JP6278547B1 - Simple temporary equipment cleaning device - Google Patents

Simple temporary equipment cleaning device Download PDF

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JP6278547B1
JP6278547B1 JP2017131837A JP2017131837A JP6278547B1 JP 6278547 B1 JP6278547 B1 JP 6278547B1 JP 2017131837 A JP2017131837 A JP 2017131837A JP 2017131837 A JP2017131837 A JP 2017131837A JP 6278547 B1 JP6278547 B1 JP 6278547B1
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temporary equipment
pressurized water
mounting table
washing
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誠治 安藤
誠治 安藤
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株式会社ワールドエンジニアリング
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Abstract

【課題】装置コストを低減でき、しかも人力だけの場合に比べて洗浄作業者の洗浄作業労力、洗浄作業環境、及び洗浄効率を大幅に改善できる仮設機材洗浄装置を提供する。【解決手段】洗浄部12と、洗浄部12に対して仮設機材Wを搬入搬出する台車部14と、を有し、洗浄部12は、加圧水噴出ガン22と、加圧水噴出ガン22の周囲を囲むとともに下部に仮設機材Wを搬入搬出するための門型開口が形成された飛散防止チャンバー26と、を備え、台車部14は、仮設機材Wを載置する金網部材30が張設され、搬入方向の前方部が洗浄台16の上に非固定的に置かれ、後方部が洗浄部12の外部に配置された把手部32に支持された載置台34と、洗浄台16の上で載置台34を移動自在に支持する全方位移動体36と、把手部32に設けられ、載置台34の後方部を洗浄台16の高さに支持する脚部40と、を備えた。【選択図】図1Provided is a temporary equipment cleaning apparatus that can reduce the cost of the apparatus and can greatly improve the cleaning work effort, the cleaning work environment, and the cleaning efficiency of the cleaning worker as compared with the case of only human power. SOLUTION: A cleaning unit 12 and a carriage unit 14 that carries a temporary equipment W into and out of the cleaning unit 12 are provided. The cleaning unit 12 surrounds a pressurized water ejection gun 22 and a pressurized water ejection gun 22. And a shatter prevention chamber 26 in which a gate-shaped opening for carrying in and carrying out the temporary equipment W is formed at the lower part, and the carriage unit 14 is stretched with a wire mesh member 30 on which the temporary equipment W is placed, and in the carrying direction. The mounting part 34 is fixedly mounted on the cleaning table 16, and the rear part is supported by a handle 32 disposed outside the cleaning unit 12. The mounting table 34 is mounted on the cleaning table 16. And an omnidirectional mobile body 36 that movably supports and a leg portion 40 that is provided on the handle portion 32 and supports the rear portion of the mounting table 34 at the height of the cleaning table 16. [Selection] Figure 1

Description

本発明は簡易型の仮設機材洗浄装置に係り、特に加圧水噴射ガンから噴出させた加圧水を仮設機材に吹き付けることにより、仮設機材に付着している付着物を除去洗浄する簡易型の仮設機材洗浄装置に関する。   The present invention relates to a simple temporary equipment cleaning apparatus, and more particularly, a simple temporary equipment cleaning apparatus that removes and cleans deposits adhering to temporary equipment by spraying pressurized water ejected from a pressurized water spray gun onto the temporary equipment. About.

建設物を建設する際には、パイプ製の建枠、板状の足場板、パイプ製の筋交、パイプ同士を連結して建枠を形成するためのL字ジョイント等の建設足場用の仮設機材を用いて足場を建設物の高さに応じて組み立てる。足場を構成するこれらの仮設機材には、コンクリート打設時のコンクリート、外壁塗装時の塗料等の付着物が付着する。したがって、工事完了後に足場を解体した後、次回の工事に備えて付着物を取り除く洗浄作業を行う必要がある。   When constructing a building, temporary construction for construction scaffolding such as pipe building frames, plate-like scaffolding plates, pipe bracing, and L-joints for connecting pipes to form a building frame Assemble the scaffolding according to the height of the building using the equipment. The temporary equipment constituting the scaffold is attached with deposits such as concrete at the time of placing concrete and paint at the time of painting the outer wall. Therefore, after dismantling the scaffold after completion of the work, it is necessary to perform a cleaning work to remove the deposits in preparation for the next work.

洗浄方法としては、ワイヤの回転ブラシ、ショットブラスト等で付着物を掻き落とす方法と、加圧水噴出ガンから噴出させた加圧水を仮設機材に吹き付けて付着物を洗浄する方法とがあるが、ワイヤブラシ方式は加圧水方式に比べて騒音や粉塵等で問題がある。   Cleaning methods include a method of scraping off deposits with a rotating brush of wire, shot blasting, etc., and a method of cleaning the deposits by spraying pressurized water sprayed from a pressurized water spray gun onto temporary equipment. Has problems with noise and dust compared to the pressurized water system.

一般的な加圧水方式による仮設機材の洗浄作業としては、洗浄作業者Aが洗浄する仮設機材を例えばコンクリート等の洗浄床面に置き、洗浄作業者Bが手に保持した加圧水噴出ガンから噴射した加圧水を仮設機材に吹き付ける。これにより、仮設機材の表面を洗浄し終わったら、洗浄作業者Aが仮設機材をひっくり返して裏面を上側とし、洗浄作業者Bが加圧水噴出ガンで裏面を洗浄する。即ち、二人の洗浄作業者A,Bによって洗浄を行うことで、洗浄作業労力を軽減するとともに洗浄効率を上げている。   As a cleaning operation of temporary equipment by a general pressurized water method, the temporary equipment to be cleaned by the cleaning operator A is placed on a cleaning floor such as concrete, and the pressurized water jetted from the pressurized water ejection gun held by the cleaning operator B in his hand. On temporary equipment. As a result, after the surface of the temporary equipment has been cleaned, the cleaning operator A turns over the temporary equipment so that the back surface is the upper side, and the cleaning operator B cleans the back surface with the pressurized water jet gun. That is, by performing cleaning by two cleaning workers A and B, the cleaning labor is reduced and the cleaning efficiency is increased.

しかしながら、人力のみで仮設機材を洗浄することは、洗浄作業労力を十分に軽減できないとともに洗浄効率の十分な向上を達成することはできない。また、仮設機材の洗浄作業に使用する加圧水噴出ガンから噴出される加圧水の噴出圧力は例えば100MPaの超高圧で危険である。また、加圧水の飛散や飛沫が洗浄作業者にかかるので、作業環境が悪いという問題がある。   However, cleaning temporary equipment with only human power cannot sufficiently reduce cleaning work labor and cannot achieve sufficient improvement in cleaning efficiency. Further, the pressure of the pressurized water ejected from the pressurized water ejection gun used for the cleaning operation of the temporary equipment is dangerous, for example, at an ultrahigh pressure of 100 MPa. Further, since the spraying and splashing of pressurized water is applied to the cleaning operator, there is a problem that the working environment is bad.

このような背景から、本出願人は加圧水方式の仮設機材洗浄装置の自動洗浄化として、特許文献1を提案した。   From such a background, the present applicant has proposed Patent Document 1 as automatic cleaning of a pressurized water type temporary equipment cleaning apparatus.

特許文献1の仮設機材洗浄装置は、仮設機材を、搬入・搬出ステージと洗浄ステージとの間でシャトル搬送する搬送手段と、搬送手段に仮設機材を縦向状態で着脱自在に保持する保持治具と、洗浄ステージ内に対向配置されるとともに加圧水噴出ガンを具備した一対の洗浄用ロボットと、洗浄ステージを囲む洗浄室と、洗浄用ロボット同士が相打ち状態になるのを防止する相打ち防止手段と、搬入・搬出ステージに設けられたハンドリング用ロボットと、搬送手段、洗浄用及びハンドリング用ロボットを少なくとも制御する制御手段と、で構成される。これにより、仮設機材の自動洗浄を行うことができるので、洗浄効率を顕著に向上させることができるだけでなく、洗浄作業者の洗浄作業労力や洗浄作業環境を顕著に改善できる。   The temporary equipment cleaning apparatus of Patent Document 1 includes a transport means for shuttle transporting temporary equipment between a carry-in / carry-out stage and a cleaning stage, and a holding jig for detachably holding the temporary equipment on the transport means in a vertical state. And a pair of cleaning robots arranged opposite to each other in the cleaning stage and equipped with a pressurized water spray gun, a cleaning chamber surrounding the cleaning stage, and a counter-matching means for preventing the cleaning robots from being in a co-matching state, The robot includes a handling robot provided on the carry-in / carry-out stage, and a control unit that controls at least the transfer unit, the cleaning robot, and the handling robot. Thereby, since the temporary equipment can be automatically cleaned, not only the cleaning efficiency can be remarkably improved, but also the cleaning work labor and the cleaning work environment of the cleaning operator can be remarkably improved.

特開2015−226893号公報Japanese Patent Laying-Open No. 2015-226893

しかしながら、特許文献1の高度に機械化されて自動洗浄を行うようにした仮設機材洗浄装置は、装置コストが高価であるという問題がある。   However, the temporary equipment cleaning apparatus that is highly mechanized and performs automatic cleaning in Patent Document 1 has a problem that the apparatus cost is high.

このことから、装置コストを低減でき、しかも人力だけの場合よりも洗浄作業者の洗浄作業労力、洗浄作業環境、及び洗浄効率を大幅に改善できる簡易型の仮設機材洗浄装置が要望されている。   For this reason, there is a demand for a simple temporary equipment cleaning apparatus that can reduce the cost of the apparatus and can greatly improve the cleaning work labor, the cleaning work environment, and the cleaning efficiency of the cleaning worker as compared with the case of only human power.

本発明はこのような事情に鑑みてなされたもので、洗浄作業者の洗浄作業労力や洗浄作業環境も改善でき、しかも低価格な装置コストを実現できる簡易型の仮設機材洗浄装置を提供することを目的とする。   The present invention has been made in view of such circumstances, and provides a simple temporary equipment cleaning apparatus that can improve the cleaning work effort and the cleaning work environment of a cleaning operator and can realize low-cost apparatus costs. With the goal.

前記目的を達成するために、本発明に係る簡易型の仮設機材洗浄装置は、建設足場用の仮設機材を加圧水で洗浄する簡易型の仮設機材洗浄装置において、仮設機材を洗浄する洗浄部と、洗浄部に未洗浄の仮設機材を搬入し、洗浄後の仮設機材を搬出する台車部と、を有し、洗浄部は、洗浄台が形成された洗浄ステージと、洗浄台の上方に設けられ、加圧水を噴出する噴出ヘッドを有する加圧水噴出ガンと、加圧水噴出ガンの周囲を囲み加圧水の飛散を防止するとともに下部に仮設機材を搬入搬出するための門型開口が形成された飛散防止チャンバーとを備え、台車部は、仮設機材を載置する金網部材が張設され、搬入方向の前方部が洗浄台の上に非固定的に置かれ、後方部が洗浄部の外部に配置された把手部に支持された載置台と、載置台の下面に複数設けられ、洗浄台の上で載置台を移動自在に支持する全方位移動体と、把手部に設けられ、載置台の後方部を洗浄台の高さに支持するとともに下端部にキャスターを有する脚部と、を備えた。   In order to achieve the above object, a simple temporary equipment cleaning apparatus according to the present invention is a simple temporary equipment cleaning apparatus for cleaning temporary equipment for a construction scaffold with pressurized water, and a cleaning unit for cleaning the temporary equipment, A carriage unit that carries unwashed temporary equipment into the washing unit and carries out the temporary equipment after washing, and the washing unit is provided above the washing stage, the washing stage on which the washing table is formed, A pressurized water ejection gun having an ejection head for ejecting pressurized water, and a scattering prevention chamber which surrounds the pressurized water ejection gun to prevent the scattering of pressurized water and which has a gate-shaped opening for carrying in and out temporary equipment at the bottom. The carriage part has a wire mesh member on which temporary equipment is placed, the front part in the loading direction is placed non-fixed on the washing table, and the rear part is arranged on a handle part arranged outside the washing part. The supported mounting table and the mounting table A plurality of omnidirectional moving bodies that are provided on the surface and movably support the mounting table on the cleaning table, and provided on the handle, support the rear portion of the mounting table at the height of the cleaning table and casters at the lower end. And a leg portion.

