JP6228429B2 - Check valve fitting structure and packing integrated check valve - Google Patents

Check valve fitting structure and packing integrated check valve Download PDF

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JP6228429B2
JP6228429B2 JP2013226710A JP2013226710A JP6228429B2 JP 6228429 B2 JP6228429 B2 JP 6228429B2 JP 2013226710 A JP2013226710 A JP 2013226710A JP 2013226710 A JP2013226710 A JP 2013226710A JP 6228429 B2 JP6228429 B2 JP 6228429B2
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check valve
cartridge
primary side
water meter
flange
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JP2015086962A (en
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金井 宏之
宏之 金井
晃 金子
晃 金子
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前澤給装工業株式会社
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  • Pipe Accessories (AREA)
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Description

本発明は、水道メータ1次側に設定する逆止弁の装嵌構造とこれに用いるパッキン一体型逆止弁及び伸縮管ユニットに関するものである。   The present invention relates to a check valve fitting structure set on the primary side of a water meter, a packing integrated check valve used for the check valve, and an expansion tube unit.

従来、パッキン一体型逆止弁は、水道メータ2次側の接続継手の内径部に設定され、2次側からの逆流が水道メータ内から1次側へのを逆流するのを防止してきたが、逆止弁本体が2次側に流されるのを防止する支持構造が無いため、逆止弁本体の支柱破損等により逆止弁本体の支持が失われると、逆止弁本体や部品が配管下流に流され、回収が困難となるばかりか配管を詰まらせて、除去のために配管の解体等、多大な労力と時間を要するという問題があった。   Conventionally, the packing-integrated check valve is set at the inner diameter portion of the connection joint on the secondary side of the water meter and has prevented the reverse flow from the secondary side from flowing back from the inside of the water meter to the primary side. Since there is no support structure to prevent the check valve body from flowing to the secondary side, if the check valve body support is lost due to damage to the column of the check valve body, the check valve body and parts will be There is a problem that it takes a great amount of labor and time to flow downstream, clogging the piping and disassembling the piping for removal.

逆止弁が水道メータの2次側内径部に設定される限り、確固たる逆止弁2次側での支持固定が困難であることから、水道メータ1次側での逆止弁設定が検討されたが、一般的に水道メータ1次側には伸縮止水栓が設置されており、水道メータの1次側と接続する既設配管の伸縮管の内径部には逆止弁を設定することは不可能という事情がある。   As long as the check valve is set to the inner diameter of the secondary side of the water meter, it is difficult to firmly support and fix the check valve on the secondary side. However, in general, an expansion stop cock is installed on the primary side of the water meter, and it is not possible to set a check valve on the inner diameter of the expansion pipe of the existing pipe connected to the primary side of the water meter. There are circumstances that are impossible.

上記の問題に対応して、弁軸を弁孔の下流側に固定する合成樹脂製のケージを金属製の補強材によって補強しようとする特許文献1の提案、水道メータ1次側の止水栓に逆止弁を組み込む特許文献2のような提案、フランジ部を有するパッキン一体型逆止弁を2次側のジョイント管の貫通孔に収嵌して1次側ジョイント管の止水端面と2次側ジョイント管の止水端面の間にフランジ部を挟持する特許文献3の提案が存在する。   Corresponding to the above problem, the proposal of Patent Document 1 that attempts to reinforce a synthetic resin cage that fixes the valve shaft on the downstream side of the valve hole with a metal reinforcing material, a water stop valve on the primary side of the water meter A proposal as disclosed in Patent Document 2 in which a check valve is incorporated into a gasket, and a packing-integrated check valve having a flange portion is fitted in a through-hole of a secondary joint pipe, and a water stop end face of the primary joint pipe and 2 There is a proposal of Patent Document 3 in which a flange portion is sandwiched between the water stop end surfaces of the secondary joint pipe.

