JP6201345B2 - Method for producing ITO particles - Google Patents

Method for producing ITO particles Download PDF

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JP6201345B2
JP6201345B2 JP2013045022A JP2013045022A JP6201345B2 JP 6201345 B2 JP6201345 B2 JP 6201345B2 JP 2013045022 A JP2013045022 A JP 2013045022A JP 2013045022 A JP2013045022 A JP 2013045022A JP 6201345 B2 JP6201345 B2 JP 6201345B2
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ito particles
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indium tin
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JP2014175385A (en
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岳洋 米澤
岳洋 米澤
山崎 和彦
和彦 山崎
愛 竹之下
愛 竹之下
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Mitsubishi Materials Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description

本発明は、太陽電池、タッチパネル、液晶パネル等の異種材料を電気的に接合する必要のある電子デバイスへの使用に適するITO粒子を製造する方法に関するものである。本明細書において、ITOとはインジウム錫酸化物(Indium Tin Oxide)をいう。 The present invention relates to a method for producing ITO particles suitable for use in electronic devices that need to electrically bond dissimilar materials such as solar cells, touch panels, and liquid crystal panels. In this specification, ITO refers to indium tin oxide.

従来、光電変換層上に裏面電極として透明導電膜と導電性反射膜とからなる複合膜が湿式塗工法により形成されたスーパーストレート型薄膜太陽電池が示される(例えば、特許文献1参照。)。この透明導電膜を形成するための組成物に含まれる導電性酸化物微粒子の1つとして、ITO粒子が示される。このITO粒子は、インジウム化合物と錫化合物の混合水溶液にアルカリ水溶液を混合して、インジウムと錫の共沈水酸化物を生成し、この沈殿物を水洗し、上記沈殿物の上澄み液を捨ててインジウム錫水酸化物粒子が分散したスラリーを調製し、このスラリーを乾燥した後、乾燥したインジウム水錫酸化物を焼成して製造される。   Conventionally, a super straight type thin film solar cell in which a composite film composed of a transparent conductive film and a conductive reflective film is formed on a photoelectric conversion layer as a back electrode by a wet coating method is disclosed (for example, see Patent Document 1). An ITO particle is shown as one of the conductive oxide fine particles contained in the composition for forming the transparent conductive film. The ITO particles are prepared by mixing an aqueous alkaline solution with a mixed aqueous solution of indium compound and tin compound to produce a coprecipitated hydroxide of indium and tin, washing the precipitate with water, discarding the supernatant of the precipitate and indium. It is manufactured by preparing a slurry in which tin hydroxide particles are dispersed, drying the slurry, and firing the dried indium hydroxide tin oxide.

上記太陽電池の発電効率を考慮した場合、裏面電極の主成分であるITO粒子の仕事関数は極力低いものが望ましい。上記従来の方法で製造されたITO粒子の仕事関数はケルビン法で測定した場合、5.33eVである一方、アモルファスシリコンや多結晶シリコンからなる光電変換層、即ち発電層の仕事関数はケルビン法で測定した場合、4.8eVであり、ITO粒子の仕事関数との差は0.53eVであった。ケルビン法とは、試料と測定用の電極との接触電位差を測定し、仕事関数が既知の金属を参照電極で補正をすることで、目的試料の仕事関数を測定する方法である。参照電極には、仕事関数が既知であり、自然酸化膜を形成せず、表面が安定な金が一般的に用いられる。   In consideration of the power generation efficiency of the solar cell, it is desirable that the work function of the ITO particles as the main component of the back electrode is as low as possible. The work function of ITO particles manufactured by the conventional method is 5.33 eV when measured by the Kelvin method, while the work function of the photoelectric conversion layer made of amorphous silicon or polycrystalline silicon, that is, the power generation layer, is determined by the Kelvin method. When measured, it was 4.8 eV, and the difference from the work function of the ITO particles was 0.53 eV. The Kelvin method is a method of measuring a work function of a target sample by measuring a contact potential difference between a sample and a measurement electrode and correcting a metal having a known work function with a reference electrode. As the reference electrode, gold having a known work function, a natural oxide film, and a stable surface is generally used.

特許文献2には、一般的にITOで形成される透明電極の仕事関数は4.5〜5.1eVであることが記載され、その実施例には、膜厚150nmのITOの片面に設けたITO付きガラス基板であることが記載されている。このガラス基板上に設けられるITO透明導電膜は通常、スパッタリング法で形成され、その仕事関数は、紫外線光電子分光法(UPS)で測定され、Siの仕事関数4.05eVとの差が0.45〜1.05eVあることから、ケルビン法で測定した場合、スパッタリング法で形成されたITO透明導電膜の仕事関数は5.25〜5.95eVになると推定される。   Patent Document 2 describes that the work function of a transparent electrode generally formed of ITO is 4.5 to 5.1 eV, and in this example, it is provided on one side of ITO having a film thickness of 150 nm. It is described that it is a glass substrate with ITO. The ITO transparent conductive film provided on this glass substrate is usually formed by a sputtering method, and its work function is measured by ultraviolet photoelectron spectroscopy (UPS), and the difference from the Si work function of 4.05 eV is 0.45. Since it is ˜1.05 eV, when measured by the Kelvin method, the work function of the ITO transparent conductive film formed by the sputtering method is estimated to be 5.25 to 5.95 eV.

特開2009−088489号公報(要約、段落[0042])JP2009-088489A (summary, paragraph [0042]) 特開2006−351721号公報(段落[0024]、[0034])JP 2006-351721 A (paragraphs [0024] and [0034])

前記従来の方法により、乾燥したインジウム水錫酸化物を焼成して製造されたITO粒子の仕事関数の範囲は5.3eVを超えて、5.4eV以下(ケルビン法測定値)と高く、このため太陽電池の裏面電極と発電層との間の仕事関数の差を生じ易く、この差によりITO粒子の界面にエネルギー障壁が形成され、このエネルギー障壁により太陽電池の発電効率を向上させることが困難であった。具体的には、異種材料を電気的に接合する場合、両材料間の仕事関数差が0.5eV以上になると、接合界面にポテンシャル障壁が形成される(ショットキーバリアと呼ばれる)。これが形成されると、電子が伝播する際に障壁となり、界面が高抵抗層となる。ITO粒子を太陽電池の裏面電極に用いたときで、ITOとSiの界面が高抵抗になった場合、太陽電池の発電効率が低下してしまう問題点があった。   The work function range of ITO particles produced by firing dried indium water tin oxide by the conventional method is more than 5.3 eV and not more than 5.4 eV (measured value by Kelvin method). It is easy to cause a work function difference between the back electrode of the solar cell and the power generation layer, and this difference forms an energy barrier at the interface of the ITO particles, which makes it difficult to improve the power generation efficiency of the solar cell. there were. Specifically, when different types of materials are electrically bonded, a potential barrier is formed at the bonding interface (called a Schottky barrier) when the work function difference between the two materials is 0.5 eV or more. When this is formed, it becomes a barrier when electrons propagate, and the interface becomes a high resistance layer. When ITO particles are used for the back electrode of a solar cell, the power generation efficiency of the solar cell is reduced when the interface between ITO and Si becomes high resistance.

