JP6142530B2 - Urea water consumption diagnostic device for urea SCR - Google Patents

Urea water consumption diagnostic device for urea SCR Download PDF

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JP6142530B2
JP6142530B2 JP2012288068A JP2012288068A JP6142530B2 JP 6142530 B2 JP6142530 B2 JP 6142530B2 JP 2012288068 A JP2012288068 A JP 2012288068A JP 2012288068 A JP2012288068 A JP 2012288068A JP 6142530 B2 JP6142530 B2 JP 6142530B2
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茂 二本木
茂 二本木
武史 福岡
武史 福岡
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description

本発明は、エンジンの排ガス中のNOxを尿素水を用いて選択還元する尿素SCRシステムに係り、特に、ドージングバルブで噴射した尿素水の尿素水量を的確に診断できる尿素SCR用尿素水消費量診断装置に関するものである。   The present invention relates to a urea SCR system that selectively reduces NOx in exhaust gas of an engine using urea water, and in particular, urea water consumption diagnosis for urea SCR that can accurately diagnose the amount of urea water injected by a dosing valve. It relates to the device.

ディーゼルエンジンの排気ガス中のNOxを浄化するための排気ガス浄化システムとして、選択還元触媒を用いた選択触媒還元(Selective Catalytic Reduction)システム(SCRシステム)が開発されている。   As an exhaust gas purification system for purifying NOx in the exhaust gas of a diesel engine, a selective catalytic reduction system (SCR system) using a selective reduction catalyst has been developed.

このSCRシステムは、尿素水タンクに貯留された尿素水をSCR装置の排気ガス上流に供給し、排気ガスの熱で尿素水を加水分解してアンモニアを生成し、このアンモニアによってSCR装置内の触媒でNOxを還元して浄化するものである。尿素水は、SCR装置の上流側に設けられたドージングバルブから噴射されることで、SCRの排気ガス上流に供給される。   This SCR system supplies urea water stored in a urea water tank upstream of the exhaust gas of the SCR device, hydrolyzes urea water with the heat of the exhaust gas, generates ammonia, and this ammonia generates a catalyst in the SCR device. NOx is reduced and purified. The urea water is supplied upstream of the exhaust gas of the SCR by being injected from a dosing valve provided on the upstream side of the SCR device.

ドージングバルブへの尿素水の供給は、サプライモジュールポンプ(SMポンプ)や尿素水圧力センサなどを備えたサプライモジュールによってなされる。サプライモジュールは、吸込ラインを介して尿素水タンクと接続されており、尿素水タンクから吸込ラインを通じて吸い上げた尿素水を、サプライモジュールとドージングバルブとを接続する圧送ラインを通じてドージングバルブに供給する。ドージングバルブは、DCU(ドージングコントロールユニット)により制御され、SCR装置の下流に設けたNOxセンサの検出値に応じてドージングバルブが開閉制御されて尿素噴射量が調整される。   The urea water is supplied to the dosing valve by a supply module including a supply module pump (SM pump) and a urea water pressure sensor. The supply module is connected to the urea water tank through the suction line, and supplies urea water sucked up from the urea water tank through the suction line to the dosing valve through a pressure feed line connecting the supply module and the dosing valve. The dosing valve is controlled by a DCU (dosing control unit), and the dosing valve is controlled to open and close in accordance with the detected value of a NOx sensor provided downstream of the SCR device to adjust the urea injection amount.

尿素水タンク内の尿素水のレベルは、尿素水タンク内に設けた尿素水センサで検出され、尿素水センサで検出した尿素水のレベルから尿素水の残存量を検出し、尿素水の補充の目安としている(例えば特許文献1,2参照)The level of urea water in the urea water tank is detected by a urea water sensor provided in the urea water tank, and the remaining amount of urea water is detected from the level of urea water detected by the urea water sensor to replenish urea water. It is used as a guide (see, for example, Patent Documents 1 and 2) .

特開2011−247137号公報JP 2011-247137 A 特開2012−2061号公報JP 2012-2061 A

ところで、尿素水をNOx触媒内に噴射するドージングバルブ内、およびそこに至る圧送ライン内が異物により詰まりが生じた場合、それを検出する手段がない。またドージングバルブが異物等の固着により、開状態で固着した場合にも同様に検出する手段がない問題がある。   By the way, there is no means for detecting when the inside of the dosing valve for injecting urea water into the NOx catalyst and the inside of the pumping line reaching there are clogged with foreign substances. Further, there is a problem that there is no means for detecting the dosing valve even when the dosing valve is fixed in an open state due to adhesion of foreign matter or the like.

この尿素水の消費量については、尿素水タンク内の尿素水センサのレベル変化を検出すれば、その消費量はおおよそ推測できる。   About the consumption amount of this urea water, if the level change of the urea water sensor in a urea water tank is detected, the consumption amount can be estimated roughly.

そこで、尿素水のDCUでの指示噴射量と、その指示に従って実際に噴いた量、すなわち尿素水センサの検出値に基づく消費量との差をモニタし、その差でドージングバルブでの噴射の異常の有無を検出できるが、尿素水センサの検出精度は、尿素レベルを段階的に検出するもので、検出精度が悪い問題がある。   Therefore, the difference between the instructed injection amount of the urea water in the DCU and the actual injection amount in accordance with the instruction, that is, the consumption amount based on the detected value of the urea water sensor, is monitored, and the difference in the injection at the dosing valve is determined based on the difference. However, the detection accuracy of the urea water sensor detects the urea level step by step, and there is a problem that the detection accuracy is poor.

本発明者等は、消費量が尿素水センサの誤差範囲以上のレベル変化したときの値を判定量とし、他方DCUで指示噴射量を積算し、その積算指示噴射量が判定量を超えたときに、積算指示噴射量と尿素水センサから求めたレベル変化による消費量との差を比較し、その差が閾値を超えた場合、消費量異常と判定することにより、尿素水センサの検出精度が悪くても以上の有無を判定できる診断装置を発明した。   The inventors of the present invention use the value when the consumption level changes more than the error range of the urea water sensor as the determination amount, and on the other hand, integrate the command injection amount with the DCU, and when the integrated command injection amount exceeds the determination amount In addition, the difference between the integrated command injection amount and the consumption amount due to the level change obtained from the urea water sensor is compared. Invented a diagnostic device that can determine the presence or absence of the above even if it is bad.

この積算消費量が、判定量に達する間に、尿素水タンクへ尿素水の補充が行われた場合、その補充量を算出消費量に加える必要がある。補充量を検出する際、車両の傾きによる液面上昇、センサー自体の持つ設計誤差分等を考慮し、この両者の誤差範囲以上の値K1よりも多い変化があった時を補充と認識し、尿素水センサで検出した消費量に補充量を加算する必要がある。   If the urea water tank is replenished while the integrated consumption amount reaches the determination amount, it is necessary to add the replenishment amount to the calculated consumption amount. When detecting the replenishment amount, considering the rise in the liquid level due to the inclination of the vehicle, the design error of the sensor itself, etc., the time when there is a change greater than the value K1 between the two error ranges is recognized as replenishment It is necessary to add the replenishment amount to the consumption amount detected by the urea water sensor.

