JP6222284B1 - Membrane element arrangement structure, membrane cassette and membrane unit - Google Patents

Membrane element arrangement structure, membrane cassette and membrane unit Download PDF

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JP6222284B1
JP6222284B1 JP2016108645A JP2016108645A JP6222284B1 JP 6222284 B1 JP6222284 B1 JP 6222284B1 JP 2016108645 A JP2016108645 A JP 2016108645A JP 2016108645 A JP2016108645 A JP 2016108645A JP 6222284 B1 JP6222284 B1 JP 6222284B1
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membrane
water collecting
treated water
main body
cassette
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JP2017213509A (en
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太一 成田
太一 成田
重雄 石本
重雄 石本
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Meidensha Corp
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Meidensha Corp
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Priority to KR1020187038190A priority patent/KR101967229B1/en
Priority to SG11201810460UA priority patent/SG11201810460UA/en
Priority to PCT/JP2017/016959 priority patent/WO2017208707A1/en
Priority to CA3079461A priority patent/CA3079461C/en
Priority to SG10201911673PA priority patent/SG10201911673PA/en
Priority to CN201780033656.5A priority patent/CN109311703B/en
Priority to US16/304,868 priority patent/US10940440B2/en
Priority to CA3026022A priority patent/CA3026022C/en
Priority to TW106115993A priority patent/TWI647006B/en
Priority to TW107127851A priority patent/TWI686235B/en
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Abstract

【課題】膜エレメントを備えた膜カセットをユニット化した際のメンテナンス性の向上を図る。【解決手段】膜カセット１は、固液分離に供される複数の膜エレメント２が並列配置される一対の下押え部３と、膜エレメント２のヘッダー２２の上端部に接続された状態でヘッダー２２から当該固液分離の処理水を集水する処理水集合部４とを有する。また、膜カセット１は、前記複数の膜エレメント２のうち最も外側に配置された双方の膜エレメント２と並列に一対の下押え部３とに取り付けられる一対のサイドカバー５をさらに備える。この一対のサイドカバー５には、下押え部３に並列配置された複数の膜エレメント２のフッター２３の上端部を押え付ける上押え部６が軸着され、処理水集合部４が取り付けられる取り付け部材７が軸着または固定されている。【選択図】図１An object of the present invention is to improve maintainability when a membrane cassette having a membrane element is unitized. A membrane cassette (1) includes a header in a state in which a plurality of membrane elements (2) used for solid-liquid separation are connected to a pair of lower pressing portions (3) and an upper end of a header (22) of the membrane element (2). And a treated water collecting unit 4 that collects the treated liquid for solid-liquid separation from 22. The membrane cassette 1 further includes a pair of side covers 5 attached to the pair of lower pressing portions 3 in parallel with both the membrane elements 2 arranged on the outermost side among the plurality of membrane elements 2. The pair of side covers 5 is attached to the upper presser portion 6 that presses the upper end portions of the footers 23 of the plurality of membrane elements 2 arranged in parallel to the lower presser portion 3, and the treated water collecting portion 4 is attached thereto. The member 7 is axially attached or fixed. [Selection] Figure 1

Description

本発明は平板状の膜エレメントを備えた膜カセットとこれを有する膜ユニットに関する。   The present invention relates to a membrane cassette provided with a flat membrane element and a membrane unit having the same.

下水処理や産業排水処理において固液分離手段として適用されている膜分離装置は、排水に含まれる汚濁物質を生物処理若しくは凝集処理した後に固形物質と水成分とに固液分離する装置であって、生物処理槽内若しくは凝集処理槽内の液相に浸漬される。   A membrane separation device applied as a solid-liquid separation means in sewage treatment or industrial wastewater treatment is a device that solid-liquid separates solid substances and water components after biologically treating or coagulating the pollutants contained in the wastewater. It is immersed in the liquid phase in the biological treatment tank or the coagulation treatment tank.

膜分離装置としては、例えば特許文献１に開示された膜カセットが知られている。この膜カセットは平板状の複数の膜エレメントが枠体内に所定間隔で配置される。特に、この膜エレメントは前記枠体から引き出し可能に当該枠体の案内溝に装着される。   As a membrane separator, for example, a membrane cassette disclosed in Patent Document 1 is known. In this membrane cassette, a plurality of flat membrane elements are arranged in the frame at predetermined intervals. In particular, the membrane element is mounted in a guide groove of the frame so that it can be pulled out from the frame.

しかしながら、特許文献１の膜カセットは、個々の膜エレメントが膜カセットの集水管に対してフレキシブル管を介してコネクタによって接続されるので、メンテナンス時に膜エレメントを装着脱する際、フレキシブル管やコネクタの脱着作業に多くの時間を要する。特に、膜カセットの設置規模によっては膜エレメントの装着枚数は数千から数万となるので維持管理に相当な手間を要する。また、膜エレメントの着脱作業時にはフィルタ本体を損傷または破損させないように慎重な取り扱いを要する。   However, in the membrane cassette of Patent Document 1, each membrane element is connected to the water collecting tube of the membrane cassette by a connector via a flexible tube. Desorption work takes a lot of time. In particular, depending on the installation scale of the membrane cassette, the number of membrane elements to be installed can be from several thousands to several tens of thousands, so considerable maintenance is required. Further, careful handling is required so that the filter main body is not damaged or broken when the membrane element is attached or detached.

そこで、膜カセットと集水管とを接続するフレキシブル管を不要とする膜カセットとして、特許文献２に開示された膜カセットが知られている。この膜カセットの膜エレメントは、平板状のセラミックフィルタと、このセラミックフィルタの両端部に具備される集水部とからなる。そして、この膜エレメントの集水管部並びに集水部がラック内に係止されることにより、複数の膜エレメントが当該ラック内に支持される。   Then, the membrane cassette disclosed by patent document 2 is known as a membrane cassette which does not require the flexible pipe | tube which connects a membrane cassette and a water collection pipe. The membrane element of the membrane cassette includes a flat ceramic filter and water collecting portions provided at both ends of the ceramic filter. And the water collecting pipe part and water collecting part of this membrane element are latched in a rack, and a plurality of membrane elements are supported in the rack.

特開２００９−１４８７４３号公報JP 2009-148743 A 米国特許出願公開第２００９／０２３６２９５号明細書US Patent Application Publication No. 2009/0236295

特許文献２仕様の膜カセットは、膜エレメントと集水管とを接続するフレキシブル管やこれに付属する部材などの脱着作業が不要となるので、特許文献１仕様の膜カセットと比べて組立作業性やメンテナンス性が向上する。   Since the membrane cassette of the specification of Patent Document 2 does not require the detachment work of the flexible pipe connecting the membrane element and the water collecting pipe and the members attached thereto, the assembly workability and the membrane cassette of Patent Document 1 specification are reduced. Maintainability is improved.

しかしながら、複数の膜カセットを水槽内に配置して廃水処理に供する場合に、個々の膜カセットから処理水を取り出す取水配管が必要となる。この取水配管は複数の膜カセットを水槽内に設置する前または設置した後に個々の膜カセットに取り付けられる。例えば、特許文献２の膜カセットを水槽内に積層させる場合、個々の膜カセットの集水管に別途の配管を介して取水配管が接続される。   However, when a plurality of membrane cassettes are arranged in a water tank and used for wastewater treatment, a water intake pipe for extracting treated water from each membrane cassette is required. This intake pipe is attached to each membrane cassette before or after installing a plurality of membrane cassettes in the water tank. For example, when the membrane cassettes of Patent Document 2 are stacked in a water tank, intake pipes are connected to the water collecting pipes of the individual membrane cassettes via separate pipes.

以上のことから、特許文献２仕様の膜カセットは、単体としての取り扱い性が向上しているが、この膜カセットを複数備えて膜ユニットを構成した場合に膜ユニットの組立や膜エレメントの点検や交換の際の作業性が効率的なものではない。   From the above, the membrane cassette of the specification of Patent Document 2 has improved handling as a single unit. However, when a membrane unit is configured with a plurality of membrane cassettes, the assembly of the membrane unit, the inspection of the membrane element, The workability at the time of replacement is not efficient.

本発明は、上記の事情に鑑み、膜エレメントを備えた膜カセットをユニット化した際のメンテナンス性の向上を図ることを課題とする。   This invention makes it a subject to aim at the improvement of the maintainability at the time of unitizing the membrane cassette provided with the membrane element in view of said situation.

そこで、本発明の膜エレメントの配置構造は、固液分離に供される濾過本体部とこの濾過本体部の一端部から当該固液分離の処理水を集水する集水部と当該濾過本体部の他端部を液密に封止する封止部とを備えた複数の膜エレメントと、この複数の膜エレメントが並列された状態で当該膜エレメントの集水部及び封止部が載置される一対の下押え部と、前記複数の集水部の上端部に接続された状態で当該集水部から前記処理水を集水する処理水集合部とを有する。   Therefore, the arrangement structure of the membrane element according to the present invention includes a filtration main body provided for solid-liquid separation, a water collecting portion for collecting treated water for solid-liquid separation from one end of the filtration main body, and the filtration main body. A plurality of membrane elements provided with a sealing portion for liquid-tightly sealing the other end of the liquid crystal, and a water collecting portion and a sealing portion of the membrane element are placed in a state where the plurality of membrane elements are arranged in parallel. And a treated water collecting part that collects the treated water from the water collecting part in a state of being connected to the upper ends of the plurality of water collecting parts.