本発明の目的は、ITO粒子を太陽電池の裏面電極に用いたときに、ITO粒子と発電層の界面でのエネルギー障壁を少なくし、これにより太陽電池の発電効率を向上させることができるITO粒子を製造する方法を提供することにある。また本発明の別の目的は、このITO粒子を含むITO導電膜塗料により形成された透明導電膜を有することにより、発電層とITO粒子を主成分とする裏面電極との間の仕事関数の差を低減させて太陽電池の発電効率を向上させることができる太陽電池の製造方法を提供することにある。 The object of the present invention is to reduce the energy barrier at the interface between the ITO particles and the power generation layer when the ITO particles are used for the back electrode of the solar cell, thereby improving the power generation efficiency of the solar cell. It is in providing the method of manufacturing . Another object of the present invention is to provide a transparent conductive film formed of an ITO conductive film paint containing the ITO particles, so that a work function difference between the power generation layer and the back electrode mainly composed of the ITO particles is obtained. It is providing the manufacturing method of the solar cell which can improve the electric power generation efficiency of a solar cell by reducing this.

本発明の第1の観点は、インジウムと錫の共沈物であるインジウム錫水酸化物のスラリーを撹拌しながら、紫外線を照射し、照射後のスラリー状のインジウム錫水酸化物を乾燥した後、焼成し、この焼成により形成された凝集体を粉砕してITO粉末を作製し、このITO粉末を表面処理液に入れて含浸させた後、加熱することにより、金を基準にして、ケルビン法で繰り返し測定した時に4.8〜5.3eVの範囲の仕事関数を有することを特徴とするITO粒子を製造する方法である。
また本発明の第2の観点は、インジウムと錫の共沈物であるインジウム錫水酸化物のスラリーを超音波によりガス化して流通しているN2ガスに噴霧して、前記インジウム錫水酸化物を熱分解させることにより、金を基準にして、ケルビン法で繰り返し測定した時に4.8〜5.3eVの範囲の仕事関数を有するITO粒子を製造する方法である。
また本発明の第3の観点は、インジウムと錫の共沈物であるインジウム錫水酸化物のスラリーを乾燥した後、焼成し、この焼成により形成された凝集体を粉砕してITO粉末を作製し、このITO粉末を更に粉砕処理したこのITO粉末を表面処理液に入れて含浸させた後、加熱することにより、金を基準にして、ケルビン法で繰り返し測定した時に4.8〜5.3eVの範囲の仕事関数を有するITO粒子を製造する方法である。
また本発明の第の観点は、第1ないし第のいずれかの観点の方法により製造されたITO粒子からITO導電膜塗料を製造する方法である。
また本発明の第の観点は、第の観点のITO導電膜塗料を用いて透明導電膜を形成する方法である。
更に本発明の第の観点は、第の観点の方法で形成された透明導電膜を有する太陽電池の製造方法である。
The first aspect of the present invention is to irradiate ultraviolet rays while stirring a slurry of indium tin hydroxide, which is a coprecipitate of indium and tin, and dry the slurry-like indium tin hydroxide after irradiation. Baked and pulverized aggregates formed by this baking to produce ITO powder, impregnated by putting this ITO powder in a surface treatment liquid, and then heated, based on gold, Kelvin method This is a method for producing ITO particles characterized by having a work function in the range of 4.8 to 5.3 eV when measured repeatedly.
The second aspect of the present invention, the indium tin hydroxide slurry is co-precipitate of indium and tin by spraying the N 2 gas in circulation is gasified by ultrasonic, the indium tin hydroxide This is a method for producing ITO particles having a work function in the range of 4.8 to 5.3 eV when repeatedly measured by the Kelvin method on the basis of gold by thermally decomposing the product.
The third aspect of the present invention, after drying the slurry of indium tin hydroxide is coprecipitate Lee indium and tin and baking, the ITO powder was ground formed aggregates by this calcination The ITO powder prepared and further pulverized with this ITO powder was impregnated in a surface treatment solution, and then heated, so that when measured repeatedly with the Kelvin method based on gold, 4.8-5. It is a method for producing ITO particles having a work function in the range of 3 eV.
A fourth aspect of the present invention is a method for producing an ITO conductive film paint from ITO particles produced by the method according to any one of the first to third aspects.
A fifth aspect of the present invention is a method for forming a transparent conductive film using the ITO conductive film paint according to the fourth aspect .
Furthermore, a sixth aspect of the present invention is a method for manufacturing a solar cell having a transparent conductive film formed by the method of the fifth aspect .

本発明の第1ないし第の観点の方法により製造されたITO粒子は、ケルビン法で測定したときに従来の5.33eVより低い4.8〜5.3eVの範囲の仕事関数を有するため、太陽電池の裏面電極に用いたときに、ITO粒子と発電層の界面でのエネルギー障壁を少なくし、これにより太陽電池の発電効率を向上させることができる。
本発明の第の観点の太陽電池の製造方法は、ITO粒子を含むITO導電膜塗料により形成された透明導電膜を有することにより、発電層とITO粒子を主成分とする裏面電極との間の仕事関数の差を低減させて太陽電池の発電効率を向上させることができる。
Since the ITO particles produced by the methods of the first to third aspects of the present invention have a work function in the range of 4.8 to 5.3 eV lower than the conventional 5.33 eV when measured by the Kelvin method, When used for the back electrode of a solar cell, the energy barrier at the interface between the ITO particles and the power generation layer can be reduced, thereby improving the power generation efficiency of the solar cell.
The manufacturing method of the solar cell of the 6th viewpoint of this invention has a transparent conductive film formed with the ITO electrically conductive film coating material containing ITO particle | grains, Between a power generation layer and the back surface electrode which has ITO particle | grains as a main component. The power generation efficiency of the solar cell can be improved by reducing the difference in the work functions.

実施例1〜6及び比較例1の各ITO粒子の仕事関数と各ITO粒子を裏面電極に用いて作製した薄膜太陽電池セルから算出された曲線因子との関係を示す図である。It is a figure which shows the relationship between the work function of each ITO particle of Examples 1-6 and Comparative Example 1, and the curve factor calculated from the thin film photovoltaic cell produced using each ITO particle for a back surface electrode.

