JP6188080B2 - refrigerator - Google Patents

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JP6188080B2
JP6188080B2 JP2014044346A JP2014044346A JP6188080B2 JP 6188080 B2 JP6188080 B2 JP 6188080B2 JP 2014044346 A JP2014044346 A JP 2014044346A JP 2014044346 A JP2014044346 A JP 2014044346A JP 6188080 B2 JP6188080 B2 JP 6188080B2
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heat insulating
insulating material
adhesive tape
adhesive
box
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JP2015169371A (en
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藤原 啓司
啓司 藤原
光広 濱田
光広 濱田
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Sharp Corp
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Description

本発明は、仕切板を横設した断熱箱体の外箱の内面に放熱パイプを配した冷蔵庫に関する。   The present invention relates to a refrigerator in which a heat radiating pipe is arranged on the inner surface of an outer box of a heat insulating box having a partition plate provided horizontally.

従来の冷蔵庫は特許文献1、2に開示されている。特許文献1の冷蔵庫は樹脂成形品の内箱と金属製の外箱との間に発泡断熱材を充填した断熱箱体を備えている。断熱箱体内には複数の貯蔵室に仕切る仕切板が横設される。仕切板の側面及び内箱には互いに対向する開口部が設けられ、内箱と外箱との間に供給される発泡断熱材が開口部を介して仕切板の内部に充填される。これにより、仕切板内に予め成形断熱材を収納する必要がなく、冷蔵庫の部品点数削減及び組立性向上を図ることができる。   Conventional refrigerators are disclosed in Patent Documents 1 and 2. The refrigerator of patent document 1 is equipped with the heat insulation box which filled the foaming heat insulating material between the inner box of the resin molded product, and the metal outer box. A partition plate for partitioning into a plurality of storage chambers is installed in the heat insulation box. Openings facing each other are provided on the side surface of the partition plate and the inner box, and a foamed heat insulating material supplied between the inner box and the outer box is filled into the partition plate through the opening. Thereby, it is not necessary to store a shaping | molding heat insulating material beforehand in a partition plate, and can aim at the reduction in the number of parts of a refrigerator, and an assembly improvement.

また、特許文献2の冷蔵庫は外箱の側面を形成する側面板の内面に放熱パイプが配される。放熱パイプは上下方向に延びて蛇行により前後方向に並設される。放熱パイプと側面板との間には熱伝導性接着剤が設けられる。放熱パイプの放熱は熱伝導性接着剤及び外箱を介して行われる。   Moreover, the refrigerator of patent document 2 has a heat radiating pipe arranged on the inner surface of the side plate that forms the side surface of the outer box. The heat radiating pipes extend in the vertical direction and are arranged in parallel in the front-rear direction by meandering. A heat conductive adhesive is provided between the heat radiating pipe and the side plate. The heat radiation of the heat radiating pipe is performed through a heat conductive adhesive and an outer box.

図13は外箱の側面板の内面に放熱パイプを配し、外箱と内箱との間に充填される発泡断熱材を仕切板の内部に充填する従来の冷蔵庫の上面断面図を示している。同図において、仕切板を通る水平断面を示している。金属製の外箱3の側面板3aには上下方向に延びて蛇行により前後方向に並設される放熱パイプ15が接して配される。放熱パイプ15はアルミニウムテープ等の粘着テープ21により側面板3aに固定される。   FIG. 13 shows a top cross-sectional view of a conventional refrigerator in which a heat radiating pipe is arranged on the inner surface of the side plate of the outer box, and foam insulation is filled between the outer box and the inner box. Yes. In the same figure, the horizontal cross section which passes along a partition plate is shown. A heat radiating pipe 15 extending in the vertical direction and arranged in parallel in the front-rear direction by meandering is disposed in contact with the side plate 3a of the metal outer box 3. The heat radiating pipe 15 is fixed to the side plate 3a by an adhesive tape 21 such as an aluminum tape.

前面を開口した樹脂成形品の内箱4は外箱3に対して所定の断熱厚さを隔てて配置される。仕切板10の前端部には補強部11が設けられ、発泡断熱材5の充填前は補強部11の後方が中空になっている。補強部11の両側端には内箱4の内面に係合する係合爪11aが突設される。係合爪11aの係合により仕切板10は側面部10bを内箱4の内面に接して内箱4に橋架される。仕切板10の側面部10bの前部には開口部10aが開口し、内箱4には開口部10aに対向する開口部4aが開口する。   The inner box 4 of the resin molded product having an open front surface is arranged with a predetermined heat insulation thickness with respect to the outer box 3. A reinforcing portion 11 is provided at the front end portion of the partition plate 10, and the rear portion of the reinforcing portion 11 is hollow before filling with the foam heat insulating material 5. Engaging claws 11 a that engage with the inner surface of the inner box 4 protrude from both side ends of the reinforcing portion 11. Due to the engagement of the engaging claws 11a, the partition plate 10 is bridged to the inner box 4 with the side surface portion 10b contacting the inner surface of the inner box 4. An opening 10a is opened at the front part of the side surface part 10b of the partition plate 10, and an opening 4a facing the opening 10a is opened in the inner box 4.

発泡断熱材5の充填時に断熱箱体2は開口面を下方に向けて設置される。そして、上方に配される外箱3の背面板(不図示)に設けた注入孔を介して発泡ウレタン等の発泡断熱材5の原液が外箱3と内箱4との間に注入される。発泡断熱材5の原液は開口部4a、10aを介して仕切板10内に供給される。断熱箱体2に注入された発泡断熱材5は時間経過により発泡が進行する。これにより、外箱3と内箱4との間及び仕切板10内に発泡断熱材5が充填される。   When the foam heat insulating material 5 is filled, the heat insulating box 2 is installed with the opening surface facing downward. And the undiluted | stock solution of foam heat insulating materials 5, such as urethane foam, is inject | poured between the outer box 3 and the inner box 4 through the injection hole provided in the back plate (not shown) of the outer box 3 distribute | arranged upwards. . The stock solution of the foam heat insulating material 5 is supplied into the partition plate 10 through the openings 4a and 10a. Foaming of the foam heat insulating material 5 injected into the heat insulating box 2 proceeds with time. Thereby, the foam heat insulating material 5 is filled between the outer box 3 and the inner box 4 and in the partition plate 10.

特開平10−259985号公報(第2頁−第6頁、第9図)Japanese Patent Laid-Open No. 10-259985 (pages 2-6, FIG. 9) 特開平2−233971号公報(第3頁−第4頁、第8図)JP-A-2-233971 (page 3-4, FIG. 8)

断熱箱体2に注入された発泡断熱材5の発泡の進行によって外箱3及び内箱4には内圧が加わる。これにより、外箱3には外側に、内箱4には内側にそれぞれ膨らもうとする圧力が加わる。この圧力による外箱3及び内箱4の変形を防止するために、外箱3の外面及び内箱4の内面には所定の治具が設置される。   Internal pressure is applied to the outer box 3 and the inner box 4 by the progress of foaming of the foam heat insulating material 5 injected into the heat insulating box 2. As a result, pressure is applied to the outer box 3 to expand outward and the inner box 4 to expand inward. In order to prevent deformation of the outer box 3 and the inner box 4 due to this pressure, a predetermined jig is installed on the outer surface of the outer box 3 and the inner surface of the inner box 4.

発泡断熱材5の発泡が概ね完了すると断熱箱体2が治具から取り出される。治具から取り出された断熱箱体2は発泡断熱材5が発泡反応によって高温(60℃〜70℃)になっており、室温まで徐々に冷却される。   When foaming of the foam heat insulating material 5 is almost completed, the heat insulating box 2 is taken out from the jig. The heat insulating box 2 taken out from the jig is heated to a high temperature (60 ° C. to 70 ° C.) by the foam heat insulating material 5 due to the foaming reaction, and is gradually cooled to room temperature.

発泡断熱材5は例えば発泡ウレタンの場合は冷却過程の線収縮率が約0.5%であるなど熱収縮しやすい素材であることが多い。このため、図14に示すように、側面板3aが発泡断熱材5の冷却過程で収縮した発泡断熱材5により内側に引っ張られて変形してしまい、外観不良が発生する問題があった。   For example, in the case of urethane foam, the foam heat insulating material 5 is often a material that easily undergoes heat shrinkage such as a linear shrinkage rate of about 0.5% during the cooling process. For this reason, as shown in FIG. 14, the side plate 3a is pulled inward by the foam heat insulating material 5 contracted in the cooling process of the foam heat insulating material 5 and deformed, resulting in a problem of appearance failure.

また、放熱パイプ15を固定する粘着テープ21は粘着面の反対面となる背面に剥離剤が設けられて、発泡断熱材5との接着強度が側面板3aよりも弱くなっているものもある。この場合は、図14の矢印Aに示すように発泡断熱材5の収縮により側面板3aが内側に引っ張られ、粘着テープ21上で発泡断熱材5が離れて空隙18が形成される。これにより、側面板3aが水平面内で蛇行して変形する波打ち現象が生じる。   Moreover, the adhesive tape 21 which fixes the heat radiating pipe 15 is provided with a release agent on the back surface which is the opposite surface of the adhesive surface, so that the adhesive strength with the foam heat insulating material 5 is weaker than that of the side plate 3a. In this case, as shown by an arrow A in FIG. 14, the side plate 3 a is pulled inward due to the shrinkage of the foam heat insulating material 5, and the foam heat insulating material 5 is separated on the adhesive tape 21 to form a void 18. As a result, a wavy phenomenon occurs in which the side plate 3a meanders and deforms in a horizontal plane.

