JP6163408B2 - Crimping mechanism - Google Patents

Crimping mechanism Download PDF

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JP6163408B2
JP6163408B2 JP2013233988A JP2013233988A JP6163408B2 JP 6163408 B2 JP6163408 B2 JP 6163408B2 JP 2013233988 A JP2013233988 A JP 2013233988A JP 2013233988 A JP2013233988 A JP 2013233988A JP 6163408 B2 JP6163408 B2 JP 6163408B2
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ruled line
sheet
pressed
repulsion
cylinder
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JP2015093698A (en
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池田 耕
耕 池田
晴彦 山田
晴彦 山田
益弘 野田
益弘 野田
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Rengo Co Ltd
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この発明は、段ボール等のシートの圧着機構であって、折曲用罫線の位置変化に伴い、反発の強さが変化する場合に対応したものに関する。   The present invention relates to a pressure bonding mechanism for a sheet such as corrugated cardboard, which corresponds to a case where the strength of repulsion changes as the position of a folding ruled line changes.

近年、インターネットを介し多様な商品を注文して購入することが一般化しており、これにより注文を受けた通信販売業者は、様々な大きさの商品を箱詰めして消費者へ発送することとなる。   In recent years, it has become common to order and purchase various products via the Internet, and as a result, mail orderers who have received orders will ship products of various sizes in boxes and send them to consumers. .

その際、大きな商品を収納できる箱を小さな商品の梱包にも兼用すると、箱の材料である段ボールを余分に使用することになり、梱包コストが上昇するほか、箱の大きさに応じて課金される配送コストが上昇し、商品の大きさに応じた多種の箱を使用すると、箱の管理や種別ごとの梱包に多大なコストを要するという問題がある。   At that time, if a box that can hold a large product is also used for packing a small product, the cardboard that is the material of the box will be used in excess, which will increase the packaging cost and will be charged according to the size of the box. When a variety of boxes corresponding to the size of a product are used, there is a problem that a great deal of cost is required for box management and packing for each type.

このような状況への対策の一例として、下記特許文献1においては、図26に示すような高さ可変箱を組立装置により組み立てて、商品を梱包することが提案されている。   As an example of countermeasures against such a situation, Patent Document 1 below proposes assembling a variable height box as shown in FIG.

この高さ可変箱は、段ボール製のベースシート1とカバーシート2とから成り、ベースシート1は、底板11の両側に側板12及び折込片13を第1罫線a及び第2罫線bを介して順次連設したものとされ、カバーシート2は、天板21の両側に側板22及び折込片23を第1罫線a及び第2罫線bを介して順次連設したものとされている。商品Mは、底板11に載置され、フィルム14を巻いて固定される。   This height-variable box is composed of a cardboard base sheet 1 and a cover sheet 2. The base sheet 1 has side plates 12 and folding pieces 13 on both sides of a bottom plate 11 via a first ruled line a and a second ruled line b. It is assumed that the cover sheet 2 is sequentially provided, and the cover sheet 2 is configured such that side plates 22 and folding pieces 23 are sequentially provided on both sides of the top plate 21 via the first ruled line a and the second ruled line b. The product M is placed on the bottom plate 11 and is fixed by winding the film 14.

このような高さ可変箱の組立装置は、ベースシート1とこれに被せるカバーシート2とを供給し、商品Mの高さを測定し、その高さの測定値に基づいて、ベースシート1及びカバーシート2に、両側の第1罫線aからの間隔を調整して第2罫線bを入れ、交差方向へ向けたベースシート1を上方へ、カバーシート2を下方へそれぞれ第1罫線a及び第2罫線bに沿って巻き込むように折り曲げ、カバーシート2の両端部をシリンダーにより押圧し、接着剤を塗布した貼着部でベースシート1の底面に圧着するものとされている。   Such a variable height box assembling apparatus supplies the base sheet 1 and the cover sheet 2 to be placed thereon, measures the height of the product M, and based on the measured value of the height, the base sheet 1 and The cover sheet 2 is provided with a second ruled line b by adjusting the distance from the first ruled line a on both sides, the base sheet 1 facing in the crossing direction is directed upward, and the cover sheet 2 is directed downward, respectively. It is bent so as to be wound along the two ruled lines b, both ends of the cover sheet 2 are pressed by a cylinder, and the adhesive sheet is applied to the bottom surface of the base sheet 1 by pressure.

国際公開第2013/108829号International Publication No. 2013/1088829

しかしながら、上記のように、内容物の大きさや形状に対応して、包装箱の高さや幅が変化し、これに伴い罫線の位置が変化する包装箱の組立装置の場合、従来は、罫線の位置の変化に伴い、罫線の反発の強さが変化することを考慮することなく、シリンダーが一定の押圧力及び押込量でシートを押圧していた。   However, as described above, in the case of a packaging box assembly apparatus in which the height and width of the packaging box change corresponding to the size and shape of the contents and the position of the ruled line changes accordingly, conventionally, The cylinder was pressing the sheet with a constant pressing force and pressing amount without considering that the strength of repulsion of the ruled line changed with the change in position.

このため、シートの端縁と罫線が離れ、罫線の反発が弱い場合、シリンダーの押圧力が強すぎて、包装箱が全体的に変形してしまう恐れがあった。   For this reason, when the edge of the sheet is separated from the ruled line and the repulsion of the ruled line is weak, the pressing force of the cylinder is too strong, and the packaging box may be deformed as a whole.

また、シートの端縁と罫線が近く、罫線の反発が強い場合、シリンダーの押圧力が不足して、罫線に沿って折り曲げたシートの端部と被貼着面との接着が不十分となり、剥がれてしまう恐れがあった。   In addition, when the edge of the sheet is close to the ruled line and the repulsion of the ruled line is strong, the pressing force of the cylinder is insufficient, and the adhesion between the edge of the sheet bent along the ruled line and the adherend surface becomes insufficient. There was a risk of peeling.

そこで、この発明は、段ボール等のシートの折曲用罫線の位置変化に伴い、反発の強さが変化する場合でも、確実な封緘性を得られる圧着機構を提供することを課題とする。   Accordingly, an object of the present invention is to provide a pressure-bonding mechanism capable of obtaining a reliable sealing property even when the strength of repulsion changes with the change in the position of a folding ruled line of a sheet such as cardboard.

上記のような課題を解決するため、この発明は、シートをその先端からの位置が変化する罫線に沿って折り曲げ、シートの罫線より先端側をシリンダーで作動する押込部品により押圧し、接着剤を塗布した貼着部で他方に圧着する圧着機構において、前記シリンダーの押圧力を、複数のシリンダーごとに、罫線位置の変化に伴う罫線の反発の強さの変化に応じて変えておき、罫線の反発が強い場合には、押圧力が強いシリンダーが作用し、罫線の反発が弱い場合には、押圧力が弱いシリンダーが作用するようにしたのである。   In order to solve the problems as described above, the present invention bends a sheet along a ruled line whose position from the leading edge changes, presses the leading edge side of the sheet from the ruled line by a pushing part operated by a cylinder, and applies an adhesive. In the pressure-bonding mechanism that presses the other side with the applied sticking part, the pressing force of the cylinder is changed for each of the plurality of cylinders according to the change in the strength of the repulsion of the ruled line accompanying the change in the ruled line position. When the repulsion is strong, a cylinder with a strong pressing force acts, and when the repulsion of the ruled line is weak, a cylinder with a weak pressing force acts.

また、前記シリンダーの押込量を、複数のシリンダーごとに、罫線位置の変化に伴う罫線の反発の強さの変化に応じて変えておき、罫線の反発が強い場合には、押込量が大きいシリンダーが作用し、罫線の反発が弱い場合には、押込量が小さいシリンダーが作用するようにしたのである。   In addition, the pushing amount of the cylinder is changed according to the change in the strength of the repulsion of the ruled line due to the change of the ruled line position for each of the plurality of cylinders. When the repulsion of the ruled line is weak, a cylinder with a small pushing amount acts.

さらに、前記シリンダーの作用部と押込部品との間に介在するばねのばね定数を、複数の押込部品ごとに、罫線位置の変化に伴う罫線の反発の強さの変化に応じて変えておき、罫線の反発が強い場合には、ばね定数が大きいばねを介して押込部品が押し込まれ、罫線の反発が弱い場合には、ばね定数が小さいばねを介して押込部品が押し込まれるようにしたのである。   Furthermore, the spring constant of the spring interposed between the action part of the cylinder and the pushing part is changed for each of the pushing parts according to the change in the strength of the ruled line repulsion accompanying the change in the ruled line position, When the repulsion of the ruled line is strong, the pushing part is pushed through a spring having a large spring constant, and when the repulsion of the ruled line is weak, the pushing part is pushed through a spring having a small spring constant. .