次に本発明を実施するための形態を説明する。本発明は、ケルビン法で測定したときに従来の5.33eVより低い4.8〜5.3eVの範囲の仕事関数を有するITO粒子を製造する方法である。仕事関数が4.8eVは現在の技術で到達し得る最小値である。5.3eVを超えると、太陽電池の裏面電極に用いたときに、ITO粒子と発電層の界面でのエネルギー障壁が形成され易く、これにより太陽電池の発電効率を向上させることができない不具合がある。ITOとSiの界面では、ITOの仕事関数の方が、Siの仕事関数より大きいことから、ITOとSiの仕事関数差を小さくするためには、ITOの仕事関数を下げる必要がある。このITOの仕事関数を下げる方法として、第1にITOのキャリア濃度を上げる方法、第2にITO粒子を表面を改質する方法がある。このような考えに基づき、本発明者らは以下に示す仕事関数を下げるつの製造方法を見出した。第1の製造方法は、生成直後の粒子内でInとSnが不均一に混合された状態の水酸化物に紫外線を照射することで、InとSnの固溶の均一化が促進されることによって、ITO粒子のキャリア濃度を増加させるとともに、ITO表面へのSnO2が偏析するのを抑制することで、ITO粒子の仕事関数を下げることができる。第2の製造方法は、霧状にした水酸化物のスラリーを加熱した炉内へ流し、急速に加熱・熱分解を行うことで、ITO表面へのSnO2が偏析するのを抑制するとともに、還元雰囲気での加熱により、ITO粒子のキャリア濃度を増加させることで、ITO粒子の仕事関数を下げることができる。第3の製造方法は、還元雰囲気での加熱により、ITO粒子のキャリア濃度を増加させることで、ITO粒子の仕事関数を下げることができる。 Next, the form for implementing this invention is demonstrated. The present invention is a method for producing ITO particles having a work function in the range of 4.8 to 5.3 eV, which is lower than the conventional 5.33 eV when measured by the Kelvin method. A work function of 4.8 eV is the minimum value that can be reached with current technology. When it exceeds 5.3 eV, when used for the back electrode of the solar cell, an energy barrier at the interface between the ITO particles and the power generation layer is likely to be formed, and thus the power generation efficiency of the solar cell cannot be improved. . Since the work function of ITO is larger than that of Si at the interface between ITO and Si, it is necessary to lower the work function of ITO in order to reduce the work function difference between ITO and Si. As a method for lowering the work function of ITO, there are firstly a method of increasing the carrier concentration of ITO and secondly a method of modifying the surface of ITO particles. Based on this idea, the present inventors have found three manufacturing method of lowering the work function below. The first manufacturing method promotes the homogenization of the solid solution of In and Sn by irradiating the hydroxide in a state in which In and Sn are heterogeneously mixed in the particles immediately after generation with ultraviolet rays. As a result, the work function of the ITO particles can be lowered by increasing the carrier concentration of the ITO particles and suppressing the segregation of SnO 2 on the ITO surface. In the second production method, the atomized hydroxide slurry is poured into a heated furnace and rapidly heated and pyrolyzed to suppress the segregation of SnO2 on the ITO surface, and the reduction. By increasing the carrier concentration of the ITO particles by heating in the atmosphere, the work function of the ITO particles can be lowered. The third method of preparation is changed by heating under atmosphere, by increasing the carrier concentration of the ITO particles, it is possible to lower the work function of the ITO particles.

このITO粒子の仕事関数を下げるためのITO粒子の具体的な製造方法を次に述べる。しかし本発明のITO粒子の製造方法は、これら3つの方法に限定されるものではない。 A specific method for producing ITO particles for lowering the work function of the ITO particles will be described below. However, the method for producing ITO particles of the present invention is not limited to these three methods.

(1)第1の製造方法
3価インジウム化合物と2価又は4価の錫化合物は溶液中においてアルカリの存在下で沈殿し、インジウムと錫の共沈水酸化物を生成する。このとき、溶液のpHを4.0〜9.3、好ましくはpH6.0〜8.0、液温を5℃以上、好ましくは液温10℃〜80℃に調整することによって、インジウム錫の共沈水酸化物を沈澱させることができる。反応時の液性をpH4.0〜9.3に調整するには、例えば、3塩化インジウム(InCl)と2塩化錫(SnCl・2HO)の混合水溶液を用い、この混合水溶液とアルカリ水溶液とを同時に水に滴下して上記pH範囲に調整することが好ましい。或いは、アルカリ水溶液に上記混合液を滴下する。アルカリ水溶液としてはアンモニア(NH)水、炭酸水素アンモニウム(NHHCO)水などが用いられる。
(1) First Production Method A trivalent indium compound and a divalent or tetravalent tin compound are precipitated in a solution in the presence of an alkali to form a coprecipitated hydroxide of indium and tin. At this time, by adjusting the pH of the solution to 4.0 to 9.3, preferably pH 6.0 to 8.0, and the liquid temperature to 5 ° C. or higher, preferably 10 ° C. to 80 ° C. Co-precipitated hydroxide can be precipitated. In order to adjust the liquid property during the reaction to pH 4.0 to 9.3, for example, a mixed aqueous solution of indium trichloride (InCl 3 ) and tin dichloride (SnCl 2 · 2H 2 O) is used. It is preferable that the alkaline aqueous solution is simultaneously dropped into water to adjust the pH range. Alternatively, the above mixed solution is dropped into an alkaline aqueous solution. As the alkaline aqueous solution, ammonia (NH 3 ) water, ammonium hydrogen carbonate (NH 4 HCO 3 ) water, or the like is used.

