JP6274306B2 - Adhesive composition for printed wiring board, laminate and flexible printed wiring board - Google Patents
Adhesive composition for printed wiring board, laminate and flexible printed wiring board Download PDFInfo
- Publication number
- JP6274306B2 JP6274306B2 JP2016511582A JP2016511582A JP6274306B2 JP 6274306 B2 JP6274306 B2 JP 6274306B2 JP 2016511582 A JP2016511582 A JP 2016511582A JP 2016511582 A JP2016511582 A JP 2016511582A JP 6274306 B2 JP6274306 B2 JP 6274306B2
- Authority
- JP
- Japan
- Prior art keywords
- printed wiring
- adhesive composition
- component
- wiring boards
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000000853 adhesive Substances 0.000 title claims description 97
- 230000001070 adhesive effect Effects 0.000 title claims description 96
- 239000000203 mixture Substances 0.000 title claims description 72
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- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims description 38
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims description 38
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- 239000002985 plastic film Substances 0.000 claims description 25
- 229920006255 plastic film Polymers 0.000 claims description 25
- 239000004593 Epoxy Substances 0.000 claims description 23
- 239000011888 foil Substances 0.000 claims description 23
- 239000002253 acid Substances 0.000 claims description 22
- 239000012790 adhesive layer Substances 0.000 claims description 22
- 229920001971 elastomer Polymers 0.000 claims description 22
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- 230000009477 glass transition Effects 0.000 claims description 22
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- 239000007787 solid Substances 0.000 description 6
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- 238000005698 Diels-Alder reaction Methods 0.000 description 4
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- RPGWZZNNEUHDAQ-UHFFFAOYSA-N phenylphosphine Chemical compound PC1=CC=CC=C1 RPGWZZNNEUHDAQ-UHFFFAOYSA-N 0.000 description 1
- 150000003003 phosphines Chemical class 0.000 description 1
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 229920001485 poly(butyl acrylate) polymer Polymers 0.000 description 1
- 229920003055 poly(ester-imide) Polymers 0.000 description 1
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920000120 polyethyl acrylate Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
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- AOHJOMMDDJHIJH-UHFFFAOYSA-N propylenediamine Chemical compound CC(N)CN AOHJOMMDDJHIJH-UHFFFAOYSA-N 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
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- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 239000012756 surface treatment agent Substances 0.000 description 1
- 239000003784 tall oil Substances 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 1
- TUQOTMZNTHZOKS-UHFFFAOYSA-N tributylphosphine Chemical compound CCCCP(CCCC)CCCC TUQOTMZNTHZOKS-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- PXXNTAGJWPJAGM-UHFFFAOYSA-N vertaline Natural products C1C2C=3C=C(OC)C(OC)=CC=3OC(C=C3)=CC=C3CCC(=O)OC1CC1N2CCCC1 PXXNTAGJWPJAGM-UHFFFAOYSA-N 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
Classifications
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- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
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- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
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- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
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- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
- C08L33/08—Homopolymers or copolymers of acrylic acid esters
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- C08L93/04—Rosin
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J121/00—Adhesives based on unspecified rubbers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
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- C09J175/06—Polyurethanes from polyesters
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
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- C09J175/08—Polyurethanes from polyethers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J193/00—Adhesives based on natural resins; Adhesives based on derivatives thereof
- C09J193/04—Rosin
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/38—Improvement of the adhesion between the insulating substrate and the metal
- H05K3/386—Improvement of the adhesion between the insulating substrate and the metal by the use of an organic polymeric bonding layer, e.g. adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
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- B32B2457/00—Electrical equipment
- B32B2457/08—PCBs, i.e. printed circuit boards
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/326—Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/312—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2475/00—Presence of polyurethane
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Adhesive Tapes (AREA)
- Manufacturing Of Printed Wiring (AREA)
- Laminated Bodies (AREA)
Description
本発明は、プリント配線板用接着剤組成物、積層板およびプリント配線板に関する。より詳細には、本発明は、透過性が優れ、たとえばタッチパネル用基板、電子ペーパー用基板、フレキシブルディスプレイ用基板等のディスプレイ用基板として好適に利用できるプリント配線板用接着剤組成物、積層板およびプリント配線板に関する。 The present invention relates to an adhesive composition for a printed wiring board, a laminated board, and a printed wiring board. More specifically, the present invention is excellent in transparency, for example, an adhesive composition for a printed wiring board, a laminate and a laminate that can be suitably used as a display substrate such as a touch panel substrate, an electronic paper substrate, and a flexible display substrate. The present invention relates to a printed wiring board.
フレキシブルプリント配線板には、一般に、耐熱性および電気絶縁性の優れるポリイミド、液晶ポリマー等を素材とするプラスチックフィルムに、接着剤を介して銅箔などの金属箔を接着したプリント配線板用積層板が、使用されている。フレキシブルプリント配線板は、近年、ディスプレイ等の表示部用として使用されており、無色透明性が求められている。このような市場の要求に対し、基材であるプラスチックフィルムとしては、ポリエチレンテレフタレート(PET)やポリエチレンナフタレート(PEN)などのポリエステルフィルムや、アクリルフィルム等の無色透明なフィルムが使用されつつある。 A flexible printed wiring board is generally a laminated board for printed wiring boards in which a metal film such as copper foil is bonded to a plastic film made of polyimide, liquid crystal polymer or the like having excellent heat resistance and electrical insulation via an adhesive. Is being used. In recent years, flexible printed wiring boards have been used for display units such as displays, and are required to be colorless and transparent. In response to such market demand, polyester films such as polyethylene terephthalate (PET) and polyethylene naphthalate (PEN), and colorless and transparent films such as acrylic films are being used as plastic films that are base materials.
当該プラスチックフィルムと金属箔とを接着する際には、良好な接着性を持つエポキシ樹脂系接着剤が汎用されている。当該接着剤は、一般に、エポキシ樹脂、硬化剤およびエラストマーから構成され、硬化することでフィルムとの接着性だけでなく、柔軟性も付与される。当該接着剤は、有機溶剤に溶解させた液状あるいはワニスの形態でプラスチックフィルムに塗布された後、加熱により有機溶剤を揮発させながら硬化する。しかしながら、先述したポリエステルフィルムおよびアクリルフィルム等は、ポリイミドフィルムおよび液晶ポリマーフィルムと比べて耐熱性が乏しく、低温下で接着剤を硬化させる必要がある。そのため、用いる接着剤には、低温硬化性が求められる。接着剤を低温硬化させるためには、硬化剤として、脂肪族アミン系や芳香族アミン系が用いられる。しかしながら、これらのアミン類が使用されると、硬化時に接着剤層が着色し易くなる。 When bonding the plastic film and the metal foil, an epoxy resin adhesive having good adhesiveness is widely used. The adhesive is generally composed of an epoxy resin, a curing agent, and an elastomer, and is cured to give not only adhesiveness to the film but also flexibility. The adhesive is applied to a plastic film in the form of a liquid or varnish dissolved in an organic solvent, and then cured while volatilizing the organic solvent by heating. However, the above-described polyester film and acrylic film have poor heat resistance as compared with the polyimide film and liquid crystal polymer film, and it is necessary to cure the adhesive at a low temperature. Therefore, low temperature curability is required for the adhesive to be used. In order to cure the adhesive at a low temperature, an aliphatic amine or aromatic amine is used as the curing agent. However, when these amines are used, the adhesive layer is easily colored during curing.
また、フレキシブルプリント配線板を作製するには、プリント配線板用積層板から回路が形成される。その際、金属箔層を部分除去するために、エッチング液が使用される。この場合、接着剤とプラスチックフィルムとの低温硬化が不充分であると、エッチング液により接着剤層の未硬化部分が着色される。そのため、接着剤は、接着性だけでなく、低温硬化性および無色透明性に加えて、耐薬品性も同時に満足する必要がある。 Moreover, in order to produce a flexible printed wiring board, a circuit is formed from the laminated board for printed wiring boards. At that time, an etching solution is used to partially remove the metal foil layer. In this case, if the low-temperature curing between the adhesive and the plastic film is insufficient, the uncured portion of the adhesive layer is colored by the etching solution. Therefore, the adhesive must satisfy not only adhesiveness but also chemical resistance in addition to low-temperature curability and colorless transparency.
これらの課題を解決する技術として、特許文献1には、接着剤成分としてポリアミド樹脂、フェノール樹脂およびエポキシ樹脂を含有し、銅箔をエッチングにより除去した後の可撓性絶縁フィルムのヘイズが5〜50%であることを特徴とするフレキシブルプリント基板用積層板が提案されている。 As a technique for solving these problems, Patent Document 1 includes a polyamide resin, a phenol resin, and an epoxy resin as adhesive components, and the haze of the flexible insulating film after removing the copper foil by etching is 5 to 5. A laminate for a flexible printed circuit board, which is 50%, has been proposed.
また本出願人による特許文献2には、上記課題を解決するために、メトキシ基含有シラン変性エポキシ樹脂、カルボキシル基を有し、ガラス転移点が20℃以下、酸価が2〜10(mgKOH/g)、数平均分子量が15万〜30万のアクリルポリマー(当該ポリマーはフィルムに対して密着性と柔軟性を付与する)、エポキシ樹脂用硬化剤を含有する接着剤組成物が提案されている。 In order to solve the above problems, Patent Document 2 by the present applicant discloses that a methoxy group-containing silane-modified epoxy resin, a carboxyl group, a glass transition point of 20 ° C. or less, and an acid value of 2 to 10 (mgKOH / g), an adhesive composition containing an acrylic polymer having a number average molecular weight of 150,000 to 300,000 (the polymer imparts adhesion and flexibility to the film) and a curing agent for epoxy resin has been proposed. .
特許文献1には、80℃〜180℃の温度で1〜30時間加熱することにより接着剤を硬化させるとの記載がある。しかしながら、接着剤が適用されるフィルムは、ポリイミドフィルムであり、ポリエステルフィルムやポリアクリルフィルムの無色透明フィルムは検討されていない。また、特許文献2に記載の組成物は、従来のプリント配線板用接着剤と比較して、優れた透明性および接着性を示す。しかしながら、硬化剤として芳香族アミン系硬化剤またはフェノール樹脂系硬化剤が使用されている。アミン系硬化剤は、着色を生じる傾向がある。また、フェノール樹脂系硬化剤は、100℃以上の高温で長時間硬化させる必要があり、低温硬化性が充分ではない。 Patent Document 1 describes that the adhesive is cured by heating at a temperature of 80 ° C. to 180 ° C. for 1 to 30 hours. However, the film to which the adhesive is applied is a polyimide film, and a colorless transparent film such as a polyester film or a polyacrylic film has not been studied. Moreover, the composition of patent document 2 shows the outstanding transparency and adhesiveness compared with the conventional adhesive agent for printed wiring boards. However, aromatic amine curing agents or phenol resin curing agents are used as curing agents. Amine curing agents tend to cause coloration. Moreover, the phenol resin-based curing agent needs to be cured for a long time at a high temperature of 100 ° C. or higher, and the low-temperature curability is not sufficient.
本発明は、上記従来の問題に鑑みてなされたものであり、従来のプリント配線板用接着剤組成物と比較して、低温硬化性、無色透明性、接着性および耐薬品性を同時に充足するプリント配線板用接着剤組成物、該プリント配線板用接着剤組成物を用いた積層板およびフレキシブルプリント配線板を提供することを目的とする。 The present invention has been made in view of the above-described conventional problems, and simultaneously satisfies low-temperature curability, colorless transparency, adhesiveness, and chemical resistance as compared with conventional adhesive compositions for printed wiring boards. An object is to provide an adhesive composition for a printed wiring board, a laminate using the adhesive composition for a printed wiring board, and a flexible printed wiring board.
本発明者らは、鋭意検討を重ねた結果、所定の脂環式エポキシ化合物と、ロジン類水素化物と、エラストマーとをそれぞれ特定量含有する接着剤組成物を使用することにより上記課題を解決し得ることを見出し、本発明を完成させた。 As a result of intensive studies, the present inventors have solved the above problems by using an adhesive composition containing specific amounts of a predetermined alicyclic epoxy compound, a rosin hydride, and an elastomer. The present invention was completed.