本発明の簡易型の仮設機材洗浄装置によれば、洗浄作業者は、洗浄する仮設機材を載置台の金網部材の上に載せたら、載置台の前方部が洗浄台に非固定的に置かれ、後方部が把手部を介してキャスターを有する脚部に支持されただけの簡単な構造の台車部を押して載置台を洗浄部の洗浄台に搬入する。   According to the simplified temporary equipment cleaning device of the present invention, when the cleaning operator places the temporary equipment to be cleaned on the wire mesh member of the mounting table, the front portion of the mounting table is placed non-fixed on the cleaning table. Then, a carriage having a simple structure in which the rear portion is supported by a leg portion having a caster via a handle portion is pushed to carry the mounting table into the washing table of the washing unit.

そして、洗浄台において、飛散防止チャンバーで周囲を囲まれた加圧水噴出ガンから仮設機材に加圧水を吹き付けるとともに、洗浄台の上で載置台を全方位移動体によって前後左右に移動させて加圧水が仮設機材に万遍なく吹き付けられるようにする。洗浄作業者は洗浄部での仮設機材の洗浄後、台車部を引いて載置台に載せた仮設機材を洗浄部から搬出する。   Then, in the cleaning table, pressurized water is sprayed to the temporary equipment from the pressurized water spray gun surrounded by the scattering prevention chamber, and the mounting table is moved back and forth and left and right by the omnidirectional moving body on the cleaning table, so that the pressurized water is supplied to the temporary equipment. To be sprayed evenly. After cleaning the temporary equipment in the cleaning section, the cleaning operator pulls the carriage section and carries out the temporary equipment placed on the mounting table from the cleaning section.

このように、本発明の簡易型の仮設機材洗浄装置は、未洗浄の仮設機材を台車部で洗浄部に搬入して飛散防止チャンバー内で洗浄し、洗浄し終わったら洗浄部から搬出するだけの簡易な操作で仮設機材を洗浄することができる。   As described above, the simplified temporary equipment cleaning apparatus of the present invention simply carries uncleaned temporary equipment into the cleaning section in the carriage section, cleans it in the anti-scattering chamber, and removes it from the cleaning section after cleaning. Temporary equipment can be cleaned with a simple operation.

これにより、装置コストを低減でき、しかも人力だけの場合よりも洗浄作業者の洗浄作業労力、洗浄作業環境、及び洗浄効率を大幅に改善できる。   As a result, the cost of the apparatus can be reduced, and the cleaning work effort, the cleaning work environment, and the cleaning efficiency of the cleaning operator can be greatly improved as compared with the case of only human power.

本発明の別態様において、洗浄台に非固定的に置かれた載置台の前方部が洗浄台から脱落しないための脱落防止機構を有することが好ましい。   In another aspect of the present invention, it is preferable to have a drop-off prevention mechanism for preventing the front portion of the mounting table placed non-fixed on the washing table from falling off the washing table.

これにより、台車部における載置台の前方部が洗浄部の洗浄台に非固定的に置かれているだけの簡易な構造であっても、仮設機材を洗浄部から搬出する際に、載置台の前方部が洗浄台から脱落することがない。したがって、仮に載置台の前方部が洗浄台から脱落した場合には載置台の前方部を洗浄台に載せ直すという余計な作業をなくすことができるので、洗浄作業労力を軽減できる。   As a result, even when the front part of the mounting table in the carriage unit has a simple structure in which the front part of the mounting unit is not fixedly placed on the cleaning table of the cleaning unit, when the temporary equipment is carried out of the cleaning unit, The front part does not fall off the washing table. Therefore, if the front part of the mounting table falls off the cleaning table, the extra work of re-loading the front part of the mounting table onto the cleaning table can be eliminated, so that the cleaning work labor can be reduced.

本発明の別態様において、脱落防止機構は、洗浄台の周囲に径方向断面が凹状に形成された排水溝のうち搬入方向の後方側の排水溝に少なくとも形成され、排水溝の外側壁の高さが前記洗浄台の面の高さよりも低い段差溝構造と、台車部の載置台に設けられた全方位移動体のうち搬入方向の先端部に設けられた全方位移動体と、で構成され、全方位移動体が排水溝に落ちて引っ掛かる大きさに形成されていることが好ましい。   In another aspect of the present invention, the drop-off prevention mechanism is formed at least in the drainage groove on the rear side in the carry-in direction among the drainage grooves formed in a concave shape in the radial direction around the washing table, and has a height of the outer wall of the drainage groove. The step groove structure is lower than the height of the surface of the washing table, and the omnidirectional moving body provided at the tip in the loading direction among the omnidirectional moving bodies provided on the mounting table of the carriage unit. It is preferable that the omnidirectional mobile body is formed in such a size that it falls into the drainage groove and gets caught.

これにより、載置台に載置した仮設機材を洗浄部から搬出する際に、載置台が洗浄台から脱落する寸前において、載置台の先端部の全方位移動体が洗浄台の排水溝の段差溝構造に引っ掛かるので、載置台の前方部が洗浄台から脱落することがない。   As a result, when the temporary equipment placed on the mounting table is carried out of the cleaning unit, the omnidirectional mobile body at the tip of the mounting table is immediately before the dropping table is dropped from the cleaning table. Since it is caught in the structure, the front portion of the mounting table does not fall off the cleaning table.

また、仮設機材を洗浄部に搬入する際には、排水溝のうち搬入方向の後方側の排水溝の外側壁の高さが洗浄台の面の高さよりも低い段差溝構造になっており、且つ載置台の後方部は台車部の脚部によって洗浄台の高さに支持されている。したがって、載置台における搬入方向の先端部の全方位移動体が洗浄台に載っていれば、後続の全方位移動体が排水溝に引っ掛かることはない。   In addition, when carrying temporary equipment into the cleaning section, the height of the outer wall of the drainage groove on the rear side in the loading direction of the drainage groove is a step groove structure that is lower than the height of the surface of the cleaning table, In addition, the rear portion of the mounting table is supported at the height of the cleaning table by the legs of the carriage unit. Therefore, if the omnidirectional mobile body at the tip in the loading direction of the mounting table is placed on the cleaning table, the subsequent omnidirectional mobile body is not caught in the drainage groove.

本発明の別態様において、洗浄台における噴出ヘッドの真下位置には、噴出ヘッドから噴出された加圧水が洗浄台の面に当たる直径と同等以上である開口部が形成されていることが好ましい。これにより、載置台の金網部材を通過した加圧水が洗浄台の面に当たって飛散することがないので、加圧水の飛沫が飛散防止チャンバーの外部に飛散しにくくなるので、洗浄作業環境を一層改善できる。   In another aspect of the present invention, it is preferable that an opening having a diameter equal to or greater than a diameter at which the pressurized water ejected from the ejection head hits the surface of the cleaning table is formed immediately below the ejection head in the cleaning table. As a result, the pressurized water that has passed through the wire mesh member of the mounting table does not hit the surface of the cleaning table and scatter, so that the spray of pressurized water is less likely to scatter outside the scattering prevention chamber, thereby further improving the cleaning work environment.

本発明の別態様において、載置台の搬入方向の後方端部には、透明板が立設されていることが好ましい。これにより、加圧水が飛散防止チャンバーの外側に飛散したとしても、載置台の透明板によって洗浄作業者に当たるのを防止できるので、洗浄作業環境を一層改善できる。   In another aspect of the present invention, it is preferable that a transparent plate is erected at the rear end in the loading direction of the mounting table. Thereby, even if pressurized water is scattered outside the scattering prevention chamber, it can be prevented from hitting the cleaning operator by the transparent plate of the mounting table, so that the cleaning work environment can be further improved.

本発明の別態様において、噴出ヘッドの近傍には、噴出ヘッドから噴出される加圧水の飛散及び飛沫を洗浄台における搬入方向の前方側に吹き飛ばすエア噴出ノズルが設けられることが好ましい。これにより、加圧水が飛散防止チャンバーの外側に飛散して洗浄作業者に当たることを更に防止できるので、洗浄作業環境を一層改善できる。   In another aspect of the present invention, it is preferable that an air ejection nozzle is provided in the vicinity of the ejection head to blow off the scattered and splashed pressurized water ejected from the ejection head to the front side in the loading direction of the cleaning table. As a result, it is possible to further prevent the pressurized water from splashing outside the scattering prevention chamber and hitting the cleaning operator, thereby further improving the cleaning work environment.

本発明の別態様において、噴出ヘッドには、噴出ヘッドの先端よりも突出した筒状のブラシ部材が装着されていることが好ましい。このように、噴出ヘッドの先端から筒状のブラシ部材を突出させることで、加圧水が周囲に飛散しにくくなるとともに、加圧水の噴出音を小さくできるので、洗浄作業環境を一層改善できる。   In another aspect of the present invention, it is preferable that a cylindrical brush member protruding from the tip of the ejection head is attached to the ejection head. As described above, by projecting the cylindrical brush member from the tip of the ejection head, it is difficult for the pressurized water to scatter around, and the ejection sound of the pressurized water can be reduced, so that the cleaning work environment can be further improved.

本発明の別態様において、仮設機材の形状に応じて仮設機材を前記載置台に固定する固定治具を有し、固定治具は、仮設機材を保持する保持部と、金網部材の開口に着脱自在に挿入することで保持部を金網部材に固定する挿入脚と、を有することが好ましい。これにより、超高圧な加圧水が仮設機材に吹き付けられても、仮設機材が載置台上で動いたり飛び跳ねたりすることがない。したがって、動いた仮設機材を置き直す手間が必要ないので、洗浄作業労力を軽減できるだけでなく作業効率も良くなる。   In another aspect of the present invention, a fixing jig for fixing the temporary equipment to the mounting table according to the shape of the temporary equipment is provided, and the fixing jig is attached to and detached from the holding portion for holding the temporary equipment and the opening of the wire mesh member. It is preferable to have an insertion leg that fixes the holding portion to the wire mesh member by freely inserting. Thereby, even if ultra-high pressure pressurized water is sprayed on the temporary equipment, the temporary equipment does not move or jump on the mounting table. Accordingly, since there is no need to replace the moved temporary equipment, not only the cleaning work labor can be reduced, but also the work efficiency is improved.

固定治具としては、保持部は、保持フレームと、保持フレームの複数個所に形成された雌ネジと、雌ネジに螺合する雄ネジが形成された複数本の棒状部材とで構成されることが好ましい。これにより、色々な形状の仮設機材に対応することができる。   As a fixing jig, the holding part is composed of a holding frame, female screws formed at a plurality of positions of the holding frame, and a plurality of rod-like members formed with male screws screwed into the female screws. Is preferred. Thereby, it can respond to temporary equipment of various shapes.

本発明の簡易型の仮設機材洗浄装置によれば、装置コストを低減でき、しかも人力だけの場合に比べて洗浄作業者の洗浄作業労力、洗浄作業環境、及び洗浄効率を大幅に改善できる。   According to the simplified temporary equipment cleaning apparatus of the present invention, the cost of the apparatus can be reduced, and the cleaning work effort, the cleaning work environment, and the cleaning efficiency of the cleaning operator can be greatly improved as compared with the case where only human power is used.