前記配置構造の一態様は、前記複数の膜エレメントのうち最も外側に配置された双方の膜エレメントと並列に配置された状態で前記一対の下押え部に取り付けられる一対の覆い部をさらに有する。   One aspect of the arrangement structure further includes a pair of cover portions that are attached to the pair of lower presser portions in a state of being arranged in parallel with both of the plurality of membrane elements arranged on the outermost side.

前記配置構造の一態様は、前記一対の覆い部に軸着された状態で前記複数の封止部の上端部を押え付ける上押え部をさらに有する。   One aspect of the arrangement structure further includes an upper pressing portion that presses upper ends of the plurality of sealing portions while being pivotally attached to the pair of cover portions.

前記配置構造の一態様は、前記一対の覆い部に軸着または固定された状態で前記処理水集合部が取り付けられる取り付け部材をさらに有する。   One aspect of the arrangement structure further includes an attachment member to which the treated water collecting portion is attached in a state of being pivotally attached or fixed to the pair of cover portions.

前記取り付け部材の一態様は、前記処理水集合部が取り付けられる取り付け本体部と、前記一対の覆い部の対向面に軸着または固定された状態で前記取り付け本体部を水平支持する一対の支持部とからなる。   One aspect of the attachment member includes an attachment main body portion to which the treated water collecting portion is attached, and a pair of support portions that horizontally support the attachment main body portion while being pivotally attached or fixed to opposing surfaces of the pair of cover portions. It consists of.

前記上押え部の一態様は、前記封止部の押え付けを解除可能に前記一対の覆い部に軸着される。   One aspect of the upper pressing portion is pivotally attached to the pair of cover portions so that the pressing of the sealing portion can be released.

前記配置構造の一態様は、前記集水部の上端部には、前記処理水集合部に嵌装される処理水取出し部が備えられている。   In one aspect of the arrangement structure, the upper end portion of the water collecting portion is provided with a treated water extraction portion fitted in the treated water collecting portion.

前記配置構造の一態様は、前記集水部と前記処理水集合部との間には、前記処理水取出し部が並列に配置される座金部が介在配置されている。   In one aspect of the arrangement structure, a washer portion in which the treated water extraction portion is arranged in parallel is interposed between the water collecting portion and the treated water collecting portion.

本発明の一態様は、複数の膜エレメントを備えた膜カセットであって、固液分離に供される濾過本体部とこの濾過本体部の一端部から当該固液分離の処理水を集水する集水部と当該濾過本体部の他端部を液密に封止する封止部とを備えた複数の膜エレメントと、この複数の膜エレメントが並列された状態で当該膜エレメントの集水部及び封止部が載置される一対の下押え部と、前記複数の集水部の上端部に接続された状態で当該集水部から前記処理水を集水する処理水集合部とを備える。   One aspect of the present invention is a membrane cassette provided with a plurality of membrane elements, and collects the filtration main body to be subjected to solid-liquid separation and the solid-liquid separation treated water from one end of the filtration main body. A plurality of membrane elements each having a water collection portion and a sealing portion for liquid-tightly sealing the other end portion of the filtration main body portion, and the water collection portion of the membrane element in a state where the plurality of membrane elements are arranged in parallel And a pair of lower pressing portions on which the sealing portion is placed, and a treated water collecting portion that collects the treated water from the water collecting portion while being connected to the upper ends of the plurality of water collecting portions. .

前記膜カセットの一態様は、前記複数の膜エレメントのうち最も外側に配置された双方の膜エレメントと並列に前記一対の下押え部と前記処理水集合部とに取り付けられる一対の覆い部をさらに備え、この一対の覆い部には、前記膜カセットの吊り上げ具が連結される把持部が取り付け可能である。   One aspect of the membrane cassette further includes a pair of cover portions attached to the pair of lower presser portions and the treated water collecting portion in parallel with both of the outermost membrane elements of the plurality of membrane elements. The pair of cover portions can be attached with a grip portion to which the lifting device of the membrane cassette is connected.

本発明の一態様は、前記膜カセットを積層配置した膜ユニットである。   One aspect of the present invention is a membrane unit in which the membrane cassettes are stacked.

以上の本発明によれば膜カセットをユニット化した際のメンテナンス性が向上する。   According to the present invention described above, the maintainability when the membrane cassette is unitized is improved.

本発明の実施形態における膜エレメントの配置構造の正面図。The front view of the arrangement | positioning structure of the membrane element in embodiment of this invention. 覆い部が取り外された同実施形態の配置構造の正面図。The front view of the arrangement structure of the same embodiment from which the cover part was removed. （ａ）は同実施形態の上押え部，下押え部における受け本体部の平面図、（ｂ）は当該受け本体部の正面図、（ｃ）は当該受け本体部の側面図、（ｄ）は取り付け部の背面図、（ｅ）は当該取り付け部の縦断面図。(A) is a plan view of the receiving body part in the upper presser part and the lower presser part of the embodiment, (b) is a front view of the receiving body part, (c) is a side view of the receiving body part, (d) Is a rear view of the mounting portion, (e) is a longitudinal sectional view of the mounting portion. （ａ）は同実施形態の処理水集合部の平面図並びに部分横断面図、（ｂ）は当該処理水集合部の正面図並びに部分縦断面図、（ｃ）は当該処理水集合部のＡ−Ａ断面図。(A) is a plan view and a partial cross-sectional view of the treated water collecting portion of the embodiment, (b) is a front view and a partial vertical sectional view of the treated water collecting portion, and (c) is A of the treated water collecting portion. -A sectional drawing. （ａ）は同実施形態の膜カセットの平面図、（ｂ）は当該膜カセットの側面図、（ｃ）は当該膜カセットのヘッダー側の側面図、（ｄ）は当該膜カセットのフッター側の側面図、（ｅ）は同実施形態における上押え部の操作例の説明図。(A) is a plan view of the membrane cassette of the same embodiment, (b) is a side view of the membrane cassette, (c) is a side view of the header side of the membrane cassette, and (d) is a footer side of the membrane cassette. A side view and (e) are explanatory views of an example of operation of an upper presser part in the embodiment. （ａ）は把持部が具備された同実施形態の膜カセットの平面図、（ｂ）は当該膜カセットの側面図。(A) is a top view of the film | membrane cassette of the embodiment with which the holding part was comprised, (b) is a side view of the said film | membrane cassette. （ａ）は同実施形態における座金部の長手方向側面図、（ｂ）は当該座金部の平面図、（ｃ）は当該座金部の短手方向側面図。(A) The longitudinal direction side view of the washer part in the embodiment, (b) is the top view of the said washer part, (c) is the lateral direction side view of the said washer part. （ａ）は同実施形態における膜ユニットの側面図、（ｂ）は当該膜ユニットの正面図。(A) is a side view of the membrane unit in the same embodiment, (b) is a front view of the membrane unit.

以下に図面を参照しながら本発明の実施形態について説明する。   Embodiments of the present invention will be described below with reference to the drawings.

［第一実施形態］
図１，２に示された膜カセット１は、本発明の膜エレメントの配置構造を例示したものであり、固液分離に供される膜エレメント２を並列に備える。 [First embodiment]
The membrane cassette 1 shown in FIGS. 1 and 2 exemplifies the arrangement structure of membrane elements of the present invention, and includes membrane elements 2 provided in parallel for solid-liquid separation.

（膜カセット１の態様例）
膜カセット１は、固液分離に供される複数の膜エレメント２が並列配置される一対の下押え部３と、膜エレメント２のヘッダー（集水部）２２の上端部に接続された状態でヘッダー２２から当該固液分離の処理水を集水する処理水集合部４とを有する。 (Example of membrane cassette 1)
The membrane cassette 1 is connected to a pair of lower presser portions 3 in which a plurality of membrane elements 2 used for solid-liquid separation are arranged in parallel and an upper end portion of a header (water collecting portion) 22 of the membrane element 2. And a treated water collecting unit 4 for collecting the treated liquid for solid-liquid separation from the header 22.

処理水集合部４からの前記処理水の取り出しは、この処理水を吸引する図示省略の吸引ポンプによって行われる。尚、吸引ポンプを用いないで膜カセット１を浸漬させた水槽内の被処理水の水頭圧を利用して無動力に被処理水を濾過してもよい。   Extraction of the treated water from the treated water collecting section 4 is performed by a suction pump (not shown) that sucks the treated water. In addition, you may filter a to-be-processed water without using the head pressure of the to-be-processed water in the water tank in which the membrane cassette 1 was immersed without using a suction pump.

膜カセット１は、前記複数の膜エレメント２のうち最も外側に配置された双方の膜エレメント２と並列に配置された状態で下押え部３に取り付けられる一対の覆い部であるサイドカバー５をさらに備える。   The membrane cassette 1 further includes a side cover 5 that is a pair of cover portions attached to the lower presser portion 3 in a state of being arranged in parallel with both of the plurality of membrane elements 2 arranged on the outermost side. Prepare.