そのほか、前記押込部品の被押圧面への接触面積を、複数の押込部品ごとに、罫線位置の変化に伴う罫線の反発の強さの変化に応じて変えておき、罫線の反発が強い場合には、接触面積の小さな押込部品で被押圧面が押圧され、罫線の反発が弱い場合には、接触面積の大きな押込部品で被押圧面が押圧されるようにしたのである。   In addition, the contact area of the indented part to the pressed surface is changed according to the change in the strength of the ruled line repulsion due to the change in the ruled line position for each of the plurality of pushed parts. In other words, when the pressed surface is pressed by a pressing component having a small contact area and the repulsion of the ruled line is weak, the pressed surface is pressed by a pressing component having a large contact area.

そして、物品を載せるベースシートとこれに被せるカバーシートとを供給し、物品の高さを測定し、その高さの測定値に基づいて、ベースシート及びカバーシートの少なくとも一方に、両側の第1罫線からの間隔を調整して第2罫線を入れ、これを第1罫線及び第2罫線に沿って巻き込むように折り曲げ、その両端部をシリンダーで作動する押込部品により押圧し、接着剤を塗布した貼着部で他方に圧着する高さ可変箱の組立装置において、前記第2罫線について、前記圧着機構を適用したのである。   Then, a base sheet on which the article is placed and a cover sheet to be placed on the base sheet are supplied, and the height of the article is measured. Adjust the distance from the ruled line to insert the second ruled line, bend it along the first ruled line and the second ruled line, press the both ends with the pressing parts that operate with the cylinder, and apply the adhesive In the assembling apparatus of the variable height box that is crimped to the other at the sticking portion, the crimping mechanism is applied to the second ruled line.

この発明に係る圧着機構によると、罫線の位置変化に伴う反発の強さの変化に応じて、シリンダーの押圧力等を変えておくこととしたので、包装箱の組立装置に適用した場合、包装箱の変形を防止しつつ、罫線に沿って折り曲げたシートを確実に被貼着面に接着し、包装箱を梱包状態に組み立てることができる。   According to the crimping mechanism according to the present invention, the pressing force of the cylinder is changed according to the change in the strength of repulsion accompanying the change in the position of the ruled line. While preventing the deformation of the box, the sheet folded along the ruled line can be securely adhered to the adherend surface, and the packaging box can be assembled in a packed state.

この発明に係る圧着機構を備えた高さ可変箱の組立装置による梱包工程の全体概略を示す斜視図The perspective view which shows the whole outline of the packing process by the assembly apparatus of the variable height box provided with the crimping | compression-bonding mechanism based on this invention. 同上の梱包工程の全体概略を示す平面図Plan view showing the overall outline of the packing process 同上の(a)物品をフィルムで固定したベースシートを示す斜視図、(b)カバーシートを示す斜視図(A) A perspective view showing a base sheet in which an article is fixed with a film, and (b) a perspective view showing a cover sheet. 同上の高さ測定部A及び幅検出部Aの側面図Height side view of the measuring section A 1 and the width detection unit A 2 of the same 同上の幅検出部Aにおいて(a)規定内の幅の物品が通過する状態を示す搬送交差方向垂直断面図、(b)規定外の幅の物品が検出された状態を示す搬送交差方向垂直断面図In the same width detection unit A 2 , (a) the conveyance cross-direction vertical cross-sectional view showing a state in which an article having a specified width passes, (b) the conveyance cross-direction vertical showing a condition in which an article having an unspecified width is detected. Cross section 同上の規定外排出部Aにおいて(a)規定内の物品が通過する状態を示す搬送交差方向垂直断面図、(b)規定外の物品が排出される状態を示す搬送交差方向垂直断面図In defining outer discharge section A 3 of the same (a) conveying cross direction vertical sectional view articles in provisions showing a state that passes, (b) conveying cross direction vertical sectional view showing a state in which the specified outside of the article is discharged 同上の(a)罫入れ部Bの動作を説明する搬送交差方向垂直断面図、(b)罫線を入れたベースシートを示す部分斜視図(A) Vertical cross-sectional view in the conveyance crossing direction explaining the operation of the crease forming section B, (b) Partial perspective view showing the base sheet with crease lines 同上の折曲部Cの動作を説明する搬送交差方向垂直断面図Vertical cross-sectional view in the conveyance crossing direction explaining the operation of the bent portion C 同上の(a)天部圧着用接着剤の吹き付け工程を示す搬送交差方向垂直断面図、(b)両側部を起立させて接着剤を塗布したベースシートを示す斜視図(A) Vertical cross-sectional view in the conveyance crossing direction showing the step of spraying the adhesive for bonding the top part, (b) Perspective view showing the base sheet on which both sides are erected and the adhesive is applied 同上の成形部Dにおいて(a)ベースシートの折込片を内側へ折り曲げてカバーシートを被せる工程を示す搬送交差方向垂直断面図、(b)ベースシートの折込片へのカバーシートの圧着工程を示す搬送交差方向垂直断面図In the same molding part D as above, (a) a cross-sectional vertical cross-sectional view showing a process of folding the folded piece of the base sheet inward and covering the cover sheet, (b) a crimping process of the cover sheet to the folded piece of the base sheet Vertical cross-sectional view in the crossing direction 同上の(a)両側部を巻き込むように折り曲げたベースシートを示す斜視図、(b)ベースシートにカバーシートを被せて天部で圧着した状態を示す斜視図(A) The perspective view which shows the base sheet bent so that both sides may be wound, (b) The perspective view which shows the state which put the cover sheet on the base sheet, and was crimped | bonded by the top part 同上の方向転換部Eの動作を説明する平面図The top view explaining operation | movement of the direction change part E same as the above 同上の罫入れ部Fの動作を説明する搬送交差方向垂直断面図Vertical cross-sectional view in the conveyance crossing direction explaining the operation of the ruled part F 同上のベースシートの折曲片の折曲工程を示す水平断面図Horizontal sectional view showing the bending process of the bent piece of the base sheet 同上の折曲部Gの動作を説明する搬送交差方向垂直断面図Conveyance cross direction vertical sectional view for explaining the operation of the bent portion G 同上の折曲部Gのフィルム加熱冷却機構を示す(a)水平断面図、(b)搬送方向垂直断面図(A) horizontal sectional view and (b) conveying direction vertical sectional view showing the film heating / cooling mechanism of the bent portion G of the above 同上のフィルムに貫穴を開けた状態を示す高さ可変箱の底面図Bottom view of variable height box showing through-holes in the same film 同上の(a)高さ可変箱の底面に接着剤を塗布する工程を示す搬送方向垂直断面図、(b)接着剤を塗布した高さ可変箱の底面図(A) Vertical cross-sectional view in the conveying direction showing the step of applying an adhesive to the bottom surface of the variable height box, (b) Bottom view of the variable height box with the adhesive applied 同上の成形部Hを示す平面図The top view which shows the forming part H same as the above 同上の成形部Hの折曲動作を説明する搬送交差方向垂直断面図Conveyance cross direction vertical sectional view explaining bending operation of forming part H same as above 同上の成形部Hの圧着動作を説明する搬送方向垂直断面図Vertical cross-sectional view in the conveying direction for explaining the crimping operation of the molding part H 同上の高さ可変箱の背が低い場合の成形部Hの圧着動作を説明する搬送交差方向垂直断面図Vertical cross-sectional view in the crossing direction of conveyance explaining the crimping operation of the molding part H when the height of the variable height box is low 同上の高さ可変箱の背が低い梱包状態を示す斜視図The perspective view which shows the packing state where the height of a height variable box same as the above is low 同上の高さ可変箱の背が高い場合の成形部Hの圧着動作を説明する搬送交差方向垂直断面図Vertical cross-sectional view in the crossing direction for explaining the crimping operation of the forming part H when the height variable box is tall 同上の高さ可変箱の背が高い梱包状態を示す斜視図The perspective view which shows the packing state with the tall height variable box same as the above 従来の組立装置による高さ可変箱の(a)梱包過程、(b)梱包状態を示す斜視図(A) Packing process of variable height box by conventional assembly device, (b) Perspective view showing packing state

以下に示す実施形態では、図1及び図2に示す組立装置を使用して、図3に示す段ボール製のベースシート1とカバーシート2とから成る高さ可変箱により、通信販売等で発送される商品Mを梱包する場合について説明する。   In the embodiment shown below, the assembly device shown in FIGS. 1 and 2 is used to send out by mail order or the like by the variable height box composed of the cardboard base sheet 1 and the cover sheet 2 shown in FIG. A case where the product M is packed will be described.

