JP6183382B2 - Circumferential groove structure and processing method thereof - Google Patents

Description

  The present invention belongs to the technical field of grooving into a cylindrical inner peripheral surface or outer peripheral surface.

  Conventionally, in a reciprocating engine mounted on an automobile or the like, a technique of spraying a liner material on a cylinder block on which a piston (more specifically, a piston ring) slides has been developed and has already been put into practical use in a high-power engine. The cylinder block thermal spray liner is resistant to wear by spraying the inner peripheral surface of the cylindrical cylinder bore of the cylinder block without press-fitting or casting a cylindrical cylinder liner made of cast iron into a die cast aluminum alloy cylinder block. This is a technique for coating with wear-resistant materials such as conductive metals and metal oxides, and enables weight reduction of cylinder blocks, shortening of cylinder bores, and miniaturization of engines. For thermal spraying of the cylinder bore, it is required to improve the adhesion between the metal coating and the bore inner peripheral surface of the cylinder block which is the base material. Therefore, after forming a groove in the bore inner peripheral surface of the cylinder block, it is generally performed to coat the bore inner peripheral surface with a wear resistant material by thermal spraying or the like.

  In that case, in order to prevent the thermal spray coating from peeling off, it is necessary to devise not only a simple V-shaped groove and a rectangular groove but also a fine groove, for example. In this regard, Patent Document 1 discloses that when forming a thermal spray coating on the inner peripheral surface of a bore of a linerless aluminum cylinder block of an automobile engine, as an upstream process, the inner peripheral surface of the bore is improved. In this case, not only the groove portion but also the chip that is scraped down to the peak portion together with the groove portion is processed while being integrally formed. It is disclosed that a fracture surface is formed in the remaining portion of the set and scraped ridge. According to the technique of Patent Document 1, a large number of fine V-shaped grooves are additionally formed in part of the V-shaped grooves or in the surface portions between the V-shaped grooves, and the contact area between the thermal spray coating and the inner peripheral surface of the bore increases. Thus, the sprayed coating can be prevented from peeling off.

JP 2003-328108 A (particularly, paragraphs 0002, 0005, FIGS. 1, 4, and 5)

  However, although the groove structure described in Patent Document 1 is a combination of large and small V-shaped grooves, since the frictional resistance in the peeling direction is small and the anchor effect cannot be obtained, a mechanically strong bond is obtained. There is a problem that it is difficult to be done.

  The above-described problems are not limited to the bore inner peripheral surface of the cylinder block, but may occur on the inner peripheral surface and the outer peripheral surface of the cylinder liner, for example.

  Accordingly, an object of the present invention is to provide a groove structure on the peripheral surface that can ensure a strong adhesion between the cylindrical inner peripheral surface and / or the outer peripheral surface and the coating, and a processing method therefor.

In order to solve the above-mentioned problems, the present invention provides a groove for closely attaching a film to the peripheral surface of a member having a cylindrical peripheral surface provided in a spiral shape along the axial direction of the peripheral surface. In the cross-section including the cylinder axis, the protrusion formed between the grooves adjacent to each other in the cylinder axis direction includes the peripheral surface and the cylinder axis direction of the peripheral surface. And the side surface extending from the end of the groove to the groove bottom, the outer surface is configured, the side surface of the ridge includes a peripheral surface side portion located on the peripheral surface side, and a bottom side portion located on the bottom side of the groove The portion where the circumferential surface side portion and the bottom side portion meet each other is a convex portion where the width of the groove portion is the narrowest, and the peripheral surface side portion has a region from the end portion to the convex portion. It is composed of a flat inclined surface, and the bottom side portion is composed of a flat inclined surface in the region from the convex portion to the groove bottom. Is, the groove width at the end portion is wider than the groove width in the region from the convex portion up to the groove bottom, characterized in that.

  In the present invention, the cylindrical peripheral surface refers to a cylindrical inner peripheral surface and / or outer peripheral surface of a cylindrical member such as a cylinder liner or a cylindrical inner peripheral surface (bore) such as a cylinder block. The inner peripheral surface of the member having the inner peripheral surface).

  According to the present invention, the groove on the bottom side from the convex portion on the side surface of the ridge is formed into an undercut shape, an anchor effect is obtained, and peeling of the film is prevented. On the other hand, the groove on the circumferential surface side from the convex portion has a wider groove width on the circumferential surface, and the coating material easily flows into the groove, so that the coating material is easily filled in the groove, and the anchor effect is promoted. And since the said groove | channel is helical, the adhesive strength of a cylindrical surrounding surface and a membrane | film | coat is improved uniformly. As described above, according to the present invention, there is provided a groove structure on the peripheral surface that can ensure the strong adhesion between the cylindrical inner peripheral surface and / or the outer peripheral surface and the coating.

  In addition, the said membrane | film | coat in this invention is not limited to a sprayed coating, For example, the coating membrane | film | coat etc. which were apply | coated by the plating membrane | film | coat, vapor deposition membrane | film | coat, spraying, brush coating, etc. may be sufficient.

Further , according to the present invention , the groove on the circumferential surface side from the convex portion surely has a wider groove width on the circumferential surface, and the inflow of the coating material into the groove is promoted. On the other hand, although the groove on the bottom side from the convex portion has an undercut shape, the filling of the coating material into the groove is promoted. Therefore, the strong adhesion between the cylindrical peripheral surface and the coating is ensured.

In addition, according to the present invention , the groove on the circumferential surface side from the convex portion facilitates the flow of the coating material into the groove, and the groove on the bottom side from the convex portion facilitates the filling of the film material into the groove. To do. Therefore, the firm adhesion between the cylindrical peripheral surface and the coating is further ensured.

Further , according to the present invention , since the groove width on the peripheral surface is relatively wide, the inflow of the coating material into the groove is further promoted, and the groove width at the bottom is relatively narrowed. The angle of the cut becomes relatively gentle, and the filling of the coating material into the grooves is further promoted.

Further, as a means for solving the above-described problems, the present invention provides a spiral groove along the axial direction of the peripheral surface in order to make the coating adhere to the peripheral surface of a member having a cylindrical peripheral surface. is a groove structure of the peripheral surface comprising, in cross-section including the tube axis, ridges formed between the grooves adjacent to the cylindrical axis direction, and the circumferential surface, said tube of said peripheral surface An outer surface is constituted by a side surface extending from the axial end portion to the groove bottom, and the side surface of the ridge is a peripheral surface side portion located on the peripheral surface side, and a bottom side portion located on the bottom side of the groove The circumferential surface side portion is formed with a curved surface that bulges into the groove space so that the groove width increases from the circumferential surface side toward the bottom side, and the bottom side portion is formed on the circumferential surface side. groove width over the bottom side is formed so as to be constant from, characterized in that.

  According to the present invention, the groove on the circumferential surface side is formed in an undercut shape, an anchor effect is obtained, and peeling of the film is prevented. Further, since the groove width becomes narrower toward the peripheral surface side, the groove width on the peripheral surface is surely narrowed, and the anchor effect is promoted. On the other hand, since the groove on the bottom side is not formed in an undercut shape, the coating material is easily filled in the groove, and the anchor effect is promoted. Moreover, since the groove width is constant, the filling amount of the coating material into the groove is ensured, and the anchor effect is further promoted. And since the said groove | channel is helical, the adhesive strength of a cylindrical surrounding surface and a membrane | film | coat is improved uniformly. As described above, according to the present invention, there is provided a groove structure on the peripheral surface that can ensure the strong adhesion between the cylindrical inner peripheral surface and / or the outer peripheral surface and the coating.

Further , according to the present invention , the groove on the peripheral surface side has a narrow groove width, but the inflow of the coating material into the groove is more smoothly performed. Therefore, the firm adhesion between the cylindrical peripheral surface and the coating is further ensured.

  In this invention, it is preferable that the space | interval of the groove | channel which adjoins by the said sectional view is equal pitch.

  According to this configuration, the adhesion strength between the cylindrical peripheral surface and the coating can be increased more uniformly.