すなわち本発明の一局面によるプリント配線板用接着剤組成物は、脂環式エポキシ化合物(A)と、α,β−不飽和ジカルボン酸変性ロジンの水素化物(B)と、エラストマー(C)とを含み、前記α,β−不飽和ジカルボン酸変性ロジンの水素化物(B)は、酸価が300〜350mgKOH/gであり、100重量部の前記脂環式エポキシ化合物(A)に対して50〜220重量部含まれ、前記エラストマー(C)は、ガラス転移温度が−35℃〜5℃であり、ハーゼン単位色数300以下である、プリント配線板用接着剤組成物である。 That is, the printed wiring board adhesive composition according to one aspect of the present invention includes an alicyclic epoxy compound (A), a hydride of an α, β-unsaturated dicarboxylic acid-modified rosin (B), and an elastomer (C). The hydride (B) of the α, β-unsaturated dicarboxylic acid-modified rosin has an acid value of 300 to 350 mgKOH / g, and is 50 per 100 parts by weight of the alicyclic epoxy compound (A). -220 weight part is contained, and the said elastomer (C) is the adhesive composition for printed wiring boards whose glass transition temperature is -35 degreeC-5 degreeC and whose Hazen unit color number is 300 or less.
また、本発明の一局面による積層板は、プラスチックフィルムと、前記プラスチックフィルム上に、上記プリント配線板用接着剤組成物を含むプリント配線板用接着剤層が設けられた、積層板である。 Moreover, the laminated board by 1 aspect of this invention is a laminated board by which the adhesive layer for printed wiring boards containing the said adhesive composition for printed wiring boards was provided on the said plastic film and the said plastic film.
さらに、本発明の一局面によるフレキシブルプリント配線板は、上記積層板を備える、フレキシブルプリント配線板である。 Furthermore, the flexible printed wiring board by 1 aspect of this invention is a flexible printed wiring board provided with the said laminated board.
〔プリント配線板用接着剤組成物〕
以下、本発明のプリント配線板用接着剤組成物(以下、接着剤組成物ともいう)の一実施形態について説明する。本実施形態の接着剤組成物は、脂環式エポキシ化合物(A)(以下、成分(A)ともいう)、酸価が300〜350mgKOH/gである、α,β−不飽和ジカルボン酸変性ロジンの水素化物(B)(以下、成分(B)ともいう)、およびガラス転移温度が−35℃〜5℃であり、ハーゼン単位色数が300以下であるエラストマー(C)(以下、成分(C)ともいう)をそれぞれ特定量含有する。以下、それぞれについて説明する。[Adhesive composition for printed wiring board]
Hereinafter, an embodiment of the adhesive composition for printed wiring boards of the present invention (hereinafter also referred to as an adhesive composition) will be described. The adhesive composition of the present embodiment includes an alicyclic epoxy compound (A) (hereinafter also referred to as component (A)), an α, β-unsaturated dicarboxylic acid-modified rosin having an acid value of 300 to 350 mgKOH / g. Hydride (B) (hereinafter also referred to as component (B)), and elastomer (C) having a glass transition temperature of −35 ° C. to 5 ° C. and a Hazen unit color number of 300 or less (hereinafter referred to as component (C) )))) In a specific amount. Each will be described below.
(脂環式エポキシ化合物(A))
成分(A)は、格別限定なく、各種公知のものを使用できる。一例を挙げると、成分(A)は、無色透明性、低温硬化性および耐薬品性の点から、下記一般式(1)で表されるエポキシシクロヘキサン化合物、または、そのカプロラクトン付加物の少なくもいずれか一方である。
As the component (A), various known ones can be used without any particular limitation. For example, the component (A) is an epoxycyclohexane compound represented by the following general formula (1) or at least any of its caprolactone adducts from the viewpoint of colorless transparency, low-temperature curability and chemical resistance. On the other hand.
より具体的には、成分(A)は、下記一般式(2)または一般式(3)で表されるエポキシシクロヘキサン化合物、または、そのカプロラクトン付加物の少なくもいずれか一方であってもよい。
さらに具体的には、成分(A)は、ビス(3,4−エポキシシクロヘキシル)オキサレート、ビス(3,4−エポキシシクロヘキシルメチル)アジペート、ビス(3,4−エポキシ−6−メチルシクロヘキシルメチル)アジペート、ビス(3,4−エポキシシクロヘキシルメチル)ピペレート、3,4−エポキシシクロヘキシルメチル(3,4−エポキシ)シクロヘキサンカルボキシレート、3,4−エポキシシクロヘキサンカルボキシレート、6−メチル−3,4−エポキシシクロヘキシルメチル(6−メチル−3,4−エポキシ)シクロヘキサンカルボキシレート、3,4−エポキシ−2−メチルシクロヘキシルメチル(3,4−エポキシ−2−メチル)シクロヘキサンカルボキシレート;3,4−エポキシ−3−メチルシクロヘキシルメチル(3,4−エポキシ−3−メチル)シクロヘキサンカルボキシレート、3,4−エポキシ−5−メチルシクロヘキシルメチル(3,4−エポキシ−5−メチル)シクロヘキサンカルボキシレートおよびこれらのカプロラクトン付加物、リモネンジオキサイド、ビニルシクロヘキセンジオキサイド等が例示される。これらは、2種以上が組み合わせて使用されてもよい。これらはいずれも常法により合成し得る。これらの中でも、成分(A)は、無色透明性、低温硬化性および耐薬品性の点から、3,4−エポキシシクロヘキシルメチル(3,4−エポキシ)シクロヘキサンカルボキシレート(市販品として、「セロキサイド2021P」((株)ダイセル製)またはそのカプロラクトン付加物(市販品として、「セロキサイド2081」、「セロキサイド2083」((株)ダイセル製)や、リモネンジオキサイド(市販品として、「リモネンジオキサイド」(RENESSENZ社製)が好ましい。 More specifically, component (A) is bis (3,4-epoxycyclohexyl) oxalate, bis (3,4-epoxycyclohexylmethyl) adipate, bis (3,4-epoxy-6-methylcyclohexylmethyl) adipate Bis (3,4-epoxycyclohexylmethyl) piperate, 3,4-epoxycyclohexylmethyl (3,4-epoxy) cyclohexanecarboxylate, 3,4-epoxycyclohexanecarboxylate, 6-methyl-3,4-epoxycyclohexyl Methyl (6-methyl-3,4-epoxy) cyclohexanecarboxylate, 3,4-epoxy-2-methylcyclohexylmethyl (3,4-epoxy-2-methyl) cyclohexanecarboxylate; 3,4-epoxy-3- Methylcyclohexyl Tyr (3,4-epoxy-3-methyl) cyclohexanecarboxylate, 3,4-epoxy-5-methylcyclohexylmethyl (3,4-epoxy-5-methyl) cyclohexanecarboxylate and their caprolactone adducts, limonene di Examples thereof include oxide and vinylcyclohexene dioxide. Two or more of these may be used in combination. Any of these can be synthesized by a conventional method. Among these, component (A) is 3,4-epoxycyclohexylmethyl (3,4-epoxy) cyclohexanecarboxylate (as a commercial product, “Celoxide 2021P” from the viewpoint of colorless transparency, low-temperature curability and chemical resistance. ”(Manufactured by Daicel Corporation) or its caprolactone adduct (commercially available products are“ Celoxide 2081 ”,“ Celoxide 2083 ”(manufactured by Daicel Corporation) and limonene dioxide (commercially available products are“ Limonene Dioxide ”( RENESSENZ) is preferred.
なお、本実施形態の目的や効果を逸脱しない範囲で、他のエポキシ樹脂が成分(A)と併用されてもよい。他のエポキシ樹脂としては、格別限定なく、各種公知のものを使用できる。他のエポキシ樹脂としては、ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、ノボラック型エポキシ樹脂、臭素化エポキシ樹脂等のグリシジルエーテル型エポキシ樹脂、複素環式エポキシ樹脂等が例示される。これらは、2種以上が組み合わせて使用されてもよい。他のエポキシ樹脂の使用量は、特に限定されない。他のエポキシ樹脂は、通常、成分(A)に対して30重量%未満程度使用される。 In addition, other epoxy resins may be used in combination with the component (A) without departing from the purpose and effect of the present embodiment. There are no particular limitations on the other epoxy resins, and various known ones can be used. Examples of the other epoxy resins include bisphenol A type epoxy resins, bisphenol F type epoxy resins, novolac type epoxy resins, glycidyl ether type epoxy resins such as brominated epoxy resins, and heterocyclic epoxy resins. Two or more of these may be used in combination. The amount of other epoxy resin used is not particularly limited. The other epoxy resin is usually used in an amount of less than 30% by weight based on the component (A).
(α,β−不飽和ジカルボン酸変性ロジンの水素化物(B))
成分(B)は、原料のロジン類にα,β−不飽和ジカルボン酸を付加反応させたものをさらに水素化処理した水素化物である。成分(B)は、(I)α,β−不飽和ジカルボン酸類とロジン類とのディールス・アルダー反応物を水素化する方法や、(II)当該ディールス・アルダー反応物から公知の方法で単離した変性樹脂酸(米国特許2628226号参照)を水素化する方法、(III)ロジン類から公知の方法で単離したレボピマル酸(J.Am.Chem.Soc.70,334(1948)参照)とα,β−不飽和ジカルボン酸類とのディールス・アルダー反応物を水素化する方法等によって得られ得る。これらの中でも、方法(I)が、工業的には簡便な方法である。(Hydride of α, β-unsaturated dicarboxylic acid modified rosin (B))
Component (B) is a hydride obtained by subjecting a raw material rosin to an addition reaction of an α, β-unsaturated dicarboxylic acid and further a hydrogenation treatment. Component (B) is isolated from (I) the Diels-Alder reaction product of α, β-unsaturated dicarboxylic acids and rosins, or (II) isolated from the Diels-Alder reaction product by a known method. A modified resin acid (see US Pat. No. 2,628,226), (III) levopimaric acid isolated from rosins by a known method (see J. Am. Chem. Soc. 70, 334 (1948)) and It can be obtained by a method of hydrogenating a Diels-Alder reaction product with an α, β-unsaturated dicarboxylic acid. Among these, the method (I) is an industrially simple method.
成分(B)の原料であるロジン類としては、ガムロジン、ウッドロジン、トール油ロジン等が例示される。ロジン類の精製法は、特に制限されない。得られる接着剤組成物の色調などから、ロジン類は、減圧留去法、水蒸気蒸留法、抽出法、再結晶法等で精製したものが好適に使用される。 Examples of rosins that are raw materials for the component (B) include gum rosin, wood rosin, tall oil rosin and the like. The method for purifying rosins is not particularly limited. From the color tone of the resulting adhesive composition, rosins that have been purified by a vacuum distillation method, a steam distillation method, an extraction method, a recrystallization method, or the like are preferably used.
精製する際には、有機溶媒が適宜使用される。具体的には、有機溶媒は、ベンゼン、トルエン、キシレン等の芳香族炭化水素類;アセトン、メチルエチルケトン等のケトン類;n−ヘキサン、n−ヘプタン、イソオクタン等の脂肪族炭化水素類;シクロヘキサン、デカリン等の脂環式炭化水素類等が例示される。これらの有機溶媒は、2種以上が組み合わせて使用されてもよい。 When purifying, an organic solvent is appropriately used. Specifically, the organic solvent includes aromatic hydrocarbons such as benzene, toluene and xylene; ketones such as acetone and methyl ethyl ketone; aliphatic hydrocarbons such as n-hexane, n-heptane and isooctane; cyclohexane and decalin And alicyclic hydrocarbons and the like. Two or more of these organic solvents may be used in combination.
α,β−不飽和ジカルボン酸としては、無水マレイン酸、マレイン酸、フマル酸等が例示される。これらの中でも、α,β−不飽和ジカルボン酸は、反応の安定性および収率の点から、無水マレイン酸が好ましい。α,β−不飽和ジカルボン酸の使用量は、得られる成分(B)の有機溶剤に対する溶解性等の点から、通常は、ロジン類100重量部に対して15重量部以上であり、好ましくは17.5重量部以上である。また、α,β−不飽和ジカルボン酸の使用量は、通常は、25重量部以下であり、好ましくは23.5重量部以下である。 Examples of the α, β-unsaturated dicarboxylic acid include maleic anhydride, maleic acid, fumaric acid and the like. Among these, the α, β-unsaturated dicarboxylic acid is preferably maleic anhydride from the viewpoint of reaction stability and yield. The amount of α, β-unsaturated dicarboxylic acid used is usually 15 parts by weight or more, preferably 100 parts by weight of rosins, from the viewpoint of solubility of the obtained component (B) in an organic solvent. 17.5 parts by weight or more. The amount of α, β-unsaturated dicarboxylic acid used is usually 25 parts by weight or less, preferably 23.5 parts by weight or less.