この一対のサイドカバー５には、下押え部３に並列配置された複数の膜エレメント２のフッター（封止部）２３の上端部を押え付ける上押え部６と、処理水集合部４が取り付けられる取り付け部材７とが軸着されている。特に、上押え部６は、フッター２３の押え付けを解除可能にサイドカバー５に軸着されている。一方、取り付け部材７は、サイドカバー５に軸着または固定可能となっている。   The pair of side covers 5 are attached with an upper presser portion 6 for pressing upper ends of footers (sealing portions) 23 of a plurality of membrane elements 2 arranged in parallel with the lower presser portion 3 and a treated water collecting portion 4. A mounting member 7 is attached to the shaft. Particularly, the upper presser portion 6 is pivotally attached to the side cover 5 so that the presser foot 23 can be released. On the other hand, the attachment member 7 can be attached to the side cover 5 or fixed thereto.

また、前記複数の膜エレメント２のヘッダー２２と処理水集合部４との間には、当該複数のヘッダー２２の処理水取出し部２４を並列に配置させる座金部８が介在配置される。   Further, between the header 22 of the plurality of membrane elements 2 and the treated water collecting portion 4, a washer portion 8 for interposing the treated water take-out portions 24 of the plurality of headers 22 is disposed.

（膜エレメント２の態様例）
図１，２に例示された膜エレメント２は、固液分離に供される濾過本体部２１と、この濾過本体部２１の一端部から当該固液分離の処理水を集水するヘッダー２２と、濾過本体部２１の他端部を液密に封止するフッター２３とを備える。 (Aspect example of membrane element 2)
The membrane element 2 illustrated in FIGS. 1 and 2 includes a filtration main body 21 that is subjected to solid-liquid separation, a header 22 that collects treated water for solid-liquid separation from one end of the filtration main body 21, And a footer 23 for sealing the other end of the filtration main body 21 in a liquid-tight manner.

濾過本体部２１は、平板状の濾過部材から成る。この濾過部材の内部には固液分離処理水を流通させる空間として流通路または流通間隙が形成されている。濾過部材の具体的な態様としては、通水性の平板状の支持体に濾過膜が形成されたものが挙げられるが、濾過機能を有していればよいので、特定の態様に限定しない。   The filtration main body 21 is composed of a flat filter member. Inside the filter member, a flow passage or a flow gap is formed as a space for flowing the solid-liquid separation treated water. Specific examples of the filtering member include those in which a filtration membrane is formed on a water-permeable flat plate-like support. However, the filtering member is not limited to a specific mode as long as it has a filtering function.

濾過本体部２１，ヘッダー２２，フッター２３の構成材料としては、固液分離技術に適用されている金属，セラミック等に例示される周知の無機材料または高分子樹脂等に例示される周知の有機材料が挙げられる。前記構成材料は、濾過本体部２１，ヘッダー２２及びフッター２３が膜カセット１として組み込まれた際に濾過本体部２１の洗浄のための気液混合流によって破損しない程度の強度を有していればよいので、特に限定しない。   As a constituent material of the filtration main body 21, header 22, and footer 23, known inorganic materials exemplified by metals, ceramics and the like applied to solid-liquid separation technology, and known organic materials exemplified by polymer resins, etc. Is mentioned. If the said constituent material has the intensity | strength which is not damaged by the gas-liquid mixed flow for washing | cleaning of the filtration main-body part 21 when the filtration main-body part 21, the header 22, and the footer 23 are integrated as the membrane cassette 1, Since it is good, it does not specifically limit.

ヘッダー２２，フッター２３は接着、溶着若しくはモールド形態により濾過本体部２１の一端部，他端部に各々液密的に固定される。   The header 22 and the footer 23 are liquid-tightly fixed to one end and the other end of the filtration main body 21 by bonding, welding, or molding.

ヘッダー２２の上端部には、処理水集合部４に嵌装される処理水取出し部２４が具備されている。処理水取出し部２４の構成材料には、上述の濾過本体部２１，ヘッダー２２，フッター２３と同様の構成材料が適用される。処理水取出し部２４としては、円筒状の態様が挙げられるが、横断面が円形以外の三角形、四角形に例示される多角形の態様を適用してもよい。   At the upper end of the header 22, a treated water take-out part 24 fitted in the treated water collecting part 4 is provided. As the constituent material of the treated water outlet 24, the same constituent materials as those of the filtration main body 21, header 22, and footer 23 described above are applied. Although the cylindrical aspect is mentioned as the treated water extraction part 24, You may apply the aspect of the polygon illustrated by the triangle and tetragon | quadrangle whose cross section is not circular.

膜エレメント２の他の態様としては、濾過本体部２１の周縁部に設けられる前記無機材料若しくは前記有機材料からなる枠体と、この枠体の一つの端面と一体的に設けられる処理水取出し部２４とからなる態様としてもよい。   As another aspect of the membrane element 2, a frame made of the inorganic material or the organic material provided at the peripheral portion of the filtration main body 21, and a treated water extraction portion provided integrally with one end surface of the frame It is good also as an aspect which consists of 24.

（下押え部３，上押え部６の態様例）
下押え部３，上押え部６は、図１に示したように、同一の構成要素からなり、サイドカバー５が取り付けられた際に互いに上下反転した関係となる。 (Example of lower presser part 3 and upper presser part 6)
As shown in FIG. 1, the lower presser portion 3 and the upper presser portion 6 are composed of the same components, and are in a relationship of being inverted upside down when the side cover 5 is attached.

下押え部３，上押え部６は、膜エレメント２のヘッダー２２，フッター２３を並列に支持する受け本体部３１と、この受け本体部３１を水平支持する支持部３２と、この支持部３２，サイドカバー５及びエンドカバー９が取り付けられる取り付け部３３とからなる。   The lower presser portion 3 and the upper presser portion 6 include a receiving body portion 31 that supports the header 22 and footer 23 of the membrane element 2 in parallel, a support portion 32 that horizontally supports the receiving body portion 31, and the support portions 32, It comprises an attachment portion 33 to which the side cover 5 and the end cover 9 are attached.

受け本体部３１には、図３(ａ)に示したように、複数の膜エレメント２が並列するように膜エレメント２のヘッダー２２，フッター２３を鉛直支持する溝３４が複数等間隔に形成されている。また、同図（ａ）〜（ｃ）に示したように、取り付け部３３に対する受け本体部３１の取り付け面には、受け本体部３１の係止孔３７に係止する係止部３５が突設されている。   As shown in FIG. 3 (a), a plurality of grooves 34 that vertically support the header 22 and footer 23 of the membrane element 2 are formed in the receiving body 31 so that the plurality of membrane elements 2 are arranged in parallel. ing. Further, as shown in FIGS. 5A to 5C, the locking portion 35 that locks into the locking hole 37 of the receiving body 31 protrudes from the mounting surface of the receiving body 31 with respect to the mounting 33. It is installed.

溝３４の長さは、個々の膜エレメント２の長さに個体差がある場合でもヘッダー２２，フッター２３が溝３４に載置できる程度の長さが確保される。例えば、溝３４の長さは、濾過本体部２１の横方向に沿うフッター２３の外径よりも長く設定される。フッター２３が載置される溝３４の幅はフッター２３の幅よりもやや広く設定される。   The length of the groove 34 is ensured so that the header 22 and the footer 23 can be placed in the groove 34 even when there is an individual difference in the length of each membrane element 2. For example, the length of the groove 34 is set to be longer than the outer diameter of the footer 23 along the horizontal direction of the filtration main body 21. The width of the groove 34 on which the footer 23 is placed is set to be slightly wider than the width of the footer 23.

取り付け部３３は、横断面コの字状の部材からなり、その正面本体部には、この正面本体部とエンドカバー９とを締結するボルト，ナット等に例示される図示省略の締結具の取り付け孔３６と、受け本体部３１の係止部３５が係止する係止孔３７とが形成されている。   The mounting portion 33 is formed of a U-shaped member having a transverse cross section, and a fastener (not shown) such as a bolt or a nut that fastens the front body portion and the end cover 9 is attached to the front body portion. A hole 36 and a locking hole 37 for locking the locking part 35 of the receiving main body 31 are formed.

一方、取り付け部３３の双方の側面本体部には、この側面本体部とサイドカバー５とを締結する前記締結具の取り付け孔３８が形成されている。図３（ｅ）に示されたように、上方の取り付け孔３８はＬ字の長孔に形成される一方で、下方の取り付け孔３８は上下方向に沿う長孔に形成されている。このような態様により、上押え部６は、双方のサイドカバー５に取り付けられた状態で、フッター２３の押え付けとその解除が可能となる。   On the other hand, the attachment hole 38 of the said fastener which fastens this side body part and the side cover 5 is formed in the side body part of both the attachment parts 33. As shown in FIG. As shown in FIG. 3E, the upper mounting hole 38 is formed as an L-shaped long hole, while the lower mounting hole 38 is formed as a long hole along the vertical direction. According to such an aspect, the upper presser portion 6 can be pressed and released by the footer 23 in a state where the upper presser portion 6 is attached to both side covers 5.