  In the present invention, the peripheral surface is preferably the inner peripheral surface or outer peripheral surface of the cylinder liner or the bore inner peripheral surface of the cylinder block.

  According to this configuration, the undercut groove is provided on the inner peripheral surface and / or outer peripheral surface of the cylinder liner or the bore inner peripheral surface of the cylinder block.

Further, as a means for solving the above-described problems, the present invention provides a spiral groove along the axial direction of the peripheral surface in order to make the coating adhere to the peripheral surface of a member having a cylindrical peripheral surface. It is a method of processing the groove structure of the peripheral surface comprising, forming a small base groove cross-sectional area than the groove after completion by cutting a position where the said grooves are formed among the circumferential surface A primary processing step to perform,
A secondary processing step of forming the groove having an undercut shape in which the groove width becomes wider from the peripheral surface side toward the bottom side by cutting the side surface of the base groove . And in the processing method which concerns on this invention, the protrusion formed between the said groove | channels adjacent to the said cylinder axis direction in the cross section containing a cylinder axis is the said cylinder surface direction of the said surrounding surface and the said surrounding surface. And the side surface extending from the end of the groove to the groove bottom, the outer surface is configured, the side surface of the ridge includes a peripheral surface side portion located on the peripheral surface side, and a bottom side portion located on the bottom side of the groove The portion where the circumferential surface side portion and the bottom side portion meet each other is a convex portion where the width of the groove portion is the narrowest, and the peripheral surface side portion has a region from the end portion to the convex portion. The bottom side portion is formed by a flat inclined surface in the region from the convex portion to the groove bottom, and the groove width at the end portion extends from the convex portion to the groove bottom. The groove structure on the peripheral surface, which is wider than the groove width in the region up to, is processed .
According to the present invention, the groove having the undercut shape can be provided on the cylindrical peripheral surface by cutting which can produce a more stable shape than so-called forming (plastic working).

Further, as a means for solving the above-described problems, the present invention provides a spiral groove along the axial direction of the peripheral surface in order to make the coating adhere to the peripheral surface of a member having a cylindrical peripheral surface. A method of processing a groove structure of a peripheral surface, wherein a base groove having a smaller cross-sectional area than a completed groove is formed by cutting a position on the peripheral surface where the groove is to be formed A primary processing step to perform,
A secondary processing step of forming the groove having an undercut shape in which the groove width becomes wider from the peripheral surface side toward the bottom side by cutting the side surface of the base groove. And in the processing method which concerns on this invention, the protrusion formed between the said groove | channels adjacent to the said cylinder axis direction in the cross section containing a cylinder axis is the said cylinder surface direction of the said surrounding surface and the said surrounding surface. And the side surface extending from the end of the groove to the groove bottom, the outer surface is configured, the side surface of the ridge includes a peripheral surface side portion located on the peripheral surface side, and a bottom side portion located on the bottom side of the groove The circumferential surface side portion is formed with a curved surface that bulges into the groove space so that the groove width increases from the circumferential surface side toward the bottom side, and the bottom side portion is formed from the circumferential surface side to the bottom portion. The groove structure of the peripheral surface formed so that the groove width is constant over the side is processed.
According to the present invention, the groove having the undercut shape can be provided on the cylindrical peripheral surface by a cutting process capable of producing a more stable shape than so-called forming (plastic deformation).

  In the present invention, a grooving tool in which the machining blades used in the above steps are arranged in a line in a predetermined order and a predetermined pitch in the axial direction is represented by L = n · R (L: parallel pitch of the machining blades) , R: A relative moving distance in the axial direction during the relative rotation of the grooving tool 360 °, n: 1, 2, 3,... Relative movement in the direction is preferred.

  According to this configuration, by following the conditional expression, the undercut spiral groove is formed once by simply rotating and relatively moving the groove processing tool having the above configuration with respect to the cylindrical peripheral surface. It can be provided along the axial direction in the operation (one pass).

  ADVANTAGE OF THE INVENTION According to this invention, the groove structure of the surrounding surface which can ensure the firm adhesiveness of the internal peripheral surface and / or outer peripheral surface of a cylinder liner, or the bore | bore internal peripheral surface of a cylinder block, and a film | membrane, for example, and its processing method are provided. .

It is a perspective view of the tip part of a boring quill concerning a 1st embodiment of the present invention. It is a perspective view of the cartridge with which the said boring quill is mounted | worn. It is explanatory drawing of the relative relationship between the workpiece | work in a grooving, and a boring quill, Comprising: (a) is a case where a groove | channel is processed on the inner peripheral surface of a workpiece | work, (b) is a case where a groove | channel is processed on the outer peripheral surface of a workpiece | work. is there. It is an expanded sectional view of the groove | channel processed by 1st Embodiment and 2nd Embodiment. It is an expanded sectional view of the outer edge part of the front-end | tip part of the process chip | tip attached to the said cartridge which concerns on 1st Embodiment. It is an expanded sectional view of the workpiece | work and process chip | tip in each process during groove processing in 1st Embodiment. It is an expanded sectional view of the outer edge part of the front-end | tip part of the processing chip which concerns on 2nd Embodiment. It is an expanded sectional view of the workpiece | work and processing chip | tip in each process during groove processing in 2nd Embodiment. It is an expanded sectional view of the groove processed by a 3rd embodiment. It is an expanded sectional view of the outer edge part of the front-end | tip part of the processing chip which concerns on 3rd Embodiment. It is an expanded sectional view of the workpiece | work and process chip | tip in each process during groove processing in 3rd Embodiment.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings.

<First Embodiment>
(Overall explanation)
FIG. 1 is a perspective view showing a tip portion of a boring quill 10 according to the first embodiment of the present invention. The boring quill 10 has a columnar shape, can be rotated around an axis, and can move in the axial direction. The tip refers to the moving side when moving relative to the workpiece 90 (see FIG. 3) in the axial direction during grooving. A cartridge 20 is mounted on the outer periphery of the tip of the boring quill 10.

  As shown in FIG. 2, the cartridge 20 has a block shape and is detachably attached to the boring quill 10 by a bolt 21. The other bolts 22 are used when the position of the cartridge 20 is adjusted in the axial direction. A processing chip 30 (corresponding to the “groove processing tool” of the present invention) is attached to the outer edge portion of the tip portion of the cartridge 20. The processing chip 30 is detachably attached to the cartridge 20 by a presser foot 41 and a bolt 42. The machining tip 30 is kept parallel to the workpiece 90 by a parallel adjustment pin (not shown), and lubrication, cooling, and chip discharge are performed during grooving by a coolant supplied from a supply path (not shown). When mounted on the boring quill 10, the outer edge portion (the portion surrounded by a broken circle) of the tip end of the machining tip 30 protrudes outward from the outer peripheral surface of the boring quill 10.

  As shown in FIG. 3A, when machining a groove on the inner peripheral surface 91 of the workpiece 90, the workpiece 90 is fixed and the boring quill 10 is rotated and moved. As a result, the machining tip 30 is rotated about the axis relative to the inner peripheral surface 91 of the workpiece 90 and moved in the axial direction, and a spiral groove is formed in the inner peripheral surface 91 of the workpiece 90 along the axial direction. The This method is, for example, a cylinder liner in which a workpiece 90 is press-fitted or cast into a cylinder block of an engine or a linerless cylinder block of an engine, and a groove is formed on the inner peripheral surface of the cylinder liner or the inner peripheral surface of the bore of the linerless cylinder block. Adopted when processing.

  As shown in FIG. 3B, when a groove is formed on the outer peripheral surface 92 of the workpiece 90, the workpiece 90 is rotated and only the boring quill 10 is moved. As a result, the machining tip 30 is relatively rotated about the axis relative to the outer peripheral surface 92 of the workpiece 90 and is moved in the axial direction, and a spiral groove is formed in the outer peripheral surface 92 of the workpiece 90 along the axial direction. . This method is employed when, for example, a cylinder liner in which a workpiece 90 is cast into a cylinder block of an engine and a groove is formed on the outer peripheral surface of the cylinder liner.