特に、開口部4a、10aを通る左右方向において側面板3a上の発泡断熱材5の厚みが大きくなるため、開口部4a、10a近傍の発泡断熱材5の収縮量がより大きくなる。このため、開口部4a、10a近傍に対向する側面板3aの変形が大きくなり、冷蔵庫の外観不良が当該箇所で特に目立つという問題もある。   In particular, since the thickness of the foam heat insulating material 5 on the side plate 3a increases in the left-right direction passing through the openings 4a and 10a, the shrinkage amount of the foam heat insulating material 5 in the vicinity of the openings 4a and 10a increases. For this reason, there is a problem that the deformation of the side plate 3a facing the vicinity of the openings 4a and 10a becomes large, and the appearance defect of the refrigerator is particularly noticeable at the location.

上記特許文献2には放熱パイプと側面板との間に柔軟性を有する熱伝導性接着剤を設けることが述べられる。これにより、冷却過程で発泡断熱材に引っ張られる側面板と放熱パイプとの間に配される熱導電性接着剤が収縮する。このため、側面板の放熱パイプに面した部分の突出を防止し、側面板の変形を防止することができる。   Patent Document 2 states that a heat conductive adhesive having flexibility is provided between the heat radiating pipe and the side plate. Thereby, the heat conductive adhesive arrange | positioned between the side plate pulled by the foaming heat insulating material in the cooling process and the heat radiating pipe contracts. For this reason, the protrusion of the part which faced the heat radiating pipe of the side plate can be prevented, and deformation of the side plate can be prevented.

しかしながら、放熱パイプにより断熱箱体の骨格が形成されるため、柔軟性を有する熱導電性接着剤が側面板と放熱パイプとの間に介在すると断熱箱体の強度が低下する問題がある。また、熱導電性接着剤が高価であるため、長い距離の放熱パイプの接着に用いると冷蔵庫のコストが高くなる問題もある。   However, since the skeleton of the heat insulating box is formed by the heat radiating pipe, there is a problem that the strength of the heat insulating box is lowered when a thermally conductive adhesive having flexibility is interposed between the side plate and the heat radiating pipe. In addition, since the heat conductive adhesive is expensive, there is a problem that the cost of the refrigerator becomes high when used for bonding a long-distance heat radiating pipe.

本発明は、強度低下やコスト上昇を抑制して外観不良を防止できる冷蔵庫を提供することを目的とする。   An object of this invention is to provide the refrigerator which can suppress an external appearance defect by suppressing a strength fall and a cost increase.

上記目的を達成するために本発明は、樹脂成形品の内箱と金属製の外箱との間に発泡断熱材を充填した断熱箱体と、前記断熱箱体内に横設して複数の貯蔵室に仕切る仕切板と、前記外箱の側面を形成する側面板の内面に接して配されるとともに上下方向に延びて蛇行により前後方向に並設される放熱パイプと、粘着面の反対面に剥離剤が配されるとともに上下方向に延びて前記放熱パイプを前記側面板に固定する前後方向に複数列の第1粘着テープとを備え、前記仕切板の側面の前部に開口する第1開口部及び第1開口部に対向して前記内箱に開口する第2開口部を介して前記発泡断熱材が前記仕切板に充填される冷蔵庫において、前記発泡断熱材が前記側面板に接する場合よりも前記発泡断熱材と前記側面板との間の接着強度を低下させる処理が施される処理部を前記側面板の前部に設け、前記処理部が前記仕切板の側面に対向する第1粘着テープ間に設けられることを特徴としている。   In order to achieve the above object, the present invention provides a heat insulating box body filled with a foam heat insulating material between an inner box of a resin molded product and a metal outer box, and a plurality of storages disposed horizontally in the heat insulating box body. A partition plate for partitioning the chamber, a heat dissipating pipe arranged in contact with the inner surface of the side plate forming the side surface of the outer box and extending in the vertical direction and arranged in parallel in the front-rear direction by meandering; A first opening that is provided with a plurality of rows of first adhesive tapes in the front-rear direction that extends in the up-down direction and fixes the heat-dissipating pipe to the side plate, and that opens at the front portion of the side surface of the partition plate. In the refrigerator in which the foam heat insulating material is filled in the partition plate through the second opening that opens to the inner box opposite to the first opening and the first opening, the foam heat insulating material is in contact with the side plate. Also reduces the adhesive strength between the foam insulation and the side plate Provide a processor which management is performed on a front portion of the side plate, wherein the processing unit is characterized in that it is provided between the first adhesive tape that faces the side surface of the partition plate.

この構成によると、外箱と内箱との間に注入される発泡断熱材の原液が第1開口部及び第2開口部を介して仕切板に流入して発泡する。放熱パイプに沿って配される前後の第1粘着テープ間の側面板上では発泡断熱材に対する接着強度が高く、第1粘着テープ上では側面板上よりも発泡断熱材に対する接着強度が低い。また、仕切板の側面に対向する第1粘着テープ間に設けた処理部では側面板上よりも発泡断熱材に対する接着強度が低い。これにより、側面板は仕切板の側面に対向する領域において発泡断熱材に対する接着強度が低い部分が多くなる。このため、発泡断熱材の収縮によって側面板が引っ張られにくくなり、側面板の変形が低減される。   According to this configuration, the stock solution of the foam heat insulating material injected between the outer box and the inner box flows into the partition plate via the first opening and the second opening and foams. The adhesive strength to the foamed heat insulating material is high on the side plate between the first adhesive tapes before and after being arranged along the heat radiating pipe, and the adhesive strength to the foamed heat insulating material is lower on the first adhesive tape than on the side plate. Moreover, the adhesive strength with respect to a foaming heat insulating material is low in the process part provided between the 1st adhesive tapes which oppose the side surface of a partition plate than on a side plate. Thereby, a part with low adhesive strength with respect to a foaming heat insulating material becomes large in the area | region where a side plate opposes the side surface of a partition plate. For this reason, it becomes difficult for a side plate to be pulled by shrinkage | contraction of a foam heat insulating material, and a deformation | transformation of a side plate is reduced.

また本発明は、上記構成の冷蔵庫において、前記処理部が粘着面の反対面に剥離剤が配された第2粘着テープの貼着、または弾性接着剤の塗布により形成されることを特徴としている。   Further, the present invention is characterized in that, in the refrigerator having the above-described configuration, the processing section is formed by attaching a second adhesive tape in which a release agent is disposed on the opposite surface of the adhesive surface, or applying an elastic adhesive. .

また本発明は、樹脂成形品の内箱と金属製の外箱との間に発泡断熱材を充填した断熱箱体と、前記断熱箱体内に横設して複数の貯蔵室に仕切る仕切板と、前記外箱の側面を形成する側面板の内面に接して配されるとともに上下方向に延びて蛇行により前後方向に並設される放熱パイプと、粘着面の反対面に剥離剤が配されるとともに上下方向に延びて前記放熱パイプを前記側面板に固定する前後方向に複数列の第1粘着テープとを備え、前記仕切板の側面の前部に開口する第1開口部及び第1開口部に対向して前記内箱に開口する第2開口部を介して前記発泡断熱材が前記仕切板に充填される冷蔵庫において、前記発泡断熱材に対する接着強度を第1粘着テープの直上よりも増加させる処理が施される処理部を前記側面板の前部に設け、前記処理部が前記仕切板の側面に対向する第1粘着テープの領域に設けられることを特徴としている。   Further, the present invention provides a heat insulating box filled with a foam heat insulating material between an inner box of a resin molded product and a metal outer box, and a partition plate that is horizontally provided in the heat insulating box and partitioned into a plurality of storage chambers. A heat dissipating pipe disposed in contact with the inner surface of the side plate forming the side surface of the outer box and extending in the vertical direction and arranged in parallel in the front-rear direction by meandering, and a release agent disposed on the opposite surface of the adhesive surface And a plurality of rows of first adhesive tapes extending in the front-rear direction to extend in the vertical direction and fix the heat radiating pipe to the side plate, and open to the front portion of the side surface of the partition plate. In the refrigerator in which the foamed heat insulating material is filled in the partition plate through the second opening that opens to the inner box opposite to the inner box, the adhesive strength to the foamed heat insulating material is increased more than directly above the first adhesive tape. A processing part to be processed is provided in the front part of the side plate, Is characterized in that management unit is provided in the region of the first adhesive tape that faces the side surface of the partition plate.

この構成によると、外箱と内箱との間に注入される発泡断熱材の原液が第1開口部及び第2開口部を介して仕切板に流入して発泡する。放熱パイプに沿って配される前後の第1粘着テープ間の側面板上では発泡断熱材に対する接着強度が高く、第1粘着テープ上では側面板上よりも発泡断熱材に対する接着強度が低い。また、仕切板の側面に対向する第1粘着テープの領域に設けられる処理部では第1粘着テープの直上よりも発泡断熱材に対する接着強度が高い。これにより、側面板は仕切板の側面に対向する領域において発泡断熱材の収縮によって加わる収縮力が分散される。   According to this configuration, the stock solution of the foam heat insulating material injected between the outer box and the inner box flows into the partition plate via the first opening and the second opening and foams. The adhesive strength to the foamed heat insulating material is high on the side plate between the first adhesive tapes before and after being arranged along the heat radiating pipe, and the adhesive strength to the foamed heat insulating material is lower on the first adhesive tape than on the side plate. Moreover, in the process part provided in the area | region of the 1st adhesive tape which opposes the side surface of a partition plate, the adhesive strength with respect to a foaming heat insulating material is higher than immediately above a 1st adhesive tape. Thereby, the contraction force applied by the contraction of the foamed heat insulating material is dispersed in the region of the side plate facing the side surface of the partition plate.