また、1次側に逆止弁を設定することについては、濾過整流板を弁座を介して設定した逆止弁ユニットのバルブケースを伸縮管に構成した出願人による特許文献4の発明、伸縮ソケットに逆止弁を収納する特許文献5の意匠も存在する。
特開2010−276037号公報 特開平7−280114号公報 特開2009−115147号公報 特開2008−14352号公報 第1092792号意匠登録公報
Further, regarding the setting of the check valve on the primary side, the invention of Patent Document 4 by the applicant, in which the valve case of the check valve unit in which the filtration rectifying plate is set via the valve seat is formed as an expansion tube, There is also a design of Patent Document 5 in which a check valve is housed in a socket.
JP 2010-276037 A JP 7-280114 A JP 2009-115147 A JP 2008-14352 A No. 1099272 Design Registration Gazette

しかしながら、特許文献1及び特許文献3の発明は、何れも、逆止弁の設定自体は2次側であるため、逆止弁の本体や部材が流失した場合、2次側配管内への流入を避けることができない問題が残り、特許文献5の意匠による逆止弁は弁機構後端を固定する構成がなく開放されているため、1次側から2次側への流圧が高くなると弁機構がソケットから飛び出してメータ内に入り込んでしまう危険を抱えている。   However, since the inventions of Patent Document 1 and Patent Document 3 are both on the secondary side, the check valve itself is set on the secondary side. Since the check valve according to the design of Patent Document 5 is open without a structure for fixing the rear end of the valve mechanism, the valve is opened when the flow pressure from the primary side to the secondary side becomes high. There is a risk that the mechanism jumps out of the socket and enters the meter.

また、特許文献2及び特許文献4の発明は、逆止弁の交換、メンテナンスの際に止水栓の上部、或は、伸縮管ユニットを取り外さなければならず、多大な時間と面倒な取り外し作業が必要という問題がある。更に、特許文献1及び特許文献3の図示によって判るように従来のパッキン一体型逆止弁は、収嵌スペースへの固定機構であるフランジ体の後部2次側に弁機構部が設定されているため、1次側から2次側への流圧に対して逆止弁カートリッジケージを後方で支えものがなく破損し易い状態となっている。 In addition, the inventions of Patent Document 2 and Patent Document 4 require the removal of the upper part of the stop cock or the expansion / contraction tube unit at the time of replacement and maintenance of the check valve. There is a problem that is necessary. Furthermore, as can be seen from the illustrations of Patent Document 1 and Patent Document 3, the conventional packing-integrated check valve has a valve mechanism portion set on the rear secondary side of the flange body that is a fixing mechanism to the fitting space. Therefore, the check valve cartridge cage is not supported behind the flow pressure from the primary side to the secondary side and is easily damaged.

本発明は上記した課題に対応しようとするものであり、逆止弁の交換、メンテナンス作業の容易さを保ちつつ既設配管にも対応できるように、水道メータ1次側に設定される伸縮管ユニットの2次側端部に逆止弁カートリッジの収嵌スペースを設け、同収嵌スペースに、2次側端部に水道メータ1次側端面と伸縮管ユニットの2次側端面に挟着されるフランジ体を有するパッキンを一体に形成した逆止弁カートリッジを収嵌すると共に、伸縮管ユニットの2次側端部と水道メータ1次側端部とを接合して水道メータ1次側に逆止弁を装嵌するようにした。   The present invention is intended to address the above-described problem, and an expansion tube unit set on the primary side of the water meter so that it can be used for existing piping while maintaining the ease of replacement of the check valve and maintenance work. The secondary valve end is provided with a fitting space for the check valve cartridge, and in the fitting space, the secondary side end is sandwiched between the water meter primary side end surface and the secondary side end surface of the telescopic tube unit. Fits a check valve cartridge integrally formed with a packing having a flange body, and joins the secondary side end of the telescopic tube unit and the water meter primary side end to check the water meter primary side. The valve was fitted.

