JP6168412B2 - Heat transfer oil - Google Patents

Heat transfer oil Download PDF

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JP6168412B2
JP6168412B2 JP2014007403A JP2014007403A JP6168412B2 JP 6168412 B2 JP6168412 B2 JP 6168412B2 JP 2014007403 A JP2014007403 A JP 2014007403A JP 2014007403 A JP2014007403 A JP 2014007403A JP 6168412 B2 JP6168412 B2 JP 6168412B2
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rosin
heat medium
medium oil
rosins
oil
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JP2015134888A (en
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中谷 隆
隆 中谷
靖 舟越
靖 舟越
義昌 佐藤
義昌 佐藤
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Arakawa Chemical Industries Ltd
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Description

本発明は、新規な熱媒体油に関し、更に詳しくは非食用植物原料であるロジン類から誘導されるエステル系熱媒体油に関する。 The present invention relates to a novel heat medium oil, and more particularly to an ester heat medium oil derived from rosins which are non-edible plant materials.

工業的に広く用いられる熱媒体油として、優れた性能を有する合成系有機熱媒体油が知られており、例えばジアルキルナフタレン、水素化トリフェニル、ジアルキルビフェニル、トリアルキルビフェニル、ジベンジルトルエンなどが挙げられる。しかし、これら合成系有機熱媒体油の中には、環境中に放出された場合に安全性が懸念されるものもあり、例えばジベンジルトルエン、ジエチルビフェニルなどは化審法上の監視化学物質に指定されている。また、合成系有機熱媒体は、高い安定性を有する反面、低分解性であり、環境への残留や生体への蓄積が問題視されている。 Synthetic organic heat medium oils with excellent performance are known as heat medium oils that are widely used industrially, such as dialkylnaphthalene, hydrogenated triphenyl, dialkylbiphenyl, trialkylbiphenyl, dibenzyltoluene and the like. It is done. However, some of these synthetic organic heat transfer medium oils may have safety concerns when released into the environment, such as dibenzyltoluene and diethylbiphenyl. It is specified. Synthetic organic heat media have high stability, but have low decomposability, and remain in the environment and accumulate in living organisms.

このような環境配慮の観点から、安全性に優れた天然植物系の油が再注目されている。例えば、菜種油、とうもろこし油、紅花油などの植物油の誘導体(該低級アルコールエステル化物)を電気絶縁油として使用することが提案されている(特許文献1〜3を参照)が、これら植物油誘導体を熱媒体油として用いる旨の教示も示唆もなされていない。 In view of such environmental considerations, natural plant oils with excellent safety are attracting attention again. For example, it has been proposed to use a derivative of vegetable oil such as rapeseed oil, corn oil, safflower oil, etc. (the lower alcohol esterified product) as an electrical insulating oil (see Patent Documents 1 to 3). There is no teaching or suggestion to use as a medium oil.

ところで、植物油の多くは食用油であるため、これらを熱媒体油などの産業用途に転用することは、食糧資源の本来的使用が制限される(以下、食糧問題という)との見方もある。この考え方は、例えば、バイオ燃料における「エネルギーと食料」との競合問題と同様である。 By the way, since most vegetable oils are edible oils, diverting them to industrial uses such as heat transfer oils may be viewed as limiting the original use of food resources (hereinafter referred to as food problems). This idea is similar to the competition problem between “energy and food” in biofuel, for example.

このような背景から、環境配慮型であり、しかも非食用の天然物に由来する新規な熱媒体油の出現が切望されている。 From such a background, the appearance of a novel heat medium oil that is environmentally friendly and that is derived from non-edible natural products is highly desired.

特開2000−72715号公報JP 2000-72715 A 特開平9−259638号公報Japanese Patent Laid-Open No. 9-259638 特開2000−90740号公報JP 2000-90740 A

本発明は、環境配慮および食糧問題の観点から、非食用天然物を用いた誘導体からなる新規な熱媒体油を提供することを目的とする。 An object of this invention is to provide the novel heat-medium oil which consists of a derivative | guide_body using a nonedible natural product from a viewpoint of environmental consideration and a food problem.

本発明者は、前記従来技術の課題を解決すべく、非食用天然物であるロジン類から得られるエステル化物に着目した。すなわち、該ロジンエステル類の特性と熱媒体油への適用相関に着目して鋭意検討を重ねた結果、特定のロジンエステル類が、前記課題を解決しうることを見出し、本発明を完成するに至った。 In order to solve the problems of the prior art, the present inventor has focused on esterified products obtained from rosins that are non-edible natural products. That is, as a result of intensive studies focusing on the characteristics of the rosin esters and the application correlation to the heat medium oil, it was found that specific rosin esters can solve the above-mentioned problems, and the present invention is completed. It came.