図3(a)に示すように、ベースシート1は、底板11の両側に側縁から間隔を開けて第1罫線aを入れ、底板11に載置した商品Mを、フィルム14の巻き付けにより固定した状態で、組立装置に供給される。フィルム14としては、熱収縮性のものに限らず、引張力で商品Mを保持するものを使用することができる。   As shown in FIG. 3A, the base sheet 1 has a first ruled line “a” spaced from the side edges on both sides of the bottom plate 11, and the product M placed on the bottom plate 11 is fixed by winding the film 14. In this state, it is supplied to the assembly apparatus. The film 14 is not limited to a heat-shrinkable film, and a film that holds the product M with a tensile force can be used.

また、ベースシート1には、第1罫線aの位置から両端側へかけて、ミシン目状の折目線cを介し両側方へ張り出す折曲片15が設けられ、底板11の両側縁の第1罫線aに接近した部分に、フィルム14を引っ掛けて位置決めする凹部16が形成されている。   In addition, the base sheet 1 is provided with bent pieces 15 that project from the position of the first ruled line a to both ends through the perforated crease line c, and are formed on the side edges of the bottom plate 11. A concave portion 16 for hooking and positioning the film 14 is formed at a portion close to the one ruled line a.

図3(b)に示すように、カバーシート2は、天板21の両側に側縁から間隔を開けて第1罫線aを入れた状態で、組立装置に供給される。カバーシート2には、天板21の両端部に、開封時に切断する切目線を入れて、その内側に貼着部24が設けられ、両端縁から少し間隔をあけて、全幅に及ぶ引裂帯25が設けられている。引裂帯25は、ミシン目状の切目線又はカットテープ等から成るものとされている。   As shown in FIG. 3B, the cover sheet 2 is supplied to the assembling apparatus in a state where the first ruled line a is put on both sides of the top plate 21 with a gap from the side edge. The cover sheet 2 is provided with a cut line that is cut at the time of opening at both ends of the top plate 21, and an adhesive portion 24 is provided inside the cover sheet 2. Is provided. The tear band 25 is made of a perforated cut line or a cut tape.

また、カバーシート2には、第1罫線aの位置から引裂帯25を超える位置まで、両側方へ張り出す突出部26が設けられている。   Further, the cover sheet 2 is provided with a protruding portion 26 that protrudes from the position of the first ruled line a to the position beyond the tear band 25.

次に、この発明に係る圧着機構を備えた図1及び図2に示すような組立装置により、ベースシート1及びカバーシート2から高さ可変箱を組み立てて、商品Mを梱包する工程を説明する。   Next, a process of assembling a variable height box from the base sheet 1 and the cover sheet 2 and packing the product M by an assembly apparatus as shown in FIGS. 1 and 2 equipped with the crimping mechanism according to the present invention will be described. .

この組立装置は、高さ測定部A、幅検出部A、規定外排出部A、罫入れ部B、折曲部C、成形部D、方向転換部E、罫入れ部F、折曲部G及び成形部Hを順次配置して梱包ラインを構成するものとされている。 This assembling apparatus includes a height measuring unit A 1 , a width detecting unit A 2 , an unspecified discharge unit A 3 , a crease B, a bent part C, a molding part D, a direction changing part E, a crease F, The curved line G and the molded part H are sequentially arranged to constitute a packing line.

上流工程から供給されるベースシート1は、図4に示すように、コンベヤ31に載せられて高さ測定部Aへ搬送され、昇降する整向板32で向きを整えられた後、コンベヤ31の両側方に設けられた光電管式のセンサー33の位置を通過し、その際、商品Mの高さが測定される。なお、高さ検知機構としては、接触式のものや、カメラで撮影した画像により判定するものを用いることもできる。 As shown in FIG. 4, the base sheet 1 supplied from the upstream process is placed on the conveyor 31, transported to the height measuring unit A <b> 1 , and adjusted in direction by the orientation plate 32 that moves up and down, and then the conveyor 31. And the position of the phototube type sensor 33 provided on both sides of the product M, the height of the product M is measured. In addition, as a height detection mechanism, a contact type thing and the thing determined by the image image | photographed with the camera can also be used.

次に、図4及び図5に示すように、ベースシート1は、幅検出部Aへの進行に伴い、その両端に対して進退する位置決め板34により、コンベヤ31上における幅方向の位置決めがされ、昇降する整向板35で再度向きを整えられて、搬送方向に揺動自在に垂下した2本の幅検出棒36の位置を通過する。2本の幅検出棒36の間隔は、梱包可能な商品の限界寸法に設定され、幅検出棒36の揺動は、センサー36aで検出される。 Next, as shown in FIGS. 4 and 5, the base sheet 1, with the progress of the width detector A 2, the positioning plate 34 to advance and retreat with respect to both ends, positioning in the width direction on the conveyor 31 Then, the direction is adjusted again by the direction plate 35 that moves up and down, and passes through the positions of the two width detecting rods 36 that hang down in the conveyance direction. The interval between the two width detection rods 36 is set to the critical dimension of a product that can be packed, and the swing of the width detection rod 36 is detected by a sensor 36a.

このとき、図5(a)に示すように、商品Mの幅が限界寸法よりも小さければ、商品Mが幅検出棒36に接触することなく、ベースシート1は、幅検出部Aを通過する。 At this time, as shown in FIG. 5 (a), if the width of the product M is less than the critical dimension, without product M is in contact with the width detection rod 36, the base sheet 1, passing through the width detector A 2 To do.

一方、図5(b)に示すように、商品Mの幅が一部でも限界寸法よりも大きければ、商品Mが幅検出棒36に接触して、幅検出棒36が揺動し、その揺動がセンサー36aで検出される。この際、ベースシート1の幅検出部Aの通過が妨げられることはない。 On the other hand, as shown in FIG. 5B, if the width of the product M is partly larger than the critical dimension, the product M comes into contact with the width detection rod 36, and the width detection rod 36 swings, and the swing is detected. The movement is detected by the sensor 36a. In this case, it does not pass through the differential detector A 2 of the base sheet 1 is prevented.

そして、規定外排出部Aにおいて、図6(a)に示すように、商品Mの高さ及び幅が限界寸法よりも小さければ、ベースシート1は、次工程へ搬送される。 Then, at a defined outer discharge section A 3, as shown in FIG. 6 (a), if the height and width of the product M is less than the critical dimension, the base sheet 1 is conveyed to the next step.

一方、図6(b)に示すように、商品Mの高さ及び幅のうち、少なくともいずれかが限界寸法よりも大きければ、ベースシート1は、リフト機構37によりコンベヤ31から持ち上げられ、払出アーム38により梱包ラインの側方の払出部39へ押し出されるので、後工程で梱包不能となるトラブルが回避される。   On the other hand, as shown in FIG. 6 (b), if at least one of the height and width of the product M is larger than the critical dimension, the base sheet 1 is lifted from the conveyor 31 by the lift mechanism 37, and the payout arm 38 is pushed out to the dispensing part 39 on the side of the packing line, so that the trouble that the packing becomes impossible in the subsequent process is avoided.

規定外排出部Aを通過したベースシート1は、図7(a)に示すように、平行な3本のレール40に載り、チェーンの走行に伴い移動する搬送爪41に保持されて罫入れ部Bに搬送される。 The base sheet 1 which has passed through the defined outer discharge section A 3, as shown in FIG. 7 (a), rests on the three parallel rails 40, ruling insertion is held in the transport pawl 41 to move along with the traveling of the chain It is conveyed to part B.

罫入れ部Bでは、高さ測定部Aで測定された商品Mの高さの測定値に基づき、両側の受具42に対して昇降する一対の罫入具43が梱包ラインの幅方向に相互に接離し、ベースシート1の第1罫線aと側縁との間に、第1罫線aからの間隔が調整されて、第2罫線bが第1罫線aに対し平行に入れられる。ベースシート1の第1罫線aと第2罫線bの間は側板12となり、第2罫線bと側縁との間は折込片13となる(図7(b)参照)。 The ruling insertion portion B, on the basis of height height measurement values of the measured product M by the measurement unit A 1, a pair of ruffled Nyugu 43 to lift against the opposite sides of the bracket as 42 in the width direction of the packaging line The distance from the first ruled line a is adjusted between the first ruled line a and the side edge of the base sheet 1 so that the second ruled line b is put in parallel with the first ruled line a. Between the 1st ruled line a and the 2nd ruled line b of the base sheet 1, it becomes the side board 12, and between the 2nd ruled line b and the side edge becomes the folding piece 13 (refer FIG.7 (b)).

