JP6154421B2 - Exhaust pipe structure - Google Patents

Exhaust pipe structure Download PDF

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Publication number
JP6154421B2
JP6154421B2 JP2015068793A JP2015068793A JP6154421B2 JP 6154421 B2 JP6154421 B2 JP 6154421B2 JP 2015068793 A JP2015068793 A JP 2015068793A JP 2015068793 A JP2015068793 A JP 2015068793A JP 6154421 B2 JP6154421 B2 JP 6154421B2
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Prior art keywords
exhaust pipe
exhaust
connecting member
exhaust gas
opening
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JP2016188599A (en
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昌美 川崎
昌美 川崎
成仁 加藤
成仁 加藤
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Sango Co Ltd
Toyota Motor Corp
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Sango Co Ltd
Toyota Motor Corp
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Priority to JP2015068793A priority Critical patent/JP6154421B2/en
Priority to EP16162356.6A priority patent/EP3075978B1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/009Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/08Other arrangements or adaptations of exhaust conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1805Fixing exhaust manifolds, exhaust pipes or pipe sections to each other, to engine or to vehicle body
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1838Construction facilitating manufacture, assembly, or disassembly characterised by the type of connection between parts of exhaust or silencing apparatus, e.g. between housing and tubes, between tubes and baffles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1861Construction facilitating manufacture, assembly, or disassembly the assembly using parts formed by casting or moulding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1861Construction facilitating manufacture, assembly, or disassembly the assembly using parts formed by casting or moulding
    • F01N13/1866Construction facilitating manufacture, assembly, or disassembly the assembly using parts formed by casting or moulding the channels or tubes thereof being made integrally with the housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2260/00Exhaust treating devices having provisions not otherwise provided for
    • F01N2260/14Exhaust treating devices having provisions not otherwise provided for for modifying or adapting flow area or back-pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2450/00Methods or apparatus for fitting, inserting or repairing different elements
    • F01N2450/20Methods or apparatus for fitting, inserting or repairing different elements by mechanical joints, e.g. by deforming housing, tube, baffle plate or parts thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2470/00Structure or shape of gas passages, pipes or tubes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2470/00Structure or shape of gas passages, pipes or tubes
    • F01N2470/18Structure or shape of gas passages, pipes or tubes the axis of inlet or outlet tubes being other than the longitudinal axis of apparatus

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Exhaust Silencers (AREA)
  • Exhaust Gas After Treatment (AREA)

Description

本発明は、内燃機関の排気系を構成する排気管の構造に関する。   The present invention relates to an exhaust pipe structure constituting an exhaust system of an internal combustion engine.

従来、延びる方向が互いに異なる複数の排気管同士を連結することにより排気系のコンパクト化を図る構成が知られている。   2. Description of the Related Art Conventionally, a configuration is known in which an exhaust system is made compact by connecting a plurality of exhaust pipes extending in different directions.

特許文献1の図4には、第一の方向に沿って延びる第一排気管(特許文献1では第一のケーシングと称している)と、この第一排気管よりも排気ガス流れ方向の下流側に位置し且つ前記第一の方向に対して直交する第二の方向に沿って延びる第二排気管(特許文献1では第二のケーシングと称している)とを連結部材(特許文献1では連絡流路と称している)によって連結した構成が開示されている。また、これら排気管の内部にはDPF(Diesel Paticulate Filter)や選択還元型触媒が配設されている。   FIG. 4 of Patent Document 1 shows a first exhaust pipe (referred to as a first casing in Patent Document 1) extending along the first direction, and a downstream of the exhaust gas flow direction from the first exhaust pipe. A second exhaust pipe (referred to as a second casing in Patent Document 1) located on the side and extending along a second direction orthogonal to the first direction is connected to a connecting member (in Patent Document 1). The connection structure is disclosed in the following. In addition, a DPF (Diesel Particle Filter) and a selective catalytic reduction catalyst are disposed inside these exhaust pipes.

特開2013−185529号公報JP 2013-185529 A

ところで、排気系を更にコンパクト化する構成として、図9に模式的に示すように、第一排気管100の下流端部分に対して第二排気管200の上流端部分を差し込むように(第一排気管100が延びる方向から見て第一排気管100と第二排気管200とが重なるように)、これら排気管同士を連結する構成が考えられる。つまり、この差し込み寸法分(図9における寸法t)だけ排気系を更にコンパクト化することが可能になる(例えば図9における左右方向が車幅方向であった場合には、排気系の車幅方向の寸法を短縮化することが可能になる)。なお、この図9に示すものにあっては、第一排気管100の内部にNSR(NOx Storage Reduction)触媒101が、第二排気管200の内部にDPF201がそれぞれ配設されている。   By the way, as schematically shown in FIG. 9, the exhaust system is further reduced in size by inserting the upstream end portion of the second exhaust pipe 200 into the downstream end portion of the first exhaust pipe 100 (first A configuration in which these exhaust pipes are connected to each other is conceivable so that the first exhaust pipe 100 and the second exhaust pipe 200 overlap each other when viewed from the direction in which the exhaust pipe 100 extends. In other words, the exhaust system can be made more compact by this insertion dimension (dimension t in FIG. 9) (for example, when the left-right direction in FIG. 9 is the vehicle width direction, the vehicle width direction of the exhaust system) It is possible to shorten the dimensions of 9, an NSR (NOx Storage Reduction) catalyst 101 is disposed in the first exhaust pipe 100, and a DPF 201 is disposed in the second exhaust pipe 200, respectively.

しかしながら、この場合、第一排気管100と第二排気管200との連結部分における排気ガス流通面積(図9におけるs部分での排気ガス流通面積)が、前記差し込み寸法分だけ縮小されてしまうことになる。このため、単に、第一排気管100の下流端部分に対して第二排気管200の上流端部分を差し込むように排気管同士を連結する構成とするのみでは、この連結部分での排気ガスの排出性能が悪化し、排気管内の圧力上昇を招いてしまう可能性がある。   However, in this case, the exhaust gas distribution area (exhaust gas distribution area in the portion s in FIG. 9) in the connection portion between the first exhaust pipe 100 and the second exhaust pipe 200 is reduced by the insertion dimension. become. For this reason, if the exhaust pipes are simply connected to each other so that the upstream end portion of the second exhaust pipe 200 is inserted into the downstream end portion of the first exhaust pipe 100, the exhaust gas at the connecting portion is not affected. There is a possibility that the discharge performance deteriorates and the pressure in the exhaust pipe increases.

