JP6191738B2 - Hulling sorter - Google Patents

Description

  The present invention relates to a dust suction device for a hulling sorter.

  Rice husk equipped with a rice husk section, a slashed rice wind selection section having a suction fan, a mixed rice sorting section of a swinging sorter plate type, and a rice masher that takes out the brown rice from the mixed rice sorting section outside the machine. In the sorter, there is a known one in which a dust suction device is provided in the brown rice take-out part of the brown rice cerealing machine, dust is removed from the brown rice, and the dust suction device and the suction fan of the sliding rice wind selection part are connected by a dust suction duct ( Patent Document 1).

JP 2006-95434 A

  This invention makes it a subject to make it easy to take out the brown rice which accumulates in a dust suction duct.

  In order to solve the above problems, the present invention has taken the following technical means.

The invention of claim 1
A rice milling unit, a sliding rice wind sorting unit equipped with a suction fan, a mixed rice sorting unit equipped with a rocking sorting plate, a brown rice cereal machine for taking out the brown rice selected by the mixed rice sorting unit, and a brown rice lifting It has a dust picking air passage through which the sorting air picked up from the brown rice of the grain machine flows, and a dust suction duct for guiding the dust sucked in the dust picking air picking passage to the suction fan,
The dust suction duct includes a first dust suction duct connected to the dust suction sorting air path, and a second dust suction duct arranged from above the swing sorting plate to the fan body of the suction fan,
The lower side of the first dust suction duct and the upper side of the second dust suction duct are configured to be detachable, and the lower side of the second dust suction duct is provided with an opening / closing plate for taking out the accumulated brown rice ,
A box made of a transparent material is formed on the second dust suction duct located above the swing sorting plate,
Cover the periphery of the mixed rice sorting unit with the mixed rice sorting unit cover, and configure the mixed rice sorting unit cover part covering the upper part of the swing sorting plate to a transparent opening and closing cover,
A lighting device is provided at the top of the mixed rice sorting unit cover and at a position close to the box,
The box body is provided with a handle at the top thereof, and the box body is configured to be detachable upward .

The invention of claim 2
The bottom surface of the second dust collection duct on the upper side of the opening / closing plate is provided with an upslope bottom plate that slopes up toward the lower side, and a down slope bottom plate that slopes down toward the lower side following the upslope bottom plate. The hull sorter according to claim 1.

The invention of claim 3
3. The duster sorter according to claim 1 or 2, wherein a dust suction control valve for adjusting the dust suction wind force of the dust suction duct is provided at a portion of the second dust suction duct on the upper side of the opening / closing plate.

According to the present invention, the brown rice accumulated in the second dust suction duct can be easily taken out from the lower side of the second dust suction duct.
Moreover, attachment and detachment of a box can be facilitated and the dust suction duct can be easily cleaned.
In addition, it is possible to check the sorting state of the swing sorting plate by using the light of the illuminating tool, and it is possible to check how the brown rice stays inside the box.

  Moreover, the dust suction wind force of the dust suction duct (43) can be optimized.

The cutting front view of a hulling sorter. The front view of a part of a hulling sorter. The perspective view of a part of the hull sorter showing that the box has been taken out. The front view of a dust suction duct. The top view of a suction fan, a dust suction duct, and a brown rice cereal machine. The front view of a hulling sorter.

  Embodiments of the present invention shown in the drawings will be described below.

  First, the whole structure of the hull sorter which implements this invention based on FIG. 1 is demonstrated.

  The rice hull sorter includes a hulling portion 1 disposed on the upper left side of the machine body, a hulled rice wind selecting unit 2 disposed on the right side of the hulling portion 1, and a rocker disposed on the right side of the hulled rice wind selecting unit 2. A moving rice sorting unit 3 of a moving sorter plate type, a mixed rice cerealing machine 4 for cerealing the crushed rice of the crushed rice-style sorting unit 2 and the crushed crushed rice of the mixed rice sorting unit 3, and a mixed rice sorting unit 3 is composed of a brown rice cerealing machine 5 that takes 3 sorted brown rice out of the machine, and a mashing machine 27 that pulverizes the sorted rice from the mixed rice sorting unit 3 to the rice huller 1.

