JP6160870B2 - Hydroxyl group-containing polymerizable copolymer, method for producing the same, active energy ray-curable resin composition, and cured product - Google Patents
Hydroxyl group-containing polymerizable copolymer, method for producing the same, active energy ray-curable resin composition, and cured product Download PDFInfo
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- JP6160870B2 JP6160870B2 JP2014087643A JP2014087643A JP6160870B2 JP 6160870 B2 JP6160870 B2 JP 6160870B2 JP 2014087643 A JP2014087643 A JP 2014087643A JP 2014087643 A JP2014087643 A JP 2014087643A JP 6160870 B2 JP6160870 B2 JP 6160870B2
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- Prior art keywords
- anhydride
- hydroxyl group
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- copolymer
- active energy
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- 229920001577 copolymer Polymers 0.000 title claims description 48
- 239000011342 resin composition Substances 0.000 title claims description 35
- 125000002887 hydroxy group Chemical group [H]O* 0.000 title claims description 33
- 238000004519 manufacturing process Methods 0.000 title claims description 24
- -1 cyclic acid anhydrides Chemical class 0.000 claims description 27
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 24
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 claims description 20
- 238000006243 chemical reaction Methods 0.000 claims description 19
- STMDPCBYJCIZOD-UHFFFAOYSA-N 2-(2,4-dinitroanilino)-4-methylpentanoic acid Chemical compound CC(C)CC(C(O)=O)NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O STMDPCBYJCIZOD-UHFFFAOYSA-N 0.000 claims description 11
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 claims description 11
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 claims description 11
- 239000002253 acid Substances 0.000 claims description 9
- 239000011203 carbon fibre reinforced carbon Substances 0.000 claims description 9
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 5
- 238000006116 polymerization reaction Methods 0.000 claims description 5
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 claims description 4
- 150000003077 polyols Chemical class 0.000 claims description 3
- MUTGBJKUEZFXGO-OLQVQODUSA-N (3as,7ar)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CCC[C@@H]2C(=O)OC(=O)[C@@H]21 MUTGBJKUEZFXGO-OLQVQODUSA-N 0.000 claims description 2
- JPSKCQCQZUGWNM-UHFFFAOYSA-N 2,7-Oxepanedione Chemical compound O=C1CCCCC(=O)O1 JPSKCQCQZUGWNM-UHFFFAOYSA-N 0.000 claims description 2
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 claims description 2
- OFNISBHGPNMTMS-UHFFFAOYSA-N 3-methylideneoxolane-2,5-dione Chemical compound C=C1CC(=O)OC1=O OFNISBHGPNMTMS-UHFFFAOYSA-N 0.000 claims description 2
- ANSXAPJVJOKRDJ-UHFFFAOYSA-N furo[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1=C2C(=O)OC(=O)C2=CC2=C1C(=O)OC2=O ANSXAPJVJOKRDJ-UHFFFAOYSA-N 0.000 claims description 2
- VANNPISTIUFMLH-UHFFFAOYSA-N glutaric anhydride Chemical compound O=C1CCCC(=O)O1 VANNPISTIUFMLH-UHFFFAOYSA-N 0.000 claims description 2
- 229920001519 homopolymer Polymers 0.000 claims description 2
- VYKXQOYUCMREIS-UHFFFAOYSA-N methylhexahydrophthalic anhydride Chemical compound C1CCCC2C(=O)OC(=O)C21C VYKXQOYUCMREIS-UHFFFAOYSA-N 0.000 claims description 2
- YTVNOVQHSGMMOV-UHFFFAOYSA-N naphthalenetetracarboxylic dianhydride Chemical compound C1=CC(C(=O)OC2=O)=C3C2=CC=C2C(=O)OC(=O)C1=C32 YTVNOVQHSGMMOV-UHFFFAOYSA-N 0.000 claims description 2
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 claims description 2
- 229920005862 polyol Polymers 0.000 claims description 2
- 229940014800 succinic anhydride Drugs 0.000 claims description 2
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 claims description 2
- OLQWMCSSZKNOLQ-UHFFFAOYSA-N 3-(2,5-dioxooxolan-3-yl)oxolane-2,5-dione Chemical compound O=C1OC(=O)CC1C1C(=O)OC(=O)C1 OLQWMCSSZKNOLQ-UHFFFAOYSA-N 0.000 claims 1
- VQVIHDPBMFABCQ-UHFFFAOYSA-N 5-(1,3-dioxo-2-benzofuran-5-carbonyl)-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(C(C=2C=C3C(=O)OC(=O)C3=CC=2)=O)=C1 VQVIHDPBMFABCQ-UHFFFAOYSA-N 0.000 claims 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims 1
- QWQXJGHZHFKUDU-UHFFFAOYSA-N [C].C(C(=C)C)(=O)OCC1CO1 Chemical compound [C].C(C(=C)C)(=O)OCC1CO1 QWQXJGHZHFKUDU-UHFFFAOYSA-N 0.000 claims 1
- NGWVVENDFMHRFT-UHFFFAOYSA-N acetic acid;furan-2,5-dione Chemical compound CC(O)=O.O=C1OC(=O)C=C1 NGWVVENDFMHRFT-UHFFFAOYSA-N 0.000 claims 1
- 229910052799 carbon Inorganic materials 0.000 claims 1
- 229920006163 vinyl copolymer Polymers 0.000 claims 1
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 30
- 239000000203 mixture Substances 0.000 description 30
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 20
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 20
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 20
- 239000011347 resin Substances 0.000 description 17
- 229920005989 resin Polymers 0.000 description 17
- 238000004945 emulsification Methods 0.000 description 14
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 12
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 12
- 239000004641 Diallyl-phthalate Substances 0.000 description 11
- QUDWYFHPNIMBFC-UHFFFAOYSA-N bis(prop-2-enyl) benzene-1,2-dicarboxylate Chemical compound C=CCOC(=O)C1=CC=CC=C1C(=O)OCC=C QUDWYFHPNIMBFC-UHFFFAOYSA-N 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 10
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 9
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 9
- 239000003085 diluting agent Substances 0.000 description 9
- LWRBVKNFOYUCNP-UHFFFAOYSA-N 2-methyl-1-(4-methylsulfanylphenyl)-2-morpholin-4-ylpropan-1-one Chemical compound C1=CC(SC)=CC=C1C(=O)C(C)(C)N1CCOCC1 LWRBVKNFOYUCNP-UHFFFAOYSA-N 0.000 description 8
- 230000009477 glass transition Effects 0.000 description 8
- 239000000123 paper Substances 0.000 description 7
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- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 5
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 5
- 239000003999 initiator Substances 0.000 description 5
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- 150000002009 diols Chemical class 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
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- MPIAGWXWVAHQBB-UHFFFAOYSA-N [3-prop-2-enoyloxy-2-[[3-prop-2-enoyloxy-2,2-bis(prop-2-enoyloxymethyl)propoxy]methyl]-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(COC(=O)C=C)(COC(=O)C=C)COCC(COC(=O)C=C)(COC(=O)C=C)COC(=O)C=C MPIAGWXWVAHQBB-UHFFFAOYSA-N 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
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- ARXKVVRQIIOZGF-UHFFFAOYSA-N 1,2,4-butanetriol Chemical compound OCCC(O)CO ARXKVVRQIIOZGF-UHFFFAOYSA-N 0.000 description 2
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
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- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
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Landscapes
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Description
本発明は、分子内に水酸基と重合性炭素−炭素二重結合を併有する水酸基含有重合性共重合体及びその製造方法、並びに当該共重合体を含有する活性エネルギー線硬化性樹脂組成物及びその硬化物に関する。 The present invention relates to a hydroxyl group-containing polymerizable copolymer having both a hydroxyl group and a polymerizable carbon-carbon double bond in the molecule, a method for producing the same, an active energy ray-curable resin composition containing the copolymer, and a method thereof. It relates to a cured product.