本発明は、かかる点に鑑みてなされたものであり、その目的とするところは、延びる方向が互いに異なる複数の排気管同士を連結する排気管の構成に対し、これら排気管同士の連結部分での排気ガスの圧力上昇を抑制できる構成を提供することにある。   The present invention has been made in view of such a point, and an object of the present invention is to connect the exhaust pipes to each other with respect to the configuration of the exhaust pipes that connect a plurality of exhaust pipes extending in different directions. It is in providing the structure which can suppress the pressure rise of exhaust gas.

前記の目的を達成するための本発明の解決手段は、第一の方向に沿って延びる第一排気管と、この第一排気管よりも排気ガス流れ方向の下流側に位置し且つ前記第一の方向に対して交差する第二の方向に沿って延びる第二排気管と、前記第一排気管と前記第二排気管とが前記第一の方向から見て重なるように、これら排気管同士を連結する連結部材とを備えさせる。また、前記連結部材に、前記第一排気管の内部と前記第二排気管の内部とを連通させる開口と、前記第一の方向から見て前記開口に隣接し且つ前記第一排気管と前記第二排気管とが前記第一の方向から見て重なる領域に対応して形成された底板部とを備えさせる。そして、前記底板部において前記第一排気管の内部側に向いている面に、この底板部の外縁部に沿って前記開口に向かって延びる溝を形成している。   In order to achieve the above-mentioned object, the solution means of the present invention includes a first exhaust pipe extending along a first direction, the downstream of the first exhaust pipe in the exhaust gas flow direction, and the first exhaust pipe. The second exhaust pipe extending along a second direction intersecting the direction of the first exhaust pipe, the first exhaust pipe and the second exhaust pipe so that they overlap each other when viewed from the first direction. And a connecting member for connecting the two. An opening for communicating the inside of the first exhaust pipe and the inside of the second exhaust pipe to the connecting member; the opening adjacent to the opening as viewed from the first direction; And a bottom plate portion formed to correspond to a region where the second exhaust pipe overlaps when viewed from the first direction. And the groove | channel extended toward the said opening along the outer edge part of this bottom plate part is formed in the surface which faces the inner side of said 1st exhaust pipe in the said bottom plate part.

この特定事項により、第一排気管から連結部材に流れ込んだ排気ガスの一部は、この連結部材の底板部に形成された溝に沿って流れ、この溝から開口を経て第二排気管の内部に流れ込むことになる。つまり、この溝によって排気ガスの流れがガイドされることで、第一排気管と第二排気管とが重なるように連結されていても、この連結部分での排気ガスの排出性能が良好に確保され、この連結部分において排気ガスの圧力が上昇してしまうことを抑制できる。   Due to this specific matter, a part of the exhaust gas flowing into the connecting member from the first exhaust pipe flows along a groove formed in the bottom plate portion of the connecting member, and the inside of the second exhaust pipe through the opening through the groove. Will flow into. In other words, the flow of exhaust gas is guided by this groove, so that even if the first exhaust pipe and the second exhaust pipe are connected so as to overlap each other, the exhaust gas exhaust performance at this connecting portion is ensured satisfactorily. Thus, it is possible to suppress the pressure of the exhaust gas from increasing at this connecting portion.

また、前記第一排気管の内部に第一の排気浄化装置を配設する一方、前記第一の方向から見て前記第一排気管と前記第二排気管とが重なる領域における前記第二排気管の内部に第二の排気浄化装置を位置させることが好ましい。   In addition, the first exhaust purification device is disposed inside the first exhaust pipe, while the second exhaust in a region where the first exhaust pipe and the second exhaust pipe overlap when viewed from the first direction. It is preferable to position the second exhaust purification device inside the pipe.

これにより、第一の方向から見て第一排気管と第二排気管とが重なる領域における第二排気管の内部を第二の排気浄化装置の配設スペースとして有効利用できると共に、複数の排気浄化装置を配設することによる排気浄化性能の向上を図ることができる。   Accordingly, the inside of the second exhaust pipe in the region where the first exhaust pipe and the second exhaust pipe overlap as viewed from the first direction can be effectively used as an arrangement space for the second exhaust purification device, and a plurality of exhaust pipes can be used. The exhaust gas purification performance can be improved by arranging the purification device.

前記連結部材をステンレスのロストワックス鋳造により成形することが好ましい。   It is preferable that the connecting member is molded by lost wax casting of stainless steel.

これによれば、連結部材の形状の自由度を高めることができると共に、耐食性の向上を図ることができる。   According to this, while being able to raise the freedom degree of the shape of a connection member, improvement of corrosion resistance can be aimed at.

本発明では、延びる方向が互いに異なる第一排気管と第二排気管とが重なるように連結部材によって連結すると共に、連結部材の底板部に、排気ガスの流れをガイドする溝を形成している。これにより、排気系のコンパクト化を図りながらも、連結部分において排気ガスの圧力が上昇してしまうことを抑制できる。   In the present invention, the first exhaust pipe and the second exhaust pipe having different extending directions are connected by the connecting member so that they overlap each other, and a groove for guiding the flow of the exhaust gas is formed in the bottom plate portion of the connecting member. . As a result, the exhaust gas pressure can be prevented from increasing at the connecting portion while the exhaust system is made compact.

マニバータおよびその周辺を含む排気系を車両の後方から見た図である。It is the figure which looked at the exhaust system containing a manipulator and its periphery from the back of a vehicle. 図1におけるII矢視図である。It is the II arrow directional view in FIG. 図1におけるIII矢視図である。FIG. 3 is a view taken along arrow III in FIG. 1. 連結部材を示す正面図である。It is a front view which shows a connection member. 連結部材を示す平面図である。It is a top view which shows a connection member. 第一排気管と第二排気管とが重なる領域を説明するための図である。It is a figure for demonstrating the area | region where a 1st exhaust pipe and a 2nd exhaust pipe overlap. 図5におけるVII−VII線に沿った断面図である。It is sectional drawing along the VII-VII line in FIG. 連結部材による排気管連結部分を示す断面図である。It is sectional drawing which shows the exhaust pipe connection part by a connection member. 第一排気管の下流端部分に第二排気管の上流端部分を差し込んだ構成の概略を示す断面図である。It is sectional drawing which shows the outline of the structure which inserted the upstream end part of the 2nd exhaust pipe in the downstream end part of the 1st exhaust pipe.

以下、本発明の実施の形態を図面に基づいて説明する。本実施形態は、車両に搭載されたディーゼルエンジン(内燃機関)の排気系に本発明を適用した場合について説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. This embodiment demonstrates the case where this invention is applied to the exhaust system of the diesel engine (internal combustion engine) mounted in the vehicle.

