JP6162439B2 - Milk fat cream and method for producing the same - Google Patents

Milk fat cream and method for producing the same Download PDF

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JP6162439B2
JP6162439B2 JP2013048318A JP2013048318A JP6162439B2 JP 6162439 B2 JP6162439 B2 JP 6162439B2 JP 2013048318 A JP2013048318 A JP 2013048318A JP 2013048318 A JP2013048318 A JP 2013048318A JP 6162439 B2 JP6162439 B2 JP 6162439B2
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cream
milk
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homogenized
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達也 小杉
達也 小杉
木村 浩
浩 木村
裕輔 鈴木
裕輔 鈴木
武藤 高明
高明 武藤
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Megmilk Snow Brand Co Ltd
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本発明は、新規な乳脂肪クリーム及びその製造方法に関する。なお、本発明において、「乳脂肪クリーム」とは、乳及び乳製品の成分規格等に関する省令(昭和26年12月27日厚生省令第52号、以下「乳等省令」という。)によって規定される「種類別 クリーム」を意味するものである。   The present invention relates to a novel milk fat cream and a method for producing the same. In the present invention, “milk fat cream” is defined by a ministerial ordinance (December 27, 1951, Ministry of Health and Welfare Ordinance No. 52, hereinafter referred to as “Milk Ordinance”). Means “creams by type”.

一般に、クリームと呼ばれるものには、乳脂肪のみからなる乳脂肪クリームのほか、乳脂肪に乳化剤や安定剤を加えたもの、植物性脂肪に乳化剤や安定剤を加えたもの、乳脂肪と植物性脂肪の混合脂肪に乳化剤や安定剤を加えたものがある。乳等省令上は、乳脂肪クリームのみが「種類別 クリーム」とされ、その他の乳化剤、安定剤を加えたもの(以下、「合成クリーム」という。)は「乳又は乳製品を主要原料とする食品」として定義されている。   In general, what is called cream includes milk fat cream consisting only of milk fat, milk fat added with emulsifier and stabilizer, vegetable fat added with emulsifier and stabilizer, milk fat and vegetable There are mixed fats with emulsifiers and stabilizers added. Under the Ordinance of Milk, etc., only milk fat cream is classified as “Cream by type”, and other emulsifiers and stabilizers (hereinafter referred to as “synthetic cream”) “ Defined as “food”.

製菓、製パン、デザートの製造においては、乳脂肪クリーム、合成クリームのいずれも使用されているが、近年は添加剤を一切使用しないという点から乳脂肪クリームが好まれる傾向がある。合成クリームは、配合油脂の選択の自由度が高く、また乳化剤や安定剤の組み合わせも多種多様な選択が可能であることから、ホイップ性と乳化安定性に優れた製品を提供できるというメリットがあるが、一方で、乳脂肪クリームと比較すると、芳醇でフレッシュな乳の風味に欠け、風味の面で劣るというデメリットがある。   In the manufacture of confectionery, bread making and dessert, both milk fat cream and synthetic cream are used, but in recent years, milk fat cream tends to be preferred because no additives are used at all. Synthetic creams have the advantage of providing products with excellent whipping properties and emulsification stability because they have a high degree of freedom in selecting blended fats and oils and a wide variety of combinations of emulsifiers and stabilizers are possible. However, compared with milk fat cream, there is a demerit that it lacks the flavor of rich and fresh milk and is inferior in flavor.

乳脂肪クリームは、乳から分離したクリーム、もしくは乳から分離したクリームを殺菌処理したものを生乳で脂肪調整した後、均質、殺菌、再均質、冷却して製造されるのが一般的である。乳脂肪クリームは乳脂肪独特の風味やコクを有し、風味の点で合成クリームより優れるが、定義上、安定性を付与するための乳化剤や安定剤を添加することができないため、ホイップ性や乳化安定性等の物性の付与は、専ら製造条件の制御によって行わなければならない。よって、ホイップ性や乳化安定性においては、合成クリームに劣るという問題がある。特に、乳脂肪クリームでは、保存時や流通時において振動が加わったり温度変化が生じたりした場合に、乳脂肪球の凝集が生じやすいという問題があった。
乳脂肪クリームの乳化安定性の改善方法としては、超高温殺菌法(UHT法)による殺菌工程の前後で均質化することにより脂肪層の浮上を抑制する方法(特許文献1)が報告されているが、この方法では十分ではない。また、クリーム加熱殺菌処理後の冷却工程において、一旦7℃〜25℃まで急速に冷却し、その温度で1分間〜30分間保持し、その後3℃〜5℃まで急速に冷却することで、乳化安定性を付与する方法(特許文献2)が報告されている。しかし、この方法では冷蔵保存時での振動耐性は付与されるが、温度変化等に対する耐性は付与されず、乳化安定性としては不十分である。
この他にも乳脂肪クリームの製造に関して、生乳を膜濃縮処理、脱酸素処理を行なうことで風味と物性に優れたクリームの製造方法(特許文献3)も報告されているが、この方法は、製造に特別な装置や複雑な工程が必要となるほか、得られた乳脂肪クリームの乳化安定性は十分なものではない。
Milk fat cream is generally produced by adjusting fat with raw milk after cream sterilized from milk or cream sterilized from milk, and then homogenized, sterilized, re-homogenized, and cooled. Milk fat cream has a flavor and richness unique to milk fat, and is superior to synthetic cream in terms of flavor, but by definition, emulsifiers and stabilizers for imparting stability cannot be added. The addition of physical properties such as emulsification stability must be performed exclusively by controlling the production conditions. Therefore, there is a problem that the whipping property and the emulsion stability are inferior to the synthetic cream. In particular, the milk fat cream has a problem that milk fat globules are likely to aggregate when a vibration is applied or a temperature change occurs during storage or distribution.
As a method for improving the emulsification stability of milk fat cream, there has been reported a method (Patent Document 1) for suppressing the fat layer from rising by homogenization before and after the sterilization step by the ultra-high temperature sterilization method (UHT method). However, this method is not enough. Further, in the cooling step after the cream heat sterilization treatment, the emulsion is rapidly cooled to 7 to 25 ° C., held at that temperature for 1 to 30 minutes, and then rapidly cooled to 3 to 5 ° C. to emulsify. A method of imparting stability (Patent Document 2) has been reported. However, this method provides vibration resistance during refrigerated storage, but does not provide resistance to temperature changes and the like, and is insufficient as emulsion stability.
In addition to the production of milk fat cream, a method for producing cream (Patent Document 3) having excellent flavor and physical properties by performing membrane concentration treatment and deoxygenation treatment of raw milk has also been reported. In addition to requiring special equipment and complicated processes for production, the emulsion stability of the obtained milk fat cream is not sufficient.