  Hereinafter, a case where the workpiece 90 is a cylinder liner and a groove is formed on the inner peripheral surface of the cylinder liner will be described as an example.

(Groove structure)
FIG. 4 is an enlarged cross-sectional view showing the groove 50 processed in the present embodiment. The groove 50 is, for example, for closely adhering a thermal spray coating (not shown), and is provided on the inner peripheral surface 91 of the cylinder liner 90 in a spiral shape along the axial direction. As a result of providing the grooves 50 in a spiral shape, a plurality of grooves 50 that are a part of the spiral grooves 50 in a cross-sectional view are adjacent to each other in the axial direction, and protrusions 51 are formed between the adjacent grooves 50. The side surface 53 of the ridge 51 includes a peripheral surface side portion 54 located on the inner peripheral surface 91 side and a bottom portion side portion 55 located on the bottom portion 52 side of the groove 50. The peripheral surface side portion 54 and the bottom portion side portion 55 are provided continuously with each other.

  The peripheral surface side portion 54 is formed such that the groove width W becomes narrower from the inner peripheral surface 91 side toward the bottom portion 52 side. That is, the pair of side surfaces 53 facing each other in the axial direction are flat inclined surfaces in the peripheral surface side portion 54 that are spaced apart from each other toward the inner peripheral surface 91 side and closer to each other toward the bottom portion 52 side.

  The bottom portion 55 is formed so that the groove width W increases from the inner peripheral surface 91 side toward the bottom portion 52 side. That is, the pair of side surfaces 53 opposed to each other in the axial direction are flat inclined surfaces that are closer to each other toward the inner peripheral surface 91 side and spaced apart from each other toward the bottom portion 52 side.

  The bottom 52 is configured by a flat surface (bottom surface) parallel to the inner peripheral surface 91. The peripheral surface side portion 54 and the bottom portion side portion 55 are formed such that the groove width W at the inner peripheral surface 91 is wider than the groove width W at the bottom portion 52.

  A convex portion 56 is provided between the peripheral surface side portion 54 and the bottom portion side portion 55 so that the groove width W becomes narrow. Therefore, the groove 50 on the bottom 52 side of the convex portion 56 is formed in an undercut shape, and the groove 50 on the inner peripheral surface 91 side of the convex portion 56 has a wider groove width W on the inner peripheral surface 91. The intervals P between adjacent grooves 50 (referred to as “groove pitch”) are provided at an equal pitch.

  Preferable examples of the groove pitch P include 0.2 mm to 0.3 mm, for example, and preferable examples of the groove width W at that time include 0.1 mm to 0.15 mm, for example.

(Processed chip)
As shown in FIG. 5, seven processing blades 31 to 37 are arranged in parallel in a predetermined order and a predetermined pitch A or L in the axial direction on the outer edge portion of the tip portion of the processing chip 30. Whereas the cylinder liner 90 is made of aluminum, the machining tip 30 is made of, for example, cemented carbide or diamond Compaqs.

  The most cutting edge 31 is for adjusting the inner diameter of the inner circumferential surface 91 of the cylinder liner 90 to a predetermined design target value by cutting.

  As can be seen from the fact that the second processing blade 32 and the third processing blade 33 from the front end protrude outward from the first processing blade 31 (see broken lines a and b), the first processing blade 31 A concave groove 60 (see FIG. 6, corresponding to the “base groove” of the present invention) having a smaller cross-sectional area than the completed groove 50 is formed on the inner peripheral surface 91 of the cylinder liner 90 having an adjusted inner diameter. This is for forming a spiral shape along the axial direction by cutting.

  The second and third processing blades 32 and 33 are also for forming the peripheral surface side portion 54 on the side surface of the ridge formed between the adjacent concave grooves 60 by cutting.

  In short, the second and third processing blades 32 and 33 are obtained by integrating the processing blades forming the recessed grooves 60 and the processing blades forming the peripheral surface side portion 54 as a whole. In other words, the second and third machining blades 32 and 33 can form the entire groove portion 60 and the entire peripheral surface side portion 54 at the same time (the same applies hereinafter).

  In this case, the third processing blade 33 is set to be larger in size than the second processing blade 32 as can be seen from the fact that the third processing blade 33 protrudes outward from the second processing blade 32 (see broken line b).

  The fourth processing blade 34 and the sixth processing blade 36 from the front end are formed by cutting the bottom side portion 55 on the left side (front end side) in the drawing on the side surface of the protrusion formed between the adjacent concave grooves 60. Is to do.

  In this case, as can be seen from the fact that the sixth processing blade 36 protrudes outward from the fourth processing blade 34 (see the broken line b), the size is set larger than that of the fourth processing blade 34.

  The fifth processing blade 35 and the seventh processing blade 37 from the front end are formed by cutting the bottom side portion 55 on the right side (anti-front end side) in the drawing on the side surface of the ridge formed between the adjacent concave grooves 60. It is for forming.

  In that case, the size of the seventh processing blade 37 is set larger than that of the fifth processing blade 35, as can be seen from the fact that the seventh processing blade 37 protrudes outward from the fifth processing blade 35 (see the broken line b).

  About the 7th processing blade 37 from the 2nd processing blade 32, the space | interval L (it is called "parallel arrangement pitch") of the adjacent processing blades 32-37 is provided at equal pitch. On the other hand, the interval A between the first processing blade 31 and the second processing blade 32 is provided at a pitch larger than the parallel pitch L. That is, the first processing blade (processing blade for adjusting the peripheral surface) 31 precedes the other processing blades (processing blades for grooving) 32-37 and is relatively far away from the tip side.

  From the above, the first processing blade 31 is a processing blade for adjusting the diameter of the peripheral surface to a predetermined value, and the second and third processing blades 32 and 33 are processing for forming grooves. It is a processing blade for forming a blade and a peripheral surface side portion, and the fourth to seventh processing blades 34 to 37 are processing blades for forming a bottom side portion. Further, as described above, the first processing blade 31 is a peripheral surface adjusting processing blade, and the second to seventh processing blades 32 to 37 are grooving processing blades.

  At the time of grooving, the machining tip 30 is rotated about the axis and moved in the axial direction with respect to the inner peripheral surface 91 of the cylinder liner 90 while satisfying the condition of L = n · R. Here, L is the parallel pitch (mm) from the second machining blade 32 to the seventh machining blade 37 described above, and R is an axis during which the machining tip 30 rotates once, that is, 360 °. The moving distance (mm / rev) in the direction, and n is 1, 2, 3... (Positive integer). By following this conditional expression, at the time of grooving, the third to seventh machining blades 33 to 37 used later trace the traces followed by the second to sixth machining blades 32 to 36 used earlier. Go.

  Regarding the relationship between the parallel pitch L and the groove pitch P shown in FIG. 4, L = n · P (n is 1, 2, 3,...) Holds. That is, P = R, and the interval P between the adjacent grooves 50 is equal to the movement distance R during one rotation of the machining tip 30. The parallel pitch L from the second processing blade 32 to the seventh processing blade 37 of the processing chip 30 is set to a positive integer multiple (1 ×, 2 ×, 3 ×, etc.) of these P and R. The In other words, the parallel pitch L of the adjacent machining blades 32 to 37 is set to n times (1 time in the example).

(Processing method)
Next, a method for processing the groove structure performed using the processing chip 30 will be described. FIG. 6 is an enlarged cross-sectional view of the cylinder liner 90 and the machining tip 30 in each step (A) to (G) during grooving in the present embodiment. This processing method includes an inner diameter adjusting step, a concave groove forming step, a peripheral surface side portion forming step, and a bottom portion side portion forming step.

  The inner diameter adjusting step (A) is a step of adjusting the inner diameter of the inner peripheral surface 91 of the cylinder liner 90 to the design target value by cutting using the first processing blade 31 of the processing tip 30.

  The concave groove forming steps (a) and (c) use the second and third machining blades 32 and 33 of the machining tip 30 and the inner circumference of the cylinder liner 90 whose inner diameter is adjusted by the first machining blade 31. This is a step of forming the concave groove 60 having a triangular cross section on the surface 91 in a spiral shape along the axial direction by cutting.