また、このとき、罫入具43の両端部に一体として設けた切刃により、図7(b)に示すように、側板12及び折込片13の両側の折曲片15に、第2罫線bの延長線上に位置するように切込dが入れられる。   At this time, the second ruled line b is formed on the side plate 12 and the folded pieces 15 on both sides of the folded piece 13 by means of cutting blades provided integrally at both ends of the ruled tool 43 as shown in FIG. The notch d is made so as to be located on the extension line.

そして、図7(a)に示すように、罫入具43でベースシート1の第2罫線bの位置が押圧された状態で、押当子44が上昇し、折込片13が予備折りされる。   Then, as shown in FIG. 7A, in a state where the position of the second ruled line b of the base sheet 1 is pressed by the ruler 43, the presser 44 is raised and the folding piece 13 is pre-folded. .

次に、図8に示すように、ベースシート1は、折曲部Cに搬送される。折曲部Cでは、底板11の上面側で両側の第1罫線aに臨む部分に折曲ガイド45が沿った状態で、一対の押当子46が斜め内方向に上昇し、側板12が第1罫線aを軸に起立方向へ折り曲げられ、折込片13の先端部が折曲ガイド45の上方に位置する受止片47に当接して、側板12及び折込片13が直立状態となる。   Next, as shown in FIG. 8, the base sheet 1 is conveyed to the bent portion C. In the bent portion C, the pair of pushers 46 rise obliquely inward with the bending guide 45 being along the portions facing the first ruled lines a on both sides on the upper surface side of the bottom plate 11, and the side plate 12 is The side plate 12 and the folded piece 13 are brought into an upright state by being bent in the standing direction about the one ruled line a, the tip of the folded piece 13 abutting against the receiving piece 47 positioned above the folding guide 45.

続いて、図9(a)に示すように、側板12及び折込片13が、側板12の内面及び外面に沿う支持部材48により垂直に支持された状態で、高さ測定部Aで測定された商品Mの高さの測定値に基づき、折込片13の外面に対向する一対の接着剤ノズル49が昇降し、折込片13の第2罫線b寄りの部分に、接着剤ノズル49からホットメルトの接着剤17が吹き付けられる。この際、ベースシート1は搬送方向へ進行し続け、図9(b)に示すように、接着剤17は、断続する線状に塗布される。 Subsequently, as shown in FIG. 9A, the side plate 12 and the folded piece 13 are measured by the height measuring unit A 1 in a state where the side plate 12 and the folded piece 13 are vertically supported by the support members 48 along the inner surface and the outer surface of the side plate 12. Based on the measured value of the height of the product M, the pair of adhesive nozzles 49 facing the outer surface of the folded piece 13 is moved up and down, and the hot melt from the adhesive nozzle 49 is moved to the portion of the folded piece 13 near the second ruled line b. The adhesive 17 is sprayed. At this time, the base sheet 1 continues to travel in the transport direction, and the adhesive 17 is applied in an intermittent line as shown in FIG.

次に、図10(a)に示すように、ベースシート1は、成形部Dに搬送される。成形部Dでは、側板12が支持部材48により垂直に支持された状態で、高さ測定部Aで測定された商品Mの高さの測定値に基づき、折曲アーム50の駆動部が昇降すると共に、側板12に側方から接近し、折曲アーム50の起立状態からの倒伏に伴い、折込片13が第2罫線bを軸に内側水平方向へ折り曲げられる。このとき、折曲アーム50は、折込片13の表面における接着剤17の途切れた部分を押圧する。 Next, as illustrated in FIG. 10A, the base sheet 1 is conveyed to the forming unit D. The molding section D, in a state where the side plate 12 is vertically supported by the support member 48, on the basis of height height measurement values of the measured product M by the measurement unit A 1, the driving portion of the folding arm 50 lifting At the same time, the side plate 12 is approached from the side, and the folding piece 13 is bent inwardly in the horizontal direction about the second ruled line b as the folding arm 50 falls from the standing state. At this time, the bending arm 50 presses the interrupted portion of the adhesive 17 on the surface of the folding piece 13.

これにより、ベースシート1は、図11(a)に示すように、底板11から両側の側板12及び折込片13が巻き込まれた状態となる。   Thereby, as shown to Fig.11 (a), the base sheet 1 will be in the state by which the side plate 12 and the folding piece 13 of the both sides were wound in from the bottom plate 11. FIG.

次に、カバーシート2が成形部Dの側方に設けられたマガジン(図1参照)からマニピュレーターの吸着体51により吸着されて取り出され、天板21が折込片13の上方に位置付けられて、図10(b)に示すように、吸着体51の下降に伴い、天板21が折込片13に圧着される。このとき、折曲アーム50は、側板12から離れる方向へ退避し、起立状態に復帰する。   Next, the cover sheet 2 is adsorbed and taken out by a manipulator adsorbent 51 from a magazine (see FIG. 1) provided on the side of the molding part D, and the top plate 21 is positioned above the folding piece 13. As shown in FIG. 10B, the top plate 21 is pressure-bonded to the folding piece 13 as the adsorbent 51 is lowered. At this time, the bending arm 50 is retracted in the direction away from the side plate 12 and returned to the standing state.

このように、カバーシート2がベースシート1に被せられた高さ可変箱においては、図11(b)に示すように、カバーシート2の貼着部24の範囲内で、折込片13と天板21とが接着剤17により圧着される。   In this way, in the variable height box in which the cover sheet 2 is covered with the base sheet 1, as shown in FIG. 11 (b), the folding piece 13 and the ceiling are within the range of the sticking portion 24 of the cover sheet 2. The plate 21 is pressure-bonded with the adhesive 17.

そして、図12に示すように、高さ可変箱は、方向転換部Eに搬送される。方向転換部Eにおいて、高さ可変箱は、レール40から表面の摩擦係数が小さいリフト板54に移載されて持ち上げられ、旋回アーム52の先端側の吸着部53がベースシート1の側面に密着し、旋回アーム52の旋回に伴い、リフト板54の上で90°向きが換えられる。その後、吸着部53がベースシート1の側面から離れ、リフト板54の下降に伴い、高さ可変箱は、後工程へ延びる平行な2本のレール55上に降ろされて、チェーンの走行に伴い移動する搬送爪56に保持される。   Then, as shown in FIG. 12, the variable height box is conveyed to the direction changing section E. In the direction changing portion E, the variable height box is transferred from the rail 40 to the lift plate 54 having a small surface friction coefficient and lifted, and the suction portion 53 on the tip side of the swivel arm 52 is in close contact with the side surface of the base sheet 1. As the turning arm 52 turns, the direction of 90 ° is changed on the lift plate 54. Thereafter, the adsorbing portion 53 moves away from the side surface of the base sheet 1, and as the lift plate 54 descends, the height-variable box is lowered onto the two parallel rails 55 extending to the subsequent process. It is held by the moving conveyance claw 56.

このように方向転換された高さ可変箱は、図13に示すように、罫入れ部Fに搬送される。罫入れ部Fでは、梱包ラインの両側部に、斜め方向に一体的に昇降する各一対の受具57、罫入具58及び押当子59が設けられ、これらは高さ測定部Aで測定された商品Mの高さの測定値に基づき、下降時に接近し、上昇時に離反するようになっている。 The height-variable box whose direction has been changed in this way is conveyed to the crease F as shown in FIG. The ruling insertion section F, on both sides of the packaging line, each pair of receiving fixture 57 for integrally lift diagonally, are provided ruffled Nyugu 58 and押当Ko 59, these height measurement unit A 1 Based on the measured value of the height of the commodity M, it approaches when descending and separates when ascending.

そして、両側の受具57に対して昇降する一対の罫入具58により、カバーシート2の第1罫線aと側縁との間に、第1罫線aからの間隔が調整されて、第2罫線bが第1罫線aに対し平行に入れられる。カバーシート2の第1罫線aと第2罫線bの間は側板22となり、第2罫線bと側縁との間は折込片23となる。   Then, the distance from the first ruled line a is adjusted between the first ruled line a and the side edge of the cover sheet 2 by the pair of ruled fittings 58 that move up and down with respect to the receiving tools 57 on both sides, and the second The ruled line b is put in parallel to the first ruled line a. A side plate 22 is formed between the first ruled line a and the second ruled line b of the cover sheet 2, and a folded piece 23 is formed between the second ruled line b and the side edge.