特開2007−259831号公報JP 2007-259831 A 特開2006−325426号公報JP 2006-325426 A 特開2006−141273号公報JP 2006-141273 A

本発明は、保存時の安定性に優れた、従来よりも乳脂肪球の凝集が抑制された乳脂肪クリームの提供を課題とする。   An object of the present invention is to provide a milk fat cream excellent in stability during storage and in which aggregation of milk fat globules is suppressed as compared with the conventional art.

本発明は、以下のとおりである。
(1)乳脂肪クリーム中の全脂肪に対し、遊離脂肪の割合が3.5%以下であることを特徴とする乳脂肪クリーム。
(2)脂肪球のメディアン径が2.4μmより大きいことを特徴とする(1)記載の乳脂肪クリーム。
(3)原料乳からクリームを分離するクリーム分離工程と、前記分離工程によって分離されたクリームを殺菌するクリーム殺菌工程とを含む乳脂肪クリームの製造方法において、前記クリーム分離工程前に原料乳を均質処理する原料乳均質工程を含むことを特徴とする遊離脂肪率が3.5%以下の乳脂肪クリームの製造方法。
(4)前記原料乳均質工程が、原料乳を2.0MPa未満の均質圧で均質処理する工程であることを特徴とする(3)記載の遊離脂肪率が3.5%以下の乳脂肪クリームの製造方法。
(5)前記クリーム殺菌工程前及び/又は前記クリーム殺菌工程後に、分離後のクリームを均質処理するクリーム均質処理工程を含むことを特徴とする(3)又は(4)記載の遊離脂肪率が3.5%以下の乳脂肪クリームの製造方法。
The present invention is as follows.
(1) A milk fat cream, wherein the percentage of free fat is 3.5% or less with respect to the total fat in the milk fat cream.
(2) The milk fat cream according to (1), wherein the median diameter of fat globules is larger than 2.4 μm.
(3) In a milk fat cream manufacturing method comprising a cream separation step for separating cream from raw milk and a cream sterilization step for sterilizing cream separated by the separation step, the raw material milk is homogenized before the cream separation step A method for producing a milk fat cream having a free fat ratio of 3.5% or less, comprising a raw material milk homogenization process.
(4) The milk fat cream having a free fat ratio of 3.5% or less according to (3), wherein the raw material milk homogenization step is a step of homogenizing raw material milk with a homogeneous pressure of less than 2.0 MPa. Manufacturing method.
(5) The ratio of free fat according to (3) or (4) is characterized by including a cream homogenization process for homogenizing the separated cream before and / or after the cream sterilization process. A method for producing 5% or less milk fat cream.

本発明によれば、保存時の安定性に優れた、従来よりも乳脂肪球の凝集が抑制された乳脂肪クリームが得られる。   ADVANTAGE OF THE INVENTION According to this invention, the milk fat cream which was excellent in the stability at the time of storage and in which aggregation of milk fat globules was suppressed conventionally is obtained.

以下、本発明につき、さらに詳細に説明する。
本発明における乳脂肪クリームとは、乳等省令上の「種類別 クリーム」であり、乳化剤や安定剤などの添加物を含まないものである。乳脂肪クリームは、通常、原料乳をディスク型の遠心分離機を通してクリームと脱脂乳に分離するクリーム分離工程、分離されたクリームを殺菌するクリーム殺菌工程、殺菌後のクリームを冷却するクリーム冷却工程を経て製造される。また、必要に応じて殺菌工程前及び/又は殺菌工程後にクリームを均質化するクリーム均質工程を経てもよい。本発明の乳脂肪クリームは、前記の工程に加えて、クリーム分離工程前に、原料乳に均質処理を行なう原料乳均質工程を経ることを特徴とする。
Hereinafter, the present invention will be described in more detail.
The milk fat cream in the present invention is a “type-specific cream” according to a ministerial ordinance such as milk and does not contain additives such as emulsifiers and stabilizers. Milk fat cream usually includes a cream separation process for separating raw milk into cream and skim milk through a disk-type centrifuge, a cream sterilization process for sterilizing the separated cream, and a cream cooling process for cooling the sterilized cream. It is manufactured after. Moreover, you may pass through the cream homogenization process of homogenizing cream before a disinfection process and / or after a disinfection process as needed. In addition to the above steps, the milk fat cream of the present invention is characterized by undergoing a raw material milk homogenization step in which the raw material milk is subjected to a homogenous treatment before the cream separation step.