上記共沈インジウム錫水酸化物の生成後、この沈殿物を純水で洗浄し、上澄み液の抵抗率が5000Ω・cm以上、好ましくは50000Ω・cm以上になるまで洗浄する。上澄み液の抵抗率が5000Ω・cmより低いと塩素等の不純物が十分に除去されておらず、高純度のインジウム錫酸化物粉末を得ることができない。抵抗率が5000Ω・cm以上となった上記沈殿物の上澄み液を捨て、粘度の高いスラリー状にして、このスラリーを撹拌しながら、126〜365nmの範囲の紫外線を1〜50時間の範囲で照射する。紫外線の波長が下限値未満では汎用性のある紫外線照射装置を用いることができず、上限値を越えると上記沈殿物の紫外線吸収が乏しく、紫外線を照射する効果が得られなくなる。その照射時間が下限値未満では上記沈殿物の紫外線吸収が乏しく、紫外線を照射する効果が得られなくなり、その上限値を越えて紫外線を照射してもその効果が得られない。
紫外線を照射した後、スラリー状のインジウム錫水酸化物を大気中、好ましくは窒素やアルゴンなどの不活性ガス雰囲気下、100〜200℃の範囲で2〜24時間乾燥した後、大気中250〜800℃の範囲で0.5〜6時間焼成する。この焼成により形成された凝集体をハンマーミルやボールミルなどを用いて粉砕してほぐし、ITO粒子を得る。このITO粒子を50〜95質量部の無水エタノールと5〜50質量部の蒸留水を混合した液に入れて含浸させた後、ガラスシャーレに入れて窒素ガス雰囲気下、200〜400℃の範囲で0.5〜5時間加熱すると、本発明のITO粒子が得られる。このITO粒子の仕事関数は、上記紫外線の照射時間を変えることにより制御することができる。
After the coprecipitated indium tin hydroxide is formed, the precipitate is washed with pure water and washed until the supernatant has a resistivity of 5000 Ω · cm or more, preferably 50000 Ω · cm or more. If the resistivity of the supernatant liquid is lower than 5000 Ω · cm, impurities such as chlorine are not sufficiently removed, and high-purity indium tin oxide powder cannot be obtained. Discard the supernatant of the precipitate with a resistivity of 5000 Ω · cm or more, make it into a slurry with high viscosity, and irradiate with ultraviolet rays in the range of 126 to 365 nm for 1 to 50 hours while stirring this slurry. To do. If the wavelength of ultraviolet rays is less than the lower limit value, a general-purpose ultraviolet irradiation device cannot be used, and if the upper limit value is exceeded, the ultraviolet absorption of the precipitate is poor and the effect of irradiating ultraviolet rays cannot be obtained. If the irradiation time is less than the lower limit value, the precipitate does not absorb much ultraviolet light, and the effect of irradiating the ultraviolet light cannot be obtained, and even if the upper limit value is irradiated, the effect cannot be obtained.
After irradiation with ultraviolet rays, the slurry-like indium tin hydroxide is dried in the atmosphere, preferably in an inert gas atmosphere such as nitrogen or argon, in the range of 100 to 200 ° C. for 2 to 24 hours, and then in the atmosphere 250 to Bake at 800 ° C. for 0.5-6 hours. Aggregates formed by this firing are pulverized using a hammer mill, a ball mill, or the like, and ITO particles are obtained. The ITO particles were impregnated with a solution obtained by mixing 50 to 95 parts by mass of absolute ethanol and 5 to 50 parts by mass of distilled water, and then placed in a glass petri dish in a nitrogen gas atmosphere in the range of 200 to 400 ° C. When heated for 0.5 to 5 hours, the ITO particles of the present invention are obtained. The work function of the ITO particles can be controlled by changing the irradiation time of the ultraviolet rays.

(2)第2の製造方法
第1の製造方法で得られたインジウム錫共沈水酸化物である沈殿物の上澄み液を捨ててスラリー状のインジウム錫水酸化物を得た後、管の長手方向を鉛直にして配置した、250〜800℃の範囲に加熱した管状炉の内部にキャリアガスであるNガスを流通させている状態で、スラリー状のインジウム錫水酸化物を40kHz〜2MHzの超音波によりガス化して流通しているNガスに噴霧する。超音波の周波数が下限値未満では、霧化されたインジウム錫水酸化物を含む液滴が大きく、液滴中のインジウム錫水酸化物の含有量が多いため、熱分解する際に、ITOが焼結し粗大化してしまう不具合があり、上限値を越えると霧化する効率が悪くなる不具合がある。これによりインジウム錫水酸化物が管状炉内で熱分解して管状炉の排出口より本発明のITO粒子が得られる。このITO粒子の仕事関数は、上記ガスの流速と炉内温度を変更することにより制御することができる。
(2) Second manufacturing method After discarding the supernatant of the precipitate, which is the indium tin coprecipitated hydroxide obtained by the first manufacturing method, to obtain slurry-like indium tin hydroxide, the longitudinal direction of the tube In a state where N 2 gas which is a carrier gas is circulated inside a tubular furnace heated in the range of 250 to 800 ° C., the slurry-like indium tin hydroxide is added at a frequency exceeding 40 kHz to 2 MHz. spraying N 2 gas in circulation is gasified by waves. When the ultrasonic frequency is less than the lower limit, the droplets containing atomized indium tin hydroxide are large, and the content of indium tin hydroxide in the droplet is large. There is a problem of sintering and coarsening, and when the upper limit is exceeded, there is a problem that the efficiency of atomization deteriorates. Thereby, indium tin hydroxide is thermally decomposed in the tubular furnace, and the ITO particles of the present invention are obtained from the outlet of the tubular furnace. The work function of the ITO particles can be controlled by changing the gas flow rate and the furnace temperature.

)第の製造方法
第1の方法で得られたインジウム錫共沈水酸化物である沈殿物の上澄み液を捨ててスラリー状のインジウム錫水酸化物を得た後、このインジウム錫水酸化物を大気中、好ましくは窒素やアルゴンなどの不活性ガス雰囲気下、100〜200℃の範囲で2〜24時間乾燥した後、大気中250〜800℃の範囲で0.5〜6時間焼成する。この焼成により形成された凝集体をハンマーミルやボールミルなどを用いて粉砕してほぐし、ITO粒子を得る。このITO粒子をジェットミルを用いて、粉砕処理を行い、平均粒径を5〜15nmの範囲にする。以下、第1の方法と同様に、このITO粒子を無水エタノールと蒸留水とを混合した液に入れて含浸させた後、ガラスシャーレに入れて窒素ガス雰囲気下、加熱すると、本発明のITO粒子が得られる。このITO粒子の仕事関数は、上記処理の時間や温度を変更することにより制御することができる。
なお、本明細書におけるITO粒子の平均粒径とは、個数分布に基づく平均粒径をいう。また本発明においては、200個の平均径である。
( 3 ) Third production method After removing the supernatant of the precipitate, which is the indium tin coprecipitated hydroxide obtained by the first method, to obtain slurry-like indium tin hydroxide, this indium tin hydroxide The product is dried in the atmosphere, preferably in an inert gas atmosphere such as nitrogen or argon, in the range of 100 to 200 ° C. for 2 to 24 hours, and then fired in the range of 250 to 800 ° C. for 0.5 to 6 hours. . Aggregates formed by this firing are pulverized using a hammer mill, a ball mill, or the like, and ITO particles are obtained. The ITO particles are pulverized using a jet mill so that the average particle diameter is in the range of 5 to 15 nm. Thereafter, in the same manner as in the first method, the ITO particles are impregnated with a solution obtained by mixing absolute ethanol and distilled water, then placed in a glass petri dish and heated in a nitrogen gas atmosphere. Is obtained. The work function of the ITO particles can be controlled by changing the time and temperature of the treatment.
In addition, the average particle diameter of ITO particle | grains in this specification means the average particle diameter based on number distribution. In the present invention, the average diameter is 200.