  The hulling portion 1 is configured as a hulling roll type, and is provided below the hulling chamber 7a, a hulling chamber 7a in which a hull hopper 6, a pair of left and right hulling rolls 7 and 7 are installed, and the hulling chamber 7a. The vibration-type sliding rice transfer shelf 8 is provided. The rice cake supplied to the rice cake hopper 6 is crushed by the rice cake rolls 7, 7 and supplied to the falling rice transfer shelf 8, and is transferred to the right side by the vibrating rice rice transfer shelf 8, so It is supplied to the sorting start end side at the bottom of the selector 2.

  The sliding rice wind selection unit 2 includes a sliding rice wind selection box 9, a sliding rice sorting wind path 10 disposed in the sliding rice wind selection box 9 along the vertical direction, A trough receiving rod 11 provided below the right-side bent portion of the middle part in the falling rice sorting air passage 10 and a sliding rice receiving trough provided in the lower side which is the starting end portion of the falling rice sorting air passage 10. 12, a suction fan 13 disposed on the upper side, which is a terminal portion of the smashed rice sorting air passage 10, and a dust discharge cylinder 14.

  Thus, the crushed rice supplied to the lower part of the crushed rice sorting air passage 10 is subjected to specific gravity sorting by the suction sorting wind flowing upward, and the mixed rice with heavy rice and brown rice falls to the lower crushed rice receiving bowl 12 for sorting. The relatively heavy rice cake is dropped and sorted by the rice cake receiving plate 11 in the middle of the crushed rice sorting air passage 10, and the light rice husk is sucked by the suction fan 13 at the end of the crushed rice sorting air passage 10. 14 is discharged outside the machine.

  Next, the oscillating sorting type mixed rice sorting unit 3 will be described.

  The multistage oscillating sorting plates 15 are formed with irregularities for sorting on the plate surface, with one side in the vertical direction being a high supply side and the other side being a low discharge side, and a horizontal direction perpendicular to the vertical direction. The rocking sorting plate 15 is inclined in both the vertical and horizontal directions, with one side of the rocking plate as the high rocking side and the other side as the low rocking side. It is configured to reciprocally swing up and down in the horizontal direction by a moving device (not shown).

  A mixed rice tank 24 is disposed above the swing sorting plates 15,..., And the mixed rice wind-selected by the sliding rice catcher 12 is cerealed by the mixed rice masher 4 and mixed rice tank. 24. The mixed rice is then supplied to the swing sorting plates 15 through the distribution supply basket 16 and the distribution case 17.

  On the discharge side portion of the swaying side wall of the oscillating sorting plate 15,. Supplied to the machine 27.

  The mixed rice supplied to the oscillating sorting plates 15, ... has a grain size, specific gravity, friction coefficient, etc., so that small brown rice with heavy specific gravity is distributed in a drifting manner on the rocking side and compared with brown rice Thus, large and light specific rice cakes are distributed while drifting to the side of the sway, and mixed rice of rice cake and brown rice that is not separated in the middle is sorted out while being distributed. These selected grains are separated by a brown rice partition plate 18 and a straw partition plate 19 provided on the discharge side of the swing sorting plate 15 and are taken out.

  The extracted sorted brown rice is taken out of the machine through the brown rice extraction gruel 20, the brown rice flow path 21, and the brown rice cerealing machine 5. Further, the picked and mixed mixed rice that has been taken out flows down to the sliding rice catcher 12 through the mixed rice extraction basket 22 and the mixed rice channel 23, and then cerealed by the mixed rice masher 4, and mixed rice tank 24, It is supplied again to the swing sorting plate 15 through the distribution supply basket 16 and the distribution case 17 and re-sorted.

