JP6191438B2 - Continuous conveying apparatus and continuous conveying method - Google Patents

Continuous conveying apparatus and continuous conveying method Download PDF

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JP6191438B2
JP6191438B2 JP2013259766A JP2013259766A JP6191438B2 JP 6191438 B2 JP6191438 B2 JP 6191438B2 JP 2013259766 A JP2013259766 A JP 2013259766A JP 2013259766 A JP2013259766 A JP 2013259766A JP 6191438 B2 JP6191438 B2 JP 6191438B2
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立石 竜二
竜二 立石
哲也 稲垣
哲也 稲垣
幹樹 高平
幹樹 高平
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本発明は、車両部品等の組立その他の作業工程に使用されて、ワークを高速で連続的に搬送するための連続搬送装置および連続搬送方法に関する。   The present invention relates to a continuous transfer device and a continuous transfer method for use in assembly of vehicle parts and other work processes and for transferring a workpiece continuously at a high speed.

図14は、一般的な搬送装置の例であり、ワーク搬送ベルト100にワーク保持用のチャック治具101を所定のピッチで多数装着し、搬送ベルト100に対向させたワーク供給部102から、ワークWをチャック治具101に順次供給する構成となっている。搬送ベルト100はサーボモータ103に連結され、ワークWを所定位置まで搬送して排出する。この場合、図15に示すように、チャック治具101へワークWを供給するために、モータ103の回転を止めて搬送ベルト100を一旦停止する必要がある。ところが、このような間欠的なモータ制御パターンでは、搬送ベルト100の加減速動作と停止動作を繰り返すことになり、時間ロスが大きいために、高速化に限界がある。   FIG. 14 shows an example of a general conveying apparatus, in which a large number of chuck jigs 101 for holding workpieces are mounted on a workpiece conveying belt 100 at a predetermined pitch, and a workpiece is supplied from a workpiece supply unit 102 opposed to the conveying belt 100. W is sequentially supplied to the chuck jig 101. The conveyor belt 100 is connected to the servo motor 103, and conveys and discharges the workpiece W to a predetermined position. In this case, as shown in FIG. 15, in order to supply the workpiece W to the chuck jig 101, it is necessary to stop the rotation of the motor 103 and temporarily stop the conveyance belt 100. However, in such an intermittent motor control pattern, the acceleration / deceleration operation and the stop operation of the conveyor belt 100 are repeated, and the time loss is large, so there is a limit to speeding up.

一方、内燃機関用の点火プラグ等の組立工程では、被組付け側部品(インシュレータ)を連続組立機へより高速で搬送することが要求されている。従来方式で高速供給を可能にするには、図16に示すように、搬送路201上に多数のパレット202を整列させ、供給部203に対向する投入エリアを設けて、多数のインシュレータを同時にパレット202に移載する。この場合も、投入エリアでは搬送ベルトを停止してインシュレータを投入し、その後、載置したパレット202を、連続組立機へ至る排出エリアへ送り出すとともに、空のパレット202をバッファエリアに回収する、間欠動作となる。このため、連続組立機の高速化に対応しようとすると(例えば0.1秒/1ヶ)、搬送路201に一度に投入するインシュレータの数を増加させ、搬送路201を延長して十分なバッファエリア、排出エリアを確保する必要があって、装置が大型化する。   On the other hand, in an assembly process of an ignition plug for an internal combustion engine or the like, it is required that the assembly side part (insulator) be transported to the continuous assembly machine at a higher speed. In order to enable high-speed supply by the conventional method, as shown in FIG. 16, a large number of pallets 202 are aligned on the conveyance path 201, and an input area facing the supply unit 203 is provided. 202. Also in this case, in the charging area, the conveyor belt is stopped and the insulator is loaded. Thereafter, the placed pallet 202 is sent to the discharge area leading to the continuous assembly machine, and the empty pallet 202 is collected in the buffer area. It becomes operation. For this reason, when trying to cope with the high speed of the continuous assembling machine (for example, 0.1 second / one), the number of insulators to be supplied to the conveyance path 201 at a time is increased, and the conveyance path 201 is extended to provide a sufficient buffer. It is necessary to secure an area and a discharge area, and the apparatus becomes larger.

従来技術として、特許文献1には、複数の部品をローダ部から搬送機構部へ供給し、搬送の停止状態において部品を押し出して、対向する測定部に接触させる機構を備える部品ハンドラが開示されている。搬送機構部は、部品が収納される複数のパケットを間欠送り動作により一方向へ供給し、送り動作と押し出し動作を同期させて搬送途中での測定を可能にしている。   As a conventional technique, Patent Document 1 discloses a component handler including a mechanism that supplies a plurality of components from a loader unit to a conveyance mechanism unit, pushes out the component in a conveyance stopped state, and contacts a measuring unit facing the component. Yes. The transport mechanism section supplies a plurality of packets in which components are stored in one direction by an intermittent feed operation, and enables the measurement during the transport by synchronizing the feed operation and the push-out operation.

特開昭63−62342号公報JP 63-62342 A

このように従来の装置は、いずれも搬送路の停止を伴う間欠動作であるために、高速化が難しく、または設備が大型となってコストが増大する。また、サーボモータ等のアクチュエータを適切に制御して、加減速動作や位置決め動作を行なう必要があり、システムが複雑となりやすい。   As described above, since all of the conventional apparatuses are intermittent operations accompanied by the stop of the conveyance path, it is difficult to increase the speed, or the equipment becomes large and the cost increases. In addition, it is necessary to appropriately control an actuator such as a servo motor to perform acceleration / deceleration operation and positioning operation, and the system tends to be complicated.

そこで、本発明の目的は、ワーク供給等の作業時に、搬送ベルトの加減速動作や停止動作による作業効率の低下を抑制し、駆動部の制御を効率よく行なって、装置を大型化することなく高速で連続搬送するための装置と方法を提供することにある。   Accordingly, an object of the present invention is to suppress a reduction in work efficiency due to the acceleration / deceleration operation and stop operation of the conveyor belt during work such as workpiece supply, and to efficiently control the drive unit without increasing the size of the apparatus. An object of the present invention is to provide an apparatus and method for continuous conveyance at high speed.