−排気系の概略構成−
図1はマニバータおよびその周辺を含む排気系の一部を車両の後方から見た図である。図2は図1におけるII矢視図(上方から見た図)である。図3は図1におけるIII矢視図(車両の右側から見た図)である。
-Outline configuration of exhaust system-
FIG. 1 is a view of a part of an exhaust system including a manipulator and its periphery as seen from the rear of the vehicle. FIG. 2 is a view taken in the direction of arrow II in FIG. 1 (viewed from above). 3 is a view taken in the direction of arrow III in FIG. 1 (viewed from the right side of the vehicle).

これらの図に示すように、排気系は、排気ガス流れ方向の上流側から下流側に亘って、マニホールド接続配管1、第一マニバータ2、連結部材3、第二マニバータ4が順に配置されている。   As shown in these drawings, in the exhaust system, a manifold connection pipe 1, a first maniverter 2, a connecting member 3, and a second maniverter 4 are arranged in this order from the upstream side to the downstream side in the exhaust gas flow direction. .

(マニホールド接続配管)
マニホールド接続配管1は、ステンレス製であって、図示しない排気マニホールドと第一マニバータ2とを連結する配管である。このマニホールド接続配管1は、排気ガス流れ方向の上流部分が略水平方向(車幅方向)に延び、排気ガス流れ方向の下流部分が略鉛直方向(より具体的には、鉛直方向に対して所定の傾斜角度(例えば15°程度)だけ傾斜する方向)に延びるように湾曲されている。
(Manifold connection piping)
The manifold connection pipe 1 is made of stainless steel, and connects the exhaust manifold (not shown) and the first manifold 2. The manifold connecting pipe 1 has an upstream portion in the exhaust gas flow direction extending in a substantially horizontal direction (vehicle width direction), and a downstream portion in the exhaust gas flow direction in a substantially vertical direction (more specifically, predetermined with respect to the vertical direction). Are inclined so as to extend at an inclination angle (for example, a direction inclined by about 15 °).

このマニホールド接続配管1における排気ガス流れ方向の上流端部にはフランジ11が設けられている。このフランジ11が図示しない排気マニホールドに接続される。なお、ターボチャージャを搭載したエンジンの場合には、このフランジ11が図示しないターボチャージャのタービンハウジングに接続されることになる。   A flange 11 is provided at the upstream end of the manifold connection pipe 1 in the exhaust gas flow direction. This flange 11 is connected to an exhaust manifold (not shown). In the case of an engine equipped with a turbocharger, the flange 11 is connected to a turbine housing of a turbocharger (not shown).

(第一マニバータ)
第一マニバータ2は、略円筒形状の第一排気管21と、この第一排気管21の内部に収容されたNSR触媒(図1における破線を参照)22とを備えている。
(First maniverter)
The first maniverter 2 includes a substantially cylindrical first exhaust pipe 21 and an NSR catalyst (see a broken line in FIG. 1) 22 accommodated in the first exhaust pipe 21.

第一排気管21は、ステンレス製であって、前記マニホールド接続配管1における排気ガス流れ方向の下流部分が延びる方向に沿って延びている。この第一排気管21が延びる方向(第一排気管21の中心線O1(図1を参照)に沿う方向)が本発明でいう第一の方向に相当する。   The first exhaust pipe 21 is made of stainless steel, and extends along the direction in which the downstream portion of the manifold connection pipe 1 in the exhaust gas flow direction extends. The direction in which the first exhaust pipe 21 extends (the direction along the center line O1 (see FIG. 1) of the first exhaust pipe 21) corresponds to the first direction in the present invention.

また、この第一排気管21は、排気ガス流れ方向の上流端部の外径寸法が、前記マニホールド接続配管1における排気ガス流れ方向の下流端部の内径寸法に略一致している。この第一排気管21における排気ガス流れ方向の上流端部が、前記マニホールド接続配管1における排気ガス流れ方向の下流端部に挿入され、この挿入部分においてマニホールド接続配管1と第一排気管21とが溶接等の手段によって接合されている。なお、第一排気管21の外周面の複数箇所には、第一マニバータ2を車両のボディ等に固定するための図示しない複数のブラケットが取り付けられている。   Further, the outer diameter of the upstream end of the first exhaust pipe 21 in the exhaust gas flow direction substantially matches the inner diameter of the downstream end of the manifold connection pipe 1 in the exhaust gas flow direction. The upstream end of the first exhaust pipe 21 in the exhaust gas flow direction is inserted into the downstream end of the manifold connection pipe 1 in the exhaust gas flow direction, and the manifold connection pipe 1 and the first exhaust pipe 21 Are joined by means such as welding. Note that a plurality of brackets (not shown) for fixing the first maniverter 2 to a vehicle body or the like are attached to a plurality of locations on the outer peripheral surface of the first exhaust pipe 21.

NSR触媒22(本発明でいう第一の排気浄化装置)は、第一マニバータ2に流入する排気ガスの酸素濃度が高いときには排気中のNOxを吸蔵し、第一マニバータ2に流入する排気ガスの酸素濃度が低下し且つ還元剤が存在するときには吸蔵していたNOxを還元する。これにより、排気ガス中のHC、CO、NOxを浄化できるようになっている。   The NSR catalyst 22 (the first exhaust purification device in the present invention) occludes NOx in the exhaust when the oxygen concentration of the exhaust gas flowing into the first maniverter 2 is high, and the exhaust gas flowing into the first maniverter 2 When the oxygen concentration is reduced and a reducing agent is present, the stored NOx is reduced. Thereby, HC, CO and NOx in the exhaust gas can be purified.

(第二マニバータ)
本実施形態の特徴とする部材である連結部材3について説明する前に前記第二マニバータ4について説明する。
(Second maniverter)
The second manipulator 4 will be described before describing the connecting member 3 which is a feature of the present embodiment.

第二マニバータ4は、排気管ユニット41と、この排気管ユニット41の内部に収容されたNSR触媒42およびDPF43(それぞれ図1における破線を参照)とを備えている。   The second manipulator 4 includes an exhaust pipe unit 41, and an NSR catalyst 42 and a DPF 43 (see the broken lines in FIG. 1 respectively) housed in the exhaust pipe unit 41.

排気管ユニット41は、それぞれステンレス製の第二排気管44、第一サイドカバー45、および、第二サイドカバー46を備えている。   The exhaust pipe unit 41 includes a second exhaust pipe 44 made of stainless steel, a first side cover 45, and a second side cover 46.

