JP6225159B2 - Multi-layer resin sheet for deep drawing and molded container - Google Patents
Multi-layer resin sheet for deep drawing and molded container Download PDFInfo
- Publication number
- JP6225159B2 JP6225159B2 JP2015501398A JP2015501398A JP6225159B2 JP 6225159 B2 JP6225159 B2 JP 6225159B2 JP 2015501398 A JP2015501398 A JP 2015501398A JP 2015501398 A JP2015501398 A JP 2015501398A JP 6225159 B2 JP6225159 B2 JP 6225159B2
- Authority
- JP
- Japan
- Prior art keywords
- layer
- resin layer
- styrene
- olefin polymer
- resin sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 229920005989 resin Polymers 0.000 title claims description 169
- 239000011347 resin Substances 0.000 title claims description 169
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- 229920000098 polyolefin Polymers 0.000 claims description 54
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 32
- 230000004888 barrier function Effects 0.000 claims description 32
- 229910052760 oxygen Inorganic materials 0.000 claims description 32
- 239000001301 oxygen Substances 0.000 claims description 32
- 230000003746 surface roughness Effects 0.000 claims description 23
- 238000003856 thermoforming Methods 0.000 claims description 15
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 claims description 7
- 239000005062 Polybutadiene Substances 0.000 claims description 6
- 229920002857 polybutadiene Polymers 0.000 claims description 6
- 239000010410 layer Substances 0.000 description 163
- 238000000034 method Methods 0.000 description 19
- 229920001890 Novodur Polymers 0.000 description 17
- 238000000465 moulding Methods 0.000 description 13
- -1 Aliphatic diamines Chemical class 0.000 description 11
- 238000010438 heat treatment Methods 0.000 description 10
- 229920001577 copolymer Polymers 0.000 description 9
- 229920005669 high impact polystyrene Polymers 0.000 description 9
- 239000004797 high-impact polystyrene Substances 0.000 description 9
- 229920001169 thermoplastic Polymers 0.000 description 8
- 239000004416 thermosoftening plastic Substances 0.000 description 8
- 238000004080 punching Methods 0.000 description 6
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- 230000000052 comparative effect Effects 0.000 description 5
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- 238000011156 evaluation Methods 0.000 description 4
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- PBLZLIFKVPJDCO-UHFFFAOYSA-N 12-aminododecanoic acid Chemical compound NCCCCCCCCCCCC(O)=O PBLZLIFKVPJDCO-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- CNPURSDMOWDNOQ-UHFFFAOYSA-N 4-methoxy-7h-pyrrolo[2,3-d]pyrimidin-2-amine Chemical compound COC1=NC(N)=NC2=C1C=CN2 CNPURSDMOWDNOQ-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
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- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
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- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
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- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 2
- 238000007429 general method Methods 0.000 description 2
- 229920000578 graft copolymer Polymers 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
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- 238000000691 measurement method Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
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- 125000003011 styrenyl group Chemical group [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 2
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- WLQXEFXDBYHMRG-UPHRSURJSA-N (z)-4-(oxiran-2-ylmethoxy)-4-oxobut-2-enoic acid Chemical compound OC(=O)\C=C/C(=O)OCC1CO1 WLQXEFXDBYHMRG-UPHRSURJSA-N 0.000 description 1
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 1
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 1
- GUOSQNAUYHMCRU-UHFFFAOYSA-N 11-Aminoundecanoic acid Chemical compound NCCCCCCCCCCC(O)=O GUOSQNAUYHMCRU-UHFFFAOYSA-N 0.000 description 1
- DPQHRXRAZHNGRU-UHFFFAOYSA-N 2,4,4-trimethylhexane-1,6-diamine Chemical compound NCC(C)CC(C)(C)CCN DPQHRXRAZHNGRU-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- FZZMTSNZRBFGGU-UHFFFAOYSA-N 2-chloro-7-fluoroquinazolin-4-amine Chemical compound FC1=CC=C2C(N)=NC(Cl)=NC2=C1 FZZMTSNZRBFGGU-UHFFFAOYSA-N 0.000 description 1
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 1
- BTOVVHWKPVSLBI-UHFFFAOYSA-N 2-methylprop-1-enylbenzene Chemical compound CC(C)=CC1=CC=CC=C1 BTOVVHWKPVSLBI-UHFFFAOYSA-N 0.000 description 1
- YHQXBTXEYZIYOV-UHFFFAOYSA-N 3-methylbut-1-ene Chemical compound CC(C)C=C YHQXBTXEYZIYOV-UHFFFAOYSA-N 0.000 description 1
- AYKYXWQEBUNJCN-UHFFFAOYSA-N 3-methylfuran-2,5-dione Chemical compound CC1=CC(=O)OC1=O AYKYXWQEBUNJCN-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 1
- SLXKOJJOQWFEFD-UHFFFAOYSA-N 6-aminohexanoic acid Chemical compound NCCCCCC(O)=O SLXKOJJOQWFEFD-UHFFFAOYSA-N 0.000 description 1
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- KXDHJXZQYSOELW-UHFFFAOYSA-N Carbamic acid Chemical class NC(O)=O KXDHJXZQYSOELW-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 description 1
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- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- FDLQZKYLHJJBHD-UHFFFAOYSA-N [3-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=CC(CN)=C1 FDLQZKYLHJJBHD-UHFFFAOYSA-N 0.000 description 1
- OXIKYYJDTWKERT-UHFFFAOYSA-N [4-(aminomethyl)cyclohexyl]methanamine Chemical compound NCC1CCC(CN)CC1 OXIKYYJDTWKERT-UHFFFAOYSA-N 0.000 description 1
- ISKQADXMHQSTHK-UHFFFAOYSA-N [4-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=C(CN)C=C1 ISKQADXMHQSTHK-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
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- 239000001361 adipic acid Substances 0.000 description 1
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- 125000002723 alicyclic group Chemical group 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
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- TZYHIGCKINZLPD-UHFFFAOYSA-N azepan-2-one;hexane-1,6-diamine;hexanedioic acid Chemical compound NCCCCCCN.O=C1CCCCCN1.OC(=O)CCCCC(O)=O TZYHIGCKINZLPD-UHFFFAOYSA-N 0.000 description 1
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- HNEGQIOMVPPMNR-IHWYPQMZSA-N citraconic acid Chemical compound OC(=O)C(/C)=C\C(O)=O HNEGQIOMVPPMNR-IHWYPQMZSA-N 0.000 description 1
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- IFDVQVHZEKPUSC-UHFFFAOYSA-N cyclohex-3-ene-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCC=CC1C(O)=O IFDVQVHZEKPUSC-UHFFFAOYSA-N 0.000 description 1
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- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 1
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- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- NKHAVTQWNUWKEO-IHWYPQMZSA-N methyl hydrogen fumarate Chemical compound COC(=O)\C=C/C(O)=O NKHAVTQWNUWKEO-IHWYPQMZSA-N 0.000 description 1
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- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
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Images
Classifications
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- B32—LAYERED PRODUCTS
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/302—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising aromatic vinyl (co)polymers, e.g. styrenic (co)polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/40—Applications of laminates for particular packaging purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/406—Bright, glossy, shiny surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/538—Roughness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
- B32B2307/7242—Non-permeable
- B32B2307/7244—Oxygen barrier
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/732—Dimensional properties
- B32B2307/734—Dimensional stability
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/70—Food packaging
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Containers Having Bodies Formed In One Piece (AREA)
- Ceramic Engineering (AREA)
- Wrappers (AREA)
Description
本発明は、深絞り成形用多層樹脂シート、及びそれを成形してなる成形容器に関する。 The present invention relates to a multilayer resin sheet for deep drawing and a molded container formed by molding the same.