紫外線や電子線などの活性エネルギー線で硬化する樹脂組成物(以下、活性エネルギー線硬化型樹脂組成物という。)は、通常、反応性希釈剤、樹脂、光重合開始剤及び添加剤から構成されており、省エネルギー型の工業材料としてコーティング剤や塗料、印刷インキなどの用途に提供されている。 A resin composition that is cured by active energy rays such as ultraviolet rays and electron beams (hereinafter referred to as an active energy ray-curable resin composition) is usually composed of a reactive diluent, a resin, a photopolymerization initiator, and an additive. As an energy-saving industrial material, it is provided for applications such as coating agents, paints, and printing inks.
反応性希釈剤としては、活性エネルギー線硬化型樹脂組成物の硬化性や被膜硬度などが優れていることから、ジペンタエリスリトールヘキサアクリレートやトリメチロールプロパンテトラアクリレート等の多官能アクリレートが汎用されている。また、樹脂としては、当該多官能アクリレートとの相溶性に優れる点で、ジアリルフタレート樹脂が用いられることがある(特許文献1及び2を参照)。 As the reactive diluent, polyfunctional acrylates such as dipentaerythritol hexaacrylate and trimethylolpropane tetraacrylate are widely used because of the excellent curability and film hardness of the active energy ray-curable resin composition. . Moreover, as a resin, a diallyl phthalate resin may be used by the point which is excellent in compatibility with the said polyfunctional acrylate (refer patent document 1 and 2).
しかし、ジアリルフタレート樹脂は水と混和しやすく、これを含む活性エネルギー線硬化型樹脂組成物は、長時間安定な乳化物を形成するなど耐乳化性が悪い。また、ジアリルフタレート樹脂は、ジアリルフタレートモノマーを重合させたものであるが、分子内に水酸基などの官能基を有しないため更なる変性ができないといった欠点を有する。 However, diallyl phthalate resin is easily miscible with water, and an active energy ray-curable resin composition containing this resin has poor emulsification resistance, such as forming a stable emulsion for a long time. The diallyl phthalate resin is obtained by polymerizing a diallyl phthalate monomer, but has a drawback that it cannot be further modified because it does not have a functional group such as a hydroxyl group in the molecule.
本発明は、ジアリルフタレート樹脂に代替し得る共重合体を提供することを課題とする。すなわち、水酸基を有するため各種変性が可能であり、かつ、ジアリルフタレート樹脂と同様に各種反応性希釈剤と良好に相溶し、しかも該反応性希釈剤を含む活性エネルギー線硬化型樹脂組成物に優れた硬化性及び耐乳化性を付与する新規な共重合体を提供することを主たる課題とする。 An object of the present invention is to provide a copolymer that can be substituted for diallyl phthalate resin. That is, since it has a hydroxyl group, it can be modified in various ways, and is compatible with various reactive diluents in the same manner as diallyl phthalate resin, and also contains an active energy ray-curable resin composition containing the reactive diluent. The main object is to provide a novel copolymer that imparts excellent curability and emulsification resistance.
また、本発明は、皮膜状態で良好な硬化性を示し、かつ耐乳化性にも優れる新規な活性エネルギー線硬化型樹脂組成物、及び該樹脂組成物から得られる硬化物を提供することを更なる課題とする。 The present invention further provides a novel active energy ray-curable resin composition that exhibits good curability in a film state and is excellent in emulsification resistance, and a cured product obtained from the resin composition. It becomes the problem to become.
本発明者は鋭意検討の結果、各種環状酸無水物とラジカル重合性のグリシジル化合物とを所定の触媒の存在下で重合反応させて得られる水酸基含有重合性共重合体がジアリルフタレート樹脂を代替可能な共重合体足り得ることを見出し、本発明を完成するに至った。 As a result of intensive studies, the present inventor can replace diallyl phthalate resin with a hydroxyl group-containing polymerizable copolymer obtained by polymerizing various cyclic acid anhydrides and radically polymerizable glycidyl compounds in the presence of a predetermined catalyst. The present inventors have found that a sufficient copolymer can be sufficient and have completed the present invention.
即ち、本発明は、環状酸無水物(A)と、分子内に重合性炭素−炭素二重結合を有するグリシジル化合物(B)とをトリフェニルホスフィン(C)の存在下で重合反応させて得られる水酸基含有重合性共重合体;環状酸無水物(A)と、分子内に重合性炭素−炭素二重結合を有するグリシジル化合物(B)とをトリフェニルホスフィン(C)の存在下で重合反応させることを特徴とする、水酸基含有重合性共重合体の製造方法;当該共重合体及び多官能アクリレート類を含有する活性エネルギー線硬化型樹脂組成物;当該活性エネルギー線硬化型樹脂組成物を硬化させてなる硬化物、に関する。 That is, the present invention is obtained by polymerizing a cyclic acid anhydride (A) and a glycidyl compound (B) having a polymerizable carbon-carbon double bond in the molecule in the presence of triphenylphosphine (C). Hydroxyl group-containing polymerizable copolymer; polymerization reaction of cyclic acid anhydride (A) and glycidyl compound (B) having a polymerizable carbon-carbon double bond in the molecule in the presence of triphenylphosphine (C) A method for producing a hydroxyl group-containing polymerizable copolymer; an active energy ray-curable resin composition containing the copolymer and a polyfunctional acrylate; and curing the active energy ray-curable resin composition. It relates to a cured product.
本発明の共重合体は、各種反応性希釈剤、特にジペンタエリスリトールヘキサアクリレート等の多官能アクリレート類との相溶性に優れる。そのため、活性エネルギー線硬化型樹脂組成物における反応性の粘度調整剤として有用である。また、ジアリルフタレート樹脂に比べて活性エネルギー線硬化型樹脂組成物の耐乳化性を高めることができる。また、本発明の共重合体は水酸基を有するために、それを利用した樹脂の更なる変性が可能である。 The copolymer of the present invention is excellent in compatibility with various reactive diluents, particularly polyfunctional acrylates such as dipentaerythritol hexaacrylate. Therefore, it is useful as a reactive viscosity modifier in the active energy ray-curable resin composition. Moreover, the emulsification resistance of the active energy ray-curable resin composition can be improved as compared with diallyl phthalate resin. Moreover, since the copolymer of this invention has a hydroxyl group, the further modification | denaturation of resin using it is possible.
本発明の水酸基含有重合性共重合体は、水酸基を有するため各種変性が可能である。また、ジアリルフタレート樹脂と同様に各種反応性希釈剤と良好に相溶するため、不溶物がなく、硬化性及び耐乳化性に優れる活性エネルギー線硬化型樹脂組成物を与える。該共重合体は、ジアリルフタレート樹脂についての従来の用途、例えば紫外線硬化型インキのバインダー樹脂や、成形材料及び化粧版等の材料に供し得る。また、該共重合体は、分子内に重合性炭素−炭素二重結合と水酸基を有するため、それらを利用することにより、例えばコーティング剤等の他の用途にも供し得る。 Since the hydroxyl group-containing polymerizable copolymer of the present invention has a hydroxyl group, it can be variously modified. Moreover, since it is well compatible with various reactive diluents as in the case of diallyl phthalate resin, an active energy ray-curable resin composition having no insoluble matter and excellent in curability and emulsification resistance is provided. The copolymer can be used in conventional applications for diallyl phthalate resins, such as binder resins for UV curable inks, molding materials and decorative plates. Moreover, since this copolymer has a polymerizable carbon-carbon double bond and a hydroxyl group in the molecule, it can be used for other applications such as a coating agent by using them.