本発明の簡易型の仮設機材洗浄装置の全体構成を示す斜視図The perspective view which shows the whole structure of the simple temporary equipment washing apparatus of this invention 主として洗浄部の上面図Mainly top view of cleaning section 洗浄部の側面図Side view of the cleaning unit 台車部の上面図Top view of the trolley 台車部の側面図Side view of the truck 加圧水噴出ガンの噴出ヘッドの一例を示す概略断面図Schematic sectional view showing an example of an ejection head of a pressurized water ejection gun 加圧水噴出ガンの噴出ヘッドの近傍を説明する斜視図The perspective view explaining the vicinity of the ejection head of a pressurized water ejection gun 洗浄部の汚染水回収機構を説明する斜視図The perspective view explaining the contaminated water collection | recovery mechanism of a washing | cleaning part 固定治具の一態様を説明する斜視図The perspective view explaining the one aspect | mode of a fixing jig 固定治具の別態様を説明する斜視図The perspective view explaining another aspect of a fixing jig 固定治具の別態様を説明する斜視図The perspective view explaining another aspect of a fixing jig 固定治具の別態様を説明する斜視図The perspective view explaining another aspect of a fixing jig 固定治具を使用して仮設機材を載置台の金網部材に固定した斜視図Perspective view of fixing temporary equipment to wire mesh member of mounting table using fixing jig

以下添付図面に従って、本発明に係る簡易型の仮設機材洗浄装置の好ましい実施の形態について詳述する。   Hereinafter, preferred embodiments of a simplified temporary equipment cleaning apparatus according to the present invention will be described in detail with reference to the accompanying drawings.

<簡易型の仮設機材洗浄装置の全体構成>
図1は、本発明の実施の形態の仮設機材洗浄装置の全体構成を示す斜視図である。図2は主として洗浄部の上面図であり、図3は洗浄部の側面図である。図4は台車部の上面図であり、図5は台車部の側面図である。
<Overall configuration of simplified temporary equipment cleaning device>
FIG. 1 is a perspective view showing an overall configuration of a temporary equipment cleaning apparatus according to an embodiment of the present invention. FIG. 2 is mainly a top view of the cleaning unit, and FIG. 3 is a side view of the cleaning unit. FIG. 4 is a top view of the carriage unit, and FIG. 5 is a side view of the carriage unit.

これらの図に示すように、仮設機材洗浄装置10は、主として、仮設機材W(図11〜図13参照)を洗浄する洗浄部12と、洗浄部12に対して未洗浄の仮設機材Wを搬入し、洗浄後の仮設機材Wを搬出する台車部14と、で構成される。そして、洗浄作業者Pが、洗浄部12に対して台車部14を押したり引いたりすることで、仮設機材Wを洗浄部12に搬入搬出する。   As shown in these drawings, the temporary equipment cleaning apparatus 10 mainly carries a cleaning unit 12 for cleaning the temporary equipment W (see FIGS. 11 to 13) and the uncleaned temporary equipment W into the cleaning unit 12. And a carriage unit 14 for carrying out the temporary equipment W after washing. Then, the cleaning operator P pushes or pulls the carriage unit 14 with respect to the cleaning unit 12 to carry the temporary equipment W into and out of the cleaning unit 12.

なお、以下の説明において、洗浄部12に対して台車部14で仮設機材Wを搬入する搬入方向A及び搬出する搬出方向Bを洗浄部12及び台車部14の長手方向(A−B方向)と言い、長手方向に直交するX−Y方向を洗浄部12及び台車部14の短手方向又は幅方向と言う。また、洗浄部12及び台車部14の長手方向において、搬入方向Aの側を前、搬出方向Bの側を後と言う。   In addition, in the following description, the carrying-in direction A which carries in the temporary equipment W with the trolley | bogie part 14 with respect to the washing | cleaning part 12, and the carrying-out direction B carried out are the longitudinal direction (AB direction) of the washing | cleaning part 12 and the trolley | bogie part 14. In other words, the XY direction orthogonal to the longitudinal direction is referred to as the short direction or the width direction of the cleaning unit 12 and the carriage unit 14. Moreover, in the longitudinal direction of the washing | cleaning part 12 and the trolley | bogie part 14, the side of the carrying-in direction A is called front, and the side of the carrying-out direction B is called back.

図1、図2、図3に示すように、洗浄部12は、主として、洗浄台16を有する洗浄ステージ18と、洗浄台16の上方に設けられ、加圧水を噴出する噴出ヘッド20を有する加圧水噴出ガン22と、加圧水噴出ガン22の周囲を囲み加圧水の飛散を防止するとともに下部に仮設機材Wを搬入搬出するための門型開口24が形成された飛散防止チャンバー26と、を備える。この場合、洗浄台16で仮設機材Wを洗浄することにより生じる洗浄汚染水を回収する汚染水回収機構28を設けることが好ましい。   As shown in FIGS. 1, 2, and 3, the cleaning unit 12 mainly includes a cleaning stage 18 having a cleaning table 16, and a pressurized water jet having a jet head 20 that is provided above the cleaning table 16 and jets pressurized water. A gun 22 and a splash prevention chamber 26 which surrounds the pressurized water ejection gun 22 to prevent the splash of pressurized water and which has a gate-shaped opening 24 for loading and unloading the temporary equipment W are provided below. In this case, it is preferable to provide a contaminated water recovery mechanism 28 that recovers cleaning contaminated water generated by cleaning the temporary equipment W with the cleaning table 16.

また、図1、図4、図5に示すように、台車部14は、主として、仮設機材Wを載置する金網部材30が張設され、搬入方向Aの前方部が洗浄台16の上に非固定的に置かれ、後方部が洗浄部12の外部に配置された把手部32に支持された載置台34と、載置台34の下面に複数設けられ、洗浄台16の上で載置台34を移動自在に支持する全方位移動体36(図5参照)と、把手部32に設けられ、載置台34の後方部を洗浄台16の高さに支持するとともに下端部にキャスター38を有する脚部40とを備える。   As shown in FIGS. 1, 4, and 5, the carriage unit 14 is mainly provided with a wire mesh member 30 on which the temporary equipment W is placed, and the front part in the loading direction A is on the washing table 16. A plurality of mounting tables 34 that are placed in a non-fixed manner and that are supported by a grip portion 32 whose rear portion is disposed outside the cleaning unit 12, and a plurality of mounting tables 34 are provided on the lower surface of the mounting table 34. And an omnidirectional moving body 36 (see FIG. 5) that supports the pedestal, and a leg that is provided on the handle portion 32 and supports the rear portion of the mounting table 34 at the height of the cleaning table 16 and has a caster 38 at the lower end. Part 40.

<洗浄部の詳細構造>
図2、図3に示すように、洗浄部12の洗浄ステージ18は、主として、周囲に径方向断面が凹状の排水溝46が形成された洗浄台16と、台座44を介して洗浄台16を支持する基台フレーム19とで構成される。洗浄台16と台座44との関係は、短手方向の両側端部に側板42,42が立設された長方形状の台座44の上に、周囲に排水溝46を有し台座44と略同一サイズの長方形な洗浄台16を載置固定される。
<Detailed structure of the cleaning part>
As shown in FIGS. 2 and 3, the cleaning stage 18 of the cleaning unit 12 mainly includes a cleaning table 16 having a drain groove 46 with a concave radial cross section formed in the periphery, and a cleaning table 16 via a pedestal 44. It is comprised with the base frame 19 to support. The relationship between the cleaning table 16 and the pedestal 44 is substantially the same as the pedestal 44 having a drainage groove 46 around the rectangular pedestal 44 in which side plates 42 and 42 are erected on both side ends in the lateral direction. A rectangular washing table 16 having a size is placed and fixed.

図3に示すように、台座44の側板42は洗浄台16の面の位置よりも高くなるように形成される。また、洗浄台16の周囲に形成された径方向断面が凹状の排水溝46のうち、少なくとも洗浄台16の後側(B方向側)に形成された排水溝46Aの外側壁46B(図1及び図3参照)の高さが洗浄台16の面16Aの高さよりも低くなる段差溝構造に形成される。この段差溝構造は、載置台34の前方部が洗浄台16の上(面16Aと同義)に非固定的に支持されている台車部14を洗浄部12に対して搬出方向Bに移動させたときに、載置台34が洗浄台16から脱落しないための脱落防止機構48の構成の一部を形成する。脱落防止機構48についての詳しい説明は後述する。   As shown in FIG. 3, the side plate 42 of the pedestal 44 is formed to be higher than the position of the surface of the cleaning table 16. Further, out of the drain grooves 46 having a concave radial cross section formed around the cleaning table 16, at least the outer wall 46B of the drain groove 46A formed on the rear side (B direction side) of the cleaning table 16 (FIG. 1 and FIG. 1). 3), the height of the surface 16A of the cleaning table 16 is lower than the height of the surface 16A. In the step groove structure, the carriage unit 14 in which the front portion of the mounting table 34 is non-fixedly supported on the cleaning table 16 (synonymous with the surface 16A) is moved in the unloading direction B with respect to the cleaning unit 12. Sometimes, a part of the configuration of the drop-off prevention mechanism 48 is formed so that the mounting table 34 does not fall off the cleaning table 16. A detailed description of the dropout prevention mechanism 48 will be described later.

飛散防止チャンバー26は、上下が解放された四角筒状のチャンバー部50と、チャンバー部50の下部に形成された門型開口24と、チャンバー部50の後側(B方向側)の下端、即ち門型開口24の上端から洗浄台16の面16Aまで垂れ下がった複数枚の短冊状部材52,52…とで構成される。   The anti-scattering chamber 26 includes a rectangular cylindrical chamber portion 50 that is open at the top and bottom, a portal opening 24 formed in the lower portion of the chamber portion 50, and a lower end on the rear side (B direction side) of the chamber portion 50, that is, A plurality of strip-shaped members 52, 52... Hanging from the upper end of the gate-shaped opening 24 to the surface 16 A of the cleaning table 16.

チャンバー部50は、四角筒を形成するフレーム部材54に透明窓56(例えば透明アクリル板)を嵌め込むことにより、チャンバー部50の内部が外部から見えるようになっている。これにより、加圧水噴出ガン22の噴出ヘッド20から噴出される加圧水の噴出状況及び仮設機材Wが洗浄されている洗浄状況を目視で観察することができる。   The chamber portion 50 is configured such that the inside of the chamber portion 50 can be seen from the outside by fitting a transparent window 56 (for example, a transparent acrylic plate) into a frame member 54 that forms a square tube. Thereby, the ejection situation of the pressurized water ejected from the ejection head 20 of the pressurized water ejection gun 22 and the cleaning situation in which the temporary equipment W is cleaned can be visually observed.

また、チャンバー部50の後面側(B方向側の面)の中央面部には、フレーム部材54にヒンジ58を介して開閉自在に支持されるとともに、ロック部材60により閉成状態でロック可能な開閉窓62(図1参照)が形成される。これにより、開閉窓62を開成することで、飛散防止チャンバー26の内部に配設する加圧水噴出ガン22の取り付け作業、取り外し作業、噴出ヘッド20の調整等を行うことができる。   Further, the central surface portion of the rear surface side (surface in the B direction) of the chamber portion 50 is supported by the frame member 54 so as to be freely opened and closed via a hinge 58 and can be opened and closed by the lock member 60 in a closed state. A window 62 (see FIG. 1) is formed. Thereby, by opening the opening / closing window 62, it is possible to perform the attaching operation, the detaching operation, the adjustment of the ejection head 20 and the like of the pressurized water ejection gun 22 disposed inside the scattering prevention chamber 26.

また、チャンバー部50の下部に門型開口24を形成することで、チャンバー部50の下端面と洗浄台16の面16Aとの間に、仮設機材Wを載置した台車部14の載置台34が通過可能な開口空間部が形成される。即ち、門型開口24の高さは台車部14の載置台34に仮設機材Wを載置した状態で通過可能な高さであることが必要である。また、門型開口24の開口空間部の上方には加圧水噴出ガン22の噴出ヘッド20が配置されており、載置台34に載置されている仮設機材Wが門型開口24を通過した後に仮設機材Wに加圧水が吹き付けられる。   Further, by forming the portal opening 24 in the lower portion of the chamber portion 50, the mounting table 34 of the carriage unit 14 on which the temporary equipment W is mounted between the lower end surface of the chamber unit 50 and the surface 16 </ b> A of the cleaning table 16. The opening space part which can pass is formed. That is, the height of the gate-shaped opening 24 needs to be a height that allows the portal-shaped opening 24 to pass in a state in which the temporary equipment W is mounted on the mounting table 34 of the carriage unit 14. Further, the ejection head 20 of the pressurized water ejection gun 22 is disposed above the opening space of the portal opening 24, and the temporary equipment W mounted on the mounting table 34 is temporarily installed after passing through the portal opening 24. Pressurized water is sprayed on the equipment W.