従来から、清涼飲料水や果汁飲料、嗜好飲食品等の容器としては、熱成形性、剛性に優れたスチレン系樹脂が用いられてきた。しかし、近年、スチレン系樹脂層を最外層としてその中間に変性オレフィン系樹脂等の接着層を介してエチレン−ビニルアルコール共重合体樹脂層を設けて酸素バリア性を付与し、内容物の酸化による品質低下を抑えた多層樹脂シート及びそれからなる多層容器が普及している(特許文献1)。 Conventionally, styrenic resins having excellent thermoformability and rigidity have been used as containers for soft drinks, fruit juice drinks, and favorite foods and drinks. However, in recent years, an ethylene-vinyl alcohol copolymer resin layer is provided through an adhesive layer such as a modified olefin resin in the middle of the styrene resin layer as the outermost layer to provide oxygen barrier properties, and by oxidation of the contents A multilayer resin sheet in which deterioration in quality is suppressed and a multilayer container comprising the same are widely used (Patent Document 1).
これらの容器は、成形、内容物の充填、蓋材のシールの一貫工程で製造されるケースも近年増えている。特許文献2には、ポリスチレン樹脂層とポリオレフィン樹脂層を積層し、最終製品までの工程において、打ち抜き加工時における樹脂ヒゲの発生を防止した多層樹脂シートが提案されている。 In recent years, the number of cases in which these containers are manufactured by an integrated process of molding, filling the contents, and sealing the lid material has increased. Patent Document 2 proposes a multilayer resin sheet in which a polystyrene resin layer and a polyolefin resin layer are laminated to prevent generation of resin whiskers during stamping in the process up to the final product.
さらに、特許文献3には、酸素バリア性樹脂が強靭であることから、熱成形後のノッチ折れ性が不十分であるという課題を、特定の層構成にすることで解決した多層樹脂シートが提案されている。 Furthermore, Patent Document 3 proposes a multilayer resin sheet that solves the problem of insufficient notch folding after thermoforming by using a specific layer structure because the oxygen barrier resin is tough. Has been.
また、近年では複雑なデザイン形状や深絞り形状の容器が増えており、通常、このような容器形状に対応するには加熱成形時により大きな熱量をシートに与え、シートを十分軟化させて成形することが必要となる。しかしながら、特許文献1〜3に記載された多層樹脂シートは、熱源がシートに接触する直接加熱方式を採っている場合、熱盤温度を高くするとシート表面が熱源に融着してしまう場合があり、従来よりも熱盤温度を更に高める必要がある深絞り成形には使用できないという問題があった。 In recent years, containers with complicated design shapes and deep-drawn shapes are increasing. Usually, in order to cope with such container shapes, a larger amount of heat is applied to the sheets at the time of heat forming, and the sheets are sufficiently softened and formed. It will be necessary. However, when the multilayer resin sheet described in Patent Documents 1 to 3 adopts a direct heating method in which the heat source contacts the sheet, the sheet surface may be fused to the heat source when the hot platen temperature is increased. However, there has been a problem that it cannot be used for deep drawing, which requires a higher hot plate temperature than before.
本発明は上記事情に鑑みてなされたもので、熱成形性、剛性、酸素バリア性を具備し、熱成形後のノッチ折れ性を付与することが容易である上、複雑な形状や深絞りの容器に成形する際に高い熱量を与えても熱源に融着しにくい深絞り成形用多層樹脂シート、及びそれを成形してなる成形容器を提供することを目的とする。 The present invention has been made in view of the above circumstances, and has thermoformability, rigidity, oxygen barrier properties, is easy to impart notch breakability after thermoforming, and has a complicated shape and deep drawing. It is an object of the present invention to provide a deep drawing multilayer resin sheet that is difficult to be fused to a heat source even when a high amount of heat is applied to the container, and a molded container formed by molding the same.
すなわち、本発明者は、前記特性を有し、深絞り成形に適した多層樹脂シートを開発しようと鋭意研究した結果、酸素バリア性樹脂層の両面に変性オレフィン系重合体層を介してスチレン系樹脂層が積層されてなる多層樹脂シートにおいて、ノッチ形成面側の変性オレフィン系重合体層とスチレン系樹脂層の厚さの調整と、ノッチ形成面側のスチレン系樹脂層の表面粗さ(Ra)の調整を併せて行うことで、前記課題を解決できることを見出し、本発明を完成するに至ったものである。 That is, the present inventor has intensively studied to develop a multilayer resin sheet having the above-mentioned characteristics and suitable for deep drawing, and as a result, the styrene-based polymer layer on both sides of the oxygen barrier resin layer via the modified olefin polymer layer. In the multilayer resin sheet in which the resin layers are laminated, adjustment of the thicknesses of the modified olefin polymer layer and the styrene resin layer on the notch forming surface side and the surface roughness (Ra of the styrene resin layer on the notch forming surface side) ), It was found that the above-mentioned problems can be solved, and the present invention has been completed.
よって、本発明の一態様によれば、酸素バリア性樹脂層の両面に、変性オレフィン系重合体層を介してスチレン系樹脂層が積層されてなり、一方の面側からノッチが形成される深絞り成形用多層樹脂シートであって、前記一方の面側の前記変性オレフィン系重合体層と前記スチレン系樹脂層の厚さの合計が40〜350μmであり、かつ、前記スチレン系樹脂層の一方の面の表面粗さ(Ra)が0.1〜5.0μmであることを特徴とする深絞り成形用多層樹脂シートが提供される。 Therefore, according to one aspect of the present invention, the styrene resin layer is laminated on both surfaces of the oxygen barrier resin layer via the modified olefin polymer layer, and the depth at which the notch is formed from one surface side. A multilayer resin sheet for drawing, wherein the total thickness of the modified olefin polymer layer and the styrene resin layer on the one surface side is 40 to 350 μm, and one of the styrene resin layers The surface roughness (Ra) of the surface is 0.1 to 5.0 μm, and a multilayer resin sheet for deep drawing is provided.
上記において、発明の一実施態様では、酸素バリア性樹脂層は、エチレン−ビニルアルコール共重合体樹脂から形成される。一実施態様では、変性オレフィン系重合体層の厚みは、10〜50μmである。一実施態様では、酸素バリア性樹脂層の厚みは、10〜50μmである。一実施態様では、スチレン系樹脂層は、ブタジエンゴム成分を4〜8質量%含有するスチレン系樹脂から形成される。一実施態様では、多層樹脂シートは500〜1200μmの厚みを有する。 In the above, in one embodiment of the invention, the oxygen barrier resin layer is formed of an ethylene-vinyl alcohol copolymer resin. In one embodiment, the modified olefin polymer layer has a thickness of 10-50 μm. In one embodiment, the oxygen barrier resin layer has a thickness of 10 to 50 μm. In one embodiment, the styrene resin layer is formed from a styrene resin containing 4 to 8% by mass of a butadiene rubber component. In one embodiment, the multilayer resin sheet has a thickness of 500 to 1200 μm.