上記課題を解決するために、本発明の請求項1に記載の連続搬送装置は、
複数のプーリ(11、12、13)の外周に搬送ベルト(23)を懸架した搬送路(21)と、該搬送路に一定間隔で取り付けた多数のワーク把持部(22)を有する搬送部(2)と、
上記搬送路のうち一対の上記プーリ間の直線部の中央部分に対向して設けられる作業部(4)と、
上記搬送路のうち上記直線部以外の部分に対向して設けられるワーク排出部(5)と、
上記搬送ベルトを一定方向に一定速度で送る駆動手段(M)と、
上記作業部に対向する上記直線部を、上記駆動手段によるベルト送り方向およびその逆方向に往復動作させるオシレート機構(3)を備える
上記作業部は、ワーク供給部であり、対向する上記搬送路に取り付けられた複数の上記ワーク把持部に対応する複数列のワーク供給路(41)を有しており、上記搬送路の送り動作と上記直線部の往復動作との組み合わせにより上記直線部が疑似停止状態となる時、複数の上記ワーク把持部に対して複数のワークを同時に供給する。
In order to solve the above-described problem, a continuous conveyance device according to claim 1 of the present invention is provided.
A transport section (21) having a transport belt (23) suspended on the outer periphery of a plurality of pulleys (11, 12, 13) and a plurality of workpiece gripping sections (22) attached to the transport path at regular intervals ( 2) and
A working part (4) provided facing the central part of the linear part between the pair of pulleys in the conveying path;
A workpiece discharge unit (5) provided to face a portion other than the linear portion in the conveyance path;
Drive means (M) for feeding the conveyor belt in a constant direction at a constant speed;
An oscillating mechanism (3) is provided for reciprocating the linear portion facing the working portion in the belt feeding direction by the driving means and in the opposite direction .
The working unit is a workpiece supply unit, and has a plurality of rows of workpiece supply paths (41) corresponding to the plurality of workpiece gripping units attached to the opposed conveyance paths, and the conveyance path feeding operation When the linear portion is in a pseudo stop state by a combination of the reciprocating motion of the linear portion, a plurality of workpieces are simultaneously supplied to the plurality of workpiece gripping portions.

本発明の請求項2に記載の発明において、上記オシレート機構は、上記直線部と平行に配置したスライダ部(31)を有して、該スライダ部の両端に上記複数のプーリとなる一対のプーリ(12、13)を回転可能に連結し、上記搬送路の送り動作と上記スライダ部の往復動作を組み合わせて、上記直線部に擬似停止領域を形成する。 In the invention according to claim 2 of the present invention, the oscillating mechanism includes a pair of pulleys having a slider portion (31) arranged in parallel with the linear portion and serving as the plurality of pulleys at both ends of the slider portion. (12, 13) are rotatably connected, and a pseudo stop region is formed in the linear portion by combining the feeding operation of the conveying path and the reciprocating operation of the slider portion.

本発明の請求項3に記載の発明において、上記駆動手段は上記複数のプーリとなる動力プーリ(11)に連結され、上記オシレート機構は、上記スライダ部を上記動力プーリの回転と同期させたオシレート動作用のカム(62)によって往復動作させる。   According to a third aspect of the present invention, the driving means is connected to a power pulley (11) serving as the plurality of pulleys, and the oscillating mechanism is configured to oscillate the slider portion synchronized with the rotation of the power pulley. It is reciprocated by the cam (62) for operation.

本発明の請求項4に記載の発明において、上記駆動手段は上記複数のプーリとなる動力プーリ(11)に連結され、上記オシレート機構は、上記スライダ部を上記動力プーリの回転と同期させて駆動する他の駆動手段(M1)を備える。   In the invention according to claim 4 of the present invention, the driving means is connected to a power pulley (11) serving as the plurality of pulleys, and the oscillating mechanism drives the slider portion in synchronization with the rotation of the power pulley. Other driving means (M1) is provided.

本発明の請求項に記載の連続搬送方法は、複数のプーリ(11、12、13)の外周に搬送ベルト(23)を懸架して搬送路(21)とし、該搬送路に一定間隔で多数のワーク把持部(22)を取り付けた搬送部(2)において、上記搬送路のうち一対の上記プーリ間の直線部の中央部分に対向して作業部(4)を配置する一方、上記搬送路の上記直線部以外の部分に対向してワーク排出部(5)を配置し、駆動手段(M)により上記搬送ベルトを一定方向に一定速度で送り動作させるとともに、上記作業部に対向する上記直線部を、上記駆動手段によるベルト送り方向およびその逆方向に往復動作させ、これら動作の組み合わせで上記直線部に擬似停止領域を形成する。上記作業部は、ワーク供給部であり、対向する上記搬送路に取り付けられた複数の上記ワーク把持部に対応する複数列のワーク供給路(41)を有しており、上記搬送路の送り動作と上記直線部の往復動作との組み合わせにより上記直線部が疑似停止状態となる時、複数の上記ワーク把持部に対して複数のワークを同時に供給する。 In the continuous transport method according to claim 5 of the present invention, a transport belt (23) is suspended on the outer periphery of a plurality of pulleys (11, 12, 13) to form a transport path (21), and the transport path is spaced at regular intervals. In the conveyance section (2) to which a large number of workpiece gripping sections (22) are attached, the working section (4) is disposed opposite to the central portion of the linear portion between the pair of pulleys in the conveyance path, while the conveyance section work discharge portion (5) disposed opposite to a portion other than the straight line portion of the road, by driving means (M) with operating feed at a constant speed the conveyor belt in a predetermined direction, opposite to the working portion above The linear portion is reciprocated in the belt feeding direction by the driving means and in the opposite direction, and a pseudo stop region is formed in the linear portion by a combination of these operations . The working unit is a workpiece supply unit, and has a plurality of rows of workpiece supply paths (41) corresponding to the plurality of workpiece gripping units attached to the opposed conveyance paths, and the conveyance path feeding operation When the linear portion is in a pseudo stop state by a combination of the reciprocating motion of the linear portion, a plurality of workpieces are simultaneously supplied to the plurality of workpiece gripping portions.

本発明の連続搬送装置は、搬送路を構成する搬送ベルトを一定速度で送り動作させた状態で、搬送路の一部をオシレート機構により往復動作させて、作業部に対向する搬送路の相対速度を可変とする。すなわち、送り動作の速度と、反対方向のオシレート動作の速度が等しくなった時に相対速度が0となって、擬似停止領域が形成されるので、この時にワーク供給等の作業を行なえば、搬送ベルトを停止することなく連続搬送が可能になる。したがって、装置の大型化や制御の複雑化を伴わず、簡易な構成で連続搬送装置の高速化が実現できる。   The continuous transport device of the present invention is configured such that a part of the transport path is reciprocated by an oscillating mechanism in a state where the transport belt constituting the transport path is fed at a constant speed, and the relative speed of the transport path facing the working unit is Is variable. That is, when the speed of the feed operation is equal to the speed of the oscillating operation in the opposite direction, the relative speed becomes 0, and a pseudo stop area is formed. Continuous conveyance is possible without stopping. Therefore, it is possible to increase the speed of the continuous conveyance device with a simple configuration without increasing the size of the device or complicating the control.