受け本体部３１の構成材料としてはエチレンプロピレンジエンゴムが例示されるが、この材料に限定することなく、膜カセット１の使用環境に応じて強度や耐薬品性の周知の弾性部材が適宜選択して適用される。   The constituent material of the receiving body 31 is exemplified by ethylene propylene diene rubber. However, the material is not limited to this material, and a known elastic member having strength and chemical resistance is appropriately selected according to the use environment of the membrane cassette 1. Applied.

支持部３２及び取り付け部３３は、ステンレス鋼（例えばＳＵＳ３０４）等の鋼材から成る鋼板の曲げ加工によって形成される。この支持部３２はこの部材と取り付け部３３の材料に応じて締結具または接着若しくは溶接によって取り付け部３３に固定することもできる。   The support portion 32 and the attachment portion 33 are formed by bending a steel plate made of a steel material such as stainless steel (for example, SUS304). The support portion 32 can be fixed to the attachment portion 33 by a fastener, adhesion, or welding according to the material of the member and the attachment portion 33.

（処理水集合部４の態様例）
集水本体部４１は、図１に示したように、座金部８によって並列に配置された前記複数のヘッダー２２の処理水取出し部２４が嵌装された状態で膜エレメント２の処理水取出し部２４から前記処理水を導入する。 (Example of treated water collecting unit 4)
As shown in FIG. 1, the water collection main body 41 is a treated water take-out part of the membrane element 2 in a state where the treated water take-out parts 24 of the plurality of headers 22 arranged in parallel by the washer part 8 are fitted. The treated water is introduced from 24.

処理水集合部４は、集水本体部４１と上端配管部４２と下端配管部４３とからなる。   The treated water collecting portion 4 includes a water collection main body portion 41, an upper end piping portion 42, and a lower end piping portion 43.

図１，４に例示された集水本体部４１には、膜エレメント２の処理水取出し部２４が嵌装される接続穴４４と、この接続穴４４と連通する集水路４５と、この集水路４５と連絡する連絡水路４６と、この連絡水路４６と連通する流通水路４７とが形成されている。   1 and 4, the water collection main body 41 illustrated in FIGS. 1 and 4 has a connection hole 44 into which the treated water outlet 24 of the membrane element 2 is fitted, a water collection channel 45 communicating with the connection hole 44, and the water collection channel. A communication channel 46 that communicates with the communication channel 45 and a circulation channel 47 that communicates with the communication channel 46 are formed.

接続穴４４は、図４に示したように、集水本体部４１の長手方向の等間隔に配置形成され、その内径は処理水取出し部２４の外径に対応した径に設定される。集水路４５は集水本体部４１の長手方向に延びて形成されている。   As shown in FIG. 4, the connection holes 44 are formed at equal intervals in the longitudinal direction of the water collection main body 41, and the inner diameter thereof is set to a diameter corresponding to the outer diameter of the treated water outlet portion 24. The water collecting channel 45 is formed to extend in the longitudinal direction of the water collecting main body 41.

上端配管部４２は、集水本体部４１の上端部に鉛直接続されて流通水路４７と連通する配管からなり、集水本体部４１から前記処理水を排出する。   The upper end pipe portion 42 is a pipe that is vertically connected to the upper end portion of the water collection main body portion 41 and communicates with the circulation water channel 47, and discharges the treated water from the water collection main body portion 41.

下端配管部４３は、集水本体部４１の下端部に鉛直接続されて流通水路４７と連通する配管からなり、本態様の膜カセット１の直下に配置された他の膜カセット１の上端配管部４２から供された処理水を集水本体部４１に供給する。   The lower end pipe part 43 is a pipe that is vertically connected to the lower end part of the water collection main body part 41 and communicates with the flow channel 47, and is an upper end pipe part of another membrane cassette 1 that is arranged immediately below the membrane cassette 1 of this embodiment. The treated water provided from 42 is supplied to the water collection main body 41.

集水本体部４１，上端配管部４２及び下端配管部４３の構成材料としてはポリ塩化ビニル樹脂が例示されるが、この材料に限定することなく、膜カセット１の使用環境に応じて強度や耐薬品性の周知の鋼材、樹脂性の部材が適宜選択して適用される。   Polyvinyl chloride resin is exemplified as a constituent material of the water collection main body 41, the upper end piping portion 42, and the lower end piping portion 43, but the material is not limited to this material. Chemically known steel materials and resinous members are appropriately selected and applied.

集水本体部４１と上端配管部４２と下端配管部４３はその各材質に基づき溶接、接着材、ボルト固定などの周知の方法によって接続される。   The water collection main body 41, the upper end pipe part 42, and the lower end pipe part 43 are connected by a known method such as welding, an adhesive, or bolt fixing based on each material.

膜カセット１が積層配置されて使用される場合、一つの膜カセット１の上端配管部４２は、この上端配管部４２の上縁部がこの膜カセット１の直上に配置される他の膜カセット１の下端配管部４３の下端付近の内周面と嵌合するように、形成される。この上端配管部４２はゴム弾性体からなる止水部材４８を介して前記他の膜カセット１の下端配管部４３と液密的に接続される。   When the membrane cassette 1 is used in a stacked arrangement, the upper end piping portion 42 of one membrane cassette 1 is another membrane cassette 1 in which the upper edge portion of the upper end piping portion 42 is disposed immediately above the membrane cassette 1. The lower end piping part 43 is formed so as to be fitted to the inner peripheral surface near the lower end. The upper end pipe part 42 is liquid-tightly connected to the lower end pipe part 43 of the other membrane cassette 1 through a water stop member 48 made of a rubber elastic body.

また、座金部８と集水本体部４１との間には止水部材であるゴム弾性体からなるＯリングが介在配置されることにより、集水本体部４１は前記複数の処理水取出し部２４に対して液密的に接続される。   Further, an O-ring made of a rubber elastic body, which is a water stopping member, is interposed between the washer portion 8 and the water collection main body portion 41, so that the water collection main body portion 41 has the plurality of treated water extraction portions 24. Is liquid-tightly connected.

（サイドカバー５の態様例）
サイドカバー５は長板状の部材からなる。サイドカバー５の構成材料としては、例えば、ステンレス鋼（例えば、ＳＵＳ３０４）等の鋼材が挙げられるが、使用環境に応じて強度や耐水性、耐薬性、耐候性、耐蝕性の周知の鋼材、樹脂性の部材が適宜選択または組み合わせて適用される。 (Example of side cover 5)
The side cover 5 is made of a long plate member. Examples of the constituent material of the side cover 5 include steel materials such as stainless steel (for example, SUS304), but known steel materials and resins having strength, water resistance, chemical resistance, weather resistance, and corrosion resistance depending on the use environment. A suitable member is appropriately selected or combined.

図５に示されたようにサイドカバー５には、このサイドカバー５に下押え部３，上押え部６並びに取り付け部材７を締結する締結具の取り付け孔５１が形成されている。さらに、図６に示されたように膜カセット１の使用状況に応じてサイドカバー５には図示省略の吊り上げ具が連結される把持部５２が適宜取り付けられる。   As shown in FIG. 5, the side cover 5 is formed with attachment holes 51 for fasteners for fastening the lower presser portion 3, the upper presser portion 6 and the attachment member 7 to the side cover 5. Further, as shown in FIG. 6, a grip portion 52 to which a lifting tool (not shown) is connected is appropriately attached to the side cover 5 according to the usage state of the membrane cassette 1.

（取り付け部材７の態様例）
取り付け部材７は、図１に示したように、処理水集合部４が取り付けられる取り付け本体部７１と、一対のサイドカバー５の対向面に軸着または固定された状態で取り付け本体部７１を水平支持する一対の支持部７２とからなる。 (Aspect example of mounting member 7)
As shown in FIG. 1, the attachment member 7 is horizontally attached to the attachment main body 71 to which the treated water collecting portion 4 is attached and to the opposing surfaces of the pair of side covers 5. It consists of a pair of support parts 72 to support.

取り付け本体部７１及び支持部７２は、いずれも例えば長板状のステンレス鋼から成り、折り曲げまたは溶接によって一体化されて取り付け部材７が構成される。   Each of the attachment main body 71 and the support 72 is made of, for example, long plate-like stainless steel, and is integrated by bending or welding to constitute the attachment member 7.

取り付け本体部７１には、この取り付け本体部７１と処理水集合部４の下面とを締結する締結具の取り付け孔７３が形成されている。   An attachment hole 73 for a fastener for fastening the attachment main body 71 and the lower surface of the treated water collecting portion 4 is formed in the attachment main body 71.

また、支持部７２の上端付近と下端付近の部位にも、この支持部７２とサイドカバー５とを締結する締結具の取り付け孔７３が形成されている。   Further, fastener attachment holes 73 for fastening the support portion 72 and the side cover 5 are also formed in the vicinity of the upper end and the lower end of the support portion 72.

（座金部８の態様例）
座金部８は、図７に示したように平板状の部材からなり、その座金本体部８１には、膜エレメント２の処理水取出し部２４の貫通孔８２が膜エレメント２の配置数に応じて座金本体部８１の長手方向に沿って等間隔に複数配置形成されている。 (Example of the washer portion 8)
As shown in FIG. 7, the washer portion 8 is made of a flat plate member, and the through hole 82 of the treated water outlet portion 24 of the membrane element 2 is provided in the washer body portion 81 according to the number of membrane elements 2 arranged. A plurality of the washer main body portions 81 are arranged at equal intervals along the longitudinal direction.