その後、罫入具58でカバーシート2の第2罫線bの位置が押圧された状態で、押当子59が下降し、折込片23が第2罫線bを軸に予備折りされる。   Thereafter, in a state where the position of the second ruled line b of the cover sheet 2 is pressed by the ruler 58, the presser 59 is lowered, and the folding piece 23 is pre-folded around the second ruled line b.

また、罫入れ部Fには、図13及び図14に示すように、高さ可変箱の四隅に対応する隅折部材60が昇降自在に設けられ、第2罫線bが入れられる際、隅折部材60が上昇して、折曲片15の側板12から延びる部分が折目線cを軸に外方向へ予備折りされる。   Further, as shown in FIGS. 13 and 14, the crease portion F is provided with corner folding members 60 corresponding to the four corners of the variable height box so as to be movable up and down. The member 60 is raised, and the portion extending from the side plate 12 of the bent piece 15 is preliminarily folded outward about the crease line c.

次に、図15及び図16に示すように、高さ可変箱は、折曲部Gに搬送される。折曲部Gでは、カバーシート2の両側部に対して斜め方向に移動する一対の押当子61により、側板22が第1罫線aを軸に下方へ折り曲げられ、側板22に対して揺動する押当子62により、側板22が下方へ折り曲げた状態に保持される。   Next, as shown in FIGS. 15 and 16, the variable height box is conveyed to the bent portion G. At the bent portion G, the side plate 22 is bent downward about the first ruled line a by the pair of pressing elements 61 moving in an oblique direction with respect to both side portions of the cover sheet 2, and swings with respect to the side plate 22. The side plate 22 is held in a state where it is bent downward by the pressing element 62.

このとき、ベースシート1の四隅の折曲片15が切込dで分離して、折曲片15の側板12から延びる部分が側板22の突出部26の内面に沿うように外側へ無理なく折り曲げられ、折曲片15の折込片13から延びる部分が下方へ折れ曲がって、側板22の内面に沿うので、箱の稜部におけるベースシート1とカバーシート2の隙間が塞がれると共に、側板22の折曲状態が安定する。   At this time, the bent pieces 15 at the four corners of the base sheet 1 are separated by the cuts d, and the bent portions 15 are bent to the outside so that the portions extending from the side plates 12 are along the inner surfaces of the protruding portions 26 of the side plates 22. Since the portion extending from the folding piece 13 of the bent piece 15 bends downward and follows the inner surface of the side plate 22, the gap between the base sheet 1 and the cover sheet 2 at the ridge portion of the box is closed, and the side plate 22 The bent state is stable.

また、図15及び図16に示すように、折曲部Gには、その下方にフィルム加熱冷却機構として熱風ノズル63と冷風ノズル64とが備えられている。熱風ノズル63は、スリット状の吹出口を有するものが二対搬送方向に間隔をおいて配置され、高さ測定部Aで測定された商品Mの高さの測定値に基づき、昇降自在とされている。冷風ノズル64は、熱風ノズル63の吹出方向へ向けて複数配置されている。 As shown in FIGS. 15 and 16, the bent portion G is provided with a hot air nozzle 63 and a cold air nozzle 64 as a film heating / cooling mechanism below the bent portion G. Hot air nozzles 63 are those having a slit-shaped outlet are spaced two pairs conveyance direction, based on the height height measurement values of the measured product M by the measurement unit A 1, and movable up and down Has been. A plurality of the cold air nozzles 64 are arranged in the blowing direction of the hot air nozzle 63.

このフィルム加熱冷却機構では、ベースシート1の底板11の下面に回り込んだフィルム14に熱風ノズル63から熱風を吹き付け、フィルム14を溶融させて、図17に示すように、フィルム14に貫穴14aを開ける。   In this film heating / cooling mechanism, hot air is blown from the hot air nozzle 63 to the film 14 that wraps around the lower surface of the bottom plate 11 of the base sheet 1 to melt the film 14, and as shown in FIG. Open.

このとき、フィルム14を融点より高い温度まで加熱する必要があるため、貫穴14aの範囲及びその周囲に対応する部分で底板11が非常に高温になり、後工程で貫穴14aを介し底板11にホットメルトの接着剤を塗布したとき、接着剤の固化時間(セットタイム)が長くなってしまい、梱包効率が低下するという問題がある。   At this time, since it is necessary to heat the film 14 to a temperature higher than the melting point, the bottom plate 11 becomes very high in the range corresponding to the range of the through hole 14a and the periphery thereof, and the bottom plate 11 is passed through the through hole 14a in a later process. When a hot-melt adhesive is applied, the solidification time (set time) of the adhesive becomes long, and there is a problem that the packaging efficiency is lowered.

その対策として、この組立装置では、図16(b)に示すように、冷風ノズル64から貫穴14aの部分及びその周囲に冷風を吹き付けて、底板11を冷却し、底板11の温度を下げ、セットタイムが短くなるようにしている。   As a countermeasure, in this assembling apparatus, as shown in FIG. 16 (b), cold air is blown from the cold air nozzle 64 to the portion of the through hole 14a and the periphery thereof to cool the bottom plate 11, and the temperature of the bottom plate 11 is lowered. The set time is shortened.

そして、折曲部Gから送り出された高さ可変箱は、図18(a)に示すように、接着剤ノズル65の上方を通過し、接着剤ノズル65からホットメルトの接着剤18が貫穴14aを介して底板11に吹き付けられる。この際、高さ可変箱は搬送方向へ進行し続け、図18(b)に示すように、接着剤18は、貫穴14aの範囲において、それぞれ2本の平行な線状に塗布される。   Then, as shown in FIG. 18A, the variable height box sent out from the bent portion G passes above the adhesive nozzle 65, and the hot melt adhesive 18 passes through the adhesive nozzle 65. It sprays on the baseplate 11 through 14a. At this time, the variable height box continues to advance in the transport direction, and as shown in FIG. 18B, the adhesive 18 is applied in the form of two parallel lines in the range of the through hole 14a.

なお、フィルム14に貫穴14aを開ける手段としては、ヒーターをフィルム14に押し付けるものや、パンチにより切り取るものを適用することもできる。   In addition, as a means for opening the through-hole 14a in the film 14, it is possible to apply a means for pressing the heater against the film 14 or a means for cutting the film 14 with a punch.

また、ホットメルトの接着剤をフィルム14の融点より高い温度として、底板11の下面へ回り込んだフィルム14に下方から吹き付け、接着剤によりフィルム14を溶融させて、貫穴14aを開けるようにしてもよい。この際、接着剤の吹き付けに先立って、予めフィルム14を加熱しておけば、接着剤がベースシート1まで透過しやすくなる。   Further, the hot melt adhesive is set at a temperature higher than the melting point of the film 14 and sprayed from below onto the film 14 that has wrapped around the bottom surface of the bottom plate 11, so that the film 14 is melted by the adhesive and the through holes 14 a are opened. Also good. At this time, if the film 14 is heated in advance prior to the spraying of the adhesive, the adhesive is easily transmitted to the base sheet 1.

次に、高さ可変箱は、図19〜図21に示すような成形部Hに搬送される。成形部Hにおいて、高さ可変箱は、両側の折込片23の折り曲げを阻害しないように、底板11が梱包ラインの中央部に位置する1本のレール66でのみ受け止められ、天板21の両側部が昇降する一対の上押部材67により押さえられると共に、両側の側板22が側方から接離する一対の横押部材68により押さえられて、転倒しないように保持される。   Next, the variable height box is conveyed to a forming part H as shown in FIGS. In the forming part H, the variable height box is received only by one rail 66 located at the center of the packing line so that the folding of the folding pieces 23 on both sides is not hindered. The side plates 22 on both sides are pressed by a pair of lateral pressing members 68 that come in contact with and separated from the side, and are held so as not to fall down.

そして、図20に示すように、一対の押当部材69が斜め内方向に上昇し、押当部材69の押当子69aにより側板22の下部が側方から強く押された状態で、押当部材69の押当子69bにより折込片23が第2罫線bを軸に内側へ折り曲げられる。   Then, as shown in FIG. 20, the pair of pressing members 69 are lifted obliquely inward, and the pressing is performed in a state where the lower portion of the side plate 22 is strongly pressed from the side by the pressing element 69a of the pressing member 69. The folding piece 23 is bent inward about the second ruled line b by the pressing element 69b of the member 69.