本発明の第1実施形態であり、連続搬送装置の主要部概略構成図である。It is 1st Embodiment of this invention and is a principal part schematic block diagram of a continuous conveyance apparatus. 第1実施形態の連続搬送装置の主要部断面図で、図3のA矢視図である。It is principal part sectional drawing of the continuous conveyance apparatus of 1st Embodiment, and is A arrow line view of FIG. 第1実施形態の連続搬送装置の全体斜視図である。It is a whole perspective view of the continuous conveyance apparatus of 1st Embodiment. 図3の部分分解斜視図である。FIG. 4 is a partially exploded perspective view of FIG. 3. 第1実施形態の連続搬送装置の作動を説明するための主要部概略構成図である。It is a principal part schematic block diagram for demonstrating the action | operation of the continuous conveyance apparatus of 1st Embodiment. 第1実施形態のオシレート機構の作動を説明するための模式的な図である。It is a schematic diagram for demonstrating the action | operation of the oscillating mechanism of 1st Embodiment. 第1実施形態の搬送部におけるオシレート動作と各部速度の関係を説明するための図である。It is a figure for demonstrating the relationship between the oscillation operation | movement in the conveyance part of 1st Embodiment, and each part speed. 第1実施形態の搬送部における速度変化を説明するための図である。It is a figure for demonstrating the speed change in the conveyance part of 1st Embodiment. 第1実施形態におけるオシレート動作とワーク供給動作のタイミングチャート図である。It is a timing chart figure of the oscillating operation and work supply operation in a 1st embodiment. 第1実施形態におけるオシレート動作の過程を示す模式的な図である。It is a typical figure which shows the process of the oscillation operation | movement in 1st Embodiment. 図10Aの投入位置状態を示す連続搬送装置の全体概略図である。FIG. 10B is an overall schematic view of the continuous transport device showing the loading position state of FIG. 10A. 第2実施形態における連続搬送装置の全体概略図である。It is the whole continuous conveying apparatus schematic in 2nd Embodiment. 第3実施形態における連続組立装置の全体斜視図である。It is a whole perspective view of the continuous assembly apparatus in 3rd Embodiment. 第3実施形態におけるオシレート動作とワーク供給動作のタイミングチャート図である。It is a timing chart figure of the oscillating operation and work supply operation in a 3rd embodiment. 第4実施形態であり、複数の連続搬送装置を含む製造装置の全体構成図である。It is 4th Embodiment and is a whole block diagram of the manufacturing apparatus containing a some continuous conveyance apparatus. 従来の連続搬送装置の概略構成図である。It is a schematic block diagram of the conventional continuous conveyance apparatus. 従来の連続搬送装置のモータ制御パターンを示す図である。It is a figure which shows the motor control pattern of the conventional continuous conveyance apparatus. 従来の連続搬送装置を含む組立工程図である。It is an assembly process figure containing the conventional continuous conveyance apparatus.

図1、2は、第1実施形態の連続搬送装置1の主要部であり、図3、4に全体構造を示す。図1において、連続搬送装置1は、図示しないワークを搬送する搬送路21に多数のワーク把持部22を設けた搬送部2と、搬送路21にワークを供給する作業部としてのワーク供給部4と、搬送されたワークWを排出するためのワーク排出部5とを備える。搬送部2は、図中に模式的に示すオシレート機構3により、ワーク供給部4に対向する搬送路21の一部を往復動作可能としてある。オシレート機構3は、オシレート駆動部6のカム62により、搬送路21の送り動作と同期して駆動され、搬送路21の相対速度を可変としてワーク供給を容易にする。   1 and 2 show the main part of the continuous transfer device 1 according to the first embodiment, and FIGS. In FIG. 1, a continuous conveyance device 1 includes a conveyance unit 2 in which a large number of workpiece gripping units 22 are provided in a conveyance path 21 that conveys a workpiece (not shown), and a workpiece supply unit 4 as a working unit that supplies workpieces to the conveyance path 21. And a workpiece discharge unit 5 for discharging the conveyed workpiece W. The conveyance unit 2 can reciprocate part of the conveyance path 21 facing the workpiece supply unit 4 by an oscillating mechanism 3 schematically shown in the drawing. The oscillating mechanism 3 is driven by the cam 62 of the oscillating drive unit 6 in synchronism with the feeding operation of the conveying path 21 and makes the relative speed of the conveying path 21 variable to facilitate the workpiece supply.

このような連続搬送装置1は、各種製品の製造工程において、任意の部品の連続搬送に利用することができる。ここでは、図2に示すように、車両用点火プラグのインシュレータをワークWとして、ワーク供給部4から搬送路21に供給し、整列させたワークWをワーク排出部5から高速で連続的に送り出すための装置として構成している。以下、各部の詳細を、図面を参照しながら説明する。   Such a continuous conveyance device 1 can be used for continuous conveyance of arbitrary parts in the manufacturing process of various products. Here, as shown in FIG. 2, the insulator of the vehicle ignition plug is used as a work W, the work W is supplied from the work supply unit 4 to the conveyance path 21, and the aligned work W is continuously sent out from the work discharge unit 5 at a high speed. It is configured as a device for. Hereinafter, details of each part will be described with reference to the drawings.

図1、3において、矩形の基台T上には、複数のプーリ11、12、13が回転自在に支持されており、これらプーリ11、12、13周りに搬送ベルト23が懸架されて、搬送部2を構成している。搬送ベルト23は所定幅の無端ベルトで、基台Tの略中央部に位置する動力プーリ11と、オシレート機構3によってスライド可能な一対のプーリ12、13の外周に、基台T上面に対して搬送路21が垂直となるように架け渡され、概略T字状の搬送路21を形成している。搬送路21の形状や配置は特に限定されないが、このようにするとコンパクトな構成で安定した動作が可能になる。   1 and 3, a plurality of pulleys 11, 12, and 13 are rotatably supported on a rectangular base T, and a conveyor belt 23 is suspended around the pulleys 11, 12, and 13 to convey the pulleys. Part 2 is configured. The conveyor belt 23 is an endless belt having a predetermined width, and is disposed on the outer periphery of the power pulley 11 located at a substantially central portion of the base T and the pair of pulleys 12 and 13 slidable by the oscillating mechanism 3 with respect to the upper surface of the base T. The conveyance path 21 is bridged so as to be vertical to form a substantially T-shaped conveyance path 21. The shape and arrangement of the transport path 21 are not particularly limited, but in this way, stable operation is possible with a compact configuration.

図2、3において、ワーク排出部5は、動力プーリ11を挟んでワーク供給部4の反対側に位置し、基台Tの下面側に配置される駆動手段としての駆動モータMに連結されている。基台Tの上面側において、動力プーリ11の回転軸に設けたギア14は、駆動モータMの回転軸に設けたギア15と歯合し、駆動モータMの回転駆動力を動力プーリ11に伝達する。動力プーリ11が駆動モータMに直結されないことで、駆動モータMの振動等の影響を小さくできる。動力プーリ11の両側には、搬送路21の外側に一対のアイドルプーリ16、17が回転自在に配置されており、搬送ベルト23に取り付けられたワーク把持部22を案内している。図1に示すように、動力プーリ11が一定方向(ここでは時計回り方向)に定速回転することにより、その周りを搬送ベルト23が同方向に定速走行する。   2 and 3, the work discharge unit 5 is located on the opposite side of the work supply unit 4 with the power pulley 11 interposed therebetween, and is connected to a drive motor M as drive means disposed on the lower surface side of the base T. Yes. On the upper surface side of the base T, the gear 14 provided on the rotary shaft of the power pulley 11 meshes with the gear 15 provided on the rotary shaft of the drive motor M, and transmits the rotational driving force of the drive motor M to the power pulley 11. To do. Since the power pulley 11 is not directly connected to the drive motor M, the influence of vibration of the drive motor M can be reduced. On both sides of the power pulley 11, a pair of idle pulleys 16 and 17 are rotatably disposed outside the conveyance path 21, and guide a work gripping portion 22 attached to the conveyance belt 23. As shown in FIG. 1, when the power pulley 11 rotates at a constant speed in a certain direction (clockwise here), the conveyor belt 23 travels at a constant speed in the same direction.