また本発明は、上記構成の冷蔵庫において、前記処理部が第1粘着テープを分断する分断部または第1粘着テープを狭幅に切り欠く切欠き部により形成されることを特徴としている。   Moreover, the present invention is characterized in that, in the refrigerator having the above-described configuration, the processing unit is formed by a dividing part for dividing the first adhesive tape or a notch part for cutting the first adhesive tape into a narrow width.

また本発明は、上記構成の冷蔵庫において、前記仕切板が内部に充填される前記発泡断熱材の前方に隣接して前記内箱に橋架される補強部を有し、前記処理部が前記補強部よりも後方に配されることを特徴としている。   Moreover, this invention has the reinforcement part bridged by the said inner box adjacent to the front of the said foam heat insulating material with which the said partition plate is filled inside in the refrigerator of the said structure, The said process part is the said reinforcement part. It is characterized by being arranged behind.

また本発明は、上記構成の冷蔵庫において、前記発泡断熱材の注入口を前記外箱の背面に有することを特徴としている。   Moreover, the present invention is characterized in that, in the refrigerator having the above-described configuration, an inlet for the foam heat insulating material is provided on a back surface of the outer box.

また本発明は、樹脂成形品の内箱と金属製の外箱との間に発泡断熱材を充填した断熱箱体と、前記断熱箱体内に横設して複数の貯蔵室に仕切る仕切板と、前記外箱の側面を形成する側面板の内面に接して配されるとともに上下方向に延びて蛇行により前後方向に並設される放熱パイプと、粘着面の反対面に剥離剤が配されるとともに上下方向に延びて前記放熱パイプを前記側面板に固定する前後方向に複数列の第1粘着テープとを備え、前記仕切板の側面の前部に開口する第1開口部及び第1開口部に対向して前記内箱に開口する第2開口部を介して前記発泡断熱材が前記仕切板に充填される冷蔵庫において、弾性部材を前記側面板の前部に設け、前記弾性部材が前記仕切板の側面に対向する第1粘着テープ間に設けられることを特徴としている。   Further, the present invention provides a heat insulating box filled with a foam heat insulating material between an inner box of a resin molded product and a metal outer box, and a partition plate that is horizontally provided in the heat insulating box and partitioned into a plurality of storage chambers. A heat dissipating pipe disposed in contact with the inner surface of the side plate forming the side surface of the outer box and extending in the vertical direction and arranged in parallel in the front-rear direction by meandering, and a release agent disposed on the opposite surface of the adhesive surface And a plurality of rows of first adhesive tapes extending in the front-rear direction to extend in the vertical direction and fix the heat radiating pipe to the side plate, and open to the front portion of the side surface of the partition plate. In the refrigerator in which the foamed heat insulating material is filled in the partition plate through a second opening that opens to the inner box opposite to the inner box, an elastic member is provided in a front portion of the side plate, and the elastic member is provided in the partition It is provided between the first adhesive tapes facing the side surfaces of the plate. That.

本発明によると、発泡断熱材と側面板との間の接着強度を低下させる処理を施した処理部が側面板の前部に設けられ、処理部が仕切板の側面に対向する第1粘着テープ間に設けられる。これにより、発泡断熱材の収縮によって側面板が引っ張られにくくなり、側面板の変形が低減して冷蔵庫の外観不良を防止することができる。   According to this invention, the process part which performed the process which reduces the adhesive strength between a foam heat insulating material and a side plate is provided in the front part of the side plate, and the 1st adhesive tape with which a process part opposes the side surface of a partition plate. Between. Thereby, it becomes difficult to pull a side plate by shrinkage | contraction of a foam heat insulating material, and a deformation | transformation of a side plate can be reduced and the external appearance defect of a refrigerator can be prevented.

また本発明によると、発泡断熱材に対する接着強度を放熱パイプに沿った第1粘着テープの直上よりも増加させる処理を施した処理部が側面板の前部に設けられ、処理部が仕切板の側面に対向する第1粘着テープの領域に設けられる。これにより、発泡断熱材の収縮によって仕切板の側面に対向する側面板の領域に加わる収縮力が分散され、側面板の変形を低減して冷蔵庫の外観不良を防止することができる。   Further, according to the present invention, the processing part that has been subjected to a process for increasing the adhesive strength to the foamed heat insulating material from directly above the first adhesive tape along the heat radiating pipe is provided at the front part of the side plate, and the processing part is provided on the partition plate. It is provided in the area | region of the 1st adhesive tape which opposes a side surface. Thereby, the shrinkage force applied to the region of the side plate facing the side surface of the partition plate due to the shrinkage of the foam heat insulating material is dispersed, so that the deformation of the side plate can be reduced and the appearance defect of the refrigerator can be prevented.

本発明の第1実施形態の冷蔵庫の断熱箱体を示す斜視図The perspective view which shows the heat insulation box of the refrigerator of 1st Embodiment of this invention. 本発明の第1実施形態の冷蔵庫の断熱箱体の側面板及び天面板を取り付ける際の状態を示す斜視図The perspective view which shows the state at the time of attaching the side plate and top plate of the heat insulation box of the refrigerator of 1st Embodiment of this invention. 本発明の第1実施形態の冷蔵庫の発泡断熱材充填時の状態を示す斜視図The perspective view which shows the state at the time of foaming heat insulating material filling of the refrigerator of 1st Embodiment of this invention. 本発明の第1実施形態の冷蔵庫の外箱の天板及び側面板を示す展開図The expanded view which shows the top plate and side plate of the outer case of the refrigerator of 1st Embodiment of this invention. 図4のH部詳細図Detailed view of part H in FIG. 本発明の第1実施形態の冷蔵庫の仕切板を通る上面断面図Top view sectional drawing which passes along the partition plate of the refrigerator of 1st Embodiment of this invention. 本発明の第2実施形態の冷蔵庫の外箱の天板及び側面板を示す展開図The expanded view which shows the top plate and side plate of the outer case of the refrigerator of 2nd Embodiment of this invention. 図7のK部詳細図Detailed view of part K in FIG. 本発明の第2実施形態の冷蔵庫の分断部の形成時の状態を示す平面図The top view which shows the state at the time of formation of the division part of the refrigerator of 2nd Embodiment of this invention 本発明の第2実施形態の冷蔵庫の仕切板を通る上面断面図Top sectional drawing which passes along the partition plate of the refrigerator of 2nd Embodiment of this invention. 本発明の第3実施形態の冷蔵庫の処理部の近傍を内側から見た側面図The side view which looked at the vicinity of the processing part of the refrigerator of a 3rd embodiment of the present invention from the inside. 本発明の第4実施形態の冷蔵庫の外箱の天板及び側面板を示す展開図The expanded view which shows the top plate and side plate of the outer case of the refrigerator of 4th Embodiment of this invention. 従来の冷蔵庫の発泡断熱材の発泡時の仕切板を通る上面断面図Cross-sectional top view through the partition plate when foaming the conventional refrigerator foam insulation 従来の冷蔵庫の発泡断熱材の冷却後の仕切板を通る上面断面図Cross-sectional top view through the partition plate after cooling the foam insulation of a conventional refrigerator

<第1実施形態>
以下に図面を参照して本発明の実施形態を説明する。図1は第1実施形態の冷蔵庫の断熱箱体を示す正面図である。冷蔵庫1の断熱箱体2は前面を開口し、樹脂成形品の内箱4と鋼板等の金属製の外箱3との間に発泡ウレタン等の発泡断熱材5(図6参照)を充填して形成される。外箱3の両側面は一対の側面板3aにより形成され、天面は天面板3bにより形成される。外箱3の背面は背面板3c(図3参照)により形成され、底面は底面板3d(図2参照)により形成される。
<First Embodiment>
Embodiments of the present invention will be described below with reference to the drawings. Drawing 1 is a front view showing the heat insulation box of the refrigerator of a 1st embodiment. The heat insulating box 2 of the refrigerator 1 is opened at the front, and a foam heat insulating material 5 (see FIG. 6) such as urethane foam is filled between an inner box 4 of a resin molded product and a metal outer box 3 such as a steel plate. Formed. Both side surfaces of the outer box 3 are formed by a pair of side plates 3a, and the top surface is formed by a top plate 3b. The back surface of the outer box 3 is formed by a back plate 3c (see FIG. 3), and the bottom surface is formed by a bottom plate 3d (see FIG. 2).