また、成形部Hには、図19〜図21に示すように、底部圧着機構が設けられている。底部圧着機構では、高さ可変箱の下方で昇降する基台70に支持されて、各一対のピン台71,72が外側及び内側に並設され、ピン台71,72は、基台70と共に昇降し、かつ、それぞれ独自のシリンダーにより昇降するようになっている。   Moreover, as shown in FIGS. 19-21, the shaping | molding part H is provided with the bottom part crimping | compression-bonding mechanism. In the bottom crimping mechanism, the pair of pin bases 71 and 72 are arranged side by side on the outside and inside by being supported by the base 70 that moves up and down below the variable height box. It can be lifted and lowered by its own cylinder.

外側のピン台71には、ピン73が搬送方向及びこれに交差する方向にそれぞれ2本ずつ並ぶように計4本配置され、内側のピン台72には、ピン74が搬送方向及びこれに交差する方向にそれぞれ3本及び2本ずつ並ぶように計6本配置されている。   A total of four pins 73 are arranged on the outer pin base 71 so that two pins 73 are arranged in each of the conveying direction and the direction crossing the pin 73, and the pin 74 is arranged on the inner pin base 72 in the conveying direction and the direction. A total of six are arranged so that three and two are arranged in the direction in which they are placed.

ピン73,74は、押込部品であり、その軸部には、それぞれコイルばね75が嵌められている。このコイルばね75は、ピン73,74の頭部とピン台71,72の上面との間にクッションとして介在し、被押圧面の段差や湾曲等への追従性を高めている。   The pins 73 and 74 are pushing parts, and coil springs 75 are fitted on the shaft portions thereof. The coil spring 75 is interposed as a cushion between the heads of the pins 73 and 74 and the upper surfaces of the pin bases 71 and 72, and enhances the followability of the pressed surface to the level difference and the curvature.

そして、ピン台71,72がそれぞれ個別のシリンダで昇降すると、ピン73,74の頭部は、基台70から立ち上がる支柱に支持された底当板76に対して出没し、基台70の上昇に伴い、底当板76で折込片23が略水平に折り曲げられた状態で、ピン台71,72が上昇することにより、ピン73,74が底当板76から突出して、ピン73,74の頭部が折込片23を押し上げる。   When the pin bases 71 and 72 are moved up and down by the individual cylinders, the heads of the pins 73 and 74 appear and disappear with respect to the bottom abutment plate 76 supported by the column rising from the base 70, and the base 70 is lifted up. Accordingly, the pin bases 71 and 72 are raised in a state where the folding piece 23 is bent substantially horizontally by the bottom abutment plate 76, so that the pins 73 and 74 protrude from the bottom abutment plate 76, and the pins 73 and 74. The head pushes up the folding piece 23.

これにより、フィルム14の貫穴14aを介して折込片23が底板11に圧接し、接着剤18により底板11と折込片23とが確実に接着される。このとき、底板11と折込片23とは、引裂帯25より端縁側で貼り合わされる。   Thus, the folded piece 23 is pressed against the bottom plate 11 through the through hole 14 a of the film 14, and the bottom plate 11 and the folded piece 23 are securely bonded by the adhesive 18. At this time, the bottom plate 11 and the folded piece 23 are bonded to each other on the edge side from the tear strip 25.

また、図21に示すように、上押部材67の中央部上には、上押部材67とは独立して昇降するハンマー部材77が設けられ、ハンマー部材77は、下降に伴い、上押部材67に衝突して、上押部材67を強く押し下げ、圧着力をさらに高めるようになっている。   In addition, as shown in FIG. 21, a hammer member 77 that moves up and down independently of the upper pressing member 67 is provided on the central portion of the upper pressing member 67. The upper pressing member 67 is strongly pressed down by colliding with 67 to further increase the pressure-bonding force.

そのほか、搬送方向における高さ可変箱の後方には、後押アーム78が揺動自在に設けられ、高さ可変箱の前面が背の高い搬送爪56に当接した状態で、高さ可変箱の後面を後押アーム78で押すことにより、外倒れしようとする側板12を直立状態に矯正すると共に、前後の側板12に対する天板21の位置ずれを矯正するようになっている。   In addition, a back pushing arm 78 is swingably provided behind the variable height box in the conveying direction, and the variable height box is in a state where the front surface of the variable height box is in contact with the tall conveying claw 56. By pushing the rear surface with the pushing arm 78, the side plate 12 which is going to fall outward is corrected to an upright state, and the positional deviation of the top plate 21 with respect to the front and rear side plates 12 is corrected.

ここで、図22に示すように、商品Mの高さが低く、高さ可変箱の背が低くなっている場合には、折込片23の第2罫線bからの長さが長くなるので、外側と内側の双方のピン台71,72を上昇させ、ピン73,74を突出させる。   Here, as shown in FIG. 22, when the height of the product M is low and the height of the variable height box is low, the length of the folding piece 23 from the second ruled line b becomes long. Both the outer and inner pin bases 71 and 72 are raised, and the pins 73 and 74 are projected.

しかしながら、この場合、第2罫線bの反発が弱く、折込片23は、比較的小さな折曲力で曲げることができるため、ピン73,74の押圧力が強すぎると、高さ可変箱が全体的に変形してしまう恐れがあり、特に、商品Mが軽い場合や小さい場合、ピン74に底板11の中央側が押し上げられて、この傾向が顕著になる。   However, in this case, since the repulsion of the second ruled line b is weak and the folding piece 23 can be bent with a relatively small bending force, if the pressing force of the pins 73 and 74 is too strong, the variable height box is entirely In particular, when the product M is light or small, the center side of the bottom plate 11 is pushed up by the pin 74, and this tendency becomes remarkable.

このため、ピン73,74を突出させるシリンダーのそれぞれについて、又は少なくともピン74を突出させるシリンダーについて、押圧力を弱めにし、若しくは押込量を小さくし、又はその双方の設定に調整することにより、高さ可変箱の変形を防止すると、図23に示すように、高さ可変箱を、背の低い直方体に確実に組み立てることができる。   Therefore, for each cylinder that projects the pins 73 and 74, or at least for the cylinder that projects the pin 74, the pressing force is weakened, the amount of pushing is reduced, or both are adjusted to the high setting. If the deformation of the variable height box is prevented, as shown in FIG. 23, the variable height box can be reliably assembled to a short rectangular parallelepiped.

一方、図24に示すように、商品Mの高さが高く、高さ可変箱の背が高くなっている場合には、折込片23の第2罫線bからの長さが短くなるので、外側のピン台71のみを上昇させ、ピン73を突出させる。   On the other hand, as shown in FIG. 24, when the height of the product M is high and the height of the variable height box is high, the length of the folding piece 23 from the second ruled line b is shortened. Only the pin base 71 is raised and the pin 73 is protruded.

この場合、第2罫線bの反発が強く、折込片23は、大きな折曲力で曲げなければ、底板11から剥がれてしまうため、ピン73を突出させるシリンダーの押圧力を強めにし、若しくは押込量を大きくし、又はその双方の設定に調整することにより、底板11に折込片23を強く圧着すると、図25に示すように、高さ可変箱を、背の高い直方体に確実に組み立てることができる。   In this case, the repulsion of the second ruled line b is strong, and the folding piece 23 is peeled off from the bottom plate 11 unless it is bent with a large bending force. Therefore, the pressing force of the cylinder for projecting the pin 73 is increased, or the pushing amount When the folding piece 23 is strongly pressure-bonded to the bottom plate 11 by adjusting the setting to be large or both, as shown in FIG. 25, the variable height box can be reliably assembled to a tall rectangular parallelepiped. .

なお、このようにピン73,74を突出させるシリンダーの押圧力等を調整するほか、第2罫線bの反発の強さに応じて、コイルばね75のばね定数を変えてもよい。具体的には、第2罫線bに近いピン73のコイルばね75のばね定数を大きく設定し、第2罫線bから遠いピン74のばね定数を小さく設定するとよい。   In addition to adjusting the pressing force of the cylinder that projects the pins 73 and 74 as described above, the spring constant of the coil spring 75 may be changed according to the strength of repulsion of the second ruled line b. Specifically, the spring constant of the coil spring 75 of the pin 73 close to the second ruled line b may be set large, and the spring constant of the pin 74 far from the second ruled line b may be set small.

また、ピン73,74は、それぞれ集中的に配置するのみならず、交互に配置する等、その配置は任意である。   Further, the pins 73 and 74 are not only intensively arranged, but the arrangement thereof is arbitrary, for example, alternately arranged.