また、本発明の他の態様によれば、前記深絞り成形用多層樹脂シートを熱成形してなり、前記一方の面側から形成されたノッチを有することを特徴とする成形容器が提供される。 According to another aspect of the present invention, there is provided a molded container having a notch formed from the one surface side by thermoforming the deep drawing multilayer resin sheet. .
本発明の深絞り成形用多層樹脂シートは、熱成形性、剛性、酸素バリア性を具備すると共に、熱成形後のノッチ折れ性を付与し、加熱成形時により大きな熱量を与えても熱源に融着しにくいため、より複雑な形状や深絞りの容器に成形することが容易である。 The multilayer resin sheet for deep drawing according to the present invention has thermoformability, rigidity and oxygen barrier properties, and imparts notch breakability after thermoforming, so that it can be melted into a heat source even when a larger amount of heat is applied during thermoforming. Since it is difficult to wear, it is easy to form into a more complex shape or deep drawn container.
本発明の一実施形態に係る深絞り成形用多層樹脂シートは、図1に示すように、酸素バリア性樹脂層(10)の両面に、変性オレフィン系重合体層(11a,11b)を介してスチレン系樹脂層(12a,12b)が積層されてなる熱可塑性多層樹脂シートである。該樹脂シートの一方の面側(図1中、上方のスチレン系樹脂層12a側)からノッチが形成されるが、該一方の面側の変性オレフィン系重合体層(11a)とスチレン系樹脂層(12a)の厚さの合計が40〜350μmであり、かつ、スチレン系樹脂層(12a)の露出する一方の面の表面粗さ(Ra)が0.1〜5.0μmに形成されている。 The multilayer resin sheet for deep drawing according to an embodiment of the present invention has a modified olefin polymer layer (11a, 11b) on both sides of an oxygen barrier resin layer (10) as shown in FIG. It is a thermoplastic multilayer resin sheet in which styrene resin layers (12a, 12b) are laminated. A notch is formed from one surface side of the resin sheet (upper styrene resin layer 12a side in FIG. 1), but the modified olefin polymer layer (11a) and styrene resin layer on the one surface side. The total thickness of (12a) is 40 to 350 μm, and the surface roughness (Ra) of the exposed one surface of the styrene-based resin layer (12a) is 0.1 to 5.0 μm. .
ここで、「深絞り成形用」とは、深絞り成形に適した特性をシートが備えていることを意味し、深絞りとは、成形容器の形状にかかわらず、成形容器の深さと幅(複数の幅がある形状では最大の幅)の比である絞り比が0.5以上のものと定義する。ここでの深絞り成形容器は、この絞り比が0.5以上、好ましくは0.9以上、より好ましくは1以上、最も好ましくは1.5以上の容器である。 Here, “for deep drawing” means that the sheet has characteristics suitable for deep drawing, and deep drawing means the depth and width of the forming container (regardless of the shape of the forming container). It is defined that the aperture ratio, which is the ratio of the maximum width in a shape having a plurality of widths, is 0.5 or more. The deep-drawn container here is a container having a drawing ratio of 0.5 or more, preferably 0.9 or more, more preferably 1 or more, and most preferably 1.5 or more.
以下、上記熱可塑性多層樹脂シート及びその樹脂シートを成形して作製される成形容器を詳細に説明する。 Hereinafter, the thermoplastic multilayer resin sheet and a molded container produced by molding the resin sheet will be described in detail.
<酸素バリア性樹脂層(10)>
酸素バリア性樹脂層を構成する酸素バリア性樹脂としては、例えば、エチレン−ビニルアルコール共重合体樹脂、ポリアミド樹脂等が代表的なものとして挙げられる。その中でも、加工性、成形性の面でエチレン−ビニルアルコール共重合体樹脂が好ましい。<Oxygen barrier resin layer (10)>
Typical examples of the oxygen barrier resin constituting the oxygen barrier resin layer include ethylene-vinyl alcohol copolymer resins and polyamide resins. Among these, ethylene-vinyl alcohol copolymer resin is preferable in terms of processability and moldability.
エチレン−ビニルアルコール共重合体樹脂は、通常、エチレン−酢酸ビニル共重合体を鹸化して得られるものであり、酸素バリア性、加工性、成形性を具備させる為に、エチレン含有量が10〜65モル%、好ましくは20〜50モル%で、鹸化度が90%以上、好ましくは95%以上のものが好ましい。 The ethylene-vinyl alcohol copolymer resin is usually obtained by saponifying an ethylene-vinyl acetate copolymer, and has an ethylene content of 10 to 10 to provide oxygen barrier properties, processability, and moldability. It is preferably 65 mol%, preferably 20 to 50 mol%, and a saponification degree of 90% or more, preferably 95% or more.
また、ポリアミド樹脂としては、カプロラクタム、ラウロラクタム等のラクタム重合体、6−アミノカプロン酸、11−アミノウンデカン酸、12−アミノドデカン酸等のアミノカルボン酸の重合体、ヘキサメチレンジアミン、デカメチレンジアミン、ドデカメチレンジアミン、2,2,4−または2,4,4−トリメチルヘキサメチレンジアミン等の脂肪族ジアミン、1,3−または1,4−ビス(アミノメチル)シクロヘキサン、ビス(p−アミノシクロヘキシル)メタン等の脂環式ジアミン、m−またはp−キシリレンジアミン等の芳香族ジアミン等のジアミン単位と、アジピン酸、スベリン酸、セバシン酸等の脂肪族ジカルボン酸、シクロヘキサンジカルボン酸等の脂環式ジカルボン酸、テレフタル酸、イソフタル酸等の芳香族ジカルボン酸等のジカルボン酸単位との重縮合体、並びにこれらの共重合体等が挙げられる。 Examples of the polyamide resin include lactam polymers such as caprolactam and laurolactam, polymers of aminocarboxylic acids such as 6-aminocaproic acid, 11-aminoundecanoic acid and 12-aminododecanoic acid, hexamethylenediamine, decamethylenediamine, Aliphatic diamines such as dodecamethylenediamine, 2,2,4- or 2,4,4-trimethylhexamethylenediamine, 1,3- or 1,4-bis (aminomethyl) cyclohexane, bis (p-aminocyclohexyl) Alicyclic diamines such as methane, diamine units such as aromatic diamines such as m- or p-xylylenediamine, aliphatic dicarboxylic acids such as adipic acid, suberic acid, and sebacic acid, and alicyclics such as cyclohexanedicarboxylic acid Aromatic dica, such as dicarboxylic acid, terephthalic acid, isophthalic acid Polycondensates of a dicarboxylic acid units, such as carbon acid, and copolymers thereof, and the like.
ポリアミド樹脂として、具体的には、ナイロン6、ナイロン9、ナイロン11、ナイロン12、ナイロン66、ナイロン610、ナイロン611、ナイロン612、ナイロン6T、ナイロン6I、ナイロンMXD6、ナイロン6/66、ナイロン6/610、ナイロン6/6T、ナイロン6I/6T等があり、中でもナイロン6、ナイロンMXD6が好適である。
Specific examples of the polyamide resin include nylon 6, nylon 9, nylon 11,
酸素バリア性樹脂層の厚みは、好ましくは10〜50μm、より好ましくは20〜40μmである。10μm未満であると、成形容器の内容物の酸化による品質低下を抑える程度の酸素バリア性能が得られない可能性があり、また、50μmを超えると、熱成形容器の打ち抜き時に樹脂ヒゲが発生したり、ノッチ折れ性が不十分となる可能性がある。 The thickness of the oxygen barrier resin layer is preferably 10 to 50 μm, more preferably 20 to 40 μm. If it is less than 10 μm, there is a possibility that the oxygen barrier performance to the extent that the deterioration of the quality due to the oxidation of the contents of the molded container is suppressed cannot be obtained. Or notch breakage may be insufficient.