  That is, the concave groove forming steps (A) and (C) have a smaller cross-sectional area than the completed groove 50 by cutting the position where the groove 50 is to be formed in the inner peripheral surface 91. This is a step of forming the groove 60 having a triangular cross section, and corresponds to the “primary processing step” of the present invention.

  In the peripheral surface side partial formation steps (A) and (C), the side surfaces of the ridge formed between the adjacent concave grooves 60 using the second and third processing blades 32 and 33 of the processing chip 30 are also used. This is a step of forming the peripheral surface side portion 54 by cutting.

  In short, the concave groove forming step and the peripheral surface side partial forming step are mutually integrated into the steps (A) and (C) as a whole.

  The process (A) is the first step of the integrated concave groove forming step and the peripheral surface side portion forming step, and the relatively small concave groove 60 and the peripheral surface side portion 54 are formed by the second processing blade 32. Is done. The step (c) is the second step of the integrated concave groove forming step and the peripheral surface side portion forming step, and the relatively large concave groove 60 and the peripheral surface side portion 54 are formed by the third processing blade 33. Is done.

  The bottom side portion forming steps (D) to (G) are performed on the side surfaces of the protrusions formed between the adjacent grooves 60 using the fourth to seventh processing blades 34 to 37 of the processing tip 30. This is a step of forming the bottom side portion 55 by cutting.

  The step (d) is the first step of the bottom side portion forming step on the left side in the drawing, and the fourth processing blade 34 forms a relatively small bottom side portion 55 on the left side in the drawing. Step (e) is the first stage of the bottom side portion forming step on the right side in the drawing, and a relatively small bottom side portion 55 on the right side in the drawing is formed by the fifth processing blade 35. The step (f) is the second stage of the bottom side portion forming step on the left side in the drawing, and the sixth processing blade 36 forms a relatively large bottom side portion 55 on the left side in the drawing. The step (g) is the second stage of the bottom side portion forming step on the right side in the drawing, and the seventh processing blade 37 forms a relatively large bottom side portion 55 on the right side in the drawing.

  That is, the peripheral surface side partial formation steps (A) and (C) and the bottom side partial portion formation steps (D) to (G) are performed by cutting the side surface of the groove 60 from the inner peripheral surface 91 side to the bottom portion. This is a step of forming the groove 50 having an undercut shape in which the groove width W increases toward the 52 side, and corresponds to the “secondary processing step” of the present invention.

  In FIG. 6, n in the above conditional expression is 1. In other words, the processing chip 30 is moved by the parallel pitch L during one rotation (R = L). As a result, the groove pitch P becomes equal to the parallel pitch L (P = R = L). For example, when the juxtaposed pitch L is 0.48 mm, the moving distance R during one rotation of the machining tip 30 is 0.48 mm / rev, and the groove pitch P is 0.48 mm. Since R = L, at the time of grooving, the third to seventh machining blades 33 to 37 used later follow the second to sixth machining blades 32 to 36 used earlier with a delay of one rotation. Trace the traces.

  On the other hand, for example, when n in the conditional expression is 2, the machining chip 30 is moved by the parallel pitch L while rotating the machining chip 30 twice (2R = L). As a result, the groove pitch P is half of the parallel pitch L (P = R = L / 2). For example, when the juxtaposed pitch L is 0.48 mm, the moving distance R during one rotation of the machining tip 30 is 0.24 mm / rev, and the groove pitch P is 0.24 mm. In the case of R = L / 2, at the time of grooving, the third to seventh machining blades 33 to 37 used later are delayed by two rotations, and the second to sixth machining blades 32 to 36 used first are delayed. Trace the traces followed.

  By the above, the side surface 53 of the protrusion 51 formed between the adjacent grooves 50 in a cross-sectional view is the peripheral surface side portion 54 positioned on the inner peripheral surface 91 side and the bottom portion side positioned on the bottom 52 side of the groove 50. The undercut-shaped groove 50 is completed, including the portion 55 and the convex portion 56 having a narrow groove width W provided between the portions 54 and 55. In that case, the inner diameter adjusting step is achieved in one step (a), the concave groove forming step is achieved in two steps (a) and (c), and the peripheral surface side portion forming step is performed in two steps (a) and (a). (C), the bottom side portion forming step is accomplished in four steps (d) to (g), and the groove 50 is completed in a total of seven steps.

(Function)
Next, the operation of this embodiment will be described.

  For example, a groove 50 for adhering a thermal spray coating to the inner peripheral surface 91 of the cylinder liner 90 is provided in a spiral shape along the axial direction of the inner peripheral surface 91, whereby a plurality of grooves are formed in the inner peripheral surface 91 in a cross-sectional view. As for the groove structure of the peripheral surface provided with 50, the protrusion 51 is formed between the groove | channels 50 adjacent in the said cross sectional view, and the side surface 53 of the said protrusion 51 is the peripheral surface side located in the said internal peripheral surface 91 side. A convex portion 56 that includes a portion 54 and a bottom portion 55 that is located on the bottom 52 side of the groove 50 and has a narrow groove width W is provided between the portions 54 and 55.

  According to this configuration, the groove 50 on the bottom 52 side from the convex portion 56 on the side surface of the protrusion 51 is formed in an undercut shape, an anchor effect is obtained, and peeling of the sprayed coating is prevented. On the other hand, the groove 50 on the inner peripheral surface 91 side of the convex portion 56 has a wider groove width W on the inner peripheral surface 91, so that the sprayed material easily flows into the groove 50, and the sprayed material is easily filled in the groove 50. Thus, the anchor effect is promoted. Moreover, since the groove 50 is spiral, the adhesion strength between the inner peripheral surface 91 of the cylinder liner 90 and the thermal spray coating can be increased uniformly. As described above, according to the present embodiment, there is provided a groove structure on the peripheral surface that can ensure strong adhesion between the inner peripheral surface 91 of the cylinder liner 90 and the thermal spray coating.

  In the present embodiment, the peripheral surface side portion 54 is formed so that the groove width W becomes narrower from the inner peripheral surface 91 side toward the bottom portion 52 side, and the bottom portion side portion 55 is formed of the inner peripheral surface 91. The groove width W is formed so as to increase from the side toward the bottom 52 side.

  According to this configuration, the groove 50 on the inner peripheral surface 91 side with respect to the convex portion 56 surely increases the groove width W on the inner peripheral surface 91, and the inflow of the sprayed material into the groove 50 is promoted. On the other hand, although the groove 50 on the bottom 52 side from the convex portion 56 has an undercut shape, filling of the sprayed material into the groove 50 is promoted. Therefore, strong adhesion between the inner peripheral surface 91 of the cylinder liner 90 and the thermal spray coating is reliably ensured.

  In the present embodiment, each of the peripheral surface side portion 54 and the bottom portion side portion 55 is a flat inclined surface.

  According to this configuration, the groove 50 closer to the inner peripheral surface 91 than the protrusion 56 facilitates the flow of the spray material into the groove 50, and the groove 50 closer to the bottom 52 than the protrusion 56 corresponds to the groove 50 of the spray material. The filling into the smoother. Therefore, the firm adhesion between the inner peripheral surface 91 of the cylinder liner 90 and the thermal spray coating is further ensured.

  In the present embodiment, the peripheral surface portion 54 and the bottom portion 55 are formed such that the groove width W at the inner peripheral surface 91 is wider than the groove width W at the bottom 52.

  According to this configuration, since the groove width W at the inner peripheral surface 91 is relatively wide, the inflow of the thermal spray material into the groove 50 is further promoted, and the groove width W at the bottom 52 is relatively narrow. Therefore, the undercut angle becomes relatively gentle, and the filling of the sprayed material into the groove 50 is further promoted.

  In the present embodiment, the interval between adjacent grooves 50 in the sectional view, that is, the groove pitch P is equal.