第二排気管44は、略水平方向(車幅方向)に延びる円筒形状の配管である。この第二排気管44が延びる方向(略水平方向)が本発明でいう第二の方向に相当する。つまり、この第二排気管44は、前記第一の方向に対して交差する第二の方向に沿って延びている。   The second exhaust pipe 44 is a cylindrical pipe extending in a substantially horizontal direction (vehicle width direction). The direction in which the second exhaust pipe 44 extends (substantially horizontal direction) corresponds to the second direction in the present invention. That is, the second exhaust pipe 44 extends along a second direction that intersects the first direction.

この第二排気管44の外径寸法は、前記第一マニバータ2の第一排気管21の外径寸法よりも大きく設定されている。また、この第二排気管44の内部に収容されているNSR触媒(本発明でいう第二の排気浄化装置)42は、同じく第二排気管44の内部に収容されているDPF43よりも排気ガス流れ方向の上流側に配置されている。   The outer diameter dimension of the second exhaust pipe 44 is set larger than the outer diameter dimension of the first exhaust pipe 21 of the first maniverter 2. Further, the NSR catalyst (second exhaust purification device in the present invention) 42 accommodated in the second exhaust pipe 44 is more exhaust gas than the DPF 43 similarly accommodated in the second exhaust pipe 44. Arranged upstream in the flow direction.

この第二排気管44の内部に収容されているNSR触媒42は、前記第一マニバータ2に備えられているNSR触媒22よりも大型のものとなっている。また、その機能は、第一マニバータ2に備えられているNSR触媒22と同じである。また、DPF43は、例えば多孔質セラミックス構造体から成り、排気ガスが多孔質の壁を通過する際に、この排気ガス中に含まれるPM(Paticulate Matter:粒子状物質)を捕集するようになっている。   The NSR catalyst 42 accommodated in the second exhaust pipe 44 is larger than the NSR catalyst 22 provided in the first maniverter 2. The function is the same as that of the NSR catalyst 22 provided in the first maniverter 2. Further, the DPF 43 is made of, for example, a porous ceramic structure, and collects PM (Particulate Matter) contained in the exhaust gas when the exhaust gas passes through the porous wall. ing.

この第二排気管44の特徴として、この第二排気管44における排気ガス流れ方向の上流端部は、前記第一排気管21とオーバラップしている。つまり、第一排気管21が延びる方向から見た場合(前記第一の方向から見た場合)に、第一排気管21と、第二排気管44における排気ガス流れ方向の上流端部とが重なっている。より具体的には、第一排気管21の中心線O1が第二排気管44の外周面と交差するように、これら排気管21,44同士が重なっている(前記第一の方向から見て重なっている)。また、前記NSR触媒42は、第二排気管44の内部において、その排気ガス流れ方向の上流端部に収容されている。このため、第一排気管21の中心線O1は、このNSR触媒42の外周面にも交差している。つまり、このNSR触媒42の一部は、前記第一の方向から見て第一排気管21と第二排気管44とが重なる領域における第二排気管44の内部に配設されている。   As a feature of the second exhaust pipe 44, the upstream end of the second exhaust pipe 44 in the exhaust gas flow direction overlaps the first exhaust pipe 21. That is, when viewed from the direction in which the first exhaust pipe 21 extends (when viewed from the first direction), the first exhaust pipe 21 and the upstream end of the second exhaust pipe 44 in the exhaust gas flow direction are overlapping. More specifically, the exhaust pipes 21 and 44 overlap each other so that the center line O1 of the first exhaust pipe 21 intersects the outer peripheral surface of the second exhaust pipe 44 (see from the first direction). overlapping). The NSR catalyst 42 is accommodated in the second exhaust pipe 44 at the upstream end in the exhaust gas flow direction. For this reason, the center line O <b> 1 of the first exhaust pipe 21 also intersects with the outer peripheral surface of the NSR catalyst 42. That is, a part of the NSR catalyst 42 is disposed inside the second exhaust pipe 44 in a region where the first exhaust pipe 21 and the second exhaust pipe 44 overlap when viewed from the first direction.

なお、第二排気管44の外周面の複数箇所には、第二マニバータ4を車両のボディ等に固定するための図示しない複数のブラケットが取り付けられている。   A plurality of brackets (not shown) for fixing the second manipulator 4 to a vehicle body or the like are attached to a plurality of locations on the outer peripheral surface of the second exhaust pipe 44.

第一サイドカバー45は、後述する連結部材3と第二排気管44との間に亘って配設され、これら連結部材3および第二排気管44との間で排気ガスの流通空間を形成するものである。この第一サイドカバー45と連結部材3および第二排気管44との接合構造については後述する。   The first side cover 45 is disposed between a connecting member 3 and a second exhaust pipe 44, which will be described later, and forms an exhaust gas circulation space between the connecting member 3 and the second exhaust pipe 44. Is. The joining structure of the first side cover 45, the connecting member 3, and the second exhaust pipe 44 will be described later.

第二サイドカバー46は、前記第二排気管44における排気ガス流れ方向の下流端部分の開口を覆っている。また、この第二サイドカバー46には、排気管接続部46a(図2および図3を参照)が設けられており、この排気管接続部46aに下流側排気管5が接続されている。この下流側排気管5は、排気管接続部46aから車幅方向(図1における右方向)に沿って延びた後、車両後方に向けて屈曲している。   The second side cover 46 covers the opening of the downstream end portion of the second exhaust pipe 44 in the exhaust gas flow direction. The second side cover 46 is provided with an exhaust pipe connecting portion 46a (see FIGS. 2 and 3), and the downstream side exhaust pipe 5 is connected to the exhaust pipe connecting portion 46a. The downstream exhaust pipe 5 extends along the vehicle width direction (the right direction in FIG. 1) from the exhaust pipe connection portion 46a and then bends toward the rear of the vehicle.

(連結部材)
次に、連結部材3について説明する。
(Connecting member)
Next, the connecting member 3 will be described.

連結部材3は、ステンレス製であって、前記第一マニバータ2の第一排気管21と、第二マニバータ4の排気管ユニット41とを連結する部材である。また、この連結部材3は、ステンレスのロストワックス鋳造により成形されている。   The connecting member 3 is made of stainless steel, and is a member that connects the first exhaust pipe 21 of the first maniverter 2 and the exhaust pipe unit 41 of the second maniverter 4. The connecting member 3 is formed by stainless lost wax casting.