<変性オレフィン系重合体層(11a,11b)>
変性オレフィン系重合体層を構成する変性オレフィン系重合体としては、エチレン、プロピレン、ブテン−1等の炭素数2〜8程度のオレフィンの単独重合体、それらのオレフィンとエチレン、プロピレン、ブテン−1、3−メチルブテン−1、ペンテン−1、4−メチルペンテン−1、ヘキセン−1、オクテン−1、デセン−1等の炭素数2〜20程度の他のオレフィンや酢酸ビニル、塩化ビニル、アクリル酸、メタクリル酸、アクリル酸エステル、メタクリル酸エステル、スチレン等のビニル化合物との共重合体等のオレフィン系樹脂や、エチレン−プロピレン共重合体、エチレン−プロピレン−ジエン共重合体、エチレン−ブテン−1共重合体、プロピレン−ブテン−1共重合体等のオレフィン系ゴムを、アクリル酸、メタクリル酸、クロトン酸、イソクロトン酸、マレイン酸、フマル酸、イタコン酸、シトラコン酸、テトラヒドロフタル酸等の不飽和カルボン酸、または、その酸ハライド、アミド、イミド、無水物、エステル等の誘導体、具体的には、塩化マレイル、マレイミド、無水マレイン酸、無水シトラコン酸、マレイン酸モノメチル、マレイン酸ジメチル、マレイン酸グリシジル等でグラフト反応条件下に変性したものが代表的なものとして挙げられる。<Modified Olefin Polymer Layer (11a, 11b)>
Examples of the modified olefin polymer constituting the modified olefin polymer layer include homopolymers of olefins having about 2 to 8 carbon atoms such as ethylene, propylene, and butene-1, and these olefins and ethylene, propylene, and butene-1. Other olefins having about 2 to 20 carbon atoms such as 3-methylbutene-1, pentene-1, 4-methylpentene-1, hexene-1, octene-1, decene-1, etc., vinyl acetate, vinyl chloride, acrylic acid Olefin resins such as copolymers with vinyl compounds such as methacrylic acid, acrylic acid esters, methacrylic acid esters and styrene, ethylene-propylene copolymers, ethylene-propylene-diene copolymers, ethylene-butene-1 Olefin rubbers such as copolymers, propylene-butene-1 copolymers, acrylic acid, methacrylic acid, Unsaturated carboxylic acids such as rotonic acid, isocrotonic acid, maleic acid, fumaric acid, itaconic acid, citraconic acid and tetrahydrophthalic acid, or derivatives thereof such as acid halides, amides, imides, anhydrides and esters, specifically Typical examples include those modified under the graft reaction conditions with maleyl chloride, maleimide, maleic anhydride, citraconic anhydride, monomethyl maleate, dimethyl maleate, glycidyl maleate and the like.
変性オレフィン系重合体として、中でも、不飽和ジカルボン酸またはその無水物、特にマレイン酸またはその無水物で変性したエチレン系樹脂、プロピレン系樹脂、またはエチレン−プロピレンまたはブテン−1共重合体ゴムが好適である。 As the modified olefin polymer, an ethylene resin, a propylene resin, or an ethylene-propylene or butene-1 copolymer rubber modified with an unsaturated dicarboxylic acid or an anhydride thereof, particularly maleic acid or an anhydride thereof is preferable. It is.
変性オレフィン系重合体層の厚みは、いずれの側も、好ましくは10〜50μm、より好ましくは20〜40μmである。10μm未満であると、十分な層間接着強度が得られなくなる可能性があり、また、50μmを超えると、熱成形容器の打ち抜き時に樹脂ヒゲが発生したり、ノッチ折れ性が不十分となる可能性がある。 The thickness of the modified olefin polymer layer is preferably 10 to 50 μm, more preferably 20 to 40 μm on either side. If it is less than 10 μm, sufficient interlayer adhesion strength may not be obtained, and if it exceeds 50 μm, resin whiskering may occur when punching a thermoformed container, or notch breakability may be insufficient. There is.
<スチレン系樹脂層(12a,12b)>
スチレン系樹脂層を構成するスチレン系樹脂としては、スチレン、α−メチルスチレン、p−メチルスチレン、ジメチルスチレン、p−t−ブチルスチレン、クロロスチレン等のスチレン系モノマーの単独または共重合体、それらスチレン系モノマーと他のモノマーとの共重合体、例えばスチレン−アクリルニトリル共重合体(AS樹脂)、または、前記スチレン系モノマーとさらに他のポリマー、例えば、ポリブタジエン、スチレン−ブタジエン共重合体、ポリイソプレン、ポリクロロプレン等のジエン系ゴム質重合体の存在下にグラフト重合したグラフト重合体、例えばハイインパクトポリスチレン(HIPS樹脂)、スチレンーアクリルニトリルグラフト重合体(ABS樹脂)等が挙げられる。<Styrenic resin layer (12a, 12b)>
Examples of the styrene resin constituting the styrene resin layer include styrene monomers such as styrene, α-methyl styrene, p-methyl styrene, dimethyl styrene, pt-butyl styrene, and chlorostyrene, or copolymers thereof. Copolymers of styrenic monomers and other monomers, such as styrene-acrylonitrile copolymers (AS resin), or other polymers such as styrene-based monomers, such as polybutadiene, styrene-butadiene copolymers, poly Examples include graft polymers obtained by graft polymerization in the presence of diene rubbery polymers such as isoprene and polychloroprene, such as high impact polystyrene (HIPS resin) and styrene-acrylonitrile graft polymer (ABS resin).
スチレン系樹脂として、中でもポリスチレン(GPPS樹脂)、ハイインパクトポリスチレン(HIPS樹脂)が成形容器の剛性、成形性の観点から好ましい。 Among these styrene resins, polystyrene (GPPS resin) and high impact polystyrene (HIPS resin) are preferable from the viewpoints of the rigidity and moldability of the molded container.
スチレン系樹脂は、ブタジエンゴム成分を4〜8質量%含有することが好ましい。ブタジエンゴム成分含有量は、GPPSとHIPSのブレンドにより調整するのが簡便な方法であるが、HIPSの製造段階で調整しても構わない。4質量%未満であると実用上十分な容器強度が得られなくなる可能性があり、8質量%を超えると、熱成形時に熱盤付着等の不具合を引き起こす可能性がある。 The styrene resin preferably contains 4 to 8% by mass of a butadiene rubber component. The butadiene rubber component content is a simple method of adjusting by blending GPPS and HIPS, but it may be adjusted at the manufacturing stage of HIPS. If it is less than 4% by mass, a practically sufficient container strength may not be obtained. If it exceeds 8% by mass, problems such as adhesion of a hot platen may occur during thermoforming.