ロジン類をα,β−不飽和ジカルボン酸と反応させる条件は、特に限定されない。一例を挙げると、ロジン類とα,β−不飽和ジカルボン酸との反応は、通常、加熱下で溶融させたロジン類に、α,β−不飽和ジカルボン酸を上記割合となるよう加えて、温度180〜240℃程度で、1〜9時間程度、反応させる条件が採用される。また、ロジン類とα,β−不飽和ジカルボン酸との反応は、好適には、接着剤組成物の色調を向上させるために、密閉した反応系内に窒素等の不活性ガスを吹き込みながら行われる。当該反応では、たとえば塩化亜鉛、塩化鉄、塩化スズ等のルイス酸や、パラトルエンスルホン酸、メタンスルホン酸等のブレンステッド酸等の公知の触媒が使用されてもよい。これら触媒の使用量は、ロジン類に対して通常0.01〜10重量%程度である。 Conditions for reacting rosins with α, β-unsaturated dicarboxylic acids are not particularly limited. For example, the reaction between rosins and α, β-unsaturated dicarboxylic acid is usually performed by adding α, β-unsaturated dicarboxylic acid to the above ratio to rosins melted under heating. Conditions for reacting at a temperature of about 180 to 240 ° C. for about 1 to 9 hours are employed. The reaction between the rosin and the α, β-unsaturated dicarboxylic acid is preferably carried out while blowing an inert gas such as nitrogen into the sealed reaction system in order to improve the color tone of the adhesive composition. Is called. In the reaction, a known catalyst such as a Lewis acid such as zinc chloride, iron chloride or tin chloride, or a Bronsted acid such as paratoluenesulfonic acid or methanesulfonic acid may be used. The amount of these catalysts used is usually about 0.01 to 10% by weight based on rosins.
得られたα,β−不飽和ジカルボン酸変性ロジンには、原料由来の樹脂酸が含まれてもよい。ただし、原料由来の樹脂酸の含有量は、有機溶剤に対する溶解性の点から、40〜60重量%であることが好ましい。 The obtained α, β-unsaturated dicarboxylic acid-modified rosin may contain a raw material-derived resin acid. However, the content of the resin acid derived from the raw material is preferably 40 to 60% by weight from the viewpoint of solubility in an organic solvent.
成分(B)は、上記α,β−不飽和ジカルボン酸変性ロジンを各種公知の方法で水素化することによって得られる。具体的には、水素化処理は、α,β−不飽和ジカルボン酸変性ロジンを、水素化触媒存在下、温度が100〜300℃程度(好ましくは150〜260℃)、水素圧力が1〜25MPa程度(好ましくは5〜20MPa)で反応させることによって行われる。水素化触媒としては、パラジウムカーボン、ロジウムカーボン、ルテニウムカーボン、白金カーボン等の担持触媒;ニッケル、白金等の金属粉末;ヨウ素、ヨウ化鉄等のヨウ素化物等が例示される。水素化触媒の使用量としては、α,β−不飽和ジカルボン酸変性ロジンに対して通常0.01重量%以上であり、好ましくは0.10重量%以上である。また、水素化触媒の使用量としては、α,β−不飽和ジカルボン酸変性ロジンに対して通常10.0重量%程度以下であり、好ましくは5.0重量%以下である。また、水素化処理は、必要に応じて、溶媒として有機溶剤が利用されてもよい。なお、得られた成分(B)は、耐熱性および耐薬品性向上の点から、上記したロジン類の精製法により精製されることが好ましい。 Component (B) can be obtained by hydrogenating the α, β-unsaturated dicarboxylic acid-modified rosin by various known methods. Specifically, in the hydrogenation treatment, α, β-unsaturated dicarboxylic acid-modified rosin is heated in the presence of a hydrogenation catalyst at a temperature of about 100 to 300 ° C. (preferably 150 to 260 ° C.) and a hydrogen pressure of 1 to 25 MPa. It is carried out by reacting at a degree (preferably 5 to 20 MPa). Examples of the hydrogenation catalyst include supported catalysts such as palladium carbon, rhodium carbon, ruthenium carbon and platinum carbon; metal powders such as nickel and platinum; iodides such as iodine and iron iodide. The amount of the hydrogenation catalyst used is usually 0.01% by weight or more, preferably 0.10% by weight or more based on the α, β-unsaturated dicarboxylic acid-modified rosin. The amount of the hydrogenation catalyst used is usually about 10.0% by weight or less, preferably 5.0% by weight or less based on the α, β-unsaturated dicarboxylic acid-modified rosin. In the hydrogenation treatment, an organic solvent may be used as a solvent as necessary. In addition, it is preferable that the obtained component (B) is refine | purified by the purification method of rosins mentioned above from the point of heat resistance and chemical-resistance improvement.
水素化処理により、アビエチン酸等の原料ロジン由来の樹脂酸も同時に水素化される。これにより、デヒドロアビエチン酸、ジヒドロアビエチン酸、テトラヒドロアビエチン酸等が生成される。そのため、得られた成分(B)は、色調が良好になるだけでなく、接着剤組成物の被着体への濡れ性が増し、金属箔への接着性も高まる。また、このような成分(B)を用いた接着剤組成物は、無色透明な接着剤層を形成し得る。 By the hydrogenation treatment, the resin acid derived from the raw material rosin such as abietic acid is simultaneously hydrogenated. Thereby, dehydroabietic acid, dihydroabietic acid, tetrahydroabietic acid, etc. are produced | generated. Therefore, the obtained component (B) not only has a good color tone, but also increases the wettability of the adhesive composition to the adherend and the adhesiveness to the metal foil. Moreover, the adhesive composition using such a component (B) can form a colorless and transparent adhesive layer.
なお、成分(B)に含まれる樹脂酸の水素化物(デヒドロアビエチン酸、ジヒドロアビエチン酸、テトラヒドロアビエチン酸等)の含有率は、有機溶剤に対する溶解性、金属箔への接着性の点から、合計で20〜60重量%であることが好ましい。 In addition, the content of resin acid hydrides (dehydroabietic acid, dihydroabietic acid, tetrahydroabietic acid, etc.) contained in component (B) is the total from the viewpoint of solubility in organic solvents and adhesion to metal foil. It is preferably 20 to 60% by weight.
得られた成分(B)の色調は、格別限定されない。成分(B)の色調は、得られる接着剤層の透明性の点から、好ましくはハーゼン単位色数(JIS K 0071−1に準拠。以下同様)が200以下であり、より好ましくはハーゼン単位色数が150以下である。 The color tone of the obtained component (B) is not particularly limited. The color tone of component (B) is preferably a Hazen unit color number (according to JIS K0071-1; the same applies hereinafter) of 200 or less, more preferably a Hazen unit color, from the viewpoint of the transparency of the resulting adhesive layer. The number is 150 or less.
成分(B)の酸価は、通常、300mgKOH/g程度以上であり、320mgKOH/g以上であることが好ましい。また、成分(B)の酸価は、通常、350mgKOH/g程度以下であり、345mgKOH/g以下であることが好ましい。当該酸価の成分(B)は、各種有機溶剤に対して適度に溶解しやすい。また、本実施形態の接着剤組成物を用いて得られるプリント配線板用積層板は、耐薬品性が向上しやすい。なお、酸価は、成分(B)をアセトン/水酸化カリウムの混合溶媒中で溶解させた後、フェノールフタレイン溶液を少量加えた液を、塩酸で滴定することにより算出され得る(JIS K−0070に準拠)。 The acid value of component (B) is usually about 300 mgKOH / g or more, preferably 320 mgKOH / g or more. Moreover, the acid value of a component (B) is about 350 mgKOH / g or less normally, and it is preferable that it is 345 mgKOH / g or less. The acid value component (B) is easily soluble in various organic solvents. Moreover, the laminated board for printed wiring boards obtained using the adhesive composition of this embodiment is easy to improve chemical resistance. The acid value can be calculated by dissolving component (B) in a mixed solvent of acetone / potassium hydroxide and titrating a solution obtained by adding a small amount of a phenolphthalein solution with hydrochloric acid (JIS K- 0070).
成分(B)の配合量(固形分換算)は、成分(A)100重量部に対して50重量部以上であればよく、60重量部以上であることが好ましい。また、成分(B)の配合量は、成分(A)100重量部に対して220重量部以下であればよく、210重量部以下であることが好ましい。当該範囲から外れると、成分(A)または成分(B)は、架橋反応後、接着剤層に残り、耐薬品性が低下し易い。また、成分(B)の配合量は、成分(A)に存在するエポキシ基1当量に対して、成分(B)中のカルボキシ当量(三級カルボキシ基と無水環との合計)で、通常は、0.1当量程度以上が好ましく、0.5当量以上がより好ましい。また、成分(B)の配合量は、成分(A)に存在するエポキシ基1当量に対して、2.0当量程度以下が好ましく、1.5当量以下がより好ましい。 The compounding amount (in terms of solid content) of the component (B) may be 50 parts by weight or more with respect to 100 parts by weight of the component (A), and preferably 60 parts by weight or more. Moreover, the compounding quantity of a component (B) should just be 220 weight part or less with respect to 100 weight part of component (A), and it is preferable that it is 210 weight part or less. If it is out of the range, the component (A) or the component (B) remains in the adhesive layer after the crosslinking reaction, and the chemical resistance tends to be lowered. Moreover, the compounding quantity of a component (B) is the carboxy equivalent (total of a tertiary carboxy group and an anhydrous ring) in a component (B) with respect to 1 equivalent of epoxy groups which exist in a component (A), and, normally About 0.1 equivalent or more is preferable, and 0.5 equivalent or more is more preferable. Moreover, the compounding quantity of a component (B) has preferable about 2.0 equivalent or less with respect to 1 equivalent of epoxy groups which exist in a component (A), and 1.5 equivalent or less is more preferable.
(エラストマー(C))
成分(C)は、硬化後の接着剤層に柔軟性を付与するとともに、ポリエステルなどのプラスチックフィルムとの接着性も高める目的で使用される。(Elastomer (C))
The component (C) is used for the purpose of imparting flexibility to the cured adhesive layer and enhancing the adhesion to a plastic film such as polyester.
成分(C)は、ガラス転移温度(JIS K−7244−1に準拠)が−35℃〜5℃であれば特に限定されない。ガラス転移温度は、−35℃以上であればよく、好ましくは−30℃以上であり、より好ましくは−25℃以上である。また、ガラス転移温度は、5℃以下であればよく、好ましくは−5℃以下であり、より好ましくは−15℃以下である。ガラス転移温度が−35℃未満の場合、接着剤組成物は、エッチング処理時における耐薬品性が乏しくなりやすい。また、ガラス転移温度が5℃を超える場合、硬化後の接着剤層の柔軟性や、プラスチックフィルムとの接着性が低下しやすい。 The component (C) is not particularly limited as long as the glass transition temperature (based on JIS K-7244-1) is -35 ° C to 5 ° C. The glass transition temperature should just be -35 degreeC or more, Preferably it is -30 degreeC or more, More preferably, it is -25 degreeC or more. Moreover, the glass transition temperature should just be 5 degrees C or less, Preferably it is -5 degrees C or less, More preferably, it is -15 degrees C or less. When the glass transition temperature is less than -35 ° C, the adhesive composition tends to have poor chemical resistance during the etching process. Moreover, when a glass transition temperature exceeds 5 degreeC, the softness | flexibility of the adhesive bond layer after hardening and adhesiveness with a plastic film are easy to fall.
また、成分(C)の色調は、得られる接着剤層の透明性の点から、ハーゼン単位色数が300以下であればよく、好ましくは200以下であり、より好ましくは150以下である。 Further, the color tone of component (C) may be as long as the Hazen unit color number is 300 or less, preferably 200 or less, and more preferably 150 or less, from the viewpoint of the transparency of the resulting adhesive layer.
上記ガラス転移温度を示す成分(C)は、たとえばアクリル系エラストマーであってもよく、ポリウレタンエラストマーであってもよい。 The component (C) exhibiting the glass transition temperature may be, for example, an acrylic elastomer or a polyurethane elastomer.
成分(C)がアクリル系エラストマーである場合、成分(C)は、カルボキシル基、ヒドロキシル基からなる群より選ばれる少なくとも1つの官能基を有するものであって、(1)アクリル酸エステル、α−置換アクリル酸エステルを主成分とし、これに架橋点として上記官能基の少なくとも1個を含有させてなる重合体、または(2)上記官能基を有するモノマーの少なくとも1個を上記主成分であるモノマーとグラフト重合させたポリマーがあげられる。具体的には、成分(C)は、アクリル酸エステルまたはα−置換アクリル酸エステル(c1)(以下、成分(c1)という)の1種を主成分とした構成成分に、エポキシ基含有モノマー(c2)(以下、成分(c2)という)、カルボキシル基含有モノマー(c3)(以下、成分(c3)という)、水酸基含有モノマー(c4)(以下、成分(c4)という)からなる群から選ばれた少なくとも1つの官能基を有するモノマーを共重合させたものが例示される。 When the component (C) is an acrylic elastomer, the component (C) has at least one functional group selected from the group consisting of a carboxyl group and a hydroxyl group, and (1) an acrylate ester, α- A polymer comprising a substituted acrylate ester as a main component and containing at least one of the functional groups as a crosslinking point, or (2) a monomer having at least one monomer having the functional group as the main component And a graft polymerized polymer. Specifically, the component (C) is composed of an epoxy group-containing monomer (a monomer component (C1) (hereinafter referred to as the component (c1)) as a main component. c2) (hereinafter referred to as component (c2)), carboxyl group-containing monomer (c3) (hereinafter referred to as component (c3)), and hydroxyl group-containing monomer (c4) (hereinafter referred to as component (c4)). Examples thereof include those obtained by copolymerization of monomers having at least one functional group.