このロストワックス鋳造の一例について説明すると、まず、金型にろう(ワックス)を流し込み、ろう製の模型を作成して、その模型にコーティングを施し十分に乾燥させて鋳型を作製する。この鋳型に熱を加えることにより、コーティングされた中のろうを溶解、流出させることにより空洞を作り、これを焼成炉で焼き固めて鋳型を作製する。完成した鋳型に溶解金属を注入して冷却することで鋳物製品(前記連結部材3)を作製する。   An example of this lost wax casting will be described. First, wax (wax) is poured into a mold, a wax model is prepared, a coating is applied to the model, and the mold is sufficiently dried to prepare a mold. By applying heat to the mold, the wax in the coating is melted and discharged to create a cavity, which is baked and hardened in a firing furnace to produce a mold. A cast product (the connecting member 3) is produced by injecting molten metal into the completed mold and cooling it.

図4は連結部材3を示す正面図(図1と同じく車両後方から見た図)である。図5は連結部材3を示す平面図(前記第一の方向から見た図)である。図7は図5におけるVII−VII線に沿った断面図である。図8は連結部材3による排気管連結部分を示す断面図である。   FIG. 4 is a front view showing the connecting member 3 (as viewed from the rear of the vehicle as in FIG. 1). FIG. 5 is a plan view showing the connecting member 3 (viewed from the first direction). FIG. 7 is a cross-sectional view taken along line VII-VII in FIG. FIG. 8 is a cross-sectional view showing an exhaust pipe connecting portion by the connecting member 3.

これらの図に示すように連結部材3は、第一排気管接合部31、縦壁部32、および、底板部33を備えている。   As shown in these drawings, the connecting member 3 includes a first exhaust pipe joint portion 31, a vertical wall portion 32, and a bottom plate portion 33.

第一排気管接合部31は、高さ寸法が比較的短い略円筒形状の部分であって、その内径寸法が、前記第一排気管21における排気ガス流れ方向の下流端部の外径寸法に略一致している。この第一排気管21における排気ガス流れ方向の下流端部が、第一排気管接合部31の内部に挿入され、この挿入部分において第一排気管21と連結部材3(第一排気管接合部31)とが溶接等の手段によって接合されている。   The first exhaust pipe joint portion 31 is a substantially cylindrical portion having a relatively short height dimension, and the inner diameter dimension thereof is the outer diameter dimension of the downstream end portion of the first exhaust pipe 21 in the exhaust gas flow direction. It is almost coincident. The downstream end portion of the first exhaust pipe 21 in the exhaust gas flow direction is inserted into the first exhaust pipe joint portion 31, and the first exhaust pipe 21 and the connecting member 3 (first exhaust pipe joint portion) are inserted in this insertion portion. 31) are joined by means such as welding.

縦壁部32は、前記第一排気管接合部31の下側に連続し、車両前方側に位置する前側縦壁部32a(図5を参照)と、車両後方側に位置する後側縦壁部32b(図1および図5を参照)とを備えている。これら前側縦壁部32aおよび後側縦壁部32bの内側面(連結部材3と第二排気管44とが接合された状態において、この第二排気管44の外周面に対向する内側面;図7では、前側縦壁部32aの内側面を符号32eで示している)は、第二排気管44の外周面に沿う形状となっている。これら前側縦壁部32aおよび後側縦壁部32bの内側面32eが第二排気管44の外周面に重ね合わされ、この重ね合わせ部分において連結部材3(連結部材3の各縦壁部32a,32b)と第二排気管44とが溶接等の手段によって接合されている。   The vertical wall portion 32 is continuous to the lower side of the first exhaust pipe joint portion 31, and is a front vertical wall portion 32a (see FIG. 5) positioned on the vehicle front side and a rear vertical wall positioned on the vehicle rear side. Part 32b (see FIGS. 1 and 5). Inner side surfaces of the front vertical wall portion 32a and the rear vertical wall portion 32b (inner surface facing the outer peripheral surface of the second exhaust pipe 44 in a state where the connecting member 3 and the second exhaust pipe 44 are joined; FIG. 7, the inner side surface of the front vertical wall portion 32 a is indicated by reference numeral 32 e) and has a shape along the outer peripheral surface of the second exhaust pipe 44. The inner side surfaces 32e of the front vertical wall portion 32a and the rear vertical wall portion 32b are overlapped with the outer peripheral surface of the second exhaust pipe 44, and the connecting member 3 (the respective vertical wall portions 32a, 32b of the connecting member 3) is overlapped with this overlapping portion. ) And the second exhaust pipe 44 are joined together by means such as welding.

また、図4に示すように、縦壁部32は、車両右側には形成されていない。つまり、前記第一排気管接合部31において車両右側に位置している部分の下端縁(図4における下端縁31a)よりも下側部分は車両右側に開放されている。つまり、この下端縁31aよりも下側の部分は車両右側に向けて開放された開口34となっている。この開口34は、連結部材3に流入した排気ガスを、第二マニバータ4に向けて流すための空間として利用されるものである。つまり、この開口34は、第一排気管21の内部と第二排気管44の内部とを連通させるものである。   Moreover, as shown in FIG. 4, the vertical wall part 32 is not formed in the vehicle right side. In other words, the lower portion of the first exhaust pipe joint portion 31 located on the right side of the vehicle is opened to the right side of the vehicle from the lower end edge (lower end edge 31a in FIG. 4). That is, the portion below the lower end edge 31a is an opening 34 that opens toward the right side of the vehicle. The opening 34 is used as a space for allowing the exhaust gas flowing into the connecting member 3 to flow toward the second manipulator 4. That is, the opening 34 communicates the inside of the first exhaust pipe 21 and the inside of the second exhaust pipe 44.

また、前記前側縦壁部32aおよび後側縦壁部32bにおける前記開口34寄りの端縁部分は、第二マニバータ4の第一サイドカバー45が接合される略平坦な外面を有する接合部32c,32dとして形成されている。   Further, the edge portions near the opening 34 in the front vertical wall portion 32a and the rear vertical wall portion 32b are joined portions 32c having substantially flat outer surfaces to which the first side cover 45 of the second maniverter 4 is joined. It is formed as 32d.

図5に示すように、底板部33は、前記第一排気管接合部31の内側空間に位置し、前記第二排気管44(図5では仮想線で示している)における排気ガス流れ方向の上流端部の外周面に沿う形状の板材で構成されている。具体的に、この底板部33は、図5に示すように、前記第一の方向から見て前記開口34に隣接し且つ第一排気管21と第二排気管44とが重なる領域に対応した形状の板材で構成されている。このため、この底板部33は、前記開口34に臨む端縁33aと、前記第一排気管接合部31の内面に繋がる略円弧形状の外縁33bとを備えた形状となっている。   As shown in FIG. 5, the bottom plate portion 33 is located in the inner space of the first exhaust pipe joint 31, and in the exhaust gas flow direction in the second exhaust pipe 44 (shown by an imaginary line in FIG. 5). It is comprised with the board | plate material of the shape in alignment with the outer peripheral surface of an upstream end part. Specifically, as shown in FIG. 5, the bottom plate portion 33 corresponds to a region adjacent to the opening 34 when viewed from the first direction and where the first exhaust pipe 21 and the second exhaust pipe 44 overlap. It is composed of a shaped plate. Therefore, the bottom plate portion 33 has a shape including an end edge 33 a facing the opening 34 and a substantially arc-shaped outer edge 33 b connected to the inner surface of the first exhaust pipe joint portion 31.