スチレン系樹脂層には、必要に応じて、本発明の効果を阻害しない範囲で、顔料、染料などの着色剤、シリコンオイルやアルキルエステル系等の離型剤、ガラス繊維等の繊維状強化剤、タルク、クレー、シリカなどの粒状滑剤、スルホン酸とアルカリ金属などとの塩化合物やポリアルキレングリコール等の帯電防止剤及び紫外線吸収剤、抗菌剤のような添加剤を添加することができる。また、本発明の多層樹脂シートや成形容器の製造工程で発生したスクラップ樹脂を混合して用いることもできる。 In the styrene resin layer, if necessary, a colorant such as a pigment or a dye, a release agent such as silicon oil or an alkyl ester, or a fibrous reinforcing agent such as glass fiber, as long as the effects of the present invention are not impaired. Additives such as particulate lubricants such as talc, clay and silica, salt compounds of sulfonic acid and alkali metal, antistatic agents such as polyalkylene glycol, ultraviolet absorbers and antibacterial agents can be added. Moreover, the scrap resin generated in the production process of the multilayer resin sheet or molded container of the present invention can be mixed and used.
ノッチが形成される面側のスチレン系樹脂層(12a)の厚みとしては、好ましくは30〜300μm、より好ましくは100〜200μmである。30μm未満であると、熱成形を経て引き伸ばされる際にスチレン系樹脂層が切れて変性オレフィン系重合体層が剥き出しになり、容器表面の印字適正が損なわれる可能性がある。また、300μmを超えると、ノッチを形成する際の刃の挿入深さを大きくする必要があり、容器形状の保持性能及び容器強度が低下する可能性がある。 The thickness of the styrene-based resin layer (12a) on the surface side where the notch is formed is preferably 30 to 300 μm, more preferably 100 to 200 μm. If it is less than 30 μm, the styrene-based resin layer is cut off when it is stretched through thermoforming, and the modified olefin-based polymer layer is exposed, which may impair the proper printing on the container surface. Moreover, when it exceeds 300 micrometers, it is necessary to enlarge the insertion depth of the blade at the time of forming a notch, and there exists a possibility that the holding | maintenance performance and container strength of a container shape may fall.
ノッチが形成されない面側のスチレン系樹脂層(12b)の厚みとしては、好ましくは300〜800μm、より好ましくは400〜700μmである。300μm未満であると、熱成形して得られた容器の剛性が不十分となる可能性があり、800μmを超えると、ノッチを形成した後のノッチ折れ性が低下する可能性がある。 The thickness of the styrene-based resin layer (12b) on the surface side where no notch is formed is preferably 300 to 800 μm, more preferably 400 to 700 μm. If it is less than 300 μm, the rigidity of the container obtained by thermoforming may be insufficient, and if it exceeds 800 μm, the notch breakability after forming the notch may be lowered.
ノッチが形成される面側のスチレン系樹脂層(12a)の露出する表面の表面粗さ(Ra)は、0.1〜5.0μm、好ましくは0.5〜3.0μmに形成されている。0.1μm未満であると、加熱成形の際に樹脂層が熱源に融着しやすくなる可能性があり、5.0μmを超えると、得られた成形品の表面光沢が無くなり、商品価値の低下を招く可能性がある。
ノッチが形成されない面側のスチレン系樹脂層(12b)の露出する表面の表面粗さ(Ra)は特に限定しないが、商品価値の低下を招かないように、0.1μm未満とするのが好ましい。The surface roughness (Ra) of the exposed surface of the styrene resin layer (12a) on the surface side where the notch is formed is 0.1 to 5.0 μm, preferably 0.5 to 3.0 μm. . If the thickness is less than 0.1 μm, the resin layer may be easily fused to the heat source during heat molding. If the thickness exceeds 5.0 μm, the surface gloss of the obtained molded product is lost, resulting in a reduction in commercial value. May be incurred.
The surface roughness (Ra) of the exposed surface of the styrene-based resin layer (12b) on the surface side where the notch is not formed is not particularly limited, but is preferably less than 0.1 μm so as not to cause a reduction in commercial value. .
<深絞り成形用多層樹脂シート>
本発明の一実施形態に係る深絞り成形用熱可塑性多層樹脂シートの層構成は、前述の通り、スチレン系樹脂層/変性オレフィン系重合体層/酸素バリア性樹脂層/変性オレフィン系重合体層/スチレン系樹脂層であるが、他に、例えば、本発明の多層樹脂シートや成形容器の製造工程で発生したスクラップ樹脂の層等を、ノッチが形成される反対側に積層してもよい。<Multi-layer resin sheet for deep drawing>
As described above, the layer structure of the deep drawing thermoplastic multilayer resin sheet according to an embodiment of the present invention is a styrene resin layer / modified olefin polymer layer / oxygen barrier resin layer / modified olefin polymer layer. / Although it is a styrene-based resin layer, for example, a multilayer resin sheet of the present invention or a layer of scrap resin generated in the manufacturing process of the molded container may be laminated on the opposite side where the notch is formed.
本発明の一実施形態に係る深絞り成形用熱可塑性多層樹脂シートは、ノッチが形成される面側の変性オレフィン系重合体層(11a)とスチレン系樹脂層(12a)の厚さの合計が40〜350μmであり、好ましくは120〜240μmである。40μm未満であると、相対的にノッチが形成される面側のスチレン系樹脂層の厚みが薄くなり、熱成形を経て引き伸ばされる際にスチレン系樹脂層が切れ、容器の外観・強度等を損なう可能性がある。また、350μmを超えると、ノッチを形成する際の刃の挿入深さを大きくする必要があり、容器形状の保持性能及び容器強度が低下する可能性がある。 The thermoplastic multilayer resin sheet for deep drawing according to an embodiment of the present invention has a total thickness of the modified olefin polymer layer (11a) and the styrene resin layer (12a) on the surface side where the notch is formed. It is 40-350 micrometers, Preferably it is 120-240 micrometers. If it is less than 40 μm, the thickness of the styrenic resin layer on the surface side where the notch is relatively formed becomes thin, and the styrenic resin layer breaks when stretched through thermoforming, which impairs the appearance and strength of the container there is a possibility. Moreover, when it exceeds 350 micrometers, it is necessary to enlarge the insertion depth of the blade at the time of forming a notch, and there exists a possibility that the holding | maintenance performance and container strength of a container shape may fall.
深絞り成形用熱可塑性多層樹脂シートの厚みは、好ましくは500〜1200μm、より好ましくは700〜1000μmである。500μm未満であると、熱成形して得られた容器の強度が不十分となる可能性があり、1200μmを超えると、容器の製造コストが高くなる可能性がある。 The thickness of the deep drawing thermoplastic multilayer resin sheet is preferably 500 to 1200 μm, more preferably 700 to 1000 μm. If it is less than 500 μm, the strength of the container obtained by thermoforming may be insufficient, and if it exceeds 1200 μm, the production cost of the container may increase.
深絞り成形用熱可塑性多層樹脂シートの成形方法は、特に限定されず、一般的な方法を用いることができる。例えば、4台もしくはそれ以上の単軸押出機を用いて各々の原料樹脂を溶融押出し、フィードブロックとTダイによって多層樹脂シートを得る方法や、マルチマニホールドダイを使用して多層樹脂シートを得る方法が挙げられる。 The molding method of the deep drawing thermoplastic multilayer resin sheet is not particularly limited, and a general method can be used. For example, each raw resin is melt-extruded using four or more single-screw extruders, and a multilayer resin sheet is obtained using a feed block and a T die, or a multilayer resin sheet is obtained using a multi-manifold die Is mentioned.