次に本発明の実施例を比較例とともに詳しく説明する。   Next, examples of the present invention will be described in detail together with comparative examples.

<実施例1>
先ず、In金属18gを含有する塩化インジウム(InCl)水溶液50mLと、二塩化錫(SnCl・2HO)0.36gとを混合し、この混合水溶液とアンモニア(NH3)水溶液を水500mLに同時に滴下し、pH7に調整した。液温を30℃にした状態で30分間反応させた。生成したインジウム錫共沈水酸化物である沈殿物をイオン交換水によって繰り返し傾斜洗浄を行った。上澄み液の抵抗率が50000Ω・cm以上になったところで、上記沈殿物の上澄み液を捨て、粘度の高いスラリー状にして、このスラリーを撹拌しながら、紫外線照射装置(ウシオ電機製 スポットキュア SP−9)を用いて、DeepUVタイプを選択し、照射液面の中心照度が50mW/cm以上になるようにして、紫外線を5時間照射した。その後、スラリー状のインジウム錫水酸化物を大気中、110℃で一晩乾燥した後、大気中550℃で3時間焼成し、凝集体を粉砕してほぐし、ITO粉末約25gを得た。このITO粉末25gを無水エタノールと蒸留水を混合した液(混合比率はエタノール95質量部に対して蒸留水5質量部)に入れて含浸させた後、ガラスシャーレに入れて窒素ガス雰囲気下、330℃にて2時間加熱して本発明のITO粒子を得た。
<Example 1>
First, 50 mL of an indium chloride (InCl 3 ) aqueous solution containing 18 g of In metal and 0.36 g of tin dichloride (SnCl 2 .2H 2 O) are mixed, and this mixed aqueous solution and an aqueous ammonia (NH 3) solution are added to 500 mL of water. At the same time, the solution was added dropwise to adjust the pH to 7. The reaction was carried out for 30 minutes with the liquid temperature at 30 ° C. The generated precipitate of indium tin coprecipitated hydroxide was repeatedly washed with ion-exchanged water using an inclined exchange. When the resistivity of the supernatant liquid reached 50,000 Ω · cm or more, the supernatant liquid of the precipitate was discarded, and the slurry was stirred into a high-viscosity slurry. The deep UV type was selected using 9), and ultraviolet rays were irradiated for 5 hours so that the central illuminance of the irradiated liquid surface was 50 mW / cm 2 or more. Thereafter, the slurry-like indium tin hydroxide was dried in the atmosphere at 110 ° C. overnight, then baked in the atmosphere at 550 ° C. for 3 hours, and the aggregate was pulverized and loosened to obtain about 25 g of ITO powder. 25 g of this ITO powder was impregnated in a mixed liquid of absolute ethanol and distilled water (mixing ratio was 5 parts by mass of distilled water with respect to 95 parts by mass of ethanol), and then placed in a glass petri dish under a nitrogen gas atmosphere. The ITO particles of the present invention were obtained by heating at 0 ° C. for 2 hours.

<実施例2>
実施例1の、インジウム錫共沈水酸化物スラリーに紫外線を照射するときの集光ミラーを、標準タイプに設定した以外、実施例1と同様の方法で行って本発明のITO粒子を得た。
<Example 2>
The ITO particles of the present invention were obtained in the same manner as in Example 1 except that the condensing mirror for irradiating the indium tin coprecipitated hydroxide slurry of Example 1 with ultraviolet rays was set to the standard type.

<実施例3>
In金属18gを含有する塩化インジウム(InCl)水溶液50mLと、二塩化錫(SnCl・2HO)0.6gとを混合し、この混合水溶液とアンモニア(NH)水溶液を水500mLに同時に滴下し、pH7に調整した。液温を30℃にした状態で30分間反応させた。生成したインジウム錫共沈水酸化物である沈殿物をイオン交換水によって繰り返し傾斜洗浄を行った。上澄み液の抵抗率が50000Ω・cm以上になったところで、沈殿物の上澄み液を捨ててスラリー状のインジウム錫水酸化物を得た。このスラリーを、固形分が1.0%となるように無水エタノールで希釈し、管の長手方向を鉛直にして配置した、管状炉内を窒素で十分に置換した後、600℃に加熱し、管状炉の内部にキャリアガスであるNガスを流通させている状態で、スラリー状のインジウム錫水酸化物を100kHzの超音波により霧化して流通しているNガスに噴霧した。このときの流通ガスの流速は0.5m/sとした。これによりインジウム錫水酸化物が管状炉内で熱分解して管状炉の排出口より本発明のITO粒子を得た。
<Example 3>
50 mL of indium chloride (InCl 3 ) aqueous solution containing 18 g of In metal and 0.6 g of tin dichloride (SnCl 2 .2H 2 O) are mixed, and this mixed aqueous solution and aqueous ammonia (NH 3 ) solution are simultaneously added to 500 mL of water. It was dripped and adjusted to pH7. The reaction was carried out for 30 minutes with the liquid temperature at 30 ° C. The generated precipitate of indium tin coprecipitated hydroxide was repeatedly washed with ion-exchanged water using an inclined exchange. When the resistivity of the supernatant liquid became 50000 Ω · cm or more, the supernatant liquid of the precipitate was discarded to obtain slurry-like indium tin hydroxide. This slurry was diluted with absolute ethanol so that the solid content was 1.0%, and the inside of the tubular furnace, which was placed with the longitudinal direction of the tube vertical, was sufficiently replaced with nitrogen, and then heated to 600 ° C., In a state where the carrier gas, N 2 gas, was circulated inside the tubular furnace, slurry-like indium tin hydroxide was atomized with 100 kHz ultrasonic waves and sprayed onto the circulating N 2 gas. At this time, the flow rate of the circulating gas was set to 0.5 m / s. Thereby, indium tin hydroxide was thermally decomposed in the tubular furnace, and ITO particles of the present invention were obtained from the outlet of the tubular furnace.