ここで「第一排気管21と第二排気管44とが重なる領域」とは、図6(前記第一の方向から見た第一排気管21と第二排気管44とを示し、連結部材3を仮想線で示す図)に示す破線の斜線を付した領域である。前記底板部33は、この領域の形状に略一致した形状となっている。   Here, the “region where the first exhaust pipe 21 and the second exhaust pipe 44 overlap” is shown in FIG. 6 (the first exhaust pipe 21 and the second exhaust pipe 44 viewed from the first direction, and the connecting member 3 is a region indicated by a broken line in FIG. The bottom plate portion 33 has a shape substantially corresponding to the shape of this region.

また、図1および図8に示すように、また、図4および図5において第二排気管44を仮想線で示すように、連結部材3と第二排気管44とが接合された状態において、底板部33は、第二排気管44の上面に重ね合わされ、この重ね合わせ部分においても、連結部材3と第二排気管44とが接合されている。   Further, as shown in FIGS. 1 and 8, and in the state where the second exhaust pipe 44 is joined with the second exhaust pipe 44 in FIG. 4 and FIG. The bottom plate portion 33 is overlapped on the upper surface of the second exhaust pipe 44, and the connecting member 3 and the second exhaust pipe 44 are joined also in this overlapping portion.

また、図8に示すように、第二排気管44と連結部材3とに亘って前記第一サイドカバー45が接合されている。具体的に、この第一サイドカバー45が、前記連結部材3の開口34および第二排気管44における排気ガス流れ方向の上流端部分の開口を覆っている。この第一サイドカバー45は、その外縁部が、前記連結部材3の第一排気管接合部31、各縦壁部32a,32b(これら縦壁部32a,32bに形成された前記接合部32c,32d)、および、第二排気管44における排気ガス流れ方向の上流端部分の開口縁部に亘って重ね合わされ、この重ね合わせ部分が溶接等の手段によって接合されている。これにより、連結部材3の内部空間と第二排気管44の内部空間とは、連結部材3の開口34と第一サイドカバー45との間で形成されている空間を介して連通している。   Further, as shown in FIG. 8, the first side cover 45 is joined across the second exhaust pipe 44 and the connecting member 3. Specifically, the first side cover 45 covers the opening 34 of the connecting member 3 and the opening of the upstream end portion of the second exhaust pipe 44 in the exhaust gas flow direction. As for this 1st side cover 45, the outer edge part is the 1st exhaust pipe joint part 31 of the said connection member 3, each vertical wall part 32a, 32b (the said joint part 32c formed in these vertical wall parts 32a, 32b, 32d) and over the opening edge of the upstream end portion of the second exhaust pipe 44 in the exhaust gas flow direction, and this overlapped portion is joined by means such as welding. Thereby, the internal space of the connection member 3 and the internal space of the second exhaust pipe 44 are communicated with each other via a space formed between the opening 34 of the connection member 3 and the first side cover 45.

連結部材3の特徴として、図5および図7に示すように、連結部材3における底板部33には、この底板部33の外縁部分(前記外縁33b)に沿って前記開口34に向かって延びる溝35が形成されている。   As shown in FIGS. 5 and 7, the connecting member 3 is characterized in that the bottom plate portion 33 of the connecting member 3 has a groove extending toward the opening 34 along the outer edge portion (the outer edge 33 b) of the bottom plate portion 33. 35 is formed.

具体的に、底板部33の外縁部分、つまり、この底板部33において、第一排気管接合部31の内面に繋がる略円弧形状の外縁33bに沿う領域にあっては、その他の領域よりも下側に凹陥されており、この凹陥された部分が溝35として形成されている。つまり、図7に示す断面位置での溝35の断面形状が、底板部33の上面(第一排気管21の内部側に向いている面)に沿って開口34まで延びている(図5を参照)。   Specifically, the outer edge portion of the bottom plate portion 33, that is, the region along the substantially arc-shaped outer edge 33 b connected to the inner surface of the first exhaust pipe joint portion 31 in the bottom plate portion 33 is lower than the other regions. A recessed portion is formed on the side, and the recessed portion is formed as a groove 35. That is, the cross-sectional shape of the groove 35 at the cross-sectional position shown in FIG. 7 extends to the opening 34 along the upper surface of the bottom plate portion 33 (the surface facing the inner side of the first exhaust pipe 21) (see FIG. 5). reference).

このように底板部33には溝35が形成されているため、第一マニバータ2の第一排気管21から連結部材3の内部に流れ込んだ排気ガスの一部は、この溝35に沿って流れ(溝35によって流れがガイドされ)、この溝35の開放端(前記開口34に臨む部分)から開口34を経て第二マニバータ4に流れ込む構成となっている。   As described above, since the groove 35 is formed in the bottom plate portion 33, a part of the exhaust gas flowing into the connecting member 3 from the first exhaust pipe 21 of the first manipulator 2 flows along the groove 35. (The flow is guided by the groove 35), and flows from the open end (portion facing the opening 34) of the groove 35 into the second manipulator 4 through the opening 34.

以上のようにして本発明に係る排気管構造は成っている。   As described above, the exhaust pipe structure according to the present invention is formed.

(排気ガスの流れ)
次に、エンジンの運転時における排気ガスの流れについて説明する。
(Exhaust gas flow)
Next, the flow of exhaust gas during engine operation will be described.

エンジンから排出された排気ガスは、排気マニホールドおよびマニホールド接続配管1を経て第一マニバータ2に流れ込む。この第一マニバータ2に流れ込んだ排気ガスは、NSR触媒22によって浄化された後、連結部材3に流れ込む。   The exhaust gas discharged from the engine flows into the first maniverter 2 through the exhaust manifold and the manifold connection pipe 1. The exhaust gas flowing into the first manipulator 2 is purified by the NSR catalyst 22 and then flows into the connecting member 3.