  Of the sorting soot that is flow-separated to the swaying side of the oscillating sorting plates 15,..., Those that have flowed down along the side wall on the swaying side are taken out from the soot discharge port to the soot reduction channel 29 and taken out of the soot. It flows down to 樋 25. Further, the sorting soot that has flowed down the swaying side from the side wall on the swaying side is partitioned from the discharge side end of the swinging sorting plate 15,. The sorted rice cake taken out in this way is reduced to the rice huller 1 through the rice huller 27 and is re-cooked.

  In addition, the rice cake sorted into the rice cake receiving bowl 11 by the sliding rice wind selection section 2 is sent to the rice milling machine 27 and is reduced to the rice milling section 1 together with the sorting rice cake of the mixed rice sorting section 3.

  In addition, a circulation / discharge switching valve 36 is provided at the sorting brown rice take-out section of the mixed rice sorting section 3, and is switched to the in-machine circulation side by the lever operation or the circulation / discharge switching valve motor (not shown), or switched to the outside take-out side. I am doing so.

  Next, the dust absorption structure of the selected brown rice in the brown rice cerealing machine 5 will be described based on FIGS. 1 to 3.

  The brown rice cerealing machine 5 is, for example, a bucket conveyor type, and an elevating belt with a bucket moves up and down in the elevating case 5a to cereal the grains, and a grain throwing box 5b above the elevating case 5a is attached. A brown rice dust suction device 41 is provided in the grain throwing box 5b.

  The brown rice dust suction device 41 is configured as follows. Inside the grain throwing box 5b, a downflow passage 41a is formed in which the crushed brown rice flows down while changing its direction from side to side. 41b is configured, and the sorting wind flows in from the upper right side of the dust suction sorting air passage 41b and flows to the lower left side, acts so as to cross the flowing brown rice, and dust attached to the brown rice is removed. The

  The lower left side of the dust suction sorting air passage 41 b is connected to one end of the dust suction duct 43, and the middle part of the dust suction duct 43 is passed to the upper side of the swing sorting plate 15,. The lower left side is connected to the suction part of the suction fan 13.

  The dust suction duct 43 is configured such that the first dust suction duct 43a on the right side is bent, for example, with a circular cross section, and the second dust suction duct 43b on the left side is configured, for example, in a quadrilateral cross section made of sheet metal. The right end portion of the first dust suction duct 43a is connected to the lower end portion of the dust sorting air passage 41b of the finished rice masher 5, and the left end portion of the first dust suction duct 43a is connected to the right end portion of the second dust suction duct 43b. The left end portion of the second dust suction duct 43b is connected to the fan body 13a of the suction fan 13 so that the dust-collected air from which the brown rice has been sorted is discharged via the suction fan 13.

  The periphery of the mixed rice sorting unit 3 is covered with a mixed rice sorting unit cover 47, and the upper portion of the mixed rice sorting unit cover 47 that covers the swing sorting plates 15,... Is formed as a transparent opening / closing cover 47a and opened upward. An illuminating device 49 is provided above the mixed rice sorting unit cover 47.

  The cross section of the second dust suction duct 43b is configured to be, for example, a quadrangle, the middle part of the second dust suction duct 43b is disposed so as to pass above the swinging sorting plates 15, ..., and is attached to the mixed rice sorting unit cover 47. A box 45 constituting a part of the dust suction duct is detachably provided at a position located above the swinging sorting plates 15 of the second dust suction duct 43b.

  The box body 45 is formed in a rectangular parallelepiped box shape, and the box body 45 is configured to be a part of the duct when the box body 45 is attached. The height and width of the second dust suction duct 43b and the box body 45 are approximately the same. It has the same structure. The right side surface portion of the box body 45 is configured as an opening portion 45a, and the left side surface portion is configured as a filter portion 45b that separates brown rice and suction air. The filter portion 45b separates sucked dust-absorbed air and brown rice. Brown rice remains on the bottom of the sash box 45.