すなわち本発明は、ロジン類と炭素数1〜10の一価アルコール類からなる液状ロジンエステル類(以下、「特定ロジンエステル類」という)のうちの少なくとも1種を含有することを特徴とする熱媒体油に係る。 That is, the present invention contains at least one liquid rosin ester (hereinafter referred to as “specific rosin ester”) composed of rosins and monohydric alcohols having 1 to 10 carbon atoms. Related to medium oil.

本発明により、環境配慮型であり、しかも非食用天然物を用いた誘導体であるため前記食糧問題の懸念がない、熱媒体油を提供できる。 According to the present invention, it is possible to provide a heat transfer oil that is environmentally friendly and that is a derivative using a non-edible natural product, so that there is no concern about the food problem.

特定ロジンエステル類の構成成分であるロジン類としては、例えば、ガムロジン、トール油ロジン、ウッドロジンなどの天然ロジンが挙げられる。なお、該天然ロジンは、得られる熱媒体油の色調や熱安定性を考慮すると、蒸留、再結晶等の精製処理を施して用いるのが好ましく、該精製ロジンの色調は、ガードナー色数で2以下、より好ましくは1以下とされる。また、前記ロジン類として、必要に応じて不均化ロジン、水素化ロジンなどの変性ロジン類を用いることができ、これら変性ロジン類から誘導される特定ロジンエステル類は、天然ロジンや精製ロジンから誘導される特定ロジンエステルに比べて、熱安定性、耐酸化性などに優れる。 Examples of rosins that are components of specific rosin esters include natural rosins such as gum rosin, tall oil rosin, and wood rosin. The natural rosin is preferably used after being subjected to a purification treatment such as distillation and recrystallization in consideration of the color tone and thermal stability of the obtained heat medium oil. The color tone of the purified rosin is 2 in terms of Gardner color. Hereinafter, it is more preferably 1 or less. Further, as the rosins, modified rosins such as disproportionated rosin and hydrogenated rosin can be used as necessary, and specific rosin esters derived from these modified rosins are derived from natural rosin and purified rosin. Compared to the specific rosin ester derived, it is excellent in thermal stability and oxidation resistance.

特定ロジンエステル類を収得するためには、アルコール類として、炭素数1〜10の1価アルコールを用いることが必須とされる。炭素数が10を超えるアルコールを用いると、得られるロジンエステル類の粘度や流動性が低下する傾向にあり、また該アルコール類の分子量増加に伴って、ロジンエステル類中の植物由来成分であるロジン含有量も減少するため、本発明の目的とする熱媒体油を収得することは困難となる。前記炭素数1〜10の一価アルコール類のうちでは、炭素数1〜4の一価アルコールが好ましく使用できる。該アルコール類としては、メタノール、エタノール、n−プロパノール、イソプロパノール、n−ブタノール、sec−ブタノール、tert−ブチルアルコールが挙げられ、これらは1種単独で、または2種以上を組み合わせて使用できる。なお、バイオマス由来のアルコール類を使用することにより、得られるロジンエステル類の植物由来成分率を更に高めることができる。 In order to obtain specific rosin esters, it is essential to use a monohydric alcohol having 1 to 10 carbon atoms as the alcohol. When an alcohol having more than 10 carbon atoms is used, the viscosity and fluidity of the obtained rosin ester tend to decrease, and as the molecular weight of the alcohol increases, rosin which is a plant-derived component in the rosin ester Since the content is also reduced, it is difficult to obtain the heat medium oil that is the object of the present invention. Among the monohydric alcohols having 1 to 10 carbon atoms, monohydric alcohols having 1 to 4 carbon atoms can be preferably used. Examples of the alcohols include methanol, ethanol, n-propanol, isopropanol, n-butanol, sec-butanol, and tert-butyl alcohol, and these can be used alone or in combination of two or more. In addition, the plant-derived component rate of the rosin ester obtained can be further raised by using alcohol derived from biomass.