本発明の活性エネルギー線硬化型樹脂組成物は、硬化性と耐乳化性が良好であるため、これら属性を利用した用途として、例えば、紫外線硬化型インキ等のバインダー樹脂組成物として好適である。 Since the active energy ray-curable resin composition of the present invention has good curability and emulsification resistance, it is suitable as a binder resin composition such as an ultraviolet curable ink as an application utilizing these attributes.
本発明に係る水酸基含有重合性共重合体(以下、単に共重合体ということがある。)は、環状酸無水物(A)(以下、(A)成分という。)と、分子内に重合性炭素−炭素二重結合を有するグリシジル化合物(B)(以下、(B)成分という。)とを、トリフェニルホスフィン(C)(以下、(C)成分という。)の存在下で重合反応(開環共重合反応)させてなる、分子内に水酸基と重合性炭素−炭素二重結合を併有する高分子量体である。 The hydroxyl group-containing polymerizable copolymer according to the present invention (hereinafter sometimes simply referred to as a copolymer) has a cyclic acid anhydride (A) (hereinafter referred to as component (A)) and a polymerizable within the molecule. A glycidyl compound (B) having a carbon-carbon double bond (hereinafter referred to as component (B)) is polymerized (opened) in the presence of triphenylphosphine (C) (hereinafter referred to as component (C)). It is a high molecular weight substance having both a hydroxyl group and a polymerizable carbon-carbon double bond in the molecule, which is obtained by a ring copolymerization reaction).
(A)成分としては、各種公知のものを特に制限なく用いることができる。具体的には、例えば、無水フタル酸、無水トリメリット酸、無水マレイン酸、ナフタレン−1,4,5,8−テトラカルボン酸二無水物及びベンゾフェノンテトラカルボン酸二無水物等の芳香族系酸無水物や、ヘキサヒドロ無水フタル酸及びメチルヘキサヒドロ無水フタル酸等の脂環族系酸無水物、無水グルタル酸、無水ピロメリット酸、無水アジピン酸、無水コハク酸、無水イタコン酸及びブタン−1,2,3,4−テトラカルボン酸二無水物等の脂肪族系酸無水物、これら酸無水物化合物を原料とする重合体(無水マレイン酸単独重合体、無水マレイン酸−酢酸ビニル共重合体、無水マレイン酸−スチレン共重合体、無水マレイン酸−アクリロニトリル共重合体等)が挙げられ、これらは1種又は2種以上を組み合わせて用いることができる。また、これらの中でも、多官能アクリレートとの相溶性や硬化性の観点より芳香族系酸無水物が、特に無水フタル酸が好ましい。 As the component (A), various known materials can be used without particular limitation. Specifically, for example, aromatic acids such as phthalic anhydride, trimellitic anhydride, maleic anhydride, naphthalene-1,4,5,8-tetracarboxylic dianhydride and benzophenone tetracarboxylic dianhydride Anhydrides, alicyclic acid anhydrides such as hexahydrophthalic anhydride and methylhexahydrophthalic anhydride, glutaric anhydride, pyromellitic anhydride, adipic anhydride, succinic anhydride, itaconic anhydride and butane-1, Aliphatic acid anhydrides such as 2,3,4-tetracarboxylic dianhydride, polymers made from these acid anhydride compounds (maleic anhydride homopolymer, maleic anhydride-vinyl acetate copolymer, Maleic anhydride-styrene copolymer, maleic anhydride-acrylonitrile copolymer, etc.), which can be used alone or in combination of two or more. That. Of these, aromatic acid anhydrides, particularly phthalic anhydride, are preferred from the viewpoints of compatibility with polyfunctional acrylates and curability.
(B)成分としては、各種公知のものを特に制限なく用いることができる。具体的には、例えば、アリルグリシジルエーテル、アクリル酸グリシジル及びメタクリル酸グリシジル等のビニル基含有グリシジル化合物が挙げられ、これらは1種又は2種以上を組み合わせて用いることができる。また、これらの中でも、多官能アクリレートとの相溶性や硬化性の観点よりアリルグリシジルエーテルが好ましい。 As the component (B), various known compounds can be used without particular limitation. Specific examples include vinyl group-containing glycidyl compounds such as allyl glycidyl ether, glycidyl acrylate, and glycidyl methacrylate, and these can be used alone or in combination of two or more. Among these, allyl glycidyl ether is preferable from the viewpoint of compatibility with polyfunctional acrylate and curability.
(A)成分と(B)成分の使用重量比は特に限定されないが、本発明の活性エネルギー線硬化型組成物の硬化性及び耐乳化性等を考慮すると、通常、前者:後者のモル比が1:1〜1:2程度である。 The use weight ratio of the component (A) and the component (B) is not particularly limited, but considering the curability and emulsification resistance of the active energy ray-curable composition of the present invention, the former: latter molar ratio is usually It is about 1: 1 to 1: 2.
(C)成分は、(A)成分と(B)成分の反応に用いる触媒であり、本発明では特に耐乳化性の観点よりトリフェニルホスフィンを用いる。また、その使用量は特に制限されないが、(A)成分100重量部に対して0.01〜1.00重量部であり、好ましくは0.30〜0.50重量部である。 The component (C) is a catalyst used for the reaction of the component (A) and the component (B). In the present invention, triphenylphosphine is used particularly from the viewpoint of emulsification resistance. Moreover, the usage-amount is although it does not restrict | limit, It is 0.01-1.00 weight part with respect to 100 weight part of (A) component, Preferably it is 0.30-0.50 weight part.
なお、本発明においては、(C)成分とともに、他の触媒として、例えば2−メチルイミダゾール、1−メチルイミダゾール、トリエチルアミン、ジフェニルアミン、水酸化ナトリウム、水酸化カリウム、水酸化カルシウム、水酸化マグネシウム、炭酸水素ナトリウム、炭酸水素カリウム、酸化亜鉛及びオクチル酸亜鉛等も併用可能であるが、これらは単独で用いると(A)成分と(B)成分の反応途中でゲル化が生じたり、得られた水酸基含有重合性共重合体を用いた活性エネルギー線硬化型樹脂組成物の耐乳化性が不十分になったりする傾向にある。 In the present invention, together with the component (C), other catalysts include, for example, 2-methylimidazole, 1-methylimidazole, triethylamine, diphenylamine, sodium hydroxide, potassium hydroxide, calcium hydroxide, magnesium hydroxide, carbonate Sodium hydrogen, potassium hydrogen carbonate, zinc oxide, zinc octylate and the like can be used in combination. The emulsification resistance of the active energy ray-curable resin composition using the containing polymerizable copolymer tends to be insufficient.