断熱箱体2内には樹脂成形品から成る複数の仕切板10、12が横設され、仕切板10、12によって上方から順に冷蔵室6、冷凍室7及び野菜室8が区分けして設けられる。野菜室8の後方には機械室9(図2参照)が設けられる。冷蔵室6、冷凍室7及び野菜室8の前面開口部はそれぞれ扉(不図示)により開閉される。尚、上方の仕切板10には断熱箱体2に充填される発泡断熱材5が同時に充填され、下方の仕切板12は発泡スチロール等の断熱材を内装して断熱箱体2に取り付けられる。   In the heat insulation box 2, a plurality of partition plates 10 and 12 made of a resin molded product are provided horizontally, and the refrigerator compartment 6, the freezer compartment 7 and the vegetable compartment 8 are provided in order from above by the partition plates 10 and 12. . A machine room 9 (see FIG. 2) is provided behind the vegetable room 8. Front openings of the refrigerator compartment 6, the freezer compartment 7, and the vegetable compartment 8 are opened and closed by doors (not shown). The upper partition plate 10 is filled with the foam heat insulating material 5 filled in the heat insulating box 2 at the same time, and the lower partition plate 12 is mounted on the heat insulating box 2 with a heat insulating material such as polystyrene foam.

図2は断熱箱体2の側面板3a及び天面板3bを取り付ける際の状態を示す斜視図である。両方の側面板3aは上端を天面板3bにより連結され、内箱4を覆うように折曲して内箱4に対して所定の断熱厚さを介して配される。側面板3a及び天面板3bの内面には放熱パイプ15が配される。   FIG. 2 is a perspective view showing a state when the side plate 3a and the top plate 3b of the heat insulating box 2 are attached. Both side plates 3 a are connected at the upper ends by the top plate 3 b, bent so as to cover the inner box 4, and arranged on the inner box 4 with a predetermined heat insulation thickness. A heat radiating pipe 15 is disposed on the inner surfaces of the side plate 3a and the top plate 3b.

図3は発泡断熱材5の充填時の状態を示す斜視図である。断熱箱体2は開口面を下方に向けて設置される。そして、上方に配される外箱3の背面板3cの左右の端部に設けた注入孔3eを介して発泡断熱材5の原液(発泡ウレタンの場合はポリオール及びイソシアネート)が注入される。これにより、外箱3と内箱4との間及び後述するように仕切板10(図1参照)の内部に発泡断熱材5が充填される。   FIG. 3 is a perspective view showing a state when the foam heat insulating material 5 is filled. The heat insulation box 2 is installed with the opening surface facing downward. And the undiluted | stock solution (a polyol and isocyanate in the case of foaming urethane) of the foam heat insulating material 5 is inject | poured through the injection hole 3e provided in the right-and-left edge part of the backplate 3c of the outer box 3 distribute | arranged upwards. Thereby, the foam heat insulating material 5 is filled between the outer box 3 and the inner box 4 and inside the partition plate 10 (see FIG. 1) as described later.

図4は外箱3の側面板3a及び天面板3bの展開図を示している。側面板3a上に配される放熱パイプ15は上下方向に延び、蛇行によって前後方向に並設される。天面板3b上に配される放熱パイプは前後方向に延び、蛇行によって左右方向に並設される。   4 shows a developed view of the side plate 3a and the top plate 3b of the outer box 3. As shown in FIG. The heat radiating pipe 15 arranged on the side plate 3a extends in the vertical direction and is arranged in parallel in the front-rear direction by meandering. The heat radiating pipes arranged on the top plate 3b extend in the front-rear direction and are arranged in parallel in the left-right direction by meandering.

放熱パイプ15は粘着テープ21(第1粘着テープ)によって外箱3に固定される。粘着テープ21はアルミニウム箔等の熱良導体の一面に粘着面を形成するとともに粘着面の反対面である背面に剥離剤を配したアルミニウムテープ等から成っている。これにより、放熱パイプ15が外箱3に接して配されるとともに、放熱パイプ15の放熱が熱良導体を有した粘着テープ21及び外箱3を介して行われる。側面板3a上の粘着テープ21は放熱パイプ15に沿って上下方向に延び、前後方向に複数列設けられる。天面板3b上の粘着テープ21は放熱パイプ15に沿って前後方向に延び、左右方向に複数列設けられる。   The heat radiating pipe 15 is fixed to the outer box 3 by an adhesive tape 21 (first adhesive tape). The adhesive tape 21 is made of an aluminum tape or the like in which an adhesive surface is formed on one surface of a good thermal conductor such as an aluminum foil and a release agent is disposed on the back surface opposite to the adhesive surface. Thereby, the heat radiating pipe 15 is arranged in contact with the outer box 3, and the heat radiating from the heat radiating pipe 15 is performed via the adhesive tape 21 having the good heat conductor and the outer box 3. The adhesive tape 21 on the side plate 3a extends in the vertical direction along the heat radiating pipe 15, and is provided in a plurality of rows in the front-rear direction. The adhesive tape 21 on the top plate 3b extends in the front-rear direction along the heat radiating pipe 15, and is provided in a plurality of rows in the left-right direction.

側面板3aには前後に並設される放熱パイプ15上を横断する粘着テープ23、24が貼着される。粘着テープ23、24はアルミニウム箔等の熱良導体の一面に粘着面を形成して粘着面の反対面である背面に剥離剤を配したアルミニウムテープ等から成っている。   Adhesive tapes 23 and 24 are attached to the side plate 3a so as to cross over the heat radiating pipes 15 arranged in front and rear. The adhesive tapes 23 and 24 are made of aluminum tape or the like in which an adhesive surface is formed on one surface of a good thermal conductor such as an aluminum foil and a release agent is disposed on the back surface opposite to the adhesive surface.

粘着テープ23は側面板3aの下部に前後方向に延びて配され、粘着テープ24は側面板3aの上部に前後方向に延びて配される。前後方向に並設された複数の粘着テープ21は粘着テープ23及び粘着テープ24上に貼着される。粘着テープ23、24の背面は剥離剤により接着力が弱いため、粘着テープ23、24は粘着テープ21及び発泡断熱材5との間に非接着部(不図示)が形成される。このため、粘着テープ21の内側で放熱パイプ15の両側方に形成される空間部19(図6参照)は非接着部を通じて最後列の粘着テープ21の内側に形成される空間部19に連通する。   The adhesive tape 23 extends in the front-rear direction below the side plate 3a, and the adhesive tape 24 extends in the front-rear direction above the side plate 3a. A plurality of adhesive tapes 21 arranged side by side in the front-rear direction are stuck on the adhesive tape 23 and the adhesive tape 24. Since the adhesive tapes 23 and 24 have a weak adhesive force due to the release agent, a non-adhesive portion (not shown) is formed between the adhesive tape 21 and the foam heat insulating material 5. For this reason, the space part 19 (refer FIG. 6) formed in the both sides of the heat radiating pipe 15 inside the adhesive tape 21 is connected to the space part 19 formed inside the adhesive tape 21 of the last row through a non-bonding part. .

放熱パイプ15の両側方に形成される空間部19には発泡断熱材5の発泡時に発生する炭酸ガス等が充満する。炭酸ガスは発泡ウレタン等の発泡断熱材5に対する溶解度が空気中の窒素や酸素よりも高い。このため、空間部19内は空気が発泡断熱材5を浸透して流入するよりも急速に炭酸ガスが発泡断熱材5を浸透して流出するため減圧される。これにより、放熱パイプ15に沿って外箱3が内側に凹む変形が生じる。   The space portions 19 formed on both sides of the heat radiating pipe 15 are filled with carbon dioxide gas generated when the foam heat insulating material 5 is foamed. Carbon dioxide has a higher solubility in foamed insulation 5 such as urethane foam than in air and nitrogen or oxygen. For this reason, the inside of the space 19 is depressurized because the carbon dioxide gas permeates and flows out of the foam heat insulating material 5 more rapidly than the air permeates through the foam heat insulating material 5 and flows in. Thereby, the deformation | transformation which the outer case 3 dents inside along the thermal radiation pipe 15 arises.

しかし、空間部19は粘着テープ23、24によって最後列の粘着テープ21の内側に形成される空間部19に連通している。最後列の放熱パイプ15は発泡断熱材5から突出して機械室9にまで至っているので、最後列の粘着テープ21の内側に形成される空間部19は放熱パイプ15に沿わせて延伸することで容易に外気に連通することができる。そして、前述したように前後方向に並設された複数の空間部19も最後列の粘着テープ21の内側に形成される空間部19を通じて外気に連通することができるので、外箱3の変形を防止することができる。   However, the space portion 19 communicates with the space portion 19 formed inside the adhesive tape 21 in the last row by the adhesive tapes 23 and 24. Since the last row of the heat radiating pipe 15 protrudes from the foam heat insulating material 5 and reaches the machine room 9, the space 19 formed inside the last row of the adhesive tape 21 extends along the heat radiating pipe 15. It can easily communicate with the outside air. As described above, the plurality of space portions 19 arranged in parallel in the front-rear direction can also communicate with the outside air through the space portion 19 formed inside the last-line adhesive tape 21, so that the deformation of the outer box 3 can be performed. Can be prevented.

また、側面板3a上には放熱パイプ15を固定する粘着テープ21間に粘着テープ22(第2粘着テープ)が貼着される。粘着テープ22によって後述する処理部31が形成される。   In addition, an adhesive tape 22 (second adhesive tape) is adhered between the adhesive tapes 21 that fix the heat radiating pipe 15 on the side plate 3a. A processing unit 31 to be described later is formed by the adhesive tape 22.