この連結部材3に流れ込んだ排気ガスのうち、この連結部材3の内部において車両の比較的右寄りを流れる排気ガスは、前記第一排気管21の中心線O1に沿い(前記第一の方向に沿い)この連結部材3の内部を開口34に向かって流れることになる。このため、この排気ガスは、図7および図8に矢印Aで示すように、そのまま開口34を通過して第二マニバータ4に向かって流れる。つまり、連結部材3の内部を下向きに流れた後、開口34を通過し、第一サイドカバー45の内面形状に沿って、流れ方向が水平方向(車両左側方向)に変更されて、NSR触媒42およびDPF43に向かう流れとなる。   Of the exhaust gas flowing into the connecting member 3, the exhaust gas flowing relatively to the right of the vehicle inside the connecting member 3 is along the center line O1 of the first exhaust pipe 21 (along the first direction). ) The inside of the connecting member 3 flows toward the opening 34. Therefore, the exhaust gas passes through the opening 34 as it is and flows toward the second manipulator 4 as indicated by an arrow A in FIGS. 7 and 8. That is, after flowing downward in the connecting member 3, the flow passes through the opening 34, and the flow direction is changed to the horizontal direction (the vehicle left side direction) along the inner surface shape of the first side cover 45. And a flow toward the DPF 43.

一方、連結部材3に流れ込んだ排気ガスのうち、底板部33に向かって流れる排気ガスの一部は、図5および図8に矢印Bで示すように、この底板部33に沿って前記溝35に流れ込むことになる。前述したように、この溝35は、底板部33の外縁部分に沿って延びている。つまり、この溝35は開口34に向かって円弧形状となっている。このため、この溝35に沿って流れた排気ガスは、図5に矢印Cおよび矢印Dで示すように、連結部材3の第一排気管接合部31の中心線を中心とする円弧形状の流れとなる。そして、この排気ガスは、溝35の開放端(前記開口34に臨む部分)から開口34に流れ込み、円弧形状の流れとなって(図5に示すように前記第一の方向から見て円弧形状の流れとなって)第二マニバータ4に流れ込むことになる。   On the other hand, of the exhaust gas flowing into the connecting member 3, a part of the exhaust gas flowing toward the bottom plate portion 33 is part of the groove 35 along the bottom plate portion 33 as indicated by an arrow B in FIGS. 5 and 8. Will flow into. As described above, the groove 35 extends along the outer edge portion of the bottom plate portion 33. That is, the groove 35 has an arc shape toward the opening 34. Therefore, the exhaust gas flowing along the groove 35 flows in an arc shape centering on the center line of the first exhaust pipe joint portion 31 of the connecting member 3 as shown by arrows C and D in FIG. It becomes. Then, the exhaust gas flows into the opening 34 from the open end (portion facing the opening 34) of the groove 35 to form an arc-shaped flow (as shown in FIG. 5, the arc-shaped when viewed from the first direction). And flow into the second manipulator 4.

具体的に、溝35のうち車両前側部分(図5における上側部分)を流れた排気ガスは、図5、図7および図8に矢印Eで示すように、この溝35の開放端(開口34に臨む部分)から開口34を経て第二排気管44の後側の内面(車両後側に位置する内面)に沿うように、この第二排気管44の内部に流れ込む(図5中の矢印Eのうち破線部分、および、図7、図8中の矢印Eで示すように、底板部33の下側に回り込んで第二排気管44の内部に流れ込む)。一方、溝35のうち車両後側部分(図5における下側部分)を流れた排気ガスは、図5に矢印Fで示すように、この溝35の開放端(開口34に臨む部分)から開口34を経て第二排気管44の前側の内面(車両前側に位置する内面)に沿うように、この第二排気管44の内部に流れ込む(図5中の矢印Fのうち破線部分で示すように、底板部33の下側に回り込んで第二排気管44の内部に流れ込む)。このため、この開口34から第二マニバータ4への排気ガスの流れ込みが円滑に行われ、排気ガスの排出性能が良好に確保されることになる。その結果、第一排気管21と第二排気管44との連結部分において排気ガスの圧力が上昇してしまうことが抑制される。   Specifically, the exhaust gas that has flowed through the front portion of the vehicle (upper portion in FIG. 5) of the groove 35 is the open end (opening 34) of the groove 35 as shown by an arrow E in FIGS. 5 flows into the inside of the second exhaust pipe 44 through the opening 34 and along the inner surface on the rear side of the second exhaust pipe 44 (the inner surface located on the rear side of the vehicle) (arrow E in FIG. 5). Among them, as shown by the broken line portion and the arrow E in FIGS. 7 and 8, it goes around the bottom plate portion 33 and flows into the second exhaust pipe 44). On the other hand, the exhaust gas that has flown through the rear portion of the vehicle (the lower portion in FIG. 5) of the groove 35 opens from the open end (portion facing the opening 34) of the groove 35 as indicated by an arrow F in FIG. 34 and flows into the second exhaust pipe 44 along the front inner surface (the inner surface located on the front side of the vehicle) of the second exhaust pipe 44 (as indicated by the broken line portion of the arrow F in FIG. 5). , Wrap around the bottom plate 33 and flow into the second exhaust pipe 44). For this reason, the exhaust gas flows smoothly from the opening 34 into the second manipulator 4, and the exhaust gas discharge performance is ensured satisfactorily. As a result, it is possible to suppress the pressure of the exhaust gas from increasing at the connecting portion between the first exhaust pipe 21 and the second exhaust pipe 44.

なお、第二マニバータ4に流れ込んだ排気ガスは、NSR触媒42によって浄化され、DPF43においてPMが捕集された後、大気中に放出される。   The exhaust gas flowing into the second manipulator 4 is purified by the NSR catalyst 42, and after PM is collected by the DPF 43, it is released into the atmosphere.

以上説明したように、本実施形態では、排気管21,44同士を重なるように連結することで排気系のコンパクト化を図りながらも、連結部材3の底板部33に形成された溝35に沿うように排気ガスを流すことにより、開口34から第二マニバータ4への排気ガスの流れ込みを円滑に行うことができる。このため、排気ガスの排出性能が良好に確保され、第一排気管21と第二排気管44との連結部分において排気ガスの圧力が上昇してしまうことを抑制できる。その結果、エンジン性能を十分に発揮することが可能になる。また、前述したように、連結部材3から第二マニバータ4に流れ込む排気ガスは円弧形状の流れとなるため、排気ガスのミキシング性が向上し、排気ガスの流速や温度の偏りが解消されるため、これによっても排気ガスの排出性能を良好に確保できる。   As described above, in the present embodiment, the exhaust pipes 21 and 44 are connected so as to overlap each other, and the exhaust system is made compact, but the grooves 35 formed in the bottom plate portion 33 of the connecting member 3 are aligned. By flowing the exhaust gas in this manner, the exhaust gas can be smoothly flowed from the opening 34 to the second manipulator 4. For this reason, the exhaust gas discharge performance is ensured satisfactorily, and it is possible to suppress the pressure of the exhaust gas from increasing at the connecting portion between the first exhaust pipe 21 and the second exhaust pipe 44. As a result, the engine performance can be fully exhibited. Further, as described above, since the exhaust gas flowing from the connecting member 3 into the second manipulator 4 has an arc-shaped flow, the exhaust gas mixing property is improved, and the deviation of the exhaust gas flow velocity and temperature is eliminated. This also ensures good exhaust gas discharge performance.