特定ロジンエステル類の製造法としては、格別限定されず、従来公知のエステル化方法を採用できる。前記ロジン類とアルコール類の各仕込み量については、格別限定されないが、通常は、OH基/COOH基(当量比)が0.8〜1.5、好ましくは0.9〜1.3の範囲となるよう決定される。エステル化反応は、用いるアルコール類の沸点などを考慮して決定され、通常は反応温度が150〜320℃、好ましくは150〜300℃、また反応時間は通常10〜24時間程度とされる。更に、反応時間を短縮する目的で、パラトルエンスルホン酸などの酸触媒、水酸化カルシウム、水酸化マグネシウムなどの金属の水酸化物、酸化カルシウムや酸化マグネシウムなどの金属酸化物などの触媒存在下にエステル化反応を進行させてもよい。該反応は分水管を経由して系外に生成水を除きながら進行させることができ、得られる特定ロジンエステル類の色調をより考慮すれば、不活性ガス気流下に反応させることが望ましい。該反応は、必要があれば加圧下に行ってもよく、またロジン類やアルコール類に対して非反応性の有機溶剤を存在下に反応を進めてもよい。該有機溶剤としては、例えばヘキサン、シクロヘキサン、トルエン、キシレンなどが挙げられる。なお、使用溶剤や未反応原料を留去する必要があれば、適宜に減圧下で行えばよい。 The method for producing the specific rosin ester is not particularly limited, and a conventionally known esterification method can be employed. The amount of each of the rosins and alcohols is not particularly limited, but is usually in the range of OH group / COOH group (equivalent ratio) of 0.8 to 1.5, preferably 0.9 to 1.3. To be determined. The esterification reaction is determined in consideration of the boiling point of the alcohol to be used, and the reaction temperature is usually 150 to 320 ° C, preferably 150 to 300 ° C, and the reaction time is usually about 10 to 24 hours. Furthermore, in order to shorten the reaction time, in the presence of an acid catalyst such as p-toluenesulfonic acid, a metal hydroxide such as calcium hydroxide or magnesium hydroxide, or a metal oxide such as calcium oxide or magnesium oxide. The esterification reaction may be allowed to proceed. The reaction can proceed while removing the generated water outside the system via a diversion pipe, and it is desirable to carry out the reaction under an inert gas stream in view of the color tone of the specific rosin ester obtained. The reaction may be carried out under pressure if necessary, or the reaction may be carried out in the presence of an organic solvent that is non-reactive with rosins and alcohols. Examples of the organic solvent include hexane, cyclohexane, toluene, xylene and the like. In addition, if it is necessary to distill off a use solvent and an unreacted raw material, what is necessary is just to carry out under reduced pressure suitably.

本発明で用いる特定ロジンエステル類としては、酸価が2.0mgKOH/g以下、好ましくは1.0mgKOH/g以下であり、40℃における粘度が2000mPa・s以下、好ましくは50〜1500mPa・sであり、沸点が300℃以上、好ましくは300〜500℃である。酸価を2.0mgKOH/g以下となるよう低下させることで、得られる熱媒体油が接触する金属に対する腐食性が抑制され、長期間安定的に使用できる。また上記のような粘度および沸点条件とすることで、熱媒体油としてのハンドリング性を向上させることができる。 The specific rosin ester used in the present invention has an acid value of 2.0 mgKOH / g or less, preferably 1.0 mgKOH / g or less, and a viscosity at 40 ° C. of 2000 mPa · s or less, preferably 50 to 1500 mPa · s. The boiling point is 300 ° C. or higher, preferably 300 to 500 ° C. By reducing the acid value to 2.0 mgKOH / g or less, the corrosiveness to the metal with which the obtained heat medium oil comes into contact is suppressed, and it can be used stably for a long time. Moreover, the handling property as a heat-medium oil can be improved by setting it as the above viscosity and boiling point conditions.

熱媒体油に要求される諸物性のうち代表的なものとして、例えば引火点、熱伝導率が挙げられる。本発明で用いる特定ロジンエステル類の引火点は、通常は150〜250℃、好ましくは170〜250℃である。また、特定ロジンエステル類の熱伝導率(150℃での測定値)は、通常は0.11〜0.15W/m・K、好ましくは0.12〜0.15W/m・Kである。特定ロジンエステル類の引火点および熱伝導率は、いずれも、代表的な市販品である熱媒体油の該物性値と同様であり、本発明の熱媒体油の用途に好適であることが推認できる。 Typical examples of various physical properties required for the heat transfer oil include flash point and thermal conductivity. The flash point of the specific rosin ester used in the present invention is usually 150 to 250 ° C, preferably 170 to 250 ° C. Further, the thermal conductivity (measured value at 150 ° C.) of the specific rosin esters is usually 0.11 to 0.15 W / m · K, preferably 0.12 to 0.15 W / m · K. The flash point and thermal conductivity of the specific rosin esters are both the same as the physical property values of the heat medium oil that is a typical commercial product, and it is presumed that they are suitable for the use of the heat medium oil of the present invention. it can.