しかし、値K1より少ない量の補充が行われた場合、その量は検出誤差となり、補充量とは見なされず、これが繰り返されると、実際に消費される消費量の誤差量が大となり誤判定となる問題を残す。   However, if a replenishment amount smaller than the value K1 is performed, the amount becomes a detection error and is not regarded as a replenishment amount. If this is repeated, the error amount of the consumption amount actually consumed becomes large, resulting in an erroneous determination. Leave the problem to be.

この対策として、NOxセンサによるNOx値が正常か否かをモニタし、積算指示噴射量に対して積算消費量が少なく、その乖離量が大のとき、NOx値が正常であれば、少量補充が繰り返されたと判断して判定を行わず、NOx値が異常時のみ尿素水噴射経路に詰まり等の異常があったと判断し、尿素水消費量異常と判定することを提案している。   As a countermeasure, it is monitored whether or not the NOx value by the NOx sensor is normal. When the cumulative consumption is small with respect to the cumulative command injection amount and the deviation is large, if the NOx value is normal, a small amount is replenished. It has been proposed to determine that the urea water injection path is abnormal only when the NOx value is abnormal, and determine that there is an abnormality such as clogging of the urea water injection, without determining that it has been repeated.

しかし、尿素水センサが固着している場合は、積算消費量に変化がなく、積算指示噴射量と消費量の乖離量が大となるケースもある。   However, when the urea water sensor is fixed, there is a case where there is no change in the integrated consumption amount, and the deviation amount between the integrated instruction injection amount and the consumption amount becomes large.

このケースの場合、ドージングバルブが開状態で固着し、尿素水が噴きっぱなしになったときには、NOx値が正常であり、NOxセンサの検出値で異常の有無を判定することはできない問題を残す。   In this case, the NOx value is normal when the dosing valve is stuck in the open state and the urea water is continuously sprayed, and it is not possible to determine whether there is an abnormality based on the detected value of the NOx sensor. .

そこで、本発明の目的は、上記課題を解決し、尿素水タンクに補充される尿素水量変化を検出できなく、その実消費量を検出できなくとも、圧送ラインやドージングバルブが異物により詰まったり固着した状態、或いはドージングバルブで尿素水が噴きっぱなしになった状態を検出できる尿素SCR用尿素水消費量診断装置を提供することにある。 Accordingly, the object of the present invention is to solve the above-mentioned problems, and even if the change in the amount of urea water replenished to the urea water tank cannot be detected, and the actual consumption amount cannot be detected, the pumping line and the dosing valve are clogged or stuck with foreign matter. It is an object of the present invention to provide a urea water consumption diagnostic device for urea SCR capable of detecting a state or a state where urea water is continuously sprayed by a dosing valve.

上記目的を達成するために本発明は、尿素水タンク内の尿素水を、サプライポンプにて吸い込み、これを圧送ラインを介してSCR装置の上流側に設けたドージングバルブから噴射するための尿素SCR用尿素水消費量診断装置において、前記尿素水タンク内の尿素水のレベルを検出する尿素水センサと、前記尿素水センサから入力される検出値から積算消費量を算出する消費量算出手段と、排ガス中のNOxに応じて前記ドージングバルブから噴射する尿素水量を指示する噴射量指示手段と、前記噴射量指示手段で指示した指示噴射量を積算して積算指示噴射量を算出する指示噴射量積算手段と、前記尿素水センサのスタックの有無を判定する異常診断手段とを備え、
前記異常診断手段は、積算指示噴射量が判定量に達する前に、積算指示噴射量が、尿素水センサ出力に変化がでる値に相当し且つ前記判定量より小さい設定値に達したとき、車速がゼロでない走行時における前記尿素水センサのレベル変化を所定値と比較して前記尿素水センサのスタックの有無を判定し、
前記異常診断手段は、前記尿素水センサのレベル変化が前記所定値より小さいとき前記尿素水センサがスタックしたと判定することを特徴とする尿素SCR用尿素水消費量診断装置である。
In order to achieve the above object, the present invention provides a urea SCR for sucking urea water in a urea water tank with a supply pump and injecting the urea water from a dosing valve provided on the upstream side of the SCR device via a pressure feed line. In the urea water consumption diagnostic apparatus for use, a urea water sensor for detecting the level of urea water in the urea water tank, consumption calculation means for calculating an integrated consumption from a detection value input from the urea water sensor, An injection amount indicating means for instructing the amount of urea water to be injected from the dosing valve in accordance with NOx in the exhaust gas, and an instruction injection amount integration for calculating the integrated instruction injection amount by integrating the instruction injection amounts instructed by the injection amount instruction means Means, and abnormality diagnosis means for determining the presence or absence of a stack of the urea water sensor,
The abnormality diagnosing means determines the vehicle speed when the integrated command injection amount reaches a set value that corresponds to a value that causes a change in the urea water sensor output and is smaller than the determination amount before the cumulative command injection amount reaches the determination amount. The presence or absence of a stack of the urea water sensor by comparing the level change of the urea water sensor when traveling is not zero with a predetermined value,
The abnormality diagnosis unit is a urea water consumption diagnosis device for urea SCR, which determines that the urea water sensor is stuck when the level change of the urea water sensor is smaller than the predetermined value.

前記SCR装置の下流側に設けられたNOxセンサをさらに備え、  A NOx sensor provided downstream of the SCR device;
前記異常診断手段は、前記尿素水センサのレベル変化が前記所定値以上のとき前記尿素水センサがスタックしてないと判定し、  The abnormality diagnosis means determines that the urea water sensor is not stacked when the level change of the urea water sensor is equal to or greater than the predetermined value;
前記異常診断手段は、前記尿素水センサがスタックしてないと判定したとき、前記積算指示噴射量が前記判定量に達したときの当該積算指示噴射量と前記積算消費量とを比較して前記ドージングバルブによる尿素水噴射が正常か異常かを判定し、  When the abnormality diagnosis unit determines that the urea water sensor is not stacked, the abnormality diagnosis unit compares the integrated instruction injection amount when the integrated instruction injection amount reaches the determination amount and the integrated consumption amount, Determine whether the urea water injection by the dosing valve is normal or abnormal,
前記異常診断手段は、前記積算消費量に対して前記積算指示噴射量が一定量を超えたとき、NOxセンサの検出値が正常のときは、尿素水タンクに少量ずつ尿素水が補充されたと判断して尿素水噴射を正常と判定し、NOxセンサの検出値が異常のときは、尿素水噴射を異常と判定するのが好ましい。  The abnormality diagnosing means determines that urea water is replenished to the urea water tank little by little when the cumulative command injection amount exceeds a certain amount with respect to the cumulative consumption, and when the detected value of the NOx sensor is normal. When the urea water injection is determined to be normal and the detected value of the NOx sensor is abnormal, it is preferable to determine that the urea water injection is abnormal.