このように構成することにより、逆止弁機構部を収容するカートリッジケージの後端に一体に着合されるフランジ体を有するパッキンが水道メータ1次側端面と伸縮管ユニットの2次側端面に挟着されてカートリッジ後端を構造的に固定すると共に、カートリッジとしてユニット化された弁機構を、伸縮管ユニットにパッキンと一体的にその収嵌スペースに挿脱可能に収嵌することができるものである。   By comprising in this way, the packing which has the flange body integrally joined by the rear end of the cartridge cage which accommodates a non-return valve mechanism part is attached to the secondary side end surface of the water meter primary side surface and the expansion tube unit. The rear end of the cartridge is structurally fixed by being sandwiched, and the valve mechanism unitized as a cartridge can be fitted into the telescopic tube unit so that it can be inserted into and removed from the fitting space integrally with the packing. It is.

またフランジ体を有するパッキンは、カートリッジケージの後端に一体に着合して1次側から2次側への流圧に対しての支持力を強化すると共に、フランジ体を合成樹脂製のカートリッジケージの後端にスナップフィットさせた金属躯体によって形成し、フランジ部にゴム製ガスケットを着装して構成することにより、カートリッジケージの堅牢性を強化した。 The packing having the flange body is integrally fitted to the rear end of the cartridge cage to reinforce the supporting force against the fluid pressure from the primary side to the secondary side, and the flange body is made of a synthetic resin cartridge. The cartridge cage is formed by a metal housing snap-fitted to the rear end of the cage, and a rubber gasket is attached to the flange portion to enhance the robustness of the cartridge cage.

以上のような構成にしたことにより、既設配管の場合でも伸縮管ユニットを交換することにより、水道メータ1次側へのパッキン一体型逆止弁の取付が可能となる。 With the above configuration, the packing integrated check valve can be attached to the primary side of the water meter by replacing the telescopic tube unit even in the case of existing piping.

本発明は、上記のように逆止弁カートリッジが伸縮管ユニットと一体的に固定収嵌されるので1次側配管の止水栓と水道メータ1次側の端面に構造的に固定され、水道メータ1次側への逆止弁の設定が可能となり、逆止弁の交換、メンテナンス作業が極めて容易となると共に、逆止弁やその部品等の2次側配管内への流失を防止できる効果がある。   In the present invention, the check valve cartridge is fixedly fitted integrally with the expansion / contraction tube unit as described above, and thus is structurally fixed to the stop cock of the primary side pipe and the end face of the water meter primary side. The check valve can be set to the primary side of the meter, the check valve can be replaced and the maintenance work becomes extremely easy, and the check valve and its parts can be prevented from flowing into the secondary pipe. There is.

本発明の実施例を示すもので、止水状態の止水栓に接合した伸縮管ユニットに逆止弁カートリッジを装嵌する状況を示す止水栓、伸縮管ユニット、逆止弁カートリッジの各要部を切欠断面とした分解側面図1 shows an embodiment of the present invention, and shows a water stopcock, an expansion tube unit, and a check valve cartridge each showing a situation in which a check valve cartridge is fitted to an expansion tube unit joined to a water stop cock. Exploded side view with section cut away 同じく、伸縮管ユニットの収嵌スペースに逆止弁カートリッジを収嵌した状態を示す伸縮管ユニットと逆止弁カートリッジの縦断面側面図Similarly, the vertical cross-sectional side view of the expansion tube unit and the check valve cartridge showing a state in which the check valve cartridge is fitted in the fitting space of the expansion tube unit 同じく、止水栓2次側と水道メータ1次側の間に、伸縮管ユニットを介して逆止弁を設定した状態を示す、要部を切欠断面とした止水栓2次側と水道メータ1次側連結部の部分拡大縦断面側面図Similarly, a stop cock secondary side and a water meter with a cut-out cross section showing a state in which a check valve is set between the secondary side of the stop cock and the primary side of the water meter via an expansion tube unit. Partially enlarged longitudinal sectional side view of the primary side connecting part 同じく、伸縮管ユニットに収嵌される逆止弁カートリッジの実施例を示す拡大縦断面側面図Similarly, an enlarged vertical cross-sectional side view showing an example of a check valve cartridge that is fitted in an expansion tube unit 同じく、伸縮管ユニットに収嵌される逆止弁カートリッジの他の実施例を示す拡大縦断面側面図Similarly, an enlarged longitudinal sectional side view showing another embodiment of the check valve cartridge fitted in the expansion tube unit.