特定ロジンエステル類における植物由来成分であるロジン類の含有率は、50〜90重量%であることが好ましく、より好ましくは70〜90重量%とされる。すなわち、植物由来成分率が多く、環境負荷に貢献できる製品に付与される各国の識別表示制度に幅広く適合でき、該熱媒体油の利用幅が広がると期待しうるためである。 The content of rosins that are plant-derived components in the specific rosin esters is preferably 50 to 90% by weight, more preferably 70 to 90% by weight. That is, it is because it can be widely adapted to the identification and labeling system of each country given to products that have a high plant-derived component ratio and can contribute to the environmental load, and it can be expected that the range of use of the heat transfer oil will be widened.

本発明の熱媒体油は特定ロジンエステル類を含有することに特徴がある。本発明の熱媒体油は、特定ロジンエステル類のみから調製されたものに限定されず、本発明の目的や効果を逸脱しない限り、必要に応じて、各種公知の合成系有機熱媒体油や植物油系熱媒体油を適宜に配合したものであってもよい。また、本発明の熱媒体油には、公知の熱媒体油に用いられる各種添加剤を格別限定なく配合でき、該添加剤として例えば、酸化防止剤、清浄分散剤、粘度指数向上剤、流動点降下剤、油性剤、耐摩耗性剤、極圧剤、腐食防止剤、金属不活性化剤、錆止め剤、消泡剤、乳化剤、抗乳化剤、殺菌剤、着色剤等が挙げられる。 The heat medium oil of the present invention is characterized by containing specific rosin esters. The heat medium oil of the present invention is not limited to those prepared only from the specific rosin esters, and various known synthetic organic heat medium oils and vegetable oils may be used as necessary without departing from the objects and effects of the present invention. It may be appropriately blended with a heat medium oil. In addition, the heat medium oil of the present invention can be blended without particular limitation to various additives used in known heat medium oils, such as antioxidants, detergent dispersants, viscosity index improvers, pour points. Depressants, oiliness agents, antiwear agents, extreme pressure agents, corrosion inhibitors, metal deactivators, rust inhibitors, antifoaming agents, emulsifiers, demulsifiers, bactericides, colorants and the like.

得られたロジンエステル類の諸物性は、以下のようにして測定した。
酸価:JIS K0070に準じて測定した。
粘度:B型粘度計(製品名「VISCO BLOCK VTB−250」、(株)トキメック製、ローターNo.HM−3)を用い、40℃で測定した。
沸点:試料100mlと沸騰石をト字管が設置された内容量200mlのフラスコに入れ、温度計の水銀球の上端がト字管の留出口の中央部にくるように設置した。ついで、マントルヒーターで加熱しながら、1分間に3〜4mlの留出速度で蒸留し始めた時の温度を沸点として読み取った。
ロジン類の含有率:ロジン類の分子量を302、アルコール類の分子量をXとし、下記の式により算出した。
ロジン類の含有率(%)=〔302/(X+302)〕×100
引火点:JIS K2265に準じ、クリーブランド開放式引火点測定装置にて測定した。
熱伝導率:熱線法(JIS R2251−1を参照)に準じ、熱伝導率測定装置(商品名「ARC−TC−1000型」、アグネ社製)を用いて、150℃で測定した。
Various physical properties of the obtained rosin esters were measured as follows.
Acid value: measured according to JIS K0070.
Viscosity: Measured at 40 ° C. using a B-type viscometer (product name “VISCO BLOCK VTB-250”, manufactured by Tokimec Co., Ltd., rotor No. HM-3).
Boiling point: A sample of 100 ml and a boiling stone were placed in a flask having an internal volume of 200 ml in which a T-tube was installed, and the thermometer mercury bulb was placed so that the upper end of the mercury bulb was at the center of the T-tube outlet. Subsequently, while heating with a mantle heater, the temperature at the start of distillation at a distillation rate of 3 to 4 ml per minute was read as the boiling point.
Content of rosins: The molecular weight of rosins was 302, the molecular weight of alcohols was X, and the following formula was used.
Rosin content (%) = [302 / (X + 302)] × 100
Flash point: Measured with a Cleveland open flash point measuring device according to JIS K2265.
Thermal conductivity: Measured at 150 ° C. using a thermal conductivity measuring device (trade name “ARC-TC-1000 type”, manufactured by Agne) according to the hot wire method (see JIS R2251-1).