前記異常診断手段は、前記積算指示噴射量に対して前記積算消費量が一定量を超えたとき、NOxセンサの検出値によらず尿素水噴射を異常と判定するのが好ましい。  Preferably, the abnormality diagnosing means determines that the urea water injection is abnormal regardless of the detected value of the NOx sensor when the integrated consumption exceeds a certain amount with respect to the integrated instruction injection amount.

本発明の他の態様は、尿素水タンク内の尿素水を、サプライポンプにて吸い込み、これを圧送ラインを介してSCR装置の上流側に設けたドージングバルブから噴射するための尿素SCR用尿素水消費量診断装置において、  In another aspect of the present invention, urea water for urea SCR for sucking urea water in a urea water tank with a supply pump and injecting the urea water from a dosing valve provided on the upstream side of the SCR device via a pressure feed line. In the consumption diagnostic device,
前記尿素水タンク内の尿素水のレベルを検出する尿素水センサと、前記尿素水センサから入力される検出値から積算消費量を算出する消費量算出手段と、排ガス中のNOxに応じて前記ドージングバルブから噴射する尿素水量を指示する噴射量指示手段と、前記噴射量指示手段で指示した指示噴射量を積算して積算指示噴射量を算出する指示噴射量積算手段と、前記尿素水センサのスタックの有無を判定する異常診断手段とを備え、A urea water sensor for detecting the level of urea water in the urea water tank; consumption calculation means for calculating an integrated consumption from a detection value input from the urea water sensor; and the dosing according to NOx in the exhaust gas. An injection amount instruction means for instructing the amount of urea water to be injected from the valve, an instruction injection amount integration means for calculating the integrated instruction injection amount by integrating the instruction injection amounts instructed by the injection amount instruction means, and a stack of the urea water sensor An abnormality diagnosis means for determining the presence or absence of
前記異常診断手段は、積算指示噴射量が判定量に達する前に、積算指示噴射量が、尿素水センサ出力に変化がでる値に相当し且つ前記判定量より小さい設定値に達したとき、車速がゼロでない走行時における前記尿素水センサのレベル変化を所定値と比較して前記尿素水センサのスタックの有無を判定し、  The abnormality diagnosing means determines the vehicle speed when the integrated command injection amount reaches a set value that corresponds to a value that causes a change in the urea water sensor output and is smaller than the determination amount before the cumulative command injection amount reaches the determination amount. The presence or absence of a stack of the urea water sensor by comparing the level change of the urea water sensor when traveling is not zero with a predetermined value,
前記異常診断手段は、前記尿素水センサのレベル変化が前記所定値以上のとき前記尿素水センサがスタックしてないと判定し、  The abnormality diagnosis means determines that the urea water sensor is not stacked when the level change of the urea water sensor is equal to or greater than the predetermined value;
前記異常診断手段は、前記尿素水センサがスタックしてないと判定したとき、前記積算指示噴射量が前記判定量に達したときの当該積算指示噴射量と前記積算消費量とを比較して前記ドージングバルブによる尿素水噴射が正常か異常かを判定することを特徴とする尿素SCR用尿素水消費量診断装置である。  When the abnormality diagnosis unit determines that the urea water sensor is not stacked, the abnormality diagnosis unit compares the integrated instruction injection amount when the integrated instruction injection amount reaches the determination amount and the integrated consumption amount, A urea water consumption diagnostic device for urea SCR, which determines whether urea water injection by a dosing valve is normal or abnormal.

本発明は、積算指示噴射量が、判定量に達する前に、尿素水センサの出力変化がでる値に相当し且つ判定量より小さい設定値に達したとき、車速がゼロでない走行時における尿素水センサのレベル変化を所定値と比較して尿素水センサのスタックの有無を判定し、その上で積算指示噴射量が判定量に達したときの積算指示噴射量と積算消費量とを比較することにより、ドージングバルブや圧送ラインの詰まり、及びドージングバルブ開固着による噴きっぱなしの不具合の検出が可能となる。 The present invention relates to urea water during traveling when the vehicle speed is not zero when the cumulative command injection amount reaches a set value that corresponds to a value at which the output of the urea water sensor changes before reaching the determination amount and is smaller than the determination amount. Compare the sensor level change with a predetermined value to determine whether there is a urea water sensor stack, and then compare the integrated command injection amount with the cumulative consumption when the integrated command injection amount reaches the determination amount By this, it becomes possible to detect the clogging of the dosing valve and the pressure feed line, and the failure to keep spraying due to the dosing valve open fixing.

本発明におけるSCRシステムの概略図である。It is the schematic of the SCR system in this invention. 本発明の尿素SCR用尿素水消費量診断装置の消費量診断のフローチャートを示す図である。It is a figure which shows the flowchart of the consumption diagnosis of the urea water consumption diagnostic apparatus for urea SCR of this invention.

以下、本発明の好適な一実施の形態を添付図面に基づいて詳述する。   A preferred embodiment of the present invention will be described below in detail with reference to the accompanying drawings.

図1は、SCRシステムの概略を示したもので、ディーゼルエンジン(図示せず)の排気管10には、SCR装置11が接続され、そのSCR装置11の上流側に尿素水を噴射するドージングバルブ12が設けられ、SCR装置11の下流側には、NOxセンサ13が設けられる。   FIG. 1 shows an outline of an SCR system. A SCR device 11 is connected to an exhaust pipe 10 of a diesel engine (not shown), and a dosing valve that injects urea water upstream of the SCR device 11. 12 is provided, and a NOx sensor 13 is provided downstream of the SCR device 11.

NOxセンサ13の検出値はDCU(ドージングコントロールユニット)14に入力され、その検出値に基づいて、NOx浄化率が所定の範囲内になるようにDCU14によりドージングバルブ12が開閉制御される。   The detected value of the NOx sensor 13 is input to a DCU (Dosing Control Unit) 14, and the dosing valve 12 is controlled to open and close by the DCU 14 so that the NOx purification rate falls within a predetermined range based on the detected value.

ドージングバルブ12から噴射される尿素水Uは、尿素水タンク15に溜められ、サクションライン16からサプライモジュール17のサプライポンプ18に吸引され、サプライポンプ18からフィルタ19を通して異物が除去され、圧送ライン20にてドージングバルブ12に圧送される。また余剰の尿素水Uは、フィルタ19の吐出側の圧送ライン20から戻しライン21にて尿素水タンク15内に戻される。   The urea water U injected from the dosing valve 12 is stored in the urea water tank 15, sucked into the supply pump 18 of the supply module 17 from the suction line 16, foreign matter is removed from the supply pump 18 through the filter 19, and the pressure feed line 20. Is pumped to the dosing valve 12. Excess urea water U is returned from the pumping line 20 on the discharge side of the filter 19 into the urea water tank 15 through the return line 21.