本発明の共重合体は、前記(A)成分及び(B)成分に加え、更にポリオール(D1)(以下、(D1)成分という。)、ロジン類(D2)(以下、(D2)成分という。)、ポリカルボン酸(D3)(以下、(D3)成分という。)、及び分子内に炭素−炭素二重結合を有しないグリシジル化合物(D4)(以下、(D4)成分という。)からなる群より選ばれる少なくとも1種を反応成分とすることができる。これらは本発明の共重合体の分子量やガラス転移点、分岐度等の調節の目的で使用する任意成分である。 In addition to the components (A) and (B), the copolymer of the present invention further comprises polyol (D1) (hereinafter referred to as (D1) component), rosin (D2) (hereinafter referred to as (D2) component). ), Polycarboxylic acid (D3) (hereinafter referred to as (D3) component), and glycidyl compound (D4) (hereinafter referred to as (D4) component) having no carbon-carbon double bond in the molecule. At least one selected from the group can be used as a reaction component. These are optional components used for the purpose of adjusting the molecular weight, glass transition point, degree of branching, etc. of the copolymer of the present invention.
(D1)成分としては、各種公知のものを特に制限なく用いることができる。具体的には、例えば、エチレングリコール、プロピレングリコール、ジエチレングリコール、ネオペンチルグリコール、1,4−シクロヘキサンジオール、トリメチルペンタンジオール、ビスフェノールA及び水添ビスフェノールA等のジオール類(但し、後述のロジンジオールを除く。)や、グリセリン、トリメチロールプロパン、トリメチロールエタン、1,2,6−ヘキサントリオール及び1,2,4−ブタントリオール等のトリオール類、ペンタエリスリトール及びジグリセロール等のテトラオール類、並びにジペンタエリスリトール等のヘキサオール類などが挙げられ、これらは1種又は2種以上を組み合わせて用いることができる。 As the component (D1), various known compounds can be used without particular limitation. Specifically, for example, diols such as ethylene glycol, propylene glycol, diethylene glycol, neopentyl glycol, 1,4-cyclohexanediol, trimethylpentanediol, bisphenol A and hydrogenated bisphenol A (excluding rosin diol described later) ), Triols such as glycerin, trimethylolpropane, trimethylolethane, 1,2,6-hexanetriol and 1,2,4-butanetriol, tetraols such as pentaerythritol and diglycerol, and dipenta Examples include hexaols such as erythritol, and these can be used alone or in combination of two or more.
(D2)成分(但し無水環を形成しているものを除く。)としては、各種公知のものを特に制限なく用いることができる。具体的には、例えば、天然ロジン(ガムロジン、トール油ロジン、ウッドロジンなど)、天然ロジンを各種公知の方法で安定化処理したロジン(水添ロジン、不均化ロジンなど)、天然ロジンや安定化処理したロジンを各種公知の方法で処理してなる重合ロジン、これらロジンとα,β不飽和カルボン酸類とのディールスアルダー反応物(マレイン化ロジン、マレイン化ロジン水素化物、アクリル化ロジン、アクリル化ロジン水素化物など)、前記天然ロジン又は安定化処理ロジンとジエポキシ化合物を樹脂酸:該ジエポキシ化合物が2:1となるように反応させてなるロジンジオール(特開平5−155972号参照)などが挙げられ、これらは1種又は2種以上を組み合わせて用いることができる。 As the component (D2) (excluding those forming an anhydrous ring), various known ones can be used without particular limitation. Specifically, for example, natural rosin (gum rosin, tall oil rosin, wood rosin, etc.), natural rosin stabilized by various known methods (hydrogenated rosin, disproportionated rosin, etc.), natural rosin and stabilized Polymerized rosins obtained by treating the treated rosin by various known methods, Diels-Alder reaction products of these rosins with α, β unsaturated carboxylic acids (maleated rosin, maleated rosin hydride, acrylated rosin, acrylated rosin) Hydrides, etc.), rosin diol (see JP-A-5-155972) obtained by reacting the natural rosin or the stabilized rosin with a diepoxy compound such that the diepoxy compound is 2: 1. These can be used alone or in combination of two or more.
(D3)成分(但し無水環を形成しているものを除く。)としては、各種公知のものを特に制限なく用いることができる。具体的には、例えば、コハク酸、フマル酸、マレイン酸、セバシン酸、イソフタル酸、テレフタル酸、トリメリット酸、4−メチルヘキサヒドロフタル酸、ヘキサヒドロフタル酸、シクロヘキサンヘキサカルボン酸などが挙げられ、これらは1種又は2種以上を組み合わせて用いることができる。 As the component (D3) (excluding those forming an anhydrous ring), various known ones can be used without particular limitation. Specific examples include succinic acid, fumaric acid, maleic acid, sebacic acid, isophthalic acid, terephthalic acid, trimellitic acid, 4-methylhexahydrophthalic acid, hexahydrophthalic acid, and cyclohexanehexacarboxylic acid. These can be used alone or in combination of two or more.
(D4)成分としては、各種公知のものを特に制限なく用いることができる。具体的には、例えば、ブチレンオキシド、グリシジルフェニルエーテル、グリシジルトリルエーテル、シクロヘキセンオキシド、スチレンオキシド、1,6−ヘキサンジオールジグリシジルエーテル、アジピン酸ジグリシジルエステル、テレフタル酸グリシジルエステル、グリセロールグリシジルエーテル、ハイドロキノンジグリシジルエーテル、ソルビトールポリグリシジルエーテル、ポリグリセロールポリグリシジルエーテル、ペンタエリスリトールポリグリシジルエーテル、ジグリセロールポリグリシジルエーテル、グリセロールトリグリシジルエーテル、トリメチロールプロパンポリグリシジルエーテルなどが挙げられ、これらは1種又は2種以上を組み合わせて用いることができる。 As the component (D4), various known compounds can be used without particular limitation. Specifically, for example, butylene oxide, glycidyl phenyl ether, glycidyl tolyl ether, cyclohexene oxide, styrene oxide, 1,6-hexanediol diglycidyl ether, adipic acid diglycidyl ester, terephthalic acid glycidyl ester, glycerol glycidyl ether, hydroquinone Examples include diglycidyl ether, sorbitol polyglycidyl ether, polyglycerol polyglycidyl ether, pentaerythritol polyglycidyl ether, diglycerol polyglycidyl ether, glycerol triglycidyl ether, trimethylolpropane polyglycidyl ether, and the like. A combination of the above can be used.
(D1)成分〜(D4)成分の使用量は特に限定されないが、通常、(A)成分及び(B)成分の合計モルに対して、通常0.1〜50モル%程度である。 Although the usage-amount of (D1) component-(D4) component is not specifically limited, Usually, it is about 0.1-50 mol% with respect to the total mol of (A) component and (B) component.
(A)成分及び(B)成分並びに必要に応じて用いる(D1)成分、(D2)成分、(D3)成分及び(D4)成分を反応させる条件は特に制限されず、各種公知の方法を採用できる。具体的には、これら成分を(C)成分の存在下、通常100℃〜210℃程度(好ましくは140〜160℃)、30分〜5時間程度(好ましくは1時間〜3時間)、反応させればよい。なお、必要に応じて反応系を減圧して残留モノマーを除いてもよい。 The conditions for reacting the components (A) and (B) and the components (D1), (D2), (D3) and (D4) used as necessary are not particularly limited, and various known methods are employed. it can. Specifically, these components are usually reacted in the presence of component (C) at about 100 ° C to 210 ° C (preferably 140 to 160 ° C) for about 30 minutes to 5 hours (preferably 1 hour to 3 hours). Just do it. If necessary, the residual monomer may be removed by reducing the pressure of the reaction system.