以下、図面を参照して本発明の実施の形態について詳細に説明すると、1は逆止弁カートリッジの本体で、1次側に弁座12を嵌合し、同弁座12に接触開閉する弁体13をスプリング14によって1次側に付勢させて支持収納するカートリッジケージ11と、カートリッジケージ11の2次側端部に着合するフランジ躯体15と、同フランジ躯体15のフランジ部15aに嵌装されるゴム等の弾性素材によるガスケット15bによって構成されるフランジ体16とから成る。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. Reference numeral 1 denotes a main body of a check valve cartridge, which is a valve that is fitted with a valve seat 12 on the primary side and contacts and closes the valve seat 12. A cartridge cage 11 that supports and stores the body 13 by urging the body 13 to the primary side by a spring 14, a flange housing 15 that is fitted to the secondary side end of the cartridge cage 11, and a flange portion 15 a of the flange housing 15. And a flange body 16 constituted by a gasket 15b made of an elastic material such as rubber.

フランジ躯体15は、合成樹脂によりカートリッジケージ11と一体成形しても良いが、より強度のある金属等としてカートリッジケージ11の2次側端部に嵌着、或はスナップフィット等により固着することにより、強度を高めることができ、より堅牢な逆止弁カートリッジ1を構成することができる。 The flange housing 15 may be integrally formed with the cartridge cage 11 by using a synthetic resin. However, the flange housing 15 is fitted to the secondary side end of the cartridge cage 11 as a stronger metal or the like, or fixed by snap fitting or the like. The strength can be increased, and a more robust check valve cartridge 1 can be configured.

2は伸縮管ユニットで、両端に嵌合突起22、23を設けた伸縮管21と、1次側配管の止水栓3の2次側端部雄螺子31と螺合する袋ナット24、水道メータ4の1次側端部41と螺合する袋ナット25から成る。 Reference numeral 2 denotes an expansion tube unit, an expansion tube 21 provided with fitting projections 22 and 23 at both ends, a cap nut 24 screwed into a secondary end male screw 31 of a stop cock 3 of a primary side pipe, It consists of a cap nut 25 screwed into the primary end 41 of the meter 4.

嵌合突起22は、1次側配管の止水栓3の通水路32の内径にOリング22aとパッキン22bにより水密性を保ちつつ摺動可能に伸縮管21を装嵌し、嵌合突起23は袋ナット25の内周端と金属リング23aを介して掛合して水道メータ4の1次側端部41と接合する。伸縮管21の2次側端部には、通水路27に連通して逆止弁カートリッジ1を収嵌する収嵌スペース26が設定されている。 The fitting projection 22 is fitted to the inner diameter of the water passage 32 of the water stop cock 3 of the primary side pipe so as to be slidable while maintaining watertightness by the O-ring 22a and the packing 22b. Is engaged with the inner peripheral end of the cap nut 25 via the metal ring 23 a and joined to the primary end 41 of the water meter 4. A fitting space 26 that communicates with the water passage 27 and fits the check valve cartridge 1 is set at the secondary side end of the telescopic tube 21.