尿素水タンク15内には、尿素水センサ22が設けられ、尿素水センサ22が尿素水タンク15内の尿素水のレベルを計測し、DCU14へ送信する。また圧送ライン20には尿素水の供給圧力を検出する尿素水圧力センサ23が設けられ、その検出圧力がDCU14へ送信される。   A urea water sensor 22 is provided in the urea water tank 15, and the urea water sensor 22 measures the level of the urea water in the urea water tank 15 and transmits it to the DCU 14. The pressure feed line 20 is provided with a urea water pressure sensor 23 for detecting the supply pressure of the urea water, and the detected pressure is transmitted to the DCU 14.

DCU14は、SCR装置11へ尿素水を噴射する量、タイミングを算出し、サプライポンプ18を駆動させ尿素水を規定圧まで高め、ドージングバルブ12の開閉を制御し、適切な量を適切なタイミングで噴射する。   The DCU 14 calculates the amount and timing of injecting urea water to the SCR device 11, drives the supply pump 18 to increase the urea water to a specified pressure, controls opening and closing of the dosing valve 12, and controls an appropriate amount at an appropriate timing. Spray.

NOxセンサ13は、ドージングバルブ12から尿素水が適切に噴射されていることにより、SCR装置11の下流の排ガス中のNOx値が定常となっていることをモニタするために、DCU14へ計測値を送信する。   The NOx sensor 13 sends a measured value to the DCU 14 in order to monitor that the NOx value in the exhaust gas downstream of the SCR device 11 is steady due to the appropriate injection of urea water from the dosing valve 12. Send.

DCU14には、主に燃料噴射制御を行うECM(エンジンコントロールモジュール)26と接続される。ECM26には、車速、パーキングブレーキスイッチ、その他の運転情報が入力され、これらがECM26からDCU14へ送信される。   The DCU 14 is connected to an ECM (engine control module) 26 that mainly performs fuel injection control. The ECM 26 receives vehicle speed, parking brake switch, and other driving information, and these are transmitted from the ECM 26 to the DCU 14.

また、DCU14には、バッテリー24が接続されると共にイグニッションキー25のON、OFF信号が入力される。   Further, the battery 24 is connected to the DCU 14 and the ON / OFF signal of the ignition key 25 is input.

このSCRシステムにおいて、DCU14は、ECM26の情報を基にNOxセンサ13の検出値が定常となるようドージングバルブ12から噴射する尿素水の噴射指示量を決定し、その決定値に基づいてドージングバルブ12を開閉制御する。   In this SCR system, the DCU 14 determines the injection amount of urea water to be injected from the dosing valve 12 based on the information of the ECM 26 so that the detected value of the NOx sensor 13 becomes steady, and the dosing valve 12 based on the determined value. Open / close control.

先ず、尿素水消費の異常診断においては、DCU14に、ECM26の情報とNOxセンサ13の検出値に基づいてドージングバルブ12から噴射する尿素水量を指示する噴射量指示手段30と、噴射量指示手段30で指示した指示噴射量を積算する指示噴射量積算手段31と、尿素水センサ22から入力される検出値から積算消費量Dを算出する消費量算出手段32と、指示噴射量積算手段31からの積算指示噴射量Pと消費量算出手段32からの積算消費量Dを比較してドージングバルブ12による尿素水噴射が正常か異常かを判定する異常診断手段33とを備える。   First, in the abnormality diagnosis of urea water consumption, the injection amount instruction means 30 for instructing the DCU 14 the amount of urea water to be injected from the dosing valve 12 based on the information of the ECM 26 and the detected value of the NOx sensor 13, and the injection amount instruction means 30 From the command injection amount integration means 31 that integrates the command injection amount instructed in step, the consumption amount calculation means 32 that calculates the total consumption amount D from the detection value input from the urea water sensor 22, and the command injection amount integration means 31 Comparing the integrated instruction injection amount P with the integrated consumption amount D from the consumption calculation means 32, an abnormality diagnosis means 33 for determining whether the urea water injection by the dosing valve 12 is normal or abnormal is provided.

異常診断を開始するときには、指示噴射量積算手段31の積算指示噴射量Pをゼロにリセットし、同時に、消費量算出手段32は、尿素水センサ22で検出されたレベルをレベル(S0)として記憶する。その後、車両が走行し、ドージングバルブ12から尿素水が噴射されたとき、指示噴射量積算手段31は、噴射量指示手段30による指示噴射量を順次積算し、積算指示噴射量Pを記憶する。   When the abnormality diagnosis is started, the integrated command injection amount P of the command injection amount integration unit 31 is reset to zero, and at the same time, the consumption calculation unit 32 stores the level detected by the urea water sensor 22 as a level (S0). To do. Thereafter, when the vehicle travels and urea water is injected from the dosing valve 12, the command injection amount integration unit 31 sequentially integrates the command injection amount by the injection amount instruction unit 30 and stores the cumulative command injection amount P.

異常診断手段33での尿素水噴射が正常か異常かを検出するには、ある程度尿素水を消費(例えば消費量が数Lから十数L)したときでなければ、検出精度が高くならないため、車両走行が何回か行われたとき、すなわちイグニッションキー25がON・OFFを繰り返し、指示噴射量積算手段31での積算指示噴射量Pが判定量L(例えば15L)を超えたときに、消費量算出手段32での積算消費量Dと積算指示噴射量Pとを比較し、|D−P|>K1かどうかを判断する。   In order to detect whether the urea water injection in the abnormality diagnosis means 33 is normal or abnormal, the detection accuracy does not increase unless the urea water is consumed to some extent (for example, the consumption amount is several tens to several tens of liters). Consumed when the vehicle travels several times, that is, when the ignition key 25 is repeatedly turned on and off, and the integrated command injection amount P in the command injection amount integration means 31 exceeds a determination amount L (for example, 15 L). The integrated consumption amount D in the amount calculation means 32 and the integrated instruction injection amount P are compared, and it is determined whether | D−P |> K1.

この判断において、尿素水が適正に噴射されていれば、積算消費量Dと積算指示噴射量Pとは同じであり、尿素水センサ22のレベル測定の誤差範囲で決まる値K1以下であれば、正常と診断し、K1以上であれば異常と判断する。この際、両者の差の絶対値で比較することで、異物等で噴射がないときにはD≪Pで、D−Pはマイナスとなり、ドージングバルブ12が噴きっぱなしとなればD≫Pで、D−Pはプラスとなり、そのプラス・マイナスから固着による詰まりと、ドージングバルブ12の噴きっぱなしが判断できる。   In this determination, if urea water is properly injected, the integrated consumption amount D and the integrated instruction injection amount P are the same, and if the urea solution sensor 22 is less than the value K1 determined by the level measurement error range, It is diagnosed as normal, and if it is K1 or more, it is determined as abnormal. At this time, by comparing the absolute value of the difference between the two, D << P and DP are negative when there is no injection due to foreign matter or the like, and D >> P and D >> P when the dosing valve 12 continues to spray. -P becomes positive, and it can be determined from the plus or minus that clogging due to sticking and whether or not the dosing valve 12 remains sprayed.