本発明の深絞り成形用熱可塑性多層樹脂シートにおけるスチレン系樹脂層、特にノッチが形成される面側のスチレン系樹脂層(12a)の露出する表面に所定の表面粗さ付与する方法としては、特に限定されず、一般的な方法を用いることができる。例えば、溶融樹脂を引き取る際、予め凹凸加工を施したロールやベルトで引き取る方法が挙げられる。 As a method for imparting a predetermined surface roughness to the exposed surface of the styrene resin layer in the thermoplastic multilayer resin sheet for deep drawing of the present invention, particularly the styrene resin layer (12a) on the surface side where the notch is formed, It does not specifically limit and a general method can be used. For example, when taking the molten resin, there is a method of taking it with a roll or belt that has been subjected to uneven processing in advance.
<成形容器>
図2及び図3に、本発明の成形容器の一例を示す。<Molded container>
2 and 3 show an example of the molded container of the present invention.
本発明の成形容器は、本発明の熱可塑性多層樹脂シートを熱成形してなる。熱成形方法としては、一般的な真空成形、圧空成形や、これらの応用として、シートの片面にプラグを接触させて成形を行うプラグアシスト法、また、シートの両面に一対をなす雄雌型を接触させて成形を行う、いわゆるマッチモールド成形と称される方法等が挙げられるが、これに限定されるものではない。また、成形前にシートを加熱軟化させる方法として非接触加熱である赤外線ヒーター等による輻射加熱等、公知のシート加熱方法を適用することができる。 The molded container of the present invention is formed by thermoforming the thermoplastic multilayer resin sheet of the present invention. Thermoforming methods include general vacuum forming, pressure forming, and plug assist method in which plugs are formed by contacting a plug on one side of the sheet, and male and female molds that form a pair on both sides of the sheet. A method called so-called “match mold molding” in which the molding is performed in contact with each other is exemplified, but the method is not limited thereto. Further, as a method for heating and softening the sheet before molding, a known sheet heating method such as radiant heating with an infrared heater or the like which is non-contact heating can be applied.
熱成形の際の成形温度は、樹脂の融点等を考慮して適切に設定されるが、本発明に係る樹脂シートを用いて絞り比が0.5以上の深絞り成形を行う場合、熱盤温度で170℃以上、好ましくは175〜180℃に設定される。熱盤温度が170℃未満では、加熱不足により容器の賦型状態が不十分であり、高すぎると熱盤への融着等の不具合を起こす虞があるため好ましくない。 The molding temperature at the time of thermoforming is appropriately set in consideration of the melting point of the resin, etc., but when performing deep drawing with a drawing ratio of 0.5 or more using the resin sheet according to the present invention, The temperature is set to 170 ° C. or higher, preferably 175 to 180 ° C. If the hot platen temperature is less than 170 ° C., the molded state of the container is insufficient due to insufficient heating, and if it is too high, there is a risk of causing problems such as fusion to the hot platen.
また、本発明の成形容器はノッチを有する。ノッチは断面V字形状であり、一方の面側、すなわち変性オレフィン系重合体層とスチレン系樹脂層の厚さの合計が50〜400μmである側に、熱盤方式等により加熱してV字形状の刃を挿入することにより形成することができる。 The molded container of the present invention has a notch. The notch has a V-shaped cross section, and is heated by a hot plate method or the like on one surface side, that is, the side where the total thickness of the modified olefin polymer layer and the styrene resin layer is 50 to 400 μm. It can be formed by inserting a shaped blade.
以下、実施例及び比較例を挙げて本発明をより具体的に説明するが、本発明は実施例等の内容に何ら限定されるものではない。 EXAMPLES Hereinafter, although an Example and a comparative example are given and this invention is demonstrated more concretely, this invention is not limited to the content of an Example etc. at all.
実施例で用いた樹脂原料は以下の通りである。
(1)酸素バリア性樹脂層
エチレン−ビニルアルコール共重合体「エバールJ−102B」(クラレ(株)製、エチレン含量32モル%、鹸化度99%以上)
(2)変性オレフィン系重合体層
「モディックF502」(三菱化学社製)
(3)スチレン系樹脂層
HIPS樹脂:「トーヨースチロールH850」(東洋スチレン社製、ブタジエン含量9.0質量%)
GPPS樹脂:「HRM23」(東洋スチレン社製)The resin raw materials used in the examples are as follows.
(1) Oxygen barrier resin layer Ethylene-vinyl alcohol copolymer “EVAL J-102B” (manufactured by Kuraray Co., Ltd., ethylene content 32 mol%, saponification degree 99% or more)
(2) Modified olefin polymer layer “Modic F502” (Mitsubishi Chemical Corporation)
(3) Styrenic resin layer HIPS resin: “Toyostyrene H850” (Toyo Styrene Co., Ltd., butadiene content: 9.0% by mass)
GPPS resin: “HRM23” (manufactured by Toyo Styrene Co., Ltd.)
<実施例1>
2台の40mm単軸押出機と1台の65mm単軸押出機を使用し、フィードブロック法により、スチレン系樹脂層(12a)165μm/変性オレフィン系重合体層(11a)35μm/酸素バリア性樹脂層(10)15μm/変性オレフィン系重合体層(11b)35μm/スチレン系樹脂層(12b)650μmという層構成を有し、厚み900μm(スチレン系樹脂層(12a)と変性オレフィン系重合体層(11a)の合計厚み200μm)で、引取ロールには表面粗さ(Ra)が0.5μmの凹凸加工を施した金属ロールを用いて、スチレン系樹脂層(12a)の表面粗さ(Ra)が0.23μmの多層樹脂シートを得た。<Example 1>
Using two 40mm single screw extruders and one 65mm single screw extruder, styrenic resin layer (12a) 165μm / modified olefin polymer layer (11a) 35μm / oxygen barrier resin by feed block method Layer (10) 15 μm / modified olefin polymer layer (11b) 35 μm / styrene resin layer (12b) 650 μm, having a layer structure of 900 μm (styrene resin layer (12a) and modified olefin polymer layer ( 11a), the surface roughness (Ra) of the styrenic resin layer (12a) is a metal roll having a surface roughness (Ra) of 0.5 [mu] m. A 0.23 μm multilayer resin sheet was obtained.
<実施例2>
実施例1と同様の方法で、スチレン系樹脂層(12a)40μm/変性オレフィン系重合体層(11a)20μm/酸素バリア性樹脂層(10)20μm/変性オレフィン系重合体層(11b)20μm/スチレン系樹脂層(12b)800μmという層構成を有し、厚み900μm(スチレン系樹脂層(12a)と変性オレフィン系重合体層(11a)の合計厚み60μm)で、スチレン系樹脂層(12a)の表面粗さ(Ra)が0.25μmの多層樹脂シートを得た。<Example 2>
In the same manner as in Example 1, styrene resin layer (12a) 40 μm / modified olefin polymer layer (11a) 20 μm / oxygen barrier resin layer (10) 20 μm / modified olefin polymer layer (11b) 20 μm / The styrenic resin layer (12b) has a layer configuration of 800 μm, and has a thickness of 900 μm (total thickness of the styrene resin layer (12a) and the modified olefin polymer layer (11a) is 60 μm). A multilayer resin sheet having a surface roughness (Ra) of 0.25 μm was obtained.