こうして得られる本発明の共重合体の物性は特に限定されないが、反応性希釈剤(多官能アクリレート化合物)との相溶性や、活性エネルギー線硬化性樹脂組成物としたときの硬化性及び耐乳化性の観点より、通常、水酸基価が1〜200mgKOH/g程度、酸価が0〜200mgKOH/g程度、重量平均分子量が500〜100,000程度、ガラス転移温度が−30〜100℃程度である。 The physical properties of the copolymer of the present invention thus obtained are not particularly limited, but are compatible with a reactive diluent (polyfunctional acrylate compound), curability and emulsification resistance when used as an active energy ray curable resin composition. From the viewpoint of safety, the hydroxyl value is usually about 1 to 200 mgKOH / g, the acid value is about 0 to 200 mgKOH / g, the weight average molecular weight is about 500 to 100,000, and the glass transition temperature is about -30 to 100 ° C. .
本発明の活性エネルギー線硬化性樹脂組成物は、本発明の共重合体と、反応性希釈剤である多官能アクリレート類とを含有する組成物である。 The active energy ray-curable resin composition of the present invention is a composition containing the copolymer of the present invention and polyfunctional acrylates which are reactive diluents.
前記多官能アクリレート類としては、各種公知のものを特に制限なく使用できる。具体的には、例えば、1,3−ブタンジオールジ(メタ)アクリレート、1,4−ブタンジオールジ(メタ)アクリレート、1,6−ヘキサンジオールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、ビスフェノールAのエチレンオキサイド変性ジ(メタ)アクリレート等のジ(メタ)アクリレート類;トリメチロールプロパントリ(メタ)アクリレート、エチレンオキサイド変性トリメチロールプロパントリ(メタ)アクリレート、プロピレンオキサイド変性トリメチロールプロパントリ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジトリメチロールプロパンテトラ(メタ)アクリレート、グリセロールトリ(メタ)アクリレート等の、(メタ)アクリロイル基を少なくとも3つ有する化合物などが挙げられる。;ポリウレタンポリ(メタ)アクリレート、前記ポリエステルポリ(メタ)アクリレート等のオリゴマー;(メタ)アクリロイル基等の重合性官能基と水酸基を分子中に複数有するアクリル樹脂などの非共重合体型材料などが挙げられ、これらは1種又は2種以上を組み合わせて用いることができる。また、2−エチルヘキシル(メタ)アクリレート、イソデシル(メタ)アクリレート、イソオクチル(メタ)アクリレート、ベンジル(メタ)アクリレート、シクロペンタニル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレート、イソボニル(メタ)アクリレート等のモノ(メタ)アクリレート類も併用可能である。 Various known acrylates can be used without particular limitation. Specifically, for example, 1,3-butanediol di (meth) acrylate, 1,4-butanediol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, diethylene glycol di (meth) acrylate, Di (meth) acrylates such as neopentyl glycol di (meth) acrylate, ethylene oxide modified di (meth) acrylate of bisphenol A; trimethylolpropane tri (meth) acrylate, ethylene oxide modified trimethylolpropane tri (meth) acrylate, Propylene oxide modified trimethylolpropane tri (meth) acrylate, dipentaerythritol hexa (meth) acrylate, dipentaerythritol penta (meth) acrylate, ditrimethylolpropane tetra (meth) ) Acrylates, such as glycerol tri (meth) acrylate, and compounds having at least three (meth) acryloyl groups. An oligomer such as polyurethane poly (meth) acrylate and polyester poly (meth) acrylate; a non-copolymer type material such as an acrylic resin having a plurality of polymerizable functional groups such as (meth) acryloyl groups and hydroxyl groups in the molecule These can be used alone or in combination of two or more. In addition, 2-ethylhexyl (meth) acrylate, isodecyl (meth) acrylate, isooctyl (meth) acrylate, benzyl (meth) acrylate, cyclopentanyl (meth) acrylate, cyclohexyl (meth) acrylate, dicyclopentenyl (meth) acrylate, Mono (meth) acrylates such as isobornyl (meth) acrylate can also be used in combination.
本発明の共重合体と前記多官能アクリレート類の比率は特に限定されないが、該組成物の相溶性、硬化性及び耐乳化性のバランスを考慮すると、通常前者/後者が20/80〜80/20程度であるのが好ましい。 The ratio of the copolymer of the present invention and the polyfunctional acrylates is not particularly limited, but considering the balance of compatibility, curability and emulsification resistance of the composition, the former / the latter is usually 20/80 to 80 / It is preferably about 20.
また、本発明の活性エネルギー線硬化性樹脂組成物を紫外線で硬化させる場合には、さらに光重合開始剤を含めることができる。光重合開始剤としては、例えば、2−メチル−1−(4−メチルチオフェニル)−2−モルフォリノプロパン−1−オン、1−ヒドロキシ−シクロヘキシルーフェニルケトン、2,2−ジメトキシ−1,2−ジフェニルエタン−1−オン、1−シクロへキシルフェニルケトン、2−ヒドロキシ−2−メチル−1−フェニル−プロパン−1−オン、1−[4−(2−ヒドロキシエトキシ)−フェニル]−2−ヒドロキシ−2−メチル−1−プロパン−1−オン、2,4,6−トリメチルベンゾイル−ジフェニル−フォスフィンオキサイド、4−メチルベンゾフェノン等が挙げられ、これらは1種単独又は2種以上を組み合わせて使用することができる。光重合開始剤の量は、通常、本発明の活性エネルギー線硬化型樹脂組成物100重量部に対して、1〜10量部である。 In addition, when the active energy ray-curable resin composition of the present invention is cured with ultraviolet rays, a photopolymerization initiator can be further included. Examples of the photopolymerization initiator include 2-methyl-1- (4-methylthiophenyl) -2-morpholinopropan-1-one, 1-hydroxy-cyclohexyl luphenyl ketone, and 2,2-dimethoxy-1,2. -Diphenylethane-1-one, 1-cyclohexyl phenyl ketone, 2-hydroxy-2-methyl-1-phenyl-propan-1-one, 1- [4- (2-hydroxyethoxy) -phenyl] -2 -Hydroxy-2-methyl-1-propan-1-one, 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide, 4-methylbenzophenone, etc. are mentioned, and these are used alone or in combination of two or more. Can be used. The amount of the photopolymerization initiator is usually 1 to 10 parts by weight with respect to 100 parts by weight of the active energy ray-curable resin composition of the present invention.
また、本発明の活性エネルギー線硬化型樹脂組成物は、各種公知の有機溶剤の溶液として利用できる。該有機溶剤としては、例えば、メチルエチルケトンやメチルイソブチルケトンの低級ケトン類、トルエン等の芳香族炭化水素類、エチルアルコール、プロピルアルコール等のアルコール類、酢酸エチル、クロロホルム、ジメチルホルムアミド等が挙げられ、その使用量は、本発明の活性エネルギー線硬化型樹脂組成物の固形分重量が通常10〜50重量%程度となる範囲である。 Moreover, the active energy ray-curable resin composition of the present invention can be used as a solution of various known organic solvents. Examples of the organic solvent include lower ketones of methyl ethyl ketone and methyl isobutyl ketone, aromatic hydrocarbons such as toluene, alcohols such as ethyl alcohol and propyl alcohol, ethyl acetate, chloroform, dimethylformamide, and the like. The amount used is a range in which the solid content weight of the active energy ray-curable resin composition of the present invention is usually about 10 to 50% by weight.
また、本発明の活性エネルギー線硬化型樹脂組成物には、重合禁止剤、顔料、着色剤、光増感剤、酸化防止剤、光安定剤、レベリング剤等の添加剤を含有させることもできる。 The active energy ray-curable resin composition of the present invention can also contain additives such as a polymerization inhibitor, a pigment, a colorant, a photosensitizer, an antioxidant, a light stabilizer, and a leveling agent. .