ワーク把持部22は、搬送路21となる搬送ベルト23の外表面に、一定の間隔で取り付けられる基部と、その外方へ水平方向に突出する一対の爪状のチャック部221を有して、ワークWの中間部外周を支持するようになっている。アイドルプーリ16、17は、それぞれ、上下一対で一体回転する回転板を有し、これら回転板は、外周の対向位置に多数の三角溝を有している。各溝はワーク把持部22の取付け間隔に対応し、ワーク把持部22の基部側が遊嵌することにより、ワークWを保持するチャック部221を所定間隔で整列させる。   The work gripping part 22 has a base part that is attached to the outer surface of the transport belt 23 that becomes the transport path 21 at regular intervals, and a pair of claw-shaped chuck parts 221 that protrudes outward in the horizontal direction. The outer periphery of the intermediate part of the workpiece W is supported. The idle pulleys 16 and 17 each have a pair of upper and lower rotating plates that rotate integrally, and these rotating plates have a number of triangular grooves at opposing positions on the outer periphery. Each groove corresponds to the mounting interval of the workpiece gripping portion 22, and the base portion side of the workpiece gripping portion 22 is loosely fitted to align the chuck portion 221 holding the workpiece W at a predetermined interval.

オシレート機構3は、ワーク供給部4に対向する搬送路21の内側に配置されるスライダ部31を有し、その両端の連結部32、33に一対のプーリ12、13を回転自在に連結して、オシレート駆動部6により、一体的にスライド動作させる。図1に模式的に示すように、オシレート駆動部6は、スライダ部31に一端が連結されてオシレート動作させる揺動レバー61と、オシレート動作用のカム62と、両者を連結するリンク部材63および連結部64を有する。リンク部材63は、一端側に連結部64が設けられて、カム62の回転に伴いスライダ部31と平行に往復動作し、他端側に、揺動レバー61の他端が連結される。揺動レバー61は、中間部の支点611を中心に揺動可能に構成され、一端側と他端側が逆方向にシーソー動作する。   The oscillating mechanism 3 includes a slider portion 31 disposed inside the conveyance path 21 facing the workpiece supply portion 4, and a pair of pulleys 12 and 13 are rotatably connected to connecting portions 32 and 33 at both ends thereof. The oscillating drive unit 6 performs a sliding operation integrally. As schematically shown in FIG. 1, the oscillating drive unit 6 includes an oscillating lever 61, one end of which is coupled to the slider unit 31 for oscillating operation, an oscillating cam 62, a link member 63 that couples both, A connecting part 64 is provided. The link member 63 is provided with a connecting portion 64 on one end side, reciprocates in parallel with the slider portion 31 as the cam 62 rotates, and the other end of the swing lever 61 is connected to the other end side. The swing lever 61 is configured to be swingable around a fulcrum 611 at an intermediate portion, and one end side and the other end side perform a seesaw operation in opposite directions.

図4にオシレート駆動部6の詳細構成例を示すと、基台T上に固定された支持部65に揺動レバー61の一端側が揺動可能に取り付けられ、リンク部材63と一体の連結部64がオシレート動作用のカム62の外周に係合されている。カム62は、略楕円形状で、ギア14の下方に動力プーリ11の回転軸と一体的に設けられる。この時、カム62の回転により、連結部64を介してリンク部材63が往復動作し、スライダ部31を搬送方向と同方向または逆方向に往復動作(オシレート動作)させることが可能になる。図2に示すように、スライダ部31の下面側には、レール状のガイド部35が配置され、スライダ部31をオシレート方向に案内する。   FIG. 4 shows a detailed configuration example of the oscillating drive unit 6. One end side of the swing lever 61 is swingably attached to the support portion 65 fixed on the base T, and the connecting portion 64 integral with the link member 63. Is engaged with the outer periphery of the cam 62 for oscillating operation. The cam 62 is substantially elliptical and is provided integrally with the rotating shaft of the power pulley 11 below the gear 14. At this time, the rotation of the cam 62 causes the link member 63 to reciprocate via the connecting portion 64, thereby enabling the slider portion 31 to reciprocate (oscillate) in the same direction as or in the opposite direction to the transport direction. As shown in FIG. 2, a rail-shaped guide portion 35 is disposed on the lower surface side of the slider portion 31, and guides the slider portion 31 in the oscillating direction.

図5に各部の動きを矢印で示すように、スライダ部31のオシレート動作に伴い、両端の一対のプーリ12、13が一体的に往復動作し、その外周の搬送ベルト23を所定の搬送方向に送りながら、その位置をシフトさせる。すなわち、搬送部2は、動力プーリ11周りを一定速度で搬送ベルト23が移送される等速領域と、オシレート動作により増減速される変速領域を有することになる。本発明では、このオシレート動作を動力プーリ11による搬送ベルト23の送り動作と同期させて行い、詳細を後述する疑似的な停止領域を作り出す。そして、変速領域となる一対のプーリ12、13間の直線部を、ワーク供給部4に対向させ、この直線部が疑似停止状態となる時に、ワークWの供給を行う。ここでは、ワーク供給部4は、搬送ベルト23に対向する4列の供給レーン41を有し、オシレート動作に対応させて供給レーン41のワークWをワーク把持部22へ移し替える。搬送されたワークWは、ワーク排出部5にさらに移し替えられて、排出される。   As indicated by arrows in FIG. 5, the pair of pulleys 12 and 13 at both ends reciprocate integrally with the oscillating operation of the slider portion 31, so that the outer peripheral conveying belt 23 moves in a predetermined conveying direction. The position is shifted while feeding. That is, the transport unit 2 has a constant speed region where the transport belt 23 is transferred around the power pulley 11 at a constant speed, and a speed change region where the speed is increased or decreased by the oscillating operation. In the present invention, this oscillating operation is performed in synchronism with the feeding operation of the conveyor belt 23 by the power pulley 11 to create a pseudo stop region, the details of which will be described later. And the linear part between a pair of pulleys 12 and 13 used as a speed-change area | region is made to oppose the workpiece | work supply part 4, and when this linear part will be in a pseudo stop state, the workpiece | work W is supplied. Here, the workpiece supply unit 4 includes four rows of supply lanes 41 facing the conveyor belt 23, and transfers the workpiece W in the supply lane 41 to the workpiece gripping unit 22 in accordance with the oscillating operation. The conveyed work W is further transferred to the work discharge unit 5 and discharged.

