioned above, although the Example and effect of this invention were demonstrated, this invention is not limited to the said Example, A various change is possible in the range which does not deviate from the summary of this invention.

  For example, in the above-described embodiment, the beam housing member 7 and the pressing member 15 constitute a fixing unit that fixes the beam 1 to the rotating shaft 3. However, the stopper 25 and the pressing member 29 in the second modification may be used.

  For example, in the embodiment, one circulation path 30 (30a) is provided, but two or more circulation paths 30 may be provided as necessary. In the above-described embodiment, the circulation path 30 (30a) is connected to the central portion in the front-rear direction of the peripheral wall 5 of the staining container 2, but may be connected to the peripheral wall 5 of the staining container 2. That is, the circulation path 30 (30a) may be connected to the front side or the rear side of the central portion of the peripheral wall 5 in the front-rear direction. Moreover, in the said Example, although the circulation path 30 (30a) is connected to the convex part 41 of the rear wall 4 of the dyeing | staining container 2, what is necessary is just to be connected to the rear wall 4 of the dyeing | staining container. You don't have to. Moreover, those skilled in the art can improve the fluidity of the staining liquid as long as the circulation path 30 (30a) can flow the staining liquid from the peripheral region along the peripheral wall 5 of the staining container 2 to the central region of the staining container 2. It turns out that it can improve, and does not need to be limited to the piping 31 or the chamber 32.

  For example, in the above description, two protrusions 14 and two elongated holes 17 are provided. However, the number is not limited to two. If the beam 1 is rotated together with the pressing member 15 by the elongated holes 17 and the protrusions 14, one or three are provided. Two or more may be provided.

  For example, in the above-described embodiment, the fastener chain F is used as an object to be processed. However, the fastener chain F is not limited to the fastener chain F, and a hook-and-loop fastener provided with a number of hooks and loops on the surface of the tape or a ribbon tape may be used.

  For example, in the above-described embodiment, the weight is given as the amount of the object to be wound around the beam 1, but the length is not limited to the weight and may be a length.

  For example, in the first and second modified examples, a total of eight wings 28 are arranged at intervals of 45 °. If you can. For example, six may be arranged at intervals of 60 °.

  Needless to say, the motor M can adjust the rotation speed and rotation direction of the rotating shaft 3, that is, forward and reverse rotation.

  As described above, according to the present invention, the dyeing solution can permeate the object to be processed without using a pump, and even with a small amount of dyeing solution, the dyeing of the object to be processed can be performed at a low price. A simple dyeing machine can be provided.

DESCRIPTION OF SYMBOLS 1 Beam 2 Dyeing container 3 Rotating shaft 4 Rear wall 5 Perimeter wall 6 Rotating body 7 Beam accommodating member 8 Lid 9 Injection path 10 Discharge path 11 Beam body 12 Flange 13 First hole 14 Protrusion 15 Pressing member 16 Central hole 17 Long hole 21 First 1 roller 22 second roller 23 belt 24 drive shaft 25 stopper 26 second hole 27 gap 28 wing 29 holding member 30, 30a circulation path 31 piping 32 chamber 41 convex portion 41a tube portion 41b end portion 71 body portion 72 of the beam housing member Rear plate C of beam housing member Control part F Processed object (fastener chain)
M motor

Claims (11)

It has a beam that is a cylindrical winding frame around which a fiber workpiece is wound, and a cylindrical staining container that stores a staining solution. The staining container has a cylindrical peripheral wall, and a peripheral wall of the peripheral wall. In a dyeing machine including a rear wall that closes one side in the axial direction, a plurality of first holes are formed in the peripheral surface of the beam, and a rotation shaft is arranged inside the dyeing vessel.
The rotating shaft is provided with fixing means for fixing the beam to the rotating shaft,
The fixing means is rotatable with the rotating shaft so that the beam inserted into the staining container rotates with the rotating shaft,
One end is connected to the peripheral wall, and the other end is connected to the rear wall, and the staining liquid is separated from the peripheral region along the peripheral wall by centrifugal force due to the rotation of the rotation shaft, and the central region of the staining container. A dyeing machine, further comprising a circulation path for allowing the dye to flow.   The rear wall of the staining container has a cylindrical convex portion formed by extending in the center region on the opposite side of the peripheral wall of the staining container, and the circulation path is connected to the convex portion. The dyeing machine according to claim 1, wherein the dyeing machine is characterized in that   The dyeing machine according to claim 2, wherein an injection path is provided in the convex portion.   The dyeing machine according to claim 2, wherein the circulation path includes a pipe having one end penetrating the peripheral wall of the dyeing vessel in a watertight manner and the other end penetrating the convex portion in a watertight manner.   The dyeing according to claim 2, wherein the circulation path includes chambers provided in the peripheral wall and the rear wall of the staining container so as to communicate with the convex wall from the peripheral wall of the staining container. Machine.   The dyeing machine according to claim 1 or 2, wherein the circulation path is connected to a central portion in the front-rear direction of the peripheral wall of the dyeing vessel.   2. A control unit that is connected to a drive source of the rotary shaft and sets an amount of staining liquid and a rotational speed of the rotary shaft based on an amount of an object to be wound around the beam. The dyeing machine described in 1. The fixing means includes a cylindrical beam accommodating member disposed inside the staining container, and a pressing member attached to the front side of the rotating shaft,
When the beam is inserted into the staining container, the beam is accommodated in the beam accommodating member, and the pressing member connects the beam and the rotation shaft,
The beam accommodating member is fixed to the rotating shaft and rotates with the rotation of the rotating shaft,
The dyeing machine according to claim 1, wherein a plurality of second holes are formed on a peripheral surface of the beam housing member. The fixing means includes a stopper attached to the rear side of the rotating shaft, and a pressing member attached to the front side of the rotating shaft,
The dyeing machine according to claim 1, wherein when the beam is inserted into the staining container, the beam is sandwiched and fixed by the stopper and the pressing member.   The dyeing machine according to claim 8 or 9, wherein the pressing member is formed long in a radial direction of the pressing member and has a hole into which a protrusion provided on the beam is inserted. A rotating body is fixed to the rotating shaft,
The rotating body has a plurality of wings extending in a radial direction with respect to the rotation axis
The dyeing machine according to any one of claims 1 to 10, wherein when the beam is inserted into the staining container, the rotating body is inserted into the beam.