処理水集合部４と対向する貫通孔８２の出口外縁には、処理水取出し部２４と処理水集合部４との間を止水する図示省略の止水部材が配置される凹部８３が形成される。本態様によれば、処理水取出し部２４と処理水集合部４との間に前記止水部材を安定的に介在させることができる。   A recess 83 in which a water stop member (not shown) for stopping water between the treated water outlet 24 and the treated water collecting portion 4 is disposed is formed at the outer edge of the outlet of the through hole 82 facing the treated water collecting portion 4. The According to this aspect, the water stop member can be stably interposed between the treated water outlet 24 and the treated water collecting portion 4.

座金部８の材料としては、ポリ塩化ビニル樹脂等の高分子樹脂等に例示される周知の有機材料が挙げられるが、金属、セラミック等に例示される周知の無機材料を適用してもよい。   Examples of the material of the washer portion 8 include known organic materials exemplified by polymer resins such as polyvinyl chloride resin, but known inorganic materials exemplified by metals and ceramics may be applied.

止水部材としてはＯリングが例示されるが、処理水取出し部２４の配管形状に応じた態様が採用される。止水部材の構成材料としては、膜カセット１の使用環境に応じて止水性の周知の弾性部材が適宜選択されて適用される。例えば、エチレンプロピレンジエンゴム、エチレンプロピレンゴム、ポリテトラフルオロエチレン、フッ素系ゴム、シリコーン系ゴム等から適宜選択される。   Although an O-ring is illustrated as a water stop member, the aspect according to the piping shape of the treated water extraction part 24 is employ | adopted. As a constituent material of the water-stopping member, a well-known elastic member having a water-stopping property is appropriately selected and applied according to the use environment of the membrane cassette 1. For example, it is appropriately selected from ethylene propylene diene rubber, ethylene propylene rubber, polytetrafluoroethylene, fluorine rubber, silicone rubber and the like.

貫通孔８２の内径は処理水集合部４の外径よりも相対的に大きく設定される。特に、座金本体部８１における処理水取出し部２４の間隔を一定の誤差以下に維持して全ての処理水取出し部２４を処理水集合部４に嵌装した際に処理水取出し部２４の水平方向の動きを規制できる程度の径に設定するとなおよい。   The inner diameter of the through hole 82 is set to be relatively larger than the outer diameter of the treated water collecting portion 4. In particular, the horizontal direction of the treated water outlet 24 when the interval between the treated water outlets 24 in the washer body 81 is maintained below a certain error and all the treated water outlets 24 are fitted to the treated water collecting part 4. It is even better to set the diameter to a level that can regulate the movement of.

座金部８が配置されるヘッダー２２の上端面が水平でない場合、図１０（ｃ）に示したように前記上端面と対向させる座金部８の端面が当該上端部の傾斜状態に対応したテーパー状に形成されると、座金部８と処理水集合部４との接続面を水平に補正できる。   When the upper end surface of the header 22 on which the washer portion 8 is disposed is not horizontal, the end surface of the washer portion 8 opposed to the upper end surface is a tapered shape corresponding to the inclined state of the upper end portion as shown in FIG. If it forms in, it can correct | amend horizontally the connection surface of the washer part 8 and the treated water gathering part 4. FIG.

（膜カセット１の組立手順例）
図１，２を参照しながら膜カセット１の組立手順について説明する。 (Example of assembly procedure for membrane cassette 1)
The procedure for assembling the membrane cassette 1 will be described with reference to FIGS.

先ず、膜エレメント２のヘッダー２２，フッター２３に対応した位置に配置された下押え部３の取り付け部３３にサイドカバー５が締結具によって固定される。次いで、双方のサイドカバー５に上押え部６と取り付け部材７とがサイドカバー５の外側に張り出した状態で取り付けられる。次いで、ヘッダー２２，フッター２３に対応する下押え部３の全ての溝３４に膜エレメント２のヘッダー２２，フッター２３が載置される。次いで、上押え部６，取り付け部材７を回動させて双方のサイドカバー５の対向面における固定位置に配した後に締結具によって当該対向面に固定する。さらに、下押え部３，上押え部６、取り付け部材７に対して双方のエンドカバー９を締結具によって固定する。   First, the side cover 5 is fixed to the attachment portion 33 of the lower presser portion 3 disposed at a position corresponding to the header 22 and the footer 23 of the membrane element 2 with a fastener. Next, the upper presser portion 6 and the attachment member 7 are attached to both side covers 5 in a state of projecting to the outside of the side covers 5. Next, the header 22 and footer 23 of the membrane element 2 are placed in all the grooves 34 of the lower presser 3 corresponding to the header 22 and footer 23. Next, after the upper presser portion 6 and the attachment member 7 are rotated and arranged at the fixing positions on the opposing surfaces of both side covers 5, they are fixed to the opposing surfaces by fasteners. Furthermore, both the end covers 9 are fixed to the lower presser portion 3, the upper presser portion 6 and the attachment member 7 with fasteners.

次いで、前記並列に配置された膜エレメント２の処理水取出し部２４に座金部８が装着され、さらに、この座金部８の凹部８３に止水部材が配置される。次いで、これらの処理水取出し部２４に処理水集合部４の集水本体部４１が接続されると、集水本体部４１は取り付け部材７の取り付け本体部７１に載置された状態となる。尚、この集水本体部４１には予め上端配管部４２及び下端配管部４３が接続されている。   Next, the washer portion 8 is attached to the treated water outlet portion 24 of the membrane element 2 arranged in parallel, and a water stop member is further disposed in the concave portion 83 of the washer portion 8. Next, when the collected water main body 41 of the treated water collecting section 4 is connected to these treated water extraction sections 24, the collected water main body 41 is placed on the attachment main body 71 of the attachment member 7. Note that an upper end piping portion 42 and a lower end piping portion 43 are connected to the water collection main body portion 41 in advance.

そして、この集水本体部４１を締結具によって取り付け本体部７１に固定すると、膜カセット１の組み立てが完了する。   And if this water collection main-body part 41 is fixed to the attachment main-body part 71 with a fastener, the assembly of the membrane cassette 1 will be completed.

尚、エンドカバー９は、予め、ヘッダー２２側の下押え部３並びに取り付け部材７、フッター２３側の下押え部３並びに上押え部６に固定しておくことで、膜カセット１の組立の作業効率が向上する。   The end cover 9 is fixed in advance to the lower presser part 3 and the attachment member 7 on the header 22 side, and the lower presser part 3 and the upper presser part 6 on the footer 23 side, thereby assembling the membrane cassette 1. Efficiency is improved.

（本実施形態の効果）
以上の膜カセット１は、複数の膜エレメント２のヘッダー２２，フッター２３が下押え部３に並列に載置され、さらに、これらの膜エレメント２のヘッダー２２の上端部は一括に処理水集合部４に接続された状態となっている。したがって、前記複数の膜エレメント２のヘッダー２２の上端部から処理水集合部４が取り外されると、任意の膜エレメント２の交換が容易にとなり、膜カセット１をユニット化した際のメンテナンス性が向上する。 (Effect of this embodiment)
In the membrane cassette 1 described above, the headers 22 and footers 23 of the plurality of membrane elements 2 are placed in parallel on the lower presser portion 3, and the upper end portions of the headers 22 of these membrane elements 2 are collectively treated water collecting portions. 4 is connected. Therefore, when the treated water collecting portion 4 is removed from the upper end portions of the headers 22 of the plurality of membrane elements 2, any membrane element 2 can be easily replaced, and the maintainability when the membrane cassette 1 is unitized is improved. To do.

特に、膜エレメント２のフッター２３，ヘッダー２２を押え付けている上押え部６、取り付け部材７はサイドカバー５に軸着された状態となっているので、膜エレメント２の固定とその解除の作業が容易となり、膜カセット１の組立の作業性が向上する。尚、上記の説明は上押え部６及び取り付け部材７がサイドカバー５に軸着される態様となっているが、処理水集合部４を取り外すことで膜エレメント２の設置や交換が容易に行える場合には、上押え部６のみがサイドカバー５に対して軸着される態様を採ってもよい。   In particular, the footer 23 of the membrane element 2, the upper presser portion 6 that presses the header 22, and the attachment member 7 are pivotally attached to the side cover 5, so that the membrane element 2 is fixed and released. And the workability of assembling the membrane cassette 1 is improved. In the above description, the upper presser portion 6 and the attachment member 7 are pivotally attached to the side cover 5, but the membrane element 2 can be easily installed or replaced by removing the treated water collecting portion 4. In such a case, a mode in which only the upper pressing portion 6 is pivotally attached to the side cover 5 may be employed.

また、処理水集合部４は取り付け部材７の取り付け本体部７１に載置固定されるので、サイドカバー５にて処理水集合部４を安定的に支持できる。   Further, since the treated water collecting portion 4 is placed and fixed on the attachment main body portion 71 of the attachment member 7, the treated water collecting portion 4 can be stably supported by the side cover 5.