また、門型開口24に透明な短冊状部材52を複数枚垂れ下げることにより、噴出ヘッド20から噴出された加圧水がチャンバー部50の後側(B方向側)から外部に飛散することを防止する。なお、図1では、チャンバー部50の後側のうち、載置台34が通過する中央部には短冊状部材52を設けていないが、設けることもできる。   Further, by suspending a plurality of transparent strip-shaped members 52 in the portal opening 24, the pressurized water ejected from the ejection head 20 is prevented from scattering from the rear side (B direction side) of the chamber portion 50 to the outside. . In FIG. 1, the strip-shaped member 52 is not provided in the central portion of the rear side of the chamber portion 50 through which the mounting table 34 passes, but may be provided.

図3に示すように、加圧水噴出ガン22は、飛散防止チャンバー26内に縦方向(地面に垂直な方向)に配設される。加圧水噴出ガン22は、洗浄台16の上方に配置された噴出ヘッド20と、噴出ヘッド20の上方に配置された接続アダプタ64と、噴出ヘッド20と接続アダプタ64とを繋ぐ加圧水パイプ66とで構成される。そして、加圧水パイプ66の途中がチャンバー部50のフレーム部材54に支持された保持部材68によって保持される。   As shown in FIG. 3, the pressurized water ejection gun 22 is disposed in the scattering prevention chamber 26 in the vertical direction (direction perpendicular to the ground). The pressurized water ejection gun 22 includes an ejection head 20 disposed above the cleaning table 16, a connection adapter 64 disposed above the ejection head 20, and a pressurized water pipe 66 that connects the ejection head 20 and the connection adapter 64. Is done. The middle of the pressurized water pipe 66 is held by a holding member 68 supported by the frame member 54 of the chamber unit 50.

なお、加圧水パイプ66を保持部材68に着脱自在に保持できるように保持部材68を構成すれば、洗浄部12から加圧水噴出ガン22のみを取り外して単独で使用することもできる。保持部材68と加圧水パイプ66との着脱構造としては、例えば、ネジで締め付ける構造を採用することができるが、工具不要で容易に着脱できるようにトグルクランプを用いたクランプ構造を採用することが望ましい。   If the holding member 68 is configured so that the pressurized water pipe 66 can be detachably held on the holding member 68, only the pressurized water ejection gun 22 can be removed from the cleaning unit 12 and used alone. As the attachment / detachment structure between the holding member 68 and the pressurized water pipe 66, for example, a structure in which the holding member 68 is tightened with a screw can be adopted. However, it is desirable to adopt a clamp structure using a toggle clamp so that the attachment / detachment can be easily performed without using a tool. .

そして、超高圧プランジャポンプ(不図示)からの高圧水が、高圧水供給ホース70、接続アダプタ64、加圧水パイプ66を通して加圧水噴出ガン22に供給される。また、図1に示すように、洗浄部12の側方には、加圧水噴出ガン22をON−OFFするためのスイッチボタン74が設けられる。これにより、スイッチボタン74をONにすると、噴出ヘッド20からは超高圧な加圧水がジェット流となって洗浄台16に向けて噴出される。噴出ヘッド20から噴出される加圧水の圧力は30〜300MPa、より好ましくは100〜150MPaの範囲である。また、噴出ヘッド20から噴出される加圧水の水量は15〜25リットル/分の範囲が好ましい。   Then, high-pressure water from an ultra-high pressure plunger pump (not shown) is supplied to the pressurized water ejection gun 22 through the high-pressure water supply hose 70, the connection adapter 64, and the pressurized water pipe 66. Further, as shown in FIG. 1, a switch button 74 for turning ON / OFF the pressurized water ejection gun 22 is provided on the side of the cleaning unit 12. Thus, when the switch button 74 is turned ON, ultrahigh pressure pressurized water is jetted from the ejection head 20 toward the cleaning table 16 as a jet flow. The pressure of the pressurized water ejected from the ejection head 20 is in the range of 30 to 300 MPa, more preferably 100 to 150 MPa. The amount of pressurized water ejected from the ejection head 20 is preferably in the range of 15 to 25 liters / minute.

図6は噴出ヘッド20の一例を示す概略断面図であり、加圧水パイプ66の先端部にノズルヘッド76が設けられ、ノズルヘッド76の先端面(洗浄台16に向いた面)に複数のノズル78,78…が設けられる。ノズルヘッド76は円筒状のヘッドカバー80で覆われており、ノズル78側の面が開口され、ノズル78反対面側が加圧水パイプ66に支持される。   FIG. 6 is a schematic cross-sectional view showing an example of the ejection head 20. A nozzle head 76 is provided at the tip of the pressurized water pipe 66, and a plurality of nozzles 78 are provided on the tip of the nozzle head 76 (the surface facing the cleaning table 16). , 78... Are provided. The nozzle head 76 is covered with a cylindrical head cover 80, the surface on the nozzle 78 side is opened, and the opposite surface side of the nozzle 78 is supported by the pressurized water pipe 66.

また、噴出ヘッド20のヘッドカバー80の周囲には、ヘッドカバー80の先端より突出した筒状のブラシ部材82を装着することもできる。ブラシ部材82はブラシ毛が群集した部材であり、噴出ヘッド20にブラシ部材82を装着することにより、加圧水が周囲に飛散すること防止できるとともに加圧水の噴出音を小さくする消音効果を期待できる。なお、図示しないが、加圧水パイプ66を中心としてノズルヘッド76を回転させる回転機構を設けることもできる。   In addition, a cylindrical brush member 82 protruding from the tip of the head cover 80 can be mounted around the head cover 80 of the ejection head 20. The brush member 82 is a member in which brush bristles are gathered. By mounting the brush member 82 on the ejection head 20, it is possible to prevent the pressurized water from being scattered to the surroundings and to expect a silencing effect to reduce the ejection sound of the pressurized water. Although not shown, a rotation mechanism that rotates the nozzle head 76 around the pressurized water pipe 66 may be provided.

噴出ヘッド20の先端面(下端面)から洗浄台16の面16Aまでの距離H(図3参照)は、台車部14の載置台34に載置した仮設機材Wが通過でき且つ噴出ヘッド20から噴出した加圧水で効率的に仮設機材Wを洗浄できる高さが必要である。噴出ヘッド20にブラシ部材82を装着した場合には、ブラシ部材82の先端面(下端面)から洗浄台16の面16Aまでの距離Hは、載置台34に載置した仮設機材Wが通過できるような距離にすることが必要である。したがって、チャンバー部50の保持部材68に保持する加圧水噴出ガン22の保持位置を適宜調整すればよい。   A distance H (see FIG. 3) from the front end surface (lower end surface) of the ejection head 20 to the surface 16A of the cleaning table 16 allows the temporary equipment W placed on the placement table 34 of the carriage unit 14 to pass through and from the ejection head 20. It is necessary to have a height at which the temporary equipment W can be efficiently washed with the jetted pressurized water. When the brush member 82 is mounted on the ejection head 20, the temporary equipment W mounted on the mounting table 34 can pass through a distance H from the tip surface (lower end surface) of the brush member 82 to the surface 16 </ b> A of the cleaning table 16. It is necessary to make such a distance. Therefore, the holding position of the pressurized water ejection gun 22 held by the holding member 68 of the chamber unit 50 may be adjusted as appropriate.

加圧水噴出ガン22の保持位置の調整を容易にするために、加圧水噴出ガン22を保持した保持部材68が、フレーム部材54に対して昇降自在となるように昇降装置(不図示)を取り付けることが好ましい。昇降装置としては、どのようなものを採用しても良いが、例えば、光学顕微鏡の鏡筒を上下動させる機構と同様なラックアンドピニオン機構を採用することできる。その際、任意の位置で確実に固定できるようなロック機構を設けることが望ましい。   In order to facilitate the adjustment of the holding position of the pressurized water jet gun 22, an elevating device (not shown) is attached so that the holding member 68 holding the pressurized water jet gun 22 can be raised and lowered with respect to the frame member 54. preferable. As the elevating device, any device may be employed. For example, a rack and pinion mechanism similar to a mechanism for moving the lens barrel of the optical microscope up and down can be employed. At that time, it is desirable to provide a lock mechanism that can be securely fixed at an arbitrary position.

また、被洗浄物に対して、垂直方向(真上)からではなく、斜めから加圧水を当てることができるように、保持部材68に傾動機構(不図示)が設置されていることが望ましい。傾動機構としては、例えば、保持部材68がフレーム部材54に対して回動可能とするための一方に固定された軸と、その軸を回動可能に受ける他方に固定された軸受と、所定の回転角度で固定するロック機構とで構成することができる。   Further, it is desirable that a tilting mechanism (not shown) is installed on the holding member 68 so that pressurized water can be applied to the object to be cleaned from an oblique direction, not from the vertical direction (directly above). As the tilting mechanism, for example, a shaft fixed to one side for enabling the holding member 68 to rotate with respect to the frame member 54, a bearing fixed to the other receiving the shaft so as to rotate, The lock mechanism can be configured to be fixed at a rotation angle.

これにより、保持部材68をフレーム部材54に対して所定の角度まで回転させて固定することで加圧水噴出ガン22を傾け、被洗浄物に対して斜めから加圧水を当てることができる。図3において、フレーム部材54に対して保持部材68を回動させて傾けると、加圧水噴出ガン22は、短手方向に傾くので斜め短手方向から被洗浄物に加圧水を当てることができる。   Accordingly, the pressurized water jet gun 22 can be tilted by rotating the holding member 68 to a predetermined angle with respect to the frame member 54 and fixed, and pressurized water can be applied obliquely to the object to be cleaned. In FIG. 3, when the holding member 68 is rotated and tilted with respect to the frame member 54, the pressurized water ejection gun 22 is inclined in the short direction, so that the pressurized water can be applied to the object to be cleaned from the oblique short direction.

被洗浄物に対して斜め長手方向から加圧水を当てるようにしたい場合は、図3において、加圧水噴出ガン22の長手方向を回転軸として保持部材68を90度回転させてフレーム部材54に設置する構成を採用すれば良い。   In the case where it is desired to apply pressurized water to the object to be cleaned from an oblique longitudinal direction, the holding member 68 is rotated 90 degrees around the longitudinal direction of the pressurized water ejection gun 22 in FIG. Should be adopted.

これにより、その状態で保持部材68を回動させて傾ければ、長手方向の斜めから加圧水を被洗浄物に当てることができる。斜め長手方向から、特に、搬出方向Aから搬出方向Bにかけて斜めに(加圧水噴出ガン22の先端が洗浄作業者にとって手前に来るように傾けて)仮設洗浄機材に加圧水を当てることが好ましく、その場合は、特に長尺な仮設洗浄機材の形状についての評価の結果、垂直方向から15度までの角度(特に15度の角度)で加圧水を当てることにより、洗浄効果が高いことが判明した。   Thereby, if the holding member 68 is rotated and tilted in this state, the pressurized water can be applied to the object to be cleaned from an oblique direction in the longitudinal direction. It is preferable to apply pressurized water to the temporary cleaning equipment from the oblique longitudinal direction, in particular, obliquely from the carrying-out direction A to the carrying-out direction B (tilt so that the tip of the pressurized water jet gun 22 comes to the front of the washing operator). As a result of evaluating the shape of a particularly long temporary cleaning equipment, it was found that the cleaning effect is high by applying pressurized water at an angle of 15 degrees from the vertical direction (particularly an angle of 15 degrees).