図5は図4のH部詳細図であり、処理部31の近傍を内側から見た側面図を示している。粘着テープ22は放熱パイプ15に沿って配される前後に複数列の粘着テープ21間で、且つ仕切板10の側面部10b(図6参照)に対向する位置に設けられる。粘着テープ22は熱良導体(アルミニウム箔等)や紙基材等の一面に粘着面を形成して粘着面の反対面である背面に剥離剤を配したアルミニウムテープやクラフトテープ等から成っている。粘着テープ22が剥離剤を備えるため、発泡断熱材5が側面板3aに接する場合よりも発泡断熱材5と側面板3aとの間の接着強度を低下させる処理を施した処理部31が粘着テープ22により形成される。   FIG. 5 is a detailed view of the H part of FIG. 4 and shows a side view of the vicinity of the processing unit 31 as viewed from the inside. The adhesive tape 22 is provided between the plurality of rows of adhesive tapes 21 before and after being disposed along the heat radiating pipe 15 and at a position facing the side surface portion 10 b (see FIG. 6) of the partition plate 10. The adhesive tape 22 is made of an aluminum tape, a craft tape, or the like in which an adhesive surface is formed on one surface of a good thermal conductor (aluminum foil or the like) or a paper substrate, and a release agent is disposed on the back surface opposite to the adhesive surface. Since the pressure-sensitive adhesive tape 22 includes a release agent, the processing section 31 that has been subjected to a process of lowering the adhesive strength between the foamed heat insulating material 5 and the side surface plate 3a than the case where the foamed heat insulating material 5 is in contact with the side surface plate 3a. 22 is formed.

図6は断熱箱体2の仕切板10を通る上面断面図を示している。仕切板10の前端部には発泡断熱材5の前方に隣接して補強部11が設けられる。粘着テープ22により形成される処理部31は補強部11よりも後方で側面板3aの少なくとも前部に設けられる。   FIG. 6 shows a cross-sectional top view through the partition plate 10 of the heat insulation box 2. A reinforcing portion 11 is provided at the front end portion of the partition plate 10 adjacent to the front of the foam heat insulating material 5. The processing part 31 formed by the adhesive tape 22 is provided at least in front of the side plate 3a behind the reinforcing part 11.

補強部11の両側端には内箱4の内面に係合する係合爪11aが突設される。係合爪11aの係合により仕切板10は側面部10bを内箱4の内面に接して内箱4に橋架される。仕切板10の側面部10bの前部には開口部10a(第1開口部)が開口し、内箱4には開口部10aに対向する開口部4a(第2開口部)が開口する。発泡断熱材5の充填前の仕切板10は補強部11よりも後方が中空に形成され、開口部4a、10aを介して発泡断熱材5が供給される。   Engaging claws 11 a that engage with the inner surface of the inner box 4 protrude from both side ends of the reinforcing portion 11. Due to the engagement of the engaging claws 11a, the partition plate 10 is bridged to the inner box 4 with the side surface portion 10b contacting the inner surface of the inner box 4. An opening 10a (first opening) is opened at the front part of the side surface part 10b of the partition plate 10, and an opening 4a (second opening) facing the opening 10a is opened in the inner box 4. The partition plate 10 before filling with the foam heat insulating material 5 is formed to be hollow behind the reinforcing portion 11, and the foam heat insulating material 5 is supplied through the openings 4a and 10a.

開口面を下方に向けて設置された断熱箱体2に注入孔3e(図3参照)から注入される発泡断熱材5の原液は外箱3と内箱4との間を流下する。そして、発泡断熱材5の原液は設置状態で下部に配される開口部4a、10aから仕切板10内に流入する。開口部4a、10aを断熱箱体2の前部に設けると充填時の設置状態で下部に開口部4a、10aが配置されるため、迅速に発泡断熱材5の原液を仕切板10内に流入させることができる。   The stock solution of the foam heat insulating material 5 injected from the injection hole 3 e (see FIG. 3) into the heat insulating box 2 installed with the opening surface facing downward flows down between the outer box 3 and the inner box 4. And the undiluted | stock solution of the foam heat insulating material 5 flows in into the partition plate 10 from opening part 4a, 10a distribute | arranged to the lower part in the installation state. When the openings 4a and 10a are provided in the front part of the heat insulation box 2, the openings 4a and 10a are arranged in the lower part in the installed state at the time of filling, so the stock solution of the foam heat insulating material 5 quickly flows into the partition plate 10. Can be made.

外箱3と内箱4との間及び仕切板10内に供給された発泡断熱材5は時間経過により発泡が進行する。この時、外箱3の外面及び内箱4の内面には所定の治具が設置され、外箱3及び内箱4の変形が防止される。   Foaming of the foam heat insulating material 5 supplied between the outer box 3 and the inner box 4 and in the partition plate 10 proceeds with time. At this time, a predetermined jig is installed on the outer surface of the outer box 3 and the inner surface of the inner box 4 to prevent the outer box 3 and the inner box 4 from being deformed.

発泡断熱材5の原液を注入して所定時間が経過すると断熱箱体2が治具から取り出される。治具から取り出された断熱箱体2は発泡断熱材5が高温になっており、その後、発泡断熱材5は室温まで徐々に冷却されて安定する。これにより、外箱3と内箱4との間及び仕切板10内に発泡断熱材5が充填される。   When the stock solution of the foam heat insulating material 5 is injected and a predetermined time elapses, the heat insulating box 2 is taken out from the jig. In the heat insulating box 2 taken out from the jig, the foam heat insulating material 5 is at a high temperature, and then the foam heat insulating material 5 is gradually cooled to room temperature and stabilized. Thereby, the foam heat insulating material 5 is filled between the outer box 3 and the inner box 4 and in the partition plate 10.

冷却過程では前述の図14と同様に、側面板3aは発泡断熱材5の収縮により内側に引っ張られる。この時、開口部4a、10aを通る左右方向において側面板3a上の発泡断熱材5の厚みが大きくなるため、開口部4a、10a近傍の発泡断熱材5の収縮量がより大きくなる。また、仕切板10内では発泡断熱材5の発泡中の流れ方向は上方に向かう方向(背面板3cの方向)と、仕切板10の内側に向かう方向(左右方向)とに生じる。発泡断熱材5の発泡時に発生する気泡は流れ方向に沿って配向するため、左右方向に向かう方向に配向した気泡によって内側への収縮量が更に大きくなる。   In the cooling process, the side plate 3 a is pulled inward due to the shrinkage of the foam heat insulating material 5 as in FIG. 14 described above. At this time, since the thickness of the foam heat insulating material 5 on the side plate 3a increases in the left-right direction passing through the openings 4a and 10a, the shrinkage amount of the foam heat insulating material 5 near the openings 4a and 10a becomes larger. Further, in the partition plate 10, the flow direction during foaming of the foam heat insulating material 5 occurs in a direction toward the upper side (direction of the back plate 3 c) and a direction toward the inner side of the partition plate 10 (left-right direction). The bubbles generated during foaming of the foam heat insulating material 5 are aligned along the flow direction, and the amount of shrinkage to the inside is further increased by the bubbles aligned in the left-right direction.

一方で、粘着テープ21、22は粘着面の反対面である背面に剥離剤が設けられ、発泡断熱材5との接着強度が側面板3aの直上よりも弱い。   On the other hand, the adhesive tapes 21 and 22 are provided with a release agent on the back surface opposite to the adhesive surface, and the adhesive strength with the foamed heat insulating material 5 is weaker than directly above the side plate 3a.

このため、発泡断熱材5が収縮により側面板3aを内側に引っ張ろうとした場合に、図6に示すように、粘着テープ21、22上で発泡断熱材5が離れて空隙18が形成される。この時、粘着テープ21間に粘着テープ22が配されるため、側面板3aに直接接する発泡断熱材5の領域が小さくなる。これにより、仕切板10の側面部10bに対向する側面板3aには発泡断熱材5の収縮力が直接加わりにくくなり、側面板3aの蛇行による変形が低減される。   For this reason, when the foam heat insulating material 5 tries to pull the side plate 3a inward due to contraction, the foam heat insulating material 5 is separated on the adhesive tapes 21 and 22 to form the gap 18 as shown in FIG. At this time, since the adhesive tape 22 is disposed between the adhesive tapes 21, the area of the foam heat insulating material 5 that is in direct contact with the side plate 3a is reduced. Thereby, it becomes difficult to apply the shrinkage force of the foam heat insulating material 5 directly to the side surface plate 3a facing the side surface portion 10b of the partition plate 10, and deformation due to meandering of the side surface plate 3a is reduced.

本実施形態によると、発泡断熱材5と側面板3aとの間の接着強度を低下させる処理を施した処理部31が側面板3aの前部に設けられる。また、処理部31は仕切板10の側面部10bに対向する側面板3a上であって、放熱パイプ15に沿った前後の粘着テープ21(第1粘着テープ)間に設けられる。これにより、発泡断熱材5が収縮しても側面板3aが引っ張られにくくなる。従って、側面板3aの変形を低減して冷蔵庫1の外観不良を防止することができる。   According to this embodiment, the process part 31 which performed the process which reduces the adhesive strength between the foam heat insulating material 5 and the side plate 3a is provided in the front part of the side plate 3a. The processing unit 31 is provided on the side plate 3 a facing the side surface 10 b of the partition plate 10 and between the front and rear adhesive tapes 21 (first adhesive tapes) along the heat radiating pipe 15. Thereby, even if the foam heat insulating material 5 contracts, the side plate 3a is hardly pulled. Therefore, the deformation of the side plate 3a can be reduced to prevent the appearance failure of the refrigerator 1.