また、尿素水タンク15には、尿素水の補充があるため、キースイッチのON・OFFのタイミングで尿素水センサ22によるレベルセンサのレベルを検出してその変化から消費量算出手段32が補充量を判断する。すなわち消費量算出手段32は、制御開始から診断時までその補充量を積算し、実際のレベル変化にその積算補充量を足して尿素水の積算消費量Dを求める。   Further, since the urea water tank 15 is replenished with urea water, the consumption amount calculation means 32 detects the level of the level sensor by the urea water sensor 22 at the ON / OFF timing of the key switch, and the consumption amount calculating means 32 determines the replenishment amount. Judging. That is, the consumption calculating means 32 integrates the replenishment amount from the start of control to the time of diagnosis, and obtains the accumulated consumption amount D of urea water by adding the integrated replenishment amount to the actual level change.

しかし、DCU指示噴射量がある量に達しても尿素水センサの出力に変動がない場合、二つのケースがある。一つは尿素水センサの検出部(フロート)が固着している場合、もう一つはDCUが補充と認識できない少量の補充が行われた場合である。   However, there are two cases where the output of the urea water sensor does not change even when the DCU command injection amount reaches a certain amount. One is when the detection unit (float) of the urea water sensor is fixed, and the other is when a small amount of replenishment that the DCU cannot recognize as replenishment is performed.

尿素水センサ22の固着については、特許文献1で検出が可能であるが、圧送ライン20が閉塞したり、ドージングバルブ12が固着状態で噴きっぱなしとなったときには、これらを検出できず、また少量補充された場合には、閉塞を検出できない。   The sticking of the urea water sensor 22 can be detected in Patent Document 1, but when the pumping line 20 is blocked or the dosing valve 12 remains in a sticking state, these cannot be detected. When a small amount is replenished, an occlusion cannot be detected.

そこで、本発明は、先ず、異常診断手段33が、積算指示噴射量が、判定値に達する前に、尿素水センサ22が確実にレベル変化がでる値(例えば、2〜5L)に相当する積算指示噴射量を設定値Aとし、その設定値Aに達したときの尿素水センサ22のレベル変化を判定することで、尿素水センサ22が固着してスタックしたことを検出するものである。   Therefore, in the present invention, first, the abnormality diagnosis unit 33 performs integration corresponding to a value (for example, 2 to 5 L) at which the level of the urea water sensor 22 is surely changed before the integrated instruction injection amount reaches the determination value. By setting the command injection amount as a set value A and determining the level change of the urea water sensor 22 when the set value A is reached, it is detected that the urea water sensor 22 is stuck and stuck.

次に、異常診断手段33は、尿素水センサ22のスタックと区別するために、車速がゼロでない時に、すなわち走行中に、尿素水センサ22の出力がある値以上の変化を示すかどうかを判断する。この変化は、尿素水タンク15内の尿素水Uのレベルが揺れ動いた結果であり、この場合はスタックなしで、少量補充が行われレベルセンサの出力変化がなかったと判断し、その上でNOxセンサ13の検出値やNOx浄化率から異常の有無を判定する。この場合、NOxセンサ13の値(又はNOx浄化率)が正常のときは消費量異常と判定せず、NOx値等が異常のときには異常と判定する。   Next, in order to distinguish from the stack of urea water sensors 22, the abnormality diagnosis means 33 determines whether the output of the urea water sensor 22 shows a change greater than a certain value when the vehicle speed is not zero, that is, during traveling. To do. This change is the result of the level of the urea water U in the urea water tank 15 swaying. In this case, it is determined that there is no stack and a small amount of replenishment is performed and there is no change in the output of the level sensor. The presence or absence of abnormality is determined from the detected value of 13 and the NOx purification rate. In this case, when the value of the NOx sensor 13 (or NOx purification rate) is normal, it is not determined that the consumption is abnormal, and when the NOx value or the like is abnormal, it is determined that there is an abnormality.

また尿素水が少量ずつ補充された場合と尿素水センサがスタックした場合との区別については、NOxセンサ13によるNox浄化率を、NOx浄化率判定手段34がモニタし、NOx浄化率が正常範囲内で規定値Q以上、積算指示噴射量に対して積算消費量が少ないときは、少量補充が繰り返され、DCU指示噴射量と尿素水センサによる尿素水消費量に乖離が生じたと判断する。よって、NOx値が規定値Q未満で、かつ、積算指示噴射量に対して積算消費量が閾値を超えた場合のみ、消費量異常と判定する。 As for the distinction between the case where urea water is replenished little by little and the case where the urea water sensor is stacked, the NOx purification rate by the NOx sensor 13 is monitored by the NOx purification rate determination means 34, and the NOx purification rate is within the normal range. When the cumulative consumption is small with respect to the cumulative command injection amount at or above the predetermined value Q, it is determined that a small amount of replenishment is repeated and that there is a difference between the DCU command injection amount and the urea water consumption by the urea water sensor. Therefore, it is determined that the consumption amount is abnormal only when the NOx value is less than the specified value Q and the integrated consumption amount exceeds the threshold with respect to the integrated instruction injection amount.

また、積算指示噴射量に対して積算消費量が大きな乖離率プラス側の消費量異常については、NOx浄化率によらず、積算指示噴射量と積算消費量の乖離のみで消費量異常と判定する。 Moreover, integration dictates against consumption of accumulated consumption large deviation rate plus side abnormal injection amount, regardless of the NOx purification ratio, it is determined that the consumption anomaly only deviation accumulated instructed injection amount and the accumulated consumption .

このNOx浄化率判定手段34の浄化率の判定を説明する。   The determination of the purification rate of the NOx purification rate determination means 34 will be described.

噴射量指示手段30は、NOxセンサ13の検出値が定常の範囲となるように尿素水の指示噴射量を決定する。しかし、NOxセンサ13は、SCR装置11の下流側のNOx濃度は検出できても、SCR装置11内に流入する排ガス中のNOx濃度は検出できない。   The injection amount instruction means 30 determines the instruction injection amount of urea water so that the detected value of the NOx sensor 13 falls within a steady range. However, even if the NOx sensor 13 can detect the NOx concentration on the downstream side of the SCR device 11, it cannot detect the NOx concentration in the exhaust gas flowing into the SCR device 11.

NOx浄化率判定手段34は、この噴射量指示手段30での指示噴射量とNOxセンサ13で検出されたNOx濃度から浄化率を求めるもので、その浄化率が規定値Q以上かどうかを判定するものである。   The NOx purification rate determination means 34 obtains a purification rate from the commanded injection amount by the injection amount instruction means 30 and the NOx concentration detected by the NOx sensor 13, and determines whether or not the purification rate is equal to or greater than a specified value Q. Is.