よって、仮設洗浄機材の本発明に係る装置での洗浄においては、加圧水噴出ガン22は、その先端が洗浄作業者にとって手前に来るように垂直から15度までの傾動が可能であることが好ましい。それ以上の角度で傾動させても大きな洗浄効果が期待できず意味が無いばかりか装置コストが高くなる。   Therefore, in the cleaning of the temporary cleaning equipment by the apparatus according to the present invention, it is preferable that the pressurized water ejection gun 22 can be tilted up to 15 degrees from the vertical so that the front end of the pressurized water ejection gun 22 comes closer to the cleaning operator. Even if it is tilted at an angle larger than that, a large cleaning effect cannot be expected and there is no meaning, and the apparatus cost increases.

長尺でない仮設洗浄機材は、設置時に向きを調整すればよいが、長尺の仮設洗浄機材は、本発明の装置では、長手方向をA−B方向として設置するしかない。その場合、様々な種類の長尺の仮設洗浄機材について加圧水を当てる角度と洗浄効果を研究したところ、垂直方向から15度までの角度(特に15度の角度)で加圧水を当てることにより、洗浄効果が高いことが判明したものである。   The orientation of the non-long temporary cleaning equipment may be adjusted at the time of installation, but the long temporary cleaning equipment can only be installed with the longitudinal direction being the AB direction in the apparatus of the present invention. In that case, we investigated the angle of applying pressurized water and the cleaning effect on various types of long-term temporary cleaning equipment. By applying pressurized water at an angle of 15 degrees from the vertical direction (especially an angle of 15 degrees), the cleaning effect was obtained. Is found to be high.

また、本実施の形態では、加圧水噴出ガン22を1台設けたが、洗浄台16の長手方向(または長手方向と垂直な方向)に沿って複数台設けることもできる。この場合は、複数台の加圧水噴出ガン22を1つの飛散防止チャンバー26で囲むようにしてもよく、1台の加圧水噴出ガン22を1つの飛散防止チャンバー26で囲んだものを複数台配列させてもよい。   In the present embodiment, one pressurized water ejection gun 22 is provided. However, a plurality of pressurized water ejection guns 22 may be provided along the longitudinal direction (or the direction perpendicular to the longitudinal direction) of the cleaning table 16. In this case, a plurality of pressurized water ejection guns 22 may be surrounded by one scattering prevention chamber 26, or a plurality of pressurized water ejection guns 22 surrounded by one scattering prevention chamber 26 may be arranged. .

また、図7に示すように、噴出ヘッド20の近傍には、噴出ヘッド20から噴出される加圧水の飛散及び飛沫を洗浄台16の前方(A方向)に吹き飛ばす複数のエア噴出ノズル84,84…を設けることが好ましい。これにより、台車部14を洗浄部12に搬入して仮設機材Wを洗浄するときに、噴出ヘッド20から噴出した加圧水の飛散及び飛沫が洗浄作業者P(図1参照)にかかることを一層防止できる。本発明者は、本発明の試作品を作製し評価したところ、作業者Pに加圧水が飛散し、作業性が悪いことを発見した。そこで、鋭意工夫の結果、エア噴出ノズル84を設けることで、作業者Pへの加圧水の飛散を防止できることを見いだし、実際の試作品で実験したところ極めて良好な結果を得た。   Further, as shown in FIG. 7, in the vicinity of the ejection head 20, a plurality of air ejection nozzles 84, 84, which blow off the splashes and splashes of pressurized water ejected from the ejection head 20 to the front (direction A) of the cleaning table 16. Is preferably provided. Thereby, when carrying the carriage part 14 in the washing | cleaning part 12 and wash | cleaning the temporary equipment W, it is further prevented that the spraying and splashing of the pressurized water which ejected from the ejection head 20 apply to the washing operator P (refer FIG. 1). it can. When this inventor produced and evaluated the prototype of this invention, he discovered that pressurized water splashed to the operator P and workability | operativity was bad. Therefore, as a result of diligent efforts, it was found that by providing the air ejection nozzle 84, scattering of the pressurized water to the worker P could be prevented, and an extremely good result was obtained when an experiment was performed with an actual prototype.

また、この場合、図7に示すように、洗浄台16の面16Aにおける噴出ヘッド20の真下位置に、噴出ヘッド20から噴出された加圧水が洗浄台16の面16Aに当たる直径と同等以上である開口部86を形成することが好ましく、同等な開口部86を形成することがより好ましい。   Further, in this case, as shown in FIG. 7, an opening that is equal to or larger than the diameter at which the pressurized water ejected from the ejection head 20 hits the surface 16 </ b> A of the cleaning table 16 at a position directly below the ejection head 20 on the surface 16 </ b> A of the cleaning table 16. It is preferable to form the portion 86, and it is more preferable to form the equivalent opening 86.

仮設機材Wの形状は板状の足場板(図示せず)のように板状の他に、棒状、三角状、L字状のパイプ等があり、その形状や大きさは多種多様である。したがって、噴出ヘッド20から噴出した加圧水の全てが載置台34の金網部材30に載置した仮設機材Wに当たることは稀であり、金網部材30を通過して洗浄台16に当たることが通常である。洗浄台16に当たった加圧水は飛沫となって飛散するので、作業環境が悪くなる。   The temporary equipment W has a rod-like, triangular, L-shaped pipe and the like in addition to a plate-like shape such as a plate-like scaffold plate (not shown), and the shape and size thereof are various. Therefore, it is rare that all of the pressurized water ejected from the ejection head 20 hits the temporary equipment W placed on the wire mesh member 30 of the placement table 34, and usually passes through the wire mesh member 30 and hits the cleaning table 16. Since the pressurized water hitting the cleaning table 16 is splashed and scattered, the working environment is deteriorated.

しかしながら、本実施の形態のように、洗浄台16の面16Aにおける噴出ヘッド20の真下位置に、上記した開口部86を形成することにより、金網部材30を通過した加圧水が開口部86を通過し、洗浄台16に衝突しなくなるので、飛沫の発生を抑制できる。   However, as in the present embodiment, the above-described opening 86 is formed at a position directly below the ejection head 20 on the surface 16A of the cleaning table 16, so that the pressurized water that has passed through the wire mesh member 30 passes through the opening 86. Since it does not collide with the washing table 16, the generation of splashes can be suppressed.

図3及び図8に示すように、汚染水回収機構28は、洗浄台16に形成した開口部86から洗浄台16の下方に延設された筒体88と、洗浄台16の周囲に形成されて洗浄台16に溜まった洗浄汚染水を排出する排水溝46と、洗浄台16の下方に設けられ、筒体88を通過した洗浄汚染水及び排水溝46に流れ込んだ洗浄汚染水が流入する貯留タンク90と、を備える。貯留タンク90は基台フレーム19内に配置される。   As shown in FIGS. 3 and 8, the contaminated water recovery mechanism 28 is formed around a cylindrical body 88 extending below the cleaning table 16 from an opening 86 formed in the cleaning table 16 and around the cleaning table 16. The drainage groove 46 for discharging the cleaning contaminated water collected on the cleaning table 16 and the storage provided below the cleaning table 16 and into which the cleaning contaminated water that has passed through the cylinder 88 and the cleaning contaminated water that has flowed into the drainage groove 46 flow in. A tank 90. The storage tank 90 is disposed in the base frame 19.

洗浄台16から排水溝46に流れ込んだ洗浄汚染水は、排水溝46から斜め下方に延設された2本の排水管路92,92を介して貯留タンク90に流れ込む。   The cleaning contaminated water that has flowed into the drainage groove 46 from the cleaning table 16 flows into the storage tank 90 through the two drainage pipes 92, 92 extending obliquely downward from the drainage groove 46.

また、筒体88の下面は閉塞し、筒体88の側部から延設された流出管94から貯留タンク90に排出されることが好ましい。筒体88の下面が開口されていると、噴出ヘッド20から噴出して筒体88を通過する加圧水が、貯留タンク90内に貯留された洗浄汚染水に直撃してしまい、洗浄汚染水が外部に飛び散り易くなる。しかしながら、本実施の形態のように、筒体88の下面を閉塞し、筒体88の側部に設けた流出管94から貯留タンク90に排出することで洗浄汚染水の飛び散りを防止できる。   Further, it is preferable that the lower surface of the cylinder 88 is closed and discharged to the storage tank 90 from an outflow pipe 94 extending from the side of the cylinder 88. When the lower surface of the cylindrical body 88 is opened, the pressurized water that is ejected from the ejection head 20 and passes through the cylindrical body 88 directly hits the washed contaminated water stored in the storage tank 90, and the washed contaminated water is exposed to the outside. It becomes easy to scatter. However, as in the present embodiment, the bottom surface of the cylinder 88 is closed and discharged from the outflow pipe 94 provided on the side of the cylinder 88 to the storage tank 90, thereby preventing the cleaning contaminated water from scattering.

また、貯留タンク90には、溜まった洗浄汚染水を排出するバルブ96A付きの排出管96が設けられるとともに、複数のキャスター98,98…が設けられる(図3参照)。これにより、貯留タンク90が洗浄汚染水で満杯になったら、貯留タンク90を廃水処理施設等に移動させて洗浄汚染水を処理することができる。   In addition, the storage tank 90 is provided with a discharge pipe 96 with a valve 96A for discharging the accumulated cleaning contaminated water and a plurality of casters 98, 98... (See FIG. 3). Accordingly, when the storage tank 90 is filled with the cleaning contaminated water, the cleaning tank 90 can be moved to a wastewater treatment facility or the like to process the cleaning contaminated water.

<台車部の詳細構造>
図4、図5に示すように、台車部14の載置台34は、台車部14の長手方向(A−B方向)に長尺な平行な2本の縦木100,100の間に複数本の横木102,102…(図4では6本)を渡した長方形状のフレーム枠104に、金網部材30を張設して形成される。金網部材30としては、エキスパンダメタル、パンチングメタル、金網、グレーチング等のように多数の開口を有するメッシュ部材を使用できるが、エキスパンダメタルが最も好ましい。縦木100の高さは金網部材30の面よりも高くなるように形成される(図5参照)。
<Detailed structure of bogie>
As shown in FIGS. 4 and 5, the mounting table 34 of the carriage unit 14 includes a plurality of mounting tables 34 between two parallel trees 100 and 100 that are long in the longitudinal direction (AB direction) of the carriage unit 14. Are formed by stretching a wire mesh member 30 on a rectangular frame 104 to which the crosspieces 102, 102... (6 in FIG. 4) are passed. As the metal mesh member 30, a mesh member having many openings such as an expander metal, a punching metal, a metal mesh, and a grating can be used, but an expander metal is most preferable. The vertical tree 100 is formed so that its height is higher than the surface of the wire mesh member 30 (see FIG. 5).

載置台34の長手方向(A−B方向)の長さは洗浄台16の長さと略同等に形成され、短手方向(X−Y方向)の幅は洗浄台16の幅よりも狭く形成される。例えば、載置台34の幅D1は洗浄台16の幅D2の半分程度が好ましい(図2参照)。これにより、載置台34を洗浄台16の上で前後左右に動かすことができるので、載置台34に載置された仮設機材Wに対して噴出ヘッド20からの加圧水を万遍なく吹き付けることができ、洗浄効果を向上できる。   The length of the mounting table 34 in the longitudinal direction (AB direction) is formed substantially equal to the length of the cleaning table 16, and the width in the short side direction (XY direction) is narrower than the width of the cleaning table 16. The For example, the width D1 of the mounting table 34 is preferably about half of the width D2 of the cleaning table 16 (see FIG. 2). Thereby, since the mounting table 34 can be moved back and forth and right and left on the cleaning table 16, the pressurized water from the ejection head 20 can be sprayed uniformly on the temporary equipment W mounted on the mounting table 34. The cleaning effect can be improved.