本発明の乳脂肪クリームは、原料乳均質工程を経ることによって、乳脂肪クリーム中の遊離脂肪率(乳脂肪クリーム中の全脂肪に対する遊離脂肪の割合)を3.5%以下に調製する。これにより、乳脂肪クリームの乳化安定性が増し、保存時や流通時において振動や温度変化が加わった場合においても乳脂肪球の凝集が抑制された乳脂肪クリームを得ることができる。また、より好ましくは、乳脂肪クリーム中の遊離脂肪率を3.0%以下に調製することにより、さらに乳化安定性の高い乳脂肪クリームを得ることができる。
従来、乳脂肪クリームの製造工程で行われる均質工程は、原料乳に対してではなく、専ら原料乳をディスク型の遠心分離機を通してクリームと脱脂乳に分離するクリーム分離工程後に得られたクリームに対して行われる、クリーム均質工程であった。これは原料乳に対して均質処理を行うと、クリーム分離工程の効率が低下し、歩留まりが悪化するためである。したがって、乳脂肪クリームの製造において、原料乳に対する均質処理は従来検討されてこなかった。本願発明は、原料乳に対して均質処理を行うことにより、クリーム分離工程での効率は低下するものの、得られる乳脂肪クリームが従来のものよりも、きわめて高い乳化安定性を有することを見出して、完成させたものである。
なお、クリーム分離工程後に得られたクリームに対して均質処理を行った場合、乳脂肪クリーム中の遊離脂肪率は6.5%以上となり、本願発明の方法によって得られる乳脂肪クリームとは明確に区別できるものである。
The milk fat cream of the present invention is adjusted to a free fat ratio in the milk fat cream (ratio of free fat to the total fat in the milk fat cream) to 3.5% or less by going through the raw material milk homogenization process. Thereby, the emulsification stability of the milk fat cream is increased, and a milk fat cream in which aggregation of milk fat globules is suppressed even when vibration or temperature change is applied during storage or distribution can be obtained. More preferably, a milk fat cream with higher emulsification stability can be obtained by adjusting the free fat ratio in the milk fat cream to 3.0% or less.
Conventionally, the homogenization process performed in the milk fat cream manufacturing process is not for raw milk, but for cream obtained after the cream separation process, where the raw milk is separated into cream and skim milk through a disk-type centrifuge. On the other hand, it was a cream homogeneous process. This is because when the homogeneous treatment is performed on the raw material milk, the efficiency of the cream separation step is reduced and the yield is deteriorated. Accordingly, in the production of milk fat cream, a homogenous treatment for raw milk has not been studied so far. The present invention finds that the milk fat cream obtained has a much higher emulsification stability than the conventional one, although the efficiency in the cream separation step is reduced by homogenizing the raw material milk. , Completed.
When the cream obtained after the cream separation step is homogenized, the percentage of free fat in the milk fat cream is 6.5% or more, which is clearly different from the milk fat cream obtained by the method of the present invention. It can be distinguished.

原料乳均質工程では、原料乳を所定の均質化温度になるように加温した後、均質機を用いて均質化する。原料乳の加温には、プレート式熱交換機、バッチ式加熱機等が用いることができる。中でも、原料乳の加温効率の点から、プレート式熱交換機を用いることが好ましい。また、均質化には、ホモゲナイザーなどの均質機のほか、マイクロフルイダイザー、コロイドミル等を用いてもよい。原料乳の均質化効率及び処理量の能力の点から、ホモゲナイザーを用いることが好ましく、その中でも二段均質機を用いることが好ましい。
また、均質化圧力は、均質機の種類、原料乳の処理流量やホモバブルの形状、均質化温度等の製造条件の違いにより適宜変更すればよいが、特に均質化圧力を加えなくてもよい。均質処理時の均質化圧力を上げれば上げるほど乳脂肪クリーム中の遊離脂肪率は低下させることができるが、均質化圧力をかけずに均質処理した場合(均質機を通過させた場合)においても、乳脂肪クリーム中の遊離脂肪率は3.4%前後となる。
なお、均質化圧力を上げるほど、乳脂肪クリーム中の遊離脂肪率を低下させることができるが、一方で次工程であるクリーム分離工程の効率が低下する。したがって、得られる乳脂肪クリームの脂肪球のメディアン径が2.4μmよりも大きくなる程度の均質化圧力(2.0MPa未満)が好ましいが、求める乳化安定性とクリーム分離工程の効率を鑑み、適宜決定すればよい。
In the raw material milk homogenization step, the raw material milk is heated to a predetermined homogenization temperature and then homogenized using a homogenizer. A plate type heat exchanger, a batch type heating machine, etc. can be used for heating raw material milk. Especially, it is preferable to use a plate type heat exchanger from the point of the heating efficiency of raw material milk. For homogenization, a microfluidizer, a colloid mill, or the like may be used in addition to a homogenizer such as a homogenizer. From the point of homogenization efficiency of raw material milk and ability of processing amount, it is preferable to use a homogenizer, and among these, it is preferable to use a two-stage homogenizer.
Further, the homogenization pressure may be appropriately changed depending on the production conditions such as the type of homogenizer, the raw milk processing flow rate, the shape of homobubbles, and the homogenization temperature. However, the homogenization pressure is not particularly required. The higher the homogenization pressure at the time of homogenization, the lower the percentage of free fat in milk fat cream can be reduced, but even when homogenization is performed without applying homogenization pressure (when passed through a homogenizer) The percentage of free fat in the milk fat cream is around 3.4%.
In addition, although the free fat rate in milk fat cream can be reduced, so that homogenization pressure is raised, on the other hand, the efficiency of the cream separation process which is the next process falls. Therefore, a homogenization pressure (less than 2.0 MPa) is preferred so that the median diameter of fat globules in the obtained milk fat cream is larger than 2.4 μm, but in view of the required emulsion stability and the efficiency of the cream separation step, Just decide.