図2、3に示すように、ワーク供給部4は、仕切壁で区画されたワーク供給路としての供給レーン41を有するワーク収容部42が、基台T上に配置されるガイド部43に摺動可能に取り付けられる。ガイド部43の側方には、ワークエスケープ用のカム44が回転可能に配置される。カム44は、ワーク収容部42の摺動部に設けた連結部47と係合し、カム44位置に応じてワーク収容部42が搬送路21に対して進退動作する。図4に示すように、カム44は、外形の一部が直線状に切り欠かれた略円形状で、一体に設けられたギア18が、ギア19を介して、動力プーリ11と一体のギア14と歯合する。図2は、カム44の切り欠き部がガイド部43側に位置して、ワーク収容部42が前進している状態を示す(図中、矢印)。   As shown in FIGS. 2 and 3, the workpiece supply unit 4 includes a workpiece storage unit 42 having a supply lane 41 as a workpiece supply path partitioned by a partition wall, and slides on a guide unit 43 disposed on a base T. Mounted movably. On the side of the guide portion 43, a work escape cam 44 is rotatably arranged. The cam 44 engages with a connecting portion 47 provided at the sliding portion of the work accommodating portion 42, and the workpiece accommodating portion 42 moves forward and backward with respect to the conveyance path 21 according to the cam 44 position. As shown in FIG. 4, the cam 44 has a substantially circular shape in which a part of the outer shape is cut out linearly, and the gear 18 provided integrally is a gear integrated with the power pulley 11 via the gear 19. 14 and mesh. FIG. 2 shows a state in which the notch portion of the cam 44 is located on the guide portion 43 side and the work accommodating portion 42 is moving forward (arrow in the figure).

したがって、動力プーリ11に連結するカム62のオシレート動作とカム44によるエスケープ動作を同期させ、疑似停止状態の搬送路21に対して、ワークWを供給することができる。また、本実施形態において、ワーク供給部4は、供給レーン41の後端側にワーク支持部材45を挿通配置し、ガイドレール46に沿って進退動作可能としている。ワーク支持部材45は、ワーク供給動作に追従して前進するようにアクチュエータによって駆動される。このようにすることでワークWを安定的に供給できるが、ワーク支持部材45を省略することもできる。   Therefore, the oscillating operation of the cam 62 connected to the power pulley 11 and the escape operation by the cam 44 can be synchronized, and the workpiece W can be supplied to the conveyance path 21 in the pseudo stop state. In the present embodiment, the workpiece supply unit 4 has a workpiece support member 45 inserted and disposed on the rear end side of the supply lane 41 so that the workpiece supply unit 4 can advance and retract along the guide rail 46. The workpiece support member 45 is driven by an actuator so as to advance following the workpiece supply operation. Although the workpiece | work W can be supplied stably by doing in this way, the workpiece | work support member 45 can also be abbreviate | omitted.

ワーク排出部5は、動力プーリ11周りを通過する搬送ベルト23に近接して位置する回転体51を有する。動力プーリ11と同期回転する回転体51は、外周に略三角形の多数のワーク保持溝52が、搬送路2のワーク把持部22に対応する間隔で形成され、ワーク保持溝52とワーク把持部22が最接近した時に、ワークWを移し替える。回転体51の動力プーリ11と反対側には、ワーク切り出し部53が設けられ、ワークWが当接するとワーク保持溝52から外れて排出されるようになっている。本実施形態では、ワーク切り出し部53の下方に箱状のワーク受け部54を配置した例としたが、さらに別の工程へ搬送する構成とすることもできる。   The workpiece discharge unit 5 includes a rotating body 51 that is positioned in the vicinity of the conveyance belt 23 that passes around the power pulley 11. The rotating body 51 that rotates synchronously with the power pulley 11 is formed with a large number of substantially triangular work holding grooves 52 on the outer periphery at intervals corresponding to the work holding parts 22 of the conveyance path 2, and the work holding grooves 52 and the work holding parts 22. When is closest, the work W is transferred. A work cutout portion 53 is provided on the opposite side of the rotating body 51 from the power pulley 11, and is removed from the work holding groove 52 when the work W comes into contact therewith. In the present embodiment, the box-shaped workpiece receiving portion 54 is disposed below the workpiece cutting portion 53, but it may be configured to be conveyed to another process.

このように、本発明によれば、搬送路21を定速走行させた状態で、スライダ部31のオシレート動作を組み合わせることで、ワークWの連続搬送を高速で行うことができる。これを図6〜10により説明する。図6は、スライダ部31のオシレート動作を模式的に示したもので、プーリ12、13は、駆動モータMに連結された動力プーリ11に追従しての定速回転し、外周の搬送ベルト23は一定速度(V)で走行している。ここで、動力プーリ11に連結されたオシレート動作用のカム62が回転し、揺動レバー61を往復動作させると、プーリ12、13間のスライダ部31が連動して往復動作し、スライダ部31のシフト方向により、搬送速度が変化する。すなわち、搬送方向と同方向にシフト(図6の右方向移動)するときは、搬送速度が増加して、搬送ベルト速度(V)+オシレート速度(V)=2Vが最大速度となり、搬送方向と逆方向にシフト(図6の左方向移動)するときは、搬送速度が減少して、最小速度が、搬送ベルト速度(V)−オシレート速度(V)=0となる。   As described above, according to the present invention, the workpiece W can be continuously conveyed at a high speed by combining the oscillating operation of the slider portion 31 with the conveyance path 21 running at a constant speed. This will be described with reference to FIGS. FIG. 6 schematically shows the oscillating operation of the slider 31. The pulleys 12 and 13 rotate at a constant speed following the power pulley 11 connected to the drive motor M, and the outer peripheral conveyor belt 23 is rotated. Is traveling at a constant speed (V). Here, when the cam 62 for oscillating operation connected to the power pulley 11 rotates and reciprocates the swing lever 61, the slider portion 31 between the pulleys 12 and 13 reciprocates and reciprocates. Depending on the shift direction, the conveyance speed changes. That is, when shifting in the same direction as the conveying direction (moving in the right direction in FIG. 6), the conveying speed increases, and the conveying belt speed (V) + oscillate speed (V) = 2V becomes the maximum speed. When shifting in the reverse direction (moving leftward in FIG. 6), the transport speed decreases and the minimum speed becomes transport belt speed (V) −oscillate speed (V) = 0.

図7は、この時の搬送ベルト23の送り速度とスライダ部31のシフト速度(プーリシフト曲線)の関係を示している。プーリシフト曲線は、搬送方向(搬送ベルト23の送り方向)と逆にシフト(Lシフト)する戻し動作の途中で速度が最大となり、送り速度と等しくなって、疑似停止領域を形成する。搬送方向へのシフト(Rシフト)では、その途中で倍速移動領域が形成され、戻し動作で遅れた分を取り戻す。したがって、図8に示すように、最小速度(0)の疑似停止領域において、ワーク供給を行えば、搬送部2を停止させる必要がない。このため、図15に示した従来構成のように、搬送ベルト23の走行と停止を繰り返す駆動モータMの回転制御が不要で、搬送ベルト23の停止時間が短縮される。また、連続回転する駆動モータMと同期させたカム動作により、ワークWの供給、搬送を制御できるので、制御が容易で供給から排出までの時間を大幅に短縮して、高速化できる。   FIG. 7 shows the relationship between the feed speed of the conveyor belt 23 and the shift speed (pulley shift curve) of the slider portion 31 at this time. In the pulley shift curve, the speed becomes maximum during the return operation that shifts (L shift) in the direction opposite to the transport direction (feed direction of the transport belt 23), and becomes equal to the feed speed, thereby forming a pseudo stop region. In the shift in the transport direction (R shift), a double speed movement region is formed in the middle of the shift, and the portion delayed by the return operation is recovered. Therefore, as shown in FIG. 8, if the workpiece is supplied in the pseudo stop area at the minimum speed (0), it is not necessary to stop the transport unit 2. Therefore, unlike the conventional configuration shown in FIG. 15, the rotation control of the drive motor M that repeats running and stopping of the conveyor belt 23 is unnecessary, and the stop time of the conveyor belt 23 is shortened. Further, since the supply and conveyance of the workpiece W can be controlled by the cam operation synchronized with the continuously rotating drive motor M, the control is easy, and the time from supply to discharge can be greatly shortened and the speed can be increased.