さらに、ヘッダー２２の上端部には処理水集合部４に嵌装される処理水取出し部２４が具備されたことにより、ヘッダー２２に対する処理水集合部４の接続の位置決めが容易となり、接続作業性が向上する。   Further, the upper end portion of the header 22 is provided with the treated water take-out portion 24 fitted to the treated water collecting portion 4 so that the positioning of the connection of the treated water collecting portion 4 with respect to the header 22 is facilitated, and connection workability is improved. Will improve.

そして、ヘッダー２２と処理水集合部４との間に、処理水取出し部２４が並列に配置される座金部８が介在配置されたことにより、膜エレメント２を並列させる際の位置決めが容易となる。また、処理水集合部４に対する処理水取出し部２４の抜き差しを迅速に行えるので、処理水取出し部２４の接続作業性が向上する。さらに、座金部８と止水部材を併用することにより、ヘッダー２２と処理水集合部４と間の液密性が向上する。   And the washer part 8 by which the treated-water extraction part 24 is arrange | positioned in parallel is interposed between the header 22 and the treated-water collection part 4, The positioning at the time of making the membrane element 2 parallel becomes easy. . Further, since the treated water outlet 24 can be quickly inserted into and removed from the treated water collecting part 4, the connection workability of the treated water outlet 24 is improved. Furthermore, the liquid tightness between the header 22 and the treated water collecting portion 4 is improved by using the washer portion 8 and the water stop member together.

［第二実施形態］
本発明の他の実施態様としては例えば図８に示した膜ユニット１１が挙げられる。 [Second Embodiment]
Another embodiment of the present invention is, for example, the membrane unit 11 shown in FIG.

膜ユニット１１は、固液分離処理に供される被処理水に浸漬される膜ユニットであって、膜カセット１を積層したカセット積層部１２と、このカセット積層部１２の膜カセット１に空気を供給する散気部１３とから成る。   The membrane unit 11 is a membrane unit that is immersed in water to be treated for solid-liquid separation treatment. It comprises a diffuser 13 to be supplied.

図示の膜ユニット１１は、２つのカセット積層部１２が並列に配置されている。膜ユニット１１におけるカセット積層部１２の配列数、膜カセット１の積層数は、同図に例示された態様に限定することなく、被処理水の処理量に応じて適宜に設定される。   The illustrated membrane unit 11 has two cassette stacking sections 12 arranged in parallel. The number of the cassette stacking units 12 arranged in the membrane unit 11 and the number of the layered cassettes 1 are not limited to the mode illustrated in the figure, and are appropriately set according to the amount of water to be treated.

（カセット積層部１２の態様例）
カセット積層部１２は、複数の膜カセット１を高さ方向に積層配置して成る。一つの膜カセット１の上端配管部４２はその直上に配置された他の膜カセット１の下端配管部４３と止水部材４８を介して液密的に連結される。 (Example of cassette stacking portion 12)
The cassette stacking unit 12 is formed by stacking a plurality of film cassettes 1 in the height direction. The upper end piping part 42 of one membrane cassette 1 is liquid-tightly connected to the lower end piping part 43 of the other membrane cassette 1 disposed immediately above it via a water stop member 48.

最下位に配置される膜カセット１の下端配管部４３の下端開口部は、予め、密閉蓋１４によって液密に封止される。一方、最上位に配置された膜カセット１の上端配管部４２の上端開口部にはフランジ部１５が装着される。そして、このフランジ部１５には上端配管部４２から供された固液分離処理水を系外に移送する移送管１６のフランジ部１７が液密に接続される。   The lower end opening of the lower end piping portion 43 of the membrane cassette 1 arranged at the lowest position is liquid-tightly sealed by the sealing lid 14 in advance. On the other hand, the flange portion 15 is attached to the upper end opening of the upper end piping portion 42 of the membrane cassette 1 arranged at the uppermost position. And the flange part 17 of the transfer pipe 16 which transfers the solid-liquid separation treated water provided from the upper end piping part 42 out of the system is liquid-tightly connected to the flange part 15.

カセット積層部１２において高さ方向に隣接配置される膜カセット１はサイドカバー５の上縁部，下縁部が予め水平に曲げ加工されている。この上縁部，下縁部には、図６に示したように、上位の膜カセット１のサイドカバー５と下位の膜カセット１のサイドカバー５とを連結する締結具の取り付け孔５１が形成されている。そして、上位の膜カセット１の前記下縁部と下位の膜カセット１の前記上縁部とが締結具によって連結されることにより、膜カセット１は高さ方向に積層配置される。   The film cassette 1 that is adjacently arranged in the height direction in the cassette stacking portion 12 has the upper edge portion and the lower edge portion of the side cover 5 bent in advance horizontally. As shown in FIG. 6, attachment holes 51 for fasteners for connecting the side cover 5 of the upper membrane cassette 1 and the side cover 5 of the lower membrane cassette 1 are formed in the upper edge portion and the lower edge portion. Has been. The lower edge of the upper membrane cassette 1 and the upper edge of the lower membrane cassette 1 are connected by a fastener so that the membrane cassettes 1 are stacked in the height direction.

また、膜カセット１における最上位の膜カセット１のサイドカバー５には、図６に示したような把持部５２が取り付けられ、この把持部５２に図示省略の吊り上げ具が連結される。これにより、膜ユニット１１が設置される処理槽に対するカセット積層部１２の搬出並びに搬入が可能となる。   6 is attached to the side cover 5 of the uppermost membrane cassette 1 in the membrane cassette 1, and a lifting tool (not shown) is connected to the grip portion 52. Thereby, it is possible to carry out and carry in the cassette stacking unit 12 with respect to the processing tank in which the membrane unit 11 is installed.

（散気部１３の態様例）
散気部１３は、散気管１３１と散気架台１３２とを備える。 (Example of diffuser 13)
The air diffuser 13 includes an air diffuser 131 and an air diffuser base 132.

散気管１３１は系外のブロアーから供給された空気を散気する。散気管１３１には、排水処理技術に採用されている周知の散気装置を適宜に適用すればよい。   The air diffuser 131 diffuses air supplied from a blower outside the system. For the air diffuser 131, a well-known air diffuser employed in wastewater treatment technology may be appropriately applied.

散気架台１３２は、上端部にカセット積層部１２が着脱自在に立設される一方でカセット積層部１２の真下にて散気管１３１を収容する枠体からなる。この枠体は膜ユニット１１が設置される水槽の底部に配置される。   The diffuser base 132 includes a frame body that accommodates the diffuser tube 131 directly below the cassette stacking unit 12 while the cassette stacking unit 12 is detachably erected at the upper end. This frame is arranged at the bottom of the water tank in which the membrane unit 11 is installed.

また、散気架台１３２の枠体の上端部には、カセット積層部１２を位置決めさせる図示省略の位置決めピンが突設されている。この位置決めピンがカセット積層部１２の最下位に配置される膜カセット１のサイドカバー５の下縁部における締結具の取り付け孔５１に挿通されることにより、散気架台１３２におけるカセット積層部１２の位置決めが可能となる。   Further, a positioning pin (not shown) for positioning the cassette stacking unit 12 is projected from the upper end of the frame body of the diffuser base 132. This positioning pin is inserted into the attachment hole 51 of the fastener at the lower edge portion of the side cover 5 of the membrane cassette 1 arranged at the lowest position of the cassette stacking portion 12, so that the cassette stacking portion 12 of the diffuser mount 132 is inserted. Positioning is possible.

散気架台１３２の構成材料としては、サイドカバー５と同様に、膜ユニット１１の使用環境に応じて強度や耐薬品性の周知の鋼材、樹脂性の部材が適宜選択して適用される。   As the constituent material of the diffuser base 132, as in the case of the side cover 5, well-known steel materials and resin members having strength and chemical resistance are appropriately selected and applied according to the use environment of the membrane unit 11.

また、散気部１３はカセット積層部１２に対して個々に対応させると、カセット積層部１２と散気架台１３２とを予め連結すれば、カセット積層部１２と散気架台１３２とを一体的に水槽内に対して搬入、搬出できる。   Further, when the diffuser 13 is individually associated with the cassette stacking unit 12, the cassette stacking unit 12 and the diffuser mount 132 are integrated with each other by connecting the cassette stacker 12 and the diffuser mount 132 in advance. Can be carried in and out of the tank.

さらに、カセット積層部１２を水槽内に搬入、搬出する際には、図８（ｂ）に示したように、カセット積層部１２を昇降案内する一対のガイドパイプ１８が水槽内に立設される。一方、カセット積層部１２の個々の膜カセット１の双方のサイドカバー５には、図６（ａ）（ｂ）に示したように、ガイドパイプ１８が遊嵌挿通されるガイド受け５３が一対に具備される。   Further, when the cassette stacking section 12 is carried into and out of the water tank, as shown in FIG. 8B, a pair of guide pipes 18 for raising and lowering the cassette stacking section 12 is erected in the water tank. . On the other hand, as shown in FIGS. 6 (a) and 6 (b), a pair of guide receivers 53 into which the guide pipes 18 are loosely inserted are provided in the side covers 5 of the individual film cassettes 1 of the cassette stacking section 12. It is equipped.