すなわち、尿素((NH22CO)の1モルが加水分解されると、2モルのアンモニア(NH3)が生成し、このアンモニアがNOx(NO、NO2)と反応して窒素と水に脱硝されるため、噴射した尿素量と、NOxセンサで検出したNOx濃度には相関があり、噴射量からSCR装置11の入口側のNOx濃度が推定でき、この入口側のNOx濃度と出口側のNOx濃度から浄化率を求めることができる。よってNOx浄化率判定手段34は、指示噴射量から入口側のNOx濃度を求め、この求めた入口NOx濃度とNOxセンサで検出したNOx濃度から浄化率を求める。この場合、入口NOx濃度はエンジンの運転状態により変動するものの、排気管10から放出されるNOx値が法規制値以下であればよいため、浄化率の規定値Qを、エンジンの特性にあわせて、例えば90%以上に設定しておく。 That is, when 1 mol of urea ((NH 2 ) 2 CO) is hydrolyzed, 2 mol of ammonia (NH 3 ) is generated, and this ammonia reacts with NOx (NO, NO 2 ) to react with nitrogen and water. Therefore, there is a correlation between the amount of urea injected and the NOx concentration detected by the NOx sensor, and the NOx concentration on the inlet side of the SCR device 11 can be estimated from the injection amount. The NOx concentration on the inlet side and the outlet side can be estimated. The purification rate can be obtained from the NOx concentration. Therefore, the NOx purification rate determination means 34 obtains the NOx concentration on the inlet side from the commanded injection amount, and obtains the purification rate from the obtained inlet NOx concentration and the NOx concentration detected by the NOx sensor. In this case, although the inlet NOx concentration varies depending on the operating state of the engine, the NOx value released from the exhaust pipe 10 only needs to be equal to or less than the legal regulation value. Therefore, the specified value Q of the purification rate is matched to the engine characteristics. For example, it is set to 90% or more.

これを図2のフローチャートにより説明する。   This will be described with reference to the flowchart of FIG.

ステップS1で診断が開始され、キースイッチがONされたとき(ステップS2)、尿素水センサで初期のレベルセンサ位置(S0)を読み込み、記憶する(ステップS3)。次にステップS4で、車速=0km、パーキングブレーキスイッチONかどうかを判断し、車両が停止状態のとき(Yes)は、繰り返しレベルセンサ位置(S0')を読み込み、その停止中に尿素水の補充があればそのレベルS0'を最大値として記憶更新する(ステップS5)。このステップS4で車両が走行したとき(No)、ステップS6の判断で、最初に記憶したレベルS0と停止中に記憶したレベルS0'の差(S0'−S0)が、尿素水センサの検出精度以上又は誤差範囲以上の値(K1)に対して大きいかどうか(S0'−S0>K1)を判断する。このステップS4の判断で、誤差範囲以上にレベルが上昇していたならば(Yes)、S0'−S0=Rp1とし、その補充量を積算補充量RΣに加算(ステップS7)して、指示噴射量積算開始のステップS8に移行し、また、レベルS0'が最初のレベルS0に対して誤差範囲であれば(No)、ステップS8に移行する。この指示噴射量積算開始のステップS8では、ステップS9のキースイッチOFFまで指示噴射量を積算すると共に尿素水はレベルS0として記憶する。   When diagnosis is started in step S1 and the key switch is turned on (step S2), the initial level sensor position (S0) is read and stored by the urea water sensor (step S3). Next, in step S4, it is determined whether the vehicle speed is 0 km and the parking brake switch is ON. When the vehicle is stopped (Yes), the level sensor position (S0 ′) is repeatedly read, and urea water is replenished during the stop. If there is, the level S0 ′ is stored and updated with the maximum value (step S5). When the vehicle travels in this step S4 (No), the difference between the initially stored level S0 and the level S0 ′ stored during the stop (S0′−S0) is the detection accuracy of the urea water sensor. It is determined whether or not the value (K1) greater than or equal to the error range is larger (S0′−S0> K1). If it is determined in step S4 that the level is higher than the error range (Yes), S0′−S0 = Rp1 is set, and the replenishment amount is added to the integrated replenishment amount RΣ (step S7). The process proceeds to step S8 for starting the amount integration, and if the level S0 ′ is within the error range with respect to the first level S0 (No), the process proceeds to step S8. In step S8 for starting the command injection amount integration, the command injection amount is integrated until the key switch is turned off in step S9, and urea water is stored as level S0.

次に、ステップS9で、積算指示噴射量の判断を行い、その積算指示噴射量が、尿素水センサ22が確実にレベル変化がでる値に相当する設定値Aに達したとき(Yes)、ステップS10の判断で、尿素水センサの入力変化量をチェックし、尿素水変化量が、最初のレベルS0にレベル変化の値を足した値B以上かどうか、又は尿素水センサ22が走行中の揺れで変動しているかどうかを判断し、最初のレベルS0と変化がないときや、尿素水センサ22によるレベル変化を検出できないとき(No)は、尿素水センサがスタックしたと判定(ステップS11)し、積算指示噴射量をリセット(ステップS12)して、ステップS3の上流に戻す。この際、尿素水センサ22がスタックしていることを運転者に警告ランプ等で警告する。 Next, in step S9, the cumulative command injection amount is determined, and when the cumulative command injection amount reaches the set value A corresponding to a value at which the urea water sensor 22 can change level reliably (Yes), step In S10, the input change amount of the urea water sensor is checked, and whether or not the urea water change amount is equal to or more than a value B obtained by adding the level change value to the first level S0, or the urea water sensor 22 shakes while traveling. If there is no change from the first level S0 or if the level change by the urea water sensor 22 cannot be detected (No), it is determined that the urea water sensor is stuck (step S11). Then, the integrated command injection amount is reset (step S12) and returned to the upstream of step S3. At this time, the driver is warned with a warning lamp or the like that the urea water sensor 22 is stuck.

ステップS10の判断で、尿素水センサのスタックがないとき(Yes)はそのまま走行して、指示噴射量積算を継続する。   If it is determined in step S10 that there is no urea water sensor stack (Yes), the vehicle travels as it is, and the commanded injection amount integration is continued.

次に、ステップS13でキースイッチがOFFとされたときに、制御開始から一回目の走行後のレベルセンサ位置S1を読み込み、そのときの尿素水の積算消費量D(=S1−S0)を記憶する(ステップS14)。   Next, when the key switch is turned off in step S13, the level sensor position S1 after the first run from the start of control is read, and the accumulated consumption amount D (= S1-S0) of urea water at that time is stored. (Step S14).

次に、ステップS15で、キースイッチがONとされたとき、ステップS16の判断で、その前の走行による積算指示噴射量Pが判定量Lに達したかどうか(P≧L)を判定する。この判定量Lは、積算指示噴射量の設定値に相当する値Aより大きな、数L〜十数Lの範囲で、例えば15Lに設定する。   Next, when the key switch is turned on in step S15, it is determined in step S16 whether or not the cumulative command injection amount P by the previous travel has reached the determination amount L (P ≧ L). This determination amount L is set to, for example, 15 L in the range of several L to several tens of L, which is larger than the value A corresponding to the set value of the integrated instruction injection amount.