図9、10Aに、スライダ部31のオシレート動作とワーク供給の関係を具体的に示す。図中(1)は、スライダ部31が右端側にある状態で、ワーク供給部4の供給レーン41と搬送路21のワーク把持部22が間隔をおいて対向している。オシレート動作により、右側シフト端(1)から、次いで左側シフトへ転じると、左端側へ戻る途中でワーク供給部4の対向位置が疑似停止する投入位置(2)となる。図10Bは、右側シフト端(1)から投入位置(2)へスライダ部31が移動した状態を示している。このタイミングに合わせて、ワーク供給部4がエスケープ動作を行うように、ワークエスケープ用のカム44を設定すれば、疑似停止状態の搬送路21へワーク投入(3)をスムーズに行うことができる。スライダ部31は、さらに左側シフト端(4)まで移動し、次いでワークWをワーク把持部22に把持した状態で、再び右端側へ移動する。この途中で図7に示した倍速移動領域となり、右側シフト端(1)で搬送路21の送り速度と等速となる。   9 and 10A specifically show the relationship between the oscillating operation of the slider unit 31 and the workpiece supply. In (1) in the figure, the supply lane 41 of the workpiece supply unit 4 and the workpiece gripping unit 22 of the transport path 21 face each other with a gap in a state where the slider unit 31 is on the right end side. When the right shift end (1) is changed to the left shift by the oscillating operation, the facing position of the workpiece supply unit 4 becomes the closing position (2) where the workpiece supply unit 4 is stopped on the way to the left end side. FIG. 10B shows a state in which the slider portion 31 has moved from the right shift end (1) to the closing position (2). If the workpiece escape cam 44 is set so that the workpiece supply unit 4 performs the escape operation in accordance with this timing, the workpiece can be smoothly input (3) into the conveyance path 21 in the pseudo stop state. The slider portion 31 further moves to the left shift end (4), and then moves again to the right end side while the workpiece W is gripped by the workpiece gripping portion 22. In the middle of this, the double-speed movement region shown in FIG.

これにより、動力プーリ11周りの等速領域へ向かう搬送ベルト23の動きを妨げることがなく、ワーク供給部4から搬送路21へのワーク供給、ワーク排出部5へのワーク搬送を、高速で行うことができる。   Thereby, the workpiece supply from the workpiece supply unit 4 to the conveyance path 21 and the workpiece conveyance to the workpiece discharge unit 5 are performed at high speed without hindering the movement of the conveyance belt 23 toward the constant velocity region around the power pulley 11. be able to.

図11は、本発明の第2の実施形態であり、オシレート駆動部6の構成を第1実施形態と変更している。本実施形態では、図1のオシレート動作用のカム62等に代えて、他の駆動手段としての駆動モータM1を設けて、オシレート機構3を駆動するようにしてある。それ以外の連続搬送装置1の構成は、第1実施形態と同様であり、説明を省略する。駆動モータM1は、例えばサーボ機構を有するサーボモータで、本実施形態では、この駆動モータM1をオシレート機構3のスライダ部31に連結し、オシレート動作を制御する。この場合も、第1実施形態と同様に、図7のプーリシフト曲線に沿ってスライダ部31が移動するように制御することで、搬送ベルト23の送り動作と同期させ、疑似停止領域を形成することができる。したがって、搬送路21を定速走行させた状態で、ワーク供給部4からワーク排出部5へワークWを高速で連続搬送することができる。   FIG. 11 shows a second embodiment of the present invention, in which the configuration of the oscillation drive unit 6 is changed from that of the first embodiment. In this embodiment, instead of the oscillating operation cam 62 and the like in FIG. 1, a driving motor M1 as another driving means is provided to drive the oscillating mechanism 3. Other configurations of the continuous conveyance device 1 are the same as those in the first embodiment, and a description thereof will be omitted. The drive motor M1 is, for example, a servo motor having a servo mechanism. In this embodiment, the drive motor M1 is connected to the slider portion 31 of the oscillating mechanism 3 to control the oscillating operation. Also in this case, similarly to the first embodiment, by controlling the slider portion 31 to move along the pulley shift curve of FIG. 7, a pseudo stop region is formed in synchronization with the feeding operation of the conveyor belt 23. Can do. Therefore, the workpiece W can be continuously conveyed at a high speed from the workpiece supply unit 4 to the workpiece discharge unit 5 while the conveyance path 21 is running at a constant speed.

図12は、本発明の第3の実施形態であり、第1実施形態のワーク供給部4に代えて、ワーク供給以外の作業を行う作業部7を設けた連続搬送装置1´としている。連続搬送装置1´の基本構成は、第1実施形態の連続搬送装置1と同様であり、説明を省略する。本発明の特徴は、搬送部2にオシレート機構3を付設して、搬送路21を定速走行させながら、その一部に疑似停止領域を形成することにある。したがって、ワーク供給に限らず、この疑似停止時間を利用して任意の作業を行いながら、連続搬送する装置として構成することができる。これら作業としては、例えば、組付、加工、計測等が挙げられ、ワーク供給や複数の作業を組み合わせて構成してもよい。   FIG. 12 shows a third embodiment of the present invention, in which a continuous transfer device 1 ′ is provided that includes a work unit 7 for performing work other than work supply, instead of the work supply unit 4 of the first embodiment. The basic configuration of the continuous transfer device 1 ′ is the same as that of the continuous transfer device 1 of the first embodiment, and a description thereof will be omitted. A feature of the present invention resides in that an oscillating mechanism 3 is attached to the transport unit 2 and a pseudo stop region is formed in a part of the transport path 21 while traveling at a constant speed. Therefore, it can be configured as a device that continuously conveys while performing any work using this pseudo stop time, not limited to workpiece supply. Examples of these operations include assembly, processing, measurement, and the like, and may be configured by combining workpiece supply and a plurality of operations.