（膜ユニット１１の組立手順例）
図８を参照しながら膜ユニット１１の組立手順の一例について説明する。 (Example of assembly procedure of membrane unit 11)
An example of the assembly procedure of the membrane unit 11 will be described with reference to FIG.

先ず、膜カセット１のサイドカバー５の下縁部，上縁部における取り付け孔５１に図示省略のずれ止めピンが挿通された状態で二つの膜カセット１が上下に仮配置される。そして、前記ズレ止めピンが外された取り付け孔５１に締結具が取り付けられることにより、膜カセット１が上下に積層される。以上の手順を繰り返すことにより、同図に例示されたように膜カセット１を１０段積層させたカセット積層部１２が完成する。   First, the two membrane cassettes 1 are temporarily arranged up and down in a state in which a non-illustration stopper pin is inserted into the mounting holes 51 in the lower edge portion and the upper edge portion of the side cover 5 of the membrane cassette 1. And a membrane cassette 1 is laminated | stacked up and down by attaching a fastener to the attachment hole 51 from which the said slip prevention pin was removed. By repeating the above procedure, a cassette stacking section 12 is completed in which ten layers of film cassettes 1 are stacked as illustrated in FIG.

カセット積層部１２は最上位の膜カセット１の把持部５２に吊り上げ具が連結されて吊り上げられた状態で水槽内に搬入される。次いで、このカセット積層部１２は最下位の膜カセット１が散気架台１３２の位置決めピンに位置決めされた状態で散気架台１３２に固定される。そして、最上位の膜カセット１のフランジ部１５に対して移送管１６のフランジ部１７が液密的に接続される。   The cassette stacking unit 12 is carried into the water tank in a state of being lifted by a lifting tool connected to the grip 52 of the uppermost membrane cassette 1. Next, the cassette stacking unit 12 is fixed to the diffuser mount 132 in a state where the lowest film cassette 1 is positioned on the positioning pin of the diffuser mount 132. Then, the flange portion 17 of the transfer pipe 16 is liquid-tightly connected to the flange portion 15 of the uppermost membrane cassette 1.

以上のようにカセット積層部１２は同図に示したように水槽内において二列に配置された状態で散気部１３に固定されて膜ユニット１１が完成する。   As described above, the cassette stacking unit 12 is fixed to the air diffusion unit 13 in a state where it is arranged in two rows in the water tank as shown in FIG.

膜ユニット１１のメンテナンスの際に膜エレメント２の交換を行う場合には、先ず、カセット積層部１２のフランジ部１５から移送管１６のフランジ部１７が取り外される。次いで、カセット積層部１２の最上位における膜カセット１の双方のサイドカバー５に把持部５２が取り付けられ、さらに、この把持部５２に吊り上げ具が連結された状態で散気架台１３２におけるカセット積層部１２の固定が解除される。次いで、カセット積層部１２は前記吊り上げ具によって吊り上げられることにより水槽内から搬出される。この搬出されたカセット積層部１２は最上位の膜カセット１から順次切り離されることにより全ての膜カセット１が単独に分離される。   When the membrane element 2 is replaced during the maintenance of the membrane unit 11, first, the flange portion 17 of the transfer pipe 16 is removed from the flange portion 15 of the cassette stacking portion 12. Next, the gripping portions 52 are attached to both side covers 5 of the membrane cassette 1 at the uppermost position of the cassette stacking portion 12, and the cassette stacking portion in the diffusion rack 132 is connected to the gripping portion 52 with a lifting tool. 12 is released. Next, the cassette stacking unit 12 is carried out of the water tank by being lifted by the lifting tool. The unloaded cassette stacking section 12 is sequentially separated from the uppermost film cassette 1 so that all the film cassettes 1 are separated independently.

そして、取り付け本体部７１から処理水集合部４が取り外され、さらに、膜カセット１の取り付け部材７並びに上押え部６における上方の締結具が取り外された後に、取り付け部材７並びに上押え部６をサイドカバー５の外側に回動させると、膜エレメント２の交換が可能となる。また、膜ユニット１１の施工時、水槽内に被処理水が無い場合、水槽内での膜ユニット１１のメンテナンス作業が可能となる。   Then, after the treated water collecting portion 4 is removed from the attachment main body portion 71 and the upper fasteners in the attachment member 7 and the upper presser portion 6 of the membrane cassette 1 are further removed, the attachment member 7 and the upper presser portion 6 are removed. When it is turned to the outside of the side cover 5, the membrane element 2 can be exchanged. In addition, when the membrane unit 11 is constructed, if there is no water to be treated in the water tank, maintenance work of the membrane unit 11 in the water tank becomes possible.

尚、上記の説明は上押え部６及び取り付け部材７がサイドカバー５に軸着される態様となっているが、本発明のサイドカバー５に対する上押え部６及び取り付け部材７の取り付けの態様は本態様に限定されるものではない。例えば、上押え部６をサイドカバー５の外側に回動させ、そして、処理水集合部４を取り外すことで膜エレメント２の設置や交換が行える場合には、サイドカバー５に対して上押え部６のみ軸着される態様を採ってもよい。   In the above description, the upper presser portion 6 and the attachment member 7 are mounted on the side cover 5, but the upper presser portion 6 and the attachment member 7 are attached to the side cover 5 according to the present invention. It is not limited to this mode. For example, when the membrane element 2 can be installed or replaced by rotating the upper pressing portion 6 to the outside of the side cover 5 and removing the treated water collecting portion 4, the upper pressing portion with respect to the side cover 5 is used. Alternatively, only 6 may be attached.

（本実施形態の効果）
以上の膜ユニット１１によれば、膜カセット１を積層させる過程で、一方の膜カセット１の下端配管部４３と当該一方の膜カセット１の直下に位置する他方の膜カセット１の上端配管部４２とを直接連結させることができる。 (Effect of this embodiment)
According to the membrane unit 11 described above, in the process of stacking the membrane cassettes 1, the lower end piping portion 43 of one membrane cassette 1 and the upper end piping portion 42 of the other membrane cassette 1 positioned immediately below the one membrane cassette 1. Can be directly connected.

したがって、膜カセット１を複数備えて膜ユニット１１を構成させる場合、フレキシブル管が不要となり、膜カセット１の相互接続が簡略化するので、膜ユニット１１の組立や膜エレメントの点検や交換の際の作業性が著しく向上する。   Therefore, when the membrane unit 11 is configured by including a plurality of membrane cassettes 1, a flexible pipe is not necessary, and the interconnection of the membrane cassette 1 is simplified. Therefore, when the membrane unit 11 is assembled, the membrane element is inspected or replaced. Workability is significantly improved.

（産業上の利用可能性）
本発明の膜カセット１，膜ユニット１１の適用可能な分野としては、上下水道分野をはじめ、各種の産業排水等があり、これらの被処理水を処理する水槽内に設置される。 (Industrial applicability)
Fields to which the membrane cassette 1 and the membrane unit 11 of the present invention can be applied include various types of industrial wastewater, including the water and sewage field, and are installed in water tanks for treating these treated water.

１…膜カセット
２…膜エレメント、２１…濾過本体部、２２…ヘッダー（集水部）、２３…フッター（封止部）、２４…処理水取出し部
３…下押え部
４…処理水集合部、４１…集水本体部、４２…上端配管部、４３…下端配管部
５…サイドカバー（覆い部）、５２…把持部、５３…ガイド受け
６…上押え部
７…取り付け部材、７１…取り付け本体部、７２…支持部
８…座金部
１１…膜ユニット
１２…カセット積層部
１３…散気部、１３１…散気管、１３２…散気架台
１８…ガイドパイプ DESCRIPTION OF SYMBOLS 1 ... Membrane cassette 2 ... Membrane element, 21 ... Filtration body part, 22 ... Header (water collecting part), 23 ... Footer (sealing part), 24 ... Treated water extraction part 3 ... Lower presser part 4 ... Treated water collecting part , 41 ... Water collecting main body part, 42 ... Upper end piping part, 43 ... Lower end piping part 5 ... Side cover (covering part), 52 ... Gripping part, 53 ... Guide receiver 6 ... Upper presser part 7 ... Mounting member, 71 ... Installation Main body part 72 ... support part 8 ... washer part 11 ... membrane unit 12 ... cassette stacking part 13 ... diffuser part, 131 ... diffuser pipe, 132 ... diffuser mount 18 ... guide pipe

Claims (9)