<実施例4>
実施例2で得られたインジウム錫共沈水酸化物である沈殿物の上澄み液を捨ててスラリー状のインジウム錫水酸化物を得た後、このインジウム錫水酸化物を大気中、好ましくは窒素やアルゴンなどの不活性ガス雰囲気下、100〜200℃の範囲で15時間乾燥したインジウム錫水酸化物粉末を得た。このインジウム錫水酸化物粉末をエタノール中に固形分1.0%で超音波分散した分散溶液を石英ガラス製の容器にいれ、マグネチックスターラーで拡販しながら、Nd:YAGレーザーにより発振した266nmのレーザー光を照射した。レーザー光は、1パルス当りの強度としては100mJ(100mJ/pulse)、レーザー光のパルス幅は20ns、せん頭値(ピークパワー)は100MW、レーザーの発振周波数(パルス周期)は30Hzとした。このレーザー照射後に得られたITOナノ粉末が分散した溶液を固液分離し、乾燥することにより、本発明のITO粒子を得た。
<Example 4>
After discarding the supernatant of the precipitate, which is the indium tin coprecipitated hydroxide obtained in Example 2, to obtain slurry-like indium tin hydroxide, the indium tin hydroxide was removed from the atmosphere, preferably nitrogen or Indium tin hydroxide powder dried in the range of 100 to 200 ° C. for 15 hours under an inert gas atmosphere such as argon was obtained. A dispersion solution in which this indium tin hydroxide powder is ultrasonically dispersed in ethanol at a solid content of 1.0% is put in a quartz glass container, and is expanded by a magnetic stirrer, while being oscillated by a Nd: YAG laser at 266 nm. Laser light was irradiated. The intensity of the laser beam was 100 mJ (100 mJ / pulse) per pulse, the pulse width of the laser beam was 20 ns, the peak value (peak power) was 100 MW, and the laser oscillation frequency (pulse period) was 30 Hz. The solution in which the ITO nanopowder obtained after the laser irradiation was dispersed was solid-liquid separated and dried to obtain ITO particles of the present invention.

<実施例5>
実施例2で得られたインジウム錫共沈水酸化物である沈殿物の上澄み液を捨ててスラリー状のインジウム錫水酸化物を得た後、このインジウム錫水酸化物を大気中、110℃で15時間乾燥した後、大気中600℃で3時間焼成した。この焼成により形成された凝集体をハンマーミルやボールミルなどを用いて粉砕してほぐし、ITO粒子を得た。このITO粒子をジェットミルを用いて、粉砕処理を行い、平均粒径を5〜15nmの範囲にする。以下、第1の方法と同様に、このITO粒子を無水エタノールと蒸留水とを混合した液に入れて含浸させた後、ガラスシャーレに入れて窒素ガス雰囲気下、400℃で、5時間加熱して本発明のITO粒子を得た。
<Example 5>
After discarding the supernatant of the precipitate, which is the indium tin coprecipitated hydroxide obtained in Example 2, to obtain slurry-like indium tin hydroxide, the indium tin hydroxide was removed at 110 ° C. in the atmosphere at 15 ° C. After drying for an hour, it was calcined at 600 ° C. for 3 hours in the atmosphere. Aggregates formed by this firing were pulverized and loosened using a hammer mill, ball mill, or the like to obtain ITO particles. The ITO particles are pulverized using a jet mill so that the average particle diameter is in the range of 5 to 15 nm. Thereafter, in the same manner as in the first method, the ITO particles were impregnated in a mixed liquid of absolute ethanol and distilled water, and then placed in a glass petri dish and heated at 400 ° C. for 5 hours in a nitrogen gas atmosphere. Thus, ITO particles of the present invention were obtained.

<実施例6>
実施例5の製造方法のうち、加熱条件を250℃で1時間とした以外、実施例5と同様の方法で行って本発明のITO粒子を得た。
<Example 6>
In the production method of Example 5, the ITO particles of the present invention were obtained in the same manner as in Example 5 except that the heating condition was changed to 250 ° C. for 1 hour.

<比較例1>
Inメタル:200gを、600cmの12N−HClに加えて完全に溶解させ、塩化インジウム溶液を調製した。この塩化インジウム溶液に、33gのSnClの60質量%水溶液を加えて、InCl−SnCl(Sn/In比:0.05)混合溶液を調製した。次に、550gの炭酸アンモニウムをイオン交換水に溶解し、液量:4.5dm3、温度:30℃に調製した。この炭酸アンモニア水溶液に、InCl−SnCl液の全量を、約20分間攪拌しながら滴下して、共沈物を生成させ、更にそのまま30分間攪拌した。このとき反応液の最終pHは4.5であった。共沈物を回収し、遠心分離機で脱水した後にイオン交換水を加えて洗浄しながら遠心濾過を行い、濾液の比抵抗が5000Ω・cm以上に達したところで遠心濾過を終了した。次いで、この共沈物を、次いでこの沈殿物を100℃で一晩乾燥した後、600℃で3時間加熱分解し、粉砕して、比較例1の酸化インジウム錫粉末:213gを得た。
<Comparative Example 1>
In metal: 200 g was added to 600 cm 3 of 12N-HCl and completely dissolved to prepare an indium chloride solution. 33 g of a 60 mass% aqueous solution of SnCl 4 was added to this indium chloride solution to prepare a mixed solution of InCl 3 —SnCl 4 (Sn / In ratio: 0.05). Next, 550 g of ammonium carbonate was dissolved in ion-exchanged water to prepare a liquid amount: 4.5 dm 3 and a temperature: 30 ° C. The total amount of InCl 3 —SnCl 4 liquid was added dropwise to the aqueous ammonia carbonate solution while stirring for about 20 minutes to form a coprecipitate, which was further stirred for 30 minutes. At this time, the final pH of the reaction solution was 4.5. The coprecipitate was collected, dehydrated with a centrifuge, and subjected to centrifugal filtration while adding ion-exchanged water and washing. When the specific resistance of the filtrate reached 5000 Ω · cm or more, the centrifugal filtration was terminated. Next, the coprecipitate was dried overnight at 100 ° C., then thermally decomposed at 600 ° C. for 3 hours, and pulverized to obtain 213 g of indium tin oxide powder of Comparative Example 1.

〔ITO粒子の仕事関数の測定〕
実施例1〜4及び比較例1で得られた各ITO粒子の仕事関数は、次の方法により測定した。先ずITO粒子を直径10mmで深さ1mmの平皿状のステンレス製の粒子ホルダに入れた後、ITO粒子が崩れないようにスライドグラスを使用してITO粒子を圧縮し、充填密度2〜3g/cmになるように、粒子ホルダに充填した。これを60℃の乾燥機内で1時間以上乾燥しITO粒子から吸着した水分を除いた。水分率は0.8%であった。粒子ホルダからITO粒子の圧縮体を取り出し、5分間室温で放冷し、5分以内に接触電位差を測定した。測定にはケルビンプローブ(KP Technology社製;形式SKP 020)により、金めっきされたチップを用いて行い、50回積算する測定を3回繰り返し、そのチップにめっきした金との接触電位差の平均値を求め、この接触電位差の平均値と金の仕事関数(5.10eV)との和をITO粒子の仕事関数とした。その結果を次の表1に示す。
[Measurement of work function of ITO particles]
The work function of each ITO particle obtained in Examples 1 to 4 and Comparative Example 1 was measured by the following method. First, the ITO particles are put into a flat dish-shaped stainless steel particle holder having a diameter of 10 mm and a depth of 1 mm, and then the ITO particles are compressed using a slide glass so that the ITO particles do not collapse, and the packing density is 2 to 3 g / cm. The particle holder was filled so as to be 3 . This was dried in a dryer at 60 ° C. for 1 hour or longer to remove moisture adsorbed from the ITO particles. The moisture content was 0.8%. The compressed body of ITO particles was taken out from the particle holder, allowed to cool at room temperature for 5 minutes, and the contact potential difference was measured within 5 minutes. The measurement is performed using a gold-plated chip with a Kelvin probe (manufactured by KP Technology; model SKP 020), and the 50 times integration is repeated 3 times, and the average value of the contact potential difference with the gold plated on the chip is measured. The sum of the average value of the contact potential difference and the gold work function (5.10 eV) was used as the work function of the ITO particles. The results are shown in Table 1 below.