処理部31は少なくとも仕切板10の側面部10bに対向して側面板3aの前部に設けられていればよく、他の部分の粘着テープ21間に設けてもよい。しかし、処理部31を側面板3aの仕切板10に対向した前部のみに設けると、空隙18の形成を少なくできるため断熱箱体2の放熱性の低下及び構造強度の低下を抑制することができる。   The process part 31 should just be provided in the front part of the side plate 3a facing the side part 10b of the partition plate 10, and may be provided between the adhesive tapes 21 of another part. However, if the processing unit 31 is provided only at the front portion of the side plate 3a facing the partition plate 10, the formation of the gap 18 can be reduced, so that it is possible to suppress a decrease in heat dissipation and structural strength of the heat insulating box 2. it can.

また、発泡断熱材5と側面板3aとの間の接着強度を低下させる処理を施す処理部31を粘着面の反対面である背面に剥離剤を配した粘着テープ22(第2粘着テープ)の貼着によって容易に実現することができる。   Moreover, the processing part 31 which performs the process which reduces the adhesive strength between the foam heat insulating material 5 and the side surface board 3a of the adhesive tape 22 (2nd adhesive tape) which has arrange | positioned the peeling agent to the back surface which is the opposite surface of an adhesive surface. It can be easily realized by sticking.

また、側面板3aの周縁近傍は強度が高いため容易に変形せず、補強部11に面した部分は発泡断熱材5の厚みが小さいため発泡断熱材5の収縮力が低い。このため、処理部31を側面板3aの前端から離れて補強部11よりも後方に配置することにより、不要な部分の処理部31を省くことができる。従って、断熱箱体2の放熱性の低下及び構造強度の低下を抑制することができる。   Further, the vicinity of the peripheral edge of the side surface plate 3a is not easily deformed because of its high strength, and the portion facing the reinforcing portion 11 has a low shrinkage force of the foam heat insulating material 5 because the thickness of the foam heat insulating material 5 is small. For this reason, the process part 31 of the unnecessary part can be omitted by arrange | positioning the process part 31 in the back from the reinforcement part 11 away from the front end of the side plate 3a. Accordingly, it is possible to suppress a reduction in heat dissipation and structural strength of the heat insulating box 2.

本実施形態において、処理部31を弾性接着剤の塗布により形成してもよい。例えば、弾性接着剤として用いられる合成ゴム系ホットメルト接着剤は常温まで温度が下がっても弾性を持つ。このため、収縮する発泡断熱材5に固着して引っ張られても、合成ゴム系ホットメルト接着剤が弾性変形することで側面板3aには発泡断熱材5の収縮力が直接加わりにくくなる。従って、側面板3aの蛇行による変形が低減される。   In the present embodiment, the processing unit 31 may be formed by applying an elastic adhesive. For example, a synthetic rubber-based hot melt adhesive used as an elastic adhesive has elasticity even when the temperature drops to room temperature. For this reason, even if it adheres to the shrinking foam heat insulating material 5 and is pulled, the synthetic rubber-based hot melt adhesive is elastically deformed, so that the shrinkage force of the foam heat insulating material 5 is not directly applied to the side plate 3a. Therefore, deformation due to meandering of the side plate 3a is reduced.

また本実施形態において、粘着テープ22から成る処理部31に替えて処理部31の位置にブチルテープ等の弾性部材を取り付けてもよい。弾性部材は収縮する発泡断熱材5に固着して引っ張られるが、弾性変形するため側面板3aの蛇行を低減することができる。   In the present embodiment, an elastic member such as a butyl tape may be attached to the position of the processing unit 31 instead of the processing unit 31 formed of the adhesive tape 22. The elastic member is fixed to the shrinking foam heat insulating material 5 and pulled, but since it is elastically deformed, the meandering of the side plate 3a can be reduced.

<第2実施形態>
次に、図7は第2実施形態の側面板3a及び天面板3bの展開図を示している。説明の便宜上、前述の図1〜図6に示す第1実施形態と同様の部分には同一の符号を付している。本実施形態は粘着テープ21間に設けられる処理部31(図4参照)に替えて、粘着テープ21の領域に処理部32が設けられる。その他の部分は第1実施形態と同様である。
Second Embodiment
Next, FIG. 7 shows a development view of the side plate 3a and the top plate 3b of the second embodiment. For convenience of explanation, the same reference numerals are given to the same parts as those in the first embodiment shown in FIGS. In the present embodiment, instead of the processing unit 31 (see FIG. 4) provided between the adhesive tapes 21, a processing unit 32 is provided in the area of the adhesive tape 21. Other parts are the same as those in the first embodiment.

図8は図7のK部詳細図であり、処理部32の近傍を内側から見た側面図を示している。粘着テープ21は仕切板10に対向する位置で分断され、粘着テープ21が設けられない分断部21aが形成される。発泡断熱材5は分断部21a上で側面板3aに接する。これにより、粘着テープ21の幅内で発泡断熱材5に対する接着強度を粘着テープ21の直上よりも増加させる処理を施した処理部32が分断部21aにより形成される。   FIG. 8 is a detailed view of a portion K in FIG. 7 and shows a side view of the vicinity of the processing unit 32 as viewed from the inside. The pressure-sensitive adhesive tape 21 is divided at a position facing the partition plate 10, and a divided portion 21 a where the pressure-sensitive adhesive tape 21 is not provided is formed. The foam heat insulating material 5 contacts the side plate 3a on the dividing portion 21a. Thereby, the process part 32 which performed the process which increases the adhesive strength with respect to the foaming heat insulating material 5 within the width | variety of the adhesive tape 21 rather than immediately above the adhesive tape 21 is formed by the parting part 21a.

尚、前述の図7において、処理部32は前後に並設される複数の粘着テープ21にそれぞれ設けてもよいが、少なくとも最前列から2列目以降に配置された放熱パイプ15を固定する粘着テープ21の領域に形成するとよい。本実施形態では最前列及び最後列の粘着テープ21に処理部32が形成されていない。   In FIG. 7 described above, the processing unit 32 may be provided on each of the plurality of adhesive tapes 21 arranged in front and rear, but at least the adhesive for fixing the heat radiating pipes 15 arranged in the second and subsequent rows from the front row. It may be formed in the area of the tape 21. In this embodiment, the process part 32 is not formed in the adhesive tape 21 of the forefront row and the last row.

処理部32が形成されない粘着テープ21の空間部19(図6参照)は上下に繋がる。このため、上部(粘着テープ24が配置されている側)の空間部19が下部の空間部19と連通し、粘着テープ23上を介して外気と連通させることができる。この時、処理部32が形成されない粘着テープ21を最前列または最後列の粘着テープ21とするとより好ましい。   The space part 19 (see FIG. 6) of the adhesive tape 21 where the processing part 32 is not formed is connected vertically. For this reason, the upper space portion 19 (the side on which the adhesive tape 24 is disposed) communicates with the lower space portion 19 and communicates with the outside air via the adhesive tape 23. At this time, it is more preferable that the adhesive tape 21 in which the processing unit 32 is not formed is the front-most or last-line adhesive tape 21.

前述したように、最後列の粘着テープ21の空間部19が機械室9に延びて外気と繋がっている。このため、最後列の粘着テープ21の空間部19を介して上部(粘着テープ24が配置されている側)の空間部19を連通させると、より短い距離で外気と連通させることができる。   As described above, the space 19 of the adhesive tape 21 in the last row extends into the machine room 9 and is connected to the outside air. For this reason, if the space part 19 of the upper part (the side in which the adhesive tape 24 is arrange | positioned) is connected via the space part 19 of the adhesive tape 21 of the last row, it can be connected with external air at a shorter distance.

また、開口部4a、10aは内箱4及び仕切板10の前部に設けられ、最後列の粘着テープ21は開口部4a、10aから最も離れた位置となる。このため、最後列の粘着テープ21は発泡断熱材5の厚みによる影響や発泡断熱材5の発泡時に発生する気泡の影響を受けにくい。従って、最後列の粘着テープ21に処理部32を形成しないことによる側面板3aの変形のおそれを少なくすることができる。   Moreover, the opening parts 4a and 10a are provided in the front part of the inner box 4 and the partition plate 10, and the adhesive tape 21 of the last row will be the most distant position from the opening parts 4a and 10a. For this reason, the adhesive tape 21 in the last row is not easily affected by the thickness of the foam heat insulating material 5 or the bubbles generated when the foam heat insulating material 5 is foamed. Therefore, it is possible to reduce the risk of deformation of the side plate 3a due to the formation of the processing portion 32 in the adhesive tape 21 in the last row.

また、仕切板10の前端部には補強部11が設けられる。加えて、側面板3aには前後方向の広い範囲にわたって放熱パイプ15が配置されて広範囲で放熱させる態様としていることが多い。従って、最前列に配置した放熱パイプ15よりも前方の領域は、側面板3aの前端から近いこと及び上記の補強部11の補強効果により、変形しにくい。   A reinforcing portion 11 is provided at the front end portion of the partition plate 10. In addition, in many cases, the side surface plate 3a is provided with a heat radiating pipe 15 over a wide range in the front-rear direction to dissipate heat over a wide range. Therefore, the region in front of the heat radiating pipes 15 arranged in the foremost row is hardly deformed due to the proximity from the front end of the side plate 3a and the reinforcing effect of the reinforcing portion 11 described above.