成分(c1)としては、アクリル酸メチル、アクリル酸エチル、アクリル酸プロピル、アクリル酸ブチル、アクリル酸オクチル等のエポキシ基、カルボキシル基および水酸基を有さないモノマーが例示される。成分(c2)としては、成分(c1)以外でカルボキシル基および水酸基を有しない、ビニルグリシジルエーテル、アリルグリシジルエーテル等のグリシジルエーテル類、アクリル酸グリシジル、メタクリル酸グリシジル等が例示される。成分(c3)としては、成分(c1)〜(c2)以外で水酸基を有しない、アクリル酸、メタクリル酸、イタコン酸、マレイン酸、無水マレイン酸等が例示される。成分(c4)としては、成分(c1)〜(c3)以外のメタクリル酸−2−ヒドロキシエチル、メタクリル酸−2−ヒドロキシプロピル、エチレングリコールジメタクリレート、プロピレングリコールジメタクリレート、ポリエチレングリコールジメタクリレート等の多価アルコールのジメタクリレート類、メトキシメチルアクリレート等のアルコキシアクリレート等が例示される。これらは2種以上が組み合わせて使用されてもよい。さらに、必要に応じて他のビニルモノマー、例えば、塩化ビニル、塩化ビニリデン、スチレン、アクリロニトリル、酢酸ビニル等が共重合されてもよい。 Examples of the component (c1) include monomers having no epoxy group, carboxyl group and hydroxyl group, such as methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate and octyl acrylate. Examples of the component (c2) include glycidyl ethers such as vinyl glycidyl ether and allyl glycidyl ether, glycidyl acrylate, glycidyl methacrylate and the like which do not have a carboxyl group and a hydroxyl group other than the component (c1). Examples of the component (c3) include acrylic acid, methacrylic acid, itaconic acid, maleic acid, maleic anhydride and the like that do not have a hydroxyl group other than the components (c1) to (c2). As the component (c4), there are many other than components (c1) to (c3) such as 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate, ethylene glycol dimethacrylate, propylene glycol dimethacrylate, polyethylene glycol dimethacrylate, and the like. Examples thereof include dimethacrylates of monohydric alcohols, alkoxy acrylates such as methoxymethyl acrylate, and the like. Two or more of these may be used in combination. Furthermore, if necessary, other vinyl monomers such as vinyl chloride, vinylidene chloride, styrene, acrylonitrile, vinyl acetate and the like may be copolymerized.
得られる成分(C)のアクリルエラストマーとしては、ポリアクリル酸、ポリメタクリル酸、ポリアクリル酸メチル、ポリアクリル酸エチル、ポリアクリル酸ブチル、ポリアクリル酸オクチル、アクリル酸メチル−スチレン共重合体、アクリル酸メチル−アクリロニトリル共重合体、アクリル酸ブチル−アクリロニトリル−アクリル酸共重合体、アクリル酸ブチル−アクリル酸エチル−アクリロニトリル共重合体等のポリアクリル酸エステル系共重合体が例示される。これらの中でも、接着剤組成物がプラスチックフィルムや金属箔と良好に接着できるために、成分(C)は、アクリル酸ブチル−アクリル酸エチル−アクリロニトリル共重合体であることが好ましい。その市販品としては、「テイサンレジンSG−70L」「テイサンレジンWS−023 EK30」(ナガセケムテックス(株)製)が例示される。 Examples of the resulting component (C) acrylic elastomer include polyacrylic acid, polymethacrylic acid, polymethyl acrylate, polyethyl acrylate, polybutyl acrylate, polyoctyl acrylate, methyl acrylate-styrene copolymer, acrylic Examples thereof include polyacrylic acid ester copolymers such as methyl acrylate-acrylonitrile copolymer, butyl acrylate-acrylonitrile-acrylic acid copolymer, and butyl acrylate-ethyl acrylate-acrylonitrile copolymer. Among these, the component (C) is preferably a butyl acrylate-ethyl acrylate-acrylonitrile copolymer so that the adhesive composition can be satisfactorily bonded to a plastic film or a metal foil. Examples of the commercially available products include “Taisan Resin SG-70L” and “Taisan Resin WS-023 EK30” (manufactured by Nagase ChemteX Corporation).
成分(C)がアクリルエラストマーである場合、このような成分(C)は、成分(A)100重量部に対して200重量部以上となるよう含まれることが好ましく、230重量部以上となるように含まれることがより好ましい。また、このような成分(C)は、成分(A)100重量部に対して750重量部以下となるように含まれることが好ましく、710重量部以下となるように含まれることがより好ましい。成分(C)の含有量が200重量部未満の場合、接着剤組成物は、接着性が低下する傾向がある。一方、成分(C)の含有量が750重量部を超える場合、接着剤組成物は、耐薬品性が低下する傾向がある。 When the component (C) is an acrylic elastomer, such a component (C) is preferably contained in an amount of 200 parts by weight or more, and 230 parts by weight or more with respect to 100 parts by weight of the component (A). It is more preferable that it is contained in. Further, such component (C) is preferably contained so as to be 750 parts by weight or less, more preferably 710 parts by weight or less, relative to 100 parts by weight of component (A). When content of a component (C) is less than 200 weight part, there exists a tendency for adhesiveness to fall adhesive composition. On the other hand, when the content of the component (C) exceeds 750 parts by weight, the chemical resistance of the adhesive composition tends to decrease.
成分(C)がアクリル系エラストマーである場合、成分(C)の数平均分子量は、特に限定されない。一例を挙げると、成分(C)の数平均分子量は、150,000〜300,000程度である。 When the component (C) is an acrylic elastomer, the number average molecular weight of the component (C) is not particularly limited. As an example, the number average molecular weight of the component (C) is about 150,000 to 300,000.
一方、成分(C)がポリウレタンエラストマーである場合、このような成分(C)は、たとえば、高分子量ポリオール(c5)(以下、成分(c5)ともいう)、ジイソシアネート化合物(c6)(以下、成分(c6)ともいう)および鎖伸長剤(c7)(以下、成分(c7)ともいう)を反応させることによって得られる。 On the other hand, when the component (C) is a polyurethane elastomer, such a component (C) includes, for example, a high molecular weight polyol (c5) (hereinafter also referred to as component (c5)), a diisocyanate compound (c6) (hereinafter referred to as component). (Also referred to as (c6)) and a chain extender (c7) (hereinafter also referred to as component (c7)).
成分(c5)は、具体的には、酸化エチレン、酸化プロピレン、テトラヒドロフラン等の重合体もしくは共重合体等のポリエーテルポリオール類;エチレングリコール、1,2−プロパンジオール、1,3−プロパンジオール、1,3−ブタンジオール、1,4−ブタンジオール、ネオペンチルグリコール、ペンタンジオール、3−メチル−1,5−ペンタンジオール、ヘキサンジオール、オクタンジオール、1,4−ブチンジオール、ジエチレングリコール、トリエチレングリコール、ジプロピレングリコール等の飽和および不飽和の各種公知のグリコール類またはn−ブチルグリシジルエーテル、2−エチルヘキシルグリシジルエーテル等のアルキルグリシジルエーテル類、バーサティック酸グリシジルエステル等のモノカルボン酸グリシジルエステル類、ダイマー酸を還元して得られるダイマージオールと、アジピン酸、無水フタル酸、イソフタル酸、テレフタル酸、マレイン酸、フマル酸、コハク酸、シュウ酸、マロン酸、グルタル酸、ピメリン酸、スベリン酸、アゼライン酸、セバシン酸等の二塩基酸、もしくはこれらに対応する酸無水物やダイマー酸などを脱水縮合せしめて得られるポリエステルポリオール類;ε−カプロラクトン等の環状エステル化合物を開環重合して得られるポリカプロラクトンポリオール類;その他ポリカーボネートポリオール類、ポリブタジエングリコール類、ビスフェノールAに酸化エチレンもしくは酸化プロピレンを付加して得られるグリコール類等のポリウレタンの製造に用いられる各種公知の高分子ポリオールが例示される。また、ポリエーテルポリエステルポリオールは、ポリエステルポリオール類にエチレンオキサイド、プロピレンオキサイド、テトラヒドロフラン等を付加重合させることによって得られ得る。 Specifically, the component (c5) is a polyether polyol such as a polymer or copolymer such as ethylene oxide, propylene oxide, and tetrahydrofuran; ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,3-butanediol, 1,4-butanediol, neopentyl glycol, pentanediol, 3-methyl-1,5-pentanediol, hexanediol, octanediol, 1,4-butynediol, diethylene glycol, triethylene glycol , Various known and unsaturated glycols such as dipropylene glycol, alkyl glycidyl ethers such as n-butyl glycidyl ether and 2-ethylhexyl glycidyl ether, and monocarboxylic acid glycides such as versatic acid glycidyl ester Diester diols obtained by reducing dimer acid, dimer acid, adipic acid, phthalic anhydride, isophthalic acid, terephthalic acid, maleic acid, fumaric acid, succinic acid, oxalic acid, malonic acid, glutaric acid, pimelic acid, Polyester polyols obtained by dehydrating and condensing dibasic acids such as suberic acid, azelaic acid and sebacic acid, or the corresponding acid anhydrides and dimer acids; ring-opening polymerization of cyclic ester compounds such as ε-caprolactone Examples of polycaprolactone polyols obtained from the above; other known polymer polyols used in the production of polyurethane such as polycarbonate polyols, polybutadiene glycols, glycols obtained by adding ethylene oxide or propylene oxide to bisphenol A, etc. The The polyether polyester polyol can be obtained by addition polymerization of a polyester polyol with ethylene oxide, propylene oxide, tetrahydrofuran or the like.
成分(c6)は、具体的には、芳香族、脂肪族および脂環族のジイソシアネート類が例示される。より具体的には、成分(c6)は、1,5−ナフチレンジイソシアネート、4,4’−ジフェニルメタンジイソシアネート、4,4’−ジフェニルジメチルメタンジイソシアネート、4,4’−ジベンジルイソシアネート、ジアルキルジフェニルメタンジイソシアネート、テトラアルキルジフェニルメタンジイソシアネート、1,3−フェニレンジイソシアネート、1,4−フェニレンジイソシアネート、トリレンジイソシアネート、ブタン−1,4−ジイソシアネート、ヘキサメチレンジイソシアネート、2,2,4−トリメチルヘキサメチレンジイソシアネート、2,4,4−トリメチルヘキサメチレンジイソシアネート、リジンジイソシアネート、シクロヘキサン−1,4−ジイソシアネート、キシリレンジイソシアネート、イソホロンジイソシアネート、ジシクロヘキシルメタン−4,4’−ジイソシアネート、1,3−ビス(イソシアネートメチル)シクロヘキサン、メチルシクロヘキサンジイソシアネート、ダイマージイソシアネート等が例示される。これらは2種以上が適宜組み合わせて使用されてもよい。また、これらの中でも、接着剤層の無色透明性の点から、イソホロンジイソシアネートが好ましい。なお、これらに加えて、本実施形態の目的や効果を逸脱しない範囲で、他のジイソシアネートが併用されてもよい。他のジイソシアネートとしては、格別限定なく、各種公知のものを使用できる。他のジイソシアネートは、たとえば、成分(c6)に対して30重量%未満程度となるよう併用されてもよい。 Specific examples of the component (c6) include aromatic, aliphatic and alicyclic diisocyanates. More specifically, component (c6) comprises 1,5-naphthylene diisocyanate, 4,4′-diphenylmethane diisocyanate, 4,4′-diphenyldimethylmethane diisocyanate, 4,4′-dibenzyl isocyanate, dialkyldiphenylmethane diisocyanate. Tetraalkyldiphenylmethane diisocyanate, 1,3-phenylene diisocyanate, 1,4-phenylene diisocyanate, tolylene diisocyanate, butane-1,4-diisocyanate, hexamethylene diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, 2,4 , 4-Trimethylhexamethylene diisocyanate, lysine diisocyanate, cyclohexane-1,4-diisocyanate, xylylene diisocyanate, isophoro Diisocyanate, dicyclohexylmethane-4,4'-diisocyanate, 1,3-bis (isocyanatomethyl) cyclohexane, methylcyclohexane diisocyanate, dimer diisocyanate and the like. Two or more of these may be used in appropriate combination. Among these, isophorone diisocyanate is preferable from the viewpoint of colorless transparency of the adhesive layer. In addition to these, other diisocyanates may be used in combination as long as they do not depart from the purpose and effect of the present embodiment. As other diisocyanates, various known ones can be used without any particular limitation. Other diisocyanates may be used in combination so as to be less than about 30% by weight with respect to component (c6), for example.