全方位移動体36は、載置台34のフレーム枠104に設けた横木102の下面に複数個設けられる。図4では、各横木102に3個ずつ全方位移動体36を設け、載置台34に合計18個設けた場合であるが、この数に限定されるものではない。要は、載置台34が洗浄台16の上で前後左右にスムーズに移動できればよい。全方位移動体36としては、載置台34が洗浄台16の上で前後左右にスムーズに移動できればどのようなものでもよいが、1個のメインボールを多数のサブボールで受け、それらを支えるボール受け部から構成されたボールベアーが好ましい。本実施の形態では、ボールベアーで図示している。   A plurality of omnidirectional mobile bodies 36 are provided on the lower surface of the crosspiece 102 provided on the frame 104 of the mounting table 34. In FIG. 4, three omnidirectional mobile bodies 36 are provided on each crosspiece 102 and a total of 18 are provided on the mounting table 34, but the number is not limited to this. In short, it is sufficient that the mounting table 34 can move smoothly back and forth and right and left on the cleaning table 16. The omnidirectional mobile body 36 may be anything as long as the mounting table 34 can move smoothly back and forth and right and left on the cleaning table 16, but a ball that receives a single main ball with a number of sub-balls and supports them. A ball bear composed of a receiving part is preferred. In this embodiment, a ball bear is shown.

図1及び図5に示すように、載置台34の基端部(載置台のB方向の端部)を支持する把手部32と脚部40とは一体的に形成され、載置台34の基端部から略逆L字状に延びた2本の平行な縦パイプ106,106の間に2本の横パイプ108,108を渡して形成される。2本の横パイプ108のうちの1本は縦パイプ106のL字状の折曲位置に設けられ、もう1本の横パイプ108は縦パイプ106の下部位置に設けられる。   As shown in FIGS. 1 and 5, the handle portion 32 and the leg portion 40 that support the base end portion (the end portion in the B direction of the mounting table) of the mounting table 34 are integrally formed. It is formed by passing two horizontal pipes 108, 108 between two parallel vertical pipes 106, 106 extending in an inverted L shape from the end. One of the two horizontal pipes 108 is provided at an L-shaped bent position of the vertical pipe 106, and the other horizontal pipe 108 is provided at a lower position of the vertical pipe 106.

2本の平行な縦パイプ106,106の下端にキャスター38が設けられ、キャスター38は仮設機材洗浄装置10が配設される床面39上を走行する。   Casters 38 are provided at the lower ends of the two parallel vertical pipes 106, 106, and the casters 38 run on a floor surface 39 on which the temporary equipment cleaning device 10 is disposed.

そして、洗浄作業者Pが上側の横パイプ108を把持して台車部14を押したり引いたりすることで洗浄部12の洗浄台16に載置台34に載置した仮設機材Wを搬入、搬出する。なお、横パイプ108の数は2本に限定するものではなく、また洗浄作業者Pが把持する位置は上側の横パイプ108に限定するものではない。   The cleaning operator P holds the upper horizontal pipe 108 and pushes or pulls the carriage unit 14 to carry in and out the temporary equipment W mounted on the mounting table 34 to the cleaning table 16 of the cleaning unit 12. . The number of horizontal pipes 108 is not limited to two, and the position held by the cleaning operator P is not limited to the upper horizontal pipe 108.

また、図1及び図5に示すように、載置台34の基端部には、載置台34の幅と同等で上述した飛散防止チャンバー26の門型開口24と同じ高さ〜10cm程高い透明板110(例えばアクリル板)が立設される。   Further, as shown in FIGS. 1 and 5, the base end of the mounting table 34 is transparent at the same height as the gate opening 24 of the anti-scattering chamber 26 described above, which is the same as the width of the mounting table 34 and is about 10 cm higher. A plate 110 (for example, an acrylic plate) is erected.

また、上述したように、台車部14の載置台34の前方部が洗浄部12の洗浄台16に非固定的に置かれているだけであるため、台車部14には載置台34が洗浄台16から脱落するのを防止する脱落防止機構48が設けられる。   Further, as described above, since the front portion of the mounting table 34 of the carriage unit 14 is only placed on the cleaning table 16 of the cleaning unit 12 in a non-fixed manner, the mounting table 34 is disposed on the carriage unit 14. A drop-off prevention mechanism 48 for preventing the drop-off from the 16 is provided.

脱落防止機構48は、図2に示すように、洗浄台16の周囲に径方向断面が凹状に形成された排水溝46のうち後方側(B方向側)の排水溝46Aに少なくとも形成され、排水溝46Aの外側壁46Bの高さが洗浄台16の面16Aの高さよりも低い段差溝構造と、台車部14の載置台34に設けられた全方位移動体36のうち搬入方向Aの先端部に設けられた全方位移動体36Aとで構成され、全方位移動体36Aが排水溝46Aに引っ掛かる大きさに形成される。   As shown in FIG. 2, the dropout prevention mechanism 48 is formed at least in the drainage groove 46 </ b> A on the rear side (B direction side) of the drainage groove 46 having a concave radial cross section around the cleaning table 16. The step groove structure in which the height of the outer wall 46B of the groove 46A is lower than the height of the surface 16A of the cleaning table 16, and the front end portion in the loading direction A of the omnidirectional moving body 36 provided on the mounting table 34 of the carriage unit 14. The omnidirectional mobile body 36A is formed in such a size that the omnidirectional mobile body 36A is caught in the drainage groove 46A.

これにより、洗浄部12で洗浄後の仮設機材Wを搬出するために、台車部14の載置台34を搬出方向Bに引っ張ったとき、載置台34が洗浄台16から脱落する寸前において、載置台34の先端部の全方位移動体36Aが洗浄台16の後側の排水溝46Aに落ちて引っ掛かる。したがって、台車部14の搬出方向Bへの移動が停止されるので、台車部14の載置台34の前方部が洗浄台16から脱落するのを防止できる。   Thereby, in order to carry out the temporary equipment W after cleaning by the cleaning unit 12, when the mounting table 34 of the carriage unit 14 is pulled in the unloading direction B, the mounting table 34 is just before the mounting table 34 is dropped from the cleaning table 16. The omnidirectional moving body 36A at the tip of 34 falls into the drainage groove 46A on the rear side of the cleaning table 16 and is caught. Therefore, since the movement of the carriage unit 14 in the carry-out direction B is stopped, it is possible to prevent the front part of the mounting table 34 of the carriage unit 14 from dropping from the cleaning table 16.

また、仮設機材Wを洗浄部12に搬入する際には、搬入方向Aの後方側の排水溝46Aの外側壁46Bの高さが洗浄台16の面16Aの高さよりも低い段差溝構造になっており、且つ載置台34の後方部は台車部14の脚部40によって洗浄台16の高さに支持されている。したがって、載置台34における搬入方向Aの先端部の全方位移動体36Aが洗浄台16に載ってさえいれば、後続の全方位移動体36が排水溝46Aに引っ掛かることはない。したがって、台車部14の載置台34をスムーズに搬入移動させることができる。   Further, when the temporary equipment W is carried into the cleaning section 12, a step groove structure is formed in which the height of the outer wall 46B of the drain groove 46A on the rear side in the loading direction A is lower than the height of the surface 16A of the cleaning table 16. In addition, the rear portion of the mounting table 34 is supported at the height of the cleaning table 16 by the legs 40 of the carriage unit 14. Therefore, as long as the omnidirectional mobile body 36A at the tip of the loading table 34 in the loading direction A is placed on the cleaning table 16, the subsequent omnidirectional mobile body 36 is not caught in the drain groove 46A. Accordingly, the mounting table 34 of the carriage unit 14 can be smoothly carried in and moved.

このように、洗浄台16に形成した排水溝46Aを段差溝構造に形成するだけの簡単な構成によって、脱落防止機構48としての特別な部材を必要とせずに、脱落防止機構48を構築することができる。   In this way, the drop-off prevention mechanism 48 is constructed without requiring a special member as the drop-off prevention mechanism 48 by a simple configuration in which the drain groove 46A formed in the cleaning table 16 is simply formed in the step groove structure. Can do.

なお、脱落防止機構48は、上述した排水溝46Aと全方位移動体36Aとの関係で構成する以外に、例えば、台車部14の載置台34に設けた出没ピン(図示せず)が排水溝46Aに出没する構成とすることもできる。この場合、出没ピンの先端にボールベアーを設ければ、載置台34の洗浄台16上でのスムーズな移動を阻害しない。この脱落防止機構48の場合にも洗浄台16の排水溝46Aを脱落防止機構48の構成の一部として利用するので、簡素な構成で脱落防止機構48を構築することができる。   The dropout prevention mechanism 48 is configured by the relationship between the drainage groove 46A and the omnidirectional mobile body 36A described above, and, for example, a retractable pin (not shown) provided on the mounting table 34 of the carriage unit 14 includes a drainage groove. It can also be set as the structure which appears and disappears in 46A. In this case, if a ball bear is provided at the tip of the retracting pin, smooth movement of the mounting table 34 on the cleaning table 16 is not hindered. Also in the case of this drop prevention mechanism 48, the drain groove 46A of the washing table 16 is used as a part of the configuration of the drop prevention mechanism 48, so that the drop prevention mechanism 48 can be constructed with a simple configuration.

<仮設機材の固定治具>
本発明の実施の形態の簡易型の仮設機材洗浄装置10には、仮設機材Wを載置台34の金網部材30に固定する各種の固定治具112を有することが好ましい。
<Fixing jig for temporary equipment>
The simplified temporary equipment cleaning device 10 according to the embodiment of the present invention preferably includes various fixing jigs 112 for fixing the temporary equipment W to the wire mesh member 30 of the mounting table 34.

仮設機材Wの形状は板状の足場板(図示せず)のように安定した状態で載置台34に載置可能な板状の物の他に棒状、三角状、L字状等があり、その形状や大きさは多種多様である。一方、加圧水噴出ガン22の噴出ヘッド20から噴出される加圧水の噴出圧力は上述の通り超高圧である。したがって、仮設機材Wを載置台34に固定しないと、加圧水の勢いによって仮設機材Wが動いてしまい洗浄効率が悪くなる。   The shape of the temporary equipment W includes a rod-like shape, a triangular shape, an L-shape, etc. in addition to a plate-like object that can be placed on the placement table 34 in a stable state, such as a plate-like scaffolding plate (not shown). There are many different shapes and sizes. On the other hand, the ejection pressure of the pressurized water ejected from the ejection head 20 of the pressurized water ejection gun 22 is an ultra-high pressure as described above. Therefore, if the temporary equipment W is not fixed to the mounting table 34, the temporary equipment W moves due to the force of pressurized water, resulting in poor cleaning efficiency.

図9から図12は各種の固定治具112を示したものである。
固定治具112は、主として、仮設機材Wの形状に応じて仮設機材Wを保持する保持部114と、載置台34の金網部材30の開口に着脱自在に挿入することで保持部114を金網部材30に固定する挿入脚116と、で構成される。
9 to 12 show various fixing jigs 112.
The fixing jig 112 mainly includes a holding portion 114 that holds the temporary equipment W according to the shape of the temporary equipment W, and a holding portion 114 that is detachably inserted into the opening of the wire mesh member 30 of the mounting table 34. And an insertion leg 116 fixed to 30.

図9の(A)の固定治具112は、保持部114を、保持フレーム114Aと複数本の棒状部材114Bとで構成し、保持フレーム114Aの複数個所に形成した雌ネジS1に棒状部材114Bの下部に刻設した雄ネジS2を着脱自在に螺合できるように構成したものである。また、図9の(B)の固定治具112は、保持フレーム114Aの形状を格子形状にすることで、より複雑な形状の仮設機材Wを固定できるようにしたものである。   9A includes a holding frame 114A and a plurality of rod-shaped members 114B. The fixing jig 112 shown in FIG. 9A includes a female screw S1 formed at a plurality of positions on the holding frame 114A. The male screw S2 carved in the lower part is configured to be detachably screwed. Further, the fixing jig 112 in FIG. 9B is configured to fix the temporary equipment W having a more complicated shape by making the holding frame 114A into a lattice shape.