<実施例3>
実施例1と同様の方法で、スチレン系樹脂層(12a)285μm/変性オレフィン系重合体層(11a)15μm/酸素バリア性樹脂層(10)20μm/変性オレフィン系重合体層(11b)15μm/スチレン系樹脂層(12b)665μmという層構成を有し、厚み1000μm(スチレン系樹脂層(12a)と変性オレフィン系重合体層(11a)の合計厚み300μm)で、スチレン系樹脂層(12a)の表面粗さ(Ra)が0.30μmの多層樹脂シートを得た。<Example 3>
In the same manner as in Example 1, styrene resin layer (12a) 285 μm / modified olefin polymer layer (11a) 15 μm / oxygen barrier resin layer (10) 20 μm / modified olefin polymer layer (11b) 15 μm / The styrenic resin layer (12b) has a layer structure of 665 μm, and has a thickness of 1000 μm (total thickness of 300 μm of the styrene resin layer (12a) and the modified olefin polymer layer (11a)). A multilayer resin sheet having a surface roughness (Ra) of 0.30 μm was obtained.
<実施例4>
実施例1と同様の方法で、スチレン系樹脂層(12a)30μm/変性オレフィン系重合体層(11a)15μm/酸素バリア性樹脂層(10)20μm/変性オレフィン系重合体層(11b)15μm/スチレン系樹脂層(12b)820μmという層構成を有し、厚み900μm(スチレン系樹脂層(12a)と変性オレフィン系重合体層(11a)の合計厚み45μm)で、スチレン系樹脂層(12a)の表面粗さ(Ra)が0.33μmの多層樹脂シートを得た。<Example 4>
In the same manner as in Example 1, styrene resin layer (12a) 30 μm / modified olefin polymer layer (11a) 15 μm / oxygen barrier resin layer (10) 20 μm / modified olefin polymer layer (11b) 15 μm / The styrenic resin layer (12b) has a layer structure of 820 μm, has a thickness of 900 μm (the total thickness of the styrene resin layer (12a) and the modified olefin polymer layer (11a) is 45 μm), and the styrene resin layer (12a). A multilayer resin sheet having a surface roughness (Ra) of 0.33 μm was obtained.
<実施例5>
実施例1と同様の方法で、スチレン系樹脂層(12a)325μm/変性オレフィン系重合体層(11a)15μm/酸素バリア性樹脂層(10)20μm/変性オレフィン系重合体層(11b)15μm/スチレン系樹脂層(12b)525μmという層構成を有し、厚み900μm(スチレン系樹脂層(12a)と変性オレフィン系重合体層(11a)の合計厚み340μm)で、スチレン系樹脂層(12a)の表面粗さ(Ra)が0.28μmの多層樹脂シートを得た。<Example 5>
In the same manner as in Example 1, styrene resin layer (12a) 325 μm / modified olefin polymer layer (11a) 15 μm / oxygen barrier resin layer (10) 20 μm / modified olefin polymer layer (11b) 15 μm / The styrenic resin layer (12b) has a layer structure of 525 μm, has a thickness of 900 μm (total thickness of 340 μm of the styrene resin layer (12a) and the modified olefin polymer layer (11a)), and the styrene resin layer (12a). A multilayer resin sheet having a surface roughness (Ra) of 0.28 μm was obtained.
<実施例6>
表面粗さ(Ra)が0.3μmの凹凸加工を施した金属ロールを用いた他は実施例1と同様の方法で、スチレン系樹脂層(12a)165μm/変性オレフィン系重合体層(11a)20μm/酸素バリア性樹脂層(10)20μm/変性オレフィン系重合体層(11b)20μm/スチレン系樹脂層(12b)675μmという層構成を有し、厚み900μm(スチレン系樹脂層(12a)と変性オレフィン系重合体層(11a)の合計厚み185μm)で、スチレン系樹脂層(12a)の表面粗さ(Ra)が0.15μmの多層樹脂シートを得た。<Example 6>
Styrenic resin layer (12a) 165 μm / modified olefin polymer layer (11a), except that a metal roll having a rough surface with a surface roughness (Ra) of 0.3 μm was used. It has a layer structure of 20 μm / oxygen barrier resin layer (10) 20 μm / modified olefin polymer layer (11b) 20 μm / styrene resin layer (12b) 675 μm, and has a thickness of 900 μm (modified with styrene resin layer (12a)). A multilayer resin sheet having a total thickness of 185 μm of the olefin polymer layer (11a) and a surface roughness (Ra) of the styrene resin layer (12a) of 0.15 μm was obtained.
<実施例7〜9>
表面粗さ(Ra)がそれぞれ2、5、10μmの凹凸加工を施した金属ロールを用いた他は実施例1と同様の方法で、スチレン系樹脂層(12a)165μm/変性オレフィン系重合体層(11a)35μm/酸素バリア性樹脂層(10)15μm/変性オレフィン系重合体層(11b)35μm/スチレン系樹脂層(12b)650μmという層構成を有し、厚み900μm(スチレン系樹脂層(12a)と変性オレフィン系重合体層(11a)の合計厚み200μm)で、スチレン系樹脂層(12a)の表面粗さ(Ra)がそれぞれ0.95、2.40、4.70μmの多層樹脂シートを得た。<Examples 7 to 9>
Styrenic resin layer (12a) 165 μm / modified olefin polymer layer, except that metal rolls with surface roughness (Ra) of 2, 5, and 10 μm were used, respectively, in the same manner as in Example 1. (11a) 35 μm / oxygen barrier resin layer (10) 15 μm / modified olefin polymer layer (11b) 35 μm / styrene resin layer (12b) 650 μm, having a layer structure of 900 μm (styrene resin layer (12a And a modified olefin polymer layer (11a) having a total thickness of 200 μm), and a styrene resin layer (12a) having a surface roughness (Ra) of 0.95, 2.40, and 4.70 μm, respectively. Obtained.
<比較例1>
実施例1と同様の方法で、スチレン系樹脂層(12a)15μm/変性オレフィン系重合体層(11a)15μm/酸素バリア性樹脂層(10)20μm/変性オレフィン系重合体層(11b)15μm/スチレン系樹脂層(12b)835μmという層構成を有し、厚み900μm(スチレン系樹脂層(12a)と変性オレフィン系重合体層(11a)の合計厚み30μm)で、スチレン系樹脂層(12a)の表面粗さ(Ra)が0.35μmの多層樹脂シートを得た。<Comparative Example 1>
In the same manner as in Example 1, styrene resin layer (12a) 15 μm / modified olefin polymer layer (11a) 15 μm / oxygen barrier resin layer (10) 20 μm / modified olefin polymer layer (11b) 15 μm / The styrenic resin layer (12b) has a layer structure of 835 μm, and has a thickness of 900 μm (total thickness of the styrene resin layer (12a) and the modified olefin polymer layer (11a) is 30 μm). A multilayer resin sheet having a surface roughness (Ra) of 0.35 μm was obtained.