成分(c7)は、具体的には、エチレンジアミン、プロピレンジアミン、ヘキサメチレンジアミン、ジエチレントリアミン、トリエチレンテトラミン、イソホロンジアミン、ジシクロヘキシルメタン−4,4’−ジアミン、ダイマージアミン等のポリアミン類、2−ヒドロキシエチルエチレンジアミン、2−ヒドロキシエチルプロピレンジアミン、ジ−2−ヒドロキシエチルエチレンジアミン、ジ−2−ヒドロキシエチルプロピレンジアミン、2−ヒドロキシプロピルエチレンジアミン、ジ−2−ヒドロキシプロピルエチレンジアミン等の分子内に水酸基を有するジアミン類、さらには上記低分子グリコール類等が例示される。これらは、2種以上が適宜組み合わされて使用されてもよい。これらの中でも、接着剤層の無色透明性の点から、イソホロンジアミンが好ましい。 Specific examples of the component (c7) include ethylenediamine, propylenediamine, hexamethylenediamine, diethylenetriamine, triethylenetetramine, isophoronediamine, dicyclohexylmethane-4,4′-diamine, dimeramineamine and other polyamines, 2-hydroxyethyl Diamines having a hydroxyl group in the molecule such as ethylenediamine, 2-hydroxyethylpropylenediamine, di-2-hydroxyethylethylenediamine, di-2-hydroxyethylpropylenediamine, 2-hydroxypropylethylenediamine, di-2-hydroxypropylethylenediamine, Furthermore, the said low molecular glycols etc. are illustrated. Two or more of these may be used in appropriate combination. Among these, isophoronediamine is preferable from the viewpoint of colorless transparency of the adhesive layer.
成分(C)の原料として、必要に応じて、鎖伸長停止剤(c8)(以下、成分(c8)ともいう)が上記反応成分(成分(c5)〜成分(c7))中に添加されてもよい。成分(c8)は、具体的には、ジ−n−ブチルアミン等のジアルキルアミン、ジエタノールアミン等のジヒドロキシアルキルアミンや、エタノール、イソプロピルアルコール等のアルコール類、およびイミダゾール、2−イソプロピルイミダゾール、2−エチル−4−メチルイミダゾール、2−ウンデシルイミダゾール、2−ヘプタデシルイミダゾール、2−フェニルイミダゾール、2−フェニル−4−メチルイミダゾール等のイミダゾール類等が例示される。 As a raw material for the component (C), a chain extension terminator (c8) (hereinafter also referred to as component (c8)) is added to the reaction components (component (c5) to component (c7)) as necessary. Also good. Specific examples of the component (c8) include dialkylamines such as di-n-butylamine, dihydroxyalkylamines such as diethanolamine, alcohols such as ethanol and isopropyl alcohol, imidazole, 2-isopropylimidazole, 2-ethyl- Examples include imidazoles such as 4-methylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, and the like.
成分(C)の製造では、後述する有機溶剤(D)(以下、成分(D)ともいう)が格別限定なく使用されてもよい。 In the production of the component (C), an organic solvent (D) described later (hereinafter also referred to as component (D)) may be used without any particular limitation.
成分(C)の製造方法としては、特に限定されない。成分(C)は、たとえば、以下の2種類の方法によって製造され得る。
(方法1)二段法:ポリオールと過剰のジイソシアネート化合物とを、温度70〜150℃程度、3〜10時間程度反応させて、高分子ポリオールの末端にイソシアネート基を有するプレポリマーを調製し、次いでこれを適当な溶媒中で鎖伸長剤および必要により鎖長停止剤と反応させる方法。
(方法2)一段法:ポリオール、ジイソシアネート化合物、鎖伸長剤および必要により鎖長停止剤を一度に反応させる方法。
これらの中でも、均一なポリマー溶液を得るには、方法1が好ましい。It does not specifically limit as a manufacturing method of a component (C). Component (C) can be produced by, for example, the following two methods.
(Method 1) Two-stage method: A polyol and excess diisocyanate compound are reacted at a temperature of about 70 to 150 ° C. for about 3 to 10 hours to prepare a prepolymer having an isocyanate group at the terminal of the polymer polyol, A method of reacting this in a suitable solvent with a chain extender and optionally a chain length terminator.
(Method 2) One-step method: a method in which a polyol, a diisocyanate compound, a chain extender and, if necessary, a chain length terminator are reacted at once.
Among these, the method 1 is preferable for obtaining a uniform polymer solution.
得られる成分(C)としては、ポリカーボネートポリウレタン、ポリエーテルポリエステルポリウレタン、ポリエーテルカーボネートポリウレタン、ポリカプロラクトンポリウレタン、脂肪族ポリウレタン、芳香族ポリウレタン等が例示される。これらの中でも、接着剤組成物がプラスチックフィルムや金属箔と良好に接着できるために、成分(C)は、ポリエーテルポリエステルポリウレタンであることが好ましい。ポリエーテルポリエステルポリウレタンの市販品としては、「TAJ−642」(荒川化学工業(株)製)等が例示される。 Examples of the component (C) to be obtained include polycarbonate polyurethane, polyether polyester polyurethane, polyether carbonate polyurethane, polycaprolactone polyurethane, aliphatic polyurethane, and aromatic polyurethane. Among these, since an adhesive composition can adhere | attach with a plastic film and metal foil favorably, it is preferable that a component (C) is polyether polyester polyurethane. As a commercial item of polyether polyester polyurethane, “TAJ-642” (manufactured by Arakawa Chemical Industries, Ltd.) and the like are exemplified.
成分(C)がポリウレタンエラストマーである場合、このような成分(C)は、成分(A)100重量部に対して200重量部以上となるよう含まれることが好ましく、230重量部以上となるように含まれることがより好ましい。また、このような成分(C)は、成分(A)100重量部に対して750重量部以下となるように含まれることが好ましく、710重量部以下となるように含まれることがより好ましい。成分(C)の含有量が200重量部未満の場合、接着剤組成物は、接着性が低下する傾向がある。一方、成分(C)の含有量が750重量部を超える場合、接着剤組成物は、耐薬品性が低下する傾向がある。 When the component (C) is a polyurethane elastomer, such a component (C) is preferably contained so as to be 200 parts by weight or more with respect to 100 parts by weight of the component (A), and is 230 parts by weight or more. It is more preferable that it is contained in. Further, such component (C) is preferably contained so as to be 750 parts by weight or less, more preferably 710 parts by weight or less, relative to 100 parts by weight of component (A). When content of a component (C) is less than 200 weight part, there exists a tendency for adhesiveness to fall adhesive composition. On the other hand, when the content of the component (C) exceeds 750 parts by weight, the chemical resistance of the adhesive composition tends to decrease.
得られた成分(C)の数平均分子量は、7,500以上であることが好ましく、10,000以上であることがより好ましい。また、成分(C)の数平均分子量は、30,000以下であることが好ましく、25,000以下であることがより好ましい。このような数平均分子量であれば、成分(C)は、成分(A)や成分(B)と相溶しやすくなり、また硬化させた後のプラスチックフィルムまたは金属箔に対する接着剤組成物の接着性が確保されやすい。 The number average molecular weight of the obtained component (C) is preferably 7,500 or more, and more preferably 10,000 or more. The number average molecular weight of the component (C) is preferably 30,000 or less, and more preferably 25,000 or less. With such a number average molecular weight, the component (C) is easily compatible with the component (A) and the component (B), and the adhesive composition adheres to the plastic film or metal foil after being cured. Is easy to secure.
なお、成分(C)は、本実施形態の目的や効果を逸脱しない範囲で、他のエラストマーと併用されてもよい。他のエラストマーとしては、具体的には、上記したアクリルポリマー、アクリロニトリルブタジエンポリマー、スチレンブタジエンポリマー、ブタジエンメチルアクリレートアクリロニトリルポリマー、ブタジエンポリマー、カルボキシル基含有アクリロニトリルブタジエンポリマー、ビニル基含有アクリロニトリルブタジエンポリマー、シリコーンポリマー、ポリビニルブチラール、ポリエステル、ポリイミド等が例示される。これらは、2種以上が併用されてもよい。他のエラストマーの使用量は、通常、成分(C)の30重量%未満程度とされる。 In addition, a component (C) may be used together with another elastomer in the range which does not deviate from the objective and effect of this embodiment. As other elastomers, specifically, the above-mentioned acrylic polymer, acrylonitrile butadiene polymer, styrene butadiene polymer, butadiene methyl acrylate acrylonitrile polymer, butadiene polymer, carboxyl group-containing acrylonitrile butadiene polymer, vinyl group-containing acrylonitrile butadiene polymer, silicone polymer, Examples include polyvinyl butyral, polyester, and polyimide. Two or more of these may be used in combination. The amount of other elastomer used is usually less than about 30% by weight of component (C).
接着剤組成物全体の説明に戻り、本実施形態の接着剤組成物は、プラスチックフィルムへ塗布するため、有機溶剤(D)(以下、成分(D)ともいう)を含んでいることが好ましい。成分(D)としては、具体的には、メタノール、エタノール、イソプロパノール、n−ブタノール等のアルコール類;アセトン、メチルエチルケトン、メチルイソブチルケトン等のケトン類;ジオキサン、テトラヒドロフラン等のエーテル類;ヘキサン、シクロヘキサン、メチルシクロヘキサン等の脂肪族炭化水素類;酢酸エチル、酢酸ブチル等のエステル類;ベンゼン、トルエン、キシレン等の芳香族炭化水素類;ジメチルスルホキシド、N−メチル−2−ピロリドン、ジメチルホルムアミド等の非プロトン性極性溶媒等が例示される。これらは、2種以上が組み合わせて使用されてもよい。これらの中でも、耐熱性が劣るフィルムを用いて接着剤を低温で硬化させるため、成分(D)は、沸点が120℃以下の低沸点の有機溶媒であることが好ましい。より具体的には、成分(D)は、メタノール、エタノール、イソプロピルアルコール、アセトン、メチルエチルケトン、酢酸エチル、酢酸ブチル、トルエン等が好ましい。 Returning to the description of the entire adhesive composition, the adhesive composition of the present embodiment preferably contains an organic solvent (D) (hereinafter also referred to as component (D)) in order to be applied to a plastic film. Specific examples of the component (D) include alcohols such as methanol, ethanol, isopropanol, and n-butanol; ketones such as acetone, methyl ethyl ketone, and methyl isobutyl ketone; ethers such as dioxane and tetrahydrofuran; hexane, cyclohexane, Aliphatic hydrocarbons such as methylcyclohexane; Esters such as ethyl acetate and butyl acetate; Aromatic hydrocarbons such as benzene, toluene and xylene; Non-protons such as dimethyl sulfoxide, N-methyl-2-pyrrolidone and dimethylformamide An example is a polar solvent. Two or more of these may be used in combination. Among these, in order to cure the adhesive at a low temperature using a film having poor heat resistance, the component (D) is preferably a low boiling organic solvent having a boiling point of 120 ° C. or lower. More specifically, component (D) is preferably methanol, ethanol, isopropyl alcohol, acetone, methyl ethyl ketone, ethyl acetate, butyl acetate, toluene or the like.