固液分離に供される濾過本体部とこの濾過本体部の一端部から当該固液分離の処理水を集水する集水部と当該濾過本体部の他端部を液密に封止する封止部とを備えた複数の膜エレメントと、
この複数の膜エレメントが並列された状態で当該複数の膜エレメントの集水部及び封止部が載置される一対の下押え部と、
前記複数の集水部の上端部に接続された状態で当該集水部から前記処理水を集水する処理水集合部と
を有し、
前記集水部の上端部には、前記処理水集合部に嵌装される処理水取出し部が備えられ、
前記集水部と前記処理水集合部との間には、前記処理水取出し部が並列に配置される座金部が介在配置され、
前記処理水集合部は、集水本体部と上端配管部と下端配管部とからなり、
前記集水本体部には、
この集水本体部の長手方向の等間隔に配置形成され、前記膜エレメントの処理水取出し部が嵌装される接続穴と、
前記集水本体部の長手方向に延びて形成され、前記接続穴と連通する集水路と、
この集水路と連絡する連絡水路と、
この連絡水路と連通する流通水路と
が形成され、
前記上端配管部，前記下端配管部は、前記集水本体部の上端部，下端部に各々鉛直接続されて前記流通水路と連通する
膜エレメントの配置構造。 A sealing body for liquid-tightly sealing a filtration main body provided for solid-liquid separation, a water collecting portion for collecting treated water of the solid-liquid separation from one end of the filtration main body, and the other end of the filtration main body. A plurality of membrane elements with stops,
A pair of lower presser portions on which the water collecting portion and the sealing portion of the plurality of membrane elements are placed in a state where the plurality of membrane elements are arranged in parallel,
A treated water collecting portion for collecting the treated water from the water collecting portion in a state of being connected to the upper ends of the plurality of water collecting portions;
Have
The upper end portion of the water collecting part is provided with a treated water take-out part fitted to the treated water collecting part,
Between the water collection part and the treated water collecting part, a washer part in which the treated water extraction part is arranged in parallel is disposed,
The treated water collecting portion is composed of a water collecting main body portion, an upper end piping portion, and a lower end piping portion,
In the water collecting main body,
A connection hole that is formed at equal intervals in the longitudinal direction of the water collection main body, and into which the treated water extraction portion of the membrane element is fitted,
A water collecting channel formed extending in the longitudinal direction of the water collecting main body and communicating with the connection hole;
A communication channel that communicates with this catchment channel,
Distribution channel communicating with this communication channel
Formed,
The arrangement structure of the membrane element, wherein the upper end pipe part and the lower end pipe part are vertically connected to the upper end part and the lower end part of the water collecting main body part and communicate with the flow channel . 前記複数の膜エレメントのうち最も外側に配置された双方の膜エレメントと並列に配置された状態で前記一対の下押え部に取り付けられる一対の覆い部
をさらに有する請求項１に記載の膜エレメントの配置構造。 2. The membrane element according to claim 1, further comprising a pair of cover portions attached to the pair of lower pressing portions in a state of being arranged in parallel with both of the membrane elements arranged on the outermost side among the plurality of membrane elements. Placement structure. 前記一対の覆い部に軸着された状態で前記複数の封止部の上端部を押え付ける上押え部をさらに有する請求項２に記載の膜エレメントの配置構造。   The arrangement structure of the membrane element according to claim 2, further comprising an upper pressing portion that presses upper ends of the plurality of sealing portions in a state of being pivotally attached to the pair of covering portions. 前記一対の覆い部に軸着または固定された状態で前記処理水集合部が取り付けられる取り付け部材をさらに有する請求項３に記載の膜エレメントの配置構造。   The arrangement structure of the membrane element according to claim 3, further comprising an attachment member to which the treated water collecting portion is attached in a state of being pivotally attached or fixed to the pair of cover portions. 前記取り付け部材は、前記処理水集合部が取り付けられる取り付け本体部と、前記一対の覆い部の対向面に軸着または固定された状態で前記取り付け本体部を水平支持する一対の支持部とからなる
請求項４に記載の膜エレメントの配置構造。 The attachment member includes an attachment main body portion to which the treated water collecting portion is attached, and a pair of support portions that horizontally support the attachment main body portion while being pivotally attached to or fixed to opposing surfaces of the pair of cover portions. The arrangement structure of the membrane element according to claim 4. 前記上押え部は、前記封止部の押え付けを解除可能に前記一対の覆い部に軸着される
請求項３から５のいずれか１項に記載の膜エレメントの配置構造。 The membrane element arrangement structure according to any one of claims 3 to 5, wherein the upper pressing portion is pivotally attached to the pair of cover portions so that the pressing of the sealing portion can be released. 複数の膜エレメントを備えた膜カセットであって、
固液分離に供される濾過本体部とこの濾過本体部の一端部から当該固液分離の処理水を集水する集水部と当該濾過本体部の他端部を液密に封止する封止部とを備えた複数の膜エレメントと、
この複数の膜エレメントが並列された状態で当該膜エレメントの集水部及び封止部が載置される一対の下押え部と、
前記複数の集水部の上端部に接続された状態で当該集水部から前記処理水を集水する処理水集合部と
を備え、
前記集水部の上端部には、前記処理水集合部に嵌装される処理水取出し部が備えられ、
前記集水部と前記処理水集合部との間には、前記処理水取出し部が並列に配置される座金部が介在配置され、
前記処理水集合部は、集水本体部と上端配管部と下端配管部とからなり、
前記集水本体部には、
この集水本体部の長手方向の等間隔に配置形成され、前記膜エレメントの処理水取出し部が嵌装される接続穴と、
前記集水本体部の長手方向に延びて形成され、前記接続穴と連通する集水路と、
この集水路と連絡する連絡水路と、
この連絡水路と連通する流通水路と
が形成され、
前記上端配管部，前記下端配管部は、前記集水本体部の上端部，下端部に各々鉛直接続されて前記流通水路と連通する
膜カセット。 A membrane cassette comprising a plurality of membrane elements,
A sealing body for liquid-tightly sealing a filtration main body provided for solid-liquid separation, a water collecting portion for collecting treated water of the solid-liquid separation from one end of the filtration main body, and the other end of the filtration main body. A plurality of membrane elements with stops,
A pair of lower presser portions on which the water collecting portion and the sealing portion of the membrane element are placed in a state where the plurality of membrane elements are arranged in parallel,
A treated water collecting portion for collecting the treated water from the water collecting portion in a state of being connected to the upper ends of the plurality of water collecting portions;
With
The upper end portion of the water collecting part is provided with a treated water take-out part fitted to the treated water collecting part,
Between the water collection part and the treated water collecting part, a washer part in which the treated water extraction part is arranged in parallel is disposed,
The treated water collecting portion is composed of a water collecting main body portion, an upper end piping portion, and a lower end piping portion,
In the water collecting main body,
A connection hole that is formed at equal intervals in the longitudinal direction of the water collection main body, and into which the treated water extraction portion of the membrane element is fitted,
A water collecting channel formed extending in the longitudinal direction of the water collecting main body and communicating with the connection hole;
A communication channel that communicates with this catchment channel,
Distribution channel communicating with this communication channel
Formed,
The membrane cassette , wherein the upper end pipe part and the lower end pipe part are vertically connected to the upper end part and the lower end part of the water collection main body part and communicate with the circulation channel . 前記複数の膜エレメントのうち最も外側に配置された双方の膜エレメントと並列に前記一対の下押え部と前記処理水集合部とに取り付けられる一対の覆い部をさらに備え、
この一対の覆い部には、前記膜カセットの吊り上げ具が連結される把持部が取り付け可能である
請求項７に記載の膜カセット。 Further comprising a pair of cover parts attached to the pair of lower presser parts and the treated water collecting part in parallel with both of the plurality of membrane elements arranged on the outermost side,
The membrane cassette according to claim 7 , wherein a grip portion to which a lifting tool of the membrane cassette is connected can be attached to the pair of cover portions. 請求項８に記載の膜カセットを積層配置した膜ユニット。 A membrane unit in which the membrane cassettes according to claim 8 are stacked.
JP2016108645A 2016-05-31 2016-05-31 Membrane element arrangement structure, membrane cassette and membrane unit Active JP6222284B1 (en)

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JP2016108645A JP6222284B1 (en) 2016-05-31 2016-05-31 Membrane element arrangement structure, membrane cassette and membrane unit
US16/304,868 US10940440B2 (en) 2016-05-31 2017-04-28 Film separation device, structure for arranging film element, and film cassette and film unit
PCT/JP2017/016959 WO2017208707A1 (en) 2016-05-31 2017-04-28 Film separation device, structure for arranging film element, and film cassette and film unit
CA3079461A CA3079461C (en) 2016-05-31 2017-04-28 Film separation device, structure for arranging film element, and film cassette and film unit
SG10201911673PA SG10201911673PA (en) 2016-05-31 2017-04-28 Film separation device, structure for arranging film element, and film cassette and film unit
CN201780033656.5A CN109311703B (en) 2016-05-31 2017-04-28 Membrane separation device, structure for arranging membrane elements, and membrane cartridge and membrane unit
KR1020187038190A KR101967229B1 (en) 2016-05-31 2017-04-28 Membrane separator, membrane element arrangement structure, membrane cassette and membrane unit
CA3026022A CA3026022C (en) 2016-05-31 2017-04-28 Film separation device, structure for arranging film element, and film cassette and film unit
SG11201810460UA SG11201810460UA (en) 2016-05-31 2017-04-28 Film separation device, structure for arranging film element, and film cassette and film unit
TW106115993A TWI647006B (en) 2016-05-31 2017-05-15 Membrane separation device
TW107127851A TWI686235B (en) 2016-05-31 2017-05-15 Membrane element arrangement structure, membrane box and membrane unit
SA518400553A SA518400553B1 (en) 2016-05-31 2018-11-29 Film Separation Device, Structure for Arranging Film Element, and Film Cassette and Film Unit
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