なお、クリーム分離工程、クリーム殺菌工程は、適宜既知の手法を用いて行なえばよく、クリーム分離工程では、ディスク型の遠心分離機等を用いて行なえばよい。またクリーム殺菌工程では、例えば、保持殺菌法では63℃30分間、プレート式熱交換殺菌法では72〜75℃15秒、82〜85℃10秒間の高温短時間殺菌法(HTST法)あるいは130〜140℃2秒間の超高温殺菌法(UHT法)等の条件で実施すればよい。また、通常は、殺菌工程を経たクリームは直ちに10℃以下に冷却されるが、このクリーム殺菌工程前後でクリーム均質工程を行なってもよい。クリーム均質工程についても、既知の方法で行なえばよく、例えば1.0MPa程度の均質圧で均質処理を行なえばよい。   In addition, what is necessary is just to perform a cream separation process and a cream sterilization process suitably using a known method, and what is necessary is just to perform using a disk-type centrifuge in a cream separation process. In the cream sterilization process, for example, the retention sterilization method is 63 ° C. for 30 minutes, the plate heat exchange sterilization method is 72 to 75 ° C. for 15 seconds, 82 to 85 ° C. for 10 seconds, the high temperature short time sterilization method (HTST method), or 130 to What is necessary is just to implement on conditions, such as a 140 degreeC 2 second ultra high temperature sterilization method (UHT method). Normally, the cream that has undergone the sterilization process is immediately cooled to 10 ° C. or less, but the cream homogenization process may be performed before and after the cream sterilization process. The cream homogenization process may be performed by a known method, for example, homogenization may be performed with a homogeneous pressure of about 1.0 MPa.

以下に本発明の実施例、参考例、試験例を挙げて説明するが、本発明はこれらに限定されるものではない。   Examples, reference examples, and test examples of the present invention will be described below, but the present invention is not limited thereto.

原料乳を60℃まで加温したものを均質圧0.0MPaで均質処理し、その後遠心分離機にて脂肪率45%のクリームを分離した。得られたクリームをプレート式殺菌機に通液し、120℃、2秒の殺菌処理を行なった。殺菌後、約50℃までプレート冷却したのち、クリームをパウチに700g採取し、冷却して乳脂肪クリーム(実施例品1)を得た。得られた乳脂肪クリームは5℃で保存した。   The raw milk heated to 60 ° C. was homogenized at a homogeneous pressure of 0.0 MPa, and then a cream with a fat percentage of 45% was separated by a centrifuge. The obtained cream was passed through a plate type sterilizer and sterilized at 120 ° C. for 2 seconds. After sterilization, the plate was cooled to about 50 ° C., and 700 g of the cream was collected in a pouch and cooled to obtain a milk fat cream (Example Product 1). The obtained milk fat cream was stored at 5 ° C.

原料乳を60℃まで加温したものを均質圧0.5MPaで均質処理し、その後遠心分離機にて脂肪率45%のクリームを分離した。得られたクリームをプレート式殺菌機に通液し、120℃、2秒の殺菌処理を行なった。殺菌後、約50℃までプレート冷却したのち、クリームをパウチに700g採取し、冷却して乳脂肪クリーム(実施例品2)を得た。得られた乳脂肪クリームは5℃で保存した。   The raw milk heated to 60 ° C. was homogenized at a homogeneous pressure of 0.5 MPa, and then a cream with a fat percentage of 45% was separated by a centrifuge. The obtained cream was passed through a plate type sterilizer and sterilized at 120 ° C. for 2 seconds. After sterilization, the plate was cooled to about 50 ° C., and 700 g of the cream was collected in a pouch and cooled to obtain a milk fat cream (Example Product 2). The obtained milk fat cream was stored at 5 ° C.

原料乳を60℃まで加温したものを均質圧1.0MPaで均質処理し、その後遠心分離機にて脂肪率45%のクリームを分離した。得られたクリームをプレート式殺菌機に通液し、120℃、2秒の殺菌処理を行なった。殺菌後、約50℃までプレート冷却したのち、クリームをパウチに700g採取し、冷却して乳脂肪クリーム(実施例品3)を得た。得られた乳脂肪クリームは5℃で保存した。   The raw milk heated to 60 ° C. was homogenized at a homogeneous pressure of 1.0 MPa, and then a cream with a fat percentage of 45% was separated by a centrifuge. The obtained cream was passed through a plate type sterilizer and sterilized at 120 ° C. for 2 seconds. After sterilization, the plate was cooled to about 50 ° C., and 700 g of the cream was collected in a pouch and cooled to obtain milk fat cream (Example Product 3). The obtained milk fat cream was stored at 5 ° C.

原料乳を60℃まで加温したものを均質圧1.5MPaで均質処理し、その後遠心分離機にて脂肪率45%のクリームを分離した。得られたクリームをプレート式殺菌機に通液し、120℃、2秒の殺菌処理を行なった。殺菌後、約50℃までプレート冷却したのち、クリームをパウチに700g採取し、冷却して乳脂肪クリーム(実施例品4)を得た。得られた乳脂肪クリームは5℃で保存した。   The raw milk heated to 60 ° C. was homogenized at a homogeneous pressure of 1.5 MPa, and then a cream with a fat percentage of 45% was separated by a centrifuge. The obtained cream was passed through a plate type sterilizer and sterilized at 120 ° C. for 2 seconds. After sterilization, the plate was cooled to about 50 ° C., and 700 g of the cream was collected in a pouch and cooled to obtain a milk fat cream (Example Product 4). The obtained milk fat cream was stored at 5 ° C.

原料乳を60℃まで加温したものを均質圧2.0MPaで均質処理し、その後遠心分離機にて脂肪率45%のクリームを分離した。得られたクリームをプレート式殺菌機に通液し、120℃、2秒の殺菌処理を行なった。殺菌後、約50℃までプレート冷却したのち、クリームをパウチに700g採取し、冷却して乳脂肪クリーム(実施例品5)を得た。得られた乳脂肪クリームは5℃で保存した。   The raw milk heated to 60 ° C. was homogenized at a homogeneous pressure of 2.0 MPa, and then a cream with a fat percentage of 45% was separated by a centrifuge. The obtained cream was passed through a plate type sterilizer and sterilized at 120 ° C. for 2 seconds. After sterilization, the plate was cooled to about 50 ° C., and 700 g of the cream was collected in a pouch and cooled to obtain milk fat cream (Example Product 5). The obtained milk fat cream was stored at 5 ° C.