〔ITO透明導電膜の製造〕
実施例1〜4及び比較例1で得られた各ITO粒子20gを、蒸留水(0.020g)、トリエチレングリコール−ジ−2−エチルヘキサノエート[3G](23.8g)、無水エタノール(2.1g)、リン酸ポリエステル(1.0g)、2−エチルヘキサン酸(2.0g)、2,4−ペンタンジオン(0.5g)の混合液に入れて分散させた。調製した分散液を無水エタノールで固形分であるITO粒子の含有量が10質量%になるまで希釈した。この希釈した分散液をスピンコーティングにより石英ガラス板に塗布して成膜し、厚さ0.2μmのITO透明導電膜を得た。
[Production of ITO transparent conductive film]
20 g of each ITO particle obtained in Examples 1 to 4 and Comparative Example 1 was distilled water (0.020 g), triethylene glycol-di-2-ethylhexanoate [3G] (23.8 g), absolute ethanol (2.1 g), phosphoric acid polyester (1.0 g), 2-ethylhexanoic acid (2.0 g), and 2,4-pentanedione (0.5 g) were mixed and dispersed. The prepared dispersion was diluted with absolute ethanol until the content of ITO particles as a solid content was 10% by mass. The diluted dispersion was applied to a quartz glass plate by spin coating to form a film, and an ITO transparent conductive film having a thickness of 0.2 μm was obtained.

〔導電膜塗料、透明導電膜及び太陽電池の製造〕
実施例1〜6及び比較例1で得られた各ITO粒子からITO導電膜塗料を調製し、この塗料を湿式塗工法によりスーパーストレート型薄膜太陽電池の光電変換層、即ち発電層上に塗布して透明導電膜を形成した。この太陽電池は透明なガラス基板上にFTO(フッ素ドープSnO)からなる別の透明導電膜、光電変換層(発電層)、上記透明導電膜及び導電性反射膜により構成した。上に裏面電極として形成した。
[Manufacture of conductive film paint, transparent conductive film and solar cell]
An ITO conductive film paint was prepared from each ITO particle obtained in Examples 1 to 6 and Comparative Example 1, and this paint was applied onto the photoelectric conversion layer of the super straight type thin film solar cell, that is, the power generation layer, by a wet coating method. A transparent conductive film was formed. This solar cell was composed of another transparent conductive film made of FTO (fluorine-doped SnO 2 ), a photoelectric conversion layer (power generation layer), the transparent conductive film, and a conductive reflective film on a transparent glass substrate. A back electrode was formed on the top.

導電膜塗料は、次の方法により調製された。即ち、実施例1〜6及び比較例1で得られた各ITO粒子を1.0質量%、バインダとしてエチルシリケートを加水分解したシロキサンポリマーを0.2質量%、カップリング剤として次の式(1)に示す有機カップリング剤を0.01質量%添加し、更に分散媒としてエタノールを加えることにより全体を100質量%とした。この混合物をダイノーミル(横型ビーズミル)により、0.3mm径のジルコニアビーズを使用して、このミルを2時間稼働させて混合物中にITO粒子を分散させることにより導電膜塗料を調製した。   The conductive film paint was prepared by the following method. That is, 1.0% by mass of each ITO particle obtained in Examples 1 to 6 and Comparative Example 1, 0.2% by mass of a siloxane polymer obtained by hydrolyzing ethyl silicate as a binder, and the following formula ( 0.01% by mass of the organic coupling agent shown in 1) was added, and ethanol was added as a dispersion medium to make the whole 100% by mass. A conductive film coating material was prepared by dispersing ITO particles in the mixture by operating this mill for 2 hours using a dyno mill (horizontal bead mill) and zirconia beads having a diameter of 0.3 mm.

Figure 0006201345
Figure 0006201345

次に、成膜された発電層上にスピンコーティング法により焼成後の膜厚が80nmとなるように上記導電膜塗料を塗布し、塗膜を200℃で30分間焼き付けて裏面側の透明導電膜を形成した。焼成後の膜厚は、断面をSEMにより撮影した写真により測定した。焼成して得られた裏面側の透明導電膜におけるITO粒子とバインダの割合は、ITO粒子/バインダの比が2/1であった。なお、焼成温度は10cm角のガラス基板の角部の4点の温度を測定し、平均値が設定温度(200℃)の±5℃に入る条件とした。   Next, the conductive film coating is applied onto the power generation layer thus formed by spin coating so that the film thickness after baking is 80 nm, and the coating film is baked at 200 ° C. for 30 minutes to form a transparent conductive film on the back side. Formed. The film thickness after firing was measured by a photograph of the cross section taken by SEM. The ratio of ITO particles / binder in the transparent conductive film on the back side obtained by firing was 2/1 in the ratio of ITO particles / binder. The firing temperature was determined by measuring four temperatures at the corners of a 10 cm square glass substrate, and setting the average value within ± 5 ° C. of the set temperature (200 ° C.).

更に、形成した裏面側の透明導電膜の上にスピンコーティング法により焼成後の膜厚が200nmとなるように平均粒子径が0.03μmのAgコロイドがエタノール溶媒に分散させたAgナノインクを塗布し、塗膜を200℃で30分間焼き付けて裏面側の反射電極膜を形成した。これにより評価用の多接合型薄膜シリコン太陽電池を得た。   Further, an Ag nano ink in which an Ag colloid having an average particle size of 0.03 μm is dispersed in an ethanol solvent so as to have a film thickness after firing of 200 nm by spin coating on the transparent conductive film on the back side. The coating film was baked at 200 ° C. for 30 minutes to form a reflective electrode film on the back side. Thereby, a multi-junction thin film silicon solar cell for evaluation was obtained.