本実施形態の接着剤組成物は、本実施形態の目的や効果を逸脱しない範囲で、エポキシ硬化促進剤が適宜添加されてもよい。エポキシ硬化促進剤としては、具体的には、1,8−ジアザ−ビシクロ[5.4.0]ウンデセン−7、トリエチレンジアミン、ベンジルジメチルアミン、トリエタノールアミン、ジメチルアミノエタノール、トリス(ジメチルアミノメチル)フェノール等の三級アミン類;2−メチルイミダゾール、2−フェニルイミダゾール、2−フェニル−4−メチルイミダゾール、2−ヘプタデシルイミダゾール等のイミダゾール類;トリブチルホスフィン、メチルジフェニルホスフィン、トリフェニルホスフィン、ジフェニルホスフィン、フェニルホスフィン等の有機ホスフィン類;テトラフェニルホスホニウム・テトラフェニルボレート、2−エチル−4−メチルイミダゾール・テトラフェニルボレート、N−メチルモルホリン・テトラフェニルボレート等のテトラフェニルボロン塩等が例示される。エポキシ硬化促進剤は、成分(A)と成分(B)との合計量に対して、0.05〜5重量%程度の割合で使用されることが好ましい。 In the adhesive composition of the present embodiment, an epoxy curing accelerator may be appropriately added without departing from the purpose and effect of the present embodiment. Specific examples of the epoxy curing accelerator include 1,8-diaza-bicyclo [5.4.0] undecene-7, triethylenediamine, benzyldimethylamine, triethanolamine, dimethylaminoethanol, tris (dimethylaminomethyl). ) Tertiary amines such as phenol; imidazoles such as 2-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 2-heptadecylimidazole; tributylphosphine, methyldiphenylphosphine, triphenylphosphine, diphenyl Organic phosphines such as phosphine and phenylphosphine; tetraphenylphosphonium tetraphenylborate, 2-ethyl-4-methylimidazole tetraphenylborate, N-methylmorpholine tetraphenyl Tetraphenyl boron salts such rate and the like. Epoxy curing accelerator, based on the total amount of components (A) and (B), is preferably used in a proportion of about 0.05 to 5 wt%.
本実施形態の接着剤組成物には、本実施形態の効果を損なわない範囲で、必要に応じて、離型剤、表面処理剤、難燃剤、粘度調節剤、可塑剤、抗菌剤、防黴剤、レベリング剤、消泡剤、着色剤、安定剤、カップリング剤等が配合されてもよい。 In the adhesive composition of the present embodiment, a mold release agent, a surface treatment agent, a flame retardant, a viscosity modifier, a plasticizer, an antibacterial agent, and an antifungal agent as necessary, as long as the effects of the present embodiment are not impaired. An agent, a leveling agent, an antifoaming agent, a coloring agent, a stabilizer, a coupling agent and the like may be blended.
以上、本実施形態の接着剤組成物は、成分(A)(脂環式エポキシ化合物(A))、成分(B)(酸価が300〜350mgKOH/gである、α,β−不飽和ジカルボン酸変性ロジンの水素化物(B))、および成分(C)(ガラス転移温度が−35℃〜5℃であり、ハーゼン単位色数が300以下であるエラストマー(C))をそれぞれ特定量含有する。このような接着剤組成物は、従来のプリント配線板用接着剤組成物と比較して、低温硬化性、無色透明性、接着性および耐薬品性を同時に充足する。そのため、本実施形態の接着剤組成物は、ディスプレイ用途や光学用途向けフレキシブルプリント配線板用として適している。より具体的には、接着剤組成物は、タッチパネル用基板、電子ペーパー用基板、フレキシブルディスプレイ用基板、反射フィルム、メタルメッシュフィルム等に適している。加えて、接着剤組成物は、ICカードおよびICタグ用基板、電磁波シールド用積層体等にも適している。 As described above, the adhesive composition of the present embodiment includes component (A) (alicyclic epoxy compound (A)) and component (B) (α, β-unsaturated dicarboxylic acid having an acid value of 300 to 350 mgKOH / g. Acid-modified rosin hydride (B)) and component (C) (elastomer (C) having a glass transition temperature of −35 ° C. to 5 ° C. and a Hazen unit color number of 300 or less ) are contained in specific amounts. . Such an adhesive composition simultaneously satisfies low-temperature curability, colorless transparency, adhesiveness and chemical resistance as compared with conventional adhesive compositions for printed wiring boards. Therefore, the adhesive composition of this embodiment is suitable for flexible printed wiring boards for display applications and optical applications. More specifically, the adhesive composition is suitable for a touch panel substrate, an electronic paper substrate, a flexible display substrate, a reflective film, a metal mesh film, and the like. In addition, the adhesive composition is also suitable for IC cards and IC tag substrates, electromagnetic wave shielding laminates, and the like.
〔接着剤シートおよびプリント配線板用積層板について〕
以下、本発明の積層板の一実施形態として、接着剤シートおよびプリント配線板用積層板について説明する。本実施形態の接着剤シート(積層板の一例)は、プラスチックフィルムと、プラスチックフィルム上に、上記した実施形態のプリント配線板用接着剤組成物を含むプリント配線板用接着剤層が設けられた、接着剤シートである。[Adhesive sheets and laminates for printed wiring boards]
Hereinafter, an adhesive sheet and a laminate for a printed wiring board will be described as an embodiment of the laminate of the present invention. The adhesive sheet (an example of a laminated board) of this embodiment was provided with an adhesive layer for a printed wiring board containing the adhesive composition for a printed wiring board of the above-described embodiment on a plastic film and the plastic film. It is an adhesive sheet.
プラスチックフィルムとしては、特に制限されず、用途に応じて公知のものが制限なく使用され得る。プラスチックフィルムは、具体的には、ポリエチレンナフタレート(PEN)やポリエチレンテレフタレート(PET)等のポリエステルフィルム、アクリルフィルム、シクロオレフィンポリマーフィルム等が例示される。これらの中でも、プラスチックフィルムは、無色透明性、耐薬品性のバランスから、ポリエステルフィルムであることが好ましい。プラスチックフィルムの厚みは、用途に応じて適宜設定されればよい。 It does not restrict | limit especially as a plastic film, According to a use, a well-known thing can be used without a restriction | limiting. Specific examples of the plastic film include polyester films such as polyethylene naphthalate (PEN) and polyethylene terephthalate (PET), acrylic films, and cycloolefin polymer films. Among these, it is preferable that a plastic film is a polyester film from the balance of colorless transparency and chemical resistance. What is necessary is just to set the thickness of a plastic film suitably according to a use.
接着剤シートの製造方法は特に限定されない。接着剤シートは、たとえば、基材であるプラスチックフィルム上に、硬化時の膜厚が5〜50μm程度となるように上記した実施形態のプリント配線板用接着剤組成物を塗工し、50〜120℃程度で30秒〜5分程度予備乾燥させることにより製造され得る。 The manufacturing method of an adhesive sheet is not specifically limited. The adhesive sheet is, for example, coated on the plastic film as the base material with the adhesive composition for a printed wiring board according to the above-described embodiment so that the film thickness upon curing is about 5 to 50 μm. It can be produced by pre-drying at about 120 ° C. for about 30 seconds to 5 minutes.
また、本実施形態の接着剤シートは、上記した実施形態のプリント配線板用組成物が塗工されたプリント配線板接着剤層に、さらに金属箔が設けられた積層板であってもよい。このような積層板は、プリント配線板用積層板として好適である。金属箔をプリント配線板接着剤層に設ける方法は特に限定されない。一例を挙げると、金属箔は、プリント配線板接着剤層に積層されてもよく(ラミネート法)、蒸着されてもよく(蒸着法)、スパッタされてもよい(スパッタ法)。 Moreover, the adhesive sheet of this embodiment may be a laminated board in which a metal foil is further provided on the printed wiring board adhesive layer coated with the printed wiring board composition of the above-described embodiment. Such a laminated board is suitable as a laminated board for printed wiring boards. The method for providing the metal foil on the printed wiring board adhesive layer is not particularly limited. As an example, the metal foil may be laminated on a printed wiring board adhesive layer (laminate method), vapor-deposited (vapor deposition method), or sputtered (sputter method).
ラミネート法により金属箔を設ける場合、プリント配線板用積層板は、たとえば、プリント配線板接着剤層に金属箔を重ね合わせ、40〜120℃程度に加熱したラミネートロールで熱圧着することにより作製され得る。本実施形態のプリント配線板用積層板は、上記した樹脂組成物からなる接着剤層が形成されている。そのため、プリント配線板用積層板は、プリント配線板接着剤層が、たとえば40〜70℃程度の温度下で、0.5〜10日程度で低温硬化し得る。 When a metal foil is provided by a laminating method, a laminate for a printed wiring board is produced, for example, by superposing a metal foil on a printed wiring board adhesive layer and thermocompression bonding with a laminating roll heated to about 40 to 120 ° C. obtain. The laminated board for printed wiring boards of this embodiment has an adhesive layer made of the above resin composition. Therefore, the printed wiring board adhesive layer of the laminated board for printed wiring board can be cured at a low temperature in about 0.5 to 10 days at a temperature of about 40 to 70 ° C., for example.
金属箔は、特に限定されず、各種公知のものが使用され得る。金属箔は、具体的には、金箔、ITO箔、銀箔、銅箔、ニクロム箔、アルミニウム箔等が例示される。これらの中でも、金属箔は、フレキシブルプリント配線板の用途において、導電性や耐腐食性が優れる点から、銅箔であることが好ましい。 The metal foil is not particularly limited, and various known foils can be used. Specific examples of the metal foil include gold foil, ITO foil, silver foil, copper foil, nichrome foil, and aluminum foil. Among these, the metal foil is preferably a copper foil from the viewpoint of excellent conductivity and corrosion resistance in the use of the flexible printed wiring board.
このようにして得られたプリント配線板用積層板は、優れた接着性のみならず耐薬品性を有し、さらに、エッチング処理により金属箔を部分的に除去することで優れた透過性を示すものとなる。 The laminate for a printed wiring board thus obtained has not only excellent adhesiveness but also chemical resistance, and further exhibits excellent permeability by partially removing the metal foil by etching treatment. It will be a thing.
〔フレキシブルプリント配線板について〕
以下、本発明のフレキシブルプリント配線板の一実施形態について説明する。本実施形態のフレキシブルプリント配線板は、上記したプリント配線板用積層板(積層板の一例)を備える。フレキシブルプリント配線板は、たとえばプリント配線板用積層板の金属箔面を、エッチング処理により部分除去し、回路を形成したものである。このようなフレキシブルプリント配線板は、タッチパネル用基板、電子ペーパー用基板、フレキシブルディスプレイ用基板等のディスプレイ用基板として好適に利用できる。[About flexible printed wiring boards]
Hereinafter, an embodiment of the flexible printed wiring board of the present invention will be described. The flexible printed wiring board of this embodiment includes the above-described laminated board for printed wiring board (an example of a laminated board). The flexible printed wiring board is obtained by, for example, partially removing the metal foil surface of the laminated board for printed wiring board by an etching process to form a circuit. Such a flexible printed wiring board can be suitably used as a display substrate such as a touch panel substrate, an electronic paper substrate, or a flexible display substrate.
以上、本発明の一実施形態について説明した。本発明は、上記実施形態に格別限定されない。なお、上記した実施形態は、以下の構成を有する発明を主に説明するものである。 The embodiment of the present invention has been described above. The present invention is not particularly limited to the above embodiment. The above-described embodiments mainly describe the invention having the following configuration.
(1)脂環式エポキシ化合物(A)と、α,β−不飽和ジカルボン酸変性ロジンの水素化物(B)と、エラストマー(C)とを含み、前記α,β−不飽和ジカルボン酸変性ロジンの水素化物(B)は、酸価が300〜350mgKOH/gであり、100重量部の前記脂環式エポキシ化合物(A)に対して50〜220重量部含まれ、前記エラストマー(C)は、ガラス転移温度が−35℃〜5℃であり、ハーゼン単位色数が300以下である、プリント配線板用接着剤組成物。 (1) An alicyclic epoxy compound (A), a hydride (B) of an α, β-unsaturated dicarboxylic acid-modified rosin, and an elastomer (C), the α, β-unsaturated dicarboxylic acid-modified rosin The hydride (B) has an acid value of 300 to 350 mgKOH / g and is contained in an amount of 50 to 220 parts by weight with respect to 100 parts by weight of the alicyclic epoxy compound (A). The adhesive composition for printed wiring boards whose glass transition temperature is -35 degreeC-5 degreeC and whose Hazen unit color number is 300 or less.
(2)前記エラストマー(C)は、アクリル系エラストマーであり、ポリアクリル酸エステル系共重合体であり、100重量部の前記脂環式エポキシ化合物(A)に対して200〜750重量部含まれる、(1)記載のプリント配線板用接着剤組成物。 (2) The elastomer (C) is an acrylic elastomer, is a polyacrylate copolymer, and is contained in an amount of 200 to 750 parts by weight with respect to 100 parts by weight of the alicyclic epoxy compound (A). , (1) Symbol placement of the printed wiring board adhesive composition.
(3)前記エラストマー(C)は、ポリウレタンエラストマーであり、100重量部の前記脂環式エポキシ化合物(A)に対して200〜750重量部含まれる、(1)記載のプリント配線板用接着剤組成物。 (3) The adhesive for printed wiring boards according to (1), wherein the elastomer (C) is a polyurethane elastomer and is contained in an amount of 200 to 750 parts by weight with respect to 100 parts by weight of the alicyclic epoxy compound (A). Composition.