原料乳を60℃まで加温したものを均質圧0.5MPaで均質処理し、その後遠心分離機にて脂肪率45%のクリームを分離した。得られたクリームを均質圧1.0MPaで均質処理し、プレート式殺菌機に通液して、120℃、2秒の殺菌処理を行なった。殺菌後、約50℃までプレート冷却したのち、クリームをパウチに700g採取し、冷却して乳脂肪クリーム(実施例品6)を得た。得られた乳脂肪クリームは5℃で保存した。   The raw milk heated to 60 ° C. was homogenized at a homogeneous pressure of 0.5 MPa, and then a cream with a fat percentage of 45% was separated by a centrifuge. The obtained cream was homogenized at a homogeneous pressure of 1.0 MPa, passed through a plate sterilizer, and sterilized at 120 ° C. for 2 seconds. After sterilization, the plate was cooled to about 50 ° C., and 700 g of the cream was collected in a pouch and cooled to obtain milk fat cream (Example Product 6). The obtained milk fat cream was stored at 5 ° C.

原料乳を60℃まで加温したものを均質圧0.5MPaで均質処理し、その後遠心分離機にて脂肪率45%のクリームを分離した。得られたクリームを均質圧2.0MPaで均質処理し、プレート式殺菌機に通液して、120℃、2秒の殺菌処理を行なった。殺菌後、約50℃までプレート冷却したのち、クリームをパウチに700g採取し、冷却して乳脂肪クリーム(実施例品7)を得た。得られた乳脂肪クリームは5℃で保存した。   The raw milk heated to 60 ° C. was homogenized at a homogeneous pressure of 0.5 MPa, and then a cream with a fat percentage of 45% was separated by a centrifuge. The resulting cream was homogenized at a homogeneous pressure of 2.0 MPa, passed through a plate type sterilizer, and sterilized at 120 ° C. for 2 seconds. After sterilization, the plate was cooled to about 50 ° C., and 700 g of the cream was collected in a pouch and cooled to obtain milk fat cream (Example Product 7). The obtained milk fat cream was stored at 5 ° C.

原料乳を60℃まで加温したものを均質圧0.5MPaで均質処理し、その後遠心分離機にて脂肪率45%のクリームを分離した。得られたクリームをプレート式殺菌機に通液し、120℃、2秒の殺菌処理を行なった。その後、約50℃までプレート冷却した後、均質圧1.0MPaで均質処理し、均質処理後のクリームをパウチに700g採取し、冷却して乳脂肪クリーム(実施例品8)を得た。得られた乳脂肪クリームは5℃で保存した。   The raw milk heated to 60 ° C. was homogenized at a homogeneous pressure of 0.5 MPa, and then a cream with a fat percentage of 45% was separated by a centrifuge. The obtained cream was passed through a plate type sterilizer and sterilized at 120 ° C. for 2 seconds. Thereafter, the plate was cooled to about 50 ° C., and then homogenized with a homogeneous pressure of 1.0 MPa. 700 g of the homogenized cream was collected in a pouch and cooled to obtain a milk fat cream (Example Product 8). The obtained milk fat cream was stored at 5 ° C.

原料乳を60℃まで加温したものを均質圧0.5MPaで均質処理し、その後遠心分離機にて脂肪率45%のクリームを分離した。得られたクリームをプレート式殺菌機に通液し、120℃、2秒の殺菌処理を行なった。その後、約50℃までプレート冷却した後、均質圧2.0MPaで均質処理し、均質処理後のクリームをパウチに700g採取し、冷却して乳脂肪クリーム(実施例品9)を得た。得られた乳脂肪クリームは5℃で保存した。   The raw milk heated to 60 ° C. was homogenized at a homogeneous pressure of 0.5 MPa, and then a cream with a fat percentage of 45% was separated by a centrifuge. The obtained cream was passed through a plate type sterilizer and sterilized at 120 ° C. for 2 seconds. Thereafter, the plate was cooled to about 50 ° C., and then homogenized at a homogeneous pressure of 2.0 MPa. 700 g of the homogenized cream was collected in a pouch and cooled to obtain a milk fat cream (Example Product 9). The obtained milk fat cream was stored at 5 ° C.

原料乳を60℃まで加温したものを均質圧0.5MPaで均質処理し、その後遠心分離機にて脂肪率45%のクリームを分離した。得られたクリームを均質圧1.0MPaで均質処理した後、プレート式殺菌機に通液し、120℃、2秒の殺菌処理を行なった。その後、約50℃までプレート冷却したのち、再度均質圧1.0MPaで均質処理し、均質処理後のクリームをパウチに700g採取し、冷却して乳脂肪クリーム(実施例品10)を得た。得られた乳脂肪クリームは5℃で保存した。   The raw milk heated to 60 ° C. was homogenized at a homogeneous pressure of 0.5 MPa, and then a cream with a fat percentage of 45% was separated by a centrifuge. The obtained cream was homogenized at a uniform pressure of 1.0 MPa, then passed through a plate sterilizer, and sterilized at 120 ° C. for 2 seconds. Thereafter, the plate was cooled to about 50 ° C., and then homogenized again at a homogeneous pressure of 1.0 MPa. 700 g of the homogenized cream was collected in a pouch and cooled to obtain a milk fat cream (Example Product 10). The obtained milk fat cream was stored at 5 ° C.

