JP6184172B2 - Alコーティング方法とガスタービン翼の製造方法 - Google Patents
Alコーティング方法とガスタービン翼の製造方法 Download PDFInfo
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- JP6184172B2 JP6184172B2 JP2013112755A JP2013112755A JP6184172B2 JP 6184172 B2 JP6184172 B2 JP 6184172B2 JP 2013112755 A JP2013112755 A JP 2013112755A JP 2013112755 A JP2013112755 A JP 2013112755A JP 6184172 B2 JP6184172 B2 JP 6184172B2
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C10/00—Solid state diffusion of only metal elements or silicon into metallic material surfaces
- C23C10/04—Diffusion into selected surface areas, e.g. using masks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D21/00—Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedure; Selection of compositions therefor
- B22D21/02—Casting exceedingly oxidisable non-ferrous metals, e.g. in inert atmosphere
- B22D21/025—Casting heavy metals with high melting point, i.e. 1000 - 1600 degrees C, e.g. Co 1490 degrees C, Ni 1450 degrees C, Mn 1240 degrees C, Cu 1083 degrees C
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/02—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass turbine or like blades from one piece
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C10/00—Solid state diffusion of only metal elements or silicon into metallic material surfaces
- C23C10/28—Solid state diffusion of only metal elements or silicon into metallic material surfaces using solids, e.g. powders, pastes
- C23C10/34—Embedding in a powder mixture, i.e. pack cementation
- C23C10/36—Embedding in a powder mixture, i.e. pack cementation only one element being diffused
- C23C10/48—Aluminising
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C10/00—Solid state diffusion of only metal elements or silicon into metallic material surfaces
- C23C10/60—After-treatment
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/14—Form or construction
- F01D5/18—Hollow blades, i.e. blades with cooling or heating channels or cavities; Heating, heat-insulating or cooling means on blades
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/14—Form or construction
- F01D5/18—Hollow blades, i.e. blades with cooling or heating channels or cavities; Heating, heat-insulating or cooling means on blades
- F01D5/187—Convection cooling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/28—Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
- F01D5/288—Protective coatings for blades
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/20—Manufacture essentially without removing material
- F05D2230/21—Manufacture essentially without removing material by casting
- F05D2230/211—Manufacture essentially without removing material by casting by precision casting, e.g. microfusing or investment casting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49316—Impeller making
- Y10T29/49336—Blade making
- Y10T29/49337—Composite blade
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49316—Impeller making
- Y10T29/49336—Blade making
- Y10T29/49339—Hollow blade
- Y10T29/49341—Hollow blade with cooling passage
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Description
図1は本発明のAlコーティング方法を説明したフロー図である。
<温度分布の特定方法>
第1のステップでは、ガスタービン翼の冷却通路内面において耐久性と強度信頼性を確保したAlコーティングを実施するべく、冷却通路内面の温度分布を予め特定する。
Alコーティングの耐酸化性に対する効果と、疲労強度への悪影響の程度を把握するべく、耐酸化性と疲労強度の温度依存性を評価し、特定する。
第1のステップにおける「耐酸化性と疲労強度の温度依存性の特定方法」に基づいて図2に示す領域X,Yを規定し、第1のステップにおける「温度分布の特定方法」で特定された温度分布に対して領域Yに相当する範囲を特定して、Alコーティングの施工範囲を設定する。
第2のステップで設定された施工範囲に基づいて、Alコーティングを施工する。
Claims (3)
- ガスタービン翼の冷却通路内面におけるAlコーティング方法であって、
ガスタービン翼の基材であってAlコーティングが施されていない基材Aと、基材の表面にAlコーティングが施されている基材Bの双方の耐酸化性と疲労強度の温度依存性を特定するとともに、冷却通路内面の温度分布を特定する第1のステップ、
基材A、B双方の耐酸化性と疲労強度の温度依存性に基づいて冷却通路内面におけるAlコーティングの施工範囲を設定する第2のステップ、
設定されたAlコーティングの施工範囲にのみAlコーティングを施工する第3のステップからなり、
前記第3のステップにおいて、Alコーティングを施工しない非施工範囲に吸着性のある金属酸化物を充填しておくAlコーティング方法。 - 前記金属酸化物が、Al2O3、MgO、CaOのうちのいずれか一種からなる請求項1に記載のAlコーティング方法。
- 請求項1に記載のAlコーティング方法によって、冷却通路内面に部分的にAlコーティングが施されているガスタービン翼を製造するガスタービン翼の製造方法。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2013112755A JP6184172B2 (ja) | 2013-05-29 | 2013-05-29 | Alコーティング方法とガスタービン翼の製造方法 |