即ち、仕切板10の側面部10bの前部に開口部10a(第1開口部)が開口し、開口部10aに対向する開口部4a(第2開口部)が内箱4に開口していても、最前列に配置した放熱パイプ15の領域に処理部32を設けることによる側面板3aの変形抑制効果は少ない。   That is, an opening 10a (first opening) is opened at the front part of the side surface 10b of the partition plate 10, and an opening 4a (second opening) facing the opening 10a is opened in the inner box 4. However, the deformation suppressing effect of the side plate 3a by providing the processing unit 32 in the region of the heat radiating pipe 15 arranged in the front row is small.

一方で、前述したように、放熱パイプ15の両側方に形成される空間部19を外気に連通させることが外箱3の変形防止に有用である。従って、最前列の放熱パイプ15を固定する粘着テープ21には処理部32を設けないようにすることで、上部(粘着テープ24が配置されている側)の空間部19と下部(粘着テープ23が配置されている側)の空間部19とを、最前列の粘着テープ21によって確実に連通させて外気に連通させることができる。   On the other hand, as described above, it is useful for preventing deformation of the outer case 3 to communicate the space portions 19 formed on both sides of the heat radiating pipe 15 with the outside air. Therefore, the adhesive tape 21 that fixes the heat radiation pipe 15 in the front row is not provided with the processing portion 32, so that the space portion 19 and the lower portion (the adhesive tape 23) on the upper side (the side where the adhesive tape 24 is disposed). It is possible to communicate with the outside air by reliably communicating with the space portion 19 on the side where is disposed) with the adhesive tape 21 in the front row.

図9は分断部21aの形成時の状態を示す側面図である。側面板3a上には分断部21aの形成位置に放熱パイプ15を横断する粘着テープ25が貼着され、粘着テープ25上に交差して粘着テープ21が貼着される。その後、粘着テープ25を引き剥がすことにより、図8に示すように分断部21aを容易に形成することができる。   FIG. 9 is a side view showing a state when the dividing portion 21a is formed. On the side plate 3a, an adhesive tape 25 that crosses the heat radiating pipe 15 is attached at a position where the dividing portion 21a is formed, and the adhesive tape 21 is attached so as to cross the adhesive tape 25. Thereafter, the adhesive tape 25 is peeled off, whereby the dividing portion 21a can be easily formed as shown in FIG.

図10は断熱箱体2の処理部32を通る上面断面図を示している。仕切板10の前端部には発泡断熱材5の前方に隣接して補強部11が設けられ、放熱パイプ15に沿って設けられる分断部21a(図8参照)は補強部11よりも後方で側面板3aの少なくとも前部に設けられる。   FIG. 10 shows a cross-sectional top view through the processing section 32 of the heat insulating box 2. A reinforcing portion 11 is provided adjacent to the front of the foam heat insulating material 5 at the front end of the partition plate 10, and a dividing portion 21 a (see FIG. 8) provided along the heat radiating pipe 15 is behind the reinforcing portion 11. It is provided at least at the front part of the face plate 3a.

外箱3と内箱4との間及び仕切板10内に供給された発泡断熱材5の冷却過程で側面板3aは発泡断熱材5の収縮により内側に引っ張られる。この時、粘着テープ21上で発泡断熱材5が離れるが、分断部21aでは発泡断熱材5が側面板3aに接するため放熱パイプ15とともに側面板3aが内側に引っ張られる。これにより、仕切板10の側面部10bに対向する側面板3aの部分に加わる収縮力が分散され、側面板3aの蛇行による変形が低減される。従って、冷蔵庫1の外観不良を防止することができる。   In the process of cooling the foam heat insulating material 5 supplied between the outer box 3 and the inner box 4 and in the partition plate 10, the side plate 3 a is pulled inward by contraction of the foam heat insulating material 5. At this time, the foam heat insulating material 5 is separated on the adhesive tape 21, but since the foam heat insulating material 5 is in contact with the side plate 3a at the dividing portion 21a, the side plate 3a is pulled inward together with the heat radiating pipe 15. Thereby, the contraction force applied to the portion of the side plate 3a facing the side portion 10b of the partition plate 10 is dispersed, and deformation due to meandering of the side plate 3a is reduced. Therefore, the appearance defect of the refrigerator 1 can be prevented.

本実施形態によると、発泡断熱材5に対する接着強度を粘着テープ21(第1粘着テープ)の直上よりも増加させる処理を施した処理部32が側面板3aの前部に設けられる。また、処理部32が仕切板10の側面10bに対向する粘着テープ21の領域に設けられる。これにより、発泡断熱材の収縮によって側面板3aの仕切板10の側面部10bに対向する側面板3aの部分に加わる収縮力が分散され、側面板3aの蛇行による変形が低減される。   According to this embodiment, the process part 32 which performed the process which increases the adhesive strength with respect to the foam heat insulating material 5 rather than just on the adhesive tape 21 (1st adhesive tape) is provided in the front part of the side plate 3a. Further, the processing unit 32 is provided in the region of the adhesive tape 21 that faces the side surface 10 b of the partition plate 10. Thereby, the shrinkage force applied to the portion of the side surface plate 3a facing the side surface portion 10b of the partition plate 10 of the side surface plate 3a due to the shrinkage of the foam heat insulating material is dispersed, and deformation due to meandering of the side surface plate 3a is reduced.

処理部32は少なくとも仕切板10の側面部10bに対向して側面板3aの前部に設けられていればよく、他の部分の粘着テープ21に対して処理部32を設けてもよい。しかし、処理部32を側面板3aの仕切板10に対向した前部のみに設けると、粘着テープ21の除去による断熱箱体2の放熱性の低下を抑制することができる。   The process part 32 should just be provided in the front part of the side plate 3a facing the side part 10b of the partition plate 10, and you may provide the process part 32 with respect to the adhesive tape 21 of another part. However, if the processing unit 32 is provided only on the front portion of the side plate 3a facing the partition plate 10, it is possible to suppress a decrease in heat dissipation of the heat insulating box 2 due to the removal of the adhesive tape 21.

また、発泡断熱材5に対する接着強度を粘着テープ21の直上よりも増加させる処理を施した処理部32を粘着テープ21の分断により形成した分断部21aにより容易に実現することができる。   Moreover, the process part 32 which performed the process which increases the adhesive strength with respect to the foaming heat insulating material 5 rather than just on the adhesive tape 21 can be easily implement | achieved by the parting part 21a formed by parting of the adhesive tape 21. FIG.

また、処理部32を側面板3aの前端から離れて補強部11よりも後方に配置することにより、不要な部分の処理部32を省くことができる。従って、粘着テープ21の除去による断熱箱体2の放熱性の低下を抑制することができる。   Further, by disposing the processing unit 32 away from the front end of the side plate 3a and behind the reinforcing unit 11, unnecessary processing units 32 can be omitted. Accordingly, it is possible to suppress a decrease in heat dissipation of the heat insulating box 2 due to the removal of the adhesive tape 21.

<第3実施形態>
次に、図11は第3実施形態の処理部32の近傍を内側から見た側面図を示している。説明の便宜上、前述の図7、図8に示す第2実施形態と同様の部分には同一の符号を付している。本実施形態は第2実施形態に対して処理部32の構成が異なっている。その他の部分は第2実施形態と同様である。
<Third Embodiment>
Next, FIG. 11 shows a side view of the vicinity of the processing unit 32 of the third embodiment viewed from the inside. For convenience of explanation, the same reference numerals are given to the same parts as those in the second embodiment shown in FIGS. This embodiment differs in the structure of the process part 32 with respect to 2nd Embodiment. Other parts are the same as those of the second embodiment.

粘着テープ21は仕切板10の側面部10bに対向する位置で切欠き部21bにより切り欠いて狭幅に形成され、粘着テープ21の幅内に切欠き部21bが形成される。切欠き部21bでは発泡断熱材5が側面板3aに直接接する。これにより、粘着テープ21の幅内で発泡断熱材5に対する接着強度を粘着テープ21の直上よりも増加させる処理を施した処理部32が切欠き部21bにより形成される。従って、第2実施形態と同様の効果を得ることができる。   The adhesive tape 21 is notched by the notch 21 b at a position facing the side surface portion 10 b of the partition plate 10, so that the notch 21 b is formed within the width of the adhesive tape 21. In the notch portion 21b, the foam heat insulating material 5 is in direct contact with the side plate 3a. Thereby, the process part 32 which performed the process which increases the adhesive strength with respect to the foaming heat insulating material 5 within the width | variety of the adhesive tape 21 rather than immediately above the adhesive tape 21 is formed by the notch part 21b. Therefore, the same effect as in the second embodiment can be obtained.

本実施形態では、第2実施形態の分断部21aに代えて切欠き部21bとしている。これにより、切欠き部21bを設けても放熱パイプ15の両側部に空間部19を形成することができる。このため、上部(粘着テープ24が配置されている側)の空間部19と下部(粘着テープ23が配置されている側)の空間部19とを連通させるために、処理部32(切欠き部21b)を形成しない粘着テープ21を設ける必要がなくなり、製造工程を煩雑にせずに済む。   In this embodiment, it replaces with the parting part 21a of 2nd Embodiment, and it is set as the notch part 21b. Thereby, even if the notch part 21b is provided, the space part 19 can be formed in the both sides of the heat radiating pipe 15. For this reason, in order to make the space part 19 of the upper part (the side where the adhesive tape 24 is arrange | positioned) and the space part 19 of the lower part (the side where the adhesive tape 23 is arrange | positioned) communicate, the process part 32 (notch part). It is not necessary to provide the adhesive tape 21 that does not form 21b), and the manufacturing process is not complicated.