  According to this configuration, the adhesion strength between the inner peripheral surface 91 of the cylinder liner 90 and the thermal spray coating can be increased more uniformly.

  On the other hand, the processing method of the groove structure on the peripheral surface is such that the cross-sectional area of the inner peripheral surface 91 of the cylinder liner 90 is larger than that of the completed groove 50 by cutting the position where the groove 50 is to be formed. Steps (a) and (c) for forming the small groove 60 having a triangular cross section and the side surface of the groove 60 are cut so that the groove width W increases from the inner peripheral surface 91 side toward the bottom 52 side. And (i) to (g) for forming the groove 50 having a widened undercut shape.

  According to this configuration, the groove 50 having the undercut shape can be provided on the inner peripheral surface 91 of the cylinder liner 90 by cutting which can produce a more stable shape than so-called forming (plastic deformation).

  In the present embodiment, the machining tips 30 in which the machining blades 32 to 37 used in the above steps (a) to (g) are arranged in a line in a predetermined order and a predetermined pitch L in the axial direction are represented by L = n. Cylinder while satisfying the condition of R (L: parallel pitch of the machining blades 32 to 37, R: relative movement distance in the axial direction while the machining tip 30 rotates 360 °, n: 1, 2, 3,...) The inner surface 91 of the liner 90 is rotated about the axis and moved in the axial direction.

  According to this configuration, by following the conditional expression, the undercut-shaped spiral can be obtained simply by rotating and axially moving the machining tip 30 having the above configuration with respect to the inner peripheral surface 91 of the cylinder liner 90. The groove 50 can be provided along the axial direction in one operation (one pass).

Second Embodiment
Next, a second embodiment of the present invention will be described. The second embodiment is different from the first embodiment only in the configuration of the machining chip 30 and the other points are the same as those of the first embodiment. Therefore, the machining of the groove structure performed using the machining chip 30 and the machining chip 30 is performed. Only the method will be explained. In addition, the same code | symbol is used for the same or similar component as 1st Embodiment.

(Processed chip)
FIG. 7 is an enlarged cross-sectional view of the outer edge portion of the tip portion of the machining tip 30 according to the second embodiment, and corresponds to FIG. As shown in FIG. 7, five processing blades 131 to 135 are arranged in parallel in a predetermined order and a predetermined pitch A or L in the axial direction on the outer edge portion of the tip portion of the processing chip 30.

  The foremost processing blade 131 is for adjusting the inner diameter of the inner peripheral surface 91 of the cylinder liner 90 to a predetermined design target value by cutting.

  As can be seen from the fact that the second processing blade 132 and the third processing blade 133 from the tip protrude outward from the first processing blade 131 (see broken lines c and d), the first processing blade 131 A concave groove 160 (see FIG. 8, corresponding to the “base groove” of the present invention) having a smaller cross-sectional area than the completed groove 50 is formed on the inner peripheral surface 91 of the cylinder liner 90 having an adjusted inner diameter. This is for forming a spiral shape along the axial direction by cutting.

  In this case, the third processing blade 133 is set to be larger in size than the second processing blade 132 as can be seen from the fact that it protrudes outward from the second processing blade 132 (see the broken line d).

  The fourth processing blade 134 from the tip is for forming the peripheral surface side portion 54 on the right side in the drawing by cutting on the side surface of the protrusion formed between the adjacent concave grooves 160.

  The fourth processing blade 134 is also for forming the bottom side portion 55 on the left side in the drawing by cutting on the side surface of the ridge formed between the adjacent concave grooves 160.

  The fifth processing blade 135 from the tip is for forming the peripheral surface side portion 54 on the left side in the drawing by cutting on the side surface of the protrusion formed between the adjacent concave grooves 160.

  The fifth processing blade 135 is also for forming the bottom side portion 55 on the right side in the drawing on the side surface of the protrusion formed between the adjacent concave grooves 160 by cutting.

  In short, the fourth and fifth processing blades 134 and 135 are obtained by integrating the processing blades forming the peripheral surface side portion 54 and the processing blades forming the bottom side portion 55 as a whole. .

  About the 5th processing blade 135 from the 2nd processing blade 132, the space | interval L (namely, parallel arrangement pitch) of the adjacent processing blades 132-135 is provided at equal pitch. On the other hand, the distance A between the first processing blade 131 and the second processing blade 132 is provided at a pitch larger than the parallel pitch L. That is, the first processing blade 131 precedes the other processing blades 132 to 135 and is relatively far away from the distal end side.

  From the above, the first processing blade 131 is a processing blade for adjusting the diameter of the peripheral surface to a predetermined value, and the second and third processing blades 132 and 133 are processing for forming grooves. The fourth and fifth processing blades 134 and 135 are processing blades for forming the peripheral surface side portion and processing blades for forming the bottom side portion.

(Processing method)
FIG. 8 is an enlarged cross-sectional view of the cylinder liner 90 and the machining tip 30 in each of the steps (s) to (saw) during grooving in the second embodiment, and corresponds to FIG. 6. This processing method includes an inner diameter adjusting step, a concave groove forming step, a peripheral surface side portion forming step, and a bottom portion side portion forming step.

  The inner diameter adjusting step (sa) is a step of adjusting the inner diameter of the inner peripheral surface 91 of the cylinder liner 90 to the design target value by cutting using the first processing blade 131 of the processing tip 30.

  The concave groove forming steps (S) and (S) are performed by using the second and third processing blades 132 and 133 of the processing tip 30 and the inner circumference of the cylinder liner 90 whose inner diameter is adjusted by the first processing blade 131. This is a step of forming a concave groove 160 having a square cross section on the surface 91 in a spiral shape along the axial direction by cutting.

  That is, the groove forming steps (S) and (S) have a smaller cross-sectional area than the completed groove 50 by cutting the position where the groove 50 is to be formed in the inner peripheral surface 91. This is a step of forming a concave groove 160 having a square cross section and corresponds to the “primary processing step” of the present invention.

  The step (b) is the first step of the concave groove forming step, and the concave groove 160 having a relatively small groove depth is formed by the second processing blade 132. The step (S) is the second step of the concave groove forming step, and the concave groove 160 having a relatively large groove depth is formed by the third processing blade 133.

  The peripheral surface side portion forming steps (C) and (SO) are performed on the side surface of the ridge formed between the adjacent concave grooves 160 using the fourth and fifth processing blades 134 and 135 of the processing tip 30. This is a step of forming the peripheral surface side portion 54 by cutting.

  The bottom side portion forming steps (C) and (SO) are also performed on the side surface of the protrusion formed between the adjacent grooves 160 using the fourth and fifth processing blades 134 and 135 of the processing tip 30. This is a step of forming the bottom portion 55 by cutting.

  In short, the peripheral surface side partial formation step and the bottom portion side partial formation step are mutually integrated into the steps (C) and (SO) as a whole.

  The process (C) is the first stage of the integrated peripheral surface side part forming process and bottom part partial forming process, and is performed by the fourth processing blade 134 on the peripheral surface side part 54 on the right side of the drawing and on the left side of the drawing. A bottom portion 55 is formed. The process (sole) is the second stage of the integrated peripheral surface side part forming process and bottom part partial forming process. The fifth processing blade 135 causes the peripheral surface side part 54 on the left side of the drawing and the right side of the drawing side to be processed. A bottom portion 55 is formed.

  That is, in the peripheral surface side portion forming step and the bottom portion side partial forming step (s) and (so), the groove width is increased toward the bottom portion 52 side from the inner peripheral surface 91 side by cutting the side surface of the concave groove 160. This is a step of forming the groove 50 having an undercut shape where W is widened, and corresponds to the “secondary processing step” of the present invention.

  By the above, the side surface 53 of the protrusion 51 formed between the adjacent grooves 50 in a cross-sectional view is the peripheral surface side portion 54 positioned on the inner peripheral surface 91 side and the bottom portion side positioned on the bottom 52 side of the groove 50. The undercut-shaped groove 50 is completed, including the portion 55 and the convex portion 56 having a narrow groove width W provided between the portions 54 and 55. In that case, the inner diameter adjusting step is achieved in one step (s), the concave groove forming step is achieved in two steps (s) and (s), and the peripheral surface side portion forming step is performed in two steps (s) and (s). The bottom side portion forming step is achieved in two steps (S) and (S), and the groove 50 is completed in a total of five steps.