(4)前記ポリウレタンエラストマーは、ポリエーテルポリエステルポリウレタンである、(3)記載のプリント配線板用接着剤組成物。 (4) The adhesive composition for printed wiring boards according to (3), wherein the polyurethane elastomer is a polyether polyester polyurethane.
(5)前記脂環式エポキシ化合物(A)は、下記一般式(1)で表されるエポキシシクロヘキサン化合物、または、そのカプロラクトン付加物のうち少なくもいずれか一方を含む、(1)〜(4)のいずれかに記載のプリント配線板用接着剤組成物。
(6)前記脂環式エポキシ化合物(A)は、3,4−エポキシシクロヘキシルメチル(3,4−エポキシ)シクロヘキサンカルボキシレート、または、そのカプロラクトン付加物のうち少なくもいずれか一方を含む、(5)記載のプリント配線板用接着剤組成物。 (6) The alicyclic epoxy compound (A) contains at least one of 3,4-epoxycyclohexylmethyl (3,4-epoxy) cyclohexanecarboxylate or a caprolactone adduct thereof. ) Adhesive composition for printed wiring boards.
(7)前記α,β−不飽和ジカルボン酸変性ロジンの水素化物(B)は、無水マレイン酸、マレイン酸およびフマル酸からなる群より選ばれる少なくとも1種である、(1)〜(6)のいずれかに記載のプリント配線板用接着剤組成物。 (7) The hydride (B) of the α, β-unsaturated dicarboxylic acid-modified rosin is at least one selected from the group consisting of maleic anhydride, maleic acid and fumaric acid (1) to (6) The adhesive composition for printed wiring boards according to any one of the above.
(8)前記α,β−不飽和ジカルボン酸変性ロジンの水素化物(B)は、ハーゼン単位色数が200以下である、(1)〜(7)のいずれかに記載のプリント配線板用接着剤組成物。 (8) The adhesive for printed wiring boards according to any one of (1) to (7), wherein the hydride (B) of the α, β-unsaturated dicarboxylic acid-modified rosin has a Hazen unit color number of 200 or less. Agent composition.
(9)さらに、有機溶剤(D)を含む、(1)〜(8)のいずれかに記載のプリント配線板用接着剤組成物。 (9) The adhesive composition for printed wiring boards according to any one of (1) to (8), further comprising an organic solvent (D).
(10)前記有機溶媒(D)は、沸点が120℃以下の有機溶剤である、(9)記載のプリント配線板用接着剤組成物。 (10) The adhesive composition for printed wiring boards according to (9), wherein the organic solvent (D) is an organic solvent having a boiling point of 120 ° C. or lower.
(11)プラスチックフィルムと、前記プラスチックフィルム上に、(1)〜(10)のいずれかに記載のプリント配線板用接着剤組成物を含むプリント配線板用接着剤層が設けられた、積層板。 (11) A laminate comprising a plastic film and an adhesive layer for a printed wiring board comprising the adhesive composition for a printed wiring board according to any one of (1) to (10) on the plastic film. .
(12)前記プリント配線板用接着剤層に、さらに金属箔が貼り合わされた、(11)記載の積層板。 (12) The laminated board according to (11), wherein a metal foil is further bonded to the adhesive layer for a printed wiring board.
(13)プリント配線板用である、(11)または(12)記載の積層板。 (13) The laminated board according to (11) or (12), which is for a printed wiring board.
(14)(11)〜(13)のいずれかに記載の積層板を備える、フレキシブルプリント配線板。 (14) A flexible printed wiring board comprising the laminate according to any one of (11) to (13).
以下、実施例および比較例をあげて本発明を具体的に説明する。本発明は、これら実施例に限定されない。 Hereinafter, the present invention will be specifically described with reference to Examples and Comparative Examples. The present invention is not limited to these examples.
使用した原料を以下に示す。
<エポキシ樹脂>
(成分(A):脂環式エポキシ化合物(A))
A−1:3,4−エポキシシクロヘキシルメチル(3,4−エポキシ)シクロヘキサンカルボキシレート((株)ダイセル製、商品名「セロキサイド2021P」 構造は以下に示される)
A−3:リモネンジオキサイド(RENESSENZ社製、商品名「リモネンジオキサイド」 構造は以下に示される)
JER:ビスフェノールA型エポキシ樹脂(三菱化学(株)製、商品名「JER828」)
YDPN:フェノールノボラック型エポキシ樹脂(新日鐵住金(株)製、商品名「YDPN−638」)The raw materials used are shown below.
<Epoxy resin>
(Component (A): Alicyclic epoxy compound (A))
A-1: 3,4-epoxycyclohexylmethyl (3,4-epoxy) cyclohexanecarboxylate (manufactured by Daicel Corporation, trade name “Celoxide 2021P” The structure is shown below)
A-3: Limonene dioxide (RENESSENZ, trade name “limonene dioxide” The structure is shown below)
JER: Bisphenol A type epoxy resin (Mitsubishi Chemical Corporation, trade name “JER828”)
YDPN: phenol novolac type epoxy resin (manufactured by Nippon Steel & Sumikin Co., Ltd., trade name “YDPN-638”)
<硬化剤>
(成分(B):酸価が300〜350mgKOH/gであるα,β−不飽和ジカルボン酸変性ロジンの水素化物(B))
B−1:マレイン化ロジン水素化物(酸価:330mgKOH/g、色調:ハーゼン単位色数150)
B−2:マレイン化ロジン水素化物(酸価:316mgKOH/g、色調:ハーゼン単位色数150)
(その他の硬化剤)
B−3:マレイン化ロジン水素化物(酸価:358mgKOH/g、色調:ハーゼン単位色数200)
B−4:マレイン化ロジン水素化物(酸価:270mgKOH/g、色調:ハーゼン単位色数150)
リカシッド:液状脂環式酸無水物(新日本理化(株)製、商品名「リカシッド MH−700」、色調:ハーゼン単位色数50)
タマノル:フェノールノボラック樹脂(荒川化学工業(株)製、商品名「タマノル759」、色調:ガードナー色数3)
b2:調製例1の工程2で得られたマレイン化ロジン
ガスカミン:メタキシレンジアミンとスチレンの付加反応物(三菱ガス化学(株)製、商品名「ガスカミン240」、色調:ハーゼン単位色数500)<Curing agent>
(Component (B): hydride (B) of an α, β-unsaturated dicarboxylic acid-modified rosin having an acid value of 300 to 350 mgKOH / g)
B-1: Maleated rosin hydride (acid value: 330 mg KOH / g, color tone: Hazen unit color number 150)
B-2: Maleated rosin hydride (acid value: 316 mg KOH / g, color tone: Hazen unit color number 150)
(Other curing agents)
B-3: Maleated rosin hydride (acid value: 358 mg KOH / g, color tone: Hazen unit color number 200)
B-4: Maleated rosin hydride (acid value: 270 mg KOH / g, color: Hazen unit color number 150)
Rikacid: liquid alicyclic acid anhydride (manufactured by Shin Nippon Rika Co., Ltd., trade name “Rikacid MH-700”, color tone: Hazen unit color number 50)
Tamanol: phenol novolac resin (Arakawa Chemical Industries, trade name "Tamanol 759", color tone: Gardner color number 3)
b2: Maleinized rosin obtained in Step 2 of Preparation Example 1 Gascamine: Addition reaction product of metaxylenediamine and styrene (Mitsubishi Gas Chemical Co., Ltd., trade name “Gascamin 240”, color tone: Hazen unit color number 500)
<エラストマー>
(成分(C):ガラス転移温度が−35〜5℃であり、ハーゼン単位色数が300以下であるエラストマー(C))
C−1:ポリエーテルポリエステルポリウレタン(荒川化学工業(株)製、商品名「TAJ−642」、固形分35%(酢酸エチル/IPA)、ガラス転移温度:−25℃、色調:ハーゼン単位色数150))
C−2:アクリル酸エステル共重合体(ナガセケムテックス(株)製、商品名「テイサンレジンSG−70L」、濃度12.5%、ガラス転移温度:−17℃、色調:ハーゼン単位色数50)
C−3:アクリル酸エステル共重合体(ナガセケムテックス(株)製、商品名「テイサンレジンWS−023 EK30」、濃度30%、ガラス転移温度:−10℃、色調:ハーゼン単位色数200)
(その他のエラストマー)
E−1:ポリエーテルポリエステルポリウレタン(荒川化学工業(株)製、商品名「TSP−2548」、固形分30%(酢酸エチル/IPA)、ガラス転移温度:−30℃、色調:ガードナー色数3)
E−2:ポリエーテルポリウレタン(荒川化学工業(株)製、商品名「PU−419L」、固形分30%(メチルエチルケトン/IPA)、ガラス転移温度:−55℃、色調:ハーゼン単位色数150)
E−3:ポリエステルポリウレタン(荒川化学工業(株)製、商品名「PU−536」、固形分30%(トルエン/IPA)、ガラス転移温度:−40℃、色調:ハーゼン単位色数150)
E−4:アクリル酸エステル共重合体(ナガセケムテックス(株)製、商品名「テイサンレジンSG−P3」、濃度15%(MEK)、ガラス転移温度:15℃、色調:ハーゼン単位色数500)
E−5:アクリル酸エステル共重合体(ナガセケムテックス(株)製、商品名「テイサンレジンSG−600TEA」、濃度15%(トルエン/酢酸エチル)、ガラス転移温度:−37℃、色調:ハーゼン単位色数500)
E−6:アクリル酸エステル共重合体(ナガセケムテックス(株)製、商品名「テイサンレジンSG−708−6」、濃度20%(MEK)、ガラス転移温度:6℃、色調:ハーゼン単位色数500)
NBR:カルボキシNBR(JSR(株)製、商品名「XER−32C」、色調:ガードナー色数10)<Elastomer>
(Component (C): Elastomer (C) having a glass transition temperature of −35 to 5 ° C. and a Hazen unit color number of 300 or less)
C-1: Polyether polyester polyurethane (manufactured by Arakawa Chemical Industries, Ltd., trade name “TAJ-642”, solid content 35% (ethyl acetate / IPA), glass transition temperature: −25 ° C., color tone: Hazen unit color number 150))
C-2: Acrylate ester copolymer (manufactured by Nagase ChemteX Corporation, trade name “Taisan Resin SG-70L”, concentration 12.5%, glass transition temperature: −17 ° C., color tone: Hazen unit color number 50 )
C-3: Acrylate ester copolymer (manufactured by Nagase ChemteX Corp., trade name “Taisan Resin WS-023 EK30”, concentration 30%, glass transition temperature: −10 ° C., color tone: Hazen unit color number 200)
(Other elastomers)
E-1: Polyether polyester polyurethane (manufactured by Arakawa Chemical Industries, Ltd., trade name “TSP-2548”, solid content 30% (ethyl acetate / IPA), glass transition temperature: −30 ° C., color tone: Gardner color number 3 )
E-2: Polyether polyurethane (trade name “PU-419L”, manufactured by Arakawa Chemical Industries, Ltd., solid content 30% (methyl ethyl ketone / IPA), glass transition temperature: −55 ° C., color tone: Hazen unit color number 150)
E-3: Polyester polyurethane (Arakawa Chemical Industries, Ltd., trade name “PU-536”, solid content 30% (toluene / IPA), glass transition temperature: −40 ° C., color tone: Hazen unit color number 150)
E-4: Acrylate ester copolymer (manufactured by Nagase ChemteX Corp., trade name “Taisan Resin SG-P3”, concentration 15% (MEK), glass transition temperature: 15 ° C., color tone: Hazen unit color number 500 )
E-5: Acrylate ester copolymer (manufactured by Nagase ChemteX Corporation, trade name “Taisan Resin SG-600TEA”, concentration 15% (toluene / ethyl acetate), glass transition temperature: −37 ° C., color tone: Hazen Number of unit colors 500)
E-6: Acrylate ester copolymer (manufactured by Nagase ChemteX Corp., trade name “Taisan Resin SG-708-6”, concentration 20% (MEK), glass transition temperature: 6 ° C., color tone: Hazen unit color Number 500)
NBR: Carboxy NBR (manufactured by JSR Corporation, trade name “XER-32C”, color tone: Gardner color number 10)
<成分(B)の調製>
上記した成分(B)(B−1〜B−4)の調製方法を以下に示す。
(調製例1:B−1)
工程(1):精製
未精製のガムロジン(酸価171mgKOH/g、ガードナー色数6、中国産)を減圧蒸留容器に仕込み、窒素シール下に0.4kPaの減圧下で蒸留し、精製ロジン(b1)(酸価177mgKOH/g、ガードナー色数3)を得た。<Preparation of component (B)>
The preparation method of above-described component (B) (B-1 to B-4) is shown below.