<第4実施形態>
次に、図12は第4実施形態の側面板3a及び天面板3bの展開図を示している。説明の便宜上、前述の図7〜図10に示す第2実施形態と同様の部分には同一の符号を付している。本実施形態は粘着テープ21の延びる方向に複数の処理部32が設けられる。その他の部分は第2実施形態と同様である。
<Fourth embodiment>
Next, FIG. 12 shows a development view of the side plate 3a and the top plate 3b of the fourth embodiment. For convenience of explanation, the same reference numerals are given to the same parts as those of the second embodiment shown in FIGS. In the present embodiment, a plurality of processing units 32 are provided in the direction in which the adhesive tape 21 extends. Other parts are the same as those of the second embodiment.

下方の仕切板12(図1参照)は上方の仕切板10と同様に、断熱箱体2に充填される発泡断熱材5が同時に充填される。処理部32は仕切板10及び仕切板12にそれぞれ対向して設けられる。これにより、第2実施形態と同様の効果を得ることができる。尚、処理部32を第3実施形態と同様に切欠き部21b(図11参照)により形成してもよい。   The lower partition plate 12 (see FIG. 1) is simultaneously filled with the foam heat insulating material 5 filled in the heat insulation box 2 in the same manner as the upper partition plate 10. The processing unit 32 is provided to face the partition plate 10 and the partition plate 12, respectively. Thereby, the effect similar to 2nd Embodiment can be acquired. In addition, you may form the process part 32 by the notch part 21b (refer FIG. 11) similarly to 3rd Embodiment.

また、上下の処理部32の間には粘着テープ23と同様の粘着テープ26が貼着される。粘着テープ26は前後に並設される放熱パイプ15上を横断する。これにより、上下の処理部32の間に形成される空間部19(図6参照)を外気に連通させることができる。   An adhesive tape 26 similar to the adhesive tape 23 is attached between the upper and lower processing parts 32. The adhesive tape 26 crosses over the heat radiating pipe 15 arranged side by side. Thereby, the space part 19 (refer FIG. 6) formed between the upper and lower process parts 32 can be connected with external air.

本発明によると、発泡断熱材が充填される仕切板及び外箱の内面に配される放熱パイプを備えた冷蔵庫に利用することができる。   ADVANTAGE OF THE INVENTION According to this invention, it can utilize for the refrigerator provided with the heat sink pipe distribute | arranged to the partition plate with which a foaming heat insulating material is filled, and the inner surface of an outer box.

1 冷蔵庫
2 断熱箱体
3 外箱
3a 側面板
3b 天面板
3c 背面板
3d 底面板
3e 注入孔
4 内箱
4a 開口部
5 発泡断熱材
6 冷蔵室
7 冷凍室
8 野菜室
9 機械室
10、12 仕切板
10a 開口部
10b 側面部
11 補強部
15 放熱パイプ
21、22、23、24、25、26 粘着テープ
21a 分断部
21b 切欠き部
31、32 処理部
DESCRIPTION OF SYMBOLS 1 Refrigerator 2 Heat insulation box 3 Outer box 3a Side plate 3b Top plate 3c Back plate 3d Bottom plate 3e Injection hole 4 Inner box 4a Opening 5 Foam insulation 6 Refrigeration room 7 Freezer room 8 Vegetable room 9 Machine room 10, 12 Partition Plate 10a Opening portion 10b Side surface portion 11 Reinforcement portion 15 Heat radiation pipe 21, 22, 23, 24, 25, 26 Adhesive tape 21a Dividing portion 21b Notch portion 31, 32 Processing portion

Claims (5)

樹脂成形品の内箱と金属製の外箱との間に発泡断熱材を充填した断熱箱体と、前記断熱箱体内に横設して複数の貯蔵室に仕切る仕切板と、前記外箱の側面を形成する側面板の内面に接して配されるとともに上下方向に延びて蛇行により前後方向に並設される放熱パイプと、粘着面の反対面に剥離剤が配されるとともに上下方向に延びて前記放熱パイプを前記側面板に固定する前後方向に複数列の第1粘着テープとを備え、前記仕切板の側面の前部に開口する第1開口部及び第1開口部に対向して前記内箱に開口する第2開口部を介して前記発泡断熱材が前記仕切板に充填される冷蔵庫において、前記発泡断熱材が前記側面板に接する場合よりも前記発泡断熱材と前記側面板との間の接着強度を低下させる処理が施される処理部を前記側面板の前部に設け、前記処理部が前記仕切板の側面に対向する第1粘着テープ間に設けられることを特徴とする冷蔵庫。   A heat insulating box filled with a foam heat insulating material between an inner box of the resin molded product and a metal outer box, a partition plate which is horizontally placed in the heat insulating box and partitioned into a plurality of storage chambers, and the outer box A heat dissipating pipe that is arranged in contact with the inner surface of the side plate that forms the side surface, extends in the vertical direction and is arranged in parallel in the front-rear direction by meandering, and a release agent is arranged on the opposite side of the adhesive surface and extends in the vertical direction A plurality of rows of first adhesive tapes in the front-rear direction for fixing the heat radiating pipe to the side plate, and facing the first opening and the first opening that open at the front of the side of the partition plate In the refrigerator in which the foam heat insulating material is filled in the partition plate through the second opening that opens in the inner box, the foam heat insulating material and the side plate are more than in the case where the foam heat insulating material is in contact with the side plate. The processing part to be subjected to the process of reducing the adhesive strength between the side plates Provided parts, refrigerator wherein the processing unit is characterized in that provided between a first adhesive tape which faces a side surface of the partition plate. 前記処理部が粘着面の反対面に剥離剤が配された第2粘着テープの貼着、または弾性接着剤の塗布により形成されることを特徴とする請求項1に記載の冷蔵庫。   The refrigerator according to claim 1, wherein the processing unit is formed by sticking a second adhesive tape in which a release agent is disposed on the opposite surface of the adhesive surface, or applying an elastic adhesive. 樹脂成形品の内箱と金属製の外箱との間に発泡断熱材を充填した断熱箱体と、前記断熱箱体内に横設して複数の貯蔵室に仕切る仕切板と、前記外箱の側面を形成する側面板の内面に接して配されるとともに上下方向に延びて蛇行により前後方向に並設される放熱パイプと、粘着面の反対面に剥離剤が配されるとともに上下方向に延びて前記放熱パイプを前記側面板に固定する前後方向に複数列の第1粘着テープとを備え、前記仕切板の側面の前部に開口する第1開口部及び第1開口部に対向して前記内箱に開口する第2開口部を介して前記発泡断熱材が前記仕切板に充填される冷蔵庫において、前記発泡断熱材に対する接着強度を第1粘着テープの直上よりも増加させる処理が施される処理部を前記側面板の前部に設け、前記処理部が前記仕切板の側面に対向する第1粘着テープの領域に設けられることを特徴とする冷蔵庫。   A heat insulating box filled with a foam heat insulating material between an inner box of the resin molded product and a metal outer box, a partition plate which is horizontally placed in the heat insulating box and partitioned into a plurality of storage chambers, and the outer box A heat dissipating pipe that is arranged in contact with the inner surface of the side plate that forms the side surface, extends in the vertical direction and is arranged in parallel in the front-rear direction by meandering, and a release agent is arranged on the opposite side of the adhesive surface and extends in the vertical direction A plurality of rows of first adhesive tapes in the front-rear direction for fixing the heat radiating pipe to the side plate, and facing the first opening and the first opening that open at the front of the side of the partition plate In the refrigerator in which the foamed heat insulating material is filled into the partition plate through the second opening that opens in the inner box, a process is performed to increase the adhesive strength to the foamed heat insulating material from directly above the first adhesive tape. A processing unit is provided in front of the side plate, and the processing unit is Refrigerator, characterized in that provided in the region of the first adhesive tape that faces the side surface of the plate. 前記処理部が第1粘着テープを分断する分断部または第1粘着テープを狭幅に切り欠く切欠き部により形成されることを特徴とする請求項3に記載の冷蔵庫。   The refrigerator according to claim 3, wherein the processing unit is formed by a dividing part that divides the first adhesive tape or a notch part that cuts the first adhesive tape into a narrow width. 前記仕切板が内部に充填される前記発泡断熱材の前方に隣接して前記内箱に橋架される補強部を有し、前記処理部が前記補強部よりも後方に配されることを特徴とする請求項1〜請求項4のいずれかに記載の冷蔵庫。   It has a reinforcing part that is bridged to the inner box adjacent to the front of the foam insulation material into which the partition plate is filled, and the processing part is arranged behind the reinforcing part. The refrigerator according to any one of claims 1 to 4.
JP2014044346A 2014-03-06 2014-03-06 refrigerator Active JP6188080B2 (en)

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JPS5762876U (en) * 1980-10-02 1982-04-14
JPS6288274U (en) * 1985-11-25 1987-06-05
JPH0255085U (en) * 1988-10-14 1990-04-20
JPH0395383A (en) * 1989-09-07 1991-04-19 Sharp Corp Heat-insulated box structure
IT1286046B1 (en) * 1996-10-25 1998-07-07 Whirlpool Europ S R L INSULATED BODY, FOR EXAMPLE WITH EXPANDED POLYURETHANE OR SIMILAR, SUCH AS A REFRIGERATOR, WITH A PLURALITY OF COMPARTMENTS

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