  A handle 45c is provided on the upper portion of the box 45 with respect to the second dust suction duct 43b so that the box 45 can be removed upward, and the box 45 can be easily attached and detached to facilitate cleaning of the dust suction duct 43.

  The box 45 is made of a transparent member, and the lighting tool 49 of the mixed rice sorting unit cover 47 and the vicinity of the box 45 of the dust suction duct 43 are located close to each other. 15... Can be confirmed, and the degree of brown rice pooling inside the box 45 can be confirmed.

  Next, another embodiment of the box body 45 will be described with reference to FIG.

  A box 45 is detachably attached to a portion located above the swinging sorting plate 15 in the middle of the second dust suction duct 43b. The right side surface portion of the box body 45 is configured as an opening 45a, the left side surface portion is configured as a filter portion 45b that separates brown rice and suction air, and the bottom surface of the box body 45 is slightly lower than the bottom surface of the second dust suction duct 43b. It is made to project so that the brown rice flowing through the second dust suction duct 43b can be securely stored in the bottom of the box body 45.

  Then, one end of the bottom plate 45d of the box body 45 is pivotally supported so that it can be opened and closed downward, and the brown rice with the bottom plate 45d open is taken out on the swing sorting plate 15 to reduce the loss of the brown rice and absorb the dust. The duct 45 is easily cleaned.

  Further, the cross section of the second dust suction duct 43b is configured to be, for example, a quadrangle, and the upper left side inclined bottom plate 43ba on the upper side of the box 45 of the second dust suction duct 43b is followed by the lower left side inclined downward. A bottom plate 43bb is provided to facilitate the transfer of the brown rice to the lower side.

  Further, a slit 57 for adjusting the dust absorption wind is provided along the longitudinal direction on the bottom-down inclined bottom plate 43bb located on the swing sorting plate 15 in the second dust suction duct 43b, and the slit 57 is adjusted to be opened and closed by the dust suction control valve 53. The dust suction wind of the dust suction duct 43 may be optimized.

  Further, as shown in FIG. 2, the middle part of the second dust suction duct 43b located above the rocking sorting plates 15,... Is formed into a quadrilateral cross section, and a part of the bottom plate is pivotally supported at one end. The plate 51 may be configured to be openable and closable, and the collected brown rice may be taken out on the swing sorting plate 15.

  In addition, as shown in FIG. 5, a dust suction adjustment valve 53 may be provided on the right upper side of the second dust suction duct 43 b so as to be adjustable by sliding up and down, and the dust suction wind force of the dust suction duct 43 may be adjustable.

  Further, as shown in FIG. 5, a dust suction adjustment valve 53 is provided at the lower end of the second dust suction duct 43b, and a suction adjustment lever (not shown) is provided on the suction fan 13 so as to be adjustable in the vertical direction. The suction fan 13 is provided with a wind power control lever (not shown) for wind power control, the wind power control lever and the dust suction control valve 53 are interlocked and connected by a connecting wire (not shown), and the suction control lever (not shown) is connected to the suction fan 13. When the rotational speed of the suction fan 13 is adjusted, the opening of the dust suction control valve 53 is adjusted so as to become narrower, and when the suction adjustment lever (not shown) is adjusted to the rotational speed reduction side of the suction fan 13, the dust suction control valve is adjusted. The opening of 53 may be adjusted so as to be relatively wide, and the dust-absorbing wind force of the dust-absorbing duct 43 may be appropriately adjusted to reduce the scattering of brown rice to the dust-absorbing duct 43.