これらの固定治具112を使用するには、仮設機材Wの形状に応じて、保持フレーム114Aに複数本の棒状部材114Bを立設して仮設機材Wを棒状部材114Bに係合し、挿入脚116を金網部材30の開口に挿入する。   In order to use these fixing jigs 112, in accordance with the shape of the temporary equipment W, a plurality of rod-like members 114B are erected on the holding frame 114A, the temporary equipment W is engaged with the rod-like members 114B, and the insertion legs 116 is inserted into the opening of the wire mesh member 30.

このように、棒状部材114Bを保持フレーム114Aの複数個所に着脱自在に立設できるように保持部114を構成することで、例えば三角状パイプやL字状パイプのように複雑な形状の仮設機材Wを金網部材30に固定することができるだけでなく、新規な形状の仮設機材Wにも対応できる。   In this way, by configuring the holding portion 114 so that the rod-like member 114B can be detachably installed at a plurality of locations on the holding frame 114A, temporary equipment having a complicated shape such as a triangular pipe or an L-shaped pipe, for example. Not only can W be fixed to the wire mesh member 30, but it can also be used with a temporary equipment W having a new shape.

なお、洗浄する仮設機材Wの形状や大きさの種類が決まっている場合には、棒状部材114Bを保持フレーム114Aに着脱自在にさせないで固定した構造にすることもできる。   When the shape and size of the temporary equipment W to be cleaned are determined, the rod-shaped member 114B can be fixed to the holding frame 114A without being detachable.

図10の固定治具112は、棒状パイプのように棒状の仮設機材Wを載置台34の金網部材30に固定するのに好適なものであり、半円状の保持面114Cを有する保持部114に4本の挿入脚116を設けたものである。この固定治具112を載置台34の金網部材30に間隔を置いて複数個一列に並べて挿入脚116を金網部材30に挿入し、保持部114の半円状の保持面114Cに棒状の仮設機材Wを載置する。   The fixing jig 112 in FIG. 10 is suitable for fixing the rod-like temporary equipment W like the rod-like pipe to the wire mesh member 30 of the mounting table 34, and the holding portion 114 having a semicircular holding surface 114C. Are provided with four insertion legs 116. A plurality of the fixing jigs 112 are arranged in a line at intervals on the wire mesh member 30 of the mounting table 34, and the insertion legs 116 are inserted into the wire mesh member 30, and rod-like temporary equipment is provided on the semicircular holding surface 114C of the holding portion 114. W is placed.

図11の固定治具は、L字鋼等のように径方向断面がL字状の仮設機材Wを載置台34の金網部材30に固定するのに適したものであり、90°角のV字状凹が形成された保持面114Cを有する保持部114に4本の挿入脚116を設けたものである。   The fixing jig shown in FIG. 11 is suitable for fixing a temporary equipment W having a L-shaped radial cross section such as L-shaped steel to the wire mesh member 30 of the mounting table 34. Four insertion legs 116 are provided on a holding portion 114 having a holding surface 114C in which a character-shaped recess is formed.

図12の固定治具112は、図11の固定治具112とペアで使用すると便利であり、90°角のV字状凸が形成された保持面114Cを有する保持部114に4本の挿入脚116を設けたものである。   The fixing jig 112 shown in FIG. 12 is convenient to be used in a pair with the fixing jig 112 shown in FIG. A leg 116 is provided.

また、図10から図12の固定治具112に示すように、保持部114の厚みが薄い場合には、保持部114の下部に鍔118を設けて鍔118に挿入脚116を形成するとよい。これにより、固定治具112の挿入脚116を金網部材30の開口に挿入したときに、鍔118が金網部材30の面に接面する面積が大きく成るので、固定治具112が安定する。   Further, as shown in the fixing jig 112 of FIGS. 10 to 12, when the holding portion 114 is thin, it is preferable to provide a flange 118 at the lower portion of the holding portion 114 and form the insertion leg 116 on the flange 118. As a result, when the insertion leg 116 of the fixing jig 112 is inserted into the opening of the wire mesh member 30, the area where the hook 118 comes into contact with the surface of the wire mesh member 30 increases, so that the fixing jig 112 is stabilized.

<簡易型の仮設機材洗浄装置の使用方法>
洗浄作業者Pは、図1に示すように、台車部14の載置台34を洗浄部12の洗浄台14から引き出した状態にする。この場合、載置台34の前方部に設けた脱落防止機構48が洗浄台16の排水溝46Aに落ちる手前まで載置台34を引き出す。
<How to use a simple temporary equipment cleaning device>
As shown in FIG. 1, the cleaning operator P brings the mounting table 34 of the carriage unit 14 into a state of being pulled out from the cleaning table 14 of the cleaning unit 12. In this case, the drop-off prevention mechanism 48 provided at the front portion of the placement table 34 pulls the placement table 34 until it falls to the drain groove 46 </ b> A of the washing table 16.

次に、洗浄作業者Pは、固定治具112を使って洗浄する仮設機材Wを載置台34の金網部材30に固定する。例えば、図13は、図9の(A)の固定治具112を使って三角パイプ状の仮設機材Wを載置台34の金網部材30に固定した場合である。なお、足場板のような板状で重量が大きな仮設機材Wは、そのまま載置台34に載置しても問題ない。   Next, the cleaning operator P fixes the temporary equipment W to be cleaned to the wire mesh member 30 of the mounting table 34 using the fixing jig 112. For example, FIG. 13 shows the case where the triangular pipe-shaped temporary equipment W is fixed to the wire mesh member 30 of the mounting table 34 using the fixing jig 112 of FIG. Note that there is no problem even if the temporary equipment W having a plate shape such as a scaffolding plate and having a large weight is placed on the mounting table 34 as it is.

次に、洗浄作業者Pは、スイッチボタン74を押し、加圧水噴出ガン22の噴出ヘッド20から加圧水を噴出させる。この状態で台車部14の把手部32をもって台車部14を洗浄部12の搬入方向Aに押し、載置台34に載置した仮設機材Wが飛散防止チャンバー26の門型開口24を通過するようにする。仮設機材Wが門型開口24を通過した後に噴出ヘッド20から噴出された加圧水が仮設機材Wにジェット流となって吹き付けられ、仮設機材Wが洗浄される。   Next, the cleaning operator P pushes the switch button 74 to eject pressurized water from the ejection head 20 of the pressurized water ejection gun 22. In this state, the carriage unit 14 is pushed in the carrying-in direction A of the washing unit 12 with the handle portion 32 of the carriage unit 14 so that the temporary equipment W placed on the placement table 34 passes through the gate-shaped opening 24 of the scattering prevention chamber 26. To do. Pressurized water ejected from the ejection head 20 after the temporary equipment W has passed through the portal opening 24 is sprayed onto the temporary equipment W as a jet flow, and the temporary equipment W is washed.

この仮設機材Wの洗浄において、載置台34に全方位移動体36を設けたことにより、載置台34を洗浄台16の上で左右前後にスムーズに移動させながら洗浄できる。これにより、仮設機材Wに万遍なく加圧水のジェット流を吹き付けることができるので、例えば、図13に示すような形状の複雑な仮設機材Wであっても隅々まで洗浄することができる。   In the cleaning of the temporary equipment W, the omnidirectional moving body 36 is provided on the mounting table 34, so that the mounting table 34 can be cleaned while smoothly moving left and right and back and forth on the cleaning table 16. Thereby, since the jet stream of pressurized water can be sprayed uniformly on the temporary equipment W, for example, even the temporary equipment W having a complicated shape as shown in FIG. 13 can be washed to every corner.

洗浄によって生じる洗浄汚染水は、金網部材30を通過して洗浄台16に流れ、排水溝46を介して貯留タンク90に貯留される。このように、洗浄によって生じる洗浄汚染水は、載置台34に溜まることがないので、洗浄汚染水中の汚染物が仮設機材Wに再付着することはない。   The cleaning contaminated water generated by the cleaning flows through the wire mesh member 30 to the cleaning table 16 and is stored in the storage tank 90 through the drainage groove 46. As described above, the cleaning contaminated water generated by the cleaning does not collect on the mounting table 34, so that the contaminants in the cleaning contaminated water do not adhere to the temporary equipment W again.

また、洗浄部12に飛散防止チャンバー26を設けることにより、仮設機材Wを洗浄部12で洗浄する際に、加圧水の飛沫が洗浄作業者Pや洗浄部12の周囲に飛散することを効果的に防止できる。   Further, by providing the anti-scattering chamber 26 in the cleaning unit 12, it is possible to effectively prevent the spray of pressurized water from splashing around the cleaning operator P and the cleaning unit 12 when the temporary equipment W is cleaned by the cleaning unit 12. Can be prevented.

更には、噴出ヘッド20の真下位置に開口部86を形成したので、仮設機材Wに当たらずに金網部材30を通過した加圧水が洗浄台16の面16Aで飛散することがない。   Furthermore, since the opening 86 is formed immediately below the ejection head 20, the pressurized water that has passed through the wire mesh member 30 without hitting the temporary equipment W does not scatter on the surface 16 </ b> A of the cleaning table 16.

また、噴出ヘッド20の近傍に、噴出ヘッド20から噴出される加圧水の飛散及び飛沫を洗浄台16の前方に吹き飛ばす複数のエア噴出ノズル84を設けたので、加圧水の飛沫が洗浄作業者Pに飛散して洗浄作業者Pの衣服等を濡らすことを効果的に防止できる。   In addition, since a plurality of air ejection nozzles 84 for blowing scattered and splashed pressurized water ejected from the ejection head 20 to the front of the cleaning table 16 are provided in the vicinity of the ejection head 20, the splashed pressurized water is scattered to the cleaning operator P. Thus, it is possible to effectively prevent the clothes of the cleaning worker P from getting wet.

更には、台車部14の載置台34の基端部に透明板110が立設されているので、加圧水の飛沫が洗浄作業者Pに飛散して洗浄作業者の衣服等を濡らすことをすることを一層効果的に防止できる。   Furthermore, since the transparent plate 110 is erected on the base end portion of the mounting table 34 of the carriage unit 14, the spray of pressurized water splashes on the cleaning worker P and wets the cleaning worker's clothes and the like. Can be more effectively prevented.

仮設機材Wを洗浄し終わったら、洗浄作業者Pはスイッチボタン74を押して加圧水噴出ガン22の駆動を停止する。そして、台車部14の載置台34を洗浄部12の洗浄台16から引き出す。この場合、脱落防止機構48を設けたので、載置台34の前方部が洗浄台16から脱落することがない。脱落した場合、載置台34の前方部を洗浄台16に載せ直すという余計な作業が必要になるので、脱落防止機構48を設けることで洗浄作業者Pの洗浄作業労力を軽減できる。   After cleaning the temporary equipment W, the cleaning operator P presses the switch button 74 to stop driving the pressurized water ejection gun 22. Then, the mounting table 34 of the carriage unit 14 is pulled out from the cleaning table 16 of the cleaning unit 12. In this case, since the drop prevention mechanism 48 is provided, the front portion of the mounting table 34 does not drop from the cleaning table 16. In the case of dropping, an extra work of re-mounting the front portion of the mounting table 34 on the cleaning table 16 is necessary, and therefore the cleaning work effort of the cleaning operator P can be reduced by providing the drop-off prevention mechanism 48.

そして、載置台34の固定治具112から仮設機材Wを取り外す。これにより、仮設機材Wを洗浄することができる。仮設機材Wの下面(載置台側の面)を更に洗浄する場合には、仮設機材Wをひっくり返して設置し、上記した同様の操作で仮設機材Wの下面を洗浄する。   Then, the temporary equipment W is removed from the fixing jig 112 of the mounting table 34. Thereby, temporary equipment W can be washed. When further cleaning the lower surface of the temporary equipment W (the surface on the mounting table side), the temporary equipment W is turned over, and the lower surface of the temporary equipment W is cleaned by the same operation as described above.