このステップS16の判断で、尿素水の積算指示噴射量Pが判定量Lに達していないとき(No)、ステップS17に移行して、レベルセンサ位置(S1+n)を読み込んで記憶する。次にステップS18の判断で、その記憶したレベル(S1+1)とステップS15でキースイッチがONとされる前のレベルS1とを比較し、S1+n−S1>K1かどうかを判断して尿素水の補充の有無を判断し、補充がなければ(No)、ステップS21に移行し、補充があれば(Yes)、ステップS19で、S1+n−S1=R1を計算し、R1を補充量として記憶した後、ステップS20で補充量R1を積算補充量RΣに加算し、ステップS21に移行し、そのステップS21で、指示噴射量積算を継続する。その後ステップS22でキースイッチがOFFされたならば、ステップS23でレベルセンサ位置(S2+n)を読み込み、そのレベル(S2+n)を基に積算消費量D(=S2+n−S1)を計算して記憶すると共にステップS15の上流側に戻す。   If it is determined in step S16 that the cumulative instruction injection amount P of urea water has not reached the determination amount L (No), the process proceeds to step S17, and the level sensor position (S1 + n) is read and stored. Next, in step S18, the stored level (S1 + 1) is compared with level S1 before the key switch is turned on in step S15, and it is determined whether or not S1 + n−S1> K1, and urea water is replenished. If there is no replenishment (No), the process proceeds to step S21. If there is replenishment (Yes), S1 + n−S1 = R1 is calculated in step S19, and R1 is stored as a replenishment amount. In step S20, the replenishment amount R1 is added to the integrated replenishment amount RΣ, and the process proceeds to step S21. In step S21, the command injection amount integration is continued. Thereafter, if the key switch is turned off in step S22, the level sensor position (S2 + n) is read in step S23, and the integrated consumption D (= S2 + n-S1) is calculated and stored based on the level (S2 + n). Return to the upstream side of step S15.

次に、ステップS15でキースイッチがONとされたとき、ステップS16で、再度尿素水の積算指示噴射量Pが判定量Lに達したかどうかを判断する。積算指示噴射量Pが判定量Lに達していないときには、上述したステップS17〜S123から、ステップS15に戻して指示噴射量の積算を継続する。 Next, when the key switch is turned ON in step S15, it is determined again in step S16 whether or not the urea water cumulative command injection amount P has reached the determination amount L. When the integrated command injection amount P has not reached the determination amount L, the process returns from step S17 to S123 described above to step S15 and continues to integrate the command injection amount .

このステップS16の判断で、積算指示噴射量Pが判定量Lに達したとき(Yes)、ステップS24で積算補充量RΣ=0かを判断し、補充がないとき(Yes)は、ステップS26で、|D−P|>K1を判断し、補充があるとき(No)は、ステップS25で、補充時のDの訂正(D=S2+1−S1+RΣ)を行ってステップS26の判断に戻す。   If it is determined in step S16 that the cumulative command injection amount P has reached the determination amount L (Yes), it is determined in step S24 whether the cumulative replenishment amount RΣ = 0, or if there is no replenishment (Yes), in step S26. , | D−P |> K1, and when there is replenishment (No), in step S25, D is corrected at the time of replenishment (D = S2 + 1−S1 + RΣ), and the process returns to the determination in step S26.

このステップS26の判断で、ドージングバルブからの尿素水の噴射が正常であれば、積算消費量Dと積算指示噴射量Pとは略同じで0であり、検出誤差値K1以内であるため(No)、ステップS27で消費量正常と判定し、制御を終了(ステップS32)する。   If the injection of urea water from the dosing valve is normal in the determination of step S26, the integrated consumption amount D and the integrated instruction injection amount P are substantially the same and 0, and are within the detection error value K1 (No ), It is determined in step S27 that the consumption is normal, and the control is terminated (step S32).

ステップS26の絶対値(|D−P|)とK1の比較判断で、絶対値がK1より大きければ(YES)、ステップS28で、積算消費量D>積算指示噴射量Pかどうかを比較判断する。 If the absolute value (| DP |) is compared with K1 in step S26 and the absolute value is larger than K1 (YES), a determination is made in step S28 as to whether or not the cumulative consumption amount D> the cumulative command injection amount P. .

このステップS28で、ドージングバルブが開固着で噴きっぱなしのときは、積算指示噴射量Pに対して積算消費量Dが十分に大きいため(Yes)、ステップS30で消費量異常と判定する。   If the dosing valve is open and stuck in step S28, the cumulative consumption amount D is sufficiently larger than the cumulative command injection amount P (Yes), so it is determined in step S30 that the consumption amount is abnormal.

また積算指示噴射量Pに対して積算消費量Dが小さいときは、ステップS29にてNOx浄化率の範囲が規定値Q以上かどうかを判断し、規定値Q未満の浄化率のとき(No)は、ドージングバルブ等が固着しているため、ステップS30で消費量異常と判定する。   When the cumulative consumption amount D is smaller than the cumulative command injection amount P, it is determined in step S29 whether the range of the NOx purification rate is equal to or greater than the specified value Q, and when the purification rate is less than the specified value Q (No). Since a dosing valve or the like is fixed, it is determined in step S30 that the consumption is abnormal.

また、ステップS29の判断で、規定値Q以上(Yes)ときは、補充量が積算消費量Dに加算されなかったときであり、異常では無いため、積算指示噴射量をリセット(ステップS31)した後、制御を終了(ステップS32)する。 In addition, when the determination in step S29 is equal to or greater than the specified value Q (Yes), it is a time when the replenishment amount has not been added to the integrated consumption amount D, and since there is no abnormality, the integrated instruction injection amount is reset (step S31). Thereafter, the control is terminated (step S32).

なお、上述のフローでは、NOx浄化率で、閉塞の有無を判定する例で説明したが、NOxセンサ13の検出値を基に閉塞の有無を判定するようにしてもよい。   In the above-described flow, the example in which the presence / absence of blockage is determined based on the NOx purification rate has been described. However, the presence / absence of blockage may be determined based on the detection value of the NOx sensor 13.

10 排気管
11 SCR装置
12 ドージングバルブ
13 NOxセンサ
15 尿素水タンク
22 尿素水センサ
23 尿素水圧力センサ
30 噴射量指示手段
31 指示噴射量積算手段
32 消費量算出手段
33 異常診断手段
34 NOx浄化率判定手段
DESCRIPTION OF SYMBOLS 10 Exhaust pipe 11 SCR apparatus 12 Dosing valve 13 NOx sensor 15 Urea water tank 22 Urea water sensor 23 Urea water pressure sensor 30 Injection amount instruction means 31 Instruction injection amount integration means 32 Consumption amount calculation means 33 Abnormality diagnosis means 34 NOx purification rate determination means

Claims (4)