Further, the suction fan 13 is provided with a wind force adjusting lever (not shown), and the suction fan 13 and the second dust suction duct 43b are connected so that outside air is introduced from the openings on the left and right sides of the fan body 13a of the suction fan 13. An outside air introduction control valve (not shown) is provided in the opening. Then, a wind power adjustment lever (not shown) and an outside air introduction control valve (not shown) are linked to each other (not shown).
When the wind power adjusting lever (not shown) is adjusted to the rotation speed increasing side of the suction fan 13, the opening of the outside air introduction control valve (not shown) is adjusted so as to become wider and the wind adjusting lever (not shown) When adjustment is made to the rotation speed decreasing side of the suction fan 13, the opening of the outside air introduction control valve (not shown) may be adjusted so as to become narrower, and the dust suction wind force of the dust suction duct 43 may be optimized.

  Next, the embodiment of FIG. 6 will be described.

  An operation panel 31 is provided on the upper part of the crushed rice-style sorting unit 2 in the center of the front of the rice hull sorter, and an operation guide groove 32 is provided above the operation panel 31 along the left-right direction. An initial position 32a is provided at the part, and a hull position 32b is provided at the right side, and the operation lever 33 is configured to be reciprocally turnable to the left and right around the axis in the front-rear direction.

  The operation panel 31 is provided with various switches, a main motor abnormality display part, and an operation monitor display part. The operation monitor is provided with an initial operation display part and a hulling work display part, and the operation position of the operation lever 33 is indicated with an initial display lamp, The slide display lamp lights up.

  A circulation / discharge switching valve 36 is provided at the sorting brown rice take-out section of the mixed rice sorting section 3, and the finished brown rice is switched to the in-machine circulation side or switched to the out-of-machine extraction side by a circulation / discharge switching valve control motor (not shown). The switching state of the circulation / discharge switching valve 36 to the circulation side or the discharge side is detected by a circulation / discharge switching valve (circulation) sensor and a circulation / discharge switching valve (discharge) sensor.

  A swing drive device (not shown) driven by the main motor M1 is provided below the swing sorting plate 15,..., And the swing clutch arm with the swing clutch pulley and the operation lever 33 are connected to the swing clutch wire. And the transmission belt of the swing drive device is turned on and off in connection with the opening / closing operation of the eaves shutter valve 31 in the operation lever 33.

  Thus, when the operation lever 33 is rotated to the left and operated to the initial position 32a, the 弁 shutter valve 31 of the hopper 6 is closed and the swing clutch pulley is disengaged and the swing selection plate 15 is stopped. Then, the circulation / discharge switching valve 36 is switched to the circulation side based on the circulation / discharge switching valve circulation side switching command of the controller (not shown) by detecting ON of the operation lever position detection sensor (initial position).

  Further, when the operation lever 33 is rotated to the right and operated to the pallet position 32b, the 籾 shutter valve 31 of the hopper 6 is adjusted to open, the swing clutch pulley is engaged, and the swing sorting plate 15 is swinged. At the same time, the circulation / discharge switching valve circulation side switching command of the controller based on the ON detection of the operation lever position detection (liding position) sensor is maintained, and the circulation / discharge switching valve 36 is still switched to the circulation side. After a predetermined period of time has elapsed in the hulling state, a predetermined late discharge-side command condition, for example, a set amount of mixed rice does not accumulate in the mixed rice tank 24 after a set time has elapsed since the start of the circulating hulling sorting operation and When the hopper grain presence / absence sensor (not shown) detects the presence of cocoon in the hopper 6, the circulation / discharge switching is performed based on the circulation / discharge switching valve discharge side switching command of the controller. Valve 36 is shifted to the switched discharge hulling sorting work discharge side from the circulation side.

  Further, after a predetermined time has elapsed in the circulating rice hulling operation state, for example, when the mixed rice tank 24 does not accumulate more than a set amount of mixed rice, and the rice hopper grain presence / absence sensor does not detect the presence of the rice hopper 6 with rice cake. The controller determines that a small amount of rice hulls is selected, and shifts to the remaining rice hulls sorting operation based on the remaining rice hulls sorting operation command.