本発明の硬化物は、本発明の活性エネルギー線硬化型樹脂組成物を各種基材に塗工し、紫外線や電子線などの活性エネルギー線で硬化させてなるものである。 The cured product of the present invention is obtained by applying the active energy ray-curable resin composition of the present invention to various substrates and curing it with active energy rays such as ultraviolet rays and electron beams.
基材としては、各種公知のものを特に制限なく用いることができる。具体的には、例えば、紙(アート紙、キャストコート紙、フォーム用紙、PPC紙、上質コート紙、クラフト紙、ポリエチレンラミネート紙、グラシン紙等)の他、プラスチック基材(ポリオレフィン、ポリカーボネート、ポリメタクリレート、ポリエステル、エポキシ樹脂、メラミン樹脂、トリアセチルセルロース樹脂、ABS樹脂、AS樹脂、ノルボルネン系樹脂等)が挙げられる。 As the substrate, various known materials can be used without particular limitation. Specifically, for example, paper (art paper, cast coated paper, foam paper, PPC paper, high quality coated paper, kraft paper, polyethylene laminated paper, glassine paper, etc.) and plastic substrates (polyolefin, polycarbonate, polymethacrylate) Polyester, epoxy resin, melamine resin, triacetyl cellulose resin, ABS resin, AS resin, norbornene-based resin, and the like.
塗工方法としては、例えば、オフセット印刷、フレキソ印刷、スクリーン印刷バーコーター塗工、メイヤーバー塗工、エアナイフ塗工、グラビア塗工などが挙げられる。また、塗工量は特に限定されないが、通常は、乾燥後の重量が0.1〜30g/m2程度、好ましくは1〜20g/m2程度である。 Examples of the coating method include offset printing, flexographic printing, screen printing bar coater coating, Mayer bar coating, air knife coating, and gravure coating. Further, the coating amount is not particularly limited, but usually the weight after drying is about 0.1 to 30 g / m 2 , preferably about 1 to 20 g / m 2 .
紫外線の光源としては、高圧水銀灯、キセノンランプ、メタルハライドランプ、UV−LEDなどが挙げられる。光量や光源配置、搬送速度は特に限定されないが、例えば、高圧水銀灯を使用する場合には、通常80〜160W/cm程度の光量を有するランプ1灯に対して、搬送速度が通常5〜50m/分程度である。 Examples of the ultraviolet light source include a high-pressure mercury lamp, a xenon lamp, a metal halide lamp, and a UV-LED. The amount of light, the light source arrangement, and the conveyance speed are not particularly limited. For example, when a high-pressure mercury lamp is used, the conveyance speed is usually 5 to 50 m / min for one lamp having a light amount of about 80 to 160 W / cm. About minutes.
以下、実施例を挙げて本発明を詳細に説明するが、本発明はこれらに限定されるものではない。 EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated in detail, this invention is not limited to these.
<共重合体の合成>
製造例1
撹拌装置、冷却管、窒素導入管を備えた反応容器に無水フタル酸100.0部、アリルグリシジルエーテル115.6部を仕込み、140℃まで昇温した。ついで、トリフェニルホスフィン0.4部を添加し、150℃で2時間30分間撹拌した。その後、45分間、−0.08MPaで減圧しながら、210℃へ昇温し、内容物を取り出した。こうして、酸価が0.4mgKOH/g、水酸基価が9.2mgKOH/g、重量平均分子量が37,000、ガラス転移点が7℃の固体状の水酸基含有重合性共重合体を得た。
<Synthesis of copolymer>
Production Example 1
100.0 parts of phthalic anhydride and 115.6 parts of allyl glycidyl ether were charged into a reaction vessel equipped with a stirrer, a cooling tube, and a nitrogen introduction tube, and the temperature was raised to 140 ° C. Then, 0.4 part of triphenylphosphine was added and stirred at 150 ° C. for 2 hours and 30 minutes. Thereafter, the temperature was raised to 210 ° C. while reducing the pressure at −0.08 MPa for 45 minutes, and the contents were taken out. Thus, a solid hydroxyl group-containing polymerizable copolymer having an acid value of 0.4 mgKOH / g, a hydroxyl value of 9.2 mgKOH / g, a weight average molecular weight of 37,000, and a glass transition point of 7 ° C. was obtained.
製造例2
製造例1と同様の反応容器に無水フタル酸100.0部、アリルグリシジルエーテル115.6部、水添無水マレイン化ロジン(荒川化学工業(株)製)10部を仕込み、140℃まで昇温した。ついで、トリフェニルホスフィン0.4部を添加し、150℃で1時間20分間撹拌した。その後、30分間、−0.08MPaで減圧しながら、210℃へ昇温し、内容物を取り出した。こうして、酸価が4.1mgKOH/g、水酸基価が18.0mgKOH/g、重量平均分子量が11,000、ガラス転移点が10℃の固体状の水酸基含有重合性共重合体を得た。
Production Example 2
Charge 100.0 parts of phthalic anhydride, 115.6 parts of allyl glycidyl ether, and 10 parts of hydrogenated maleic anhydride rosin (manufactured by Arakawa Chemical Industries, Ltd.) to the same reaction vessel as in Production Example 1 and raise the temperature to 140 ° C. did. Next, 0.4 part of triphenylphosphine was added and stirred at 150 ° C. for 1 hour and 20 minutes. Thereafter, the temperature was raised to 210 ° C. while reducing the pressure at −0.08 MPa for 30 minutes, and the contents were taken out. Thus, a solid hydroxyl group-containing polymerizable copolymer having an acid value of 4.1 mg KOH / g, a hydroxyl value of 18.0 mg KOH / g, a weight average molecular weight of 11,000, and a glass transition point of 10 ° C. was obtained.
製造例3
製造例1と同様の反応容器に無水フタル酸100.0部、アリルグリシジルエーテル115.6部、ロジンジオール(製品名:パインクリスタル D−6011、荒川化学工業(株)製)10部を仕込み、140℃まで昇温した。ついで、トリフェニルホスフィン0.4部を添加し、150℃で1時間20分間撹拌した。その後、30分間、−0.08MPaで減圧しながら、210℃へ昇温し、内容物を取り出した。こうして、酸価が0.5mgKOH/g、水酸基価が16.8mgKOH/g、重量平均分子量が11,000、ガラス転移点が14℃の固体状の水酸基含有重合性共重合体を得た。
Production Example 3
In a reaction vessel similar to Production Example 1, 100.0 parts of phthalic anhydride, 115.6 parts of allyl glycidyl ether, and 10 parts of rosin diol (product name: Pine Crystal D-6011, manufactured by Arakawa Chemical Industries, Ltd.) The temperature was raised to 140 ° C. Next, 0.4 part of triphenylphosphine was added and stirred at 150 ° C. for 1 hour and 20 minutes. Thereafter, the temperature was raised to 210 ° C. while reducing the pressure at −0.08 MPa for 30 minutes, and the contents were taken out. Thus, a solid hydroxyl group-containing polymerizable copolymer having an acid value of 0.5 mgKOH / g, a hydroxyl value of 16.8 mgKOH / g, a weight average molecular weight of 11,000 and a glass transition point of 14 ° C. was obtained.