尿素水タンク内の尿素水を、サプライポンプにて吸い込み、これを圧送ラインを介してSCR装置の上流側に設けたドージングバルブから噴射するための尿素SCR用尿素水消費量診断装置において、
前記尿素水タンク内の尿素水のレベルを検出する尿素水センサと、前記尿素水センサから入力される検出値から積算消費量を算出する消費量算出手段と、排ガス中のNOxに応じて前記ドージングバルブから噴射する尿素水量を指示する噴射量指示手段と、前記噴射量指示手段で指示した指示噴射量を積算して積算指示噴射量を算出する指示噴射量積算手段と、前記尿素水センサのスタックの有無を判定する異常診断手段とを備え、
前記異常診断手段は、積算指示噴射量が判定量に達する前に、積算指示噴射量が、尿素水センサ出力に変化がでる値に相当し且つ前記判定量より小さい設定値に達したとき、車速がゼロでない走行時における前記尿素水センサのレベル変化を所定値と比較して前記尿素水センサのスタックの有無を判定し、
前記異常診断手段は、前記尿素水センサのレベル変化が前記所定値より小さいとき前記尿素水センサがスタックしたと判定することを特徴とする尿素SCR用尿素水消費量診断装置。
In the urea water consumption diagnostic device for urea SCR for sucking urea water in the urea water tank with a supply pump and injecting it from a dosing valve provided upstream of the SCR device via a pressure feed line,
A urea water sensor for detecting the level of urea water in the urea water tank; consumption calculation means for calculating an integrated consumption from a detection value input from the urea water sensor; and the dosing according to NOx in the exhaust gas. An injection amount instruction means for instructing the amount of urea water to be injected from the valve, an instruction injection amount integration means for calculating the integrated instruction injection amount by integrating the instruction injection amounts instructed by the injection amount instruction means, and a stack of the urea water sensor An abnormality diagnosis means for determining the presence or absence of
The abnormality diagnosing means determines the vehicle speed when the integrated command injection amount reaches a set value that corresponds to a value that causes a change in the urea water sensor output and is smaller than the determination amount before the cumulative command injection amount reaches the determination amount. The presence or absence of a stack of the urea water sensor by comparing the level change of the urea water sensor when traveling is not zero with a predetermined value,
The urea water consumption diagnosis apparatus for urea SCR, wherein the abnormality diagnosis means determines that the urea water sensor is stuck when the level change of the urea water sensor is smaller than the predetermined value.
前記SCR装置の下流側に設けられたNOxセンサをさらに備え、
前記異常診断手段は、前記尿素水センサのレベル変化が前記所定値以上のとき前記尿素水センサがスタックしてないと判定し、
前記異常診断手段は、前記尿素水センサがスタックしてないと判定したとき、前記積算指示噴射量が前記判定量に達したときの当該積算指示噴射量と前記積算消費量とを比較して前記ドージングバルブによる尿素水噴射が正常か異常かを判定し、
前記異常診断手段は、前記積算消費量に対して前記積算指示噴射量が一定量を超えたとき、NOxセンサの検出値が正常のときは、尿素水タンクに少量ずつ尿素水が補充されたと判断して尿素水噴射を正常と判定し、NOxセンサの検出値が異常のときは、尿素水噴射を異常と判定する請求項記載の尿素SCR用尿素水消費量診断装置。
A NOx sensor provided downstream of the SCR device;
The abnormality diagnosis means determines that the urea water sensor is not stacked when the level change of the urea water sensor is equal to or greater than the predetermined value;
When the abnormality diagnosis unit determines that the urea water sensor is not stacked, the abnormality diagnosis unit compares the integrated instruction injection amount when the integrated instruction injection amount reaches the determination amount and the integrated consumption amount, Determine whether the urea water injection by the dosing valve is normal or abnormal,
The abnormality diagnosing means determines that urea water is replenished to the urea water tank little by little when the cumulative command injection amount exceeds a certain amount with respect to the cumulative consumption , and when the detected value of the NOx sensor is normal. and it is determined that the normal urea water injection, when the detection value of the NOx sensor is abnormal, abnormality is judged claim 1 urea SCR for urea water consumption diagnostic apparatus according urea water injection.
前記異常診断手段は、前記積算指示噴射量に対して前記積算消費量が一定量を超えとき、NOxセンサの検出値によらず尿素水噴射を異常と判定する請求項記載の尿素SCR用尿素水消費量診断装置。 The abnormality diagnosis means, when the accumulated consumption to the accumulated instructed injection amount exceeds a predetermined amount, for a urea SCR according to claim 2, wherein determining that abnormal depend not urea water injection to the detection value of the NOx sensor Urea water consumption diagnostic device. 尿素水タンク内の尿素水を、サプライポンプにて吸い込み、これを圧送ラインを介してSCR装置の上流側に設けたドージングバルブから噴射するための尿素SCR用尿素水消費量診断装置において、  In the urea water consumption diagnostic device for urea SCR for sucking urea water in the urea water tank with a supply pump and injecting it from a dosing valve provided upstream of the SCR device via a pressure feed line,
前記尿素水タンク内の尿素水のレベルを検出する尿素水センサと、前記尿素水センサから入力される検出値から積算消費量を算出する消費量算出手段と、排ガス中のNOxに応じて前記ドージングバルブから噴射する尿素水量を指示する噴射量指示手段と、前記噴射量指示手段で指示した指示噴射量を積算して積算指示噴射量を算出する指示噴射量積算手段と、前記尿素水センサのスタックの有無を判定する異常診断手段とを備え、A urea water sensor for detecting the level of urea water in the urea water tank; consumption calculation means for calculating an integrated consumption from a detection value input from the urea water sensor; and the dosing according to NOx in the exhaust gas. An injection amount instruction means for instructing the amount of urea water to be injected from the valve, an instruction injection amount integration means for calculating the integrated instruction injection amount by integrating the instruction injection amounts instructed by the injection amount instruction means, and a stack of the urea water sensor An abnormality diagnosis means for determining the presence or absence of
前記異常診断手段は、積算指示噴射量が判定量に達する前に、積算指示噴射量が、尿素水センサ出力に変化がでる値に相当し且つ前記判定量より小さい設定値に達したとき、車速がゼロでない走行時における前記尿素水センサのレベル変化を所定値と比較して前記尿素水センサのスタックの有無を判定し、  The abnormality diagnosing means determines the vehicle speed when the integrated command injection amount reaches a set value that corresponds to a value that causes a change in the urea water sensor output and is smaller than the determination amount before the cumulative command injection amount reaches the determination amount. The presence or absence of a stack of the urea water sensor by comparing the level change of the urea water sensor when traveling is not zero with a predetermined value,
前記異常診断手段は、前記尿素水センサのレベル変化が前記所定値以上のとき前記尿素水センサがスタックしてないと判定し、  The abnormality diagnosis means determines that the urea water sensor is not stacked when the level change of the urea water sensor is equal to or greater than the predetermined value;
前記異常診断手段は、前記尿素水センサがスタックしてないと判定したとき、前記積算指示噴射量が前記判定量に達したときの当該積算指示噴射量と前記積算消費量とを比較して前記ドージングバルブによる尿素水噴射が正常か異常かを判定することを特徴とする尿素SCR用尿素水消費量診断装置。  When the abnormality diagnosis unit determines that the urea water sensor is not stacked, the abnormality diagnosis unit compares the integrated instruction injection amount when the integrated instruction injection amount reaches the determination amount and the integrated consumption amount, A urea water consumption diagnostic device for urea SCR, which determines whether urea water injection by a dosing valve is normal or abnormal.
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