以上のように構成された伸縮管21は、既設配管の場合は止水栓を閉止し伸縮管ユニットを取り外して対応可能な新しい伸縮管ユニットを取り付ける。新設の場合は止水栓3の通水路32の内径に1次側端部を挿入して止水栓3の2次側端部外周に設けられた雄螺子31に袋ナット24を螺合して伸縮管21の1次側を止水栓3に螺締する。 In the case of an existing pipe, the extension pipe 21 configured as described above is attached with a new extension pipe unit that can be accommodated by closing the water stop cock and removing the extension pipe unit. In the case of a new installation, the primary end is inserted into the inner diameter of the water passage 32 of the stop cock 3, and the cap nut 24 is screwed into the male screw 31 provided on the outer periphery of the secondary end of the stop cock 3. Then, the primary side of the telescopic tube 21 is screwed to the water stop cock 3.

次いで、伸縮管21の2次側から逆止弁カートリッジ1を挿入し、収嵌スペース26に装嵌すれば、逆止弁カートリッジ1のフランジ体16が伸縮管21の2次側周端面とアンカー状に接面する。 Next, when the check valve cartridge 1 is inserted from the secondary side of the expansion / contraction tube 21 and is fitted in the fitting space 26, the flange body 16 of the check valve cartridge 1 is connected to the secondary peripheral end surface of the expansion / contraction tube 21 and the anchor. It touches the shape.

更に、水道メータ4の1次側端部41の外周に設けられた雄螺子42に袋ナット25を螺合して伸縮管21の2次側を水道メータ4の1次側に螺締すれば、フランジ体16は伸縮管21の2次側周端面と水道メータ4の1次側端面に挟着され、安定した支持構造を形成して1次側から2次側への流圧に対して逆止弁カートリッジのケージを後方から強力に支えることができる。 Further, if the cap nut 25 is screwed into the male screw 42 provided on the outer periphery of the primary side end 41 of the water meter 4 and the secondary side of the telescopic tube 21 is screwed to the primary side of the water meter 4. The flange body 16 is sandwiched between the secondary side peripheral end surface of the telescopic tube 21 and the primary side end surface of the water meter 4 to form a stable support structure and against the flow pressure from the primary side to the secondary side. The cage of the check valve cartridge can be strongly supported from the rear.

逆止弁カートリッジ1の1次側端部外周面にはOリング17が設定され、逆流時に逆止弁止弁カートリッジ外周を流れる水を止水するようになっているが、逆止弁の設定環境によっては図5に示すように逆止弁カートリッジ1の1次側端面にOリング17を設定する。 An O-ring 17 is set on the outer peripheral surface of the primary side end of the check valve cartridge 1 to stop water flowing on the outer periphery of the check valve cartridge at the time of backflow. Depending on the environment, an O-ring 17 is set on the primary side end face of the check valve cartridge 1 as shown in FIG.

以上のようにして水道メータ4の1次側に逆止弁を設定した後、止水栓3のバルブを開栓して設定を終わるのであるが、本発明においては伸縮管21の収嵌スペース26に逆止弁カートリッジ1が挿脱可能に一体収嵌されるので、容易に解離することができ、収嵌スペース内の逆止弁カートリッジ或いは逆止弁機構を簡単に取り出すことができ、修理、交換を行える。 After setting the check valve on the primary side of the water meter 4 as described above, the valve of the stop cock 3 is opened to finish the setting. 26, the check valve cartridge 1 is integrally fitted so that it can be inserted and removed. Therefore, the check valve cartridge 1 can be easily detached, and the check valve cartridge or check valve mechanism in the fitting space can be easily taken out for repair. Can be exchanged.

本発明に係る逆止弁の装嵌構造とパッキン一体型逆止弁及び伸縮管ユニットは、破損し易い逆止弁カートリッジケージの構造を強化し、破損により2次側配管内にその部品等が流失して水路閉塞等の事故を発生させることを防止したので、水道施設産業上に高
度の利用価値を有するものである。
The check valve fitting structure, packing-integrated check valve, and telescopic tube unit according to the present invention strengthen the structure of the check valve cartridge cage, which is easily damaged. Since it was prevented from being lost and causing accidents such as water channel blockage, it has a high utility value in the water supply industry.