(実施例1)
中国ガムロジンのメチルエステル(荒川化学工業(株)製、試作品)の測定値(酸価、粘度、沸点、引火点、熱伝導率)、植物由来成分率の計算値を表1に示す。
Example 1
Table 1 shows measured values (acid value, viscosity, boiling point, flash point, thermal conductivity) of methyl ester of Chinese gum rosin (manufactured by Arakawa Chemical Co., Ltd., prototype) and plant-derived component ratio.

(実施例2)
中国不均化ロジンのメチルエステル(荒川化学工業(株)製、試作品)の各測定値などを表1に示す。
(Example 2)
Table 1 shows the measured values of methyl disproportionated rosin methyl ester (Arakawa Chemical Industries, Ltd., prototype).

(実施例3)
中国水素化ロジンのメチルエステル(荒川化学工業(株)製、試作品)の各測定値などを表1に示す。
(Example 3)
Table 1 shows the measured values of methyl ester of Chinese hydrogenated rosin (Arakawa Chemical Co., Ltd., prototype).

(実施例4)
中国不均化ロジンのエチルエステル(荒川化学工業(株)製、試作品)の各測定値などを表1に示す。
Example 4
Table 1 shows the measured values of ethyl disproportionated rosin ethyl ester (Arakawa Chemical Industries, Ltd., prototype).

(実施例5)
中国不均化ロジンのブチルエステル(荒川化学工業(株)製、試作品)の各測定値などを表1に示す。
(Example 5)
Table 1 shows the measured values of butyl ester of Chinese disproportionated rosin (manufactured by Arakawa Chemical Industries, Ltd., prototype).

Figure 0006168412
Figure 0006168412

表1中、参考例1はNeoSK-OIL1400、参考例2はKSK-OIL260である(いずれも綜研化学(株)製の商品名)。 In Table 1, Reference Example 1 is NeoSK-OIL1400, and Reference Example 2 is KSK-OIL260 (both are trade names manufactured by Soken Chemical Co., Ltd.).

表1から明らかなように、実施例1〜5に示される特定ロジンエステル類からなる熱媒体油は、参考例1〜2の市販熱媒体油と比べて、いずれも遜色がない諸物性を有することが分かる。
As is clear from Table 1, the heat medium oil composed of the specific rosin esters shown in Examples 1 to 5 has various physical properties that are comparable to the commercially available heat medium oils of Reference Examples 1 and 2. I understand that.

Claims (5)

ロジン類と炭素数1〜10の一価アルコール類からなる液状ロジンエステル類のうちの少なくとも1種を含有することを特徴とする熱媒体油。 A heat medium oil comprising at least one liquid rosin ester composed of rosins and monohydric alcohols having 1 to 10 carbon atoms. 前記ロジン類が、精製ロジン、不均化ロジンおよび水素化ロジンからなる群より選ばれる少なくとも1種である請求項1記載の熱媒体油。 The heat medium oil according to claim 1, wherein the rosin is at least one selected from the group consisting of refined rosin, disproportionated rosin and hydrogenated rosin. 前記アルコール類が、メタノール、エタノール、n−プロパノール、イソプロパノール、n−ブタノール、イソブタノール、sec−ブタノールおよびtert−ブタノールからなる群より選ばれる少なくとも1種である請求項1または2に記載の熱媒体油。 The heat medium according to claim 1 or 2, wherein the alcohol is at least one selected from the group consisting of methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, sec-butanol and tert-butanol. oil. 前記ロジンエステル類が、酸価が2.0mgKOH/g以下、40℃における粘度が2000mPa・s以下、沸点が300℃以上、引火点が150℃以上、および150℃における熱伝導率が0.11W/m・K以上のものである請求項1〜3のいずれかに記載の熱媒体油。 The rosin esters have an acid value of 2.0 mgKOH / g or less, a viscosity at 40 ° C. of 2000 mPa · s or less, a boiling point of 300 ° C. or more, a flash point of 150 ° C. or more, and a thermal conductivity at 150 ° C. of 0.11 W. The heat medium oil according to any one of claims 1 to 3, wherein the heat medium oil is at least / m · K. 前記ロジンエステル類におけるロジン類の含有率が50〜90重量%である請求項1〜4のいずれかに記載の熱媒体油。
The heat medium oil according to any one of claims 1 to 4, wherein a content of rosins in the rosin esters is 50 to 90% by weight.
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