製造例4
製造例1と同様の反応容器に無水フタル酸100.0部、アリルグリシジルエーテル77.1部、エチレングリコール12.6部、トリフェニルホスフィン1.8部を仕込み、100℃で3時間撹拌して、内容物を取り出した。こうして、酸価が8.5mgKOH/g、水酸基価が106.6mgKOH/g、重量平均分子量が1,100、ガラス転移点が−16℃のワニス状の水酸基含有重合性共重合体を得た。
Production Example 4
Charge 100.0 parts of phthalic anhydride, 77.1 parts of allyl glycidyl ether, 12.6 parts of ethylene glycol, and 1.8 parts of triphenylphosphine to the same reaction vessel as in Production Example 1, and stir at 100 ° C. for 3 hours. The contents were taken out. Thus, a varnish-like hydroxyl group-containing polymerizable copolymer having an acid value of 8.5 mgKOH / g, a hydroxyl value of 106.6 mgKOH / g, a weight average molecular weight of 1,100, and a glass transition point of −16 ° C. was obtained.
比較製造例1
製造例1と同様の反応容器に無水フタル酸100.0部、アリルグリシジルエーテル77.1部、エチレングリコール12.6部、トリエタノールアミン0.4部を仕込み、100℃で8時間撹拌して、内容物を取り出した。こうして、酸価が35.7mgKOH/g、水酸基価が94.2mgKOH/g、重量平均分子量が1,000、ガラス転移点が−16℃のワニス状の水酸基含有重合性共重合体を得た。
Comparative production example 1
In a reaction vessel similar to Production Example 1, 100.0 parts of phthalic anhydride, 77.1 parts of allyl glycidyl ether, 12.6 parts of ethylene glycol and 0.4 parts of triethanolamine were added and stirred at 100 ° C. for 8 hours. The contents were taken out. Thus, a varnish-like hydroxyl group-containing polymerizable copolymer having an acid value of 35.7 mgKOH / g, a hydroxyl value of 94.2 mgKOH / g, a weight average molecular weight of 1,000, and a glass transition point of −16 ° C. was obtained.
比較製造例2
製造例1と同様の反応容器に無水フタル酸100.0部、アリルグリシジルエーテル77.1部、エチレングリコール12.6部、N,N−ジメチルベンジルアミン0.9部を仕込み、100℃で4時間撹拌して、内容物を取り出した。こうして、酸価が17.9mgKOH/g、水酸基価が110.7mgKOH/g、重量平均分子量が1,100、ガラス転移点が−16℃のワニス状の水酸基含有重合性共重合体を得た。
Comparative production example 2
A reaction vessel similar to Production Example 1 was charged with 100.0 parts of phthalic anhydride, 77.1 parts of allyl glycidyl ether, 12.6 parts of ethylene glycol, and 0.9 parts of N, N-dimethylbenzylamine. The contents were removed by stirring for a period of time. Thus, a varnish-like hydroxyl group-containing polymerizable copolymer having an acid value of 17.9 mgKOH / g, a hydroxyl value of 110.7 mgKOH / g, a weight average molecular weight of 1,100, and a glass transition point of −16 ° C. was obtained.
比較製造例3
製造例1と同様の反応容器に無水フタル酸100.0部、アリルグリシジルエーテル115.6部、を仕込み、140℃まで昇温した。ついで、水酸化ナトリウム0.1部を添加し、150℃で1時間20分間撹拌したが、反応系がゲル化したため、後の評価に供しなかった。
Comparative production example 3
In the same reaction vessel as in Production Example 1, 100.0 parts of phthalic anhydride and 115.6 parts of allyl glycidyl ether were charged, and the temperature was raised to 140 ° C. Next, 0.1 part of sodium hydroxide was added and stirred at 150 ° C. for 1 hour and 20 minutes. However, the reaction system gelled and was not used for later evaluation.
<活性エネルギー線硬化型樹脂組成物の調製>
実施例1
撹拌装置、冷却管を備えた反応容器に製造例1で製造した共重合体40.5部、ジペンタエリスリトールヘキサアクリレート(製品名:ビームセット700、荒川化学工業(株)製)59.4部、重合禁止剤としてメトキノン(精工化学(株)製)を0.09部と同じく重合禁止剤としてQ−1301(和光純薬工業(株)製)を0.05部仕込み、90〜95℃で3時間撹拌し、活性エネルギー線硬化型樹脂組成物1を得た。なお、該組成物1の外観は透明であり、相溶性は良好であった。次いで、当該組成物1を5.00部、光重合開始剤としてイルガキュア907(チバ・ジャパン(株)製)を0.25部、及び希釈溶剤としてメチルエチルケトン(MEK)を5.50部、よく混合し、硬化皮膜作成用の組成物1’を調製した。
<Preparation of active energy ray-curable resin composition>
Example 1
40.5 parts of the copolymer produced in Production Example 1 in a reaction vessel equipped with a stirrer and a cooling tube, 59.4 parts of dipentaerythritol hexaacrylate (product name: Beam Set 700, manufactured by Arakawa Chemical Industries, Ltd.) In addition, 0.09 part of methoquinone (manufactured by Seiko Chemical Co., Ltd.) is used as a polymerization inhibitor, and 0.05 part of Q-1301 (manufactured by Wako Pure Chemical Industries, Ltd.) is charged as a polymerization inhibitor at 90 to 95 ° C. The mixture was stirred for 3 hours to obtain an active energy ray-curable resin composition 1. In addition, the external appearance of this composition 1 was transparent, and compatibility was favorable. Next, 5.00 parts of the composition 1, 0.25 parts of Irgacure 907 (manufactured by Ciba Japan Co., Ltd.) as a photopolymerization initiator, and 5.50 parts of methyl ethyl ketone (MEK) as a diluent solvent are mixed well. Then, a composition 1 ′ for preparing a cured film was prepared.
実施例2
実施例1と同様の反応容器に製造例2で製造した共重合体を50.0部、ビームセット700を49.9部、メトキノンを0.09部、Q−1301を0.05部仕込み、90〜95℃で3時間撹拌し、活性エネルギー線硬化型樹脂組成物2を得た。次いで、当該組成物2を5.00部、イルガキュア907を0.25部、MEKを5.50部、よく混合し、硬化皮膜作成用の組成物2’を調製した。
Example 2
In the same reaction vessel as in Example 1, 50.0 parts of the copolymer produced in Production Example 2, 49.9 parts of Beam Set 700, 0.09 part of Metoquinone, and 0.05 part of Q-1301 were charged. It stirred at 90-95 degreeC for 3 hours, and the active energy ray hardening-type resin composition 2 was obtained. Next, 5.00 parts of the composition 2, 0.25 parts of Irgacure 907, and 5.50 parts of MEK were mixed well to prepare a composition 2 ′ for forming a cured film.
実施例3
実施例1と同様の反応容器に製造例3で製造した共重合体45.5部、ビームセット700を54.4部、メトキノンを0.09部、及びQ−1301を0.05部仕込み、90〜95℃で3時間撹拌し、活性エネルギー線硬化型樹脂組成物3を得た。次いで、当該組成物3を5.00部、イルガキュア907を0.25部、MEKを5.50部、よく混合し、硬化皮膜作成用の組成物3’を調製した。
Example 3
In the same reaction vessel as in Example 1, 45.5 parts of the copolymer produced in Production Example 3, 54.4 parts of beam set 700, 0.09 part of methoquinone, and 0.05 part of Q-1301 were charged. The mixture was stirred at 90 to 95 ° C. for 3 hours to obtain an active energy ray-curable resin composition 3. Next, 5.00 parts of the composition 3, 0.25 parts of Irgacure 907, and 5.50 parts of MEK were mixed well to prepare a composition 3 ′ for forming a cured film.