〔太陽電池の最適動作点と曲線因子の算出〕
上述した方法で得られた評価用の多接合型薄膜シリコン太陽電池の太陽電池セルのライン加工後の基板にリード線を配線し、ソーラシミュレータとデジタルソースメータを用いて、AM:1.5、100mW/cmの光を照射したときのI−V(電流−電圧)曲線を得た。この曲線における最適動作点における電圧をV、電流をIとして最大電力V×Iを求める一方、この曲線の電圧の最大値である開放電圧VOCと電流の最大値である短絡電流ISCを求め、(V×I)/(VOC×ISC)から曲線因子を算出した。この曲線因子を表1及び図1に示す。
[Calculation of optimum operating point and fill factor of solar cell]
A lead wire is wired on the substrate after the line processing of the solar cell of the multi-junction thin film silicon solar cell for evaluation obtained by the above-described method, and using a solar simulator and a digital source meter, AM: 1.5, An IV (current-voltage) curve was obtained when light of 100 mW / cm 2 was irradiated. While the maximum power V m × I m is obtained by setting the voltage at the optimum operating point in this curve as V m and the current as I m , the open circuit voltage VOC which is the maximum value of the voltage of this curve and the short circuit current I which is the maximum value of the current seek SC, was calculated fill factor from (V m × I m) / (V OC × I SC). This curve factor is shown in Table 1 and FIG.

〔太陽電池の発電層の変換効率の算出〕
更に得られたI−V(電流−電圧)曲線における電流値(I)を薄膜太陽電池セルの表面積で除することによりJ−V(電流密度−電圧)曲線を求めた。このJ−V曲線において、電圧の軸と電流密度の軸を2辺とし、原点とJ−V曲線上の点を結んで描かれた長方形の面積が最大となったときの面積での出力を最高出力密度(mW/cm)とし、[最高出力密度(mW/cm)]/[100(mW/cm)]×100を発電層の変換効率とした。実施例1〜6及び比較例1のITO粒子を含む透明導電膜に用いた太陽電池の発電層の変換効率を表1に示す。
[Calculation of conversion efficiency of solar cell power generation layer]
Furthermore, the JV (current density-voltage) curve was calculated | required by remove | dividing the electric current value (I) in the obtained IV (current-voltage) curve by the surface area of a thin film photovoltaic cell. In this JV curve, the output in the area when the area of the rectangle drawn by connecting the origin and the point on the JV curve with the voltage axis and the current density axis as two sides is maximized. The maximum power density (mW / cm 2 ) was set, and [maximum power density (mW / cm 2 )] / [100 (mW / cm 2 )] × 100 was defined as the conversion efficiency of the power generation layer. Table 1 shows the conversion efficiency of the power generation layer of the solar cell used in the transparent conductive film containing the ITO particles of Examples 1 to 6 and Comparative Example 1.

Figure 0006201345
Figure 0006201345

<評価>
表1から明らかなように、比較例1のITO粒子では、ITO粒子の仕事関数が5.33eVであったのに対して、実施例1〜6のITO粒子では、ITO粒子の仕事関数を4.80〜5.30の範囲に制御することができた。また太陽電池としての性能は、表1及び図1から明らかなように、比較例1に比べて実施例1〜6の曲線因子は高く、変換効率に優れていることが判った。
<Evaluation>
As is clear from Table 1, the ITO particle work function of Comparative Example 1 was 5.33 eV, whereas the ITO particles of Examples 1 to 6 had a work function of 4 ITO particles. It was possible to control within the range of .80 to 5.30. Further, as is clear from Table 1 and FIG. 1, the performance as a solar cell was higher in the curve factors of Examples 1 to 6 than in Comparative Example 1, and was found to be excellent in conversion efficiency.

Claims (6)

インジウムと錫の共沈物であるインジウム錫水酸化物のスラリーを撹拌しながら、紫外線を照射し、照射後のスラリー状のインジウム錫水酸化物を乾燥した後、焼成し、この焼成により形成された凝集体を粉砕してITO粉末を作製し、このITO粉末を表面処理液に入れて含浸させた後、加熱することにより、金を基準にして、ケルビン法で繰り返し測定した時に4.8〜5.3eVの範囲の仕事関数を有するITO粒子を製造する方法。   The indium tin hydroxide slurry, which is a co-precipitate of indium and tin, is irradiated with ultraviolet rays, and after the irradiation, the slurry-like indium tin hydroxide is dried and fired. The agglomerates were pulverized to produce an ITO powder. The ITO powder was impregnated in a surface treatment solution, and then heated, so that when measured repeatedly with the Kelvin method based on gold, 4.8 to A method for producing ITO particles having a work function in the range of 5.3 eV. インジウムと錫の共沈物であるインジウム錫水酸化物のスラリーを超音波によりガス化して流通しているN2ガスに噴霧して、前記インジウム錫水酸化物を熱分解させることにより、金を基準にして、ケルビン法で繰り返し測定した時に4.8〜5.3eVの範囲の仕事関数を有するITO粒子を製造する方法。 Indium tin hydroxide slurry is co-precipitate of indium and tin by spraying the N 2 gas in circulation is gasified by ultrasonic, the indium tin hydroxide by pyrolysis, a gold A method for producing ITO particles having a work function in the range of 4.8 to 5.3 eV when repeatedly measured by the Kelvin method as a reference. インジウムと錫の共沈物であるインジウム錫水酸化物のスラリーを乾燥した後、焼成し、この焼成により形成された凝集体を粉砕してITO粉末を作製し、このITO粉末を更に粉砕処理したこのITO粉末を表面処理液に入れて含浸させた後、加熱することにより、金を基準にして、ケルビン法で繰り返し測定した時に4.8〜5.3eVの範囲の仕事関数を有するITO粒子を製造する方法。   The slurry of indium tin hydroxide, which is a coprecipitate of indium and tin, was dried and then fired, and the aggregate formed by this firing was pulverized to produce an ITO powder, and this ITO powder was further pulverized This ITO powder is impregnated in a surface treatment solution, and then heated to produce ITO particles having a work function in the range of 4.8 to 5.3 eV when repeatedly measured by the Kelvin method with gold as a reference. How to manufacture. 請求項1ないしのいずれか1項に記載の方法により製造されたITO粒子からITO導電膜塗料を製造する方法 Method for producing an ITO conductive coating of ITO particles prepared by the method according to any one of claims 1 to 3. 請求項記載の方法で製造されたITO導電膜塗料を用いて透明導電膜を形成する方法。 The method to form a transparent conductive film using the ITO electrically conductive film coating material manufactured by the method of Claim 4 . 請求項記載の方法で形成された透明導電膜を有する太陽電池の製造方法。 The manufacturing method of the solar cell which has a transparent conductive film formed by the method of Claim 5 .
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