図12Aは、連続搬送装置1´の作業部7を、組付作業を行なうための構成例であり、予め搬送部2に供給されて整列搬送されるワークWに対して、組付用の部品を供給する複数の供給レーン71と、組付作業を行なう組付部72を設けている。本実施形態では、第1実施形態のワーク排出部5に代えて、ワーク供給・排出部73を設けて、動力プーリ11周りの搬送路21にワークWを投入し、作業部7へ向けて搬送するワーク供給部を併設する。組付部72で部品を組み付けたワークWは、ワーク供給・排出部73から排出される。   FIG. 12A is a configuration example for assembling the working unit 7 of the continuous conveyance device 1 ′, and is an assembly component for the workpiece W that is supplied to the conveyance unit 2 in advance and aligned and conveyed. Are provided with a plurality of supply lanes 71 and an assembling part 72 for performing assembling work. In this embodiment, it replaces with the workpiece | work discharge part 5 of 1st Embodiment, the workpiece | work supply / discharge part 73 is provided, the workpiece | work W is thrown into the conveyance path 21 around the power pulley 11, and it conveys toward the working part 7. A work supply unit is also installed. The work W assembled with the parts by the assembling unit 72 is discharged from the work supply / discharge unit 73.

図12Bに示すように、本実施形態においても、作業のタイミングは、第1実施形態と同様とすることができる。すなわち、オシレート機構3により、組付部72の対向位置が疑似停止領域となる(2)の時間に、作業部7を駆動して組付動作を行なうことで、ワークWを連続搬送しながら、組付作業を行なう工程を高速化することができる。したがって、例えば、第1実施形態で例示した点火プラグのインシュレータをワークWとして、連続搬送装置1にワーク供給部4から投入し、整列搬送させた後、続いて本実施形態の連続搬送装置1´に送り、作業部7にてプラグハウジング等の部品組付を行なう、といった工程に容易に適用できる。組付に代えて、加工(圧入・曲げ等)、計測の作業を行なう場合も同様である。   As shown in FIG. 12B, also in this embodiment, the work timing can be the same as in the first embodiment. That is, by the oscillating mechanism 3, the work unit 7 is driven to perform the assembling operation at the time (2) when the facing position of the assembling unit 72 becomes the pseudo stop region, thereby continuously conveying the workpiece W, The process of performing the assembly work can be speeded up. Therefore, for example, the insulator of the spark plug illustrated in the first embodiment is used as the workpiece W, and the workpiece is fed into the continuous conveyance device 1 from the workpiece supply unit 4 and is conveyed in alignment, and then the continuous conveyance device 1 ′ of the present embodiment. Can be easily applied to the process of assembling parts such as a plug housing in the working unit 7. The same applies to processing (press-fitting, bending, etc.) and measurement work instead of assembly.

図13は、本発明の第4の実施形態であり、第1実施形態の連続搬送装置1と、第3実施形態の連続搬送装置1´を組み合わせて、複数の作業工程を連続させたシステムを構成している。図示するように、本システムでは、ワーク供給を行なう連続搬送装置1が左端に位置し、その右方にそれぞれ組付、加工、計測の各作業を行なう3つの連続搬送装置1´が並設されている。連続搬送装置1は、上述した第1実施形態の構成におけるワーク受け部54に代えて、ワークを保持して次工程へ送る排出路55を設け、搬送路を有する連結部74を介して連続搬送装置1´と連結される。他の連続搬送装置1´も同様の連結部74により隣り合う連続搬送装置1´と連結されている。   FIG. 13 shows a fourth embodiment of the present invention, which is a system in which a plurality of work processes are continued by combining the continuous transfer device 1 of the first embodiment and the continuous transfer device 1 ′ of the third embodiment. It is composed. As shown in the figure, in this system, a continuous conveyance device 1 for supplying workpieces is located at the left end, and three continuous conveyance devices 1 'for performing assembly, processing, and measurement operations are arranged in parallel on the right side. ing. The continuous conveyance device 1 is provided with a discharge path 55 that holds the workpiece and sends it to the next process instead of the workpiece receiving portion 54 in the configuration of the first embodiment described above, and continuously conveys it via a connecting portion 74 having a conveyance path. It is connected to the device 1 ′. The other continuous conveyance device 1 ′ is also connected to the adjacent continuous conveyance device 1 ′ by a similar connecting portion 74.

本実施形態のシステムは、同様の基本構成を有する連続搬送装置1、1´を、作業部7を変更することで、それぞれワークWの供給、組付、加工、計測を実施する作業ユニットとし、連結部74で連結することで、一連の工程を連続的に行なうことができる。また、各ユニットは、矩形の基台T上に構成されるのでコンパクトであり、容易に連結して任意のシステムとすることができる。ここでは、ワーク供給ユニット、組付ユニット、加工ユニット、計測ユニットを順に接続するシステムとしているが、組み合わせは任意かつ容易に変更できる。   The system of the present embodiment is a continuous transport device 1, 1 'having the same basic configuration as a work unit that performs supply, assembly, processing, and measurement of the workpiece W by changing the work unit 7, A series of steps can be performed continuously by connecting with the connecting portion 74. Further, each unit is configured on a rectangular base T, so that it is compact and can be easily connected to form an arbitrary system. Here, the workpiece supply unit, the assembly unit, the machining unit, and the measurement unit are connected in order, but the combination can be changed arbitrarily and easily.

上記各実施形態では、搬送路21に対してワーク把持部22を水平方向に突出させ、一対の爪部で把持する構成としたが、ワーク把持部22の構成は、ワークW形状に応じて任意に変更することができる。また、搬送部2は、基台T上面に対して搬送路21が垂直になるように配置したが、搬送路21を平行に配置して、搬送路21上に設けたワーク把持部22にワークWを保持して搬送される構成としてもよい。ワーク供給部4のワーク供給のための各部構成や、作業部7の構成その他も適宜変更することができる。   In each of the above embodiments, the workpiece gripping portion 22 is protruded in the horizontal direction with respect to the conveyance path 21 and gripped by a pair of claw portions. However, the configuration of the workpiece gripping portion 22 is arbitrary depending on the shape of the workpiece W. Can be changed. In addition, the transport unit 2 is disposed so that the transport path 21 is perpendicular to the upper surface of the base T. However, the transport path 21 is disposed in parallel, and the work gripping unit 22 provided on the transport path 21 is placed on the workpiece. It is good also as a structure conveyed with holding W. The configuration of each part for supplying the workpiece of the workpiece supply unit 4 and the configuration of the working unit 7 can be changed as appropriate.

以上のように、本発明の連続搬送装置は、ワーク供給その他の作業を、搬送部を一方向に定速走行させた状態で実施し、高速搬送できるので、駆動部の制御により間欠動作させる従来装置に比べて、設備コストが大幅に低減できる。また、種々の作業に適用でき、組み合わせも容易である。   As described above, the continuous transfer device of the present invention can perform workpiece supply and other operations while the transfer unit is traveling at a constant speed in one direction and can perform high-speed transfer. Equipment costs can be greatly reduced compared to equipment. Moreover, it can be applied to various operations and can be easily combined.

本発明の連続搬送装置は、内燃機関用の点火プラグに限らず、インジェクタ、給排気系に搭載されるセンサ等の製造工程において、各種部品の連続搬送に好適に利用することができる。また、自動車用の部品に限らず、各種製品の供給、組立等の工程に適用されて生産性を大きく向上させ、コスト低減を可能にする。   The continuous conveyance device of the present invention is not limited to an ignition plug for an internal combustion engine, but can be suitably used for continuous conveyance of various components in a manufacturing process of an injector, a sensor mounted on an air supply / exhaust system, and the like. Further, the present invention is not limited to automobile parts, but is applied to processes such as supply and assembly of various products to greatly improve productivity and enable cost reduction.