EP14170194.6A EP2808418B1 (en) | 2013-05-29 | 2014-05-28 | Method for manufacturing gas turbine blade |
US14/289,432 US9732411B2 (en) | 2013-05-29 | 2014-05-28 | Method for manufacturing gas turbine blade, and gas turbine blade |
Applications Claiming Priority (1)
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JP2013112755A JP6184172B2 (ja) | 2013-05-29 | 2013-05-29 | Alコーティング方法とガスタービン翼の製造方法 |
Publications (2)
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JP2014231780A JP2014231780A (ja) | 2014-12-11 |
JP6184172B2 true JP6184172B2 (ja) | 2017-08-23 |
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JP2013112755A Active JP6184172B2 (ja) | 2013-05-29 | 2013-05-29 | Alコーティング方法とガスタービン翼の製造方法 |
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US (1) | US9732411B2 (ja) |
EP (1) | EP2808418B1 (ja) |
JP (1) | JP6184172B2 (ja) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US10472972B2 (en) | 2015-12-01 | 2019-11-12 | General Electric Company | Thermal management of CMC articles having film holes |
CN111168327B (zh) * | 2019-12-30 | 2021-10-26 | 哈尔滨汽轮机厂有限责任公司 | 一种强力磨床加工叶片装配内背弧方法 |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
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JP3315246B2 (ja) | 1994-05-23 | 2002-08-19 | 株式会社東芝 | 金属コーティング材料 |
JP3651710B2 (ja) * | 1996-01-11 | 2005-05-25 | 株式会社東芝 | ガスタービン翼の化学蒸着アルミナイズド被膜形成方法 |
US6146696A (en) | 1999-05-26 | 2000-11-14 | General Electric Company | Process for simultaneously aluminizing nickel-base and cobalt-base superalloys |
JP2001166819A (ja) * | 1999-12-13 | 2001-06-22 | Toshiba Corp | 原動機の異常診断・寿命診断システム |
JP2001330542A (ja) * | 2000-05-22 | 2001-11-30 | Toshiba Corp | ガスタービンコーティング部品の疲労寿命評価方法および疲労寿命評価装置 |
US6485262B1 (en) * | 2001-07-06 | 2002-11-26 | General Electric Company | Methods and apparatus for extending gas turbine engine airfoils useful life |
JP4460806B2 (ja) * | 2001-09-28 | 2010-05-12 | 株式会社東芝 | ガスタービン高温部品の寿命管理方法 |
US7976940B2 (en) * | 2002-04-10 | 2011-07-12 | Siemens Aktiengesellschaft | Component, method for coating a component, and powder |
US6932570B2 (en) * | 2002-05-23 | 2005-08-23 | General Electric Company | Methods and apparatus for extending gas turbine engine airfoils useful life |
US7008553B2 (en) * | 2003-01-09 | 2006-03-07 | General Electric Company | Method for removing aluminide coating from metal substrate and turbine engine part so treated |
US6896488B2 (en) * | 2003-06-05 | 2005-05-24 | General Electric Company | Bond coat process for thermal barrier coating |
US7252480B2 (en) | 2004-12-17 | 2007-08-07 | General Electric Company | Methods for generation of dual thickness internal pack coatings and objects produced thereby |
US20060193981A1 (en) * | 2005-02-25 | 2006-08-31 | General Electric Company | Apparatus and method for masking vapor phase aluminide coating to achieve internal coating of cooling passages |
US7371428B2 (en) * | 2005-11-28 | 2008-05-13 | Howmet Corporation | Duplex gas phase coating |
US20070141385A1 (en) * | 2005-12-21 | 2007-06-21 | General Electric Company | Method of coating gas turbine components |
US8545185B2 (en) | 2007-12-19 | 2013-10-01 | General Electric Company | Turbine engine components with environmental protection for interior passages |
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2013
- 2013-05-29 JP JP2013112755A patent/JP6184172B2/ja active Active
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2014
- 2014-05-28 US US14/289,432 patent/US9732411B2/en active Active
- 2014-05-28 EP EP14170194.6A patent/EP2808418B1/en active Active
Also Published As
Publication number | Publication date |
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JP2014231780A (ja) | 2014-12-11 |
EP2808418A2 (en) | 2014-12-03 |
US9732411B2 (en) | 2017-08-15 |
US20140356186A1 (en) | 2014-12-04 |
EP2808418A3 (en) | 2015-03-11 |
EP2808418B1 (en) | 2019-07-10 |
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