1 逆止弁カートリッジ
11 カートリッジケージ
12 逆止弁の弁座
13 逆止弁の弁体
14 弁体を付勢するスプリング
15 逆止弁カートリッジのフランジ躯体
15a フランジ躯体のフランジ部
15b フランジ部に嵌装されるガスケット
16 カートリッジのフランジ体
17 Oリング
2 伸縮管ユニット
21 伸縮管
22 伸縮管1次側の嵌合突起
22a Oリング
22b パッキン
23 伸縮管2次側の嵌合突起
23a 金属リング
24 伸縮管1次側の袋ナット
25 伸縮管2次側の袋ナット
26 伸縮管に設定されたカートリッジ収嵌スペース
27 伸縮管ユニットの通水路
3 止水栓
31 止水栓の2次側端部雄螺子
32 止水栓の通水路
4 水道メータ
41 水道メータの1次側端部
42 水道メータの1次側端部外周に設けられた雄螺子
1 Check Valve Cartridge 11 Cartridge Cage 12 Check Valve Valve Seat 13 Check Valve Valve 14 Spring Energizing Valve 15 Check Valve Cartridge Flange Housing 15a Flange Housing Flange 15b Fitting to Flange Gasket 16 Cartridge flange body 17 O-ring 2 Stretchable tube unit 21 Stretchable tube 22 Stretchable tube primary side fitting projection 22a O-ring 22b Packing 23 Stretchable tube secondary side fitting projection 23a Metal ring 24 Stretchable tube 1 Secondary side cap nut 25 Secondary tube side cap nut 26 Cartridge fitting space 27 set in the telescopic tube Water passage 3 of the telescopic tube unit Stop cock 31 Secondary end male screw 32 of the stop cock Water faucet passage 4 Water meter 41 Primary side end 42 of water meter Male screw provided on the outer periphery of the primary side end of the water meter

Claims (2)

道メータ1次側に設定される伸縮管ユニットの2次側端部に逆止弁カートリッジの収嵌スペースを設け、
カートリッジケージの後端に着合させた躯体にフランジ体を形成し、同フランジ体のフランジ部にガスケットを着装した逆止弁カートリッジを、
同収嵌スペースに収嵌すると共に、逆止弁カートリッジのフランジ体を、水道メータ1次側端面と伸縮管ユニットの2次側端面に挟着させて、水道メータ1次側に逆止弁を装嵌することを特徴とする逆止弁の装嵌構造
The Osamuhama space of the check valve cartridge is provided on the secondary side end of the telescopic tube unit is set to the primary side of the waterworks meter,
A non-return valve cartridge in which a flange body is formed on the housing joined to the rear end of the cartridge cage, and a gasket is attached to the flange portion of the flange body.
The flange of the check valve cartridge is sandwiched between the water meter primary side end surface and the secondary side end surface of the telescopic tube unit, and the check valve is attached to the water meter primary side. A check valve fitting structure, wherein the check valve is fitted .
止弁カートリッジの2次側端部に、水道メータ1次側端面と伸縮管ユニットの2次側端面に挟着されるフランジ体を有するパッキンを一体に形成すると共に、同フランジ体を合成樹脂製のカートリッジケージの後端に着合させた金属躯体によって形成し、その金属躯体のフランジ部にゴム製等弾性素材によるガスケットを着装して構成するようにしたパッキン一体型逆止弁 The secondary-side end portion of the check valve cartridge, a packing having a flange body which is clamped to the secondary-side end face of the telescopic tube unit with a water meter primary end surface with integrally formed, the synthetic resin of the same flange body A packing-integrated check valve which is formed by a metal housing fitted to the rear end of a cartridge cage made of rubber, and is configured by mounting a gasket made of rubber or other elastic material on the flange portion of the metal housing .
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