M 駆動モータ(駆動手段)
M1 駆動モータ(他の駆動手段)
W ワーク
T 基台
1 連続搬送装置
11、12、13 プーリ
2 搬送部
21 搬送路
22 ワーク把持部
23 搬送ベルト
3 オシレート機構
31 スライダ部
4 ワーク供給部(作業部)
41 供給レーン(ワーク供給路)
5 ワーク排出部
6 供給路
61 揺動レバー
62 オシレート動作用のカム
M drive motor (drive means)
M1 drive motor (other drive means)
W Work T Base 1 Continuous conveying device 11, 12, 13 Pulley 2 Conveying part 21 Conveying path 22 Work gripping part 23 Conveying belt 3 Oscillating mechanism 31 Slider part 4 Work supplying part (working part)
41 Supply lane (work supply path)
5 Work discharging part 6 Supply path 61 Oscillating lever 62 Oscillating cam

Claims (5)

複数のプーリ(11、12、13)の外周に搬送ベルト(23)を懸架した搬送路(21)と、該搬送路に一定間隔で取り付けた多数のワーク把持部(22)を有する搬送部(2)と、
上記搬送路のうち一対の上記プーリ間の直線部の中央部分に対向して設けられる作業部(4)と、
上記搬送路のうち上記直線部以外の部分に対向して設けられるワーク排出部(5)と、
上記搬送ベルトを一定方向に一定速度で送る駆動手段(M)と、
上記作業部に対向する上記直線部を、上記駆動手段によるベルト送り方向およびその逆方向に往復動作させるオシレート機構(3)を備えており、
上記作業部は、ワーク供給部であり、対向する上記搬送路に取り付けられた複数の上記ワーク把持部に対応する複数列のワーク供給路(41)を有しており、上記搬送路の送り動作と上記直線部の往復動作との組み合わせにより上記直線部が疑似停止状態となる時、複数の上記ワーク把持部に対して複数のワークを同時に供給する連続搬送装置。
A transport section (21) having a transport belt (23) suspended on the outer periphery of a plurality of pulleys (11, 12, 13) and a plurality of workpiece gripping sections (22) attached to the transport path at regular intervals ( 2) and
A working part (4) provided facing the central part of the linear part between the pair of pulleys in the conveying path;
A workpiece discharge unit (5) provided to face a portion other than the linear portion in the conveyance path;
Drive means (M) for feeding the conveyor belt in a constant direction at a constant speed;
An oscillating mechanism (3) for reciprocating the linear portion facing the working portion in the belt feeding direction by the driving means and in the opposite direction ;
The working unit is a workpiece supply unit, and has a plurality of rows of workpiece supply paths (41) corresponding to the plurality of workpiece gripping units attached to the opposed conveyance paths, and the conveyance path feeding operation And a continuous transfer device that simultaneously supplies a plurality of workpieces to the plurality of workpiece gripping portions when the linear portion is in a pseudo stop state by a combination of the reciprocating motion of the linear portions .
上記オシレート機構は、上記直線部と平行に配置したスライダ部(31)を有して、該スライダ部の両端に上記複数のプーリとなる一対のプーリ(12、13)を回転可能に連結し、上記搬送路の送り動作と上記スライダ部の往復動作を組み合わせて、上記直線部に擬似停止領域を形成する請求項1記載の連続搬送装置。 The oscillating mechanism has a slider part (31) arranged in parallel with the linear part , and a pair of pulleys (12, 13) serving as the plurality of pulleys are rotatably connected to both ends of the slider part, The continuous conveyance device according to claim 1, wherein a pseudo stop region is formed in the linear portion by combining the feeding operation of the conveyance path and the reciprocating operation of the slider portion. 上記駆動手段は上記複数のプーリとなる動力プーリ(11)に連結され、上記オシレート機構は、上記スライダ部を上記動力プーリの回転と同期させたオシレート動作用のカム(62)によって往復動作させる請求項2に記載の連続搬送装置。 The drive means is connected to a power pulley (11) as the plurality of pulleys, and the oscillating mechanism reciprocates the slider portion by an oscillating cam (62) synchronized with the rotation of the power pulley. Item 3. The continuous transfer device according to Item 2 . 上記駆動手段は上記複数のプーリとなる動力プーリ(11)に連結され、上記オシレート機構は、上記スライダ部を上記動力プーリの回転と同期させて駆動する他の駆動手段(M1)を備える請求項2に記載の連続搬送装置。 Said drive means is connected to the power pulley (11) comprising a plurality of pulleys, the oscillating mechanism according to claim comprise other drive means (M1) for driving the slider portion in synchronization with the rotation of the power pulley continuous conveying device according to 2. 複数のプーリ(11、12、13)の外周に搬送ベルト(23)を懸架して搬送路(21)とし、該搬送路に一定間隔で多数のワーク把持部(22)を取り付けた搬送部(2)において、上記搬送路のうち一対の上記プーリ間の直線部の中央部分に対向して作業部(4)を配置する一方、上記搬送路の上記直線部以外の部分に対向してワーク排出部(5)を配置し、駆動手段(M)により上記搬送ベルトを一定方向に一定速度で送り動作させるとともに、上記作業部に対向する上記直線部を、上記駆動手段によるベルト送り方向およびその逆方向に往復動作させ、これら動作の組み合わせで上記直線部に擬似停止領域を形成する連続搬送方法であり、
上記作業部は、ワーク供給部であり、対向する上記搬送路に取り付けられた複数の上記ワーク把持部に対応する複数列のワーク供給路(41)を有しており、上記搬送路の送り動作と上記直線部の往復動作との組み合わせにより上記直線部が疑似停止状態となる時、複数の上記ワーク把持部に対して複数のワークを同時に供給する連続搬送方法。
A conveyor belt (23) is suspended on the outer periphery of a plurality of pulleys (11, 12, 13) to form a conveyor path (21), and a conveyor section (a plurality of workpiece gripping sections (22) attached to the conveyor path at regular intervals ( 2), the working unit (4) is disposed opposite to the central part of the linear part between the pair of pulleys in the conveying path, while the work is discharged opposite to the part other than the linear part of the conveying path. A drive unit (M) that feeds the conveyor belt in a constant direction at a constant speed, and the linear unit that faces the working unit is moved in the belt feeding direction by the drive unit and vice versa. A reciprocating operation in a direction, and a continuous conveyance method in which a pseudo stop area is formed in the linear portion by a combination of these operations ,
The working unit is a workpiece supply unit, and has a plurality of rows of workpiece supply paths (41) corresponding to the plurality of workpiece gripping units attached to the opposed conveyance paths, and the conveyance path feeding operation And a continuous conveyance method of simultaneously supplying a plurality of workpieces to the plurality of workpiece gripping portions when the linear portion is in a pseudo stop state by a combination of the reciprocating motion of the linear portions .
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