実施例4
実施例1と同様の反応容器に製造例4で製造した共重合体26.4部、ビームセット700を73.5部、メトキノンを0.10部、及びQ−1301を0.05部仕込み、90〜95℃で3時間撹拌し、活性エネルギー線硬化型樹脂組成物4を得た。な次いで、当該組成物4を5.00部、イルガキュア907を0.25部、MEKを5.50部、よく混合し、硬化皮膜作成用の組成物4’を調製した。
Example 4
In the same reaction vessel as in Example 1, 26.4 parts of the copolymer produced in Production Example 4, 73.5 parts of beam set 700, 0.10 parts of methoquinone, and 0.05 parts of Q-1301 were charged. It stirred at 90-95 degreeC for 3 hours, and the active energy ray hardening-type resin composition 4 was obtained. Subsequently, 5.00 parts of the composition 4, 0.25 parts of Irgacure 907, and 5.50 parts of MEK were mixed well to prepare a composition 4 ′ for forming a cured film.
比較例1
実施例1と同様の反応容器にジアリルフタレート樹脂(製品名:ダイソーダップA、ダイソー化学(株)製)26.4部、ビームセット700を73.5部、メトキノンを0.10部、及びQ−1301を0.05部仕込み、90〜95℃で3時間撹拌し、活性エネルギー線硬化型樹脂組成物(ア)を得た。次いで、当該組成物(ア)を5.00部、イルガキュア907を0.25部、MEKを5.50部、よく混合し、硬化皮膜作成用の組成物(ア’)を調製した。
Comparative Example 1
In a reaction vessel similar to that in Example 1, 26.4 parts of diallyl phthalate resin (product name: Daiso Dup A, manufactured by Daiso Chemical Co., Ltd.), 73.5 parts of beam set 700, 0.10 parts of methoquinone, and Q 0.051 part of −1301 was added and stirred at 90 to 95 ° C. for 3 hours to obtain an active energy ray-curable resin composition (A). Next, 5.00 parts of the composition (A), 0.25 parts of Irgacure 907, and 5.50 parts of MEK were mixed well to prepare a composition (A ′) for forming a cured film.
比較例2
実施例1と同様の反応容器に比較製造例1で得た共重合体26.4部、ビームセット700を73.5部、メトキノンを0.10部、及びQ−1301を0.05部仕込み、90〜95℃で3時間撹拌し、活性エネルギー線硬化型樹脂組成物(イ)を得た。次いで、当該組成物(イ)を5.00部、イルガキュア907を0.25部、MEKを5.50部、よく混合し、硬化皮膜作成用の組成物(イ’)を調製した。
Comparative Example 2
The same reaction vessel as in Example 1 was charged with 26.4 parts of the copolymer obtained in Comparative Production Example 1, 73.5 parts of beam set 700, 0.10 parts of methoquinone, and 0.05 parts of Q-1301. The mixture was stirred at 90 to 95 ° C. for 3 hours to obtain an active energy ray-curable resin composition (I). Next, 5.00 parts of the composition (I), 0.25 parts of Irgacure 907, and 5.50 parts of MEK were mixed well to prepare a composition (I ′) for forming a cured film.
比較例3
実施例1と同様の反応容器に比較製造例2で得た共重合体26.4部、ビームセット700を73.5部、メトキノンを0.10部、及びQ−1301を0.05部仕込み、90〜95℃で3時間撹拌し、活性エネルギー線硬化型樹脂組成物(ウ)を得た。次いで、当該組成物(ウ)を5.00部、イルガキュア907を0.25部、MEKを5.50部、よく混合し、硬化皮膜作成用の組成物(ウ’)を調製した。
Comparative Example 3
The same reaction vessel as in Example 1 was charged with 26.4 parts of the copolymer obtained in Comparative Production Example 2, 73.5 parts of beam set 700, 0.10 parts of methoquinone, and 0.05 parts of Q-1301. The mixture was stirred at 90 to 95 ° C. for 3 hours to obtain an active energy ray-curable resin composition (U). Next, 5.00 parts of the composition (U), 0.25 parts of Irgacure 907, and 5.50 parts of MEK were mixed well to prepare a composition (U ′) for forming a cured film.
<硬化皮膜の作製>
実施例1で得られた組成物1’を未処理PETフィルム(ルミラー75T60)にバーコーター#4を用いて塗布し、80℃で30秒間、順風乾燥機中で加熱し、MEKを除いた。その後、紫外線照射機(120W/cm、照射距離25cm、コンベア速度50m/分)で紫外線照射し、硬化膜を作製した。組成物2’、3’及び4’、並びに組成物(ア’)、(イ’)及び(ウ’)についても同様にして硬化膜を作製した。
<Preparation of cured film>
The composition 1 ′ obtained in Example 1 was applied to an untreated PET film (Lumirror 75T60) using a bar coater # 4 and heated at 80 ° C. for 30 seconds in a normal air dryer to remove MEK. Thereafter, ultraviolet rays were irradiated with an ultraviolet irradiator (120 W / cm, irradiation distance 25 cm, conveyor speed 50 m / min) to produce a cured film. A cured film was prepared in the same manner for the compositions 2 ′, 3 ′ and 4 ′ and the compositions (a ′), (b ′) and (c ′).
<性能評価>
実施例及び比較例の各組成物について以下の試験を行った。
<Performance evaluation>
The following tests were conducted on the compositions of Examples and Comparative Examples.
<相溶性>
実施例及び比較例の各組成物の外観を目視観察し、以下の基準で相溶性を評価した。
○・・・不溶物が確認できない
×・・・不溶物が確認できる
<Compatibility>
The appearances of the compositions of Examples and Comparative Examples were visually observed, and the compatibility was evaluated according to the following criteria.
○ ・ ・ ・ Insoluble matter cannot be confirmed × ・ ・ ・ Insoluble matter can be confirmed
<硬化速度>
硬化皮膜の作製の際に要した照射量を表1に示す。照射量が少なくても硬化しているものが硬化性良好である。
<Curing speed>
Table 1 shows the dose required for producing the cured film. Even if there is little irradiation amount, what is hardened | cured has favorable curability.
<耐乳化性>
実施例1に係る組成物1の10部をキシレン20部に溶解した。次いで、当該溶液の7.5部を岩城硝子(株)製のガラス試験管(内径18mm×高さ180mm、商品名PYREX TEST18)に入れ、更に蒸留水7.5部を入れて栓をした。次いで、これを上下20回振とうし、乳化させた後、整地静置して水層と有機層が分離するまでの時間を測定した。その結果を表1に示す。分離時間が短いほど、耐乳化性が良好である。組成物2、3及び4、並びに組成物(ア)、(イ)及び(ウ)についても同様にして耐乳化性を評価した。
<Emulsification resistance>
Ten parts of composition 1 according to Example 1 were dissolved in 20 parts of xylene. Next, 7.5 parts of the solution was placed in a glass test tube (inner diameter: 18 mm × height: 180 mm, trade name: PYREX TEST18) manufactured by Iwaki Glass Co., Ltd., and 7.5 parts of distilled water was further put into the stopper. Next, this was shaken up and down 20 times, emulsified, allowed to stand still, and the time until the water layer and the organic layer were separated was measured. The results are shown in Table 1. The shorter the separation time, the better the emulsification resistance. The emulsification resistance was similarly evaluated for the compositions 2, 3 and 4 and the compositions (a), (b) and (c).
Claims (6)
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