  For example, this residual rice hull sorting operation is carried out for a predetermined time in the circulation state of the circulation / discharge switching valve 36 for a predetermined time, and the total amount of residual grains is circulated a plurality of times to convert the whole grain amount into brown rice, and then the circulation. / Switch the discharge switching valve 36 from the in-machine circulation side to the out-of-machine discharge side to discharge all the remaining brown rice out of the machine

  The brown rice dust suction device 41 of the grain throwing box 5b of the brown rice cerealing machine 5 is provided with a dust suction control valve 53, which can be opened and closed by a dust suction control motor (not shown), and the circulation / discharge switching valve 36 is circulated. When switched to the side, the dust suction control valve 53 is increased from the standard position based on the dust suction control valve adjustment command of the controller to strengthen the dust suction wind. In addition, when the circulation / discharge switching valve 36 is switched from the circulation side to the discharge side, the dust suction control valve 53 is adjusted to decrease from the standard position to weakly adjust the dust suction wind, optimize the dust suction wind force, and remove the brown rice to the dust suction duct 43. I try to reduce scattering.

  Further, the circulation / discharge switching valve 36 and the dust suction control valve 53 are interlocked and connected by a wire or the like, and the dust suction control valve 53 is switched between strong and weak in relation to the switching operation of the circulation / discharge switching valve 36 to adjust the dust suction wind. You may make it do.

DESCRIPTION OF SYMBOLS 1 Rice hulling part 2 Sliding rice wind selection part 3 Mixed rice sorting part 4 Mixed rice cerealing machine 5 Brown rice cerealing machine 5b Grain throwing box 6 Rice hopper 7 Rice hull roll 15 Oscillating sorting plate 13 Suction fan 13a Fan Body 41 Brown rice dust suction device 41b Dust suction sorting air passage 43 Dust suction duct 43a First dust suction duct 43b Second dust suction duct 43ba Up-tilt bottom plate (upper side left-up slant bottom plate)
43ba downward sloping bottom plate (upper left sloping bottom plate)
45 Box 45a Opening 45b Filter
45c handle 45d (openable and closable) bottom plate
47 mixed rice sorter cover
47a Open / close cover 49 Illuminator 51 Open / close plate 53 Dust absorption control valve

Claims (3)

A rice milling unit, a sliding rice wind sorting unit equipped with a suction fan, a mixed rice sorting unit equipped with a rocking sorting plate, a brown rice cereal machine for taking out the brown rice selected by the mixed rice sorting unit, and a brown rice lifting It has a dust picking air passage through which the sorting air picked up from the brown rice of the grain machine flows, and a dust suction duct for guiding the dust sucked in the dust picking air picking passage to the suction fan,
The dust suction duct includes a first dust suction duct connected to the dust suction sorting air path, and a second dust suction duct arranged from above the swing sorting plate to the fan body of the suction fan,
The lower side of the first dust suction duct and the upper side of the second dust suction duct are configured to be detachable, and the lower side of the second dust suction duct is provided with an opening / closing plate for taking out the accumulated brown rice ,
A box made of a transparent material is formed on the second dust suction duct located above the swing sorting plate,
Cover the periphery of the mixed rice sorting unit with the mixed rice sorting unit cover, and configure the mixed rice sorting unit cover part covering the upper part of the swing sorting plate to a transparent opening and closing cover,
A lighting device is provided at the top of the mixed rice sorting unit cover and at a position close to the box,
A hull sorter characterized in that the box is provided with a handle at the top thereof so that the box can be removed upward .   The bottom surface of the second dust collection duct on the upper side of the opening / closing plate is provided with an upslope bottom plate that slopes up toward the lower side, and a down slope bottom plate that slopes down toward the lower side following the upslope bottom plate. The hull sorter according to claim 1.   3. The hull sorter according to claim 1 or 2, wherein a dust suction control valve for adjusting the dust suction wind force of the dust suction duct is provided in a portion of the second dust suction duct on the upper side of the opening / closing plate.

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