(Preparation Example 1: B-1)
Step (1): Purification An unpurified gum rosin (acid value 171 mg KOH / g, Gardner color number 6, produced in China) is charged into a vacuum distillation vessel, distilled under a vacuum of 0.4 kPa under a nitrogen seal, and purified rosin (b1 ) (Acid value 177 mg KOH / g, Gardner color number 3).
工程(2):ディールス・アルダー反応
次いで、別の減圧蒸留容器に精製ロジン(b1)700gと無水マレイン酸154gを仕込み、窒素気流下に攪拌しながら220℃で4時間反応させた後、4kPaの減圧下に未反応物を除去することによって、マレイン化ロジン(b2)(酸価335mgKOH/g、ガードナー色数8)を得た。Step (2): Diels-Alder Reaction Next, 700 g of purified rosin (b1) and 154 g of maleic anhydride were charged into another vacuum distillation vessel and reacted at 220 ° C. for 4 hours with stirring under a nitrogen stream. By removing unreacted substances under reduced pressure, maleated rosin (b2) (acid value 335 mgKOH / g, Gardner color number 8) was obtained.
工程(3):水素化反応
次いで、マレイン化ロジン(b2)500gと触媒として5%パラジウムカーボン(含水率50%)6.0gを1リットル回転式オートクレーブに仕込み、系内の酸素を除去した後、水素にて10MPaに加圧し、220℃まで昇温し、同温度で3時間水素化反応させることにより、粗ロジン生成物(b3)を得た。Step (3): Hydrogenation Reaction Next, 500 g of maleated rosin (b2) and 6.0 g of 5% palladium carbon (water content 50%) as a catalyst were charged into a 1 liter rotary autoclave and oxygen in the system was removed. The crude rosin product (b3) was obtained by pressurizing to 10 MPa with hydrogen, raising the temperature to 220 ° C., and performing a hydrogenation reaction at the same temperature for 3 hours.
工程(4):精製
次いで、粗ロジン生成物(b3)400gとキシレン200gを反応容器に仕込み、加熱下に溶解させた後、触媒ろ過を行った。その後、キシレンを留去することによって、B−1を得た。B−1の物性を表1に示す。Step (4): Purification Next, 400 g of the crude rosin product (b3) and 200 g of xylene were charged into a reaction vessel and dissolved under heating, followed by catalyst filtration. Then, B-1 was obtained by distilling off xylene. Table 1 shows the physical properties of B-1.
(調製例2〜4:B−2〜B−4)
調製例1の工程(2)における無水マレイン酸の使用量を表1に示されるように変更した以外は調製例1と同様の方法により、B−2〜B−4を得た。B−2〜B−4の物性を表1に示す。(Preparation Examples 2 to 4: B-2 to B-4)
B-2 to B-4 were obtained in the same manner as in Preparation Example 1, except that the amount of maleic anhydride used in Step (2) of Preparation Example 1 was changed as shown in Table 1. Table 1 shows the physical properties of B-2 to B-4.
<接着剤組成物の製造>
(実施例1)
エポキシ樹脂A−1を100.0g、硬化剤B−1を139.0g、エラストマーC−1を1604.0g(固形分:561.4g)およびメチルエチルケトンを139.0g加えて、均一に溶解して接着剤組成物を調製した。接着剤組成物中に存在するエポキシ基1当量に対して、エポキシ樹脂A−1中のカルボキシル基は1当量である。<Manufacture of adhesive composition>
Example 1
Add 100.0 g of epoxy resin A-1, 139.0 g of curing agent B-1, 1604.0 g of elastomer C-1 (solid content: 561.4 g) and 139.0 g of methyl ethyl ketone, and dissolve uniformly. An adhesive composition was prepared. The carboxyl group in the epoxy resin A-1 is 1 equivalent with respect to 1 equivalent of the epoxy group present in the adhesive composition.
(実施例2〜12、比較例1〜20)
使用したエポキシ樹脂、硬化剤およびエラストマーを表2に示されるものに変更した以外は、実施例1と同様の方法により、接着剤組成物を調製した。(Examples 2 to 12, Comparative Examples 1 to 20)
An adhesive composition was prepared in the same manner as in Example 1 except that the epoxy resin, curing agent and elastomer used were changed to those shown in Table 2.
<接着剤シートの製造>
実施例1〜12および比較例1〜20で得た接着剤組成物を50μmのポリエスエルフィルム(東洋紡(株)製 商品名「コスモシャインA4100」)にロールコーターで乾燥後の厚さが12μmになるように塗布し、90℃の乾燥機で3分間予備乾燥し、接着剤シートを得た。<Manufacture of adhesive sheet>
The adhesive compositions obtained in Examples 1-12 and Comparative Examples 1-20 were applied to a 50 μm polyester film (trade name “Cosmo Shine A4100” manufactured by Toyobo Co., Ltd.) with a roll coater to a thickness of 12 μm after drying. Then, it was preliminarily dried for 3 minutes with a 90 ° C. dryer to obtain an adhesive sheet.
<プリント配線板用積層板の製造>
実施例1〜12および比較例1〜20で得た接着剤組成物を使用して得た接着剤シートの接着剤層と、18μmの銅箔(古河サーキットフォイル(株)製 商品名「F2−WS」)の鏡面とを重ね合わせて100℃のラミネートロールで圧着した。その後、オーブンで60℃、4日間加熱し、接着剤層を硬化させてプリント配線板用積層板を得た。得られたプリント配線板用積層板の剥離強度、耐薬品性および透明性を以下の条件で測定した。結果を表2に示す。<Manufacture of laminated boards for printed wiring boards>
Adhesive layers of adhesive sheets obtained by using the adhesive compositions obtained in Examples 1 to 12 and Comparative Examples 1 to 20, and 18 μm copper foil (trade name “F2− manufactured by Furukawa Circuit Foil Co., Ltd.) The mirror surface of WS ") was superposed and pressure-bonded with a laminating roll at 100 ° C. Then, it heated at 60 degreeC for 4 days in oven, the adhesive bond layer was hardened, and the laminated board for printed wiring boards was obtained. The peel strength, chemical resistance, and transparency of the obtained printed wiring board laminate were measured under the following conditions. The results are shown in Table 2.
(剥離強度)
剥離強度は、JIS C−6481に準拠して、銅箔とプラスチックフィルムとの剥離強度を測定した。数値が大きいほど、剥離強度は良好である。
(耐薬品性)
プリント配線板用積層板の試験片を室温にてエッチング液(塩化第二鉄40%水溶液)に1時間浸漬し、銅箔を溶解させた後、色差計でb*値を測定した。b*の数値が小さいほど、耐薬品性は高い。
(透明性)
プリント配線板用積層板の試験片を室温にて塩化第二鉄40%水溶液に1時間浸漬し、銅箔を溶解させた後、ヘイズメーターでヘイズ値(JIS K 7105に準拠)を測定した。数値が小さいほど、透明性は高い。(Peel strength)
The peel strength measured the peel strength between the copper foil and the plastic film in accordance with JIS C-6481. The larger the value, the better the peel strength.
(chemical resistance)
The test piece of the laminated board for printed wiring boards was immersed in an etching solution (40% aqueous ferric chloride solution) at room temperature for 1 hour to dissolve the copper foil, and then the b * value was measured with a color difference meter. The smaller the value of b *, the higher the chemical resistance.
(transparency)
The test piece of the laminated board for printed wiring boards was immersed in a 40% ferric chloride aqueous solution at room temperature for 1 hour to dissolve the copper foil, and then the haze value (conforming to JIS K 7105) was measured with a haze meter. The smaller the value, the higher the transparency.
表2に示されるように、実施例1〜12の接着剤組成物は、60℃、4日間という低温条件で硬化することがわかった。また、実施例1〜12の接着剤組成物を用いて得られるプリント配線板用積層板は、剥離強度だけでなく、接着剤層の耐薬品性および透明性が優れることがわかった。 As shown in Table 2, it was found that the adhesive compositions of Examples 1 to 12 were cured under a low temperature condition of 60 ° C. for 4 days. Moreover, it turned out that the laminated board for printed wiring boards obtained using the adhesive composition of Examples 1-12 is excellent not only in peeling strength but in the chemical resistance and transparency of an adhesive bond layer.
<フレキシブルプリント配線板の作製>
得られたプリント配線板用積層板ついて、銅箔の一部をエッチング液(塩化第二鉄40%水溶液)を用いたエッチング処理により除去して、ライン/スペース=50μm/50μmの銅回路を形成することにより、フレキシブルプリント配線板を作製し得ることを確認した。<Production of flexible printed wiring board>
About the obtained laminated board for printed wiring boards, a part of the copper foil is removed by an etching process using an etching solution (40% ferric chloride aqueous solution) to form a copper circuit of line / space = 50 μm / 50 μm. As a result, it was confirmed that a flexible printed wiring board could be produced.
Claims (14)
前記α,β−不飽和ジカルボン酸変性ロジンの水素化物(B)は、酸価が300〜350mgKOH/gであり、100重量部の前記脂環式エポキシ化合物(A)に対して50〜220重量部含まれ、
前記エラストマー(C)は、
ガラス転移温度が−35℃〜5℃であり、
ハーゼン単位色数が300以下である、プリント配線板用接着剤組成物。 An alicyclic epoxy compound (A), a hydride (B) of an α, β-unsaturated dicarboxylic acid-modified rosin, and an elastomer (C),
The hydride (B) of the α, β-unsaturated dicarboxylic acid-modified rosin has an acid value of 300 to 350 mgKOH / g, and 50 to 220 weight with respect to 100 parts by weight of the alicyclic epoxy compound (A). Part included,
The elastomer (C) is
The glass transition temperature is -35 ° C to 5 ° C,
The adhesive composition for printed wiring boards whose Hazen unit color number is 300 or less.
ポリアクリル酸エステル系共重合体であり、
100重量部の前記脂環式エポキシ化合物(A)に対して200〜750重量部含まれる、請求項1記載のプリント配線板用接着剤組成物。 The elastomer (C) is an acrylic elastomer,
A polyacrylate copolymer,
The adhesive composition for printed wiring boards according to claim 1, which is contained in an amount of 200 to 750 parts by weight based on 100 parts by weight of the alicyclic epoxy compound (A).
前記プラスチックフィルム上に、請求項1〜10のいずれか1項に記載のプリント配線板用接着剤組成物を含むプリント配線板用接着剤層が設けられた、積層板。 Plastic film,
The laminated board in which the adhesive layer for printed wiring boards containing the adhesive composition for printed wiring boards of any one of Claims 1-10 was provided on the said plastic film.
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CN108929403B (en) * | 2017-05-25 | 2022-05-27 | 日油株式会社 | Binder resin, conductive paste composition, binder resin for ceramics, and ceramic composition |
SG11202006826WA (en) * | 2018-01-30 | 2020-08-28 | Hitachi Chemical Co Ltd | Adhesive composition, filmy adhesive, adhesive sheet, and production method for semiconductor device |
JP7327416B2 (en) * | 2019-01-28 | 2023-08-16 | 株式会社レゾナック | Adhesive composition, film adhesive, adhesive sheet, and method for manufacturing semiconductor device |
JP7241569B2 (en) * | 2019-03-04 | 2023-03-17 | 太陽ホールディングス株式会社 | Curable resin composition, dry film or prepreg, cured product, and wiring board |
KR102260463B1 (en) * | 2019-06-12 | 2021-06-02 | 신헌봉 | Adhesive for Light Stone Insulation Pannel and Manufacturing Method of thereof |
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JPH0649427A (en) * | 1992-07-30 | 1994-02-22 | Toray Ind Inc | Adhesive composition for flexible printed circuit board |
JP2003309336A (en) | 2002-04-15 | 2003-10-31 | Toray Ind Inc | Laminated plate for flexible printed wiring board and the flexible printed wiring board |
JP2004143217A (en) * | 2002-10-22 | 2004-05-20 | Three M Innovative Properties Co | Thermosetting adhesive composition |
JP5160743B2 (en) * | 2006-02-27 | 2013-03-13 | 株式会社ダイセル | Active energy ray-curable adhesive and use thereof |
JP4967485B2 (en) * | 2006-06-12 | 2012-07-04 | 荒川化学工業株式会社 | Adhesive composition and transparent laminate |
CN102138104B (en) * | 2008-09-04 | 2013-01-23 | 日立化成工业株式会社 | Photosensitive resin composition for protective film of printed wiring board for semiconductor package |
JP2010238720A (en) * | 2009-03-30 | 2010-10-21 | Teijin Ltd | Flexible printed wiring board |
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