また、本実施形態では、第一の方向から見て第一排気管21と第二排気管44とが重なる領域における第二排気管44の内部にNSR触媒42を配設しているため、この重なる部分をNSR触媒42の配設スペースとして有効利用できると共に、複数のNSR触媒22,42を配設することによる排気浄化性能の向上を図ることができる。   In the present embodiment, since the NSR catalyst 42 is disposed inside the second exhaust pipe 44 in the region where the first exhaust pipe 21 and the second exhaust pipe 44 overlap as viewed from the first direction, The overlapping portion can be effectively used as a space for disposing the NSR catalyst 42, and exhaust purification performance can be improved by disposing a plurality of NSR catalysts 22,42.

また、本実施形態に係る連結部材3は、ステンレスのロストワックス鋳造により成形されたものであるので、その形状の自由度を高めることができると共に、耐食性の向上を図ることができる。   Moreover, since the connection member 3 which concerns on this embodiment was shape | molded by the lost wax casting of stainless steel, while being able to raise the freedom degree of the shape, improvement of corrosion resistance can be aimed at.

−他の実施形態−
以上説明した実施形態は、連結部材3をステンレスのロストワックス鋳造により成形した場合について説明した。連結部材3の材質および製法はこれに限定されるものではなく、適宜選択可能である。
-Other embodiments-
In the embodiment described above, the case where the connecting member 3 is molded by stainless lost wax casting has been described. The material and manufacturing method of the connection member 3 are not limited to this, and can be selected as appropriate.

また、前記実施形態では、車両に搭載されたディーゼルエンジンの排気系に本発明を適用した場合について説明した。本発明はこれに限らず、車両以外のものに搭載されたエンジンの排気系に適用することも可能である。また、ディーゼルエンジンの排気系に限らず、ガソリンエンジンの排気系にも本発明は適用可能である。   In the above embodiment, the case where the present invention is applied to the exhaust system of a diesel engine mounted on a vehicle has been described. The present invention is not limited to this, and can also be applied to an exhaust system of an engine mounted on something other than a vehicle. Further, the present invention is applicable not only to the exhaust system of a diesel engine but also to the exhaust system of a gasoline engine.

また、各マニバータ2,4に収容される排気浄化装置としては、前記実施形態のものには限定されない。例えば、選択型還元触媒(SCR触媒)や三元触媒等を適用することも可能である。   Further, the exhaust gas purification device accommodated in each of the manipulators 2 and 4 is not limited to that of the above embodiment. For example, a selective reduction catalyst (SCR catalyst), a three-way catalyst, or the like can be applied.

本発明は、延びる方向が互いに異なる複数の排気管同士を連結部材によって連結して成る排気管構造に適用可能である。   The present invention can be applied to an exhaust pipe structure in which a plurality of exhaust pipes having different extending directions are connected by a connecting member.

21 第一排気管
22 NSR触媒(第一の排気浄化装置)
3 連結部材
33 底板部
34 開口
35 溝
42 NSR触媒(第二の排気浄化装置)
44 第二排気管
21 First exhaust pipe 22 NSR catalyst (first exhaust purification device)
3 connecting member 33 bottom plate portion 34 opening 35 groove 42 NSR catalyst (second exhaust purification device)
44 Second exhaust pipe

Claims (3)

第一の方向に沿って延びる第一排気管と、
この第一排気管よりも排気ガス流れ方向の下流側に位置し且つ前記第一の方向に対して交差する第二の方向に沿って延びる第二排気管と、
前記第一排気管と前記第二排気管とが前記第一の方向から見て重なるように、これら排気管同士を連結する連結部材と、
を備え、
前記連結部材は、前記第一排気管の内部と前記第二排気管の内部とを連通させる開口と、前記第一の方向から見て前記開口に隣接し且つ前記第一排気管と前記第二排気管とが前記第一の方向から見て重なる領域に対応して形成された底板部とを備えており、この底板部において前記第一排気管の内部側に向いている面には、この底板部の外縁部に沿って前記開口に向かって延びる溝が形成されていることを特徴とする排気管の構造。
A first exhaust pipe extending along a first direction;
A second exhaust pipe that is located downstream of the first exhaust pipe in the exhaust gas flow direction and extends along a second direction intersecting the first direction;
A connecting member for connecting the exhaust pipes to each other so that the first exhaust pipe and the second exhaust pipe overlap each other when viewed from the first direction;
With
The connecting member includes an opening that communicates the inside of the first exhaust pipe and the inside of the second exhaust pipe, and is adjacent to the opening as viewed from the first direction and the first exhaust pipe and the second exhaust pipe. A bottom plate portion formed corresponding to an area where the exhaust pipe overlaps with the first direction, and a surface of the bottom plate portion facing the inner side of the first exhaust pipe has A structure of an exhaust pipe, wherein a groove extending toward the opening is formed along an outer edge portion of a bottom plate portion.
請求項1記載の排気管の構造において、
前記第一排気管の内部には第一の排気浄化装置が配設されている一方、
前記第一の方向から見て前記第一排気管と前記第二排気管とが重なる領域における前記第二排気管の内部には第二の排気浄化装置が位置していることを特徴とする排気管の構造。
The exhaust pipe structure according to claim 1,
While the first exhaust pipe is provided with a first exhaust purification device,
A second exhaust purification device is located inside the second exhaust pipe in a region where the first exhaust pipe and the second exhaust pipe overlap when viewed from the first direction. The structure of the tube.
請求項1または2記載の排気管の構造において、
前記連結部材は、ステンレスのロストワックス鋳造により成形されていることを特徴とする排気管の構造。
In the structure of the exhaust pipe according to claim 1 or 2,
The exhaust pipe structure is characterized in that the connecting member is molded by stainless lost wax casting.
JP2015068793A 2015-03-30 2015-03-30 Exhaust pipe structure Active JP6154421B2 (en)

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