(Function)
Next, the operation of this embodiment will be described.

  The method of processing the groove structure on the peripheral surface is a cross section having a smaller cross-sectional area than the completed groove 50 by cutting the position where the groove 50 is to be formed on the inner peripheral surface 91 of the cylinder liner 90. The steps (S) and (S) for forming the rectangular groove 160 and the side surface of the groove 160 are cut to increase the groove width W from the inner peripheral surface 91 side toward the bottom 52 side. Forming the groove 50 having an undercut shape.

  According to this configuration, the groove 50 having the undercut shape can be provided on the inner peripheral surface 91 of the cylinder liner 90 by cutting which can produce a more stable shape than so-called forming (plastic deformation).

  In this embodiment, since the number of grooving steps is smaller (more specifically, two fewer) than in the first embodiment, the grooving time can be shortened.

<Third Embodiment>
Next, a third embodiment of the present invention will be described. The third embodiment is different from the first embodiment in the structure of the groove structure and the machining chip 30 and the other points are the same as those of the first embodiment, so that the groove structure, the machining chip 30 and the machining chip 30 are different. Only the method of processing the groove structure used will be described. In addition, the same code | symbol is used for the same or similar component as 1st Embodiment.

(Groove structure)
FIG. 9 is an enlarged cross-sectional view showing the groove 50 processed in the third embodiment, and corresponds to FIG. The groove 50 is for closely adhering the thermal spray coating, and is provided on the inner peripheral surface 91 of the cylinder liner 90 in a spiral shape along the axial direction. As a result of providing the grooves 50 in a spiral shape, a plurality of grooves 50 that are a part of the spiral grooves 50 in a cross-sectional view are adjacent to each other in the axial direction, and protrusions 51 are formed between the adjacent grooves 50. The side surface 53 of the ridge 51 includes a peripheral surface side portion 54 located on the inner peripheral surface 91 side and a bottom portion side portion 55 located on the bottom portion 52 side of the groove 50. The peripheral surface side portion 54 and the bottom portion side portion 55 are provided continuously with each other.

  The peripheral surface side portion 54 is formed so that the groove width W becomes wider from the inner peripheral surface 91 side toward the bottom portion 52 side. In other words, the pair of side surfaces 53 that face each other in the axial direction are curved surfaces that are closer to each other on the inner peripheral surface 91 side and separated from each other on the bottom 52 side in the peripheral surface side portion 54. It is a curved surface that bulges.

  The bottom portion 55 is formed such that the groove width W is constant from the inner peripheral surface 91 side to the bottom 52 side. That is, the pair of side surfaces 53 facing each other in the axial direction are flat vertical wall surfaces that are spaced apart from each other while maintaining the groove width W on the bottom 52 side of the peripheral surface side portion 54 in the bottom side portion 55.

  The bottom 52 is configured by a flat surface (bottom surface) parallel to the inner peripheral surface 91. The peripheral surface side portion 54 and the bottom portion side portion 55 are formed such that the groove width W at the inner peripheral surface 91 is narrower than the groove width W at the bottom portion 52.

  A recess 57 is provided between the peripheral surface side portion 54 and the bottom portion side portion 55 so that the groove width W is widened when shifting from the inner peripheral surface 91 side to the bottom portion 52 side. Therefore, the groove 50 on the inner peripheral surface 91 side from the concave portion 57 is formed in an undercut shape, and the groove 50 on the bottom portion 52 side from the concave portion 57 is not formed in an undercut shape. The interval P between adjacent grooves 50 (that is, the groove pitch) is provided at an equal pitch.

(Processed chip)
FIG. 10 is an enlarged cross-sectional view of the outer edge portion of the tip portion of the machining tip 30 according to the third embodiment, and corresponds to FIG. As shown in FIG. 10, six processing blades 231 to 236 are arranged in parallel in a predetermined order and a predetermined pitch A or L in the axial direction on the outer edge portion of the tip portion of the processing chip 30.

  The foremost processing blade 231 is for adjusting the inner diameter of the inner peripheral surface 91 of the cylinder liner 90 to a predetermined design target value by cutting.

  As can be seen from the fact that the second to sixth machining blades 232 to 236 project outward from the first machining blade 231 (see broken lines e and f), the first machining blade 231 has an inner diameter. On the inner peripheral surface 91 of the adjusted cylinder liner 90, a substantially rectangular or polygonal concave groove 260 (see FIG. 11, corresponding to the “base groove” of the present invention) having a smaller cross-sectional area than the completed groove 50. ) In a spiral shape along the axial direction by cutting.

  Of the second to sixth machining blades 232 to 236, the second to fifth machining blades 232 to 235 are arranged on the side surface of the protrusion formed between the adjacent concave grooves 260. It is also for forming 54 by cutting.

  If necessary, the second to fifth machining blades 232 to 235 are obtained by integrating the machining blades forming the concave grooves 260 and the machining blades forming the peripheral surface portion 54 partially or entirely. It is. In other words, the second to fifth machining blades 232 to 235 can partially form the concave groove 260 and simultaneously form the entire peripheral surface side portion 54 (the same applies hereinafter).

  Of the second to sixth processing blades 232 to 236, the sixth processing blade 236 forms the bottom side portion 55 on the side surface of the protrusion formed between the adjacent concave grooves 260 by cutting. It is also for doing.

  In short, the sixth processing blade 236 is obtained by integrating the processing blade forming the concave groove 260 and the processing blade forming the bottom side portion 55 partially or entirely with each other.

  In this case, the third processing blade 233 is set to be larger in size than the second processing blade 232 as can be seen from the fact that the third processing blade 233 protrudes outward from the second processing blade 232 (see broken lines e and f). The As can be understood from the fact that the fourth processing blade 234 protrudes outward from the third processing blade 233 (see broken lines e and f), the size is set larger than that of the third processing blade 233. As can be seen from the fact that the fifth processing blade 235 protrudes outward from the fourth processing blade 234 (see broken lines e and f), the size is set larger than that of the fourth processing blade 234. As can be seen from the fact that the sixth processing blade 236 protrudes outward from the fifth processing blade 235 (see broken lines e and f), the size is set larger than that of the fifth processing blade 235.

  About the 6th processing blade 236 from the 2nd processing blade 232, the space | interval L (namely, parallel arrangement pitch) of the adjacent processing blades 232-236 is provided at equal pitch. On the other hand, the distance A between the first processing blade 231 and the second processing blade 232 is provided at a pitch larger than the parallel pitch L. That is, only the first processing blade 231 precedes the other processing blades 232 to 236 and is relatively far away from the distal end side.

  From the above, the first processing blade 231 is a processing blade for adjusting the diameter of the peripheral surface to a predetermined value, and the second to fifth processing blades 232 to 235 are processing for forming grooves. The sixth processing blade 236 is a processing blade for forming a groove and a bottom portion, and is a processing blade for forming a groove and a peripheral surface side portion.

(Processing method)
FIG. 11 is an enlarged cross-sectional view of the cylinder liner 90 and the machining tip 30 in each step (t) to (na) during grooving in the third embodiment, and corresponds to FIG. 6. This processing method includes an inner diameter adjusting step, a concave groove forming step, a peripheral surface side portion forming step, and a bottom portion side portion forming step.

  The inner diameter adjusting step (t) is a step of adjusting the inner diameter of the inner peripheral surface 91 of the cylinder liner 90 to the design target value by cutting using the first processing blade 231 of the processing tip 30.

  In the groove forming steps (h) to (na), the inner circumference of the cylinder liner 90 whose inner diameter is adjusted by the first machining blade 231 using the second to sixth machining blades 232 to 236 of the machining tip 30. In this step, the groove 91 having a substantially square or polygonal cross section is formed on the surface 91 in a spiral shape along the axial direction by cutting.