<比較例2>
実施例1と同様の方法で、スチレン系樹脂層(12a)360μm/変性オレフィン系重合体層(11a)15μm/酸素バリア性樹脂層(10)20μm/変性オレフィン系重合体層(11b)15μm/スチレン系樹脂層(12b)490μmという層構成を有し、厚み900μm(スチレン系樹脂層(12a)と変性オレフィン系重合体層(11a)の合計厚み375μm)で、スチレン系樹脂層(12a)の表面粗さ(Ra)が0.28μmの多層樹脂シートを得た。<Comparative example 2>
In the same manner as in Example 1, styrene resin layer (12a) 360 μm / modified olefin polymer layer (11a) 15 μm / oxygen barrier resin layer (10) 20 μm / modified olefin polymer layer (11b) 15 μm / The styrenic resin layer (12b) has a layer structure of 490 μm, and has a thickness of 900 μm (total thickness of the styrene resin layer (12a) and the modified olefin polymer layer (11a) is 375 μm), and the styrene resin layer (12a) A multilayer resin sheet having a surface roughness (Ra) of 0.28 μm was obtained.
<比較例3〜6>
表面粗さ(Ra)がそれぞれ0.1、0.2、12、15μmの凹凸加工を施した金属ロールを用いた他は実施例1と同様の方法で、スチレン系樹脂層(12a)165μm/変性オレフィン系重合体層(11a)35μm/酸素バリア性樹脂層(10)15μm/変性オレフィン系重合体層(11b)35μm/スチレン系樹脂層(12b)650μmという層構成を有し、厚み900μm(スチレン系樹脂層(12a)と変性オレフィン系重合体層(11a)の合計厚み200μm)で、スチレン系樹脂層(12a)の表面粗さ(Ra)がそれぞれ0.04、0.07、5.65、7.60μmの多層樹脂シートを得た。<Comparative Examples 3-6>
The styrenic resin layer (12a) is 165 μm / s in the same manner as in Example 1 except that a metal roll having a surface roughness (Ra) of 0.1, 0.2, 12, and 15 μm is used. Modified olefin polymer layer (11a) 35 μm / oxygen barrier resin layer (10) 15 μm / modified olefin polymer layer (11b) 35 μm / styrene resin layer (12b) 650 μm, with a thickness of 900 μm ( The total thickness of the styrene resin layer (12a) and the modified olefin polymer layer (11a) is 200 μm), and the surface roughness (Ra) of the styrene resin layer (12a) is 0.04, 0.07, 5. A multilayer resin sheet of 65, 7.60 μm was obtained.
<比較例7>
実施例1と同様の方法で、スチレン系樹脂層(12a)570μm/変性オレフィン系重合体層(11a)30μm/酸素バリア性樹脂層(10)20μm/変性オレフィン系重合体層(11b)20μm/スチレン系樹脂層(12b)360μmという層構成を有し、厚み1000μm(スチレン系樹脂層(12a)と変性オレフィン系重合体層(11a)の合計厚み600μm)で、他の方法は実施例1と同様の方法で多層樹脂シートを得た。<Comparative Example 7>
In the same manner as in Example 1, styrene resin layer (12a) 570 μm / modified olefin polymer layer (11a) 30 μm / oxygen barrier resin layer (10) 20 μm / modified olefin polymer layer (11b) 20 μm / The styrenic resin layer (12b) has a layer structure of 360 μm, and has a thickness of 1000 μm (total thickness of the styrene resin layer (12a) and the modified olefin polymer layer (11a) is 600 μm). A multilayer resin sheet was obtained in the same manner.
尚、スチレン系樹脂としては、HIPS樹脂とGPPS樹脂を質量比80/20(HIPS/GPPS)で混合したものを用いた(ブタジエンゴム成分含有量:7.2質量%)。 In addition, as styrene resin, what mixed HIPS resin and GPPS resin by mass ratio 80/20 (HIPS / GPPS) was used (butadiene rubber component content: 7.2 mass%).
この多層樹脂シートを下記条件にて、成形、ノッチ形成、容器打ち抜き(図4)まで一連の工程で加工し、図2に示す容器を得た。尚、ノッチに関しては、スチレン系樹脂層12a側から形成し、ノッチの深さはノッチ形成部分の加熱温度により調整した。
使用機器:CFF−300(CKD株式会社製)
上熱盤温度: 170℃
下熱盤温度: 170℃
ノッチ部分加熱温度:160℃
ノッチ深さ:350μm
容器打ち抜き刃上側構造:雄刃
容器打ち抜き刃下側構造:雌刃
容器打ち抜き刃の上側下側間の間隙:20μmThis multilayer resin sheet was processed in a series of steps from molding, notch formation and container punching (FIG. 4) under the following conditions to obtain the container shown in FIG. The notch was formed from the styrene resin layer 12a side, and the depth of the notch was adjusted by the heating temperature of the notch forming portion.
Equipment used: CFF-300 (manufactured by CKD Corporation)
Upper heating plate temperature: 170 ° C
Lower heating plate temperature: 170 ° C
Notch partial heating temperature: 160 ° C
Notch depth: 350 μm
Container punching blade upper structure: male blade Container punching blade lower structure: female blade Gap between upper and lower sides of container punching blade: 20 μm
得られた多層樹脂シート及び容器の各種評価を下記の方法で行った。結果を表1に示す。 Various evaluations of the obtained multilayer resin sheet and container were performed by the following methods. The results are shown in Table 1.
(1)表面粗さ(Ra)
シートの表面粗さ(Ra)を、以下の方法にて測定し、以下の基準で評価した。
[測定方法] JIS B0601法準拠
使用機器:(株)東京精密社製 サーフコム120A(1) Surface roughness (Ra)
The surface roughness (Ra) of the sheet was measured by the following method and evaluated according to the following criteria.
[Measurement method] JIS B0601 compliant equipment used: Surfcom 120A manufactured by Tokyo Seimitsu Co., Ltd.
(2)成形状態
容器を熱成形する際の成形性を、以下の基準で評価した。
○:成形性良好
×:熱盤付着による成形不良や表面層の破れが確認される。(2) Molded state The moldability when the container was thermoformed was evaluated according to the following criteria.
○: Good formability ×: Deformation due to adhesion of hot platen and tear of surface layer are confirmed.
(3)ノッチ折れ性
ノッチ形成部分を、図3に示す折り曲げ方向に折り曲げて、以下の基準で評価した。
○:1度の折り曲げで割れる。
△:数回折り曲げる事で割れる。
×:何度折り曲げても割れない。(3) Notch foldability The notch formation part was bent in the bending direction shown in FIG. 3, and evaluated according to the following criteria.
○: Can be broken by bending once.
Δ: Divided by bending several times.
X: It does not crack even if it bends many times.
(4)容器の表面光沢
成形容器の底面部について表面光沢を測定した。
[評価方法]
測定方法:JIS K7105法準拠
使用機器:日本電色社製 デジタルグロスメーター
[評価基準]
○:光沢度20%以上
×:光沢度20%未満(4) Surface gloss of container The surface gloss of the bottom part of the molded container was measured.
[Evaluation method]
Measurement method: Conforms to JIS K7105 method Equipment used: Nippon Denshoku Digital Gloss Meter [Evaluation Criteria]
○: Glossiness of 20% or more ×: Glossiness of less than 20%
(5)総合判定
上記全ての評価結果が○であるものを○、それ以外のものを×とした。(5) Comprehensive Judgment A case where all the above evaluation results were “good” was evaluated as “good”, and a case other than that was “good”.
10 酸素バリア性樹脂層
11a,11b 変性オレフィン系重合体層
12a,12b スチレン系樹脂層10 Oxygen
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