原料乳を60℃まで加温したものを均質圧0.5MPaで均質処理し、その後遠心分離機にて脂肪率45%のクリームを分離した。得られたクリームを均質圧2.0MPaで均質処理した後、プレート式殺菌機に通液し、120℃、2秒の殺菌処理を行なった。その後、約50℃までプレート冷却したのち、再度均質圧2.0MPaで均質処理し、均質処理後のクリームをパウチに700g採取し、冷却して乳脂肪クリーム(実施例品11)を得た。得られた乳脂肪クリームは5℃で保存した。   The raw milk heated to 60 ° C. was homogenized at a homogeneous pressure of 0.5 MPa, and then a cream with a fat percentage of 45% was separated by a centrifuge. The resulting cream was homogenized at a homogeneous pressure of 2.0 MPa, then passed through a plate sterilizer, and sterilized at 120 ° C. for 2 seconds. Thereafter, the plate was cooled to about 50 ° C., and then homogenized again at a homogeneous pressure of 2.0 MPa. 700 g of the homogenized cream was collected in a pouch and cooled to obtain a milk fat cream (Example Product 11). The obtained milk fat cream was stored at 5 ° C.

[比較例1]
原料乳を60℃まで加温した後、遠心分離機にて脂肪率45%のクリームを分離した。得られたクリームを均質圧0.0MPaで均質処理し、プレート式殺菌機に通液して120℃、2秒の殺菌処理を行なった。その後、約50℃までプレート冷却したのち、クリームをパウチに700g採取し、冷却して乳脂肪クリーム(比較例品1)を得た。得られた乳脂肪クリームは5℃で保存した。
[Comparative Example 1]
After heating raw material milk to 60 degreeC, the cream with a fat content of 45% was isolate | separated with the centrifuge. The obtained cream was homogenized at a homogeneous pressure of 0.0 MPa, passed through a plate sterilizer, and sterilized at 120 ° C. for 2 seconds. Thereafter, after cooling the plate to about 50 ° C., 700 g of the cream was collected in a pouch and cooled to obtain a milk fat cream (Comparative Example Product 1). The obtained milk fat cream was stored at 5 ° C.

[比較例2]
原料乳を60℃まで加温した後、遠心分離機にて脂肪率45%のクリームを分離した。得られたクリームを均質圧1.0MPaで均質処理し、プレート式殺菌機に通液して120℃、2秒の殺菌処理を行なった。その後、約50℃までプレート冷却したのち、クリームをパウチに700g採取し、冷却して乳脂肪クリーム(比較例品2)を得た。得られた乳脂肪クリームは5℃で保存した。
[Comparative Example 2]
After heating raw material milk to 60 degreeC, the cream with a fat content of 45% was isolate | separated with the centrifuge. The obtained cream was homogenized at a homogeneous pressure of 1.0 MPa, passed through a plate type sterilizer, and sterilized at 120 ° C. for 2 seconds. Thereafter, after cooling the plate to about 50 ° C., 700 g of the cream was collected in a pouch and cooled to obtain a milk fat cream (Comparative Example Product 2). The obtained milk fat cream was stored at 5 ° C.

[比較例3]
原料乳を60℃まで加温した後、遠心分離機にて脂肪率45%のクリームを分離した。得られたクリームを均質圧2.0MPaで均質処理し、プレート式殺菌機に通液して120℃、2秒の殺菌処理を行なった。その後、約50℃までプレート冷却したのち、クリームをパウチに700g採取し、冷却して乳脂肪クリーム(比較例品3)を得た。得られた乳脂肪クリームは5℃で保存した。
[Comparative Example 3]
After heating raw material milk to 60 degreeC, the cream with a fat content of 45% was isolate | separated with the centrifuge. The obtained cream was homogenized at a homogeneous pressure of 2.0 MPa, passed through a plate type sterilizer, and sterilized at 120 ° C. for 2 seconds. Thereafter, after cooling the plate to about 50 ° C., 700 g of the cream was collected in a pouch and cooled to obtain a milk fat cream (Comparative Example Product 3). The obtained milk fat cream was stored at 5 ° C.

[比較例4]
原料乳を60℃まで加温した後、遠心分離機にて脂肪率45%のクリームを分離した。得られたクリームをプレート式殺菌機に通液し、120℃、2秒の殺菌処理を行ない、その後、約50℃までプレート冷却した後、均質圧0.0MPaで均質処理し、均質処理後のクリームをパウチに700g採取し、冷却して乳脂肪クリーム(比較例品4)を得た。得られた乳脂肪クリームは5℃で保存した。
[Comparative Example 4]
After heating raw material milk to 60 degreeC, the cream with a fat content of 45% was isolate | separated with the centrifuge. The obtained cream was passed through a plate-type sterilizer, sterilized at 120 ° C. for 2 seconds, then cooled to about 50 ° C., and then homogenized at a uniform pressure of 0.0 MPa. 700 g of the cream was collected in a pouch and cooled to obtain a milk fat cream (Comparative Product 4). The obtained milk fat cream was stored at 5 ° C.

[比較例5]
原料乳を60℃まで加温した後、遠心分離機にて脂肪率45%のクリームを分離した。得られたクリームをプレート式殺菌機に通液し、120℃、2秒の殺菌処理を行ない、その後、約50℃までプレート冷却した後、均質圧1.0MPaで均質処理し、均質処理後のクリームをパウチに700g採取し、冷却して乳脂肪クリーム(比較例品5)を得た。得られた乳脂肪クリームは5℃で保存した。
[Comparative Example 5]
After heating raw material milk to 60 degreeC, the cream with a fat content of 45% was isolate | separated with the centrifuge. The obtained cream was passed through a plate-type sterilizer, sterilized at 120 ° C. for 2 seconds, then cooled to about 50 ° C., and then homogenized at a homogeneous pressure of 1.0 MPa. 700 g of the cream was collected in a pouch and cooled to obtain a milk fat cream (Comparative Product 5). The obtained milk fat cream was stored at 5 ° C.