また、折込片23に当接するピン73,74の頭部上面の面積を変えてもよい。具体的には、第2罫線bに近いピン73の頭部上面の面積を小さくして、接着剤18の部分に押圧力を集中させ、第2罫線bから遠いピン74の頭部上面の面積を大きくして、押圧力を広範囲に分散させるとよい。さらに、円筒形状のピン74に代えて、押込部品として平面積の大きい板状体をシリンダーで昇降させるようにしてもよい。   Moreover, you may change the area of the head upper surface of the pins 73 and 74 which contact | abut the folding piece 23. FIG. Specifically, the area of the top surface of the head of the pin 73 close to the second ruled line b is reduced to concentrate the pressing force on the portion of the adhesive 18, and the area of the top surface of the head of the pin 74 far from the second ruled line b. It is better to spread the pressing force over a wide range. Further, instead of the cylindrical pin 74, a plate-like body having a large flat area may be moved up and down by the cylinder as a pressing part.

上記のような組立方法及び装置によると、商品Mの高さの測定値に基づき高さ可変箱のベースシート1及びカバーシート2に第2罫線bを入れる位置を調整し、ベースシート1及びカバーシート2を巻き込むように折り曲げて封緘するので、梱包する商品Mごとに高さを無段階に変化させて封緘状態まで製箱でき、梱包に要するコストを削減できるほか、内部の空隙を可能な限り小さくして、配送に伴うコストも削減することができる。   According to the assembling method and apparatus as described above, the base sheet 1 and the cover are adjusted by adjusting the position of the second ruled line b in the base sheet 1 and the cover sheet 2 of the variable height box based on the measured value of the height of the product M. Since the sheet 2 is folded and sealed so as to be rolled up, the height can be changed steplessly for each product M to be packed, and the box can be made to the sealed state, reducing the cost required for packing, and as much as possible the internal gap By reducing the size, the costs associated with delivery can be reduced.

また、フィルム14に加熱溶融により貫穴14aを開けた後、貫穴14aの部分に冷風を吹き付けてベースシート1の底板11を冷却し、その後、貫穴14aを介して接着剤18を底板11に塗布し、底板11にカバーシート2の折込片23を貼り付けることとしたので、接着剤18の固化するセットタイムを短くすることができ、梱包効率を向上させることができる。   Further, after the through hole 14a is formed in the film 14 by heating and melting, the bottom plate 11 of the base sheet 1 is cooled by blowing cold air to the portion of the through hole 14a, and then the adhesive 18 is passed through the through hole 14a. Since the folding piece 23 of the cover sheet 2 is attached to the bottom plate 11, the set time for solidifying the adhesive 18 can be shortened, and the packing efficiency can be improved.

さらに、カバーシート2の第2罫線bの反発の強さに応じて、折込片23を底板11に圧着するシリンダーの押圧力等を調整することとしたので、高さ可変箱の背の高さが変化しても、底板11に折込片23が確実に圧着される。   Furthermore, since the pressing force of the cylinder that presses the folding piece 23 against the bottom plate 11 is adjusted according to the strength of repulsion of the second ruled line b of the cover sheet 2, the height of the variable height box is adjusted. Even if the change occurs, the folded piece 23 is securely crimped to the bottom plate 11.

なお、上記実施形態では、折込片13にホットメルト接着剤を塗布して、天板21と折込片13とを圧着するものについて例示したが、折込片13が十分長い場合には、折込片13へのホットメルト接着剤の塗布を省略しても、天板21の下方から折込片13が抜け出すことがなく、封緘状態を保持することができる。   In the above embodiment, the hot melt adhesive is applied to the folded piece 13 and the top plate 21 and the folded piece 13 are pressure-bonded. However, when the folded piece 13 is sufficiently long, the folded piece 13 is used. Even if the application of the hot melt adhesive is omitted, the folded piece 13 does not come out from below the top plate 21, and the sealed state can be maintained.

また、上記組立装置として、予め第1罫線aを入れたベースシート1及びカバーシート2を供給し、罫入れ部B,Fで第2罫線bを入れるものについて例示したが、第1罫線aと第2罫線bとが共に入っていないベースシート1及びカバーシート2を供給し、罫入れ部B,Fにおいて、第1罫線a及び第2罫線bを共に入れるようにしてもよい。   In addition, as an example of the assembling apparatus, the base sheet 1 and the cover sheet 2 in which the first ruled line a is previously provided are supplied, and the second ruled line b is provided in the ruled parts B and F, but the first ruled line a and The base sheet 1 and the cover sheet 2 that are not included in the second ruled line b may be supplied, and the first ruled line a and the second ruled line b may be put together in the ruled parts B and F.

また、ベースシート1とカバーシート2の両方に第1罫線a及び第2罫線bを入れるものについて例示したが、商品Mが箱入りのものや書籍等である場合、カバーシート2にのみ第1罫線a及び第2罫線bを入れ、ベースシート1は折り曲げることなく、商品Mに載せるようにカバーシート2を被せ、これを第1罫線a及び第2罫線bに沿って巻き込むように折り曲げ、その両端部をベースシート1に貼り付けるようにしてもよい。   Moreover, although the example which puts the 1st ruled line a and the 2nd ruled line b in both the base sheet 1 and the cover sheet 2 was illustrated, when the product M is a boxed one or a book, the first ruled line only on the cover sheet 2 a and the second ruled line b are inserted, the base sheet 1 is not folded, the cover sheet 2 is placed so as to be placed on the product M, this is folded so as to be wound along the first ruled line a and the second ruled line b, and both ends thereof The part may be attached to the base sheet 1.

また、この場合、カバーシート2を、天板21の周囲4辺に側板22及び折込片23が順次連設された十字状をなすものとし、一対の側板22に繋がる折込片23については、上記のようにフィルム14を貫通して、底板11の外面に貼り付けるようにし、他対の側板22に繋がる折込片23については、フィルム14を挟むことなく、底板11の外面に直接貼り付けるようにしてもよい。   Further, in this case, the cover sheet 2 has a cross shape in which the side plate 22 and the folding piece 23 are sequentially arranged on the four sides around the top plate 21, and the folding piece 23 connected to the pair of side plates 22 is described above. In this way, the film 14 is passed through and attached to the outer surface of the bottom plate 11, and the folding piece 23 connected to the other pair of side plates 22 is directly attached to the outer surface of the bottom plate 11 without sandwiching the film 14. May be.

また、ベースシート1にのみ第1罫線a及び第2罫線bを入れ、ベースシート1を第1罫線a及び第2罫線bに沿って巻き込むように折り曲げ、カバーシート2は、折り曲げることなく、ベースシート1の折込片13に載せるように被せ、折込片13をカバーシート2に貼り付けるようにし、その貼り付けに際し、ベースシート1の第2罫線bの反発の強さの変化に対応できるように、組立装置に上記のような圧着機構を適用してもよい。   In addition, the first ruled line a and the second ruled line b are put only in the base sheet 1, the base sheet 1 is bent so as to be wound along the first ruled line a and the second ruled line b, and the cover sheet 2 is not bent. Covering the folded piece 13 of the sheet 1 and attaching the folded piece 13 to the cover sheet 2, so as to cope with the change in the resilience of the second ruled line b of the base sheet 1. The crimping mechanism as described above may be applied to the assembling apparatus.

また、上記実施形態では、ベースシート1とカバシート2による高さ可変箱について例示したが、複数罫線を施した1ピースの段ボールシートによる種々の形状の可変箱についても、上記圧着機構を適用することができる。   Further, in the above embodiment, the height variable box using the base sheet 1 and the cover sheet 2 is illustrated, but the above crimping mechanism is also applied to variable boxes of various shapes using a single piece of cardboard sheet with a plurality of ruled lines. Can do.

なお、上記圧着機構は、第2罫線bが1本の直線である場合だけでなく、V字状や湾曲した部分を有するものである場合にも、適用することができる。   The above crimping mechanism can be applied not only when the second ruled line b is a single straight line, but also when the second ruled line b has a V-shape or a curved portion.