  That is, the groove forming steps (h) to (na) have a smaller cross-sectional area than the completed groove 50 by cutting the position where the groove 50 is to be formed in the inner peripheral surface 91. This is a step of forming a concave groove 260 having a substantially square or polygonal cross section, and corresponds to the “primary processing step” of the present invention.

  The peripheral surface side partial formation steps (h) to (g) are adjacent using the second to fifth machining blades 232 to 235 of the second to sixth machining blades 232 to 236 of the machining chip 30. This is a step of forming the peripheral surface side portion 54 on the side surface of the ridge formed between the concave grooves 260 by cutting.

  In short, the concave groove forming step and the peripheral surface side partial forming step are partially or entirely integrated with each other in steps (h) to (g).

  The bottom side portion forming step (n) is a protrusion formed between adjacent grooves 260 using the sixth processing blade 236 among the second to sixth processing blades 232 to 236 of the processing tip 30. This is a step of forming the bottom portion 55 on the side surface of the strip by cutting.

  In short, the concave groove forming step and the bottom side partial forming step are partially or totally integrated into the step (na).

  The step (H) is the first step of the integrated concave groove forming step and the peripheral surface side partial forming step, and the concave groove having a substantially rectangular cross section with a relatively small groove depth by the second processing blade 232. 260 and a relatively small peripheral side portion 54 are formed.

  The step (tsu) is the second step of the integrated concave groove forming step and the peripheral surface side partial forming step, and the third processing blade 233 allows the concave groove 260 having a substantially large cross section with a slightly larger groove depth and A slightly larger peripheral surface side portion 54 is formed.

  The step (te) is the third step of the integrated concave groove forming step and the peripheral surface side partial forming step, and the fourth processing blade 234 causes the concave groove 260 having a substantially rectangular cross section with a larger groove depth and A larger peripheral surface portion 54 is formed.

  The step (g) is the fourth step of the integrated concave groove forming step and the peripheral surface side partial forming step, and the concave groove 260 having a substantially rectangular cross section having a larger groove depth by the fifth processing blade 235. And a larger circumferential surface portion 54 is formed.

  The process (n) is an integrated concave groove forming step and bottom side portion forming step, and the sixth processing blade 236 forms a polygonal concave groove 260 and a bottom side portion 55 having a larger groove depth. Is done.

  That is, in the peripheral surface side partial formation steps (h) to (g) and the bottom portion partial formation step (n), the side surface of the concave groove 260 is cut to go from the inner peripheral surface 91 side to the bottom portion 52 side. This is a step of forming the groove 50 having an undercut shape in which the groove width W becomes wider, and corresponds to the “secondary processing step” of the present invention.

  By the above, the side surface 53 of the protrusion 51 formed between the adjacent grooves 50 in a cross-sectional view is the peripheral surface side portion 54 positioned on the inner peripheral surface 91 side and the bottom portion side positioned on the bottom 52 side of the groove 50. Including a portion 55 and a concave portion 57 having a groove width W that is widened at the time of transition from the inner peripheral surface 91 side to the bottom portion 52 side provided between both portions 54, 55. The groove width W is formed so as to increase from the surface 91 side toward the bottom 52 side, and the bottom side portion 55 has a constant groove width W from the inner peripheral surface 91 side to the bottom 52 side. The formed undercut groove 50 is completed. In that case, the inner diameter adjusting step is achieved in one step (t), the groove forming step is achieved in five steps (h) to (na), and the peripheral surface side portion forming step is made up of four steps (h) to (h). (G), the bottom side part forming step is accomplished in one step (na), and the groove 50 is completed in a total of six steps.

(Function)
Next, the operation of this embodiment will be described.

  For example, a groove 50 for adhering a thermal spray coating to the inner peripheral surface 91 of the cylinder liner 90 is provided in a spiral shape along the axial direction of the inner peripheral surface 91, whereby a plurality of grooves are formed in the inner peripheral surface 91 in a cross-sectional view. As for the groove structure of the peripheral surface provided with 50, the protrusion 51 is formed between the groove | channels 50 adjacent in the said cross sectional view, and the side surface 53 of the said protrusion 51 is the peripheral surface side located in the said internal peripheral surface 91 side. Part 54 and a bottom side part 55 located on the bottom 52 side of the groove 50, and the circumferential surface side part 54 is configured such that the groove width W becomes wider from the inner circumferential surface 91 side toward the bottom part 52 side. The bottom portion 55 is formed such that the groove width W is constant from the inner peripheral surface 91 side to the bottom portion 52 side.

  According to this configuration, the groove 50 on the inner peripheral surface 91 side is formed in an undercut shape, an anchor effect is obtained, and peeling of the sprayed coating is prevented. Further, since the groove width W becomes narrower toward the inner peripheral surface 91 side, the groove width W on the inner peripheral surface 91 is surely reduced, and the anchor effect is promoted. On the other hand, since the groove 50 on the bottom 52 side is not formed in an undercut shape, the sprayed material is easily filled in the groove 50, and the anchor effect is promoted. Further, since the groove width W is constant, the filling amount of the sprayed material into the groove 50 is ensured, and the anchor effect is further promoted. Moreover, since the groove 50 is spiral, the adhesion strength between the inner peripheral surface 91 of the cylinder liner 90 and the thermal spray coating can be increased uniformly. As described above, according to the present embodiment, there is provided a groove structure on the peripheral surface that can ensure strong adhesion between the inner peripheral surface 91 of the cylinder liner 90 and the thermal spray coating.

  In the present embodiment, the peripheral surface side portion 54 is a curved surface that bulges into the groove space.

  According to this configuration, the groove 50 on the inner peripheral surface 91 side has a narrow groove width W, but the inflow of the thermal spray material into the groove 50 is further smoothed. Therefore, the firm adhesion between the inner peripheral surface 91 of the cylinder liner 90 and the thermal spray coating is further ensured.

<Other embodiments>
Although the present invention has been described in detail with reference to the embodiment, the present invention is not limited to the above embodiment.

  For example, in the above-described embodiment, the case where the groove is processed on the inner peripheral surface of the cylinder liner has been described as an example. However, the groove may be processed on the outer peripheral surface of the cylinder liner, and the inner peripheral surface and the outer peripheral surface of the cylinder liner may be processed. Grooves may be processed on both of them, and grooves may be processed on the inner peripheral surface and / or outer peripheral surface of a cylindrical member other than the cylinder liner. Further, a groove may be processed in the bore inner peripheral surface of the linerless cylinder block, or a groove may be processed in the inner peripheral surface of a member having a cylindrical inner peripheral surface other than the cylinder block. When a groove is machined on the inner circumferential surface of the bore of the linerless cylinder block and the liner material is sprayed, the cylinder block is made into a thermal spray liner, reducing the weight of the cylinder block, shortening the cylinder bore, and reducing the size of the engine. Is possible.

  In the above embodiment, the coating is a thermal spray coating, but other coatings such as a plating coating, a vapor deposition coating, or a coating coating may be used.

  In the said embodiment, although the processing blade for forming a groove | channel, the processing blade for forming a peripheral surface side part, and the processing blade for forming a bottom part side part were provided in multiple numbers (2-5 pieces), respectively. Only one may be provided, or a number other than the above number (2 to 5) may be provided.

  In the above-described embodiment, the processing blade for forming the groove and the processing blade for forming the peripheral surface side portion are totally integrated with each other, or the processing blade and the bottom side for forming the peripheral surface side portion. The processing blade for forming the part is integrated with each other as a whole, or the processing blade for forming the groove and the processing blade for forming the peripheral surface side part are integrated with each other. However, although the processing blade for forming the groove and the processing blade for forming the bottom side portion are partially or entirely integrated with each other, they may not be integrated. Conversely, all three of the processing blade for forming the groove, the processing blade for forming the peripheral surface side portion, and the processing blade for forming the bottom side portion are partially or totally integrated with each other. You can also.