[比較例6]
原料乳を60℃まで加温した後、遠心分離機にて脂肪率45%のクリームを分離した。得られたクリームをプレート式殺菌機に通液し、120℃、2秒の殺菌処理を行ない、その後、約50℃までプレート冷却した後、均質圧2.0MPaで均質処理し、均質処理後のクリームをパウチに700g採取し、冷却して乳脂肪クリーム(比較例品6)を得た。
[Comparative Example 6]
After heating raw material milk to 60 degreeC, the cream with a fat content of 45% was isolate | separated with the centrifuge. The obtained cream was passed through a plate-type sterilizer, sterilized at 120 ° C. for 2 seconds, then cooled to about 50 ° C., and then homogenized at a homogeneous pressure of 2.0 MPa. 700 g of the cream was collected in a pouch and cooled to obtain a milk fat cream (Comparative Product 6).

[比較例7]
原料乳を60℃まで加温した後、遠心分離機にて脂肪率45%のクリームを分離した。得られたクリームを均質圧1.0MPaで均質処理した後、プレート式殺菌機に通液し、120℃、2秒の殺菌処理を行なった。その後、約50℃までプレート冷却したのち、再度均質圧1.0MPaで均質処理し、均質処理後のクリームをパウチに700g採取し、冷却して乳脂肪クリーム(比較例品7)を得た。得られた乳脂肪クリームは5℃で保存した。
[Comparative Example 7]
After heating raw material milk to 60 degreeC, the cream with a fat content of 45% was isolate | separated with the centrifuge. The obtained cream was homogenized at a homogeneous pressure of 1.0 MPa, then passed through a plate sterilizer and sterilized at 120 ° C. for 2 seconds. Thereafter, the plate was cooled to about 50 ° C., and then homogenized again at a homogeneous pressure of 1.0 MPa. 700 g of the homogenized cream was collected in a pouch and cooled to obtain a milk fat cream (Comparative Product 7). The obtained milk fat cream was stored at 5 ° C.

[比較例8]
原料乳を60℃まで加温した後、遠心分離機にて脂肪率45%のクリームを分離した。得られたクリームを均質圧2.0MPaで均質処理した後、プレート式殺菌機に通液し、120℃、2秒の殺菌処理を行なった。その後、約50℃までプレート冷却したのち、再度均質圧2.0MPaで均質処理し、均質処理後のクリームをパウチに700g採取し、冷却して乳脂肪クリーム(比較例品8)を得た。得られた乳脂肪クリームは5℃で保存した。
[Comparative Example 8]
After heating raw material milk to 60 degreeC, the cream with a fat content of 45% was isolate | separated with the centrifuge. The obtained cream was homogenized at a homogeneous pressure of 2.0 MPa, then passed through a plate sterilizer, and sterilized at 120 ° C. for 2 seconds. Thereafter, the plate was cooled to about 50 ° C., and then homogenized again at a homogeneous pressure of 2.0 MPa. 700 g of the homogenized cream was collected in a pouch and cooled to obtain a milk fat cream (Comparative Product 8). The obtained milk fat cream was stored at 5 ° C.

[試験例1]
実施例品1〜11、比較例品1〜8について、遊離脂肪率を測定した。遊離脂肪率の測定は、以下の手順で実施した。分液ロートにクリーム30ml、四塩化炭素60mlを加え攪拌した後10分間静置後、下層の四塩化炭素を回収した。分液ロート中に残ったクリームに四塩化炭素30mlを加え攪拌した後10分間静置後、下層の四塩化炭素を回収した。回収した四塩化炭素90mlに等量の飽和食塩水を加え攪拌した後10分間静置後、下層の四塩化炭素を回収した。回収した四塩化炭素を加熱プレート上で気化させ、残った脂質を遊離脂肪と定義し、元のクリーム30ml中の脂肪重量に対する遊離脂肪率として算出した。算出した数値を表1に示す。
[Test Example 1]
The free fat percentage was measured for Examples 1 to 11 and Comparative Examples 1 to 8. The measurement of the free fat percentage was performed according to the following procedure. 30 ml of cream and 60 ml of carbon tetrachloride were added to a separatory funnel and stirred, and allowed to stand for 10 minutes, and then the lower layer of carbon tetrachloride was recovered. To the cream remaining in the separatory funnel, 30 ml of carbon tetrachloride was added and stirred, and allowed to stand for 10 minutes, and then the lower layer of carbon tetrachloride was recovered. An equivalent amount of saturated saline was added to 90 ml of the collected carbon tetrachloride, stirred and allowed to stand for 10 minutes, and then the lower layer carbon tetrachloride was collected. The recovered carbon tetrachloride was vaporized on a heating plate, the remaining lipid was defined as free fat, and the percentage of free fat relative to the weight of fat in 30 ml of the original cream was calculated. Table 1 shows the calculated values.

[試験例2]
実施例品1〜11、比較例品1〜8について、脂肪球のメディアン径を測定した。脂肪球のメディアン径の測定には、レーザー回折式粒度分布測定装置(SALD-3100、株式会社 島津製作所製)を用いた。測定した値を脂肪球径として表1に示す。
[Test Example 2]
The median diameters of fat globules were measured for Examples 1 to 11 and Comparative Examples 1 to 8. A laser diffraction particle size distribution analyzer (SALD-3100, manufactured by Shimadzu Corporation) was used to measure the median diameter of fat globules. The measured values are shown in Table 1 as fat globule diameters.

[試験例3]
実施例品1〜11、比較例品1〜8について、クリーム分離時におけるクリームの回収率を算出し分離効率を評価した。比較例品1の調製時の回収率を100%とし、これと比較して回収率95%以上のものを○、80%以上95%未満を△、80%未満を×とした。結果を分離効率として表1に示す。
[Test Example 3]
About Example goods 1-11 and comparative example goods 1-8, the recovery rate of the cream at the time of cream separation was computed, and separation efficiency was evaluated. The recovery rate at the time of preparation of Comparative Example Product 1 was 100%, and in comparison with this, those having a recovery rate of 95% or more were evaluated as ◯, 80% or more and less than 95% as Δ, and less than 80% as ×. The results are shown in Table 1 as separation efficiency.