このように、本発明の簡易型の仮設機材洗浄装置10は、未洗浄の仮設機材Wを台車部14で洗浄部12に搬入して飛散防止チャンバー26内で洗浄し、洗浄し終わったら洗浄部12から搬出するだけの簡易な操作で仮設機材Wを洗浄することができる。したがって、例えば1人の洗浄作業者Pでも仮設機材Wを容易に洗浄することができる。しかも、仮設機材洗浄装置10は上述の通り簡易な構成であり、装置コストを低減できる。   As described above, the simplified temporary equipment cleaning apparatus 10 of the present invention carries the uncleaned temporary equipment W into the cleaning section 12 by the carriage section 14 and cleans it in the anti-scattering chamber 26. The temporary equipment W can be cleaned by a simple operation of simply carrying it out of 12. Therefore, for example, even one cleaning operator P can easily clean the temporary equipment W. Moreover, the temporary equipment cleaning apparatus 10 has a simple configuration as described above, and the apparatus cost can be reduced.

これにより、本発明の実施の形態の仮設機材洗浄装置10は、装置コストを低減でき、しかも人力だけの場合よりも洗浄作業者Pの洗浄作業労力、洗浄作業環境、及び洗浄効率を大幅に改善できる。   Thereby, the temporary equipment cleaning apparatus 10 according to the embodiment of the present invention can reduce the cost of the apparatus, and greatly improves the cleaning work labor, the cleaning work environment, and the cleaning efficiency of the cleaning worker P as compared with the case of only human power. it can.

10…簡易型の仮設機材洗浄装置、12…洗浄部、14…台車部、16…洗浄台、16A…洗浄台の面、18…洗浄ステージ、19…基台フレーム、20…噴出ヘッド、22…加圧水噴出ガン、24…門型開口、26…飛散防止チャンバー、28…汚染水回収機構、30…金網部材、32…把手部、34…載置台、36(36A)…全方位移動体、38…キャスター、39…床面、40…脚部、42…側板、44…台座、46(46A)…排水溝、46B…外側壁、48…脱落防止機構、50…チャンバー部、52…短冊状部材、54…フレーム部材、56…透明窓、58…ヒンジ、60…ロック部材、62…開閉窓、64…接続アダプタ、66…加圧水パイプ、68…保持部材、70…高圧水供給ホース、74…スイッチボタン、76…ノズルヘッド、78…ノズル、80…ヘッドカバー、82…ブラシ部材、84…エア噴出ノズル、86…開口部、88…筒体、90…貯留タンク、92…排水管路、94…流出管、96…排出管、98…キャスター、100…縦木、102…横木、104…フレーム枠、106…縦パイプ、108…横パイプ、110…透明板、112…固定治具、114…保持部、114A…保持フレーム、114B…棒状部材、114C…保持面、116…挿入脚、118…鍔、W…仮設機材、P…洗浄作業者、S1…雌ネジ、S2…雄ネジ   DESCRIPTION OF SYMBOLS 10 ... Simple temporary equipment washing apparatus, 12 ... Cleaning part, 14 ... Carriage part, 16 ... Cleaning table, 16A ... Surface of cleaning table, 18 ... Cleaning stage, 19 ... Base frame, 20 ... Ejection head, 22 ... Pressurized water spray gun, 24 ... portal opening, 26 ... scattering prevention chamber, 28 ... contaminated water recovery mechanism, 30 ... wire mesh member, 32 ... handle part, 34 ... mounting table, 36 (36A) ... omnidirectional mobile body, 38 ... Casters, 39 ... floor surface, 40 ... legs, 42 ... side plate, 44 ... pedestal, 46 (46A) ... drainage groove, 46B ... outer wall, 48 ... drop-off prevention mechanism, 50 ... chamber portion, 52 ... strip-shaped member, 54 ... Frame member, 56 ... Transparent window, 58 ... Hinge, 60 ... Lock member, 62 ... Opening / closing window, 64 ... Connection adapter, 66 ... Pressurized water pipe, 68 ... Holding member, 70 ... High pressure water supply hose, 74 ... Switch button 76 ... 80 ... head cover, 82 ... brush member, 84 ... air jet nozzle, 86 ... opening, 88 ... cylindrical body, 90 ... storage tank, 92 ... drainage line, 94 ... outflow pipe, 96 ... discharge Pipe 98, Caster, 100 ... Vertical bar, 102 ... Cross bar, 104 ... Frame frame, 106 ... Vertical pipe, 108 ... Horizontal pipe, 110 ... Transparent plate, 112 ... Fixing jig, 114 ... Holding part, 114A ... Holding frame , 114B ... rod-shaped member, 114C ... holding surface, 116 ... insertion leg, 118 ... scissors, W ... temporary equipment, P ... cleaning operator, S1 ... female screw, S2 ... male screw

Claims (9)

建設足場用の仮設機材を加圧水で洗浄する簡易型の仮設機材洗浄装置において、
前記仮設機材を洗浄する洗浄部と、
前記洗浄部に未洗浄の仮設機材を搬入し、洗浄後の仮設機材を搬出する台車部と、
を有し、
前記洗浄部は、
洗浄台が形成された洗浄ステージと、
前記洗浄台の上方に設けられ、前記加圧水を噴出する噴出ヘッドを有する加圧水噴出ガンと、
前記加圧水噴出ガンの周囲を囲み前記加圧水の飛散を防止するとともに下部に前記仮設機材を搬入搬出するための門型開口が形成された飛散防止チャンバーと、を備え、
前記台車部は、
前記仮設機材を載置する金網部材が張設され、搬入方向の前方部が前記洗浄台の上に非固定的に置かれ、後方部が前記洗浄部の外部に配置された把手部に支持された載置台と、
前記載置台の下面に複数設けられ、前記洗浄台の上で前記載置台を移動自在に支持する全方位移動体と、
前記把手部に設けられ、前記載置台の後方部を前記洗浄台の高さに支持するとともに下端部にキャスターを有する脚部とを備えた簡易型の仮設機材洗浄装置。
In a simple temporary equipment cleaning device for cleaning temporary equipment for construction scaffolds with pressurized water,
A cleaning section for cleaning the temporary equipment;
A cart unit for carrying uncleaned temporary equipment into the cleaning unit and carrying out the cleaned temporary equipment;
Have
The cleaning unit
A cleaning stage on which a cleaning table is formed;
A pressurized water ejection gun provided above the washing table and having an ejection head for ejecting the pressurized water;
A scattering prevention chamber that surrounds the pressurized water ejection gun to prevent scattering of the pressurized water and has a gate-shaped opening formed therein for carrying in and carrying out the temporary equipment;
The cart section is
A wire mesh member for placing the temporary equipment is stretched, the front part in the loading direction is placed non-fixed on the washing table, and the rear part is supported by a grip part arranged outside the washing part. A mounting table,
A plurality of omnidirectional mobile bodies provided on the lower surface of the mounting table, and movably supporting the mounting table on the cleaning table;
A simple temporary equipment cleaning apparatus provided on the handle portion and provided with a leg portion supporting a rear portion of the mounting table at the height of the cleaning table and having a caster at a lower end portion.
前記洗浄台に非固定的に置かれた前記載置台の前方部が前記洗浄台から脱落しないための脱落防止機構を有する請求項1に記載の簡易型の仮設機材洗浄装置。   The simplified temporary equipment cleaning apparatus according to claim 1, further comprising a drop-off prevention mechanism for preventing a front portion of the table placed unfixed on the washing table from falling off the washing table. 前記脱落防止機構は、
前記洗浄台の周囲に径方向断面が凹状に形成された排水溝のうち前記搬入方向の後方側の排水溝に少なくとも形成され、前記排水溝の外側壁の高さが前記洗浄台の面の高さよりも低い段差溝構造と、
前記台車部の載置台に設けられた全方位移動体のうち前記搬入方向の先端部に設けられた全方位移動体と、で構成され、
前記全方位移動体が前記排水溝に落ちて引っ掛かる大きさに形成されている請求項2に記載の簡易型の仮設機材洗浄装置。
The drop-off prevention mechanism is
Of the drainage grooves having a concave radial cross section around the washing table, at least a drainage groove on the rear side in the loading direction is formed, and the height of the outer wall of the drainage groove is the height of the surface of the washing table. A step groove structure lower than
The omnidirectional mobile body provided at the tip in the carry-in direction among the omnidirectional mobile bodies provided on the mounting table of the carriage unit,
The simplified temporary equipment cleaning apparatus according to claim 2, wherein the omnidirectional mobile body is formed in a size such that the omnidirectional mobile body falls into the drainage groove and is caught.
前記洗浄台における前記噴出ヘッドの真下位置には、前記噴出ヘッドから噴出された前記加圧水が前記洗浄台の面に当たる直径と同等以上である開口部が形成されている請求項1から3の何れか1項に記載の簡易型の仮設機材洗浄装置。   4. The opening according to claim 1, wherein an opening having a diameter equal to or greater than a diameter at which the pressurized water ejected from the ejection head hits the surface of the washing table is formed immediately below the ejection head in the washing table. 2. A simple temporary equipment cleaning apparatus according to item 1. 前記載置台の前記搬入方向の後方端部には、透明板が立設されている請求項1から4の何れか1項に記載の簡易型の仮設機材洗浄装置。   The simplified temporary equipment washing apparatus according to any one of claims 1 to 4, wherein a transparent plate is erected at a rear end portion in the carry-in direction of the mounting table. 前記噴出ヘッドの近傍には、前記噴出ヘッドから噴出される加圧水の飛散及び飛沫を前記洗浄台における前記搬入方向の前方側に吹き飛ばすエア噴出ノズルが設けられる請求項1から5の何れか1項に記載の簡易型の仮設機材洗浄装置。   6. The air ejection nozzle according to claim 1, wherein an air ejection nozzle is provided in the vicinity of the ejection head to blow off the splashes and splashes of pressurized water ejected from the ejection head to the front side in the loading direction of the cleaning table. The simple temporary equipment cleaning device described. 前記噴出ヘッドには、前記噴出ヘッドの先端よりも突出した筒状のブラシ部材が装着されている請求項1から6の何れか1項に記載の簡易型の仮設機材洗浄装置。   The simplified temporary equipment cleaning apparatus according to any one of claims 1 to 6, wherein a cylindrical brush member protruding from a tip of the ejection head is attached to the ejection head. 前記仮設機材の形状に応じて前記仮設機材を前記載置台に固定する固定治具を有し、
前記固定治具は、
前記仮設機材を保持する保持部と、
前記金網部材の開口に着脱自在に挿入することで前記保持部を前記金網部材に固定する挿入脚と、を有する請求項1から7の何れか1項に記載の簡易型の仮設機材洗浄装置。
According to the shape of the temporary equipment has a fixing jig for fixing the temporary equipment to the mounting table,
The fixing jig is
A holding unit for holding the temporary equipment;
The simplified temporary equipment washing apparatus according to any one of claims 1 to 7, further comprising: an insertion leg that fixes the holding portion to the wire mesh member by being detachably inserted into the opening of the wire mesh member.
前記保持部は、
保持フレームと、
前記保持フレームの複数個所に形成された雌ネジと、
前記雌ネジに螺合する雄ネジが形成された複数本の棒状部材とで構成される請求項8に記載の簡易型の仮設機材洗浄装置。
The holding part is
Holding frame;
Female screws formed at a plurality of locations of the holding frame;
The simplified temporary equipment cleaning apparatus according to claim 8, comprising a plurality of rod-like members formed with male screws that are screwed into the female screws.
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CN112196253A (en) * 2020-10-20 2021-01-08 郭颂 Building concrete pouring molding steel template
CN116460084A (en) * 2023-06-19 2023-07-21 太原市动物防疫检疫中心 A medical instrument cleaning equipment for poultry animal doctor

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