1 ベースシート
2 カバーシート
11 底板
12 側板
13 折込片
14 フィルム
14a 貫穴
15 折曲片
16 凹部
17,18 接着剤
21 天板
22 側板
23 折込片
24 貼着部
25 引裂帯
26 突出部
a 第1罫線
b 第2罫線
c 折目線
d 切込
高さ測定部
幅検出部
規定外排出部
B 罫入れ部
C 折曲部
D 成形部
E 方向転換部
F 罫入れ部
G 折曲部
H 成形部
31 コンベヤ
32 整向板
33 センサー
34 位置決め板
35 整向板
36 幅検出棒
36a センサー
37 リフト機構
38 払出アーム
39 払出部
40 レール
41 搬送爪
42 受具
43 罫入具
44 押当子
45 折曲ガイド
46 押当子
47 受止片
48 支持部材
49 接着剤ノズル
50 折曲アーム
51 吸着体
52 旋回アーム
53 吸着部
54 リフト板
55 レール
56 搬送爪
57 受具
58 罫入具
59 押当子
60 隅折部材
61,62 押当子
63 熱風ノズル
64 冷風ノズル
65 接着剤ノズル
66 レール
67 上押部材
68 横押部材
69 押当部材
69a,69b 押当子
70 基台
71,72 ピン台
73,74 ピン
75 コイルばね
76 底当板
77 ハンマー部材
78 後押アーム
M 商品
DESCRIPTION OF SYMBOLS 1 Base sheet 2 Cover sheet 11 Bottom plate 12 Side plate 13 Folding piece 14 Film 14a Through hole 15 Folding piece 16 Recess 17, 18 Adhesive 21 Top plate 22 Side plate 23 Folding piece 24 Adhering part 25 Tear strip 26 Protruding part a 1st Ruled line b Second ruled line c Folded line d Cut A 1 Height measurement part A 2 Width detection part A 3 Unspecified discharge part B Ruled part C Folded part D Molded part E Direction change part F Ruled part G Folded Part H Molding part 31 Conveyor 32 Orientation plate 33 Sensor 34 Positioning plate 35 Orientation plate 36 Width detection rod 36a Sensor 37 Lift mechanism 38 Dispensing arm 39 Dispensing part 40 Rail 41 Conveying claw 42 Receiving tool 43 Ruled tool 44 Pushing element 45 Bending guide 46 Pushing piece 47 Receiving piece 48 Support member 49 Adhesive nozzle 50 Bending arm 51 Adsorbing body 52 Revolving arm 53 Adsorbing part 54 Lift plate 55 Rail 56 Transporting claw 57 Receiving tool 5 8 Folding tool 59 Pusher 60 Corner folding member 61, 62 Pusher 63 Hot air nozzle 64 Cold air nozzle 65 Adhesive nozzle 66 Rail 67 Upper pushing member 68 Lateral pushing member 69 Pushing members 69a, 69b Pusher 70 base Base 71, 72 Pin base 73, 74 Pin 75 Coil spring 76 Bottom contact plate 77 Hammer member 78 Booster arm M Product

Claims (5)

シートをその先端からの位置が変化する罫線に沿って折り曲げ、シートの罫線より先端側を複数のシリンダーでそれぞれ作動する複数の押込部品により押圧し、接着剤を塗布した貼着部で他方に圧着する圧着機構において、
前記シリンダーの押圧力を、複数のシリンダーごとに、罫線位置の変化に伴う罫線の反発の強さの変化に応じて変えておき、罫線の反発が強い場合には、押圧力が強いシリンダーが作用し、罫線の反発が弱い場合には、押圧力が弱いシリンダーが作用するようにしたことを特徴とする圧着機構。
Folded along the ruled line which changes the position of the sheet from the tip, and pressed by a plurality of push part operating respectively the leading side of the sheet borders a plurality of cylinders, while the crimped adhesive portion coated with adhesive In the crimping mechanism to
For each cylinder, the cylinder pressing force is changed according to the change in the strength of the ruled line repulsion due to the change in the ruled line position. A crimping mechanism characterized in that when the repulsion of the ruled line is weak, a cylinder with a weak pressing force acts.
シートをその先端からの位置が変化する罫線に沿って折り曲げ、シートの罫線より先端側を複数のシリンダーでそれぞれ作動する複数の押込部品により押圧し、接着剤を塗布した貼着部で他方に圧着する圧着機構において、
前記シリンダーの押込量を、複数のシリンダーごとに、罫線位置の変化に伴う罫線の反発の強さの変化に応じて変えておき、罫線の反発が強い場合には、押込量が大きいシリンダーが作用し、罫線の反発が弱い場合には、押込量が小さいシリンダーが作用するようにしたことを特徴とする圧着機構。
Folded along the ruled line which changes the position of the sheet from the tip, and pressed by a plurality of push part operating respectively the leading side of the sheet borders a plurality of cylinders, while the crimped adhesive portion coated with adhesive In the crimping mechanism to
The cylinder push amount is changed for each cylinder according to the change in the repulsion strength of the ruled line due to the change in the ruled line position. A crimping mechanism characterized in that when the repulsion of the ruled line is weak, a cylinder with a small pushing amount acts.
シートをその先端からの位置が変化する罫線に沿って折り曲げ、シートの罫線より先端側を複数のシリンダーでそれぞれ作動する複数の押込部品により押圧し、接着剤を塗布した貼着部で他方に圧着する圧着機構において、
前記シリンダーの作用部と押込部品との間に介在するばねのばね定数を、複数の押込部品ごとに、罫線位置の変化に伴う罫線の反発の強さの変化に応じて変えておき、罫線の反発が強い場合には、ばね定数が大きいばねを介して押込部品が押し込まれ、罫線の反発が弱い場合には、ばね定数が小さいばねを介して押込部品が押し込まれるようにしたことを特徴とする圧着機構。
Folded along the ruled line which changes the position of the sheet from the tip, and pressed by a plurality of push part operating respectively the leading side of the sheet borders a plurality of cylinders, while the crimped adhesive portion coated with adhesive In the crimping mechanism to
The spring constant of the spring interposed between the action part of the cylinder and the pushing part is changed for each of the pushing parts in accordance with the change in the strength of the repulsion of the ruled line due to the change in the ruled line position. When the repulsion is strong, the push-in component is pushed in through a spring with a large spring constant, and when the repulsion of the ruled line is weak, the push-in component is pushed in through a spring with a small spring constant. Crimping mechanism to do.
シートをその先端からの位置が変化する罫線に沿って折り曲げ、シートの罫線より先端側を複数のシリンダーでそれぞれ作動する複数の押込部品により押圧し、接着剤を塗布した貼着部で他方に圧着する圧着機構において、
前記押込部品の被押圧面への接触面積を、複数の押込部品ごとに、罫線位置の変化に伴う罫線の反発の強さの変化に応じて変えておき、罫線の反発が強い場合には、接触面積の小さな押込部品で被押圧面が押圧され、罫線の反発が弱い場合には、接触面積の大きな押込部品で被押圧面が押圧されるようにしたことを特徴とする圧着機構。
Folded along the ruled line which changes the position of the sheet from the tip, and pressed by a plurality of push part operating respectively the leading side of the sheet borders a plurality of cylinders, while the crimped adhesive portion coated with adhesive In the crimping mechanism to
If the contact area of the pressed part to the pressed surface is changed according to the change in the strength of the ruled line repulsion due to the change in the ruled line position for each of the plurality of pressed parts, A pressure-bonding mechanism characterized in that when a pressed surface is pressed by a pressing part having a small contact area and the repulsion of a ruled line is weak, the pressed surface is pressed by a pressing part having a large contact area.
物品を載せるベースシート(1)とこれに被せるカバーシート(2)とを供給し、物品の高さを測定し、その高さの測定値に基づいて、ベースシート(1)及びカバーシート(2)の少なくとも一方に、両側の第1罫線(a)からの間隔を調整して第2罫線(b)を入れ、これを第1罫線(a)及び第2罫線(b)に沿って巻き込むように折り曲げ、その両端部をシリンダーで作動する押込部品により押圧し、接着剤を塗布した貼着部で他方に圧着する高さ可変箱の組立装置において、前記第2罫線(b)について適用される請求項1乃至4のいずれかに記載の圧着機構。   A base sheet (1) on which an article is placed and a cover sheet (2) to be placed on the base sheet (2) are supplied, the height of the article is measured, and the base sheet (1) and the cover sheet (2) are measured based on the measured height. ), Adjust the distance from the first ruled line (a) on both sides to place the second ruled line (b), and wrap it along the first ruled line (a) and the second ruled line (b) This is applied to the second ruled line (b) in an assembling apparatus for a variable height box that is bent into two parts, pressed at both ends by pressing parts that are operated by a cylinder, and crimped to the other with an adhesive-applied part. The crimping | compression-bonding mechanism in any one of Claims 1 thru | or 4.
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