  In the above embodiment, the peripheral surface adjustment processing blade is provided on the same processing tip as the grooving processing blade, but only the peripheral surface adjustment processing blade is provided on a separate processing tip, and the grooving processing blade is provided. And may be attached to a bowling quill. Thereby, the processing blade for peripheral surface adjustment and the processing blade for grooving can be used separately, and the convenience of the processing tip (grooving tool) is increased. In addition, since it is not necessary to synchronize the processing blade for peripheral surface adjustment with the processing blade for groove processing, the processing tip provided with the processing blade for peripheral surface adjustment is changed from the processing tip provided with the processing blade for groove processing. It can be advanced and separated to the front end side, which prevents the cutting blades for grooving from biting relatively large amounts of chips generated by the peripheral surface adjusting blades and improves the groove processing accuracy. To do. Moreover, since a chip breaker (not shown) or the like can be set and the chips can be finely divided, the biting of the chips is further suppressed, and the processing accuracy of the grooves is further improved. In this case, the processing tip provided with the processing blade for adjusting the peripheral surface may be mounted on the boring quill at an allocation angle different from that of the processing tip provided with the processing blade for grooving.

  In the first embodiment and the second embodiment, the circumferential surface side portion and the bottom portion side portion are formed so that the groove width at the inner circumferential surface is wider than the groove width at the bottom portion. You may form so that the groove width in a surrounding surface may become equivalent to the groove width in a bottom part.

  In the third embodiment, the bottom side portion is formed so that the groove width is constant from the inner peripheral surface side to the bottom side, but instead, the groove width increases from the inner peripheral surface side to the bottom side. You may form so that may become narrow.

  In the above embodiment, the parallel pitch L of the adjacent processing blades 32 to 37, 132 to 135, 232 to 236 is set to 1 times, but may be 2 times, 3 times, and so on. Moreover, 1 time parallel arrangement pitch L, 2 times parallel arrangement pitch L, 3 times parallel arrangement pitch L ... may be mixed.

10 Boring quill 30 Machining tip (Grooving tool)
31 First processing blade 32, 33 Second, third processing blade 34-37 Fourth to seventh processing blade 50 Groove 51 Projection 52 Bottom 53 Side surface 54 Peripheral surface side portion (inclined surface, curved surface)
55 Bottom side (inclined surface)
56 Convex part 57 Concave part 60, 160, 260 Concave groove (base groove)
90 Cylinder liner (member with cylindrical peripheral surface)
91 Inner peripheral surface (cylindrical peripheral surface)
92 Outer peripheral surface (cylindrical peripheral surface)
131 1st processing blade 132,133 2nd and 3rd processing blade 134,135 4th and 5th processing blade 231 1st processing blade 232 to 235 2nd to 5th processing blade 236 6th processing Blade L Parallel pitch P Groove pitch R Travel distance in the axial direction during one revolution of the machining tip W Groove width

Claims (7)

Grooves for adhering the coating to the peripheral surface of the member having a cylindrical circumferential surface a groove structure of the circumferential surface formed provided in a spiral shape along the axial direction of the peripheral surface,
In the cross section including the cylinder axis,
The protrusion formed between the grooves adjacent to each other in the cylinder axis direction has an outer surface constituted by the peripheral surface and a side surface extending from the end of the peripheral surface in the cylinder axis direction to the groove bottom,
The side surface of the ridge includes a peripheral surface side portion located on the peripheral surface side, and a bottom side portion located on the bottom side of the groove,
The butted portion of the peripheral surface side portion and the bottom side portion is a convex portion where the width of the groove portion is the narrowest ,
The peripheral surface side portion is configured with a flat inclined surface from the end portion to the convex portion,
The bottom side portion is configured with a flat inclined surface from the convex portion to the groove bottom,
The groove width at the end is wider than the groove width in the region from the convex part to the groove bottom.
A circumferential groove structure characterized by that. Grooves for adhering the coating to the peripheral surface of the member having a cylindrical circumferential surface a groove structure of the circumferential surface formed provided in a spiral shape along the axial direction of the peripheral surface,
In the cross section including the cylinder axis,
The protrusion formed between the grooves adjacent to each other in the cylinder axis direction has an outer surface constituted by the peripheral surface and a side surface extending from the end of the peripheral surface in the cylinder axis direction to the groove bottom,
The side surface of the ridge includes a peripheral surface side portion located on the peripheral surface side, and a bottom side portion located on the bottom side of the groove,
The peripheral surface side portion is formed with a curved surface that bulges into the groove space so that the groove width increases toward the bottom side from the peripheral surface side,
The bottom side portion is formed so that the groove width is constant from the peripheral surface side to the bottom side .
A circumferential groove structure characterized by that. In the groove structure of the peripheral surface according to claim 1 or claim 2 ,
The groove structure on the circumferential surface, wherein the intervals between adjacent grooves in the cross-sectional view are equal pitches. In the groove structure of the surrounding surface according to any one of claims 1 to 3 ,
The peripheral surface is an inner peripheral surface or outer peripheral surface of a cylinder liner or a bore inner peripheral surface of a cylinder block. Grooves for adhering the coating to the peripheral surface of the member having a cylindrical circumferential surface is a method of processing the groove structure of the circumferential surface formed provided in a spiral shape along the axial direction of the peripheral surface,
A primary processing step of forming a base groove having a smaller cross-sectional area than the completed groove by cutting a position where the groove is to be formed in the peripheral surface;
Look including a secondary processing step of forming the groove having an undercut shape groove width increases toward the bottom side from the circumferential surface side is widened by cutting a side surface of the base groove,
In the cross section including the cylinder axis,
The protrusion formed between the grooves adjacent to each other in the cylinder axis direction has an outer surface constituted by the peripheral surface and a side surface extending from the end of the peripheral surface in the cylinder axis direction to the groove bottom,
The side surface of the ridge includes a peripheral surface side portion located on the peripheral surface side, and a bottom side portion located on the bottom side of the groove,
The butted portion of the peripheral surface side portion and the bottom side portion is a convex portion where the width of the groove portion is the narrowest,
The peripheral surface side portion is configured with a flat inclined surface from the end portion to the convex portion,
The bottom side portion is configured with a flat inclined surface from the convex portion to the groove bottom,
The groove width at the end is wider than the groove width in the region from the convex part to the groove bottom.
Machining the circumferential groove structure,
A method for processing a groove structure on a peripheral surface, characterized in that: A method for processing a groove structure of a peripheral surface in which a groove for closely attaching a film to the peripheral surface of a member having a cylindrical peripheral surface is spirally provided along the axial direction of the peripheral surface,
A primary processing step of forming a base groove having a smaller cross-sectional area than the completed groove by cutting a position where the groove is to be formed in the peripheral surface;
A secondary processing step of forming the groove having an undercut shape in which the groove width becomes wider toward the bottom side from the peripheral surface side by cutting the side surface of the base groove,
In the cross section including the cylinder axis,
The protrusion formed between the grooves adjacent to each other in the cylinder axis direction has an outer surface constituted by the peripheral surface and a side surface extending from the end of the peripheral surface in the cylinder axis direction to the groove bottom,
The side surface of the ridge includes a peripheral surface side portion located on the peripheral surface side, and a bottom side portion located on the bottom side of the groove,
The peripheral surface side portion is formed with a curved surface that bulges into the groove space so that the groove width increases toward the bottom side from the peripheral surface side,
The bottom side portion is formed so that the groove width is constant from the peripheral surface side to the bottom side.
Machining the circumferential groove structure,
A method for processing a groove structure on a peripheral surface, characterized in that: In the processing method of the peripheral groove structure according to claim 5 or 6 ,
L = n · R (L: parallel pitch of processing blades, R: grooving) where the processing blades used in the above steps are arranged in a row in a predetermined order and a predetermined pitch in the axial direction. The tool is rotated relative to the peripheral surface around the axis and moved in the axial direction while satisfying the condition of the relative movement distance in the axial direction during the relative rotation of the tool for 360 °, n: 1, 2, 3,. A method for processing a groove structure on a peripheral surface, characterized in that:

Images