[試験例4]
実施例品1〜11、比較例品1〜8について、乳化安定性の指標として凝集物評価を行なった。凝集物評価は、パウチに充填した700gのクリームを、冷蔵5℃で14日間保存後におけるクリーム中の凝集物とパウチ壁面に付着した凝集物を併せて目視にて5段階で評価(1点:凝集物がまったくない、2点:わずかに凝集物がある、3点:凝集物が散見される、4点:凝集物がある、5点:凝集物が多量にある)した。結果を凝集評価として表1に示す。
[Test Example 4]
For Examples 1 to 11 and Comparative Examples 1 to 8, aggregate evaluation was performed as an index of emulsion stability. Aggregate evaluation was conducted in five stages by visual observation of 700 g of cream filled in a pouch and the aggregate in the cream after being stored at 5 ° C. for 14 days and the aggregate adhered to the pouch wall (1 point: There was no aggregate at all, 2 points: slight aggregates, 3 points: aggregates scattered, 4 points: aggregates, 5 points: a lot of aggregates). The results are shown in Table 1 as the aggregation evaluation.

Figure 0006162439
Figure 0006162439

表1に示したように、原料乳に対して均質処理を行った実施例品1〜5については、遊離脂肪率が3.5%以下となり、冷蔵保存後においても凝集物はほとんど見られなかった。原料乳に均質処理を行わず、クリーム分離後のみに均質処理を行った比較例品1〜8については、均質処理が殺菌処理の前後のどちらか、または両方で行なったかに関わらず、また、その際の均質圧に関わらず、遊離脂肪率は6.5%以上となり、凝集物評価において、多数の凝集物が見られた。この結果から、乳脂肪クリームの遊離脂肪率を3.5%以下にすることによって、乳化を安定させ、凝集物の発生を抑制できることがあきらかとなった。
一方、原料乳の均質圧を2.0MPaとした実施例品5では、脂肪球径が2.25μmと極めて小さくなり、結果、乳脂肪クリームの分離効率が低下する傾向が見られた。これは、脂肪球が小さくなることで、クリームとして分離される脂肪分の分離効率が悪化したことによるものと考えられる。したがって、乳脂肪クリームのメディアン径は、好ましくは2.4μmよりも大きくすることが望ましい。ただし、分離効率を問題にしなければ、原料乳均質工程の均質圧を可能な範囲で高くすることで、凝集物の発生を抑制することが可能である。
また、原料乳均質工程を経た後に、クリームの均質処理を実施した場合(実施例品6〜11)においても、遊離脂肪率は3.5%以下であり、凝集物の発生を抑制することができることがあきらかとなった。
As shown in Table 1, with respect to Example products 1 to 5 in which the raw milk was homogenized, the free fat ratio was 3.5% or less, and almost no agglomerates were observed even after refrigerated storage. It was. For Comparative Examples 1 to 8 in which the raw milk was not homogenized and the homogenization was performed only after cream separation, regardless of whether the homogenization was performed before or after the sterilization, or both, Regardless of the homogenous pressure at that time, the free fat ratio was 6.5% or more, and a large number of aggregates were observed in the aggregate evaluation. From this result, it has become clear that by setting the free fat ratio of the milk fat cream to 3.5% or less, the emulsification can be stabilized and the generation of aggregates can be suppressed.
On the other hand, in Example Product 5 in which the homogeneous pressure of the raw material milk was 2.0 MPa, the fat globule diameter was as extremely small as 2.25 μm, and as a result, there was a tendency for the separation efficiency of milk fat cream to decrease. This is considered to be due to the fact that the separation efficiency of fat separated as a cream deteriorated as the fat globules became smaller. Therefore, the median diameter of the milk fat cream is preferably larger than 2.4 μm. However, if the separation efficiency is not a problem, it is possible to suppress the generation of aggregates by increasing the homogeneous pressure in the raw material milk homogeneous process as much as possible.
In addition, even when the cream is homogenized after passing through the raw material milk homogenization step (Example products 6 to 11), the free fat ratio is 3.5% or less, which suppresses the generation of aggregates. It became clear what we could do.

Claims (3)

脂肪率が35%程度〜55%程度であり、乳脂肪クリーム中の全脂肪に対し、遊離脂肪の割合が3.5%以下であり、脂肪球のメディアン径が2.4μmより大きいことを特徴とする乳脂肪クリーム。 The fat percentage is about 35% to 55%, the ratio of free fat to the total fat in milk fat cream is 3.5% or less, and the median diameter of fat globules is larger than 2.4 μm. And milk fat cream. 原料乳からクリームを分離するクリーム分離工程と、
前記分離工程によって分離されたクリームを殺菌するクリーム殺菌工程とを含む乳脂肪クリームの製造方法において、
前記クリーム分離工程前に原料乳を均質処理する原料乳均質工程を含み、
前記原料乳均質工程が、原料乳を2.0MPa未満の均質圧で均質処理する工程である
ことを特徴とする遊離脂肪率が3.5%以下の乳脂肪クリームの製造方法。
A cream separation step of separating the cream from the raw milk;
In the method for producing a milk fat cream comprising a cream sterilization step of sterilizing the cream separated by the separation step,
Including a raw material milk homogenization step for homogenizing raw material milk before the cream separation step,
The method for producing a milk fat cream having a free fat ratio of 3.5% or less, wherein the raw milk homogenization step is a step of homogenizing raw milk with a homogeneous pressure of less than 2.0 MPa .
前記クリーム殺菌工程前及び/又は前記クリーム殺菌工程後に、分離後のクリームを均質処理するクリーム均質処理工程を含むことを特徴とする請求項2記載の遊離脂肪率が3.5%以下の乳脂肪クリームの製造方法。
The milk fat having a free fat ratio of 3.5% or less according to claim 2, further comprising a cream homogenization step of homogenizing the separated cream before and / or after the cream sterilization step. Cream manufacturing method.
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